EOM

ENGINEERING OPERATION
& MAINTENANCE

P100 Bolted
Plastic Pump

Where Innovation Flows

WIL-11050-E-05
 Contents

Section 1: Precautions - Read First! 4

Section 2: Wilden Pump Designation System 5
Section 3: How It Works—Pump & Air Distribution System 6
Section 4: Dimensional Drawings 7

P 1 0 0 A dv ance d ™ P l as t ic 8
P 1 0 0 A dv ance d ™ P l as t ic - C en t er P or te d 8
P 1 0 0 A dv ance d ™ P l as t ic - Ver t ic a l P or t e d 8

Section 5: Performance 10

P 1 0 0 A dv ance d ™ P l as t ic R u bb er - F i t ted 10
P 1 0 0 A dv ance d ™ P l as t ic T P E-F i tt e d 10
P 1 0 0 A dv ance d ™ P l as t ic P T F E- F i t te d . 11
Su ct io n-L if t C urv es 12

Section 6: Suggested Installation, Operation, 13

Maintenance and Troubleshooting
Section 7: Disassembly / Reassembly 16
Pump Disassembly 16
A i r V a lv e / C e n t er S ec t io n D is as s e m b ly 19
Reassembly Hints & Tips 21

Section 8: Exploded View and Parts List 23

P 1 0 0 A dv ance d ™ P l as t ic P T F E /PT F E-IPD - F i t te d . 23

Section 9: Elastomer Options 25

WIL-11050-E-05 2 Wilden®
Copyright
Copyright 2018 PSG®, a Dover Company. All rights reserved.

PSG reserves the right to modify the information and illustrations in this document without prior notice. The
product described in this document is furnished under a license agreement or nondisclosure agreement. No
part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or any
means electronic or mechanical, including photocopying and recording, without the written permission of PSG,
a Dover Company, except as described by the terms of those agreements.

This is a non-contractual document. 01-2019.

Trademarks
PSG and the PSG logo are registered trademarks of PSG. Wilden® is a registered trademark of PSG
California LLC. Pro-Flo® SHIFT and Pro-Flo® are registered trademarks of PSG California LLC. Wil-Flex® is a
trademark of PSG California LLC. Saniflex™ is a trademark of PSG California LLC.

All trademarks, names, logos and service marks (collectively "trademarks") in this document are registered
and unregistered trademarks of their respective owners. Nothing contained in this document should be
construed as granting any license or right to use any trademark without the prior written permission of the
trademark owner.

Warranty
Each and every product manufactured by Wilden is built to meet the highest standards of quality. Every pump
is functionally tested to insure integrity of operation. Wilden warrants that pumps, accessories and parts
manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5)
years from date of installation or six (6) years from date of manufacture, whichever comes first.

For more information, and to register your Wilden pump for warranty, please visit
https://www.psgdover.com/wilden/support/warranty-registration.

Certifications

WIL-11050-E-05 3 Wilden®
Section 1
Precautions - Read First!

TEMPERATURE LIMITS*: CAUTION: Before any maintenance or repair is

attempted, the compressed air line to the pump
Wetted Path
should be disconnected and all air pressure allowed
Polypropylene (PP) 0°C to 79.4°C 32°F to 175°F to bleed from pump. Disconnect all intake, discharge
Polyvinylidene fluoride (PVDF) -12.2°C to 107.2°C 10°F to 225°F and air lines. Drain the pump by turning it upside
Elastomers down and allowing any fluid to flow into a suitable
Neoprene -17.8°C to 93.3°C 0°F to 200°F container.
Buna-N -12.2°C to 82.2°C 10°F to 180°F
FKM -40°C to 176.7°C -40°F to 350°F CAUTION: Blow out air line for 10 to 20 seconds
Wil-Flex™ -40°C to 107.2°C -40°F to 225°F before attaching to pump to make sure all pipe line
Polyurethane 12.2°C to 65.6°C 10°F to 150°F debris is clear. Use an in-line air filter. A 5µ (micron)
Polytetrafluoroethylene (PTFE) 4.4°C to 104.4°C 40°F to 220°F air filter is recommended.
Saniflex™ -28.9°C to 104.4°C -20°F to 220°F
NOTE: Tighten all bolts prior to installation.
*Elastomer choice may change temperature limits.
Fasteners may loosen during transportation.
NOTE: Not all materials are available for all models. Refer to Section 2 for See torque specifications on page 21.
material options for your pump.
NOTE: When installing polytetrafluoroethylene
CAUTION: When choosing pump materials, be sure to (PTFE) diaphragms, it is important to tighten outer
check the temperature limits for all wetted components. pistons simultaneously (turning in opposite
Example: FKM has a maximum limit of 176.7°C (350°F) but directions) to ensure tight fit.
polypropylene has a maximum limit of only 79.4°C (175°F).
CAUTION : Verify the chemical compatibility of the
CAUTION: Maximum temperature limits are based upon process and cleaning fluid to the pump’s component
materials in the Chemical Resistance Guide (see E4).
mechanical stress only. Certain chemicals will significantly
reduce maximum safe operating temperatures. Consult
CAUTION: When removing the end cap using
engineering guide for chemical compatibility and temperature
compressed air, the air valve end cap may come out
limits.
with considerable force. Hand protection such as a
padded glove or rag should be used to capture the
CAUTION : Always wear safety glasses when operating
end cap.
pump. If diaphragm rupture occurs, material being pumped
may be forced out air exhaust.
CAUTION: Do not over-tighten the air inlet reducer
bushing. Additionally, too much torque on the muffler
WARNING: Prevention of static sparking — If static
may damage the air valve muffler plate.
sparking occurs, fire or explosion could result. Proper
grounding of pump, valves, and containers is critical when
handling flammable fluids or whenever discharge of static
electricity is a hazard.

