OKIPOS 425D/425D/425DF

P.O.S. Printer

MAINTENANCE MANUAL

2001-09-10 Rev.3

41049413TH Rev.3 1 / 138

 Document Revision History
Corrected items Person in
Rev.No. Date
No. Page Description of change charge

1 2000-12-20 ISSUE ODS Kanno

2 2001-02-28 ALL Review in entirety ODS Kanno

and update

3 2001-09-10 ALL Add MICR ODS Kanno

MAINTENANCE

41049413TH Rev.3 2/
 PREFACE

This Maintenance Manual describes how to maintain the OKIPOS 425D/425D/425DF P.O.S. printer in the
field.
This manual is for customer engineers.
For further information, refer to the Users Manual for handling or operating the equipment.

• OKIPOS 425D : OKI Dual Standard Version

• 425D : OEM Dual Standard Version
• 425DF : OEM Dual Fiscal Version

41049413TH Rev3 3/
 CONTENTS

1. CONFIGURATION ........................................................................................ 6
1.1 Basic System Configuration ................................................................ 6
1.2 Standard Configuration........................................................................ 8
1.3 Variations ............................................................................................ 9
1.4 Options ................................................................................................ 9

2. THEORY OF OPERATION ........................................................................... 10

2.1 Summary ............................................................................................. 10
2.2 Electrical Operation ............................................................................. 10
2.2.1 Summary ...................................................................................................... 10
2.2.2 CPU and the Peripheral Circuit .................................................................... 10
2.2.3 Initialization ................................................................................................... 19
2.2.4 Interface ....................................................................................................... 20
2.2.4.1 Interface PCB Check (Only OKI Standard Type) ........................ 20
2.2.4.2 Parallel Interface Control
(OEM Fiscal Type or OKI/OEM Standard Type) ......................... 21
2.2.4.3 RS-232C Interface Control (OKI Standard Type) ....................... 22
2.2.4.4 Hot Line Status (OEM Fiscal Type) ............................................ 23
2.2.5 Print Control ................................................................................................. 25
2.2.6 SP Motor Control .......................................................................................... 27
2.2.7 LF Motor Control (Slip/Journal/Receipt) ....................................................... 28
2.2.8 Slip/Journal Change Solenoid Control ......................................................... 29
2.2.9 MICR Roller Solenoid Control (Only with MICR Type) ................................. 29
2.2.10 Alarm Circuit ................................................................................................. 30
2.2.11 Power Supply Unit ........................................................................................ 33
2.2.12 Operation Panel Control (OEM Fiscal Type) ................................................ 35
2.2.13 Auto Cutter control ....................................................................................... 37
2.3 Description of the Mechanism and Operation ..................................... 38
2.3.1 Print Head Mechanism and Operation (Figure 2-3) ..................................... 38
2.3.2 Space Mechanism and Operation (Figure 2-5) ............................................ 41
2.3.3 Head Gap Adjustment Mechanism (Figure 2-6) ........................................... 43
2.3.4 Ribbon Feed Mechanism and Operation (Figure 2-7) .................................. 44
2.3.5 Paper Feed Mechanism and Operation ....................................................... 46

3. ASSEMBLY / DISASSEMBLY ...................................................................... 52

3.1 Maintenance Tools .............................................................................. 52
3.2 Cautions Upon Exchanging Parts ....................................................... 52
3.3 Removing and Re-installing Parts ....................................................... 53
3.3.1 Cover-Top Assy ............................................................................................ 53
3.3.2 Print Head .................................................................................................... 54
3.3.3 Interface PCB (OKI/OEM standard Type) .................................................... 55
3.3.4 Power Supply Unit ........................................................................................ 56
3.3.4.1 Two-pieces type lower shield base (OEM Fiscal Type) .............. 56
3.3.4.2 One-piece type lower shield base (OEM Fiscal Type) ................ 57
3.3.4.3 One-piece type lower shield base (OKI/OEM standard Type) .... 58
3.3.5 Control PCB ................................................................................................. 59
3.3.5.1 Two-pieces type lower shield base (OEM Fiscal Type) .............. 59
3.3.5.2 One-piece type lower shield base (OEM Fiscal Type) ................ 60
3.3.5.3 One-piece type lower shield base (OKI/OEM standard Type) .... 61
3.3.6 Gear Case Assy and 15-Pin Connector ....................................................... 62
3.3.7 SP Motor, Holder Assy Back-Up Roller, Guide Roller Holder,
and Guide Roller .......................................................................................... 63
3.3.8 Rack Space .................................................................................................. 64

41049413TH Rev.3 4/
 3.3.9 Mechanical Unit ............................................................................................ 65
3.3.10 Side Cover (Left and Right) .......................................................................... 66
3.3.11 Platen Assy .................................................................................................. 67
3.3.12 Relay Cords 30P and 34P ............................................................................ 68
3.3.13 Transit PCB .................................................................................................. 69
3.3.14 LF Motor (Slip/Journal) ................................................................................. 70
3.3.15 Platen Change Motor .................................................................................. 71
3.3.16 LF Motor (Receipt) ....................................................................................... 72
3.3.17 Head Cable .................................................................................................. 73
3.3.18 Belt Rewinder ............................................................................................... 74
3.3.19 Operation PCB and Sensor Assy (A) ........................................................... 75
3.3.20 Sensor Assy (D)/(E) ..................................................................................... 76
3.3.21 Sensor Assy(C)/(E) ...................................................................................... 78
3.3.22 Slip/Journal Change Solenoid ...................................................................... 79
3.3.23 Auto Cutter Assy .......................................................................................... 80
3.3.24 PCB-MICR and MICR cord Assy (Only with MICR Type) ............................ 81
3.3.25 Head MICR (Only with MICR Type) ............................................................. 82
3.3.26 Arm_Roller Assy. (Only with MICR Type) .................................................... 84
3.3.27 LF Motor (Slip/Journal) (Only with MICR Type) ........................................... 86
3.3.28 Rack Space (Only with MICR Type) ............................................................. 87

4. ADJUSTMENT .............................................................................................. 88
4.1 Gap Adjustment Between the Platen and Print Head ......................... 88
4.2 Print Registration Adjustment .............................................................. 91
4.3 Paper Loading Position Adjustment .................................................... 92
4.4 Cut Position Adjustment ...................................................................... 93

5. MAINTENANCE TESTS................................................................................ 94
5.1 Operation Panel Functions .................................................................. 94
5.1.1 Operation Panel Specification ...................................................................... 94
5.1.2 Switching Functions ..................................................................................... 94
5.1.3 LED Function ................................................................................................ 95
5.2 Local Functions ................................................................................... 96
5.2.1 Local Function Types and Starting ............................................................... 96
5.2.2 Operating in Menu Mode .............................................................................. 97
5.2.3 Operating in Platen maintenance mode ....................................................... 97

6. CLEANING AND LUBRICATION ................................................................. 98

6.1 Cleaning .............................................................................................. 98
6.1.1 Cleaning Sensors ......................................................................................... 99
6.1.1.1 Cleaning the slip paper-end sensor and the validation sensor .. 99
6.2 Lubrication ........................................................................................... 100

7. TROUBLESHOOTING AND REPAIR ........................................................... 106

7.1 Prior to Repair ..................................................................................... 106
7.2 Procedure of Troubleshooting ............................................................. 106
7.3 Alarm Indication for a Failure............................................................... 106
7.4 Troubleshooting Flow Chart ................................................................ 109

APPENDIX A PCB LAYOUT ................................................................................. 128

APPENDIX B R.S.P.L / (MAINTENANCE PARTS TABLE) ................................. 134

41049413TH Rev3 5/
 1.

1.1
: OEM

(1)
MICR Control PCB MICR Head (Only with MICR Type)
(Only with MICR Type)

41049413TH Rev.3
CN13 (6P) Print Head
CN2 (30P) CN2 (30P) CN6 (23P)
M SP Motor
CN3 (10P) POP- Operation PCB
OEM Fiscal Type

PHM- Control PCB

CONFIGURATION

CN3 (34P) CN1 (34P) FG

CN4 (4P) M LF Motor (Receipt)

CN1 (12P) CN11 (4P) M LF Motor (Slip/Journal)

CN5 (40P)
Basic System Configuration

CN10 (4P) M Auto Cutter

Parallel Interface
CN15(2P) Slip/Journal Change Solenoid
PHT-Transit PCB

20P
RJ11 Fiscal MICR Roller Solenoid

20P
CN12 (2P)
Memory (Only with MICR Type)
Fiscal Control PCB PCB

16P

Figure 1-1
CN5 (8P) Platen Change Sensor
RS232C(9Pin)

16P
Receipt Paper Near End Sensor

Receipt Paper End Sensor

RS232C(9Pin)
CN8 (5P) Tractor Sensor
(Only Space) Journal Paper
Fiscal CN14 (3P) Cover Open Near End Sensor
Memory Sensor
FG Journal Paper
PCB End Sensor
CN9 (6P) M Platen Change Motor
AC IN JP1 (4P)
Power Supply Unit Pow
Slip Sensor
AC SW
ON OFF Validation Sensor

6/
 MICR Control PCB MICR Head
(Only with MICR Type) (Only with MICR Type)
(2)

Print Head
CN13(6P)
Cash Drawer

41049413TH Rev.3
CN6(23P)
Only OKI CN2(30P) CN2(30P)
M
Standard Type SP Motor
SMB Control PCB
CN3(10P) Operation
Parallel Panel
Interface CN3(34P) CN1(34P) FG
Parallel(36Pin) PCB M
CN4(4P) LF Motor (Receipt)
(Dealer
Option)
CN11(4P) M LF Motor (Slip/Journal)
OKI/OEM Standard Type

CN10 (4P) M Auto Cutter

or CN1(12P)
CN15(2P) Slip/Journal Change Solenoid
PHT Transit PCB
CN12(2P) MICR Roller Solenoid
RS-232C (Only with MICR Type)
RS-232C(25Pin) Interface
CN5(8P) Platen Change Sensor
PCB

Figure 1-2
Dealer Option Only
OKI Standard Type
Customer Display Receipt Paper Near
End Sensor
Receipt Paper End Sensor

CN8 (5P) Tractor Sensor

Journal Paper
Near End Sensor
Cover Open Journal Paper
CN14(3P) End Sensor
FG Sensor

JP1(4P) CN9(6P) M Platen Change Motor

AC IN
Power supply Unit Pow

Slip Sensor
AC SW
Validation
ON OFF Sensor

7/
 1.2 Standard Configuration

This device consists of the parts shown below.

(1) Cover-top assy

(2) Lower frame assy
(3) Mechanism unit
(4) Control PCB
(5) Power Supply Unit
(6) Lower shield (PCB) {Two-pieces type Lower shield Base(OEM Fiscal Type)}
(7) Lower shield (PSU) {Two-pieces type Lower shield Base(OEM Fiscal Type)}
(8) Lower shield {One-piece type Lower shield Base(OEM Fiscal Type)}
(9) Lower shield {One-piece type Lower shield Base(OKI/OEM standard type)}
(10) Interface PCB {One-piece type Lower shield Base(OKI/OEM standard type)}
(1) Cover-top assy

(3) Mechanism unit

(2) Lower frame assy

(4) Control PCB

(5) Power Supply Unit

(7) Lower shield (PSU) (6) Lower shield (PCB)

(10) Interface PCB

(9) Lower shield (8) Lower shield

41049413TH Rev.3 8/
 1.3 Variations : OEM Fiscal Version
: OEM Fiscal + MICR Version
: OEM Standard version
: OEM Standard + MICR Version
: OKI Standard Version
: OKI Standard + MICR Version
MICR is Magnetic-Ink-Character-Recognition reader and the factory installed option.
With MICR version can read and process MICR characters on personal checks.

1.4 Options

(1) Front Tractor : User Option

(2) Parallel Interface PCB : Dealer Option ( OKI/OEM Standard Type)

(3) RS-232C Interface PCB : Dealer Option ( OKI Standard Type)

Note) Both of the Parallel and RS-232C interface PCB cannot be contained.

41049413TH Rev.3 9/
 2. THEORY OF OPERATION

2.1 Summary

This device is configured mainly from the print mechanism section and the print control section.
The print mechanism section is divided broadly into the print head, space system, paper feed
system, and ribbon feed system which operates as indicated below.

(1) Print Head ............................ Prints with the 9 wire-dot magnets. The dot pattern is
configured in the print control section.
(2) Space System ..................... The DC motor moves the carriage, and conducts space, tab,
and carriage return.
(3) Paper Feed System ............. Line feed is performed by the motor, and Roll paper, Cut-
sheet paper, and Sprocket paper are fed.
(4) Ribbon Feed System ........... This system is driven by the DC motor as in the space
system and feeds the ribbon.
(5) Print Control Section ............ Interface and mechanism are controlled by one
microprocessor 67X640(referred to as CPU hereafter).

2.2 Electrical Operation

The electorical operation of the printer circuit is described in this section.

2.2.1 Summary

OEM Fiscal Type : Fig.2-1 shows the block diagram of the printer.
OKI/OEM Standard Type : Fig.2-2 shows the block diagram of the printer.
The control PCB is made up of the CPU, peripheral circuits, drive circuits, sensors and interface
connectors.
The power to the control PCB is supplied by the Power Supply Unit through the connector cord.
The power to other electrical parts is also distributed through the connectors within the control
PCB.

2.2.2 CPU and the Peripheral Circuit

(1) CPU (Q5: 67X640)

This processor is a CMOS single-chip computer with integrated peripheral device functions
and a 16 bit CPU core, all OKI original architecture.
The processor has a 20 bit address bus and a 16 bit data bus.
It is capable of accessing up to 1M word program memory and 1M bytes of data memory.
The following characteristics are also provided:
• Built-in type data memory of 512 bytes
• 8-bit 4-channel A/D converter × 1
• 16-bit automatic reload timer × 2
• 8-bit serial port × 2
• 8-bit parallel port × 3 (bitwise I/O specification available)
And others.
The function of this CPU is to provide a central mechanism for the entire printer by executing
the control program through the Main LSI, the Sub LSI and driver circuits.

41049413TH Rev.3 10 /
 CPU Main LSI
Head Driver Hot Line x2
Fiscal Control PCB (OEM)
AD-BUS Print Pow-Good
Alarm
F1 Head
+40V +5Vor+40V
Address
SP Motor Driver M SP Motor
ROM

41049413TH Rev.3
12.288MHz
4M
2P-Encoder
I/F Control (Parallel)
(Flash or EP)

DRAM F2
+40V
2M
(Element SUB LSI Receipt Motor Driver M LF Motor (Receipt)
4M) F2
+40V

I/F-IPT, Print-IPT Platen Change Motor Driver M Platen Change Motor

Operation Panel Control

F1 Alarm
+40V
EEPROM Slip Motor Driver M LF Motor (Slip/Journal)
1K

Figure 2-1
Operation Panel
F2
OEM Fiscal Type

2 +40V
AI Motor Gear Change Slip/Journal Change Solenoid
Vcc. Level Solenoid Driver
Sensor F1
Head-TEMP +40V REG Alarm

Auto Cutter Driver Auto Cutter

Alarm
Hot Line x2 F2
+40V

MICR Roller Solenoid Driver MICR Roller Solenoid

Alarm

MICR Control PCB MICR Head

AC INPUT Power Supply Power off Alarm
Unit Circuit Only with MICR Type
+40V Alarm
+16V
+5V
POW-Good

11 /
 Parallel RS-232C
Main LSI
Head Driver Interface Interface PCB
(Only OKI Standard Type)
AD-BUS Print PCB
CPU Alarm
F1 Head or
+40V Serial I/F
Address
Driver
SP Motor Driver M SP Motor Customer
ROM

41049413TH Rev.3
Display
4M
12.288MHz 2P-Encoder
I/F Control (Parallel)
(Flash or EP) Serial I/F
LSI
DRAM F2
+40V
2M
(Element SUB LSI Receipt Motor Driver M LF Motor (Receipt)
4M)
F2
+40V

Platen Change Motor Driver M Platen Change Motor

F1 Alarm
I/F-IPT, Print-IPT +40V

Slip Motor Driver M LF Motor (Slip/Journal)

EEPROM +40V REG
1K

Figure 2-2
Cash Drawer Driver Cash Drawer Only OKI Standard Type
Alarm
2 Operation Panel
AI F2
OKI/OEM Standard Type

+40V
Vcc. Level
Sensor Motor Gear Change Slip/Journal Change Solenoid
Head-TEMP Solenoid Driver
F1
+40V REG Alarm

Auto Cutter Driver Auto Cutter

Hot Line x2 Alarm
F2
+40V

MICR Roller Solenoid Driver MICR Roller Solenoid

Alarm

Power off MICR Control PCB MICR Head

AC INPUT Power Supply Alarm
Unit Circuit Only with MICR Type
+40V Alarm
+16V
+5V
POW-Good

12 /
 (2) Program ROM (Flash ROM: IC1, or EPROM: Q10)
This is a 256K × 16 bits (4M bit) Flash ROM (or EPROM)*1 with the control program for the
printer stored. The CPU executes instructions under this program.
The program ROM is assigned to the program memory area of the CPU and is fetched by
the PSEN signal of the CPU.
The following shows the operation of the memory access.

1 OEM Fiscal Type

*1 : Flash ROM is mounted in the standard model. EP-ROM is not installed.

