PURELAB

Chorus
Service Manual
SERVMAN036
This manual covers the following products:
Chorus 3 (RO) MK3
PURELAB Chorus 2 (RO/DI) MK3
15, 30, 60 & 100 Litre Reservoirs

ELGA® LabWater assumes that the technician using this manual has a working knowledge of water
purification systems and has attended an ELGA LabWater technical training course.

This manual is correct for use with the range of systems mentioned above. For information on other
products from ELGA LabWater please refer to the relevant service manual available from
partnernet.elgalabwater.com.

If you would like to contact us with regards to training or give us any feedback on this manual please
contact technical support at techsupport@elgalabwater.com.

SERVMAN036 Issue 8
PURELAB® Chorus
Manual Revision Notes
Issue Number Date Issued Details of Revision
1 May 2019 First Issue
2 April 2020 Reformatting and Software details added
3 February 2021 Configuration section added
4 February 2022 Addition of Support Materials
5 April 2022 Addition of SBN0143
6 May 2022 Addition of PAF0069
7 August /2022 Addition of part numbers
8 October 2022 Addition of useful information

Product Part Numbers

Product Type Part Number

Chorus 3 (RO) – 10l/hr RO310XXM3
Chorus 3 (RO) – 10l/hr with boost pump RO310BPM3
Chorus 3 (RO) – 20l/hr RO320XXM3
Chorus 3 (RO) – 20l/hr with boost pump RO320BPM3
Chorus 3 (RO) – 30l/hr RO330XXM3
Chorus 3 (RO) – 30l/hr with boost pump RO330BPM3
PURELAB Chorus 2 (RO/DI) – 10l/hr PC210DIXXM3
PURELAB Chorus 2 (RO/DI) – 10l/hr with boost pump PC210DIBPM3
PURELAB Chorus 2 (RO/DI) – 20l/hr PC220DIXXM3
PURELAB Chorus 2 (RO/DI) – 20l/hr with boost pump PC220DIBPM3
15 liter Storage Reservoir LA757
30 liter Storage Reservoir LA758
60 liter Storage Reservoir LA759
100 liter Storage Reservoir LA760

Copyright Note

The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA LabWater,
and is supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as authorized by contract or other written
permission from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all
media in which this information may be placed.
VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without
notice the specification, design, price or conditions of supply of any product or service.

© VWS (UK) Ltd. 2022 – All rights reserved.

ELGA® PURESURE® and PURELAB® are registered trademarks of VWS (UK) Ltd.

SERVMAN036 Issue 8 Page 2 of 154

PURELAB® Chorus
Index
Introduction Page Number
Health and Safety 6
Warranty Procedure and Incident Reporting 8
Product Overview 9
Process Descriptions and Flow Paths Page Number
Chorus 3 (RO) 10

PURELAB Chorus 2 (RO/DI) 11

Process Flow Diagrams Page Number

Commissioning 12

Process 13

Sanitization 14

Parts Page Number

Consumables 15

Accessories 15

Chorus 3 (RO) Parts List 16

Chorus 3 (RO) Drawings 18

Chorus 2 (RO/DI) Parts List 24

Chorus 2 (RO/DI) Drawings 26

Storage Reservoir Parts List 30

Storage Reservoir Drawings 31

Display Functions Page Number
Display Functions 34

Process Button Operation 34

Reservoir Panel Indicators and Levels 35

Alarms 36

Troubleshooting 38

Power Supply Identification 41

Electrical Components Page Number

Software History 41

Software Update 42

PCB Connections – Chorus 3 (RO) & PURELAB Chorus 2 (RO/DI) 43

PCB Connections - Reservoirs 44

Replacing a PCB - Chorus (RO) 3 & PURELAB Chorus 2 (RO/DI) 45

Replacing a PCB – Reservoirs 47

SERVMAN036 Issue 8 Page 3 of 154

PURELAB® Chorus
Installation and Configuration Page Number
Connections 48

Installation and Commissioning Times 49

Wall Mounting 49

Multiple Chorus 3 (RO) and 2 (RO/DI) Installations 50

Changing the Settings 51

Default Settings 52

Feed Pressures / Regulators 52

Service and Maintenance Page Number
Service Recommendations 53

Critical Spares 54

Recommended Tools 54

Flows and Pressures 55

Replacing RO Boost Pump 56

Replacing the Line Cell and Temperature Sensor 57

Diagnostics 58

Reservoir Simulator 59

Data Logging 60

Calibration 61

System Sanitization 67

Reservoir Sanitisation 68

Upgrades Page Number

RO Upgrade 69

System Specifications Page Number

Chorus 3 (RO) 72

PURELAB Chorus 2 (RO/DI) 73

Reservoirs 74

Configurations Page Number

System Configurations 75

Configuration Distances and Flows – Gravity Feed 96

Configuration Distances and Flows – Pressurized Feed 103

SERVMAN036 Issue 8 Page 4 of 154

PURELAB® Chorus
Appendix Page Number
Appendix Index 110

Commissioning and Service Report 111

Calibration Certificate 114

Support Material 116

SERVMAN036 Issue 8 Page 5 of 154

PURELAB® Chorus
Health and Safety

WARNINGS ARE GIVEN WHERE FAILING TO OBSERVE THE

WARNING!
INSTRUCTIONS COULD RESULT IN INJURY OR FATALITY.
Cautions are given where failure to observe the instructions could
CAUTION! result in damage to the equipment, associated equipment and
processes.

ELGA LabWater products have been designed to be safe, however it is important that personnel
working on these units are aware of any potential dangers.

Electricity
Most ELGA products are powered from a mains electrical supply; this could be up to 265Vac. During instillation try to
position the power supply above any water outlets. Please ensure that when performing maintenance on these units
that the power supply is isolated whenever possible before any work is carried out.

! Please take caution when working on systems connected to a main power supply. If
in doubt do not atempt any work on a product unless the power supply is isolated.

Water Pressure
When possible the main water supply to a product should be isolated and residual pressure released prior any work
being carried out on the unit to prevent injury to yourself and others.

Sanitization Chemicals
During the sanitization of our products you may be required to handle chemicals such as Chlorine or Hydrogen
Peroxide. Care should be taken to ensure the safety of yourself and others around you while using these chemicals. A
material safety data sheet conforming to COSHH regulations is provided with the chemical, please read this carefully
before carrying out the sanitization.

! SAFETY GOGGLES AND GLOVES SHOULD BE WORN AT ALL TIMES WHILE

HANDLING ANY CHEMICAL SUBSTANCE.

Ultra-violet Light
Many of our products are fitted with a Ultra-violet lamp. This lamp is enclosed in a stainless steel housing to ensure
that personnel are not exposed to UV light.
UNDER NO CIRCUMSTANCES SHOULD A LAMP BE CONNECTED AND ACTIVATED
! OUTSIDE THE HOUSING. EXPOSURE COULD CAUSE SERIOUS INJURY TO EYES
AND SKIN.

Display Handset
CAUTION! The display handset is not designed to be submersed in water.

SERVMAN036 Issue 8 Page 6 of 154

PURELAB® Chorus
Environment
The product must be used in a clean, dry and indoor environment. A temperature between 5-40°C and a max humidity
of 80% non-condensing.

Failure to follow the environmental specification could result in

damage to the system.
CAUTION!
The PURELAB Chorus is not designed for use in fume cupboards
where chemicals could damage the system.

Control of Substances Hazardous to Health (COSHH)

If in doubt always seek advice before commencing work on ELGA products. Please contact the technical support
department at techsupport@elgalabwater.com for more information.
ELGA are no longer required to provide SDS’ for consumables due to them being considered a sealed vessel and
therefore non-hazardous when used as intended.
When disposing of ELGA consumables such as RO modules, DI Cartridges and UV lamps please ensure your local
waste disposal guidelines are followed.

SERVMAN036 Issue 8 Page 7 of 154

PURELAB® Chorus
Warranty Procedure and Incident Reporting

All ELGA LabWater (ELGA) products/systems are supplied with a warranty of 12 months from the date of delivery to
the Customer (End User) or 18 months from date of shipment from ELGA whichever is the sooner. For full details
of our warranty policy you can download the full document from our Partner Net site
partnernet.elgalabwater.com.

Warranty Procedure

1. As soon as you have identified a warranty claim please complete the on-line Warranty request on the ELGA
LabWater Partner Net Site partnernet.elgalabwater.com (you may need to register on-line).

2. You will be given a Warranty Reference number by ELGA and a course of action will be agreed (usually by e-mail
correspondence).

3. Once the need for warranty replacement parts have been agreed the warranty parts will be despatched by ELGA as
soon as possible assuming the item is in stock.

4. In all cases, parts being replaced under warranty must be made available for return to ELGA at Lane End for
examination if required. Do not return any parts to ELGA without being given a return number and shipping
instructions by ELGA. In some cases we will not require the return of the items concerned and we will ask you to
dispose of them.

5. Any parts returned to ELGA must have the warranty reference number (or return number) visible on the box.

6. When the part is received on site at ELGA it will be inspected as quickly as possible and we will endeavour to send
a report within 28 days.

7. If a part is found, on investigation, not to be faulty it will be returned and the customer will be invoiced for the part
and the subsequent delivery costs.

Incident Reporting

If you have a concern about a part or system that is outside of warranty please notify the Technical Support team by
completing the customer enquiry web form on the ELGA LabWater Partner Net Site partnernet.elgalabwater.com
(you may need to register on-line). Any issues that are reported will be looked into and accessed by the technical
support team and if necessary will be escalated to the relevant departments.

When reporting an issue please include the following information:

 Approximate date of installation.
 Serial Number.
 Details of installation i.e. application, location, reservoirs & accessories.
 Full details of issue.
 Details of previous actions taken by the service technician and customer.

SERVMAN036 Issue 8 Page 8 of 154

PURELAB® Chorus
Product Overview
Chorus 3 (RO)

Status Light

Sanitization Port
LC240 RO
Membrane

LC241
Pre-treatment
Pack

Warning Light

Process Button

Access Doors

PURELAB Chorus 2 (RO/DI)

LC234
Purification Pack

Sanitization
LC240 RO Port
Membrane

Status Light

Warning Light

LC241
Pre-treatment
Pack

Process Button

Access Doors

SERVMAN036 Issue 8 Page 9 of 154

 PURELAB® Chorus
Process Descriptions & Flow Paths

Chorus 3 (RO)
TS1 Standard Degassing
Optional NRV1 Configuration Option
3 psi
Outlet to Outlet to
P1
Reservoir Reservoir
QS1

DG1
V2 1

Inlet NRV2 NRV3

0.3 psi 0.3 psi

S1

PT1 RO1 RO2 RO3

FR1
EJ1
V1

Process Flow
1. When powered on, the Chorus 3 (RO) will initially check for a connection to a reservoir and look at the level of
water that is contained within that reservoir.
 If the level in the reservoir is below the refill set point then the Chorus 3 will begin the process below.
 If the level is above the refill set point then the Chorus 3 will remain in standby until the level has
dropped.
2. The inlet solenoid valve V1 opens allowing water to pass through the inlet strainer S1 and into the pre-
treatment cartridge PT1.
3. The water will then enter the sanitization port before reaching the optional boost pump P1, if installed this
pump will provide 4.7 bar (68 psi) pressure to the RO membranes.
4. Depending on the type of system it will contain either 1, 2 or 3 RO membranes. Where multiple membranes
are installed the second and third membranes will be fed by the concentrate flow from the previous
membrane.
5. The concentrate flow from the last membrane will pass through flow restrictor FR1 before exiting to drain.
6. The permeate flow will pass through the quality and temperature sensors QS1 and TS1 before entering the
reservoir. During the first 4 minutes of process the drain valve V2 will open to flush the membranes before any
water is passed to the reservoir.
Degassing Option
CO2 removal from the pre purified water (post RO) increases the life of downstream consumables fitted to
PURELAB Chorus 1 or 2. Fitting a Degasser is recommended when the CO2 present in the feed water is greater
than the conductivity of the pre purified water (post RO).
7. The concentrate flow will pass through the ejector EJ1 before exiting to drain creating a vacuum that will draw
air through the degassing membrane.
8. The permeate flow will pass through the degassing membrane DG1 before entering the reservoir.

SERVMAN036 Issue 8 Page 10 of 154

PURELAB® Chorus
PURELAB Chorus 2 (RO/DI)
Standard Degassing
TS1
Configuration Option
NRV1
3 psi
P1 Outlet to
Reservoir
QS1

DG1
1 PP1

Inlet
NRV3
0.3 psi

S1
FR1
EJ1

PT1 RO1 RO2

V1

Process Flow
1. When powered on, the PURELAB Chorus 2 (RO/DI) will initially check for a connection to a reservoir and look
at the level of water that is contained within that reservoir.
 If the level in the reservoir is below the refill set point (Default 70%) then the Chorus 2 (RO/DI) will
begin the process below.
 If the level is above the refill set point then the Chorus 2 (RO/DI) will remain in standby until the level
has dropped.
2. The inlet solenoid valve V1 opens allowing water to pass through the inlet strainer S1 and into the pre-
treatment cartridge PT1.
3. The water will then enter the sanitization port before reaching the boost pump P1, this pump will provide 4.7
bar (68 psi) pressure to the RO membranes.
4. This system contains 2 RO membranes, the second membrane is fed by the concentrate flow from the first
membrane.
5. The concentrate flow from the second membrane passes through flow restrictor FR1 before exiting to drain.
6. The permeate flow will pass through purification pack PP1 and quality and temperature sensors QS1 and TS1
before entering the reservoir.
Degassing Option
CO2 removal from the pre purified water (post RO) increases the life of downstream consumables fitted to
PURELAB Chorus 1 or 2. Fitting a Degasser is recommended when the CO 2 present in the feed water is greater
than the conductivity of the pre purified water (post RO).
7. The concentrate flow will pass through the ejector EJ1 before exiting to drain creating a vacuum that will draw
air through the degassing membrane.
8. The permeate flow will pass through degassing membrane DG1 before entering the purification pack PP1.
The water will then pass through quality and temperature sensors QS1 and TS1 before exiting the system to
the reservoir.

SERVMAN036 Issue 8 Page 11 of 154

PURELAB® Chorus
Process Flow Diagrams
Commissioning (First Installation)
Chorus 3 (RO) PURELAB Chorus 2 (RO/DI)

Ensure that the Ensure that the

reservoir outlet valve reservoir outlet valve
(4a) is open and (4a) is open and
directed to drain directed to drain.

process button for 10 Remove the bypass

seconds pack and Install
purification pack

Select Language
Press process button
for 10 seconds

Press process Press

Select Language

V1, V2 and P1 are

energised
Press the process
button

Flush the system to

drain for 1 hour
V1 and P1 are energised

After 1 hour press the

process button to stop Flush the system to
the system drain for 1 hour

Close the reservoir After 1 hour press the

outlet valve (4a) process button to stop
the system

Press the process Close the reservoir

button to start the outlet valve (4a)
system and enter
process mode

Press the process

button to start the
system and enter
process mode

SERVMAN036 Issue 8 Page 12 of 154

PURELAB® Chorus
Process Mode
Chorus 3 (RO) PURELAB Chorus 2 (RO/DI)

Press process Press process

button button

Is the reservoir Is the reservoir

below the refill below the refill
set point? Default set point? Default
70% 70%
Yes No Yes No

V1, P1 and V2 are System remains V1, P1 are System remains

energised in standby until energised in standby until
refill level is refill level is
reached reached

Water flushes to Reservoir fills to

drain for 4 capacity
minutes

V1 and P1 are de-

V2 is energised
de-energised

System remains
Reservoir fills to in standby until
capacity refill level is
reached

V1 and P1 are de-

energised

System remains
in standby until
refill level is
reached

SERVMAN036 Issue 8 Page 13 of 154

PURELAB® Chorus
Sanitization

Chorus 3 (RO) PURELAB Chorus 2 (RO/DI)

Press the process button to Press the process button to
stop the system stop the system

Divert the outlet to Divert the outlet to

drain drain

Replace the LC241 pre- Remove the purification pack

treatment cartridge and insert the bypass block.

Insert a CT1 or Effersan tablet Replace the LC241 pre-

into the sanitization port treatment cartridge

Press the process button Insert a CT1 or Effersan tablet

into the sanitization port

V1, P1 and V2 are

energised Press the process button

Flush the system to V1 and P1 are

drain for 60 minutes* energised

Press the process button to Flush the system to

stop the system drain for 60 minutes*

Reconnect the outlet to the Press the process button to

reservoir stop the system

Press the process button to Reconnect the outlet to the

start the system reservoir

Remove the bypass block and

insert the purification pack

*During the 60 minute flush a quality alarm may be

active. This is not an error and will clear once the Press the process button to
system has returned to its normal working conditions. start the system

SERVMAN036 Issue 8 Page 14 of 154

PURELAB® Chorus
Consumables

PURELAB
Chorus 3 Storage
Part Number Description Chorus 2
(RO) Reservoirs
(RO/DI)
LC241 Pre-Treatment Cartridge  
LC240 Ro Module 10l/hr  
LC181 Degasser Membrane  
LC234 Purification Pack 
LC216 Composite Vent Filter 

DI Pack Capacity Calculation

The capacity of an LC234 DI cartridge should be 90,000 litres (at >1 MΩ-cm) divided by the RO conductivity in µS/cm.
However RO conductivity does not take dissolved carbon dioxide (CO2) into account. Every 1ppm of CO2 is
equivalent to 2.33 µS/cm.

For example if a PURELAB Chorus 2 RO/DI produces an indicated RO permeate quality of 20 S/cm from a feed water
containing 25 ppm of CO2, the actual challenge on the LC234 DI pack is 20 + (25 x 2.33) = 78 S/cm total ionic
loading.
This means the actual capacity of the LC234 will be 1154 litres (not 4500 litres).
For further information on expected consumable life span please use the Consumables Calculator available on the
PartnerNet partnernet.elgalabwater.com.

Accessories

PURELAB
Chorus 3 Storage
Part Number Description Chorus 2
(RO) Reservoirs
(RO/DI)
POWE40855 Power Supply  
1,2
LA762 Standard Installation Kit  
1,2
LA773 Reservoir Installation Kit 
1
LA777 Integrated Installation Kit  
1
LA778 Side by Side Installation Kit  
LA770 Wall Mounting Kit – 15 & 30L Reservoirs 
LA771 Wall Mounting Kit – 60L Reservoir 
LA775 Degassing Retro Fit Kit  
2
LC233 Bypass Pack 
LA734 Leak Detector   
LA795 Wall Mounting Kit – Chorus 1, 2 RODI & 3 Mk2 & 3
LA512 Pressure Regulator  
3
LA811 Level Control Adaptor  
1
For a list of parts and full details on when to use the installation kits, please see the Installation and Configuration
section of this manual.
2
Supplied as standard with system. All other accessories will need to be ordered separately.
3
Required when connecting to reservoirs outside of the Chorus range.

SERVMAN036 Issue 8 Page 15 of 154

PURELAB® Chorus
Common / Basic Parts

Chorus 3 (RO)

RO310BPM3

RO320BPM3

RO330BPM3
RO310XXM3

RO320XXM3

RO330XXM3
Part Number
Description

BRAC39819 MAIN CHASSIS SUPPORT PLATE 1 1 1 1 1 1

BRAC39827 BRACKET FRONT PANEL CARINA 1 1 1 1 1 1
BRAC39879 DRAIN VALVE BRACKET RIGHT 1 1 1 1 1 1
BRAC39882 LINCELL HOUSING BRACKET 1 1 1 1 1 1
BUSH38879 BUSH FILTER BULKHEAD 1 1 1 1 1 1
BUTT39853 PROCESS BUTTON CARINA 1 1 1 1 1 1
CAPS40485 MOULDING CAP SANITISATION 1 1 1 1 1 1
DOOR40860 MAIN DOOR 2 2 2 2 2 2
FCGUSP300780 FLOW RESTRICTOR 100GPD WHITE 1 1 1 1 1 1
FILT36108 FILTER DISC-SANITISATION 1 1 1 1 1 1
FTADAC302168 ADAPTOR 6MM SHORT CART. 2 2 2 2 2 2
FTADAC5630 ADAPTOR ACETAL 6MM OD 1 1 1 1 1 1
FTADAC5815 ADAPTOR ACETAL 8MM OD 1 1 1 1 1 1
FTADAC6030 ADAPTOR ACETAL 10MM OD STEM 1 1 1 1 1 1
FTBEAC0505 BEND FLOW CLIP-ON 5/16"/8MM OD 5 5 5 5 5 5
FTCKNY201383 CONNECTOR SHORT CARTRIDGE 12 12 12 12 12 12
FTCXCS302649 CONNECTOR 6MM 4 WAY 1 1
FTELAC201354 ELBOW EQUAL - 8MM OD 3 3 3 3 3 3
FTELAC201359 ELBOW PIPE 8-8MM 6 6 6 6 6 6
FTELAC5605 ELBOW ACETAL 6MM OD EQUAL 1 1 1 1 1 1
FTELAC5630 ELBOW ACETAL 6MM OD 2 2 2 2 2 2
FTELAC5825 ELBOW ACETAL 8MM OD 2 2 2 2 2 2
FTELAC6015 ELBOW ACETAL 10MM OD 1 1 1 1 1 1
FTFISS0805 STRAINER IN-LINE WASHER TYPE 1 1 1 1 1 1
FTPLAC5605 PLUG ACETAL 6MM OD STEM 1 1 1 1 1 1
FTPLAC5805 PLUG ACETAL 8MM OD STEM 2 2 2 2 2 2
FTTUPC301547 TUBE 8mm IDx11mm PVC 30M 0.08 0.08 0.08 0.08 0.08 0.08
FTTUPE5605 TUBE PE 6MM X 4MM NATURAL 2 2 2 2 2 2
GUID39864 LIGHT GUIDE 2 2 2 2 2 2
HING39811 HINGE PLATE 4 4 4 4 4 4
HING39812 HINGE BLOCK 4 4 4 4 4 4
HOUS39792 RO HOUSING 1 1 1 1 1 1
HOUS39793 RO HOUSING COVER 1 1 1 1 1 1
LC240 10L/HR RO MODULE 1 1 2 2 3 3
LC241 PT PACK ASSEMBLY 1 1 1 1 1 1
LENS41120 DISPLAY LENS 1 1 1 1 1 1

SERVMAN036 Issue 8 Page 16 of 154

PURELAB® Chorus

RO310BPM3

RO320BPM3

RO330BPM3
RO310XXM3

RO320XXM3

RO330XXM3
Part Number Description

MANI39875 INLET MANIFOLD 1 1 1 1 1 1

MLDG39744 MAIN CHASSIS MOULDING 1 1 1 1 1 1
MLDG39828 TOP COVER 1 1 1 1 1 1
MLDG39865 LINECELL HOUSING 1 1 1 1 1 1
MLDG40060-03 FRONT PANEL 1 1 1 1 1 1
MLDG40484 SANITIZATION PORT MAIN BODY 1 1 1 1 1 1
MLDG40721 REAR COVER 1 1 1 1 1 1
MLDG40717-02 MAIN CHASSIS 1 1 1 1 1 1
MLDG41118 PROCESS BUTTON SPACER 1 1 1 1 1 1
PCBS40724 MAIN PCB – CHORUS 3 1 1 1 1 1 1
PLAT39810 DOOR CATCH 4 4 4 4 4 4
PLAT39818 LOCKING CHASSIS BRACKET 2 2 2 2 2 2
PLAT39845 ELECTRICAL PLATE 1 1 1 1 1 1
PU010489 REDUCING UN 8-6 MM MATERIAL JG 1 1 1 1 1 1
PUMP39821 BOOST PUMP 1 1 1
SEORED308684 O-RING 26.57X3.53MM EPDM 60 1 1 1 1 1 1
SP996 NRV ASSEMBLY 3.0PSI 1 1 1 1 1 1
SP998 LINE CELL ASSEMBLY 1 1 1 1 1 1
SP999 TEMPERATURE SENSOR ASSEMBLY 1 1 1 1 1 1
SP1000 WIRING SET RO 1 1 1 1 1 1
SP1194 DISPLAY CABLE 1 1 1 1 1 1
SP1215 DISPLAY ASSEMBLY 1 1 1 1 1 1
TEES31702 TEE EQUAL 6MM OD TUBE 1 1 2 2 1 1
TEES38261 TEE EQUAL 8MM OD 2 2 2 2 2 2
TUBE31957 TUBE HIPURE 8MM OD X 5MM ID 4 4 4 4 4 4
VALV39286 SOLENOID VALVE FLEX BURKER 1 1 1 1 1 1
VANRAC201256 JG SINGLE CHECK VALVE 1 1 1 1 1 1
VASDNY303210 FLUSH SOLENOID VALVE 1 1 1 1 1 1

