Counting Scale: FC-50Ki FC-5000Si FC-20Ki FC-500Si FC-10Ki FC-5000i FC-2000i FC-1000i FC-500i
Counting Scale: FC-50Ki FC-5000Si FC-20Ki FC-500Si FC-10Ki FC-5000i FC-2000i FC-1000i FC-500i
Counting Scale
FC-50Ki FC-5000Si
FC-20Ki FC-500Si
FC-10Ki
FC-5000i
FC-2000i
FC-1000i
FC-500i
WM+PD4000541B
This manual and Marks
All safety messages are identified by the following, “WARNING” or “CAUTION”, of ANSI
Z535.4 (American National Standard Institute: Product Safety Signs and Labels). The
meanings are as follows:
Note This manual is subject to change without notice at any time to improve the product. No
part of this manual may be photocopied, reproduced, or translated into another language
without the prior written consent of the A&D Company.
Product specifications are subject to change without any obligation on the part of the
manufacture.
Copyright 2003
Contents
1. INTRODUCTION ...........................................................................................................3
1-1. Introduction.............................................................................................................................. 3
1-2. Unpacking ............................................................................................................................... 4
1-3. Setting Up Your Scale ............................................................................................................. 5
1-4. Standby and Operating Mode.................................................................................................. 7
1-5. Simple Operation Mode........................................................................................................... 7
1-6. kg or lb Weighing Units ........................................................................................................... 7
1-7. Last Unit Weight Used Feature ............................................................................................... 8
7. COMPARATOR FUNCTION........................................................................................28
9. CALIBRATION ............................................................................................................31
2
1. INTRODUCTION
1-1. Introduction
Thank you for your Purchase!
This manual describes the functions of your counting scale and how to get the most
out of it. Read this manual carefully before use.
Features
The FC-i / FC-Si counting scales have the following features:
The scales have the following high internal resolution for a wider range of
counting applications.
FC-i counting scale: 1/1,000,000
FC-Si counting scale: Up to 1/10,000,000
There are the following ways to enter a unit weight (of the sample piece).
The way to weigh a fixed number of samples like 5 pieces, 10 pieces and so on.
The way to weigh the desired number of samples.
The way to store the desired unit weight directly using the 10-key pad.
The way to recall the stored unit weight from ID memory.
The way to send the desired unit weight from a personal computer.
The way to use a bar code reader to designate an ID number to enter the unit
weight directly.
Three UNIT WEIGHT BY LED's will navigate you to store a unit weight easily.
ACAI (Automatic Counting Accuracy Improvement) supports counting by
recalculating the unit weight when a sample is added. Therefore it is possible to
reduce the counting error.
The scale has a large bright vacuum fluorescent display and can show information
for piece count, weight, unit weight, ID number, item code and comparator result at
the same time.
UP to 500 ID memories can store 6 digits ID numbers, consisting of 12 digit item code
(alphanumeric), unit weight, tare weight and comparator limits.
Comparator function:
Compare a count or weight
Comparator limits can be changed temporarily using the 10-key pad.
Comparator relay output is also available using an optional interface.
Accumulation function for counting.
Standard RS-232C interface and optional interfaces (up to 3 ch. RS-232C available)
to communicate with a personal computer, printer and bar code reader expanding
the counting application.
A two-scale counting system can be constructed using the optional a remote
scale interface and remote platform.
3
It is possible to send the time and date to a computer connected to the RS-232C
interface using the scale's built-in clock.
The optional rechargeable battery pack (Ni-MH) is useful for portable operation.
1-2. Unpacking
Unpack the scale carefully and keep the packing material
if you are likely to transport the scale again in the future.
In the carton you should find this manual plus:
The counting scale.
An AC adapter (check that the AC input rating is correct).
FC-50Ki
FC-20Ki
FC-10Ki
FC-5000i
FC-2000i
AC Adapter
Please confirm that the
AC adapter type is correct
for your local voltage and
Remove Packing Material
receptacle type.
Breeze ring
Only for FC-5000Si
FC-5000Si FC-500Si
4
1-3. Setting Up Your Scale
1. Place the scale on a suitable weighing surface (Refer to Best Conditions For
Weighing of next page) and turn the adjustable feet until the spirit level shows that
the scale is level.
AC adapter jack RS-232C
Weighing pan
2. Plug in the AC adapter. The AC input requirements could be l00, 120, 220, 230 or
240 Volts (50/60Hz) depending on where used, so, please check that the adapter is
correct. Ground the scale to avoid a problem with the static electricity.
The display comes ON
After running through a self-check that will show various segments, the weighing
display will appear.
3. Please leave the scale with the AC adapter connected for at least thirty minutes
before use. We call this situation "warm up".
If desired: press the STANDBY/OPERATE key to turn the display off.
Remember that the scale will always be warmed up as long as the AC adapter is
connected. This keeps the scale always ready for use.
5
Best operating temperature is between 20°C~25°C / 68°F~77°F at about 50%~60%
relative humidity. There shouldn’t be large temperature fluctuations.
The weighing room should be kept clean and dry.
The weighing table must be of a solid construction.
Corners of rooms are best as they are less prone to vibrations.
Don’t install the scale near heaters or air conditioners.
Don’t install the scale in direct sunshine.
Try to ensure a stable AC power supply when using the AC adapter.
Keep equipment containing magnets away from the scale.
Warm up the scale before use or leave it on standby overnight.
Ground the scale chassis for electrostatic discharge if the weighing conditions warrant.
Calibration
Calibration of the scale is required when the scale is initially installed, or if a remote
scale is added. Please refer to “9. CALIBRATION” for more calibration information.
6
1-4. Standby and Operating Mode
The scale has two principal modes: Standby mode and operating mode.
Standby mode: When the scale has power supplied to it, either by the AC Adapter or
the battery pack, and the display shows a decimal point, the scale is in
the standby mode. In day-to-day operation, standby mode is normal
when the scale is not in use. This keeps the weighing mechanism
warmed up.
Operating mode: If the display is turned on from standby mode, then the scale is in
operating mode.
If the scale is not going to be used for a long period of time, then it may be appropriate
to disconnect the main power.
STANDBY
ZERO TARE SAMPLE ENTER 0Æ9 RESET
OPERAT
ACAI
.8888880
W WEIGHT (lb)
pcs
SAMPLE
11234567890 . 0 00
TOO LIGHT 2A3456UUW(lb)
123145670 . 0 0000
7
1-7. Last Unit Weight Used Feature
There are a number of ways to register a unit weight to count. The scale has a feature
to keep the last unit weight used in memory. This can be handy if you turn the scale
display off and then want to return to the same unit weight, or you accidentally clear
the unit weight by pressing the RESET key.
TARE
ZERO M+
2. Press the ID key. STABL ENTERED TOTAL SCALE
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.8888810
"id-000000" will be displayed
with Ñ000000Òblinking. ID.
pcs
W2WEIGHT (kg)
12345617890 . 0 004578id-000000
2 3 S A M U U W ( g )
12345670 . 0 0000
3. Press the ENTER key.
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The scale will recall the previous
unit weight.
ENTER
.------0
W2WEIGHT (kg)
pcs
1234516---0 . 0 004568id-000000
23SAMAUUW (g)
1234561712 . 0 000
Set the F-Function f-01-04 at “1”. The scale will recall the last unit weight used,
when the display is turned ON.
8
2. Front Panel Overview
The TARE ENTERED The TOTAL SCALE The REMOTE SCALE The TOTAL key The key displays
indicator comes indicator comes on 1: main scale is used. key switches between displays the comparator limits and
on when the tare weight when the count display 2: remote scale is the main and a remote accumulated data time & date, or works
is subtracted. is showing the total __used. scale (if used). on the count as M- key.
l display and also
back again. The RESET key
The STABLE The ZERO indicator The M+ indicator The PRINT key clears the Unit Weight
indicator comes on comes on when the comes on when sends count, weight The PRINT data in memory (but
when the weighing scale is at the center count data is being or unit weight data. key sends count, not in ID memory).
data is stable. of zero. accumulated. weight or unit
weight data. The 0 ~ 9 & .
Count (pcs) display. 10-keys send numbers
to the display.
Comparator results.
The C key clears the
display 10-key input.
Weight display
9
The ACAI indicator The SAMPLE key is
comes on when used when entering
weight is within the sample size.