Flash ROM
CPU (Standard mount)

A0-A17

D0-D15

P00 CE
CS0
PSEN OE

1
2 EP ROM
3 (Nomount)

*2
ROM Selection plug
(ROMSEL)

CE

OE

*2 : The Flash ROM Selection short plug (ROMSEL) is initially set on the 2-3 pins to cause
short circuit. (Default setting) To control the device with the program of the EP-ROM
(not installed in the standard model), ROMSEL should be mounted on the 3-4 pins for
short circuit.

41049413TH Rev.3 13 /
 2 OKI/OEM Standard Type

*1 : Flash ROM is mounted in the standard model. EP-ROM is not installed.

Flash ROM
CPU (Standard mount)

A0-A17

D0-D15

CS0 CE

PSEN OE

2 EP ROM
(Nomount)
3

*2
ROM Selection plug
(ROMSEL)

CE

OE

*2 : The Flash ROM Selection short plug (ROMSEL) is initially set on the 2-3 pins to cause
short circuit. (Default setting) To control the device with the program of the EP-ROM
(not installed in the standard model), ROMSEL should be mounted on the 1-2 pins for
short circuit.

CPU CLOCK

A0~A17

PG-N

PSEN-N

Program Program Program

D0~D15
IN IN IN

41049413TH Rev.3 14 /
 (3) RAM (Q7)
The RAM is CMOS dynamic RAM with (256K × 8-bit)*1 configuration, and used as buffers
(such as receiving buffer, printing buffer and working buffer).
The following shows the examples of the memory access operation.

*1 : The specification of element configuration is 256K × 16 bit, however, only the data line
on the Lower Byte side (D8-D15) shall be used.

CPU RAM (Q7)

Adress

P03 RAS
CS1 CAS
D0~D7

WRL WEN
RD OE

Adress Row Column

PO3 (RAS)

CS1 (CAS)

RD (OE)

D0~D7
(Read)

WRL (WEN)

D0~D7
(Write)

8-bit bus, Byte instruction

41049413TH Rev.3 15 /
 (4) EEPROM (Q6)
The EEPROM is a CMOS serial I/O type memory which is capable of electrically erasing and
writing 1,024 bits.
The EEPROM contains menu data.
The following shows the memory access operation.

CPU EEPROM
EEDIN-P
P24 DI
EECS-P
P27 CS
EEDOUT-P
P25 DO
EECLK-P
P26 SK

PRE=
PE=
EECS-P
t cs

EECLK-P
Start Operation
code Address
code
EEDIN-P 0
1 1
A5 A0

0
EEDOUT-P
D15 D0 D15 D0 D15

Read cycle timing (READ)

PRE=
PE

EECS-P
t cs

EECLK-P
Start Operation Address Data
code code
EEDIN-P 1 0 1 A15 A0 D15 D0

EEDOUT-P Bus Ready

twp

Write cycle timing (WRITE)

41049413TH Rev.3 16 /
 (5) MAIN LSI (Q1)
To this LSI, the I/F control signal, the SP Motor control signal and the Print Head control signal
are allocated.
This LSI is connected in multiplex to the CPU.

CPU MAIN LSI

A/D Bus
D0~D7 AD0~AD7
SYSCLK
P10 CLK I
P07 PC15
RD RDN
WRL WRN
P01 LSIC
ALE

CLK I*

LSICS

ALE

AD0~AD7 Address Data

(Read)

RD

AD0~AD7 Address Data

(Write)

WRL

*CLK I is provided when the original excitation is selected.

41049413TH Rev.3 17 /
 (6) SUB LSI (Q2)
To this LSI, the Slip/Receipt LF Motor control signal, the Platen Change Motor control signal,
the Motor Gear Change Solenoid control signal, the Auto Cutter control signal, the MICR
Roller Up/Down Solenoid control signal and the various sensor signals are assigned.
This LSI is connected in multiplex to the CPU.

CPU SUB LSI

A/D bus
D0~D7 AD0~AD7
SYS CLK
P10 CLK
P07 ALE
RD RD
WRL WR

P02 CS

CLK*

CS (P02)

ALE(P07)

AD0~AD7 Address Data

(Read)

RD

AD0~AD7 Address Data

(Write)

WRL

*CLK is provided when the original excitation is selected.

41049413TH Rev.3 18 /
 2.2.3 Initialization

This printer is initialized when the power is turned on or when the I-PRIME-N (RESET at RS-232C)
signal is input from the Fiscal Control PCB or Interface PCB.
For the initialize operation, the RST-N signal is first output from the reset circuit to reset the CPUs
and LSIs. When resetting ends, the program starts and the LSIs are reset by CPU via LSIRST-
N. Reset operation by I-PRIME-N (RESET at RS-232C) starts program to initialize, but does not
reset the CPU.
The program here sets the mode of the MAIN/SUB LSI including the CPU, checks the memories
(ROMs, RAMs and EEPROMs), checks the Interface PCB, and initialize the MICR Roller. It also
determines the Receipt/Motor Gear/Slip/Journal LF Motor phase, determines the Platen position
and carries out Carriage homing.
Finally, the program establishes the interface signals and ends the initialize operation.

Start

CPU
Reset

CPU Interface PCB (Only OKI Standard Type)

Initial Setting Check

Internal RAM RS-232C I/F board (Only OKI Standard

Check/Clear DIPSW Read RS-232C Interface Type)

ROM Serial I/F (Only OKI Standard

Check LSI Initial RS-232C Interface Type)

External RAM-No.1 Area MICR Roller (Option)

Check/Clear Initial Setting

MAIN/SUB LSI Receipt LF Motor

Reset Phase Initialization

MAIN/SUB LSI Motor Gear Initial Setting &

Initial Setting Slip/Journal LF Moter Phase
Initialization
Fiscal Control PCB
Check Platen Position
Setting
LED
Initial Setting Carriage
Homing
External RAM-No.2 Area
Initial Setting
I/F enable
EEPROM
Check
End

41049413TH Rev.3 19 /
 2.2.4 Interface

2.2.4.1 Interface PCB Check (Only OKI Standard Type)

R1 is mounted on the Control PCB, while R2 is on the Interface PCB.

During initialization, the CUP recognizes the type of Interface PCB by identifying the voltage of
the IFST signal.

+5V CN5
CPU
Parallel Interface PCB or
R1 RS-232C Interface PCB

IFST
ADI2

R2

IFST Interface PCB

0.82~1.19V Parallel Interface PCB

1.66~2.19V RS-232C Interface PCB

4.49~5V No mounted

Others Error

41049413TH Rev.3 20 /
 2.2.4.2 Parallel Interface Control (OEM Fiscal Type or OKI/OEM Standard Type)

The parallel data input from the Fiscal Control PCB or Parallel Interface PCB to the interfaced
MAIN LSI is latched to its internal register at the falling edge of the STROBE-N signal.
At the same time, the MAIN LSI sets the BUSY signal to the high level to inform the Fiscal Control
PCB or Parallel Interface PCB that the data is being processed, and outputs the RXD signal to
inform the CPU of data reception. The data is read upon receiving the RD-N signal from the CPU.
When the data processing ends, the BUSY signal is set to off and the buffer is full, the BUSY signal
is sent to request stopping of data transmission.

CN5
CPU MAIN LSI
Receive Data to Fiscal Control PCB or
Parallel Interface PCB
BUSY
A/D bus
ACK-N
STB-N
RXD
P16 NRXD

Data
1 to 8

STROBE
500ns max.
BUSY

ACK

2~14µs

RXD

41049413TH Rev.3 21 /
 2.2.4.3 RS-232C Interface Control (OKI Standard Type)

RS-232C interface signals (DSR, RXD) are converted to the TTL level by the Serial I/F Driver (IC1)
and change to parallel data by the serial I/F LSI and input to the CPU by the A/D bus.
On the other hand, interface signals (DTR, TXD) output from the CPU and change to serial data
by the Sevial I/F LSI and converted to the RS-232C line voltage by the Serial I/F Driver (IC1) and
sent to the serial interface.

RS-232C Interface PCB

Serial I/F Driver

CPU Serial I/F LSI (IC1)
P16 DTR DTR
TXD Line driver TXD
RTS RTS

RXD RXD
A/Dbus DSR Line receiver DSR
RESET

DSR

RXD
START STOP
BIT BIT

DTR

41049413TH Rev.3 22 /
 2.2.4.4 Hot Line Status (OEM Fiscal Type)

Install two hot lines between the CPU and the Fiscal Control PCB, to notify the Fiscal Control PCB
of the printer status change, which will work as a trigger for data transmission and printer status
request.

CN5
CPU
to Fiscal Control PCB

P06 Fis_HOT 1
P05 Fis_HOT 2

(Fis_HOT 1)
Notifies if printer's print operation (spacing) is in progress or not.
(0: Printing operation not in progress, 1: Printing operation in progress)

2~3ms
0~2ms 2~3ms
1
Fis_HOT 1
0

SP motor Printable area Printable area

• In case of multiple-pass printing (Double High, Double Strike, etc), the signal shall be low after
printing of all the passes ends.
(When print passes change due to blocking, margin over, etc., however, the signal shall be low
between passes.)
• If printing is not completed due to spacing error, etc., that have occurred during printing, this
signal remains in HIGH state.

41049413TH Rev.3 23 /
 (Fis_HOT 2)
The Fis Hot 2 signal becomes high level when the printer status or MICR Read changes.

1 When a change has occurred in the printer state:

With this signal at high level, Fiscal Control PCB requires status, while the CPU side transmits
the status back to the PCB.
On completing the status return, the Fis Hot 2 signal resumes low level.

a. Fatal (non-recoverable) alarm has occurred.

b. Recoverable alarm has occured/cleared.
c. Media mode has changed.
d. Media status has changed.
e. Sensor status has changed.

• When the sensor status changes in the process of actions inside the printer such as paper
load action, the change is not notified every time a change occurs, but these changes are
notified collectively after the printer status transition has taken place.

Status change

Completion of status return

Note that, when an unrecoverable error occurs, the signal continues to be at high level
even after the status return has finished.

(When a non-recoverable alarm occurs:)

Fis_HOT 2

Printer status Normal state Non-recoverable alarm state

Non-recoverable alarm occurs

2 When MICR read data becomes returnable:

MICR unit reads data and the host is notified of the information (read data or error data) when
the information becomes returnable.
(After MICR read is complete, if next MICR read takes place without a data transfer request
from the host, the results of the earlier read are disposed, and they are not sent to the host.)

* With Fis_Hot 2 High state and without a status response request from the host, even if
printer status changes, the signal remains HIGH. The signal also remains HIGH until
sending of said status is complete even if the printer status changes while status is being
returned and the status sent to the host and the actual status do not match.
* During the initialization due to Power On, the reception of I-PRIME signal, the reception
of Menu Item Set command or Initialize command, Fis_Hot 2 shall be Low, regardless of
the state prior to the initialization, and become High when the initialization ends.
If a non-recoverable alarm occurs during the initialization, the Fis_ Hot 2 becomes High,
too.
* It takes 1 ~ 2 ms for Fis_Hot2 to become Low from the end of status return.

41049413TH Rev.3 24 /
 2.2.5 Print Control
Print data is transmitted as parallel data (HEAD1~HEAD9) from MAIN LSI to print head. MAIN LSI
generates print timing and drive time.

Control PCB

CPU MAIN LSI

A/D bus

DRIVER Print Head

Print Data Print Data

HEAD1-N~ HEAD1~
HEAD9-N HEAD9

HEAD DRIVE TIMING CHART

DT1

DT2

HEAD DRIVE CURRENT

41049413TH Rev.3 25 /
 Print Compensation Control
The print compensation can be made as shown below:
(a) Voltage compensation (See 2.2.9 "Alarm Circuit.")
(b) Temperature compensation (See 2.2.9 Alarm Circuit.")
(c) Pin stroke compensation

Platen Print Head

Pin 1, 2
As shown in the drawing left, the stroke length up to
3~7 the platen is different for each pin.

8, 9

Pin Coil
current

Pin 1, 2, 8, 9

Pin 3~7

Time

(d) Simultaneous Compensation of the number of impact pins

The MPU is provided with the compensation table for each pin to make necessary
compensation.

Number of impact pins Few Many

Number of impact pins Short Long

(e) Print mode compensation

According to the Print mode set with a command from the Fiscal Control PCB, the print mode
is compensated as shown in the table below:

Print mode Standard mode Low speed mode Copy mode

Print speed 100% 85% 80%
Drive time Short Long

Note that, the default mode of each printing paper is in the table below:

No. Print sheet Default

1 Receipt/Journal Standard mode
2 Slip(/MICR Read) Low speed mode
3 Validation standard mode
4 Sprocket paper Low speed mode

41049413TH Rev.3 26 /
 2.2.6 SP Motor Control
(1) SP motor control
The SP motor driver (HA13412) drives the three-phase brushless motor based on the phase
signal (SPU, SPV and SPW) and the speed instruction data from the MAIN LSI. The CPU
can identify the current speed of the SP motor by measuring through the MAIN LSI the pulse
length of the output (øA, øB) of the slit encoder included in the SP motor.
By comparing the target speed for each print mode with the actual current speed to change
the speed instruction data, the motor speed is accelerated or decelerated to maintain the
specified speed for each print mode.

SPU

SPV

SPW

SP truth table

HALL AMP INPUT OUTPUT

SPU SPV SPW U V W

H H L OPEN L H
H L L L OPEN H
H L H L H OPEN
L L H OPEN H L
L H H H OPEN L
L H L H L OPEN

41049413TH Rev.3 27 /
 (2) Encoder disk
In the operation of the SP motor, the PHASE-A and PHASE-B signals are generated when
the encoder disk interrupts the photo sensor.
The MAIN LSI divides these edge pulse signals in accordance with the print pitch, and sends
the IPT signal to provide dot-on timing and carriage position detection timing.

SPU

SPV

SPW

PHASE-A

PHASE-B

1/720"

IPT *
1/240"

1/180"

* The IPT signal is 180DPI or 240DPI.

2.2.7 LF Motor Control (Slip/Journal/Receipt)

The LF motor driver (MTD2005F) drives the LF motor in two-phase or 1-2 phase bipolar, based
on the phase changeover data and the output current data from the SUB LSI.
The data from the SUB LSI is processed by a specific register contained in the LF motor driver to
measure the overdrive time and to change the phase.

PHASE-A

PHASE-B
[FORWARD] [REVERSE]

41049413TH Rev.3 28 /
 2.2.8 Slip/Journal Change Solenoid Control
This solenoid is a mechanism to move motor charge gear, change Slip mode to Journal mode.
The solenoid driver (Mot-soledv) actuates the solenoid in accordance with the control signals
(Mot_SOLE_PHASE and Mot_SOLE_ENA-N) from the SUB LSI.

The status of the control signal and drive signal (Slip_SOLEDV and Jour_SOLEDV) when the
conveying motor change gear is illustrated below.

Mot_SOLE_ENA_N

Mot_SOLE_PHASE

Slip_SOLEDV

Jour_SOLEDV

approx. 750ms(min) approx. 280ms(min)

Change operation
Change operation
of gear
of gear
Journal mode Slip mode Journal mode

In this range, whether it is 0 or 1 is indeterminate.

2.2.9 MICR Roller Solenoid Control (Only with MICR Type)

This solenoid is a mechanism to move up/down the conveying roller used in the MICR mode.
The solenoid driver (SOLEDV) actuates the solenoid in accordance with the control signals
(MICR_SOLE_PHASE and MICR_SOLE_ENA-N) from the SUB LSI.

The status of the control signal and drive signal (MICR_SOLEDV and Nor_SOLEDV) when the
conveying roller climbs up and down (in the MICR mode) is illustrated below.

MICR_SOLE_ENA_N

MICR_SOLE_PHASE

MICR_SOLEDV

Nor_SOLEDV

approx. 270ms(min) approx. 270ms(min)

Rising operation
Lowering operation
of roller
of roller
The roller stays low. The roller stays high. The roller stays low.
(MICR reading operation)

In this range, whether it is 0 or 1 is indeterminate.

41049413TH Rev.3 29 /
 2.2.10 Alarm Circuit
(1) Head drive time alarm circuit
This circuit monitors the drive time using the HDALM signal interlocked with the overdrive
signal of each drive circuit.
If the drive time of any drive circuit exceeds the specified time, the drive fault alarm circuit
sends an POWALM-N signal.
When the POWALM-N signal is enabled (or becomes Low), the Power Supply Unit shuts
down the DC output on the secondary side (+40V, +16V and +5V).
(2) Alarm processing when DC power is low
+40V os converted into the POWLEV signal (0V to +5V) by R1 and R2 and input into the A/
D port of the CPU to control the drive time and the print speed (pass number) of the head.

+40V

R1

POWLEV

R2

(a) Head drive time

The head drive time is lengthened to compensate for the amount of voltage drop by
monitoring the POWLEV signal once every 1 dot printing to control and maintain the
impact necessary for each printing pin at the fixed value.

(b) Print speed

Voltage, +40V Pass number Print speed

38V or more 1 Pass 100%
25V to 37V 1 Pass 100~30%
25V or less 1 Pass 30%

41049413TH Rev.3 30 /
 (3) Head overheat alarm
The voltage of the output TSD signal of the thermistors, one of which is contained in the print
head and the other in the print head driver, is monitored by the CPU/AD port to control the
voltage.

