A JOHN DEERE COMPANY

Original WIRTGEN
CUTTING TOOLS FOR
COLD MILLING MACHINES

CLOSE TO OUR CUSTOMERS

ORIGINAL WIRTGEN
CUTTING TOOLS FOR
COLD MILLING MACHINES

OPTIMAL CARBIDE UTILISATION,

LONG-TERM CUTTING CAPABILITY,
EXTREMELY LONG SERVICE LIFE

2
CUTTING TECHNOLOGY HAS ALWAYS TAKEN A TOP PRIORITY IN THE
WIRTGEN GROUP. THAT IS WHY WE EMPHASISE CONSTANT OPTIMISATION
DURING DEVELOPMENT AND PRODUCTION OF OUR KEY TECHNOLOGY,
COLD MILLING MACHINES.

> THE GENERATION X² IS THE ALL-ROUNDER AMONG THE

ROUND-SHANK PICKS FOR COLD MILLING APPLICATIONS, AND IMPRESSES
WITH OUTSTANDING PRODUCT FEATURES SUCH AS THE OPTIMISED WEAR
PLATE WITH ITS UNIQUE GROOVED PROFILE.

> WITH AN EXTREMELY WEAR RESISTANT POLY-CRYSTALLINE DIAMOND

TIP, PCD MILLING TOOLS ARE THE IDEAL CHOICE FOR SURFACE LAYER
REHABILITATION AND (MICRO) FINE MILLING. THEY ARE A PERFECT
COMPLEMENT TO THE GENERATION X² ROUND-SHANK PICKS.

> WITH AN OPTIMISED CLAMPING SLEEVE AND SHAFT GEOMETRY,

GENERATION C² PICKS DELIVER PARTICULARLY IMPRESSIVE PERFORMANCE
IN CHALLENGING APPLICATIONS LIKE MILLING CONCRETE.

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3
 > OPTIMISED
CARBIDE DISTRIBUTION

> SOLID
STEEL BODY GEOMETRY

> HEAVY DUTY

WEAR PLATE WITH
OPTIMISED GEOMETRY > UNIQUE GROOVED PROFILE
WITH INNOVATIVE
CENTRING FUNCTION

> FIELD-PROVEN
WIRTGEN CLAMPING
SLEEVE

4
 The universal cutting tools for cold milling
GENERATION X² PICKS
GENERATION X² round-shank picks term cutting capability of the carbide
are distinguished by unique product tip and guarantees best possible
properties that can above all signifi- carbide utilisation.
cantly reduce operating costs.
The grooved profile also reduces
The newly developed wear plate with lengthwise wear of the toolholder
a special grooved profile provides and extends its service life by more
validated improvement of centring than 25 %.
and pick rotation. This assures long-

Self-forming of the toolholder centring profile over > GENERATION X²: Carbide as a cut-
time through the use of GENERATION X² round-shank picks ting material is the most economi-
cal solution, especially for the mill-
ing of non-homogeneous materials
in which sudden impact load peaks
> W6/20X² with flat toolholder > W6/20X² with pronounced
can be expected. The universal
contact surface centring profile
­GENERATION X² carbide round-
> at 0 h > after < 50 h shank picks are therefore the ideal
solution for all applications – no mat-
ter whether the milling job involves
soft asphalt, hard asphalt or concrete.

WANT TO FIND OUT MORE?

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5
Persuasive arguments:
LONG SERVICE-LIFE AND
CUTTING CAPABILITY
> OPTIMISED CARBIDE DISTRIBUTION
PERSUASIVE PERFORMANCE The carbide tips of GENERATION X² picks impress not
only with better cutting performance, but also with
> Improved service life of the upper parts of even greater stability. Both of which significantly reduce
toolholders by more than 25 % due to the the risk of breakage.
unique grooved profile on the underside of the
wear plate of the GENERATION X² round-shank > SOLID STEEL BODY GEOMETRY
picks The geometry of the solid steel body improves chip
removal and significantly increases the service life of the
> The enormous flexibility of the intelligently round-shank pick. The height of the head of the round-
engineered family of GENERATION X² round- shank pick has been reduced to enable optimal use
shank picks fulfils the specific requirements of of the considerably thicker wear plate with its special
widely differing construction sites grooved profile. In addition, the increased steel volume
in the wear-critical range also guarantees significantly
> High operational reliability of the redesigned longer service life of the cutting tool.
and modified carbide tip geometry for the
absorption of maximum loads while minimising
the risk of carbide fracturing

6
 Lengthwise wear of the toolholder

+ 25 %
toolholder-service life

35

30

Lengthwise wear (mm)

25

20

15

10

0
0 500 1000 1500 2000

Operating hours

Shortest service life* with Shortest service life* with

conventional wear plate GENERATION X² wear plate
Longest service life* with Longest service life* with
conventional wear plate GENERATION X² wear plate

* The service life may vary depending on the machine type and application.