CAUTION: Do not exceed 8.6 bar (125 psig) air supply

pressure.

CAUTION: Advanced™ series plastic pumps are made

with plastic that is not UV stabilized. Direct sunlight for
prolonged periods can cause deterioration of plastics.

WIL-11050-E-05 4 Wilden®
Section 2
WILDEN PUMP DESIGNATION SYSTEM

P100 ADVANCED™ LEGEND P100 / X X X X X / XXX / XX / X XX / XXXX

PLASTIC MODEL O-RINGS

VALVE SEAT SPECIALTY CODE
13 mm (1/2") Pump VALVE BALLS (if applicable)
Maximum Flow Rate: DIAPHRAGMS
AIR VALVE
58.7 LPM (15.5 GPM) CENTER SECTION
OUTER PISTON
WETTED PATH

MATERIAL CODES
MODEL DIAPHRAGMS VALVE BALLS
P100 = PRO-FLO® BNS = BUNA-N (Red Dot) BN = BUNA-N (Red Dot)
FSS = SANIFLEX™ FS = SANIFLEX™ [Hytrel® (Cream)]
WETTED PATH [Hytrel® (Cream)] PU = POLYURETHANE (Brown)
P = POLYPROPLYENE PUS = POLYURETHANE (Clear) TF = PTFE (White)
K = PVDF THU = PTFE W/HI-TEMP VT = FKM (White Dot)
BUNA-N BACK-UP (White) WF = WIL-FLEX™ [Santoprene®
OUTER PISTON TNL = PTFE W/NEOPRENE (Three Black Dots)]
P = POLYPROPLYENE BACK-UP, IPD (White)
VALVE SEATS
K = PVDF TNU = PTFE W/NEOPRENE
K = PVDF
Z = NO OUTER PISTON BACK-UP (White)
P = POLYPROPYLENE
VTS = FKM (White Dot)
CENTER SECTION WFS = WIL-FLEX™ [Santoprene® VALVE SEAT O-RINGS
PP = POLYPROPYLENE (Three Black Dots)] BN = BUNA-N
AIR VALVE PU = POLYURETHANE (Brown)
TV = PTFE ENCAP. FKM
P = POLYPROPYLENE
WF = WIL-FLEX (Santoprene®)
VT = FKM

SPECIALTY CODES
0014 BSPT 0680 P100 with OEM specific inlet manifold
0102 Wil-Gard II™, sensor wires ONLY 0683 P100 with OEM specific inlet manifold, center ported inlet and discharge manifolds, NPT
0677 Center ported, NPT (Parts Only) 0790 P100 Advanced, drum pump inlet manifold
0678 Center ported, BSPT (Parts Only)

NOTE: Most Elastomeric materials use colored dots for identification.

NOTE: Not all models are available with all material options.
Hytrel® is a registered trademark of DuPont Dow Elastomers.

WIL-11050-E-05 5 Wilden®
Section 3 HOW IT WORKS — PUMP
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow
pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.