Notes:

SERVMAN036 Issue 8 Page 17 of 154

PURELAB® Chorus
Drawings – Chorus 3 (RO)
5

1 7

Item Part Number Description

1 BUTT39853-02 PROCESS BUTTON CARINA
2 DOOR40860 MAIN DOOR
3 FXFAYZ301720 1/4 TURN FASTENER - STUD
4 LENS41120 DISPLAY LENS
5 MLDG39828 TOP COVER
6 MLDG40060 BLACK FRONT PANEL
7 MLDG40721 REAR COVER

SERVMAN036 Issue 8 Page 18 of 154

PURELAB® Chorus

12 3

2
8

11

6 9 5 1 2

3 4

Item Part Number Description

1 BUSH38879 BUSH FILTER BULKHEAD
2 FTCKNY201383 CONNECTOR SHORT CARTRIDGE
3 FTELAC201354 ELBOW EQUAL - 8MM OD
4 FTELAC5630 ELBOW ACETAL 6MM OD
5 FTFISS0805 STRAINER IN-LINE WASHER TYPE
6 MANI39875 INLET MANIFOLD
7 MLDG41118 PROCESS BUTTON SPACER
8 PCBS40724 MAIN PCB – CHORUS 3
9 SESELB0010 SEAL 19MM OD X 11MM ID
10 SP1194 DISPLAY CABLE (NOT SHOWN)
11 SP1215 DISPLAY ASSEMBLY
12 TUBE31957 TUBE HIPURE 8MM OD X 5MM ID

SERVMAN036 Issue 8 Page 19 of 154

PURELAB® Chorus

9 10 3 11 4

14

7 13

3 11

4 1 12

Item Part Number Description

1 FTADAC5630 ADAPTOR ACETAL 6MM OD
2 FTADAC5815 ADAPTOR ACETAL 8MM OD
3 FTELAC201359 ELBOW PIPE 8-8MM
4 FTELAC5825 ELBOW ACETAL 8MM OD
5 FXFAYZ301719 ¼ TURN FASTENER - RETAINER
6 PUMP39821 BOOST PUMP
7 SEORRU303062 CARTRIDGE RETAINER O-RING
8 SP996 NRV ASSEMBLY 3.0PSI
9 SP998 LINE CELL ASSEMBLY
10 SP999 TEMPERATURE SENSOR ASSEMBLY
11 TEES38261 TEE EQUAL 8MM OD
12 VALV39286 SOLENOID VALVE FLEX BURKER
13 VANRAC201256 JG SINGLE CHECK VALVE
14 VASDNY303210 FLUSH SOLENOID VALVE

SERVMAN036 Issue 8 Page 20 of 154

PURELAB® Chorus
RO modules assembly

9 5

10

2 8

12
1 3 6 4 11

Item Part Number Description

1 FCGUSP300780 FLOW RESTRICTOR 100GPD WHITE
2 FTCVAC303148 COVER, COLLET BLUE 8MM
3 FTCVAC303149 COVER COLLET YELLOW 6MM
4 FTCVAC303150 COVER COLLET RED 8MM
5 FTCXCS302649 CONNECTOR 6MM 4 WAY
6 FTELAC5605 ELBOW ACETAL 6MM OD EQUAL
7 FTELAC5615 ELBOW ACETAL 6MM OD
8 FTELAC5825 ELBOW ACETAL 8MM OD x 6MM OD
9 FTTUPE5605 TUBE PE 6MM X 4MM NATURAL
10 LC240 10L/HR RO MODULE
11 PU010489 REDUCING UN 8-6 MM MATERIAL JG
12 TEES31702 TEE EQUAL 6MM OD TUBE

SERVMAN036 Issue 8 Page 21 of 154

PURELAB® Chorus
Optional Degasser assembly

4
3

3
7 9
10

Item Part Number Description

1 FTADAC5645 REDUCER 8MM STEM X 6MM TUBE
2 FTCKNY201347 CONNECTOR MALE LUER WITH LOCKING NUT
3 FTELAC201354 ELBOW EQUAL - 8MM OD
4 FTELAC201359 ELBOW PIPE 8-8MM
5 FTTUPE5605 6MM TUBE
6 LC181 DEGASSER MODULE ASSEMBLY
7 NOZZ39953 EJECTOR NOZZLE
8 TEES38261 TEE EQUAL 8MM OD
9 THRT39952 EJECTOR THROAT
10 VANRAC201257 6MM SINGLE CHECK VALVE

SERVMAN036 Issue 8 Page 22 of 154

PURELAB® Chorus
Sanitization Port Assembly

Item Part Number Description

1 CAPS40485 MOULDING CAP SANITISATION
2 FILT36108 FILTER DISC-SANITISATION
3 FTADAC302168 ADAPTOR 6MM SHORT CART.
4 FTADAC6030 ADAPTOR ACETAL 10MM OD STEM
5 FTELAC6015 ELBOW ACETAL 10MM OD
6 MLDG40484 MOULDING MAIN BODY
7 SEORED308684 O-RING 26.57X3.53MM EPDM 60

SERVMAN036 Issue 8 Page 23 of 154

PURELAB® Chorus
PURELAB Chorus 2 (RO/DI)

PC210DIBPM3

PC220DIBPM3
PC210DIXXM3

PC220DIXXM3
Part Number
Description

BRAC39819 MAIN CHASSIS SUPPORT PLATE 1 1 1 1

BRAC39882 LINCELL HOUSING BRACKET 1 1 1 1
BUSH40723 INLET FILTER BUSH 1/2-8MM 1 1 1 1
BUTT39853-02 PROCESS BUTTON 1 1 1 1
CAPS40485 MOULDING CAP SANITISATION 1 1 1 1
DOOR40860 DOOR ASSEMBLY WHITE 2 2 2 2
FACPTA301201 L-CAP 5.50MM X 30.00MM 5 5 5 5
FCGUSP300780 FLOW RESTRICTOR 100GPD WHITE 1 1 1 1
FILT36108 FILTER DISC-SANITISATION 1 1 1 1
FTADAC302168 ADAPTOR 6MM SHORT CART. 2 2 4 2
FTADAC5630 ADAPTOR ACETAL 6MM OD 1 1 1 1
FTADAC5815 ADAPTOR ACETAL 8MM OD 1 1 1 1
FTADAC6030 ADAPTOR ACETAL 10MM OD STEM 1 1 1 1
FTBEAC0505 BEND FLOW CLIP-ON 5/16"/8MM OD 11 10 11 10
FTCKNY201383 CONNECTOR SHORT CARTRIDGE 14 14 14 14
FTELAC201354 ELBOW EQUAL - 8MM OD 3 2 3 2
FTELAC201359 ELBOW ACETAL 8MM OD X 8MM STEM 5 7 5 7
FTELAC5605 ELBOW ACETAL 6MM OD EQUAL 1 1 1 1
FTELAC5630 ELBOW ACETAL 6MM OD 2 2 2 2
FTELAC5825 ELBOW ACETAL 8MM OD 3 3 3 3
FTELAC6015 ELBOW ACETAL 10MM OD 1 1 1 1
FTFISS0805 STRAINER IN-LINE WASHER TYPE 1 1 1 1
FTPLAC5605 PLUG ACETAL 6MM OD STEM 1 1 1 1
FTPLAC5805 PLUG ACETAL 8MM OD STEM 2 2 2 2
FTTUPC301547 TUBE 8mm IDx11mm PVC 30M 0.08 0.08 0.08 0.08
FTTUPE5605 TUBE 6MM,LDPE NATUAL,PER METER 2 2 2 2
GUID39864 LIGHT GUIDE 2 2 2 2
HOUS39792 RO HOUSING 1 1 1 1
HOUS39793 RO HOUSING COVER 1 1 1 1
LC233 BYPASS BLOCK 1 1 1 1
LC234 DI PACK TYPE 11 ASSY 1 1 1 1
LC240 10L/HR RO MODULE 1 1 2 2
LC241 PT PACK ASSEMBLY 1 1 1 1
LENS41120 DISPLAY LENS 1 1 1 1
LIFT39807 DI LIFT MECHANISM ROTATE 1 1 1 1
LIFT39850 DI LIFT MECHANISM FIXED 1 1 1 1
MANI39802-02 DI PK CONNECTOR MANIFOLD 1 1 1 1
MANI40718 INLET MANIFOLD 1 1 1 1
MLDG39744-03 MAIN CHASSIS CHORUS 1 1 1 1
MLDG39828-02 TOP COVER 1 1 1 1
MLDG39865 LINECELL HOUSING 1 1 1 1

SERVMAN036 Issue 8 Page 24 of 154

PURELAB® Chorus

PC210DIBPM3

PC220DIBPM3
PC210DIXXM3

PC220DIXXM3
Part Number
Description

MLDG40484 MOULDING MAIN BODY 1 1 1 1

MLDG40717-02 MAIN CHASSIS BRACKET 1 1 1 1
MLDG40719 HINGE TYPE A FIXED 2 2 2 2
MLDG40720 HINGE TYPE B FIXED 2 2 2 2
MLDG40721 REAR COVER 1 1 1 1
MLDG40729-03 FRONT PANEL WHITE MOULDING 1 1 1 1
MLDG41118 PROCESS BUTTON SPACER 1 1 1 1
PCBS40725 PCB CHORUS 2 RO/DI 1 1 1 1
PLAT39810 DOOR CATCH 4 4 4 4
PLAT39818 LOCKING CHASSIS BRACKET 2 2 2 2
PLAT39845 ELECTRICAL PLATE 1 1 1 1
PLAT40314 PLATE - CABLE MANAGEMENT 1 1 1 1
PUMP39821-02 BOOST PUMP 1 1
RING39843 DOOR SPACER - FELT WASHER 2 2 2 2
SEORED308684 O-RING 26.57X3.53MM EPDM 60 1 1 1 1
SEORRU303062 O-RING RETAINER 110MM X 3MM 2 2 2 2
SESELB0010 SEAL 19MM OD X 11MM ID 1 1 1 1
SP996 NRV ASSEMBLY 3.0PSI 1 1 1 1
SP998 LINE CELL ASSEMBLY 1 1 1 1
SP999 TEMPERATURE SENSOR ASSEMBLY 1 1 1 1
SP1001-04 WIRING SET RO/DI 1 1 1 1
SP1194 DISPLAY CABLE 1 1 1 1
SP1215 DISPLAY ASSEMBLY 1 1 1 1
TEES31702 TEE EQUAL 6MM OD TUBE 1 1 2 2
TRAY40955 CHORUS ACCESSORY TRAY 1 1 1 1
TUBE31957-02 TUBE HIPURE 8MM X 5MM 4 4 4 4
VALV39286 SOLENOID VALVE FLEX BURKER 1 1 1 1

Notes:

SERVMAN036 Issue 8 Page 25 of 154

PURELAB® Chorus
Drawings – PURELAB Chorus 2 (RO/DI)

6
1

Item Part Number Description

1 BUTT39853-02 PROCESS BUTTON CARINA
2 DOOR40860 MAIN DOOR
3 FXFAYZ301720 1/4 TURN FASTENER - STUD
4 LENS41120 DISPLAY LENS
5 MLDG39828 TOP COVER
6 MLDG40721 REAR COVER
7 MLDG40729 FRONT PANEL

SERVMAN036 Issue 8 Page 26 of 154

PURELAB® Chorus

2
12

15

11

13 4 1 2
10
3 6
7 8

Item Part Number Description

1 BUSH38879 BUSH FILTER BULKHEAD
2 FTCKNY201383 CONNECTOR SHORT CARTRIDGE
3 FTELAC5630 ELBOW ACETAL 6MM OD
4 FTFISS0805 STRAINER IN-LINE WASHER TYPE
5 LC233 BYPASS BLOCK
6 LC241 PT PACK ASSEMBLY
7 LIFT39807 DI LIFT MECHANISM ROTATE
8 LIFT39850 DI LIFT MECHANISM FIXED
9 MANI39802 DI PK CONNECTION MANIFOLD
10 MANI39875 INLET MANIFOLD
11 MLDG41118 PROCESS BUTTON SPACER
12 PCBS40725 MAIN PCB – CHORUS 2 RO/DI
13 SESELB0010 SEAL 19MM OD X 11MM ID
14 SP1194 DISPLAY CABLE (NOT SHOWN)
15 SP1215 DISPLAY ASSEMBLY

SERVMAN036 Issue 8 Page 27 of 154

PURELAB® Chorus

11

12

8
7

10
9

3 13 4

Item Part Number Description

1 CECVGU200810 COMMUNICATIONS CONNECTOR
2 CONN38883 POWER CONNECTOR
3 FTADAC5630 ADAPTOR ACETAL 6MM OD
4 FTADAC5815 ADAPTOR ACETAL 8MM OD
5 FTELAC201359 ELBOW PIPE 8-8MM
6 FTELAC5825 ELBOW ACETAL 8MM OD
7 FXSCYN202137 SCREW M4 X 10MM
8 MLDG39865 LINECELL HOUSING
9 PUMP39821 BOOST PUMP
10 SP996 NRV ASSEMBLY 3.0PSI
11 SP998 LINE CELL ASSEMBLY
12 SP999 TEMPERATURE SENSOR ASSEMBLY
13 VALV39286 SOLENOID VALVE FLEX BURKER

SERVMAN036 Issue 8 Page 28 of 154

PURELAB® Chorus

10

4 7

2 7

10

1 3 5

Item Part Number Description

1 FCGUSP300780 FLOW RESTRICTOR 100GPD WHITE
2 FTCVAC303148 COVER, COLLET BLUE 8MM
3 FTCVAC303149 COVER COLLET YELLOW 6MM
4 FTCVAC303150 COVER COLLET RED 8MM
5 FTELAC5605 ELBOW ACETAL 6MM OD EQUAL
6 FTELAC5615 ELBOW ACETAL 6MM OD
7 FTELAC5825 ELBOW ACETAL 8MM OD x 6MM OD
8 FTTUPE5605 TUBE PE 6MM X 4MM NATURAL
9 LC240 10L/HR RO MODULE
10 TEES31702 TEE EQUAL 6MM OD TUBE

SERVMAN036 Issue 8 Page 29 of 154

PURELAB® Chorus
Reservoirs

LA757

LA758

LA759

LA760
100L
15L

30L

60L
Part Number Description

ADAP32800 ADAPTOR STEM 8mm – ¼” BSP 1 1 1 1

CAPS39906 CAP UNION - MODIFIED 93MM HOLE 1 1 1 1
CEADGU201025 MOUNT - CIRCUIT BOARD SUPP 4 4 4 4
CEADGU304638 MOUNT PCB 22.2MM ST OFF 2 2 2 2
CEFIGU306281 FILTER FERRITE CORE SPLIT 1 1 1 1
DISP39897 DISPLAY MEMBRANE 1 1 1 1
FPADAC202868 ADAPTOR STRAIGHT 15mm OD T 1 1 1 1
FPPLAC202888 PLUG BLANKING 15MM 1 1 1 1
FTCKAC302251 CONNECTOR HALF CARTRIDGE 10MM 2 2 2 2
FTCKAC303108 CONNECTOR CART. 12MM 1 1 1 1
FTCKAC304031 CONNECTOR UNION 4MM 1 1 1 1
FTCKNY201383 CONNECTOR SHORT CARTRIDGE 4 4 4 4
FTELAC201359 ELBOW PIPE 8-8MM 3 3 3 3
FTPLAC5805 PLUG ACETAL 8MM OD STEM 4 4 4 4
FTPLAC6205 PLUG ACETAL 12MM OD STEM 1 1 1 1
FTPLPP302308 PLUG BLANKING WHITE 2 2 2 2
FXSCYP301845 HANDWHEEL SCREW M6 X 17MM MALE 2 2 2 2
FXWAZD300263 FILTER WASHER 1" OD 60X50 3 3 3 3
LABL39907 LABEL DISPLAY - RESV RANGE 1
LABL40071 LABEL DISPLAY RESERVOIR 1
LABL40072 LABEL DISPLAY RESERVOIR 1
LABL40073 LABEL DISPLAY RESERVOIR 1
MANI39904 MANIFOLD OUTLET CARINA 1 1 1 1
PCBS39757 CONTROLLER PCB - CARINA 1 1 1 1
PLAT39908 PLATE LOAD BEARING CARINA 1 1
PLAT40023 CHORUS PLATE WALL MOUNT 1 1 1 1
PLAT40111 PLATE PCB SPLASH GUARD 1 1 1 1
RING39905 O-RING METRIC - 5MM X 96MM 1 1 1 1
TANK40131 15 LITRE RESERVOIR SET 1
TANK40132 30 LITRE RESERVOIR SET 1
TANK40133 60 LITRE RESERVOIR SET 1
TANK40134 100 LITRE RESERVOIR SET 1
TAPS41360 DISPENSE TAP 1 1 1 1
TEES38261 TEE 8MM EQUAL 1 1 1 1
TRAN40265 PRESSURE TRANSDUCER 5V 1 1 1 1
TUBE31957 TUBE HIPURE 8MM OD X 5MM ID 1 1 1 1
TUBE39910 TUBE INLET - 15L RESERVOIR 2
TUBE40024 TUBE INLET - 30L RESERVOIR 2
TUBE40025 TUBE INLET - 60L RESERVOIR 2
TUBE40026 TUBE INLET – 100L RESERVOIR 2
TUBE40267 TUBE MDPE 4MM ODLA757 1 1 1 1
VANRAC201256 JG SINGLE CHECK VALVE 1 1 1 1
SP1034 VENT PROTECTION ASSEMBLY 1 1 1
SP1044 VENT PROTECTION ASSEMBLY 1

SERVMAN036 Issue 8 Page 30 of 154

PURELAB® Chorus
Drawings – Storage Reservoirs

6 7

9 13

10

12

11

2 5 3

Item Part Number Description

1 ADAP32800 ADAPTOR STEM 8mm – ¼” BSP
2 DISP39897 DISPLAY MEMBRANE
3 TAPS41360* DISPENSE TAP
4 FXNUYN0120 NUT M4 TERMINAL WHITE
LABL39907 LABEL DISPLAY 15L RESERVOIR
LABL40071 LABEL DISPLAY 30L RESERVOIR
5
LABL40072 LABEL DISPLAY 60L RESERVOIR
LABL40073 LABEL DISPLAY 100L RESERVOIR
6 LC216 COMPOSITE VENT FILTER
7 PLAT39908 LOAD BEARING PLATE
8 PLAT40111 PCB SPLASH GUARD
TANK40131 15 LITRE RESERVOIR SET
TANK40132 30 LITRE RESERVOIR SET
9
TANK40133 60 LITRE RESERVOIR SET
TANK40134 100 LITRE RESERVOIR SET
10 TEES38261 TEE 8MM EQUAL
11 TUBE40267 TUBE MDPE 4MM OD
VANRAC201256 JG SINGLE CHECK VALVE 15, 30 & 60L RESERVOIRS ONLY
12
VANRAC0010 JG SINGLE CHECK VALVE 100L RESERVOIR ONLY
SP1034** VENT PROTECTION ASSEMBLY FOR 15,30 AND 60L RESERVOIR
13
SP1044** VENT PROTECTION ASSEMBLY FOR 100L RESERVOIR
*Check SBN0143
** Check page 32 for more details

SERVMAN036 Issue 8 Page 31 of 154

PURELAB® Chorus

8
12

SP1044 SP1034

1
7 10 11
2

Item Part number Description

1 FTADAC5405 Adaptor 4mm
2 WASH40268 Sealing washer
3 FILT40266 Hydrophobic filter
4 ADAP40264 Adaptor 8mm OD
5 ADAP40473 Adaptor 15mm OD

Item Part Number Description

5 CAPS39906 CAP UNION - MODIFIED 93MM HOLE
6 CEFIGU306281 FILTER FERRITE CORE SPLIT * (PURCHASED SEPARATELY)
7 CEADGU311014 PCB MOUNT FOR SPLASH GUARD (NOT SHOWN)
8 FTCKAC304031 CONNECTOR UNION 4MM
9 FXSCYP301845 HANDWHEEL SCREW M6 X 17MM MALE
10 PCBS39757 CONTROLLER PCB - CARINA
TUBE39910 TUBE INLET - 15L RESERVOIR
TUBE40024 TUBE INLET - 30L RESERVOIR
11
TUBE40025 TUBE INLET - 60L RESERVOIR
TUBE40026 TUBE INLET - 100L RESERVOIR
12 TRAN40265 PRESSURE TRANSDUCER 5V

SERVMAN036 Issue 8 Page 32 of 154

PURELAB® Chorus

1
2

8 5

Item Part Number Description

1 FPADAC202868 ADAPTOR STRAIGHT 15mm OD T
2 FPPLAC202888 PLUG BLANKING 15MM
3 FTELAC201359 ELBOW PIPE 8-8MM
4 FTELAC304388 ELBOW EQUAL - 4MM OD TUBE
5 FTPLAC5805 PLUG ACETAL 8MM OD STEM
6 FTPLAC6205 PLUG ACETAL 12MM OD STEM
7 FXWAZD300263 FILTER WASHER 1" OD 60X50
8 TRAN40265* PRESSURE TRANSDUCER 5V
9 RING39905 O-RING METRIC – 5MM X 96MM
*Ferrite filter (CEFIGU306281) needs to be purchased separately.

SERVMAN036 Issue 8 Page 33 of 154

PURELAB® Chorus
Display Functions

Display Lights

Colour State System Status

White Constant Unit is operating correctly
Consumables are nearing end
Status Blinking
of useful life
Light
System needs immediate
Red Constant
attention
Warning Red / White Alternating Software Update
Light

Water
Quality

Scroll Bar

Reservoir
Level
Constant White Blinking White

Process
Button

Constant Red

Process Button Operation

Action Operation
Press once Start and stop process
Press and hold for 10 seconds Enter language selection menu
Insert a USB device containing the newest software into
Update Software
the system and press once

SERVMAN036 Issue 8 Page 34 of 154

PURELAB® Chorus
Reservoir Panel Indicators and levels

12

11
10
9
8
7
6
5
4
3
2

Volume displayed on Reservoir in Liters

Lights Colour Indication 15L 30L 60L 100L
Reservoir is powered on and is
1 White Constant >0.0 >0.0 >0.0 >0.0
operating correctly
2 White Constant 10% 1.5 3.0 6.0 10.0
3 White Constant 20% 3.0 6.0 12.0 20.0
4 White Constant 30% 4.5 9.0 18.0 30.0
5 White Constant 40% 6.0 12.0 24.0 40.0
6 White Constant 50% 7.5 15.0 30.0 50.0
7 White Constant 60% 9.0 18.0 36.0 60.0
8 White Constant 70% 10.5 21.0 42.0 70.0
9 White Constant 80% 12.0 24.0 48.0 80.0
10 White Constant 90% 13.5 27.0 54.0 90.0
11 White Constant 100% 15.0 30.0 60.0 100.0
System needs immediate attention
12 Red Constant >16.5 >33 >64 >106
Over fill alarm
12 Red Blinking System in clean cycle - - - -
Red and White
12 & 1 Firmware Update - - - -
Alternating
Red and White
12 & 1 Diagnostics - - - -
Constant

SERVMAN036 Issue 8 Page 35 of 154

PURELAB® Chorus
Alarms
Description Alarm ID
Purification Pack Fault 1
Pump Fault 2
Purity Alarm 4
Temperature Alarm 8
Over Temperature Alarm 16
Consumable Reminder 32
Configuration Alarm 4096
Pressure Transducer Fault 16777216 Warning Critical Alarm

Identifying the Alarm Codes

The alarm codes are displayed on the diagnostic screens, these can be viewed using
the LA772 service module. Please see the diagnostics section for details on how to
connect the module and access the screens.