> HEAVY DUTY WEAR PLATE WITH OPTIMISED > FIELD-PROVEN WIRTGEN CLAMPING SLEEVE
GEOMETRY The field-proven WIRTGEN clamping sleeve ensures
The heavy duty wear plate protects the toolholder tight, precise and long-term clamping of the round-
against wear caused by abrasive milled material. What’s shank pick in the toolholder.
more, the flat wear plate geometry promotes improved
rotation of the GENERATION X² round-shank picks.

> UNIQUE GROOVED PROFILE WITH INNOVATIVE

CENTRING FUNCTION
The special grooved profile with its innovative, im-
proved centring function increases toolholder service
life by more than 25 %. With GENERATION X² round-
shank picks, a centring profile is worked into the pick
contact surface of the toolholder within fewer than
50 hours in service. This means that the advantage of
GENERATION X² can also come into play when using
conventional toolholders.

7
PRACTICAL
COLOUR-CODING

The practical GENERATION X² colour coding system makes finding

the right pick for the job even quicker. The various carbide sizes are coded with
different colours (e.g. W1-10-G... = black, W6... = orange etc.). The letter G (for
‘Groove’) displayed on the pick icon enables immediate identification of picks
with an extractor groove.

> Cap-shaped > Cylindrical

carbide tip for carbide tip for hard
soft to hard materials materials

> G (for ‘Groove’)

> Colour code

sticker

8
RECOMMENDED USE
GENERATION X²:
THE UNIVERSAL ROUND-SHANK PICKS

Performance class, Small milling machines

machine type Compact Large
milling milling
Pick designation, 1m
0.35 m 0.5 m machines machines
order no. rear end

W 1500,
W 1900,
W 195,
W 2000,
W 200,
W 100 Fi,
W 60 R, W 200 F,
W 120 Fi,
W 60 Ri, W 207 Fi,
Material W 50, W 130 Fi,
Carbide W 100 (L), W 205,
to be W 50 H, W 120 FTi,
size W 100 (H), W 200 H,
milled W 55 H, W 100 F,
W 100 R, W 215,
without W 35 DC, W 50 DC, W 120 F,
with extractor groove W 130 H, W 210,
extractor groove W 35 Ri W 50 R, W 130 F,
W 120 R, W 210 Fi,
W 60 R W 100 CF,
W 100 Ri, W 210 XP,
W 50 Ri W 120 CF,
W 120 Ri, W 2100,
W 60 Ri W 130 CF,
W 100 HR, W 220,
W 150,
W 130 HR W 2200,
W 150 CF
W 250,
W 220 Fi,
W 250 Fi,
W 240 CR,
W 380 CR

W4
W4-G / 20X²
# 2642519 •• •• • • •

W5
W5-G / 20X²
# 2642520
W5 / 20X²
# 2642521 • • •• • •
Asphalt
(cap-
shaped
carbide
W6
W6-G / 20X²
# 2642522
W6 / 20X²
# 2642523 • • • •• •
tips)

W7
W7-G / 20X²
# 2642530
W7 / 20X²
# 2642532 • • • • ••

W8
W8-G / 20X²
# 2642535
W8 / 20X²
# 2642537 • • • • •

Concrete
W1-10-G / 20X²
# 2642516 •• •• •• •• •
(cylindrical
W1
carbide
tips)
W1-13-G / 20X²
# 2642517 • • • • ••

•• Highly
recommended • Recommended • Conditionally
recommended
Table also applies for all
‘i’ version machines

9
PCD
MILLING TOOLS

IDEAL FOR
SURFACE COURSE REHABILITATION
AND (MICRO) FINE MILLING

10
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11
 > HIGH
> EXTREMELY TOOL TIP
WEAR-RESISTANT PCD TIP RESILIENCE

> HIGH PROPORTION

OF CARBIDE

> OPTIMISED
STEEL BODY GEOMETRY

> SOLID
CHIP-BREAKING WEB

> RELIABLE
HT22 INTERFACE

12
 The specialist for surface course
rehabilitation and (micro) fine milling
PCD MILLING TOOLS

Thanks to the tool geometry and The only slight incidence of length-
materials, PCD milling tools are the wise wear leads to extreme evenness
perfect choice for applications from of the milled surface and a constantly
surface course rehabilitation to (mi- high machine advance rate.
cro) fine milling.
Depending on the application, PCD
They have a highly wear-resistant tool milling tools are a practical supple-
tip made of poly-crystalline diamond ment to your existing programme of
(PCD) with an extremely long service round-shank picks with conventional
life. carbide tips.