ACAI range. When The KEYBOARD
meeting the ACAI key is used when unit
addition range, it will
blink. weight is to be
entered via the 10-key
d
The SAMPLE The ID key is used
TOO LIGHT when recalling unit
indicator comes on weight data from ID
The STANDBY/OPERATE The KEYBOARD TARE memory.
when the unit
2. FRONT PANEL OVERVIEW
.8888888
(power-on zero) and the display will show zero.
.-------
point.
ZERO
The ZERO key will bring the weight display back to zero as long as the weighing
pan is empty or within 2% of capacity.
1. Remove everything from the weighing pan and press the ZERO key. Then the
display shows “-------” and waits for the weighing data to become stable.
TARE
2. The scale will zero and the ZERO indicator will STABL ENTERED ZERO TOTAL M+ SCALE
come on to indicate that the scale is ready to
881
start weighing or counting.
10
TARE
The TARE key will subtract the displayed STABL
TARE
ENTERED ZERO TOTAL M+ SCALE
container weight.
881
1. Remove everything from the weighing pan and
press the ZERO key to zero the scale.
.8888810
W2WEIGHT (kg)
pcs
12134567890 . 0 00
23ASAMPUW (g)
123415670 . 0 00004567890123456
7
2. Place a tare container on the STABL
TARE
ENTERED ZERO TOTAL M+ SCALE
weighing pan. The weight
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display will show the weight
of the container. .8888810
W2WEIGHT (kg)
pcs
12314567890 . 6 50
23SAMAPUW (g)
123451670 . 0 0000
Container weight
3. Press TARE key. Then the
TARE
display shows “-------” and waits STABL ENTERED ZERO TOTAL M+ SCALE
for the weighing data to become
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stable.
11
3-2. To Start Counting
1. Press the STANDBY/OPERATE key to turn the scale on when displaying the standby
indicator. Or press the RESET key to clear STABL
TARE
ENTERED ZERO TOTAL M+ SCALE
any previous operations.
881
2. Three LED’s on the UNIT WEIGHT BY keys
.8888810
W2WEIGHT (kg)
pcs
will blink. This is to prompt you to select a 12134567890 . 0 00
23ASAMPUW (g)
method for entering a unit weight for operation. 123415670 . 0 00004567890123456
7
3. Select one of the ways to enter or recall the unit weight (the weight of one item of
what you are counting), and refer to the section noted for more instructions.
UNIT WEIGHT BY
KEY-
ID. BOARD SAMPLE
12
3-3. Unit Weight By Samples
10 Sample Size
1. Three UNIT WEIGHT BY LED’s should be blinking at this
point, if not, press the RESET key to clear any unit weight.
lf you are going to use a tare container, place it on the weighing
pan.
TARE
STABL ENTERED ZERO TOTAL M+ SCALE
2. Press the SAMPLE key.
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Any tare container will be
automatically tared.
The display Will show
SAMPLE
.8888810
W2WEIGHT (kg)
pcs
“Add Sample” and “10 pcs”. 12134567890 . 0 00
2A3Add Sample
123456789012345678901234567
ÑBlinkingÒ
4. Press the ENTER key.
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The display will show “-------”
for a moment while calculating the
unit weight. After a moment the
ENTER
.-------
W2WEIGHT (kg)
pcs
display will show the count, total 1123456-------
A23Add Sample
weight and unit weight. 123456789012345678901234567
881
.8888810
At this point the scale may decide that 10 pieces
is not a large enough sample size for accurate pcs
counting. If you refer to the W2WEIGHT (kg)
“Add Sample“ display again, then add the 12134567891 . 1 10
additional number of sample pieces displayed. 23ASAMUUW (g)
12341567111 . 0 00
Another 24 pieces.
13
5, 25, 50 or 100 Sample Size
1. Three UNIT WEIGHT BY LED’s should be blinking at this
point, if not, press the RESET key to clear any unit weight.
lf you are going to use a tare container, place it on the weighing
pan. STABL
TARE
ZERO TOTAL M+ SCALE
ENTERED
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2. Press the SAMPLE key.
Any tare container will be
automatically tared.
SAMPLE
.8888810
W2WEIGHT (kg)
pcs
The display will show 12134567890 . 0 00
2A3Add Sample
“Add Sample” and “10 pcs”. 123456789012345678901234567
14
Desired Sample Size
1. Three UNIT WEIGHT BY LED’s should be blinking at this
point, if not, press the RESET key to clear any unit weight.
lf you are going to use a tare container, place it on the weighing
pan.
pcs
MNO PQRS TUV WXYZ #
6 7 8 9 0 C
15
Desired Sample Size Not Using The SAMPLE Key
1. Three UNIT WEIGHT BY LED’s should be blinking at this
point, if not, press the RESET key to clear any unit weight.
lf you are going to use a tare container, place it on the
weighing pan and press the TARE key. TARE
STABL ENTERED ZERO TOTAL M+ SCALE
Be sure the weight display is “0”.
881
.8888810
W2WEIGHT (kg)
pcs
TARE 12134567890 . 0 00
23ASAMPUW (g)
123415670 . 0 00004567890123456
7
If weight isn’t zero, press the TARE.
881
If the "Add Sample" displays again, then the
sample size is not enough for accurate
counting - add the additional number of sample
.8888820
W2WEIGHT (kg)
pcs
11234567892 . 2 20
pieces. 2A3SAMUUW (g)
12345167111 . 0 00
16
3-4. Unit Weight By KEYBOARD
1. Three UNIT WEIGHT BY LED’s should be blinking at this
point, if not, press the RESET key to clear any unit weight.
lf you are going to use a tare container, place it on the
weighing pan and press the TARE key
TARE
to tare the container. STABL ENTERED ZERO TOTAL M+ SCALE
881
2. Press the KEYBOARD key.
The unit weight display and the
ENTER key LED will blink.
KEY-
BOARD
.8888810
W2WEIGHT (kg)
pcs
11234567890 . 0 00
2A3SAMUUW (g)
12314567890120 . 4 567890123456
7
12341567890132 . 4 567890123456
(Example of a unit weight 32g) 7
4. Press the ENTER key.
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The unit weight 32g will have
been entered.
ENTER
.------0
W2WEIGHT (kg)
pcs
1213456---0 . 0 00
23ASAMUUW (g)
1234156732 . 0 000
17
3-5. Unit Weight By ID Number
1. If there are no unit weight’s stored in memory, refer to “5-1. Store Unit Weight by
ID Number”.
Three UNIT WEIGHT BY LED’s should be blinking at this point, if not, press the
RESET key to clear any unit weight.
TAR
STABLE ENTERED ZERO TOTAL M+ SCALE
881
3. Use the 0 Æ 9 10-key pad to
display the ID number.
0Æ9
.8888850
W2WEIGHT (kg)
pcs
If you hit the wrong key, press the 12134561890 . 0 004578id-123456
23ASAAUUW (g)
C key to clear and start again. 123415610 . 0 0000
(Example of ID number "123456") 1
ABC
2
DEF
3
GHI
4
JKL
5 .
18
4. ENTERING A TARE WEIGHT
There are two methods of tare operations.
Using the TARE key to subtract the displayed container weight directly. Please
refer to “3-1. Basic Operations”.
Using the KEYBOARD TARE key to enter a tare weight via the 10-key pad.
TARE
STABL ENTERED ZERO TOTAL M+ SCALE
4. Press the ENTER key.
881
.8888810
The weight display changes to
net weight. pcs
2AWEIGHT (kg)
The TARE ENTERED indicator ENTER 121345678-0 . 6 15
will light. 23ASAMPUW (g)
123415670 . 0 00004567890123456
7
19
4-2. To Clear TARE TARE
Or: STABL
TARE
ENTERED ZERO TOTAL M+ SCALE
881
.888-554
1. Press the KEYBOARD TARE key.
The weight display will blink
(display is any tare weight pcs
KEY- 2WAETARE (kg)
previously entered). BOARD 12341567890 . 6 15
TARE 23SAAMUUW (g)
123456171 . 1 10004567890123456
7
881
.888-554
2. Press the 0 key and press the
ENTER key. pcs
2AWETARE (kg)
0 12314567890 . 0 00
23SAAMUUW (g)
123451671 . 1 1000
TARE
STABL ENTERED ZERO TOTAL M+ SCALE
3. The tare weight is cleared and
881
the TARE ENTERED indicator
will be turned off. .8888810
2AWEIGHT (kg)
pcs
ENTER 123415678-0 . 0 00
23SAAMPUW (g)
123456171 . 1 10004567890123456
7
20
5. STORE UNIT WEIGHT
5-1. Store Unit Weight by ID Number
The scale can store up to 500 unit weights by 6 digit ID numbers, from 000001 to
999999. To recall, refer to “3-5. Unit Weight By ID Number”.
The scale is initially set to store the ID numbers with a unit weight and an item code
only. However, it can be set to store a tare weight, comparator limits and total count
by setting F-Function f-01-05.
