PARTS

MANUAL
CHALLENGER
H70XM-H120XM
(L005)

CUSTOMER EDITION

1560144 ©2006 Hyster Company

01/2006
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SECTIONS

1 FRAME

2 ENGINE ASSEMBLY

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE LIMITED FREE-LIFT

11 MAST-TWO STAGE FULL FREE-LIFT

12 MAST-THREE STAGE FULL FREE-LIFT

13 OPTIONS

14 FIELD CONVERSION KITS

15 NUMERICAL INDEX

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
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TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCUMULATOR
MAST LOAD DAMPENING........................................................................................................................... 13-48
AIR FILTER
DIESEL TIER II ................................................................................................................................................. 3-6
GAS AND LPG................................................................................................................................................ 3-22
AIR INTAKE AND FILTER SYSTEM
DIESEL TIER II ................................................................................................................................................. 3-2
GAS AND LPG................................................................................................................................................ 3-18
ALTERNATOR
PRESTOLITE BRAND
GS, LPS, DS ............................................................................................................................................... 4-26
ALTERNATOR AND MOUNTING
DIESEL ........................................................................................................................................................... 4-24
AMBER STROBE REVERSE LIGHTS
WITHOUT REAR DRIVE LIGHTS
S/N L005V01406B⇒ ................................................................................................................................. 13-16
ASSEMBLED ENGINE
DIESEL TIER II ............................................................................................................................................... 2-24
GASOLINE 4.3L EPA COMPLIANT
SHEET 1 OF 2 ............................................................................................................................................ 2-58
SHEET 2 0F 2 ............................................................................................................................................. 2-62
LPG, 4.3L EPA COMPLIANT
SHEET 1 OF 2 ............................................................................................................................................ 2-54
SHEET 2 0F 2 ............................................................................................................................................. 2-56
AUXILARY TUBE EXTENSION KIT
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 13-70
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-68
AUXILARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT .......................................... 14-3
AUXILARY TUBE EXTENSION KIT TWO STAGE LFL ...................................................................................... 14-3

B
BACK-UP ALARM .............................................................................................................................................. 13-4
BAFFLE AND ATTACHING PARTS ...................................................................................................................... 2-8
BRAKE ASSEMBLY
H100-120XM................................................................................................................................................... 8-12
H70-90XM......................................................................................................................................................... 8-8
BRAKE RELAY ASSEMBLY ............................................................................................................................... 8-18
BRAKE SYSTEM.................................................................................................................................................. 8-2

C
CAB
ATTACHING PARTS
SHEET 1 OF 6 .......................................................................................................................................... 13-20
SHEET 2 OF 6 .......................................................................................................................................... 13-22
SHEET 3 OF 6 .......................................................................................................................................... 13-24
SHEET 4 OF 6 .......................................................................................................................................... 13-26
SHEET 5 OF 6 .......................................................................................................................................... 13-28
SHEET 6 OF 6 .......................................................................................................................................... 13-30
DOOR ASSEMBLY
LEFT HAND .............................................................................................................................................. 13-32

©2006 HYSTER COMPANY See Service Manual i

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

C (continued)

RIGHT HAND ............................................................................................................................................ 13-34

WIRE HARNESSES ..................................................................................................................................... 13-36
CAB WIRE HARNESS
HEADLIGHT AND HANDHELD LIGHT ........................................................................................................ 13-39
WORKLIGHTS AND STROBE LIGHT.......................................................................................................... 13-38
CAMSHAFT AND OIL PAN
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-70
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-14
CLUTCH PACKS
T086 - T089
COUNTER (FORWARD)
⇒S/N L005V02564V ............................................................................................................................... 5-20
INPUT (REVERSE)
⇒S/N L005V02564B ............................................................................................................................... 5-18
T118
SINGLE SPEED
S/N L005V02565B⇒ ............................................................................................................................... 5-22
T120 AND T121
TWO SPEED
S/N L005V02565B⇒ ............................................................................................................................... 5-24
COIL ASSEMBLY ............................................................................................................................................... 2-65
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 5-26
COOLING SYSTEM ............................................................................................................................................. 2-4
COUNTERWEIGHTS ......................................................................................................................................... 1-24
CRANKSHAFT AND PISTONS
DIESEL TIER II ............................................................................................................................................... 2-32
CYLINDER BLOCK
DIESEL TIER II ............................................................................................................................................... 2-26
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-68
CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-78
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-28

D
DIFFERENTIAL ASSEMBLY ................................................................................................................................ 6-5
DIRECTIONAL CONTROL CONVERSION KIT ................................................................................................. 14-2
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 4-23
DRIP SHIELD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-84

ii See Service Manual ©2006 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

DRIVE AXLE ........................................................................................................................................................ 6-2

DRIVE TIRES AND WHEELS
DUAL ............................................................................................................................................................ 13-76
SINGLE
H70-H90XM................................................................................................................................................... 6-6
H90-H120XM................................................................................................................................................. 6-8
DUAL MIRRORS
WITHOUT CAB............................................................................................................................................. 13-18
DUAL WHEEL CONVERSION ........................................................................................................................... 14-2

E
ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY
GASOLINE AND LPG ................................................................................................................................. 4-12
GASOLINE AND LPG SAFETY (GS AND LPS) ......................................................................................... 4-14
COWL ............................................................................................................................................................... 4-4
DIESEL TIER II ............................................................................................................................................... 4-16
ENGINE COMPARTMENT
GASOLINE AND LPG ................................................................................................................................. 4-10
TYPE DS......................................................................................................................................................... 4-20
ENGINE BELT DRIVE AND ALTERNATOR MOUNTING
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 2-14
ENGINE FUEL SYSTEM
4.3L EPA COMPLIANT
LPG ............................................................................................................................................................. 3-26
ENGINE MOUNT
DIESEL TIER II ............................................................................................................................................... 2-22
ENGINE MOUNTING
GASOLINE AND LPG..................................................................................................................................... 2-52
EXHAUST
DIESEL TIER II ............................................................................................................................................... 2-20
GAS AND LPG................................................................................................................................................ 2-16
EXHAUST MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-40
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-66
EXHAUST WRAPS
PAPER INDUSTRY OPTION .......................................................................................................................... 2-18

F
FAN DRIVE ASSEMBLY..................................................................................................................................... 2-10
FENDER EXTENSIONS................................................................................................................................... 13-74
FLOOR PLATES AND COVERS ........................................................................................................................ 1-10
FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ 5-16
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE .................................................................... 1-40
STANDARD TAPER HOOK TYPE
H100-120XM ............................................................................................................................................... 1-39
H70-90XM ................................................................................................................................................... 1-38

©2006 HYSTER COMPANY See Service Manual iii

for service procedures.
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NORTH AMERICA 01/2006

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

F (continued)

FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-14
FRONT HEADLIGHTS
WITHOUT CAB............................................................................................................................................... 13-8
FUEL FILTER AND ATTACHING PARTS
DIESEL TIER II ............................................................................................................................................... 3-16
FUEL INJECTION PUMP
DIESEL TIER II
⇒S/N L005V02272B ................................................................................................................................... 2-46
WITH BLEED BACK SYSTEM
S/N L005V02273B⇒ ................................................................................................................................... 2-48
FUEL PUMP AND WATER SEPERATOR
DIESEL TIER II ............................................................................................................................................... 3-10
FUEL SENDER AND ATTACHING PARTS
DIESEL TIER II ............................................................................................................................................... 3-14
FUEL SUPPLY SYSTEM
DIESEL TIER II ................................................................................................................................................. 3-8
GASOLINE...................................................................................................................................................... 3-32
LPG................................................................................................................................................................. 3-24
FULL SUSPENSION SEAT
S/N L005V06468C⇒ ...................................................................................................................................... 1-22
SHEET 1 OF 2
⇒S/N L005V06467C................................................................................................................................... 1-16
SHEET 2 OF 2
⇒S/N L005V06467C................................................................................................................................... 1-20

G
GENERAL TRUCK ............................................................................................................................................... 1-2

H
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-32
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-20
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-16
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 14-7
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 14-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 14-4
HEATER ........................................................................................................................................................... 13-40
HEATER INSTALLATION
DIESEL TIER II ............................................................................................................................................. 13-46
GASOLINE.................................................................................................................................................... 13-42
LPG............................................................................................................................................................... 13-44
HIGH AND LOW VALVE ..................................................................................................................................... 5-29
HOOD AND COVERS .......................................................................................................................................... 1-6
HYDRAULIC CONTROL LINES
FOUR FUNCTION ............................................................................................................................................ 9-8

iv See Service Manual ©2006 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H (continued)

THREE FUNCTION .......................................................................................................................................... 9-6

HYDRAULIC CONTROL VALVE
THREE AND FOUR FUNCTION .................................................................................................................... 9-18
HYDRAULIC CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9-14
THREE FUNCTION
WITH AND WITHOUT DETENTED LEVERS ............................................................................................. 9-10
HYDRAULIC CONTROL VALVE CONVERSION ............................................................................................... 14-2
HYDRAULIC FILTER HOUSING ........................................................................................................................ 9-20
HYDRAULIC PUMP............................................................................................................................................ 9-22
HYDRAULIC SYSTEM ......................................................................................................................................... 9-2

I
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-10
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-4
INNER MAST AND FREE LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-6
INSTRUMENT PANEL.......................................................................................................................................... 4-7
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE
4.3L EPA COMPLIANT................................................................................................................................ 2-82
INTEGRAL SIDE-SHIFT ASSEMBLY
H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-64
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-54
H70XM-H90XM (48 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-58
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-50
INTEGRAL SIDE-SHIFT CARRIAGE
H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-66
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-56
H70XM-H90XM (48 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-52
H70XM-H90XM (48-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-60
H70XM-H90XM (60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-62
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-6

L
LABELS AND DECALS ...................................................................................................................................... 1-32
LIFTING EYES ................................................................................................................................................. 13-73
LIGHTS, BACK-UP AND BRAKE
INCANDESCENT
D/B 08/2004⇒........................................................................................................................................... 13-78

©2006 HYSTER COMPANY See Service Manual v

for service procedures.
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NORTH AMERICA 01/2006

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

L (continued)

LIGHTS, LED BACK-UP AND BRAKE

D/B 08/2004⇒ .............................................................................................................................................. 13-80
LOAD BACKREST EXTENSION........................................................................................................................ 1-36
LPG REGULATOR
4.3L EPA COMPLIANT ................................................................................................................................... 3-30
LPG TANK BRACKET
FIXED ............................................................................................................................................................. 3-36
SWING OUT ................................................................................................................................................... 3-38
SWING OUT/DROP DOWN............................................................................................................................ 3-40

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-14
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-6
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-10
MANIFOLD VALVE ............................................................................................................................................. 5-28
MAST INSTALLATION........................................................................................................................................ 9-24
MASTER CYLINDER AND BOOSTER ASSEMBLY ............................................................................................ 8-6
MISCELLANEOUS CONVERSION KITS........................................................................................................... 14-2
MONOTROL PEDAL .......................................................................................................................................... 3-52
MONOTROL PEDAL AND BRACKET ASSEMBLY ............................................................................................ 3-50

N
NON-SUSPENSION SEAT
⇒S/N L005V06467C ...................................................................................................................................... 1-12
S/N L005V06468C⇒ ...................................................................................................................................... 1-14

O
OIL COOLER
DIESEL TIER II ............................................................................................................................................... 2-43
OIL FILTER
DIESEL TIER II ............................................................................................................................................... 2-41
OIL PAN AND PUMP
DIESEL TIER II ............................................................................................................................................... 2-34
OIL PUMP
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-80
OPERATOR MODULE ......................................................................................................................................... 1-4
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-2
OVERHEAD GUARD.......................................................................................................................................... 1-28

vi See Service Manual ©2006 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

P
PARK BRAKE ..................................................................................................................................................... 8-16

Q
QUICK DISCONNECT FITTINGS .................................................................................................................... 13-72

R
REAR ACCESS SCREEN.................................................................................................................................. 1-26
REAR DRIVE LIGHT
WITHOUT CAB............................................................................................................................................. 13-10
REAR DRIVE LIGHTS
WITH AMBER STROBE
WITHOUT CAB
S/N L005V01406B⇒ ............................................................................................................................. 13-12
ROTARY EXHAUSTER
DIESEL TIER II ............................................................................................................................................... 2-50

S
SHIFT LEVER ...................................................................................................................................................... 7-6
SOUND REDUCTION
GAS AND LPG WITH CAB AND ALL DIESEL ............................................................................................... 1-30
STARTER
DIESEL TIER II ............................................................................................................................................... 4-30
STARTER MOTOR
GASOLINE AND LPG
GM 4.3L....................................................................................................................................................... 4-28
STEER AXLE ....................................................................................................................................................... 7-8
STEER COLUMN ................................................................................................................................................. 7-4
STEER CYLINDER ............................................................................................................................................ 7-12
STEER PUMP .................................................................................................................................................... 7-14
STEER TIRES AND WHEELS ........................................................................................................................... 7-16
STEERING SYSTEM ........................................................................................................................................... 7-2
STROBE LIGHT
AMBER
WITHOUT CAB
⇒S/N L005V01405B ............................................................................................................................. 13-14

T
THROTTLE ARM ASSEMBLY ............................................................................................................................ 3-46
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT .................................................................................................................................. 3-28
THROTTLE BODY ASSEMBLY
4.3L EPA COMPLIANT
GASOLINE .................................................................................................................................................. 3-34
THROTTLE LINKAGE
DIESEL TIER II ............................................................................................................................................... 3-48
GASOLINE AND LPG
FORWARD AND REVERSE LEVER .......................................................................................................... 3-42
MONOTROL PEDAL ................................................................................................................................... 3-44
TILT CYLINDERS ............................................................................................................................................... 9-26
TIMING GEAR

©2006 HYSTER COMPANY See Service Manual vii

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

T (continued)

DIESEL TIER II ............................................................................................................................................... 2-38

TRANSMISSION
T086 - T089
SHEET 1 OF 2
⇒S/N L005V02564B ................................................................................................................................. 5-2
SHEET 2 OF 2
⇒S/N L005V02564B ................................................................................................................................. 5-6
T118 - T121
SHEET 1 OF 2
S/N L005V02565B⇒ ............................................................................................................................... 5-10
SHEET 2 OF 2
S/N L005V02565B⇒ ............................................................................................................................... 5-12
TRANSMISSION LINES..................................................................................................................................... 5-30
TRANSMISSION MOUNTING............................................................................................................................ 5-32

V
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-74
VALVE COVER AND ROCKER ARM SHAFT
DIESEL TIER II ............................................................................................................................................... 2-30

W
WATER PUMP AND OUTLET
DIESEL TIER II ............................................................................................................................................... 2-36
WATER SEPARATOR
DIESEL TIER II ............................................................................................................................................... 3-12
WIDE TIRE CONVERSION................................................................................................................................ 14-2
WIRE HARNESS
ALTERNATOR TO CIRCUIT BREAKER
FUSED ........................................................................................................................................................ 4-66
BACK-UP ALARM........................................................................................................................................... 13-6
BRAKE PRESSURE SWITCH
S/N L005V03822C⇒................................................................................................................................... 4-68
⇒S/N L005V06467C................................................................................................................................... 4-67
DIESEL ENGINE
⇒S/N L005V02245B ................................................................................................................................... 4-32
S/N L005V02246B⇒ ................................................................................................................................... 4-34
ENGINE, GASOLINE GM 4.3L
SHEET 1 0F 2 ............................................................................................................................................. 4-44
SHEET 2 OF 2 ............................................................................................................................................ 4-46
ENGINE, LPG, GM 4.3L
SHEET 1 0F 2 ............................................................................................................................................. 4-36
SHEET 2 OF 2 ............................................................................................................................................ 4-38
FUEL INJECTOR
GASOLINE .................................................................................................................................................. 4-42
INTERFACE .................................................................................................................................................... 4-48
LPG REGULATOR .......................................................................................................................................... 4-40
MODULE

viii See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
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TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

POWERSHIFT TRANSMISSION
D/B 03/2004⇒ ......................................................................................................................................... 4-58
SHEET 1 OF 2
⇒D/B 03/2004 ......................................................................................................................................... 4-50
SHEET 2 OF 2
⇒D/B 03/2004 ......................................................................................................................................... 4-54
POWERSHIFT TRANSMISSION CONTROL
⇒S/N L005V03821C................................................................................................................................... 4-69
S/N L005V03822C⇒................................................................................................................................... 4-70
S/N L005V06468C⇒................................................................................................................................... 4-74
PRESSURE SWITCH
LED BRAKE LIGHTS ................................................................................................................................ 13-82
SEALED ALTERNATOR ................................................................................................................................. 4-64

©2006 HYSTER COMPANY See Service Manual ix

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION

Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

x See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2006 HYSTER COMPANY See Service Manual xi

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 15-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

xii See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2006 HYSTER COMPANY See Service Manual xiii

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code

letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the

right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,

a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped

on the cylinder shell.

Always refer to the group, serial, or part number

when ordering service parts.

Modification of masts and carriages by SPED

(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

xiv See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

IDENTIFICATION OF ATTACHMENT AND

SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

©2006 HYSTER COMPANY See Service Manual xv

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1466306

Service Manual (Complete) .................................................................................................. 1560150

Parts Manual .......................................................................................................................... 1560144

xvi See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

1 FRAME

1 FRAME
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

COUNTERWEIGHTS ......................................................................................................................................... 1-24

FLOOR PLATES AND COVERS ........................................................................................................................ 1-10
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE .................................................................... 1-40
STANDARD TAPER HOOK TYPE
H100-120XM ............................................................................................................................................... 1-39
H70-90XM ................................................................................................................................................... 1-38
FULL SUSPENSION SEAT
S/N L005V06468C⇒ ...................................................................................................................................... 1-22
SHEET 1 OF 2
⇒S/N L005V06467C................................................................................................................................... 1-16
SHEET 2 OF 2
⇒S/N L005V06467C................................................................................................................................... 1-20
GENERAL TRUCK ............................................................................................................................................... 1-2
HOOD AND COVERS .......................................................................................................................................... 1-6
LABELS AND DECALS ...................................................................................................................................... 1-32
LOAD BACKREST EXTENSION........................................................................................................................ 1-36
NON-SUSPENSION SEAT
⇒S/N L005V06467C ...................................................................................................................................... 1-12
S/N L005V06468C⇒ ...................................................................................................................................... 1-14
OPERATOR MODULE ......................................................................................................................................... 1-4
OVERHEAD GUARD.......................................................................................................................................... 1-28
REAR ACCESS SCREEN.................................................................................................................................. 1-26
SOUND REDUCTION
GAS AND LPG WITH CAB AND ALL DIESEL ............................................................................................... 1-30

©2006 HYSTER COMPANY See Service Manual 1-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

GENERAL TRUCK (Figure 1-1)

1-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Forks (☞ Figure 1-16, ☞ Figure 1-17, ☞ Figure 1-18) ............................................ 1

2 .. . . . Mast-Two Stage Limited Free-Lift (☞ Figure 10-1) .................................................... 1
2 .. . . . Mast-Two Stage Full Free-Lift (☞ Figure 11-1) .......................................................... 1
2 .. . . . Mast-Three Stage Full Free-Lift (☞ Figure 12-1) ....................................................... 1
3 .. . . . Steering System (☞ Figure 7-1) ................................................................................ 1
4 .. . . . Fuel System (☞ Figure 3-14, ☞ Figure 3-10, ☞ Figure 3-3) ................................... 1
5 .. . . . Engines (☞ Figure 2-9, ☞ Figure 2-24, ☞ Figure 2-26) .......................................... 1
6 .. . . . Electrical (☞ Figure 4-2, ☞ Figure 4-7, ☞ Figure 4-1) ............................................. 1
7 .. . . . Drive Axle (☞ Figure 6-1) .......................................................................................... 1
8 .. . . . Brake System (☞ Figure 8-1) .................................................................................... 1
9 .. . . . Hydraulic System (☞ Figure 9-1) ............................................................................... 1
10 .. . . . Options (☞ Figure 13-3, ☞ Figure 13-4, ☞ Figure 13-6) ......................................... 1

©2006 HYSTER COMPANY See Service Manual 1-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OPERATOR MODULE (Figure 1-2)

1-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OPERATOR MODULE

KEY:
A: 1830 mm Short Wheel Base
B: 2100 mm Long Wheel Base

QTY
ITEM PART NO. DESCRIPTION A B

1 1493147 Operator Module.................................................................................................. 1 ..

1 1493148 Operator Module.................................................................................................. .. 1
2 1378168 Mount................................................................................................................... 4 4
3 1378197 Snubber ............................................................................................................... 4 4
3 1351098 Cup (Optional) ..................................................................................................... 4 4
4 300939 Washer ................................................................................................................ 4 4
5 293657 Capscrew............................................................................................................. 2 2
5 2037998 Stud (Optional) .................................................................................................... 2 2
5 302402 Locknut (Optional) ............................................................................................... 2 2
6 293658 Capscrew............................................................................................................. 2 2
7 296423 Washer ................................................................................................................ 6 6
8 302402 Locknut ................................................................................................................ 2 2
9 292683 Lockwasher.......................................................................................................... 2 2
10 1396024 Trim ...................................................................................................................... 1 1
11 1476761 Bracket................................................................................................................. 1 1
12 316678 Screw................................................................................................................... 2 2
13 1398009 Plug ..................................................................................................................... 2 2
14 1399760 Plug ..................................................................................................................... 8 8
15 296422 Washer ................................................................................................................ 4 4
16 18762 Capscrew............................................................................................................. 1 1
17 15134 Washer ................................................................................................................ 2 2
18 15086 Nut ....................................................................................................................... 2 2
19 15156 Lockwasher.......................................................................................................... 1 1
20 264134 Sealant ................................................................................................................ AR AR
21 18462 Capscrew............................................................................................................. 2 2
22 15154 Lockwasher.......................................................................................................... 2 2
23 15127 Washer ................................................................................................................ 2 2
24 1476422 Latch (Rotary)...................................................................................................... 1 1

©2006 HYSTER COMPANY See Service Manual 1-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HOOD AND COVERS (Figure 1-3)

1-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HOOD AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 1549391 Crossmember .............................................................................................................. 1

2 1397957 Panel (LH) (LPG) ......................................................................................................... 1
2 a 1544910 Panel (Vented) (LH) (LPG)........................................................................................... 1
2 1397958 Panel (LH) (Diesel, Gas).............................................................................................. 1
2 a 1544913 Panel (Vented) (LH) (Diesel, Gas) ............................................................................... 1
3 b 1544915 Hood (Vented).............................................................................................................. 1
3 b 1397960 Hood ............................................................................................................................ 1
3 c 1610832 Hood ............................................................................................................................ 1
3 c 1610839 Hood (Vented).............................................................................................................. 1
4 1396626 Panel (RH) ................................................................................................................... 1
4 1544906 Panel (Vented) (RH) .................................................................................................... 1
5 1396625 Cover (Front)................................................................................................................ 1
5 1392718 Rubber Latch........................................................................................................... 2
6 1397964 Corner (LH) (Without Cab) .......................................................................................... 1
6 1485280 Corner (LH) (With Cab) ............................................................................................... 1
7 1397963 Corner (RH) (Without Cab).......................................................................................... 1
7 1485281 Corner (RH) (With Cab)............................................................................................... 1
8 1531579 Seat Pan ...................................................................................................................... 1
9 2021207 Pin ............................................................................................................................... 2
10 320159 Washer ........................................................................................................................ 6
11 1350285 Stud (Ball) .................................................................................................................... 1
12 316835 Nut ............................................................................................................................... 4
13 1518858 Gas Spring Assembly .................................................................................................. 2
13 1513907 Ball Stud .................................................................................................................. 2
14 2036143 Latch ............................................................................................................................ 1
15 2036866 Bracket......................................................................................................................... 2
16 1347088 Stop Screw .................................................................................................................. 2
17 15001 Nut ............................................................................................................................... 4
18 1385535 Nut ............................................................................................................................... 2
19 1565553 Capscrew..................................................................................................................... 2
20 320158 Washer ........................................................................................................................ 4
21 1364259 Clip Nut ........................................................................................................................ 2
22 1567198 Hinge (RH)................................................................................................................... 1
22 156133 Nut (Not illustrated)...................................................................................................... 4
23 1470009 Hinge (LH) ................................................................................................................... 1
24 2036142 Shim (0.047 in.) ........................................................................................................... 4
25 1362714 Cotter Pin..................................................................................................................... 2
26 287851 Capscrew..................................................................................................................... 2
27 292681 Lockwasher.................................................................................................................. 4
28 136749 Capscrew..................................................................................................................... 2
29 375629 Washer ........................................................................................................................ 2
30 370599 Capscrew..................................................................................................................... 2
31 b 1359587 Grommet...................................................................................................................... 1
31 c 1561015 Grommet...................................................................................................................... 1
32 1471866 Striker .......................................................................................................................... 1
33 220023 Bolt .............................................................................................................................. 4
34 264144 Nut ............................................................................................................................... 1
35 316678 Screw........................................................................................................................... 4
36 136985 Capscrew..................................................................................................................... 4
37 320157 Washer ........................................................................................................................ 2
38 316826 Nut ............................................................................................................................... 4

©2006 HYSTER COMPANY See Service Manual 1-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HOOD AND COVERS

ITEM PART NO. DESCRIPTION QTY

39 2036863 Washer ........................................................................................................................ 1

40 1464909 Trim Seal...................................................................................................................... 2
41 1396658 Seal ............................................................................................................................. 2
42 1466416 Seal ............................................................................................................................. 2

FOOTNOTES:
a With and without Cab
b ⇒ S/N L005V03850C
c S/N L005V03851C ⇒

1-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

1-9
 UNIT CODE L005
NORTH AMERICA 01/2006

FLOOR PLATES AND COVERS (Figure 1-4)

1-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FLOOR PLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 1396147 Dash ............................................................................................................................ 1

2 1396148 Cowl Panel................................................................................................................... 1
3 2035798 Floorplate (Front) ......................................................................................................... 1
4 2035980 Floorplate..................................................................................................................... 1
5 1396641 Floormat ...................................................................................................................... 1
6 1350215 Nut (Foldover) .............................................................................................................. 6
7 15212 Cotter Pin..................................................................................................................... 1
8 320156 Washer ........................................................................................................................ 2
9 1399399 Washer ........................................................................................................................ 9
10 1525248 Screw........................................................................................................................... 9
11 1399337 Flap (Right Cylinder).................................................................................................... 1
12 1399338 Flap (Left Cylinder) ...................................................................................................... 1
13 1334790 Washer ........................................................................................................................ 6
14 176640 Capscrew..................................................................................................................... 6
15 320157 Washer ........................................................................................................................ 6
16 302400 Locknut ........................................................................................................................ 6
17 2036875 Cover ........................................................................................................................... 2
18 1338286 Storage Compartment (Without Cab) .......................................................................... 1
19 1385498 Cover ........................................................................................................................... 1
19 1382126 Seal ......................................................................................................................... AR
19 355844 Adhesive.................................................................................................................. AR
20 a 1396012 Radiator Cap Door....................................................................................................... 1
20 b 1396009 Radiator Cap Door....................................................................................................... 1
21 1469317 Capscrew..................................................................................................................... 3
22 375629 Washer ........................................................................................................................ 3
23 1347043 Cover (Counterweight Exhaust)................................................................................... 1
24 1347045 Fastener (Counterweight Exhaust) .............................................................................. 3
25 1400180 Lanyard........................................................................................................................ 1
26 296511 Screw........................................................................................................................... 1
27 302398 Nut ............................................................................................................................... 1

FOOTNOTES:
a Type Gasoline and Diesel
b Type LPG, Dual Fuel, GS, LPS, and DS

©2006 HYSTER COMPANY See Service Manual 1-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NON-SUSPENSION SEAT (Figure 1-5)

(⇒S/N L005V06467C)

1-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NON-SUSPENSION SEAT
(⇒S/N L005V06467C)

ITEM PART NO. DESCRIPTION QTY

1375150 Seat Assembly (Vinyl).................................................................................................. 1

1 1351473 Seat ......................................................................................................................... 1
2 1354140 Switch Assembly ................................................................................................. 1
3 364914 Capscrew ................................................................................................................ 4
4 221733 Washer .................................................................................................................... 2
5 1300107 Rod.......................................................................................................................... 1
6 364807 Hip Restraint (RH) ................................................................................................... 1
7 364808 Hip Restraint (LH).................................................................................................... 1
8 18727 Capscrew ................................................................................................................ 4
9 18515 Washer .................................................................................................................... 4
10 379197 Capscrew ................................................................................................................ 2
11 379198 Washer .................................................................................................................... 2
12 364854 Plug ......................................................................................................................... 2
13 383116 Seat Rail (RH) ......................................................................................................... 1
14 335553 Seat Rail (LH).......................................................................................................... 1
15 335991 Cover ........................................................................................................................... 1
16 335988 Base ............................................................................................................................ 1
17 222029 Rivet............................................................................................................................. 4
18 145639 Nut ............................................................................................................................... 4
19 15175 Washer ........................................................................................................................ 4
20 379698 Nut ............................................................................................................................... 2
21 1374750 Seat Belt ...................................................................................................................... 1
22 379199 Capscrew..................................................................................................................... 2
23 379697 Washer ........................................................................................................................ 4

©2006 HYSTER COMPANY See Service Manual 1-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NON-SUSPENSION SEAT (Figure 1-6)

(S/N L005V06468C⇒)

1-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NON-SUSPENSION SEAT
(S/N L005V06468C⇒)

ITEM PART NO. DESCRIPTION QTY

1593433 Seat Assembly (Vinyl).................................................................................................. 1

1593434 Seat Assembly (Cloth) ................................................................................................. 1
1 1563351 Cushions (Vinyl) ...................................................................................................... 1
1 1563215 Sensor (Operator Presence) (Not Illustrated).......................................................... 1
1 1563222 Cushions (Cloth) .......................................................................................................... 1
2 1563217 Hip Restraint (RH) ................................................................................................... 1
2 1563216 Hip Restraint (LH).................................................................................................... 1
3 1598504 Seat Belt Kit............................................................................................................. 1
4 145639 Nut ............................................................................................................................... 4
5 1459173 Slide Kit ................................................................................................................... 1
6 2075429 Wire Harness .......................................................................................................... 1
15175 Washer (Not Illustrated) ............................................................................................... 4

©2006 HYSTER COMPANY See Service Manual 1-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FULL SUSPENSION SEAT (Figure 1-7)

SHEET 1 OF 2
(⇒S/N L005V06467C)

1-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FULL SUSPENSION SEAT

SHEET 1 OF 2
(⇒S/N L005V06467C)

ITEM PART NO. DESCRIPTION QTY

1468473 Seat Assembly (Fabric) ............................................................................................... 1

1468472 Seat Assembly (Vinyl).................................................................................................. 1
1 1470153 Back Cushion .......................................................................................................... 1
1 1470152 Back Cushion .......................................................................................................... 1
2 1494077 Seat Cushion (Cloth) ............................................................................................... 1
2 1494076 Seat Cushion (Vinyl)................................................................................................ 1
2 1467514 Switch (Seat)....................................................................................................... 1
2 1467515 Wire Harness ...................................................................................................... 1
3 .. . . . Riser ........................................................................................................................ 1
4 .. . . . Box .......................................................................................................................... 1
5 .. . . . Cover ....................................................................................................................... 1
6 .. . . . Screw ...................................................................................................................... 4
7 .. . . . Hip Restraint (RH) ................................................................................................... 1
7 .. . . . Hip Restraint (LH).................................................................................................... 1
8 .. . . . Washer .................................................................................................................... 2
9 .. . . . Bolt .......................................................................................................................... 2
10 .. . . . Nut........................................................................................................................... 4
11 .. . . . Bolt .......................................................................................................................... 2
12 .. . . . Block........................................................................................................................ 2
13 .. . . . Seat Belt.................................................................................................................. 1
14 .. . . . Bolt .......................................................................................................................... 2
15 .. . . . Nut........................................................................................................................... 2
16 .. . . . Washer .................................................................................................................... 4
17 .. . . . Handle ..................................................................................................................... 1
18 .. . . . Latch........................................................................................................................ 1
19 .. . . . Bracket .................................................................................................................... 1
20 .. . . . Spacer ..................................................................................................................... 1
21 .. . . . Spring ...................................................................................................................... 1
22 .. . . . Knob ........................................................................................................................ 1
23 .. . . . Spring Extension ..................................................................................................... 1
24 .. . . . Pivot ........................................................................................................................ 2
25 .. . . . Washer .................................................................................................................... 2
26 .. . . . Nut........................................................................................................................... 2
27 .. . . . Bolt .......................................................................................................................... 2
28 .. . . . Nut........................................................................................................................... 6
29 1470163 Weight Adjuster Kit.................................................................................................. 1
30 .. . . . Slide (RH)................................................................................................................ 1
31 .. . . . Slide (LH) ................................................................................................................ 1
32 .. . . . Bolt .......................................................................................................................... 4
33 .. . . . Screw ...................................................................................................................... 2
34 1470159 Suspension Kit............................................................................................................. 1
35 15175 Washer ........................................................................................................................ 4
36 145639 Nut ............................................................................................................................... 4

1470155 Manual Holder Kit (Includes Items 3-6) ....................................................................... 1

1470156 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ......................................................... 1
1470157 Hip Restraint Kit (LH) (Includes Items 7-12, 33) .......................................................... 1
1470158 Seat Belt Kit (Includes Items 13-16) ............................................................................ 1
1470164 Recliner Kit (Includes Items 17-28) ............................................................................. 1

©2006 HYSTER COMPANY See Service Manual 1-17

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FULL SUSPENSION SEAT

SHEET 1 OF 2
(⇒S/N L005V06467C)

ITEM PART NO. DESCRIPTION QTY

1470161 Slide Kit (Includes Items 30-32)................................................................................... 1

893818 Ground Wire (Not Illustrated)....................................................................................... 1

1-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

1-19
 UNIT CODE L005
NORTH AMERICA 01/2006

FULL SUSPENSION SEAT (Figure 1-8)

SHEET 2 OF 2
(⇒S/N L005V06467C)

1-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FULL SUSPENSION SEAT

SHEET 2 OF 2
(⇒S/N L005V06467C)

ITEM PART NO. DESCRIPTION QTY

1468473 Seat Assembly (Fabric) ............................................................................................... 1

1468472 Seat Assembly (Vinyl).................................................................................................. 1
1 1467523 Boot Kit.................................................................................................................... 1
2 1467524 Roller and Bearing Kit ............................................................................................. 1
3 1467525 Bumper and Stop Kit ............................................................................................... 1
4 1467526 Bearing Shaft Kit ..................................................................................................... 1
5 1467527 Weight Adjuster Indicator Kit ................................................................................... 1
6 1467531 Recliner Knob.......................................................................................................... 1
7 1467529 Suspension Spring Kit ............................................................................................. 1
8 1470160 Scissor Assembly .................................................................................................... 1
9 1483828 Shock Kit ................................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 1-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FULL SUSPENSION SEAT (Figure 1-9)

(S/N L005V06468C⇒)

1-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FULL SUSPENSION SEAT

(S/N L005V06468C⇒)

KEY:
A: Vinyl
B: Cloth

QTY
ITEM PART NO. DESCRIPTION A B

1593425 Full Suspension Seat (Vinyl)................................................................................ 1 ..

1593426 Full Suspension Seat (Cloth) ............................................................................... .. 1
1 1470152 Back Cushion .................................................................................................. 1 ..
1 1470153 Back Cushion .................................................................................................. .. 1
2 1470157 Hip Restraint Kit (LH) ...................................................................................... 1 1
2 1470156 Hip Restraint Kit (RH)...................................................................................... 1 1
3 1598504 Seat Belt Kit..................................................................................................... 1 1
4 1563207 Seat Cushion................................................................................................... 1 ..
4 1566453 Seat Cushion................................................................................................... .. 1
a 1563208 Sensor (Operator Presence) ........................................................................... 1 1
5 1470163 Weight Adjuster Kit.......................................................................................... 1 1
6 2075429 Wire Harness .................................................................................................. 1 1
7 1470161 Slide Kit ........................................................................................................... 1 1
8 b 1537537 Spacer ................................................................................................................. 2 2
9 15175 Washer ................................................................................................................ 2 2
10 145639 Nut ....................................................................................................................... 2 2
a 1483828 Shock Kit.............................................................................................................. 1 1

FOOTNOTES:
a Not Illustrated
b Not used on this application

©2006 HYSTER COMPANY See Service Manual 1-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

COUNTERWEIGHTS (Figure 1-10)

1-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

COUNTERWEIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1388879 Counterweight (H70XM) .............................................................................................. 1

1 1388880 Counterweight (H80XM) .............................................................................................. 1
1 1385449 Counterweight (H90XM) .............................................................................................. 1
1 1388882 Counterweight (H100XM) ............................................................................................ 1
1 1388883 Counterweight (H110XM) ............................................................................................ 1
1 1385457 Counterweight (H120XM) ............................................................................................ 1
2 .. . . . Seal (H70-90XM)..................................................................................................... 2
2 .. . . . Seal (H100-120XM)................................................................................................. 2
3 1388898 Tow Pin ........................................................................................................................ 1
4 2021395 Cap .............................................................................................................................. 2
5 292614 Capscrew..................................................................................................................... 2
6 292689 Lockwasher.................................................................................................................. 2
7 1480019 Washer ........................................................................................................................ 2
8 1527470 Spring Pin .................................................................................................................... 1
9 1335763 Shim (0.109 in.) ........................................................................................................... 4
10 320158 Washer ........................................................................................................................ 4
11 292681 Lockwasher.................................................................................................................. 4
12 239503 Nut ............................................................................................................................... 4

©2006 HYSTER COMPANY See Service Manual 1-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

REAR ACCESS SCREEN (Figure 1-11)

1-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

REAR ACCESS SCREEN

ITEM PART NO. DESCRIPTION QTY

1 1470920 Screen (H70XM) (With Counterweight Exhaust) ......................................................... 1

1 1470921 Screen (H70XM) (With Overhead Exhaust)................................................................. 1
1 1470922 Screen (H80-90XM) (With Counterweight Exhaust) .................................................... 1
1 1470923 Screen (H80-90XM) (With Overhead Exhaust) ........................................................... 1
2 1468699 Screen (H100-120XM) (2100 mm Long Wheel Base) ................................................. 1
3 1471535 Washer ........................................................................................................................ 4
4 292681 Lockwasher.................................................................................................................. 4
5 136749 Capscrew..................................................................................................................... 4
6 1398062 Nut ............................................................................................................................... 4

©2006 HYSTER COMPANY See Service Manual 1-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OVERHEAD GUARD (Figure 1-12)

1-28 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 b 1396039 Overhead Guard (Standard Height)............................................................................. 1

1 a 1523718 Overhead Guard (Standard Height)............................................................................. 1
1 b 1465443 Overhead Guard (Raised Height) ................................................................................ 1
1 a 1523715 Overhead Guard (Raised Height) ................................................................................ 1
2 2035800 Handle ......................................................................................................................... 2
3 316678 Screw........................................................................................................................... 4
4 293644 Capscrew..................................................................................................................... 4
5 296423 Washer ........................................................................................................................ 6
6 292683 Lockwasher.................................................................................................................. 6
7 293646 Capscrew..................................................................................................................... 2
8 1363917 Plug ............................................................................................................................. 6
9 1363916 Plug ............................................................................................................................. 14
10 1356377 Plug ............................................................................................................................. 2
11 1465740 Seal ............................................................................................................................. 1
12 1494888 Plug ............................................................................................................................. 8

FOOTNOTES:
a Gasoline and Diesel
b LPG

©2006 HYSTER COMPANY See Service Manual 1-29

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

SOUND REDUCTION (Figure 1-13)

GAS AND LPG WITH CAB AND ALL DIESEL

1-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

SOUND REDUCTION
GAS AND LPG WITH CAB AND ALL DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1400151 Liner (LH Hood) ........................................................................................................... 1

2 1400152 Liner (RH Hood) .......................................................................................................... 1
3 1400153 Liner (LH Door Panel).................................................................................................. 1
4 1400154 Liner (RH Door Panel) ................................................................................................. 1
5 1541805 Liner (Front Cover)....................................................................................................... 1
6 1304971 Fastener....................................................................................................................... 9
7 1544739 Sound Liner (Seat) Panel "A" ...................................................................................... 1
8 1544743 Sound Liner (Seat) Panel "C" ...................................................................................... 1
9 1468023 Sound Liner (Floor Plate) "A"....................................................................................... 1
10 1468024 Sound Liner (Floor Plate) "B"....................................................................................... 2
11 1468025 Cowl Barrier ................................................................................................................. 1
12 1399815 Rivet............................................................................................................................. 15
13 1399784 Washer ........................................................................................................................ 15
14 1468032 Sound Liner (Radiator Cover)...................................................................................... 1
15 1468033 Sound Liner (Radiator Barrier) .................................................................................... 1
16 1382126 Seal ............................................................................................................................. AR

©2006 HYSTER COMPANY See Service Manual 1-31

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

LABELS AND DECALS (Figure 1-14)

1-32 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LABELS AND DECALS

ITEM PART NO. DESCRIPTION QTY

1 1338178 Label (Mast Warning) .................................................................................................. 2

2 2020517 Label (Hyster) (Horizontal) .......................................................................................... 2
3 1330920 Label (No Riders) ........................................................................................................ 2
4 1356137 Label (Lift and Tilt) ....................................................................................................... 1
5 389692 Label (US Patents and Trademarks)............................................................................ 2
6 a .. . . . Label (Impact Rating Warning) .................................................................................... 1
7 389688 Cover ........................................................................................................................... 1
8 170658 Rivet............................................................................................................................. 4
9 1325271 Label (Fan Warning) .................................................................................................... 1
10 1345939 Label (Fan Warning) (Pictorially) ................................................................................. 2
11 2309799 Label (Parking Brake) .................................................................................................. 1
12 1354165 Label (Anti-freeze) ....................................................................................................... 1
13 1399885 Label (Hyster) (Counterweight) (Optional)................................................................... 1
14 1385102 Label (Drive Train Protection) ...................................................................................... 1
15 2080139 Label-Operator Presence System ............................................................................... 1
16 1330919 Label (Mast Warning) .................................................................................................. 1
17 1335129 Label (Pinch Point) ...................................................................................................... 2
18 2053467 Decal (Emissions Compliant) ...................................................................................... 1
19 1336605 Label (Operator Warning) ............................................................................................ 1
20 1330917 Label (Operator Restraint) ........................................................................................... 1
21 a .. . . . Label (Nameplate) ....................................................................................................... 1
21 1335137 Nameplate Tag ............................................................................................................ 1
22 166818 Rivet............................................................................................................................. 2
23 1354171 Label (Flammable LPG)............................................................................................... 1
24 1374549 Label (Radial Tire Warning)......................................................................................... 1
25 1399873 Label (H70XM) ............................................................................................................ 1
25 1399874 Label (H80XM) ............................................................................................................ 1
25 1399875 Label (H90XM) ............................................................................................................ 1
25 1399876 Label (H100XM) .......................................................................................................... 1
25 1399877 Label (H110XM) .......................................................................................................... 1
25 1399878 Label (H120XM) .......................................................................................................... 1
26 1501259 Label (LPG Tank) (Type LP, LPS, Dual Fuel) ............................................................... 1
27 179420 Inspection Plate (Gasoline) (Type G)........................................................................... 1
27 179423 Inspection Plate (Diesel) (Type D) ............................................................................... 1
27 179414 Inspection Plate (LPG) (Type LP) ................................................................................ 1
27 179415 Inspection Plate (Type GS) .......................................................................................... 1
27 179417 Inspection Plate (Type DS) .......................................................................................... 1
27 179416 Inspection Plate (Type LPS) ........................................................................................ 1
27 1378509 Inspection Plate (Type Dual Fuel)................................................................................ 1
28 154065 Label (Type GS)........................................................................................................... 2
28 154067 Label (Type DS) ........................................................................................................... 2
28 154066 Label (Type LPS) ......................................................................................................... 2
29 1352190 Label (Battery Disconnect) (Type GS, LPS, DS) ......................................................... 1
30 2034459 Label (Ether Warning).................................................................................................. 1
31 340044 Gripnail (Optional) ....................................................................................................... 2
31 170658 Rivet............................................................................................................................. 2
32 1339672 Label (Hyster) (Vertical)............................................................................................... 2
33 370258 Label (Auxiliary Function - Side-Shift) ......................................................................... 1
34 864740 Decal (Gasoline Fuel Gauge) ...................................................................................... 1
35 864765 Decal (Fuel Changeover)............................................................................................. 1
36 864763 Plate (Fuel Selector) .................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 1-33

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

LABELS AND DECALS

ITEM PART NO. DESCRIPTION QTY

37 864739 Decal (Safety Maintenance) ........................................................................................ 1

38 864738 Decal (Refueling) ......................................................................................................... 1

FOOTNOTES:
a See Your Local Hyster Dealer

1-34 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

1-35
 UNIT CODE L005
NORTH AMERICA 01/2006

LOAD BACKREST EXTENSION (Figure 1-15)

1-36 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LOAD BACKREST EXTENSION

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

1 1387341 Load Backrest Extension (48 in.)......................................................................... 1 ..

