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Skill-Lync-Case Study (Automotive - OEM)

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0% found this document useful (0 votes)
110 views24 pages

Skill-Lync-Case Study (Automotive - OEM)

Uploaded by

pritish861
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Engineering Education Platform

Bridging the gap between Academia and Industry


Zero Cost Platform to recruit trained engineers
Upskilling platform for Industry to train employees

Backed by Powered by

Skilling Partner Skilling Partner

Design and Engineering


Summit 2021

Training Partner
A Multinational OEM pushes for strategic investment in L&D aligned
with their EV expansion
The Multinational OEM aims to unlock employee productivity and foster a culture of lifelong learning for their 500+ strong engineering
workforce

The OEM’s L&D Need

4000+ strong workforce across


The wholly-owned subsidiary of this Multinational Oragadam GCC and regional offices
OEM
500+ existing engineers; number to triple
Domestic sales of 125,000+ vehicles; by end of the year
export of 50,000+ vehicles
The OEM entering into the Electric
Vehicle segment
First Commercial Vehicle OEM
to launch BS-VI trucks and
buses in India
Upskilling and reskilling requirement to
boost employee productivity and
enhance retention
INR 9,500 crore
investment in India
Cost-effective training program with
Blended learning pedagogy
The OEM onboards Skill-Lync as a Strategic L&D Partner to Upskill
and Reskill all its Engineers
Skill-Lync is training all current and new hires by providing 1 year access to its propriety LMS with 750 hours of learning

Engineering Automotive Advanced Digital


Fundamentals Fundamentals Specializations Transformation

15 Courses 15 Courses 6 specialization tracks 3-10 courses*


200 hrs of learning** 250 hrs of learning 200 hrs of learning* 100 hrs of learning

. . . for full courses details . . . for full courses details . for specialization details . for specialization details

For Freshers only For Freshers and Experienced

Weekly Live Industry relevant Technical


Learner Analytics
Sessions Technical Projects Discussion Forums

* The course duration are specific to one specialization


ü 12-month Access to LMS Content
** Learning Duration consists of Self Paced learning (videos) + live tutoring + project work
Within Advanced Specialization, employees will pursue their own
learning path across various domains

Electrification (EV)

Embedded Systems

ADAS & Autonomous Vehicle

Learning Paths
Advanced
Specializations
Automotive Design

Crashworthiness and FEA

Computational Fluid Dynamics


Within Digital Transformation, employees can curate their own
learning path across various domains

Data Science & Machine Learning

Automotive Cybersecurity

Cloud Computing

Learning Paths
Digital
Full Stack Web Development
Transformation

Internet of Things

Robotics & Automation


1250+ Domain Experts and Instructors help us create Industry-Relevant
Content
Electric Vehicles Autonomous Vehicles FEA Design
Experience
Experience Experience Experience

Ph.D., with 10+ years, Double Masters’, 26+


Ph.D., with 15+ years, MS, with 20+ years,
Power Electronics years, Structural
Battery Technology FEA, Crashworthiness, Engineering &
Aircraft Structures Project Management

Associated with Associated with Associated with Associated with


Leading Automotive Leading Automotive Boeing AECOM, Australia
Company in London, Company in London,
UK UK

Experience Experience Experience Experience


Ph.D., with 11 years, MS., with 11+ Years, BE, with 13+ years,
Ph.D., with 17+ years,
Autonomous Vehicles Vehicle Crash Design
Power Converters
Safety
Associated with Associated with Associated with Associated with
Jaguar Land Rover Aptiv Altair Scania Group
Pradeep Kumar Keloth Vinay Kumar Nataraj Karthik Murali
Principal Architect, EV Technical Specialist, Design Technical Specialist, Autonomous
~30 years, Ex-Head of EV, Robert BOSCH ~25 years, Ex-NTTF Bangalore ~10 Years, PhD Mechatronics, Ex-GIPSA

Full-Time
Lead
Faculty Vatsal Shah Jegan Amirthalingam Venkata Nori
Technical Specialist, Electric Vehicle Technical Specialist, Embedded Systems Technical Specialist, CFD
11+ years, including 8 years of Teaching 10+ years, Ex-KPIT, Ex-Renault Nissan PhD Combustion & Propulsion, Ex-Honeywell

Siva Prasad Shilpa Murali Sathesh C


Team Lead, CFD Team Lead, EV Team Lead, FEA
Ex-Lear India Ex- Pengang, Pankaja Kasthuri College of Ex- Easi (Design)
Engineering
Sample Projects
1. Startup behavior analysis of an induction motor