Schematic representation of a PCD tip

> PCD milling tools: As a cutting ma-
terial, poly-crystalline diamond (PCD)
> Composite material is the ideal solution for milling homo-
precision-manufactured geneous asphalt packages in which
from poly-crystalline no abrupt impact load peaks are to
diamond (interlayer) be expected. In particular, PCD mill-
ing tools are a cost-effective alterna-
tive for surface course rehabilitation to
depths of up to 8 cm and in the area of
(micro) fine milling of asphalt surfaces.

> Poly-crystalline
diamond

> Carbide carrier

(substrate for PCD tip)

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CUTTING TECHNOLOGY

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13
Persuasive arguments:
PRODUCTIVITY AND
EVENLY MILLED SURFACES
> EXTREMELY WEAR-RESISTANT PCD TIP
PERSUASIVE PERFORMANCE The considerably reduced lengthwise wear of the PCD
tip results in a consistent, even milling pattern through-
> Uniform milling pattern is maintained by out the tool's entire service life.
significantly reduced longitudinal wear
> HIGH RESISTANCE OF THE TIP
> Increased machine productivity thanks to no So called interlayers dampen impacts caused between
longer necessary or fewer tool changes and the carbide carrier and the highly wear-resistant poly-
constantly high machine advance rate crystalline diamond contact surface during penetration
and thus ensure the high resistance of the PCD tip.
> Lower operating costs as a result of
lower maintenance requirements > HIGH PROPORTION OF CARBIDE
The volume of the carbide substrate that acts as the
> Constantly high cutting capability due to base of the PCD tip is particularly large. This assures
minimal wear of the tip geometry greater wear resistance and optimal utilisation of the
poly-crystalline diamond tip.

14
 PCD performance evaluation

100 %
80 % > Under consideration of all variables
60 % and, above all, the application, sav-
40 % ings on the cost of tools of around
20 % 60 % per ton of material milled can
0%
-20 %
be achieved Here, only the poten-
tial tool costs and maintenance ex-
Cost savings (%)

-40 %
-60 % penses are taken into consideration.
-80 % Other potential cost savings such as
-100 % reduced fuel consumption are not
-120 %
taken into account in this chart.
-140 %
-160 %
-180 %
-200 %
-220 %
-240 %
-260 %
-280 %
-300 %
1 10 20 30 42 52 62 71 81 90 100 110 119

x-fold service life of the PCD

compared to a conventional carbide pick

WD4-15/HT22 WD4-15/HT22 WD4-12/HT22 WD4-12/HT22

max. cost saving min. cost saving max. cost saving min. cost saving

> SOLID CHIP-BREAKING WEB

The solid chip breaking web, which provides consid-
erably longer protection of the carbide base against
washouts, extends the potential service life of the tool.

> RELIABLE HT22 INTERFACE

The reliable HT22 interface guarantees low-
maintenance and reliable utilisation of WIRTGEN PCD
milling tools.

> OPTIMISED STEEL BODY GEOMETRY

The optimised steel body geometry ensures better
protection of the bottom part of the toolholder when
milling in abrasive materials.

15
RECOMMENDED USE
PCD MILLING TOOLS AS AN IDEAL
COMPLEMENT TO GENERATION X²

Recommended cutting tools, dependent on material and milling drum

RECOMMENDED TYPICAL PCD TOOLS CARBIDE

MILLING DEPTHS CONSTRUCTION CUTTING
AT MILLING DRUM OF AN ASPHALT ROAD TOOLS
LINE SPACINGS
LA 12 / LA 15 / LA 18
LA 8 / LA 10
LA 5 / LA 6

> WD4-12/HT22 > WD4-15/HT22 > GENERATION X²

Surface course
0-40 mm

Binder course
40-120 mm

Base course
120-280 mm

Frost protection layer

280-580 mm

> The decision whether to use carbide or PCD milling tools is dependent on the re-
quired surface texture and the generally expected milling depth. In the case of shal-
low milling depths, PCD milling tools are recommended for both wide and narrow
line spacings (LA). PCD milling tools can achieve maximum efficiency, particularly in
the case of narrow line spacings with shallow milling depths.