1 a 1387342 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1387904 Load Backrest Extension (54 in.)......................................................................... .. 1
1 a 1464864 Load Backrest Extension (54 in.)......................................................................... .. 1
1 1387345 Load Backrest Extension (60 in.)......................................................................... 1 ..
1 a 1387346 Load Backrest Extension (60 in.)......................................................................... 1 ..
1 1387349 Load Backrest Extension (60 in.)......................................................................... .. 1
1 a 1464865 Load Backrest Extension (60 in.)......................................................................... .. 1
2 1387330 Capscrew ........................................................................................................ 4 4
3 221771 Washer ............................................................................................................ 4 4
3 b 296423 Washer ............................................................................................................ 4 4
4 292656 Nut................................................................................................................... 4 4
5 292683 Lockwasher ..................................................................................................... 4 4

FOOTNOTES:
a For Polished Forks with Full Bottom Taper
b Optional

©2006 HYSTER COMPANY See Service Manual 1-37

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FORKS (Figure 1-16)

STANDARD TAPER HOOK TYPE
H70-90XM

KEY:
A: H70XM (50 mm x 125 mm) (2 in. x 5 in.)
B: H80XM (50 mm x 125 mm) (2 in. x 5 in.)
C: H90XM (50 mm x 150 mm) (2 in. x 6 in.)
D: H90XM (50 mm x 125 mm) (2 in. x 5 in.)
E: H90XM (50 mm x 150 mm) (2 in. x 6 in.)

QTY
ITEM PART NO. DESCRIPTION A B C D E

1 367420 Fork (42 in.) ........................................................................ 2 2 .. 2 ..

1 367421 Fork (48 in.) ........................................................................ 2 2 .. 2 ..
1 367422 Fork (54 in.) ........................................................................ 2 2 .. .. ..
1 367423 Fork (60 in.) ........................................................................ 2 .. .. .. ..
1 367424 Fork (72 in.) ........................................................................ 2 .. .. .. ..
2 1523734 Retainer Pin.................................................................... 1 1 1 1 1
3 1523732 Knob ............................................................................... 1 1 1 1 1
4 1477166 Washer ........................................................................... 1 1 1 1 1
5 1500784 Spring ............................................................................. 1 1 1 1 1
6 1523737 Pin .................................................................................. 1 1 1 1 1
7 1477237 Wedge ............................................................................ 1 1 1 1 1

1523739 Latch Kit (Class III) (Includes Items 2-7) ........................ 2 2 2 2 2

1-38 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FORKS (Figure 1-17)

STANDARD TAPER HOOK TYPE
H100-120XM

KEY:
A: H100 XM (50 mm x 150 mm) (2 in. x 6 in.)
B: H100 XM (60 mm x 150 mm) (2.36 in. x 6 in.)
C: H110XM (50 mm x 150 mm) (2 in. x 6 in.)
D: H110 XM (60 mm x 150 mm) (2.36 in. x 6 in.)
E: H120 XM (60 mm x 150 mm) (2.36 in. x 6 in.)

QTY
ITEM PART NO. DESCRIPTION A B C D E

1 1399919 Fork (42 in.) ........................................................................ 2 .. 2 .. ..

1 1458264 Fork (42 in.) ........................................................................ .. .. .. .. 2
1 1399920 Fork (48 in.) ........................................................................ 2 .. 2 .. ..
1 1333001 Fork (48 in.) ........................................................................ .. .. .. .. 2
1 1399921 Fork (54 in.) ........................................................................ 2 .. .. .. ..
1 1333002 Fork (54 in.) ........................................................................ .. .. .. 2 2
1 1519441 Fork (55 in.) ........................................................................ .. .. 2 .. ..
1 1519442 Fork (59 in.) ........................................................................ .. .. 2 .. ..
1 1399922 Fork (60 in.) ........................................................................ .. .. .. .. ..
1 1333003 Fork (60 in.) ........................................................................ .. .. .. 2 2
1 1479090 Fork (71 in.) ........................................................................ .. .. 2 .. ..
1 1333004 Fork (72 in.) ........................................................................ .. 2 .. 2 2
2 1523734 Retainer Pin.................................................................... 1 1 1 1 1
3 1523732 Knob ............................................................................... 1 1 1 1 1
4 1500786 Spring ............................................................................. 1 1 1 1 1
5 1523741 Pin .................................................................................. 1 1 1 1 1

1523742 Latch Kit (Class IV) (Includes Items 2-5)........................ 2 2 2 2 2

©2006 HYSTER COMPANY See Service Manual 1-39

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FORKS (Figure 1-18)

POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE

KEY:
A: H70XM, H80XM, H90XM
B: H100XM, H110XM, H120XM

QTY
ITEM PART NO. DESCRIPTION A B
1 1465545 Fork (47.5 in.) ...................................................................................................... 2 ..
1 1465546 Fork (54 in.) ......................................................................................................... 2 ..
1 1465547 Fork (47.5 in.) ...................................................................................................... .. 2
1 1465548 Fork (54 in.) ......................................................................................................... .. 2
2 1523734 Retainer Pin..................................................................................................... 1 1
3 1523732 Knob ................................................................................................................ 1 1
4 1477166 Washer ............................................................................................................ 1 ..
5 1500784 Spring .............................................................................................................. 1 ..
5 1500786 Spring .............................................................................................................. .. 1
6 1523737 Pin ................................................................................................................... 1 ..
6 1523741 Pin ................................................................................................................... .. 1
7 1477237 Wedge ............................................................................................................. 1 ..

1523739 Latch Kit (Class III) (Includes Items 2-7) ......................................................... 2 ..

1523742 Latch Kit (Class IV) (Includes Items 2-3, 5-6).................................................. .. 2

1-40 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

2 ENGINE ASSEMBLY

2 ENGINE ASSEMBLY
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

ASSEMBLED ENGINE
DIESEL TIER II ............................................................................................................................................... 2-24
GASOLINE 4.3L EPA COMPLIANT
SHEET 1 OF 2 ............................................................................................................................................ 2-58
SHEET 2 0F 2 ............................................................................................................................................. 2-62
LPG, 4.3L EPA COMPLIANT
SHEET 1 OF 2 ............................................................................................................................................ 2-54
SHEET 2 0F 2 ............................................................................................................................................. 2-56
BAFFLE AND ATTACHING PARTS ...................................................................................................................... 2-8
CAMSHAFT AND OIL PAN
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-70
COIL ASSEMBLY ............................................................................................................................................... 2-65
COOLING SYSTEM ............................................................................................................................................. 2-4
CRANKSHAFT AND PISTONS
DIESEL TIER II ............................................................................................................................................... 2-32
CYLINDER BLOCK
DIESEL TIER II ............................................................................................................................................... 2-26
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-68
CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-78
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-28
DRIP SHIELD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-84
ENGINE BELT DRIVE AND ALTERNATOR MOUNTING
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 2-14
ENGINE MOUNT
DIESEL TIER II ............................................................................................................................................... 2-22
ENGINE MOUNTING
GASOLINE AND LPG..................................................................................................................................... 2-52
EXHAUST
DIESEL TIER II ............................................................................................................................................... 2-20
GAS AND LPG................................................................................................................................................ 2-16
EXHAUST MANIFOLD
DIESEL TIER II ............................................................................................................................................... 2-40
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-66
EXHAUST WRAPS
PAPER INDUSTRY OPTION .......................................................................................................................... 2-18
FAN DRIVE ASSEMBLY..................................................................................................................................... 2-10
FUEL INJECTION PUMP
DIESEL TIER II
⇒S/N L005V02272B ................................................................................................................................... 2-46
WITH BLEED BACK SYSTEM
S/N L005V02273B⇒ ................................................................................................................................... 2-48
INTAKE MANIFOLD AND FUEL RAIL

©2006 HYSTER COMPANY See Service Manual 2-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

SECTION 2
ENGINE ASSEMBLY (Continued)

DESCRIPTION PAGE

GASOLINE
4.3L EPA COMPLIANT................................................................................................................................ 2-82
OIL COOLER
DIESEL TIER II ............................................................................................................................................... 2-43
OIL FILTER
DIESEL TIER II ............................................................................................................................................... 2-41
OIL PAN AND PUMP
DIESEL TIER II ............................................................................................................................................... 2-34
OIL PUMP
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-80
ROTARY EXHAUSTER
DIESEL TIER II ............................................................................................................................................... 2-50
TIMING GEAR
DIESEL TIER II ............................................................................................................................................... 2-38
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG
4.3L EPA COMPLIANT................................................................................................................................ 2-74
VALVE COVER AND ROCKER ARM SHAFT
DIESEL TIER II ............................................................................................................................................... 2-30
WATER PUMP AND OUTLET
DIESEL TIER II ............................................................................................................................................... 2-36

2-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-3
 UNIT CODE L005
NORTH AMERICA 01/2006

COOLING SYSTEM (Figure 2-1)

2-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

COOLING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 178899 Cap .............................................................................................................................. 1

2 353310 Clamp .......................................................................................................................... 1
3 1302954 Tube ............................................................................................................................. 1
4 344432 Reservoir ..................................................................................................................... 1
5 1359581 Outlet Assembly........................................................................................................... 1
5 1457312 Hose ........................................................................................................................ 1
5 345453 Outlet (Reservoir) .................................................................................................... 1
5 345454 Cap.......................................................................................................................... 1
5 336550 Bushing ................................................................................................................... 1
6 340204 Strap ............................................................................................................................ 1
7 1539751 Bracket......................................................................................................................... 1
8 316678 Screw........................................................................................................................... 4
9 12815 Valve (Drain) ................................................................................................................ 1
10 369815 Clamp .......................................................................................................................... 1
11 1502000 Clamp .......................................................................................................................... 1
12 1549372 Clamp (Gas and LPG) ................................................................................................. 1
13 302238 Screw........................................................................................................................... 4
14 197066 Washer ........................................................................................................................ 4
15 292678 Lockwasher.................................................................................................................. 4
16 1397697 Shroud (Upper) ............................................................................................................ 1
17 1397698 Shroud (Lower) ............................................................................................................ 1
18 1397710 Shroud (Door) .............................................................................................................. 1
19 1399310 Washer ........................................................................................................................ 2
20 1399311 Spring .......................................................................................................................... 2
21 1399312 Clip .............................................................................................................................. 2
22 1399313 Retainer ....................................................................................................................... 2
23 1399314 Stud ............................................................................................................................. 2
24 15127 Washer ........................................................................................................................ 4
25 222038 Rivet............................................................................................................................. 2
26 292680 Lockwasher.................................................................................................................. 1
27 1466001 Clamp .......................................................................................................................... 3
28 1339457 Clamp .......................................................................................................................... 1
29 292500 Capscrew..................................................................................................................... 1
30 136687 Nut ............................................................................................................................... 1
31 320156 Washer ........................................................................................................................ 2
32 292683 Lockwasher.................................................................................................................. 6
33 1471535 Washer ........................................................................................................................ 4
33 bc 1471535 Washer ........................................................................................................................ 6
34 292681 Lockwasher.................................................................................................................. 4
34 a 292681 Lockwasher.................................................................................................................. 6
34 c 292681 Lockwasher.................................................................................................................. 6
35 136749 Capscrew..................................................................................................................... 4
35 c 136749 Capscrew..................................................................................................................... 6
36 1398062 Nut ............................................................................................................................... 4
36 a 1398062 Nut ............................................................................................................................... 1
37 287837 Capscrew..................................................................................................................... 6
37 a 287837 Capscrew..................................................................................................................... 4
38 a 1468699 Screen (☞ Figure 1-11) ............................................................................................. 1
38 d 1470920 Screen (☞ Figure 1-11) ............................................................................................. 1
38 b 1470921 Screen (☞ Figure 1-11) ............................................................................................. 1
38 c 1470922 Screen (☞ Figure 1-11) ............................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 2-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

COOLING SYSTEM

ITEM PART NO. DESCRIPTION QTY

38 e 1470923 Screen (☞ Figure 1-11) ............................................................................................. 1

39 a 1397807 Mount........................................................................................................................... 2
40 c 320161 Washer ........................................................................................................................ 6
41 a 320161 Washer ........................................................................................................................ 4
42 a 1397808 Washer ........................................................................................................................ 2
43 a 292535 Capscrew..................................................................................................................... 2
44 176451 Clamp .......................................................................................................................... 1
45 320159 Washer ........................................................................................................................ 1
46 292682 Lockwasher.................................................................................................................. 1
47 136692 Nut ............................................................................................................................... 1
48 1502000 Clamp .......................................................................................................................... 1
49 1549372 Clamp .......................................................................................................................... 1
50 1388911 Radiator (Powershift) ................................................................................................... 1
51 2062232 Hose (Gas and LPG) (Upper) ...................................................................................... 1
52 2035355 Hose (Gas and LPG) (Lower) ..................................................................................... 1
53 2059675 Hose (Diesel) (Lower) ................................................................................................. 1
54 2059677 Hose (Diesel) (Upper).................................................................................................. 1
55 1329272 U-Nut ........................................................................................................................... 4
56 1549449 Clamp (Diesel) ............................................................................................................. 2
57 1394595 Adapter (Diesel) .......................................................................................................... 1
57 1394594 Adapter (Gas and LPG) ............................................................................................... 1
58 35116 Capscrew (Diesel) ...................................................................................................... 4
58 34811 Capscrew (Gas and LPG)............................................................................................ 3
59 177948 Lockwasher (Diesel) ................................................................................................... 4
59 177947 Lockwasher (Gas and LPG) ........................................................................................ 3
60 1394581 Drive Shaft (Gas and LPG) (☞ Figure 2-3) ................................................................ 1
60 1396174 Drive Shaft (Diesel) (☞ Figure 2-3) ........................................................................... 1
61 1356316 Nut ............................................................................................................................... 6
62 1398062 Nut ............................................................................................................................... 6
63 1400229 Screen ......................................................................................................................... 1

FOOTNOTES:
a (Long Wheel Base)
b (With Overhead Exhaust or UL Safety, Short Wheel Base)
c (With Standard Counterweight Exhaust, Long Wheel Base)
d (With Standard Counterweight Exhaust, Short Wheel Base)
e With Overhead Exhaust H4.00

2-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-7
 UNIT CODE L005
NORTH AMERICA 01/2006

BAFFLE AND ATTACHING PARTS (Figure 2-2)

2-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

BAFFLE AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1471445 Baffle (RH) ................................................................................................................... 1

1 1471446 Baffle (LH) ................................................................................................................... 1
2 1471448 Plate ............................................................................................................................ 2
3 1471444 Baffle (Bottom) (83 in. Long Wheel Base)................................................................... 1
3 1471449 Baffle (Bottom) (72/74 in. Short Wheel Base) ............................................................. 1
4 316678 Screw........................................................................................................................... 5
5 1397808 Washer ........................................................................................................................ 2
6 292683 Lockwasher.................................................................................................................. 6
7 320161 Washer ........................................................................................................................ 2
8 1304971 Fastener (83 in. Long Wheel Base)............................................................................. 1

©2006 HYSTER COMPANY See Service Manual 2-9

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FAN DRIVE ASSEMBLY (Figure 2-3)

2-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FAN DRIVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 292527 Capscrew..................................................................................................................... 2
2 292683 Lockwasher.................................................................................................................. 8
3 320161 Washer ........................................................................................................................ 2
4 1398062 Nut ............................................................................................................................... 3
5 2035322 Plate ............................................................................................................................ 1
6 2029170 Cushion (Rubber) ........................................................................................................ 4
7 320159 Washer ........................................................................................................................ 4
8 292682 Lockwasher.................................................................................................................. 6
9 287854 Capscrew..................................................................................................................... 4
10 .. . . . Fan Assembly .............................................................................................................. 1
11 287854 Capscrew ................................................................................................................ 2
12 292682 Lockwasher ............................................................................................................. 2
13 1499369 Bracket .................................................................................................................... 1
14 1394712 Fan (Draw Through) ................................................................................................ 1
15 136749 Capscrew ................................................................................................................ 4
16 292681 Lockwasher ............................................................................................................. 4
17 1504410 Fan Mount Assembly............................................................................................... 1
18 1495666 Pulley .................................................................................................................. 1
19 1504380 Pin....................................................................................................................... 1
20 124668 Bearing................................................................................................................ 4
20 257291 Adhesive ............................................................................................................. AR
21 1504256 Spacer................................................................................................................. 1
22 1531750 Snap Ring ........................................................................................................... 1
23 12928 Snap Ring ........................................................................................................... 1
24 292522 Capscrew..................................................................................................................... 1
25 1396779 Tensioner ..................................................................................................................... 1
26 2048095 V-Belt (4 Rib) ............................................................................................................... 1
26 a 2071445 V-Belt (4 Groove Micro) ............................................................................................... 1
27 1394595 Adapter (Diesel)........................................................................................................... 1
27 1394594 Adapter (Gasoline and LPG) ....................................................................................... 1
28 177948 Lockwasher (Diesel) .................................................................................................... 4
29 35116 Capscrew (Diesel) ....................................................................................................... 4
30 293780 Lockwasher.................................................................................................................. 8
31 296011 Capscrew..................................................................................................................... 8
32 1396174 Drive Shaft (Diesel)...................................................................................................... 1
32 53065 Flange ..................................................................................................................... 2
32 278085 Journal and Bearing Kit........................................................................................... 2
32 1394581 Drive Shaft (Gasoline and LPG) .................................................................................. 1
32 53065 Flange ..................................................................................................................... 2
32 278085 Journal and Bearing Kit........................................................................................... 2
33 136985 Capscrew..................................................................................................................... 1
34 1396726 Washer ........................................................................................................................ 1
35 1495665 Pulley (Pump Drive)..................................................................................................... 1
36 1499373 Bracket......................................................................................................................... 1
37 320161 Washer ........................................................................................................................ 6
39 287837 Capscrew (Diesel) ....................................................................................................... 6
39 287837 Capscrew (Gasoline and LPG) .................................................................................... 4
40 292535 Capscrew..................................................................................................................... 2
41 1397808 Washer (Long Wheel Base)......................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 2-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FAN DRIVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

42 1397807 Mount (Long Wheel Base) ........................................................................................... 2

43 136692 Nut ............................................................................................................................... 1

FOOTNOTES:
a S/N L005V00001B ⇒

2-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-13
 UNIT CODE L005
NORTH AMERICA 01/2006

ENGINE BELT DRIVE AND ALTERNATOR MOUNTING (Figure 2-4)

4.3L EPA COMPLIANT ENGINE

2-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ENGINE BELT DRIVE AND ALTERNATOR MOUNTING

4.3L EPA COMPLIANT ENGINE

ITEM PART NO. DESCRIPTION QTY

1 139743 Locknut ........................................................................................................................ 1

2 261379 Washer ........................................................................................................................ 2
3 189338 Spacer ......................................................................................................................... 1
4 305100 Sleeve.......................................................................................................................... 1
5 18546 Capscrew..................................................................................................................... 1
6 15156 Lockwasher.................................................................................................................. 8
7 1527881 Capscrew..................................................................................................................... 1
8 221522 Capscrew..................................................................................................................... 3
9 15134 Washer ........................................................................................................................ 3
10 1384578 Bracket......................................................................................................................... 1
11 1383204 Pulley (Water Pump).................................................................................................... 1
12 292681 Lockwasher.................................................................................................................. 4
13 136681 Capscrew..................................................................................................................... 4
14 2043404 Serpentine Belt (56 in.)................................................................................................ 1
15 1396779 Tensioner ..................................................................................................................... 1
16 16598 Capscrew..................................................................................................................... 3
17 320159 Washer ........................................................................................................................ 1
18 292682 Lockwasher.................................................................................................................. 1
19 292522 Capscrew..................................................................................................................... 1
20 1377750 Pulley ........................................................................................................................... 1
21 39373 O-Ring ......................................................................................................................... 1
22 15157 Lockwasher.................................................................................................................. 1
23 221546 Capscrew..................................................................................................................... 1
24 1394594 Adapter ........................................................................................................................ 1
25 177947 Lockwasher.................................................................................................................. 3
26 34811 Capscrew..................................................................................................................... 3
27 1384577 Bracket......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 2-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

EXHAUST (Figure 2-5)

GAS AND LPG

2-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

EXHAUST
GAS AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1476018 Exhaust Pipe ............................................................................................................... 1

2 1500439 Exhaust Pipe ............................................................................................................... 1
3 1396518 Plug Assembly ............................................................................................................. 1
4 2047053 Lubricant...................................................................................................................... AR
5 1476107 Exhaust Pipe ............................................................................................................... 1
6 68968 Clamp .......................................................................................................................... 2
7 1337118 Bolt .............................................................................................................................. 6
8 1335898 Spring .......................................................................................................................... 6
9 1338258 Seal ............................................................................................................................. 2
10 1499514 Flange.......................................................................................................................... 2
11 1476017 Exhaust Pipe ............................................................................................................... 1
12 63116 Clamp .......................................................................................................................... 3
12 ab 63116 Clamp .......................................................................................................................... 4
12 d 63116 Clamp .......................................................................................................................... 1
13 1476015 Exhaust Pipe ............................................................................................................... 1
14 1397822 Shield........................................................................................................................... 1
15 2037114 Muffler.......................................................................................................................... 1
16 2067127 Wrap - With Snaps....................................................................................................... 1
17 1402189 Gasket ......................................................................................................................... 3
18 1512403 Capscrew..................................................................................................................... 6
19 1460477 Nut (Flange)................................................................................................................. 6
20 292517 Capscrew..................................................................................................................... 2
20 292509 Capscrew..................................................................................................................... 2
20 c 292517 Capscrew..................................................................................................................... 1
21 1351176 Washer ........................................................................................................................ 2
22 1351177 Rubber Cushion........................................................................................................... 4
23 320159 Washer ........................................................................................................................ 2
23 bc 320159 Washer ........................................................................................................................ 3
23 320158 Washer ........................................................................................................................ 2
24 316826 Nut ............................................................................................................................... 2
24 313828 Nut ............................................................................................................................... 2
25 a 1394803 Exhaust Pipe ............................................................................................................... 1
26 b 287854 Capscrew..................................................................................................................... 3
27 b 292682 Lockwasher.................................................................................................................. 3
28 b 1396574 Overhead Exhaust ....................................................................................................... 1
29 b 1396696 Exhaust Pipe ............................................................................................................... 1
30 b 1351178 Cover ........................................................................................................................... 1
31 d 1537498 Exhaust Pipe ............................................................................................................... 1
32 1476052 Exhaust Pipe ............................................................................................................... 1
33 1476045 Exhaust Pipe ............................................................................................................... 1
34 1476048 Exhaust Pipe ............................................................................................................... 1
35 c 2062696 Catalytic Exhaust Muffler (Three-Way) ........................................................................ 1
36 1553420 Spacer ......................................................................................................................... 2
37 2067451 Wrap (With Snaps) ...................................................................................................... 1

FOOTNOTES:
a Counterweight
b Overhead
c U.L. Safety
d U.L. Safety - Counterweight

©2006 HYSTER COMPANY See Service Manual 2-17

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

EXHAUST WRAPS (Figure 2-6)

PAPER INDUSTRY OPTION

2-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

EXHAUST WRAPS
PAPER INDUSTRY OPTION

ITEM PART NO. DESCRIPTION QTY

1 2067127 Wrap - With Snaps....................................................................................................... 1

2 2067282 Wrap - With Snaps....................................................................................................... 1
3 2067154 Flange Wrap ................................................................................................................ 1
4 2067125 Wrap - With Snaps....................................................................................................... 1
5 2067472 Flange Wrap ................................................................................................................ 1
6 2067128 Wrap - With Snaps....................................................................................................... 1
7 2067171 Barrel Wrap ................................................................................................................. 2

©2006 HYSTER COMPANY See Service Manual 2-19

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

EXHAUST (Figure 2-7)

DIESEL TIER II

2-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

EXHAUST
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 2037114 Muffler.......................................................................................................................... 1
1 2037113 Muffler (Type "DS") ...................................................................................................... 1
1 2038000 Muffler (Two-Way Catalytic) ......................................................................................... 1
2 1532537 Exhaust Pipe ............................................................................................................... 1
3 1532620 Exhaust Pipe ............................................................................................................... 1
4 1532621 Exhaust Pipe ............................................................................................................... 1
5 1399791 Shield........................................................................................................................... 1
6 63116 Clamp .......................................................................................................................... 3
7 1396139 Seal ............................................................................................................................. 1
8 1396079 Adapter ........................................................................................................................ 1
9 1337118 Bolt .............................................................................................................................. 1
10 1335898 Spring .......................................................................................................................... 1
11 316826 Nut ............................................................................................................................... 2
12 1351177 Rubber Cushion........................................................................................................... 4
13 1351176 Washer ........................................................................................................................ 2
14 292517 Capscrew..................................................................................................................... 2
15 320159 Washer ........................................................................................................................ 2
16 b 1396696 Exhaust Pipe ............................................................................................................... 1
17 b 63116 Clamp .......................................................................................................................... 1
18 b 1396574 Overhead Exhaust ....................................................................................................... 1
19 b 292682 Lockwasher.................................................................................................................. 3
20 b 320159 Washer ........................................................................................................................ 3
21 b 287854 Capscrew..................................................................................................................... 3
22 b 1351178 Cover ........................................................................................................................... 1
23 a 1394803 Exhaust Pipe ............................................................................................................... 1
24 a 63116 Clamp .......................................................................................................................... 1

FOOTNOTES:
a Counterweight
b Overhead

©2006 HYSTER COMPANY See Service Manual 2-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ENGINE MOUNT (Figure 2-8)

DIESEL TIER II

2-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ENGINE MOUNT
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 292683 Lockwasher.................................................................................................................. 8
2 1394716 Mount (LH)................................................................................................................... 1
3 1394717 Mount (RH) .................................................................................................................. 1
4 293649 Capscrew..................................................................................................................... 8
5 1357322 Washer ........................................................................................................................ 2
6 292575 Capscrew..................................................................................................................... 2
7 1397762 Shim (0.039 in.) ........................................................................................................... AR
8 1397761 Washer ........................................................................................................................ 2
9 1378198 Snubber Cup (Snubbing) ............................................................................................. 2
10 1394437 Spacer ......................................................................................................................... 2
11 1388704 Isolator ......................................................................................................................... 2
12 1302938 Washer ........................................................................................................................ 2
13 316828 Nut ............................................................................................................................... 2
14 1394436 Bumper ........................................................................................................................ 2

©2006 HYSTER COMPANY See Service Manual 2-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ASSEMBLED ENGINE (Figure 2-9)

DIESEL TIER II

2-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ASSEMBLED ENGINE
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 a 1523798 Engine ......................................................................................................................... 1

1 b 1572668 Engine ......................................................................................................................... 1
1 d 1580442 Engine ......................................................................................................................... 1
2 c 1563048 Bracket......................................................................................................................... 1
3 c 1306371 Screw........................................................................................................................... 2
4 c 1307897 Capscrew..................................................................................................................... 1
5 c 1563548 Bracket......................................................................................................................... 1
6 c 1345014 Sleeve...................................................................................................................... 2
7 c 296421 Washer ........................................................................................................................ 1
8 c 1460477 Nut (Flange)................................................................................................................. 1
9 1388705 Flywheel Assembly ...................................................................................................... 1
9 1388706 Flywheel .................................................................................................................. 1
9 195856 Ring Gear ................................................................................................................ 1
10 1397689 Flexplate ...................................................................................................................... 1
11 1388750 Washer (Special Flex).................................................................................................. 1
12 296422 Washer ........................................................................................................................ 6
13 289867 Bolt .............................................................................................................................. 7
13 280472 Sealant ........................................................................................................................ AR
14 292682 Lockwasher.................................................................................................................. 7
15 136985 Capscrew..................................................................................................................... 6
16 186420 Pin ............................................................................................................................... 2
17 292683 Lockwasher.................................................................................................................. 2
18 292528 Capscrew..................................................................................................................... 2
19 1335499 Pin ............................................................................................................................... 2
20 1388733 Housing (Flywheel) ...................................................................................................... 1
21 1378226 Cover ........................................................................................................................... 1
22 292513 Capscrew..................................................................................................................... 1
23 1552652 Bracket......................................................................................................................... 1
24 1535414 Air Intake...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c ⇒ S/N L005V04797C
d S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CYLINDER BLOCK (Figure 2-10)

DIESEL TIER II

2-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CYLINDER BLOCK
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1554974 Cylinder Block Kit .................................................................................................... 1
2 .. . . . Bearing Caps ...................................................................................................... 5
3 99576 Thimble ............................................................................................................... 10
4 16794 Capscrew ............................................................................................................ 10
5 1554975 Bushing ............................................................................................................... 1
6 1554981 Plug..................................................................................................................... 1
7 1554980 Plug..................................................................................................................... 1
8 1554977 Plug..................................................................................................................... 2
9 980727 Plug..................................................................................................................... 1
10 15304 Fitting .................................................................................................................. 1
11 1554979 Plug..................................................................................................................... 2
12 1456711 Pin....................................................................................................................... 2
13 1554976 Plug..................................................................................................................... 1
14 1554978 Plug..................................................................................................................... 1
15 1554982 Cooling Jet .......................................................................................................... 4
16 1382546 Screw .................................................................................................................. 4
17 1554984 Gasket................................................................................................................. 1
18 1554983 Plate.................................................................................................................... 1
19 1307894 Screw .................................................................................................................. 4
20 1555071 Housing............................................................................................................... 1
21 1537224 Bolt...................................................................................................................... 10
22 1555421 Plug..................................................................................................................... 1

1555686 Top Gasket Kit (Includes Item 17)................................................................................ 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CYLINDER HEAD AND INDUCTION MANIFOLD (Figure 2-11)

DIESEL TIER II

2-28 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CYLINDER HEAD AND INDUCTION MANIFOLD

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1555072 Cylinder Head Kit .................................................................................................... 1
2 15962 Plug..................................................................................................................... 1
3 1451629 Valve Guide......................................................................................................... 8
4 1555073 Inlet Valve Insert ................................................................................................. 4
5 1555074 Exhaust Valve Insert ........................................................................................... 4
6 1388387 Plug..................................................................................................................... 2
7 15304 Fitting .................................................................................................................. 4
8 1555075 Inlet Valve............................................................................................................ 4
9 1555077 Valve Spring ........................................................................................................ 8
10 1614716 Valve Seal ........................................................................................................... 8
11 1555078 Cap ..................................................................................................................... 8
12 1451636 Keeper................................................................................................................. 16
13 1555079 Exhaust Valve ..................................................................................................... 4
14 1555080 Plug..................................................................................................................... 1
15 1537258 O-Ring................................................................................................................. 1
16 1563920 Gasket ..................................................................................................................... 1
17 1555082 Screw ...................................................................................................................... 7
18 1555083 Screw ...................................................................................................................... 3
19 1555419 Sender..................................................................................................................... 1
20 1555420 Cable ....................................................................................................................... 1
21 1555505 Glow Plug ................................................................................................................ 4
22 1555506 Bar........................................................................................................................... 3
23 1555689 Plate ........................................................................................................................ 3
24 1460209 Sealant .................................................................................................................... AR
25 1307894 Screw ...................................................................................................................... 12

1555686 Top Gasket Kit (Includes Item 16)................................................................................ 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-29

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

VALVE COVER AND ROCKER ARM SHAFT (Figure 2-12)

DIESEL TIER II

2-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

VALVE COVER AND ROCKER ARM SHAFT

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1555084 Rocker Assembly..................................................................................................... 1
1 1555085 Shaft Assembly ................................................................................................... 1
2 1555086 Plug................................................................................................................. 2
3 1555088 Rocker Arm Assembly......................................................................................... 4
4 15026 Nut .................................................................................................................. 1
5 1466859 Screw.............................................................................................................. 1
6 1555092 Rocker Arm Assembly......................................................................................... 4
7 15026 Nut .................................................................................................................. 1
8 1466859 Screw.............................................................................................................. 1
9 1555091 Spring.................................................................................................................. 3
10 1555090 Snap Ring ........................................................................................................... 2
11 1555094 Washer................................................................................................................ 2
12 1555095 Screw .................................................................................................................. 1
13 1555096 Screw .................................................................................................................. 3
14 1451636 Keeper ......................................................................................................................... 1
15 1555430 Cover Assembly ...................................................................................................... 1
16 1555434 Cap ..................................................................................................................... 1
17 1555435 Diaphragm .......................................................................................................... 1
18 1555436 Plate.................................................................................................................... 1
19 1555437 Screw .................................................................................................................. 4
20 1555438 Cap ..................................................................................................................... 1
21 1391246 Cap Assembly ..................................................................................................... 1
22 1516930 O-Ring ............................................................................................................ 1
23 1555447 Cover................................................................................................................... 1
24 1306361 Screw .................................................................................................................. 3
25 1555431 Gasket................................................................................................................. 1
26 1555432 Screw .................................................................................................................. 10
27 1555433 Spring.................................................................................................................. 2
28 1555448 Breather Pipe (Assembly) ....................................................................................... 1
29 .. . . . Breather Pipe ...................................................................................................... 1
30 1555449 Gasket................................................................................................................. 1
31 1555432 Screw .................................................................................................................. 2
32 1555451 O-Ring................................................................................................................. 1

1555686 Top Gasket Kit (Includes Items 25, 30)........................................................................ 1

FOOTNOTES:
a S/N L005V02272B ⇒
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-31

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CRANKSHAFT AND PISTONS (Figure 2-13)

DIESEL TIER II

2-32 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CRANKSHAFT AND PISTONS

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1554985 Crankshaft Assembly .............................................................................................. 1
2 .. . . . Crankshaft........................................................................................................... 1
3 1554986 Main Bearing Kit (Standard)................................................................................ 1
3 1554988 Main Bearing Kit (.01 in.) .................................................................................... 1
3 1554989 Main Bearing Kit (.02 in.) .................................................................................... 1
3 1554990 Main Bearing Kit (.03 in.) .................................................................................... 1
4 1554987 Bearing Kit (Standard) ........................................................................................ 1
4 1554991 Bearing Kit (.01 in.) ............................................................................................. 1
4 1554992 Bearing Kit (.02 in.) ............................................................................................. 1
4 1554993 Bearing Kit (.03 in.) ............................................................................................. 1
5 842799 Thrust Washer (Standard)................................................................................... 2
5 161296 Thrust Washer (0.007 in.) ................................................................................... 2
6 842800 Thrust Washer (Standard)................................................................................... 2
6 161297 Thrust Washer (0.007 in.) ................................................................................... 2
7 1537216 Gear ........................................................................................................................ 1
8 1554994 Piston and Ring Kit.................................................................................................. 4
9 .. . . . Piston .................................................................................................................. 1
10 .. . . . Pin....................................................................................................................... 1
11 1451606 Snap Ring ........................................................................................................... 2
12 1554995 Piston Ring Kit .................................................................................................... 1
13 1555065 Connecting Rod Kit ("F Red").................................................................................. 4
13 1555066 Connecting Rod Kit ("G Orange")............................................................................ 4
13 1555067 Connecting Rod Kit ("H White")............................................................................... 4
13 1555068 Connecting Rod Kit ("J Green"................................................................................ 4
13 1555069 Connecting Rod Kit ("K Purple") ............................................................................. 4
13 1555070 Connecting Rod Kit ("L Blue") ................................................................................. 4
14 1555063 Bushing ............................................................................................................... 1
15 1555064 Bolt...................................................................................................................... 2
16 .. . . . Connecting Rod .................................................................................................. 1
17 1306193 Pulley....................................................................................................................... 1
18 1306194 Block........................................................................................................................ 1
19 302713 Screw ...................................................................................................................... 3
20 99610 Key ...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-33

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OIL PAN AND PUMP (Figure 2-14)

DIESEL TIER II

2-34 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OIL PAN AND PUMP

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1460557 Oil Pan..................................................................................................................... 1
2 266465 Insert................................................................................................................... 2
3 377976 Plug ......................................................................................................................... 2
4 1306374 O-Ring ..................................................................................................................... 2
5 1377908 Plug ......................................................................................................................... 1
6 1555422 Gasket ..................................................................................................................... 1
7 1307894 Screw ...................................................................................................................... 2
8 1555423 Bridge Piece ............................................................................................................ 1
9 1307875 Screw ...................................................................................................................... 2
10 1318965 Screw ...................................................................................................................... 6
11 386459 Screw ...................................................................................................................... 12
12 1555424 Tube......................................................................................................................... 1
13 1555425 Clip...................................................................................................................... 1
14 1307880 Nut ...................................................................................................................... 1
15 1306143 Olive ........................................................................................................................ 1
16 1555426 Screw ...................................................................................................................... 1
17 1555428 Bracket .................................................................................................................... 1
18 1307883 Screw ...................................................................................................................... 1
19 1555427 Dipstick.................................................................................................................... 1
20 1555429 Pipe ......................................................................................................................... 1
21 1344921 Gasket ..................................................................................................................... 1
22 1306358 Screw ...................................................................................................................... 2
23 1555490 Oil Pump.................................................................................................................. 1
24 1306365 Screw ...................................................................................................................... 5

1555729 Bottom Gasket Kit (Includes Items 4, 21) .................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-35

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WATER PUMP AND OUTLET (Figure 2-15)

DIESEL TIER II

2-36 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WATER PUMP AND OUTLET

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1555474 Outlet Assembly ...................................................................................................... 1
2 .. . . . Housing............................................................................................................... 1
3 1555477 Thermostat.......................................................................................................... 1
4 1555478 O-Ring................................................................................................................. 1
5 1307909 Screw ...................................................................................................................... 1
6 1306358 Screw ...................................................................................................................... 1
7 1555464 Water Pump Replacement Kit ................................................................................. 1
7 1555466 Gear................................................................................................................ 1
7 1555468 Repair Kit ............................................................................................................ 1
8 1555467 Gasket ............................................................................................................ 1
9 1380261 Screw ...................................................................................................................... 2
10 1306362 Screw ...................................................................................................................... 2
11 1307909 Screw ...................................................................................................................... 2
12 1555471 Pipe ......................................................................................................................... 1
13 1555472 O-Ring................................................................................................................. 1
14 1555473 O-Ring................................................................................................................. 1
15 386459 Screw........................................................................................................................... 2
16 15962 Plug ............................................................................................................................. 3

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-37

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TIMING GEAR (Figure 2-16)

DIESEL TIER II

2-38 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

TIMING GEAR
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1555482 Timing Case ............................................................................................................ 1
2 350399 Seal ......................................................................................................................... 1
3 1555483 Gasket ..................................................................................................................... 1
4 1555484 Gasket ..................................................................................................................... 1
5 386459 Screw ...................................................................................................................... 8
6 1306354 Screw ...................................................................................................................... 4
7 1555485 Idler Gear Assembly ................................................................................................ 1
8 .. . . . Idler Gear ............................................................................................................ 1
9 983484 Bushing ............................................................................................................... 2
10 229875 Hub.......................................................................................................................... 1
11 1382479 Plate ........................................................................................................................ 1
12 1306356 Screw ...................................................................................................................... 3
13 1537297 Gear ........................................................................................................................ 1
14 99610 Key .......................................................................................................................... 1
15 1306364 Washer .................................................................................................................... 1
16 298096 Pin ........................................................................................................................... 1
17 1328565 Screw ...................................................................................................................... 1
18 1555486 Thrust Washer (Not Illustrated) ............................................................................... 1
19 1555487 Cover ....................................................................................................................... 1
20 1555488 Gasket ..................................................................................................................... 1
21 1307881 Screw ...................................................................................................................... 9
22 1307909 Screw ...................................................................................................................... 5
23 1306371 Screw ...................................................................................................................... 1
24 1555452 Plug ......................................................................................................................... 1
25 1555098 Camshaft ................................................................................................................. 1
26 224248 Tappet...................................................................................................................... 8
27 99728 Rod.......................................................................................................................... 8

1555729 Bottom Gasket Kit (Includes Items 3-4, 20) ................................................................. 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-39

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

EXHAUST MANIFOLD (Figure 2-17)

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1 1555491 Exhaust Manifold ..................................................................................................... 1
2 1555492 Gasket ..................................................................................................................... 1
3 1516677 Screw ...................................................................................................................... 8
4 1307877 Stud ......................................................................................................................... 3
5 1306370 Nut........................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N L005B02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

2-40 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OIL FILTER (Figure 2-18)

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 2-41

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OIL FILTER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 1555457 Filter Head Assembly .............................................................................................. 1

2 1382954 Connector ........................................................................................................... 1
3 1554984 Gasket ..................................................................................................................... 2
4 1306354 Screw ...................................................................................................................... 4
5 1555459 Plug ......................................................................................................................... 1
6 1555460 O-Ring ..................................................................................................................... 1
7 1555461 Plug ......................................................................................................................... 1
8 1537265 O-Ring ..................................................................................................................... 1
9 1327905 Oil Filter ................................................................................................................... 1

1555729 Bottom Gasket Kit (Includes Item 3) ............................................................................ 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

2-42 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OIL COOLER (Figure 2-19)

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

a 1523798 Engine ......................................................................................................................... 1

b 1572668 Engine ......................................................................................................................... 1
c 1580442 Engine ......................................................................................................................... 1
1555453 Oil Cooler Assembly ................................................................................................ 1
1 1555454 Cooler ................................................................................................................. 1
2 1555455 Gasket................................................................................................................. 2
3 .. . . . Housing............................................................................................................... 1
4 1614717 Gasket................................................................................................................. 1
5 1318968 Screw .................................................................................................................. 3
6 1306358 Screw .................................................................................................................. 10

©2006 HYSTER COMPANY See Service Manual 2-43

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OIL COOLER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

7 1306373 Screw .................................................................................................................. 4

1555729 Bottom Gasket Kit (Includes Item 4) ............................................................................ 1

FOOTNOTES:
a ⇒ S/N L005V02272B
b S/N L005V02273B⇔S/N L005V04797C
c S/N L005V04798C ⇒

2-44 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-45
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL INJECTION PUMP (Figure 2-20)

DIESEL TIER II
(⇒S/N L005V02272B)

2-46 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FUEL INJECTION PUMP

DIESEL TIER II
(⇒S/N L005V02272B)

ITEM PART NO. DESCRIPTION QTY

1523798 Engine ......................................................................................................................... 1

1 1563921 Fuel Injection Pump ..................................................................................................... 1
2 1555262 Atomiser ...................................................................................................................... 4
3 1555413 Nozzle ..................................................................................................................... 1
4 1451669 Washer .................................................................................................................... 1
5 1555414 Clamp .......................................................................................................................... 4
6 1555415 Screw........................................................................................................................... 4
7 1555101 Gear............................................................................................................................. 1
8 1537238 O-Ring ......................................................................................................................... 1
9 1555102 Washer ........................................................................................................................ 3
10 1306358 Screw........................................................................................................................... 3
11 1555103 Cap .............................................................................................................................. 1
12 1555104 Bracket......................................................................................................................... 1
13 1306371 Screw........................................................................................................................... 1
14 386459 Screw........................................................................................................................... 1
15 1306359 Nut ............................................................................................................................... 1
16 1555105 Fuel Pipe (# 1) ............................................................................................................. 1
17 1555106 Fuel Pipe (# 2) ............................................................................................................. 1
18 1555107 Fuel Pipe (# 3) ............................................................................................................. 1
19 1555108 Fuel Pipe (# 4) ............................................................................................................. 1
20 1388386 Clip .............................................................................................................................. 1
21 1555110 Clip .............................................................................................................................. 1
22 1555109 Clip .............................................................................................................................. 2
23 1564046 Bracket......................................................................................................................... 1
24 1307881 Screw........................................................................................................................... 1
25 1555502 Clip .............................................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 2-47

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL INJECTION PUMP (Figure 2-21)

WITH BLEED BACK SYSTEM
(S/N L005V02273B⇒)

2-48 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FUEL INJECTION PUMP

WITH BLEED BACK SYSTEM
(S/N L005V02273B⇒)

ITEM PART NO. DESCRIPTION QTY

b 1572668 Engine ......................................................................................................................... 1

c 1580442 Engine ......................................................................................................................... 1
1 1589779 Fuel Injection Pump (Recalibrated) (Two External Solenoids) ................................ 1
1 1579445 Fuel Injection Pump (One External Solenoid) (New - Optional) .............................. 1
1 1583984 Solenoid (Engine Shut-Off) ................................................................................. 1
2 1456522 Banjo Bolt ................................................................................................................ 1
3 1556819 Washer .................................................................................................................... 2
4 366473 Clamp ...................................................................................................................... 1
5 1579444 Hose ........................................................................................................................ 1
6 1569457 Fitting (Banjo) .......................................................................................................... 1
7 1573549 Clamp ...................................................................................................................... 1
8 1561871 Clamp (Swivel) ........................................................................................................ 1
9 381879 Spacer ..................................................................................................................... 1
10 198675 Clamp ...................................................................................................................... 1
11 1527882 Capscrew ................................................................................................................ 1
12 1579443 Hose ........................................................................................................................ 3
13 1579442 Fuel Injector............................................................................................................. 4
14 1579447 Cap (Blanking)......................................................................................................... 1
15 1555105 Fuel Pipe (#1).......................................................................................................... 1
16 1555106 Fuel Pipe (#2).......................................................................................................... 1
17 1555107 Fuel Pipe (#3).......................................................................................................... 1
18 1555108 Fuel Pipe (#4).......................................................................................................... 1
19 1388386 Clip .......................................................................................................................... 1
20 1555110 Clip .......................................................................................................................... 1
21 1555109 Clip .......................................................................................................................... 2

a 1589786 Bleedback Injectors Kit with Pump (Includes Item 1)................................................... 1

1593258 Bleedback Injectors Kit without Pump (Includes Items 2-12) .................................. 1
1579823 Bleedback Injectors Kit (Includes Item 13).......................................................... 1

FOOTNOTES:
a Includes Kits 1593258 and 1579823
b ⇒ S/N L005V04797C
c S/N L005V04798C ⇒