FIGURE 1 The air valve directs pressurized FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke,
air to the back side of diaphragm A. The diaphragm A, reaches the limit of its discharge the air valve again redirects air to the
compressed air is applied directly to the liquid stroke, the air valve redirects pressurized air to back side of diaphragm A, which starts
column separated by elastomeric the back side of diaphragm B. The pressurized diaphragm B on its exhaust stroke. As
diaphragms. The diaphragm acts as a air forces diaphragm B away from the center the pump reaches its original starting
separation membrane between the section while pulling diaphragm A to the center point, each diaphragm has gone through
compressed air and liquid, balancing the load section. Diaphragm B is now on its discharge one exhaust and one discharge stroke.
and removing mechanical stress from the stroke. Diaphragm B forces the inlet valve ball This constitutes one complete pumping
diaphragm. The compressed air moves the onto its seat due to the hydraulic forces cycle. The pump may take several cycles
diaphragm away from the center section of developed in the liquid chamber and manifold to completely prime depending on the
the pump. The opposite diaphragm is pulled of the pump. These same hydraulic forces lift conditions of the application.
in by the shaft connected to the pressurized the discharge valve ball off its seat, while the
diaphragm. Diaphragm B is on its suction opposite discharge valve ball is forced onto its
stroke; air behind the diaphragm has been seat, forcing fluid to flow through the pump
forced out to the atmosphere through the discharge. The movement of diaphragm A
exhaust port of the pump. The movement of toward the center section of the pump creates
diaphragm B toward the center section of the a vacuum within liquid chamber A.
pump creates a vacuum within chamber B. Atmospheric pressure forces fluid into the inlet
Atmospheric pressure forces fluid into the manifold of the pump. The inlet valve ball is
inlet manifold forcing the inlet valve ball off its forced off its seat allowing the fluid being
seat. Liquid is free to move past the inlet pumped to fill the liquid chamber.
valve ball and fill the liquid chamber (see
shaded area).

HOW IT WORKS — AIR DISTRIBUTION SYSTEM

The Pro-Flo® patented air distribution system incorporates three
moving parts: the air valve spool, the pilot spool, and the main
shaft/diaphragm assembly. The heart of the system is the air
valve spool and air valve. This valve design incorporates an
unbalanced spool. The smaller end of the spool is pressurized
continuously, while the large end is alternately pressurized then
exhausted to move the spool. The spool directs pressurized air
to one air chamber while exhausting the other. The air causes
the main shaft/diaphragm assembly to shift to one side —
discharging liquid on that side and pulling liquid in on the other
side. When the shaft reaches the end of its stroke, the inner
piston actuates the pilot spool, which pressurizes and exhausts
the large end of the air valve spool. The repositioning of the air
valve spool routes the air to the other air chamber.

WIL-11050-E-05 6 Wilden®
 DIMENSIONAL DRAWING

P100 Advanced™ Plastic

DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 234 9.2
B 51 2.0
C 170 6.7
D 254 10.0
E 279 11.0
F 81 3.2
G 25 1.0
H 114 4.5
J 201 7.9
K 170 6.7
L 145 5.7
M 114 4.5
N 81 3.6
P 102 4.0
R 8 0.3
S 188 7.4
T 155 6.1
U 130 5.1
V 140 5.5
LW0347 REV B

WIL-11050-E-05 7 Wilden®
 DIMENSIONAL DRAWING

P100 Advanced™ Plastic - Center Ported

DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 234 9.2
B 51 2.0
C 170 6.7
D 254 10.0
E 279 11.0
F 81 3.2
G 25 1.0
H 114 4.5
J 201 7.9
K 170 6.7
L 145 5.7
M 114 4.5
N 81 3.6
P 102 4.0
R 8 0.3
S 188 7.4
T 155 6.1
U 130 5.1
V 140 5.5
LW0472 REV A

WIL-11050-E-05 8 Wilden®
 DIMENSIONAL DRAWING

P100 Advanced™ Plastic - Vertical Ported

DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 234 9.2
B 51 2.0
C 170 6.7
D 254 10.0
E 279 11.0
F 81 3.2
G 25 1.0
H 114 4.5
J 201 7.9
K 170 6.7
L 145 5.7
M 114 4.5
N 81 3.6
P 102 4.0
R 8 0.3
S 188 7.4
T 155 6.1
U 130 5.1
V 140 5.5
LW0473 REV A

WIL-11050-E-05 9 Wilden®
Section 5 PERFORMANCE

P100 PLASTIC
RUBBER-FITTED
Ship Weight ........ Polypropylene 4 kg (8 lbs)
PVDF 5 kg (10 lbs)
Air Inlet ..................................... 6 mm (1/4")
Inlet ...................................... 13 mm (1/2")
Outlet ..................................... 13 mm (1/2")
Suction Lift..................... 5.2 m Dry (17.0')
8.7 m Wet (28.4')
Disp. Per Stroke1 ................. 0.10 l (0.027 gal.)
Max. Flow Rate ........ 56.0 lpm (14.8 gpm)
Max. Size Solids .................. 1.6 mm (1/16")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2 bar (30 psig) head pressure.
Example: To pump 32.9 lpm (8.7 gpm)
against a discharge head pressure of 4.1
bar (60 psig) requires 5.5 bar (80 psig) and
27.2 Nm3/h (16 scfm) air consumption.
(See dot on chart.).
Flow rates indicated on chart were determined by pumping water.
Do not exceed 8.6 bar (125 psig)
air supply pressure. For optimum life and performance, pumps should be specified so that daily
operation parameters will fall in the center of the pump performance curve.

