Skill-Lync-Case Study (Automotive - OEM)
Skill-Lync-Case Study (Automotive - OEM)
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A Multinational OEM pushes for strategic investment in L&D aligned
with their EV expansion
The Multinational OEM aims to unlock employee productivity and foster a culture of lifelong learning for their 500+ strong engineering
workforce
. . . for full courses details . . . for full courses details . for specialization details . for specialization details
Electrification (EV)
Embedded Systems
Learning Paths
Advanced
Specializations
Automotive Design
Automotive Cybersecurity
Cloud Computing
Learning Paths
Digital
Full Stack Web Development
Transformation
Internet of Things
Full-Time
Lead
Faculty Vatsal Shah Jegan Amirthalingam Venkata Nori
Technical Specialist, Electric Vehicle Technical Specialist, Embedded Systems Technical Specialist, CFD
11+ years, including 8 years of Teaching 10+ years, Ex-KPIT, Ex-Renault Nissan PhD Combustion & Propulsion, Ex-Honeywell
Finite Element Analysis – Frontal Crash Simulation Automotive Design – Design of Backdoor
High Rise Building Design – Design & Analysis of Hostel Electric Mobility – Adaptive Cruise Control
Building
Product Information
Product Demo Screens
Learning Outcomes
& Curriculum Finalization
Technical Projects
Technical Discussion
Forums
Learner Analytics
Industry Webinars
ü Key Features
Way Forward
01 02 03 04 05
Learn the basics of Units and Measurements; Vector and Scalar quantities; Force , Momentum, Torque; Conservation of
Physics Basics Energy & Momentum; Motion; Heat and temperature; Electricity; Work, Power and Energy
Stresses and Strain; Hooke’s law; Stress-Strain diagrams; Principal stresses and principal planes; Mohr’s circle of stresses;
Strength of Shear Force and Bending Moment in Beams; Bending and Shear Stresses in Beams; Torsion in Circular Shaft; Theories of
Materials Failure
Fluid
Mechanics & Fluid Mechanics: Fluids & Their Properties; Fluid Statics; Kinematics of Fluids; Dimensional analysis; Thermodynamics:
Thermodynam Basic Concepts; Laws of thermodynamics; Thermodynamic properties of pure substances; Thermodynamic cycles
ics
Manufacturing Manufacturing Concepts or definitions of manufacturing; Primary, secondary manufacturing processes; Manufacturing
basics with methods of metals from liquid state; Manufacturing by material removal process; Manufacturing by material shaping in solid
DFM & A state-metal forming processes, Manufacturing methods of non-metallic materials- polymers, ceramic materials
Drawing
Overview of Engineering Part and Assembly Drawings; Drawing Sheet Layout; Orthographic Projection of Different Views
Reading and
of an Engineering Part; First and Third Angle Projections; Section views, Partial views and Isometric views; Assembly
Drafting Drawings; Bill Of Materials; Fundamental Drawing Rules; General Principles of Dimensioning of Parts;
Standards
Learning Objectives - Engineering Fundamentals (2/3)
Fundamentals
Introduction to FEA; Basics of FEA; Equations of Motion; Explicit and Implicit FEA
of FEA Analysis
CFD Discussion on Navier Stokes Equations; Discretization Basics – FDM; Solving Linear convection equation; 2D heat conduct
Fundamentals equation & Euler's equations in MATLAB; Simulating Backward facing step & Flow through a pipe in OpenFOAM
Sheet metal Sheet metal fundamentals; Understanding sheet metal forming; Different forming operations in sheet metal; Design
and Welding considerations for sheet metal forming; Most widely used sheet metals; Sheet metal defects and mitigation; General
process tolerances in sheet metal forming; Sheet metal drafting techniques Welding Processes; Categories of Welding Processes
Bolted Joint
Types of Fasteners ; Loads acting on Fastened joints; Hand Calculation of Bolted joints to determine the bolt size; Right