©2006 HYSTER COMPANY See Service Manual 2-49

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ROTARY EXHAUSTER (Figure 2-22)

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1523798 Engine ......................................................................................................................... 1

1 1555489 Rotary Exhauster .................................................................................................... 1
2 1329660 Gasket ..................................................................................................................... 1
3 1306354 Screw ...................................................................................................................... 4
4 1464197 Screw ...................................................................................................................... 1
5 1307913 Screw ...................................................................................................................... 1
6 1507960 Pipe ......................................................................................................................... 1
7 16193 Fitting....................................................................................................................... 2
8 51455 Fitting....................................................................................................................... 2
9 1319028 Adapter.................................................................................................................... 1

2-50 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ROTARY EXHAUSTER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

10 1515805 Washer .................................................................................................................... 1

11 1382543 Washer .................................................................................................................... 1
12 1464198 Adapter.................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 2-51

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ENGINE MOUNTING (Figure 2-23)

GASOLINE AND LPG

2-52 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ENGINE MOUNTING
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1394718 Mount (LH)................................................................................................................... 1

2 1493062 Mount (RH) .................................................................................................................. 1
3 293690 Capscrew..................................................................................................................... 2
4 292685 Lockwasher.................................................................................................................. 2
5 316828 Nut ............................................................................................................................... 4
6 1357322 Washer ........................................................................................................................ 2
7 292573 Capscrew..................................................................................................................... 2
8 1397762 Shim (0.039 in.) ........................................................................................................... AR
9 1397761 Washer ........................................................................................................................ 2
10 1378198 Snubber Cup................................................................................................................ 2
11 1394437 Spacer ......................................................................................................................... 2
12 1388704 Isolator ......................................................................................................................... 2
13 1302938 Washer ........................................................................................................................ 2
14 1394436 Bumper ........................................................................................................................ 2
15 293630 Capscrew..................................................................................................................... 6
16 292682 Lockwasher.................................................................................................................. 6

©2006 HYSTER COMPANY See Service Manual 2-53

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ASSEMBLED ENGINE (Figure 2-24)

LPG, 4.3L EPA COMPLIANT
SHEET 1 OF 2

2-54 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

a 2063114 Assembled Engine....................................................................................................... 1

b 2073091 Assembled Engine....................................................................................................... 1
a 1543978 Engine Assembly (LPG) .......................................................................................... 1
b 1580856 Engine Assembly (LPG) .......................................................................................... 1
1 2037906 Hose ........................................................................................................................ 1
2 168718 Clamp (Worm Screw) .............................................................................................. 1
3 201808 Fitting....................................................................................................................... 1
4 2066720 Hose (Coolant) ........................................................................................................ 1
5 1501994 Clamp ...................................................................................................................... 2
6 2067390 Wire Harness (LPG Regulator) (☞ Figure 4-17) ................................................... 1
7 1319190 Coolant Temperature Sender .................................................................................. 1
8 1548520 Bracket .................................................................................................................... 1
9 2068082 Wire Harness (Main Engine) (☞ Figure 4-15, ☞ Figure 4-16) ............................. 1
10 166112 Clamp ...................................................................................................................... 1
11 16598 Capscrew ................................................................................................................ 2
12 15156 Lockwasher ............................................................................................................. 2
13 221767 Washer .................................................................................................................... 1
14 1529010 Heat Shield.............................................................................................................. 1
15 1502741 Manifold (☞ Figure 2-29) ....................................................................................... 2
16 1514215 Oil Pressure Sender ................................................................................................ 1
17 69392 Fitting....................................................................................................................... 1
18 16167 Fitting....................................................................................................................... 1
19 1564035 Bracket .................................................................................................................... 1
20 2067573 Wire Harness (Oil Pressure Ground) ...................................................................... 1
21 1548244 Bracket (ECM Mounting) ......................................................................................... 1
22 1476145 Fitting....................................................................................................................... 1
23 1545857 Pressure Switch (Fuel) ............................................................................................ 1
24 1527880 Capscrew ................................................................................................................ 3
25 1502543 Nut (Flange) ............................................................................................................ 3
26 1527877 Capscrew ................................................................................................................ 2
27 1564670 Coil Assembly (☞ Figure 2-28) .............................................................................. 1
28 2063071 Engine Control Module............................................................................................ 1
29 220359 Screw ...................................................................................................................... 4
30 15127 Washer .................................................................................................................... 4
31 1567027 Isolator..................................................................................................................... 4
32 15154 Lockwasher ............................................................................................................. 4
33 221703 Nut........................................................................................................................... 4
34 1570595 Spark Plug............................................................................................................... 6
35 2076587 Spark Plug Wire Set ................................................................................................ 1
36 1314381 Coolant Temperature Sensor .................................................................................. 1
37 1551410 Bracket (Shield) ....................................................................................................... 1
38 1569750 Yoke (Distributor) ..................................................................................................... 1
39 1559695 Distributor ................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

©2006 HYSTER COMPANY See Service Manual 2-55

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ASSEMBLED ENGINE (Figure 2-25)

LPG, 4.3L EPA COMPLIANT
SHEET 2 0F 2

2-56 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT
SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY

a 2063114 Assembled Engine....................................................................................................... 1

b 2073091 Assembled Engine....................................................................................................... 1
a 1543978 Engine Assembly (LPG) .......................................................................................... 1
b 1580856 Engine Assembly (LPG) .......................................................................................... 1
1 1552141 Oil Filler ................................................................................................................... 1
2 1317468 Outlet....................................................................................................................... 1
3 2066720 Hose (Coolant) ........................................................................................................ 1
4 1469597 Alternator................................................................................................................. 1
5 1384577 Bracket .................................................................................................................... 1
6 2043404 Serpentine Belt (56 in. ) .......................................................................................... 1
7 15134 Washer .................................................................................................................... 3
8 15156 Lockwasher ............................................................................................................. 6
9 221522 Capscrew ................................................................................................................ 3
10 1383204 Pulley (Water Pump) ............................................................................................... 1
11 292681 Lockwasher ............................................................................................................. 4
12 136681 Capscrew ................................................................................................................ 4
13 1394594 Adapter.................................................................................................................... 1
14 39373 O-Ring ..................................................................................................................... 1
15 177947 Lockwasher ............................................................................................................. 3
16 34811 Capscrew ................................................................................................................ 3
17 15157 Lockwasher ............................................................................................................. 1
18 221546 Capscrew ................................................................................................................ 1
19 1377750 Pulley....................................................................................................................... 1
20 1396779 Tensioner................................................................................................................. 1
21 1384578 Bracket .................................................................................................................... 1
22 320159 Washer .................................................................................................................... 1
23 292522 Capscrew ................................................................................................................ 1
24 292682 Lockwasher ............................................................................................................. 1
25 16598 Capscrew ................................................................................................................ 5
26 128408 Clamp ...................................................................................................................... 1
27 1514915 Tube......................................................................................................................... 1
28 1510649 Dipstick.................................................................................................................... 1
29 .. . . . Oil Filter ................................................................................................................... 1
30 .. . . . Fuel System ............................................................................................................ 1
31 1314381 Coolant Temperature Sensor .................................................................................. 1
32 1564035 Bracket .................................................................................................................... 2
33 15127 Washer .................................................................................................................... 4
34 15154 Lockwasher ............................................................................................................. 4
35 133469 Capscrew ................................................................................................................ 4
36 1383257 Bolt .......................................................................................................................... 12
37 1316488 Shield ...................................................................................................................... 2
38 1570595 Spark Plug............................................................................................................... 6
39 1316494 Shield ...................................................................................................................... 1
40 133696 Clamp ...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

©2006 HYSTER COMPANY See Service Manual 2-57

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ASSEMBLED ENGINE (Figure 2-26)

GASOLINE 4.3L EPA COMPLIANT
SHEET 1 OF 2

2-58 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ASSEMBLED ENGINE
GASOLINE 4.3L EPA COMPLIANT
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

a 2063113 Assembled Engine....................................................................................................... 1

b 2073090 Assembled Engine....................................................................................................... 1
1580857 Engine Assembly (Gasoline) ................................................................................... 1
1 2037906 Hose ........................................................................................................................ 1
2 168718 Clamp (Worm Screw) .............................................................................................. 3
3 1359667 Fitting....................................................................................................................... 1
4 1551410 Bracket (Shield) ....................................................................................................... 1
5 1316487 Shield ...................................................................................................................... 1
6 139743 Locknut.................................................................................................................... 1
7 261379 Washer .................................................................................................................... 2
8 18546 Capscrew ................................................................................................................ 1
9 189338 Spacer ..................................................................................................................... 1
10 1564845 Plug ......................................................................................................................... 1
11 1527881 Capscrew ................................................................................................................ 1
12 1401163 Hose ........................................................................................................................ 1
13 15962 Plug ......................................................................................................................... 1
14 1317468 Outlet....................................................................................................................... 1
15 1569540 Thermostat .............................................................................................................. 1
16 1384578 Bracket .................................................................................................................... 1
17 292681 Lockwasher ............................................................................................................. 2
18 1319190 Coolant Temperature Sender .................................................................................. 1
19 18509 Capscrew ................................................................................................................ 8
20 18515 Washer .................................................................................................................... 8
21 379407 Fitting....................................................................................................................... 1
22 1527877 Capscrew ................................................................................................................ 2
23 1564670 Coil Assembly.......................................................................................................... 1
24 2065967 Hose ........................................................................................................................ 1
25 2066140 Hose ........................................................................................................................ 1
26 2076587 Spark Plug Wire Set ................................................................................................ 1
27 1386187 Gasket Set............................................................................................................... 1
28 1569538 Manifold (Intake) (☞ Figure 2-28) .......................................................................... 1
29 1548244 Bracket (ECM Mounting) (☞ Figure 4-19, ☞ Figure 4-20) ................................... 1
30 2063109 Engine Control Module............................................................................................ 1
30 1570664 Cap (Vacuum Port).................................................................................................. 1
31 .. . . . Gasoline Fuel System (☞ Figure 3-15) ................................................................. 1
32 220359 Screw ...................................................................................................................... 4
33 15127 Washer .................................................................................................................... 4
34 1567027 Isolator..................................................................................................................... 4
35 15154 Lockwasher ............................................................................................................. 4
36 221703 Nut........................................................................................................................... 4
37 1546283 Elbow....................................................................................................................... 1
38 168718 Clamp (Worm Screw) .............................................................................................. 1
39 1546285 Elbow....................................................................................................................... 1
40 168718 Clamp (Worm Screw) .............................................................................................. 1
41 1359667 Fitting....................................................................................................................... 1
42 1570664 Cap (Vacuum Port).................................................................................................. 1
43 128408 Clamp ...................................................................................................................... 2
44 15156 Lockwasher ............................................................................................................. 1
45 18535 Capscrew ................................................................................................................ 1
46 1564035 Bracket .................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 2-59

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ASSEMBLED ENGINE
GASOLINE 4.3L EPA COMPLIANT
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

47 15154 Lockwasher ............................................................................................................. 8

48 1383257 Bolt .......................................................................................................................... 12
49 1316488 Shield ...................................................................................................................... 2
50 1570595 Spark Plug............................................................................................................... 6
51 1316494 Shield ...................................................................................................................... 1
52 133696 Clamp ...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

2-60 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-61
 UNIT CODE L005
NORTH AMERICA 01/2006

ASSEMBLED ENGINE (Figure 2-27)

GASOLINE 4.3L EPA COMPLIANT
SHEET 2 0F 2

2-62 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ASSEMBLED ENGINE
GASOLINE 4.3L EPA COMPLIANT
SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY

b 2063113 Assembled Engine....................................................................................................... 1

a 2073090 Assembled Engine....................................................................................................... 1
1580857 Engine Assembly (Gasoline) ................................................................................... 1
1 1545857 Pressure Switch ...................................................................................................... 1
2 1559695 Distributor (☞ Figure 4-8) ...................................................................................... 1
3 287851 Capscrew ................................................................................................................ 1
4 1502543 Nut (Flange) ............................................................................................................ 1
5 1527880 Capscrew ................................................................................................................ 1
6 166112 Clamp ...................................................................................................................... 1
7 1510649 Dipstick.................................................................................................................... 1
8 1514915 Tube......................................................................................................................... 1
9 16598 Capscrew ................................................................................................................ 6
10 15156 Lockwasher ............................................................................................................. 6
11 1529010 Heat Shield.............................................................................................................. 1
12 1502741 Manifold................................................................................................................... 1
13 15175 Washer .................................................................................................................... 1
14 16663 Capscrew ................................................................................................................ 1
15 15155 Lockwasher ............................................................................................................. 1
16 18535 Capscrew ................................................................................................................ 1
17 1551680 Bracket .................................................................................................................... 1
18 1476145 Fitting....................................................................................................................... 1
19 1552141 Oil Filler ................................................................................................................... 1
20 130845 Clamp ...................................................................................................................... 1
21 1383263 Cap.......................................................................................................................... 1
22 1469597 Alternator................................................................................................................. 1
23 1384577 Bracket .................................................................................................................... 1
24 2043404 Serpentine Belt (56 in. ) .......................................................................................... 1
25 221522 Capscrew ................................................................................................................ 3
26 15134 Washer .................................................................................................................... 3
27 1383204 Pulley (Water Pump) ............................................................................................... 1
28 292681 Lockwasher ............................................................................................................. 6
29 136681 Capscrew ................................................................................................................ 6
30 16167 Fitting....................................................................................................................... 1
31 69392 Fitting....................................................................................................................... 1
32 1514215 Oil Pressure Sender ................................................................................................ 1
33 177947 Lockwasher ............................................................................................................. 3
34 34811 Capscrew ................................................................................................................ 3
35 15157 Lockwasher ............................................................................................................. 1
36 221546 Capscrew ................................................................................................................ 1
37 1394594 Adapter.................................................................................................................... 1
38 39373 O-Ring ..................................................................................................................... 1
39 1377750 Pulley....................................................................................................................... 1
40 1396779 Tensioner................................................................................................................. 1
41 320159 Washer .................................................................................................................... 1
42 292682 Lockwasher ............................................................................................................. 1
43 292522 Capscrew ................................................................................................................ 1
44 16558 Fitting....................................................................................................................... 3

©2006 HYSTER COMPANY See Service Manual 2-63

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ASSEMBLED ENGINE
GASOLINE 4.3L EPA COMPLIANT
SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY

45 128408 Clamp ...................................................................................................................... 1

46 325897 Clamp ...................................................................................................................... 1

FOOTNOTES:
a S/N L005B02794B ⇒
b ⇒ S/N L005V02793B

2-64 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

COIL ASSEMBLY (Figure 2-28)

ITEM PART NO. DESCRIPTION QTY

1564670 Coil Assembly .............................................................................................................. 1

1578517 Bracket .................................................................................................................... 1
1371237 Bolt .......................................................................................................................... 4
1578518 Module..................................................................................................................... 1
1578519 Heatsink .................................................................................................................. 1
1578520 Screw ...................................................................................................................... 2
1578521 Coil .......................................................................................................................... 1
1374323 Nut........................................................................................................................... 1
1578522 Bracket .................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 2-65

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

EXHAUST MANIFOLD (Figure 2-29)

GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

1 1383257 Bolt .............................................................................................................................. 12

2 1529010 Heat Shield .................................................................................................................. 1
3 1502741 Manifold ....................................................................................................................... 2
4 1316488 Shield (Spark Plug)...................................................................................................... 2
5 1316494 Shield........................................................................................................................... 2

2-66 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-67
 UNIT CODE L005
NORTH AMERICA 01/2006

CYLINDER BLOCK (Figure 2-30)

GASOLINE AND LPG
4.3L EPA COMPLIANT

2-68 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CYLINDER BLOCK
GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

a 1543776 Engine Assembly (Gasoline) ....................................................................................... 1

b 1580857 Engine Assembly (Gasoline) ....................................................................................... 1
a 1543978 Engine Assembly (LPG) .............................................................................................. 1
b 1580856 Engine Assembly (LPG) .............................................................................................. 1
1 .. . . . Short Block Assembly ............................................................................................. 1
2 1390759 Piston and Pin Kit (Standard) (Standard)............................................................ 6
2 1390760 Piston and Pin Kit (0,5 mm) ................................................................................ 6
3 1390761 Piston Ring Kit (Standard) .................................................................................. 6
3 1390765 Piston Ring Kit (0,5 mm) ..................................................................................... 6
4 1360179 Connecting Rod .................................................................................................. 6
5 1360182 Bolt.................................................................................................................. 2
6 1330450 Nut .................................................................................................................. 2
7 1390770 Bearing (Connecting Rod) (Standard) ................................................................ 1
8 1460386 Crankshaft........................................................................................................... 1
9 388302 Plug (RH) ............................................................................................................ 3
10 263842 Bolt...................................................................................................................... 10
11 1558807 Crankshaft Bearing Set (Standard)..................................................................... 3
11 1460738 Crankshaft Bearing Set (0.020 in.) (Crankshaft) ................................................ 3
12 1390773 Crankshaft Bearing Set (0.001 in.) (Crankshaft)................................................. 1
13 1514968 Valve ................................................................................................................... 1
14 159977 Pin....................................................................................................................... 4
15 1374313 Plug..................................................................................................................... 1
16 1335499 Pin....................................................................................................................... 2
17 1451319 Key .......................................................................................................................... 1
18 1500884 Gasket ..................................................................................................................... 1
19 1514267 Plug ......................................................................................................................... 2
20 375601 Pin ........................................................................................................................... 1
21 1460330 Retainer Assembly .................................................................................................. 1
22 1450555 Stud..................................................................................................................... 2
23 1460331 Seal..................................................................................................................... 1
24 375575 Bolt .......................................................................................................................... 1
25 375602 Bolt .......................................................................................................................... 1
26 1331341 Plug ......................................................................................................................... 4
27 388313 Nut........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

©2006 HYSTER COMPANY See Service Manual 2-69

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAMSHAFT AND OIL PAN (Figure 2-31)

GASOLINE AND LPG
4.3L EPA COMPLIANT

2-70 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAMSHAFT AND OIL PAN

GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

c 1543776 Engine Assembly (Gasoline) ....................................................................................... 1

d 1580857 Engine Assembly (Gasoline) ....................................................................................... 1
c 1543978 Engine Assembly (LPG) .............................................................................................. 1
d 1580856 Engine Assembly (LPG) .............................................................................................. 1
1 1456111 Camshaft ................................................................................................................. 1
2 1374297 Pin....................................................................................................................... 1
3 1471556 Chain Kit.................................................................................................................. 1
3 .. . . . Timing Chain....................................................................................................... 1
4 .. . . . Sprocket .............................................................................................................. 1
5 .. . . . Sprocket .............................................................................................................. 1
6 1374301 Bolt .......................................................................................................................... 3
7 1374299 Bolt .......................................................................................................................... 2
8 1374298 Retainer................................................................................................................... 1
9 b 1454955 Bearing (Position A, D) ............................................................................................ 2
9 a 1454955 Bearing (Position A) ................................................................................................ 1
10 b 1454956 Bearing (Position C) ................................................................................................ 1
10 a 1454956 Bearing (Position B, D) ............................................................................................ 2
11 b 1454957 Bearing (Position B) ................................................................................................ 1
11 a 1454957 Bearing (Position C) ................................................................................................ 1
12 1383257 Bolt .......................................................................................................................... 5
13 1320000 Oil Filter ................................................................................................................... 1
14 1374314 Bearing .................................................................................................................... 1
15 1389100 Water Pump ............................................................................................................ 1
16 263828 Gasket................................................................................................................. 2
17 1393350 Nipple ...................................................................................................................... 1
18 1386176 Oil Pump (☞ Figure 2-34) ...................................................................................... 1
19 375587 Fitting....................................................................................................................... 1
20 1514969 Damper.................................................................................................................... 1
21 c 1514268 Cover ....................................................................................................................... 1
21 d 1585183 Engine Cover (Front Cover)..................................................................................... 1
22 1386179 Bolt...................................................................................................................... 4
23 1377103 Bolt...................................................................................................................... 2
24 1389092 Grommet ............................................................................................................. 6
25 1377104 Seal..................................................................................................................... 1
26 1374317 Bolt .......................................................................................................................... 6
27 1386183 Bolt .......................................................................................................................... 10
28 1360178 Nut........................................................................................................................... 1
29 1471558 Oil Pan..................................................................................................................... 1
30 1460757 Screw .................................................................................................................. 1
30 1460758 Seal..................................................................................................................... 1
31 1374315 Gear Kit ................................................................................................................... 1
32 1374326 Retainer................................................................................................................... 1
33 1377107 Shaft ........................................................................................................................ 1
34 1451321 Bearing................................................................................................................ 1
35 1374313 Plug ......................................................................................................................... 2
36 1339963 Bolt .......................................................................................................................... 2
37 1460322 Gasket ..................................................................................................................... 1
38 369748 Washer .................................................................................................................... 6
39 1374108 Bolt .......................................................................................................................... 10
40 1386184 Gasket ..................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 2-71

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAMSHAFT AND OIL PAN

GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

41 1383263 Cap.......................................................................................................................... 1
42 130845 Clamp ...................................................................................................................... 1
43 1401163 Hose (Gas) .............................................................................................................. 1
43 1460332 Hose (LPG) ............................................................................................................. 1
44 1471560 Clamp ...................................................................................................................... 2
45 1514962 Ring ......................................................................................................................... 1
46 1514965 Bolt .......................................................................................................................... 1
47 1514963 Sensor (Crankshaft Position)................................................................................... 1
1514964 O-Ring (not illustrated) ............................................................................................ 1

1460768 Bearing Kit (Includes Items 9-11) ................................................................................ 1

1454974 Bearing Kit (Includes Items 9-11) ................................................................................ 1

FOOTNOTES:
a GM Identifcation Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits
b GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits
c ⇒ S/N L005V02793B
d S/N L005V02794B ⇒

2-72 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-73
 UNIT CODE L005
NORTH AMERICA 01/2006

VALVE COVER AND INLET MANIFOLD (Figure 2-32)

GASOLINE AND LPG
4.3L EPA COMPLIANT

2-74 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

VALVE COVER AND INLET MANIFOLD

GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

a 1543776 Engine Assembly (Gasoline) ....................................................................................... 1

b 1580857 Engine Assembly (Gasoline) ....................................................................................... 1
a 1543978 Engine Assembly (LPG) .............................................................................................. 1
b 1580856 Engine Assembly (LPG) .............................................................................................. 1
1 1386185 Valve Cover (LH) ..................................................................................................... 1
2 1389102 Valve Cover (RH)..................................................................................................... 1
3 1552141 Oil Filler ................................................................................................................... 1
3 1374290 Cap.......................................................................................................................... 1
4 1559695 Distributor (☞ Figure 4-8) ...................................................................................... 1
5 1334423 Gasket ..................................................................................................................... 1
6 1374288 Grommet ................................................................................................................. 3
7 1331341 Plug (LPG)............................................................................................................... 1
8 1570595 Spark Plug............................................................................................................... 6
9 1389093 Bolt (LPG)................................................................................................................ 8
10 1383904 Grommet ................................................................................................................. 6
11 1374289 Bolt .......................................................................................................................... 6
12 1386186 Manifold (Intake) (LPG) ........................................................................................... 1
12 .. . . . Manifold (Intake) (Gasoline) (☞ Figure 2-35) ........................................................ 1
13 a 1386187 Gasket Set (LPG and Gasoline) .............................................................................. 1
13 b 1585184 Gasket Kit................................................................................................................ 1
13 a 1571571 Sealant .................................................................................................................... AR
14 1374293 Gasket ..................................................................................................................... 2
15 1377792 Bolt .......................................................................................................................... 10
16 1377793 Bolt .......................................................................................................................... 4
17 1377794 Bolt .......................................................................................................................... 10
18 1471559 Lifter Assembly........................................................................................................ 12
19 1389050 Guide....................................................................................................................... 2
20 1389051 Bolt .......................................................................................................................... 2
21 1386189 Push Rod................................................................................................................. 12
22 1460333 Gasket Kit (Cylinder Head)...................................................................................... 1
23 1564670 Coil Assembly (☞ Figure 2-28) .............................................................................. 1
24 15156 Lockwasher ............................................................................................................. 12
25 1502741 Manifold................................................................................................................... 1
26 1529010 Heat Shield.............................................................................................................. 1
27 1316488 Shield ...................................................................................................................... 2
28 1316494 Shield ...................................................................................................................... 2
29 1398105 Stud ......................................................................................................................... 3
30 1383257 Bolt .......................................................................................................................... 12
31 1383241 Support.................................................................................................................... 1
32 133469 Capscrew ................................................................................................................ 3
33 15154 Lockwasher ............................................................................................................. 4
34 379407 Fitting....................................................................................................................... 1
35 1510649 Dipstick.................................................................................................................... 1
36 1514915 Tube......................................................................................................................... 1
37 133696 Clamp ...................................................................................................................... 1
38 1317468 Outlet....................................................................................................................... 1
39 1450696 Thermostat (LPG) ................................................................................................... 1
39 1569540 Thermostat (Gasoline) ............................................................................................ 1
39 .. . . . Seal..................................................................................................................... 1
40 1330725 Gasket ..................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 2-75

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

VALVE COVER AND INLET MANIFOLD

GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

41 16598 Capscrew ................................................................................................................ 2

42 15962 Plug ......................................................................................................................... 3
43 1482700 Cylinder Head (☞ Figure 2-33) .............................................................................. 1

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

2-76 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

2-77
 UNIT CODE L005
NORTH AMERICA 01/2006

CYLINDER HEAD (Figure 2-33)

GASOLINE AND LPG
4.3L EPA COMPLIANT

2-78 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CYLINDER HEAD
GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

a 1543776 Engine Assembly (Gasoline) ....................................................................................... 1

b 1580857 Engine Assembly (Gasoline) ....................................................................................... 1
a 1543978 Engine Assembly (LPG) .............................................................................................. 1
b 1580856 Engine Assembly (LPG) .............................................................................................. 1
1 1471557 Cylinder Head (Gasoline) ........................................................................................ 2
1 1482700 Cylinder Head (LPG) ............................................................................................... 2
2 1471555 Rocker Arm ............................................................................................................. 12
2 1389051 Bolt .......................................................................................................................... 4
3 1377110 Key (Valve) .............................................................................................................. 24
4 1386194 Exhaust Valve (Gasoline) ........................................................................................ 6
4 1482701 Exhaust Valve (LPG) ............................................................................................... 6
5 1386195 Inlet Valve ................................................................................................................ 6
6 1393127 Cap.......................................................................................................................... 12
7 1386197 Seal (Black) (Intake) ................................................................................................ 6
8 1386198 Spring ...................................................................................................................... 12
9 1460384 Seal (Orange) (Exhaust) ......................................................................................... 6
10 1489643 Pivot Support (Rocker Arm) .................................................................................... 2

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

©2006 HYSTER COMPANY See Service Manual 2-79

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OIL PUMP (Figure 2-34)

GASOLINE AND LPG
4.3L EPA COMPLIANT

2-80 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OIL PUMP
GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

a 1543776 Engine Assembly (Gasoline) ....................................................................................... 1

b 1580857 Engine Assembly (Gasoline) ....................................................................................... 1
1386176 Oil Pump.................................................................................................................. 1
a 1543978 Engine Assembly (LPG) .............................................................................................. 1
b 1580856 Engine Assembly (LPG) .............................................................................................. 1
1 1374319 Cover................................................................................................................... 1
2 1338223 Stop ................................................................................................................ 1
3 268573 Regulator Valve .............................................................................................. 1
4 1374320 Spring ............................................................................................................. 1
5 1330453 Pin................................................................................................................... 1
6 1333541 Screw and Lockwasher ....................................................................................... 2
7 388306 Bolt .......................................................................................................................... 1
8 1386177 Screen ..................................................................................................................... 1
9 1450941 Pin ........................................................................................................................... 2
10 263795 Retainer................................................................................................................... 1
11 263794 Shaft ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

©2006 HYSTER COMPANY See Service Manual 2-81

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTAKE MANIFOLD AND FUEL RAIL (Figure 2-35)

GASOLINE
4.3L EPA COMPLIANT

2-82 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTAKE MANIFOLD AND FUEL RAIL

GASOLINE
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

a 1543776 Engine Assembly (Gasoline) ....................................................................................... 1

b 1580857 Engine Assembly (Gasoline) ....................................................................................... 1
1 1559556 Fuel Rail .................................................................................................................. 1
2 1559557 Clip .......................................................................................................................... 6
3 1559558 Cap.......................................................................................................................... 1
4 1559559 Pressure Valve ........................................................................................................ 1
5 1559560 Hose ........................................................................................................................ 1
6 1559561 Regulator................................................................................................................. 1
7 1559562 Retainer................................................................................................................... 1
8 1559563 Injector..................................................................................................................... 6
9 1559564 Manifold (Upper)...................................................................................................... 1
10 1358545 Bolt .......................................................................................................................... 7
11 1559565 Manifold (Lower)...................................................................................................... 1
12 1559566 Stud ......................................................................................................................... 4
13 1559570 Gasket ..................................................................................................................... 1
14 1559567 Sensor (TMAP)........................................................................................................ 1
15 1559568 Bolt .......................................................................................................................... 2
16 1559569 Bolt .......................................................................................................................... 1

1581809 Bolt Kit (Includes Items 15-16) .................................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V02793B
b S/N L005V02794B ⇒

©2006 HYSTER COMPANY See Service Manual 2-83

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

DRIP SHIELD (Figure 2-36)

GASOLINE AND LPG
4.3L EPA COMPLIANT

2-84 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

DRIP SHIELD
GASOLINE AND LPG
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

1 1544555 Bracket (Shield) ........................................................................................................... 1

2 220589 Screw........................................................................................................................... 1
3 15156 Lockwasher.................................................................................................................. 1
4 1551410 Bracket (Shield) ........................................................................................................... 1
5 325182 Nut ............................................................................................................................... 2
6 1401178 Drip Shield ................................................................................................................... 1
7 1527876 Capscrew..................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 2-85

for service procedures.
NOTES

2-86
 UNIT CODE L005
01/2006 NORTH AMERICA

3 FUEL SYSTEM

3 FUEL SYSTEM
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER
DIESEL TIER II ................................................................................................................................................. 3-6
GAS AND LPG................................................................................................................................................ 3-22
AIR INTAKE AND FILTER SYSTEM
DIESEL TIER II ................................................................................................................................................. 3-2
GAS AND LPG................................................................................................................................................ 3-18
ENGINE FUEL SYSTEM
4.3L EPA COMPLIANT
LPG ............................................................................................................................................................. 3-26
FUEL FILTER AND ATTACHING PARTS
DIESEL TIER II ............................................................................................................................................... 3-16
FUEL PUMP AND WATER SEPERATOR
DIESEL TIER II ............................................................................................................................................... 3-10
FUEL SENDER AND ATTACHING PARTS
DIESEL TIER II ............................................................................................................................................... 3-14
FUEL SUPPLY SYSTEM
DIESEL TIER II ................................................................................................................................................. 3-8
GASOLINE...................................................................................................................................................... 3-32
LPG................................................................................................................................................................. 3-24
LPG REGULATOR
4.3L EPA COMPLIANT ................................................................................................................................... 3-30
LPG TANK BRACKET
FIXED ............................................................................................................................................................. 3-36
SWING OUT ................................................................................................................................................... 3-38
SWING OUT/DROP DOWN............................................................................................................................ 3-40
MONOTROL PEDAL .......................................................................................................................................... 3-52
MONOTROL PEDAL AND BRACKET ASSEMBLY ............................................................................................ 3-50
THROTTLE ARM ASSEMBLY ............................................................................................................................ 3-46
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT .................................................................................................................................. 3-28
THROTTLE BODY ASSEMBLY
4.3L EPA COMPLIANT
GASOLINE .................................................................................................................................................. 3-34
THROTTLE LINKAGE
DIESEL TIER II ............................................................................................................................................... 3-48
GASOLINE AND LPG
FORWARD AND REVERSE LEVER .......................................................................................................... 3-42
MONOTROL PEDAL ................................................................................................................................... 3-44
WATER SEPARATOR
DIESEL TIER II ............................................................................................................................................... 3-12

©2006 HYSTER COMPANY See Service Manual 3-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

AIR INTAKE AND FILTER SYSTEM (Figure 3-1)

DIESEL TIER II

3-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AIR INTAKE AND FILTER SYSTEM

DIESEL TIER II

KEY:
A: Standard
B: Heavy Duty (With Overhead Guard)
C: Heavy Duty (With Cab)

QTY
ITEM PART NO. DESCRIPTION A B C

1 2060461 Hose ......................................................................................................... 1 1 1

2 115696 Clamp ....................................................................................................... 3 3 ..
3 2035621 Air Filter (☞ Figure 3-2) .......................................................................... 1 1 ..
3 1462439 Filter Element ....................................................................................... 1 1 ..
3 1462441 Cover .................................................................................................... 1 1 ..
3 374923 Valve..................................................................................................... 1 1 ..
3 1462442 Plug ...................................................................................................... 1 1 ..
4 1390110 Hose ......................................................................................................... 1 1 1
5 320157 Washer ..................................................................................................... 2 2 ..
6 292681 Lockwasher............................................................................................... 2 2 ..
7 136681 Capscrew.................................................................................................. 2 2 ..
8 1543536 Bracket (Air Filter Mount) .......................................................................... 1 1 ..
9 2036475 Grill ........................................................................................................... 1 .. ..
10 1509037 Plug .......................................................................................................... 2 .. ..
11 302263 Screw........................................................................................................ .. 3 ..
12 320156 Washer ..................................................................................................... .. 3 ..
13 292680 Lockwasher............................................................................................... .. 5 ..
14 136687 Nut ............................................................................................................ .. 3 ..
15 1397989 Band ......................................................................................................... .. 1 ..
16 1397988 Bracket...................................................................................................... .. 1 ..
17 316678 Screw........................................................................................................ .. 2 ..
18 1497559 Pre-Cleaner Port....................................................................................... .. 1 ..
19 1498097 Spacer ...................................................................................................... .. 2 ..
20 197068 Washer ..................................................................................................... .. 2 ..
21 287816 Capscrew.................................................................................................. .. 2 ..
22 1398002 Clamp ....................................................................................................... .. 1 ..
23 1397987 Hose (Pre-Cleaner) .................................................................................. .. 1 ..
24 291974 Pre-Cleaner .............................................................................................. .. 1 ..
24 1374205 Cover .................................................................................................... .. 1 ..
24 1374206 Bowl...................................................................................................... .. 1 ..
24 1374207 Sleeve................................................................................................... .. 1 ..
24 115696 Clamp ................................................................................................... .. 1 ..
25 1301167 Pre-Cleaner .............................................................................................. .. .. 1
25 328753 Cover .................................................................................................... .. .. 1
25 328754 Body ..................................................................................................... .. .. 1
25 1313904 Sleeve................................................................................................... .. .. 1
25 115696 Clamp ................................................................................................... .. .. 1
26 292680 Lockwasher............................................................................................... .. .. 5
27 292501 Capscrew.................................................................................................. .. .. 2
28 1392814 Bracket...................................................................................................... .. .. 1
29 136687 Nut ............................................................................................................ .. .. 3
30 320156 Washer ..................................................................................................... .. .. 3
31 302263 Screw........................................................................................................ .. .. 3
32 1397989 Band ......................................................................................................... .. .. 2
33 1398002 Clamp ....................................................................................................... .. .. 1

©2006 HYSTER COMPANY See Service Manual 3-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

AIR INTAKE AND FILTER SYSTEM

DIESEL TIER II

QTY
ITEM PART NO. DESCRIPTION A B C

34 1392799 Hose (Pre-Cleaner) .................................................................................. .. .. 1

35 1360508 Clamp ....................................................................................................... 1 1 1

3-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

3-5
 UNIT CODE L005
NORTH AMERICA 01/2006

AIR FILTER (Figure 3-2)

DIESEL TIER II

3-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AIR FILTER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

2035621 Air Filter ....................................................................................................................... 1

1 1462439 Filter Element .......................................................................................................... 1
2 1462441 Cover ....................................................................................................................... 1
3 374923 Valve........................................................................................................................ 1
4 1462442 Plug ......................................................................................................................... 1
5 .. . . . Body ........................................................................................................................ 1
6 .. . . . Clamp ...................................................................................................................... 1
7 .. . . . Bracket .................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 3-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL SUPPLY SYSTEM (Figure 3-3)

DIESEL TIER II

3-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FUEL SUPPLY SYSTEM

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 1458456 Hose ............................................................................................................................ 1

2 193656 Hose ............................................................................................................................ 1
3 1552673 Tube ............................................................................................................................. 1
4 225465 Hose ............................................................................................................................ 1
5 392123 Hose ............................................................................................................................ 2
6 878989 Hose ............................................................................................................................ 1
7 260878 Hose ............................................................................................................................ 1
8 1551404 Tube ............................................................................................................................. 1
9 1551402 Tube ............................................................................................................................. 1
10 2062589 Hose ............................................................................................................................ 1
11 1551403 Tube ............................................................................................................................. 1
12 1551452 Hose ............................................................................................................................ 1
13 168718 Clamp (Worm Screw) .................................................................................................. 18
14 118748 Clamp .......................................................................................................................... 5
15 1527879 Capscrew..................................................................................................................... 2
16 1486842 Tube ............................................................................................................................. 3
17 16177 Fitting........................................................................................................................... 4
18 1567868 Nut ............................................................................................................................... 5
19 1486843 Tube ............................................................................................................................. 1
20 14773 Fitting........................................................................................................................... 2
21 1399381 Clamp .......................................................................................................................... 1
22 209266 Clamp .......................................................................................................................... 1
23 1527880 Capscrew..................................................................................................................... 1
24 1502038 Fitting........................................................................................................................... 1
25 1547766 Adapter (Male) ............................................................................................................. 1
26 1544024 Fitting........................................................................................................................... 1
27 1543933 Fitting........................................................................................................................... 1
28 1569457 Fitting (Banjo) .............................................................................................................. 1
29 1456522 Banjo Bolt .................................................................................................................... 1
30 1556819 Washer ........................................................................................................................ 2
31 1339720 Grommet...................................................................................................................... 1
32 1376746 Shield........................................................................................................................... 1
33 316678 Screw........................................................................................................................... 2
34 320158 Washer ........................................................................................................................ 2
35 298832 Cap Assembly.............................................................................................................. 1
36 1475493 Fitting (Adapter) ........................................................................................................... 1
37 222480 Fitting........................................................................................................................... 1
38 1559422 Washer ........................................................................................................................ 2
39 173941 Plug ............................................................................................................................. 2
40 246869 Plug (Magnetic) ........................................................................................................... 1
41 2303797 Adhesive ...................................................................................................................... AR
42 1343449 Seal ............................................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 3-9

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL PUMP AND WATER SEPERATOR (Figure 3-4)

DIESEL TIER II

3-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FUEL PUMP AND WATER SEPERATOR

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 225465 Hose ............................................................................................................................ 1

2 260878 Hose ............................................................................................................................ 1
3 392123 Hose ............................................................................................................................ 2
4 878989 Hose ............................................................................................................................ 1
5 168718 Clamp (Worm Screw) .................................................................................................. 10
6 1551405 Bracket......................................................................................................................... 1
7 1528778 Capscrew..................................................................................................................... 2
8 1510113 Capscrew..................................................................................................................... 3
9 1350282 Retainer ....................................................................................................................... 3
10 1396256 Water Separator (☞ Figure 3-5) ................................................................................ 1
11 1551260 Fuel Pump ................................................................................................................... 1
12 176451 Clamp .......................................................................................................................... 2
13 1475493 Fitting (Adapter) ........................................................................................................... 1
14 222480 Fitting........................................................................................................................... 1
15 320155 Washer ........................................................................................................................ 1
16 302246 Screw........................................................................................................................... 1
17 302398 Nut ............................................................................................................................... 1
18 1554719 Bracket......................................................................................................................... 1
19 1543933 Fitting........................................................................................................................... 1
20 1558148 Regulator (Fuel Pressure) ........................................................................................... 1
21 1486842 Tube ............................................................................................................................. 3
22 1567868 Nut ............................................................................................................................... 3
23 1527883 Capscrew..................................................................................................................... 2
24 16177 Fitting........................................................................................................................... 3
25 2303797 Adhesive ...................................................................................................................... AR

©2006 HYSTER COMPANY See Service Manual 3-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WATER SEPARATOR (Figure 3-5)

DIESEL TIER II

3-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WATER SEPARATOR
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1396256 Water Separator .......................................................................................................... 1

1 1464543 Bolt .......................................................................................................................... 1
2 1464541 Washer .................................................................................................................... 1
3 1464540 Sealing Ring ............................................................................................................ 1
4 256160 Gasket ..................................................................................................................... 2
5 1308006 Washer .................................................................................................................... 1
6 1464544 Drain Plug................................................................................................................ 1
7 1464545 Washer .................................................................................................................... 1
8 1464546 Sensor (Water) ........................................................................................................ 1
9 .. . . . Element ................................................................................................................... 1
10 1330410 Connector................................................................................................................ 1
11 1363885 Terminal (Pin) .......................................................................................................... 3

©2006 HYSTER COMPANY See Service Manual 3-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL SENDER AND ATTACHING PARTS (Figure 3-6)

DIESEL TIER II

3-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FUEL SENDER AND ATTACHING PARTS

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1559058 Fuel Sender Assembly................................................................................................. 1

1 17314 Fitting....................................................................................................................... 1
2 16190 Valve (Shut Off) ....................................................................................................... 1
3 1502038 Fitting....................................................................................................................... 1
4 222480 Fitting....................................................................................................................... 1
5 1559061 Cover ....................................................................................................................... 1
6 1371111 Sender..................................................................................................................... 1
7 16134 Fitting....................................................................................................................... 1
8 1371141 Pipe ......................................................................................................................... 1
9 1371137 Tube......................................................................................................................... 1
9 16121 Fitting .................................................................................................................. 1
10 1339779 Screw........................................................................................................................... 2
11 320157 Washer ........................................................................................................................ 2
12 353000 O-Ring ......................................................................................................................... 2
13 1323576 Terminal................................................................................................................... 2
13 1323579 Seal ......................................................................................................................... 2
13 1371166 Wire Harness............................................................................................................... 1
13 1476077 Connector................................................................................................................ 1
13 1323578 Pin ........................................................................................................................... 2
13 1465469 Connector................................................................................................................ 1
14 168718 Clamp (Worm Screw) .................................................................................................. 4
15 1458456 Hose ............................................................................................................................ 1
16 193656 Hose ............................................................................................................................ 1
17 1343449 Seal ............................................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 3-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL FILTER AND ATTACHING PARTS (Figure 3-7)

DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 1456522 Banjo Bolt .................................................................................................................... 1

2 1556819 Washer ........................................................................................................................ 2
3 1569457 Fitting (Banjo) .............................................................................................................. 1
4 16177 Fitting ........................................................................................................................... 4
5 14773 Fitting ........................................................................................................................... 2
6 1460477 Nut (Flange)................................................................................................................. 2
7 1557629 Bracket......................................................................................................................... 1
8 1527883 Capscrew..................................................................................................................... 2
9 1567868 Nut ............................................................................................................................... 2
10 1306345 Fuel Filter Assembly .................................................................................................... 1
11 1474825 Filter Head............................................................................................................... 1
12 1306331 Filter Kit ................................................................................................................... 1
13 .. . . . Element............................................................................................................... 1
14 1308006 Washer................................................................................................................ 1
15 1308005 Plug..................................................................................................................... 1
16 1559422 Washer ........................................................................................................................ 2
17 173941 Plug ............................................................................................................................. 2
18 1527884 Capscrew..................................................................................................................... 2

3-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

3-17
 UNIT CODE L005
NORTH AMERICA 01/2006

AIR INTAKE AND FILTER SYSTEM (Figure 3-8)

GAS AND LPG

3-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AIR INTAKE AND FILTER SYSTEM

GAS AND LPG

KEY:
A: Air Filter (Standard)
B: Air Filter (Heavy Duty, With Overhead Guard)
C: Air Filter (Heavy Duty, With Cab)

QTY
ITEM PART NO. DESCRIPTION A B C

1 291974 Pre-Cleaner .............................................................................................. .. 1 ..