P100 PLASTIC
TPE-FITTED
Ship Weight .... Polypropylene 4 kg (8 lbs)
PVDF 5 kg (10 lbs)
Air Inlet .................................. 6 mm (1/4")
Inlet ...................................... 13 mm (1/2")
Outlet ................................... 13 mm (1/2")
Suction Lift .................... 5.5 m Dry (17.0')
8.7 m Wet (28.4')
Disp. Per Stroke1..........0.11 l (0.029 gal.)
Max. Flow Rate ....... 58.7 lpm (15.5 gpm)
Max. Size Solids .............. 1.6 mm (1/16")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2 bar (30 psig) head pressure.
Example: To pump 34.8 lpm (9.2 gpm)
against a discharge head pressure of 2.4
bar (35 psig) requires 4.1 bar (60 psig) and
27.2 Nm3/h (16 scfm) air consumption.
(See dot on chart.).

Caution: Do not exceed 8.6 bar (125 psig) Flow rates indicated on chart were determined by pumping water.
air supply pressure. For optimum life and performance, pumps should be specified so that daily
operation parameters will fall in the center of the pump performance curve.

WIL-11050-E-05 10 Wilden®
 PERFORMANCE

P100 PLASTIC
PTFE-FITTED
Ship Weight ...... Polypropylene 4 kg (8 lbs)
PVDF 5 kg (10 lbs)
Air Inlet .................................... 6 mm (1/4")
Inlet ........................................ 13 mm (1/2")
Outlet ..................................... 13 mm (1/2")
Suction Lift 4.5 m Dry (14.7')
9.3 m Wet (30.6')
Disp. Per Stroke1............ 0.10 l (0.027 gal.)
Max. Flow Rate .......... 57.0 lpm (15.0 gpm)
Max. Size Solids ................ 1.6 mm (1/16")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure against
a 2 bar (30 psig) head pressure.
Example: To pump 20.8 lpm (5.5 gpm)
against a discharge head pressure of
1.4 bar (20 psig) requires 2.8 bar (40 psig)
and 13.6 Nm3/h (8 scfm) air consumption.
(See dot on chart.).
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
Flow rates indicated on chart were determined by pumping water.
For optimum life and performance, pumps should be specified so that daily
operation parameters will fall in the center of the pump performance curve.

WIL-11050-E-05 11 Wilden®
 SUCTION LIFT CURVES

P100 PLASTIC
SUCTION - LIFT
CAPABILITY
Suction lift curves are calibrated for
pumps operating at 305 m (1,000')
above sea level. This chart is meant
to be a guide only. There are many
variables which can affect your
pump’s operating characteristics.
The number of intake and discharge
elbows, viscosity of pumping fluid,
elevation (atmospheric pressure) and
pipe friction loss all affect the amount
of suction lift your pump will attain.

