Aircraft Airworthiness
Aircraft Airworthiness
Definitions
“aircraft type” means all aircraft of the same basic design;
“approved maintenance organization (AMO)” organization approved to perform specific aircraft maintenance activities
by the Authority;
“certificate of release to service” a document confirming that inspection and maintenance work has been performed
satisfactorily in accordance with the methods prescribed.
“Continued airworthiness”: all the actions associated with the upkeep of a type design and the associated approved data
through life.
“Continuing airworthiness” a processes by which an aircraft, or component complies with the airworthiness state and in a
condition for safe operation throughout its operating life;
“maintenance programme” document describing specific scheduled maintenance tasks and their frequency of completion and
related procedures.
“modification” a change to the type design of an aircraft or aeronautical product which is not a repair;
“Operator” a person, organization or enterprise, engaged in or offering to engage in an aircraft organization;
Recognized airworthiness code – standards relating to the design, materials, construction, equipment, performance and
maintenance planning of aircraft/ component issued by the state of design that are acceptable to the Authority.
“overhaul” the restoration of an aircraft or aircraft component using methods, techniques and practices acceptable to the
Authority
“preventive maintenance” - minor preservation operations and the replacement of small standard parts
“rating” an authorization entered on or associated with a license/certificate stating special conditions, privileges or limitations
pertaining to such license or certificate;
“Validation” confirmation by a contracting state on the basis of satisfactory evidence that the specific intended use or
application complies with the requirements or standards of the state.
“Type Certificate”: a document issued by KCAA to an applicant who has proven that their aircraft, engine, or propeller meets
all applicable airworthiness standards pertaining to that product.
• Normal, utility, and acrobatic category Airplanes
• Transport category airplanes
• Aircraft engines
• Propellers
Aircraft Airworthiness
An aircraft shall not be flown in Kenya unless there is in force in respect thereof a certificate of airworthiness duly issued or
rendered valid under the law of the state in which the aircraft is registered and any conditions subject to which the certificate
was issued or rendered valid are complied with.
Note:
This regulation shall not apply to flights beginning and ending in Kenya without passing over any other state of:
i) A glider, if its not being used for the public transport of passengers or aeril work.
ii) A balloon, if its not being used for the public transport of passengers
iii) Kite
iv) An aircraft flying in accordance with the “A Condition” or “B Condition”
v) An aircraft flying in accordance with the conditions of a permit to fly issued by the Director General in respect of that
aircraft.
The Director General may issue a certificate of airworthiness if he/she is satisfied that the aircraft is fit to fly having regard to:
a) The design, construction, workmanship and materials of the aircraft (including engines fitted therein) and of any
equipment carried in the aircraft), considered necessary for the airworthiness of the aircraft.
b) The results of flying trials and such other tests of the aircraft, as it may require.
“A Condition”
The aircraft under “A” condition flies:
i) Only for the issue or renewal of a certificate of airworthiness or validation
ii) Approval of a modification of the aircraft after servicing
iii) Proceeding to or from a place a which the aircraft is to be or has been stored.
“B Condition”
Applies to:
i) Aircraft where C of A or C of V is not issued
ii) Prototype aircraft
iii) The aircraft flies for purposes of:
iv) Experiment or testing the aircraft, engine or equipment
v) Enabling the aircraft to qualify for issue of C of A, or C of
vi) Proceeding to or from a place of experiment, tests, inspection or installation
Categories & Purpose of Aircraft
Aircraft Types Definition:
As used with respect to the certification, ratings, privileges, and limitations of airmen, means a specific make and
basic model of aircraft, Including modifications thereto that do not change its handling or flight characteristics.
Examples include: 737-700, G-IV, and 1900; and
As used with respect to the certification of aircraft, means those aircraft which are similar in design. Examples
include: 737-700 and 737700C; G-IV and G-IV-X; and 1900 and 1900C
Airworthiness is the certification that an air carrier has met the required standard for safety and operation and is authorized to
provide aviation service.
An aircraft airworthiness category is essentially a homogeneous grouping of aircraft types and models of generally similar
characteristics, based on the proposed or intended use of the aircraft, and their operating limitations:
– Transport category (Passenger);any purpose
– Transport category (Cargo); any purpose other than public transport of passengers
– Aerial work category; aerial work only
– Private category; any purpose other than public transport or aerial work
Aircraft categories
Transport
- transport category applies to multi-engined aircraft for the regular public transport of passengers and/or cargo for
hire or reward
-generally applies to aircraft with a maximum take-off weight (MTOW) in excess of 5700 kg.