If more than 1 alarm is active the code on the screen will not match any of the codes
given above. Please follow the below steps to identify the active codes:

1. Find the alarm ID with the largest number that is equal to or less than the alarm code being shown on the
diagnostic screen. This is the first alarm status that needs to be addressed. If the code is equal to one of the Alarm
ID’s you do not need to proceed to step 2.
2. Subtract the alarm ID identified in step 1 from the alarm code being shown on the diagnostic box.
3. Repeat step 1 to identify the next code. This will identify the second alarm status then needs to be addressed.
4. Repeat the above procedure until you reach 0.
Example:
The diagnostic box is showing alarm code 12. There is not an alarm ID that matches 12 so the largest number that is
less than 12 is 8. So 8 is the first alarm which is identified as a temperature alarm.
Subtract 8 from 12 = 4
Number 4 is equal to an alarm ID, so the second alarm has been identified as a purity alarm

Chorus 3 and PURELAB Chorus 2 (RO/DI)

Critical Alarms
During a critical alarm the system will stop production, once the issue has been rectified the system will need to be
powered down and up again to clear the alarm.

Alarm Information Alarm ID

The temperature has reached >50°C, the alarm will be
deactivated once the temperature is <45°C.
Over Temperature Alarm 16
The over temperature alarm is suppressed for 5 minutes once
the system is powered on to prevent false alarms.
The data tags on the purification pack are not being recognised
Purification Pack Fault
by the system, the alarm will be deactivated once the system 1
Chorus 2 RO/DI Only
recognises valid data tags.
System Configuration Alarm An invalid configuration has been identified. 4096
Pump Fault The current draw from the pump has exceeded 2 amps. 2

SERVMAN036 Issue 8 Page 36 of 154

PURELAB® Chorus
Chorus 3 and PURELAB Chorus 2 (RO/DI)
Warnings
During a warning alarm the system will continue to produce water, the alarm will automatically deactivate when the
alarm set point is met.

The water purity is below the alarm set point for >30 seconds.
Purity Alarm
The purity alarm is suppressed for 5 minutes once the 4
(QS1)
system is powered on to prevent false alarms.
The temperature is above the alarm set point for >30
seconds.
Temperature Alarm (TS1) 8
The temperature alarm is suppressed for 5 minutes once the
system is powered on to prevent false alarms.
Notifications

The pre-treatment reminder is set for 8760 hours (12

months). This alarm can be ignored and will reset for a
Pre-treatment Reminder 32
further 1500 hours. The reminder will automatically be reset
when the commissioning process is complete.
The purification pack reminder is set for 8760 hours (12
months). This alarm can be ignored and will reset for a
Purification Pack Reminder further 1500 hours. 32
This reminder will automatically be reset when a new pack is
installed.

Resetting the consumable timers:

For Mk3 Chorus systems with a screen, hold down the process button for 10
seconds to see the language select screen. Select "Reset Pack reminder" to reset
the timers.
For MK1 or 2 Chorus systems without a display the timers will be automatically
reset when the commissioning process is complete.

Reservoirs
Critical Alarms
During a critical alarm the system will stop production, once the issue has been rectified the system will need to be
powered down and up again to clear the alarm.

Alarm Information Alarm ID

The level sensor is seen to have an open circuit, Detailed on the
Level Sensor Fault Alarm the alarm will be deactivated once a closed circuit diagnostics screen
is recognised. or Halo dispenser.

Warnings
During a warning alarm the system will continue to produce water, the alarm will automatically deactivate when the
alarm set point is met.

The reservoir is reading over 100% in the reservoir

(For exact levels please see the “Reservoir panel
Detailed on the
indicators and levels section” of this manual).
Overfill Protection diagnostics screen
The refill process to the reservoir will be stopped.
or Halo dispenser.
Alarm will clear once the water level drops below
100%.

SERVMAN036 Issue 8 Page 37 of 154

PURELAB® Chorus
Troubleshooting

Alarm/Condition Information/Symptom Alarm ID/Corrective Action

4096 - An invalid configuration has

been identified. Diagnose and correct
the configuration using the
Displays “System Configuration Not
System Configuration Alarm configuration guide. Check all cables
Valid”
and electrical connections. Substitute
or replace cables as required. Monitor
to ensure there is no reoccurrence.

Displays “Level Sensor Fault” The level

sensor is seen to have an open circuit,
Level Sensor Fault Alarm Detailed on the diagnostics screen
the alarm will be deactivated once a
closed circuit is recognised.

Symbol will appear Less than 5%,

Low Level Alarm process in chorus 1 will be stopped at Detailed on the diagnostics screen
1%

2 - Ensure the system is in process

mode so the pump should be
Displays “Pump Fault” The PCB has
operating, Check pump voltages and
registered that the current draw from the
current. Check voltage at the PCB
pump has reached 3 amps. The alarm
Pump Fault Alarm connections. If the pump is > 2 years
will be deactivated once a new pump is
old, replacement may be required.
installed and the current draw is less
Verify operation with an external
than 3 amps.
power source. Monitor to ensure
there is no reoccurrence.

16 -Check the inlet water temperature

<40°C (15-25°C) is recommended.
Displays “Over Temperature Alarm” The
Check diagnostics for actual value
temperature reading from TS2 has
and verify measurement. Simulate
Over Temperature Alarm reached >50°C, the alarm will be
temperature with Service module to
deactivated once the temperature is
verify correct function of the pcb.
<45°C and the system is restarted.
Monitor to ensure there is no
reoccurrence.

Displays “Purification Pack Error” The

1 - Check for valid purification pack,
data tags on the purification pack are not
Check the connections to the PCB,
Purification Pack Fault being recognised by the system, the
test connections with voltmeter,
alarm will be deactivated once the
Replace purification pack
system recognises valid data tags.

Flashing white light or Displays

“Cartridge Reminder. To maintain
Flashing white light or Displays
performance replace purification
“Cartridge Reminder. To maintain
cartridges” The purification pack
performance replace purification
reminder is set for 8760 hours (approx
Purification Pack Reminder cartridges” . Replace purification
12 months). Deactivate the reminder by
pack and enter commissioning mode
pressing any button, the alarm will reset
or Suppress the alarm by pressing
for a further 1500 hours (approx 2
any button.
months). This reminder will automatically
be reset when a new pack is installed.

SERVMAN036 Issue 8 Page 38 of 154

PURELAB® Chorus
Alarm/Condition Information/Symptom Alarm ID/Corrective Action

Flashing white light or Displays

“Cartridge Reminder. To maintain
Flashing white light or Displays
performance replace purification
“Cartridge Reminder. To maintain
cartridges” The purification pack
performance replace purification
reminder is set for 8760 hours (approx
Purification Pack Reminder cartridges” . Replace purification
12 months). Deactivate the reminder by
pack and enter commissioning mode
pressing any button, the alarm will reset
or Suppress the alarm by pressing
for a further 1500 hours (approx 2
any button.
months). This reminder will automatically
be reset when a new pack is installed.

Displays “Purity Alarm Active” in the Dispense water as normal, flush

scrolling bar and the quality display water through the system (This may
flashes red. The purification pack take >10L) to see if the water quality
reminder is also displayed. The water improves, Check system values using
Purity Alarm purity reading from QS2 is below the the service module, Verify water
alarm set point for >30 seconds. The purity using an external meter,
purity alarm is suppressed for 5 minutes Replace purification cartridges
once the system is powered on to (particularly if they are more than 6
prevent false alarms. months old)

Verify values with service module and

Displays “Temperature Alarm” in the
external measurement. Drain/Flush
scrolling bar. The temperature is > the
system to introduce cooler feedwater.
alarm set point for >30 seconds. The
Check temperature sensor and Pcb
temperature alarm is suppressed for 5
Temperature Alarm connections, simulate temperature
minutes once the system is powered on
using service module to verify correct
to prevent false alarms. If multiple Halo’s
operation. Replace sensor and/or
are being used the system will look for
PCB if found defective. Monitor to
the highest temperature reading.
ensure there is no reoccurrence.

Drain water from the system to

Displays “Flood Protection Active” in
reduce the Reservoir level below
the scrolling bar. The reservoir is reading
100%, Check there is no water
over 100% in the reservoir. The Chorus 1
entering the reservoir from another
Overfill Protection will continue to process and dispense but
source (e.g. Other connected pipe
the refill process to the reservoir will be
work), Verify level control function.
stopped. Alarm will clear once the water
Monitor to ensure there is no
level drops below 100%.
reoccurrence.

The pump, feed pressure should be

>4 bar. If <4 bar suggest fitting boost
pump. Advise client by referring to
RO capacity charts in the Operator
Low feed water pressure/ Low feed water Manual Clean strainer / Replace
temperature/ Blocked inlet strainer/ Pre- LC140 cartridge and carry out FI
Low/No RO permeate flow treatment cartridge blocked/ Fouled RO (SDI) test on feed water. A High FI
membrane(s)/ Inlet solenoid valve not may require additional pre-treatment
opening. or more frequent LC140 changes/
Carry out sanitization to remove
fouling. If this doesn’t work replace
LC143 RO cartridge(s). Monitor to
ensure there is no reoccurrence.

SERVMAN036 Issue 8 Page 39 of 154

PURELAB® Chorus

Alarm/Condition Information/Symptom Alarm ID/Corrective Action

Ensure the system is in process

mode so the pump should be
operating, Check pump voltages and
current. Check voltage at the PCB
Not functional/Noisy boost No RO/Outlet water, excessive noise
connections. If the pump is > 2 years
pump distinctive from normal operation.
old, replacement may be required.
Verify operation with an external
power source. Monitor to ensure
there is no reoccurrence.

Identify the source and secure

fittings, replace seals if >1 year old.
Leaking John Guest fittings Water deposits or leak within the system
Replace fittings and pipe particularly
if >2 years old.

Check communications & PCB

System appears to be operating
Red light with no alarm connections, Restart system,
correctly, there is a red light without an
warning/code substitute or replace communications
alarm code evident
cables.

Check feed water, CO2, Ro quality

and client usage. Use the capacity
calculator for approximate
Water quality alarm and reduction in
Low Purification pack capacity consumable life time. Check condition
water quality before expected date
of purification pack for any signs of
incorrect storage or misuse. Replace
as necessary.

Identify the source and secure

Purification cartridge leaking Water deposits or leak within the system fittings, replace seals if >6 months
old.

Faulty treated water reservoir level

controls. Filling from another source.
Check Feedwater flow rates &
Reservoir not filling or no water or water over flowing from
pressure, Check pre-treatment flow
overflowing reservoir
rates& pressure, Check RO outlet
flow rates & pressure, Check pump
operation.

SERVMAN036 Issue 8 Page 40 of 154

PURELAB® Chorus
Power Supply Identification

There are 2 types of power supply

available across the PURELAB range and
it is important that the correct one is used.
POWE38971-02
PURELAB flex & PURELAB Quest range
– 120W
POWE40855
PURELAB Chorus range – 160W

It is easy to differentiate between the 2

types of power supply by looking at the
power output and order number on the
label.

Cables
Cable Where Used
Part number Length Purpose
Number
1 LEAD39872 525 External link between modules Comms
2 LEAD40744 525 External link between modules Power
3 LEAD39873 1500 External link between modules Comms
4 LEAD39874 1500 External link between modules Power
5 LEAD40029 5000 External link between modules Comms
6 LEAD40175 5000 External link between modules Power

Software History
Software Version Date Released Modifications
V3.0.0 May 2019 First Release
V3.0.1 June 2019 Minor Modifications
V4.0.0 Jan 2020 Major Modifications
V5.0.0 Jan 2021 Minor Modifications

SERVMAN036 Issue 8 Page 41 of 154

PURELAB® Chorus
Software Update
During a service visit or installation it is recommended that you check the software version on the individual modules
and ensure that they are all up to date. This is also important when changing microprocessor boards or adding
additional modules to the system. Failure to do so can cause problems within the system.

Downloading the Software

1. Go to partnernet.elgalabwater.com
2. Tech Support Training Tab.
3. Firmware Updates.
4. Click on Download.
5. Save the file to your USB storage device.

Update the system using the Service Module (Recommended)

1. Place the system into standby by pressing the process button. 3&4
2. Connect the Service Module to the system using an available
COMMS port.
3. Insert the USB in the port located at the top of the Service
Module.
4. Select Software update from the onscreen menu and press
Accept.
5. The screen will now show the percentage of the update that has
been completed and the red and white lights will flash alternately.
This will update all modules in the system and will take varying
times to complete depending on how many modules are installed.
6. Once complete the red and white lights will stop flashing and the
system will return to standby. The Service Module will return to
5
the menu screen.
7. Power the system off and on again. Check that the latest software
version is shown on the start up screen.
8. The software update is complete.

Update the system directly

2 3
1. Place the system into standby by pressing the process button.
2. Place the USB storage device in the USB port.
3. Press the process button.
4. The Red and white lights should begin to flash alternately and the
percentage of the update that has been completed will be
displayed on the screen.
5. Once the red and white lights have stopped flashing the update
procedure is complete and the system will now enter standby.
6. Power the system off and then on again. Check that the latest
version of software is shown on the start up screen.
7. The software update is now complete.
4

SERVMAN036 Issue 8 Page 42 of 154

 PURELAB® Chorus
PCB Connections Chorus 3 (RO) & PURELAB Chorus 2 (RO/DI)
Network Display
Connection Connection
Connection
J2 (Port 9) J1 Ports

Data Tag 9
Connection
Conductivity
JH4-1
Line Cell
8
JH1-1

Resistivity
Line Cell
White LED
JH1-2 7

Red LED 6

Thermistor
JH2-1

Reset Link

LED 5
Red light indicates Outlet Rinse
power to the PCB Valve V2
(4A Fuse is OK) TH3

Display Inlet Solenoid

Connection Valve V1
JH1-ID1 TH2

RO Boost
Pump P1
TH1
Display
JH1Connecte
d to JH-Debug

4 Amp Fuse 4 Amp Fuse

CEFUGU308577 CEFUGU308577
(Power In (Power out
Protection) Valves, Pump)

Power Power
Cable TH5 Cable TH4
(Port 6) (Port 8)
J5 Connected
to J1

SERVMAN036 Issue 8 Page 43 of 154

PURELAB® Chorus
PCB Connections Reservoirs

5&6

3&4

1&2
4 Amp Fuse
Reservoir Links CEFUGU308577
No Link – 15L
1 & 2 – 30L
3 & 4 – 60L
5 & 6 – 100L

Pressure
Transducer

Display

COMMS

SERVMAN036 Issue 8 Page 44 of 154

PURELAB® Chorus
Replacing the Microprocessor Board
This process should take approximately 30 minutes to complete.

! ESD (Electrostatic Discharge)

A familiar form of Electrostatic Discharge, often called “static electricity” can cause failure of components.

The key to ESD prevention is to keep all electronic components and yourself at
the same electrical potential. This usually means ground potential or zero volts.
The best method to adopt when handling PCBs is to wear a ground strap. This
is not always possible but following the guidelines below will help in preventing
ESD damage:
• Use good grounding practices.
• Be especially careful when wearing synthetic clothing while working with circuit
boards.
• Store parts in anti-static bags.
• Never place unprotected boards in plastic containers.
• Always touch the metal chassis before handling parts.
• Handle boards by the edges.

Chorus 3 (RO) & PURELAB

Chorus 2 (RO/DI)

1. Isolate the power to the system. 2

2. Open the front doors and locate the 2

¼ turn fasteners on the front panel
(circled in red). Using a large flat
headed screwdriver turn them a
quarter turn anti clockwise.

3. Carefully remove the front panel to

reveal the PCB.

4. Unplug the connections to the PCB, all

connections are labelled with their 4
relevant board positions.

5. To remove the PCB, first remove the

holding screw (circled in yellow) and
then the 4 PCB mounts (circled in
red).

SERVMAN036 Issue 8 Page 45 of 154

PURELAB® Chorus

6. Carefully remove the black rivets from the board to 6

release the LED covers. Set aside to be used with
the replacement PCB.

7. Remove the new PCB from its packaging and

connect the LED covers taking care not to damage
the LED’s in the process.

8. Place the PCB in the system locating the mounts

and clip into place. Reattach the holding screw
taking care not to over tighten. 10

9. Connect all the relevant cables to the PCB.

10. Replace the front cover ensuring that the tabs on the
side of the cover are located in the slots on the
chassis.

11. Attach the front cover by turning the connecting

screws a quarter turn clockwise.

Reconnect the power to the system

12. When a new PCB is installed it is recommended that
a firmware update is performed to ensure that the
system is running on the newest version. For full
instructions please see the “software update” section
of this manual.

13. Perform a calibration as per the “Calibration” section

of this manual.

14. Check that all processes are working correctly and

the alarm set points are adjusted as per the
customer’s requirements.

Notes:

SERVMAN036 Issue 8 Page 46 of 154

PURELAB® Chorus
Reservoirs
4
1. Isolate the power to the system

2. Ensure that all modules connected to the tank

are in standby. Open the reservoir outlet valve
and direct to drain until the reservoir is empty.

3. Remove the pipework, COMMs cables and

composite vent filter from the reservoir.
4
4. Disconnect the pressure transducer from the
PCB by pushing down the clip and pulling the
connector away from the PCB. Disconnect the
pressure transducer pipework at the straight
connector.

5. Locate the 2 retaining bolts and unscrew them

to remove the top half of the reservoir.

6. Unscrew both PCB plate retaining screws and

remove the plate from the base of the
reservoir.
4
7. Disconnect the display from the reservoir by
pulling down the 2 sides of the connector and
gently pulling the cable from its socket.

8. Remove the PCB from the mounts and lift out

of the base of the reservoir.

9. Remove the new PCB from its packaging and

check that the reservoir link is in the correct
position. Please see the PCB connections
diagram for details.

10. Clip into place and connect the display cable.

Reinstall the cover plate and screw into place.
5
11. Position the top section of the reservoir into
the base and connect the pressure transducer
pipework and PCB connection.

12. Reattach the top to the base using the 2

retaining bolts.

13. Reinstall the composite vent filter, pipework

and COMMS cables to the reservoir.

14. Reconnect the power and update the software 6

if necessary.
6

7
7

SERVMAN036 Issue 8 Page 47 of 154

PURELAB® Chorus
Installation and Configuration

Chorus 3 RO / PURELAB Chorus 2 RO/DI Connections

5 Not Used
9 COMMS Port
4 Product Water Outlet
8 Power Supply
3 Drain

7 COMMS Port 2 Not Used

6 Power Supply
1 Water Inlet

Installation Kits
LA762 Standard Kit (Supplied as standard with the Chorus 3 and PURELAB Chorus 2 RO/DI)
For use with all systems, this should be used in addition to one of the following installation kits.
Part Number Description Qty
FTBEAC0505 FLOW BEND JG 5/16" 10
TUBE31957 TUBING JG 8MM OD X 5MM ID 5
FXPLYR305227 PLUG WALL 8MM NYLON 2
FXSCYP305207 SCREW 6.0 X 40MM ST/STEEL 2

LA773 Reservoir Kit (Supplied as standard with the reservoirs)

For use with all PURELAB Chorus 15, 30, 60 & 100 Liter reservoirs.
Part Number Description Qty
FTBEAC0505 FLOW BEND JG 5/16" 5
FTELAC201660 ELBOW STEM 15MM OD TUBE (ACETAL BLACK) 1
FTSPPP302252 DISPENSE TAP HPSBC - BLACK WITH CHROME BONNET 1
LEAD40029 5.0 MTR RS485 CROSSOVER LEAD 1
TUBE31957 TUBING JG 8MM OD X 5MM ID 5
VABLAC0040 VALVE ISOLATING 8MM 2

LA777 Integrated
For installing 2 PURELAB Chorus systems in a stacked formation.
Part Number Description Qty
CECVGU304974 COVER YELLOW PVC 11.9MM X 12.7MM 2
FXBOYR301716 BOLT M8x45mm SOCKET HEX KEY ST/ST 1
FXCLGU302927 CLIP WALL SECURING 1
LEAD39872 525MM RED CROSSOVER CABLE 1
LEAD40744 525MM POWER CABLE 1
TEES38261 EQUAL TEE - 8MM OD TUBE 2
FXTIGU202188 STRAP CABLE RELEASABLE 1

LA778 Side By Side

For installing multiple Chorus systems side by side
Part Number Description Qty
LEAD39873 RS485 1.5M BLACK CROSSOVER CABLE 1
LEAD39874 1.5MTR EXTERNAL POWER LEAD 1
TEES38261 EQUAL TEE - 8MM OD TUBE 2

SERVMAN036 Issue 8 Page 48 of 154

PURELAB® Chorus
Installation and Commissioning Times
Product Installation & Commissioning
Bench Mounted ½ Day
PURELAB Chorus 2 (RO/DI) + Reservoir
Wall Mounted 1 Day
Bench Mounted ½ Day
PURELAB Chorus 3 (RO) + Reservoir
Wall Mounted 1 Day

Note:- If you have a PURELAB Chorus 1 or 2 being fed with PURELAB Chorus 3, please allow 1 day for install and
commissioning.

Wall Mounting
Wall Mounting Kits – Chorus 3 (RO) & PURELAB Chorus 2 (RO/DI)

The Chorus 3 (RO) and PURELAB Chorus 2 (RO/DI) Mk2 and 3 versions require the LA795 wall mounting kit to
enable it to be attached to the wall using the keyhole slots in the back of the system.

Wall Mounting Kits – Reservoirs

The 15 & 30 Liter reservoirs require the LA770 wall mounting kit. The only exception to this is when they are
connected to the top of a Chorus module; the module will be wall mounted using the keyhole slots in the back of the
system and the reservoir will be securely attached to the top of the module using the internal securing bolts, The top of
the reservoir is connected to the wall using the securing clip. The 60 Liter reservoirs require wall mounting kit LA771 at
all times. For more information on wall mounting please refer to the reservoir installation instructions.
The 100L Reservoir cannot be wall mounted due to its weight when full.