WIL-11050-E-05 12 Wilden®
Section 6
Suggested Installation, Operation, Maintenance and Troubleshooting
The Pro-Flo® model P100 Advanced™ plastic has a 13 mm (1/2") inlet • Elevation: Selecting a site that is well within the pump’s
and 13 mm (1/2") outlet and is designed for flows to 58.7 lpm (15.5 gpm). dynamic-lift capability will assure that loss-of-prime issues will
The P100 Advanced™ plastic pump is manufactured with wetted parts be eliminated. In addition, pump efficiency can be adversely
of pure, unpigmented Polypropylene or PVDF. The P100 Advanced™ affected if proper attention is not given to site location.
plastic pump is constructed with a glass fiber filled PP center section. • Piping: Final determination of the pump site should not be
A variety of diaphragms and o-rings are available to satisfy temperature, made until the piping challenges of each possible location have
chemical compatibility, abrasion, and flex concerns. been evaluated. The impact of current and future installations
The suction pipe size should be at least 13 mm (1/2”) diameter or larger should be considered ahead of time to make sure that
if highly viscous material is being pumped. The suction hose must be inadvertent restrictions are not created for any remaining sites.
non-collapsible, reinforced type as the P100 Advanced™ plastic pump
The best choice possible will be a site involving the shortest and
is capable of pulling a high vacuum. Discharge piping should be at least
straightest hook-up of suction and discharge piping. Unnecessary
13 mm (1/2”); larger diameter can be used to reduce friction losses. It is
elbows, bends and fittings should be avoided. Pipe sizes should be
critical that all fittings and connections are airtight or a reduction or loss
selected to keep friction losses within practical limits. All piping should
of pump suction capability will result.
be supported independently of the pump. In addition, the piping
should be aligned to avoid placing stress on the pump fittings.
CAUTION: All fittings and connections must be airtight.
Otherwise, pump suction capability will be reduced or lost. Flexible hose can be installed to aid in absorbing the forces created
by the natural reciprocating action of the pump. If the pump is to be
Months of careful planning, study and selection efforts can result in
bolted down to a solid location, a mounting pad placed between the
unsatisfactory pump performance if installation details are left to
pump and the foundation will assist in minimizing pump vibration.
chance. You can avoid premature failure and long-term dissatisfaction
Flexible connections between the pump and rigid piping will also
by exercising reasonable care throughout the installation process.
assist in minimizing pump vibration. If quick-closing valves are
Location installed at any point in the discharge system, or if pulsation within a
system becomes a problem, a surge suppressor (SD Equalizer®)
Noise, safety and other logistical factors usually dictate where should be installed to protect the pump, piping and gauges from
equipment will be situated on the production floor. Multiple installations surges and water hammer.
with conflicting requirements can result in congestion of utility areas,
leaving few choices for additional pumps. The P100 Advanced™ plastic Pro-Flo® equipped pump can be
installed in submersible applications only when both the wetted and
Within the framework of these and other existing conditions, every non-wetted portions are compatible with the material being pumped.
pump should be located in such a way that several key factors are If the pump is to be used in a submersible application, a hose should
balanced against each other to maximum advantage.: be attached to the air and pilot spool exhaust ports of the pump.
These should then be piped above the liquid level. The exhaust area
 Access: First of all, the location should be accessible. If it’s easy
for the pilot spool is designed to be tapped for a 1/8" NPT fitting.
to reach the pump, maintenance personnel will have an easier
time carrying out routine inspections and adjustments. Should If the pump is to be used in a self-priming application, make sure
major repairs become necessary, ease of access can play a key that all connections are airtight and that the suction lift is within
role in speeding the repair process and reducing total downtime. the model’s ability.
 Air Supply: Every pump location should have an air line large NOTE: Materials of construction and elastomer material have
enough to supply the volume of air necessary to achieve the an effect on suction-lift parameters. Please refer to the
desired pumping rate. Use air pressure up to a maximum of 8.6 performance section for specifics.
bar (125 psig) depending on pumping requirements.
When pumps are installed in applications involving flooded suction or
For best results, the pumps should use a 5μ (micron) air filter,
suction-head pressures, a gate valve should be installed in the
needle valve and regulator. The use of an air filter before the
suction line to permit closing of the line for pump service.
pump will ensure that the majority of any pipeline contaminants
will be eliminated. Pumps in service with a positive suction head are most efficient when
• Solenoid Operation: When operation is controlled by a solenoid inlet pressure is limited to 0.5–0.7 bar (7–10 psig). Premature
valve in the air line, three-way valves should be used. This valve diaphragm failure may occur if positive suction is 0.7 bar (10 psig)
allows trapped air between the valve and the pump to bleed off and higher.
which improves pump performance. Pumping volume can be CAUTION: The model P100 Advanced™ plastic will pass 1.6
estimated by counting the number of strokes per minute and then mm (1/16") solids. whenever the possibility exists that larger
multiplying the figure by the displacement per stroke. solid objects may be sucked into the pump, a strainer should
• Muffler: Sound levels are reduced below OSHA specifications using be used on the suction line.
the standard Wilden muffler. Other mufflers can be used to further
CAUTION: Do not exceed 8.6 bar (125 psig) air
reduce sound levels, but they usually reduce pump performance.
supply pressure.

WIL-11050-E-05 13 Wilden®
 Suggested Installation, Operation, Maintenance and Troubleshooting

This illustration is a generic

representation of an air-operated
double-diaphragm pump.

NOTE: In the event of a power failure, the shut-off discharge by partially closing a valve in the discharge line of the pump. This
valve should be closed, if the restarting of the pump is action increases friction loss which reduces flow rate. (See Section 5.) This is
not desirable once power is regained. useful when the need exists to control the pump from a remote location. When
the pump discharge pressure equals or exceeds the air supply pressure, the
Air-Operated Pumps: To stop the pump from operating in an
pump will stop; no bypass or pressure relief valve is needed, and pump
emergency situation, simply close the shut-off valve (user-
damage will not occur. The pump has reached a “deadhead” situation and can
supplied) installed in the air supply line. A properly functioning
be restarted by reducing the fluid discharge pressure or increasing the air inlet
valve will stop the air supply to the pump, therefore stopping
pressure. Wilden Pro-Flo® pumps run solely on compressed air and do not
output. This shut-off valve should be located far enough away
generate heat; therefore, your process fluid temperature will not be affected.
from the pumping equipment such that it can be reached safely
in an emergency situation Maintenance and Inspections
Operation Since each application is unique, maintenance schedules may be different for
every pump. Frequency of use, line pressure, viscosity and abrasiveness of
The P100 are pre-lubricated, and do not require in-line lubrication.
process fluid all affect the parts life of a Wilden pump. Periodic inspections
Additional lubrication will not damage the pump, however if the pump
have been found to offer the best means for preventing unscheduled pump
is heavily lubricated by an external source, the pump’s internal
lubrication may be washed away. If the pump is then moved to a downtime. Personnel familiar with the pump’s construction and service should
non-lubricated location, it may need to be disassembled and re- be informed of any abnormalities that are detected during operation.
lubricated as described in the Disassembly/Reassembly Instructions.
Pump discharge rate can be controlled by limiting the volume
and/or pressure of the air supply to the pump. An air regulator is
used to regulate air pressure. A needle valve is used to regulate
volume. Pump discharge rate can also be controlled by
throttling the pump
WIL-11050-E-05 14 Wilden®
 Suggested Installation, Operation, Maintenance and Troubleshooting