Exceptions: to the requirements outlined above:
(i) nothing precludes a multi-engined aircraft of less than 5700kg MTOW being certificated in the transport category,
if that is the election of a manufacturer. However, the aircraft type must still meet KCARs Part 25 or
(ii) commuter category aircraft may be in excess of 5700 kg MTOW;
(iii) some normal category types may be in excess of 5700 kg MTOW e.g. aircraft certificated under Special FAR
Commuter
- applies to aircraft which are intended for non-acrobatic operation, and which are multi-engined,
- propeller-driven aeroplanes having a seating configuration (excluding pilot seats) of 19 seats or less.
Normal
- normal category applies to aircraft which are intended for non-acrobatic operation, having a seating configuration
(excluding pilot seats) of nine seats or less, and a MTOW of 5700 kg or less, or 2750 kg or less for rotorcraft
- must meet the airworthiness standards of CASR
Utility
-Aeroplanes, gliders and powered sailplanes which can be used for limited acrobatic operations, having a seating configuration
(excluding pilot seats) of nine seats or less, and an MTOW of 5700 kg or less.
-utility category aircraft must meet the design requirements of KCARs
-limited acrobatic operation includes:
- spins (if approved for the particular type);
- lazy eights, chandelles, and steep turns, or similar manoeuvres, in which the angle of bank is more than 60°, but not
more than 90°.
Acrobatic
- applies to aeroplanes, gliders and powered sailplanes which can be used for acrobatic operations, having a seating
configuration (excluding pilot seats) of nine seats or less, and a MTOW of 5700 kg or less.
- must meet the design requirements of KCARs
- Manned free balloons
- applies to non-power-driven, lighter-than-air aircraft, where lift may be derived by systems such as hot air or trapped
light gas
Special classes
An airship is defined as an engine-driven, lighter-than-Air aircraft that can be steered; it may be of rigid or flexible hull
construction.
(i) agricultural operations for example, spraying, dusting, and seeding, and livestock and feral animal control;
(ii) forest and wildlife conservation; or
(iii) firefighting; or
(iv) aerial surveying and scientific research-photography, mapping, and oil and mineral exploration; or
(v) patrolling - pipelines, power lines, or canals; or
(vi) weather control and atmospheric research for example, cloud seeding; or
(vii) aerial advertising for example, skywriting, banner towing, airborne signs and public address systems; or
(viii) glider towing; or
(ix) target towing; or
(x) target designation; or
(xi) any other similar operation
A certificate of airworthiness shall be issued subject to the condition that the aircraft shall be flown only for the following
purposes-
(a) commercial air transport (passenger): any purpose;
(b) commercial air transport (cargo): any purpose other than commercial air transport of passengers;
(c) aerial work: any purpose other than commercial air transport or general aviation;
(d) general aviation: any purpose other than commercial air transport or aerial work;
A certificate of airworthiness is issued on the basis of an EXPORT CERTIFICATE OF AIRWORTHINESSM, issued by the
country of export.
Possession of Export Certificate of Airworthiness is not an indication of automatic issue of Kenyan certificate of
airworthiness.
What is Airworthiness?
Def: Airworthiness: the measure of an aircraft’s suitability for safe flight.
When is an aircraft Airworthy?
Two things:
When the aircraft conforms to its type certificate (TC):
o aircraft configuration and the components installed are consistent with the drawing, specifications, and other
data that are part of the TC.
When the aircraft is in a condition for safe operation (relative to wear and deterioration).
• An aircraft must be operated within the limits laid down in the Flight Manual
• An aircraft which exceeds any limit may compromise its airworthiness.
• Deficiencies in airworthiness may be indicated following an in-service incident or from an accident investigation report
(may relate to unknown failures, errors or limitations of the Type design and/or failure to meet the conditions for safe
operation).
• An aircraft must be maintained according to its Approved Maintenance Schedule for it to remain airworthy.
• Through-life maintenance would be included in the term Continuing Airworthiness
• When an aircraft type is first judged to meet all the certification requirements it will be issued with a Type Certificate (TC)
Type Certificate is a document issued by KCAA to an applicant who has proven that their aircraft, engine, or propeller meets
all applicable airworthiness standards pertaining to that product.
Airworthiness Regulations apply to all persons operating or maintaining the following-
(a) Kenyan registered aircraft, wherever operated;
(b) aircraft registered in another Contracting State that are operated by a person licensed in Kenya.
(c) aircraft of other Contracting States operating in Kenya.