EV 2. Design and Simulation of a Closed Loop Single-phase High-power Factor Rectifiers


3. Design of DC-DC SEPIC Converter
1. Develop an Integrated Automated Driving Model
Autonomous 2. Design and Develop Adaptive Cruise Control Model in Simulink
Vehicles
3. Implementing an MCL Algorithm to Localize a Robot

1. Conjugate Heat Transfer (CHT) Modeling and Analysis


CFD 2. Gearbox Sloshing Effect using ANSYS Fluent
3. Geometry Cleaning and Hydrodynamic Simulation of S18 PFI Engine using Converge

1. Automotive Back Door Design using NX CAD


DESIGN 2. Design and Development of Door Trim using CATIA V5
3. Design of Fixtures for Car Panel using CATIA V5
1. Meshing of Door Inner Panel
FEA 2. Crashworthiness - Roof Crash Simulation
3. Dynamic Transient Bird Strike Simulation using LS-DYNA
Projects – Sample Projects

Finite Element Analysis – Frontal Crash Simulation Automotive Design – Design of Backdoor

High Rise Building Design – Design & Analysis of Hostel Electric Mobility – Adaptive Cruise Control
Building
Product Information
Product Demo Screens
Learning Outcomes
& Curriculum Finalization

Course Video Content

Assignments & Challenges

Technical Projects

Technical Discussion
Forums

Learner Analytics

Industry Webinars

ü Key Features
Way Forward

01 02 03 04 05

Requirement Technical Technical Scope Delivery Scope Onboarding &


Mapping Consultation Finalization Finalization Delivery

• Training • Consultati • Delivery


Requirem ve Model
ents Discussio • Timeline
(Technica ns • Commer
l) • L1 cials
• Numbers Curriculu • Closure
and m Draft &
Learning Objectives - Engineering Fundamentals (1/3)

Learn the basics of Units and Measurements; Vector and Scalar quantities; Force , Momentum, Torque; Conservation of
Physics Basics Energy & Momentum; Motion; Heat and temperature; Electricity; Work, Power and Energy

Stresses and Strain; Hooke’s law; Stress-Strain diagrams; Principal stresses and principal planes; Mohr’s circle of stresses;
Strength of Shear Force and Bending Moment in Beams; Bending and Shear Stresses in Beams; Torsion in Circular Shaft; Theories of
Materials Failure

Fluid
Mechanics & Fluid Mechanics: Fluids & Their Properties; Fluid Statics; Kinematics of Fluids; Dimensional analysis; Thermodynamics:
Thermodynam Basic Concepts; Laws of thermodynamics; Thermodynamic properties of pure substances; Thermodynamic cycles
ics

Manufacturing Manufacturing Concepts or definitions of manufacturing; Primary, secondary manufacturing processes; Manufacturing
basics with methods of metals from liquid state; Manufacturing by material removal process; Manufacturing by material shaping in solid
DFM & A state-metal forming processes, Manufacturing methods of non-metallic materials- polymers, ceramic materials

Drawing
Overview of Engineering Part and Assembly Drawings; Drawing Sheet Layout; Orthographic Projection of Different Views
Reading and
of an Engineering Part; First and Third Angle Projections; Section views, Partial views and Isometric views; Assembly
Drafting Drawings; Bill Of Materials; Fundamental Drawing Rules; General Principles of Dimensioning of Parts;
Standards
Learning Objectives - Engineering Fundamentals (2/3)

Fundamentals
Introduction to FEA; Basics of FEA; Equations of Motion; Explicit and Implicit FEA
of FEA Analysis

CFD Discussion on Navier Stokes Equations; Discretization Basics – FDM; Solving Linear convection equation; 2D heat conduct
Fundamentals equation & Euler's equations in MATLAB; Simulating Backward facing step & Flow through a pipe in OpenFOAM

Sheet metal Sheet metal fundamentals; Understanding sheet metal forming; Different forming operations in sheet metal; Design
and Welding considerations for sheet metal forming; Most widely used sheet metals; Sheet metal defects and mitigation; General
process tolerances in sheet metal forming; Sheet metal drafting techniques Welding Processes; Categories of Welding Processes