Analysis - Torque selection of bolted joints; Vibration and its effects on Bolted joints; Bolted joint failures and it's mitigation
Fundamentals
Learning Objectives - Engineering Fundamentals (3/3)
Fundamentals
Introduction to Motors; Working and design of DC Motors & AC Motors; Torque-speed characteristics; Industrial
of Motor
applications of motors; Permanent Magnet Motors; Reluctance Motors
Design
Introduction to GD&T; Benefits of GD&T; GD&T Standards; Geometric Tolerance Symbols; Types of Features; Features of
Size; Construction of Feature Control Frames; Geometric Tolerance Zones; Methods of Feature Control Frame Placement
GD&T in Drawings; Flatness of Surface; Flatness of Mid-plane; Cylindricity Tolerance; Straightness of Axis and Straightness of
Surface
Tolerance
Stack up Introduction and tolerancing review; Review of GD&T; Identifying the "Loop" or stack path; Examples and calculation using
Analysis - excel sheet; Understanding Worst Case Scenario, RSS and Monte Carlo Methods
Fundamentals
Product design steps: Benchmarking, Design, Testing & Validation, Production; Aftermarket; Understanding Innovation and
Design Process patent process
Design Failure
Mode & Effect Why DFMEA is needed?; Defining failure modes; Cause and Root cause analysis using Fishbone diagrams; Evaluation of
Analysis Risk - Severity, Grading of severity, Occurrence and Detection; RPN calculation and mitigation examples
(DFMEA)
Learning Objectives - Automotive Fundamentals (1/3)
Concurrent engineering and its working; Major milestones and its planning; product development and types of product
Product
development; Vehicle architecture and types of Vehicle construction; Vehicle platforms and modular designs; Importance of
Architecture
standardization; Systems design
General Concepts of Engines, its working & Types; Engine Technology; basics of "heat" engine and different
Engine thermodynamic cycles; Air/Fuel Delivery Systems; Valve & its operation; parts and functions of engine; Emissions and
Controls.
Axle Fundamentals; Axle and its Housing Types; Differential and its working; Limited slip differentials; Locking differentials;
Axle Axle Shafts; Driveshafts
Vehicle Dynamics & Forces; Role of Suspension in the vehicle; dependent vs. independent vs. semi-independent
Suspension suspensions; Front and Rear Suspension Types; Suspension Geometry; Assess steering affects from the suspension
Learning Objectives - Automotive Fundamentals (2/3)
Automotive Vehicle Development Cycle; Basics of Automotive Body in White; Design Methodology of Hood, Roof, Back Door & Side
Sheet Metal Door; Design Requirements; Functional Requirements; Regulations; Gap and Flushness Requirements; Safety
Design (BIW) Requirements; Design of Key Mechanism; Process & Challenges with Supplier Manufactured Parts
Automotive Design overview in Automotive Industry; Plastics in Automotive Industry; Sketcher Workbench; Part Design Workbench;
Plastic Design Basic and Advanced Surface Design Workbench; Molding Design; Assembly Workbench; Creation of Door Switch Bezel,
(Trims) Tooling Feasibility; Clip Mounting feature; Design of B-Pillar Cover ; Design of Side Door Panel
Automotive Basics of Lighting & Software Overview; Basics of Regulation & Start of Making Lamp; Advanced Regulation with 3D model
Lighting Design and Plastics Introduction; Basic Tooling Check and Drawing Making
Gap and
Flushness in Fundamental Aspects; Geometric Tolerance; Most usable tolerances in Sheet Metal Design; Vehicle Component
Automotive Tolerances; Master Controls; Processing Tolerance; Stack Up Analysis; Assembly Drawing
Body Design
Need for benchmarking; advantages and disadvantages; Internal benchmarking; Competitive benchmarking; Functional
Benchmarking benchmarking; Generic benchmarking; Standard costing overview; Material cost estimation; Labor and Variable cost
& Costing estimation; Fixed cost estimation; other costs.
