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Roland Zat650

ERVICE GUIDE

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53 views20 pages

Roland Zat650

ERVICE GUIDE

Uploaded by

gesssm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE GUIDE BOOK

Model : ZAT-650
Automatic Tool Changer Unit

Revision 1.00_Oct.2002
Chapter 1 : Technology

Contents . . .
1. Items
2. Possible System Configurations
3. Required Devices
4. Tool & Tool Holders
5. Tool Change Mechanism
6. Operation
7. Consumable Parts
1. Items
Air Cylinder

Regulator

Control Box

Spindle Unit
Air Nozzle
Magazine
2. Possible System Configurations

MDX-650A + ZAT-650 MDX-650A + ZCL-650A


+ ZAT-650

ZAT-650 cannot be combined with MDX-500/650.


And also, cannot be installed together with ZCL-650.
When ZAT-650 is installed, the following optional equipment cannot be used:
Vacuum adapters for chip cleaning (ZAD-500T,ZAD-500S, etc.),
table spacers (ZA-500 series, etc.), or a vacuum table (ZV-500A).
MDX-650A
• COVER SPINDLE MOTOR and COVER SPINDLE
have been changed.Because these covers run into
the Air Cylinder when install the ZAT-650.
• It is possible to upgrade MDX-650 to MDX-650A by
changing these parts.
COVER SPINDLE
COVER SPINDLE MOTOR
ZCL-650A
• Base for attaching the Magazine has been added.
• It is necessary to rework the Frame. Therefore, it is
impossible to upgrade ZCL-650 to ZCL-650A.

BASE, MAGAZINE
3. Required Devices
• Air Compressor
• Discharge Pressure : 0.7 ~ 1.0 MPa
• Capacity (L/min) : 50 L/min
• Air Tank Capacity : 60 L and more
• Hose
• It is used connecting between Air Compressor and Air
Regulator.
• Diameter : 10mm
• Programs compatible with ATC
• Modela Player 4 is compatible with ATC. This software
comes with the MDX-650A/500.
4. Tool & Tool Holders
• Required Tool Dimensions
Tool
• Limitation of the Tool
• Maximum Length is 110mm
• Maximum Diameter is 10mm
Stopper

120mm

Stopper can hold up to


10 mm Diameter Tool.
Tool Holders
• Dimension Drawing of the Taper-shank Area

( manufacturer is YUKIWA co. )


Tool Holders -- NDC Series --

Model Name φd φD L1 L2 Collet Spanner


15T-NDC 5-35 0.5 - 5.0 13 62 35 YCC 5 FS 10
15T-NDC 7S-48 75 48
15T-NDC 7S-55 0.5 - 7.0 22 82 55 YCC 7 FS 22
15T-NDC 7S-75 102 75
15T-NDC 10-52 0.5 - 10.0 33 79 52 YCC 10 FS 33
Tool Holders -- SGC Series --

Model Name φd φD L1 L2 Collet Spanner


15T-SGC 6-34 61 34
1.0 - 6.0 20 SG 6 FS 20
15T-SGC 6-45 72 45
15T-SGC 8-37 64 37
15T-SGC 8-48 1.0 - 8.0 26 75 48 SG 8 FS 26
15T-SGC 8-55 82 55
15T-SGC 10-40 67 40
15T-SGC 10-45 2.0 - 10.0 31 72 45 SG 10 FS 33
15T-SGC 10-55 82 55
Tool Holders -- DMC Series --

Model Name φd φD L1 L2 Collet Spanner


15T-DMC 5-35 0.5 - 5.0 13 62 35 YCC 5 FS 10
15T-DMC 7S-48 75 48
15T-DMC 7S-55 0.5 - 7.0 22 82 55 YCC 7 FS 22
15T-DMC 7S-75 102 75
15T-DMC 10-52 0.5 - 10.0 33 79 52 YCC 10 FS 33
5. Tool Change Mechanism
• Air Blown
• Blow the Air to the Stock before
retrieve the Tool and also return
the Tool in order to blow off the
milling dust around the Stock.
Tool Change Mechanism

Draw-Shaft
1. Air goes into Air Cylinder.
2. Air Cylinder pushes the
Draw-Shaft.
3. Draw-Shaft moves to down.
4. Draw-Shaft picks up the
Tool Holder.

Tool Holder
6. Operation
• Tool Offset Adjustment
• When a tool is changed and the tool length changes,
the cutting position along the Z axis also changes.
When the tool is changed, it is necessary to perform
some operation that takes the tool length into
consideration, such as, for example, resetting Z0. The
tool-length offset is a function that automatically
adjusts the Z-axis position while taking the tool length
into account. In short, it is sufficient to set Z0 only once,
at the start. Then after the tool is changed, adjustment
to keep the Z0 position the same is performed
automatically.
Operation

1. Prepare the Sensor.


2. Select the [LENGTH SCAN]
under the [ATC] in the main
menu.
>13 ATC
Sensor 14 Coordinate

13>3 LENGTH SCAN


4 TOOL LENGTH

3. The machine sequentially


grasps each tool, starting with
stock No. 1, and brings it into
contact with the sensor.
Operation
Operation
• Make the Z0 Setting with any Tool
• Make the setting with any tool that has been measured.
You do not need to set this individually for every tool to
be used in cutting.
• Reference Position is already aligned by performing
the Tool Offset Adjustment. Therefore, the Reference
Position will be aligned with Z0 position when you
make the Z0 setting with any Tool.
7. Consumable Parts
• No consumable parts but
Bearings inside the
Spindle Unit is ...
• Spindle Unit has 3 Bearings.
L-Bearing
• Life expectancy : 5,000 hours
( more than 3,000 hours )

L-Bearing

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