Hydroblaster JE60-500 Manual V6.0
Hydroblaster JE60-500 Manual V6.0
1
Combijet would like to express their gratitude for choosing our water blasting equipment. For your safety
and correct operation of our products please carefully read the information and instructions in this manual
before use.
Combijet warranty’s is limited to the replacement of faulty items with manufacturing defects.
With aim to guarantee the correct function of the water blaster and to avoid damages to people or
objects, we recommend to strictly follow the instructions reported on this manual.
JE60-500
Technical details:
50 Hz 60Hz
Pressure (bar/psi) 500/7250 500/7250
Flow (lpm/Gpm) 16/4.2 19/5
Power (Hp/kW) 20/15 23/17.5
Input Voltage (V) 380-440 380-440
Amperage (A) 28 28
Weight (kg) 265 265
Dimensions LxWxH 1030x630x920 mm 1030x630x920 mm
2
Contents
1. Safety and Protection Information ............................................................................................................................... 5
General warnings and safety precautions .................................................................................................................... 5
Medical emergency information .................................................................................................................................. 6
Protective equipment ................................................................................................................................................... 7
Transporting the machine ............................................................................................................................................ 8
2. Set-up and Use ............................................................................................................................................................. 9
Machine Set-up and Use .............................................................................................................................................. 9
Daily inspections ......................................................................................................................................................... 10
Rotating Nozzle Set-up and Use ................................................................................................................................. 11
Sand Blasting Kit Set-up and Use ................................................................................................................................ 12
3. Maintenance and Troubleshooting ............................................................................................................................ 13
Daily/Weekly Maintenance ........................................................................................................................................ 13
Coupling Repair Procedure ......................................................................................................................................... 14
Pump repair procedure .............................................................................................................................................. 17
Pump-head repair procedure ..................................................................................................................................... 19
Pressure Regulating Valve Repair Procedure ............................................................................................................. 21
Rotating Nozzle Repair Procedure.............................................................................................................................. 24
Wet Sandblasting Kit Repair Procedure ..................................................................................................................... 26
Machine Troubleshooting .......................................................................................................................................... 29
Warranty conditions ................................................................................................................................................... 31
Disposal ...................................................................................................................................................................... 31
EC Declaration of conformity ..................................................................................................................................... 32
4. Spare Parts List ........................................................................................................................................................... 34
Chassis Assembly Parts .............................................................................................................................................. 34
Frame Assembly Parts ................................................................................................................................................ 36
Frame Spare Parts List ................................................................................................................................................ 37
Coupling Assembly Parts ............................................................................................................................................ 38
Pump Assembly .......................................................................................................................................................... 39
Main Pump Parts ........................................................................................................................................................ 41
Pressure Regulating Valve Assembly .......................................................................................................................... 43
Pressure Regulator Valve Parts .................................................................................................................................. 44
Water Filtration Assembly .......................................................................................................................................... 46
Dry Shut Gun Assembly .............................................................................................................................................. 47
Rotating Nozzle Assembly .......................................................................................................................................... 50
Rotating Nozzles Sizes/Repair kits .............................................................................................................................. 51
3
Wet Sand Blasting Kit Assembly ................................................................................................................................. 52
Electrical Panel Assembly ........................................................................................................................................... 54
Wiring Diagram ............................................................................................................................................................... 56
Protective Equipment ..................................................................................................................................................... 57
4
1. Safety and Protection Information
General warnings and safety precautions
1. The unit must be grounded prior any operation to protect the user from any accident from electrical
shock.
2. Always disconnect the electricity and water supplies on completion of every job or when
maintenance is occurring.
3. Do not use the machine if the supply cord or any parts of the machine are damaged e.g. safety
devices, high pressure hoses, trigger gun.
4. Do not allow people or animals within a range of 5 m when operating the water blaster.
5. All operating team must wear suitable protective clothing in order to protect themselves.
6. Do not touch the plug and the appliance with wet hands or when barefoot.
7. Do not direct the nozzle toward mechanical parts containing lubricant grease, as the grease will
dissolve and spread over the surrounding ground.
8. Vehicle tires and tires valves may only be cleaned from a minimum distance of 30 cm otherwise may
be damaged.
9. Use hoses, fittings and couplings recommended by the manufacturer. (It is extremely important to
protect these components against damage by avoiding their improper use and protecting them
against bending, knocks and scratches).