Troubleshooting
Pump will not run or runs slowly.
1. Ensure that the air inlet pressure is at least 0.4 bar (5 psig) 3. Verify that vacuum required to lift liquid is not greater than
above startup pressure and that the differential pressure (the the vapor pressure of the material being pumped (cavitation).
difference between air inlet and liquid discharge pressures) is not 4. Check for sticking ball check valves. If material being pumped is
less than 0.7 bar (10 psig). not compatible with pump elastomers, swelling may occur.
2. Check air inlet filter for debris (see SUGGESTED Replace ball check valves and seats with proper elastomers.
INSTALLATION). Also, as the check valve balls wear out, they become smaller
3. Check for extreme air leakage (blow by) that would indicate and can become stuck in the seats. In this case, replace balls
worn seals/bores in the air valve, pilot spool and main shaft. and seats.
4. Disassemble pump and check for obstructions in the air Pump air valve freezes.
passageways or objects that would obstruct the movement of
internal parts. 1. Check for excessive moisture in compressed air. Either
5. Check for sticking ball check valves. If material being pumped is install a dryer or hot-air generator for compressed air.
not compatible with pump elastomers, swelling may occur. Alternatively, a coalescing filter may be used to remove
Replace ball check valves and seals with proper elastomers. the water from the compressed air in some applications.
Also, as the check valve balls wear out, they become smaller
and can become stuck in the seats. In this case, replace balls Air bubbles in pump discharge.
and seats. 1. Check for ruptured diaphragm.
6. Check for broken inner piston that will cause the air valve 2. Check tightness of outer pistons (refer to Section 7).
spool to be unable to shift. 3. Check tightness of fasteners and integrity of O-rings and
7. Remove plug from pilot spool exhaust. seals, especially at intake manifold.
Pump runs but little or no product flows. 4. Ensure pipe connections are airtight.
1. Check for pump cavitation; slow pump speed down to allow Product comes out air exhaust.
thick material to flow into liquid chambers. 1. Check for diaphragm rupture.
2. Verify that vacuum required to lift liquid is not greater than 2. Check tightness of outer pistons to shaft.
the vapor pressure of the material being pumped (cavitation).

WIL-11050-E-05 15 Wilden®
Section 7
Disassembly / Reassembly
Pump Disassembly
CAUTION: Before any maintenance or repair is attempted, the compressed air
line to the pump should be disconnected and all air pressure allowed to bleed
Tools Required: from the pump. Disconnect all intake, discharge, and air lines. Drain the pump
 1/2" Box Wrench by turning it upside down and allowing any fluid to flow into a suitable container.
Be aware of any hazardous effects of contact with your process fluid.
 2 – 1" Sockets or Adjustable
Wrench NOTE: The model used for these instructions incorporates PTFE
diaphragms and balls. Models with rubber diaphragms and balls are the
 Vise equipped with soft jaws
same except where noted.
(such as plywood, plastic or
other suitable material) NOTE: Replace worn parts with genuine Wilden parts for reliable performance.

Step 1 Step 2
Please see pre-molded alignment marks on the liquid chamber Using the 1/2" box wrench, loosen the discharge manifold from the
and center section. liquid chambers.

WIL-11050-E-05 16 Wilden®
 Disassembly / Reassembly

Step 3 Step 4 Step 5

Remove the discharge manifold to expose Remove the discharge valve balls, seats Using a 1/2" box wrench, remove the
the valve balls, valve seats and valve and valve seat o-rings from the discharge inlet manifold.
seat o-rings. manifold and liquid chamber, inspect for
nicks, gouges, chemical attack or abrasive
wear. Replace worn parts with genuine
Wilden parts for reliable performance.

Step 6 Step 7 Step 8

Remove the inlet valve balls, seats and With a 1/2" box wrench, remove the liquid The liquid chamber should be removed to
valve seat o-rings from the liquid chamber chambers from the center section. expose the diaphragm and outer piston.
and discharge manifold, inspect for nicks, Rotate center section and remove the
gouges, chemical attack or abrasive wear. opposite liquid chamber.
Replace worn parts with genuine Wilden
parts for reliable performance.

WIL-11050-E-05 17 Wilden®
 Disassembly / Reassembly

Step 9 Step 10
Using two crescent wrenches or 1" sockets, remove diaphragm After loosening and removing the outer piston the diaphragm
assembly from center section assembly. assembly can be disassembled.