Temp Stop
119C°
Mode up
aC°

bC°

Mode down

Mode and print Control

• Printing only characters
Printing only images
• Mixed printing of characters and images
Mode Speed Pass Direction Speed Pass Direction
1 100% 1 Bi-directional 100% 1 Bi-directional
2 85% 1 Bi-directional 85% 1 Bi-directional
3 70% 1 Bi-directional 70% 1 Bi-directional
4 55% 1 Bi-directional 100% 2 Bi-directional
5 40% 1 Bi-directional 85% 2 Bi-directional
6 30% 1 Bi-directional 50% 2 Bi-directional
(7) Stop Stop

• When the temperature is between a˚C and 119˚C, the mode switches sequentially to
higher level. When the temperature falls below b˚C, the mode switches to lower level.
• When the temperature exceeds 119˚C, printing will stop.
• When temperature gradient is steep, higher mode shall be specified directly.

41049413TH Rev.3 31 /
 (4) Driver circuit abnormality detection alarm
This protective circuite prevents secondary troubles by stopping the power supply upon
detection of an abnormality in the print head, SP motor driver circuit or other motor driver
circuits.
This circuit monitors the driving time by means of the signals. (PLATEN_OVDV,
Slip_SOLEDV, Jour_SOLEDV, ACDV_Full, ACDV_Part, MICR_SOLEDV, Nor_SOLEDV,
CASHDV1, CASHDV2) connected to the overdrive signals for each driver circuit. If any driver
circuit driving time exceeds the specified time, the POW ALM-N signal is output to switch off
the power supply to stop all DC voltage outputs.

(5) Fuse Alarm

When electric current larger than the specified value flows on the circuit of the Slip/Receipt
LF motor driver or SP motor driver due to such as failure of an element, the fuse inserted in
the +40 V cable shall melt down to cut the power supply.

F1: SP motor driver , Slip motor driver, Auto Cutter Driver

F2: Receipt motor driver, Platen Change motor driver, MICR roller Solenoid
driver, Motor Gear Change Solenoid Driver

41049413TH Rev.3 32 /
 2.2.11 Power Supply Unit
This power supply unit supplies the +5VDC,+16VDC, +40VDC and Pow Good-N signal.

(1) OEM Fiscal Type

Printer Control PCB

Power Supply Unit

POWALM-N
AC input
(120~230 VAC) +5VDC
+16VDC
+40VDC

Detachable AC cable AC Switch

+40VDC
Pow Good-N
: Power line +5VDC

: Signal line
Fiscal Control PCB
(Cannot supply +5V and +40V at the Same time)

(2) OKI/OEM Standard Type

Printer Control PCB

Power Supply Unit

POWALM-N
AC input
(120~230 VAC) +5VDC
+16VDC
+40VDC

Detachable AC cable AC Switch

+5VDC

: Power line

: Signal line
Interface PCB

41049413TH Rev.3 33 /
 The uses of output voltages and signals are described below.

Signal Name Power/Signal Direction Function Use

+5VDC Power From P.S.U. Supply of +5V DC Logic IC/LED drive voltage,
Supply to Fiscal Control PCB
or Inteface PCB.
+16VDC Power From P.S.U. Supply of +16V DC Logic IC/SP motor driver
+40VDC Power From P.S.U. Supply of +40V DC Printhead, LF Motor(Receipt),
LF Motor(Slip/Journal), Platen
Change Motor, SP motor,
MICR roller solenoid,
Slip/Journal change Solenoid,
Auto Cutter drive voltage.
Supply to Fiscal Control PCB
(OEM Fiscal Type)
POWGOOD-N Signal From P.S.U. It is enabled (or becomes LOW level) Only for connection to Fiscal
(OEM Fiscal Type) when AC input voltage stays at 90 ± Control PCB.
5V AC or less for 60 ms or longer.
POWALM-N Signal To P.S.U. It is enabled (or becomes LOW level) The signal output from the
when the alarm circuit within Printer alarm circuit of Head driver,
Platen change motor driver,
Control PCB operates. With this
Cash Drawer driver, MICR
signal, the power supply unit shuts
roller solenoid driver, Motor
down the power supply to the gear change Solenoid driver,
secondary side. or Auto Cutter driver.

41049413TH Rev.3 34 /
 2.2.12 Operation Panel Control (OEM Fiscal Type)
On this operation panel, four switches (SW1 ~ SW4) and four LEDs (POWER LED, LED1 ~ LED4)
are mounted.

(a) Switches
The Fiscal Control PCB can detect the status of the operation panel switches, monitoring the
signals, OP_SW1-N, OP_SW2-N, OP_SW3-N and OP_SW4-N.
The table below indicates the correspondence between the switch status and the signal
level.
Switch Status Signal Level
When SW1 is not pressed down OP_SW1-N : High (+5V)
When SW1 is pressed down OP_SW1-N : Low (0V)
When SW2 is not pressed down OP_SW2-N : High (+5V)
When SW2 is pressed down OP_SW2-N : Low (0V)
When SW3 is not pressed down OP_SW3-N : High (+5V)
When SW3 is pressed down OP_SW3-N : Low (0V)
When SW4 is not pressed down OP_SW4-N : High (+5V)
When SW4 is pressed down OP_SW4-N : Low (0V)
(Note that, even though the switch status can be checked with the SUBLSI on the Printer
Control PCB, this LSI utilized only for the factory shipping inspection etc. shall not be used
for normal operation.)

(b) LEDs
The Power-LED lights up when +5 V DC is supplied from the power supply unit. On/Off of
this LED cannot be controlled.
The Fiscal Control PCB can turn on / turn off the LEDs on the operation panel, controlling the
signals, FIS_LED1-N, FIS_LED2-N, FIS_LED3-N or FIS_LED4-N.
The table below lists the correspondence between the signal level and the LED status.

• POWER LED
Device Status LED Status
When the printer is turned on POWER LED is on (green)
(When +5 V DC is supplied)
When the printer is turned off POWER LED is off
(When +5 V DC is not supplied)

• LED1~LED4
Signal Control LED Status
FIS_LED1-N : High (+5V) LED1 is on (red)
FIS_LED1-N : Low (0V) LED1 is off
FIS_LED2-N : High (+5V) LED2 is on (orange)
FIS_LED2-N : Low (0V) LED2 is off
FIS_LED3-N : High (+5V) LED3 is on (orange)
FIS_LED3-N : Low (0V) LED3 is off
FIS_LED4-N : High (+5V) LED4 is on (green)
FIS_LED4-N : Low (0V) LED4 is off
Note that, as LED3 and LED4 are located on one part (a 2-color LED), they cannot light up
concurrently.

(Even though the SUBLSI on the Control PCB can turn on (flicker)/ turn off the LEDs, this
LSI required only for the factory shipping inspection etc. shall not be used for normal
operation.)

41049413TH Rev.3 35 /
 OPERATION PANEL LAYOUT

POWER LED LED1 LED2 LED3 (Orange) SW2 SW3 SW1 SW4
(Green) (Red) (Orange) LED4 (Green)

41049413TH Rev.3 36 /
 2.2.13 Auto Cutter control

This Auto Cutter is an automatic cutting mechanism for Receipt Paper.

The Auto Cutter driver(ACDV) actuates the Auto Cutter in accordance with the control signals
(AC_PHAEand AC_ENA-N) form the SUB LSI.
The CPU stops the Auto Cutter, monitoring the position signal, AC_SEN-N, form the Auto Cutter.
The status of the control signals and drive signals (ACDV-Full and ACDV-Part) is illustrated below
when the auto cut is enabled.

1. Full Cut

AC_ENA-N

AC_PHAE

ACDV-Full

ACDV-Part

AC_SEN-N

0.5~1ms

Auto Cutter blade

800ms (max)

2. Partial Cut

AC_ENA-N

AC_PHAE

ACDV-Full

ACDV-Part

AC_SEN-N

0.5~1ms

Auto Cutter blade

800ms (max)

In this range, whether it is 0 or 1 is indeterminte.

41049413TH Rev.3 37 /
 2.3 Description of the Mechanism and Operation

2.3.1 Print Head Mechanism and Operation (Figure 2-3)

The print head is a spring charge type 9-pin drive head using a permanent magnet, and is equipped
to a carriage that moves in parallel with the platen. Electrically, this unit is connected to the control
circuit via the head board.

Disassembling the head is prohibited.

#1

#9

Figure 2-3: Pin Allocation of the Head

Viewed from the print head tip

(1) Print head configuration

The print head consists of the following parts.
(a) Wire guide
(b) Wire
(c) Armature assy
(d) Yoke
(e) Spring
(f) Spacer
(g) Magnet assy
(h) Thermister
(i) Print circuit board

41049413TH Rev.3 38 /
 (2) Print head operation (Figure 2-4)

The armature is pulled in by the permanent magnet when the print head is at a non-printing
state, and the spring that secures the armature warps at a length of the spacer thickness.
Therefore, the print wire that is secured in each armature is hidden inside the wire guide.

When the signal of each character to be printed is detected at the control circuit, current flows
to the coil that corresponds to that signal. When current is passed to the coil, magnetic flux
by the permanent magnet between the armature and pole is cancelled, thus the absorption
force is lost. The armature is driven towards the platen by the armature spring force, and the
print wire secured to the armature springs out of the wire guide tip, strikes the ribbon onto
the paper, and prints a dot.

When the print ing process ends, the armature is pulled in again by the magnetic force of the
permanent magnet, and the print wire hides inside the wire guide.
A thermistor is installed in the print heat in order to prevent coils from being overheated and
burnt after conducting continuous bidirectional print for a long time. When the coil tempera-
ture exceeds the limit (around 125°C), the control circuit detects a thermistor signal, and split-
prints until the coil temperature goes below the limit.

41049413TH Rev.3 39 /
 Ribbon Print Head
Platen
Print Wire

Paper

While Printing
Platen
Ribbon
Armature assy

Print Wire Thermister

Wire Guide
Print Writing Boald
Yoke
Paper
Magnet assy
Spacer

While Non-Printing
Platen
Ribbon

Paper

Figure 2-4

41049413TH Rev.3 40 /
 2.3.2 Space Mechanism and Operation (Figure 2-5)

Space mechanism consists of such parts as a carriage shaft that is attached in parallel with the
platen and a carriage frame that moves in parallel with the carriage shaft. They are driven by the
DC motor attached underneath the carriage frame.
The configuration of the space mechanism is indicated below.
(a) DC motor with motor gear
(b) Carriage frame (including status yoke and motor board)
(c) Carriage shaft
(d) Space rack
(e) Slit sensor
(f) Slit disk

(1) Spacing operation

The carriage that is installed with a print head and SP motor moves above the carriage shaft
in parallel with the platen. When the SP motor rotates to the left, the drive force is transmitted
to the motor gear. As the motor gear moves by rotating from the left to right above the space
rack, the carriage also moves from left to right.
It is mechanically designed so that carriage frame moves 0.8" (20.32mm) when the DC motor
rotates one time. During this time, the slit disk rotates with the motor and passes by the slit
sensor. The position of the carriage frame can be acknowledged by counting the number of
times the slit sensor is detected.

41049413TH Rev.3 41 /
 Carriage Shaft
Print Head

Carriage Frame Space Rack

Slit Disk

Slit Sensor

Motor Gear

Guide Rail Slider

Figure 2-5

41049413TH Rev.3 42 /
 2.3.3 Head Gap Adjustment Mechanism (Figure 2-6)

The head gap of this device changes automatically according to the paper (cut sheet or Sprocket
paper) that is inserted.

The feed roller A moves forward the length of the thickness of the inserted paper. When the
carriage shaft linked to the feed roller A moves, the space between the platen and print head that
is installed in the carriage frame shaft-supported by the carriage shaft broadens.

Platen
Carriage Shaft

Feed Roller B

Feed Roller A

Print Head

Figure 2-6

41049413TH Rev.3 43 /
 2.3.4 Ribbon Feed Mechanism and Operation (Figure 2-7)

The ribbon feed is a mechanism in sync with the spacing operation to feed the ribbon and is driven
by the space motor.
The configuration of the ribbon feed mechanism is indicated below.
(a) Ribbon feed gear assy
(b) Ribbon gear (Space motor)
(c) Ribbon cartridge

(1) Ribbon cartridge

A one-way feed endless ribbon is used as the ink ribbon, and ink is supplied from the ink tank
installed in the ribbon cartridge to assure clear print at all times.

(2) Feed operation

When the space motor is driven, the ribbon gear on the space motor shaft begins to rotate.
The rotation is then transmitted to the drive gear in the ribbon cartridge via the ribbon feed
gear assembly, and the ribbon is fed. Upon bidirectional print, the rotation of the ribbon gear
is opposite in left print and right print, but the rotating direction is switched by the gears in the
ribbon feed gear which maintains the ribbon to be fed in one direction.

41049413TH Rev.3 44 /
 Ribbon Cartridge

Drive Gear

Ink Tank

Ribbon Drive Gear

Ribbon Drive Gear assy

Ribbon Gear

SP Motor assy

Figure 2-7

41049413TH Rev.3 45 /
 2.3.5 Paper Feed Mechanism and Operation

Line feed of a paper is performed by driving the motor and feeding the roller.
The configuration of the paper feed mechanism is indicated below.
(a) Motor
(b) Gear
(c) Feed roller

(1) Feeding operation of Receipt roll sheet (Figure 2-8)

The motor for feeding Receipt roll sheet is installed in the left side, and the rotation of the
motor is transmitted to the feed roller via the gear.

Pull Roller
Feed Roller

Roll Paper

Platen

Feed Roller

Gear

Motor

Receipt Roll Paper

Figure 2-8

41049413TH Rev.3 46 /
 (2) Feeding operation of cut sheet (Figure 2-9)
The motor for feeding cut sheets is installed in the right side, and the motor rotation is
transmitted to the feed roller via the gear.

Feed Roller A

Feed Roller B

Motor

Gear

Feed Roller

Figure 2-9

41049413TH Rev.3 47 /
 (3) Feeding operation of Sprocket paper (Figure 2-10)
The power transmitted to the feed roller indicated in Section (2) rotates the tractor gear via
the idle gear and change gear by switching the lever when a tractor (option) is installed. The
tractor gear rotation turns the pin tractor belt and feeds the Sprocket paper.

Idle Gear

Belt

Lever

Shaft

Tractor

Figure 2-10

41049413TH Rev.3 48 /
 (4) Switching mechanism for cut sheet and Sprocket paper (Figure 2-11)
Switching of the cut sheet and Sprocket paper is performed by the left lever when a tractor
(option) is installed. When tilting the lever forward, the change gear moves to the right, power
is transmitted from the idle gear to the tractor gear, and the pin tractor begins to drive.
When tilting the lever backward, the change gear moves to the left, cutting off power
transmission from the idle gear to the tractor gear, and the pin tractor will remain stopped.
In other words, cut sheets will be fed by the rotation of the feed roller, but Sprocket paper will
not be fed.
Detection of cut sheets or Sprocket paper is performed by switching the lever and turning the
micro switch ON and OFF.

[For Sprocket Paper]

Feed Roller

[For Cut Sheets]

Lever
Change Gear

Idle Gear

Micro-switch
Change Gear
Belt
Idle Gear Idle Gear

Figure 2-11

41049413TH Rev.3 49 /
 (5) Feeding opertion of Journal roll sheet (Figure 2-12)
The motor for feeding Journal roll sheet is installed in the Right sids,and the rotation of the
motor is trans mitted to the feed roller via the gear .
The motor rotation is also trans mitted to the rewinder via the belt, and it is designed so that
the Journal roll sheet can be reeled away.

Wound-up Roll Paper Rewinder

Feed Roller

Roll Paper

Feed Roller

Gear

Belt
Motor

Journal Roll Paper

Figure 2-12

41049413TH Rev.3 50 /
 (6) Switching Mechanism for Journal Roll Paper and Cut Sheet (See Figure 2-13.)
This printer has a mechanism to switch its use of Journal Roll Paper or Cut Sheet with the
solenoid on its right side.
To drive Journal Roll Paper into use, the change gear is shifted to the journal roll paper side.
To drive Cut Sheets into use, the change gear is switched to the slip side.

(For Journal Roll Paper)

Solenoid

Journal Driving Gear

Change Gear

Motor
Motor Gear

Slip Driving Gear

(For Cut Sheet)

Figure 2-13

41049413TH Rev.3 51 /
 3. ASSEMBLY / DISASSEMBLY

3.1 Maintenance Tools

Tools required for exchanging unit parts and print circuit boards are listed in Table 3-1.

No. Maintenance Tools Qty Application Remarks

1 + screw driver S-type 3 × 75 1 2~2.5mm screws JIS B 4633

2 + screw driver H-type 5 × 200 1 3~5mm screws JIS B 4633

3 Screw driver 6 × 100 1 2.5~3mm screws JIS B 4609

4 Spring hook 1

5 Feeler gauge 1 JIS B 7524

6 Round pliers 1 JIS B 4624

7 Nippers 1 JIS B 4625

3.2 Cautions Upon Exchanging Parts

(1) Before starting the disassembly, be sure to turn the printer OFF, pull the
AC plug out of the outlet, and disconnect the AC cord and interface cable from the printer.
(2) The print head may still be hot right after a print job, so in such a case, disassembly should
be started about 5 minutes after turning the power OFF. Even when it is not right after a print
job, 20 seconds should be given at least after turning the power OFF to start disassembling
the circuit section (control board, print head, etc.) in order to avoid damaging electronic parts.
(3) Disassembly should be performed after removing paper, ribbon cartridge, and tractor
(option) from the printer.
(4) When the parts exchange and inspection are completed, be sure to check for any
abnormality such as in the connection of connectors before turning the power ON.
(5) Do not disassemble the printer when it is operating normally.
(6) Determine the range of disassembly according to the purpose, and do not disassemble more
than the required range.
(7) Use only the designated maintenance tools.
(8) Disassembly must be done in the specified order. Neglecting the order may lead to damaging
parts.
(9) Small parts such as screws and collars can be lost easily, so they should be set in their
original position temporarily.
(10) Integrated circuits such as microprocessor, ROM, and RAM can be damaged easily by static
electricity, so gloves that build up static must not be used when handling the print board.
(11) The print board must not be set on the printer or the floor directly.