881
1. First register a unit weight by any method
– using a sample or via the 10-key pad – .888-510
W2WEIGHT (kg)
pcs
and have it displayed. 12345167891 . 1 10
23SAMAUUW (g)
12345671111 . 0 00
2. Press the STORE UNIT WEIGHT key.
881
“id-000000” will appear with Ñ000000Ò
blinking.
If you have been using the unit STORE
.8888810
2AWEIGHT (kg)
pcs
UNIT 12304567891 . 1 104578id-000000
weight by ID number, its ID number WEIGHT 23SAMAUUW (g)
stays displayed and blinks. 12345671111 . 0 00
3. Use the 0 Æ 9 10-key pad to display 881
the new ID number.
(Example of ID number “123456”) .8888810
WAWEIGHT (kg)
pcs
If you hit the wrong key, press the 0Æ9 12345671891 . 1 104678id-123456
C key to clear and start again. 23SAAMUUW (g)
12314567111 . 0 004567890123456
7 ABC DEF GHI JKL
1 2 3 4 5 .
21
5-2. Clearing A Stored Unit Weight
1. Press and hold the C key, then press STORE
the STORE UNIT WEIGHT key – release both. C + UNIT
WEIGHT
4. Press the ENTER key.
881
After showing “id-------” for a
moment, the ID number will be
cleared and the display returns to
.-----10
2AWEIGHT (kg)
pcs
ENTER 1234516---0 . 0 00
normal. 23ASAMUUW (g)
123415670 . 0 0000
881
If there is no such ID number to clear, the
scale will beep. Return to step 3 to try again,
or press the RESET key to exit.
.8888810
2AWEIGHT (kg)
pcs
123451678-0 . 0 004578id-123456
23SAMUAUW (g)1Clear ID
123451670 . 0 00004567890123456
7 Ñbeep, beepÒ
Clearing All ID Memories at Once
881
1.In the step 2 above, press the TOTAL key.
“id-all” will appear withÑallÒblinking. .8888810
2AWEIGHT (kg)
pcs
TOTAL 123145678C0 . 0 005678id-all
23SAMAUUW (g)2Clear ID All
123451670 . 0 0000
22
5-3. Store Item Code by ID Number
An item code of up to 12 alphanumeric characters can be set using the 10-key pad,
and it will be stored with the ID number.
1. Press the STORE UNIT WEIGHT
881
key. “id-000000” will appear with
Ñ000000Òblinking.
STORE
.8888810
2AWEIGHT (kg)
pcs
UNIT 12345671891 . 1 104567id-000000
WEIGHT 23SAMAUUW (g)
12345617111 . 0 00
881
2. Enter the ID number desired using
the 0 Æ 9 10-key pad.
0Æ9
.8888810
2AWEIGHT (kg)
pcs
12345617891 . 1 104578id-123456
23SAMAUUW (g)
12345617111 . 0 00434567
ABC DEF GHI JKL
1 2 3 4 5 .
881
3. Press the STORE UNIT WEIGHT
key again.
The symbol “A” with blinking cursor STORE
.8888810
2AWEIGHT (kg)aA
pcs
UNIT
Ñ_Ò will appear. WEIGHT
12345617891 . 1 104568id-123456
23SAMAUUW (g)A_
12345617111 . 0 0045
To return to step 2, press
the STORE UNIT WEIGHT key. This shows which type of Cursor can be
character will be entered. moved using
To select the symbol “A”, “a” or “1”, A: Capital letter Æ and Å
press the M+ (A/a) key. a: Lowercase letter keys.
1: Numeric character
Example of entering “A&D Co., Ltd.”: Select the symbol “A” first.
5. Press the 0 (#) key several times to place “&”. “A” A &
7. Press the TOTAL (Æ) key twice to shift the cursor. “A” A & D _
8. Press the 2 (ABC) key several times to place “C”. “A” A & D C
9. Press the M+ (A/a) key to change the symbol “A” to “a”. “a” A & D C _
10. Press the 6 (MNO) key several times to place “o”. “a” A & D C o
23
881
11. Press the ENTER key.
The ID number is stored with
Item code and the display returns
.-----10
2AWEIGHT (kg)
pcs
to normal. ENTER 123516-1--1 . 1 1056 8id-123456
23S1AAUUW (g) A&D Co.,Ltd.
12341567111 . 0 00
You may return to step 2 by
pressing the STORE UNIT WEIGHT key.
881
.-----10
If the same ID number was previously stored,
the scale beeps twice. pcs
2AWEIGHT (kg)
You must then select one of two options: 123456--1-1 . 1 105678id-123456
either (a) Overwrite the old ID unit weight, or 23S1AMUUW (g) A&D Co.,Ltd.
1234567l111 . 0 00
(b) Select a different ID number:
Ñbeep, beepÒ
24
5-4. Unit Weight, Tare, Comparator Limits & Total Count
Stored
The scale is initially set to store the ID numbers with a unit weight and an item code
only. However, it can be set to store a tare weight, comparator limits and/or total count
also by setting F-Function f-01-05.
881
1. First register a unit weight and a tare weight by
any method. If necessary, set the comparator
limits and use the M+ accumulation.
.888-510
2AWEIGHT (kg)
pcs
12345617890 . 0 004678id-123456
23SAMAUUW (g)1ABCDEFGHIJKL
12345617111 . 0 00
2. Go to step 2 of section “5-1. Store Unit
Weight By ID Numbers”.
When you recall a unit weight by the ID key, the tare, comparator limits and/or
total count are also recalled along with the unit weight.
25
6. USING THE M+ MEMORY
6-1. The M+ Memory Function
The scale can accumulate count data by pressing the M+ key, or automatically
(refer to the next page). It also keeps track of the number of times you add to the
total.
When you view the total by pressing the TOTAL key, you view the number of
pieces accumulated and the number of additions (how many times the total was
added to). Please refer to “6-2.” and “6-3.” to view or clear the total count.
123
M+
The M+ indicator will stay ON while A/a
there is count in memory.
The M+ key is accepted only once for every stable count data.
L Once accepted, the M+ key is prohibited until the display
returns to less than +5d (1d = 1 weighing division).
If f-03-02 is set at “1”, then the M+ key can accumulate
negative data. Once the M+ key is accepted, weight data must
return within ±5d before the next accumulation.
To store the total count in the ID number, refer to “5-4. Unit
Weight, Tare, Comparator Limits & Total Count Stored”.
The total count is not stored in the ID memories automatically
even if it was recalled by ID number.
26
2. The scale will clear the last M+ addition.
Only positive counts can be added. If F-Function f-03-02 is set at “1” (to accept
negative count data), it will be ignored.
Once there is an automatic M+ accumulation, the display must return to less than
+5d before another count can be accumulated.
2. The scale will clear the M+ memory, and the TOTAL indicator and the M+
indicator will go OFF.
27
This function is not to clear the last M+ addition, but to subtract count data instead
of addition. The number of additions is increased.
There is no automatic M- function.
7. COMPARATOR FUNCTION
The scale contains a comparator function that checks the amount on the weighing
pan against set acceptable count or weight
881
.888-100
levels. When the comparator function is
activated, “HI”, “OK” or “LO” is displayed. pcs
2AAWEIGHT (kg)ABDEHOKLOaa
Before the comparator will work, upper and 121341567811 . 1 00578id-123456
2A3SAAMUUW (g)2BCDEFGHIJKL
lower limits must be set (refer to below). The 123451167111 . 0 00
levels are set by count or weight. So, if you
are using weight for your comparator levels,
Ñbeep, beep …Ò
calculate the weight before starting the Upper limit 102 pcs
procedure below. Lower limit 98 pcs
The beeper is set ON at
If OP-04 is installed, comparator relay output
is also available.