10. This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety.
11. Never start the high-pressure blaster without first completely unwinding the high-pressure hose.
12. Before unwinding or winding the hose, switch the machine off and release the pressure in the hose.
13. Do not spray flammable liquids as there is a risk of explosion.
14. The electrical connection appliances must comply with the IEC 60364-1 standard.
15. Never use the appliance in ambient temperatures below 0° C if it is equipped with a PVC (H VV-F)
cable.
16. A part of keeping the machine and its accessories in good working condition is keeping it clean.
However never clean the machine itself with high-pressure.
17. In areas and periods of the year where there is risk of freezing, the machine must be flushed with
non-alcoholic antifreeze. The machine should be protected from weather elements.
18. The water blaster must never be switched on in the presence of ice, the machine can be switched-
on when the entire circuit has been perfectly thawed out. Not complying with this may cause serious
damage to the machine.
19. Always have in mind the recoil forces produced when engaging the trigger gun.
5
1. Safety and Protection Information
Medical emergency information
6
1. Safety and Protection Information
Protective equipment
The operator of the water blaster equipment is responsible for his/her self-protection. The water blaster equipment
must never be operated without the appropriate equipment. Failure to comply with the safety requirements may
result to injuries or even death.
EYE PROTECTION
All personnel within the work area must wear visors or goggles to
protect against spray and flying debris. Visor are recommended as it will
protect the eyes and the face during both water-blasting as well as
abrasive water-blasting.
HEAD PROTECTION
All personnel within the work area must wear head protection.
The helmet material must be able to withstand any mechanical shock
without visible fracture sight.
HAND PROTECTION
Operators must wear the suitable shear proof gloves at all times.
FOOT PROTECTION
All personnel withing the work area must wear the appropriate safety
boots.
HEARING PROTECTION
All personnel withing the work area must wear the appropriate ear
protection. The noise levels can reach more than 90-dBa.
PROTECTIVE CLOTHING
All personnel within the work are must be equipped with protective
waterproof clothes. The equipment protects against spray and flying
debris but does not deflect direct jet impact.
7
1. Safety and Protection Information
Transporting the machine
The water blaster equipment must only be transported by the indicated position.
NOTE: In order to avoid any damage to the machine. It is recommended the use of the appropriate lashing belt.
Example is provided in the below picture.
NOTE: Never lift the machine from any other point as there is a danger to damage the machine or components of
the machine.
8
2. Set-up and Use
Machine Set-up and Use
Safety information prior use
Set-up Procedure
1. The machine should be placed in a safe location and should be safely secured by engaging the built-in break
of the front wheel.
2. The electrical wire should be connected to the electrical source.
If there is any need for an extension of the power core please consult the following guidelines:
Abbreviations:
a. Number of wires: Four (4) – 3xL + 1xE
L: stands for Live Wires
E: stands for Earth Wire
3. A ¾’’ diameter supply hose should be connected to the low-pressure inlet coupling on the side of
the pump:
- Minimum flow rate 30 l/min (8 GPM).
- Pressure 1.5 - 2 bar (20-30 PSI).
- Free flowing supply (the machine does not do any suction from supply).
NOTE: The machine is not suitable for connection to the potable water mains. The machine can
only be connected to the water mains if the water main is separated by a backflow preventer.
4. Connect the high-pressure hose onto the pressure regulator (without the trigger gun).
9
2. Set-up and Use
5. Turn-on the machine and let it run until all the air bubbles or dirt are eliminated/ let the machine
work for 2-3 minutes. If the air bubbles are not eradicated from the hose then considered
tightened the hose-clips.
6. Connect the trigger gun. The machine is now ready for operation.
Turn on the machine and wait at least 15 seconds before engage the trigger gun and operate the machine.
This is in order to for the electric circuit to switch to delta connection.
NOTE: If the machine is inactive for a certain period then repeat steps 4, 5 and 6 as air maybe trapped in
the system.
NOTE: The machine should never run without the appropriate water supply as there is danger for
damaging the pump.
NOTE: If there is any suspicion that the machine has air bubbles due to the repeating turn on/off then
repeat steps 4, 5 and 6. Failure to comply with the above conditions causes serious mechanical damage
to the pump and the loss of warranty cover.
NOTE: Do NOT let the machine run idle more than 15 minutes, otherwise there will be a risk of damage to
the seals and valves caused by overheating.
