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Transformer Design For 100 KVA

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Eyo
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111 views4 pages

Transformer Design For 100 KVA

Uploaded by

Eyo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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! WORK ORDER SHEET FOR L.V.

WINDING
!
Rating ( KVA) : 50 Voltage Ratio ( V) :15000/400
Design : ATS 15 Customer :- AMEU
Job Number: W-03 Date : 8 February, 2024
sl Particulars Design Data
.
1 Winding
particulars LVwinding Middle Ring
2 Total turns per phase 72
3 Bare conductor size 5.6 X 3
4 Insulation covering 0.3
5 Covered conductor size 5.9 X 3.3
6 Conductor placement 1WX2D
7 Winding direction R------------>L
8 Type of winding SPIRAL
9 No. of coil per phase 1
10 Turns per coils 72
11 No. of layer / disc 2
12 Turns per layer / disc 36
13 Inter layer / disc insulation 15 mill kraft paper
15 Transposition Transpose @middle of each layer
16 End insulation (Ring) (12 18 )
17 Axial length ( un shrink / shrunk) 253
18 Internal diameter of coil 125
19 External diameter of coil 152
20 Clearance between coil / disc -------------------------
20 Cond. weight per set (kg) 28
21
N.B:
 Core to LV Cylinder T x H x L = 1 x 259 x 450 ⇛Qty=1 layer for each limb

N.B2: protocol of using pre HV winding insulations:

 1 mm PB. +3 mm WS-OD. + 2 mm PB. +1 mm WS-OD. + 3 mm PB. +0 mm WS-OD + 0mm PB

Notes:-
1 All dimensions are in mm.

2 Use pre compressed insulation board for rings, edge insulation, duct & cylinder.

3 Provide insulation flapper at tapings.

4 Starting & finishing leads are to be extra insulated with creep tape 3mm radially.

5 The starting and finishing turns are to be braced duly with cotton tape, these should not be loose.

6 Use 10 mill press paper foundation layer for HV coils.

7 If the thickness of insulation between LV and HV coils is ≤ 8.5 mm for 15 KV & 12 mm for 33
KV Use white paper
Designed by: ____________ Checked by: _____________ Approved by _______

WORK ORDER SHEET FOR H.V.WINDING


Rating ( KVA) : 50 Voltage Ratio ( V) :15000/400
Design : ATS 15 Customer :- AMEU
Job Number: W-03 Date : 8 February, 2024
sl. Particulars Design Data
1 Winding
particulars HV winding Remarks
2 Total turns per phase 4911 NL. Turns of each layer

3 Bare conductor size 0.82 23 4853


4 Insulation covering 0.08 24 4935
5 Covered conductor size 0.9 25
6 Conductor placement 1WX1D 26
7 Winding direction R------------>L 27
8 Type of winding Cross over 28
9 No. of coil per phase Single CPL - -
10 Turns per coils 4911 - -
11 No. of layer / disc 24 - -
12 Turns per layer / disc 211 33 4911
H (253 ) Qty. (2+1) / 2 / (2+1) of 0.08 mm + 0 oil duct
13 Inter layer / disc insulation
15 End insulation ( 30 30 )
16 Axial length ( un shrink / shrunk) 193+(30*2)= 253
17 Internal diameter of coil 175
18 External diameter of coil 228
20 Cond. weight per set (kg) 44
NO.L 1 2 3 4 5 6 7 8 9 10 11
Tp/lyr 211 211 211 211 211 211 211 211 211 211 211
Turns 211 422 633 844 1055 1266 1477 1688 1899 2110 2321
NO.L 12 13 14 15 16 17 18 19 20 21 22
211 211 174
Turns 2532 166 2954 3165 3376 3587 3798 4009 4220 4431 4642

X6----4435, X4-----4552, X2 ------ 4669 , X1 ------- 4669, X3-----4786, X5-----4903, X----- 4911

X6 X4 X2 X3 X3 X5

S (0) 4435 117 117 117 117 8 X

N.B: Insulation between LV and HV coils:

A. HV Cylinder Press board T x H x L = 1 x 251 x 595 ⇛ Qty = 6 layer for each limb
B. Rectangular strip W x H x T = 10 x 253 x T 4 ⇛ Qty = 24

N.B2: protocol of using pre HV winding insulations:


1 mm PB. +3 mm WS-OD. + 2 mm PB. +1 mm WS-OD. + 3 mm PB. +0 mm WS-OD + 0mm PB

8 If the thickness of insulation between LV and HV coils is < 9 mm for 15 KV & < 15 mm for 33
KV Use white paper

Designed by : ____________ Checked by : _____________ Approved by : ___________


𝑰𝒏𝒔𝒖𝒍𝒂𝒕𝒊𝒐𝒏 𝒅𝒆𝒔𝒊𝒈𝒏𝒔 Rated KVA: 50 Voltage ratio 15000/400 Job no W-03

No. of HV winding LV Rings


Layers 𝛿 W1 W2 L PHASE TRANS. W1 L1 W2 No/phase No/TRANS

1-3 1mm 30 30 620 6 18 12 465 18 26 .


78
1mm 12
4-6 30 30 680 6 18 525 18 26 78
1mm
7-9 30 30 740 6 18
1mm LV Cylinder
10-12 30 30 800 6 18
1mm
13-15 30 30 860 6 18 LV Cylinder Press board T x H x L =1 x 253 x 418
1mm
16-18 30 30 920 6 18
Qty= 1 layer per phase
1mm
19-21 30 30 980 6 18
1mm
22-24 30 30 1040 6 18

Layer Insulation of HV winding

HV Winding Layer insulation LV Windings


NLRS Layer insulation
𝛿 H L No/L N/p. N/T. Paper
1-3
253 660 2+1 / 2 7 21 𝛿 H L No/phase No/TRANS.
3.2mill
2 mill 251 506 4 12
3.2mill 253 720 2 6 18 b. Duct
4-6
No/phase No/TRANS.
𝛿 W H
3.2mill 253 780 2 6 18
7-9

3.2mill 253 840 2 6 18


10-13

3.2mill
253 900 2 6 18
13-15

3.2mill 253 920 2 6 18


16-18

19-21 3.2mill
253 980 2 6 18

127

22-24 3.2mill 253 1040 2/3 7 21

N.B: Insulation between LV and HV coils:

A. HV Cylinder Press board T x H x L = 1 x 253 x 595 ⇛ Qty = 6 layer for each limb
B. Rectangular strip W x H x T = 10 x 253 x T 4 ⇛ Qty = 24
INSULATION DESIGNS
Job Number W-03 Date: 8 February, 2024

RATED KVA: 50 Nominal Voltage Ratio (V): 15000/400

3 Yoke protector+ 3 Common Block +0 mm Ring

Top – Bottom Ring Size


ID 175
OD 228 +10
265 253 253 T 0

3 Yoke protector+3 Common Block +0 mm Ring

1 A. Yoke protector ID= 127 mm


OD= 240 mm
Qty= 6
B. Common Blocks : -
L= 50 mm
W=40 mm
T= 3 mm
Qty = 48

2 Core to LV Cylinder T x H x L = 1 x 259 x 450


Qty=1 layer for each limb

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