Highly Conditionally
Recommended
recommended recommended

16
OPTIMAL FOR SURFACE COURSE
REHABILITATION AND (MICRO) FINE MILLING

Performance class,
machine type Compact milling machines + large milling machines

W 100 Fi, W 120 Fi, W 130 Fi, W 120 FTi, W 100 F, W 120 F, W 130 F, W 100 CF, W 120 CF,
W 130 CF, W 150, W 150 CF, W 1500, W 1900, W 195, W 2000, W 200, W 200 F, W 207 Fi,
Material to be W 205, W 200 H, W 215, W 210, W 210 Fi, W 210 XP, W 2100, W 220, W 2200, W 250,
milled W 220 Fi, W 250 Fi, W 240 CR, W 380 CR

Tool designation Milling drum line spacing (LA)

Part no.

HT22 LA5 LA6 LA8 LA10 LA12 LA15 LA18

•• •• •• ••

WD4-12 / HT22
# 2805803

Asphalt

• • • • • • •

WD4-15/HT22
# 2788432

•• Highly
recommended • Recommended • Conditionally
recommended
Table also applies for all ‘i’
version machines

17
GENERATION C²
CUTTING TOOLS

THE IDEAL AND UNIQUE

SOLUTION FOR MILLING CONCRETE

18
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CUTTING TECHNOLOGY

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19
 > OPTIMISED
CARBIDE DISTRIBUTION

> SOLID
STEEL BODY GEOMETRY

> OPTIMISED
PICK SHANK

> UNIQUE GROOVED PROFILE

WITH INNOVATIVE
CENTRING FUNCTION

> SHORT, EXTERNALLY

SECURED, CLAMPING SLEEVE

20
The solution for milling concrete
GENERATION C² PICKS
GENERATION C² round-shank picks are specially de- WEAR PLATE AND CLAMPING SLEEVE GEOMETRY
signed for milling concrete and asphalt with ECO Cutter
milling drums. In combination with the shortened clamp- The unique grooved profile of the wear plate with its inno-
ing sleeve, the optimised pick shank ideally conducts vative centring function reduces wear and increases the
the milling forces to the upper part of the toolholder and service life of round-shank picks and toolholders.
relieves the forces acting on the clamping sleeve. The
shortened clamping sleeve secures the round-shank pick The wear plate has been reinforced and its shape has been
precisely and permanently in the toolholder. The revised optimised to offer maximum protection of the toolholder.
shank geometry further increases resistance to fracturing,
The new, short clamping sleeve geometry minimises me-
All in all, GENERATION C² round-shank picks offer opti- chanical loading on the clamping sleeve and assures opti-
mised carbide distribution with improved cutting perfor- mal clamping force throughout the entire service life. The
mance and increased resistance to fracturing. The solid wear plate’s geometry, with the grooved profile on the un-
steel body geometry improves chip removal and extends derside, is a characteristic feature of the ­GENERATION C²
their service life. and enables positive locking of the pick in the toolholder.

The transmission of force from the pick into the upper part
of the toolholder takes place via the WIRTGEN wear plate
with the centring groove and the optimised pick shank
with the shortened clamping sleeve. In contrast to the
case with conventional picks, this reduces the load on the
clamping sleeve and increase the service life. Thanks to
the minimal play and ideal centring of the pick, this also in-
creases the service life of the upper part of the toolholder.

Optimised pick centring and reduction of load on the clamping sleeve

> Comparison between the

GENERATION C² round-shank
pick and a conventional pick

F F
> GENERATION C² > conventional pick

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21
HT22 QUICK-CHANGE
TOOLHOLDER SYSTEMS
UPPER PART HT22 PLUS

> More wear volume in the shoulder > In combination with

area ensures better protection of the ­GENERATION X² round-shank picks,
bottom part of the toolholder when the innovative centring recess in the
milling in abrasive materials for longer pick contact surface assures maxi-
periods of time.* mum toolholder utilisation rates from
the start (see chart below).*

> Less maintenance effort due to longer

torque checking intervals for toolholder > Long service life of upper part due to
bolts (every 500 hours). an extremely high wear distance.

> Optimised shank geometry (larger transition radii)

and further improved heat treatment allow maximum
loading.*

PERSUASIVE PERFORMANCE

> Maximised cost/performance ratio thanks to ideally matched system

components. The centring recess in the upper part of the
HT22 PLUS stabilises the GENERATION X² round-shank pick in its
optimum position and thus promotes rotary motion.