1 x 30L Reservoir (Top) 1 x Chorus 3 (Top) 1 x PURELAB Chorus 2 2 x Chorus 2 (RO/DI)

1 x Chorus 3 (Bottom) 1 x 15L Reservoir (bottom) (RO/DI)
1 x 60L Reservoir (Bottom) LA795 wall mounting kit
LA795 wall mounting kit LA770 bracket required. required.
required. LA771 bracket required.
The reservoir is attached to The LA795 wall mounting
The LA795 wall mounting the wall with the LA770 The reservoir is attached to bracket is installed in the
bracket is installed in the bracket. The Chorus 3 is the wall with the LA771 bottom Chorus 2. The
Chorus 3. The system is attached to the reservoir bracket. The PURELAB system is then attached to
then attached to the wall using the internal bolts. Chorus 2 (RO/DI) is the wall using the keyhole
using the keyhole slots in attached to the reservoir slots in the bracket.
the bracket. The Reservoir using the internal bolts. The top chorus 2 is
is attached to the Chorus 3 attached to the bottom
using the internal bolts. Chorus 2 using the internal
The top of the reservoir is bolts.
connected to the wall using
the securing clip.

SERVMAN036 Issue 8 Page 49 of 154

PURELAB® Chorus
Multiple Chorus 3 (RO) / PURELAB Chorus 2 (RO/DI) Installations
When installing multiple systems there are a few considerations that must take place:
Reservoirs
15 and 30 liter reservoirs can be connected to a maximum of 2 modules.
60 and 100 liter reservoirs can be connected to a maximum of 4 modules.
Power Supply
Please check the module rating carefully and install as per the instructions in the Electronics section of this manual.
Feed Water
The feedwater requirements detailed in the specifications are for a single module only. Please ensure that when using
multiple RO systems you can provide the feedwater required to feed all modules at once. We recommend that boost
pump models are used when installing multiple systems to prevent low flow from the RO.
Drain Connections
The drain requirements detailed in the specifications are for a single module only. Please ensure that when using
multiple RO systems you can provide a drain that is suitable for all modules. We recommend that all drain lines are
installed separately and not linked using a tee connection as this can restrict the drain flow.
Stacking Systems
Please ensure when stacking systems that they are secured together using the bolts provided. Failure to do so could
result in an unsafe and unstable installation.

Example Configuration – Power and COMMS

Internal
Power Power
Power Cable
Supply Supply

Internal

. . COMMS
Cable

External External
COMMS Cable COMMS Cable

Example Configuration – Tubing

Inlet Inlet
Outlet Outlet

Drain

SERVMAN036 Issue 8 Page 50 of 154

PURELAB® Chorus
Changing the Settings using the Service Module
1. Connect the Service Module to the system and
highlight “Setup Menu” from the onscreen menu.
Press Accept.

Alarm Settings
2. In the Setup menu highlight “Alarm Settings”. Press
Accept.
1 3
3. Highlight “Pre-treatment Temperature Alarm”.
Press Accept.

4. Select the required temperature using the up and

down buttons. Press Accept to save the setting.

5. Highlight “Pre-treatment Purity Alarm”. Press

Accept.
4 5
6. Select the required temperature using the up and
down buttons. Press Accept to save the settings.

Feedwater Selection
The feedwater Selection menu is only used on the
PURELAB Chorus 1 systems. Please see the
PURELAB Chorus 1 product support manual for more
information.
7

Alarm settings on Multiple Chorus 3 or PURELAB Chorus 2 (RO/DI) installations

The alarm settings on a multiple system installation will automatically synchronise during process start. The modules
will use the lowest set point as the alarm setting for all of the systems to work from.

Setting the Language

1. Press the process button to stop the system.
2. Press and hold the process button for 10 seconds.
3. The language menu will appear on the screen.
4. Press the process button to highlight the relevant
language.
5. Press and hold the process button to accept the
setting.
1
6. The system will now power down. 3
7. Press the process button to start the system.

Reset the Pack Reminder

1. Press the process button to stop the system.
2. Press and hold the process button for 10 seconds.
3. The language menu will appear on the screen.
4. Press the process button to highlight “Reset pack
reminder” 1
5. Press and hold the process button to accept the
setting. 4
6. The menu will refresh and return to the top of the
language menu.
7. Select the language as above.
8. The system will now power down.

SERVMAN036 Issue 8 Page 51 of 154

PURELAB® Chorus
Default Set Points
Chorus 3 (RO)
Parameter Default Setting Available Settings
Temperature Alarm 35°C 30, 35 or 40°C
Water Purity Alarm 50µs/cm 20, 50 or 100µs/cm

PURELAB Chorus 2 (RO/DI)

Parameter Default Setting Available Settings
Temperature 35°C 30, 35 or 40°C
Water Purity Alarm 1MΩ-cm 1 - 15 MΩ-cm

Reservoir Refill Set Point

Parameter Default Setting Available Settings
15L Reservoir 10.5 1.5 – 13.5 in 1.5L Increments
30L Reservoir 21 3 – 27 in 3L Increments
60L Reservoir 42 6 – 54 in 6L Increments
100L Reservoir 70 10 – 90 in 10L Increments

Feed Pressures / regulators

System Type Maximum Minimum
Chorus 3 (RO) / 2 (RO/DI)
2 bar (30 psi) 0.5 bar (7.5 psi)
with Boost Pump
Chorus 3 (RO) / 2 (RO/DI)
6 bar (90 psi) 4 bar (60 psi)
without Boost Pump

Setting the Pressure Regulator

A pressure regulator should be used when installing the systems on a high pressure feed to ensure that the maximum
inlet pressure is not exceeded. We also recommend that these are fitted on all boost pump models to protect the
system from fluctuating feed pressures.

During Commissioning Inlet Outlet

1. Install the pressure regulator between the water source and the
PURELAB Chorus (fig 1).
2. Ensure that the pressure regulator is installed in the correct direction
using the arrows indicated on the bottom of the regulator (fig 2).
3. Turn on the water supply and switch on the power to the PURELAB
Chorus
4. Proceed through the commissioning procedure until the system starts
flushing to drain 1
5. During this stage you should adjust the pressure regulator to the
correct setting as detailed above.

During normal operation

1. Ensure that the tank is filling.
2. Check the pressure regulator and adjust to the correct setting as
detailed above.

Inlet Strainer / Filter 2

All of our regulators are now fitted with an inlet strainer / filter to prevent
any large particles in the feedwater from entering the regulator or water
purification system. This filter should be removed and cleaned during
routine maintenance of the system.

SERVMAN036 Issue 8 Page 52 of 154

PURELAB® Chorus
Service and Maintenance
Service Recommendations
This document is designed to help guide you through the component and system checks recommended by ELGA
LabWater. Detailed below are some recommended checks that should be performed during a routine service visit.

The below recommendations should be used alongside the Flows and Pressures and Specifications sections of this
manual.
 When arriving on site a risk assessment must be completed prior to any work being undertaken to ensure
your safety.
 After completing the assessment, discuss with the client how the unit has been performing and any issues
that may have occurred since the last visit.

Chorus 3 (RO)

 Check the system for leaks or damage that could prevent the system from working correctly. Any cosmetic
damage should be discussed with the customer and parts replaced if required.
 Run the feedwater and check that it is within the feedwater specifications for the system. Ensure that any
pressure regulators are set correctly and adjust if necessary.
 Remove the inlet strainer and check for any debris, clean and replace if required.
 Remove and clean line cells. Debris can build up on the line cell over time causing them to read the water
quality incorrectly.
 If an RO boost pump is installed check the pump flow and pressure.
 Check the RO permeate and drain flow.
 Check the RO quality and temperature.
 Replace all consumables as per the operator’s manual.
 Perform a sanitization.
 Perform a calibration.

PURELAB Chorus 2 (RO/DI)

 Check the system for leaks or damage that could prevent the system from working correctly. Any cosmetic
damage should be discussed with the customer and parts replaced if required.
 Run the feedwater and check that it is within the feedwater specifications for the system. Ensure that any
pressure regulators are set correctly and adjust if necessary.
 Remove the inlet strainer and check for any debris, clean and replace if required.
 Remove and clean line cells. Debris can build up on the line cell over time causing them to read the water
quality incorrectly.
 If an RO boost pump is installed check the pump flow and pressure.
 Check the RO permeate and drain flow.
 Check the RO quality and temperature.
 Check Outlet quality and temperature
 Replace all consumables as per the operator’s manual.
 Perform a sanitization.
 Perform a calibration.
 Calculate the estimated lifespan of the purification pack and discuss this with the customer.

Reservoirs

 Check the system for leaks or damage that could prevent the system from working correctly. Any cosmetic
damage should be discussed with the customer and parts replaced if required.
 Replace the vent filter.
 Perform a manual sanitization if required.

SERVMAN036 Issue 8 Page 53 of 154

PURELAB® Chorus
Critical Spares List
PURELAB
Part Number Part Description Chorus 3 (RO) Chorus 2 Reservoir
RO/DI
FTFISS0805 STRAINER IN-LINE WASHER TYPE  
TRAN40265 PRESSURE TRANSDUCER 5V 
PCBS40724 PCB CHORUS 3 
PCBS40725 PCB CHORUS 2 RO/DI 
PUMP39821 BOOST PUMP  
SP1000 WIRING SET RO 
SP1001 WIRING SET RO/DI 
SP996 NRV ASSEMBLY 3.0PSI  
SP998 LINE CELL ASSEMBLY  
SP999 TEMPERATURE SENSOR ASSEMBLY  
VALV39286 SOLENOID VALVE FLEX BURKERT  
VANRAC201256 JG SINGLE CHECK VALVE  
VASDNY303210 FLUSH SOLENOID VALVE 

Recommended Service Tools

Tool Part Number (if applicable)
Standard Flat and Cross Headed Screwdrivers
Needle Nose Pliers Supplied by Local Business Unit
Multimeter
Service Module LA772
Personal PPE, Goggles, Glove etc
Supplied by Local Business Unit
Measuring Flask
Water Test Kit LA749
Water Test Kit Refill LC230
Tool Kit Containing:
TOTOGU0510 – Tube Cutter
TOTOGU1305 – PTFE Tape LA776
TOTGU1605 – John Guest Collet Release Tools
TOTOGU303630 – 6mm Hex Key

Water Test Kit LA749 Contains:

 Conductivity/TDS Meter with calibration
solution
 Carbon Dioxide test Kit
 Improved Chlorine Test Kit
 Hardness Test Kit
 Iron Test Kit
 Mains Water Pressure Gauge
 Stopwatch
 Tape Measure
 Crib Sheet
 Test Sheets

SERVMAN036 Issue 8 Page 54 of 154

PURELAB® Chorus
Flows and Pressures
RO Boost Pump Outlet Pressure

System Type
Chorus 3 (RO) with Boost Pump
4.7 bar ±0.2
PURELAB Chorus 2 (RO/DI)

RO Drain Flow

System Type Maximum Minimum

All Models 1.1 l/min 0.8 l/min

RO Permeate Flows ml/min

Chorus 3 (20 l/h) & Chorus 3 (30 l/h)

Chorus 3 (10 l/h)
Chorus 2 (RO/DI)
Temp °C
Non Boost Boost Pump Non Boost Boost Pump Non Boost
Boost Pump
Pump Pump Pump
5 123 111 246 221 369 332
6 127 114 253 229 380 343
7 131 118 261 236 392 354
8 135 122 269 243 404 365
9 139 125 278 250 416 375
10 143 129 286 257 429 386
11 148 133 295 266 443 400
12 152 137 304 274 456 410
13 157 141 314 283 470 424
14 162 146 323 292 485 437
15 167 150 333 301 500 451
16 172 155 343 310 515 464
17 177 159 354 319 530 478
18 182 164 364 328 546 491
19 188 169 375 338 563 508
20 193 174 386 347 580 521
21 199 179 398 358 597 537
22 205 185 410 369 615 554
23 211 190 422 380 633 570
24 217 195 435 391 652 586
25 224 202 448 403 672 605

Notes:

SERVMAN036 Issue 8 Page 55 of 154

PURELAB® Chorus
Replacing the RO Boost Pump
This process should take approximately 1 hour to complete.
Isolate the power and water
1
1. Locate the back panel connecting screws and with a large
flat headed screwdriver turn them a quarter turn
anticlockwise to remove the panel.

2. Disconnect the 2 COMMS cables, Remove the tee, elbow

and tubing and disconnect the tube from the pump inlet.
Remove red plug from manifold.

3. Using an 8mm socket wrench, remove the 4 nuts and

washers from the pump.

4. Open the front doors and locate the 2 connecting screws

on the front panel. Using a large flat headed screwdriver
turn them a quarter turn anti clockwise. Carefully remove
the front panel to reveal the PCB.
2
5. Unplug the pump from the PCB and pass it carefully
through the wiring channel ensuring that you do not
damage any of the other wiring. See picture on the
following page.

6. Remove pump from the bolts and disconnect pump outlet,

please be aware that the system may leak some water at
this point.

7. Locate the new pump and feed the wired connection

through the wiring channel. Ensure that you take care not
to damage the pump connection or other wires during this
process. Reconnect it to TH1 on the PCB.

8. Replace the front cover ensuring that the tabs on the side
of the cover are located in the slots on the chassis Attach
the front cover by turning the connecting screws a quarter
turn clockwise.

9. Connect the pump outlet. Locate the pump onto the bolts
ensuring that the wiring is channelled behind the pump.
Attach the washers and nuts.

10. Check that the bolts are located correctly in their

recesses before completely tightening the nuts.

11. Reattached the pump inlet tube and the tee and elbow.
Reconnect the red plug and the COMMS cables.

12. Back panel.

Reconnect the power and water supply

10

SERVMAN036 Issue 8 Page 56 of 154

PURELAB® Chorus
Replacing the Line cell and Temperature Sensor
This process should take approximately an hour to complete.

Isolate the power and water

2
3
1. Open the front doors and locate the 2 connecting
screws on the front panel. Using a large flat
headed screwdriver turn them a quarter turn anti
clockwise. Carefully remove the front panel to
reveal the PCB.

2. Undo the retaining bolt and remove the white top

cover.

3. Locate the back panel connecting screws and

with a large flat headed screwdriver turn them a 5
quarter turn anticlockwise to remove the panel.

4. Disconnect the line cell or temperature sensor

from the PCB and thread the connection through 5
the top of the system.

5. The temperature sensor can be accessed on the

front of the housing.

6. To access the line cell, disconnect the elbow at

the top of the line cell housing. Remove the 3
holding screws and pull the housing forward.

7. Remove the line cell or temperature sensor from

the system.
7
8. Install the new part and reattach the housing if
required.

9. Thread the cables back through the top of the

system and connect them to the PCB.

10. Reattach the back panel and top cover.

Reconnect the power and water supply

SERVMAN036 Issue 8 Page 57 of 154

PURELAB® Chorus
Diagnostics Using the LA772 Service Module
You can view basic diagnostics for all of the PURELAB Chorus modules using the Service Module. Once connected to
the system, this will allow you to see the diagnostic screens for all of the modules that are connected. For more details
on the functionality of the Service Module please see the calibration section of this manual.

Tools Required:

Comms
LA772 Cable
Service Module

System Diagnostics

1. Connect the Service Module to an available COMMS port on the system.

2. Highlight “Diagnostics” from the onscreen menu using the up and down buttons.
3. Press accept
4. Reservoir: This screen shows the actual tank level and in brackets the level currently
being displayed on the front of the reservoir. 2
5. Press Down
6. Reservoir simulator screen, please see the Reservoir Simulator section for more
details.
7. Press Down
8. RO System (1): This screen displays the quality and temperature readings from the
system and the current status of the solenoid valves and pump.
9. Press Down
10. RO System (2): This screen will only appear when more than 1 RO module is 4
connected to a system. The module number will appear in brackets at the top of the
screen.
11. You can continue to view the diagnostic for all other modules in the system by
pressing the Down button.
12. Press Accept to exit diagnostics.

Identifying a system 6

During the diagnostics process you can identify the individual modules using the Service
Module.
1. Access the diagnostic screens as above.
2. Press down to the scroll to a diagnostics screen, For example RO System (1)
3. Press and hold Up
4. The top of the screen will be highlighted in red and the red light on the relevant system
will turn on. 8
5. Release the Up button and continue with the other screens if required.

10

SERVMAN036 Issue 8 Page 58 of 154

PURELAB® Chorus
Reservoir Simulator
The reservoir simulator is a useful troubleshooting tool as it can be used to check processes and alarm conditions
within the system.

The reservoir simulator is available through the service module in software V1.1.0 onwards. Please ensure that the
PURELAB Chorus module and service module you are working with are updated to the newest version of software
before proceeding with this process.

Tools Required: Comms SP1036 level

Cable simulator cable

LA772
Service Module

1. Power off the system.

2. Ensure that the service module is connected to the Chorus
system using the Comms cable.
3. Locate the reservoir PCB and disconnect the pressure
transducer.
4. Plug the level simulator cable into the pressure transducer
connection on the PCB.
5. Connect the cable to the service module’s yellow wiring
connection.
6. Direct the outlet/s from the Chorus system/s to drain. This is to 3
ensure that the reservoir is not filling during this process and will
prevent overfilling.
7. Power on the system and press the process button to ensure that
the system is running.
8. Using the up and down keys select “Diagnostics” from the service
module’s on screen menu, press accept.
9. Review the reservoir diagnostics screen and press Accept.
10. The reservoir simulator screen will now be visible, press accept to 8
enter the process.
11. Using the up and down keys adjust the reservoir level as
required. There is a small delay when the level is changed so it
may take a few seconds to register on the screen and reservoir
display.
12. Once the required level is set you can press accept to exit the
screen, the set level will stay in place. This allows the other
diagnostic screens to be viewed to ensure that the system is
performing correctly. 10
13. To exit the process, power down the system.
14. Remove the level simulator cable from the reservoir PCB and
reconnect the pressure transducer.
15. Reconnect the outlet/s from the Chorus system/s to the reservoir.
16. Power up the system.

11

SERVMAN036 Issue 8 Page 59 of 154

PURELAB® Chorus
Data Logging
Start Logging: 1
1. Press the process button to stop the system.
2. Insert a USB storage device*.
3. Press the process button to start the system.
4. Leave the USB storage device in place for as long as required.
The data logging will take readings at 1 minute intervals as
standard.
Stop Logging 2
5. Press the process button to stop the system.
6. Remove the USB storage device.**
Reading the Data
7. The data on the USB storage device will be saved as a text file.
The data stored can easily be copied directly to an excel
spreadsheet where it will be shown in an easy to read format.

*When data logging, please ensure that the USB storage device being used does not contain the software update file
as this will automatically initiate an update when the system is switched on.
** If the USB is removed without pressing the process button the logged data may be lost.

7 7

Logging Details
Logged Data Chorus 3 PURELAB Chorus 2 (RO/DI)
Product Purity QS1 (µs-cm) 
Product Purity QS1 (MΩ/cm) 
Temperature TS1  

PURELAB Chorus Identifier

A Chorus.txt file will appear on the USB whenever data logging is performed. This file contains a code that can help
you to identify what Chorus products you have in the system.
If datalogging is not required then please follow the below procedure to obtain the file:
1. Press the process button to stop the system.
2. Insert a USB storage device ensuring that it does not contain the software file.
3. Press the process button to start the system.
4. Leave the USB storage device in place for 30 seconds.
5. Press the process button to stop the system.
6. Remove the USB storage device.

Email the Chorus.txt file to labwater.tech@veolia.com and the team will be able to identify this system and give a
breakdown of the products it contains.

SERVMAN036 Issue 8 Page 60 of 154

PURELAB® Chorus
Calibration

!
The main power will be on while performing the calibration procedure, please use
caution

The Service Module

The Service Module is a calibration and diagnostic tool for use will the Chorus range of products. You can order a
Service Module using part number LA772. The Service Module must be calibrated annually by ELGA.

Display and Keypad C

A
B D

G
I
H

J
L

K
1 Wiring Position Red
2 Wiring Position Green A Service Module Display Screen
3 Wiring Position Blue B Menu Scroll Up
4 Wiring Position Yellow C Accept
5 USB Connection D Menu Scroll Down
6 COMMS Connection E Conductivity Scroll Up
1 2 3
F Conductivity Scroll Down
G Resistivity Scroll Up
H Resistivity Scroll Down
I Resistivity Wiring Position
J Temperature Scroll Up
K Temperature Scroll Down
L Temperature Wiring Position

5 4 6

SERVMAN036 Issue 8 Page 61 of 154

PURELAB® Chorus
Calibration Cables
The calibration cables are colour coded and labelled for easy identification of the Service Module wiring positions and
PCB connections.

Cable PCB Where Used

Colour Positions
JH1-1 Chorus 3
PURELAB Chorus 2
Red JH1-2
(RO/DI)
Chorus 3 & PURELAB
JH2-1
Chorus 2 (RO/DI)
Available
N/A All Variants
COMMs port

Calibration Process
Chorus 3 (RO)

This calibration procedure should be performed on each module separately. The Service Module can be connected to
any of the modules COMM ports but will need to be connected to each PCB individually.

Power down the system and connect the Service

Module to an available COMMS port using COMMS
Cable LEAD39873.

Connect the Red Calibration cable to the Service

Module using the corresponding coloured port.

Remove the front panel and connect the Red

calibration cable to positions JH1-1 and JH2-1 on the
main PCB.

Power up the system and select “Service Procedure” from the Service Module display.
Press Accept.

Select the screen that corresponds to the module that you are calibrating.

Press Accept.

SERVMAN036 Issue 8 Page 62 of 154

PURELAB® Chorus

The RO diagnostics screen will appear.

Press Accept.

Using the Conductivity scroll buttons ensure that the conductivity display reads 5µs.

The reading on the screen should be white, if it is red then it is out of range and the
PCB cannot be calibrated.

Press Accept.

Repeat the above instructions for 10µs, 100µs, 150µs, 270µs and 330µs.

At the end of each section you are given the option to repeat it if required.

Press Accept to move on to the next section

Press Up to repeat the previous section

Using the Temperature scroll buttons ensure that temperature display reads 0°C.

The reading should be white, if it is red then it is out of range and the PCB cannot be
calibrated.

Press Accept

Repeat the above instructions for 1°C, 15°C, 25°C, 35°C and 50°C.

At the end of each section you are given the option to repeat it if required.

Press Accept to move on to the next section.

Press Up to repeat the previous section.

Calibration Complete.

Power down the system, disconnect the Service Module from the PCB and replace the
front cover. Disconnect the COMMS Connection.

SERVMAN036 Issue 8 Page 63 of 154

PURELAB® Chorus
PURELAB Chorus 2 (RO/DI)

Power down the system and connect the Service

Module to an available COMMS port using COMMS
Cable LEAD39873.

Connect the Red Calibration cable to the Service

Module using the corresponding coloured port.

Remove the front panel and connect the Red

calibration cable to positions JH1-2 and JH2-1 on the
main PCB.

Power up the system and select “Service Procedure” from the Service Module display.
Press Accept.

Select the screen that corresponds to the module that you are calibrating.

Press Accept.

The RODI diagnostics screen will appear.

Press Accept.

Using the Resistivity scroll buttons ensure that the resistivity display reads 0MΩ.

The reading on the screen should be white, if it is red then it is out of range and the
PCB cannot be calibrated.

Press Accept.

Repeat the above instructions for 1MΩ, 5MΩ, 10MΩ, 18MΩ and 40MΩ.

At the end of each section you are given the option to repeat it if required.

Press Accept to move on to the next section

Press Up to repeat the previous section

SERVMAN036 Issue 8 Page 64 of 154

PURELAB® Chorus

Using the Temperature scroll buttons ensure that temperature display reads 0°C.

The reading should be white, if it is red then it is out of range and the PCB cannot be
calibrated.

Press Accept

Repeat the above instructions for 1°C, 15°C, 25°C, 35°C and 50°C.

At the end of each section you are given the option to repeat it if required.

Press Accept to move on to the next section.

Press Up to repeat the previous section.

Calibration Complete.

Power down the system, disconnect the Service Module from the PCB and replace the
front cover. Disconnect the COMMS Connection.