Material Basic introduction to IMD & its uses


Selection

Bolted Joint
Types of Fasteners ; Loads acting on Fastened joints; Hand Calculation of Bolted joints to determine the bolt size; Right
Analysis - Torque selection of bolted joints; Vibration and its effects on Bolted joints; Bolted joint failures and it's mitigation
Fundamentals
Learning Objectives - Engineering Fundamentals (3/3)
Fundamentals
Introduction to Motors; Working and design of DC Motors & AC Motors; Torque-speed characteristics; Industrial
of Motor
applications of motors; Permanent Magnet Motors; Reluctance Motors
Design

Introduction to GD&T; Benefits of GD&T; GD&T Standards; Geometric Tolerance Symbols; Types of Features; Features of
Size; Construction of Feature Control Frames; Geometric Tolerance Zones; Methods of Feature Control Frame Placement
GD&T in Drawings; Flatness of Surface; Flatness of Mid-plane; Cylindricity Tolerance; Straightness of Axis and Straightness of
Surface

Tolerance
Stack up Introduction and tolerancing review; Review of GD&T; Identifying the "Loop" or stack path; Examples and calculation using
Analysis - excel sheet; Understanding Worst Case Scenario, RSS and Monte Carlo Methods
Fundamentals

Product design steps: Benchmarking, Design, Testing & Validation, Production; Aftermarket; Understanding Innovation and
Design Process patent process

Design Failure
Mode & Effect Why DFMEA is needed?; Defining failure modes; Cause and Root cause analysis using Fishbone diagrams; Evaluation of
Analysis Risk - Severity, Grading of severity, Occurrence and Detection; RPN calculation and mitigation examples
(DFMEA)
Learning Objectives - Automotive Fundamentals (1/3)
Concurrent engineering and its working; Major milestones and its planning; product development and types of product
Product
development; Vehicle architecture and types of Vehicle construction; Vehicle platforms and modular designs; Importance of
Architecture
standardization; Systems design

General Concepts of Engines, its working & Types; Engine Technology; basics of "heat" engine and different
Engine thermodynamic cycles; Air/Fuel Delivery Systems; Valve & its operation; parts and functions of engine; Emissions and
Controls.

Introduction to Transmissions; Powertrain Concepts; Fundamental understanding of a transmission system components


Transmission and its workings; Torque, power & Gear calculation; Front wheel drive & Four-Wheel Drive; Manual & Automatic
transmission; AMT/CVT/MT and its variants

Axle Fundamentals; Axle and its Housing Types; Differential and its working; Limited slip differentials; Locking differentials;
Axle Axle Shafts; Driveshafts

Vehicle Dynamics & Forces; Role of Suspension in the vehicle; dependent vs. independent vs. semi-independent
Suspension suspensions; Front and Rear Suspension Types; Suspension Geometry; Assess steering affects from the suspension
Learning Objectives - Automotive Fundamentals (2/3)
Automotive Vehicle Development Cycle; Basics of Automotive Body in White; Design Methodology of Hood, Roof, Back Door & Side
Sheet Metal Door; Design Requirements; Functional Requirements; Regulations; Gap and Flushness Requirements; Safety
Design (BIW) Requirements; Design of Key Mechanism; Process & Challenges with Supplier Manufactured Parts

Automotive Design overview in Automotive Industry; Plastics in Automotive Industry; Sketcher Workbench; Part Design Workbench;
Plastic Design Basic and Advanced Surface Design Workbench; Molding Design; Assembly Workbench; Creation of Door Switch Bezel,
(Trims) Tooling Feasibility; Clip Mounting feature; Design of B-Pillar Cover ; Design of Side Door Panel

Automotive Basics of Lighting & Software Overview; Basics of Regulation & Start of Making Lamp; Advanced Regulation with 3D model
Lighting Design and Plastics Introduction; Basic Tooling Check and Drawing Making

Gap and
Flushness in Fundamental Aspects; Geometric Tolerance; Most usable tolerances in Sheet Metal Design; Vehicle Component
Automotive Tolerances; Master Controls; Processing Tolerance; Stack Up Analysis; Assembly Drawing
Body Design

Need for benchmarking; advantages and disadvantages; Internal benchmarking; Competitive benchmarking; Functional
Benchmarking benchmarking; Generic benchmarking; Standard costing overview; Material cost estimation; Labor and Variable cost
& Costing estimation; Fixed cost estimation; other costs.
Learning Objectives - Automotive Fundamentals (3/3)

Reliability Introduction to Reliability; Concepts & Understanding; Statistics & Probability; Reliability Calculations; Prediction
Engineering Techniques; Reliability Tools; Reliability Testing; Accelerated Life Testing

Production
Part Approval What is PPAP?; Importance of PPAP; Various documents required in PPAP; PPAP Levels of Submission
Process (PPAP)