881
.f-000
The count display will show “f-00”
with “00” blinking.
pcs
Set Function No.
12345678C000045678id-000000
23SAMUUW (g)12Clear ID
12345670 . 0 000045678901234567
881
2. Press the 5 key to enter into the
F-Function f-05-X Comparator . .f-05-00
Comparator
pcs
5 12345678C000045678id-000000
2 3 S A M U U W ( g ) 1 2 C l e a r I D
12345670 . 0 000045678901234567
881
.f-05-01
3. Press the ENTER key.
pcs
Comparator
12345678C000045678id-00000 0
28 23SAMUUW (g)12Clear ID
12345670 . 0 000045678901234567
The count display will show the
F-Function and its present setting
will blink.
1. Press and hold the ZERO key, then press the STANDBY/OPERATE key
– release both to enter the F-Function setting mode.
The count display will show “f-00” with “00” blinking.
881
.f-11-01
2. Key in 1 1 and press the ENTER key
to display the setting value, time and date.
If you want to change the order of year,
pcs
Comparator
month and date, use the 0 Æ 2 to 123456789012345678901234561
change the setting. 23SAMUUWMAADAAAAYAAhAAmAAs
12345670 . 0 201202003012034056
3. Press the C . The first digit of time
881
and date will blink.
Use the 10-key pad to set the time
and date.
C
.f-11-01
Comparator
pcs
123456789012345678901234561
ABC DEF GHI JKL
1 2 3 4 5 .
23SAMUUWMAADAAAAYAAhAAmAAs
C
12345670 . 0 201202003012034000
4. Press the ENTER key to return to the step 2
The second
and the clock will start from “00” seconds.
display is fixed to
5. Press the STANDBY/OPERATE key to exit,
and press it again to turn the display back ON.
3. Use the 10-key pad to set the date and press the MNO
6
PQRS
7
TUV
8
WXYZ
9 0
#
C
ENTER
ENTER key. Then the first digit of time will
blink.
The “seconds” value is fixed to “00”.
881
.888-100
2AAWEIGHT (kg)ABDE Y M D
pcs
121341567811 . 1 00572003 2 12
2A3SAAMUUW (g)2BCD h m s
30 123451167111 . 0 00123412 34 00
4. Use the 10-key pad to set the time and press
the ENTER key to return to normal. The
clock will start from “00” seconds.
9. CALIBRATION
Calibration of the scale is required when it is initially installed, if it is moved often, or
it is moved a substantial distance. Calibration is also necessary in regular scale
maintenance due to normal mechanical wear-and-tear, changes in seasonal
temperature, humidity, air pressure, etc.
The scale must perform "warm up" (with the AC adapter connected) for at least 30
minutes before starting calibration.
881
.88Cal10
[ZERO] Calibration
pcs
Calibration (CAL) switch
1234567890123
[TARE] Gravity Acceleration
1234567890123
2. Press the ZERO key to enter into zero &
881
span calibration mode.
If you know the exact weight value, or if you
881
wish to use a different weight,
use the 0 Æ 9 and . 10-key pad to .88Cal10
Calibration weight (kg)
pcs
Cal4567890123aaaaaaaaa10 . 0 02
[TARE] Gravity Acceleration
31 1234567890123
ABC DEF GHI JKL
1 2 3 4 5 .
3. Press the ENTER key.
881
The calibration weight stops blinking
and “Cal 0” appears. .8Call00
Calibration Zero
pcs
ENTER
Cala0
Calibration weight (kg)
123456789012345678901210 . 0 00
881
.8Callf0
If you don’t need span calibration, press the
CAL switch to exit from the calibration pcs
procedure. Calibration Span
Calaf
Calibration weight (kg)
123456789012345678901210 . 0 00
881
If the calibration weight is not what it should be,
an error will be displayed. Check if the weight is .88Cal10
Calibration End
pcs
correct and try again. Cala
Calibration weight (kg)
123456789012345678901210 . 0 00
Calibration Span
Calaf
Calibration weight (kg)
1234567890123456789err
32
9-2. Gravity Compensation
When the scale is first used or has been moved to different place, it should be
calibrated using a calibration weight.
But if the calibration weight cannot be prepared, the gravity acceleration correction
will compensate the scale. Change the gravity acceleration value of the scale to the
value of the area where it will be used. Refer to the gravity acceleration map
appended to the end of this manual.
881
2. Use the 0 Æ 9 and . 10-key pad to
display the desired gravity acceleration value.
(Example of the value 9.800 m/s2.)
.88Cal10
Gravity Acceleration
pcs
Cal45678g0123aaaaaaaaa19 . 8 00
[TARE] Gravity Acceleration
1234567890123
ABC DEF GHI JKL
1 2 3 4 5 .
881
.88Cal10
3. Press the ENTER key.
The scale will store the new value.
If necessary to calibrate the scale
pcs
[ZERO] Calibration
using a weight, go to step 2 of the 1234567890123
ENTER
previous section. [TARE] Gravity Acceleration
1234567890123
33
10. F-FUNCTION PARAMETERS
10-1. To Change or View F-Function Settings
Start with the scale in standby mode, with the display is turned off.
2. Press the 0 Æ 9 keys to display the 881
number of the F-Function.
.f-05-00
Comparator
pcs
For example: the 5 key to enter into the 12345678C000045678id-000000
F-Function f-05-X Comparator. 2 3 S A M U U W ( g ) 1 2 C l e a r I D
12345670 . 0 000045678901234567
ABC DEF GHI JKL
1 2 3 4 5 .
MNO
6
2
PQRS
7
3
TUV
8
4
WXYZ
9
5
0
#
.
34
6. Press the ENTER key to
881
save any changes and/or
move to the next item. .f-05-02
Comparator
pcs
ENTER 12345678C000045678id-00000 0
2 3 S A M U U W ( g ) 1 2 C l e a r I D
12345670 . 0 000045678901234567
35
10-2. F-Functions
“” designates factory settings.
Weight Display.
F-01-X Operations
Operation Mode.
36
Display ON Unit Weight – Reset or Last.
When the display is turned on, the scale can be set to recall
f-01-04 the last unit weight used.
03 The unit weight is RESET (cleared) when display comes on.
The unit weight last used (before display is turned off, not
1 power interrupt) will be entered automatically.
ID Memory Contents.
The scale ID memory can contain unit weights with tare
f-01-05 weights, comparator limits and total count, or just unit
weights alone. Item codes are always contained.
0003 ID memory contains the unit weight and item code only.
TOTAL TARE You select which data to be stored by keying in a
count Weight
0 or 1 for the data: tare weight, comparator
limits or total count.
000 Example: Key in 0 1 0 to display 010, ID
memory contains the unit weight including item
Comparator code and comparator limits.
limits
37
F-02-X ACAI Operation & Min. Unit Weight
+5d +5d
+ +
0 0
- -5d -
M+ M+
Not Accepted Not Accepted
f-03-02=0 f-03-02=1
38
F-04-X Environment and Beeper
Zero Tracking.
Zero tracking traces a drift from zero caused by temperature
f-04-01 changes etc., and stabilizes the zero point.
03 Zero tracking ON.
1 Zero tracking OFF.
Response
F-05-X Comparator
Comparator Mode.
39
Upper Limit.
f-05-03 Enter via the 10-key pad.
03 Use the - or . key to “set minus value.
Lower Limit.
f-05-04 Enter via the 10-key pad.
03 Use the - or . key to set minus value.
Factory Use.
f-05-06 03 This setting should be “0”.
40
Data to be Sent.
06
f-X-02
07 001003 Count data sent.
08 Date/Time Unit You select which data to be sent by keying in a
ID Weight
0 or 1 for the data: Date, ID no., PCS
(count), weight or unit weight.
00000 Example: Key in 0 1 1 0 0 to
display 01100, this setting would send only the ID
Weight
PCS(count)
number and the count.
Data Format
06
f-X-03
07 03 Format for AD-8121 MODE 1. No difference between “0”
08 and ”1” when used with the
1 Format for AD-8121 MODE 3. UFC format.
2 Format for general apparatuses, computers, etc.
Baud Rate
06
f-X-04
07 03 2400 bps.
08
1 4800 bps.
2 9600 bps.