Type Certificate: a document issued by KCAA to an applicant who has proven that their aircraft, engine, or propeller meets
all applicable airworthiness standards pertaining to that product.
• Normal, utility, and acrobatic category Airplanes
• Transport category airplanes
• Aircraft engines
• Propellers
KCAA may accept an aircraft type certificate issued by a state of design in respect of an aircraft or component provided that:
a) The type certificate was issued based on an airworthiness code recognized by the authority.
b) The design, materials, construction, equipment, evaluation against a recognized airworthiness code has been carried out by
the authority and has been found to:
(i) meet the required standards of the recognized airworthiness code;
(ii) have complied with any recommendations required by the Authority.
• Who is responsible for Aircraft Airworthiness?
• This is a shared responsibility.
• The pilot is ultimately responsible whenever an aircraft intends to fly.
• Operating rules prohibit the operation of an aircraft that is not airworthy.
• The owner or operator of an aircraft is primarily responsible for maintaining that aircraft in an airworthy condition,
including compliance with the maintenance Regulations.
Supplemental certificate
A person who alters a product by introducing a major modification in type design, not great enough to require a new
application for a type certificate shall apply for a supplemental type certificate to the regulatory agency of the State of Design
that approved the type' certificate for that product, or to the State of Registry of the aircraft.
Airworthiness Publications
Introduction
• KCAA is responsible for the promotion of aviation safety. One of the ways they do this is through the airworthiness
directives (AD) system.
• Regulations mandate the compliance with airworthiness directives.
• KCAA issues AD's when an unsafe condition is found to exist in a product (aircraft, aircraft engine, propeller, or
appliance.
• These AD's notify aircraft owners and operators of potential unsafe conditions and require special inspections, repairs, or
alterations to correct the unsafe condition.
• The registered owner or operator of an aircraft is responsible for compliance with AD's applicable to the airframe, engine,
propeller, appliances, parts and components for all aircraft it owns or operates.
• Maintenance personnel are responsible for determining that all applicable airworthiness requirements are met when they
accomplish an inspection in accordance with aircraft maintenance regulations.
Airworthiness Directive
• Airworthiness Directives (ADs) are legally enforceable regulations issued by the KCAA in accordance with the
maintenance regulations to correct an unsafe condition in a product
• An airworthiness directive (commonly abbreviated as AD) is a notification to owners and operators of certified aircraft
that a known safety deficiency with a particular model of aircraft, engine, avionics or other system exists and must be
corrected.
• If a certified aircraft has outstanding airworthiness directives that have not been complied with, the aircraft is not
considered airworthy.
• It is mandatory for an aircraft operator to comply with an AD
Emergency ADs:
– An Emergency AD is issued when an unsafe condition exists that requires immediate action by an owner/operator.
– The intent of an Emergency AD is to rapidly correct an urgent safety of flight situation.
Purpose:
The purpose of an AD is to notify aircraft owners:
– that the aircraft may have an unsafe condition, or
– that the aircraft may not be in conformity with its basis of certification or of other conditions that affect the aircraft's
airworthiness, or
– that there are mandatory actions that must be carried out to ensure continued safe operation,
– that, in some urgent cases, the aircraft must not be flown until a corrective action plan is designed and carried out.
– ADs usually result from service difficulty reporting by operators or from the results of aircraft accident investigations.
– Ads are issued either by the national civil aviation authority of the country of aircraft manufacture or of aircraft
registration.
Issuance of Airworthiness Directives:
• The KCAA will issue airworthiness directives when they've determined a product meets two criteria:
– An unsafe condition exists in a product; and,
– The condition is likely to exist or develop in other products of the same type design
– ADs are mandatory in most jurisdictions and often contain dates or aircraft flying hours by which compliance
must be completed.
• The aircraft’s maintenance records should indicate the current status of all applicable ADs, including for each:
AD number,
Method of compliance,
Revision date, and
Recurring action (if applicable) including the time and date of the next action required, safety directives
• ADs may be divided into two categories:
– Emergency nature - requiring immediate compliance prior to further flight, and
– Less urgent nature - requiring compliance within a specified period of time
Service Bulletins
• Service Bulletins (SB) are notices to aircraft operators from a manufacturer notifying them of a product improvement.
• Alert service bulletins are issued by the manufacturer when a condition exists that the manufacturer feels is a safety
related item as opposed to just a product improvement.
• Service Bulletins are sent out by the company to identify and correct hazards in order to maintain safety.