Introduction to
Electrochemistry; Battery Capacity; Mathematical Modeling on MATLAB; Battery Pack Construction; New Energy Storage
Battery
Technologies; Battery Management System; Battery Charging; Thermal Management
Technology

Electrical and Basics of Vehicle Electrical Distribution system; Introduction to the Wiring Harness Design; Introduction to Virtual world of
Mechanical wiring harness using CATIA V5; Wiring Harness Routing and Packaging rules; Wiring Harness design in CATIA -3D
Routing modelling and Assembly; Wiring harness assembly and installation Modification; Wiring harness Flattening and drawing
Standards creation

Electrical Engineering Standards; Schematic Components; Schematic Editing; Connectors, Point-to-Point Wiring Diagrams,
Electrical and Circuits; Panel Layouts Schematic and Panel Reports; PLC Modules; Terminals; Settings, Configurations, and
Schematics Templates
Learning Objectives - Electrification (EV)
Development Vehicle Dynamics, System Development & Testing, Drive Cycles, Energy & Performance: Analysis & Modeling, Hybrid
of Hybrid Architectures, IC Engines, Transmission, Energy Storage System, Energy & Performance Management, Optimization of
Drives Hybrid Drives

Introduction to
Introduction to Control Systems, Stability Analysis of Control Systems, PIC Controller, Controller Design for DC Motor,
Control of Introduction to Digital Control, Motor Control using Microcontroller, Vehicle Dynamics Control
Electric Vehicle

Fuel Cell and


PEM Fuel Cell Operation, Batteries and Ultracapacitors, Basic Vehicle Modelling, Fuel Instructor Profile, Cell-
Ultracapacitor
Ultracapacitor-Battery Modelling, Energy Management Strategy, Well to Wheel Analysis of Fuel Cell Vehicle
for EV

Simulation &
Design of Switched Mode Power Converters, Types of DC-DC Converters, Gate Driver Design, Discontinuous Conduction Mode,
Power Modeling & Feedback Control of DC-DC Converters, AC-DC Rectifiers, DC-AC Inverters
Converters

Thermal Thermal management system components and working principle. Battery, Power electronics and Motor thermal
Management management systems. Natural Air , forced air , liquid , immersion , refrigerant systems for EV cooling. Selection of cooling
system methods .Thermal equivalent circuit and simulation.
Learning Objectives – Embedded Systems
Introduction to
Automotive Automotive Embedded Systems, Automotive Communication Protocol, Model Based development, MAAB Guidelines, MBD
Embedded Validation, AUTOSAR Architecture & Model Development, Automotive Functional Safety
Systems

Introduction to
MATLAB Model-Based Development, Model Validation, Introduction to ADAS, Levels of Autonomous Driving, Traffic Sign
Model-Based Recognition, Adaptive Cruise Control, Anti-Lock Braking System, Tilt & Telescopic Switch
Development

Fundamentals Introduction to V-development cycle, Software methodologies, Mechatronic systems, Safety and secure coding standards,
of Embedded DIO Analog, Serial Communication, Delay Generation, Connecting Sensors and Actuators to AVR Peripherals, Analog
System Timer, PWM

Linux Device Fundamentals of Linux Kernel Models, User Space Debugging, Kernel Programming, Character Device Driver
Driver Development, Device Tree Nodes, Overlays, Embedded Linux using Yocto, USB device driver, Network Device Driver,
Development Linux System Cells

AVR Bare Atmega328 - Pin Out Details, Pin Description, Features, AVR Architecture, Input & Output Ports, Addressing techniques,
Metal Microchip Studio, Debugging, Timers, Counters, PWM, Interrupt Service Routine – Code and Simulation, Communication
Programming Protocols
Learning Objectives - ADAS & Autonomous Vehicle
Basics of
Computer Introduction to Computer Vision, Pixel, Introduction to TK, Image Processing, Isotropy condition, Gaussian Mixture Model,
Vision using 3D motion of point, Spatial Pattern, SURF algorithm, SOTA ML based CV Techniques
Python

Introduction to
Image Processing Techniques, Edge and Line Detection, Projective and Stereo Geometry, 3D Computer Vision, Feature
Camera Extraction, Neural Networks, Optical Flow, Object Tracking, Image Segmentation, Object Detection & 3D Object Detection
Systems

Radar Sensor Introduction, Autonomous Driving, Understanding of basic sensors used in AD, Introduction to Radar sensor, Radar Signal
Processing Processing, Radar – technical details, devices and roles, data processing, Environment setup, Radar + AI