41049413TH Rev.3 52 /
 3.3 Removing and Re-installing Parts

3.3.1 Cover-Top Assy

(1) Press the open lever 1 and release the lock of the cover-top assy 2.
(2) Open the cover-top assy 2.
(3) Remove the supporting points (2 locations) 3 of the cover-top assy 2 from the lower
frame 4.
(4) Re-install the parts in the opposite sequence to removal.

3 2

41049413TH Rev.3 53 /
 3.3.2 Print Head
(1) Open the cover-top assy. (See Section 3.3.1)
(2) Pull up the head clamp 1, then pull up and remove the print head 2.
(3) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Push the connector 4 in while the print head 2 is pressed against the carriage frame 3.
2. The head clamp 1 should be set firmly in the print head 2 and carriage frame 3.

[CAUTION]
1. As the head may be hot immediately after printing, the operation should be started about
five minutes from the completion of printing.
2. Disassembling the print head is prohibited.

3
1 2

4
1

41049413TH Rev.3 54 /
 3.3.3 Interface PCB (OKI/OEM standard Type)
(1) Remove the two screws 1.
(2) Remove the Interface PCB 2.
(3) Re-install the parts in the opposite sequence to removal.

1
2

41049413TH Rev.3 55 /
 3.3.4 Power Supply Unit
3.3.4.1 Two-pieces type lower shield base (OEM Fiscal Type)
(1) Remove the two screws 1 and one screw 2, then remove the lower shield (PSU) 3.
(2) Remove the connector of power supply unit 4 from the contrl PCB.
(3) Remove the cord from the clamp 5.
(4) Remove the two screws 6 and one screw 7.
(5) Remove the four screws 8, then remove the power supply unit 4 and sheet PSU 9.
(6) Remove the cord from the three clampsB.
(7) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful of the position of the socket 0 and switch A
when re-installing the power supply unit 4.

0
6 7
0
8
8
POWER A
OFF ON
8 4

2. When re-installing the lower shield

(PSU) 3, insert the shield into the
hook portion as shown below.
9

B
5
3

1
3
2

41049413TH Rev.3 56 /
 3.3.4.2 One-piece type lower shield base (OEM Fiscal Type)
(1) Remove the four screws 1 and one screw 2, then remove the lower shield 3.
(2) Remove the connector of power supply Unit 4 from the contrl PCB.
(3) Remove the two screws 5, then remove the plate PSU 6.
(4) Remove the two screws 7 and one screw 8.
(5) Remove the four screws 9, then remove the power supply Unit 4 and sheet PSU 0.
(6) Remove the cord from the three clampsC.
(7) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful of the position of the socket A
and switch B when re-installing the power
supply Unit 4.

A
7 8
A
9
9
POWER B
OFF ON
9 4
5
A

2. When re-installing the lower shield

3, insert the shield into the hook
portion as shown below.
6
0

3 C

1 2
3
41049413TH Rev.3 57 /
 3.3.4.3 One-piece type lower shield base (OKI/OEM standard Type)
(1) Remove the Interface PCB. (See Section 3.3.3.)
(2) Remove the four screws 1, one screw 2 and one screw 3, then remove the lower shield
4.
(3) Remove the connector of power supply Unit 5 from the control PCB.
(4) Remove the two screws 6, then remove the plate PSU 7.
(5) Remove the two screws 8 and one screw 9.
(6) Remove the four screws 0, then remove the power supply Unit 5 and sheet PSU A.
(7) Remove the cord from the three clampsB.
(8) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful of the position of the socket C
and switch D when re-installing the power
supply Unit 5.

C
8 9
C
0
0
POWER D
OFF ON
0 5
6
D

2. When re-installing the lower shield

4, insert the shield into the hook 7
portion as shown below.
A

4 B

2
1
4 3
41049413TH Rev.3 58 /
 3.3.5 Control PCB
3.3.5.1 Two-pieces type lower shield base (OEM Fiscal Type)
(1) Remove the two screws 1 and one screw 2, then remove the lower shield (PCB) 3.
(2) Remove all the connectors from the control PCB 4.
(3) Remove the four screws 5, then remove the control PCB 4 and sheet blind 6.
(4) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. When re-installing the lower shield (PCB) 3, insert them in the hook portion shown
below.
2. Be careful of the cord route when reinstalling the lower shield (PCB).

5
4

3
1 to power supply unit

41049413TH Rev.3 59 /
 3.3.5.2 One-piece type lower shield base (OEM Fiscal Type)
(1) Remove the four screws 1 and one screw 2, then remove the lower shield 3.
(2) Remove all the connectors from the control PCB 4.
(3) Remove the four screws 5, then remove the control PCB 4 and sheet blind 6.
(4) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. When re-installing the lower shield 3, insert them in the hook portion shown below.
2. Be careful of the cord route when reinstalling the lower shield 3.

5
4

1 2
3

41049413TH Rev.3 60 /
 3.3.5.3 One-piece type lower shield base (OKI/OEM standard Type)
(1) Remove the Interface PCB. (See Section 3.3.3.)
(2) Remove the four screws 1 , one screw 2 and one screw3, then remove the lower shield 4.
(3) Remove all the connectors from the control PCB 5.
(4) Remove the four screws 6, then remove the control PCB 5 and braket Interface 7 and
sheet blind 8.
(5) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. When re-installing the lower shield 4, insert them in the hook portion shown below.
2. Be careful of the cord route when reinstalling the lower shield 4.

6
5

7
6
6

1 2
4
3
41049413TH Rev.3 61 /
 3.3.6 Gear Case Assy and 15-Pin Connector
(1) Remove the cover-top assy. (See Section 3.3.1.)
(2) Remove the print head. (See Section 3.3.2)
(3) Insert a minus screw driver into the inner side of the four claws 2 of gear case assy and
remove the hook portion of the claw, then pull up and remove the gear case assy 1.
(4) Remove the 15-pin connector 3.
(5) Remove the gear case assy 1 by sliding it forward from the head cable 4.
(6) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Handle the head cable 4 with so that it does not fall into a habit of bending easily.
2. Disassembling the gear case assy 1 is prohibited.
Positions to insert the screw driver.
1

4
3
1
2
2

41049413TH Rev.3 62 /
 3.3.7 SP Motor, Holder Assy Back-Up Roller, Guide Roller Holder, and Guide Roller
(1) Remove the cover-top assy. (See Section 3.3.1)
(2) Remove the gear case assy and 15-pin connector. (See Section 3.3.6.)
(3) Remove the two screws 1 and one screw 2, then remove the SP motor 3.
(4) Remove the lock 5 from the carriage frame 4, then remove the holder assy back-up roller
6. The back-up roller holder SP 7 will also detach at this time.
(5) Remove the guide roller holder SP 8.
(6) Remove the knock pin 9, then remove the guide roller holder 0 and guide roller A.
(7) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be sure to adjust the gap between the platen and the print head after re-installing. (See
Section 4.1.)
2. Re-install the SP motor 3 in the direction of the arrow until it stops.

4 3

5 8

7
6 9
A
0

41049413TH Rev.3 63 /
 3.3.8 Rack Space
(1) Remove the cover-top assy. (See Section 3.3.1.)
(2) Remove the SP motor. (See Section 3.3.7.)
(3) Remove the one screw 1, then remove the stopper guide(A) 2 .
(4) Remove the one screw 3, then remove the stopper guide(B) 4 .
(5) Remove the hooking portion 5 of the rack space 6.
(6) Remove the spring rack 7, then remove the rack space 6.
(7) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be sure to adjust the gap between the platen and the print head (see Section 4.1) after
re-installing.

7
1

6
3

41049413TH Rev.3 64 /
 3.3.9 Mechanical Unit
(1) Remove the cover-top assy. (See Section 3.3.1.)
(2) Remove the two screws 1, then the plate blind (Journal) 2.
(3) Remove the four screws 3.
(4) Remove the relay cords 30P 4 and 34P 5 from the transit PCB 6.
(5) Release the cord 8 from two clamps 7.
(6) Disconnect the connectors 9 and 0.
(7) Remove the mechanism unit A.
(8) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful not to pull the near-end senser assy(E) B cord.

1
3
3 2

A
8 0
6

9
B B

7
5

41049413TH Rev.3 65 /
 3.3.10 Side Cover (Left and Right)
(1) Remove the mechanism unit. (See Section 3.3.9.)
(2) Remove the two screws 1.
(3) Remove the hooking portion 3 of the lower frame 2, then remove the left side cover 4.
(Remove by turning the left side cover 4 with the front section being the supporting point.)
(4) Remove the two screws 5.
(5) Remove the hooking portion 6 of the lower frame 2, then remove the right side cover 7.
(Remove by turning the right side cover 7 with the front section being the supporting point.)
(6) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Re-install the tip portion 8 of the left side cover 4 and the tip portion 9 of the right side
cover 7 by setting them on to the lower frame.

4 9 7
8
5

1 2 6

4
3

41049413TH Rev.3 66 /
 3.3.11 Platen Assy
((1) Remove the mechanism unit. (See Section 3.3.9)
(2) Remove the one screw 1, then remove the plate FG (D) 2.
(3) Remove the two screws 3, then remove the gear assy 4 and Plate FG (Rec) 5.
(4) Remove the two screws 6, then remove the gear bracket (J)7 and pate FG (J)8.
(5) Remove the two shoulder screws9 and two springs0, then remove the plate AA.
(6) Remove the four screwsB, then remove the plate BC.
(7) Remove the gear (40) D, then remove the bite lock E.
(8) Remove the one screw F, then remove the boss G.
(9) Remove the platen assy H.
(10) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Adjust the gap between the platen assy H and the print head after re-installing the platen
assy. (See Section 4.1)
2. Disassembling the plate A A and plate B C is prohibited.
3. Use caution not to damage the micro-switch when attaching the platen
(See Section 3.3.20)
9

0
A

9
B

0 C
B

6
B

7
8

4
5
3 B

G F
3
E
H
D

1 2

41049413TH Rev.3 67 /
 3.3.12 Relay Cords 30P and 34P
(1) Remove the control PCB. (See Section 3.3.5.)
(2) Remove the mechanism unit. (See Section 3.3.9.)
(3) Remove the two screws 1, then remove the plate blind (A) 2.
(4) Remove the relay cords 30P 4 and 34P 5 from the lower frame slot 3.
(5) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Reinstall the relay cords 30P 4 and 34P 5 according to the figure below.

2
2 1

5 4
1

41049413TH Rev.3 68 /
 3.3.13 Transit PCB
(1) Remove the mechanism unit. (See Section 3.3.9.)
(2) Remove all connectors from the transit PCB 1.
(3) Remove the two screws 2 and five screws 3, then remove the transit PCB 1 and Plate FG
(TR) 4.
(4) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Re-install the transit PCB 1 by setting the Plate FG (TR) 4 between the mechanism
frame 5 and the transit PCB 1.

31
4

4
3

3
3

41049413TH Rev.3 69 /
 3.3.14 LF Motor (Slip/Journal)
(1) Remove the mechanism unit. (See Section 3.3.9)
(2) Remove the connector of LF motor 2 from the transit PCB 1.
(3) Remove the one screw 3, then remove the stopper bracket4.
(4) Remove the two screws 5, then remove the slip/journal solenoid 6 and change bracket 7.
(5) Remove the two screws8, then remove the gear bracket (J)9 and plate FG (J)0.
(6) Remove the gear (Rew) 72-22A.
(7) Remove the two nuts B and two washers C ,then remove the LF motor 2.
(8) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful of the direction the cord is facing when re-installing the motor LF motor 2. (Re-
install by pulling the cord out of the rear side of the device.)
2. Install the LF motor 2 by setting it in the slot E of the mechanism unit D.

6 3

7 9

C
8

E 0
A
B
1 C
5

D
2

41049413TH Rev.3 70 /
 3.3.15 Platen Change Motor
(1) Remove the mechanism unit. (See Section 3.3.9.)
(2) Remove the one screw 1, then remove the plate FG (D) 2.
(3) Remove the two screws 3, then remove the left gear assy 4 and plate FG (Rec) 5.
(4) Remove the gear (40) 6 and gear 72-22 7.
(5) Remove the connector of the platen change motor 9 from the transit PCB 8.
(6) Remove the two screws 0, then remove the platen change motor 9.
(7) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful of the direction the cord is facing when re-installing the platen change motor 9.
2. Install the platen change motor 9 by setting it in the slot B of the mechanism unit A.

4
5

6 B
3
3
0
8 9
7 A

41049413TH Rev.3 71 /
 3.3.16 LF Motor (Receipt)
(1) Remove the mechanism unit. (See Section 3.3.9.)
(2) Remove one screw 1, then remove the plate FG (D) 2.
(3) Remove the two screws 3, then remove the left gear assy 4 and plate FG (Rec) 5.
(4) Remove the connector of the LF Motor (Receipt) 7 from the transit PCB 6.
(5) Remove the two screws 8, then remove the LF Motor (Receipt) 7.
(6) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful of the direction the cord is facing when re-installing the LF Motor (Receipt) 7.
2. Install the LF Motor (Receipt) 7 by setting it in the slot 0 of the mechanism unit 9.

0
3 3 8 6

7
9
2

41049413TH Rev.3 72 /
 3.3.17 Head Cable
(1) Remove the mechanism unit. (See Section 3.3.9.)
(2) Remove the gear case. (See Section 3.3.6.)
(3) Remove the head cable 2 from the transit PCB 1.
(4) Remove the head cable 2 from the two claws 4 of the mechanism frame 3 and the three
claws 6 of the guide cable 5.
(5) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be sure to adjust the gap between the platen and the print head after re-installing. (See
Section 4.1.)

6
1

41049413TH Rev.3 73 /
 3.3.18 Belt Rewinder
(1) Remove the mechanism unit. (See 3.3.9.)
(2) Remove the two screws1, then remove the gear bracket (J)2 and plate FG (J)3.
(3) Remove the gear (Rew) 72-224, then remove the belt rewinder (J)5.
(4) Re-install the parts in the opposite sequence to removal.

5
2

3
4

41049413TH Rev.3 74 /
 3.3.19 Operation PCB and Sensor Assy (A)
(1) Remove the mechanism unit. (See Section 3.3.9.)
(2) Remove the SP motor. (See Section 3.3.7.)
(3) Remove the one screw 1, then remove the spring GR 2 and Clip coating 3.
(4) Turn the adjusting knob (GR) 4.
(5) Slide the guide rail 5 to the left and remove the right side, then remove it by sliding it to the
right.
(6) Remove the one screw 6, then remove the plate FG (D) 7 and ground wire 8.
(7) Remove the connectors of the sensor assy (a) A and the operation PCB 0 from the transit
PCB 9.
(8) Remove the two screws B, then remove the frame operator panel C.
(9) Remove the one screw D, then remove the guide sensor (OP) E and micro-switch F from
the sensor assy (A) A.
(10) Remove the two screws G and one screw H , then remove the operation PCB 0. The button
I, lamp J, spring operator panel K , Film guide (OP) L and piece M will detach at this time.
(11) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Adjust the gap between the platen and the print head after re-installing. (See Section 4.1.)

B
7
I
9
4
2 0
J
8 3 K
A
6 1

D
G
E
F
L
G M
H
41049413TH Rev.3 75 /
 3.3.20 Sensor Assy (D)/(E)
(1) Remove the mechanism unit. (See Section 3.3.9)
(2) Remove the one screw 1, then remove the plate FG (D) 2.
(3) Remove the two screws 3, then remove the left gear assy 4 and Plate FG (Rec) 5.
(4) Remove the gear (40) 6 and gear (72-22).
(5) Remove the Knob screw 7 and nut 8 from the near end (Receipt) assy 9, then remove the
near end assy from the lower frame assy.
(6) Remove the connector of the sensor assy (B) 0 from the transic PCB A.
(7) Remove the one screw B, then remove the sensor assy(E) C from the near-end assy 9.
(8) Remove the one screw D, then remove the micro-switch E.
(9) Remove the one screw F, then remove the bracket change sensor G.
(10) Remove the one screw H, then remove the micro-switch I.
(11) Remove the one screw J, then remove the bracket receipt sensor K.
(12) Remove the one screw L, then remove the micro-switch M.
(13) Cut the tie-wrap Q placed around the cord P routed through the rectangular hole O at the
back of the mechanism unit N.
(14) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be sure to check the color of the cord when re-installing the micro-switch.
• Micro-switch C : Color of the cord - Green/White
• Micro-switch E : Color of the cord - Black/White
• Micro-switch I : Color of the cord - Yellow/White
• Micro-switch M : Color of the cord - Red/White
2. Be careful of the direction when re-installing the micro-switch.
3. Push the micro-switch M into the arrow direction A until it stops and then mount it on the
bracket receipt sensor K.
4. Push the micro-switch I into the arrow direction B until it stops and then mount it on the
bracket change sensor G .
5. The micro-switch should be attached after the installation of the platen. (See Section
3.3.11)
6. When installing the micro-switch of the sensor assy (E) C, push the micro-switch in the
arrow direction C as far it will go, and screw it.