Learning Objectives - Automotive Fundamentals (3/3)
Reliability Introduction to Reliability; Concepts & Understanding; Statistics & Probability; Reliability Calculations; Prediction
Engineering Techniques; Reliability Tools; Reliability Testing; Accelerated Life Testing
Production
Part Approval What is PPAP?; Importance of PPAP; Various documents required in PPAP; PPAP Levels of Submission
Process (PPAP)
Introduction to
Electrochemistry; Battery Capacity; Mathematical Modeling on MATLAB; Battery Pack Construction; New Energy Storage
Battery
Technologies; Battery Management System; Battery Charging; Thermal Management
Technology
Electrical and Basics of Vehicle Electrical Distribution system; Introduction to the Wiring Harness Design; Introduction to Virtual world of
Mechanical wiring harness using CATIA V5; Wiring Harness Routing and Packaging rules; Wiring Harness design in CATIA -3D
Routing modelling and Assembly; Wiring harness assembly and installation Modification; Wiring harness Flattening and drawing
Standards creation
Electrical Engineering Standards; Schematic Components; Schematic Editing; Connectors, Point-to-Point Wiring Diagrams,
Electrical and Circuits; Panel Layouts Schematic and Panel Reports; PLC Modules; Terminals; Settings, Configurations, and
Schematics Templates
Learning Objectives - Electrification (EV)
Development Vehicle Dynamics, System Development & Testing, Drive Cycles, Energy & Performance: Analysis & Modeling, Hybrid
of Hybrid Architectures, IC Engines, Transmission, Energy Storage System, Energy & Performance Management, Optimization of
Drives Hybrid Drives
Introduction to
Introduction to Control Systems, Stability Analysis of Control Systems, PIC Controller, Controller Design for DC Motor,
Control of Introduction to Digital Control, Motor Control using Microcontroller, Vehicle Dynamics Control
Electric Vehicle
Simulation &
Design of Switched Mode Power Converters, Types of DC-DC Converters, Gate Driver Design, Discontinuous Conduction Mode,
Power Modeling & Feedback Control of DC-DC Converters, AC-DC Rectifiers, DC-AC Inverters
Converters
Thermal Thermal management system components and working principle. Battery, Power electronics and Motor thermal
Management management systems. Natural Air , forced air , liquid , immersion , refrigerant systems for EV cooling. Selection of cooling
system methods .Thermal equivalent circuit and simulation.
Learning Objectives – Embedded Systems
Introduction to
Automotive Automotive Embedded Systems, Automotive Communication Protocol, Model Based development, MAAB Guidelines, MBD
Embedded Validation, AUTOSAR Architecture & Model Development, Automotive Functional Safety
Systems
Introduction to
MATLAB Model-Based Development, Model Validation, Introduction to ADAS, Levels of Autonomous Driving, Traffic Sign
Model-Based Recognition, Adaptive Cruise Control, Anti-Lock Braking System, Tilt & Telescopic Switch
Development
Fundamentals Introduction to V-development cycle, Software methodologies, Mechatronic systems, Safety and secure coding standards,
of Embedded DIO Analog, Serial Communication, Delay Generation, Connecting Sensors and Actuators to AVR Peripherals, Analog
System Timer, PWM
Linux Device Fundamentals of Linux Kernel Models, User Space Debugging, Kernel Programming, Character Device Driver
Driver Development, Device Tree Nodes, Overlays, Embedded Linux using Yocto, USB device driver, Network Device Driver,
Development Linux System Cells
AVR Bare Atmega328 - Pin Out Details, Pin Description, Features, AVR Architecture, Input & Output Ports, Addressing techniques,
Metal Microchip Studio, Debugging, Timers, Counters, PWM, Interrupt Service Routine – Code and Simulation, Communication
Programming Protocols
Learning Objectives - ADAS & Autonomous Vehicle
Basics of
Computer Introduction to Computer Vision, Pixel, Introduction to TK, Image Processing, Isotropy condition, Gaussian Mixture Model,
Vision using 3D motion of point, Spatial Pattern, SURF algorithm, SOTA ML based CV Techniques
Python
Introduction to
Image Processing Techniques, Edge and Line Detection, Projective and Stereo Geometry, 3D Computer Vision, Feature
Camera Extraction, Neural Networks, Optical Flow, Object Tracking, Image Segmentation, Object Detection & 3D Object Detection
Systems