41
F-09-X key
42
F-11-X Time & Date
43
11. ACAI FUNCTION
11-1. ACAI Automatic Counting Accuracy Improvement
TARE
The ACAITM (Automatic Counting Accuracy STABL ENTERED ZERO TOTAL M+ SCALE
881
.8888828
Improvement) function recalculates the unit
weight as more pieces are added to
improve count accuracy.
pcs
ACAI AAWEIGHT (kg)
SAMPLE
12134567893 . 1 08
When the scale calculates the unit weight TOO LIGHT 234A56UUW (g)
from sample pieces, the more sample pieces 12314567111 . 0 00
that are used, the higher the accuracy.
ACAI Notes
You must do the ACAI procedure just after you set the unit weight. The samples must be
still on the weighing pan.
Do not take the samples off until the end of the ACAI procedure.
You don’t have to count out the pieces when you add, just stay within the ACAI range.
Continue the ACAI procedure to reach the largest amount that you will be counting.
If you want the most precise counting results for every different batch of the same items,
use ACAI every time you start counting the next batch.
The ACAI does not work when you use a remote scale if the unit weight was set on the
main scale and vice versa.
The ACAI function is initially set to manual operation when the unit weight is set digitally
by the keyboard, by ID memory or using computer via the serial interface. This can be
set to the automatic mode. The ACAI mode when the unit weight is entered by ID or
digital input is controlled by F-Function f-02-02. It is initially set at “0”, ACAI manual
operation mode. Set to “1” for automatic operation mode.
881
.8888821
2. Add pieces within the nearest
ACAI range (refer to table pcs
below). A good rule of thumb ACAI A2WEIGHT (kg)
is to roughly double the 12134567892 . 3 31
amount on the weighing pan. 23ASAMUUW (g)
12341567111 . 0 00
44
Pcs On the ACAI
Weighing Pan Addition Range 60 63~123
10 13~27 70 73~139
20 23~50 80 83~153
30 33~71 90 93~167
40 43~90 100 103~300
50 53~107 over 200 203~493
As you add, the ACAI When you stop adding After the new unit
indicator will be ON and the display weight is calculated,
as long as you are in becomes STABLE, the the indicator will
range. ACAI indicator will blink. disappear,
3. Continue adding pieces within the ACAI range until you have reached a sample size
as large as the largest number of pieces that you will be counting.
When you have added the maximum number of pieces required, remove the
sample pieces and start your counting job.
2. Wait until the display becomes stable and press the ENTER key.
When the new unit weight is calculated, the indicator will blink for a moment and
disappear.
3. Continue adding pieces within the ACAI range until you have reached a sample size
as large as the largest number of pieces that you will be counting.
When you have added the maximum number of pieces required, remove the
sample pieces and start your counting job.
45
12. RS-232C SERIAL INTERFACE
The scale has not only a standard RS-232C interface but also optional interfaces, Ch.1
and Ch.2.
The specifications described in this section are common to all of the RS-232C interfaces.
Stop bit
Parity bit
Data bit
Start bit
1 N.C.
2 Transmit data
3 Receive data
4 N.C.
5 Signal ground
6 Data set ready
7 Request to send
8 Clear to send
Inside of the Scale 9 N.C.
46
12-2. Data Output Mode
The data output modes and parameters are set by F-Functions in f-06 / 07 / 08-X
as described in the F-Function parameters, section 9.
To control the scale using commands from an external device, refer to “12-5.
Command Mode”.
Refer to “12-5. Command Mode” about the output data format.
Example: Key in 0 1 1 0 0 to display 01100, this setting would send only the
ID number and the count.
881
.f-06-02
Comparator
pcs ‘0’ not to send data
12345678C000045678id-001100 ‘1’ to send data
2 3 S A M U U W ( g ) 1 2 C l e a r I D
12345670 . 0 000045678901234567
Unit weight
Weight
PCS (count)
ID
Date / time
47
Data Format (f-06/07/08-03)
Format for AD-8121 MODE 1 or 2. (f-06/07/08-03="0")
Format for AD-8121 MODE 3. (f-06/07/08-03="1")
Format for general apparatuses, computers, etc. (f-06/07/08-03="2")
48
12-4. Connecting the AD-8121 Printer / MODE 3
When using MODE 3 of the AD-8121 printer, printouts are obtained using the
PRINT key (f-06/07/08-01 = 0), or auto-print mode A/B (f-06/07/08-01 =2 or 3).
MODE 3 can print the ID number with its item code.
To print date/time, set f-06/07/08-02 at "1####" (# = 0 or 1).
The total data (accumulated by the M+ key) will be printed along with the
number of additions to M+ memory.
49
12-5. Command Mode
In the command mode, the scale is controlled by commands that come from an
external device, computer etc.
Do not set f-06/07/08-01="1" (stream mode) to use with the command mode. if
you don’t want to use command mode together with key mode or auto-print mode,
set f-06/07/08-01="4" (command mode only).
Use a D-sub 9 pin cable (straight type) to connect with a computer.
Option cable: AX-KO2466-200, D-sub 9 pin, 2m
Command List
Command Definition Notes
@ Start / stop continuous data transmission.
A Same as RESET key. Key command
“D,1.23CRLF” sets the tare
D Set a known tare weight.
weight as "1.23kg".
Store the unit weight in use, other values and Refer to the data format.
E
specified item code to ID memory. Refer f-01-05
“F123CRLF” recalls from
F Recall a unit weight from ID memory.
ID000123.
“G,0.123CRLF” sets the unit
G Set a known unit weight. weight as "0.123g" (or "0.123 lb").
I Same as the REMOTE SCALE key.
Key command
J Same as the TOTAL key.
K Same as the M+ key.
Key command
P Same as the STANDBY/OPERATE key.
Q Send data immediately. Data depends on
S Send stable data after accepting command. f-06/07/08-02
T Same as the TARE key. Key command
X Request a list of the F-Function parameters. The last data terminates with
Y Request a list of the ID memory contents. <EOT> (04H)
Z Same as the ZERO key. Key command
ON Turn the display ON.
OFF Turn the display OFF.
?ID Send the ID number and item code in use.
?QT Send the pcs (count) data.
?WT Send the weight data. Refer to the data format for the
?UW Send the unit weight in use. reply.
?AQ Send the total (accumulated) M+ memory count
d t
?AN Send the number of additions to M+ memory.
?TR Send the tare weight in use.
?MR Send the specified ID memory contents.
50
Command Definition Notes
Store the unit weight and tare weight into the specified ID
MR
memory.
MI Store the item code into the specified ID memory. Refer to the data
ML Store the comparator limits into the specified ID memory. format for the reply.
Store the total count and number of additions into the
MA
specified ID memory.
“CM,1.23CRLF” clears
CM Clear the specified ID memory contents
content of id000123.
?FC Send the specified F-Function setting. Refer to the data
FC Store the specified F-Function setting value. format for the reply.
En Definition Notes
E0 Communication error Parity error, framing error, etc.
E1 Undefined command error The command does not exist for the scale.
The scale is not in a state where a command
E2 Scale not ready error.
could be expected.
E4 Too many characters error The command contains too many characters.
E6 Format error The command contains invalid characters.
Value is out of range. The tare weight is more
E7 Out of range error
than the capacity, etc.
51
Data Format “ ” in examples below shows “Space” (20H).
[
Store the unit weight in use, other values (according to f-01-05) and specified item
code
Command E , 1 2 3 C LF Stores into id000123 with no item code.
E , 1 2 3 , a b c C LF Stores into id000123 with item code
" b ”
Reply AK
Reply I D , 0 0 0 1 2 3 C LF A B C D E F G H I J K L C LF
O L , + 9 9 9 9 9 9 9 9 P C C LF "E" display
[
Weight data
Command ? W T C LF
Reply S T , + 0 0 1 . 2 3 4 6 k g C LF Stable positive data
[
O L , + 9 9 9 9 . 9 9 9 k g C LF "E" display
[
O L , - 9 9 9 9 . 9 9 9 l b C LF "-E" display
[
Unit weight
Command ? U W C LF
Reply U W , + 1 . 2 3 4 5 6 7 g C LF
[
[
U W , + 0 . 2 7 2 5 3 1 l b C LF
[
Total count
Command ? A Q C LF
Reply A Q , + 0 0 9 9 9 9 9 9 P C C LF
[
Accumulation number
Command ? A N C LF
52
Reply A N , 0 0 0 0 1 2 3 4 C LF
Tare weight
Command ? T R C LF
Reply T R , + 0 0 1 . 2 3 4 6 k g C LF
[
Request the scale to reply with the contents of ID memory.