41049413TH Rev.3 76 /
 N
O
Q

7
B
9C C
8
J

4
5
6 F
3

7 A
3 0

2 K
1 M
D H
I L
E

G B A

41049413TH Rev.3 77 /
 3.3.21 Sensor Assy(C)/(E)
(1) Remove the mechanism unit. (See 3.3.9)
(2) Remove the knob screw 1 and nut 2 from the near and (Journal) assy 3, then remove the
near end assy from the lower frame assy.
(3) Remove the one screw4, then remove the sensor assy (E)5.
(4) Remove the one screw6, then remove the bracket receipt sensor7.
(5) Remove the one screw8, then remove the micro-switch9.
(6) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be sure to check the color of the cord when re-installing the micro-switch
• Micro-switch 5,9 : Color of the cord-Green/White.
2. Be careful of the direction when re-installing the micro-switch.
3. Push the micro-switch9 into the arrow direction A unit it stops and then mount if on the
bracket receipt sensor7.
4. When installing the micro-switch of the sensor assy (E) 5, push the micro-switch in the
arrow direction C as far it will go, and screw it.

4
5 1
C
2
3

View B
6
View B

7
9
8

41049413TH Rev.3 78 /
 3.3.22 Slip/Journal Change Solenoid
(1) Remove the mechanism unit. (See 3.3.9)
(2) From the Transit PCB1, unplug the connector of the slip/journal change solenoid2.
(3) Remove the one screw3, then remove the stopper bracket4.
(4) Remove the two screws5, then remove the slip/journal change solenoid2 and change
bracket6.
(5) Re-install the parts in the opposite sequence to removal.

1 2

5
6

41049413TH Rev.3 79 /
 3.3.23 Auto Cutter Assy
(1) Remove the mechanism unit. (See 3.3.9)
(2) From the transit PCB1, unplug the connector of the auto cutter assy2.
(3) Remove the two screws3, then remove the gear assy4 and plate FG (Rec)5.
(4) Remove the two screws6, then remove the gear bracket (J)7 and plate FG (J)8.
(5) Remove the two shoulder screws9 and two springs0, then remove the plate AA.
(6) Remove the four screwsB, then remove the plate BC.
(7) Remove the one screw D, then remove the guide CC E.
(8) Remove the one screw F, then remove the guide cord G.
(9) Remove the two screwsH, then remove the auto cutter assy2.
(10) Re-install the parts in the opposite sequence to removal.

F D
H G
H 2 9
0

9 A
B

0 C
B

6
B

7
8

4
5
3
B
3
1

41049413TH Rev.3 80 /
 3.3.24 PCB-MICR and MICR cord Assy (Only with MICR Type)
(1) Remove Mechanical Unit. (See Section 3.3.9)
(2) Remove the Transit PCB. (See Section 3.3.13)
(3) Remove the connector of Head-MICR from PCB-MICR 1 .
(4) Remove the four screws 2 , and then remove PCB-MICR 1 .
(5) Remove the MICR cord Assy 3 from PCB-MICR 1 .
(6) Reverse the procedure for installation.

41049413TH Rev.3 81 /
 3.3.25 Head MICR (Only with MICR Type)
(1) Remove the Mechanical Unit. (See Section 3.3.9)
(2) Remove the connector of Head-MICR 2 from PCB-MICR 1 .
(3) Remove the two E-rings 3, and then remove the Plate Limiter (B) 4.
(4) Remove the two screws 5, and then remove Gear Bracket (J) 6, and Plate FG (J) 7.
(5) Remove the two screws 8, and then remove the FG Plate (B) 9.
(6) Remove the spring (MF) 0.
(7) Remove the two screws A, and then remove the Plate Earth B and Plate FG (A) C.
(8) Remove the one screw D, and then remove the Gear Bracket E.
(9) Remove the spring rack F.
(10) Remove the two screws GH, and then remove the Clamp Cable I.
(11) Remove the one screw J, and then remove the Plate Limiter (Head) K and Spring Slip L.
(12) Remove the one screw M, and then remove the Head Assy MICR N and Plate FG (MICR)
O.
(13) Remove the one Shoulder screw P, and then remove the Holder Head Q and Bracket Head
(B) R.
(14) Widen the two latch parts S of Holder Head Q, and remove the Head-MICR 2.
(15) Reverse the procedure for installation.

[ Notes on installation ]
1. When installing the Holder Head Q, pay attention to its direction. (Refer to the illustration.)
2. When installing the Head-MICR 2, place the Part A (soldering portion) on the right side.
3. When installing the Head-Assy. MICR N, push it against the direction of Arrow B in the
illustration.
4. When instlling the Bracket Head (B) R, push it against the direction of Arrow C and D in
the illustration.

41049413TH Rev.3 82 /
 2
G
H A
J
I
S Q 2

K S
Q

P
L
D back side
C

N
B

6
1

O 0
3 7
M 8
9
E

4 D

B
A

41049413TH Rev.3 83 /
 3.3.26 Arm_Roller Assy. (Only with MICR Type)
(1) Remove the Mechanical Unit. (See Section 3.3.9)
(2) Remove the two E-rings 1, and then remove the Plate Limiter (B) 2.
(3) Remove the two screws 3, and then remove Gear Bracket (J) 4 and Plate FG (J) 5.
(4) Remove the two screws 6, and then remove the FG Plate(B) 7.
(5) Remove the spring (MF) 8.
(6) Remove the two screws 9, and then remove the Plate Earth 0 and Plate FG (A) A.
(7) Remove the one screw B, and then remove the Gear Bracket C.
(8) Remove the one screw D, and then remove the Plate FG(MICR) E.
(9) Remove the two screws F, and then remove the Gear assy MICR G.
(10) Remove the one E-ring H, and then remove the two Gears I, Gear (24-14) J, and Plate
Limiter (A) K.
(11) Remove the two screws L, and then remove the spring N while removing Arm_Roller assy
M.
(12) Remove the Roller Drive (MICR) O, and then Gear Drive (MICR) P from Arm_Roller assy
M.
(13) Reverse the procedure for installation.

[ Notes on installation ]
1. When installing the Plate FG(MICR) E, push the Head assy MICR Q in the direction of
Arrow A.
2. When installing the Gear Drive (MICR) P, pay attention to the direction. (See the
illustration)
3. After the installation, make sure the Magnet Holder R can go up/down by Solenoid S
operation.

41049413TH Rev.3 84 /
 B
4

3
E8
5
6
D
A
7
F
C
S F
B

9
0

P O
1
I
Q
M
2
K E
H A D
G
J

P O
R
B

41049413TH Rev.3 85 /
 3.3.27 LF Motor (Slip/Journal) (Only with MICR Type)
(1) Remove the mechanism unit. (See Section 3.3.9 )
(2) Remove the Transit PCB. (See Section 3.3.13)
(3) Remove the PCB-MICR. (See Section 3.3.24)
(4) Remove the one screw 1, then remove the stopper bracket2.
(5) Remove the two screws 3, then remove the slip/journal solenoid 4 and change bracket 5.
(6) Remove the two screws6, then remove the gear bracket (J)7 and plate FG (J)8.
(7) Remove the gear (Rew) 72-229.
(8) Remove the two nuts 0 and two washers A ,then remove the LF motor B.
(9) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be careful of the direction the cord is facing when re-installing the motor LF motor B. (Re-
install by pulling the cord out of the rear side of the device.)
2. Install the LF motor B by setting it in the slot C of the mechanism unit D.

4 1

5 7

A
6

C 8
9
0
A
3

D
B

41049413TH Rev.3 86 /
 3.3.28 Rack Space (Only with MICR Type)
(1) Remove the cover-top assy. (See Section 3.3.1.)
(2) Remove the SP motor. (See Section 3.3.7.)
(3) Remove the one screw 1 and the one screw 2,then remove the clamp Cable 3 .
(4) Remove the one screw 4, then remove the stopper guide(B) 5 .
(5) Remove the hooking portion 6 of the rack space 7.
(6) Remove the spring rack 8, then remove the rack space 7.
(7) Re-install the parts in the opposite sequence to removal.

[CAUTIONS UPON RE-INSTALLING]

1. Be sure to adjust the gap between the platen and the print head (see Section 4.1) after
re-installing.

8
1
2
3

4
7

41049413TH Rev.3 87 /
 4. ADJUSTMENT

• Adjustments are to be made with the printer unit installed in the lower cover.
• Adjustments are to be made on a firm workbench (in which the plane angle is 1mm or less)
maintained horizontally in order to minimize deviation.

4.1 Gap Adjustment Between the Platen and Print Head

Tools
• Screwdriver S-type 3 x 75
• Thickness gauge

Adjusting Method
(1) Turn on the printer while pressing down “SW2”, “SW3” and “SW1” concurrently.
(2) Confirm the Platen is located on the Receipt side.
(3) Press down the Gear_Adjust (in the direction A) to release the engagement between the
Gear_Adjust and Gear_Stopper.
(4) In the state of (4), turn the Screw_Adjust in the direction B or C to adjust the gap to 0.41 ±
0.03 mm.
(5) The gap deviation between the Platen's right/left sides is to be adjusted by turning the
Knob_Adjust (GR) forward/backward.
(6) Press down “SW3”.
(7) Confirm the Platen is located on the Slip side.
(8) Adjust the gap is 0.41 ± 0.03 mm

Note) Pressing SW3 makes the Platen move from the Receipt Side to the Slip Side. Pressing SW2
makes it move from the Slip Side to the Receipt Side.

Operation Panel

POWER LED LED1 LED2 LED3 (Orange) SW2 SW3 SW1 SW4
(Green) (Red) (Orange) LED4 (Green)

Figure 4-1

41049413TH Rev.3 88 /
 Platen
Carriage_Shaft

Left Center Right

Print Head

Gear_Stopper Gear_Adjust
Rail_Guide

Gear_Stopper
Knob_Adjust(GR)
A
Gear_Adjust

Screw_Adjust Spring_Adjust
Rail_Guide

Figure 4-2

41049413TH Rev.3 89 /
 (On the Receipt side)
.03
41±0
A=0.

.03
41±0
(On the Slip side) B=0.

Figure 4-3

41049413TH Rev.3 90 /
 4.2 Print Registration Adjustment
OPERATION PANEL LAYOUT

POWER LED LED1 LED2 LED3 (Orange) SW2 SW3 SW1 SW4
(Green) (Red) (Orange) LED4 (Green)

Menu Printing

Yes

Item Standard Description Adjusting Method

Print Registration ±0.05mm Forward 1 Load roll paper

→
←
Reverse 2 Print Menu.
±0.05mm Turn on the printer with
SW2 + SW1 pressed starts
Adjust reverse printing with respect to forward menu printing.
printing.
3 Press SW1 and choose
Print Registration.
Set Value Detail
4 Correct the print
0.25mm Left Moves 0.25mm left from reference position registration according to the
table at left.
0.20mm Left Moves 0.20mm left from reference position
Press SW2 to change the
0.15mm Left Moves 0.15mm left from reference position set value.
0.10mm Left Moves 0.10mm left from reference position 5 After the correction is made
as above, close the menu
0.05mm Left Moves 0.05mm left from reference position at the press of SW3.
0 Reference position In response to the press of
SW3, the most recently set
0.05mm Right Moves 0.05mm right from reference position correction value is
registered inside the printer.
0.10mm Right Moves 0.10mm right from reference position
0.15mm Right Moves 0.15mm right from reference position

0.20mm Right Moves 0.20mm right from reference position

0.25mm Right Moves 0.25mm right from reference position

41049413TH Rev.3 91 /
 4.3 Paper Loading Position Adjustment

Item @Standard Description Adjusting Method

Top Adjust Cut Sheets: 6.35mm±0.5mm 1 Use 1P 55 kg paper.
Sprocket paper: 10.31mm±0.5mm
• Cut sheets (manual feed) are not to
Standard Value be loaded on the table.
• Sprocket paper to be loaded on the
tractor.
2 While holding down SW2, turn on the
printer (to establish the local test print
mode).
Top Adjust Detail
3 Local printing starts.
+1.75mm Moves 1.75mm downward from reference position
Set the cut sheets on the table and
+1.40mm Moves 1.40mm downward from reference position automatically feeds the sheets, and
the printing is started.
+1.05mm Moves 1.05mm downward from reference position
With the press of SW2, Sprocket
+0.70mm Moves 0.70mm downward from reference position paper are fed and the printing is
started.
+0.35mm Moves 0.35mm downward from reference position
4 Check the print position is within the
0mm Reference position standard.
-0.35mm Moves 0.35mm upward from reference position 5 When deviated from the standard,
correct the position according to the
-0.70mm Moves 0.70mm upward from reference position table at left.
-1.05mm Moves 1.05mm upward from reference position 6 The correction procedure is the same
as that given in Section 4.2.
-1.40mm Moves 1.40mm upward from reference position
Use cut sheets to correct the position
-1.75mm Moves 1.75mm upward from reference position and, on the Sprocket paper, check that
the position is within the standard.
Local Test Print
When using cut sheets, set the tractor
lever in its slip side.
When the tractor is used, set the
tractor lever in its Tractor side.
Change the lever position before the
printer is turn on.

41049413TH Rev.3 92 /
 4.4 Cut Position Adjustment

Item Standard Description Adjusting Method

Cut Adjust 0 to 0.3mm Align the perforation position with the 1 Set the Sprocket paper on the tractor.
cut edge. • 1P/55 kg Paper
• Paper Length 11 inch
Perforation • Paper Width 8.5 inch
0 to 0.3mm
2 While holding down SW2, turn on the
printer (to establish the local test print
mode).
Cut Edge 3 Press SW2 to feed the paper.
Cover_Access
4 Local printing starts.

5 Press SW1 to stop the printing.

Print Head 6 Turn off the printer and turn on again.

7 Press SW2 to tear-off the paper and
Roller_Feed Press SW2 again to load the paper.
Platen 8 Press SW1 to feed a page of the
paper.
Sprocket paper
Perform line feed immediately
Cut Adjust Detail following the press of SW1 and, 500
ms into the continuous keystrokes,
+1.75mm Moves 1.75mm downward from reference position create a page break.

+1.40mm Moves 1.40mm downward from reference position 9 Press SW3.

+1.05mm Moves 1.05mm downward from reference position The perforation position of the
Sprocket paper moves to the Cut Edge
+0.70mm Moves 0.70mm downward from reference position of the Cover_Access.

+0.35mm Moves 0.35mm downward from reference position 0 Check the perforation position is within
the standard.
0mm Reference position
A When deviated from the standard,
-0.35mm Moves 0.35mm upward from reference position correct the position according to the
table at left.
-0.70mm Moves 0.70mm upward from reference position
The correction procedure is the same
-1.05mm Moves 1.05mm upward from reference position as that given in Section 4.2.

-1.40mm Moves 1.40mm upward from reference position

-1.75mm Moves 1.75mm upward from reference position

When the tractor is used, set the tractor

lever in its Tractor side.

41049413TH Rev.3 93 /
 5. MAINTENANCE TESTS

5.1 Operation Panel Functions

Note) OEM Fiscal Type:

The operation panel is under the control of the fiscal control PCB. Consequently, the fiscal control
PCB should be removed before maintenance tests. Alternatively, the printer with disconnect the
cable from CN5 of the PHM control PCB is acceptable.

5.1.1 Operation Panel Specification

POWER LED LED1 LED2 LED3 (Orange) SW2 SW3 SW1 SW4
(Green) (Red) (Orange) LED4 (Green)

Figure 5-1 Operation Panel

5.1.2 Switching Functions

No. Switch Function in Modes other than Tractor Function in Tractor Mode

1 SW2 In Receipt Mode : Without paper : Automatic loading

(FF/LOD,PAK) Feeds Receipt paper for the specified length With paper : Automatic parking
(10/6")
In Receipt+Journal Mode: Same as the above * Without paper at the slip sensor,
In Journal Mode: Disabled automatic parking is disabled.
In Slip Mode : Ejects a fed Slip paper
In Validation Mode : Disabled
* Printing will not be started.
2 SW3 Auto Cut (Dashed perforated line) Note 1) At cutting position :
(CUT) * Enabled regardless of media mode/state. Reverse -feed to the printing position
At printing position :
Feed to the cutting position
Without paper : Disabled

3 SW1 In Slip Mode: Feeds a line of a fed Slip paper With a single push :
(LF) In Receipt Mode: One line feed of Sprocket paper
@Feeds a line of Journal paper With a continuous push : Page feed
In Receipt+Journal Mode: Same as the above * A line is fed immediately after a switch
In Journal Mode: Same as the above push, and a page after a 500ms
In Validation Mode: Disabled continuous push.
* In any mode, printing will not be started. * Printing will not be started.

4 SW4 Feeds a line of Receipt paper

(Receipt LF) * Enabled regardless of media mode and media state.

* The above switch operations in principle correspond to special commands for switch control.
Note 1) Disabled when the menu "Auto Cutter Unit = No" is set.