1 1374205 Cover .................................................................................................... .. 1 ..
1 1374206 Bowl...................................................................................................... .. 1 ..
1 1374207 Sleeve................................................................................................... .. 1 ..
1 115696 Clamp ................................................................................................... .. 1 ..
2 302263 Screw........................................................................................................ .. 3 ..
3 1397988 Bracket (Pre-Cleaner) ............................................................................... .. 1 ..
4 316678 Screw........................................................................................................ .. 2 ..
5 320156 Washer ..................................................................................................... .. 3 ..
6 292680 Lockwasher............................................................................................... .. 5 ..
7 136687 Nut ............................................................................................................ .. 3 ..
8 1397989 Band ......................................................................................................... .. 1 ..
9 1397987 Hose (Pre-Cleaner) .................................................................................. .. 1 ..
10 1398002 Clamp ....................................................................................................... .. 1 ..
11 1497559 Pre-Cleaner Port....................................................................................... .. 1 ..
12 1498097 Spacer ...................................................................................................... .. 2 ..
13 197068 Washer ..................................................................................................... .. 2 ..
14 287816 Capscrew.................................................................................................. .. 2 ..
15 1509037 Plug .......................................................................................................... 2 .. ..
16 2036475 Grill ........................................................................................................... 1 .. ..
17 291974 Pre-Cleaner .............................................................................................. .. .. 1
17 1374205 Cover .................................................................................................... .. .. 1
17 1374206 Bowl...................................................................................................... .. .. 1
17 1374207 Sleeve................................................................................................... .. .. 1
17 115696 Clamp ................................................................................................... .. .. 1
18 302263 Screw........................................................................................................ .. .. 1
19 292501 Capscrew.................................................................................................. .. .. 1
20 292680 Lockwasher............................................................................................... .. .. 1
21 1392814 Bracket...................................................................................................... .. .. 1
22 136687 Nut ............................................................................................................ .. .. 1
23 320156 Washer ..................................................................................................... .. .. 1
24 1397989 Band ......................................................................................................... .. .. 1
25 1398002 Clamp ....................................................................................................... .. .. 1
26 1392799 Hose ......................................................................................................... .. .. 1
27 115696 Clamp ....................................................................................................... 2 2 2
28 1390110 Hose (Outlet) ............................................................................................ 1 1 1
29 2062384 Air Filter (☞ Figure 3-9) .......................................................................... 1 1 1
30 2037320 Hose (Intake LPG) .................................................................................... 1 1 1
31 1394008 Clamp ....................................................................................................... .. 2 2
32 1543536 Bracket...................................................................................................... 1 1 1
33 320157 Washer ..................................................................................................... 2 2 2
34 292681 Lockwasher............................................................................................... 2 2 2
35 136681 Capscrew.................................................................................................. 2 2 2
36 2066940 Hose (Breather) ........................................................................................ 1 1 1
37 1452463 Clamp ....................................................................................................... 1 1 1
38 102919 Fitting........................................................................................................ 1 1 1
©2006 HYSTER COMPANY See Service Manual 3-19
for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

AIR INTAKE AND FILTER SYSTEM

GAS AND LPG

QTY
ITEM PART NO. DESCRIPTION A B C

39 16143 Fitting ........................................................................................................ 1 1 1

40 353199 Clamp ....................................................................................................... 1 1 1
41 112989 Clamp (Hose) ........................................................................................... 1 1 1
42 2061656 Hose (Gas) ............................................................................................... 1 1 1
42 2061653 Hose (LPG)............................................................................................... 1 1 1

3-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

3-21
 UNIT CODE L005
NORTH AMERICA 01/2006

AIR FILTER (Figure 3-9)

GAS AND LPG

3-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AIR FILTER
GAS AND LPG

ITEM PART NO. DESCRIPTION QTY

2062384 Air Filter ....................................................................................................................... 1

1 1462439 Filter Element .......................................................................................................... 1
2 1462441 Cover ....................................................................................................................... 1
3 374923 Valve........................................................................................................................ 1
4 1462442 Plug ......................................................................................................................... 1
5 .. . . . Body ........................................................................................................................ 1
6 .. . . . Clamp ...................................................................................................................... 1
7 .. . . . Bracket .................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 3-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL SUPPLY SYSTEM (Figure 3-10)

LPG

3-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FUEL SUPPLY SYSTEM

LPG

ITEM PART NO. DESCRIPTION QTY

1 336143 Hose ............................................................................................................................ 1

2 1544824 Tube ............................................................................................................................. 1
3 1545418 Clamp (Insulated) ........................................................................................................ 1
4 14440 Fitting........................................................................................................................... 1
5 17728 Fitting........................................................................................................................... 1
6 16134 Fitting........................................................................................................................... 1
7 1544793 Bracket (LPG Filter) ..................................................................................................... 1
8 1527880 Capscrew..................................................................................................................... 1
9 292681 Lockwasher.................................................................................................................. 1
10 320157 Washer ........................................................................................................................ 2
11 1502543 Nut (Flange)................................................................................................................. 1
12 101809 Relief Valve.................................................................................................................. 1
13 1464890 Hose ............................................................................................................................ 1
14 1451568 Plate ............................................................................................................................ 1
15 1392738 Gasket ......................................................................................................................... 1
16 1339779 Screw........................................................................................................................... 2
17 14358 Fitting........................................................................................................................... 1
18 246869 Plug (Magnetic) ........................................................................................................... AR
19 148271 Loom............................................................................................................................ 1
20 1352123 Cap .............................................................................................................................. 1
21 16863 Fitting........................................................................................................................... 1
22 320158 Washer ........................................................................................................................ 2
23 97999 Disconnect................................................................................................................... 1
24 1544792 Filter............................................................................................................................. 1
25 316678 Screw........................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 3-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ENGINE FUEL SYSTEM (Figure 3-11)

4.3L EPA COMPLIANT
LPG

3-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ENGINE FUEL SYSTEM

4.3L EPA COMPLIANT
LPG

ITEM PART NO. DESCRIPTION QTY

1 1582452 Hose Assembly (Supply) ............................................................................................. 1

2 1558202 Hose Assembly (Dry Gas Supply) ............................................................................... 1
2 1582386 Clamp (Pinch Type) ................................................................................................. 2
3 1558195 Hose (PCV) ................................................................................................................. 1
3 1558198 Clamp ...................................................................................................................... AR
4 1600925 Fitting (90 Degree)....................................................................................................... 1
5 1582453 Hose Assembly (Return) (Regulator to Water Pump).................................................. 1
6 1558206 Hose (Trim Valve) ........................................................................................................ 1
6 1558198 Clamp ...................................................................................................................... 2
7 1558543 Balance Assembly ....................................................................................................... 1
7 1570604 Check Valve............................................................................................................. 1
7 1558198 Clamp ...................................................................................................................... 2
7 1558197 Hose ........................................................................................................................ 1
7 1570607 Hose (Short)............................................................................................................ 1
8 1558205 Hose (PTV) .................................................................................................................. 1
9 1558198 Clamp .......................................................................................................................... 1
10 1637598 Housing (Coolant)........................................................................................................ 1
1561870 Oxygen Sensor (Not Illustrated) .................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 3-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

THROTTLE BODY AND LPG MIXER (Figure 3-12)

4.3L EPA COMPLIANT

3-28 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

THROTTLE BODY AND LPG MIXER

4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

1 1558160 Mixer ............................................................................................................................ 1

2 1558161 Pin ............................................................................................................................... 1
3 1558173 Bolt .............................................................................................................................. 4
4 1558163 Bracket......................................................................................................................... 1
5 1580075 Throttle Body Assembly............................................................................................... 1
6 1558165 Sensor (Foot Pedal Position) ....................................................................................... 1
7 1558166 Screw........................................................................................................................... 2
8 1558167 Bracket......................................................................................................................... 1
9 1558168 Bolt .............................................................................................................................. 4
10 1558169 Adapter ........................................................................................................................ 1
11 1558170 Screw........................................................................................................................... 2
12 1558171 Sensor (TMAP) ............................................................................................................ 1
13 1361164 Fitting........................................................................................................................... 1
14 1558172 Bolt .............................................................................................................................. 4
15 1572857 Throttle Position Sensor .............................................................................................. 1
16 1558175 Fuel Trim Valve ............................................................................................................ 1
16 1558206 Hose (Trim Valve) ........................................................................................................ 1
17 1558176 Fitting........................................................................................................................... 1
18 1558177 O-Ring ......................................................................................................................... 2
19 1558178 Gasket ......................................................................................................................... 1
1561870 Oxygen Sensor (Not Illustrated) .................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 3-29

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

LPG REGULATOR (Figure 3-13)

4.3L EPA COMPLIANT

3-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LPG REGULATOR
4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY

1 1558187 Lock-Off Valve ............................................................................................................. 1

2 1558188 Fitting........................................................................................................................... 1
3 1558189 Fitting........................................................................................................................... 1
4 1558190 Regulator ..................................................................................................................... 1
5 1558191 Pressure Reducing Valve ............................................................................................ 1
6 1558192 Clamp .......................................................................................................................... 1
7 1558168 Bolt .............................................................................................................................. 4
8 1558176 Fitting........................................................................................................................... 2
9 1558193 Fitting........................................................................................................................... 1
10 1603857 O-Ring ......................................................................................................................... 8
11 1558161 Pin ............................................................................................................................... 4
12 1558194 Cap .............................................................................................................................. 1
1603857 O-Ring (Not Illustrated)................................................................................................ 6

©2006 HYSTER COMPANY See Service Manual 3-31

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FUEL SUPPLY SYSTEM (Figure 3-14)

GASOLINE

3-32 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FUEL SUPPLY SYSTEM

GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 63899 Fuel Cap (GS, DS)....................................................................................................... 1

2 138880 Shim (0.020 in.) (GS, DS) ........................................................................................... 1
3 298831 Cap Assembly (Standard)............................................................................................ 1
4 1339720 Grommet...................................................................................................................... 1
5 1376746 Shield (Splash) ............................................................................................................ 1
6 316678 Screw........................................................................................................................... 2
7 136681 Capscrew..................................................................................................................... 2
8 292681 Lockwasher.................................................................................................................. 2
9 320158 Washer ........................................................................................................................ 4
10 176451 Clamp .......................................................................................................................... 1
11 1330342 Filter............................................................................................................................. 1
12 1566516 Tube (Supply) .............................................................................................................. 1
13 1566517 Tube ............................................................................................................................. 1
14 1399301 Shield (Heat)................................................................................................................ 1
15 1339779 Screw........................................................................................................................... 2
16 320157 Washer ........................................................................................................................ 2
17 353000 O-Ring ......................................................................................................................... 2
18 a 1508246 Fuel Pump And Sender ............................................................................................... 1
18 b 1579398 Fuel Pump And Sender ............................................................................................... 1
19 14372 Fitting....................................................................................................................... 1
20 16271 Fitting....................................................................................................................... 1
21 42213 Fitting....................................................................................................................... 1
22 1546399 Tube ............................................................................................................................. 1
23 164488 Clamp (Insulated) ........................................................................................................ 1
24 198675 Clamp (Insulated) ........................................................................................................ 1
25 168718 Clamp (Worm Screw) .................................................................................................. 2
26 246869 Plug (Magnetic) (Magnetic Tank Drain Plug) ............................................................... 1
27 1343449 Seal ............................................................................................................................. 1
28 320158 Washer ........................................................................................................................ 1
29 136681 Capscrew..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N L005V03739C
b S/N L005V03740C ⇒

©2006 HYSTER COMPANY See Service Manual 3-33

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

THROTTLE BODY ASSEMBLY (Figure 3-15)

4.3L EPA COMPLIANT
GASOLINE

3-34 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

THROTTLE BODY ASSEMBLY

4.3L EPA COMPLIANT
GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 1558209 Adapter ........................................................................................................................ 1

2 1558210 Bracket......................................................................................................................... 1
3 1558211 Throttle Body ............................................................................................................... 1
4 1558432 Bolt .............................................................................................................................. 4
5 1558177 O-Ring ......................................................................................................................... 2
6 1558435 Screw........................................................................................................................... 8
7 1595899 Bonnet ......................................................................................................................... 1
8 204787 Gasket ......................................................................................................................... 1
9 1558434 Bonnet Adapter............................................................................................................ 1
10 1558198 Clamp .......................................................................................................................... 2
11 1558195 Hose (PCV) ................................................................................................................. 1
12 1600925 Fitting (90 Degree)....................................................................................................... 1
13 1572857 Throttle Position Sensor .............................................................................................. 1
14 1558166 Screw........................................................................................................................... 2
15 1558165 Sensor (Foot Pedal Position) ....................................................................................... 1
a 1558436 Gasket (Not illustrated) ................................................................................................ 1
1561870 Oxygen Sensor (Not Illustrated) .................................................................................. 1

FOOTNOTES:
a Adapter to Manifold

©2006 HYSTER COMPANY See Service Manual 3-35

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

LPG TANK BRACKET (Figure 3-16)

FIXED

3-36 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LPG TANK BRACKET

FIXED

ITEM PART NO. DESCRIPTION QTY

1 1400197 Strap ............................................................................................................................ 1

2 296163 Capscrew..................................................................................................................... 1
3 196297 Latch Assembly ........................................................................................................... 1
4 a .. . . . LPG Tank ..................................................................................................................... 1
5 1495485 Tank Bracket ................................................................................................................ 1
6 147294 Nut ............................................................................................................................... 1
7 320161 Washer ........................................................................................................................ 8
8 292526 Capscrew..................................................................................................................... 8
9 320157 Washer ........................................................................................................................ 1

FOOTNOTES:
a Contact your authorized dealer for service parts

©2006 HYSTER COMPANY See Service Manual 3-37

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

LPG TANK BRACKET (Figure 3-17)

SWING OUT

3-38 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LPG TANK BRACKET

SWING OUT

ITEM PART NO. DESCRIPTION QTY

1494466 LPG Tank Bracket Assembly ....................................................................................... 1

1 1398141 Hinge (LH) ............................................................................................................... 1
2 .. . . . Swing Arm ............................................................................................................... 1
3 1398143 Receiver .................................................................................................................. 1
4 1398085 Housing (Latch) ....................................................................................................... 1
5 1398086 Shaft ........................................................................................................................ 1
6 302476 Pin ........................................................................................................................... 1
7 1398092 Snap Ring (Internal) ................................................................................................ 1
8 1398089 Spring Seat ............................................................................................................. 2
9 1398093 Spring ...................................................................................................................... 1
10 1398097 Shaft (Knob) ............................................................................................................ 1
11 1398098 Knob ........................................................................................................................ 1
12 1398099 Plug ......................................................................................................................... 1
13 293700 Capscrew ................................................................................................................ 1
14 302404 Locknut.................................................................................................................... 1
15 320161 Washer .................................................................................................................... 8
16 292526 Capscrew ................................................................................................................ 8
17 a .. . . . Fuel Tank ..................................................................................................................... 1
18 1400197 Strap ............................................................................................................................ 1
19 196297 Latch Assembly ........................................................................................................... 1
20 147294 Nut ............................................................................................................................... 1
21 296164 Capscrew..................................................................................................................... 1
22 148962 Capscrew..................................................................................................................... 1

FOOTNOTES:
a Contact your authorized dealer for service parts

©2006 HYSTER COMPANY See Service Manual 3-39

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

LPG TANK BRACKET (Figure 3-18)

SWING OUT/DROP DOWN

3-40 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LPG TANK BRACKET

SWING OUT/DROP DOWN

ITEM PART NO. DESCRIPTION QTY

1584802 LPG Bracket Assembly ................................................................................................ 1

1 1399405 Base Plate ............................................................................................................... 1
2 1399406 Hinge ...................................................................................................................... 1
3 1494784 Tank Carrier............................................................................................................. 1
4 293700 Capscrew ................................................................................................................ 1
5 302404 Locknut.................................................................................................................... 1
6 1399360 Guide Washer ......................................................................................................... 3
7 316837 Nut........................................................................................................................... 3
8 1399407 Post ......................................................................................................................... 1
9 1399372 Gas Spring .............................................................................................................. 1
10 320157 Washer .................................................................................................................... 2
11 1399410 Post ......................................................................................................................... 1
12 302400 Locknut.................................................................................................................... 1
13 1398144 Latch Tube Assembly .............................................................................................. 1
13 1398143 Receiver .............................................................................................................. 1
13 1398087 Latch (☞ Figure 3-17) ....................................................................................... 1
13 1398097 Shaft.................................................................................................................... 1
13 1398098 Knob.................................................................................................................... 1
13 1398099 Plug..................................................................................................................... 1
13 148962 Capscrew ............................................................................................................ 1
14 296251 Capscrew ................................................................................................................ 4
15 320161 Washer .................................................................................................................... 4
15 292683 Lockwasher ............................................................................................................. 4
16 132860 Capscrew ................................................................................................................ 4
17 1399347 Bolt .......................................................................................................................... 1
18 1485436 Fitting........................................................................................................................... 1
19 14358 Fitting........................................................................................................................... 1
20 292681 Lockwasher.................................................................................................................. 1
21 292508 Capscrew..................................................................................................................... 1
22 16134 Fitting........................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 3-41

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

THROTTLE LINKAGE (Figure 3-19)

GASOLINE AND LPG
FORWARD AND REVERSE LEVER

3-42 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

THROTTLE LINKAGE
GASOLINE AND LPG
FORWARD AND REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY

1 2027337 Pedal............................................................................................................................ 1
2 287860 Capscrew..................................................................................................................... 2
3 1466632 Cover ........................................................................................................................... 1
4 114312 Strap Clamp................................................................................................................. 1
5 320159 Washer ........................................................................................................................ 2
6 292682 Lockwasher.................................................................................................................. 2
7 136692 Nut ............................................................................................................................... 2
8 1465778 Throttle Arm Assembly (☞ Figure 3-21) .................................................................... 1
9 1477491 Pin ............................................................................................................................... 1
10 15212 Cotter Pin..................................................................................................................... 1
11 2062321 Throttle Cable .............................................................................................................. 1
12 162836 Rod End Pin ................................................................................................................ 1
13 292681 Lockwasher.................................................................................................................. 1
14 329069 Nut ............................................................................................................................... 1
15 292500 Capscrew..................................................................................................................... 2
16 292680 Lockwasher.................................................................................................................. 2

©2006 HYSTER COMPANY See Service Manual 3-43

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

THROTTLE LINKAGE (Figure 3-20)

GASOLINE AND LPG
MONOTROL PEDAL

3-44 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

THROTTLE LINKAGE
GASOLINE AND LPG
MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

1 287860 Capscrew..................................................................................................................... 2
2 320159 Washer ........................................................................................................................ 2
3 292682 Lockwasher.................................................................................................................. 2
4 136692 Nut ............................................................................................................................... 2
5 1465899 Monotrol Pedal and Bracket Assembly (☞ Figure 3-23) ............................................ 1
6 162836 Rod End Pin ................................................................................................................ 1
7 15212 Cotter Pin..................................................................................................................... 1
8 2062321 Throttle Cable .............................................................................................................. 1
9 2052191 Cover (With Cab) ......................................................................................................... 1
9 2035836 Cover (With Overhead Guard) ..................................................................................... 1
10 316678 Screw........................................................................................................................... 3

©2006 HYSTER COMPANY See Service Manual 3-45

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

THROTTLE ARM ASSEMBLY (Figure 3-21)

3-46 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

THROTTLE ARM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1465778 Throttle Arm Assembly ................................................................................................ 1

1 15212 Cotter Pin ................................................................................................................ 3
2 320159 Washer .................................................................................................................... 2
3 1465780 Lever........................................................................................................................ 1
3 1400224 Shaft.................................................................................................................... 1
4 1400232 Shaft ........................................................................................................................ 1
5 1465799 Roller ....................................................................................................................... 1
6 320156 Washer .................................................................................................................... 1
7 1465779 Bracket .................................................................................................................... 1
8 1400223 Spring ...................................................................................................................... 2
9 1471496 Spacer ..................................................................................................................... 1
10 15001 Nut........................................................................................................................... 1
11 1471541 Stud ......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 3-47

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

THROTTLE LINKAGE (Figure 3-22)

DIESEL TIER II

3-48 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

THROTTLE LINKAGE
DIESEL TIER II

KEY:
A: Forward/Reverse Lever
B: Monotrol Pedal

QTY
ITEM PART NO. DESCRIPTION A B

1 2027337 Pedal.................................................................................................................... 1 ..
2 292500 Capscrew............................................................................................................. 2 ..
3 292680 Lockwasher.......................................................................................................... 2 ..
4 1465778 Throttle Arm Assembly (☞ Figure 3-21) ............................................................ 1 ..
5 287860 Capscrew............................................................................................................. 2 2
6 136692 Nut ....................................................................................................................... 2 1
7 292682 Lockwasher.......................................................................................................... 2 1
8 1466632 Cover ................................................................................................................... 1 ..
9 1465899 Monotrol Pedal and Bracket Assembly (☞ Figure 3-23) .................................... .. 1
10 2052191 Cover (With Cab) ................................................................................................. .. 1
10 2035836 Cover (Without Cab) ............................................................................................ .. 1
11 316678 Screw................................................................................................................... .. 3
12 1536880 Bracket................................................................................................................. 1 1
13 2065703 Throttle Cable ...................................................................................................... .. 1
13 2065704 Throttle Cable ...................................................................................................... 1 ..
14 167218 Rod End Pin ........................................................................................................ 2 2
15 15201 Cotter Pin............................................................................................................. 2 2
16 320156 Washer ................................................................................................................ 3 3
17 1527877 Capscrew............................................................................................................. 2 2
18 1539747 Drip Shield ........................................................................................................... 2 2
19 1514429 Nut (Flange)......................................................................................................... 2 2
20 302237 Screw................................................................................................................... .. 4
21 320154 Washer ................................................................................................................ .. 4
22 292678 Lockwasher.......................................................................................................... .. 4
23 292667 Nut ....................................................................................................................... .. 4
24 2052197 Brush Plate .......................................................................................................... .. 1

©2006 HYSTER COMPANY See Service Manual 3-49

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MONOTROL PEDAL AND BRACKET ASSEMBLY (Figure 3-23)

3-50 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MONOTROL PEDAL AND BRACKET ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1465899 Monotrol Pedal and Bracket Assembly ........................................................................ 1

1 1396151 Bracket .................................................................................................................... 1
2 320160 Washer .................................................................................................................... 3
3 292682 Lockwasher ............................................................................................................. 2
4 136692 Nut........................................................................................................................... 2
5 353164 Crank....................................................................................................................... 1
6 352485 Shaft ........................................................................................................................ 1
7 353129 Rod.......................................................................................................................... 1
8 320156 Washer .................................................................................................................... 1
9 15200 Cotter Pin ................................................................................................................ 1
10 353195 Bumper.................................................................................................................... 1
11 353143 Spring ...................................................................................................................... 1
12 353142 Spring ...................................................................................................................... 1
13 1352575 Pedal Assembly....................................................................................................... 1
14 353141 Bushing ................................................................................................................... 1
15 292523 Capscrew ................................................................................................................ 1
16 352950 Bracket .................................................................................................................... 1
17 142 Pin ........................................................................................................................... 1
18 353172 Spring ...................................................................................................................... 1
19 353230 Cap.......................................................................................................................... 1
20 15212 Cotter Pin ................................................................................................................ 1
21 353453 Mount ...................................................................................................................... 1
22 320158 Washer .................................................................................................................... 1
23 292681 Lockwasher ............................................................................................................. 2
24 239503 Nut........................................................................................................................... 1
25 287851 Capscrew ................................................................................................................ 1
26 1347088 Stop Screw .............................................................................................................. 1
27 15001 Nut........................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 3-51

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MONOTROL PEDAL (Figure 3-24)

3-52 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

1352575 Pedal Assembly ........................................................................................................... 1

1 353397 Pedal ....................................................................................................................... 1
2 135685 Bushing ............................................................................................................... 2
3 220932 Screw ...................................................................................................................... 2
3 360387 Sealant .................................................................................................................... AR
4 353154 Pin ........................................................................................................................... 1
5 353168 Spring ...................................................................................................................... 1
6 353422 Magnet .................................................................................................................... 2
7 353432 Nut........................................................................................................................... 2
8 353448 Washer .................................................................................................................... 4
9 57568 O-Ring ..................................................................................................................... 8
10 359207 Plate ........................................................................................................................ 2
11 353175 Pad .......................................................................................................................... 1
12 1352090 Switch Assembly ..................................................................................................... 1
12 353128 Switch ................................................................................................................. 1
12 1352089 Wire Harness ...................................................................................................... 1
13 1330410 Connector ....................................................................................................... 1
13 1330415 Secondary Lock .............................................................................................. 1
13 1330435 Pin................................................................................................................... 3
14 53162 Lockwasher ............................................................................................................. 2
14 16865 Nut........................................................................................................................... 2
15 353165 Retainer................................................................................................................... 1
16 220434 Capscrew ................................................................................................................ 2
17 114312 Strap Clamp ............................................................................................................ 3
18 352969 Screw ...................................................................................................................... 6

©2006 HYSTER COMPANY See Service Manual 3-53

for service procedures.
NOTES

3-54
 UNIT CODE L005
01/2006 NORTH AMERICA

4 ELECTRICAL SYSTEM

4 ELECTRICAL SYSTEM
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR
PRESTOLITE BRAND
GS, LPS, DS ............................................................................................................................................... 4-26
ALTERNATOR AND MOUNTING
DIESEL ........................................................................................................................................................... 4-24
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT ENGINE .................................................................................................................... 4-23
ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY
GASOLINE AND LPG ................................................................................................................................. 4-12
GASOLINE AND LPG SAFETY (GS AND LPS) ......................................................................................... 4-14
COWL ............................................................................................................................................................... 4-4
DIESEL TIER II ............................................................................................................................................... 4-16
ENGINE COMPARTMENT
GASOLINE AND LPG ................................................................................................................................. 4-10
TYPE DS......................................................................................................................................................... 4-20
INSTRUMENT PANEL.......................................................................................................................................... 4-7
STARTER
DIESEL TIER II ............................................................................................................................................... 4-30
STARTER MOTOR
GASOLINE AND LPG
GM 4.3L....................................................................................................................................................... 4-28
WIRE HARNESS
ALTERNATOR TO CIRCUIT BREAKER
FUSED ........................................................................................................................................................ 4-66
BRAKE PRESSURE SWITCH
S/N L005V03822C⇒................................................................................................................................... 4-68
⇒S/N L005V06467C................................................................................................................................... 4-67
DIESEL ENGINE
⇒S/N L005V02245B ................................................................................................................................... 4-32
S/N L005V02246B⇒ ................................................................................................................................... 4-34
ENGINE, GASOLINE GM 4.3L
SHEET 1 0F 2 ............................................................................................................................................. 4-44
SHEET 2 OF 2 ............................................................................................................................................ 4-46
ENGINE, LPG, GM 4.3L
SHEET 1 0F 2 ............................................................................................................................................. 4-36
SHEET 2 OF 2 ............................................................................................................................................ 4-38
FUEL INJECTOR
GASOLINE .................................................................................................................................................. 4-42
INTERFACE .................................................................................................................................................... 4-48
LPG REGULATOR .......................................................................................................................................... 4-40
MODULE
POWERSHIFT TRANSMISSION
D/B 03/2004⇒ ......................................................................................................................................... 4-58
SHEET 1 OF 2
⇒D/B 03/2004 ......................................................................................................................................... 4-50
SHEET 2 OF 2
⇒D/B 03/2004 ......................................................................................................................................... 4-54
POWERSHIFT TRANSMISSION CONTROL
⇒S/N L005V03821C................................................................................................................................... 4-69

©2006 HYSTER COMPANY See Service Manual 4-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

S/N L005V03822C⇒................................................................................................................................... 4-70

S/N L005V06468C⇒................................................................................................................................... 4-74
SEALED ALTERNATOR ................................................................................................................................. 4-64

4-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

4-3
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM (Figure 4-1)

COWL

4-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ELECTRICAL SYSTEM
COWL

KEY:
A: Single And Two Speed Transmission (With Speed Control)
B: Single Speed Transmission (Without Speed Control)

QTY
ITEM PART NO. DESCRIPTION A B

1 2059789 Controller ............................................................................................................. 1 ..

2 320157 Washer ................................................................................................................ 10 10
3 239503 Nut ....................................................................................................................... 7 7
4 370868 Switch .................................................................................................................. 2 2
5 316132 Spacer ................................................................................................................. 2 2
6 86510 Screw................................................................................................................... 4 4
7 178119 Clamp .................................................................................................................. .. 2
8 302245 Screw................................................................................................................... 4 4
9 320155 Washer ................................................................................................................ 8 8
10 292679 Lockwasher.......................................................................................................... 8 8
11 1401160 Sensor (Coolant Level) ........................................................................................ 1 1
12 166285 Clamp .................................................................................................................. 9 9
13 316678 Screw................................................................................................................... 12 12
14 296504 Screw................................................................................................................... 2 ..
15 292668 Nut ....................................................................................................................... 4 4
16 1397840 Switch (First Gear) (Transmission Control).......................................................... 1 ..
17 1310611 Clamp .................................................................................................................. 1 1
18 1399400 Clamp .................................................................................................................. 2 2
19 178119 Clamp .................................................................................................................. 4 ..
20 387892 Ground Wire ........................................................................................................ 1 1
21 815597 Nut ....................................................................................................................... 2 ..
22 136749 Capscrew............................................................................................................. 7 7
23 296380 Lockwasher.......................................................................................................... 4 4
24 320158 Washer ................................................................................................................ 1 1
25 1350914 Strap .................................................................................................................... 2 2
26 e 2059309 Wire Harness (Powershift Transmission Control) (☞ Figure 4-29) .................... 1 1
26 f 2071395 Wire Harness (Powershift Transmission Control) (☞ Figure 4-30) .................... 1 1
26 g 2078466 Wire Harness (Transmission Control) .................................................................. 1 1
27 137852 Strap Clamp......................................................................................................... 6 6
28 292681 Lockwasher.......................................................................................................... 4 4
29 325897 Clamp .................................................................................................................. 1 1
30 .. . . . Instrument Panel (☞ Figure 4-2) ........................................................................ 1 1
31 1399886 Strap .................................................................................................................... 2 2
32 a 14349 Fitting................................................................................................................... 1 1
33 ac 1301648 Low Pressure Switch ........................................................................................... 1 1
34 c 1347067 Switch (Restriction).............................................................................................. 1 1
34 d 165991 Restriction Indicator............................................................................................. 1 1
35 cd 17650 Fitting................................................................................................................... 1 1
36 2036542 Wire Harness (LPG Switch)................................................................................. 1 1
37 2071177 Wire Harness (Powershift Transmission Module) (G, LPG, D) (☞ Figure 4-24)
............................................................................................................................. 1 1
37 2071178 Wire Harness (Powershift Transmission Module) (GS, LPS, DS) (☞ Figure
4-24) ................................................................................................................... 1 1
38 1524525 Horn..................................................................................................................... 1 1
39 1492957 Bracket (Fuse Box) .............................................................................................. 1 1
40 379902 Ignition Switch ..................................................................................................... 1 1

©2006 HYSTER COMPANY See Service Manual 4-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM
COWL

QTY
ITEM PART NO. DESCRIPTION A B

40 1337197 Key Set ............................................................................................................ 1 1

41 1515763 Label (Fuse Panel Relays)................................................................................... 1 1
42 1363916 Plug ..................................................................................................................... 4 4
43 370863 Cover ................................................................................................................... 1 1
44 370864 Latch (Cover) ....................................................................................................... 1 1
45 1397451 Label (Fuse Panel) .............................................................................................. 1 1
46 136681 Capscrew............................................................................................................. 2 2
47 296510 Screw................................................................................................................... 4 4
48 g 2078333 Module (Operator Presence) ............................................................................... 1 1
49 g 296503 Screw................................................................................................................... 2 2
50 g 815597 Nut ....................................................................................................................... 2 2
bg 1618221 Shield (GS, LPS, DS) .......................................................................................... 1 1

FOOTNOTES:
a LPG
b Not Illustrated
c Premium
d Standard Diesel
e ⇒ S/N L005V03821C
f S/N L005V03822C ⇒
g S/N L005V03851C ⇒

4-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INSTRUMENT PANEL (Figure 4-2)

©2006 HYSTER COMPANY See Service Manual 4-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INSTRUMENT PANEL

KEY:
A: Standard
B: Premium

QTY
ITEM PART NO. DESCRIPTION A B

1510312 Instrument Panel (Gas and Diesel)...................................................................... 1 ..

1510313 Instrument Panel (LPG) ....................................................................................... 1 ..
1510310 Instrument Panel (Gas and Diesel)...................................................................... .. 1
1510311 Instrument Panel (LPG) ....................................................................................... .. 1
1 1533858 Cover ............................................................................................................... 1 ..
1 1533859 Cover ............................................................................................................... .. 1
2 1533797 Bulb ................................................................................................................. 2 4

4-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

4-9
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM (Figure 4-3)

ENGINE COMPARTMENT
GASOLINE AND LPG

4-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ELECTRICAL SYSTEM
ENGINE COMPARTMENT
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2062220 Wire Harness (Interface) (☞ Figure 4-21) ................................................................. 1

2 2044948 Circuit Breaker (50 Amp) ............................................................................................. 1
3 15002 Nut ............................................................................................................................... 2
4 15152 Lockwasher.................................................................................................................. 4
5 190383 Boot ............................................................................................................................. 1
6 2062262 Capscrew..................................................................................................................... 2
7 292678 Lockwasher.................................................................................................................. 2
8 292667 Nut ............................................................................................................................... 2
9 292681 Lockwasher.................................................................................................................. 4
10 136687 Nut ............................................................................................................................... 2
11 1551850 Bracket......................................................................................................................... 1
12 292500 Capscrew..................................................................................................................... 2
13 136681 Capscrew..................................................................................................................... 3
14 1549399 Wire Harness............................................................................................................... 1
15 1397786 Battery Cable............................................................................................................... 1
16 1397716 Bolt .............................................................................................................................. 2
17 1469604 Starter.......................................................................................................................... 1
18 1533891 Bracket......................................................................................................................... 1
19 15052 Nut ............................................................................................................................... 2
20 296359 Lockwasher.................................................................................................................. 2

©2006 HYSTER COMPANY See Service Manual 4-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM (Figure 4-4)

ALTERNATOR AND BATTERY
GASOLINE AND LPG

4-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 190383 Boot ............................................................................................................................. 1

2 139743 Locknut ........................................................................................................................ 1
3 261379 Washer ........................................................................................................................ 2
4 136749 Capscrew..................................................................................................................... 1
5 189338 Spacer (Alternator Bracket) ......................................................................................... 1
6 292681 Lockwasher.................................................................................................................. 4
7 320158 Washer ........................................................................................................................ 1
8 153069 Clamp .......................................................................................................................... 1
9 239503 Nut ............................................................................................................................... 4
10 1523472 Battery Cable (Positive) ............................................................................................... 1
11 1397783 Battery Cable (Negative) ............................................................................................. 1
12 305100 Sleeve.......................................................................................................................... 1
13 18546 Capscrew..................................................................................................................... 1
14 320156 Washer ........................................................................................................................ 2
15 292680 Lockwasher.................................................................................................................. 2
16 136687 Nut ............................................................................................................................... 2
17 1326939 Cap .............................................................................................................................. 3
18 309152 Battery Hold Down....................................................................................................... 1
19 309124 Link (Battery Hold Down)............................................................................................. 2
20 1383331 Battery (Wet) ............................................................................................................... 1
21 1567389 Battery Tray.................................................................................................................. 1
22 296408 Lockwasher.................................................................................................................. 2
23 1493116 Wire Harness (Ground) ............................................................................................... 1
24 292683 Lockwasher.................................................................................................................. 2
25 292526 Capscrew..................................................................................................................... 2
26 16597 Capscrew..................................................................................................................... 3
27 15156 Lockwasher.................................................................................................................. 1
28 15134 Washer ........................................................................................................................ 1
29 18498 Capscrew..................................................................................................................... 1
30 18515 Washer ........................................................................................................................ 4
31 1469597 Alternator (Includes Pulley) ......................................................................................... 1
32 296359 Lockwasher.................................................................................................................. 2
33 136687 Nut ............................................................................................................................... 2
34 153069 Clamp .......................................................................................................................... 1
35 1384577 Bracket......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM (Figure 4-5)

ALTERNATOR AND BATTERY
GASOLINE AND LPG SAFETY (GS AND LPS)

4-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY
GASOLINE AND LPG SAFETY (GS AND LPS)

ITEM PART NO. DESCRIPTION QTY

1 1324517 Switch (Disconnect) ..................................................................................................... 1

2 296359 Lockwasher.................................................................................................................. 2
2 18500 Washer ........................................................................................................................ 6
3 204223 Boot ............................................................................................................................. 2
4 1397786 Battery Cable............................................................................................................... 1
5 1397787 Battery Cable............................................................................................................... 1
6 321158 Boot ............................................................................................................................. 1
7 1397783 Battery Cable............................................................................................................... 1
8 1326939 Cap .............................................................................................................................. 3
9 136687 Nut ............................................................................................................................... 2
10 292680 Lockwasher.................................................................................................................. 2
11 320156 Washer ........................................................................................................................ 2
12 309152 Battery Hold Down....................................................................................................... 1
13 309124 Link (Battery Hold Down)............................................................................................. 2
14 1383331 Battery (Wet) ............................................................................................................... 1
15 1567389 Battery Tray.................................................................................................................. 1
16 296408 Lockwasher.................................................................................................................. 2
17 1493116 Wire Harness (Ground) ............................................................................................... 1
18 136749 Capscrew..................................................................................................................... 1
19 292683 Lockwasher.................................................................................................................. 2
20 292526 Capscrew..................................................................................................................... 2
21 16597 Capscrew..................................................................................................................... 2
22 320158 Washer ........................................................................................................................ 4
23 15156 Lockwasher.................................................................................................................. 3
24 15134 Washer ........................................................................................................................ 3
25 18498 Capscrew..................................................................................................................... 1
26 1392210 Pulley ........................................................................................................................... 1
27 18546 Capscrew..................................................................................................................... 1
28 239503 Nut ............................................................................................................................... 4
29 153069 Clamp .......................................................................................................................... 1
30 292681 Lockwasher.................................................................................................................. 4
30 15155 Lockwasher.................................................................................................................. 1
31 18515 Washer ........................................................................................................................ 1
32 1394001 Alternator (Sealed) (☞ Figure 4-10) .......................................................................... 1
33 261379 Washer ........................................................................................................................ 2
34 189338 Spacer (Alternator Bracket) ......................................................................................... 1
35 287851 Capscrew..................................................................................................................... 1
35 139743 Locknut ........................................................................................................................ 1
35 136687 Nut ............................................................................................................................... 2
36 190383 Boot ............................................................................................................................. 3
37 157065 Boot ............................................................................................................................. 1
38 153069 Clamp .......................................................................................................................... 1
39 a 2068496 Wire Harness (Sealed Alternator) ............................................................................... 1
39 b 2057624 Wire Harness (Sealed Alternator) (☞ Figure 4-25) ................................................... 1
40 387869 Boot (Switch Protector) (Not Illustrated) ...................................................................... 7

FOOTNOTES:
a ⇒ D/B 03/2005
b D/B 03/2005 ⇒

©2006 HYSTER COMPANY See Service Manual 4-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM (Figure 4-6)

DIESEL TIER II

4-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ELECTRICAL SYSTEM
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 1567389 Battery Tray.................................................................................................................. 1

2 1399332 Battery (Wet) ............................................................................................................... 1
3 1399333 Battery Hold Down....................................................................................................... 1
4 1399335 Link .............................................................................................................................. 1
5 320156 Washer ........................................................................................................................ 1
6 292680 Lockwasher.................................................................................................................. 1
7 136687 Nut ............................................................................................................................... 1
8 1326939 Cap .............................................................................................................................. 1
9 178119 Clamp .......................................................................................................................... 2
10 1527882 Capscrew..................................................................................................................... 1
11 381879 Spacer ......................................................................................................................... 2
12 1528778 Capscrew..................................................................................................................... 7
13 1310611 Clamp .......................................................................................................................... 1
14 1561871 Clamp (Swivel)............................................................................................................. 1
14 1542440 Clamp (Swivel) (Optional)............................................................................................ 1
15 1543698 Clamp (Swivel)............................................................................................................. 1
16 287851 Capscrew..................................................................................................................... 1
17 292681 Lockwasher.................................................................................................................. 2
18 1397783 Battery Cable............................................................................................................... 1
19 204223 Boot ............................................................................................................................. 1
20 129563 Strap Clamp................................................................................................................. 2
21 1536272 Battery Cable............................................................................................................... 1
22 2062212 Wire Harness (Engine) (☞ Figure 4-13) .................................................................... 1
22 2071565 Wire Harness (Engine) (☞ Figure 4-14) .................................................................... 1
23 164488 Clamp .......................................................................................................................... 2
24 128408 Clamp .......................................................................................................................... 4
25 1548432 Clamp .......................................................................................................................... 2
26 188631 Clamp .......................................................................................................................... 1
27 1527876 Capscrew..................................................................................................................... 1
28 325897 Clamp .......................................................................................................................... 4
29 1402809 Clip .............................................................................................................................. 1
30 292526 Capscrew..................................................................................................................... 1
31 296408 Lockwasher.................................................................................................................. 1
32 292683 Lockwasher.................................................................................................................. 1
33 1388721 Starter Motor................................................................................................................ 1
34 124359 Clamp .......................................................................................................................... 3
35 b 1527883 Capscrew..................................................................................................................... 2
36 1542440 Clamp (Swivel)............................................................................................................. 2
36 1561871 Clamp (Swivel)............................................................................................................. 2
37 1502055 Clamp .......................................................................................................................... 2
38 1514215 Oil Pressure Sender .................................................................................................... 1
39 12821 Fitting........................................................................................................................... 1
40 1475493 Fitting (Adapter) ........................................................................................................... 1
41 b 111107 V-Belt........................................................................................................................... 1
41 c 1581441 V-Belt........................................................................................................................... 1
42 1330353 Oil Pressure Sender .................................................................................................... 1
43 b 1469598 Alternator ..................................................................................................................... 1
43 c 1588319 Alternator (☞ Figure 4-9) ........................................................................................... 1
44 1319190 Coolant Temperature Sender....................................................................................... 1
45 b 1563048 Bracket......................................................................................................................... 1
46 1402816 Clip .............................................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 4-17

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

47 1500901 Clip .............................................................................................................................. 1

48 292682 Lockwasher.................................................................................................................. 5
49 292515 Capscrew..................................................................................................................... 2
50 1545154 Bus Bar (100 Amp) ...................................................................................................... 1
51 302250 Screw........................................................................................................................... 2
52 320155 Washer ........................................................................................................................ 18
53 302398 Nut ............................................................................................................................... 10
54 1454967 Relay............................................................................................................................ 3
55 302246 Screw........................................................................................................................... 7
56 1558218 Label (Relay Starter Solenoid) .................................................................................... 1
57 1558221 Label (Relay Lift Pump) ............................................................................................... 1
58 1558222 Label (Relay Glow Plug) .............................................................................................. 1
59 1527879 Capscrew..................................................................................................................... 1
60 320154 Washer ........................................................................................................................ 4
61 2067651 Screw........................................................................................................................... 2
62 292667 Nut ............................................................................................................................... 2
63 283149 Capscrew..................................................................................................................... 1
64 2004005 Strap Clamp................................................................................................................. 1
65 137852 Strap Clamp................................................................................................................. 2
66 1493116 Wire Harness (Ground) ............................................................................................... 1
67 136681 Capscrew..................................................................................................................... 1
68 246108 Sealant ........................................................................................................................ AR
69 296379 Washer ........................................................................................................................ 6
70 1514429 Nut (Flange)................................................................................................................. 6
71 296359 Lockwasher.................................................................................................................. 2
72 136687 Nut ............................................................................................................................... 2
73 b 292524 Capscrew..................................................................................................................... 1
74 b 1460477 Nut (Flange)................................................................................................................. 3
75 b 1563548 Bracket......................................................................................................................... 1
76 b 1527881 Capscrew..................................................................................................................... 1
77 b 296421 Washer ........................................................................................................................ 1
78 b 292522 Capscrew..................................................................................................................... 1
79 b 292523 Capscrew..................................................................................................................... 1
80 370776 Switch (Momentary) (Mounted on Dash)..................................................................... 1
81 a 1558215 Label (60 Amp Fuse) ................................................................................................... 1
82 a 1558214 Label (60 Amp Fuse) ................................................................................................... 1
83 a 1558216 Label (10 Amp Fuse) ................................................................................................... 1
84 320157 Washer ........................................................................................................................ 1
85 296165 Capscrew..................................................................................................................... 4
86 2072923 Jumper Harness .......................................................................................................... 1
86 1323586 Connector................................................................................................................ 1
87 1469606 Connector .................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N L005V04797C
c S/N L005V04798C ⇒

4-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

4-19
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM (Figure 4-7)

TYPE DS

4-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ELECTRICAL SYSTEM
TYPE DS

ITEM PART NO. DESCRIPTION QTY

1 1567389 Battery Tray.................................................................................................................. 1

2 1399332 Battery (Wet) ............................................................................................................... 1
3 1399333 Battery Hold Down....................................................................................................... 1
4 1399335 Link .............................................................................................................................. 1
5 320156 Washer ........................................................................................................................ 1
6 292680 Lockwasher.................................................................................................................. 1
7 136687 Nut ............................................................................................................................... 3
8 1326939 Cap .............................................................................................................................. 1
9 178119 Clamp .......................................................................................................................... 1
10 292681 Lockwasher.................................................................................................................. 2
11 1527879 Capscrew..................................................................................................................... 1
12 1528778 Capscrew..................................................................................................................... 6
13 320157 Washer ........................................................................................................................ 3
14 1527880 Capscrew..................................................................................................................... 1
15 1397783 Battery Cable............................................................................................................... 1
16 1397786 Battery Cable............................................................................................................... 1
17 1565892 Battery Cable............................................................................................................... 1
18 1595172 Boot ............................................................................................................................. 1
19 1324517 Switch (Disconnect) ..................................................................................................... 1
20 1555782 Bracket......................................................................................................................... 1
21 1394001 Alternator (Sealed) (☞ Figure 4-10) .......................................................................... 1
22 353291 Pulley ........................................................................................................................... 1
23 18500 Washer ........................................................................................................................ 1
24 2068496 Wire Harness (Sealed Alternator) (☞ Figure 4-25) ................................................... 1
25 387869 Boot (Switch Protector)................................................................................................ 7
26 1345014 Sleeve.......................................................................................................................... 1
27 15134 Washer ........................................................................................................................ 2
28 15156 Lockwasher.................................................................................................................. 1
29 18543 Capscrew..................................................................................................................... 1
30 15056 Nut ............................................................................................................................... 1
31 18515 Washer ........................................................................................................................ 2
32 18496 Capscrew..................................................................................................................... 1
33 118135 V-Belt........................................................................................................................... 1
34 2062212 Wire Harness (Engine) (☞ Figure 4-13) .................................................................... 1
35 1454967 Relay............................................................................................................................ 3
36 164488 Clamp .......................................................................................................................... 2
37 325897 Clamp .......................................................................................................................... 1
38 124359 Clamp .......................................................................................................................... 5
39 188631 Clamp .......................................................................................................................... 1
40 1545154 Bus Bar (100 Amp) ...................................................................................................... 1
41 320155 Washer ........................................................................................................................ 18
42 302246 Screw........................................................................................................................... 7
43 302398 Nut ............................................................................................................................... 9
44 227178 Screw........................................................................................................................... 2
45 302250 Screw........................................................................................................................... 2
46 1388721 Starter Motor (☞ Figure 4-12) ................................................................................... 1
47 1330353 Oil Pressure Sender .................................................................................................... 1
48 292682 Lockwasher.................................................................................................................. 2
49 292515 Capscrew..................................................................................................................... 2
50 136681 Capscrew..................................................................................................................... 1
51 1527879 Capscrew..................................................................................................................... 3