7. After the completion of a working day or a project the machine should be turned off.
8. Squeeze the trigger gun to release the pressure inside the high-pressure hose.
9. Turn of the water supply.
When starting the machine for the next working day, repeat all the above steps.
If the machine is to be inactive for long periods (more than 1-2 months), keep the unit frost free, and
flush the pump thoroughly with non-alcoholic antifreeze fluid. Failure to comply with the above
conditions causes serious mechanical damage to the pump and the loss of warranty cover.
Daily inspections
➢ Check the oil level and oil quality on the crankcase of the pump. Fill up if necessary.
➢ Check high pressure hoses for wear and cracks. Replace if necessary.
➢ Check the power cord for wear and cracks. Replace if necessary.
➢ Check the air intake grill of the electric motor. Clean from dust if necessary.
➢ Inspect and clean the water intake filter if necessary.
NOTICES:
• To prevent damage to hoses and electrical cord, avoid letting the high-pressure hoses rub against
sharp edges for example manholes or getting squeezed in door openings etc. Replace if necessary.
• The machine was designed to work with clean and filtered water.
• Inlet water temperature must be below 35°C (95°F).
10
2. Set-up and Use
Rotating Nozzle Set-up and Use
The rotating nozzle should be attached in the nozzle holder of the trigger gun using a ¼” nipple.
Assembly process:
1. The machine must be turned off. Any pressure must be released by engaging the trigger gun.
2. Untighten the nozzle on the trigger gun using the suitable wrench.
3. Replace the nozzle with a ¼” nipple (TPFE tape is recommended).
4. Attach the rotating nozzle on the ¼” nipple and tight it using a wrench.
5. Turn on the supply water (NOT THE MACHINE) and engage the trigger gun in order to release any
trapped air.
6. Switch on the machine.
NOTE: When rotating nozzle will be used then the trigger gun must be engaged as shown in the below figure.
1. The gun with the rotating nozzle should be activated pointing downwards. (Vertically)
2. Lift the gun at the target, while the trigger gun is engaged.
11
2. Set-up and Use
Sand Blasting Kit Set-up and Use
The head of the sand blasting kit should be attached to the nozzle holder of the trigger gun using a ¼” SS Hp nipple.
Assembly process:
1. The machine must be turned off. Any pressure must be released by engaging the trigger gun.
2. Untighten the nozzle on the trigger gun using the suitable wrench.
3. Replace the nozzle with a ¼” nipple (TPFE tape is recommended).
4. Attach the head of the sand blasting kit on the ¼” nipple and tight it using a wrench.
5. Place the sand probe into the sand box supply. Locate the sand in a dry location and protect it
from the water mist. (Wet sand will prevent sand suction.)
6. Turn on the water supply (NOT THE MACHINE) and engage the trigger to purge the system of air.
7. Turn on the machine and become comfortable with the sandblaster by testing its operation on
a scrap piece of medal prior continues use. Observe the impact of the sand at different angles
and distances from the surfaces.
12
3. Maintenance and Troubleshooting
Daily/Weekly Maintenance
Main pump
• The maintenance work should be done at consistent time intervals and recorder in log book with working
hours.
• Correct maintenance prolongs the life of the pump and maintains its maximum performance in time.
• All maintenance work must be done by specialized, authorized personnel.
The oil must be changed for the first time after 50 working hours, with subsequent changes every 500 hours.
Every 1000 working hours the valves assemblies and pumping seals must be checked/replaced.
NOTE: In case that the machine operates at a humid environment or in environments that condensation
may form, then there is a possibility that the oil will be deteriorated earlier than what is specified above. In
that case the oil must be changed earlier to avoid damage on the bearings of the pump.
Water filter
Inspect and change the water intake filter periodically. This is important to prevent damage to the
performance/operation of the pump.
Nozzles/Rotating nozzles
Replace the nozzles/ rotating nozzles when the pressure drops below the normal values.
The rotating nozzle has a repair kit, which can be replaced as indicated below in “Rotating nozzle repair procedure”.