41049413TH Rev.3 94 /
 5.1.3 LED Function

No. LED ON OFF Blinking

1 POWER Green Powered on Powered off

2 LED1 Red Recoverable Alarms Normal state • Unrecoverable Alarms

• Slip Feed/Eject Alarm (Blinking pattern indicates
(ERROR) • Auto Loading Alarm alarm type.)
• Auto Parking Alarm
* See the table next page.
• Media Mismatch Alarm (1)
• SP Thermal Alarm
• Media Mismatch Alarm (2)
• Cover Open Alarm (LED2 blinks concurrently)
(Only OKI standard Type)
• LF Thermal Alarm

3 LED2 Orange Paper is not fed Paper has been fed • In sheet–extraction wait
(In sheet–insertion wait state) (In print ready state) state
(STATUS)
• SP Thermal Alarm
(LED1 blinks concurrently)

4 LED3 / Orange In Slip Mode In Tractor Mode In Validation In MICR

Mode Mode
LED4
*Quick *Slow
(MODE) blinking blinking
Green In Receipt + Journal Mode In Receipt In Joarnal
Mode Mode
*Quick *Slow
blinking blinking

41049413TH Rev.3 95 /
 5.2 Local Functions

Note) OEM Fiscal Type :

This section describes local maintenance capabilities under the control of the printer block.
The fiscal control PCB should be removed before the functions are performed (alternatively
disconnect the cable from CN5 of the PHM control PCB is accepted).
5.2.1 Local Function Types and Starting
(1) Types
Local Functions

Local test

All letters & rolling ASCII continuous printing test (Receipt)

All letters & rolling ASCII continuous printing test (Journal)
All letters & rolling ASCII continuous printing test (Receipt+Journal)
All letters & rolling ASCII continuous printing test (Slip/Sprocket)
Sample data continuous printing test (Validation)
MICR read test (Receipt) (only with MICR Type)

Rewinder winding-performance evaluation continuous printing test (Journal)

Menu function (Receipt)

Hexadecimal dump (Receipt)

Platen maintenance mode

(2) Starting

NO. Local Functions SW2 SW3 SW1 SW4

1 All letters & rolling ASCII continuous printing test (Receipt)
2 All letters & rolling ASCII continuous printing test (Journal)
3 All letters & rolling ASCII continuous printing test(Receipt+Journal)
4 All letters & rolling ASCII continuous printing test (Slip/Sprocket)
5 Sample data continuous printing test (Validation)
6 Menu function (Receipt)
7 Hexadecimal dump (Receipt)
8 MICR read test (Receipt) (only with MICR Type)
9 Platen maintenance mode
10 Rewinder winding-performance evaluation continuous printing test
(Journal)

Note : 1. To make the above modes active, turn on the printer while pressing the switches marked with
a circle and releasing those with a cross.
2. As for No.4, Sprocket paper printing test will be performed with the lever on the Tractor side,
and Slip paper printing test with the lever not on the Tractor side.
3. As for Nos. 5, 8 and 10, if the lever is on the Tractor side, the printer starts up for normal
printing with the function disabled.
As for Nos. 1 ~ 3, 6, 7 and 9 the printer stinters starts up with the function enabled regardless
of the lever position.
4. As for Nos. 1 ~ 3, printing width is as set in the Width of Roll Paper menu.
5. As for Nos. 1 ~ 4 and 10, printing is suspended by pressing SW1. Another SW1 push restarts
printing.
6. As for Nos. 1 ~ 5 and 10, printing is suspended by opening the cover. Close the cover to
restart printing.
7. During any local function, lever operatoin causes media mismatch alarm(1).When the le-
ver is returned to the original position, the alarm is released to restart test printing.

41049413TH Rev.3 96 /
 5.2.2 Operating in Menu Mode

Switch Function
SW2 Increments the set value in each menu item.
When the set value reaches the end of its range, the value is returned to the first.
SW3 Ends the menu mode.
After the set value is registered into EEPROM, the closing message “Menu End”
is printed and the initial state same as that at turn on is obtained.

SW1 Increments the menu item.

The last menu item continues to the first.
SW4 Feeds one line on a receipt.

* 1 : When closing the menu, after the closing message is printed, perform LF until printed
outputs pass the manual cutter position.
* 2 : In this mode, Tractor Lever operation causes media mismatch alarm (1).
When the lever is returned to the original position, the alarm is released to restart test printing.

5.2.3 Operating in Platen maintenance mode

Switch Function

SW2 Moves the platen to the Receipt side

SW3 Moves the platen to the Slip side

SW1
Disabled
SW4

41049413TH Rev.3 97 /
 6. CLEANING AND LUBRICATION

6.1 Cleaning

CAUTION • Cleaning must be done with the power switch turned OFF.
• Be sure that bits of paper do not fall into the mechanical sections.
• Be sure to re-lubricate the portions that were cleaned.

Be sure to clean the inside of the printer at specified intervals according to the items indicated
below.

Interval : After six months or 300 hours of operation. (Which ever comes first.)
Cleaning Time : Approx. 10 minutes
Cleaning Tools : Cloth (soft cloth such as a gauze), brush, cotton (a vacuum cleaner will also
come in handy)
Cleaning Portions : According to Table 6-1

Table 6-1 Cleaning Portions

Cleaning Portions What To Do

Carriage shaft and its surroundings Wipe away any filth, paper bits, dust, and
ribbon bits.
Carriage guide rail

Paper feed surfaces

Slip paper-end sensor Wipe away the dust attached to the sensor
Validation sensor using a brush or cotton.

Carriage shaft
Carriage guide rail

41049413TH Rev.3 98 /
 6.1.1 Cleaning Sensors

6.1.1.1 Cleaning the slip paper-end sensor and the validation sensor
(1) Remove the mechanism unit. (See Section 3.3.9.)
(2) Remove the transit PCB. (See Section 3.3.13.)
(3) Wipe the sensors with cotton.

Validation sensor
Slip paper-end sensor

41049413TH Rev.3 99 /
 6.2 Lubrication

Lubrication should be done according to the following items.

(1) Interval
Lubrication is not required for this printer as it is maintenance-free, however, lubrication is
necessary after disassembling/reassembling, cleaning lubricated portions, or exchanging
parts.

(2) Types of oil

• Pan Motor Oil 10W-30 (equivalent to a product made by Nippon Oil) ....PM
• Moly Coat EM-30L Grease (equivalent to a product made by Dow Corning)

(3) Amount to apply

• Abundant ............ A ........ Lubricate sufficiently
• Normal ................ B ........ Approx. 3 to 4 drops (For grease, thickness of approx.0.2mm)
• Small amount ...... C ....... Approx. 1 drop

(4) Portions that cannot be lubricated

Table 6-2 Prohibited Portions

No. Prohibited Portions What To Do Remarks

1 Ink ribbon To prevent smeared print

2 Sensors To prevent dust

3 Platen To prevent dirtying paper

4 Feed roller To prevent dirtying paper

5 Guide rail To stabilize carriage feed load

6 Carriage shaft To stabilize carriage feed load

7 Head cable To prevent faulty connections and cracks

8 Print head To prevent faulty operation of print head

9 Micro-switch To protect contact point

10 Rewinder To prevent dirtying paper

11 SP motor board To prevent faulty connections

12 Belt rewinder To prevent rubber from deteriorating or stretching

13 Belt rewinder pulley To prevent rubber from deteriorating or stretching

41049413TH Rev.3 100 /

 (5) The following figure indicates the portions to be lubricated.

(Diagonal right-side view)

Holder_Rewinder and Rewinder sliding parts (2places)

Molycoat B

Bush_T (PR) and Roller Drive (PR) sliding part

PM B
Lever_Lock sliding parts (2 place zt right/left)
Molycoat B
Plate A (PR) and Spring Post sliding parts (2places at right/left)
Molycoat B

Do not Iubricate the gear teeth

(2 places)

Gear Shaft
PM B

Spring_Clutch sliding part

Molycoat B

Gear shaft
Molycoat B
Gear Teeth (all of them)
Molycoat B

Gear Shaft of Gear Assy

PM B
Plate Change and Plate Stopper sliding part,
and Plate Change and Flame sliding part
Molycoat B

Plate Change and Gear Change sliding part

Molycoat B
Lever_R (TR) and Shaft sliding part Bush_T and Shaft sliding parts (2 places each at right/left)
Molycoat B PM B
Plate MF and Collar sliding parts (at right/left)
Molycoat B
Roller_Feed (T-A) and Piece Clamp sliding part Bush_H and Shaft sliding parts (2 places each at right/left)
Molycoat B PM B
Lever R (TR) and Frame Mechanism Boss sliding part
Molycoat B
Shaft and Spring_Slip sliding parts (3 places)
Molycoat B

41049413TH Rev.3 101 /

 (Diagonal left-side view)

Bush_S (PR) and Roller_Drive (PR) sliding part (Each on the right/left)
PM B

Gear Teeth (all of them)

Molycoat B

Gear Shaft of Frame Mechanism (whole surface)

Molycoat B
Gear Shaft of Gear Assy
PM B
Cam_Lock and Boss sliding part
Molycoat B Lever_L (TR) and Gear_16 (TR) sliding part
Lever_L (TR) and Collar sliding part Molycoat B
Molycoat B
Do NOT lubricate the gear teeth
(1 place)
Knob_Adjust (GR) and Frame Mechanism sliding part
Molycoat B

Knob_Adjust (GR) and Guide_Rail sliding part

Molycoat B

41049413TH Rev.3 102 /

 (Diagonal back-side view)

Guide_Rear and Roller_Feed (Receipt) sliding parts

(Two places each on the right/left)
Molycoat B Bush_Receipt and Roller_Feed (Receipt) sliding parts
(Three places each on the right/left)
PM B
Bush_Center and Roller_Feed (Receipt) sliding parts
(Two places each on the right/left)
Molycoat B

Spring_Receipt (A)/(B) and Roller_Feed (Receipt) sliding parts

(Two places each on the right/left)
Molycoat B

41049413TH Rev.3 103 /

 (Platen Block)

Shaft_Platen and Frame_Mechanism sliding part

Molycoat B

Boss and Frame_Mechanism sliding part

Molycoat B

41049413TH Rev.3 104 /

 (Rack_Space Block)

Rack_Space

Molycoat B application area

Rack side

3
(11) 35
Molycoat B application area

(MICR Block) (Only with MICR Type)

Roller Drive (MICR) shaft

PM B

Gear Teeth (all of them) Arm_Roller shaft

Molycoat B PM B

Gear shaft of Gear Assy MICR

PM B

41049413TH Rev.3 105 /

 7. TROUBLESHOOTING AND REPAIR

7.1 Prior to Repair

On the repair request from a customer, get information about the circumstances in which a failure
occurred and record the contents.
Before troubleshooting, operate the printer in the same conditions as the failure occurrence to
verify the trouble recurs. If it does not, conduct the test printing in advance of troubleshooting.

7.2 Procedure of Troubleshooting

First, confirm the alarm indication with Table 7-1 and check the failure situation and its concrete
description with Table 7-2. Then, conduct troubleshooting according to the detail flowchart.
Before repairing the defective part, read the notices in Sec. 7.1 thoroughly.

7.3 Alarm Indication for a Failure

When a failure occurs, the printer indicates its contents with LED1 lamp on the operation panel,
which blinks in different ways depending on the failure type.
Note) OEM Fiscal Type : That the alarm indication works only when the Fiscal Control PCB is not
mounted. (See the note below.)

Figure 7-1 Operation Panel

POWER LED LED1 LED2 LED3/LED4

(Green) (Red) (Orange) (Orange/Green)
SW2 SW3 SW1 SW4

Note) For the troubleshooting based on the Flow Charts No. 1 ~ 8, 0, A and B.
As for the CN pin Nos. on each board, see APPENDIX A, "PCB LAYOUT".
OEM Fiscal Type : Make sure to disconnect the cable from the CN5 on the PHM control PCB.
(With the Fiscal Control PCB disconnected, the printer goes into the local status.)

41049413TH Rev.3 106 /

 Table 7-1 Alarm Indications

LED1 Number of blinks Failure Contents Repair Procedure

1 Program ROM Alarm See 2 Malfunction in reset circuit

2 EEPROM Alarm Replace the PHM/SMB PCB (See Section 3.3.5)

3 Internal RAM Alarm Replace the PHM/SMB PCB (See Section 3.3.5)

4 External RAM Alarm Replace the PHM/SMB PCB (See Section 3.3.5)

5 Homing Alarm See 4 Abnormal carriage work

6 Spacing Alarm See 4 Abnormal carriage work

7 Auto Cutter Alarm See B Abnormal auto cutter work

8 Platen Switching Alarm See 0 Abnormal platen work

9 Head A/D Error Replace the print head (See Section 3.3.2)

10 WDT (F/W Control) Replace the PHM/SMB PCB (See Section 3.3.5)

11 NMI (F/W Control) Replace the PHM/SMB PCB (See Section 3.3.5)

12 BRK (F/W Control) Replace the PHM/SMB PCB (See Section 3.3.5)

13 MICR Unit Error (Only with MICR Type) See A Abnormal MICR operation

14 Interface PCB Error See 9 Malfunction in Interface

(Only OKI Standard Type)

LED1

T1 T2 T3

1 cycle T1=T2=250msec
T3=1500msec

LED1 Indication Time Chart for Unrecoverable Alarm

41049413TH Rev.3 107 /

 Table 7-2 Failure Situation

Failure Type Concrete Description Flowchart No.

Malfunction in power • The printer does not work at all when the power switch is turned 1
supply on. (No LED goes on.)
• Power supply is interrupted, immediately the power switch is
turned on and the Power LED on.

Malfunction in reset circuit • With POW ON, the Power LED (Green) goes on but the carriage 2
does not work at all.

Malfunction in operation • Some LED to be on is not on. 3

panel • Some LED, except for the Power LED, keeps on. (Some LED to
be off is on.)
• Some switch does not function or does not stop function.

Abnormal carriage work • With POW ON, the carriage does not work at all. Or, it stops 4
during printing, which results in an alarm indication.
• The carriage works abnormally (such as a runaway, horizontal
vibration and stop during homing), which results in an alarm
indication.

Malfunction in paper feed • Auto-loading operation is abnormal. 5

• Paper end is detected with papers, or is not detected without
papers.
• Line-feed operation is not conducted when receiving data/printing.

Malfunction in ink-ribbon • Print image is light. 6

feed • The ink ribbon is not fed correctly or at all.

Abnormal printing • Some print dots are missing. 7

• With correct spacing, printing is not conducted at all.

Malfunction in print media • Mounting the Tractor (option) does not actuate the Tractor Mode. 8
mode Or, remove the Tractor does not end the Tractor Mode.

Malfunction in interface • Printing is not conducted at all. 9

• Wrong characters are printed.
• Interface PCB Error is indicated. (Only OKI Standard Type)

Abnormal platen work • With POW ON, the platen does not work at all. Or, it stops during 0
the initial setting, which results in an alarm indication.
• The platen is set at an improper position in some printing mode.

Abnormal MICR operation • The MICR roller does not go up/down during read operation in the A
(Only with MICR Type) MICR mode.
• A MICR Document cannot be read.
• MICR Unit Error is indicated.

Abnormal auto cutter work • The auto cutter blade is left exposed. B
• With auto cutter control, it does not work at all.
• It stops function during work, which results in Auto Cutter alarm
indication.

41049413TH Rev.3 108 /

 7.4 Troubleshooting Flow Chart

1 Malfunction in power supply

• The printer does not work at all when the power switch is turned on. (No LED goes on.)

Is the connection (conduction) of the AC cable correctly?

No : Reconnect the AC cable, or replace it.

Yes : Are the fuses (FS1 and FS2 of Power supply unit) gone?

Yes : Replace them with the specified fuses Recovered?

Yes : End
No :

No : Disconnect the cable from the PHM/SMB PCB (CN1) that comes
from the power supply unit. In this condition, are the voltages at
the cable as shown below?

PHM/SMB PCB Voltage

CN1-Pin1, 2 0V(Ground of +40V)

CN1-Pin3, 4 +38V~+42VDC
CN1-Pin5 0V(Ground of +16V)
CN1-Pin6 +15.2~16.8VDC
CN1-Pin7 Don't care(Control signal)
CN1-Pin8, 9 0V(Ground of +5V)
CN1-Pin10, 11 +4.75~5.25VDC
CN1-Pin12 Don't care(Control signal)

Yes : Replace the PHM/SMB PCB. (See Section 3.3.5)

No : Is the connection (conduction) of the cable correctly?

Yes : Replace the power supply unit. (See Section 3.3.4)

No : Reconnect the cable correctly, or replace it.

• Power supply is interrupted, immediately the power switch is turned on and the Power
LED on.

Replace the PHM/SMB PCB.(See Section 3.3.5)

Recovered?

Yes : End
No : Replace the power supply unit. (See Section 3.3.4)

41049413TH Rev.3 109 /

 2 Malfunction in reset circuit

• With POW ON, the Power LED (Green) goes on but the carriage does not work at all.

At the moment of POWER ON, does the reset signal (RST-N) at Q5(CPU)-Pin58 on the
PHM/SMB PCB return to HIGH level after LOW level input for certain time?

No : Is the + 5V at the CN1-Pins10 / 11 on the PHM/SMB PCB, with the CN1-

Pins8 / 9 used as GND? (Voltage between + 4.75 and + 5.25VDC is
correctly.)

Yes : Replace the PHM/SMB PCB. (See Section 3.3.5)

No : Is the connection (conduction) of the cable between the power
supply unit and the CN1 on the PHM/SMB PCB correctly?

No : Reconnect the cable correctly, or replace it.

Yes : Replace the power supply unit. (See Section 3.3.4)

Yes : Is the SYSCLK-P signal at the Q5(CPU)–Pin49 correctly?