©2006 HYSTER COMPANY See Service Manual 4-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ELECTRICAL SYSTEM
TYPE DS

ITEM PART NO. DESCRIPTION QTY

52 1527876 Capscrew..................................................................................................................... 1
53 1475493 Fitting (Adapter) ........................................................................................................... 1
54 1514215 Oil Pressure Sender .................................................................................................... 1
55 12821 Fitting ........................................................................................................................... 1
56 1319190 Coolant Temperature Sender....................................................................................... 1
57 128408 Clamp .......................................................................................................................... 6
58 1548432 Clamp .......................................................................................................................... 2
59 1493116 Wire Harness (Ground) ............................................................................................... 1
60 296408 Lockwasher.................................................................................................................. 1
61 292683 Lockwasher.................................................................................................................. 1
62 292526 Capscrew..................................................................................................................... 1
63 2004005 Strap Clamp................................................................................................................. 1
64 1402809 Clip .............................................................................................................................. 1
65 283149 Capscrew..................................................................................................................... 1
66 246108 Sealant ........................................................................................................................ 1
67 387455 Disc (Neutral Start) ...................................................................................................... 1
68 1324557 Bracket......................................................................................................................... 1
69 1320893 Switch .......................................................................................................................... 1
70 316132 Spacer ......................................................................................................................... 1
71 86510 Screw........................................................................................................................... 2
72 16743 Lockwasher.................................................................................................................. 2
73 15049 Nut ............................................................................................................................... 2
74 387867 Pressure Switch........................................................................................................... 1
75 209417 Snap Ring.................................................................................................................... 1

4-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

DISTRIBUTOR ASSEMBLY (Figure 4-8)

4.3L EPA COMPLIANT ENGINE

ITEM PART NO. DESCRIPTION QTY

1559695 Distributor .................................................................................................................... 1

1 1566458 Cap.......................................................................................................................... 1
2 1566459 Rotor........................................................................................................................ 1
3 1559922 Gear Kit ................................................................................................................... 1
4 1334423 Gasket ..................................................................................................................... 1
5 1559923 Sensor (Cam) .......................................................................................................... 1
6 1559924 Screw ...................................................................................................................... 4
7 1559925 Screw ...................................................................................................................... 2
8 1335497 Clamp .......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ALTERNATOR AND MOUNTING (Figure 4-9)

DIESEL

4-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ALTERNATOR AND MOUNTING

DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1318963 Screw........................................................................................................................... 1
2 296418 Washer ........................................................................................................................ 1
3 1588320 Pulley ........................................................................................................................... 1
4 1382963 Screw........................................................................................................................... 2
5 1588319 Alternator ..................................................................................................................... 1
6 1307891 Nut ............................................................................................................................... 1
7 1588322 Bracket......................................................................................................................... 1
8 1306358 Screw........................................................................................................................... 1
9 161520 Washer ........................................................................................................................ 1
10 1454156 Nut ............................................................................................................................... 1
11 983255 Washer ........................................................................................................................ 1
12 1588951 Screw........................................................................................................................... 1
13 1588324 V-Belt (Adjusting)......................................................................................................... 1
14 1588321 Lever ............................................................................................................................ 1
15 2072923 Jumper Harness .......................................................................................................... 1
16 1469606 Connector .................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ALTERNATOR (Figure 4-10)

PRESTOLITE BRAND
GS, LPS, DS

4-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

ALTERNATOR
PRESTOLITE BRAND
GS, LPS, DS

ITEM PART NO. DESCRIPTION QTY

1394001 Alternator (Sealed) ...................................................................................................... 1

1 1453351 Housing (Front) (Front) ............................................................................................ 1
2 1453681 Rotor........................................................................................................................ 1
3 1453682 Stator....................................................................................................................... 1
4 295802 Housing (Rear) (Rear)............................................................................................. 1
5 225673 Fan .......................................................................................................................... 1
6 248128 Bearing (Front/Rear) ............................................................................................... 1
7 386071 Bearing (Rear)......................................................................................................... 1
8 226576 Retainer (Front) ....................................................................................................... 1
9 1371211 Retainer (Rear)........................................................................................................ 1
10 226578 Heat Sink................................................................................................................. 1
11 2022534 Brush Assembly ...................................................................................................... 1
12 1453352 Spacer (Fan)............................................................................................................ 1
13 1453354 Key .......................................................................................................................... 1
14 1453358 Seal (Front).............................................................................................................. 1
15 226582 Gasket ..................................................................................................................... 1
16 226583 Diode (Negative) ..................................................................................................... 1
17 226584 Diode (Positive) ....................................................................................................... 1
18 1371212 Sleeve...................................................................................................................... 1
19 2022535 Insulation ................................................................................................................. 1
20 1453387 Gasket (Cover) ........................................................................................................ 1
21 1371214 Insulator................................................................................................................... 1
22 2022538 Brush Cover ............................................................................................................ 1
23 2022532 Diode ....................................................................................................................... 1
24 1453386 Voltage Regulator.................................................................................................... 1
25 1453361 Bolt .......................................................................................................................... 3
26 1453362 Bolt .......................................................................................................................... 1
27 1453363 Bolt .......................................................................................................................... 1
28 1453364 Bolt .......................................................................................................................... 4
29 1453365 Insulator................................................................................................................... 3
30 1453366 Insulator (Round)..................................................................................................... 1
31 1453367 Insulator (Washer) ................................................................................................... 4
32 1453368 Insulator (Washer) ................................................................................................... 1
33 1453369 Insulator (Washer) ................................................................................................... 1
33 1453370 Insulator (Washer) ................................................................................................... 1
33 1453371 Insulator (Washer) ................................................................................................... 1
34 1453680 Nut........................................................................................................................... 2
34 1453373 Nut........................................................................................................................... 3
35 1328516 Nut........................................................................................................................... 1
36 1453375 Nut........................................................................................................................... 1
37 1453376 Screw ...................................................................................................................... 3
38 1453377 Screw ...................................................................................................................... 2
39 1328521 Screw ...................................................................................................................... 2
40 1453379 Screw ...................................................................................................................... 2
41 1453381 Washer .................................................................................................................... 2
42 1453382 Washer .................................................................................................................... 1
43 1453383 Lockwasher ............................................................................................................. 1
44 1453385 Lockwasher ............................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 4-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STARTER MOTOR (Figure 4-11)

GASOLINE AND LPG
GM 4.3L

ITEM PART NO. DESCRIPTION QTY

1 1469604 Starter.......................................................................................................................... 1
2 1490407 Solenoid .................................................................................................................. 1
3 1507400 Bolt .......................................................................................................................... 2
4 1533891 Bracket......................................................................................................................... 1
5 239503 Nut ............................................................................................................................... 1
6 292681 Lockwasher.................................................................................................................. 1
7 292668 Nut ............................................................................................................................... 1
8 292679 Lockwasher.................................................................................................................. 1
9 1397716 Bolt .............................................................................................................................. 2

4-28 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

4-29
 UNIT CODE L005
NORTH AMERICA 01/2006

STARTER (Figure 4-12)

DIESEL TIER II

4-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

STARTER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1388721 Starter Motor................................................................................................................ 1

1 1462233 Yoke Assembly ........................................................................................................ 1
2 1462234 Cover ....................................................................................................................... 1
3 1462235 Brush Kit.................................................................................................................. 2
4 1462236 Armature ................................................................................................................. 1
5 1462239 Bearing (Optional)............................................................................................... 1
5 1462238 Bearing................................................................................................................ 1
6 1462240 Bearing................................................................................................................ 1
7 1390163 Washer .................................................................................................................... 3
8 1462273 Nut........................................................................................................................... 1
9 1462241 Clutch Assembly...................................................................................................... 1
10 .. . . . Starter Kit ............................................................................................................ 1
11 .. . . . Clutch Subassembly ........................................................................................... 1
12 .. . . . Bearing................................................................................................................ 1
13 .. . . . Bearing................................................................................................................ 1
14 .. . . . Spring (Compression Coil).................................................................................. 1
15 .. . . . Shaft.................................................................................................................... 1
16 .. . . . Housing............................................................................................................... 1
17 1462249 Switch Assembly ..................................................................................................... 1
18 1462250 Terminal Kit (Terminal M) ........................................................................................ 1
19 1462251 Terminal Kit (Terminal C) ......................................................................................... 1
20 1462252 Plunger .................................................................................................................... 1
21 1462253 Gasket (Switch) ....................................................................................................... 1
22 1462254 Cover (Solenoid) ..................................................................................................... 1
23 1462255 Bolt (Terminal) ......................................................................................................... 1
24 1462256 Bushing ................................................................................................................... 1
25 1462257 Brush Holder Assembly........................................................................................... 1
26 1462258 Spring.................................................................................................................. 4
27 1462259 Cover (DE) .............................................................................................................. 1
28 1462260 Ball .......................................................................................................................... 1
29 1462261 Spring ...................................................................................................................... 1
30 1462262 Pinion ...................................................................................................................... 1
31 1462263 Roller ....................................................................................................................... 5
32 1462264 Retainer................................................................................................................... 1
33 1462265 Retainer................................................................................................................... 1
34 1462266 Bolt .......................................................................................................................... 2
35 1462267 Screw ...................................................................................................................... 2
36 1390164 O-Ring ..................................................................................................................... 3
37 1462268 Screw ...................................................................................................................... 3
38 1390167 Screw ...................................................................................................................... 1
39 1462269 Cover ....................................................................................................................... 1
40 1462270 Nut........................................................................................................................... 1
41 1462271 Lockwasher ............................................................................................................. 1
42 1462272 Seal ......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-31

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-13)

DIESEL ENGINE
(⇒S/N L005V02245B)

4-32 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
DIESEL ENGINE
(⇒S/N L005V02245B)

ITEM PART NO. DESCRIPTION QTY

2062212 Wire Harness (Engine) ................................................................................................ 1

1 129888 Terminal................................................................................................................... 8
2 129894 Terminal................................................................................................................... 3
3 148605 Fitting....................................................................................................................... 2
4 148610 Ring ......................................................................................................................... 3
5 181046 Connector................................................................................................................ 1
6 325789 Fitting....................................................................................................................... 6
7 367540 Fitting (Female) ....................................................................................................... 2
8 806424 Terminal Ring .......................................................................................................... 1
9 1301720 Connector Body....................................................................................................... 1
10 1323586 Connector................................................................................................................ 1
11 1330292 Plug ......................................................................................................................... 1
12 1330354 Connector................................................................................................................ 1
13 1330419 Connector................................................................................................................ 2
14 1330420 Connector................................................................................................................ 1
15 1354497 Terminal................................................................................................................... 3
16 1375782 Connector................................................................................................................ 1
17 1454860 Connector................................................................................................................ 2
18 1527523 Connector Body....................................................................................................... 1
19 134812 Terminal................................................................................................................... 1
20 370730 Blade ....................................................................................................................... 1
21 1323576 Terminal................................................................................................................... 2
22 1330283 Terminal................................................................................................................... 2
23 1330355 Terminal................................................................................................................... 2
24 1330438 Terminal (Socket) .................................................................................................... 3
25 1330434 Terminal................................................................................................................... 4
26 1375783 Terminal (Socket) .................................................................................................... 1
27 1454828 Terminal................................................................................................................... 4
28 1402931 Plug ......................................................................................................................... 2
29 1330357 Secondary Lock....................................................................................................... 1
30 1330424 Secondary Lock....................................................................................................... 2
31 1402927 Terminal................................................................................................................... 7
32 1402926 Terminal................................................................................................................... 7
33 .. . . . Conduit .................................................................................................................... AR
34 222523 Heat Shrink Tube..................................................................................................... AR
35 190383 Boot ......................................................................................................................... 10
36 204223 Boot ......................................................................................................................... 1
37 1454827 Seal ......................................................................................................................... 4
38 190382 Boot ......................................................................................................................... 3
39 1454862 Cover (With Seal) .................................................................................................... 2
40 1330293 Cover (Fuse) ........................................................................................................... 1
41 1503334 Seal ......................................................................................................................... 13
42 1527274 Seal ......................................................................................................................... 1
43 1527305 Seal ......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-33

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-14)

DIESEL ENGINE
(S/N L005V02246B⇒)

4-34 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
DIESEL ENGINE
(S/N L005V02246B⇒)

ITEM PART NO. DESCRIPTION QTY

2071565 Wire Harness............................................................................................................... 1

1 1330354 Connector................................................................................................................ 1
2 1330355 Terminal................................................................................................................... 2
3 1330357 Secondary Lock....................................................................................................... 1
4 1493448 Terminal (Ring) ........................................................................................................ 2
5 190382 Boot ......................................................................................................................... 3
6 1375782 Connector................................................................................................................ 1
7 1375783 Terminal (Socket) .................................................................................................... 1
8 367540 Fitting (Female) ....................................................................................................... 2
9 1330420 Connector................................................................................................................ 1
10 1330438 Terminal (Socket) .................................................................................................... 2
11 1330426 Secondary Lock....................................................................................................... 1
12 190383 Boot ......................................................................................................................... 12
13 129887 Ring ......................................................................................................................... 1
14 148605 Fitting....................................................................................................................... 1
15 1330424 Secondary Lock....................................................................................................... 1
16 1375783 Terminal (Socket) .................................................................................................... 1
17 1330419 Connector................................................................................................................ 1
18 148610 Ring ......................................................................................................................... 3
19 129888 Terminal................................................................................................................... 8
20 1542937 Blade ....................................................................................................................... 1
21 181046 Connector................................................................................................................ 1
22 1323586 Connector................................................................................................................ 1
23 1323576 Terminal................................................................................................................... 1
24 129894 Terminal................................................................................................................... 1
25 1301720 Connector Body....................................................................................................... 1
26 370730 Blade ....................................................................................................................... 1
27 1354497 Terminal................................................................................................................... 1
28 1402619 Ring ......................................................................................................................... 1
29 1527305 Seal ......................................................................................................................... 1
30 1527274 Seal ......................................................................................................................... 1
31 1503334 Seal ......................................................................................................................... 13
32 1402931 Plug ......................................................................................................................... 2
33 1527523 Connector Body....................................................................................................... 1
34 1454860 Connector................................................................................................................ 2
35 1454828 Terminal................................................................................................................... 4
36 1454827 Seal ......................................................................................................................... 4
37 1454862 Cover (With Seal) .................................................................................................... 2
38 1454829 Fuse (60 Amp)......................................................................................................... 2
39 1330292 Plug ......................................................................................................................... 1
40 1330283 Terminal................................................................................................................... 2
41 1330293 Cover (Fuse) ........................................................................................................... 1
42 1591450 Fuse (10 Amp)......................................................................................................... 1
43 1521309 Terminal................................................................................................................... 6
44 806424 Terminal Ring .......................................................................................................... 1
45 204223 Boot ......................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-35

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-15)

ENGINE, LPG, GM 4.3L
SHEET 1 0F 2

4-36 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
ENGINE, LPG, GM 4.3L
SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

2068082 Wire Harness (Main Engine) ....................................................................................... 1

1 1378418 Fuse (50 Amp)......................................................................................................... 1
2 1498044 Fuse (5 Amp)........................................................................................................... 1
3 1567317 Relay (Power and Fuel Pump)................................................................................. 2
4 1567320 Cover (Fuse Box Bottom) ........................................................................................ 1
5 1567319 Cover (Fuse Box Top).............................................................................................. 1
6 1567316 Relay (Starter) ......................................................................................................... 1
7 1498047 Fuse (15 Amp)......................................................................................................... 2
8 1528132 Fuse (20 Amp)......................................................................................................... 1
9 1378652 Connector Body....................................................................................................... 1
10 1547482 Connector................................................................................................................ 1
11 1323579 Seal ......................................................................................................................... 5
12 1327164 Plug ......................................................................................................................... 3
13 1567333 Clip .......................................................................................................................... 1
14 1547484 Connector................................................................................................................ 1
15 1330356 Seal ......................................................................................................................... 20
16 1567312 Spacer ..................................................................................................................... 1
17 1376617 Connector Plug........................................................................................................ 1
18 1482668 Plug ......................................................................................................................... 4
19 1402907 Lock......................................................................................................................... 1
20 1531486 Connector................................................................................................................ 1
21 930591 Secondary Lock....................................................................................................... 1
22 1567702 Electrical Terminal ................................................................................................... 2
23 1567695 Boot ......................................................................................................................... 1
24 1567698 Terminal Ring .......................................................................................................... 1
25 1567696 Terminal Ring .......................................................................................................... 1
26 1493442 Boot ......................................................................................................................... 1
27 1327957 Connector................................................................................................................ 2
28 1567310 Connector................................................................................................................ 1
29 1567311 Secondary Lock....................................................................................................... 1
30 1567701 Terminal Ring .......................................................................................................... 1
31 1547479 Housing ................................................................................................................... 1
32 1561147 Plug ......................................................................................................................... 1
33 1561148 Lock......................................................................................................................... 1
34 1587016 Tie Strap.................................................................................................................. 1
35 1561145 Cover ....................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-37

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-16)

ENGINE, LPG, GM 4.3L
SHEET 2 OF 2

4-38 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
ENGINE, LPG, GM 4.3L
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

2068082 Wire Harness (Main Engine) ....................................................................................... 1

1 1476067 Connector................................................................................................................ 1
2 1330356 Seal ......................................................................................................................... 11
3 1476109 Secondary Lock....................................................................................................... 2
4 1547483 Connector................................................................................................................ 2
5 1476071 Connector................................................................................................................ 1
6 1482668 Plug ......................................................................................................................... 7
7 1323586 Connector................................................................................................................ 2
8 1567694 Terminal Ring .......................................................................................................... 2
9 1567695 Boot ......................................................................................................................... 1
10 1531486 Connector................................................................................................................ 2
11 930591 Secondary Lock....................................................................................................... 2
12 1541609 Connector................................................................................................................ 1
13 1547485 Connector................................................................................................................ 1
14 1487441 Housing ................................................................................................................... 1
15 1476064 Connector................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 4-39

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-17)

LPG REGULATOR

4-40 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
LPG REGULATOR

ITEM PART NO. DESCRIPTION QTY

2067390 Wire Harness (LPG Regulator).................................................................................... 1

1 1539872 Connector................................................................................................................ 1
1 1330356 Seal ......................................................................................................................... 2
1 1345690 Terminal................................................................................................................... 1
2 1539871 Connector................................................................................................................ 1
2 1330356 Seal ......................................................................................................................... 2
2 1345690 Terminal................................................................................................................... 1
3 1345689 Connector Body....................................................................................................... 1
3 1330356 Seal ......................................................................................................................... 2
3 1345690 Terminal................................................................................................................... 1
4 1541609 Connector................................................................................................................ 1
4 1330356 Seal ......................................................................................................................... 5
4 930590 Plug ......................................................................................................................... 1
4 930591 Secondary Lock....................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-41

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-18)

FUEL INJECTOR
GASOLINE

4-42 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
FUEL INJECTOR
GASOLINE

ITEM PART NO. DESCRIPTION QTY

2066454 Wire Harness (Injector)................................................................................................ 1

1 1567462 Connector Plug........................................................................................................ 6
2 1567464 Wire Seal................................................................................................................. 12
3 1541609 Connector................................................................................................................ 1
4 1330356 Seal ......................................................................................................................... 7
5 1482668 Plug ......................................................................................................................... 5
6 930591 Secondary Lock....................................................................................................... 2
7 1531486 Connector................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 4-43

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-19)

ENGINE, GASOLINE GM 4.3L
SHEET 1 0F 2

4-44 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
ENGINE, GASOLINE GM 4.3L
SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY

2066453 Wire Harness (Main Engine) ....................................................................................... 1

1 1531486 Connector................................................................................................................ 2
2 1330356 Seal ......................................................................................................................... 11
3 930591 Secondary Lock....................................................................................................... 3
4 1547485 Connector................................................................................................................ 1
5 1487441 Housing ................................................................................................................... 1
6 1476064 Connector................................................................................................................ 1
7 1476109 Secondary Lock....................................................................................................... 3
8 1482668 Plug ......................................................................................................................... 7
9 1541609 Connector................................................................................................................ 1
10 1567469 Connector................................................................................................................ 1
11 1567470 Wire Seal................................................................................................................. 2
12 1567694 Terminal Ring .......................................................................................................... 2
13 1567695 Boot ......................................................................................................................... 1
14 1323586 Connector................................................................................................................ 2
15 1476067 Connector................................................................................................................ 1
16 1547483 Connector................................................................................................................ 1
17 1476071 Connector................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 4-45

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-20)

ENGINE, GASOLINE GM 4.3L
SHEET 2 OF 2

4-46 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
ENGINE, GASOLINE GM 4.3L
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

2066453 Wire Harness (Main Engine) ....................................................................................... 1

1 1567696 Terminal Ring .......................................................................................................... 1
2 1493442 Boot ......................................................................................................................... 1
3 1327957 Connector................................................................................................................ 2
4 1567310 Connector................................................................................................................ 1
5 1567311 Secondary Lock....................................................................................................... 1
6 1567702 Electrical Terminal ................................................................................................... 2
7 1567695 Boot ......................................................................................................................... 2
8 1567698 Terminal Ring .......................................................................................................... 1
9 1567701 Terminal Ring .......................................................................................................... 1
10 1531486 Connector................................................................................................................ 1
11 1330356 Seal ......................................................................................................................... 31
12 930591 Secondary Lock....................................................................................................... 1
13 1376617 Connector Plug........................................................................................................ 1
14 1482668 Plug ......................................................................................................................... 5
15 1402907 Lock......................................................................................................................... 1
16 1547484 Connector................................................................................................................ 1
17 1567312 Spacer ..................................................................................................................... 1
18 1378652 Connector Body....................................................................................................... 1
19 1323579 Seal ......................................................................................................................... 1
20 1547482 Connector................................................................................................................ 1
21 1327164 Plug ......................................................................................................................... 1
22 1567333 Clip .......................................................................................................................... 1
23 1587016 Tie Strap.................................................................................................................. 1
24 1561145 Cover ....................................................................................................................... 1
25 1547479 Housing ................................................................................................................... 1
26 1561147 Plug ......................................................................................................................... 1
27 1561148 Lock......................................................................................................................... 1
28 1378418 Fuse (50 Amp)......................................................................................................... 1
29 1498044 Fuse (5 Amp)........................................................................................................... 1
30 1567317 Relay (Power and Fuel Pump)................................................................................. 2
31 1567320 Cover (Fuse Box Bottom) ........................................................................................ 1
32 1567319 Cover (Fuse Box Top).............................................................................................. 1
33 1567316 Relay (Starter) ......................................................................................................... 1
34 1498047 Fuse (15 Amp)......................................................................................................... 2
35 1528132 Fuse (20 Amp)......................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-47

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-21)

INTERFACE

4-48 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
INTERFACE

ITEM PART NO. DESCRIPTION QTY

1 2062220 Wire Harness (Interface) ............................................................................................. 1

2 129887 Ring (50 Amp Breaker, Battery +) ........................................................................... 1
2 1402890 Terminal (Engine Head Ground) ............................................................................. 1
3 .. . . . Connector Assembly (Oil Pressure Ground) ........................................................... 1
3 181046 Connector ........................................................................................................... 1
3 1402909 Terminal (Female) ............................................................................................... 1
4 129887 Ring (Oil Pressure Signal)....................................................................................... 1
5 .. . . . Connector Assembly (Fuel Pump) .......................................................................... 1
5 1519611 Connector ........................................................................................................... 1
5 1323576 Terminal .............................................................................................................. 2
6 .. . . . Connector Assembly (Chassis Harness)................................................................. 1
6 1527523 Connector Body .................................................................................................. 1
6 1527274 Seal..................................................................................................................... 2
6 1402926 Terminal .............................................................................................................. 5
6 1402927 Terminal .............................................................................................................. 7
6 1402931 Plug..................................................................................................................... 4
6 1527305 Seal..................................................................................................................... 1
6 1402929 Seal..................................................................................................................... 8
7 .. . . . Connector Assembly ............................................................................................... 1
7 1482666 Terminal (Male) ................................................................................................... 2
7 930590 Plug..................................................................................................................... 6
7 1330438 Terminal (Socket) ................................................................................................ 2
7 1341609 Lift Cylinder ......................................................................................................... 1
8 .. . . . Connector Assembly (Coolant Temperature Sender).............................................. 1
8 370730 Blade................................................................................................................... 1
8 1301720 Connector Body .................................................................................................. 1
9 .. . . . Connector Assembly ............................................................................................... 1
9 1330356 Seal..................................................................................................................... 2
9 930590 Plug..................................................................................................................... 6
9 1482666 Terminal (Male) ................................................................................................... 2
9 1541607 Connector ........................................................................................................... 1
10 .. . . . Connector Assembly ............................................................................................... 1
10 1498428 Housing............................................................................................................... 1
10 1330356 Seal..................................................................................................................... 3
10 930590 Plug..................................................................................................................... 6
10 1482666 Terminal (Male) ................................................................................................... 2
10 1402907 Lock .................................................................................................................... 1
11 .. . . . Connector Assembly (Seat Switch)......................................................................... 1
11 1490243 Secondary Lock .................................................................................................. 1
11 1330438 Terminal (Socket) ................................................................................................ 2
11 1484361 Housing (Socket)................................................................................................. 2

©2006 HYSTER COMPANY See Service Manual 4-49

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-22)

MODULE
SHEET 1 OF 2
(⇒D/B 03/2004)

4-50 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
MODULE
SHEET 1 OF 2
(⇒D/B 03/2004)

ITEM PART NO. DESCRIPTION QTY

2063002 Wire Harness (Powershift Transmission Module) (DS, GS, LPS) ................................ 1
2063000 Wire Harness (Powershift Transmission Module) (D, G, LPG) .................................... 1
1 .. . . . Connector Assembly (Fuse Box)............................................................................. 1
1 1484681 Fuse Box (10-Way) ............................................................................................. 1
1 1484682 Secondary Lock .................................................................................................. 1
1 1496885 Terminal (Positions 1, 3, 5, 7).............................................................................. 4
1 1490250 Bridge Piece (2-Way) (Positions 9, 11) ............................................................... 2
1 1496884 Bridge Piece (3-Way) (Positions 13, 15, 17) ....................................................... 3
1 1389479 Electrical Fitting................................................................................................... 10
1 1489957 Connector (1-Way) (Position 12) ......................................................................... 1
1 370647 Fuse (10 Amp) (Positions 1, 6, 7, 8, 9) ............................................................... 5
1 1320669 Fuse (30 Amp) (Positions 2, 3) ........................................................................... 2
1 370648 Fuse (20 Amp) (Position 4) ................................................................................. 1
1 1310630 Fuse (15 Amp) (Positions 5, 10) ......................................................................... 2
2 1489956 Clip...................................................................................................................... 5
3 .. . . . Connector Assembly ............................................................................................... 1
3 1484684 Relay Base.......................................................................................................... 1
3 1389479 Electrical Fitting................................................................................................... 2
3 1489957 Connector (1-Way) .............................................................................................. 2
3 1347114 Relay ................................................................................................................... 1
4 .. . . . Connector Assembly (Forward Relay)..................................................................... 1
5 1484683 Relay Base.......................................................................................................... 1
5 1489957 Connector (1-Way) .............................................................................................. 2
5 1484719 Terminal .............................................................................................................. 2
5 2035581 Relay ................................................................................................................... 2
5 1489957 Connector (1-Way) .............................................................................................. 2
5 1484719 Terminal .............................................................................................................. 1
5 2035581 Relay ................................................................................................................... 1
5 .. . . . Connector Assembly (Horn Relay) .......................................................................... 1
5 1484683 Relay Base.......................................................................................................... 1
5 1389479 Electrical Fitting................................................................................................... 2
5 1484719 Terminal .............................................................................................................. 2
5 2035581 Relay ................................................................................................................... 1
5 1489957 Connector (1-Way) .............................................................................................. 2
5 1484719 Terminal .............................................................................................................. 2
5 2035581 Relay ................................................................................................................... 1
6 .. . . . Connector Assembly (Reverse Light Relay)............................................................ 1
6 1484683 Relay Base.......................................................................................................... 1
6 1489957 Connector (1-Way) .............................................................................................. 2
6 1484719 Terminal .............................................................................................................. 2
6 2035581 Relay ................................................................................................................... 1
6 1489957 Connector (1-Way) (Shutdown)........................................................................... 2
6 1484719 Terminal .............................................................................................................. 2
6 2035581 Relay ................................................................................................................... 1
7 .. . . . Connector Assembly (Cab Power Relay) ................................................................ 1
7 1484683 Relay Base.......................................................................................................... 1
7 1389479 Electrical Fitting................................................................................................... 2
7 1484719 Terminal .............................................................................................................. 2
7 2035581 Relay ................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-51

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS
MODULE
SHEET 1 OF 2
(⇒D/B 03/2004)

ITEM PART NO. DESCRIPTION QTY

7 1389479 Electrical Fitting (Light Relay) ............................................................................. 2

7 1484719 Terminal .............................................................................................................. 2
7 2035581 Relay ................................................................................................................... 1
8 .. . . . Connector Assembly (Turn Signal Relay)................................................................ 1
8 1484684 Relay Base.......................................................................................................... 1
8 1489957 Connector (1-Way) .............................................................................................. 2
8 .. . . . Flasher ................................................................................................................ 1
9 .. . . . Connector Assembly ............................................................................................... 1
9 1484683 Relay Base.......................................................................................................... 1
9 1489957 Connector (1-Way) .............................................................................................. 2
9 1484719 Terminal .............................................................................................................. 2
9 2035581 Relay ................................................................................................................... 1
9 .. . . . Spare .................................................................................................................. 1
10 1497265 Housing............................................................................................................... 4
10 1497262 Terminal .............................................................................................................. 4
11 .. . . . Connector Assembly (Thermostat).......................................................................... 1
11 1484661 Housing (Receptacle) ......................................................................................... 1
11 1484707 Terminal (56 Series)............................................................................................ 1
11 1484375 Terminal .............................................................................................................. 1
12 1497265 Housing (Horn Switch) ........................................................................................ 1
12 1497262 Terminal .............................................................................................................. 1
13 .. . . . Connector Assembly ............................................................................................... 1
13 1497294 Housing............................................................................................................... 1
13 1497300 Retainer .............................................................................................................. 1
13 1484656 Terminal (Socket) ................................................................................................ 3
13 1484597 Seal..................................................................................................................... 3
14 .. . . . Connector Assembly (Horn) .................................................................................... 1
14 1402878 Connector ........................................................................................................... 1
14 1498493 Retainer .............................................................................................................. 1
14 1498492 Seal..................................................................................................................... 2
14 1482664 Terminal .............................................................................................................. 2
15 .. . . . Connector Assembly (Brake Reservoir) .................................................................. 1
15 1402922 Connector ........................................................................................................... 1
15 1493436 Terminal (Socket) ................................................................................................ 2
15 1479109 Wire Seal ............................................................................................................ 2
16 1497265 Housing............................................................................................................... 4
16 1497262 Terminal .............................................................................................................. 4
17 .. . . . Connector Assembly (Engine Harness) .................................................................. 1
17 1497228 Housing (Nut)...................................................................................................... 1
17 1496926 Terminal (Positions 1, 2)...................................................................................... 2
17 1496925 Terminal (Positions C, D, F, G, H, J, K)) .............................................................. 7
17 1496924 Terminal (Positions A, B, E, L, M, N)).................................................................. 6
18 1497290 Housing............................................................................................................... 1
19 .. . . . Connector Assembly (Optional Lighting) ................................................................. 1
19 1496886 Housing............................................................................................................... 1
19 1497302 Retainer .............................................................................................................. 1
19 1484656 Terminal (Socket) ................................................................................................ 4
19 1484597 Seal..................................................................................................................... 4
20 .. . . . Connector Assembly (Reverse Alarm) .................................................................... 1

4-52 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
MODULE
SHEET 1 OF 2
(⇒D/B 03/2004)

ITEM PART NO. DESCRIPTION QTY

20 1497293 Housing............................................................................................................... 1
20 1497298 Retainer .............................................................................................................. 1
20 1484656 Terminal (Socket) ................................................................................................ 2
20 1484597 Seal..................................................................................................................... 2
21 1497288 Housing............................................................................................................... 1
21 148611 Terminal .............................................................................................................. 2
22 .. . . . Connector Assembly (LH Rear Light)...................................................................... 1
22 1496791 Housing............................................................................................................... 1
22 1496788 Terminal .............................................................................................................. 5
23 .. . . . Connector Assembly ............................................................................................... 1
24 1497259 Terminal .............................................................................................................. 2
24 1484651 Cover................................................................................................................... 2
25 .. . . . Connector Assembly (Fuel Sender) ........................................................................ 1
25 1498474 Housing............................................................................................................... 1
25 1498419 Terminal .............................................................................................................. 2
25 1498496 Seal..................................................................................................................... 2
26 .. . . . Connector Assembly (Reverse Diode) .................................................................... 1
26 1484687 Housing (Socket)................................................................................................. 1
26 1484718 Terminal (Socket) ................................................................................................ 2
26 1490252 Diode (Single) ..................................................................................................... 1
27 1496790 Housing............................................................................................................... 1
28 .. . . . Connector Assembly (LH Front Light) ..................................................................... 1
28 1496791 Housing............................................................................................................... 1
28 1496788 Terminal .............................................................................................................. 5

©2006 HYSTER COMPANY See Service Manual 4-53

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-23)

MODULE
SHEET 2 OF 2
(⇒D/B 03/2004)

4-54 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
MODULE
SHEET 2 OF 2
(⇒D/B 03/2004)

ITEM PART NO. DESCRIPTION QTY

2063002 Wire Harness (Powershift Transmission Module) (DS, GS, LPS) ................................ 1
2063000 Wire Harness (Powershift Transmission Module) (D, G, LPG) .................................... 1
1 .. . . . Connector Assembly (Forward Switch) ................................................................... 1
1 1497294 Housing............................................................................................................... 1
1 1497300 Retainer .............................................................................................................. 1
1 1484656 Terminal (Socket) ................................................................................................ 3
1 1484597 Seal..................................................................................................................... 3
2 .. . . . Connector Assembly (Ignition Switch)..................................................................... 1
2 370728 Housing............................................................................................................... 1
2 1484707 Terminal (56 Series)............................................................................................ 2
2 1484375 Terminal .............................................................................................................. 1
3 .. . . . Connector Assembly (Indicator Switch) .................................................................. 3
3 1493444 Terminal .............................................................................................................. 3
3 1493445 Cover................................................................................................................... 3
4 .. . . . Connector Assembly (Cluster) ................................................................................ 1
4 1484670 Retainer .............................................................................................................. 1
4 1471960 Strain Relief ........................................................................................................ 1
4 1484672 Insert................................................................................................................... 1
4 1484671 Seal..................................................................................................................... 1
4 1484710 Terminal .............................................................................................................. 21
4 1352105 Plug..................................................................................................................... 11
5 .. . . . Connector Assembly (High/Low Shift)..................................................................... 1
5 1484357 Housing (Socket)................................................................................................. 1
5 1484358 Retainer (Socket) ................................................................................................ 1
5 1330439 Insulator (Positions 6, 9, 10) ............................................................................... 3
5 1330438 Terminal (Socket) ................................................................................................ 9
6 .. . . . Connector Assembly (Mating Half, Item 5).............................................................. 1
6 1330439 Insulator .............................................................................................................. 12
6 1484720 Connector ........................................................................................................... 1
7 .. . . . Connector Assembly (Mating Half, Item 8).............................................................. 1
7 1496790 Housing............................................................................................................... 1
8 .. . . . Connector Assembly (RH Front Light)..................................................................... 1
8 1496791 Housing............................................................................................................... 1
8 1496788 Terminal .............................................................................................................. 5
9 .. . . . Connector Assembly (Cab Power) .......................................................................... 1
9 1498474 Housing............................................................................................................... 1
9 1498419 Terminal .............................................................................................................. 2
9 1498496 Seal..................................................................................................................... 2
10 .. . . . Connector Assembly (Mating Half, Item 9).............................................................. 1
10 1498422 Connector Housing ............................................................................................. 1
11 .. . . . Connector Assembly (RH Rear Light) ..................................................................... 1
11 1496791 Housing............................................................................................................... 1
11 1496788 Terminal .............................................................................................................. 5
12 .. . . . Connector Assembly (Mating Half, Item 11)............................................................ 1
12 1496790 Housing............................................................................................................... 1
13 .. . . . Connector Assembly ............................................................................................... 2
13 1493460 Housing............................................................................................................... 1
13 1354237 Terminal .............................................................................................................. 2
14 .. . . . Connector Assembly ............................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-55

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS
MODULE
SHEET 2 OF 2
(⇒D/B 03/2004)

ITEM PART NO. DESCRIPTION QTY

14 1493458 E-Ring (Cluster) .................................................................................................. 1

14 1484383 Heat Shrink Tube ................................................................................................ 1
15 .. . . . Connector Assembly (Transmission Lock) .............................................................. 1
15 1484555 Housing (Switch)................................................................................................. 1
15 1497262 Terminal (Positions 2, 3, 7, 8).............................................................................. 4
16 .. . . . Connector Assembly (Rear Lights) ......................................................................... 1
16 1484555 Housing (Switch)................................................................................................. 1
16 1497262 Terminal .............................................................................................................. 4
17 .. . . . Connector Assembly (Front Lights) ......................................................................... 1
17 1484555 Housing (Switch)................................................................................................. 1
17 1497262 Terminal .............................................................................................................. 6
18 .. . . . Connector Assembly (Transmission Harness) ........................................................ 1
18 1484654 Housing (Socket)................................................................................................. 1
18 1484655 Retainer (Socket) ................................................................................................ 1
18 1484656 Terminal (Socket) ................................................................................................ 14
18 1484597 Seal..................................................................................................................... 14

4-56 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

4-57
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-24)

MODULE
POWERSHIFT TRANSMISSION
(D/B 03/2004⇒)

4-58 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
MODULE
POWERSHIFT TRANSMISSION
(D/B 03/2004⇒)

ITEM PART NO. DESCRIPTION QTY

2071177 Wire Harness (Powershift Transmission Module) (D, G, LPG) .................................... 1

2071178 Wire Harness (Powershift Transmission Module) (DS, GS, LPS) ................................ 1
1 .. . . . Connector Assembly (RH Rear Lights) ................................................................... 1
1 1330412 Connector ........................................................................................................... 1
1 1330437 Terminal (Pin)...................................................................................................... 5
1 1330439 Insulator .............................................................................................................. 1
2 .. . . . Connector Assembly (Coolant Level) ...................................................................... 1
2 1497433 Terminal Ring ...................................................................................................... 1
2 .. . . . Heat Shrink Tube ................................................................................................ 1
2 1323576 Terminal .............................................................................................................. 1
3 .. . . . Connector Assembly (Cluster Ground) ................................................................... 1
3 1402608 Terminal .............................................................................................................. 1
3 .. . . . Sleeve ................................................................................................................. 1
4 .. . . . Connector Assembly (Transmission Lock) .............................................................. 1
4 1484555 Housing (Switch)................................................................................................. 1
4 233141 Terminal .............................................................................................................. 4
4 .. . . . Decal................................................................................................................... 1
5 .. . . . Connector Assembly (Rear Lights) ......................................................................... 1
5 1484555 Housing (Switch)................................................................................................. 1
5 233141 Terminal .............................................................................................................. 4
5 .. . . . Decal................................................................................................................... 1
6 .. . . . Connector Assembly (Front Lights) ......................................................................... 1
6 1484555 Housing (Switch)................................................................................................. 1
6 233141 Terminal .............................................................................................................. 6
6 .. . . . Decal................................................................................................................... 1
7 .. . . . Connector Assembly (Transmission Connection).................................................... 1
7 1484654 Housing (Socket)................................................................................................. 1
7 1484655 Retainer (Socket) ................................................................................................ 1
7 1484656 Terminal (Socket) ................................................................................................ 14
7 1484597 Seal..................................................................................................................... 14
8 .. . . . Connector Assembly (Park Brake, Forward And Reverse Lever) ............................ 3
8 1521309 Terminal (Connectors 1, 3, and 4)....................................................................... 1
8 .. . . . Connector Assembly (Park Brake, Forward And Reverse Lever) ............................ 1
8 1521309 Terminal (Connector 2) ....................................................................................... 1
9 .. . . . Connector Assembly (Engine Connection) ............................................................. 1
9 1527525 Connector ........................................................................................................... 1
9 1402938 Terminal .............................................................................................................. 8
9 1402937 Terminal .............................................................................................................. 7
9 1527274 Seal..................................................................................................................... 2
9 1503334 Seal..................................................................................................................... 13
9 1402931 Plug..................................................................................................................... 1
10 .. . . . Connector Assembly (LH Rear Lights).................................................................... 1
10 1330412 Connector ........................................................................................................... 1
10 1330437 Terminal (Pin)...................................................................................................... 5
10 1330439 Insulator .............................................................................................................. 1
11 .. . . . Connector Assembly (Reverse Alarm) .................................................................... 1
11 1497293 Housing............................................................................................................... 1
11 1497298 Retainer .............................................................................................................. 1
11 1484656 Terminal (Socket) ................................................................................................ 2

©2006 HYSTER COMPANY See Service Manual 4-59

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS
MODULE
POWERSHIFT TRANSMISSION
(D/B 03/2004⇒)

ITEM PART NO. DESCRIPTION QTY

11 1484597 Seal..................................................................................................................... 2
12 .. . . . Connector Assembly (Optional Lights).................................................................... 1
12 1496886 Housing............................................................................................................... 1
12 1497302 Retainer .............................................................................................................. 1
12 1484656 Terminal (Socket) ................................................................................................ 4
12 1484597 Seal..................................................................................................................... 4
13 .. . . . Connector Assembly (Air Cleaner Vacuum Switch) ................................................ 2
13 1523907 Terminal .............................................................................................................. 1
13 .. . . . Sleeve ................................................................................................................. 1
14 .. . . . Connector Assembly (Fuel Sender) ........................................................................ 1
14 1465468 Connector ........................................................................................................... 1
14 1498420 Socket ................................................................................................................. 1
14 1504197 Terminal .............................................................................................................. 1
14 1323579 Seal..................................................................................................................... 2
15 .. . . . Connector Assembly (Fuel Sender Ground) ........................................................... 1
15 1402608 Terminal .............................................................................................................. 1
15 .. . . . Sleeve ................................................................................................................. 1
16 .. . . . Connector Assembly (Brake Reservoir) .................................................................. 1
16 1402922 Connector ........................................................................................................... 1
16 1531160 Terminal .............................................................................................................. 1
16 1402814 Terminal .............................................................................................................. 1
16 1479109 Wire Seal ............................................................................................................ 2
17 .. . . . Connector Assembly (Horn) .................................................................................... 1
17 1537135 Housing............................................................................................................... 1
17 1331233 Blade................................................................................................................... 2
18 .. . . . Diode Holder (Reverse Diode) ................................................................................ 1
18 1529057 Housing............................................................................................................... 1
18 2054463 Socket ................................................................................................................. 2
18 1538960 Diode................................................................................................................... 1
19 .. . . . Connector Assembly (LH Front Lights) ................................................................... 1
19 1496791 Housing............................................................................................................... 1
19 1496788 Terminal .............................................................................................................. 5
19 1496790 Housing (Mating Connector) ............................................................................... 1
20 .. . . . Connector Assembly (Fuse Box)............................................................................. 1
20 1484681 Fuse Box (10-Way) ............................................................................................. 1
20 1484682 Secondary Lock .................................................................................................. 1
20 1496884 Bridge Piece (3-Way) .......................................................................................... 3
20 1389479 Electrical Fitting................................................................................................... 9
20 1389480 Electrical Fitting................................................................................................... 1
20 1489957 Connector (1-Way) .............................................................................................. 1
21 .. . . . Mounting Clip .......................................................................................................... 4
22 .. . . . Relay Socket (Start Inhibit)...................................................................................... 1
22 1484684 Relay Base.......................................................................................................... 1
22 1389479 Electrical Fitting................................................................................................... 1
22 1489957 Connector (1-Way) .............................................................................................. 2
22 1347114 Relay ................................................................................................................... 2
23 .. . . . Relay Socket (Forward) ........................................................................................... 1
23 1484683 Relay Base.......................................................................................................... 1
23 1489957 Connector (1-Way) .............................................................................................. 2