Reservoir Calibration (Available in the Software versions before V4.0.0)

Power down the system and connect the Service Module to an available COMMS port using COMMS Cable
LEAD39873.

Using an outlet port in the bottom of the reservoir, empty all the water to drain. The reservoir must be completely
empty before performing this procedure.

Power up the system and select “Service Procedure” from the Service Module display.
Press Accept.

Highlight Reservoir.
Press Accept.

SERVMAN036 Issue 8 Page 65 of 154

PURELAB® Chorus

Check that the reservoir is empty.

Press Accept

Ensure that the reading is stable.

Press Accept.

Reservoir calibration is now complete.

Power down the system and disconnect the service module.

Notes:

SERVMAN036 Issue 8 Page 66 of 154

PURELAB® Chorus
Sanitization
.
Chorus 3
1) Press the process button to stop the system.
2) Redirect the outlet to drain.
3) Change the pre-treatment cartridge if required.
4) Remove the cap from the sanitization port.
5) Insert 1 CT1 or Effersan tablet and replace the cap.
6) Press the process button.
7) Allow the system to run for 1 hour*.
8) Press the process button to stop the system.
9) Reconnect the outlet connection to the reservoir.
10) Press the process button to restart the system.

Chorus 2 RO/DI

1) Press the process button to stop the system.

2) Redirect the outlet to drain.
3) Change the pre-treatment cartridge if required.
4) Remove the cap from the sanitization port. 4
5) Insert 1 CT1 or Effersan tablet and replace the cap. 1
6) Remove the purification pack and insert the bypass block.
7) Press the process button.
8) Allow the system to run for 1 hour*.
9) Press the process button to stop the system.
10) Remove the bypass block and insert the purification pack.
11) Reconnect the outlet connection to the reservoir.
12) Press the process button to restart the system.
5
6
2 RO/DI Only

Notes:

SERVMAN036 Issue 8 Page 67 of 154

PURELAB® Chorus
Reservoir Sanitization
Note: These instructions are not applicable to the USA.

1. Isolate any Chorus 1 systems from the reservoir.

2. Connect a manual isolation valve to port 4a or 4b on the reservoir.

Connect a tube to the valve and direct to drain. Ensure that this 2
valve is closed.

3. Fill the reservoir entirely using a Chorus 3 or PURELAB Chorus 2

(RODI) system.

4. When full, ensure that the process is off by pressing ‘process’

button.

5. Remove the composite vent filter and add CT3 tablets to the
reservoir, replace the composite vent filter and leave to soak.
Please see the below table for details.

Reservoir Volume 15L 30L 60L 100L

Soak Duration 60 Minutes 90 Minutes
Number of CT3 Tablets 2 4 6 8

6. Open the manual isolation valve and completely empty reservoir.

For 15 & 30 Litre reservoirs continue to step 7, for 60 & 100 litre
reservoirs proceed directly to step 10.

7. Close manual isolation valve and press the process button on the
Chorus 3 or PURELAB Chorus 2 (RO/DI). Allow the system to fill
reservoir for 20 minutes.
5
8. Press the process button to stop filling the reservoir.

9. Open the manual isolation valve and completely empty reservoir.

10. Close manual valve and refill entirely before use.

Notes:

SERVMAN036 Issue 8 Page 68 of 154

PURELAB® Chorus
Upgrades
The following instructions should be used in conjunction with the RO Upgrade Tubing Diagrams as the RO positions
and tubing lengths on these diagrams will be referenced during the process description.

Chorus 3 (RO) Upgrade – 10 l/hr – 20 l/hr

Parts Required Description Qty

LC240 RO Membrane 1
TEES31702 6mm OD Equal TEE 1
FTTUPE5605 6mm OD Tubing 1 Metre

Process Description
1. Isolate the water and power to the system.

2. Locate the RO module and remove the RO bracket.

3. Remove the RO bracket retaining screw and

carefully move the RO housing out slightly to enable
you to reach the blue and yellow fittings.

4. Disconnect the tubing between the RO and the blue

and yellow fittings and put to one side. This tubing
can be reused if required.

5. Remove the red plugs from the LC240 and ensure

that the foam ring (supplied with the RO) is placed
around the RO housing. Place it into position 2 and
connect the tubing from the drain connection on RO1
RO1 RO2
to the Inlet connection on RO2.

6. Connect the drain connection on RO2 to the yellow

fitting.

7. Connect the outlet connections from both

membranes to the TEE as per the tubing diagram.

8. Connect the TEE to the blue fitting.

9. Reattach the RO housing to the main chassis and

clip on the RO bracket.

10. Turn on the water and power. Hold down the

process button for 10 seconds to initiate a
sanitization to flush the membranes before entering
process mode.

Position Position
1 2

SERVMAN036 Issue 8 Page 69 of 154

PURELAB® Chorus
Chorus 3 (RO) Upgrade – 20 l/hr – 30 l/hr

Parts Required Description Qty

LC240 RO Membrane 1
FTCXCS302649 6mm OD Equal 4 way connector 1
FTTUPE5605 6mm OD Tubing 1 Metre

Process Description
1. Isolate the water and power to the system. 2

2. Locate the RO modules and remove the RO bracket.

3. Remove the RO bracket retaining screw and

carefully move the RO housing out slightly to enable
you to reach the blue and yellow fittings.

4. Disconnect the tubing between the RO2 drain

connection and the yellow fitting.

5. Remove the TEE and replace it with the 4 way

connector leaving 1 connection free for the outlet
from RO3.

6. Remove the red plugs from the LC240 and ensure RO1 RO2 RO3
that the foam ring (supplied with the RO) is placed
around the RO housing. Place it into position 3 and
connect the tubing from the drain connection on RO2
to the Inlet connection on RO3.

7. Connect the drain connection on RO3 to the yellow

fitting.

8. Connect the outlet connection from RO3 to the 4

way connector.

9. Reattach the RO housing to the main chassis and

clip on the RO bracket.

10. Turn on the water and power. Hold down the

process button for 10 seconds to initiate a
sanitization to flush the membranes before entering
process mode.

Position Position Position

1 2 3

SERVMAN036 Issue 8 Page 70 of 154

PURELAB® Chorus
RO Upgrade Tubing Diagrams
RO2 RO1

Red – Inlet RO1

Blue – Outlet
Yellow – Drain
The coloured tubing
on these diagrams
are for identification 365mm
purposes only.

350mm
120mm

160mm

340mm
320mm
200mm

RO2
RO3 RO1

120mm
160mm

160mm
365mm

340mm

365mm

200mm

SERVMAN036 Issue 8 Page 71 of 154

PURELAB® Chorus
System Specifications
PURELAB Chorus 3 (RO)

Treated Water Specifications

Model 10 l/hr 20 l/hr 30 l/hr
Nominal Output (max) 10 l/hr 20 l/hr 30 l/hr
Nominal Daily Output (max) 240 l/24hr Day 480 l/24hr Day 720 l/24hr Day
2
Output Reverse Pressure (max) 0.1 bar (1.5 psi)
Inorganics @ 25°C 90% to 98% Rejection
Organics (MW>100 Dalton) >99% Rejection
2
Total Organic Carbon (TOC) <50 ppb
2
Bacteria <5 CFU/ml
pH Effectively Neutral
Particles >99% Rejection
1
Standard conditions are 4 bar inlet pressure <0.1 bar back pressure at 15°C, fed with potable water and a clean pre-treatment
cartridge.
2
Subject to correct operating and maintenance procedures.

Dimensions and Weights

Model 10 l/hr 20 l/hr 30 l/hr
Dimensions Height (min) 435mm, Width 375mm, Depth 340mm
Weight with internal boost pump 17kg (37lb) 18kg (40lb) 19kg (42lb)
Weight without internal boost pump 15kg (33lb) 16kg (35lb) 17kg (37lb)

Feedwater Requirements
Model 10 l/hr 20 l/hr 30 l/hr
Source Potable Mains Water Supply
Fouling Index (max) 10
3
Conductivity <2000 µs/cm
Free Chlorine (max) 0.5 ppm
Heavy Metals (max) 0.05 ppm
Silica (max) 30 ppm max as CaCO3
Temperature 1-35°C
Flowrate (maximum requirement) 120 l/hr (41 USG)
Drain Requirements (gravity fall with air gap)
80 l/hr (21 USG)
Maximum during service
Feedwater Pressure
4
Maximum with internal boost pump 2.0 bar (30 psi)
Minimum with internal boost pump Flooded Suction
4
Maximum without internal boost pump 6.0 bar (90 psi)
Maximum without internal boost pump 4.0 bar (60 psi)
3
Deionization cartridge life may vary with feed waters >1400 µs/cm
4
Fit LA652 regulator where feedwater pressure exceeds specified limits.

Electrical Requirements
Model 10 l/hr 20 l/hr 30 l/hr
Mains Input 100-240V AC, 50-60Hz
System Voltage 24V DC
Power Consumption During Peak Demand 50VA
Noise Level <40dBA

SERVMAN036 Issue 8 Page 72 of 154

PURELAB® Chorus
PURELAB Chorus 2 (RO/DI)

Treated Water Specifications

Model (RO/DI)
Nominal Output (max) 20l/hr
Nominal Daily Output (max) 480 l/24hr Day
2
Output Reverse Pressure (max) 0.1 bar (1.5 psi)
Inorganics @ 25°C 1 to >10 MΩ-cm
Organics (MW>100 Dalton) >99% Rejection
2
Total Organic Carbon (TOC) <30 ppb
2
Bacteria <5 CFU/ml
pH Effectively Neutral
Particles >99% Rejection
2
Purification Pack Capacity Liters to 1MΩ-cm = 90,000/(µs/cm + (2.3 x ppm CO )
1
Standard conditions are 4 bar inlet pressure <0.1 bar back pressure at 15°C, fed with potable water and a clean pre-treatment
cartridge.
2
Subject to correct operating and maintenance procedures.

Dimensions and Weights

Model
Dimensions Height (min) 435mm, Width 375mm, Depth 340mm
Weight with internal boost pump 20kg (44lb)

Feedwater Requirements
Model 10 20 30
Source Potable Mains Water Supply
Fouling Index (max) 10
3
Conductivity <2000 µs/cm
Free Chlorine (max) 0.5 ppm
Heavy Metals (max) 0.05 ppm
Silica (max) 30 ppm max as CaCO3
Temperature 1-35°C
Flowrate (maximum requirement) 100 l/hr (27 USG)
Drain Requirements (gravity fall with air gap)
70 l/hr (18.5 USG)
Maximum during service
Feedwater Pressure
4
Maximum with internal boost pump 2.0 bar (30 psi)
Minimum with internal boost pump Flooded Suction
3
Deionization cartridge life may vary with feed waters >1400 µs/cm
4
Fit LA652 regulator where feedwater pressure exceeds specified limits.

Electrical Requirements
Model 10 20 30
Mains Input 100-240V AC, 50-60Hz
System Voltage 24V DC
Power Consumption During Peak Demand 50VA
Noise Level <40dBA

SERVMAN036 Issue 8 Page 73 of 154

PURELAB® Chorus
Reservoirs
Dimensions and Weights

Model 15
Dimensions Height 470mm, Width 376mm, Depth 340mm
Weight – Empty 4kg
Weight - Full 19kg
Outlet Flowrate 2 l/min
Maximum Flowrate (15mm Connection) 6 l/min

Model 30
Dimensions Height 660mm, Width 376mm, Depth 340mm
Weight – Empty 5kg
Weight - Full 35kg
Outlet Flowrate 2 l/min
Maximum Flowrate (15mm Connection) 8 l/min

Model 60
Dimensions Height 570mm, Width 532mm, Depth 522mm
Weight – Empty 10kg
Weight - Full 70kg
Outlet Flowrate 2 l/min
Maximum Flowrate (15mm Connection) 10 l/min

Model 100
Dimensions Height 806mm, Width 532mm, Depth 522mm
Weight – Empty 15kg
Weight - Full 115kg
Outlet Flowrate 2 l/min
Maximum Flowrate (15mm Connection) 10 l/min

The information in this document is correct at time of print.

SERVMAN036 Issue 8 Page 74 of 154

PURELAB® Chorus
System Configurations

1 x PURELAB Chorus 3 (RO) + 15, 30, 60 or 100 liter Storage Reservoir

Hydraulic / Water Connections

Inlet
Overflow

1 Drain

4 1
3 Outlet
4a
Outlet

Drain

Electrical / Communications Connections

Power Storage
Supply Reservoir

System 1
7
. 6

J1 orJ2
Comms Cable

Communication / Power Connection Details

System 1
Colour Description Storage Reservoir
Connection No.
Black Power Supply 6 -

Black Communications Cable (Comms) 7 J1 or J2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit - - -

LA778 Side By Side Installation Kit - - -

Pressure Regulator
LA652 With Boost Pump – Fitted when inlet pressure >2.0bar (30psi). 1 - ✓
Without Boost pump – Fitted when inlet pressure >6.0bar (90psi).

SERVMAN036 Issue 8 Page 75 of 154

PURELAB® Chorus
2 x PURELAB Chorus 3 (30lph) + 15, 30, 60 or 100 liter Storage Reservoir
Hydraulic / Water Connections

Inlet
1
Overflow
4
3

1 Drain
1
3 4
Outlet 4a
Outlet

Drain

Electrical / Communications Connections

System 2
Power
9 Storage
Supply Reservoir
7 6

. 6
9 8
J1 orJ2

Comms Cable
System 1

Communication / Power Connection Details

System 1 System 2 Storage
Colour Description
Connection No. Connection No. Reservoir
Black Power Supply 6 - -

Red Communications Cable (Comms) 9 7 -

Black Power Cable 8 6 -

Black Communications Cable (Comms) 9 - J1 orJ2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - -

Pressure Regulator
LA652 With Boost Pump – Fitted when inlet pressure >2.0bar (30psi). 1 - ✓
Without Boost pump – Fitted when inlet pressure >6.0bar (90psi).

SERVMAN036 Issue 8 Page 76 of 154

PURELAB® Chorus
3 x PURELAB Chorus 3 (30lph) + 60 or 100 liter Storage Reservoir
Hydraulic / Water Connections

Inlet Overflow Inlet

1
Drain
3 4

1 1 1
4 5 4
3 3
Outlet Outlet
4a
Outlet

Drain

Electrical / Communications Connections

System 2
Power Important Note
Storage
Supply Ensure only 60 or 100 Ltr
Reservoir
7 6 reservoirs are configured.

. 6 9
6 .
J1 orJ2
9 8 7 7
Comms Cable

System 1 Comms Cable System 3

Communication / Power Connection Details

System 1 System 2 System 3 Storage
Colour Description
Connection No. Connection No. Connection No. Reservoir
Black Power Supply 6 - 6 -

Red Communications Cable (Comms) 9 7 - -

Black Power Cable 8 6 - -

Black Communications Cable (Comms) 7 - 7 -

Black Communications Cable (Comms) - - 9 J1 orJ2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 3 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit 1 - ✓

Pressure Regulator
LA652 With Boost Pump – Fitted when inlet pressure >2.0bar (30psi). 2 - ✓
Without Boost pump – Fitted when inlet pressure >6.0bar (90psi).

SERVMAN036 Issue 8 Page 77 of 154

PURELAB® Chorus
4 x PURELAB Chorus 3 (30lph) + 60 or 100 liter Storage Reservoir
Hydraulic / Water Connections

Inlet Overflow Inlet

1 Drain 1
3 4 4 3

1 1 5 1
4 4
3 3
Outlet Outlet
4a
Outlet

Drain

Electrical / Communications Connections

System 2 System 4
Storage
Power Reservoir 7
Supply
7 6 Important Note 7 6
Ensure only 60 or 100 Ltr
reservoirs are configured.

J1 orJ2
. 6 Comms Cable
6 .
9 8
7 7 9 8

Comms Cable
System 1 System 3
Communication / Power Connection Details
System 1 System 2 System 3 System 4 Storage
Colour Description
Connection No. Connection No. Connection No. Connection No. Reservoir
Black Power Supply 6 - 6 -
Red Communications Cable (Comms) 9 7 - - -
Red Communications Cable (Comms) - - 9 7 -
Black Power Cable 8 6 - - -
Black Power Cable - - 8 6 -
Black Communications Cable (Comms) 7 - 7 - -
Black Communications Cable (Comms) - - - 7 J1 orJ2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 4 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 2 - ✓

LA778 Side By Side Installation Kit 1 - ✓

Pressure Regulator
LA652 With Boost Pump – Fitted when inlet pressure >2.0bar (30psi). 2 - ✓
Without Boost pump – Fitted when inlet pressure >6.0bar (90psi).

SERVMAN036 Issue 8 Page 78 of 154

PURELAB® Chorus
1 x PURELAB Chorus 2 (RO/DI) + 15, 30, 60 or 100 liter Storage Reservoir
Hydraulic / Water Connections

Inlet
Overflow

1 Drain

4 1
3 Outlet
4a
Outlet

Drain

Electrical / Communications Connections

Storage
Power Reservoir
Supply
System 1

7
. 6
J1 orJ2

Comms Cable

Communication / Power Connection Details

System 1 Storage
Colour Description
Connection No. Reservoir
Black Power Supply 6 -

Black Communications Cable (Comms) J2 J1 or J2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit - - -

LA778 Side By Side Installation Kit - - -

LA652 Pressure Regulator – Fitted when inlet pressure >2.0bar (30psi) 1 - ✓

SERVMAN036 Issue 8 Page 79 of 154

PURELAB® Chorus
2 x PURELAB Chorus 2 (RO/DI) + 15, 30, 60 or 100 liter Storage Reservoir

Hydraulic / Water Connections

Inlet
1 Overflow
4
3

1 Drain
1
3 4
Outlet
4a
Outlet

Drain

Electrical / Communications Connections

System 2 Storage
Power
9 Reservoir
Supply
7 6

. 6
9 8
J1 orJ2
System 1
Comms Cable

Communication / Power Connection Details

System 1 System 2 Storage
Colour Description
Connection No. Connection No. Reservoir
Black Power Supply 6 - -

Red Communications Cable (Comms) 9 7 -

Black Power Cable 8 6 -

Black Communications Cable (Comms) 9 - J1 orJ2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - -

LA652 Pressure Regulator – Fitted when inlet pressure >2.0bar (30psi) 1 - ✓

SERVMAN036 Issue 8 Page 80 of 154

PURELAB® Chorus
3 x PURELAB Chorus 2 (RO/DI) + 60 or 100 liter Storage Reservoir
Hydraulic / Water Connections
Overflow
Inlet Inlet

1
3 4 Drain

1 1 1
4 5 4
3 3
Outlet Outlet
4a
Outlet

Important Note
Ensure only 60 or 100 Ltr
Drain reservoirs are configured.

Electrical / Communications Connections

System 2
Storage
Power
Reservoir
Supply
7 6

. 6 J1 orJ2 9
6 .
9 8 7 Comms Cable

7 System 3
System 1 Comms Cable

Communication / Power Connection Details

System 1 System 2 System 3 Storage
Colour Description
Connection No. Connection No. Connection No. Reservoir
Black Power Supply 6 - 6 -

Red Communications Cable (Comms) 9 7 - -

Black Power Cable 8 6 - -

Black Communications Cable (Comms) 7 - 7 -

Black Communications Cable (Comms) - - 9 J1 orJ2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 3 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit 1 - ✓

LA652 Pressure Regulator – Fitted when inlet pressure >2.0bar (30psi) 2 - ✓

SERVMAN036 Issue 8 Page 81 of 154

PURELAB® Chorus
4 x PURELAB Chorus 2 (RO/DI) + 60 or 100 liter Storage Reservoir
Hydraulic / Water Connections

Overflow Inlet
Inlet

1 Drain 1
3 4 4 3

1 1 5 1
4 4
3 3
Outlet Outlet
4a
Outlet

Important Note
Drain
Ensure only 60 or 100 Ltr
reservoirs are configured.

Electrical / Communications Connections

System 2 Storage System 4
Reservoir
Power
7
Supply
7 6 7 6
Comms
Cable

J1 orJ2
. 6
.
9 8 7 Comms Cable 7 9 8
System 1 System 3

Communication / Power Connection Details

System 1 System 2 System 3 System 4 Storage
Colour Description
Connection No. Connection No. Connection No. Connection No. Reservoir
Black Power Supply 6 - 6 -
Red Communications Cable (Comms) 9 7 - - -
Red Communications Cable (Comms) - - 9 7 -
Black Power Cable 8 6 - - -
Black Power Cable - - 8 6 -
Black Communications Cable (Comms) 7 - 7 - -
Black Communications Cable (Comms) - - - 7 J1 or J2

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 4 ✓ -

LA773 Reservoir Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 2 - ✓

LA778 Side By Side Installation Kit 1 - ✓

LA652 Pressure Regulator – Fitted when inlet pressure >2.0bar (30psi) 2 - ✓

SERVMAN036 Issue 8 Page 82 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Integrated Halo dispense
Hydraulic / Water Connections
1 5
Inlet

3
4 5
1
Note: Drain connection 3 is
required for Life Science and
Analytical Research variants
only.

Drain Note: Halo Flexible Dispense

will not integrate underneath
PURELAB Chorus System
Electrical / Communications Connections

Power
7 6 Supply

6 .

9 8

Communication / Power Connection Details

Storage
System 1 Halo Dispense 1
Colour Description Reservoir
Connection No. Connection No.
Connection No.
Black Power Supply 6 - -
Red Communications Cable (Comms) 9 7 -
Black Power Cable 8 6 -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - ✓

LA779 Remote Installation Kit - - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 83 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Remote Halo Dispense
Hydraulic / Water Connections
Inlet

3 1
5
Note: Drain connection 3 is
required for Life Science and 4
Analytical Research variants 1 5
only.

Drain

Electrical / Communications Connections

Power
Supply

6
8

System 1 9
7 6

Communication / Power Connection Details

Storage
System 1 Halo Dispense 1
Colour Description Reservoir
Connection No. Connection No.
Connection No
Black Power Supply 6 - -
Black Communications Cable (Comms) 9 7 -
Black Power Cable 8 6 -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit - - -

LA778 Side By Side Installation Kit - - -

LA779 Remote Installation Kit 1 - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 84 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Integrated Halo or Halo Advanced Dispenser
connected to Chorus 3 (RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow 1 5

Drain
1 3
4 5
4 1 4a 1
3

Drain

Note: Drain connection 3 is

Drain
required for Life Science and
Analytical Research variants only.

Electrical / Communications Connections

Storage
Reservoir 7 6

System 1
Important Note
Ensure only one System 2
. 6 external Power
Power supply is used for
Supply
7 J1 orJ2 this configuration 9 8

9 8 Comms Cable
6 7
Power Cable

Comms Cable
Communication / Power Connection Details
System 1 Storage
System 2 Halo Dispense 1
Colour Description Connection Reservoir
Connection No. Connection No.
No. Connection No.
Black Power Supply 6 6 - -
Red Communications Cable (Comms) - 9 7 -
Black Power Cable - 8 6 -
Black Communications Cable (Comms) 7 - - J1 orJ2
Black Communications Cable (Comms) 9 7 - -
Black Power Cable 8 6 - -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - ✓

LA779 Remote Installation Kit - - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 85 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Integrated Halo Flexible Dispenser connected
to Chorus 3 (RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow 1 5

Drain
1 3
4 5
4 1 4a 1
3

Drain

Note: Drain connection 3 is required

Drain
for Life Science and Analytical
Research variants only.