Command ? M R , 1 2 3 C LF Request the contents of id000123.
Reply M R , 0 0 0 1 2 3 , a b c d e f g h i j k l ,
1 2 . 3 4 5 6 7 , + 0 0 0 . 2 3 4 5 , + 0 0 0
0 1 3 5 7 , + 0 0 0 0 1 2 4 6 , + 0 1 2 3 4 5
6 7 , 0 0 0 0 1 2 3 4 C LF
MR, ID number (6 digit), item code (12 digits), unit weight (8 digits including decimal
point), tare weight (9 digits including sign and decimal point), upper limit (9
digits including sign), lower limit (9 digits including sign), total count (9 digits
including sign), number of additions (8 digit) CR LF .
Store the unit weight and tare weight into a specified ID memory.
Command M R , 1 2 3 , 1 . 2 3 , 0 . 3 4 5 C LF
ID # Item code
Reply AK
53
Store the comparator limits into a specified ID memory.
Command M L , 1 2 3 , + 1 0 1 0 , + 9 9 0 C LF
Store the total count and number of additions into a specified ID memory.
Command M A , 1 2 3 , + 6 7 8 9 , 1 2 3 C LF
Having finished the "FC" command, send the "ON" command to start the scale with
new settings. The scale replies <AK> (06H) and starts.
54
12-6. Using a Bar Code Reader
The bar code reader can be connected to the RS-232C interface on the scale. It can
read bar codes for the ID number, unit weight, tare weight and comparator limits.
Any of the RS-232C interfaces can be used for the bar code reader.
Set the F-Function f-06/07/08-01="5" to use a bar code reader.
For example, to use Ch.1 (PORT 1), set f-07-01="5".
Refer to “13-1. OP-01 Bar Code Reader” about the optional bar code reader.
In most cases, a bar code reader with an RS-232C interface is to connect directly
with a personal computer. The signals must be converted to connect this kind of bar
code reader with the scale. Refer to the diagram below.
Do not use RS-232C adapter/cable to connect the bar cod reader (OP-01) to the
RS-232C interface on the scale.
Some bar codes will have start and stop characters. But, set your bar code reader
not to send those characters to the scale. The scale doesn’t accept such data.
EAN/JAN/UPC bar codes usually have a check digit and other bar codes may have
either. But, set your bar code reader not to send the check digit. The scale doesn’t
accept such data. If sent, the scale cannot tell the difference between data and the
check digit.
55
Read the instruction/technical manual of your bar code reader to connect it with the
scale.
Bar Code Data and Format
The bar code data that the scale accepts are ID number, unit weight, tare weight
and comparator limits.
The bar code has "2 digit identification code + 6 digit numbers" for the ID number
and "2 digit identification code + maximum 10 digit numbers including sign and decimal
point" for the other data.
The unit weight and tare weight must be within 6 digits, except insignificant zeros.
Unit weight 123.456 g: “12+123.456” acceptable
“12+00123.456” acceptable
“12+0123.4560” not acceptable
Tare weight 10 kg: “15+10” acceptable
“15+0000010.0” acceptable
“15+010.00000” not acceptable
The comparator limits must be within 7 digits, except insignificant zeros.
Upper limit: “17+123” acceptable
“17+000000123” acceptable
“17+012345670” not acceptable
56
Enter a tare weight in “g” directly.
Tare Weight 10 digits including sign
19 Similar to “4-1. Using the
(g) and decimal point.
KEYBOARD TARE key”.
If the EAN/JAN/UPC-A is used for ID number, put leading zeros (that are “0” for the
high-order digits) to keep the necessary digit number.
Example of ID number “000123”
EAN/JAN-13 010000000123[3] ([3] shows check digit)
EAN-8 0100123[5] ([5] shows check digit)
UPC-A 01000000123[5] ([5] shows check digit)
When the data from bar code reader is not acceptable, the scale will beep 4 times.
The data contains too many digits or too many significant digits.
The data contains invalid identification code.
The data is out of range. (The tare data is more than the capacity, etc.)
The tare or unit weight has a minus sign.
The data has start / stop characters or a check digit. These will lead to the
invalid identification code, too many digits and so on.
The check digit may be accepted as a wrong number.
Do not set the bar code reader to send the check digit.
Example: EAN-8 / 0100123[5] ([5] is a check digit) can be accepted as ID number
“001235”.
57
Comparator upper limit
Codabar (NW-7)
=12345 A17+000012345A
58
12-7. Using UFC (Universal Flex Coms) Function
The UFC function allows you to print out as you format the printer (UFC format).
The scale can store the UFC format as text data. It will include parameters to
replace with the count data, weight data and so on.
The maximum number of text data is 384 characters.
Using “PF” command, the text data has to be sent to the scale in advance.
When the PRINT key is pressed or by auto-print mode A/B, the scale will send
the stored text data with the parameters replaced by the original data.
Terminator for the “PF” command is "CR" or "CRLF".
The UFC format data can be sent through one RS-232C interface only.
Set one of f-06/07/08-01 at "6", "7" or "8" to send the data. The others must be set
at "0" ~"5" ("4" will be recommended if the other format data is not necessary to
send).
Reply AK Terminator
59
Example: #04 “EOT” of ASCII code
Repeat data
The control codes $SP, $CR and $LF can be used with “ + maximum 2 digit
number”. That code will be repeated the number of times designated.
Example: $LF 9 Repeat “$LF” 9 times.
$SP 12 Put 12 “Spaces”.
“Space” or “,” will be used to separate these data. You can skip them, but you
cannot skip “,” after “PF”. You must start with “PF,”.
Data Format for the Scale Data “ ” in examples below shows “Space” (20H).
[
Parameters for the scale data will be replaced by the format below when the scale
sends them out.
Data has a fixed number of digits including a sign and a decimal point. The
insignificant zeros are replaced by “Space (20H)” (except the ID number).
$NM Z D 5 . 6 V 12 characters
[
[
[
[
[
60
Examples of PF command and AD-8121 Printout Sample
AD-8121 Printout “PF” Command
(f-06/07/08-03=” 0” or “1”)
Terminator codes
Normally the printer needs to receive the terminator, and do not forget to add the
terminator code(s) to the end of text data.
61
13. OPTIONS
13-1. OP-01 Bar Code Reader
The OP-01 includes a bar code reader, RS-232C cable, AC adapter (100V~240V),
power plug adapter (US to European plug) and a setting-up bar code sheet.
The OP-01 bar code reader can be connected to one of the RS-232C interfaces. It
can read bar codes for the ID number, unit weight, tare weight and comparator
limits.
When the bar code reader reads the ID number, the scale will recall unit weight
from ID memory instead of by using the ID key.
Refer to “12-6. Using a Bar Code Reader” about the bar code data and prepare bar
code labels.
The OP-01 bar code reader can be connected to one of the RS-232C interfaces. It
can read bar codes for the ID number, unit weight, tare weight and comparator
limits.
LED
Scanner Window Indicates RED
Emits light to as standby position.
read bar code.
Indicates GREEN on
Buzzer successful read.
Beeps on successful
read and decode.
TRIGGER switch
Triggers the bar code
scanner. Cable interface port
for cable connecting.
62
Using OP-01 Bar Code Reader
1. Plug the modular connector of RS-232C cable
into the port on the bottom of bar code reader,
and twist the lock to the right to lock it.
2. Connect the other end of the RS-232C cable to
the RS-232C interface of the scale.
3. Plug in the AC adapter for OP-01. AC adapter
Lock
jack is located at the side of the RS-232C cable
connector.
RS-232C cable
4. Set the F-Function f-06/07/08-01="5"
according to the interface you connected.
For example, to use Ch.1 (PORT 1), set
f-07-01="5".
5. Read the next bar codes step by step, then the AC adapter plug
bar code reader will be set to work with the
scale.
This sets the RS-232C to be 9600 bps and 8 bits data / non parity. Set the
F-Function f-06/07/08-04="2" and f-06/07/08-05="2". For example, to use Ch.1
(PORT 1), set f-07-04="2" and f-07-05="2".