4-60 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
MODULE
POWERSHIFT TRANSMISSION
(D/B 03/2004⇒)

ITEM PART NO. DESCRIPTION QTY

23 1484610 Terminal .............................................................................................................. 2

23 2035581 Relay ................................................................................................................... 1
24 .. . . . Relay Socket (Neutral) ............................................................................................ 1
24 1484683 Relay Base.......................................................................................................... 1
24 1389479 Electrical Fitting................................................................................................... 2
24 1484610 Terminal .............................................................................................................. 2
24 2035581 Relay ................................................................................................................... 1
24 .. . . . Relay Socket (Horn) ................................................................................................ 1
24 1484610 Terminal .............................................................................................................. 2
24 2035581 Relay ................................................................................................................... 1
25 .. . . . Relay Socket (Reverse Light) .................................................................................. 1
25 1484683 Relay Base.......................................................................................................... 1
25 1489957 Connector (1-Way) .............................................................................................. 2
25 1484610 Terminal .............................................................................................................. 2
25 2035581 Relay ................................................................................................................... 1
25 .. . . . Relay Socket (Shutdown) ........................................................................................ 1
25 1484610 Terminal .............................................................................................................. 2
25 2035581 Relay ................................................................................................................... 1
26 .. . . . Relay Socket (Cab Power) ...................................................................................... 1
26 1484683 Relay Base.......................................................................................................... 1
26 1389479 Electrical Fitting................................................................................................... 2
26 1484610 Terminal .............................................................................................................. 2
26 2035581 Relay ................................................................................................................... 1
26 .. . . . Relay Socket (Lighting) ........................................................................................... 1
26 1389480 Electrical Fitting................................................................................................... 2
26 1484610 Terminal .............................................................................................................. 1
27 .. . . . Relay Socket (Turn Signal) ...................................................................................... 1
27 1484684 Relay Base.......................................................................................................... 1
27 1489957 Connector (1-Way) .............................................................................................. 2
28 1521309 Terminal (Park Brake, Monotrol).............................................................................. 4
29 .. . . . Connector Assembly (Thermostart) ........................................................................ 1
29 346330 Connector Body .................................................................................................. 1
29 141462 Blade................................................................................................................... 1
29 1402909 Terminal (Female) ............................................................................................... 1
30 1521309 Terminal (Horn Switch)............................................................................................ 1
31 .. . . . Connector Assembly (Reverse Switch) ................................................................... 1
31 1497294 Housing............................................................................................................... 1
31 1497300 Retainer .............................................................................................................. 1
31 1484656 Terminal (Socket) ................................................................................................ 3
31 1484597 Seal..................................................................................................................... 3
32 .. . . . Connector Assembly (Forward Switch) ................................................................... 1
32 1497294 Housing............................................................................................................... 1
32 1497300 Retainer .............................................................................................................. 1
32 1484656 Terminal (Socket) ................................................................................................ 3
32 1484597 Seal..................................................................................................................... 3
33 .. . . . Connector Assembly (Ignition Switch)..................................................................... 1
33 370728 Housing............................................................................................................... 1
33 141462 Blade................................................................................................................... 2
33 1402909 Terminal (Female) ............................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-61

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS
MODULE
POWERSHIFT TRANSMISSION
(D/B 03/2004⇒)

ITEM PART NO. DESCRIPTION QTY

34 .. . . . Connector Assembly (Indicator Switch) .................................................................. 3

34 1324310 Connector ........................................................................................................... 1
34 1324309 Connector ........................................................................................................... 1
35 .. . . . Connector Assembly (Cluster) ................................................................................ 1
35 1471958 Connector ........................................................................................................... 1
35 1471960 Strain Relief ........................................................................................................ 1
35 1471956 Retainer .............................................................................................................. 1
35 1484671 Seal..................................................................................................................... 1
35 1474822 Socket ................................................................................................................. 21
35 1352105 Plug..................................................................................................................... 11
36 .. . . . Connector Assembly (Hi/Lo Switch)........................................................................ 1
36 1484357 Housing (Socket)................................................................................................. 1
36 1351069 Lock .................................................................................................................... 1
36 1330438 Terminal (Socket) ................................................................................................ 9
36 1330439 Insulator .............................................................................................................. 3
36 1484720 Connector (Mating Connector)............................................................................ 1
36 1330439 Insulator .............................................................................................................. 12
37 .. . . . Connector Assembly (RH Front Lights)................................................................... 1
37 1496791 Housing............................................................................................................... 1
37 1496788 Terminal .............................................................................................................. 5
37 1496790 Housing (Mating Connector) ............................................................................... 1
38 .. . . . Connector Assembly (Cab Power) .......................................................................... 1
38 1465468 Connector ........................................................................................................... 1
38 1504197 Terminal .............................................................................................................. 2
38 1323579 Seal..................................................................................................................... 2
38 1465469 Connector (Mating Connector)............................................................................ 1
38 1327164 Plug..................................................................................................................... 2

4-62 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

4-63
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-25)

SEALED ALTERNATOR

4-64 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
SEALED ALTERNATOR

ITEM PART NO. DESCRIPTION QTY

2057624 Wire Harness (Sealed Alternator) ............................................................................... 1

1 .. . . . Connector Assembly (Disconnect Switch) .............................................................. 2
1 129887 Ring..................................................................................................................... 1
1 190383 Boot..................................................................................................................... 1
2 .. . . . Connector Assembly ............................................................................................... 2
2 181046 Connector ........................................................................................................... 1
2 134812 Terminal .............................................................................................................. 1
3 .. . . . Connector Assembly ............................................................................................... 2
3 181045 Connector ........................................................................................................... 1
3 134810 Terminal .............................................................................................................. 1
4 1469606 Connector (Engine Harness)................................................................................... 1
5 .. . . . Connector Assembly ............................................................................................... 1
5 1323586 Connector ........................................................................................................... 1
6 1323576 Terminal .............................................................................................................. 2
7 .. . . . Connector Assembly (Alternator EX) ...................................................................... 1
7 181046 Connector ........................................................................................................... 1
7 134812 Terminal .............................................................................................................. 1
8 .. . . . Connector Assembly (Alternator 3DA) .................................................................... 1
8 148610 Ring..................................................................................................................... 1
8 190383 Boot..................................................................................................................... 1
9 .. . . . Connector Assembly (Alternator FS)....................................................................... 1
9 181045 Connector ........................................................................................................... 1
9 134810 Terminal .............................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 4-65

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-26)

ALTERNATOR TO CIRCUIT BREAKER
FUSED

ITEM PART NO. DESCRIPTION QTY

1549399 Wire Harness............................................................................................................... 1

1 1519025 Terminal................................................................................................................... 1
2 1454827 Seal ......................................................................................................................... 2
3 1454860 Connector................................................................................................................ 1
4 1454862 Cover (With Seal) .................................................................................................... 1
4 1454829 Fuse (60 Amp)......................................................................................................... 1
5 1454828 Terminal................................................................................................................... 2
6 2004005 Strap Clamp (Not Used In This Application)............................................................ 1
7 129888 Terminal................................................................................................................... 1
7 190383 Boot ......................................................................................................................... 1

4-66 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS (Figure 4-27)

BRAKE PRESSURE SWITCH
(⇒S/N L005V06467C)

ITEM PART NO. DESCRIPTION QTY

2066481 Wire Harness (Brake Pressure Switch) ....................................................................... 1

1 370730 Blade ....................................................................................................................... 2
2 346330 Connector Body....................................................................................................... 1
3 181045 Connector................................................................................................................ 2
4 134810 Terminal................................................................................................................... 1
5 134809 Terminal................................................................................................................... 1
6 236901 Terminal................................................................................................................... 2
7 248196 Connector................................................................................................................ 1
8 148648 Connector................................................................................................................ 1
9 175944 Heat Shrink Tube..................................................................................................... 2
10 222523 Heat Shrink Tube..................................................................................................... 2
11 303294 Rectifier ................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-67

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-28)

BRAKE PRESSURE SWITCH
(S/N L005V03822C⇒)

ITEM PART NO. DESCRIPTION QTY

2071434 Wire Harness (Brake Switch) ...................................................................................... 1

1 346330 Connector Body (Stop Light Switch) ....................................................................... 1
1 370730 Blade ....................................................................................................................... 2
2 181046 Connector (Chassis Light Harness) ........................................................................ 1
2 134812 Terminal................................................................................................................... 1
3 181045 Connector (Chassis Light Harness) ........................................................................ 1
3 134810 Terminal................................................................................................................... 1
4 236901 Terminal (Battery Ground Pick Up) ......................................................................... 1
4 175944 Heat Shrink Tube..................................................................................................... 1
5 1352565 Connector (Brake Light Relay) ................................................................................ 1
5 175944 Heat Shrink Tube..................................................................................................... 1
6 148648 Connector (Brake Light Relay) ................................................................................ 2
6 222523 Heat Shrink Tube..................................................................................................... 2
7 1360448 Terminal Ring (Ground) ........................................................................................... 1

4-68 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS (Figure 4-29)

POWERSHIFT TRANSMISSION CONTROL
(⇒S/N L005V03821C)

ITEM PART NO. DESCRIPTION QTY

2059309 Wire Harness (Powershift Transmission Control) ........................................................ 1

1 1484592 Connector................................................................................................................ 1
2 1484593 Retainer................................................................................................................... 1
3 1484596 Terminal (Pin) .......................................................................................................... 15
4 1484597 Seal ......................................................................................................................... 17
5 1484611 Seal (Blanking) ........................................................................................................ 2
6 1538960 Diode ....................................................................................................................... 1
7 1484717 Diode ....................................................................................................................... 1
8 181046 Connector................................................................................................................ 2
9 346330 Connector Body....................................................................................................... 1
10 1498502 Housing ................................................................................................................... 2
11 1497294 Housing ................................................................................................................... 1
12 1497289 Housing ................................................................................................................... 1
13 2047859 Housing ................................................................................................................... 1
14 1493447 Connector................................................................................................................ 1
15 1493446 Socket Housing ....................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 4-69

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-30)

POWERSHIFT TRANSMISSION CONTROL
(S/N L005V03822C⇒)

4-70 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL
(S/N L005V03822C⇒)

ITEM PART NO. DESCRIPTION QTY

2071395 Wire Harness (Powershift Transmission Control) ........................................................ 1

1 .. . . . Connector Assembly (Cowl Harness) ..................................................................... 1
1 1484592 Connector ........................................................................................................... 1
1 1484593 Retainer .............................................................................................................. 1
1 1484596 Terminal (Pin)...................................................................................................... 13
1 1484597 Seal..................................................................................................................... 13
1 1484594 Terminal (Pin)...................................................................................................... 1
1 1484595 Seal..................................................................................................................... 1
2 .. . . . Connector Assembly (Oil Pressure Switch) ............................................................ 2
2 233141 Terminal .............................................................................................................. 1
2 .. . . . Heatshrink........................................................................................................... 1
3 .. . . . Connector Assembly (Diode, Gate 2)...................................................................... 1
3 1529057 Housing............................................................................................................... 1
3 1484718 Terminal (Socket) ................................................................................................ 2
3 1538960 Diode (Single) ..................................................................................................... 1
4 .. . . . Connector Assembly (Diode, Gate 1)...................................................................... 1
4 2047859 Housing............................................................................................................... 1
4 1484718 Terminal (Socket) ................................................................................................ 2
4 1484717 Diode (Dual)........................................................................................................ 1
5 .. . . . Connector Assembly (Transmission Neutral) .......................................................... 2
5 233141 Terminal .............................................................................................................. 1
5 .. . . . Heatshrink........................................................................................................... 1
6 .. . . . Connector Assembly (Service Brake Switch 1)....................................................... 1
6 181045 Connector ........................................................................................................... 1
6 134810 Terminal .............................................................................................................. 1
7 .. . . . Connector Assembly (Service Brake Switch 2)....................................................... 1
7 181046 Connector ........................................................................................................... 1
7 134812 Terminal .............................................................................................................. 1
8 .. . . . Connector Assembly (Inching Switch)..................................................................... 1
8 346330 Connector Body .................................................................................................. 1
8 1402910 Terminal .............................................................................................................. 2
9 .. . . . Connector Assembly (Speed Sensor) ..................................................................... 1
9 1498502 Housing............................................................................................................... 1
9 1463194 Secondary Lock .................................................................................................. 1
9 1330438 Terminal (Socket) ................................................................................................ 3
10 .. . . . Connector Assembly (Monotrol Pedal).................................................................... 1
10 1498502 Housing............................................................................................................... 1
10 1463194 Secondary Lock .................................................................................................. 1
10 1330438 Terminal (Socket) ................................................................................................ 3
11 .. . . . Connector Assembly (Accelerator Pedal Link) ........................................................ 1
11 1497294 Housing............................................................................................................... 1
11 1497300 Retainer .............................................................................................................. 1
11 1484611 Seal (Blanking).................................................................................................... 1
11 1484656 Terminal (Socket) ................................................................................................ 2
11 1484597 Seal..................................................................................................................... 2
12 .. . . . Connector Assembly (Accelerator Pedal Switch) .................................................... 1
12 1497289 Housing............................................................................................................... 1
12 1497301 Retainer .............................................................................................................. 1
12 1484611 Seal (Blanking).................................................................................................... 1
12 1484596 Terminal (Pin)...................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 4-71

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL
(S/N L005V03822C⇒)

ITEM PART NO. DESCRIPTION QTY

12 1484597 Seal..................................................................................................................... 2
13 .. . . . Connector Assembly (Hi/Low Solenoid) .................................................................. 1
13 1496776 Housing............................................................................................................... 1
13 1493436 Terminal (Socket) ................................................................................................ 2
13 1479109 Wire Seal ............................................................................................................ 2
14 .. . . . Connector Assembly (Forward Solenoid)................................................................ 1
14 1493447 Connector ........................................................................................................... 1
14 1493436 Terminal (Socket) ................................................................................................ 2
14 1479109 Wire Seal ............................................................................................................ 2
15 .. . . . Connector Assembly (Reverse Solenoid)................................................................ 1
15 1493446 Socket Housing ................................................................................................... 1
15 1493436 Terminal (Socket) ................................................................................................ 2
15 1479109 Wire Seal ............................................................................................................ 2

4-72 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

4-73
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 4-31)

POWERSHIFT TRANSMISSION CONTROL
(S/N L005V06468C⇒)

4-74 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL
(S/N L005V06468C⇒)

ITEM PART NO. DESCRIPTION QTY

2078466 Wire Harness (Transmission Control) .......................................................................... 1

1 .. . . . Connector Assembly (Cowl Harness) ..................................................................... 1
1 1484592 Connector ........................................................................................................... 1
1 1484593 Retainer .............................................................................................................. 1
1 1484596 Terminal (Pin)...................................................................................................... 14
1 1484597 Seal..................................................................................................................... 14
1 1484594 Terminal (Pin)...................................................................................................... 1
1 1484595 Seal..................................................................................................................... 1
2 .. . . . Connector Assembly (Oil Pressure Switch) ............................................................ 2
2 233141 Terminal .............................................................................................................. 1
2 175944 Heat Shrink Tube ................................................................................................ AR
3 .. . . . Connector Assembly (Brake Light Relay)................................................................ 4
3 148648 Connector ........................................................................................................... 2
3 222523 Heat Shrink Tube ................................................................................................ AR
3 1352565 Connector ........................................................................................................... 1
3 175944 Heat Shrink Tube ................................................................................................ AR
3 236901 Terminal .............................................................................................................. 1
4 .. . . . Connector Assembly (Diode, Gate 2,3,4)................................................................ 3
4 1529057 Housing............................................................................................................... 1
4 1484718 Terminal (Socket) ................................................................................................ 6
4 1538960 Diode (Single) ..................................................................................................... 1
5 .. . . . Connector Assembly (Diode, Gate 1)...................................................................... 1
5 2047859 Housing............................................................................................................... 1
5 1484718 Terminal (Socket) ................................................................................................ 2
5 1484717 Diode (Dual)........................................................................................................ 1
6 .. . . . Connector Assembly (Transmission Neutral) .......................................................... 2
6 233141 Terminal .............................................................................................................. 1
6 .. . . . Heatshrink........................................................................................................... 1
7 .. . . . Connector Assembly (Operator Presense Module)................................................. 1
7 1525563 Connector ........................................................................................................... 1
7 1500913 Secondary Lock .................................................................................................. 1
7 1330438 Terminal (Socket) ................................................................................................ 9
7 1330439 Insulator .............................................................................................................. 3
8 1360448 Terminal Ring (Ground) ........................................................................................... 1
9 .. . . . Connector Assembly (Brake Switch) ....................................................................... 2
9 346330 Connector Body .................................................................................................. 1
9 1402910 Terminal .............................................................................................................. 2
10 .. . . . Connector Assembly (Speed Sensor and Monotrol Pedal) ..................................... 2
10 1498502 Housing............................................................................................................... 1
10 1463194 Secondary Lock .................................................................................................. 1
10 1330438 Terminal (Socket) ................................................................................................ 3
11 .. . . . Connector Assembly (Accelerator Pedal Link) ........................................................ 1
11 1497294 Housing............................................................................................................... 1
11 1497300 Retainer .............................................................................................................. 1
11 1484611 Seal (Blanking).................................................................................................... 1
11 1484656 Terminal (Socket) ................................................................................................ 2
11 1484597 Seal..................................................................................................................... 2
12 .. . . . Connector Assembly (Hi/Low Solenoid) .................................................................. 1
12 1496776 Housing............................................................................................................... 1
12 1493436 Terminal (Socket) ................................................................................................ 2

©2006 HYSTER COMPANY See Service Manual 4-75

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL
(S/N L005V06468C⇒)

ITEM PART NO. DESCRIPTION QTY

12 1479109 Wire Seal ............................................................................................................ 2

13 .. . . . Connector Assembly (Forward Solenoid)................................................................ 1
13 1493447 Connector ........................................................................................................... 1
13 1493436 Terminal (Socket) ................................................................................................ 2
13 1479109 Wire Seal ............................................................................................................ 2
14 .. . . . Connector Assembly (Reverse Solenoid)................................................................ 1
14 1493446 Socket Housing ................................................................................................... 1
14 1493436 Terminal (Socket) ................................................................................................ 2
14 1479109 Wire Seal ............................................................................................................ 2
15 .. . . . Connector Assembly (Seat Switch Module Harness).............................................. 1
15 1541991 Connector ........................................................................................................... 1
15 1484377 Terminal (Plug).................................................................................................... 4
15 1463139 Terminal .............................................................................................................. 4
16 .. . . . Connector Assembly (Seat Switch)......................................................................... 1
16 1493436 Terminal (Socket) ................................................................................................ 1
16 1330414 Secondary Lock .................................................................................................. 1
16 1330439 Insulator .............................................................................................................. 3
16 1330437 Terminal (Pin)...................................................................................................... 1

4-76 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

5 TR ANSMISSION

5 TRANSMISSION
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CLUTCH PACKS
T086 - T089
COUNTER (FORWARD)
⇒S/N L005V02564V ............................................................................................................................... 5-20
INPUT (REVERSE)
⇒S/N L005V02564B ............................................................................................................................... 5-18
T118
SINGLE SPEED
S/N L005V02565B⇒ ............................................................................................................................... 5-22
T120 AND T121
TWO SPEED
S/N L005V02565B⇒ ............................................................................................................................... 5-24
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 5-26
FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ 5-16
HIGH AND LOW VALVE ..................................................................................................................................... 5-29
MANIFOLD VALVE ............................................................................................................................................. 5-28
TRANSMISSION
T086 - T089
SHEET 1 OF 2
⇒S/N L005V02564B ................................................................................................................................. 5-2
SHEET 2 OF 2
⇒S/N L005V02564B ................................................................................................................................. 5-6
T118 - T121
SHEET 1 OF 2
S/N L005V02565B⇒ ............................................................................................................................... 5-10
SHEET 2 OF 2
S/N L005V02565B⇒ ............................................................................................................................... 5-12
TRANSMISSION LINES..................................................................................................................................... 5-30
TRANSMISSION MOUNTING............................................................................................................................ 5-32

©2006 HYSTER COMPANY See Service Manual 5-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION (Figure 5-1)

T086 - T089
SHEET 1 OF 2
(⇒S/N L005V02564B)

5-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

TRANSMISSION
T086 - T089
SHEET 1 OF 2
(⇒S/N L005V02564B)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

1488597 Transmission (T086) (Short Wheel Base) (T86) .................................................. 1 1

1488600 Transmission (T088) (Short Wheel Base) (T88) .................................................. .. 1
1488601 Transmission (T089) (Long Wheel Base) (T89)................................................... .. 1
1 41308 Bearing ............................................................................................................ 2 3
2 1396053 Thrust Washer................................................................................................. 2 3
3 346731 Needle Bearing ............................................................................................... 4 6
4 346696 Thrust Washer................................................................................................. 6 9
5 346730 Needle Bearing ............................................................................................... 6 9
6 1394786 Gear (Clutch Output) ....................................................................................... .. 1
7 1394788 Gear (Clutch Output) ....................................................................................... .. 1
8 1386958 O-Ring ............................................................................................................. 2 3
9 1394787 Gear (Clutch Output) ....................................................................................... .. 1
10 1394799 Housing ........................................................................................................... .. 1
10 1394798 Housing ........................................................................................................... 1 ..
11 1388752 Tube (Dipstick)................................................................................................. 1 1
12 1388753 Dipstick............................................................................................................ 1 1
13 41208 Bearing ............................................................................................................ 2 3
14 1488604 Clutch Pack Assembly (Directional) (☞ Figure 5-7) ...................................... 1 2
15 346675 Snap Ring........................................................................................................ 2 3
16 1488602 Clutch Pack Assembly (Input) (☞ Figure 5-6) ............................................... 1 1
17 1394794 Ring ................................................................................................................. 5 7
18 186420 Pin (Single Speed) .......................................................................................... 4 4
19 292682 Lockwasher ..................................................................................................... 16 16
20 334421 Capscrew ........................................................................................................ 4 4
21 287860 Capscrew ........................................................................................................ 10 10
22 1388856 Valve Spool ..................................................................................................... 1 1
23 1394714 Snap Ring........................................................................................................ 1 1
24 1388857 Spring .............................................................................................................. 1 1
25 235691 Fitting............................................................................................................... 1 1
25 16484 O-Ring......................................................................................................... 1 1
26 1322627 Switch (Oil Temperature Warning) (Transmission) .......................................... 1 1
27 346680 Screen ............................................................................................................. 1 1
28 1388993 Spring (Screen) ............................................................................................... 1 1
29 188210 Fitting............................................................................................................... 1 1
29 16983 O-Ring......................................................................................................... 1 1
30 1320018 Charge Pump .................................................................................................. 1 1
30 373950 O-Ring......................................................................................................... 1 1
30 1322333 Bushing ....................................................................................................... 1 1
31 380524 Washer ............................................................................................................ 1 1
32 292517 Capscrew ........................................................................................................ 1 1
33 1498807 Oil Seal (Double Lip) ....................................................................................... 1 1
34 1388901 Plate ................................................................................................................ 2 2
35 292513 Capscrew ........................................................................................................ 2 2
36 162155 Fitting............................................................................................................... 2 2

©2006 HYSTER COMPANY See Service Manual 5-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION
T086 - T089
SHEET 1 OF 2
(⇒S/N L005V02564B)

QTY
ITEM PART NO. DESCRIPTION A B

36 16484 O-Ring......................................................................................................... 1 1
37 16923 Fitting............................................................................................................... 2 2
38 16569 Fitting............................................................................................................... 1 1
38 16485 O-Ring......................................................................................................... 1 1
39 1394789 Gear (Output) .................................................................................................. 2 ..

5-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

5-5
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION (Figure 5-2)

T086 - T089
SHEET 2 OF 2
(⇒S/N L005V02564B)

5-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

TRANSMISSION
T086 - T089
SHEET 2 OF 2
(⇒S/N L005V02564B)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

1488597 Transmission (T086) (Short Wheel Base) (T86) .................................................. 1 ..

1488600 Transmission (T088) (Short Wheel Base) (T88) .................................................. .. 1
1488601 Transmission (T089) (Long Wheel Base) (T89)................................................... .. 1
1 1388869 Housing ........................................................................................................... 1 ..
1 1388870 Housing ........................................................................................................... .. 1
2 234038 Dowel Pin .................................................................................................... 4 4
3 .. . . . Bearing Cap .................................................................................................... 2 2
4 296426 Washer (Hardened) ......................................................................................... 4 4
5 293697 Capscrew ........................................................................................................ 4 4
6 1394709 Gasket ............................................................................................................. .. 1
7 1388802 Gasket (Cover) ................................................................................................ 1 1
8 352321 Thrust Screw ................................................................................................... 1 1
9 1399455 Jam Nut ........................................................................................................... 1 1
10 1386940 Gasket (Control Valve) .................................................................................... 1 1
11 1388612 Valve Assembly (☞ Figure 5-12) ................................................................... .. 1
12 334447 Lock Plate........................................................................................................ 2 2
13 292681 Lockwasher ..................................................................................................... 2 2
14 287851 Capscrew ........................................................................................................ 2 2
15 21420 Breather........................................................................................................... 1 1
16 1388697 Shim (0.020 in.) ............................................................................................... AR AR
17 1388698 Shim (0.007 in.) ............................................................................................... AR AR
18 1388678 Carrier Housing ............................................................................................... 1 1
19 296422 Washer ............................................................................................................ 10 10
20 200972 Bearing Cup .................................................................................................... 2 2
21 143004 Bearing Cone .................................................................................................. 2 2
22 1388677 Spacer ............................................................................................................. 1 1
23 1394707 Oil Seal............................................................................................................ 1 1
24 1385060 Shim (0.356 in.) ............................................................................................... AR AR
25 1385065 Shim (0.635 in.) ............................................................................................... AR AR
26 1397851 Hypoid Gear Set (2100 mm Short Wheel Base) ............................................. 1 1
26 1397852 Hypoid Gear Set (1830 mm Long Wheel Base) .............................................. 1 1
27 1388680 Bearing ............................................................................................................ 1 1
28 1394800 Snap Ring........................................................................................................ 1 1
29 293657 Capscrew ........................................................................................................ 10 10
30 1476426 Differential Assembly (☞ Figure 6-2) ............................................................. 1 1
31 271479 Bearing Cone .................................................................................................. 2 2
32 30162 Bearing Cup .................................................................................................... 2 2
33 1388735 Nut................................................................................................................... 2 2
34 1547680 Speed Sensor.................................................................................................. .. 1
35 334560 Magnet ............................................................................................................ 1 1
36 1388801 Tube................................................................................................................. .. 1
37 1466123 Control Valve (☞ Figure 5-10) ....................................................................... 1 1
38 1328691 Filter ................................................................................................................ 1 1
39 1388573 Gasket ............................................................................................................. 1 1

©2006 HYSTER COMPANY See Service Manual 5-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION
T086 - T089
SHEET 2 OF 2
(⇒S/N L005V02564B)

QTY
ITEM PART NO. DESCRIPTION A B

40 1400159 Manifold Valve (☞ Figure 5-11) ..................................................................... 1 1

41 1302973 Tube................................................................................................................. 1 1
42 1385873 Strap................................................................................................................ 1 1
43 320157 Washer ............................................................................................................ 1 1
44 346656 Capscrew ........................................................................................................ 4 4
45 136704 Capscrew ........................................................................................................ 3 3
46 292508 Capscrew ........................................................................................................ 1 1
47 292509 Capscrew ........................................................................................................ .. 4
48 1385489 Gear (Output) .................................................................................................. .. 1
48 1388747 Gear (Output) .................................................................................................. 1 ..
49 201782 Fitting............................................................................................................... 1 1
49 16486 O-Ring......................................................................................................... 1 1
50 222444 Fitting............................................................................................................... .. 1
50 16486 O-Ring......................................................................................................... .. 1
51 222443 Fitting............................................................................................................... 1 3
51 16483 O-Ring......................................................................................................... 1 1
52 16540 Fitting............................................................................................................... .. 1
52 16483 O-Ring......................................................................................................... .. 1
53 16558 Fitting............................................................................................................... .. 1
53 16483 O-Ring......................................................................................................... .. 1
54 292680 Lockwasher ..................................................................................................... .. 1
55 1466438 Capscrew ........................................................................................................ 18 18
56 221771 Washer ............................................................................................................ 18 18
57 278326 Nut................................................................................................................... 18 18
58 17753 Fitting............................................................................................................... 2 ..
58 16482 O-Ring......................................................................................................... 1 ..
58 222380 Fitting............................................................................................................... .. 3
58 16482 O-Ring......................................................................................................... .. 1
59 16923 Fitting............................................................................................................... 2 3
60 1388695 Washer ............................................................................................................ 1 1
61 1390101 Nut................................................................................................................... 1 1
62 1385061 Shim (0.381 in.) ............................................................................................... AR AR
63 1385062 Shim (0.406 in.) ............................................................................................... AR AR
64 1385063 Shim (0.508 in.) ............................................................................................... AR AR
65 1385064 Shim (0.559 in.) ............................................................................................... AR AR
66 1388699 Shim (0.005 in.) ............................................................................................... AR AR
67 264159 Adhesive.......................................................................................................... AR AR
68 292500 Capscrew ........................................................................................................ .. 1

5-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

5-9
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION (Figure 5-3)

T118 - T121
SHEET 1 OF 2
(S/N L005V02565B⇒)

5-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

TRANSMISSION
T118 - T121
SHEET 1 OF 2
(S/N L005V02565B⇒)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

1552540 Transmission (T118) (Short Wheel Base)............................................................ 1 ..

1552542 Transmission (T120) (Short Wheel Base)............................................................ .. 1
1552543 Transmission (T121) (Long Wheel Base) ............................................................ .. 1
1 16569 Fitting............................................................................................................... 1 1
1 16485 O-Ring......................................................................................................... 1 1
2 334421 Capscrew ........................................................................................................ 4 4
3 292682 Lockwasher ..................................................................................................... 16 16
4 1388901 Plate ................................................................................................................ 2 2
5 292513 Capscrew ........................................................................................................ 2 2
6 1388753 Dipstick............................................................................................................ 1 1
7 16923 Fitting............................................................................................................... 2 2
8 162155 Fitting............................................................................................................... 2 2
8 16484 O-Ring......................................................................................................... 1 1
9 1388752 Tube (Dipstick)................................................................................................. 1 1
10 1388856 Valve Spool (Relief) ......................................................................................... 1 1
11 1394714 Snap Ring........................................................................................................ 1 1
12 1388857 Spring (Relief) ................................................................................................. 1 1
13 235691 Fitting............................................................................................................... 1 1
13 16484 O-Ring......................................................................................................... 1 1
14 186420 Pin ................................................................................................................... 4 4
15 287860 Capscrew ........................................................................................................ 10 10
16 1322627 Switch (Oil Temperature Warning) .................................................................. 1 1
17 1394798 Housing ........................................................................................................... 1 ..
17 1394799 Housing ........................................................................................................... .. 1
18 380524 Washer ............................................................................................................ 4 4
19 292517 Capscrew ........................................................................................................ 4 4
20 1320018 Charge Pump .................................................................................................. 1 1
20 373950 O-Ring......................................................................................................... 1 1
20 1322333 Bushing ....................................................................................................... 1 1
21 1498807 Oil Seal (Double Lip) ....................................................................................... 1 1
22 188210 Fitting............................................................................................................... 1 1
22 16983 O-Ring......................................................................................................... 1 1
23 1388993 Spring .............................................................................................................. 1 1
24 346680 Screen ............................................................................................................. 1 1
25 1532067 Clutch Pack (☞ Figure 5-8) ........................................................................... 1 ..
25 1532351 Clutch Pack (☞ Figure 5-9) ........................................................................... .. 1
26 1532068 Clutch Pack (☞ Figure 5-8) ........................................................................... 1 ..
26 1532352 Clutch Pack (☞ Figure 5-9) ........................................................................... .. 1
27 1532353 Clutch Pack (☞ Figure 5-9) ........................................................................... .. 1
28 1552523 Washer (Stepped) ........................................................................................... 2 3
29 1552518 Bearing ............................................................................................................ 2 3

©2006 HYSTER COMPANY See Service Manual 5-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION (Figure 5-4)

T118 - T121
SHEET 2 OF 2
(S/N L005V02565B⇒)

5-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

TRANSMISSION
T118 - T121
SHEET 2 OF 2
(S/N L005V02565B⇒)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

1552540 Transmission (T118) (Short Wheel Base)............................................................ 1 ..

1552542 Transmission (T120) (Short Wheel Base)............................................................ .. 1
1552543 Transmission (T121) (Long Wheel Base) ............................................................ .. 1
1 1302973 Tube................................................................................................................. 1 1
2 1400159 Manifold Valve (☞ Figure 5-11) ..................................................................... 1 1
3 1388573 Gasket ............................................................................................................. 1 1
4 292509 Capscrew ........................................................................................................ .. 4
5 320157 Washer ............................................................................................................ 1 4
6 1466123 Control Valve (☞ Figure 5-10) ....................................................................... 1 1
7 1388612 Valve Assembly (Hi and Low) (☞ Figure 5-12) .............................................. .. 1
8 1394709 Gasket ............................................................................................................. .. 1
9 1388801 Tube................................................................................................................. .. 1
10 21420 Breather........................................................................................................... 1 1
11 16558 Fitting............................................................................................................... .. 1
11 16483 O-Ring......................................................................................................... .. 1
12 1397851 Hypoid Gear Set (2100 mm Short Wheel Base) ............................................. 1 1
12 1397852 Hypoid Gear Set (1830 mm Long Wheel Base) .............................................. 1 1
13 278326 Nut................................................................................................................... 18 18
14 221771 Washer ............................................................................................................ 18 18
15 1466438 Capscrew ........................................................................................................ 18 18
16 1388869 Housing ........................................................................................................... 1 ..
16 1388870 Housing ........................................................................................................... .. 1
16 234038 Dowel Pin .................................................................................................... 4 4
16 .. . . . Bearing Cap ................................................................................................ 2 2
16 293697 Capscrew .................................................................................................... 4 4
16 296426 Washer (Hardened)..................................................................................... 4 4
17 1476426 Differential Assembly (☞ Figure 6-2) ............................................................. 1 1
18 271479 Bearing Cone .................................................................................................. 2 2
19 30162 Bearing Cup .................................................................................................... 2 2
20 1388735 Nut................................................................................................................... 2 2
21 292681 Lockwasher ..................................................................................................... 2 2
22 334447 Lock Plate........................................................................................................ 2 2
23 287851 Capscrew ........................................................................................................ 2 2
24 1388699 Shim (0.005 in.) ............................................................................................... AR AR
24 1388698 Shim (0.007 in.) ............................................................................................... AR AR
24 1388697 Shim (0.020 in.) ............................................................................................... AR AR
25 1388678 Carrier Housing ............................................................................................... 1 1
26 222443 Fitting............................................................................................................... 1 3
26 16483 O-Ring......................................................................................................... 1 1
27 201782 Fitting............................................................................................................... 1 1
27 16486 O-Ring......................................................................................................... 1 1
28 296422 Washer ............................................................................................................ 10 10
29 293657 Capscrew ........................................................................................................ 10 10
30 1394707 Oil Seal............................................................................................................ 1 1

©2006 HYSTER COMPANY See Service Manual 5-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION
T118 - T121
SHEET 2 OF 2
(S/N L005V02565B⇒)

QTY
ITEM PART NO. DESCRIPTION A B

31 1388677 Spacer ............................................................................................................. 1 1

32 1385060 Shim (0.356 in.) ............................................................................................... AR AR
32 1385061 Shim (0.381 in.) ............................................................................................... AR AR
32 1385062 Shim (0.406 in.) ............................................................................................... AR AR
32 1385063 Shim (0.508 in.) ............................................................................................... AR AR
32 1385064 Shim (0.559 in.) ............................................................................................... AR AR
32 1385065 Shim (0.635 in.) ............................................................................................... AR AR
33 16923 Fitting............................................................................................................... 4 5
34 17753 Fitting............................................................................................................... 2 ..
34 16482 O-Ring......................................................................................................... 1 ..
34 222380 Fitting............................................................................................................... .. 3
34 16482 O-Ring......................................................................................................... .. 1
35 200972 Bearing Cup .................................................................................................... 2 2
36 143004 Bearing Cone .................................................................................................. 2 2
37 1388747 Gear (Output) .................................................................................................. 1 ..
37 1385489 Gear (Output) .................................................................................................. .. 1
38 1388695 Washer ............................................................................................................ 1 1
39 1390101 Nut................................................................................................................... 1 1
40 1388680 Bearing ............................................................................................................ 1 1
41 1394800 Snap Ring........................................................................................................ 1 1
42 334560 Magnet ............................................................................................................ 1 1
43 264159 Adhesive.......................................................................................................... AR AR
44 1388802 Gasket (Cover) ................................................................................................ 1 1
45 1547680 Speed Sensor.................................................................................................. .. 1
46 292680 Lockwasher ..................................................................................................... .. 1
47 292500 Capscrew ........................................................................................................ .. 1
48 352321 Thrust Screw ................................................................................................... 1 1
49 1399455 Jam Nut ........................................................................................................... 1 1
50 222444 Fitting............................................................................................................... .. 1
50 16486 O-Ring......................................................................................................... .. 1
51 16540 Fitting............................................................................................................... .. 1
51 16483 O-Ring......................................................................................................... .. 1
52 1386940 Gasket (Control Valve) .................................................................................... 1 1
53 1385873 Strap................................................................................................................ 2 2
54 136704 Capscrew ........................................................................................................ 3 3
55 292508 Capscrew ........................................................................................................ 1 1
56 1328691 Filter ................................................................................................................ 1 1
57 346656 Capscrew ........................................................................................................ 4 4
58 320157 Washer ............................................................................................................ 1 1
59 2004005 Strap Clamp .................................................................................................... 2 2

5-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

5-15
 UNIT CODE L005
NORTH AMERICA 01/2006

FLYWHEEL AND TORQUE CONVERTER (Figure 5-5)

5-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FLYWHEEL AND TORQUE CONVERTER

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

1488597 Transmission (T086) (Short Wheel Base)............................................................ 1 ..

1552540 Transmission (T118) (Short Wheel Base)............................................................ 1 ..
1488600 Transmission (T088) (Short Wheel Base)............................................................ .. 1
1552542 Transmission (T120) (Short Wheel Base)............................................................ .. 1
1488601 Transmission (T089) (Long Wheel Base) ............................................................ .. 1
1552543 Transmission (T121) (Long Wheel Base) ............................................................ .. 1
1 1394798 Housing ........................................................................................................... 1 ..
1 1394799 Housing ........................................................................................................... .. 1
1 1552542 Transmission (T120) (Short Wheel Base)............................................................ .. 1
2 1320018 Charge Pump .................................................................................................. 1 1
2 1322333 Bushing ....................................................................................................... 1 1
2 373950 O-Ring......................................................................................................... 1 1
3 1498807 Oil Seal (Double Lip) ....................................................................................... 1 1
4 289867 Bolt .................................................................................................................. 8 8
5 1397689 Flexplate (Diesel) ............................................................................................ 1 1
6 1388750 Washer ............................................................................................................ 1 1
7 296422 Washer ............................................................................................................ 6 6
8 1397804 Bolt ...................................................................................................................... 3 3
9 296420 Washer ................................................................................................................ 3 3
10 1503453 Torque Converter ................................................................................................. 1 1
11 1388705 Flywheel Assembly (Diesel)................................................................................. 1 1
11 195856 Ring Gear ........................................................................................................ 1 1
11 1388706 Flywheel .......................................................................................................... 1 1
11 1399298 Flywheel (Gasoline and LPG).............................................................................. 1 1
12 251979 Lubricant.............................................................................................................. AR AR

©2006 HYSTER COMPANY See Service Manual 5-17

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CLUTCH PACKS (Figure 5-6)

T086 - T089
INPUT (REVERSE)
(⇒S/N L005V02564B)

5-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CLUTCH PACKS
T086 - T089
INPUT (REVERSE)
(⇒S/N L005V02564B)

KEY:
A: Two Speed
B: Single Speed

QTY
ITEM PART NO. DESCRIPTION A B

1488602 Clutch Pack Assembly (Input, Reverse) .......................................................... 1 1

1 1396064 Shaft Assembly ........................................................................................... 1 1
2 334402 Seal............................................................................................................. 1 1
3 1523953 Piston .......................................................................................................... 1 1
4 1394879 O-Ring......................................................................................................... 1 1
5 1394882 Spring.......................................................................................................... 1 1
6 1394893 Guide (Spring)............................................................................................. 1 1
7 1394912 Snap Ring ................................................................................................... 1 1
8 1515680 Back-Up Washer ......................................................................................... 1 1
9 1523551 Wave Spring................................................................................................ 1 1
10 1387235 Plate (Separator)......................................................................................... 8 8
11 1469301 Plate (Friction)............................................................................................. 8 8
12 1394881 Pressure Plate (0.248-0.252 in.) ................................................................. 1 1
12 1487201 Pressure Plate (0.272-0.276 in.) (Shimming) (Optional)............................. 1 1
12 1487202 Pressure Plate (0.220-0.224 in.) (Shimming, Stepped) (Optional) ............. 1 1
12 1545871 Pressure Plate (0.201-0.205 in.) (Shimming, Stepped) (Optional) ............. 1 1
13 334475 Snap Ring ................................................................................................... 1 1

©2006 HYSTER COMPANY See Service Manual 5-19

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CLUTCH PACKS (Figure 5-7)

T086 - T089
COUNTER (FORWARD)
(⇒S/N L005V02564V)

5-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CLUTCH PACKS
T086 - T089
COUNTER (FORWARD)
(⇒S/N L005V02564V)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

1488604 Clutch Pack Assembly (Directional, Forward) ................................................. 1 2

1 1396065 Shaft Assembly ........................................................................................... 1 1
2 334402 Seal............................................................................................................. 1 1
3 1523953 Piston .......................................................................................................... 1 1
4 1394879 O-Ring......................................................................................................... 1 1
5 1394882 Spring.......................................................................................................... 1 1
6 1394893 Guide (Spring)............................................................................................. 1 1
7 1394912 Snap Ring ................................................................................................... 1 1
8 1515680 Back-Up Washer ......................................................................................... AR AR
9 1523551 Wave Spring................................................................................................ 1 1
10 1387235 Plate (Separator)......................................................................................... 8 8
11 1469301 Plate (Friction)............................................................................................. 8 8
12 1394881 Pressure Plate (0.248-0.252 in.) ................................................................. 1 1
12 1487201 Pressure Plate (0.272-0.276 in.) (Shimming) (Optional)............................. 1 1
12 1487202 Pressure Plate (0.220-0.224 in.) (Shimming, Stepped) (Optional) ............. 1 1
12 1545871 Pressure Plate (0.201-0.205 in.) (Shimming, Stepped) (Optional) ............. 1 1
13 334475 Snap Ring ................................................................................................... 1 1

©2006 HYSTER COMPANY See Service Manual 5-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CLUTCH PACKS (Figure 5-8)

T118
SINGLE SPEED
(S/N L005V02565B⇒)

5-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CLUTCH PACKS
T118
SINGLE SPEED
(S/N L005V02565B⇒)

KEY:
A: Input Clutch, Reverse (Long Shaft)
B: Counter Clutch, Forward (Short Shaft)

QTY
ITEM PART NO. DESCRIPTION A B

1532067 Clutch Pack.......................................................................................................... 1 ..

1532068 Clutch Pack.......................................................................................................... .. 1
1 1552517 Bearing ............................................................................................................ 1 1
2 .. . . . Seal Ring......................................................................................................... 3 2
3 .. . . . Shaft Assembly ............................................................................................... 1 1
4 .. . . . Seal Ring......................................................................................................... 1 1
5 1552525 Piston .............................................................................................................. 1 1
6 .. . . . Seal Ring......................................................................................................... 1 1
7 1552511 Spring .............................................................................................................. 1 1
8 1537445 Spring Guide ................................................................................................... 1 1
9 1537446 Snap Ring........................................................................................................ 1 1
10 1552521 Snap Ring........................................................................................................ 2 2
11 1552523 Washer (Stepped) ........................................................................................... 1 1
12 .. . . . Thrust Washer................................................................................................. 2 2
13 .. . . . Thrust Bearing (Needle) .................................................................................. 2 2
14 1552524 Needle Bearing ............................................................................................... 1 1
15 1552522 Needle Bearing ............................................................................................... 1 1
16 .. . . . Plate (Conical)................................................................................................. 1 1
17 .. . . . Plate (Friction) ................................................................................................. 8 8
18 .. . . . Plate (Separator) ............................................................................................. 7 7
19 1543094 Pressure Plate (5.8 mm) ................................................................................. 1 1
20 1537450 Snap Ring........................................................................................................ 1 1
21 .. . . . Seal (D Ring)................................................................................................... 1 1
22 1552512 Gear (Clutch Output) ...................................................................................... 1 1

1571673 Kit (Clutch Pack Plates) (Includes Items 16-18) .................................................. 1 1

1571674 Kit (Clutch Pack Seals) (Includes Items 2, 4, 6, 21) ............................................ 1 1
1571675 Kit (Clutch Pack Plates And Seals) (Includes Items 2, 4, 6, 16-18, 21) ............... 1 1
1571676 Kit (Needle Thrust Bearings) (Includes Items 12-13) .......................................... 1 1

©2006 HYSTER COMPANY See Service Manual 5-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CLUTCH PACKS (Figure 5-9)

T120 AND T121
TWO SPEED
(S/N L005V02565B⇒)

5-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CLUTCH PACKS
T120 AND T121
TWO SPEED
(S/N L005V02565B⇒)

KEY:
A: Input Clutch, Reverse (Long Shaft)
B: Counter Clutch, Forward (Short Shaft, Low Speed)
C: Counter Clutch, Forward (Short Shaft, High Speed)

QTY
ITEM PART NO. DESCRIPTION A B C

1532351 Clutch Pack............................................................................................... 1 .. ..