Descaling
The descaling procedure must be carried out periodically with specific products. The interval depends on
the hardness of the water. Pour one liter of product for every 15 liters of water into a drum containing at
least 30 liters of water. Disconnect the gun from the high-pressure line and place its free end in the drum,
in order to form a closed circuit, and draw the solution into the machine for at least 10 minutes. The delivery
end of the line should discharge into a canvas or mesh bag so that the scale removed is not returned to the
circuit. Then restore the normal connection and rinse with plenty of cold water. This operation should be
carried out by our after-sales service, since the descaling product may cause wear of components. Comply
with the regulations in force when disposing of the descaling agent.
13
3. Maintenance and Troubleshooting
Coupling Repair Procedure
In order to change the rubber element or any of the shaft collar follow the below procedure. The procedure
described below concerns the bell housing with groove.
Using the appropriate allen key untightened the two M10 x 16 bolts. Use one of the bolts and tightened it at
the position shown in picture 2 in order to release the shaft collar from the coupling halve.
Repeat the process for the pump other coupling halve.
7 mm
11 mm
In order to assemble the coupling, shafts should be positioned as shown in the above figures. Then, tighten the
two M10 x 16 bolts to secure the coupling halves
14
3. Maintenance and Troubleshooting
Before assembling the coupling make sure that the rubber element is properly lubricated using lubricant for
rubber
Using the appropriate allen key untightened the two M10 x 16 bolts. Use one of the bolts and tightened it at
the position shown in picture 2 in order to release the shaft collar from the coupling halve.
Repeat the process for the pump other coupling halve.
15
3. Maintenance and Troubleshooting
11 mm
2 mm
In order to assemble the coupling, shafts should be positioned as shown in the above figures. Then, tighten the
two M10 x 16 bolts to secure the coupling halves
Before assembling the coupling make sure that the rubber element is properly lubricated using lubricant for
rubber
16
3. Maintenance and Troubleshooting
Pump repair procedure
It is recommended that you completely disassemble the pump from the bell housing. The oil must be
emptied from the pump prior any maintenance procedure.
Untighten all 8 bolts using the appropriate allen key and take out the pump head.
3 4
Using a flat head screw driver, remove the brass ring along with the oil seals.
17
3. Maintenance and Troubleshooting
7 8
Turn over the pump and untighten the 4 bolts using the appropriate allen key.
Then using a rubber mullet remove the back cover.
9 10
Untighten all three connecting rods using the appropriate allen key.
11 12
Extract the crankshaft along with all the internal parts of the pump.
To assemble the pump, follow the process backwards.
NOTE: The necessary force (Nm) for tightening the above parts is shown in the schematic at page 39.
18
3. Maintenance and Troubleshooting
Pump-head repair procedure
Valve Replacement
2
1
Untighten the three valve caps using the suitable tool and uncover the valve system.
Tight two bolts M4 x 30 mm onto the plug and using a plier pull out the valve.
3
Attach the special tool to the bushing and extract it. Alternatively, tighten the appropriate bolt and
pull it off using pliers. Repeat the process for all three bushings.
6
19
3. Maintenance and Troubleshooting
Using the appropriate tools extract the water seals as shown above. To assembled the pump head,
follow the above steps backwards.
NOTE: O-rings MUST be changed every time you open the high-pressure pump
NOTE: The necessary force (Nm) for tightening the above parts is shown in the schematic at page 38.
20
3. Maintenance and Troubleshooting
1 2
Using a flat screw driver extract the red safety pin as shown in the above figure.
3 4
21
3. Maintenance and Troubleshooting
6 7
Using the appropriate tools extract the lower cap end extract the enclosed parts.
9
8
10
11
Untightened the shaft bushing guide and extract the enclosed parts
NOTE: The necessary force (Nm) for tightening the above parts is shown in the schematic at page 42.
22
3. Maintenance and Troubleshooting
12 13
Using the appropriate wrench untightened end extract all the enclosed parts
14
The pressure regulator is now fully disassembled. Change all the necessary parts and assemble the regulator
following the above steps backwards.
NOTE: O-rings MUST be changed every time you open the pressure regulator valve.
23
3. Maintenance and Troubleshooting
Rotating Nozzle Repair Procedure
1. Using a wrench untighten the ¼” nipple which is connected to the trigger gun and to the the rotating
nozzle.
2. Using two wrenches fully untighten the inlet cover.
1 2
3. Fully untighten the inlet cover by hand and extract the rotor.
3 3
24
3. Maintenance and Troubleshooting
5. Insert the new front orifice and push it through using the special tool.
NOTE: Make sure that the orifice is correctly positioned.