> Improved operational reliability of the upper parts of toolholders due

to a revised toolholder shank geometry and optimised heat treat-
ment. This enables them to absorb enormous loads.

> The greater wear volume in the shoulder section of the upper part
of the toolholder maximise service life and ensures high machine
utilisation rates. This modification helps to assure the best possible
protection of the bottom part.

* Only available with the HT22 PLUS top part

22
 MILLING DRUMS WITH THE
HT22 QUICK-CHANGE TOOLHOLDER SYSTEM

> PCD milling tools > Dummy HT22 > HT22 PLUS (ø 20 mm)

> W6 / 20X²

> W7-G / 20X²

etc.

> W8/22Z²

> W1-17/22Z²

> W1-13/22C²

> HT22 PLUS HD

(ø 22 mm)
etc.

WANT TO FIND OUT MORE?

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CUTTING TECHNOLOGY

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23
INNOVATIVE,
ERGONOMICALLY
DESIGNED TOOLBOX

> Ergonomic handle for im-

> Label with item designation, proved carrying comfort.
part number and number of
tools contained.

> QR code safety

instructions are
available online and
can be accessed at
any time from a
mobile device.

> Ergonomically designed

flap for easier opening
of the toolbox.

24
 The stylish toolbox impresses with considerably improved
carrying comfort. Its ergonomically designed handle
enables it to be carried comfortably over longer distances.
Other convenient features: while the colour-coded sticker
enables quicker selection of the right picks, the side win-
dow provides a clear view of exactly what’s inside.

> Colour-coded stickers make it

easier to select the right picks
for a specific application and
the machine type being used
for the job.

> The window in the side of

the box makes it easier to
see exactly what’s inside.

25
 IN THE DEVELOPMENT OF
WIRTGEN GROUP ORIGINAL SPARE PARTS,
WE DRAW ON DECADES OF REAL-WORLD
EXPERIENCE FROM CONSTRUCTION SITES
AROUND THE GLOBE.

They are perfectly tailored to the requirements of our

high-performance machines and enable them to deliver
the efficiency and productivity you need.

With WIRTGEN GROUP original spare parts, you can

always be certain that you are doing the best for your fleet.
Even short machine downtimes cost you time and money.
Put your trust in what only genuine spare parts produced
using state-of-the-art manufacturing processes can offer
you – top quality for maximum reliability and a long service
life.

26
WIRTGEN GROUP original spare parts
ONLY THE ORIGINAL
PARTS WILL FULFIL
YOUR EXPECTATIONS.

PROMPT DELIVERY

Our local service specialists provide in-depth advice

during the purchasing process and ensure that your
order is processed smoothly and quickly. Thanks to our
well-stocked worldwide spare parts warehouses and our
sophisticated logistics system, we will immediately and re-
liably deliver the genuine part or parts you need anywhere
in the world, even in the event of longer import times. The
reliable WIRTGEN GROUP spare parts service will even
reach you at the most remote construction sites.

WIRTGEN GROUP original spare parts – maximum reliabili-

ty, long service life and rapid availability.

YOUR BENEFITS

> HIGHEST QUALITY: For a long machine life

> IDEAL AVAILABILITY: Rapid delivery thanks to high storage capacities

and the very latest logistics

> EXPERT ADVICE: Service specialists with sound technical knowledge

> FIRST-CLASS SUPPORT: Fast, reliable order processing

> IDEALLY SORTED: Extensive, thematically coordinated service

and maintenance packages

27
 WIRTGEN GmbH
Reinhard-Wirtgen-Str. 2
53578 Windhagen
Germany
T: +49 26 45 / 13 10
F: +49 26 45 / 13 13 97
customersupport@wirtgen.de

> www.wirtgen.de

The WIRTGEN GROUP Branch of John Deere GmbH & Co. KG and its affiliated companies protect their intellectual property. In particular, the names WIRTGEN,
VÖGELE, HAMM, KLEEMANN, BENNINGHOVEN, CIBER and WITOS, the WIRTGEN GROUP Road logo and numerous other product and system names are registered
trademarks in many countries. All details, illustrations and texts are non-binding and may include special equipment. We reserve the right to make technical changes
without prior notice. Performance data are dependent upon actual operational conditions.
© WIRTGEN GROUP Branch of John Deere GmbH & Co. KG 2022. Printed in Germany. No. 3080052 EN-09/22 – V1