Autonomous
Classic Control overview, Adaptive and Normal Cruise Control, Longitudinal Controller design, Adaptive Cruise Control –
Vehicle ADAS Modeling, Lateral Control Model, Lane Centering Feature and it’s modification
Controls

Model Control analysis, Motion models and Kinematics, Linear Quadratic regulator, N step horizon and receding horizon, Model
Predictive Predictive control, Constraint based MPC, Multi-stage MPC, Types of MPC, Obstacle avoidance and Carla refresher, Carla
Controls for goal reaching without constraints
Learning Objectives – Computational Fluid Dynamics
Advanced CFD
for IC Engine Introduction to Fluid Flows & Aerodynamics, International Standard Atmosphere, Tetra/Prism Generation in ICEM CFD,
Introduction to Flow over Airfoil & Turbulence Modelling, Moving Zones, Transient Flow over Air Compressor, Broadband
Applications
Noise Modelling
using Converge

Advanced
Preparing Surface for Flow Simulation, Setting up Simulation, Physics Modelling, Extracting
Aerodynamic Aerodynamic Quantities
Simulations

Advanced
Turbo Converge Studio Module, Surface Preparation, Regions & Initialization, Turbulence Modelling, Cavitation Modelling
machinery

Advanced CFD Introduction to ANSA, 2D Surface Meshing, 3D Volume Meshing, CFD Meshing to BMW M6 Model inside Wind Tunnel,
Meshing Surface Wrap to Automotive Assembly

Introduction to
Simulating Laminar & Turbulent flows in Ansys Fluent, Steady State Simulations, Meshing Strategies, External
Aero-Thermal Aerodynamics, Conjugate Heat Transfer, Discrete Phase Modelling, Basic Reacting Flows
Simulation
Learning Objectives – Crashworthiness and FEA
Hypermesh for
FEA Plastic & Introduction to Hypermesh GUI, Key Geometric Tools, 1D Meshing, Geometric Cleanup and Midsurface, 2D Meshing
Sheet Metal Introduction, Advanced 2D Meshing, 3D Meshing, Batch Meshing, Morphing Techniques
Applications

Preprocessor
Introduction to ANSA GUI, Manual Midsurfacing, 2D Meshing and Quality Criteria, Solid Meshing (Tetra & Hexa),
for structuring Connections (Seat and Door), Introduction to Batch Meshing & Introduction to Morphing
analysis

LS DYNA for Basics of FEA, LS-PREPOST, Tensile-Test simulation, methods for calculating Young’s Modulus, HyperCrash, Weld
Structural modelling in LS-DYNA, set up an implicit simulation, MORTAR contact, material modelling using LS-DYNA, industry trends
Mechanics in crash and safety

Structural
Introduction to Structural Crash simulation, principles of LS DYNA, structural model in ANSA, Hourglass modes, Modeling
Crash Connections, Boundary conditions, Running LS DYNA jobs
Modelling

Design for
Introduction to NCAP regulations, Introduction to vehicle platforms , Design strategy for frontal crash, Benchmarking design
Crash & Score strategy of other OEMs, Design strategy for side, pole crash, Hazards of battery pack- Electrocution & Short circuit fire
Calculation
Learning Objectives - Automotive Design
Introduction to Car design, Shape Transformation & Translation, Introduction to Isometric & Perspective, Sketching of Car’s
Automotive
Front and Rear Views, Shading & Basic Reflections, Understanding Lights & Materials, Transportation, Interior & Exterior
Sketching
Design

Ultimate
Introduction to Solidworks & Mastering Solidworks UI, Creating Concept Sketches, Advanced Sketching & Solid Modelling,
Solidworks Assembly Techniques, Rendering, Surface Modelling
Course

Basics of Vehicle Electrical Distribution System & Wiring Harness, Introduction to CATIA Electrical Workbench, Electrical
Wiring Harness
Part Design, Harness Assembly & Installation, Wiring Harness Flattening, Component Specifications & Selection Guide,
Design Wiring Harness Routing & Packaging

Gap and
Flushness in Fundamental Aspects, Geometric Tolerance, Most usable tolerances in Sheet Metal Design, Vehicle Component
Automotive Tolerances, Master Controls, Processing Tolerance, Stack Up Analysis, Assembly Drawing
Body Design

Automotive
BIW Fixture Introduction to BIW Fixture, Pre Design Processes, Units Design, Finishing the Design, Detailing Basics, Documentation
Design
THANK YOU

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