6. Keeping the rotating nozzle at a vertical position insert the rotor and tight the inlet cover by hand all
the way through.
NOTE: If the O-ring on the inlet cover is damaged then change it.
NOTE: Make sure that the rotor is freely moving into the rotating nozzle by moving it at circular
motion and by listening the movement.
5 6
25
3. Maintenance and Troubleshooting
Wet Sandblasting Kit Repair Procedure
Replacement of a fan Jet nozzle and 1/4” hp SS nipple.
1. Remove the inlet fitting (4) from the main body (2), leaving the nut (3) on it.
2. Replace the Fan Jet nozzle. Use TPFE tape on the nozzle (5) and bolt it on the inlet fitting (4).
26
3. Maintenance and Troubleshooting
3. Use TPFE tape on the adaptor (6) and then bolt it on the inlet fitting (4)
C2
C1
D1
4. Tight the inlet fitting (4) on the main body (3) as shown below and unbolt the main body cap (1) and
adjust the nozzle height as shown in figure E2. Lock the position by tightening the nut on the main body
(2).
2
5
E2
E1
3
27
3. Maintenance and Troubleshooting
5. Connect the main body cap (1) on the main body (2) and adjust the slot to be parallel with the nozzle
slot by adjusting the main body cap. F2
IMPORTANT NOTES:
• Slots must be parallel otherwise the nozzle will not work properly
• Screwdriver use for nozzle adjustment could harm the nozzle outlet and that will lead to its
defectiveness.
• Unbolt the inlet fitting (4) from the main body (2)
• Unbolt nozzle (5) from the inlet fitting (4) and clean it if it’s blocked.
• Then follow steps 2-5 to assemble the sand blasting kit.
28
3. Maintenance and Troubleshooting
Machine Troubleshooting
FAULT CAUSES ACTION
The machine will not • Power supply is faulty • Check power supply, cable and
start/power light is off plug
29
3. Maintenance and Troubleshooting
Machine Troubleshooting
FAULT CAUSES ACTION
30
3. Maintenance and Troubleshooting
Warranty conditions
All our machines are subjected to strict tests and are covered against manufacturing defects in accordance
with applicable regulations. The warranty is effective from the date of purchase and for one year.
• Parts subject to normal wear such as: Rubber parts, nozzles, hoses, filters and other consumable
parts and accessories.
• Accidental damage, caused by transport, neglect or inadequate treatment, incorrect or improper use
and installation failure.
• The warranty shall not cover any cleaning operations to which the operative components may be
subjected, such as clogged nozzles and filter blocked due to limestone.
Disposal
As the owner of electrical or electronic equipment, the law (in accordance with the EU Directive
2002/96/EC of 27 January 2003 on waste from electrical and electronic equipment and the
national laws of the EU Member States that have implemented this Directive) prohibits you from
disposing of this product or its electrical / electronic accessories as municipal solid waste and
obliges you to make use of the appropriate waste collection facilities.
The product can be disposed of by returning it to the distributor when a new product is purchased. The new
product must be equivalent to that being disposed of.
Disposing of the product in the environment can cause great harm to the environment itself and human
health.
The symbol in the figure indicates the urban waste containers and it is strictly prohibited to dispose of the
equipment in these containers. Non-compliance with the regulations stipulated in the Directive 2002/96/EC
and the decrees implemented in the various EU Member States is administratively punishable.
31
3. Maintenance and Troubleshooting
EC Declaration of conformity
Document number: dh-15.21
We hereby declare that the machine described below complies with the relevant basic safety and health
requirements of the EU Directives, both in its basic design and construction as well as in the version put
into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior
approval.
Manufacturer or representative: COMBIJET MANUFACTURING LTD
Address: Agios Athanasios Industrial Estate, Gonia Falea & Koutsoventi, 4101 Limassol, Cyprus
Brand name or trade mark: COMBIJET
Product type: HIGH PRESSURE WATER JET CLEANER
Product designation: JE60-500
The designated product(s) is (are) in conformity with the provisions of the following European Directives.
☒ 2014/35/EU Directive of the European Parliament and of the Council of 12 December 2006
and amendments on the harmonization of the laws of Member States relating to electrical
equipment designed for use within certain voltage limit.