SYSCLK-P

81 ns
No : Replace the PHM/SMB PCB. (See Section 3.3.5)
Yes : Is the PSEN-N signal at the Q5(CPU)–Pin33 correctly?

PSEN-N

Approx. 244 ns at min.

No : Replace the PHM/SMB PCB. (See Section 3.3.5)
Yes : Is the Q10 (Program EP-ROM) mounted?

Yes : PHM PCB : Is the short plug (ROMSEL) mounted

on the Pin3-4?
SMB PCB : Is short plug (ROMSEL) mounted on the
Pin1-2?

Yes : Replace the PHM/SMB PCB. (See Section

3.3.5)
No : PHM PCB : Set the short plug (ROMSEL) to
the Pins3-4. Recovered?
SMB PCB : Set the short plug (ROMSEL) to
the Pin1-2. Recovered?

No : Replace the PHM/SMB PCB. (See

Section 3.3.5)
Yes : End

No : PHM/SMB PCB: Is the short plug (ROMSEL) mounted

on the Pin2-3?

Yes : Replace the PHM/SMB PCB. (See Section

3.3.5)
No : PHM/SMB PCB : Set the short plug (ROMSEL)
to the Pins2-3. Recovered?

No : Replace the PHM/SMB PCB. (See

Section 3.3.5)
Yes : End
41049413TH Rev.3 110 /
 3 Malfunction in operation panel

• Some LED to be on is not on.

• Some LED, except for the Power LED, keeps on. (Some LED to be off is on.)

Are all the LEDs off?

No : Is the +5V at the CN3-2pin on the PHT PCB, with the CN3-1pin used as
GND?

Yes : Replace the POP PCB.(See Section 3.3.19)

No :

Yes : Is the connection (conduction) of the cable between the POP PCB and
PHT PCB correctly?

Signal Name POP PCB PHT PCB

EL ZA1 CN3-Pin1
+5VL ZA2 CN3-Pin2
OP-LED1-P ZA3 CN3-Pin3
OP-LED2-P ZA4 CN3-Pin4
OP-LED3-P ZA8 CN3-Pin8
OP-LED4-P ZA9 CN3-Pin9

No : Reconnect the cable correctly, or replace it.

Yes : Is the connection (conduction) of the signal in the PHT PCB
correctly?
PHT PCB PHT PCB
Signal Name
(On the POP side) (On the PHM/SMB side)
EL CN3-Pin1 CN2-Pins20/21
+5VL CN3-Pin2 CN2-Pin22
OP-LED1-P CN3-Pin3 CN2-Pin23
OP-LED2-P CN3-Pin4 CN2-Pin24
OP-LED3-P CN3-Pin8 CN2-Pin28
OP-LED4-P CN3-Pin9 CN2-Pin29

No : Replace the PHT PCB.(See Section 3.3.13)

Yes : Is the connection (conduction) of the cable between the
PHT PCB and PHM/SMB PCB correctly?

Signal Name PHT PCB PHM/SMB PCB

EL CN2-Pins20/21 CN2-Pins20/21
+5VL CN2-Pin22 CN2-Pin22
OP-LED1-P CN2-Pin23 CN2-Pin23
OP-LED2-P CN2-Pin24 CN2-Pin24
OP-LED3-P CN2-Pin28 CN2-Pin28
OP-LED4-P CN2-Pin29 CN2-Pin29

No : Reconnect the cable correctly, or replace it.

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

41049413TH Rev.3 111 /

 • Some switch does not function or does not stop function.

Does the voltage change at the switch on the POP PCB when the switch is pressed?

No : Replace the POP PCB.(See Section 3.3.19)

Yes : Is the connection (conduction) of the cable between the POP PCB and
PHT PCB correctly?

Signal Name POP PCB PHT PCB

EL ZA1 CN3-Pin1
OP-SW1-N ZA5 CN3-Pin5
OP-SW2-N ZA6 CN3-Pin6
OP-SW3-N ZA7 CN3-Pin7
OP-SW4-N ZA10 CN3-Pin10

No : Reconnect the cable correctly, or replace it.

Yes : Is the connection (conduction) of the signal in the PHT PCB
correctly?
PHT PCB PHT PCB
Signal Name
(On the POP side) (On the PHM/SMB side)
EL CN3-Pin1 CN2-Pins20/21
OP-SW1-N CN3-Pin5 CN2-Pin25
OP-SW2-N CN3-Pin6 CN2-Pin26
OP-SW3-N CN3-Pin7 CN2-Pin27
OP-SW4-N CN3-Pin10 CN2-Pin30

No : Replace the PHT PCB.(See Section 3.3.13)

Yes : Is the connection (conduction) of the cable between the
PHT PCB and PHM/SMB PCB correctly?

Signal Name PHT PCB PHM/SMB PCB

EL CN2-Pins20/21 CN2-Pins20/21
OP-SW1-N CN2-Pin25 CN2-Pin25
OP-SW2-N CN2-Pin26 CN2-Pin26
OP-SW3-N CN2-Pin27 CN2-Pin27
OP-SW4-N CN2-Pin30 CN2-Pin30

No : Reconnect the cable correctly, or replace it.

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

41049413TH Rev.3 112 /

 4 Abnormal carriage works

• With POW ON, the carriage does not work at all. Or, it stops during printing, which results
in an alarm indication.
• The carriage works abnormally (such as a runaway, horizontal vibration and stop during
homing), which results in an alarm indication.

Can the carriage be moved smoothly with hands when power is off?

No : Can the carriage be moved smoothly when its ribbon cartridge is

removed?

No : Re-adjust the carriage.(See Section 4.1)

Yes : Replace the ribbon cartridge.

Yes : Is the +40V correctly? (See 1.)

No : Disconnect the cable from the PHM/SMB PCB (CN1) that comes
from the power supply unit. In this condition, is the +40V on the
cable?(See 1)

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

No : Is the connection (conduction) of the cable correctly?

Yes : Replace the power supply unit.(See Section 3.3.4)

No : Reconnect the cable correctly, or replace it.

Yes : Are the SPU, SPV and SPW signals at the Q1-Pins43 / 42 / 41 on
the PHM/SMB PCB correctly?

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

Yes : Is a signal at the MTDV-Pin4 on the PHM/SMB PCB
correctly?
(SP Motor current detecting signal: Approx.+0.5V at peak)
No : Replace the PHM/SMB PCB.(See Section 3.3.5)
Yes : When the carriage is moved left/right manually
with POW ON, are the PHASE-A and PHASE-B
signals at the Q1-Pins15 / 16 on the PHM/SMB
PCB correctly?
+5V
PHASE-A 0V
+5V
PHASE-B 0V
or
+5V
PHASE-A
0V
+5V
PHASE-B 0V
Yes : Replace the PHM/SMB PCB.(See Section
3.3.5)
No : Is the connection (conduction) of the cable
between the PHM/SMB PCB and PHT PCB
correctly?
Signal Name PHM/SMB PCB PHT PCB

SPU CN2-Pin7 CN2-Pin7

SPV CN2-Pin9 CN2-Pin9
SPW CN1-Pin27 CN1-Pin27
SPA CN2-Pin3 CN2-Pin3
SPB CN2-Pin5 CN2-Pin5

Go to A (on the next page).

41049413TH Rev.3 113 /

 A

No : Reconnect the cable correctly, or

replace it.(See Section 3.3.12)
Yes : Is the connection of the cable be-
tween the PHT PCB and the space
motor correctly?

No : Reconnect the cable cor-

rectly, or replace it.(See Sec-
tion 3.3.17)
Yes : Replace the SP motor.
(See Section 3.3.7)

41049413TH Rev.3 114 /

 5 Malfunction in paper feed

• Auto-loading operation is abnormal.

Is the print mode in the Receipt + Journal Mode? (Is LED4 on in green?)

Yes : Is abnormal Auto-loading operation in Receipt side?

Yes : Go to A .
No : Go to B .

No : Is the print mode in the Receipt Mode? (Is LED4 quick brinking in green?)

Yes : Go to A .
No : Is the print mode in the Journal Mode? (Is LED4 slow brinking in
green?)

Yes : Go to B .
No : Go to C .
A : Does the Receipt Motor send a paper when the SW1 switch is pressed?

Yes : Does the voltage change at the Q2-Pin45 on the PHM/SMB PCB
when the Receipt Paper End Sensor is turned ON/OFF?

Yes : Is a paper jammed?

Yes : Remove the jammed paper.

No : Does any gear idle in the gear system, from the
Receipt Motor Gear to Gear T (the last stage gear
of the gear system), when the SW1 switch is
pressed?

No : Replace the PHM/SMB PCB.(See Section

3.3.5)
Yes : Remove the factor that causes idling in the
gear system.
No : Is the connection (conduction) of the cables through the
Receipt Paper End Sensor, the PHT PCB and the PHM/
SMB PCB correctly?

Yes : Replace the Sensor Assy(D) (a micro switch).

(See Section 3.3.20)
No : Reconnect the cables correctly, or replace its.

No : Does the voltage change at the Re_LFDV_Pins3 / 7 / 8 / 12 on the

PHM/SMB PCB, when the SW1 switch is pressed?
+40V
Re_LFDV_Pin3
0V
+40V
Re_LFDV_Pin7
0V
+40V
Re_LFDV_Pin8
0V
+40V
Re_LFDV_Pin12
0V

Yes : Is the connection (conduction) of the cables through the

PHM/SMB PCB, the PHT PCB and the Receipt Motor
correctly?
Yes : Replace the Receipt Motor.(See Section 3.3.16)
No : Reconnect the cables correctly, or replace its.

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

41049413TH Rev.3 115 /

 B Does the LF Motor send a paper when the SW1 switch is pressed?

Yes : Does the voltage change at Q2-Pin47 on the PHM/SMB PCB when the
Journal Paper End Sensor is turned ON/OFF?

Yes : Is a paper jammed?

Yes : Remove the jammed paper.

No : Does any gear idle in the gear system, from the LF Motor
Gear to Gear Drive (PR) (the last stage gear of the gear
system), When the SW1 switch is pressed?

No : Replace the PHM /SMB PCB.(See Section 3.3.5)

Yes : Remove the factor that causes idling in the gear
system.

No : Is the connection (conduction) of the cables through the Journal

Paper End Sensor, the PHT PCB and the PHM/SMB PCB
correctly?

Yes : Replace the Sensor Assy (C)(a micro swith).

(See Section 3.3.21)
No : Reconnect the cables correctly, or replace its.

No : Go to D .

C Does the LF Motor send a paper when the SW1 switch is pressed?

Yes : Does the voltage change at Q2-Pin26 on the PHM/SMB PCB when the
Slip Paper Sensor is turned ON/OFF?

Yes : Is a paper jammed?

Yes : Remove the jammed paper.

No : Does any gear idle in the gear system, from the LF Motor
Gear to Gear Drive (PR) (the last stage gear of the gear
system), when the SW1 switch is pressed?

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

Yes : Remove the factor that causes idling in the gear
system.

No : Is the connection (conduction) of the cables through the Slip

Paper Sensor, the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the PHT PCB.(See Section 3.3.13)

No : Reconnect the cables carrectly, or replace its.

No : Go to D .

41049413TH Rev.3 116 /

 D Does the voltage change at the SL_LFDV_Pins3 / 7 / 8 / 12 on the PHM/SMB PCB,
when the SW1 switch is pressed?
+40V
SL_LFDV_Pin3
0V
+40V
SL_LFDV_Pin7
0V
+40V
SL_LFDV_Pin8
0V
+40V
SL_LFDV_Pin12
0V

Yes : Is the connection (condaction) of the cable through the PHM/SMB PCB,
the PHT PCB and the LF Motor correctly?

Yes : Replace the LF Motor .(See Section 3.3.14)

No : Recohnect the cables correctly, or replace its.

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

41049413TH Rev.3 117 /

 • Paper end is detected with papers, or is not detected without papers.

Is the print mode in the Receipt + Journal Mode? (Is LED4 on in green?)

Yes : Is abnormal Paper end in Receipt side?

Yes : Go to E .
No : Go to F .

No : Is the print mode in the Receipt Mode? (Is LED4 quick brinking in green?)

Yes : Go to E .
No : Is the print mode in the Journal Mode? (Is LED4 slow brinking in
green?)

Yes : Go to F .
No : Go to G .

E Does the voltage change at Q2-Pin45 on the PHM/SMB PCB when the Receipt Paper
End Sensor is turned ON/OFF?

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

No : Is the connection (conduction) of the cables through the Receipt Paper
End Sensor, the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the Sensor Assy(D)(a micro switch).(See Section 3.3.20)

No : Reconnect the cables correctly, or replace its.

F Does the voltage change at Q2-Pin47 on the PHM/SMB PCB when the Journal Paper
End Sensor is turned ON/OFF?

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

No : Is the connection (conduction) of the cables through the Journal Paper
End Sensor, the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the Sensor Assy(C)(a micro switch).(See Section 3.3.21)

No : Reconnect the cables correctly, or replace its.

G Does the voltage change at Q2-Pin26 on the PHM/SMB PCB when the Slip Paper
Sensor is turned ON/OFF?

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

No : Is the connection (conduction) of the cables through the Slip Paper
Sensor, the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the PHT PCB.(See Section 3.3.13)

No : Reconnect the cables correctly, or replace its.

41049413TH Rev.3 118 /

 • Line feed operation is not conducted when receiving data/printing.

Is the print mode in the Receipt + Journal Mode? (Is LED4 on in green?)

Yes : Is abnormal Line feed operation in Receipt side?

Yes : Go to H .
No : Go to I .

No : Is the print mode in the Receipt Mode? (Is LED4 quick brinking in green?)

Yes : Go to H .
No : Go to I .

H Does the Receipt Motor send a paper when the SW1 switch is pressed?

Yes : Is a paper jammed?

Yes : Remove the jammed paper.

No : Does any gear idle in the gear system, from the Receipt Motor
Gear to Gear T (the last stage gear of the gear system), when the
SW1 switch is pressed?

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

Yes : Remove the factor that causes idling in the gear system.

No : Does the voltage change at the Re_LFDV_Pins3 / 7 / 8 / 12 on the PHM/

SMB PCB, when the SW1 switch is pressed?

+40V
Re_LFDV_Pin3
0V
+40V
Re_LFDV_Pin7
0V
+40V
Re_LFDV_Pin8
0V
+40V
Re_LFDV_Pin12
0V

Yes : Is the connection (conduction) of the cables through the PHM/

SMB PCB, the PHT PCB and the Receipt Motor correctly?

Yes : Replace the Receipt Motor.(See Section 3.3.16)

No : Reconnect the cables correctly, or replace its.

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

41049413TH Rev.3 119 /

 I Does the LF Motor send a paper when the SW1 switch is pressed?

Yes : Is a paper jammed?

Yes : Remove the jammed paper.

No : Does any gear idle in the gear system, from the LF Motor Gear to
Gear Drive (PR) (the last stage gear of the gear system), when the
SW1 switch is pressed?

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

Yes : Remove the factor that causes idling in the gear system.

No : Does the voltage change at the SL_LFDV_Pins3 / 7 / 8 / 12 on the PHM/

SMB PCB, when the SW1 switch is pressed?

+40V
SL_LFDV_Pin3
0V
+40V
SL_LFDV_Pin7
0V
+40V
SL_LFDV_Pin8
0V
+40V
SL_LFDV_Pin12
0V

Yes : Is the connection (conduction) of the cables through the PHM/

SMB PCB, the PHT PCB and the LF Motor correctly?

Yes : Replace the LF Motor.(See Section 3.3.14)

No : Reconnect the cables correctly, or replace its.

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

41049413TH Rev.3 120 /

 6 Malfunction in ink-ribbon feed

• Print image is light.

• The ink ribbon is not fed correctly or at all.

Is ink-ribbon feed correctly during the print?

Yes : Has the ink-ribbon been used to end of its life?

Yes : Replace the ribbon cartridge.

No : Go to 7 Abnormal printing.

No : Does the ribbon-feed mechanism work correctly when the ribbon car-
tridge is removed?

Yes : Replace the ribbon cartridge.

No : Replace the Gear Case Assy.(See Section 3.3.6)

7 Abnormal printing

• Some print dots are missing.

• With correct spacing, the print is not conducted at all.

Replace the print head. Recovered?

Yes : End
No : Is the head gap correctly? (To check the head gap, see Sec. 4.
Adjustment.)

Yes : Does the voltage change at the each pin of CN6 on the PHT PCB
that corresponds to the pin whose print dot is missing?

Signal Name PHT PCB

HEAD1-N CN6-Pin10
HEAD2-N CN6-Pin9
HEAD3-N CN6-Pin17
HEAD4-N CN6-Pin8
HEAD5-N CN6-Pin19
HEAD6-N CN6-Pin11
HEAD7-N CN6-Pin20
HEAD8-N CN6-Pin12
HEAD9-N CN6-Pin21

Yes : Replace the Carriage Assy.(See Section 3.3.7)

No : Is the connection (conduction) of the cables through the Car-
riage Assy, the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

No : Reconnect the cables correctly, or replace its.

No : See Sec. 4. Adjustment to conduct readjustment.

41049413TH Rev.3 121 /

 8 Malfunction in print media mode

• Mounting the Tractor (option) does not actuate the Tractor Mode. Or, remove the Tractor
does not end the Tractor Mode.

Does the voltage change at the CN2-Pin17 on the PHM/SMB PCB when the Tractor
(option) is installed?