• Service Bulletin compliance is not mandatory unless stated
– Often a precursor to an Airworthiness Directive (AD) and if the company issues it then its probably a smart
idea
• These SB's usually result in the KCAA issuing an AD. The AD will reference the alert service bulletin as a method of
compliance with the airworthiness directive.
There are two types of service bulletins:
– Standard
– Emergency
Contents-Service Bulletin:
– Every service bulletin will lay out slightly different but all have the same basic information [Figure 3]
– Title: the subject of the bulletin
– Affectivity: the aircraft it applies to
– Reason: cause for issue
– Description: narrative of the bulletin
– Compliance: schedule/requirement to perform
– Instructions: a walk-through of service steps
– Approval: shows if the SB has been viewed by KCAA and approved
– References: appropriate user manuals
– Parts Required: necessary components
– Compliance Information: A sign off sent to the company to prove compliance
• If a service bulletin is not an alert service bulletin or a bulletin referenced in an AD, it becomes optional and may or
may not be incorporated by the operator.
Special Airworthiness Information Bulletins (SAIB):
• A Special Airworthiness Information Bulletin (SAIB) is an information tool that alerts, educates, and makes
recommendations to the aviation community. SAIBs contain non-regulatory information and guidance that does not
meet the criteria for an Airworthiness Directive (AD).
Conclusion:
• No person may operate a civil aircraft unless it is in an airworthy condition
• The pilot in command of a civil aircraft is responsible for determining whether that aircraft is in condition for safe flight
– The pilot in command shall discontinue the flight when un-airworthy mechanical, electrical, or structural
conditions occur
• Remember the owner or operator is responsible for airworthiness
• According to the Kenya Civil Aviation Regulations, the owner or operator of an aircraft is primarily responsible for
maintaining that aircraft in an airworthy condition, including compliance to the maintenance programs.
• KCAA may issue an applicant an airworthiness certificate when:
– Registered owner or operator/agent registers aircraft
– Applicant submits application (PDF) to the local KCAA office
– KCAA determines the aircraft is eligible and in a condition for safe operation
Airworthiness Notices
• Notices provide a means of publishing information at short notices on technical, mandatory, and administrative matters
concerned with airworthiness.
• A copy of each notice is issued to:
– the owner/operator on Kenyan register
– all licensed Engineers, and
– each organization approved by KCAA
• A replacement for the former Notice to Aircraft Maintenance Engineers and Aircraft Owners (N-AME-AO.
• Features of the publication include more appropriate distribution, production, numbering and titling.
• Airworthiness Notices
• ANs will be published in four series, depending on the type of information presented:
• Series A - Administrative Matters (white paper)- issued for general guidance purposes.
Series B - Matters directly affecting airworthiness (pink paper)-require certification of compliance at aircraft C of A issue
or renewal. Mandatory notices.
Series C - Matters concerning only Aircraft Maintenance Engineers (yellow paper);
Series D - Matters directly affecting airworthiness (ONLY concerning a limited number of a/c owners, AMEs, or others
(blue paper).
• The Authority shall issue specific operating limitations for each restricted airworthiness certificate. The aircraft must fly
in compliance with the Civil Aviation (Rules of the Air and Traffic Control) Regulations as applicable.
• The certificate will be issued only after the Authority is satisfied that the aircraft is appropriately equipped and safe to fly.
• The Restricted Certificate of Airworthiness is renewable and shall be valid for the period of time as shall be indicated on
the certificate.
CONTINUING AIRWORTHINESS
• Continuing Airworthiness
• The ultimate responsibility for continued airworthiness is assigned in ICAO Annex 8 to the State of Design.
• But the programme to achieve continuing airworthiness is a matter for the State of Registry.
• Continued Airworthiness is also known as Type Airworthiness or Initial Airworthiness
Certificate of Release to Service
• No aircraft can be released to service unless a certificate of release to service is issued at the completion of any
maintenance, when satisfied that all maintenance required has been properly carried out by:
– appropriate certifying staff on behalf of the maintenance organisation
Definitions
Continued Airworthiness: All the actions associated with the upkeep of a type design and the associated approved data
through life.
“All of the processes ensuring that, at any time in its life, an aeroplane complies with the technical conditions fixed to
the issue of the Certificate of Airworthiness and is in a condition for safe operation" - source: ICAO Airworthiness
Manual [ICAO, 2014]
Continuing Airworthiness: All of the processes ensuring that, at any time in its operating life, the aircraft complies with the
airworthiness requirements in force and is in a condition for safe operation.
Continuing Airworthiness management: The process by which an aircraft is kept in a condition where it remains airworthy
throughout its life - or in other words i.e. technically fit for flight.