☒ 2014/30/EU Directive of the European Parliament and of the Council of 15 September 2004
and amendments on the approximation of the laws of the Member States relating to
electromagnetic compatibility
☒ 2000/14/EC Directive of the European Parliament and of the Council of 08 May 2000 on the
noise emission in the environment by equipment for use outdoors
☒ 2006/42/EC Directive of the European Parliament and of the Council of 17 May 2006 on
machinery
Last two digits of the year in which the CE marking was affixed: 20
Place and date of signatures: Limassol, Cyprus- DATE PRINTED ON MACHINE LABEL
32
Document number: dh-15.21
The conformity of the designated product(s) with the provisions of the European Directive
2014/35/EU is given by the compliance with the following European Standard(s). If not
elsewhere/otherwise indicated the edition/amendment as referenced below applies.
The conformity of the designated product(s) with the provisions of the European Directive
2014/30/EU is given by the compliance with the following European Standard(s). If not
elsewhere/otherwise indicated the edition/amendment as referenced below applies.
The conformity of the designated product(s) with the provisions of the European Directive
2000/14/EC is given by the compliance with the following European Standard(s). If not
elsewhere/otherwise indicated the edition/amendment as referenced below applies.
2000/14/EC: Appendix V
2/2
2000/14/EC: Appendix V
33
Sound power level dB(A)
Measured: 89
4. Spare Parts List
Chassis Assembly Parts
34
4. Spare Parts List
Chassis spare parts list
POS. PART NO. DESCRIPTION QTY.
1 CJL30949 COMPLETE STAINLESS-STEEL FRAME (REF. pg. 27) 1
2 CJL30998 15KW ELECTRIC MOTOR 1
3 CJL40176 HOUSING WASHER (OPTIONAL) 1
4 CJL40175 COMPLETE COUPLING (REF.pg.29) 1
5 CJL30932 COMPLETE ELECTRIC BOX (REF. pg.44) 1
6 CJL160SW M16 SPLIT LOCK WASHER 4
7 CJL160FW M16 FLAT WASHER 8
8 CJL1600N M16 NUT 4
9 CJL1650B BOLT M16X50 4
10 CJL100SW M10 SPLIT LOCK WASHER 4
11 CJL1000N M10 NUT 4
12 CJL100FW M10 FLAT WASHER 4
13 CJL30988 HP PUMP 500BAR (REF. pg. 32) 1
14 CJL30377 PRESSURE REGULATING VALVE (REF. pg. 34) 1
15 CJL34966 RETURN HOSE ½’’ WITH FITTINGS 1
16 CJL500FW M5 FLAT WASHER 4
17 CJL500SW M5 SPLIT LOCK WASHER 2
18 CJL0525B BOLT M5X25 2
19 CJL500SN M5 SAFETY NUT 2
20 CJL30962 PVC CABLE 4G X 6mm2 Length: 10m 1
21 CJL30037 HOSE 500BAR 20M LENGTH WITH ½’’ FITTINGS 1
22 CJL30904 GUN COMPLETE WITH LANCE (REF. pg. 38) 1
23 CJL30901 JE60-500 INSTRUCTION MANUAL 1
35
4. Spare Parts List
Frame Assembly Parts
36
4. Spare Parts List
Frame Spare Parts List
37
4. Spare Parts List
Coupling Assembly Parts
39
4. Spare Parts List
40
4. Spare Parts List
Main Pump Parts
63
41
4. Spare Parts List
Main pump spare parts list
POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY.