Yes : Replace the PHM/SMB PCB. (See Section 3.3.5)

No : Is the connection (conduction) of the cables through the Sensor
Assy(D), the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the Sensor Assy(D). (See Section 3.3.20)

No : Reconnect the cables correctly, or replace its.

9 Malfunction in Interface

• Printing operation is not performed at all.

• Wrong characters are printed.
• Interface PCB Error is indicated. (Only OKI Standard Type)

In the Interface PCB in the Fiscal Interface PCB ?

Yes : Go to A
No : Is the Interface PCB in the Parallel Interface PCB ?

Yes Go to B
No Go to D (Only OKI Standard Type)

A Replace the Fiscal Control PCB. Recovered?

Yes : End
No : Does the each pin of the CN5 on the PHM PCB at the level shown below
in the stand-by?

Signal Name PHM PCB Level

ACK-N CN5-Pin10 H level (+5V)
BUSY-P CN5-Pin11 L level (0V)
PE-P CN5-Pin12 L level (0V)
SELECT-P CN5-Pin13 H level (+5V)
I-PRIME-N CN5-Pin31 H level (+5V)
FAULT-N CN5-Pin32 H level (+5V)

Yes : Are the parallel data (at the CN5-Pin2~9) and the STB-N signal
(at the CN5-Pin1) transmitted from the Fiscal Control PCB?

Yes : Replace the PHM PCB. (See Section 3.3.5)

No : Is the connection (conduction) of the cable between the
Fiscal Control PCB and the PHM PCB correctly?

Yes : Replace the Fiscal Control PCB.

No : Reconnect the cable correctly, or replace it.

No : Replace the PHM PCB. (See Section 3.3.5)

41049413TH Rev.3 122 /

 B Does the Q5 (CPU)-Pin63 on the SMB PCB at the level between 0.82V ~ 1.19V when
the Parallel Interface PCB is mounted?

Yes : Go to C
No : Does the Q5 (CPU)-Pin63 on the SMB PCB at the level between 4.49V
~ 5V when the Parallel Interface PCB is no-mounted?

Yes : Go to C
No : Replace the SMB PCB. (See Section 3.3.5)

C Replace the Parallel Interface PCB. Recovered?

Yes : End
No : Does the each pin of the CN5 on the SMB PCB at the level shown below
in the stand-by?

Signal Name SMB PCB Level

ACK-N CN5-Pin4 H level (+5V)
BUSY-P CN5-Pin20 L level (0V)
PE-P CN5-Pin3 L level (0V)
SELECT-P CN5-Pin5 H level (+5V)
I-PRIME-N CN5-Pin21 H level (+5V)
FAULT-N CN5-Pin27 H level (+5V)

Yes : Are the parallel data (at the CN5-Pin8~10, Pin22~26) and the
STB-N signal (at the CN5-Pin7) transmitted from the Parallel
Interface PCB?

Yes : Replace the SMB PCB. (See Section 3.3.5)

No : Is the Connection (Conduction) of the connector between
the Parallel Interface PCB and the SMB PCB Correctly?

Yes : Replace the Parallel Interface PCB. (See Section

3.3.3)
No : Reconnect the Connector correctly, or replace it.

No : Replace the SMB PCB. (See Section 3.3.5)

41049413TH Rev.3 123 /

 D Does the Q5 (CPU)-Pin63 on the SMB PCB at the level between 1.66V ~ 2.19V when
the RS-232C Interface PCB is mounted?

Yes : Go to E
No : Does the Q5 (CPU)-Pin63 on the SMB PCB at the level between 4.49V
~ 5V when the RS-232C Interface PCB is no-mounted?

Yes : Go to E
No : Replace the SMB PCB. (See Section 3.3.5)

E Replace the RS-232C Interface PCB. Recovered?

Yes : End
No : Does the each Pin of the CN5 on the SMB PCB at the level shown below
in the Stand-by?

Signal Name SMB PCB Level

AUTO_DSR-N CN5-Pin6 H level (+5V)

SLCT_RXD-N CN5-Pin13 H level (+5V)
TXD CN5-Pin14 H level (+5V)
DTR-N CN5-Pin17 L level (0V)

Yes : Are the RXD signal (at the CN5-Pin13) and the DSR Signal (at the
CN5-Pin6) transmitted from the RS-232C Interface PCB.

Yes : Replace the SMB PCB. (See Section3.3.5)

No : Is the connection (conduction) of the connector between
the RS-232C Interface PCB and the SMB PCB correctly?

Yes : Replace the RS-232C Interface PCB.

(See Section 3.3.3)
No : Reconnect the Connector correctly, or replace it.

No : Replace the SMB PCB. (See Section 3.3.5)

41049413TH Rev.3 124 /

 0 Abnormal platen work

• With POW ON, the platen does not work at all. Or, it stops during the initial setting, which
results in an alarm indication.
• The platen is set at an improper position in some printing mode.

During the initial setting with POW ON, is the Platen Change Motor adjust the platen
position?

Yes : Does the voltage change at the CN2-Pin19 on the PHM/SMB PCB when
the camlock gear is rotated manually to change the platen position? (The
voltage to be at Low level on the receipt side and at High level on the slip
side.)

Yes : Replace the PHM/SMB PCB.(See Section 3.3.5)

No : Is the connection (conduction) of the cables through the Sensor
Assy(D) (Tractor Sensor), the PHT PCB and the PHM/SMB PCB
correctly?

Yes : Replace the Sensor Assy(D).(See Section 3.3.20)

No : Reconnect the cables correctly, or replace its.

No : Does the voltage change at the CN2-Pins2 / 4 / 6 / 8 on the PHM/SMB

PCB as shown below during the initial setting?
+40V
CN2-Pin2
0V
+40V
CN2-Pin4
0V
+40V
CN2-Pin6
0V
+40V
CN2-Pin8
0V

or

+40V
CN2-Pin2
0V
+40V
CN2-Pin4
0V
+40V
CN2-Pin6
0V
+40V
CN2-Pin8
0V

Yes : Is the connection (conduction) of the cables through the Platen

Change Motor, the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the Platen Change Motor.(See Section 3.3.15)

No : Reconnect the cables correctly, or replace its.

No : Replace the PHM/SMB PCB.(See Section 3.3.5)

41049413TH Rev.3 125 /

 A Abnormal MICR operation (Only with MICR Type)

• The MICR roller does not go up/down during read operation in the MICR mode.
• A MICR Document cannot be read.

Does the MICR roller go up/down during read operation of a MICR Document in the
MICR mode?

Yes : Is the read rate of the MICR Document at 0%? (Is it not read every time?)

Yes : Adjust the mount of the MICR Head. Recovered?

Yes : End
No : Go to D (below)

No : Is the MICR Head mounted correctly?

Yes : Replace the MICR Head. Recovered?

Yes : End
No : Replace the MICR Control PCB.

No : Re-mount the MICR Head.

No : Does the voltage change at the CN12-Pins1/ 2 on the PHT PCB as

shown below during the read operation of a check paper?
+40V
CN12-Pin1
0V
approx.270ms or more +40V
CN12-Pin2
0V

approx.270ms or more

Yes : Is the resistance at approx.40Ω between Pins1-2 of the MICR

roller solenoid?

Yes : Is any parts of the MICR roller unit broken?

Yes : Replace the broken part.

No : Replace the MICR roller unit.

No : Replace the MICR roller solenoid.

No : Is the connection (conduction) of the cable between the PHT PCB

and PHM/SMB PCB correctly?

Yes : Replace the PHM/SMB PCB.(See Sec. 3.3.5)

No : Reconnect the cable correctly, or replace it.

• MICR Unit Error is indicated.

D Is the connection (conduction) of the cables through the MICR Head, the MICR Control
PCB, the PHT PCB and the PHM/SMB PCB correctly?

Yes : Replace the MICR Control PCB. Recovered?

Yes : End
No : Replace the PHM/SMB PCB.(See Sec. 3.3.5)

No : Reconnect the cables correctly, or replace its.

41049413TH Rev.3 126 /

 B Abnormal auto cutter work

• The auto cutter blade is left exposed.

• With auto cutter control, it does not work at all.
• It stops function during work, which results in Auto Cutter alarm indication.

Is a piece or powder of paper stuck at the slit of the auto cutter unit (the slit which a receipt
paper goes through)?

Yes : Remove the piece or powder of paper.

No : Change the Receipt Mode (LED4 is quick brinking in green) and press
SW3. Is the auto cutter unit work?

Yes : Does the voltage change at the CN10-Pin2 on the PHT PCB as
follows (with CN10-Pin1 used as GND)?
• When the auto cutter blade is stored : +5V
• When the auto cutter blade is exposed : 0V

Yes : Does the voltage change at the CN3-Pin22 on the PHM

/SMB PCB in the same way?

Yes : Replace the PHM/SMB PCB. (See Section 3.3.5)

No : Reconnect the cable correctly between the PHM/
SMB PCB to the auto cutter unit, or replace its.

No : Disconnect the auto cutter unit from the PHT PCB and
rotate the auto cutter manually. Does the resistance
change at the Pin3-4 of the auto catter as follows?
• When the auto cutter blade is stored : ∞
• When the auto cutter blade is exposed : 0 Ω

Yes : Is the connection (conduction) of the cables through

the PHM/SMB PCB, the PHT PCB and the auto
cutter unit?

Yes : Replace the PHM/SMB PCB. (See Section

3.3.5)
No : Reconnect the cables correctly, or replace
its.

No : Replace the auto cutter unit. (See Section 3.3.23)

No : Does the voltage (+40V) change at the CN3-Pin18 on the PHM/

SMB PCB when the SW3 is turned ON/Off?

Yes : Is the connection (conduction) of the cables through the

PHM/SMB PCB, the PHT PCB and the auto cutter unit?

Yes : Replace the auto cutter unit. (See Section 3.3.23)

No : Reconnect the cables correctly, or replace its.

No : Replace the PHM/SMB PCB. (See Section 3.3.5)

41049413TH Rev.3 127 /

41049413TH Rev.3

APPENDIX A
12 CN1 1

•
PHM Control PCB (OEM Fiscal Type)
1
2

PCB LAYOUT
64 41 33 1
34 CN3 2
65 40 14 8 29 7 1

MTDV
Q1 SL_LFDV

25 15 30 28
80 21 22
1 24 28 22 21 15

22
30

23
ROMSEL

64 41 24 1 Re_LFDV
65 40 25 80 29
1 7 8 14
Q5 Q2 2 CN2
30
1 2 34

1 29

25 65 TA1
80 40
1 24 41 64
40 21

22 1
Q10(Nonmount) 2 40
CN5
1 39
IC1
1 20

23 44
128 /
41049413TH Rev.3

•
SMB Control PCB (OKI/OEM Standard Type)
12 CN1 1

1
2
1
2

33 1
64 41 CN3
CN20

34 2
65 40 14 8 29 7 1

MTDV
15
30
CN5

Q1 SL_LFDV
5
6

15 30 28
Only OKI standard Type

80 25 21 22
17 7
1 24 28 22 21 15

22
18 6 30

23
1
IC2 44 24 1 Re_LFDV
25 80
28 40 29
64 41 1 7 8 14
29 39
65 40 Q2 2 30
CN2
1 29
Q5 65 TA1
40
41 64
80 25 1 2 3
1
16

1 24 ROMSEL
40 21
22 1 16 9

Q10(Nonmount)
1 8
IC1
MI_SOLDV
1 20

23 44
129 /
41049413TH Rev.3

•
PHT Transit PCB
CN2 1 33 CN1
29 1
30 2
2 34
JP1B
1 4

1
1 CN4 4

2 22
CN6
CN9
1 23
6
1

1 4
8 CN5 1 JP1A

4
CN3

CN10

CN11

6
1 4 1 2

CN13
1
1 5
1 31 2
CN8 CN15
10

CN14 CN12

4
130 /
41049413TH Rev.3

1 10

•
FG

POP Operation PCB

Component side

SW1
LED1

SW4
LED2 LED3 SW3
LED4 SW2
Solder side

ZA2 ZA4 ZA6 ZA8 ZA10

ZA1 ZA3 ZA5 ZA7 ZA9 ZA11
131 /
 • Parallel Interface PCB (OKI/OEM Standard Type)

36
18

C6
BF2
R2
R1
R3
R4
R5
R6
R7
30
CN1

Q1

BF1
C5

16
19
1

41049413TH Rev.3 132 /

 • RS-232C Interface PCB (OKI Standard Type)

16 9

DIPSW1 DIPSW2
BF1
13
25

8 1
Q2

16 9

8 1
CN1

CP6 L1

30
CP7
CP5
IC1
1

CP3
14

CP4
BF2

CP2 CP1
1
2
BF4 BF3
CN2

D3
16
7
8

REG

41049413TH Rev.3 133 /

 APPENDIX B R.S.P.L / (MAINTENANCE PARTS TABLE)

Maintenance parts for the mechanism section and the control section that are required when
operating this printer under the conditions indicated below are listed in the following table.
(1) Scope of Application
The maintenance parts apply to the following:
Device Name : OKIPOS 425D/425D/425DF
Item No. : 41049425, , 41049419
Model No. : D31000C / D31001E

(2) Condition of Usage

Mechanism section : The actual operating time is assumed at 2hr/day, 50hr/month.
Control section : The time the power is turned ON is assumed at 8hr/day, 200hr/month.
* Portions that affect the quantity is not considered due to maintenance conditions.

R.S.P.L/ (Maintenance Parts Table)

No. Item No. Part Name No. Used No. of Maintenance Parts/Yr.
Remarks
/Unit 500 units 1,000 units 2,000 units
1 41840301 Relay Cord (30P) 1 10 20 40
2 41840401 Relay Cord (34P) 1 10 20 40
3 41580206 PHM Control PCB 1 10 20 40
(OEM Fiscal Type)
41746606 SMB Control PCB 1 10 20 40
(OEM standard Type)
41746602 SMB Control PCB 1 10 20 40
(OKI standard Type)
4 40952902 Power Supply Unit 1 10 20 40 #
5 4YA4023-3301G001 Print Head 1 20 40 80
6 41231701 LF Motor 1 10 20 40
7 41231801 Receipt Motor 1 10 20 40
8 41231901 Platen Change Motor 1 10 20 40
9 40917101 Holder Assy Back-up Roller 1 10 20 40
10 4YA4044-5100G001 SP Motor 1 10 20 40
11 3PP4044-5065P001 Guide Roller Holder 1 10 20 40
12 4PP4025-3398P001 Guide Roller 1 10 20 40
13 3PB4044-5125P001 15-Pin Connector 1 10 20 40
14 41290001 Gear Case Assy 1 5 10 20
15 41840201 Head Cable 1 10 20 40
16 41218001 Rack Space 1 5 10 20
17 41290502 Platen Assy 1 5 10 20
18 41670301 Sensor Assy (D) 1 10 20 40
19 41049704 POP Operation PCB 1 5 10 20
20 41591501 Belt Rewinder 1 5 10 20
21 41580304 PHT Transit PCB 1 5 10 20
22 41310501 Sensor Assy (A) 1 10 20 40
23 41591401 Cover Top Assy 1 5 10 20
24 41207301 Right Side Cover 1 5 10 20
25 41207201 Left Side Cover 1 5 10 20

Note : The # in the "Remarks" column in the above table indicate newly applied parts. These parts
are newly applied or assemblies at the time R.S.P.L. is published, and series parts are also
included.

41049413TH Rev.3 134 /

 No. Used No. of Maintenance Parts/Yr.
No. Item No. Part Name /Unit 500 units 1,000 units 2,000 units Remarks
26 41611301 Sensor assy (C) 1 10 20 40
27 41625901 Slip/Journal Change Solenoid 1 10 20 40
28 41624901 Auto Cutter Assy 1 5 10 20
29 41670501 Sensor Assy(E) 2 10 20 40
30 41332201 Tractor (Option) - - - -
31 41788902 Parallel Interface PCB - - - -
(Dealer Option)
32 41788901 RS-232C Interface PCB - - - -
(Dealer Option)
33 41300101 MICR unit (Only MICR Type) 1 10 20 40 #
34 41401201 MICR cord assy (Only MICR Type) 1 10 20 40 #
35 41762201 Arm-Roller assy(Only MICR Type) 1 10 20 40 #
36 41762701 LF Motor (Only MICR Type) 1 10 20 40 #

Note : The # in the "Remarks" column in the above table indicate newly applied parts. These parts are
newly applied or assemblies at the time R.S.P.L. is published, and series parts are also
included.
Note : A set of three parts, the head MICR, PCB-MICR and pre-mag is the purchase unit of the No.33.
These parts cannot be designated separately. The per-mag is not used in maintenance.

41049413TH Rev.3 135 /

 (3) Assembling Diagram

D
23

30

(Option)

2 24

21

1
D

25
C
*Two-pieces type lower shield base
(OEM Fiscal Type)

4
A A
3

B
B

*One-piece type lower shield base *One-piece type lower shield base
(OKI/OEM standard Type) (OEM Fiscal Type)
31or32
4
A A 3
4 3

B
B

Note) Part 32 is used Only for

OKI Standard Type.

41049413TH Rev.3 136 /

 29
G
16
28

41049413TH Rev.3
17

15
F
H

20

27
13
29
G 14

10
H

F 12
26
E
11
I I
9

18

7
18 22

8
18 19

137 /
 (Only with MICR Type)
33

41049413TH Rev.3
34

33

(33)

36

B
35
A

C
B

138 138
/ 138/