Electrical / Communications Connections

Storage
Power Power
Reservoir
Supply Supply
7 6
System 1
System 2

. 6 . 6

7 J1 orJ2 9 8
Comms Cable
9 7

Comms Cable

Communication / Power Connection Details

System 1 Storage
System 2 Halo Dispense 1
Colour Description Connection Reservoir
Connection No. Connection No.
No. Connection No.
Black Power Supply 6 6 - -
Red Communications Cable (Comms) - 9 7 -
Black Power Cable - 8 6 -
Black Communications Cable (Comms) 7 - - J1 orJ2
Black Communications Cable (Comms) 9 7 - -
Black Power Cable 8 6 - -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - ✓

LA779 Remote Installation Kit - - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 86 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Remote Halo or Halo Advanced Dispenser
connected to Chorus 3 (RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow

1 3
5
4 1 4a 1
3 4
1 5
Note: Drain
connection 3 is
required for Life Drain
Science and
Drain Analytical Research
variants only.
Electrical / Communications Connections

Power Storage
Important Note
Supply Reservoir
Ensure only one external Power
supply is used for this configuration

System 1 System 2

. 6 External
8
Comm’s Cable

7 J1 orJ2 9
7 6
9 8 6 7
Power Cable

Comms Cable

Communication / Power Connection Details

System 1 Storage
System 2 Halo Dispense 1
Colour Description Connection No. Reservoir
Connection No. Connection No.
Connection No
Black Power Supply 6 - - -
Black Communications Cable (Comms) 9 7 - -
Black Power Cable 8 6 - -
Black Communications Cable (Comms) 7 - - J1 orJ2
Black Communications Cable (Comms) - 9 7 -
Black Power Cable - 8 6 -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit - - -

LA778 Side By Side Installation Kit - - -

LA779 Remote Installation Kit 1 - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 87 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Remote Halo Flexible Dispense connected to
Chorus 3 (RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow

3
1 Drain
5
4 1 1
3 4
4a
1 5
Drain

Note: Drain connection 3 is required

Drain for Life Science and Analytical
Research variants only.

Electrical / Communications Connections

Power Power
Storage Supply
Supply
Reservoir

System 1 System 2

. 6 . 6
8

7 J1 orJ2 9
Comms Cable
9 7
Comms Cable
7 6
Communication / Power Connection Details
System 1 Storage
System 2 Halo Dispense 1
Colour Description Connection No. Reservoir
Connection No. Connection No.
Connection No
Black Power Supply 6 - - -
Black Communications Cable (Comms) 9 7 - -
Black Power Cable 8 6 - -
Black Communications Cable (Comms) 7 - - J1 orJ2
Black Communications Cable (Comms) - 9 7 -
Black Power Cable - 8 6 -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit - - -

LA778 Side By Side Installation Kit - - -

LA779 Remote Installation Kit 1 - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 88 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Integrated Halo dispense connected to 2 X
Chorus 3 (RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow 1 5
4
1
Drain
3 3
4 5
4 1 4a 1
1
3 Note: Drain connection 3 is
required for Life Science and Drain
Analytical Research variants only.

Drain

Electrical / Communications Connections

Power System 2 7 6
Comms Cable
Supply
9 Storage Power
7 6 Supply
Reservoir
. 6

. 6 7
9 8

9 8
7 J1 orJ2
System 3

Comms Cable
System 1

Communication / Power Connection Details

System 1 Halo Dispense 1 Storage
System 2 System 3
Colour Description Connection Connection Reservoir
Connection No. Connection No.
No. No. Connection No.
Black Power Supply 6 - - - -
Red Communications Cable (Comms) 9 7 9 7 -
Black Power Cable 8 6 8 6 -
Black Communications Cable (Comms) 7 - - - J1 orJ2
Black Communications Cable (Comms) - 9 7 - -
Black Power Supply - - 6 - -

How to fix a slow word document

Parts / Installation Kits Required
Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - ✓

LA779 Remote Installation Kit - - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 89 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with Remote Halo dispense connected to 2 X
Chorus 3 (RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow 1 5
4
1
3 3
4 5
4 1 4a 1
1
3 Note: Drain connection 3 is
required for Life Science and
Drain
Analytical Research variants
only.

Drain

Electrical / Communications Connections

System 2
Power Comms Cable Power
Supply
9 Storage
Supply
7 6 Reservoir
6 8
.
9
. 6 7
7 J1 orJ2
7 6
9 8 Comms Cable
System 3

System 1

Communication / Power Connection Details

System 2 System 3 Halo Dispense 1 Storage
System 1
Colour Description Connection Connection Connection Reservoir
Connection No.
No. No. No. Connection No.
Black Power Supply 6 - 6 - -
Red Communications Cable (Comms) 9 7 - - -
Black Power Cable 8 6 8 6 -
Black Communications Cable (Comms) 7 - - - J1 orJ2
Black Communications Cable (Comms) - 9 7 - -
Black Communications Cable (Comms) - - 9 7 -
Black Power Cable - - 8 6 -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Dispense Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - ✓

LA779 Remote Installation Kit - - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 90 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with multiple Halo Dispense solutions
Hydraulic / Water Connections
Inlet 1 5 1 Halo 2 5 1 Halo 3 5 1 Halo 4 5

4
3
5
1
4
Halo 2 Halo 3 Halo 4
1 5 1 5 1 5
1 5

Note: Drain connection 3 is

Note: Halo Flexible Dispense
required for Life Science and Drain will not integrate underneath.
Analytical Research variants
only.

Electrical / Communications Connections

Power
3 x Comms Cables Power
Supply
7 6 9 7 Halo 2 9 7 Halo 3 9 7 Halo 4 Supply
.
8 6 6 8 6
Halo 1 2 x Power Cables

. 6

9 8
J2
System 1

Communication / Power Connection Details

System 1
Halo Dispense 1 Halo Dispense 2 Halo Dispense 3 Halo Dispense 4
Colour Description Connection
Connection No. Connection No. Connection No. Connection No.
No.
Black Power Supply 6 - - - 6
Red Communications Cable (Comms) 9 7 - - -
Black Power Cable 8 6 - - -
Black Communications Cable (Comms) Out 9 In 7 – Out 9 In 7 – Out 9 In 7 – Out 9 In - 7
Black Power Cable Out 8 In 6 In 6 – Out 8 In 6 In 6 – Out 8

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA774 Halo Installation Kit 4 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA778 Side By Side Installation Kit - - -

LA779 Remote Installation Kit 3 - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 91 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with PURELAB Dispenser
Hydraulic / Water Connections
Inlet (Pre-treated Water)

3 1
5 5
Note: Drain connection 3 is
required for Life Science and 4 1
Analytical Research variants
only.

Drain

Electrical / Communications Connections

Power
Supply

Any
Comms
6 8 and Power
Ports
9
System 1

Communication / Power Connection Details

System 1 PURELAB Dispense 1
Colour Description
Connection No. Connection No.
Black Power Supply 6 -
Black Communications Cable (Comms) 9 Any Comms Port
Black Power Cable 8 Any Power Port

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA826 PURELAB Dispenser Installation Kit 1 ✓ -

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 92 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with PURELAB Dispenser connected to Chorus 3
(RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow

1 3 5 5
4 1 4a 1 4 1
3

Note: Drain connection 3

Drain is required for Life
Science and Analytical
Research variants only.
Drain

Electrical / Communications Connections

Power Important Note

Storage
Supply Ensure only one external Power
Reservoir
supply is used for this configuration

System 1 System 2

. 6
8

7 J1 orJ2 9 Any
Comms Cable Comms
9 8 6 7 and Power
Power Cable Ports

Comms Cable

Communication / Power Connection Details

System 1 PURELAB Dispense Storage
System 2
Colour Description Connection No. 1 Reservoir
Connection No.
Connection No. Connection No
Black Power Supply 6 - - -
Black Communications Cable (Comms) 9 7 - -
Black Communications Cable (Comms) 8 6 - -
Black Communications Cable (Comms) 7 - - J1 orJ2
Black Communications Cable (Comms) - 9 Any Comms Port -
Black Power Cable - 8 Any Power Port -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 1 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA826 PURELAB Dispenser Installation Kit 1 ✓ -

LA779 Remote Installation Kit 1 - ✓

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 93 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with PURELAB Dispenser connected to 2 X Chorus
3 (RO) or PURELAB Chorus 2 (RO/DI)
Hydraulic / Water Connections
Inlet Overflow

4
1

3 5 5
3
4 1 4a 1 4 1

1
3 Note: Drain connection 3
is required for Life
Drain
Science and Analytical
Research variants only.

Drain

Electrical / Communications Connections

System 2 Power Any

Power Comms Cable
Supply Supply Comms
9 Storage
and Power
7 6 Reservoir
Ports
6 8
.
9
. 6 7
7 J1 orJ2

9 8 Comms Cable
System 3

System 1

Communication / Power Connection Details

System 2 System 3 PURELAB Dispense Storage
System 1
Colour Description Connection Connection Connection Reservoir
Connection No.
No. No. No. Connection No.
Black Power Supply 6 - - - -
Red Communications Cable (Comms) 9 7 - - -
Black Communications Cable (Comms) 7 - - - J1 orJ2
Black Power Supply - - 6 - -
Black Communications Cable (Comms) - 9 7 - -
Black Communications Cable (Comms) - - 9 Any Comms Port -
Black Power Cable - - 8 Any Power Port -

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA777 Integrated Installation Kit 1 - ✓

LA826 PURELAB Dispenser Installation Kit 1 ✓ -

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 94 of 154

PURELAB® Chorus
PURELAB Chorus 1 Range with multiple PURELAB Dispensers
Hydraulic / Water Connections
Inlet (Pre-treated Water)

5 Dispenser 1 Dispenser 2 Dispenser 3 Dispenser 4

3
1

4
1 5 1 5 1 5 1 5

Note: Drain connection 3 is

required for Life Science and
Drain Analytical Research variants
only.

Electrical / Communications Connections

Power
Supply Dispenser 1 Dispenser 2 Dispenser 3 Dispenser 4

. 6
Power
9 Supply
J2 .
System 1
Any Comms and Power Ports can be used

Communication / Power Connection Details

PURELAB PURELAB PURELAB Dispenser PURELAB
System 1
Colour Description Dispenser 1 Dispense2 2 3 Dispenser 4
Connection No.
Connection No. Connection No. Connection No. Connection No.

Black Power Supply 6 - - - -

Black Communications Cable (Comms) 9 Any Comms Port
Black Power Cable - Any Power Port
Black Power Supply - - - - Any Power Port

Parts / Installation Kits Required

Supplied with Ordered
Part No. Description QTY
System Separately
POWE40885 Power Supply 2 - ✓

LA762 Standard Installation Kit 1 ✓ -

LA826 PURELAB Dispenser Installation Kit 4 ✓ -

LA575 Pressure Regulator – Fitted when inlet pressure = >0.7bar (10psi) 1 - ✓

SERVMAN036 Issue 8 Page 95 of 154

PURELAB® Chorus

Configurations Distance and Flow – Gravity Feed

1 x Halo or PURELAB Dispenser (mounted remotely)

Gravity Feed from

Storage Reservoir
(Flooded Suction)

Max Distance 5.0m (16.0’)

Loop pressure in recirculation
1.0 bar (14.7psi)
Max Flow Rate
2.0 l/min
Dispense

SERVMAN036 Issue 8 Page 96 of 154

PURELAB® Chorus

2 x Dispensers (1 x integrated & 1 x mounted remotely)

Gravity Feed from

Storage Reservoir
(Flooded Suction)

Max Flow Rate

2.0 l/min
Dispense

Max Flow Rate

Max Distance 5.0m (16.0’) 2.0 l/min
Dispense

Loop pressure in recirculation

1.0 bar (14.7psi)

SERVMAN036 Issue 8 Page 97 of 154

PURELAB® Chorus

2 Dispensers (mounted remotely)

Gravity Feed from

Storage Reservoir
(Flooded Suction)

Max Distance Max Distance

5.0m (16.0’) 5.0m (16.0’)

Max Flow Rate

2.0 l/min Max Flow Rate
Dispense 2.0 l/min
Dispense

Loop pressure in recirculation 0.5 bar (7.35psi)

SERVMAN036 Issue 8 Page 98 of 154

PURELAB® Chorus

3 Dispensers (1 x integrated & 2 x mounted remotely)

Gravity Feed from
Storage Reservoir
(Flooded Suction)

Max Flow Rate

2.0 l/min Dispense
Max Distance Max Distance
3.0m (10.0’) 3.0m (10.0’) Max Flow Rate
1.7 l/min
Dispense

Max Flow Rate

2.0 l/min
Dispense

Loop pressure in recirculation 0.5 bar (7.35psi)

SERVMAN036 Issue 8 Page 99 of 154

PURELAB® Chorus

3 Dispensers (mounted remotely)

Gravity Feed from
Storage Reservoir
(Flooded Suction)

Max Distance
3.0m (10.0’)

Max Flow Rate Max Flow Rate

2.0 l/min Max Distance 1.7 l/min
Dispense 3.0m (10.0’) Dispense
Max Distance
3.0m (10.0’)

Max Flow Rate

2.0 l/min
Dispense

Loop pressure in recirculation 0.5 bar (7.35psi)

SERVMAN036 Issue 8 Page 100 of 154

PURELAB® Chorus

4 x Dispensers (1 x integrated & 3 x mounted remotely)

Gravity Feed from
Storage Reservoir
(Flooded Suction)

Max Distance
3.0m (10.0’)
Max Flow Rate
2.0 l/min Dispense

Max Flow Rate

Max Flow Rate 1.5 l/min
1.7 l/min Max Distance Dispense
Dispense 3.0m (10.0’)
Max Distance
3.0m (10.0’)

Max Flow Rate

2.0 l/min
Dispense

Loop pressure in recirculation 0.5 bar (7.35psi)

SERVMAN036 Issue 8 Page 101 of 154

PURELAB® Chorus

4 x Dispensers (mounted remotely)

Gravity Feed from
Storage Reservoir
(Flooded Suction)

Max Distance
3.0m (10.0’)

Max Distance
3.0m (10.0’)
Max Flow Rate Max Flow Rate
2.0 l/min Max Distance 1.7 l/min
Dispense 3.0m (10.0’) Dispense
Max Distance
3.0m (10.0’)

Max Flow Rate Max Flow Rate

2.0 l/min 1.5 l/min
Dispense Dispense
Loop pressure in recirculation 0.5 bar (7.35psi)

SERVMAN036 Issue 8 Page 102 of 154

PURELAB® Chorus

Configurations Distance and Flow – Pressurized Feed

1 x Dispenser (mounted remotely)

Inlet Pressure between

1.0bar (14.7psi) and
2.0bar (29.0psi)
(Recommended 1.0 bar)
Max Flow Rate
2.0 l/min
Dispense

Max Distance 5.0m (16.0’)

Loop pressure in recirculation
1.0 bar (14.7psi)

SERVMAN036 Issue 8 Page 103 of 154

PURELAB® Chorus

2 x Halo / PURELAB Dispensers (1 x integrated & 1 x bench mounted)

Inlet Pressure between

1.0bar (14.7psi) and
2.0bar (29.0psi)
(Recommended 1.0 bar)

Max Flow Rate

2.0 l/min
Dispense
Max Flow Rate
2.0 l/min
Max Distance 5.0m (16.0’) Dispense

Loop pressure in recirculation

1.0 bar (14.7psi)

SERVMAN036 Issue 8 Page 104 of 154

PURELAB® Chorus

2 x Halo / PURELAB Dispensers (mounted remotely)

Inlet Pressure between

1.0bar (14.7psi) and
2.0bar (29.0psi)
(Recommended 1.0 bar)

Max Distance Max Distance Max Flow Rate

5.0m (16.0’) 5.0m (16.0’) 2.0 l/min
Dispense

Max Flow Rate

2.0 l/min
Dispense

Loop pressure in recirculation 1.0 bar (14.7psi)

SERVMAN036 Issue 8 Page 105 of 154

PURELAB® Chorus

3 x Dispensers (1 x integrated & 2 x mounted remotely)

Inlet Pressure between

1.0bar (14.7psi) and
2.0bar (29.0psi)
(Recommended 1.0 bar)

Max Flow Rate

2.0 l/min
Dispense

Max Distance Max Distance

3.0m (10.0’) 3.0m (10.0’)
Max Flow Rate
1.7 l/min
Max Flow Rate Dispense
2.0 l/min
Dispense

Loop pressure in recirculation 1.0 bar (14.7psi)

SERVMAN036 Issue 8 Page 106 of 154

PURELAB® Chorus

3 x Dispensers (mounted remotely)

Inlet Pressure between

1.0bar (14.7psi) and
2.0bar (29.0psi)
(Recommended 1.0 bar)

Max Distance
3.0m (10.0’)

Max Flow
Max Flow Rate Max Distance Rate
2.0 l/min 3.0m (10.0’) 1.7 l/min
Dispense Dispense
Max Distance
3.0m (10.0’)

Max Flow Rate

2.0 l/min
Dispense

Loop pressure in recirculation 1.0 bar (14.7psi)

SERVMAN036 Issue 8 Page 107 of 154

PURELAB® Chorus

4 x Dispensers (1 x integrated & 3 x mounted remotely)

Inlet Pressure between

1.0bar (14.7psi) and
2.0bar (29.0psi)
(Recommended 1.0 bar)

Max Flow Rate

2.0 l/min Max Distance
Dispense 3.0m (10.0’)

Max Flow Rate Max Flow

1.7 l/min Max Distance Rate
Dispense 3.0m (10.0’) 1.5 l/min
Max Distance Dispense
3.0m (10.0’)

Max Flow Rate

2.0 l/min
Dispense

Loop pressure in recirculation 1.0 bar (14.7psi)

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4 x Dispensers (mounted remotely)

Inlet Pressure between

1.0bar (14.7psi) and
2.0bar (29.0psi)
(Recommended 1.0 bar)

Max Distance
3.0m (10.0’)

Max Distance
3.0m (10.0’)
Max Flow Rate Max Flow Rate
2.0 l/min Max Distance 1.7 l/min
Dispense 3.0m (10.0’) Dispense
Max Distance
3.0m (10.0’)

Max Flow Rate Max Flow Rate

2.0 l/min 1.5 l/min
Dispense Dispense

Loop pressure in recirculation 1.0 bar (14.7psi)

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Appendix Index

Description Page Number

Commissioning and Service Report 111

Calibration Certificate 114

Support Material 116

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Commissioning and Service Report

Equipment Installed Serial Number

Feed Water Specifications

Chorus 3 & 2 (RO/DI)

Parameters Chorus 3 Chorus 2 (RO/DI) Recorded Result
Source Potable Mains Water Supply
Fouling Index (max) 10
Conductivity <2000 µs/cm
Free Chlorine (max) 0.5 ppm
Heavy Metals (max) 0.05 ppm
Silica (max) 30 ppm max as CaCO3
Temperature 1-35°C
Flowrate (maximum requirement) 120 l/hr (41 USG) 100 l/hr (27 USG)
Drain Requirements Maximum 80 l/hr (21 USG) 70 l/hr (18.5 USG)
Feedwater Pressure
Maximum with internal boost pump 2.0 bar (30 psi)
Minimum with internal boost pump Flooded Suction
Maximum without internal boost pump 6.0 bar (90 psi) N/A
Minimum without internal boost pump 4.0 bar (60 psi) N/A

PURELAB Chorus 1
Parameters Chorus 1 Recorded Result
Source Pre-treated preferably RO, SDI or distilled
1 for all models. A 5-10 micron pre-filter is
Fouling Index (max)
recommended for all non RO feeds.
Service Deionization (SDI) 1 MΩ-cm minimum at exhaustion
Reverse Osmosis (RO) Recommended <30 µs/cm
Free Chlorine (max) 0.05 ppm max
TOC Recommended 50 ppb max
Carbon Dioxide 30 ppm max
Silica 2 ppm max
Particulates Filtration down to 0.2 micron advisable
Temperature 1 - 40°C Recommended 10 - 15°C
Flowrate (maximum requirement) 130 l/hr (34 USG)
Drain Requirements Maximum Up to 2 l/min (0.5 USG)
0.7 bar (10 psi) Maximum
Feedwater Pressure 4
0.07 bar (1 psi) Minimum

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System Menu and Alarm Settings

Chorus 3 & 2 (RO/DI)

Function Default Setting Actual Setting
Product Purity QS1 (µs-cm) 50µs/cm
Product Purity QS1 (MΩ/cm) 15MΩ-cm
Temperature TS1 35°C

Chorus 1 & Halo Dispensers

Function Default Setting Actual Setting
Polisher Temperature Alarm 35°C
Polisher Purity Alarm 15MΩ-cm
Set Sleep Time Off
Display Units MΩ-cm
Temperature Compensation On

Consumables Installed
Part number Date Installed Date to be changed

Outlet Water Specifications

Chorus 3 & 2 RO/DI

Parameters Chorus 3 Chorus 2 (RO/DI) Recorded Result

Product Quality Measured
Product Temperature Measured
Product Flow
Drain Flow

PURELAB Chorus 1

Parameters Chorus 1 Recorded Result

Product Quality Measured
Product Quality on Halo
Product Temperature Measured
Product Temperature on Halo
Product Flow from Halo

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Health Check

Chorus 3 & 2 RO/DI

Parameters Checked Action Taken

Boost Pump
Inlet Solenoid Valve
Drain Solenoid Valve
Conductivity Sensor
Temperature Sensor

Chorus 1

Parameters Checked Action Taken

Boost Pump
Inlet Solenoid Valve
Drain Solenoid Valve
Conductivity Sensor QS2
Conductivity Sensor QS3
Conductivity Sensor QS4
Temperature Sensor TS2
Temperature Sensor TS3
Temperature Sensor TS4

Halo
Parameters Checked Action Taken
Conductivity Sensor QS1
Temperature Sensor TS1
Flow Sensor

I confirm that the above commissioning / Service was performed by an ELGA LabWater trained
representative.

Signed……………………………………….. Date……………………………….

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Calibration Certificate

Certificate Number:

Unit Serial Number:

Unit Model: PURELAB Chorus 2/3 Date Issued:

Part Number: Date Expires:

Test SERVMAN034
Procedure: Procedure for Calibrating PURELAB Chorus 2/3
The instrument was tested using equipment which has been regularly calibrated, traceable
to a national standard.
Acceptance
Criteria (AC): Each test will have fields to write a value, a check mark "√", an "X", or "N/A"
 If test is executed and requires a value, write the value.
 If test is executed and meets the acceptance criteria, write "√" to signify "YES".
 If test is executed and does not meet the acceptance criteria, write "X" to signify "NO".
 If test is not executed because it does not apply, write "N/A

Sensor Substitution Devices

To provide known calibrated signals to the electronic inputs.