* CJL30988 PUMP 1 24 CJL34491 SNAP RING 1 49 CJL34435 BACK RING 3
1 CJL34112 PUMP HEAD 1 25 CJL34390 ROLLER BEARINGS 2 50 CJL34403 O-RING Ø 34.65x1.78 (2137) 3
2 CJL34385 SCREW UNI 5931 M10x120 8 26 CJL34330 PUMP 1 51 CJL34456 RING SEAL 16x24x6.5 & 3
18x24x6.5
3 CJL34441 RINGx19.5x22x1.5 3 27 CJL34467 OIL FILLER CAP 1 52 CJL34344 MIDDLE RING 3
4 CJL34483 O-RING 18.77x1.78 Ø (2075) 3 28 CJL34305 CRANK SHAFT 1 53 CJL34313 RING SEAL Ø 16x26x9.5 3
5 CJL34322 SPACER 3 29 CJL34439 KEY 1 54 * PUMP SUPPORTS 2
6 CJL30802 REPAIR KIT – 6 30 CJL30807 COMPLETE 3 55 CJL34W08 Washer Ø 10.2 DIN 7980 4
SUCTION/DELIVERY VALVES CONNECTING ROD (Optional)
7 CJL34347 O-RING 17.13x2.62 Ø (3068) 6 31 CJL34460 O-RING Ø 133.02x2.62 1 56 CJL34408 BOLT M10X18 UNI 5931 4
(3525) (Optional)
8 CJL34372 VALVE SEAT 6 32 CJL34387 BACK COVER 1 57 CJL34326 BUSHING 3
9 CJL34425 BALL VALVE 6 33 CJL34333 SCREW M6x20 4 58 CJL30825 (REPAIR KIT)-OIL SEALS KIT 3
10 CJL34400 SPRING 9.4x14.8 6 34 CJL34307 O-RING 26.58 x 3.53 1 59 CJL34386 SEALING WASHER 1
11 CJL34479 VALVE GUIDE 6 35 CJL34367 OIL INDICATOR 1 60 CJL34370 WASHER 1
12 CJL34488 RING 18.7X23X1.5 3 36 CJL34448 OIL PLUG 1 61 CJL34346 PLUG 1
13 CJL34392 O-RING 3 37 CJL34496 O-RING Ø 10.82x1.78 1 62 CJL34375 PLUG G3/8’’x 13 1
14 CJL34350 BUSHING 3 38 CJL34415 BOLT M8x35 6 63 CJL30803 REPAIR KIT – COMPLETE SEAL 1
KIT 16 mm
15 CJL34316 O-RING 6 39 CJL34343 PIN
16 CJL34355 PLUG 3 40 CJL34424 PISTON GUIDE 3
17 CJL34422 RING 3 41 CJL34970 RING D.10x28x0.5 3
18 CJL34311 VALVE CAP Normal 2 42 CJL30811 PISTON D.16x54 3
18A CJL34T11 VALVE CAP Threaded 1 43 CJL34380 O-RING 10.82x1.78 3
19 CJL34310 SCREW M8x16 8 44 CJL34969 PISTON BOLT 1
20 CJL34421 SIDE COVER 1 45 CJL34451 SIDE COVER 1
21 CJL34445 O-RING 67.95x2.62 2 46 CJL34401 RING 30x56x7 3
22 CJL34472 O-RING 39.34x2.62 1 47 CJL34358 O-RING Ø 13.95x2.62 1
(3056)
23 CJL34499 OIL LEVEL 1 48 CJL34375 PLUG G3/8’’x 13 2
42
4. Spare Parts List
Pressure Regulating Valve Assembly
44
4. Spare Parts List
Pressure regulator spare parts list
POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY.
1 CJL34490 SNAP RING 1 22 CJL34352 RING Ø 1212 1
2 CJL34351 NUT M12x1.25x19 1 23 CJL34453 CAP M 27x1.5 1
3 CJL34377 PRESSURE REGULATING RING 1 24 CJL34480 Ø 23.47x2.62 1
4 CJL34304 SCREW FOR ADJUSTING MAX. PRESSURE 1 25 CJL34404 SPRING Ø 9.3x15.5 INOX 1
5 CJL30540 WASHER 2 26 CJL34447 BALL 9/16 STAINLESS 1
6 CJL34388 Ø 12x26x1 2 27 CJL34334 OR Ø15.08X2.62 1
7 CJL34416 ROLLER BEARING Ø12x26x2 1 28 CJL34301 RING 1
8 CJL34495 WASHER Ø 28x12.2x1.5 30 29 CJL34428 VALVE SEAT 1
9 CJL34470 VALVE SHAFT 1 30 CJL34484 PLUG G ½ ‘’x 10 INOX 1
10 CJL34378 BUSHING SUPPORT SPRINGS 1 31 CJL34359 RING 21.5x27x1.5 1
11 CJL34331 PLUG CIL. Ø 5x18 1 32 CJL34105 NIPPLE G1/2’’F 1
12 CJL34363 SHAFT BUSHING GUIDE 1 33 CJL34432 VALVE 1
13 CJL34393 OR Ø 20.63x2.62 2 34 CJL34452 OR Ø 9.12x3.53 1
14 CJL34468 BUSH GUIDE Ø 16.5 1 35 CJL34361 PLUG G1/4’’x 13 INOX 1
15 CJL34493 O-RING 1 36 CJL34327 OR Ø 10.82x1.78 1
16 CJL34366 O-RING 11.91x2.92 1 37 CJL34431 BODY 1
17 CJL34302 SPACER 1 38 CJL34498 FORK 1
18 CJL34381 O-RING Ø 12x4.5 1 39 CJL34323 KNOB 1
20 CJL34482 BUSH GUIDE Ø 20 1 40 CJL34405 SPRING Ø 12.7x15 INOX 1
REPAIR KIT – PRESSURE REGULAT VALVE
21 CJL34357 LOCKING BUSH 1 50 CJL30822 (Including. Pos. 8,13,15,16,18,19,22 1
24,25,26,27,28,29,33,34,36,40)
45
4. Spare Parts List
Water Filtration Assembly
46
4. Spare Parts List
Dry Shut Gun Assembly
Lance Assembly
Lance Assembly
POS. PART NO. DESCRIPTION QTY.