Radar Sensor Introduction, Autonomous Driving, Understanding of basic sensors used in AD, Introduction to Radar sensor, Radar Signal
Processing Processing, Radar – technical details, devices and roles, data processing, Environment setup, Radar + AI
Autonomous
Classic Control overview, Adaptive and Normal Cruise Control, Longitudinal Controller design, Adaptive Cruise Control –
Vehicle ADAS Modeling, Lateral Control Model, Lane Centering Feature and it’s modification
Controls
Model Control analysis, Motion models and Kinematics, Linear Quadratic regulator, N step horizon and receding horizon, Model
Predictive Predictive control, Constraint based MPC, Multi-stage MPC, Types of MPC, Obstacle avoidance and Carla refresher, Carla
Controls for goal reaching without constraints
Learning Objectives – Computational Fluid Dynamics
Advanced CFD
for IC Engine Introduction to Fluid Flows & Aerodynamics, International Standard Atmosphere, Tetra/Prism Generation in ICEM CFD,
Introduction to Flow over Airfoil & Turbulence Modelling, Moving Zones, Transient Flow over Air Compressor, Broadband
Applications
Noise Modelling
using Converge
Advanced
Preparing Surface for Flow Simulation, Setting up Simulation, Physics Modelling, Extracting
Aerodynamic Aerodynamic Quantities
Simulations
Advanced
Turbo Converge Studio Module, Surface Preparation, Regions & Initialization, Turbulence Modelling, Cavitation Modelling
machinery
Advanced CFD Introduction to ANSA, 2D Surface Meshing, 3D Volume Meshing, CFD Meshing to BMW M6 Model inside Wind Tunnel,
Meshing Surface Wrap to Automotive Assembly
Introduction to
Simulating Laminar & Turbulent flows in Ansys Fluent, Steady State Simulations, Meshing Strategies, External
Aero-Thermal Aerodynamics, Conjugate Heat Transfer, Discrete Phase Modelling, Basic Reacting Flows
Simulation
Learning Objectives – Crashworthiness and FEA
Hypermesh for
FEA Plastic & Introduction to Hypermesh GUI, Key Geometric Tools, 1D Meshing, Geometric Cleanup and Midsurface, 2D Meshing
Sheet Metal Introduction, Advanced 2D Meshing, 3D Meshing, Batch Meshing, Morphing Techniques
Applications
Preprocessor
Introduction to ANSA GUI, Manual Midsurfacing, 2D Meshing and Quality Criteria, Solid Meshing (Tetra & Hexa),
for structuring Connections (Seat and Door), Introduction to Batch Meshing & Introduction to Morphing
analysis
LS DYNA for Basics of FEA, LS-PREPOST, Tensile-Test simulation, methods for calculating Young’s Modulus, HyperCrash, Weld
Structural modelling in LS-DYNA, set up an implicit simulation, MORTAR contact, material modelling using LS-DYNA, industry trends
Mechanics in crash and safety
Structural
Introduction to Structural Crash simulation, principles of LS DYNA, structural model in ANSA, Hourglass modes, Modeling
Crash Connections, Boundary conditions, Running LS DYNA jobs
Modelling
Design for
Introduction to NCAP regulations, Introduction to vehicle platforms , Design strategy for frontal crash, Benchmarking design
Crash & Score strategy of other OEMs, Design strategy for side, pole crash, Hazards of battery pack- Electrocution & Short circuit fire
Calculation
Learning Objectives - Automotive Design
Introduction to Car design, Shape Transformation & Translation, Introduction to Isometric & Perspective, Sketching of Car’s
Automotive
Front and Rear Views, Shading & Basic Reflections, Understanding Lights & Materials, Transportation, Interior & Exterior
Sketching
Design
Ultimate
Introduction to Solidworks & Mastering Solidworks UI, Creating Concept Sketches, Advanced Sketching & Solid Modelling,
Solidworks Assembly Techniques, Rendering, Surface Modelling
Course
Basics of Vehicle Electrical Distribution System & Wiring Harness, Introduction to CATIA Electrical Workbench, Electrical
Wiring Harness
Part Design, Harness Assembly & Installation, Wiring Harness Flattening, Component Specifications & Selection Guide,
Design Wiring Harness Routing & Packaging
Gap and
Flushness in Fundamental Aspects, Geometric Tolerance, Most usable tolerances in Sheet Metal Design, Vehicle Component
Automotive Tolerances, Master Controls, Processing Tolerance, Stack Up Analysis, Assembly Drawing
Body Design
Automotive
BIW Fixture Introduction to BIW Fixture, Pre Design Processes, Units Design, Finishing the Design, Detailing Basics, Documentation
Design
THANK YOU