By this set-up, the FC-i / FC-Si can accept bar codes of EAN-13/8, JAN-13/8,
UPC-A/E, Codabar (NW-7), Interleaved 2 of 5 and Code 39.
The UPC-A bar code can not be used together with EAN/JAN-13.
Refer to "Note 1" at "Step 4".
Step 4
Force UPC-A to EAN-13
Refer to Note 1
63
Disable transmitting UPC-E
Step 6
check digit
Disable transmitting
Step 9 CODABAR Start/Stop
character
Disable transmitting
Step 11
Interleaved 2 of 5 check digit
64
13-2. OP-02 Ni-MH Battery Pack
Using OP-02 Battery Pack
By using the OP-02 Ni-MH battery pack, the scale can be operated for around 10
hours, after a full charge and using no other options.
1. After making sure that the battery switch on the battery pack is "OFF" position,
insert the battery pack firmly into the rear side of the scale.
OP-02 Slot
Battery Switch
Lock Screw
3. When desired, turn the battery switch on to supply power to the scale. The display
will come on after its self-check.
65
2. Fully loosen the lock screw and remove the battery.
If you want to recharge the battery while it is still in the scale, you may do so. In that
case, disregard step 2 – but do not turn the battery switch on. If you wish to use the
scale, connect another AC adapter.
66
13-3. OP-03 2 Ch. RS-232C
Multiple RS-232C interfaces expanding your counting applications are obtained by
installing OP-03.
67
13-4. OP-04 RS-232C and Comparator Relay Output
Multiple RS-232C interfaces and relay output for the comparator results are obtained
by installing OP-04.
OP-04 Installation
See the OP-03 installation.
OP-04 is installed to the same slot as option OP-03.
The RS-232C specifications are same as the standard RS-232C interface.
Refer to “12. RS-232C SERIAL INTERFACE”.
RS-232C Ch. 1
HI
68
13-5. OP-05 Remote Scale Interface
A two-scale system using the scale is possible by installing OP-05 and connecting a
remote scale. You can use any load cell platform that meets the conditions in this section.
OP-05 Installation
1. Disconnect the AC adapter from the scale.
2. Remove the two screws and panel
covering the Remote scale slot.
3. Connect the connector in the scale to the
OP-05 unit. Remote scale slot
Load cell
69
Specifications for Remote Scale
The scale has the ability of driving up to 4 load cells (350Ω) in a remote scale
(platform). Set for the capacity range 0.5kg to 5,000kg (1 lb to 10,000 lb).
The scale has the ability of driving up to 4 load cells (350Ω) in a remote scale
(platform).
Capacity range for the remote scale is 0.5kg to 5,000kg (1 lb to 10,000 lb).
Minimum output at zero point is 1mV.
Maximum output at full load is 14mV.
Excitation Voltage of the scale is 5V.
Cable length should be kept under 5m (16.5 ft.) for higher accuracy.
Pin connection (JM:NJC-207-PF):
70
Step Parameters Example 1 Example 2 Example 3
1 Ws 200kg 30.0kg 600kg
2 Ns 20,000 30,000 60,000
3 d’ 2 3 6
4 d 2 (=0.02kg) 5 (=0.005kg) 10 (=0.1kg)
5 Ns x d 20,000 x 2 30,000 x 5 6,000 x 1
1/No (=d/Ns) 1/10,000 1/6,000 1/6,000
71
Wd (kg) = 0.005 x 2/5 = 0.002 (kg)
Ws (kg) = 0.002 (kg) x 6,000 = 12 (kg)
Calibrating the Remote Scale
When a remote scale is newly connected, set the capacity and calibrate the scale
using a weight.
The scale must be warmed up (plugged in) for at least 30 minutes before starting
calibration.
1. Remove the calibration switch cover, and
881
press the calibration CAL switch.
The scale shows “CAL” in the count display. .88Cal10
[ZERO] Calibration
pcs
Press the CAL switch to exit without 1234567890123
[TARE] Gravity Acceleration
calibrating the scale. 1234567890123
3. Use the 0 Æ 9 and . 10-key pad 882
to display the desired capacity.
(Example of capacity 2000kg) .88Cal10
Maximum Capacity (kg)
pcs
Cal4567890123aaaaaaaaa12000
[TARE] Gravity Acceleration
1234567890123
ABC DEF GHI JKL
1 2 3 4 5 .
882
.88Cal10
4. Press the ENTER key.
The capacity value stops blinking.
pcs
Maximum Capacity (kg)
When the remote scale has been ENTER Cal4567890123aaaaaaaaa2000 . 0
changed or to change capacity, [TARE] Gravity Acceleration
1234567890123
go back to step 3.
72
6. Go to step 2 in section “9-1. Calibration Procedure Using a Weight”
to calibrate the remote scale.
14. SPECIFICATIONS
MODEL FC-500i FC-1000i FC-2000i FC-5000i FC-10Ki FC-20Ki FC-50Ki
Capacity (k)g 500 g 1 kg 2 kg 5000 g 10 kg 20 kg 50 kg
Resolution (k)g 0.05 g 0.1 g 0.2 g 0.5 g 1g 2g 5g
Capacity lb 1 lb 2 lb 5 lb 10 lb 20 lb 50 lb 100 lb
Resolution lb 0.0001 lb 0.0002 lb 0.0005 lb 0.001 lb 0.002 lb 0.005 lb 0.01 lb
Sample Size 10 pieces normal – 5, 25, 50, 100 or random number, user selectable
Min. Unit Weight
0.01 g 0.02 g 0.04 g 0.1 g 0.2 g 0.4 g 1g
(Normal mode)
Min. Unit Weight
0.0005 g 0.001 g 0.002 g 0.005 g 0.01 g 0.02 g 0.05 g
(Fine mode)
Non-linearity ±0.05 g ±0.1 g ±0.2 g ±0.5 g ±1 g ±2 g ±5 g
Repeatability 0.05 g 0.1 g 0.2 g 0.5 g 1g 2g 5g
Span Drift 0.002%/°C (5°C~35°C) typ.
Operating Temp. -10°C to 40°C/14°F to 104°F, less than 85%R.H. (No Condensation)
Display 7 segment / 5x7 dot VFD
Display Update Approximately 10 times per second
Interface RS-232C (1ch.) standard, Maximum 3 ch. with optional interface
AC adapter or Optional Ni-MH Battery Pack
Power
Battery Operating Time: Approx. 10 hours (main scale only)
205 x 152 (mm) 315 x 270 (mm)
Platform Size
8.1 x 6.0 (inches) 12.4 x 10.6 (inches)
Dimensions 330 x 462 x 107 mm 330 x 462 x 117 mm
(W) x (D) x (H) 13.0 x 18.2 x 4.2 inches 13.0 x 18.2 x 4.6 inches
Weight (approx.) 5.5 kg 5.5 kg 6.5 kg 6.7 kg 6.7 kg 6.7 kg 7.5 kg
500 g ± 1 kg ± 2 kg ±
Calibration Weight 5kg±0.1g 10kg±0.2g 20kg±0.5g 50kg±1g
0.01 g 0.02 g 0.05 g
Accessories This manual, AC adapter
73
MODEL FC-500Si FC-5000Si
Capacity g 500 g 5000 g
Resolution g 0.02 g 0.2 g
Capacity lb 1 lb 10 lb
Resolution lb 0.00005 lb 0.0005 lb
Sample Size 10 pieces normal – 5, 25, 50, 100 or random number, user selectable
Min. Unit Weight
0.001 g 0.01 g
(Normal mode)
Min. Unit Weight
0.00005 g 0.0005 g
(Fine mode)
Non-linearity ±0.02 g ±0.2 g
Repeatability 0.02 g 0.2 g
Span Drift 0.001%/°C (5°C~35°C) typ.