1532352 Clutch Pack............................................................................................... .. 1 ..
1532353 Clutch Pack............................................................................................... .. .. 1
1 1552517 Bearing ................................................................................................. 1 1 1
2 .. . . . Seal Ring.............................................................................................. 3 2 2
3 .. . . . Shaft Assembly .................................................................................... 1 1 1
4 .. . . . Seal Ring.............................................................................................. 1 1 1
5 1552525 Piston ................................................................................................... 1 1 1
6 .. . . . Seal Ring.............................................................................................. 1 1 1
7 1552511 Spring ................................................................................................... 1 1 1
8 1537445 Spring Guide ........................................................................................ 1 1 1
9 1537446 Snap Ring............................................................................................. 1 1 1
10 1552521 Snap Ring............................................................................................. 2 2 2
11 1552523 Washer (Stepped) ................................................................................ 1 1 1
12 .. . . . Thrust Washer...................................................................................... 2 2 2
13 .. . . . Thrust Bearing (Needle) ....................................................................... 2 2 2
14 1552524 Needle Bearing .................................................................................... 1 1 1
15 1552522 Needle Bearing .................................................................................... 1 1 1
16 .. . . . Plate (Conical)...................................................................................... 1 1 1
17 .. . . . Plate (Friction) ...................................................................................... 8 8 8
18 .. . . . Plate (Separator) .................................................................................. 7 7 7
19 1543094 Pressure Plate (5.8 mm) ...................................................................... 1 1 1
20 1537450 Snap Ring............................................................................................. 1 1 1
21 .. . . . Seal (D Ring)........................................................................................ 1 1 1
22 1552513 Gear (Clutch Output) ............................................................................ 1 .. ..
22 1552514 Gear (Clutch Output) ............................................................................ .. 1 ..
22 1552515 Gear (Clutch Output) ............................................................................ .. .. 1

1571673 Kit (Clutch Pack Plates) (Includes Items 16-18) ....................................... 1 1 1

1571674 Kit (Clutch Pack Seals) (Includes Items 2, 4, 6, 21) ................................. 1 1 1
1571675 Kit (Clutch Pack Plates And Seals) (Includes Items 2, 4, 6, 16-18, 21) .... 1 1 1
1571676 Kit (Needle Thrust Bearings) (Includes Items 12-13) ............................... 1 1 1

©2006 HYSTER COMPANY See Service Manual 5-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CONTROL VALVE (Figure 5-10)

TRANSMISSION

5-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CONTROL VALVE
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1466123 Control Valve ............................................................................................................... 1

1 361876 Spring (Accumulator)............................................................................................... 1
2 361877 Spring (Trimmer) ..................................................................................................... 1
3 1337817 Plunger (Inching) ..................................................................................................... 1
4 334582 Spool (Trimmer)....................................................................................................... 1
5 359221 Spool (Accumulator)................................................................................................ 1
6 200659 Fitting....................................................................................................................... 1
6 16982 O-Ring................................................................................................................. 1
7 222443 Fitting....................................................................................................................... 2
7 16483 O-Ring................................................................................................................. 2
8 334542 Spool (Dump) .......................................................................................................... 1
9 334543 Spring ...................................................................................................................... 2
10 334500 Oil Seal.................................................................................................................... 1
11 14592 Fitting....................................................................................................................... 1
11 16482 O-Ring................................................................................................................. 1
12 1483108 Spool (Inching) ........................................................................................................ 1
13 334531 Spring (Inching) ....................................................................................................... 1
14 1387230 Spring (Inching) ....................................................................................................... 1
15 296418 Washer .................................................................................................................... 1
16 350484 Stop (Inching) .......................................................................................................... 1
17 1394710 Spool (Regulator) .................................................................................................... 1
18 1394711 Spring (Regulator) ................................................................................................... 1
19 235691 Fitting....................................................................................................................... 2
19 16484 O-Ring................................................................................................................. 1
20 181766 Nipple ...................................................................................................................... 1
21 15032 Nut........................................................................................................................... 1
22 1388924 Spool (Pack Regulator) ........................................................................................... 1
23 1394714 Snap Ring (External) ............................................................................................... 2
24 222380 Fitting....................................................................................................................... 1
24 16482 O-Ring................................................................................................................. 1
25 16923 Fitting....................................................................................................................... 1
26 1396637 Body ........................................................................................................................ 1
27 1490391 Spool (Forward/Reverse)......................................................................................... 1
28 346648 Cap (Forward/Reverse) ........................................................................................... 2
29 346645 Spring ...................................................................................................................... 1
30 58936 Snap Ring................................................................................................................ 1
31 375986 Cap (Monotrol) ........................................................................................................ 1
32 367945 Gasket ..................................................................................................................... 1
33 16556 Fitting....................................................................................................................... 1
33 16481 O-Ring................................................................................................................. 1
34 134436 Fitting....................................................................................................................... 1
34 16482 O-Ring................................................................................................................. 1
35 1461077 Spring ...................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 5-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MANIFOLD VALVE (Figure 5-11)

ITEM PART NO. DESCRIPTION QTY

1400159 Manifold Valve.............................................................................................................. 1

1 .. . . . Manifold................................................................................................................... 1
2 14500 Fitting....................................................................................................................... 1
2 246108 Sealant .................................................................................................................... AR
3 1400158 Solenoid Valve......................................................................................................... 2
4 a 1393160 Seal Kit................................................................................................................ 1
5 1464144 Coil...................................................................................................................... 1
6 1388573 Gasket ......................................................................................................................... 1

FOOTNOTES:
a Services One Solenoid Valve

5-28 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HIGH AND LOW VALVE (Figure 5-12)

ITEM PART NO. DESCRIPTION QTY

1388612 Valve Assembly ........................................................................................................... 1

1 1388613 Body ........................................................................................................................ 1
2 1400158 Solenoid Valve......................................................................................................... 1
2 1393160 Seal Kit................................................................................................................ 1
3 1388615 Spool ....................................................................................................................... 1
4 334531 Spring ...................................................................................................................... 1
5 235691 Fitting....................................................................................................................... 1
5 16484 O-Ring................................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 5-29

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION LINES (Figure 5-13)

5-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

TRANSMISSION LINES

ITEM PART NO. DESCRIPTION QTY

1 66885 Fitting........................................................................................................................... 1
2 1397978 Hose ............................................................................................................................ 1
3 1397982 Hose ............................................................................................................................ 1
4 1393879 Clip Nut ........................................................................................................................ 2
5 212786 Clamp .......................................................................................................................... 2
6 320157 Washer ........................................................................................................................ 2
7 292681 Lockwasher.................................................................................................................. 2
8 132861 Capscrew..................................................................................................................... 2
9 201787 Fitting........................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 5-31

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TRANSMISSION MOUNTING (Figure 5-14)

KEY:
A: Single Speed
B: Two Speed

QTY
ITEM PART NO. DESCRIPTION A B

1488597 Transmission (T086) (Short Wheel Base) (T86) .................................................. 1 ..

1488600 Transmission (T088) (Short Wheel Base) (T88) .................................................. .. 1
1488601 Transmission (T089) (Long Wheel Base) (T89)................................................... .. 1
1 292529 Capscrew............................................................................................................. 15 15
2 292683 Lockwasher.......................................................................................................... 15 15
3 292519 Capscrew............................................................................................................. 11 11
4 292682 Lockwasher.......................................................................................................... 11 11
5 1397797 Cover (Starter, Diesel) ......................................................................................... 1 1
5 1465258 Cover (Starter, Gas, LPG, Dual Fuel) .................................................................. 1 1
6 264159 Adhesive .............................................................................................................. AR AR

5-32 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

6 DRIVE AXLE

6 DRIVE AXLE
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL ASSEMBLY ................................................................................................................................ 6-5

DRIVE AXLE ........................................................................................................................................................ 6-2
DRIVE TIRES AND WHEELS
SINGLE
H70-H90XM................................................................................................................................................... 6-6
H90-H120XM................................................................................................................................................. 6-8

©2006 HYSTER COMPANY See Service Manual 6-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

DRIVE AXLE (Figure 6-1)

6-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

DRIVE AXLE

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

1529708 Drive Axle Assembly............................................................................................ 1 ..

1536722 Drive Axle Assembly............................................................................................ .. 1
1 1394603 Housing ........................................................................................................... 1 1
2 1528427 Spindle ............................................................................................................ 2 2
3 18942 O-Ring ............................................................................................................. 2 2
4 293710 Capscrew ........................................................................................................ 20 20
5 292687 Lockwasher ..................................................................................................... 20 20
6 1528484 Hanger (LH)..................................................................................................... 1 1
7 1528410 Hanger (RH) .................................................................................................... 1 1
8 1394605 Bushing ........................................................................................................... 2 2
9 1394681 Brake and Cable Assembly (LH) (☞ Figure 8-3) ........................................... 1 ..
9 1536792 Brake and Cable Assembly (LH) (☞ Figure 8-3) ........................................... .. 1
10 1394682 Brake and Cable Assembly (RH) (☞ Figure 8-4) ........................................... 1 ..
10 1536793 Brake and Cable Assembly (RH) (☞ Figure 8-4) ........................................... .. 1
11 1536794 Hub Assembly ................................................................................................. 1 1
11 1536684 Hub ............................................................................................................. 1 1
12 30098 Bearing Cup ................................................................................................ 1 1
13 1313897 Bearing Cup ................................................................................................ 1 1
14 2035568 Oil Seal ....................................................................................................... 1 1
15 2035569 Oil Seal ....................................................................................................... 1 1
16 1394618 Bearing Cone .............................................................................................. 1 1
17 1393342 Stud............................................................................................................. 6 6
18 30097 Bearing Cone .................................................................................................. 2 2
19 1394620 Locknut............................................................................................................ 2 2
20 1394621 Lockwasher ..................................................................................................... 2 2
21 1394622 Locknut............................................................................................................ 2 2
22 1394624 Axle Shaft ........................................................................................................ 2 2
23 264159 Adhesive.......................................................................................................... AR AR
24 293684 Capscrew ........................................................................................................ 20 20
25 1479756 Brake Drum ..................................................................................................... 2 ..
25 1485867 Brake Drum ..................................................................................................... .. 2
26 1394646 Lockbolt ........................................................................................................... 16 16
27 352220 Pin ................................................................................................................... 4 4
28 15290 Fitting............................................................................................................... 1 1
29 15315 Fitting............................................................................................................... 1 1
30 370651 Pin ....................................................................................................................... 4 4
31 251979 Lubricant.............................................................................................................. AR AR
32 292589 Capscrew............................................................................................................. 8 8
33 292687 Lockwasher.......................................................................................................... 8 8
34 292620 Nut ....................................................................................................................... 8 8
35 1394661 Shim (0.039 in.) ................................................................................................... AR AR
36 292681 Lockwasher.......................................................................................................... 2 2
37 287805 Capscrew............................................................................................................. 2 2
38 1393346 Adapter (Dual Wheel) (2100 mm Long Wheel Base) .......................................... .. 1
38 1393344 Adapter (Dual Wheel) (1830 mm Short Wheel Base).......................................... 1 ..
39 376026 Lug Nut ................................................................................................................ 12 12

©2006 HYSTER COMPANY See Service Manual 6-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

DRIVE AXLE

QTY
ITEM PART NO. DESCRIPTION A B

39 376026 Lug Nut (Dual Wheel) .......................................................................................... 24 24

39 1394715 Lug Nut (Optional) ............................................................................................... 12 12
39 1394715 Lug Nut (Dual Wheel) (Optional) ......................................................................... 24 24
40 292685 Lockwasher.......................................................................................................... 20 20

6-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

DIFFERENTIAL ASSEMBLY (Figure 6-2)

ITEM PART NO. DESCRIPTION QTY

1476426 Differential Assembly ................................................................................................... 1

1 1484734 Side Gear ................................................................................................................ 2
2 1484735 Washer .................................................................................................................... 2
3 1484736 Pinion ...................................................................................................................... 4
4 1484737 Washer .................................................................................................................... 4
5 1484738 Spider ...................................................................................................................... 1
6 1484739 Capscrew ................................................................................................................ 8
7 1484741 Washer .................................................................................................................... 12
8 1484740 Bolt .......................................................................................................................... 4
9 1484733 Case Set.................................................................................................................. 1

©2006 HYSTER COMPANY See Service Manual 6-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

DRIVE TIRES AND WHEELS (Figure 6-3)

SINGLE
H70-H90XM

6-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

DRIVE TIRES AND WHEELS

SINGLE
H70-H90XM

KEY:
A: 250 x 15 - Solid (H70-90XM)
B: 250 x 15 - 16 Ply (H70-80XM)
C: 250 x 15 - 18 Ply (H70-90XM)
D: 250/70 R15 Radial (H70-90XM)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 352266 Tire (Standard Hardness) .............................................................. 2 .. .. ..

2 1302126 Tire Assembly ................................................................................ .. .. 2 ..
2 1302127 Tire (With Flap).......................................................................... .. .. 1 ..
2 1358184 Tire ............................................................................................ .. .. .. 1
2 1337744 Tire Assembly ................................................................................ .. .. .. 2
2 352268 Tire Assembly ................................................................................ .. 2 .. ..
2 352269 Tire (With Flap).......................................................................... .. 1 .. ..
2 1471830 Tire Assembly (Tubeless) (Not Illustrated)..................................... .. .. .. 2
2 1462618 Tubeless Bead Seal (Not Illustrated) ......................................... .. .. .. 2
2 1358195 Tube........................................................................................... .. .. .. 1
2 352270 Tube........................................................................................... .. 1 1 ..
2 1376007 Washer (Valve Stem)................................................................. .. .. .. 2
2 1394500 Plate (Valve Stem) ......................................................................... 2 2 2 2
2 336555 Plate (Valve Stem) (Optional) ........................................................ 2 2 2 2
2 1533587 Plate (Valve Stem) (Optional) ........................................................ 2 2 2 2
3 2035020 Wheel Assembly (7.50 x 15).......................................................... .. .. .. 2
3 a 2035020 Wheel Assembly (7.50 x 15).......................................................... 2 2 2 ..
3 b 2035021 Wheel Assembly (7.50 x 15).......................................................... 2 2 2 ..
4 322637 Side Ring................................................................................... 1 1 1 1
5 322638 Lock Ring .................................................................................. 1 1 1 1

FOOTNOTES:
a Standard Tread
b Wide Tread

©2006 HYSTER COMPANY See Service Manual 6-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

DRIVE TIRES AND WHEELS (Figure 6-4)

SINGLE
H90-H120XM

6-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

DRIVE TIRES AND WHEELS

SINGLE
H90-H120XM

KEY:
A: 300 x 15 Solid (H100-120XM)
B: 300 x 15 18 Ply (H100-120XM)
C: 315/70 R15 Radial (H100-120XM)
D: 315/70 R15 Tubless Radial (H90-120XM)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 336123 Tire (Standard Hardness) .............................................................. 2 .. .. ..

2 1337745 Tire Assembly ................................................................................ .. .. 2 ..
2 1358185 Tire ............................................................................................ .. .. 1 1
2 321043 Tire Assembly ................................................................................ .. 2 .. ..
2 321044 Tire (With Flap).......................................................................... .. 1 .. ..
2 1471831 Tire Assembly (Not Illustrated) ...................................................... .. .. .. 2
2 1471595 Tubeless Bead Seal (Not Illustrated) ......................................... .. .. .. 1
2 1471922 Bead Seal Valve (Not Illustrated)............................................... .. .. .. 1
2 321045 Tube........................................................................................... .. 1 1 ..
2 1358192 Tube........................................................................................... .. .. 1 ..
2 1376007 Washer (Valve Stem)................................................................. .. .. 2 ..
2 336555 Plate (Valve Stem) (Optional) .................................................... 2 2 2 ..
2 1533587 Plate (Valve Stem)..................................................................... .. .. .. 2
3 a 2035022 Wheel Assembly (8.00 x 15).......................................................... 2 2 2 ..
3 b 2035023 Wheel Assembly (8.00 x 15).......................................................... 2 2 .. ..
4 322637 Side Ring................................................................................... 1 1 1 ..
5 322638 Lock Ring .................................................................................. 1 1 1 ..

FOOTNOTES:
a Standard Tread
b Wide Tread

©2006 HYSTER COMPANY See Service Manual 6-9

for service procedures.
NOTES

6-10
 UNIT CODE L005
01/2006 NORTH AMERICA

7 STEERING SYSTEM

7 STEERING SYSTEM
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVER ...................................................................................................................................................... 7-6

STEER AXLE ....................................................................................................................................................... 7-8
STEER COLUMN ................................................................................................................................................. 7-4
STEER CYLINDER ............................................................................................................................................ 7-12
STEER PUMP .................................................................................................................................................... 7-14
STEER TIRES AND WHEELS ........................................................................................................................... 7-16
STEERING SYSTEM ........................................................................................................................................... 7-2

©2006 HYSTER COMPANY See Service Manual 7-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STEERING SYSTEM (Figure 7-1)

7-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

STEERING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 16541 Fitting........................................................................................................................... 1
1 16484 O-Ring ..................................................................................................................... 1
2 1543616 Hose ............................................................................................................................ 1
3 320158 Washer ........................................................................................................................ 6
4 1400244 Clamp .......................................................................................................................... 1
5 1393879 Clip Nut ........................................................................................................................ 5
6 320157 Washer ........................................................................................................................ 7
7 292681 Lockwasher.................................................................................................................. 6
8 1399323 Pad .............................................................................................................................. 4
9 1396719 Hose ............................................................................................................................ 3
10 1397979 Hose (1830 mm Short Wheel Base)............................................................................ 2
10 1397980 Hose (2100 mm Long Wheel Base) ............................................................................ 2
11 397676 Strap Clamp................................................................................................................. AR
12 136704 Capscrew..................................................................................................................... 1
13 1550643 Plate ............................................................................................................................ 1
14 1396720 Hose ............................................................................................................................ 1
15 320158 Washer ........................................................................................................................ 6
16 79377 Clamp .......................................................................................................................... 4
17 1358120 Sleeve.......................................................................................................................... 1
18 239503 Nut ............................................................................................................................... 3
19 132861 Capscrew..................................................................................................................... 6
20 17062 Fitting........................................................................................................................... 1
21 16925 Fitting........................................................................................................................... 1
22 16558 Fitting........................................................................................................................... 2
22 16483 O-Ring ..................................................................................................................... 1
23 1352616 Rod End Pin ................................................................................................................ 1
24 320156 Washer ........................................................................................................................ 1
25 18824 Cotter Pin..................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 7-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STEER COLUMN (Figure 7-2)

7-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

STEER COLUMN

ITEM PART NO. DESCRIPTION QTY

1 1385451 Bracket......................................................................................................................... 1
2 136985 Capscrew..................................................................................................................... 4
3 292682 Lockwasher.................................................................................................................. 4
4 136692 Nut ............................................................................................................................... 4
5 1343573 Bracket......................................................................................................................... 1
6 1378600 Spring .......................................................................................................................... 1
7 1335987 Shaft ............................................................................................................................ 1
8 1335967 Plate ............................................................................................................................ 2
9 136749 Capscrew..................................................................................................................... 4
10 292681 Lockwasher.................................................................................................................. 4
11 296010 Capscrew..................................................................................................................... 1
12 302400 Locknut ........................................................................................................................ 1
13 1364271 Latch (Gear) ................................................................................................................ 1
14 1343607 Pin ............................................................................................................................... 1
15 15212 Cotter Pin..................................................................................................................... 1
16 1343574 Latch (Knob) ................................................................................................................ 1
17 296215 Capscrew..................................................................................................................... 2
18 1343572 Rod .............................................................................................................................. 1
19 1343537 Spring .......................................................................................................................... 1
20 320155 Washer ........................................................................................................................ 1
21 1388773 Steer Pump (☞ Figure 7-6) ........................................................................................ 1
22 16815 Capscrew..................................................................................................................... 4
23 15156 Lockwasher.................................................................................................................. 4
24 15134 Washer ........................................................................................................................ 4
25 1347025 Steer Column............................................................................................................... 1
25 345423 Nut........................................................................................................................... 1
25 1382556 Terminal Kit (Horn) .................................................................................................. 1
26 1507923 Screw........................................................................................................................... 6
27 1329250 Steering Wheel ............................................................................................................ 1
28 1397863 Cover (Upper) .............................................................................................................. 1
29 1397864 Cover (Lower) .............................................................................................................. 1
30 1376743 Plug (Without Turn Signals) ......................................................................................... 1
31 1343597 Plug ............................................................................................................................. 2
32 1347135 Horn Button ................................................................................................................. 1
33 1324577 Washer ........................................................................................................................ 4
34 273775 Clamp (Strap) .............................................................................................................. 1
35 895468 Spinner Knob............................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 7-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

SHIFT LEVER (Figure 7-3)

7-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1347004 Shift Lever Assembly ................................................................................................... 1

1 1343577 Base ........................................................................................................................ 1
2 1343578 Link.......................................................................................................................... 1
3 1343579 Crank....................................................................................................................... 1
3 1343592 Crank .................................................................................................................. 1
3 1356375 Pin....................................................................................................................... 1
4 1343598 Crank....................................................................................................................... 1
4 1347217 Crank .................................................................................................................. 1
4 1356375 Pin....................................................................................................................... 1
5 1343593 Shift Lever ............................................................................................................... 1
6 296205 Capscrew ................................................................................................................ 2
7 302398 Nut........................................................................................................................... 2
8 1491830 Spring Plunger ........................................................................................................ 2
9 1343594 Bolt .......................................................................................................................... 2
10 136687 Nut........................................................................................................................... 2
11 1354300 Washer .................................................................................................................... 4
12 1343595 Plate ............................................................................................................................ 1
13 2035678 Switch .......................................................................................................................... 2
14 220426 Screw........................................................................................................................... 4
15 53162 Lockwasher.................................................................................................................. 8
16 16865 Nut ............................................................................................................................... 4
17 292500 Capscrew..................................................................................................................... 4
18 292680 Lockwasher.................................................................................................................. 4
19 320156 Washer ........................................................................................................................ 4
20 1343597 Plug (Monotrol) ............................................................................................................ 1
21 1343596 Bracket Label (Label)................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 7-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STEER AXLE (Figure 7-4)

7-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

1491381 Steer Axle Assembly.................................................................................................... 1

1 1388673 Frame (Steer Axle) .................................................................................................. 1
2 1388842 Spindle (RH)............................................................................................................ 1
3 293694 Capscrew ................................................................................................................ 8
4 292685 Lockwasher ............................................................................................................. 8
5 2035137 Steer Cylinder (☞ Figure 7-5) ................................................................................ 1
6 13957 Lube Fitting.............................................................................................................. 12
7 1345684 Seal ......................................................................................................................... 8
8 58903 Snap Ring................................................................................................................ 8
9 a 1491382 Tie Rod Assembly ................................................................................................... 2
9 a 1350680 Bearing................................................................................................................ 1
9 b 1568079 Tie Rod Assembly ................................................................................................... 2
9 b 1568039 Bearing................................................................................................................ 2
10 a 1544971 Pin ........................................................................................................................... 2
10 b 1568271 Pin ........................................................................................................................... 2
11 293628 Capscrew ................................................................................................................ 6
11 296420 Washer .................................................................................................................... 4
12 1394554 Bearing Cap Assembly............................................................................................ 2
12 1394552 Bearing Cap ........................................................................................................ 1
13 39678 O-Ring ..................................................................................................................... 2
14 1388848 Shim (0.020 in.) ....................................................................................................... 2
15 1388847 Shim (0.007 in.) ....................................................................................................... 2
16 1388846 Shim (0.005 in.) ....................................................................................................... 2
17 135657 Bearing Cone .......................................................................................................... 2
17 135658 Bearing Cup ............................................................................................................ 1
18 266728 Seal ......................................................................................................................... 2
19 266733 Seal ......................................................................................................................... 2
20 1388670 Spindle (LH) ............................................................................................................ 1
21 44542 Oil Seal.................................................................................................................... 2
22 30289 Bearing Cone .......................................................................................................... 2
23 1388828 Hub Assembly ......................................................................................................... 2
23 1388827 Hub ..................................................................................................................... 1
24 164639 Wear Sleeve........................................................................................................ 1
25 1393348 Stud (Wheel) ....................................................................................................... 5
26 30147 Bearing Cup ........................................................................................................ 1
27 30019 Bearing Cup ........................................................................................................ 1
28 230315 Bearing Cone .......................................................................................................... 2
29 15226 Cotter Pin ................................................................................................................ 2
30 69029 Hub Cap .................................................................................................................. 2
31 1383777 Nut (Spindle) ........................................................................................................... 2
32 1388832 Washer .................................................................................................................... 2
33 376026 Lug Nut.................................................................................................................... 10
33 1394715 Lug Nut (Optional) ................................................................................................... 10
34 153717 Wear Sleeve ............................................................................................................ 2
35 a 1544972 Pin ........................................................................................................................... 2
35 b 1568272 Pin ........................................................................................................................... 2
36 153716 Seal ......................................................................................................................... 2
37 153715 Bearing Cone .......................................................................................................... 2
38 230421 Bearing Cup ............................................................................................................ 2
39 280472 Sealant .................................................................................................................... AR
40 1388829 Cap.......................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 7-9

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

41 300937 Locknut.................................................................................................................... 4
42 320161 Washer .................................................................................................................... 8
43 293648 Capscrew ................................................................................................................ 4
44 324864 Mount ...................................................................................................................... 2
45 324858 Plate ........................................................................................................................ 2
46 1388838 Mount (Optional, Extra Capacity) ............................................................................ 2
47 1563860 Shim (0.002 in.) ........................................................................................................... AR

FOOTNOTES:
a ⇒ S/N L005V02584B
b S/N L005V02585B ⇒

7-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

7-11
 UNIT CODE L005
NORTH AMERICA 01/2006

STEER CYLINDER (Figure 7-5)

7-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

STEER CYLINDER

ITEM PART NO. DESCRIPTION QTY

2035137 Steer Cylinder (Group No. 8602499)........................................................................... 1

1 1388657 Rod.......................................................................................................................... 1
2 203071 Rod Wiper ............................................................................................................... 2
3 2032490 Rod Seal.................................................................................................................. 2
4 1388665 Cap.......................................................................................................................... 2
5 270015 Back-Up Ring .......................................................................................................... 2
6 79981 O-Ring ..................................................................................................................... 2
7 1388780 Shell ........................................................................................................................ 1
8 2047829 Seal ......................................................................................................................... 1

1501409 Seal Kit (Includes Items 2-3, 5-6, 8) ............................................................................ 1

©2006 HYSTER COMPANY See Service Manual 7-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STEER PUMP (Figure 7-6)

7-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

STEER PUMP

ITEM PART NO. DESCRIPTION QTY

1388773 Steer Pump.................................................................................................................. 1

1 .. . . . Seal Ring................................................................................................................. 1
2 .. . . . Housing ................................................................................................................... 1
2 .. . . . Spool and Sleeve .................................................................................................... 1
3 345408 Ball .......................................................................................................................... 1
4 1459988 Stop ......................................................................................................................... 1
5 2032230 Seal ......................................................................................................................... 1
6 15860 O-Ring ..................................................................................................................... 4
6 1451708 O-Ring (Optional Replacement) .............................................................................. 4
7 345410 Bearing .................................................................................................................... 1
8 345411 Ring ......................................................................................................................... 1
9 345412 Pin ........................................................................................................................... 1
10 1303787 Spring ...................................................................................................................... 1
11 1355326 Shaft ........................................................................................................................ 1
12 1459984 Ball .......................................................................................................................... 1
13 .. . . . O-Ring ..................................................................................................................... 1
14 .. . . . Plate ........................................................................................................................ 1
15 .. . . . Gear Set .................................................................................................................. 1
16 1459989 O-Ring ..................................................................................................................... 2
17 .. . . . Cover ....................................................................................................................... 1
18 .. . . . Washer .................................................................................................................... 3
19 1459987 Spring ...................................................................................................................... 1
20 366069 Screw ...................................................................................................................... 1
21 371344 Capscrew ................................................................................................................ 1
22 1459985 Port (Male)............................................................................................................... 4
23 1459986 Screw ...................................................................................................................... 1

1459983 Seal Kit (Includes Items 1, 5-6, 13, 16, 18) ................................................................. 1

©2006 HYSTER COMPANY See Service Manual 7-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STEER TIRES AND WHEELS (Figure 7-7)

KEY:
A: 7.00 x 12 Solid
B: 7.00 x 12 12 Ply
C: 7.00 R12 Radial

QTY
ITEM PART NO. DESCRIPTION A B C

1 174209 Tire (Standard Hardness) ......................................................................... 2 .. ..

2 130619 Tire Assembly ........................................................................................... .. 2 ..
2 45736 Tire (With Flap)..................................................................................... .. 1 ..
2 45737 Tube...................................................................................................... .. 1 ..
2 2035998 Tire, Flap And Tube (Optional).................................................................. .. 2 ..
2 2028521 Tire, Flap And Tube (Optional).................................................................. .. 2 ..
3 1337743 Tire Assembly (Michelin XMZ).................................................................. .. .. 2
3 1358179 Tire ....................................................................................................... .. .. 1
3 1358190 Tube...................................................................................................... .. .. 1
3 1376007 Washer (Valve Stem) (Not Illustrated) .................................................. .. .. 1
3 1471829 Tire Assembly (Michelin XZM) (Tubeless) ................................................ .. .. 2
3 1471591 Tubeless Bead Seal (Not Illustrated) .................................................... .. .. 1
3 1471922 Bead Seal Valve (Not Illustrated).......................................................... .. .. 1
3 1358179 Tire ....................................................................................................... .. .. 1
4 288638 Label (Warning) (Not Illustrated) ...................................................... 1 1 ..
4 1394509 Wheel (Outer)....................................................................................... 1 1 ..
5 45656 Wheel Stud (Press Fitted) ................................................................ 5 5 ..
6 11276 Wheel Nut................................................................................................. 5 5 ..
6 15224 Cotter Pin.................................................................................................. 5 5 ..
7 1394511 Wheel (Inner)........................................................................................ 2 2 ..
7 288638 Label (Warning) ............................................................................... 1 1 ..
8 2035044 Wheel Assembly (5.00 x 12)..................................................................... .. .. 2
8 1523924 Wheel Assembly ....................................................................................... 2 .. ..
9 1394514 Wheel ................................................................................................... 2 .. 2
10 806556 Shoulder Ring....................................................................................... .. .. 2
11 161890 Side Ring.............................................................................................. 2 .. 2
12 161889 Locking Ring......................................................................................... 2 .. 2
13 376026 Lug Nut ..................................................................................................... 10 10 ..
13 1394715 Lug Nut (Optional) .................................................................................... 10 10 ..

7-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

8 BRAKE SYSTEM

8 BRAKE SYSTEM
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
H100-120XM................................................................................................................................................... 8-12
H70-90XM......................................................................................................................................................... 8-8
BRAKE RELAY ASSEMBLY ............................................................................................................................... 8-18
BRAKE SYSTEM.................................................................................................................................................. 8-2
MASTER CYLINDER AND BOOSTER ASSEMBLY ............................................................................................ 8-6
PARK BRAKE ..................................................................................................................................................... 8-16

©2006 HYSTER COMPANY See Service Manual 8-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

BRAKE SYSTEM (Figure 8-1)

8-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 1553495 Bracket......................................................................................................................... 1
2 1490070 Pedal............................................................................................................................ 1
3 1327161 Bushing........................................................................................................................ 2
4 136985 Capscrew..................................................................................................................... 3
5 292682 Lockwasher.................................................................................................................. 8
6 136692 Nut ............................................................................................................................... 9
7 1399276 Master Cylinder and Booster (☞ Figure 8-2) ............................................................. 1
8 1378435 Rod End Pin ................................................................................................................ 3
9 292681 Lockwasher.................................................................................................................. 4
10 239503 Nut ............................................................................................................................... 4
11 320159 Washer ........................................................................................................................ 6
12 287860 Capscrew..................................................................................................................... 4
13 393502 Rod End....................................................................................................................... 1
14 1338262 Rod End....................................................................................................................... 1
15 1394576 Link .............................................................................................................................. 1
16 15025 Nut ............................................................................................................................... 1
17 16897 Nut ............................................................................................................................... 1
18 1582147 Crank (Inching) ............................................................................................................ 1
19 1337108 Spacer ......................................................................................................................... 1
20 332755 Washer ........................................................................................................................ 1
21 136704 Capscrew..................................................................................................................... 1
22 1399289 Link .............................................................................................................................. 2
23 2037760 Spring .......................................................................................................................... 2
24 375984 Washer ........................................................................................................................ 1
25 1397708 Plate ............................................................................................................................ 1
26 292516 Capscrew..................................................................................................................... 1
27 1343630 Pad (Pedal) .................................................................................................................. 1
28 1470686 Block ............................................................................................................................ 1
29 292504 Capscrew..................................................................................................................... 1
30 15172 Washer ........................................................................................................................ 2
31 136687 Nut ............................................................................................................................... 1
32 a 1394815 Tube (LH) ..................................................................................................................... 1
32 b 1394817 Tube (LH) ..................................................................................................................... 1
33 a 1394816 Tube (RH) .................................................................................................................... 1
33 b 1394818 Tube (RH) .................................................................................................................... 1
34 1394819 Hose ............................................................................................................................ 1
35 142 Pin ............................................................................................................................... 3
36 1351689 Cotter Pin..................................................................................................................... 5
37 302054 Screw........................................................................................................................... 1
38 292653 Nut ............................................................................................................................... 1
39 16124 Fitting........................................................................................................................... 1
40 16186 Fitting (Monotrol Pedal) ............................................................................................... 1
41 387867 Pressure Switch (Monotrol Pedal) ............................................................................... 1
41 2065825 Pressure Switch........................................................................................................... 1
42 281700 Nut ............................................................................................................................... 1
43 14349 Fitting........................................................................................................................... 2
44 370743 Collar ........................................................................................................................... 1
45 292680 Lockwasher.................................................................................................................. 1
46 15134 Washer ........................................................................................................................ 6
47 2037906 Hose (LPG).................................................................................................................. 1
47 2037907 Hose (Diesel) ............................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 8-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

48 166857 Clamp .......................................................................................................................... 2

49 2004005 Strap Clamp (LPG) ...................................................................................................... 1
49 2004005 Strap Clamp (Diesel) ................................................................................................... 4
50 1397649 Washer ........................................................................................................................ 1
51 320158 Washer ........................................................................................................................ 4
52 16187 Fitting ........................................................................................................................... 1
53 1499886 Filter............................................................................................................................. 1
54 1473099 Hose ............................................................................................................................ 1
55 353198 Clamp .......................................................................................................................... 2
56 387867 Pressure Switch (Forward And Reverse Switch) ......................................................... 1
56 387867 Pressure Switch (Monotrol Lever) ............................................................................... 2
.. . . . Brake Relay Assembly (☞ Figure 8-6) ....................................................................... 1

FOOTNOTES:
a H70-80XM and H90XMS
b H90-120XM

8-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

8-5
 UNIT CODE L005
NORTH AMERICA 01/2006

MASTER CYLINDER AND BOOSTER ASSEMBLY (Figure 8-2)

8-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MASTER CYLINDER AND BOOSTER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1399276 Master Cylinder and Booster ....................................................................................... 1

1 1463445 Booster .................................................................................................................... 1
2 1463461 Nut ...................................................................................................................... 1
3 1463462 Clevis .................................................................................................................. 1
4 1463455 Valve ................................................................................................................... 1
5 1463454 Grommet ............................................................................................................. 1
6 1463446 Master Cylinder................................................................................................... 1
6 1470275 Seal Kit ........................................................................................................... 1
7 1463466 Valve Seat....................................................................................................... 1
8 1463450 Check Valve .................................................................................................... 1
9 1463447 Piston.............................................................................................................. 1
10 1463467 Snap Ring ....................................................................................................... 1
11 1463463 Pin................................................................................................................... 1
12 1463464 Grommet......................................................................................................... 1
13 1463448 Reservoir Assembly........................................................................................ 1
14 1463449 Cap............................................................................................................. 1
15 1463465 Screw.............................................................................................................. 1
16 1463995 Bleeder Screw ................................................................................................ 1
17 1463451 O-Ring................................................................................................................. 1
18 1463993 Spring Washer Kit ............................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 8-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

BRAKE ASSEMBLY (Figure 8-3)

H70-90XM

8-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

BRAKE ASSEMBLY
H70-90XM

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

1394681 Brake and Cable Assembly (With Park Brake Cable) .......................................... 1 ..
1394682 Brake and Cable Assembly (With Park Brake Cable) .......................................... .. 1
1463245 Brake Assembly (LH) (Without Park Brake Cable) .......................................... 1 ..
1463246 Brake Assembly (RH) (Without Park Brake Cable) ......................................... .. 1
1 1463242 Plate............................................................................................................ 1 ..
1 1463243 Plate............................................................................................................ .. 1
2 1463244 Wheel Cylinder Assembly ........................................................................... 1 1
2 1463223 Wheel Cylinder Repair Kit....................................................................... 1 1
2 .. . . . Piston and Cup................................................................................... 2 2
2 .. . . . Boot .................................................................................................... 2 2
3 1463226 Shoe and Lining Assembly Kit .................................................................... 1 ..
3 1463229 Shoe and Lining Assembly Kit .................................................................... .. 1
3 .. . . . Shoe and Lining...................................................................................... 1 1
3 .. . . . Shoe Lining and Pin Assembly ............................................................... 1 1
4 2037327 Adjuster....................................................................................................... 1 ..
4 2037328 Adjuster....................................................................................................... .. 1
5 2037329 Lever ........................................................................................................... 1 ..
5 2037330 Lever ........................................................................................................... .. 1
6 2037331 Spring.......................................................................................................... 1 ..
6 2037332 Spring.......................................................................................................... .. 1
7 2037333 Cable And Spring Assembly ....................................................................... 1 1
8 2037334 Parking Lever .............................................................................................. 1 ..
8 2037335 Parking Lever .............................................................................................. .. 1
9 2037336 Strut ............................................................................................................ 1 ..
9 2037337 Strut ............................................................................................................ .. 1
10 2037338 Spring.......................................................................................................... 1 1
11 2037339 Spring.......................................................................................................... 1 1
12 2037340 Spring.......................................................................................................... 1 1
13 1360797 Spring.......................................................................................................... 1 1
14 2037323 Pin (Shoe Hold Down) ................................................................................ 2 2
15 2037341 Cup (Shoe Hold Down) ............................................................................... 4 4
16 2037342 Spring (Shoe Hold Down) ........................................................................... 2 2
17 2037343 Guide .......................................................................................................... 1 1
18 1338916 Retainer ...................................................................................................... 2 2
19 1338917 Washer........................................................................................................ 2 2
20 1334642 Cover........................................................................................................... 1 1
21 2037344 Bolt and Washer Assembly ......................................................................... 4 4
22 .. . . . Sheave ........................................................................................................ 1 1
23 .. . . . Washer........................................................................................................ 1 1
24 .. . . . Nut .............................................................................................................. 1 1
25 .. . . . Pin............................................................................................................... 1 1
26 1361502 Snap Ring........................................................................................................ 1 1
27 1463247 Cable (LH) (☞ Figure 8-5) ............................................................................. 1 ..
27 1463248 Cable (RH) (☞ Figure 8-5) ............................................................................ .. 1
28 2041967 Bleeder Screw ................................................................................................. 1 1
29 1361504 Bleeder Cap .................................................................................................... 1 1

©2006 HYSTER COMPANY See Service Manual 8-9

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

BRAKE ASSEMBLY
H70-90XM

QTY
ITEM PART NO. DESCRIPTION A B

1464917 Sheave Kit (Includes Items 7, 10-11, 22-25) ................................................... 1 1

1464915 Park Brake Kit (LH) (Includes Items 8-9, 13, 18-19)........................................ 1 ..
1464916 Park Brake Kit (RH) (Includes Items 8-9, 18-19) ............................................. .. 1
2038663 Spring Kit (Includes Items 10-12) .................................................................... 1 1
2037377 Shoe Hold Down Kit (Includes Items 14-16) ................................................... 1 1

8-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

8-11
 UNIT CODE L005
NORTH AMERICA 01/2006

BRAKE ASSEMBLY (Figure 8-4)

H100-120XM

8-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

BRAKE ASSEMBLY
H100-120XM

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

1536792 Brake and Cable Assembly (With Park Brake Cable) .......................................... 1 ..
1536793 Brake and Cable Assembly (With Park Brake Cable) .......................................... .. 1
1539589 Brake Assembly (Without Park Brake Cable) .................................................. 1 ..
1539590 Brake Assembly (Without Park Brake Cable) .................................................. .. 1
1 1463339 Plate............................................................................................................ 1 ..
1 1463340 Plate............................................................................................................ .. 1
2 1463341 Wheel Cylinder Assembly ........................................................................... 1 1
2 1463231 Wheel Cylinder Kit .................................................................................. 1 1
2 .. . . . Piston And Cup .................................................................................. 2 2
2 .. . . . Boot .................................................................................................... 2 2
2 .. . . . Spring ................................................................................................. 1 1
3 1532655 Shoe and Lining Assembly Kit .................................................................... 1 ..
3 1532656 Shoe and Lining Assembly Kit .................................................................... .. 1
3 .. . . . Shoe and Lining Assembly ..................................................................... 1 ..
3 .. . . . Shoe and Lining Assembly ..................................................................... .. 1
4 2037515 Adjuster....................................................................................................... 1 ..
4 2037516 Adjuster....................................................................................................... .. 1
5 2037517 Lever ........................................................................................................... 1 ..
5 2037518 Lever ........................................................................................................... .. 1
6 1463350 Spring.......................................................................................................... 1 ..
6 1463351 Spring.......................................................................................................... .. 1
7 1463352 Link ............................................................................................................. 1 ..
7 1463353 Link ............................................................................................................. .. 1
8 1463354 Spring and Link Assembly .......................................................................... 1 1
9 1463355 Lever (Parking)............................................................................................ 1 ..
9 1463356 Lever (Parking)............................................................................................ .. 1
10 1463357 Strut ............................................................................................................ 1 ..
10 1463358 Strut ............................................................................................................ .. 1
11 1463359 Spring.......................................................................................................... 2 2
12 2037519 Spring.......................................................................................................... 1 1
13 2037323 Pin (Shoe Hold Down) ................................................................................ 2 2
14 1463361 Cup (Shoe Hold Down) ............................................................................... 4 4
15 1463362 Spring (Shoe Hold Down) ........................................................................... 2 2
16 1463363 Lever ........................................................................................................... 1 1
17 2037324 Washer........................................................................................................ 1 1
18 2037325 Cotter Pin .................................................................................................... 1 1
19 1463364 Shield .......................................................................................................... 1 1
20 2037326 Cover........................................................................................................... 1 1
21 1463365 Bolt Kit......................................................................................................... 4 ..
22 1463366 Bolt Kit......................................................................................................... 2 2
23 1338916 Retainer ...................................................................................................... 2 2
24 1338917 Washer........................................................................................................ 2 2
25 1361502 Snap Ring........................................................................................................ 1 1
26 1463471 Cable (☞ Figure 8-5) ..................................................................................... 1 ..
26 1463472 Cable (☞ Figure 8-5) ..................................................................................... .. 1

©2006 HYSTER COMPANY See Service Manual 8-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

BRAKE ASSEMBLY
H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

27 1361503 Bleeder Screw ................................................................................................. 1 1

28 1361504 Bleeder Cap .................................................................................................... 1 1

8-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

8-15
 UNIT CODE L005
NORTH AMERICA 01/2006

PARK BRAKE (Figure 8-5)

8-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

1 1376557 Park Brake Lever ......................................................................................................... 1

2 136749 Capscrew..................................................................................................................... 5
3 1466011 Nut (Flanged)............................................................................................................... 5
4 320158 Washer ........................................................................................................................ 4
5 124297 Clamp .......................................................................................................................... 1
6 136516 Clamp .......................................................................................................................... 2
7 a 1463247 Cable (LH) (H70-90XM)............................................................................................... 2
7 a 1463248 Cable (RH) (H70-90XM) .............................................................................................. 2
7 a 1463471 Cable (LH) (H100-120XM)........................................................................................... 2
7 a 1463472 Cable (RH) (H100-120 XM) ......................................................................................... 2

FOOTNOTES:
a Cables Are Included With Service Brake Assemblies

©2006 HYSTER COMPANY See Service Manual 8-17

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

BRAKE RELAY ASSEMBLY (Figure 8-6)

ITEM PART NO. DESCRIPTION QTY

1 a 2066481 Wire Harness (Brake Pressure Switch) (☞ Figure 4-27) ........................................... 1

2 1460442 Relay (12 Volt) ............................................................................................................. 1
3 136692 Nut ............................................................................................................................... 1
4 292682 Lockwasher.................................................................................................................. 1
5 1557529 Bracket......................................................................................................................... 1
6 320159 Washer ........................................................................................................................ 1
7 287860 Capscrew..................................................................................................................... 1
8 15049 Nut ............................................................................................................................... 2
9 15151 Lockwasher.................................................................................................................. 2
10 197065 Washer ........................................................................................................................ 2
11 220289 Screw........................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N L005V03850C