1 CJL30528 NOZZLE HOLDER 1
2 CJL30501 COPPER SEALING WASHER 2
LANCES
CJL90G0003 • 400 mm 1
3 CJL34153 • 800 mm
CJL90G0125 • 1200 mm
47
4. Spare Parts List
Dry Shut Gun Assembly
Trigger gun
48
4. Spare Parts List
Trigger Gun Assembly Spare Parts List Dry shut gun assembly spare parts list
POS. PART NO. DESCRIPTION QTY. POS. PART NO. DESCRIPTION QTY.
1 CJL34825 NICKEL BODY G1/2’’ F 1 * CJL30904 GUN COMPLETE
*
2 CJL34826 HD SLIPPER NCR Φ61N + N-103+OR (KIT-1) 2 (Including lance assembly)
3 CJL34827 CONVEYING SPACER 1 * CJL90G0107 TRIGGER GUN 500 BAR
*
(Excluding lance assembly)
4 CJL34828 A.A 15,20X18,00X1,70 TBT (KIT-1) 1
* CJL20122364 S/S NIPPLE ½” FOR HOSE CONNECTION *
5 CJL34829 GUOR 1.78X14 2056 BLACK (KIT-1) 1
REP KIT 1– SEALS 500 BAR
6 CJL34830 SEAT (KIT-1) 1 KIT 1 1
CJL34822 (Including pos. 2,4,5,6,7,8,10,11)
7 CJL34831 STEM (KIT-1) 1 REP KIT 2- TRIGGER GUN 500 BAR
8 CJL34832 SPRING 2.2X9.8X27.0 (KIT-1) 1 KIT 2 1
CJL34922 (Including pos. 15,16,17,18,19)
9 CJL34833 SPACER 1
10 CJL34834 GUOR 1.78X15.6 2062 BLACK (KIT-1) 1
11 CJL34835 A.A 16.70X19.5X1.70 TBT (KIT-1) 1
12 CJL34836 FITTING 1
13 CJL34837 INOX TUBE Φ17X3 L126 G3/8’’ 1
14 CJL34838 INLET FITTING G1/2’’ F MARC 1
15 CJL34839 BRASS PIN Φ6X12.00 (KIT-2) 1
16 CJL34840 LEVER PIN D.5X33 IX (KIT-2) 1
17 CJL34841 LEVER PIN D.4X22 INOX (KIT-2) 1
18 CJL34842 TRIGGER BLACK (KIT-2) 1
19 CJL34843 SAFETY – RED (KIT-2) 1
20 CJL34844 LEFT PLATE 1
21 CJL34845 LEFT SHELL BLACK 1
22 CJL34846 RIGHT SHELL BLACK 1
23 CJL34847 SAFETY - RIGHT 1
24 CJL34848 PLASTIC PLUG 1
25 CJL34849 SCREW M4X19 UNI9707 7
49
4. Spare Parts List
Rotating Nozzle Assembly
50
4. Spare Parts List
Rotating Nozzles Sizes/Repair kits
NOTE: The repair kit mentioned in the below table only includes the parts 2 & 3 of the schematic.
Note:
Frequency Size
50 Hz 030
60 Hz 035
51
4. Spare Parts List
Wet Sand Blasting Kit Assembly
52
4. Spare Parts List
53
4. Spare Parts List
Electrical Panel Assembly
54
4. Spare Parts List
55
Wiring Diagram
56
Protective Equipment
57