Step 11 Step 12
To remove the remaining diaphragm assembly from the Inspect diaphragms, outer and inner pistons for signs of wear.
shaft, secure shaft with soft jaws (a vise fitted with plywood Replace with genuine Wilden parts if necessary.
or other suitable material) to ensure shaft is not nicked,
scratched, or gouged. Using an adjustable wrench, remove
diaphragm assembly from shaft. Inspect all parts for wear
and replace with genuine Wilden parts if necessary.

WIL-11050-E-05 18 Wilden®
 Disassembly / Reassembly

Air Valve / Center Section Disassembly

Tools Required: CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump
should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake,
 3/16" Allen Wrench discharge, and air lines. Drain the pump by turning it upside down and allowing any fluid to flow into
 Snap Ring Pliers a suitable container. Be aware of hazardous effects of contact with your process fluid.
 O-Ring Pick The Wilden P100 Advanced™ Plastic Pump utilizes a revolutionary Pro-Flo® air distribution system.
A 6 mm (1/4") air inlet connects the air supply to the center section. Proprietary composite seals
reduce the coefficient of friction and allow the P100 to run lube-free. Constructed of polypropylene,
the Pro-Flo® air distribution system is designed to perform in on/off, non- freezing, non-stalling, tough
duty applications.
NOTE: Replace worn parts with genuine Wilden parts for reliable performance.

Step 1 Step 2 Step 3

Loosen the air valve bolts utilizing a 3/16" Remove muffler plate and air valve Lift away air valve assembly and remove
Allen wrench. bolts from air valve assembly exposing air valve gasket for inspection. Replace
muffler gasket for inspection. Replace if necessary.
if necessary.

WIL-11050-E-05 19 Wilden®
 Disassembly / Reassembly

Step 4 Step 5 Step 6

Remove air valve end cap to expose air Remove air valve spool from air valve body Remove pilot spool sleeve
valve spool by simply lifting up on end cap by threading one air valve bolt into the end retaining snap ring on both sides
once air valve bolts are removed. of the spool and gently sliding the spool out of center section with snap ring
of the air valve body. Inspect seals for signs pliers.
of wear and replace entire assembly if
necessary. Use caution when handling air
valve spool to prevent damaging seals.
NOTE: Seals should not be
removed from assembly.
Seals are not sold separately.

Step 7 Step 8 Step 9

Remove pilot spool sleeve from With o-ring pick, gently remove the o- ring Check center section Glyd™
center section. from the opposite side of the “center hole” rings for signs of wear. If
cut on the spool. Gently remove the pilot necessary, remove Glyd™ rings
spool from sleeve and inspect for nicks or with o-ring pick and replace.
gouges and other signs of wear. Replace
.
pilot sleeve assembly or outer sleeve o-rings
if necessary. During re-assembly never
insert the pilot spool into the sleeve with the
“center cut” side first, this end incorporates
the urethane o-ring and will be damaged as
it slides over the ports cut in the sleeve.
NOTE: Seals should not be
removed from pilot spool.
Seals are not sold separately.
WIL-11050-E-05 20 Wilden®
 Disassembly / Reassembly
Reassembly Hints & Tips
Upon performing applicable maintenance to the air • Apply a small amount of Loctite 242 to the shaft interval
distribution system, the pump can now be threads before the diaphragm assembly.
reassembled. Please refer to the disassembly
• Concave side of disc spring in diaphragm assembly faces
instructions for photos and parts placement. To
toward inner piston.
reassemble the pump, follow the disassembly
instructions in reverse order. The air distribution
system needs to be assembled first, then the PRO-FLO® MAXIMUM TORQUE SPECIFICATIONS
diaphragms and finally the wetted path. Please find Description of Part Torque
the applicable torque specifications on this page.
Pro-Flo Air Valve
® 3.1 N•m (27 in-lbs)
The following tips will assist in the assembly process. Air Inlet Reducer Bushing 0.9 N•m (8 in-lbs)
• Clean the inside of the center section shaft bore Outer Piston 14.1 N•m (125 in-lbs)
to ensure no damage is done to new seals. Manifolds and Liquid Chambers 5.6 N•m (50 in-lbs)
• Stainless bolts should be lubed to reduce the
possibility of seizing during tightening.
• Be sure to tighten outer pistons simultaneously
on PTFE- fitted pumps to ensure proper torque
values.