Continuing Airworthiness Management Organisation (CAMO): an (approved) organisation responsible for implementation of
continuing airworthiness management tasks.
Who is responsible for continuing airworthiness?
The Operating Organisation is accountable for the continuing airworthiness of an aircraft and shall ensure that no flight takes
place unless:
1. the aircraft is maintained in an airworthy condition; and
2. any operational and emergency equipment fitted is correctly installed and serviceable or clearly identified as
unserviceable; and
3. the Certificate of Airworthiness and the Airworthiness Review Certificate (ARC) remain valid; and
4. the maintenance of the aircraft is performed in accordance with the Aircraft Maintenance Programme (AMP) as
specified in the regulations.
Continuing Airworthiness Management
• Continuing Airworthiness Management is the process by which an aircraft is kept in a condition where it remains
airworthy throughout its life.
– All of the processes ensuring that an aeroplane complies with the technical conditions fixed to the issue of the
Certificate of Airworthiness and is in a condition for safe operation" - source: ICAO Airworthiness Manual
[ICAO, 2014]
• A Continuing Airworthiness Management Organisation approved by the Authority ensures on behalf of the ‘Operator’ that
each aircraft is of the correct configuration (in accordance with approved Type Design), is available to meet the intended
purpose and is safe to fly, ie airworthy.
Accountability
• The Operating Organisation is accountable for the continuing airworthiness of an aircraft and shall ensure that no flight
takes place unless:
– the aircraft is maintained in an airworthy condition
– any operational and emergency equipment fitted is correctly installed and serviceable or clearly identified as
unserviceable
– The Certificate of Airworthiness and the Airworthiness Review Certificate (ARC) remain valid
– the maintenance of the aircraft is performed in accordance with the Aircraft Maintenance Programme (AMP) as
specified in regulations
Continuing airworthiness tasks:
– Aircraft Continuing Airworthiness Record System
– Accomplishment of Maintenance (including deferred defects)
– Aircraft Maintenance Program (AMP)
– Analysis of the AMP
– Management of Defects
– Airworthiness Review
– Pre-Flight Inspection
– Reliability Program
– Occurrence Reporting
– Aircraft Tech Log
– Airworthiness Directives
– Maintenance Check Flights
– Modification, Repair & Inspection
– Coordinate scheduled maintenance
– Weight & Balance/ Symmetry Checks
Management of Continuing Airworthiness
• The owner or lessee is responsible for the continuing airworthiness of an aircraft and shall ensure that no flight takes place
unless:
– The aircraft is maintained in an airworthy condition,
– Any operational and emergency equipment fitted is correctly installed and serviceable or clearly identified as
unserviceable,
– The airworthiness certificate remains valid,
– The maintenance of the aircraft is performed in accordance with the approved maintenance programme.
• There is also very much a shared responsibility between:
– The aircraft Type Certificate Holder (TCH) – (Designer / Manufacturer)
– Commercial Air Transport (CAT) Operators
– Maintenance Organisation
– Authorised Persons e.g. Licensed Aircraft Engineers
– Regulators i.e. Airworthiness Authorities
– For each of its aircraft, the approved CAMO is required .
The approved CAMO is required to carry out the following functions:
– Develop and control a maintenance programme for the aircraft managed including any applicable reliability
programme
– Present the aircraft maintenance programme and its amendments to the competent authority for approval
– Manage the approval of modification and repairs,
– Ensure that all maintenance is carried out in accordance with the approved maintenance programme and released in
accordance with Certificate of Release to Service (CRS)
– Ensure that all applicable ADs and operational directives with a continuing airworthiness impact, are applied
– Ensure that all defects discovered during scheduled maintenance or reported are corrected by an appropriately
approved maintenance organisation,
– Ensure that the aircraft is taken to an appropriately approved maintenance organisation whenever necessary,
– Coordinate scheduled maintenance, the application of ADs, and component inspection to ensure the work is carried
out properly
– Manage and archive all continuing airworthiness records and/or operator's technical log.
– Ensure that the mass and balance statement reflects the current status of the aircraft.
Continuing Airworthiness therefore involves:
– maintenance of aircraft and equipment, and
– monitoring performance of products in service.
– recording service difficulties to assess significance with respect to safety and airworthiness for the specific
aircraft/product involved and for similar aircraft/products.
– devising and provisioning rectification action, and
– promulgating the necessary information to restore safety levels.
– Inspection methods and intervals,
– repair actions,
– modifications and timescales
– feedback to design/production and formal airworthiness review (or Airworthiness Review Certificate, ARC).