Operating Temp. 5°C to 40°C/41°F to 104°F, less than 85%R.H. (No Condensation)
Display 7 segment / 5x7 dot VFD
Display Update Approximately 10 times per second
Interface RS-232C (1ch.) standard, Maximum 3 ch. with optional interface
AC adapter or Optional Ni-MH Battery Pack
Power
Battery Operating Time: Approx. 10 hours (main scale only)
Platform Size 128 x 128 (mm)/ 5.0 x 5.0 inches 165 x 165 (mm) / 6.5 x 6.5 inches
Dimensions 330 x 462 x 106 mm
(W) x (D) x (H) 13.0 x 18.2 x 4.2 inches
Weight (approx.) 7.6 kg 8.1 kg
Calibration Weight 500 g ± 0.005 g 5000 g ± 0.05 g
Accessories This manual, AC adapter
Options
OP-01 Bar Code Reader
OP-02 Ni-MH Battery Pack
OP-03 RS-232C x 2ch. (Confirm the following note)
OP-04 RS-232C x 1ch. + Comparator Relay output (Confirm the following note)
OP-05 Remote Scale Interface
Note OP-03 and OP-04 can not be installed at the same time.
74
14-1. Dimensions
300 280
282
117
FC–2000i
FC–5000i
FC–10Ki
FC–20Ki
FC–50Ki 330 285
152
205 282 437
462
107
FC–500i
330 285 FC-1000i
437
462
165
165 282
106
FC–5000Si
330 285
128 437
128 282
462
106
437
462
75
15. GRAVITY ACCELERATION MAP
Values of gravity at various locations
Amsterdam 9.813 m/s2 Manila 9.784 m/s2
Athens 9.807 m/s2 Melbourne 9.800 m/s2
Auckland, NZ 9.799 m/s2 Mexico City 9.779 m/s2
Bangkok 9.783 m/s2 Milan 9.806 m/s2
Birmingham 9.813 m/s2 New York 9.802 m/s2
Brussels 9.811 m/s2 Oslo 9.819 m/s2
Buenos Aires 9.797 m/s2 Ottawa 9.806 m/s2
Calcutta 9.788 m/s2 Paris 9.809 m/s2
Cape Town 9.796 m/s2 Rio de Janeiro 9.788 m/s2
Chicago 9.803 m/s2 Rome 9.803 m/s2
Copenhagen 9.815 m/s2 San Francisco 9.800 m/s2
Cyprus 9.797 m/s2 Singapore 9.781 m/s2
Djakarta 9.781 m/s2 Stockholm 9.818 m/s2
Frankfurt 9.810 m/s2 Sydney 9.797 m/s2
Glasgow 9.816 m/s2 Taichung 9.789 m/s2
Havana 9.788 m/s2 Taiwan 9.788 m/s2
Helsinki 9.819 m/s2 Taipei 9.790 m/s2
Kuwait 9.793 m/s2 Tokyo 9.798 m/s2
Lisbon 9.801 m/s2 Vancouver, BC 9.809 m/s2
London (Greenwich) 9.812 m/s2 Washington, DC 9.801 m/s2
Los Angeles 9.796 m/s2 Wellington, NZ 9.803 m/s2
Madrid 9.800 m/s2 Zurich 9.807 m/s2
76
World map
77
16. INDEX
-------........................10, 11, 13, 14, 15 Counting ...............................................12
key ................................9, 27, 29, 42 Data format .........................41, 46, 48, 52
~ , Space code..........................52, 59, 60 Data length ...........................................41
,Standby indicator .............................7 Date and time .......................................47
Dimensions .....................................72, 73
AC adapter ......................................4, 5, 6 Display off ...............................................5
AC adapter jack ......................................5 Earth terminal .........................................5
ACAI .........................................38, 44, 45 ENTER key .............................................9
ACAI indicator.........................................9 err 1....................................................10
Accessories ....................................72, 73 Error code .............................................51
AD-8121....................................41, 48, 49 f-00......................................................34
Add .......................................................36 F-Function ............................................34
Add Sample ....................13, 14, 15, 16 Gravity acceleration ..................32, 33, 75
Alphanumeric character table ...............24 HI ...................................................28, 40
Bar code Humidity..................................................6
Bar code reader ...........................55, 61
id......................................................8, 18
Check digit ...................................57, 62
Codabar (NW-7) ..........................57, 62 id-------............................................22
Code 39 .......................................57, 62 ID key ...............................................9, 25
EAN/JAN-13 ................................57, 62 ID number .................................................
EAN/JAN-8 ..................................57, 62 ......... 8, 9, 12, 18, 21, 22, 23, 25, 47, 61
Identification code..............................56 id-all..................................................22
Interleaved 2 of 5 .........................57, 62 Interface..............................46, 66, 67, 68
PF command .....................................58 Item code..................................21, 23, 25
UFC (Universal Flex Coms) ...............58
KEYBOARD TARE key...........................9
UPC-A..........................................57, 62
LO ...................................................28, 40
Battery ..................................................64
lo bat..................................................64
Baud rate ..................................41, 46, 48
lo ut..............................................16, 17
Best conditions .......................................5
Load cell ...................................68, 69, 71
C key.......................................................9
Lowercase letter .............................23, 24
Cal........................................................31
M- key.........................................9, 27, 42
Cal 0....................................................32
M+ (A/a) key ...................................23, 24
Cal f....................................................32
M+ indicator ......................................9, 26
Calibration ..............................31, 71
M+ key ..............................................9, 26
Calibration End ............................32
Memory function .......................26, 37, 38
Calibration switch..............................5, 31
Minimum unit weight .............................38
Calibration weight .....................32, 72, 73
Mode
Capacity..........................................72, 73
Auto-print mode A..............................47
Capital letter....................................23, 24 Auto-print mode B..............................47
Comparator function .............................28 Calibration..........................................31
Comparator limit ................................25 Command mode ................................50
Comparator result ..............................40 Comparator mode..............................39
Lower limit..............................28, 29, 40 Data output mode ........................40, 47
Upper limit..............................28, 29, 40 Key mode...........................................47
Count data ............................................26 Normal operation ...............................36
78
Operating mode .............................7, 36 Stable detection speed .........................39
Simple operation................................36 STABLE indicator ...................................9
Simple operation mode ........................7 Standby indicator ..............................7, 10
Standby mode......................................7
STANDBY/OPERATE key ........5, 7, 9, 64
Stream mode .....................................47
Start bit .................................................46
Net weight.............................................19
Stop bit .................................................46
no id....................................................18
STORE UNIT WEIGHT key ......................
Numerical keys ...........................9, 23, 24
.....................................9, 21, 22, 23, 24
OK ..................................................28, 40 TARE ENTERED indicator .........9, 11, 19
OP-01 ...................................................61 TARE key ...................................9, 11, 19
OP-02 ...................................................64 Tare operation ......................................19
OP-03 ...................................................66 Tare weight ...........................................25
OP-04 ...................................................67 Terminator ............................................46
OP-05....................................................68 Time and date.................................30, 43
Operating mode ....................................36 Total count ......................................25, 27
Operating temperature................6, 72, 73 TOTAL indicator................................9, 27
Parity...............................................41, 46 TOTAL key............................9, 24, 26, 27
pcs ................... 13, 14, 15, 16, 44, 45, 47
Total weight ..........................................13
Power..............................................72, 73 Unit .....................................................7, 8
PRINT key ........................................9, 24 kg...................................................7, 36
Printer .............................................48, 49 Kilogram ........................................7, 36
Remote scale......5, 36, 37, 44, 68, 69, 70 lb ....................................................7, 36
REMOTE SCALE key .............................9 Pounds ..........................................7, 36
RESET key .......................................9, 12 Weighting unit ................................7, 36
Resolution.......................................72, 73 Unit weight ................................................
8, 12, 13, 14, 15, 16, 17, 18, 21, 22, 25,
RS-232C ...................5, 46, 55, 61, 66, 67
37, 44, 45, 47, 72, 73
SAMPLE key.............9, 13, 14, 15, 16, 17 Minimum unit weight ..........................38
Sample size ...... 13, 14, 15, 16, 17, 72, 73 UW(g) ......... 8, 9, 13, 14, 18, 21, 44, 45
SAMPLE TOO LIGHT indicator ..............9 UW(lb) ...............................................7
Second..................................................30 Warm up .......................................5, 6, 31
Self-check ...............................................5 Weighing pan..........................................5
Signal input ...........................................42 Weight ............................................72, 73
Slot Zero calibration .....................................32
OP-02 ............................................5, 64 ZERO indicator .................................9, 10
OP-03/04 .......................................5, 66 ZERO key .........................................9, 10
Remote scale......................................68
Zero tracking...................................10, 39
Span calibration ....................................32
Spirit level ...............................................5
79
MEMO
80
MEMO
81
-------
key
~ , Space code
,Standby indicator
82