WIL-11050-E-05 21 Wilden®
Section 8 Exploded View and Parts Listing

P100 PLASTIC EXPLODED VIEW

WIL-11050-E-05 22 Wilden®
 Exploded View and Parts List
Qty. Per P100/PPPPP/…/ P100/PPPPP/…/0502 P100/KKPPP/…/ P100/ KKPPP/…/0502
Item Part Description
Pump P/N P/N P/N P/N
Air Distribution Components
1 Air Valve Assembly, Pro-Flo™1 1 01-2010-20
2 End Cap 1 01-2332-20
3 O-Ring (-126), End Cap (Ø1.362" x Ø.103") 1 01-2395-52
4 Gasket, Air Valve, Pro-Flo™ 1 01-2615-52
5 Gasket, Muffler Plate, Pro-Flo™ 1 01-3505-52
6 Muffler Plate, Pro-Flo™ 1 01-3181-20
7 Screw, SHC, Air Valve (1/4"-20 x 3") 4 01-6001-03 01-6001-05 01-6001-03 01-6001-05
8 Center Section Assembly, Pro-Flo™ 2 1 01-3141-20
9 Assembly, Pilot Sleeve 1 01-3880-99
10 O-Ring (-009), Pilot Spool Retaining (Ø.208" x Ø.070") 2 04-2650-49-700
11 Seal, Shaft 2 01-3220-55
12 Retaining Ring 2 00-2650-03
13 Bushing, Reducer, 1/2" MNPT to 1/4" FNPT 1 01-6950-20
14 Muffler, 1/2" MNPT 1 02-3510-99
Wetted Path Components
15 Chamber, Liquid 2 01-5005-20 01-5005-21
16 Manifold, Discharge (NPT) 1 01-5035-20 01-5035-21
Manifold, Discharge (BSPT) 1 01-5036-20 01-5036-21
Manifold, Discharge Center Ported (NPT) 1 01-5035-20-677 01-5035-21-677
Manifold, Discharge Center Ported (BSPT) 1 01-5036-20-678 01-5036-21-678
Manifold, Discharge Vertical Ported (NPT) 1 01-5035-21-672
Manifold, Discharge Vertical Ported (BSPT) 1 01-5036-20-673 01-5036-21-673
17 Plug, 1/2" NPT 2 01-7010-20 01-7010-21
18 Manifold, Inlet (NPT) 1 01-5095-20 01-5095-21
Manifold, Inlet (BSPT) 1 01-5096-20 01-5096-21
Manifold, Inlet Drum Pump (NPT only) 1 01-5094-20 01-5094-21
Manifold, OEM Inlet (NPT) 1 01-5097-20 01-5097-21
Manifold, OEM Inlet (BSPT) 1 01-5098-20 01-5098-21
19 Washer, (.343 I.D. X .750 O.D. X .050 THK.) 24 01-6732-03 01-6732-05 01-6732-03 01-6732-05
20 Bolt, HHCS, 5/16"-18 X 1-3/8" 24 08-6100-03 01-6191-05 08-6100-03 01-6191-05
Valve Balls/Valve Seats/Valve O-Rings
21 O-Ring, (-222) Manifold (Ø1.484 x Ø.139) 4 *
22 Ball Cage 4 01-5355-20 01-5355-21
23 Ball, Valve 4 *
24 Seat, Valve 4 01-1125-20 01-1125-21
25 O-Ring (-119),Valve Seat (Ø.924 x Ø.139) 4 *
Rubber/TPE/PTFE/IPD Components
26 Shaft 1 01-3810-03
27 Spring, Disk (Ø.331" x Ø.512") 2 01-6802-08
28 Piston, Inner 2 01-3711-08
29 Diaphragm, Back-Up 2 *
30 Diaphragm, Primary 2 *
Diaphragm, IPD Primary 2 *
31 Piston, Outer 2 01-4570-20-500 01-4570-21-500

LW0489 Rev. B
1Air Valve Assembly includes items 2 and 3.
2Center Section Assembly includes item 11 and 13.
All boldface items are primary wear parts.

WIL-11050-E-05 23 Wilden®
Section 9
Elastomer Options
P100 Plastic
Material Diaphragm IPD Diaphragms Back-Up Diaphragms Valve Balls Valve Seats Valve Seats O-Rings Manifold O-Rings

Polyurethane 01-1010-50 01-1080-50 01-1200-50 02-1230-50

Neoprene 01-1060-51
Buna-N 01-1010-52 01-1080-52 00-1260-52 02-1230-52
High Temp. Buna-N 01-1060-61
FKM 01-1010-53 01-1080-53 01-1205-53 01-1370-53
PTFE 01-1010-55 01-1030-55 01-1080-55
Saniflex™ 01-1010-56 01-1080-56
Wil-Flex™ 01-1010-58 01-1080-58 00-1260-58 01-1370-58
PTFE Encapsulated/FKM 01-1205-60 05-1370-60
Polypropylene 01-1125-20
PVDF 01-1125-21

LW0489 Rev. B

WIL-11050-E-05 24 Wilden®
Notes

WIL-11050-E-05 Wilden®
Notes

WIL-11050-E-05 Wilden®
Notes

WIL-11050-E-05 Wilden®
 PSG
22069 Van Buren Street
Grand Terrace, CA 92313-5651 USA
P: +1 (909) 422-1730 • F: +1 (909) 783-3440
psgdover.com

Where Innovation Flows

PSG® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 05- 2018

WIL-11050-E-05 Wilden®