AC Met?
Certificate Expiration Yes √
Setting Box Part Number Serial Number
Date No X
N/A
Service Module LA722

AC Met?
Yes √
Sensor Circuit and Input Locations Sensor Connection
No X
N/A
Final Product Quality (Chorus 3 only) QS-1 JH1-1
Final Product Quality (Chorus 2 only) QS-1 JH1-2
Product Temperature TS-1 JH2-1

Have the Acceptance Criteria Been Met? YES or NO Date:

Executed by: Signature:

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Readings taken in CALIBRATION Mode

To calibrate and verify that the electronic circuit values agree with the known setting box inputs
AC Met?
Nominal
Actual Actual Yes √
Setting Connector Displayed Min Max Units
as found as left No X
Value
N/A
Chorus
(RED) Parameter QS1 - Product Quality Conductivity in µS/cm
3 only
5 JH1-1 5 µS/cm 4.0 6.0 µS/cm

10 JH1-1 10 µS/cm 9.0 11.0 µS/cm

100 JH1-1 100 µS/cm 96.0 104 µS/cm

150 JH1-1 150 µS/cm 144 156 µS/cm

270 JH1-1 270 µS/cm 260 280 µS/cm

330 JH1-1 330 µS/cm 300 360 µS/cm

Chorus
(RED) Parameter QS1 - Product Quality Resistivity in MΩ-cm
2 only
1 JH1-2 1.0 MΩ-cm 0.9 1.1 MΩ-cm

5 JH1-2 5.0 MΩ-cm 4.8 5.2 MΩ-cm

10 JH1-2 10.0 MΩ-cm 9.8 10.2 MΩ-cm

18 JH1-2 18.0 MΩ-cm 17.8 18.2 MΩ-cm

40 JH1-2 40.0 MΩ-cm 39.8 40.2 MΩ-cm

Chorus
(RED) Parameter TS1 - Final Product Temperature in °C
2 and 3
0°C JH2-1 0°C 0.0 0.2 °C

1°C JH2-1 1°C 0.9 1.1 °C

15°C JH2-1 15°C 14.9 15.1 °C

25°C JH2-1 25°C 24.8 25.2 °C

35°C JH2-1 35°C 34.8 35.2 °C

50°C JH2-1 50°C 49.6 50.4 °C

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Support Material
Quick Start Guides / Installation Guides

Part Number Description

INST40011 PURELAB Chorus 1
INST40013 Halo Dispensers LA754 / LA755
INST40012 Halo Flexible Dispenser LA756
INST40010 Reservoirs
INST40219 15 & 30 Liter Reservoir Wall Mounting Kit

Operator Manuals

Part Number Description

MANU39996 Chorus 3 (RO)
MANU40003 PURELAB Chorus 2 (RO/DI)
MANU40001 PURELAB Chorus 1 General Sciences
MANU39997 PURELAB Chorus 1 Life Sciences
MANU40003 PURELAB Chorus 1 Analytical Research
MANU40002 Halo Dispensers

Quick Reference Guides

Part Number Description

GUID40008 Halo Dispensers LA754 / LA755
GUID40006 Halo Flexible Dispenser LA756

Product Assistance Files

Reference Number Description

PAF0069-05 Ordering Validation Support Manual for Elga Products
Merging PAF0069/SBN0113
PAF0076-00* PURELAB Chorus Configuration Guide
PAF0094-02 Accessing DEMO and Exhibition Mode on the
Chorus/Flex
PAF0104-02 LA811 – Reservoir Adaptor Configuration Guide

Service Bulletin

Reference Number Description

SBN0127-01 PURELAB Chorus Software Release - Version 3.0.1
SBN0131-01 PURELAB Chorus Software Release - Version 4.0.0
SBN0138-01 PURELAB Chorus Software Release - Version 5.0.0
SBN0143-04 This service bulletin has been merged from SBN0134 –
SBN0136 – SBN0143 to now be SBN0143-03

*Not attached to this Service Manual

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Product Assistance File

PAF0069 - Issue 05
Ordering Validation Support Manual for Elga Products
Description
Merging PAF0069/SBN0113
PAF Reference PAF0069 - Issue 05 Produced By Emylly Rodrigues
Product(s) Affected ELGA Products Range Technical Approval James Ingleby
Circulation List Commercial / Technical Quality Approval John Johnston
Date of Issue January 2022
1. Introduction
This Product Assistance File clarifies the process for ordering Validation Support Manual (VSM) for Elga Products. There are 3 types of Validation
manual available to purchase from ELGA, VSM1, VSM2 & VSM3. Ideally the validation manual should be purchased with the validated product but a post-
sale version is available if required.

2. Why are we clarifying the VSM ordering process?

Due to the configurability of Elga Systems we have experienced a number of instances where the incorrect VSM has been ordered. This is for the
following reasons;

2.1 A VSM has been ordered instead of a VSM2 (A VSM2 includes accessories).
2.2 The correct VSM had been ordered but the accessories have not been specified (For example: it’s possible to have up to 4 Halo Dispensers
connected to one Chorus system and has therefore been classed as an accessory).

This document details which validation manual is required for each ELGA product or configuration.
3. Types of Validation Support Manual (VSM)

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VSM1
Description Compatible Products/configurations
The VSM1 is a validation manual for a standalone ELGA product that PURELAB flex
does not have an integral distribution loop and is not attached to PURELAB Ultra
any other products, accessories or reservoirs. PURELAB Classic
Part Number Description
VSM1 Validation Manual purchased at the same time as the product.
VSM1-DP Extra Validation Manual identical VSM1 ordered with a standard VSM1.
Validation Manual purchased at a different time to the product. Please
VSM1-PS
see the Post Sales validation statement for details.
Extra Validation Manual identical VSM1-PS ordered with a standard
VSM1-PS-DP
VSM1-PS
Examples of VSM1 products/configurations:
D
C

A B

A: PURELAB flex 1 or 2 / B: PURELAB flex 3 or 4 / C: PURELAB Ultra / D: PURELAB Classic

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VSM2
Description Compatible Products/configurations
PURELAB Chorus* - all configurations that are connected using a
 A validation manual for an ELGA product that is attached to one
communication cable. (Not applicable to the Chorus 2+ or 1 Complete when
other ELGA product or accessory.
connected to a Chorus 1 AN/LS/GS as they do not communicate using a
 MEDICA Pro and CENTRA-R 60/120 are included in this as they
communication cable).
contain a distribution loop.
PURELAB Option S/R/Q connected to a reservoir.
 This is also applicable for PURELAB Chorus systems of any size PURELAB Ultra/Classic connected to an external dispenser.
that are connected through communications cables and therefore MEDICA Pro (All Variants)
work together as a single product. CENTRA-R 60/120.
Part Number Description
VSM2 Validation Manual purchased at the same time as the product.
VSM2-DP Extra Validation Manual identical VSM2 ordered with a standard VSM2.
Validation Manual purchased at a different time to the product. Please see the
VSM2-PS
Post Sales validation statement for details.
VSM2-PS-DP Extra Validation Manual identical VSM2-PS ordered with a standard VSM2-PS
Examples of VSM2 products/configurations:
G
E F
C
A

B
H

D
I

A: PURELAB Option Q & Docking vessel / B: PURELAB Option S & Reservoir / C: CENTRA-R 60/120 / D: MEDICA Pro (All Variants) / E: PURELAB Chorus 3 x 2 & Reservoir / F:
PURELAB Chorus 3 x 4 & Reservoir / G: PURELAB Chorus 1 AN & Halo / H: PURELAB Chorus 1 Complete & Reservoir / I: PURELAB Chorus 3 x 2, Reservoir, Chorus 1 AN & Halo / J:
PURELAB Chorus 1 Complete, Reservoir & Halo.
*When ordering a PURELAB Chorus system and Halo Dispensers always order a VSM2 and ensure the Halo Dispensers serial number/s are stated on the purchase order.

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VSM3
Description Compatible Products/configurations
 A validation manual for an ELGA product that is attached to more than
PURELAB Chorus 2+ or Chorus 1 Complete connected to a reservoir
one ELGA product or accessory.
and a PURELAB Chorus 1 AN/LS/GS
PURELAB Option S/R/Q connected to a reservoir and an external
 All variants of CENTRA RDS and R200 are included in this.
dispenser or remote display.
PURELAB Option S/R/Q connected to a reservoir and a PURELAB Ultra
 Also applicable to the PURELAB Chorus 2+ or 1 Complete when or Classic.
connected to a Chorus 1 AN/LS/GS as they do not communicate using a CENTRA RDS & R200(All variants)
communication cable.
Part Number Description
VSM3 Validation Manual purchased at the same time as the product.
VSM3-DP Extra Validation Manual identical VSM3 ordered with a standard VSM3.
Validation Manual purchased at a different time to the product. Please
VSM3-PS
see the Post Sales validation statement for details.
Extra Validation Manual identical VSM3-PS ordered with a standard
VSM3-PS-DP
VSM3-PS
Examples of VSM3 products/configurations:
A

E
H
C
G
B F

A: PURELAB Chorus 1 Complete, Reservoir, PURELAB Chorus 1 AN & Halo / B: MEDICA Pro & External ELGA Reservoir / C: PURELAB Option S, Reservoir,
PURELAB Ultra, Dispenser & Remote Display / D: PURELAB Option Q, Docking Vessel & Dispenser / E: PURELAB Option R, Docking Vessel & PURELAB flex / F:
PURELAB Option S, Reservoir & Remote Display / G: PURELAB Option S, Docking Vessel & PURELAB Ultra / H: CENTRA R200 & Remote Display.

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4. Post Sale Validation

It is possible to purchase a validation manual for a product after it has shipped. However, we will only certify the product (provide quality and test
certificates) if the Serial Number of the product is dated within one year of manufacture.

All products, regardless of if they are required to be validated, are tested after manufacture and the test results are stored on file. Post Sale Validation test
results are obtained from the QC test files which are held within the QC Department. Any Post Sale Validation certificates which relate directly to the
product will be dated to expire one year after the date of manufacture. We will not certify any products with a date of manufacture which is older than one
year.

If a system requires validation and is older than one year from the date of manufacture we can still provide a validation manual without the associated
certificates. However any deviation which may arise during the validation process will be owned by the customer. This means that if a deviation occurs, the
customer is responsible for resolving it at their expense.

We will only supply a validation manual for a product which is older than one year if it is still a model within our current product range. We will not supply a
validation manual for an obsolete/superseded product.

Furthermore, we will only supply the current revision of validation manual. If the current revision of the manual does not accurately reflect the performance
of the older product, due to product improvements for example, the product should be upgraded before performing validation. If the product is not
upgraded before commencement of validation, any test which does not meet the expected acceptance result should be captured within the deviation
section of the validation manual.

5. Ordering a Validation Support Manual

When ordering a validation manual it is important that the correct information is provided so it can be quickly and easily produced by the ELGA QC
department. The details required are:

Names of Product(s) to be validated

Serial numbers of the products (If post sale validation)
End customer name and address
End customer PO number/reference number

The following page contains a form that can be completed with all the information required. This form can also be used if the type of validation manual
required is unclear and support is required from the technical or customer service departments.

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Validation Manual Order/Enquiry Form

Customer/End User Details
Company Name:
Company Address:

Sales information

Purchase Order Ref: (IF KNOWN)

ELGA Sales Order No.:

Product Details
Product / Accessory Part number Product / Accessory Description Serial Number (If post sale validation)

Please Note: We cannot provide Validation manuals for either the Small Box Medica EDI 15/30 or Purelab Quest product.

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6. Certificate definitions
CERTCAL - Calibration Certificate ordered at the same time as the system. This is for complete Chorus systems and Halo Dispensers only and cannot be
purchased for spare parts.

CERTCON - Certificate of conformity ordered at the same time as the system. This can be purchased for any of our parts, consumables, systems and
accessories.

CERTCON-PS - Certificate of conformity ordered post sale. This can be purchased for any of our consumables or systems. You will need to supply the
following information for the part when ordering this certificate.
-Company Name
-Purchase Order Number
-ELGA Sales Order Number

CERTFAT - Factory Acceptance Test ordered at the same time as the system. This is for whole systems only and cannot be purchased for spare parts.

CERTFAT - PS - Factory Acceptance Test ordered post sale. This is for whole systems only and cannot be purchased for spare parts. You will need to
supply the system serial number when ordering this certificate.

CERTTEST-PS - Quality Control Test Certificate ordered post sale. This is for spare parts only. You will need to supply the following information for the
part when ordering this certificate.
-Company Name
-Purchase Order Number
-ELGA Sales Order Number

This Product Assistance File is a strictly confidential internal communication for use by authorised employees of Veolia Water Systems; and
authorised ELGA LabWater Distributors. It is NOT intended for customer circulation.

Copyright Note
The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA LabWater, and is supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as authorized by contract or other written permission from VWS (UK) Ltd. The copyright and all
restrictions on reproduction and use apply to all media in which this information may be placed.
VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without notice the specification, design, price or conditions of supply
of any product or service.
© VWS (UK) Ltd. 2022 – All rights reserved.
ELGA© and PURELAB© are registered trademarks of VWS (UK) Ltd.

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Product Assistance File

PAF0104 - Issue 02

Description LA811 – Reservoir Adaptor Configuration Guide

PAF Reference PAF0104 – Issue 2 Produced By S Bryant
Chorus Range of Products
Product(s) Affected Laboratory / Process Engineering C Over
Requiring Reservoirs
Circulation List Technical Quality J Johnston
Date of Issue April 2022 Technical Support J Ingleby

1. Introduction

This document is an aid to ensuring successful installation of the LA811 – Reservoir Adaptor. The reservoir
adaptor enables selected non Chorus reservoirs to be connected to a Chorus System. The LA811 is
illustrated below.

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2. Have you set up the LA811 correctly?

Before continuing, please confirm the following criteria have been met:

● Only 1 type of sensor input can be used with an LA811.

● Only 1 reservoir can be connected to a LA811.

● The correct dip switch setting is selected for the required sensor type. (Refer to instruction sheet
INST41137).

● Compatible sensors/switches are used (Refer to instruction sheet INST41137).

● Sensors are correctly connected to the appropriate LA811 input. (Refer to instruction sheet
INST41137).

● Sensor/Switch cables are compatible and correctly installed.

● The correct software version is loaded on the LA811 (minimum v4.0.0). This can be verified using
the LA772 – Service Module.

With a service module connected and viewing the diagnostics, the LA811 displays as a reservoir. The
software version should be the same as the rest of the connected modules.

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3. Reservoir Adaptor 6 Way Dip Switch Settings

Example 1 – For ELGA’s LA611, LA612 and LA613 Reservoirs With Single
Float Switch.

Reservoir Adaptor Connection = F1 (3.5mm Mono Jack Socket).

Dip Switch Configuration

Off On Off Off Off Off

1 2 3 4 5 6

Note: As the resistance increases as the level increases.

A 3.5mm to 3.5mm Mono Jack Plug may be required for connection between the LA611, LA612 or LA613
and the LA811. A 3.5mm Mono Jack Plug (Part No. PLUG36860) is supplied with the reservoir installation
kits, however, if this was not used in the original installation it will be difficult to locate.

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Example 2 - Non ELGA (Millipore) Level Control Rod

Reservoir Adaptor Connection = F1 (3.5mm Jack Plug)

On Off Off Off Off Off

1 2 3 4 5 6

Important Note: Suitable for the following Millipore Tanks Only

30-liter PE reservoir (Part Number - TANK PE0 30)

60-liter PE reservoir (Part Number - TANK PE0 60)
100-liter PE reservoir (Part Number – TANK PE0 100)

Note: As the resistance increases as the level decreases.

Example 3 – ELGA old style LA586, LA587 and LA590 Reservoirs With
Independent Float Switches
Reservoir Adaptor Connections = 1, 2, 3 and 4

Dip Switch Configuration

Off Off Off On Off Off

1 2 3 4 5 6

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Example 4 – Pressure Sensor

Reservoir Adaptor Connection = PS1

Dip Switch Configuration

On Off Off On Off Off

1 2 3 4 5 6

Important Note: The pressure sensor MUST be a 4 –

20mA 24V with a pressure rating of 0.05 - 0.6 bar.

You must calibrate the reservoir ‘LOW’ and ‘HIGH’ positions using the LA772 – Service Module.
(Refer to instruction sheet INST41137).

Calibrating the Pressure Sensor

Step 1 – Connect LA772 – Service Module to the LA811 – Reservoir Adaptor.

Step 2 – Select QC Test Procedure (For QC Test Procedure to be visible a jumper need to be connected to LK1
on the PCB. Contact ELGA Technical Support for more details)

Step 3 – Select Reservoir (Would like Reservoir to be changed to LA811 – Reservoir Adaptor)

Step 4 – When asked to Skip Calibration select No

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Step 5 – Ensure the Pressure Sensor is connected to the reservoir and the reservoir is empty. Press the accept button
on the LA772 – Service Module to continue.

Step 6 - Press the accept button on the LA772 – Service Module to store this value and continue. Note: The ‘155’
Value on the display represents the analogue to digital conversion (ADC) value and should be around 4mA (as the
sensor is 4-20mA output) and consistent for any 4-20mA output sensor. This value is the pressure reading when the
reservoir is EMPTY (0%).

Step 7 – The reservoir now has to be manually filled to its full level. Once complete press the accept button on the
LA772 – Service Module.

Step 8 - Press the accept button on the LA772 – Service Module to store this value and continue. Note: The ‘525’
Value on the display represents ADC value when the tank is full and depends on the sensor type and size of the
reservoir. This value is the pressure reading when the reservoir is FULL (100%).
Step 9 – Reservoir / Pressure Transducer Calibration is complete.

Step 10 – Select Diagnostics on the LA772 – Service Module and press accept.

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Step 11 – Scroll through the diagnostics screen on the LA772, checking the reservoir is displaying 100% and there are
no Alarms present.

Step 12 – Slowly drain water from the reservoir until empty and check the reservoir is displaying 0% on the on the
LA772, checking there are no Alarms present.

Step 13 – Fill the reservoir using the Chorus system until 100%. System is now ready.

4. Troubleshooting

This troubleshooting section enables you to identify the root cause of why the LA811 may not be functioning as
expected.

4.1 LA811 PCB fuse

Once connected to your Chorus system, if there are no illuminated LEDs or the LA811 is not functioning,
check the fuse.
3A fuse

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4.2 LED Location and Number

4.3 Light Functions

Light
Number Function Indication

D7 Software Update (Red Light ON and FLASHING) Software Update

D7 F1 Level sensor input active (Red Light ON) Dip Switches set to FS1

D8 Pressure Sensor PS1 sensor input active (Red Light ON) Dip Switches set to PS1

General debug Manufacturer function

D12 only

General debug Manufacturer function

D13 only

D14 Input 4 ‘Low Level’ active (Green Light ON) – Water Level 10% Dip Switches set to 1 - 4
When D14 is ON, D15 is OFF.

D15 Input 4 ‘Low Level’ inactive (Red Light ON) Dip Switches set to 1 – 4
When D15 is ON, D14 is OFF.

D16 Input 3 Not Used (Green Light Always ON) Dip Switches set to 1 – 4

D17 Input 3 Not Used (Always OFF) Dip Switches set to 1 - 4

D18 Input 2 ‘Mid level’ active (Green Light ON) Water Level 70% Dip Switches set to 1 - 4
When D18 is ON, D19 is OFF

D19 Input 2 ‘Mid Level’ inactive (Red Light ON) Dip Switches set to 1 - 4
When D19 is ON, D18 is OFF

D20 Input 1 ‘High Level’ active (Green Light ON) - Water Level 100% Dip Switches set to 1 - 4
When D20 is ON, D21 is OFF

D21 Input 1 ‘High Level’ inactive (Red Light ON) Dip Switches set to 1 - 4
When D21 is ON, D20 is OFF

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Example 5 – ELGA old style LA586, LA587 and LA590 Reservoirs With
Independent Float Switches.

Light Number
Water Level %
D14 D15 D16 D17 D18 D19 D20 D21
NO Water – 0% OFF ON ON OFF OFF ON OFF ON

Low Level – 10% ON OFF ON OFF OFF ON OFF ON

Mid Level - 70% ON OFF ON OFF ON OFF OFF ON

High Level - 100 % ON OFF ON OFF ON OFF ON OFF

5. Reset link – Reset the LA811 software to the original default software

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 Power off the Chorus system and place a reset link on the 2 pins of the LA811 PCB.

 Power on the Chorus system and leave in standby for 5 minutes

 Power off the Chorus system.

 Power on the Chorus system and use the diagnostics functions to check the LA811 has reset. Use
the LA772 – Service Module in diagnostics mode to see the software version has changed.

 Remove the reset link from the LA811.

 Update the software to the latest version via the LA772 – Service Module or directly via the Chorus
system.

Important Note: - If you have followed the above and are still having problems, please
contact ELGA’s Technical Support Team.

The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA LabWater, and is
supplied without liability for errors or omissions.

No part of this document may be reproduced or used except as authorized by contract or other written permission
from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all media in which this
information may be placed.

VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without notice the
specification, design, price or conditions of supply of any product or service.

© VWS (UK) Ltd. 2020 – All rights reserved.

ELGA® and PURELAB® are registered trademarks of VWS (UK) Ltd.

SERVMAN036 Issue 8 Page 137 of 154

PURELAB® Chorus

Service Bulletin
SBN0127 - Issue 01

Description PURELAB Chorus Software Release - Version 3.0.1

Bulletin Reference SBN0127 – Issue 1 Produced By Steve Bryant
Product(s) Affected PURELAB Chorus Range Quality Approval John Johnston
Circulation List Sales & Technical Technical Approval Lee Underwood
Date of Issue June 2019 Quality Control Manager David Summers

1. Introduction

This Service Bulletin is to confirm the release of software update v3.0.1 for the complete PURELAB Chorus Range,
Halo Dispensers and Storage Reservoirs. Previous software release v2.0.3 (August 2017). Please see Service
Bulletin SBN0118 – Issue 1.

Please note the following software was released under concession after v2.0.3.

Version 2.0.31 was released under concession due to an unplanned change of the internal microprocessor MZ(PIC).

Version 2.0.32 was released under concession and specifically related to the calibration offset issue ELGA
experienced with the PURELAB Chorus 1 Complete and Chorus 2+ systems.

Version 3.0.0 was released in order to release to market the Chorus 2 (RO/DI) and Chorus 3 (RO) Mk 3 systems with
display.

2. First Serial Number of Implementation

System Descriptions Serial Number of Implementation

V 3.0.0 - All Chorus serial numbers from CRS00005456
onwards
All PURELAB Chorus systems
V 3.0.1 - All Chorus serial numbers from CRS00005532
onwards

SERVMAN036 Issue 8 Page 138 of 154

PURELAB® Chorus

Part Number Description Serial Number of Implementation

LA757 Storage Reservoir 15 Liters V 3.0.0 - All Storage Reservoirs manufactured from
LA758 Storage Reservoir 30 Liters 29/04/2019 onwards.
LA759 Storage Reservoir 60 Liters V 3.0.1 - All Storage Reservoirs manufactured from
LA760 Storage Reservoir 100 Liters 12/06/2019 onwards
LA754 Halo Dispense V 3.0.0 - All Halo Dispense serial numbers from
LA755 Halo Advanced Dispense DF00003462 onwards.
V 3.0.1 - All Halo Dispense serial numbers from
LA756 Halo Flexible Dispense
DF00003472 onwards
V 3.0.0 - All Service Modules manufactured or re-calibrated
from 29/04/2019 onwards.
LA772 Service Module
V 3.0.1 - All Service Modules manufactured or re-calibrated
from 12/06/2019 onwards

3. Why are ELGA releasing new software?

Software V 3.0.0 was also released to;

1. Support the release of the Chorus 2 (RO/DI) and Chorus 3 (RO) Mk 3 range of products with display.

2. Support the release of the LA811 – Chorus Reservoir Adaptor.

3. Improve AutoVolume Dispense accuracy by following a 2 stage volume calibration process. Dispense accuracy of
+/- 10ml or +/- 3% of dispense volume, whichever is the greater.

4. Improvements to the Data Capture feature. µS/cm now captured instead of MΩ-cm when µS/cm selected as the
display unit.

5. > symbol now displayed on Chorus 1 Complete & Chorus 2+ systems in all languages.

6. Footswitch compatibility with the Advanced and flexible halo which was not available with software version 2.0.3.
(Note: It was possible to use the foot switch with software versions 2.0.2 and below)

7. Eliminate a software bug where Chorus 2+ / Complete systems would automatically go into process mode at
00:00.

8. Enhancements to eliminate issues reported with USB recognition.

9. Resolution of the “EDI Warning Alarm” on PURELAB Chorus 2+ RO/EDI/UV systems.

10. PURELAB Chorus 1 / Halo - Feed water Selection in the user menu. Feed water selection is related to the way
the dispense valve and pump operate. It controls the feed pressure into the flex system and stops it being
exposed to high pressures that affects the performance of the dispense valve.

If the Chorus / Halo is “RO, DI or SDI Feed”, then for drip and low flows the pump switches off until the button
gets to about half way.

If the Chorus / Halo system is “Reservoir Feed” (flooded suction) then the unit will operate the pump all the
time, even at low flows.

The default setting for Feed Water selection is “RO Feed”

Please ensure the feed water is selected after the new software has been updated to ensure AutoVolume
accuracy.

SERVMAN036 Issue 8 Page 139 of 154

PURELAB® Chorus
11. Chorus 2+ RO/DI/UV – Consumable reference changed from LC242 to LC216 (Composite Vent Filter) on the
filter reminder user interface / display.

12. Ability to change Alarm Settings using the LA772 Service Module for Chorus 2 (RO/DI) and Chorus 3 (RO) Mk 3
without the need for website download.

The new V 3.0.1 software which supersedes V 3.0.0 is being released to;

1. Eliminate the AutoVolume Dispense feature not entering intermittent recirculation after 10 minutes on Chorus 1,
Chorus Complete and Chorus 2+ systems.

2. Flickering display during commissioning mode (Portuguese language only)

4. New Naming Terminology for Software

Feedback from the field requested renaming the software so that it’s easier to know which version of software has
been downloaded.

From version 3.0.0 onwards software will be renamed by it’s version. For example “CHORUS_3_0_1.ENC” will mean
that the version of software is 3.0.1.

In order for the system to understand this version 3.0.0 or later has to be downloaded onto the system.

For systems before v3.0.0, the Service Technician can simply rename the software “UPDATE.ENC” and the software
will be recognized and updated.

5. Where can I get the new Software from?

Software can be downloaded from the PartnerNet. If you experience difficulty downloading the software onto your
USB Mass Storage Device, please contact the ELGA Technical Support Team.

Important Note: - Please do not download PURELAB Chorus software onto the same USB as
PURELAB flex software as the systems cannot differentiate between the two UPDATE.ENC files.

The USB flash Drive will be supplied at the back of the Operators Manual NO longer contains the latest
software. This was removed because of issues with old Chorus systems being installed with new systems
and the software being uploaded out of date.

6. Can I download new Software from anywhere else?

Download the new software from www.elgalabwater.com/customize. Select PURELAB Chorus and then click on the
link “Customize Your Settings”. Once selected please follow the screen prompts.

If you experience difficulty downloading the software onto your USB Mass Storage Device, please contact the ELGA
Technical Support Team.

Important Note: - Please do not download Chorus software onto the same USB as PURELAB flex software, as
the systems cannot differentiate between the two UPDATE.ENC files.

7. When should I upload the new Chorus software on my customer’s system?

ELGA recommend downloading the latest version of software (V 3.0.1) on your customers system during routine
service visits, after commissioning or system upgrades.

We recommend that you update the software to improve the AutoVolume accuracy. It’s also a great opportunity for the
sales person to visit customers who had previously commented on the AutoVolume Accuracy.

SERVMAN036 Issue 8 Page 140 of 154

PURELAB® Chorus
Updating software can take up to 20 minutes to complete and the status of the update will be displayed on the
handset display.

8. What is the risk if I do not upload the latest version of software?

It’s likely at some point there will be a mismatch in software. This is likely to occur when installing a new system with
an older Halo Dispenser or Reservoir with older software uploaded. If this happens the following screen will appear
and you will not be able to complete commissioning.

In the event of a software mismatch please update the software to V 3.0.1. Once complete it will be possible to
commission the system successfully.

Updating software can take up to 25 minutes to complete and the status of the update will be displayed on the display.

Please note that if the incorrect version of software is used the system will report that the software is not recognized.
------------------------------------------------------
This Product Bulletin is a strictly confidential internal communication for use by authorized employees of Veolia Water
Systems; and authorized ELGA Labwater Distributors. It is NOT intended for customer circulation.

Copyright Note

The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA Labwater, and is
supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as authorized by contract or other written permission
from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all media in which this
information may be placed.

VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without notice the
specification, design, price or conditions of supply of any product or service.

© VWS (UK) Ltd. 2019 – All rights reserved.

ELGA and PURELAB are registered trademarks of VWS (UK) Ltd.

SERVMAN036 Issue 8 Page 141 of 154

PURELAB® Chorus

Service Bulletin
SBN0131 - Issue 01

Description PURELAB Chorus Software Release - Version 4.0.0

Bulletin Reference SBN0131 – Issue 1 Produced By S. Bryant
J. Johnston
Product(s) Affected PURELAB Chorus Range Quality Approval
D. Summers
Circulation List Sales and Technical L. Underwood
Technical Approval
Date of Issue January 2020 C. Over

1. Introduction

This Service Bulletin is to confirm the release of software update v4.0.0 for the complete PURELAB Chorus
Range, Halo Dispensers and Storage Reservoirs. Previous software release v3.0.1 (July 2019). Please see
Service Bulletin SBN0127 – Issue 1.

2. First Serial Number of Implementation

All Systems leaving ELGA UK from 7th February 2020 will be installed with software version v4.0.0.

3. Why are ELGA releasing a new software update?

Software v4.0.0 has been released to resolve;

1. A 10 second delay has been added to the reservoir “Overfill Alarm” to stop false alarms being
triggered.

2. Stops incorrect “Configuration Errors” from occurring.

3. Ability to enable/disable temperature compensation using the LA772 – Service Module for Chorus 2
(RO/DI) and Chorus 3 (RO) MK3 systems. MK3 systems have the display on the front.

4. Ability to set MΩ or µS using the LA772 – Service Module for Chorus 2 (RO/DI) and Chorus 3 (RO)
MK3 systems. MK3 systems have the display on the front.

5. Data Capture - µS values corrected to show 0.055 instead of 0.55

6. TOC alarm setting removed from the LA772 – Service Module Menu for Chorus 2 (RO/DI) and
Chorus 3 (RO) systems.
7. Removal of “Reservoir Calibration from the LA772 – Service Module Menu.

SERVMAN036 Issue 8 Page 142 of 154

PURELAB® Chorus

8. An additional safety feature has been included in the event of a reservoir overflow. A power reset is
now required to reset the alarm once 10% of the water has been drained from the reservoir.

9. Updates to various language files to eliminate a blank screen if an “Overfill Alarm!” is triggered.

4. New Naming Terminology for Software

Feedback from the field requested renaming the software so that it’s easier to know which version of software
has been downloaded.

From version 3.0.0 onwards software will be renamed by it’s version. For example “CHORUS_3_0_1.ENC”
will mean that the version of software is v3.0.1.

In order for the system to understand this version v3.0.0 or later has to be downloaded onto the system.

For systems before v3.0.0, the Service Technician can simply rename the software “UPDATE.ENC” and the
software will be recognized and updated.

5. Software updating process

When performing a software update on a PURELAB Chorus system you must wait for at least 30 seconds
after the display goes blank (display off). This happens immediately after the system reaches 100%.

The first part of the software (displaying the % reading) is copying the new software to an external memory.
When the display goes blank, the Chorus system loads the software into the main PCB Microprocessor Board
Controller.

If the system is powered off during this time it may cause an incomplete software update meaning the system
will roll back to its backup software.

Step 1. Upload new software files onto a USB Flash drive with a capacity <16 GB

Step 2. Ensure you have both software files CHORUS_4_0_0.ENC and UPDATE.ENC

Step 3. Connect LA772 - Service Module to Chorus System.

Step 4. Insert USB flash drive into LA772 - Service Module.

NOTE:- If you do not have an LA772 - Service Module insert the USB flash drive into the PURELAB
Chorus system.

Step 5. Wait for 30 seconds once the software upload is complete and the screen goes blank.

Step 5a. If the system automatically starts (Auto Restart enabled) only then remove the USB flash drive.

OR|

Step 5a. If the system does not automatically restart (Auto Restart disabled) then press the button to start the
system. Once the system is in process mode, remove the USB flash drive.

Step 6. Perform a “Power Reset”

Step 6a. Power down all Chorus systems, wait for 10 seconds.
Step 6b. Power up all Chorus systems, then wait for 10 seconds.
Step 6c. Press the process button for 2 seconds and the system will return to normal operation.

Important Note:- Updating software can take up to 20 minutes to complete and the status of the update will
be displayed on the handset display. There may be a delay of up to 10 minutes before the software will begin
to upload and the status changes from 0% to 1% onwards.

SERVMAN036 Issue 8 Page 143 of 154

PURELAB® Chorus

6. When should I update the new Chorus software on my customer’s system?

ELGA recommends updating to the latest version of software (V 4.0.0) on your customers system during
routine service visits, after commissioning or system upgrades.

ELGA also recommends updating software if the customer has been experiencing issues with their
installation. Symptoms include: freezing / unresponsive display, configuration errors and reservoir overfill
alarms.

7. Where can I get the new Software from?

Software can be downloaded from the PartnerNet. If you experience difficulty downloading the software onto
your USB Mass Storage Device, please contact the ELGA Technical Support Team.

Important Note: - Please do not download PURELAB Chorus software onto the same USB as
PURELAB flex software as the systems cannot differentiate between the two UPDATE.ENC files.

The USB flash Drive at the back of the Operator's Manual NO longer contains the latest software. This
was removed because of issues with old Chorus systems being installed with new systems and the
software being uploaded out of date.

USB flash drives >16GB may not be recognized by Chorus systems.

8. What is the risk if I do not upload the latest version of software?

It’s likely at some point there will be a mismatch in software. This is likely to occur when installing a new
system with an older Halo Dispenser or Reservoir with older software uploaded. If this happens the following
screen will appear and you will not be able to complete commissioning.

In the event of a software mismatch please update the software to V 4.0.0. Once complete it will be possible
to commission the system successfully.

Updating software can take up to 25 minutes to complete and the status of the update will be displayed on the
display.

Please note that if the incorrect version of software is used the system will report that the software is not
recognized.

9. Attachments

None

SERVMAN036 Issue 8 Page 144 of 154

PURELAB® Chorus
------------------------------------------------
This Product Bulletin is a strictly confidential internal communication for use by authorised employees of
Veolia Water Systems; and authorised ELGA LabWater Distributors. It is NOT intended for customer
circulation.

Copyright Note

The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA LabWater, and
is supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as authorized by contract or other written
permission from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all media
in which this information may be placed.

VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without notice
the specification, design, price or conditions of supply of any product or service.

© VWS (UK) Ltd. 2020 – All rights reserved.

ELGA and PURELAB are registered trademarks of VWS (UK)
Ltd.

SERVMAN036 Issue 8 Page 145 of 154

PURELAB® Chorus

Service Bulletin
SBN0138 - Issue 01

Description PURELAB Chorus Software Release - Version 5.0.0

Bulletin Reference SBN0138 – Issue 1 Produced By Steve Bryant
Product(s) Affected PURELAB Chorus Range Quality Approval John Johnston
Circulation List Sales & Technical Technical Approval Lee Underwood
Date of Issue January 2021 E & I Controls Craig Over

1. Introduction

This Service Bulletin is to confirm the release of software update v5.0.0 for the complete PURELAB Chorus Range,
Halo Dispensers and Storage Reservoirs. Previous software release was v4.0.0 (January 2020). Please see Service
Bulletin SBN0131 – Issue 1 for further details.

2. First Serial Number of Implementation

System Descriptions Date of Implementation

st
All PURELAB Chorus systems All system manufactured after 1 February 2021

Part Number Description Date of Implementation

LA757 Storage Reservoir 15 Liters
LA758 Storage Reservoir 30 Liters
LA759 Storage Reservoir 60 Liters
LA760 Storage Reservoir 100 Liters
st
LA754 Halo Dispense All system manufactured after 1 February 2021
LA755 Halo Advanced Dispense
LA756 Halo Flexible Dispense
LA772 Service Module
LA811 Reservoir Adaptor

SERVMAN036 Issue 8 Page 146 of 154

PURELAB® Chorus

3. Why are ELGA releasing new software?

Software v5.0.0 has been released to resolve;

1. Eliminate the freezing of a Chorus 1 Complete / Chorus 2+ Systems when installed with a Halo Dispenser.

The Halo Dispenser will appear to freeze and become unresponsive if left in "AutoVolume
Dispense Mode" when the external reservoir is refilling "Refill Mode". This happens after 10
minutes.

If “AutoVolume Dispense Mode” is not selected and the reservoir is filling the freezing does
not occur.

2. Eliminate “Configuration Errors” / “Configuration Not Valid” from occurring with Chorus 1 Complete or Chorus
2+ Systems. The underlying cause was the main PCB occasionally sending an end of message transmission
as the display PCB started sending its message (or vice versa). This would cause the bus to crash and an
alarm, to be triggered.

3. Compatibility with the new LA824 – PURELAB Dispenser.

4. New Naming Terminology for Software

Feedback from the field requested renaming the software so that it’s easier to know which version of software has
been downloaded.

From version 3.0.0 onwards software will be renamed by its version. For example “CHORUS_3_0_1.ENC” will mean
that the version of software is 3.0.1.

In order for the system to understand this version 3.0.0 or later has to be downloaded onto the system.

For systems before v3.0.0, the Service Technician can simply rename the software “UPDATE.ENC” and the software
will be recognized and updated.

If you are unsure which version of software on your system please ensure both CHORUS_5_0_0.ENC and
UPDATE.ENC are loaded onto your USB flash drive.

USB flash drives must be <32GB and formatted to FAT32.

Please ensure you safely eject your USB flash drive to avoid creating a corrupted file.

5. Where can I get the new Software from?

Software can be downloaded from the PartnerNet. If you experience difficulty downloading the software onto your
USB Mass Storage Device, please contact the ELGA Technical Support Team.

Important Note: - Please do not download PURELAB Chorus software onto the same USB as
PURELAB flex software as the systems cannot differentiate between the two UPDATE.ENC files.

The USB flash Drive will be supplied at the back of the Operators Manual NO longer contains the latest
software. This was removed because of issues with old Chorus systems being installed with new systems
and the software being uploaded out of date.

USB flash drives >32GB will not be recognized by Chorus systems.

SERVMAN036 Issue 8 Page 147 of 154

PURELAB® Chorus

6. Can I download new Software from anywhere else?

Download the new software from www.elgalabwater.com/customize. Select PURELAB Chorus and then click on the
link “Customize Your Settings”. Once selected please follow the screen prompts.

If you experience difficulty downloading the software onto your USB Mass Storage Device, please contact the ELGA
Technical Support Team.

Important Note: - Please do not download Chorus software onto the same USB as PURELAB flex software, as
the systems cannot differentiate between the two UPDATE.ENC files.

7. When should I upload the new Chorus software on my customer’s system?

ELGA recommend downloading the latest version of software (V 5.0.0) on your customers system during routine
service visits, after commissioning or system upgrades.

Updating software can take up to 20 minutes to complete and the status of the update will be displayed on the
handset display.

There may be delay of up to 10 minutes before the software will begin to upload and the status changes from 0% to
1% onwards.

8. What is the risk if I do not upload the latest version of software?

It’s likely at some point there will be a mismatch in software. This is likely to occur when installing a new system with
an older Halo Dispenser or Reservoir with older software uploaded. If this happens you will not be able to complete
commissioning.

In the event of a software mismatch please update the software to V 5.0.0. Once complete it will be possible to
commission the system successfully.

Updating software can take up to 25 minutes to complete and the status of the update will be displayed on the display.

Please note that if the incorrect version of software is used the system will report that the software is not recognized.
------------------------------------------------------

This Product Bulletin is a strictly confidential internal communication for use by authorized employees of Veolia Water
Systems; and authorized ELGA Labwater Distributors. It is NOT intended for customer circulation.

Copyright Note

The information contained in this document is the property of VWS (UK) Ltd, trading as ELGA Labwater, and is
supplied without liability for errors or omissions.
No part of this document may be reproduced or used except as authorized by contract or other written permission
from VWS (UK) Ltd. The copyright and all restrictions on reproduction and use apply to all media in which this
information may be placed.

VWS (UK) Ltd. pursue a policy of continual product improvement and reserve the right to alter without notice the
specification, design, price or conditions of supply of any product or service.

© VWS (UK) Ltd. 2021 – All rights reserved.

ELGA and PURELAB are registered trademarks of VWS (UK) Ltd

SERVMAN036 Issue 8 Page 148 of 154

PURELAB® Chorus

Service Bulletin
SBN0143 - Issue 04

Description Update of O-ring part number

Bulletin Reference SBN0143 – Issue 04 Produced By Emylly Rodrigues
Elga Reservoir Range, Small Box
Product(s) Affected Quality Approval James Ingleby
and PURELAB Chorus.
Circulation List Sales & Technical Technical Approval Steve Bryant
Date of Issue April 2022
1. Introduction

This Service Bulletin is to confirm the change of dispense tap which is used on the ELGA Reservoir range, Small
Box units, PURELAB Chorus 1 Complete and 2+. Due to supply chain issues, ELGA has been forced to find an
alternative dispense tap fitted to ELGA Range. Instructions are given below detailing the new part numbers and the
procedure for retrofitting the new dispense tap.

Obsolete taps:

VABLAC004 VABLPP001 VASMAC20128 FTSPPP30225

5 0 4 2
Replacement taps:

SEORAU002 TAPS41360 TAPS41361

5

SERVMAN036 Issue 8 Page 149 of 154

PURELAB® Chorus

2. New Part Numbers

New dispense taps are available under the part numbers detailed below. Both, the tap and the handle are now
supplied under one part number. Replacement handles for the dispense taps will no longer be available. The handle
part number HAND36785 is now obsolete.

When replacing a tap used in conjunction with connector block CONN39068/CONN36772 a new connector
block will need to be ordered due to the thread form being changed to accommodate for the new tap design. This will
now be available as CONN36772-02.

* The coupling used to connect the dispense taps to Chorus Reservoirs has also been issued to COUP41341-02 and
the sealing washer as a part number SEORAU0025.

Obsolete
New Part Number Related Products
Part Number
LA639, LA640, LA641, LA753, LA804
VABLPP0010 TAPS41361
LA611*, LA612*, LA613**, LA620**, LA590**, LA586**, LA587**
MEDICA R/EDI, BIOPURE 7/15, PURELAB Option R/Q (SBP
VABLAC0045
Range).
FTSPPP302252 TAPS41360 LA757, LA758, LA759, LA760, LA773.
VASMAC201284 PURELAB Chorus 1 Complete/2+, PURELAB Pulse.

*Previously reservoir had a 16mm OD diameter hole. The dispense Tap is held in place using securing nut and 2
washers.
**Previously reservoir had a 5/8"-18 UNF thread which the dispense tap screws into sealing with a washer.

3. Changes to Documentation

The relevant service documentation has been up issued to reflect the part number change. Below is a list of the
documentation and their new issue numbers:

● SERVMAN009-14: PURELAB Option-Q Service Manual

● SERVMAN010-17: PURELAB Option R7 & 15 Service Manual
● SERVMAN020-15: MEDICA R7 & 15 Service Manual
● SERVMAN001-04: MEDICA EDI 15 & 30 Service Manual
● SERVMAN027-12: BIOPURE 7 & 15 Service Manual
● SERVMAN036-03: PURELAB Chorus 3, 2 & Reservoir Service Manual
● SERVMAN032-08: PURELAB Chorus 2+ & 1 Complete Service Manual
● SERVMAN016-10: PURELAB Pulse Service Manual
● PAF0054-04: Reservoir Guide

4. What Happens If You Order The Old Part Number?

If an order is placed with the obsolete part number the Customer Services team will send the new tap and
change the part number on the order to reflect this.

5. Dispense Tap – Elga Reservoir Range

th
All Elga Reservoirs variants manufactured after 4 of May 2020 will be fitted with the new dispense tap. If
your product was manufactured before this date, the procedures below must be followed to adapt the new tap into
the reservoir.

SERVMAN036 Issue 8 Page 150 of 154

PURELAB® Chorus

5.1 Fitting a new Dispense Tap LA611 / LA612

Tools Required
19 mm OD Diameter Drill

STEP 1. Isolate the water and power supply from the water purification system.

STEP 2. Ensure the reservoir is drained of water.

STEP 3. Remove the tap you are replacing by undoing the nut inside the reservoir.

STEP 4. Drill out the dispense tap port to 19mm. Ensure to clean any swarf from the reservoir.

STEP 5. Fit the new dispense tap to the reservoir using the nut supplied with the tap. Ensure to attach the washers
either side of the reservoir wall. Ensure the tap is aligned vertically for optimum dispense performance.

STEP 6. Turn on the water and power supply from the water purification system.

STEP 7. Allow the reservoir to fill and check for leaks.

STEP 8. Fitment of dispense tap is now complete.

5.2 Fitting a new Dispense Tap – LA586 / LA587 / LA590 / LA613 / LA620
Tools Required
17.5 mm OD Diameter Drill
3/4”-16 UNF Plug Thread Cutting Tap

STEP 1. Isolate the water and power supply from the water purification system.

STEP 2. Ensure the reservoir is drained of water.

STEP 3. Remove the tap you are replacing.

STEP 4. Drill out the dispense tap port to 17.5mm. Ensure to clean any swarf from the reservoir. Tap the hole to ¾”
UNF.

STEP 5. Fit the new dispense tap to the reservoir with a sealing washer ensuring the outlet is aligned vertically to
ensure optimum dispense performance.

STEP 6. Turn on the water and power supply from the water purification system.

STEP 7. Allow the reservoir to fill and check for leaks.

STEP 8. Fitment of dispense tap is now complete.

6. Dispense Tap – Chorus Reservoir

st
All Chorus Reservoir variants manufactured after 01 of June 2020 will be fitted with the new dispense tap. If
your product was manufactured before this date, the procedures below must be followed to adapt the new tap and
coupling into the reservoir

SERVMAN036 Issue 8 Page 151 of 154

PURELAB® Chorus

6.1 Fitting a new Dispense Tap – LA757 / LA758 / LA759 / LA760

STEP 1. Ensure the water level in the reservoir is below the level of the dispense tap.

STEP 2. Isolate the water and power supply from the water purification system.

STEP 3. If fitted, remove the selected stainless steel tap adaptor from the reservoir using a spanner

STEP 4. Remove the dispense tap assembly from the LA773 - Chorus Reservoir installation Kit.

STEP 5. Fit the new dispense tap to the reservoir ensuring the outlet is aligned vertically to ensure optimum dispense
performance.

IMPORTANT NOTE: Take great care when fitting the new stainless steel
adaptor as it’s very easy to cross thread the reservoir which could result in
the reservoir being completely replaced.
STEP 6. Turn on the water and power supply from the water purification system.

STEP 7. Initiale a “Reservoir Refill” and check for leaks.

STEP 8. Fitment of Dispense Tap is now complete.

------------------------------------------------------

SERVMAN036 Issue 8 Page 152 of 154

PURELAB® Chorus

This Product Bulletin is a strictly confidential internal communication for use by authorized
employees of Veolia Water Systems; and authorized ELGA LabWater Distributors. It is NOT
intended for customer circulation.

SERVMAN036 Issue 8 Page 153 of 154

PURELAB® Chorus

For further information and technical details on all ELGA LabWater products please contact
Technical Support at:

ELGA LabWater Global Operations

Lane End Industrial Park
High Wycombe
Bucks
HP14 3BY
UK

Phone - +44 (0) 203 567 7342

Fax - +44 (0) 1494 887505
Email – labwater.tech@veolia.com

Please also visit our Partnernet site – partnernet.elgalabwater.com

SERVMAN036 Issue 8 Page 154 of 154