8-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

9 HYDRAULIC SYSTEM

9 HYDRAULIC SYSTEM
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL LINES

FOUR FUNCTION ............................................................................................................................................ 9-8
THREE FUNCTION .......................................................................................................................................... 9-6
HYDRAULIC CONTROL VALVE
THREE AND FOUR FUNCTION .................................................................................................................... 9-18
HYDRAULIC CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9-14
THREE FUNCTION
WITH AND WITHOUT DETENTED LEVERS ............................................................................................. 9-10
HYDRAULIC FILTER HOUSING ........................................................................................................................ 9-20
HYDRAULIC PUMP............................................................................................................................................ 9-22
HYDRAULIC SYSTEM ......................................................................................................................................... 9-2
MAST INSTALLATION........................................................................................................................................ 9-24
TILT CYLINDERS ............................................................................................................................................... 9-26

©2006 HYSTER COMPANY See Service Manual 9-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC SYSTEM (Figure 9-1)

9-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 2038201 Hydraulic Pump (1830 mm Short Wheel Base) (☞ Figure 9-8) ................................. 1
1 2038202 Hydraulic Pump (2100 mm Long Wheel Base) (☞ Figure 9-8) ................................. 1
2 142500 Fitting........................................................................................................................... 1
2 16486 O-Ring ..................................................................................................................... 1
3 1397685 Isolator ......................................................................................................................... 2
4 182891 Hose ............................................................................................................................ 4
5 1399823 Plate ............................................................................................................................ 1
6 296422 Washer ........................................................................................................................ 4
7 300937 Locknut ........................................................................................................................ 4
8 1388963 Screen ......................................................................................................................... 1
9 15310 Fitting........................................................................................................................... 1
10 1394453 Hose (Suction) ............................................................................................................. 1
11 1551160 Fitting........................................................................................................................... 1
11 16486 O-Ring ..................................................................................................................... 1
12 1543615 Tube ............................................................................................................................. 1
13 132861 Capscrew..................................................................................................................... 6
14 1397739 Hydraulic Filter Housing (☞ Figure 9-7) .................................................................... 1
15 2037740 Filter Element .............................................................................................................. 1
16 353000 O-Ring ......................................................................................................................... 6
17 136681 Capscrew..................................................................................................................... 6
18 183635 Fitting........................................................................................................................... 1
19 320158 Washer ........................................................................................................................ 9
20 292681 Lockwasher.................................................................................................................. 9
21 239370 Clamp .......................................................................................................................... 1
22 239503 Nut ............................................................................................................................... 4
23 320157 Washer ........................................................................................................................ 6
24 246869 Plug (Magnetic) (Magnetic Drain Plug)........................................................................ 1
25 15963 Fitting........................................................................................................................... 1
26 1399386 Tube ............................................................................................................................. 1
27 1397981 Hose ............................................................................................................................ 1
28 1397744 Seal Ring ..................................................................................................................... 1
28 1477232 Adhesive ...................................................................................................................... 1
29 190787 Filter Head (Filter)........................................................................................................ 1
30 1397570 Dipstick Assembly........................................................................................................ 1
31 16487 O-Ring ......................................................................................................................... 1
32 1356393 Breather (40 Micron).................................................................................................... 1
32 1371445 Breather (10 Micron) (Optional) ................................................................................... 1
33 17706 Fitting........................................................................................................................... 1
34 222473 Fitting........................................................................................................................... 1
35 379405 Clamp .......................................................................................................................... 2
36 112470 Fitting........................................................................................................................... 1
36 16487 O-Ring ..................................................................................................................... 1
37 88195 Fitting........................................................................................................................... 1
37 16487 O-Ring ..................................................................................................................... 1
38 119236 Clamp .......................................................................................................................... 4
39 127045 Clamp (Hose) .............................................................................................................. 2
40 1393879 Clip Nut ........................................................................................................................ 6
41 1399334 Clamp .......................................................................................................................... 2
42 76382 Clamp .......................................................................................................................... 1
43 78456 Hose ............................................................................................................................ 1
44 1401537 Hose ............................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 9-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

44 1475160 Hose (Optional) ........................................................................................................... 1

44 325897 Clamp .......................................................................................................................... 1
45 39742 O-Ring ......................................................................................................................... 1
46 15314 Fitting (Two Stage Full Free-Lift).................................................................................. 1
46 102898 Fitting (Two Stage Limited Free-Lift and Three Stage Full Free-Lift Masts) ................ 1
47 1399121 Hose ............................................................................................................................ 1
48 397676 Strap Clamp................................................................................................................. 1
49 301550 O-Ring ......................................................................................................................... 1

9-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

9-5
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC CONTROL LINES (Figure 9-2)

THREE FUNCTION

9-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC CONTROL LINES

THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1363917 Plug ............................................................................................................................. 2

2 1399121 Hose (Three Stage Full Free-Lift, Two Stage Limited Free-Lift) .................................. 1
3 379405 Clamp .......................................................................................................................... 2
4 102898 Fitting........................................................................................................................... 1
5 16559 Fitting........................................................................................................................... 1
6 1543616 Hose (Steering Supply) ............................................................................................... 1
7 1543617 Tube (Hoist) ................................................................................................................. 1
8 132861 Capscrew..................................................................................................................... 6
9 292681 Lockwasher.................................................................................................................. 5
10 320158 Washer ........................................................................................................................ 6
11 16561 Fitting........................................................................................................................... 1
11 16486 O-Ring ..................................................................................................................... 1
12 16745 Fitting........................................................................................................................... 2
12 16483 O-Ring ..................................................................................................................... 1
13 239503 Nut ............................................................................................................................... 4
14 193239 Clamp .......................................................................................................................... 1
15 206150 Fitting........................................................................................................................... 2
15 16484 O-Ring ..................................................................................................................... 1
16 16882 Fitting........................................................................................................................... 2
17 1393879 Clip Nut ........................................................................................................................ 6
18 1399323 Pad .............................................................................................................................. 3
19 1550643 Plate ............................................................................................................................ 2
20 1400244 Clamp .......................................................................................................................... 1
21 136704 Capscrew..................................................................................................................... 1
22 1550942 Hose And Tube Assembly............................................................................................ 1
23 1399417 Hose and Tube Assembly ............................................................................................ 1
24 1397682 Clamp .......................................................................................................................... 1
25 320157 Washer ........................................................................................................................ 3
26 292509 Capscrew..................................................................................................................... 1
27 128409 Clamp .......................................................................................................................... 1
28 397676 Strap Clamp................................................................................................................. AR
29 136749 Capscrew..................................................................................................................... 2
30 2037894 Bracket......................................................................................................................... 1
31 258590 Clamp .......................................................................................................................... 1
32 1399787 Hose ............................................................................................................................ 1
33 1388954 Hose ............................................................................................................................ 1
34 14560 Fitting........................................................................................................................... 2
35 1566079 Tube Assembly (Tilt) .................................................................................................... 1
36 1566080 Tube Assembly (Tilt) .................................................................................................... 1
37 1388776 Hose ............................................................................................................................ 2
38 1397984 Hose ............................................................................................................................ 1
39 16558 Fitting........................................................................................................................... 4
39 16483 O-Ring ..................................................................................................................... 1
40 16458 Fitting........................................................................................................................... 2
41 1389590 Plug ............................................................................................................................. 2
42 2046871 Fitting........................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 9-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC CONTROL LINES (Figure 9-3)

FOUR FUNCTION

9-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC CONTROL LINES

FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1399121 Hose (Two Stage Limited Free-Lift, Three Stage Full Free-Lift) .................................. 1
2 379405 Clamp .......................................................................................................................... 2
3 102898 Fitting........................................................................................................................... 1
4 16559 Fitting........................................................................................................................... 1
5 1543616 Hose (Steering Supply) ............................................................................................... 1
6 1543617 Tube (Hoist) ................................................................................................................. 1
7 132861 Capscrew..................................................................................................................... 1
8 292681 Lockwasher.................................................................................................................. 11
9 320158 Washer ........................................................................................................................ 6
10 16561 Fitting........................................................................................................................... 1
10 16486 O-Ring ..................................................................................................................... 1
11 16745 Fitting........................................................................................................................... 2
11 16483 O-Ring ..................................................................................................................... 1
12 239503 Nut ............................................................................................................................... 2
13 193239 Clamp .......................................................................................................................... 1
14 206150 Fitting........................................................................................................................... 4
14 16484 O-Ring ..................................................................................................................... 1
15 16882 Fitting........................................................................................................................... 3
16 17039 Fitting........................................................................................................................... 1
17 1393879 Clip Nut ........................................................................................................................ 3
18 1399323 Pad .............................................................................................................................. 4
19 1550643 Plate ............................................................................................................................ 1
20 1400244 Clamp .......................................................................................................................... 1
21 136704 Capscrew..................................................................................................................... 1
22 1550942 Hose And Tube Assembly............................................................................................ 1
23 1399417 Hose and Tube Assembly ............................................................................................ 1
24 1399419 Hose and Tube Assembly ............................................................................................ 1
25 1399420 Hose and Tube Assembly ............................................................................................ 1
26 1397682 Clamp .......................................................................................................................... 3
27 320157 Washer ........................................................................................................................ 4
28 292509 Capscrew..................................................................................................................... 3
29 128409 Clamp .......................................................................................................................... 1
30 397676 Strap Clamp................................................................................................................. AR
31 136749 Capscrew..................................................................................................................... 2
32 2037894 Bracket......................................................................................................................... 1
33 258590 Clamp .......................................................................................................................... 2
34 1399787 Hose ............................................................................................................................ 1
35 1388954 Hose ............................................................................................................................ 1
36 14560 Fitting........................................................................................................................... 2
37 1566079 Tube Assembly (Tilt) .................................................................................................... 1
38 1566080 Tube Assembly (Tilt) .................................................................................................... 1
39 1388776 Hose ............................................................................................................................ 2
40 1397984 Hose ............................................................................................................................ 1
41 16558 Fitting........................................................................................................................... 5
41 16483 O-Ring ..................................................................................................................... 1
42 16458 Fitting........................................................................................................................... 4
43 2046871 Fitting........................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 9-9

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC CONTROL VALVE ATTACHING PARTS (Figure 9-4)

THREE FUNCTION
WITH AND WITHOUT DETENTED LEVERS

9-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC CONTROL VALVE ATTACHING PARTS

THREE FUNCTION
WITH AND WITHOUT DETENTED LEVERS

KEY:
A: With Detented Levers
B: Without Detented Levers

QTY
ITEM PART NO. DESCRIPTION A B

1 2036476 Boot ..................................................................................................................... 1 1

2 1396014 Lever (Hoist) ........................................................................................................ 1 1
3 1396015 Lever (Tilt)............................................................................................................ 1 1
4 1396016 Lever (Auxiliary) ................................................................................................... 1 1
5 1396108 Cover (Without Disconnect Switch) ..................................................................... 1 ..
5 1397511 Cover (With Disconnect Switch) .......................................................................... 1 1
6 1593985 Crank ................................................................................................................... 2 3
7 316834 Nut ....................................................................................................................... 6 6
8 308980 Bolt ...................................................................................................................... 6 6
9 293612 Capscrew............................................................................................................. 2 ..
9 264134 Sealant ................................................................................................................ AR ..
10 1593651 Crank ................................................................................................................... 1 ..
11 1548231 Bracket (RH) ........................................................................................................ 1 1
12 1328930 Capscrew............................................................................................................. 2 2
13 1397678 Bracket................................................................................................................. 1 1
14 1393879 Clip Nut ................................................................................................................ 2 2
15 292501 Capscrew............................................................................................................. 4 4
16 292680 Lockwasher.......................................................................................................... 4 4
17 320156 Washer ................................................................................................................ 4 4
18 320158 Washer ................................................................................................................ 8 9
19 292681 Lockwasher.......................................................................................................... 11 11
20 176640 Capscrew............................................................................................................. 5 3
21 132861 Capscrew............................................................................................................. 1 1
22 292514 Capscrew............................................................................................................. 2 2
23 292682 Lockwasher.......................................................................................................... 3 3
24 313828 Nut ....................................................................................................................... 1 1
25 1396715 Bracket................................................................................................................. 1 1
26 136749 Capscrew............................................................................................................. 5 6
27 1399380 Strut ..................................................................................................................... 1 1
28 239503 Nut ....................................................................................................................... 6 7
29 1543927 Control Valve (☞ Figure 9-6) ............................................................................. 1 1
30 136692 Nut ....................................................................................................................... 1 ..
31 15200 Cotter Pin............................................................................................................. 3 4
32 309109 Rod End Pin ........................................................................................................ 3 4
33 1544207 Bracket................................................................................................................. 1 1
34 1567833 Bracket................................................................................................................. 1 1
35 1396708 Spring .................................................................................................................. 1 ..
36 293611 Capscrew............................................................................................................. 2 ..
37 1548232 Bracket (LH)......................................................................................................... 1 1
38 1343443 Pivot Shaft ........................................................................................................... 1 1
39 1339745 Lock ..................................................................................................................... 2 ..
40 1339746 Plate .................................................................................................................... 1 ..
41 287860 Capscrew............................................................................................................. 1 ..
42 2076419 Bearing (Spherical).............................................................................................. 1 ..

©2006 HYSTER COMPANY See Service Manual 9-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC CONTROL VALVE ATTACHING PARTS

THREE FUNCTION
WITH AND WITHOUT DETENTED LEVERS

QTY
ITEM PART NO. DESCRIPTION A B

43 2076356 Bearing (Polymer)................................................................................................ 1 ..

44 2076497 Retainer ............................................................................................................... 1 ..

9-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

9-13
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC CONTROL VALVE ATTACHING PARTS (Figure 9-5)

FOUR FUNCTION
WITH DETENTED LEVERS

9-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC CONTROL VALVE ATTACHING PARTS

FOUR FUNCTION
WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 2036477 Boot ............................................................................................................................. 1

2 1396014 Lever (Hoist) ................................................................................................................ 1
3 1396015 Lever (Tilt).................................................................................................................... 1
4 1396016 Lever (Auxiliary) ........................................................................................................... 2
5 1396017 Lever (Auxiliary) ........................................................................................................... 2
6 1396108 Cover (Without Disconnect Switch) ............................................................................. 1
6 1397511 Cover (With Disconnect Switch) .................................................................................. 1
7 a 1339749 Crank ........................................................................................................................... 1
7 b 1593985 Crank ........................................................................................................................... 3
8 316834 Nut ............................................................................................................................... 8
9 308980 Bolt .............................................................................................................................. 8
10 293612 Capscrew..................................................................................................................... 1
10 264134 Sealant ........................................................................................................................ AR
11 a 1339748 Crank ........................................................................................................................... 1
11 b 1593880 Crank ........................................................................................................................... 1
12 1328930 Capscrew..................................................................................................................... 2
13 1397678 Bracket......................................................................................................................... 1
14 1393879 Clip Nut ........................................................................................................................ 2
15 320156 Washer ........................................................................................................................ 4
16 292680 Lockwasher.................................................................................................................. 4
17 292501 Capscrew..................................................................................................................... 4
18 1548231 Bracket (RH) ................................................................................................................ 1
19 320158 Washer ........................................................................................................................ 9
20 292681 Lockwasher.................................................................................................................. 11
21 176640 Capscrew..................................................................................................................... 5
22 132861 Capscrew..................................................................................................................... 1
23 292514 Capscrew..................................................................................................................... 2
24 292682 Lockwasher.................................................................................................................. 3
25 313828 Nut ............................................................................................................................... 1
26 1396715 Bracket......................................................................................................................... 1
27 136749 Capscrew..................................................................................................................... 5
28 1399380 Strut ............................................................................................................................. 1
29 239503 Nut ............................................................................................................................... 7
30 1543928 Control Valve (With Detented Levers) (☞ Figure 9-6) ................................................ 1
31 136692 Nut ............................................................................................................................... 1
32 15200 Cotter Pin..................................................................................................................... 4
33 309109 Rod End Pin ................................................................................................................ 4
34 1544207 Bracket......................................................................................................................... 1
35 1551997 Bracket......................................................................................................................... 1
36 1396708 Spring .......................................................................................................................... 1
37 293611 Capscrew..................................................................................................................... 2
38 1548232 Bracket (LH)................................................................................................................. 1
39 1343443 Pivot Shaft ................................................................................................................... 1
40 1339745 Lock ............................................................................................................................. 2
41 1339746 Plate ............................................................................................................................ 1
42 287860 Capscrew..................................................................................................................... 1
43 2076419 Bearing (Spherical)...................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 9-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC CONTROL VALVE ATTACHING PARTS

FOUR FUNCTION
WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

44 2076356 Bearing (Polymer)........................................................................................................ 1

45 2076497 Retainer ....................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 101546
b PENDING PER ECN 101546 ⇒

9-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

9-17
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC CONTROL VALVE (Figure 9-6)

THREE AND FOUR FUNCTION

9-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC CONTROL VALVE

THREE AND FOUR FUNCTION

KEY:
A: Three Function Valve
B: Four Function Valve

QTY
ITEM PART NO. DESCRIPTION A B

1543927 Control Valve (Three Function)............................................................................ 1 ..

1543928 Control Valve (Four Function) .............................................................................. .. 1
1 14591 Fitting................................................................................................................... 2 2
2 1559975 Valve (Steer Relief) ......................................................................................... 1 1
3 1559973 Valve (Main Relief) .......................................................................................... 1 1
4 1559969 Inlet And Hoist Spool Section.......................................................................... 1 1
5 .. . . . Seal Plate.................................................................................................... 1 1
6 .. . . . Capscrew .................................................................................................... 2 2
7 .. . . . Wiper........................................................................................................... 2 2
8 .. . . . O-Ring......................................................................................................... 2 2
9 .. . . . Seal Plate.................................................................................................... 1 1
10 .. . . . Spring Seat ................................................................................................. 2 2
11 .. . . . Spring.......................................................................................................... 1 1
12 .. . . . Cap ............................................................................................................. 1 1
13 .. . . . Capscrew .................................................................................................... 2 2
14 1559970 Tilt Spool Section ............................................................................................ 1 1
15 .. . . . Seal Plate.................................................................................................... 1 1
16 .. . . . Capscrew .................................................................................................... 2 2
17 .. . . . Wiper........................................................................................................... 2 2
18 .. . . . O-Ring......................................................................................................... 2 2
19 .. . . . Seal Plate.................................................................................................... 1 1
20 .. . . . Spring Seat ................................................................................................. 2 2
21 .. . . . Spring.......................................................................................................... 1 1
22 .. . . . Cap ............................................................................................................ 1 1
23 .. . . . Capscrew .................................................................................................... 2 1
24 1559971 Accessory Spool Section (Third and Fourth Function).................................... 1 2
25 .. . . . Seal Plate.................................................................................................... 1 1
26 .. . . . Capscrew .................................................................................................... 2 2
27 .. . . . Wiper........................................................................................................... 2 2
28 .. . . . O-Ring......................................................................................................... 2 2
29 .. . . . Seal Plate.................................................................................................... 1 1
30 .. . . . Spring Seat ................................................................................................. 2 2
31 .. . . . Spring.......................................................................................................... 1 1
32 .. . . . Cap ............................................................................................................ 1 1
33 .. . . . Capscrew .................................................................................................... 2 2
34 1559972 Outlet Section.................................................................................................. 1 1
35 .. . . . Nut................................................................................................................... 3 3
36 .. . . . Tie Rod............................................................................................................ 3 3
37 .. . . . O-Ring ............................................................................................................. 5 5
38 1559974 Valve (Secondary Relief)................................................................................. 1 1

1559976 Tie Rod Kit (Three Function) (Includes Items 35-36) ...................................... 1 1
1559986 Tie Rod Kit (Four Function) (Includes Items 35-36) ........................................ 1 1
1559977 Seal Kit (Services up to five sections) (Includes Items 7-8, 17-18, 27-28,
37) ................................................................................................................... 1 1
1559978 End Kit (Services one section) (Includes Items 5-13, 15-23, 25-33) ............... 1 1

©2006 HYSTER COMPANY See Service Manual 9-19

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC FILTER HOUSING (Figure 9-7)

9-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC FILTER HOUSING

ITEM PART NO. DESCRIPTION QTY

1397739 Hydraulic Filter Housing............................................................................................... 1

1 1397796 Cover ....................................................................................................................... 1
2 1397740 Bracket (Filter) ......................................................................................................... 1
3 293778 Washer .................................................................................................................... 3
4 293741 Capscrew ................................................................................................................ 3
4 251099 Adhesive ...................................................................................................................... AR
5 181941 Seal (Tube) .............................................................................................................. 1
6 190785 Washer .................................................................................................................... 1
7 190784 Spring ...................................................................................................................... 1
8 55434 O-Ring ..................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 9-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HYDRAULIC PUMP (Figure 9-8)

9-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HYDRAULIC PUMP

KEY:
A: 2100 mm Long Wheel Base
B: 1830/1880 mm Short Wheel Base

QTY
ITEM PART NO. DESCRIPTION A B

2038201 Hydraulic Pump ................................................................................................... .. 1

2038202 Hydraulic Pump ................................................................................................... 1 ..
1 1468469 Gear Set .......................................................................................................... 1 ..
1 1468468 Gear Set .......................................................................................................... .. 1
2 1466442 Cover (Port End).............................................................................................. 1 1
3 1360875 Bushing ....................................................................................................... 2 2
4 1466443 Cover (Shaft End)............................................................................................ 1 1
5 1360875 Bushing ....................................................................................................... 2 2
6 1466444 Housing ........................................................................................................... 1 ..
6 1468578 Housing ........................................................................................................... .. 1
7 1466446 Capscrew ........................................................................................................ 4 4
8 1466447 Stud ................................................................................................................. 4 4
9 1151722 Pin ................................................................................................................... 4 4
10 176167 Washer ............................................................................................................ 4 4
11 .. . . . Bearing ............................................................................................................ 1 1
12 311277 Snap Ring........................................................................................................ 1 1
13 .. . . . Snap Ring........................................................................................................ 1 1
14 176169 Seal ................................................................................................................. 1 1
15 .. . . . Plate ................................................................................................................ 2 2
16 1453776 Seal ................................................................................................................. 2 2
17 1453775 Seal ................................................................................................................. 2 2
18 176173 Seal ................................................................................................................. 2 2

1466394 Seal Kit (Outer) (Includes Items 11-14) ............................................................... 1 1

1468470 Seal Kit (Inner) (Includes Items 16-18, 21) .......................................................... 1 1
1468576 Thrust Plate Kit .................................................................................................... 1 1

©2006 HYSTER COMPANY See Service Manual 9-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MAST INSTALLATION (Figure 9-9)

9-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 ab 2035312 Tilt Cylinder (☞ Figure 9-10) ...................................................................................... 2

1 c 2035314 Tilt Cylinder (☞ Figure 9-10) ...................................................................................... 2
2 bc 248462 Rod End....................................................................................................................... 2
2 a 352288 Rod End....................................................................................................................... 2
3 192429 Bushing........................................................................................................................ 4
4 1532691 Tilt Pin.......................................................................................................................... 4
5 16830 Capscrew..................................................................................................................... 2
6 15158 Lockwasher.................................................................................................................. 2
7 241079 Anchor ......................................................................................................................... 4
8 216877 Nut ............................................................................................................................... 2
9 292683 Lockwasher.................................................................................................................. 4
10 292531 Capscrew..................................................................................................................... 2
11 292527 Capscrew..................................................................................................................... 2
12 16001 Lube Fitting .................................................................................................................. 4
13 16015 Lube Fitting .................................................................................................................. 2
14 1394689 Capscrew..................................................................................................................... 4
15 1485449 Bushing........................................................................................................................ 2
16 1465518 Snap Ring.................................................................................................................... 4
17 1485443 Pin ............................................................................................................................... 2
18 1502645 Washer ........................................................................................................................ 2

FOOTNOTES:
a 12 Forward/6 Back
b 6 Forward/12 Back
c 6 Forward/6 Back

©2006 HYSTER COMPANY See Service Manual 9-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

TILT CYLINDERS (Figure 9-10)

ITEM PART NO. DESCRIPTION QTY

a 2035312 Tilt Cylinder.................................................................................................................. 2

b 2035314 Tilt Cylinder.................................................................................................................. 2
1 2035315 Tube......................................................................................................................... 1
2 a 2035316 Rod.......................................................................................................................... 1
2 b 2035318 Rod.......................................................................................................................... 1
3 b 1383031 Spacer ..................................................................................................................... 1
4 1380878 Gland....................................................................................................................... 1
5 352247 Piston ...................................................................................................................... 1
6 2036547 Nut........................................................................................................................... 1
7 199917 O-Ring ..................................................................................................................... 1
8 352287 Guide Ring .............................................................................................................. 1
9 193554 Rod Wiper ............................................................................................................... 1
10 334155 Wear Ring ............................................................................................................... 1
11 2044372 Piston Seal .............................................................................................................. 1
12 199917 O-Ring ..................................................................................................................... 1
13 46629 O-Ring ..................................................................................................................... 1
14 270330 Back-Up Ring .......................................................................................................... 1
15 1381085 Rod Seal (Rod)........................................................................................................ 1
16 638248 Back-Up Ring .......................................................................................................... 1

1493306 Seal Kit (Includes Items 7-11, 13-16) .......................................................................... 1

FOOTNOTES:
a 6 Forward/12 Back, 12 Forward/6 Back
b 6 Forward/6 Back

9-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

10 MAST-TWO STAGE LIMITED FREE-LIFT

10 MAST-TWO STAGE LIMITED FREE-LIFT

 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-14
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-16
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-6
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-2

©2006 HYSTER COMPANY See Service Manual 10-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OUTER MAST (Figure 10-1)

TWO STAGE LIMITED FREE-LIFT

10-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 4190 mm 6890 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (165.0 in.) (271.3 in.)
Mast A750 A750 A750 A750 A750
Group Number 2790 3390 3990 4190 6890
Mast Assembly 2036057 2036058 2036059 2048640 2048662
1 Outer Mast 1395342 1395348 1395354 1395356 1395383

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4150 mm 4250 mm 7150 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (163.4 in.) (167.3 in.) (281.5 in.)
Mast A749 A749 A749 A749 A749
Group Number 3050 3650 4150 4250 7150
Mast Assembly 2036050 2036051 2048603 2036052 2048628
1 Outer Mast 1395342 1395348 1395353 1395354 1395383

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1

1 a .. . . . Outer Mast....................................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 2 2
3 1399204 Load Roller (124.31 mm)................................................................................. 2 2
4 1465072 Snap Ring........................................................................................................ 2 2
5 126765 Shim (0.020 in.) ............................................................................................... 12 12
6 161273 Shim (0.020 in.) ............................................................................................... AR AR
7 161272 Shim (0.007 in.) ............................................................................................... AR AR
8 104264 Bearing Strip ................................................................................................... 2 2
9 104506 O-Ring ............................................................................................................. 4 4

FOOTNOTES:
a Refer to Table

©2006 HYSTER COMPANY See Service Manual 10-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INNER MAST (Figure 10-2)

TWO STAGE LIMITED FREE-LIFT

10-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 4190 mm 6890 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (165.0 in.) (271.3 in.)
Mast A750 A750 A750 A750 A750
Group Number 2790 3390 3990 4190 6890
Mast Assembly 2036057 2036058 2036059 2048640 2048662
1 Inner Mast 1395384 1395390 1395396 1395398 1395425

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4150 mm 4250 mm 7150 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (163.4 in.) (167.3 in.) (281.5 in.)
Mast A749 A749 A749 A749 A749
Group Number 3050 3650 4150 4250 7150
Mast Assembly 2036050 2036051 2048603 2036052 2048628
1 Inner Mast 1395384 1395390 1395395 1395396 1395425

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1

1 a .. . . . Inner Mast ....................................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 2 2
3 1399204 Load Roller (124.31 mm)................................................................................. 2 2
4 1465072 Snap Ring........................................................................................................ 2 2
5 126765 Shim (0.020 in.) ............................................................................................... 12 12
6 1389846 Spacer ............................................................................................................. 2 2
7 12891 Snap Ring........................................................................................................ 2 2
8 1389959 Bracket ............................................................................................................ 2 2
9 320161 Washer ............................................................................................................ 2 2
10 292683 Lockwasher ..................................................................................................... 2 2
11 132860 Capscrew ........................................................................................................ 2 2
12 1387745 Chain Sheave .................................................................................................. 2 ..
12 1387744 Chain Sheave .................................................................................................. .. 2
13 1389932 Stubshaft ......................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

©2006 HYSTER COMPANY See Service Manual 10-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT (Figure 10-3)

TWO STAGE LIMITED FREE-LIFT

10-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 4190 mm 6890 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (165.0 in.) (271.3 in.)
Mast A750 A750 A750 A750 A750
Group Number 2790 3390 3990 4190 6890
17 Chain 338647 356916 356917 1395481 1395509
27 Hose (LH) 1399087 1399099 1399111 1399109 1399179
29 Hose (RH) 1399075 1399085 1399097 1399097 1399167

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4150 mm 4250 mm 7150 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (163.4 in.) (167.3 in.) (281.5 in.)
Mast A749 A749 A749 A749 A749
Group Number 3050 3650 4150 4250 7150
17 Chain 182342 191072 129341 191076 191030
27 Hose (LH) 1399092 1399104 1399108 1399116 1399184
29 Hose (RH) 1399078 1399090 1399096 1399102 1399176

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Main Cylinder (☞ Figure 10-4) ...................................................................... 2 2

2 2035787 Velocity Fuse ................................................................................................... 2 ..
2 2036856 Velocity Fuse ................................................................................................... .. 2
3 110178 Fitting............................................................................................................... 2 2
3 16483 O-Ring......................................................................................................... 1 1
4 304523 Snap Ring........................................................................................................ 2 2
5 332061 Washer ............................................................................................................ 2 2
6 142247 Shim ................................................................................................................ AR AR
7 1325120 Shim ................................................................................................................ AR AR
8 1389923 Bracket (RH).................................................................................................... 1 1
9 292682 Lockwasher ..................................................................................................... 2 2
10 296024 Capscrew ........................................................................................................ 2 2
11 1474399 Bracket ............................................................................................................ 2 2
12 1465585 Clamp .............................................................................................................. 4 4
13 313828 Nut................................................................................................................... 10 10
14 287860 Capscrew ........................................................................................................ 4 4
15 320160 Washer ............................................................................................................ 4 4
16 1389921 Bracket (LH) .................................................................................................... 1 1
17 a .. . . . Chain ............................................................................................................... 1 1
18 1388019 Housing ........................................................................................................... 1 1
19 16541 Fitting............................................................................................................... 1 1
©2006 HYSTER COMPANY See Service Manual 10-7
for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

19 16484 O-Ring......................................................................................................... 1 1
20 16559 Fitting............................................................................................................... 1 1
20 16484 O-Ring......................................................................................................... 1 1
21 315262 Control Valve (Lowering) ................................................................................. 1 ..
21 319891 Control Valve (Lowering) ................................................................................. .. 1
22 14603 Fitting............................................................................................................... 1 1
22 16486 O-Ring......................................................................................................... 1 1
23 292511 Capscrew ........................................................................................................ 2 2
24 1387324 Hose ................................................................................................................ 1 1
25 1387399 Hose ................................................................................................................ 1 1
26 2046871 Fitting............................................................................................................... 1 1
27 a .. . . . Hose (LH) ........................................................................................................ 1 1
28 379405 Clamp .............................................................................................................. 4 4
29 a .. . . . Hose (RH) ....................................................................................................... 1 1
30 112989 Clamp (Hose) .................................................................................................. 4 ..
30 115696 Clamp .............................................................................................................. .. 4
31 221717 Nut................................................................................................................... 4 4
32 1331990 Chain Anchor................................................................................................... 2 ..
32 1331991 Chain Anchor................................................................................................... .. 2
33 327591 Pin (Anchor) .................................................................................................... 2 ..
33 339932 Pin (Anchor) .................................................................................................... .. 2
34 15222 Cotter Pin ........................................................................................................ 2 2
35 1360529 Strap Clamp .................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

10-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

10-9
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT CYLINDERS (Figure 10-4)

TWO STAGE LIMITED FREE-LIFT

10-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MAIN LIFT CYLINDERS

TWO STAGE LIMITED FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 4190 mm 6890 mm
1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (165.0 in.) (271.3 in.)
ITEM Mast A750 A750 A750 A750 A750
Group Number 2790 3390 3990 4190 6890
Cylinder
8603801 8603807 8603813 8603815 8603863
Group Number
Lift Cylinder 2035811 2035812 2035813 2058697 2058719
1 Shell 2036187 2036188 2036189 2058946 2058995
2 Rod 2036201 2036202 2036203 2058970 2059006
6 Spacer ---- ---- ---- ---- 2033294

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4150 mm 4250 mm 7150 mm
1 2 3 4 (120.1 in.) (143.7 in.) (163.4 in.) (167.3 in.) (281.5 in.)
ITEM Mast A749 A749 A749 A749 A749
Group Number 3050 3650 4150 4250 7150
Cylinder
8604051 8604057 8604062 8604063 8604032
Group Number
Lift Cylinder 2035804 2035805 2058739 2035806 2058730
1 Shell 2036181 2036182 2059037 2036183 2059016
2 Rod 2036195 2036196 2059062 2036197 2059027
6 Spacer ---- ---- ---- ---- 367139

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

b .. . . . Lift Cylinder.......................................................................................................... 2 2
1 b .. . . . Shell ................................................................................................................ 1 1
2 b .. . . . Rod.................................................................................................................. 1 1
3 2033243 Gland............................................................................................................... 1 ..
3 a 2033281 Gland............................................................................................................... 1 1
3 c 2033299 Gland............................................................................................................... .. 1
4 215425 Wear Ring ....................................................................................................... 1 ..
4 a 297532 Wear Ring ....................................................................................................... 1 1
4 c 215301 Wear Ring ....................................................................................................... .. 1
5 2035787 Velocity Fuse ................................................................................................... 1 ..
5 2036856 Velocity Fuse ................................................................................................... .. 1
6 b .. . . . Spacer ............................................................................................................. 1 1
7 2036212 Wiper Ring....................................................................................................... 1 ..
7 a 2036213 Wiper Ring....................................................................................................... 1 1

©2006 HYSTER COMPANY See Service Manual 10-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT CYLINDERS

TWO STAGE LIMITED FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

7 c 2034269 Wiper Ring....................................................................................................... .. 1

8 270077 Rod Seal.......................................................................................................... 1 ..
8 a 327807 Rod Seal.......................................................................................................... 1 1
8 c 201829 Rod Seal.......................................................................................................... .. 1
9 57664 O-Ring ............................................................................................................. 1 ..
9 a 15879 O-Ring ............................................................................................................. 1 1
10 1381061 Seal ................................................................................................................. 1 ..
10 a 1381062 Seal ................................................................................................................. 1 1
11 638249 Back-Up Ring .................................................................................................. 1 ..
11 a 327808 Back-Up Ring .................................................................................................. 1 1
11 c 638250 Back-Up Ring .................................................................................................. .. 1
12 297532 Wear Ring ....................................................................................................... 1 ..
12 a 351531 Wear Ring ....................................................................................................... 1 1
13 638249 Back-Up Ring .................................................................................................. 1 ..
13 a 351532 Back-Up Ring .................................................................................................. 1 1

2035784 Seal Kit (Class III up to A749-4250 mm) (Includes Items 4, 7-12) .................. 1 ..
2035785 Seal Kit (Class III A749-7150 mm, Class IV up to A750-4190 mm) (Includes
Items 4, 7-13) .................................................................................................. 1 1
2035786 Seal Kit (Class IV A750-6890 mm) (Includes Items 4, 7-12)........................... .. 1

FOOTNOTES:
a Included A749-7150 MM Cylinder
b Refer to Table
c Used on A750-6590 MM Cylinder

10-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

10-13
 UNIT CODE L005
NORTH AMERICA 01/2006

CARRIAGE (Figure 10-5)

TWO STAGE LIMITED FREE-LIFT

10-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

2035667 Carriage Assembly (48 in.) .................................................................................. 1 ..

2035669 Carriage Assembly (60 in.) .................................................................................. 1 ..
2035672 Carriage Assembly (60 in.) .................................................................................. .. 1
1 1388092 Frame (48 in.) .................................................................................................. 1 ..
1 1388094 Frame (60 in.) .................................................................................................. 1 ..
1 1387448 Frame (60 in.) .................................................................................................. .. 1
2 1500744 Stubshaft..................................................................................................... 6 6
3 a 1465177 Bracket ............................................................................................................ .. 2
4 a 1387993 Roller ............................................................................................................... .. 2
5 a 1465028 Pin ................................................................................................................... .. 2
6 a 292683 Lockwasher ..................................................................................................... .. 4
7 a 292528 Capscrew ........................................................................................................ .. 4
8 1387285 Chain Anchor................................................................................................... 2 ..
8 1387286 Chain Anchor................................................................................................... .. 2
9 327591 Pin (Anchor) .................................................................................................... 2 ..
9 339932 Pin (Anchor) .................................................................................................... .. 2
10 15222 Cotter Pin ........................................................................................................ 2 2
11 221717 Nut................................................................................................................... 4 4
12 1465072 Snap Ring........................................................................................................ 6 6
13 1399224 Spacer ............................................................................................................. 2 2
14 126765 Shim (0.020 in.) ............................................................................................... AR AR
15 b 1511882 Load Roller (100.91 mm) ("A") ........................................................................ 6 6
15 b 1511883 Load Roller (101.67 mm ) ("B") (0,26 mm)...................................................... 6 6
15 b 1511884 Load Roller (102.43 mm) ("C") (1,52 mm)....................................................... 6 6
16 a 16001 Lube Fitting...................................................................................................... .. 2
17 a 66333 Pin ................................................................................................................... .. 2
18 a 192425 Shim (0.062 in.) ............................................................................................... .. AR
19 a 192424 Shim (0.030 in.) ............................................................................................... .. AR

FOOTNOTES:
a Attachment Carriage (H90XM, 100XM)
b Letter Located on Inside Surface of Load Roller

©2006 HYSTER COMPANY See Service Manual 10-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEADER HOSE (Figure 10-6)

TWO STAGE LIMITED FREE-LIFT

10-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

H100-120XM (THREE AND FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 4190 mm 6890 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (165.0 in.) (271.3 in.)
Mast A750 A750 A750 A750 A750
Group Number 2790 3390 3990 4190 6890
1 Hose 1506889 1506895 1506901 1506903 1506930
2 Hose (RH) 1506932 1506937 1506943 1506945 1506972
3 Hose (LH) 1506894 1506900 1506906 1506908 1506977

H70-90XM (THREE AND FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4150 mm 4250 mm 7150 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (163.4 in.) (167.3 in.) (281.5 in.)
Mast A749 A749 A749 A749 A749
Group Number 3050 3650 4150 4250 7150
1 Hose 1506889 1506895 1506900 1506901 1506930
2 Hose (RH) 1506932 1506937 1506942 1506943 1506972
3 Hose (LH) 1506894 1506900 1506905 1506906 1506977

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose ................................................................................................................ 2 2
2 a .. . . . Hose (RH) ....................................................................................................... .. 1
3 a .. . . . Hose (LH) ........................................................................................................ .. 1
4 1465489 Clamp .............................................................................................................. 2 4
5 1477578 Spacer ............................................................................................................. 1 2
6 1495279 Sheave ............................................................................................................ 1 2
7 1477570 Stubshaft ......................................................................................................... 1 2
8 292683 Lockwasher ..................................................................................................... 1 2
9 292538 Capscrew ........................................................................................................ 1 2
10 2035791 Clamp .............................................................................................................. 2 4
11 292503 Capscrew ........................................................................................................ 2 4
12 287844 Capscrew ........................................................................................................ 2 4
13 313805 Nut................................................................................................................... 4 8
14 16448 Fitting............................................................................................................... 2 4

FOOTNOTES:
a Refer to Table

©2006 HYSTER COMPANY See Service Manual 10-17

for service procedures.
NOTES

10-18
 UNIT CODE L005
01/2006 NORTH AMERICA

11 MAST -TWO STAGE FULL FREE-LIFT

11 MAST-TWO STAGE FULL FREE-LIFT

 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 11
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-14
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-20
INNER MAST AND FREE LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-6
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-2

©2006 HYSTER COMPANY See Service Manual 11-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OUTER MAST AND MAIN LIFT (Figure 11-1)

TWO STAGE FULL FREE-LIFT

11-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OUTER MAST AND MAIN LIFT

TWO STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 5090 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (200.4 in.)
Mast A754 A754 A754 A754
Group Number 2790 3390 3990 5090
Mast Assembly 2038254 2038260 2038266 2038277
1 Outer Mast 1465940 1465946 1465952 1465963
4 Tube 1467651 1467657 1467663 1467674

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4250 mm 5350 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.) (210.6 in.)
Mast A753 A753 A753 A753
Group Number 3050 3650 4250 5350
Mast Assembly 2038212 2038218 2038224 2038235
1 Outer Mast 1465940 1465946 1465952 1465963
4 Tube 1467651 1467657 1467663 1467674

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1

1 a .. . . . Outer Mast....................................................................................................... 1 1
1 1500744 Stubshaft..................................................................................................... 2 2
2 .. . . . Main Cylinder (RH) (☞ Figure 11-3) .............................................................. 1 1
3 .. . . . Main Cylinder (LH) (☞ Figure 11-3) .............................................................. 1 1
4 a .. . . . Tube................................................................................................................. 1 1
5 1399204 Load Roller (124.31 mm)................................................................................. 2 2
6 126765 Shim (0.020 in.) ............................................................................................... 12 12
7 1465072 Snap Ring........................................................................................................ 2 2
8 304523 Snap Ring........................................................................................................ 2 2
9 1325120 Shim ................................................................................................................ AR AR
10 142247 Shim ................................................................................................................ AR AR
11 332061 Washer ............................................................................................................ 2 2
12 320160 Washer ............................................................................................................ 4 4
13 292682 Lockwasher ..................................................................................................... 2 2
14 296024 Capscrew ........................................................................................................ 2 2
15 1474399 Bracket ............................................................................................................ 2 2
16 287860 Capscrew ........................................................................................................ 4 4
17 161273 Shim (0.020 in.) ............................................................................................... AR AR
18 161272 Shim (0.007 in.) ............................................................................................... AR AR
19 104264 Bearing Strip ................................................................................................... 2 2
©2006 HYSTER COMPANY See Service Manual 11-3
for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OUTER MAST AND MAIN LIFT

TWO STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

20 104506 O-Ring ............................................................................................................. 4 4

21 1388019 Housing (Control Valve) .................................................................................. 1 1
22 16559 Fitting............................................................................................................... 1 1
22 16484 O-Ring......................................................................................................... 1 1
23 14603 Fitting............................................................................................................... 1 1
23 16486 O-Ring......................................................................................................... 1 1
24 16541 Fitting............................................................................................................... 1 1
24 16484 O-Ring......................................................................................................... 1 1
25 313828 Nut................................................................................................................... 6 6
26 292511 Capscrew ........................................................................................................ 2 2
27 1387324 Hose ................................................................................................................ 1 1
28 1387399 Hose ................................................................................................................ 1 1
29 316826 Nut................................................................................................................... 4 4
30 239503 Nut................................................................................................................... 4 4
31 1389924 Bracket (RH).................................................................................................... 1 1
32 1389922 Bracket (LH) .................................................................................................... 1 1
33 1389844 U-Bolt .............................................................................................................. 2 2
34 1304349 Fitting............................................................................................................... 1 1
35 315262 Control Valve (Lowering) ................................................................................. 1 ..
35 16982 O-Ring......................................................................................................... 1 ..
35 319891 Control Valve (Lowering) ................................................................................. .. 1
35 16982 O-Ring......................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

11-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

11-5
 UNIT CODE L005
NORTH AMERICA 01/2006

INNER MAST AND FREE LIFT (Figure 11-2)

TWO STAGE FULL FREE-LIFT

11-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INNER MAST AND FREE LIFT

TWO STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 5090 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (200.4 in.)
Mast A754 A754 A754 A754
Group Number 2790 3390 3990 5090
Mast Assembly 2038254 2038260 2038266 2038277
1 Inner Mast 1467081 1467087 1467093 1467104
3 Chain 337180 348827 366106 1395480

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4250 mm 5350 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.) (210.6 in.)
Mast A753 A753 A753 A753
Group Number 3050 3650 4250 5350
Mast Assembly 2038212 2038218 2038224 2038235
1 Inner Mast 1467081 1467087 1467093 1467104
3 Chain 337190 338646 347243 347247

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1

1 a .. . . . Inner Mast ............................................................................................................... 1
1 1500744 Stubshaft............................................................................................................. 2
2 .. . . . Free-Lift Cylinder (☞ Figure 11-4) ......................................................................... 1
3 a .. . . . Chain ....................................................................................................................... 1
4 320161 Washer .................................................................................................................... 2
5 292683 Lockwasher ............................................................................................................. 2
6 15222 Cotter Pin ................................................................................................................ 2
7 221717 Nut........................................................................................................................... 4
8 58929 Snap Ring................................................................................................................ 1
9 1389825 Crosshead ............................................................................................................... 1
10 302493 Pin ........................................................................................................................... 1
11 2036756 Clamp ...................................................................................................................... 2
12 292563 Capscrew ................................................................................................................ 2
13 316828 Nut........................................................................................................................... 4
14 1387584 Shim ........................................................................................................................ 12
15 1387281 Pin ........................................................................................................................... 1
16 1387519 Guard ...................................................................................................................... 2
17 302472 Pin ........................................................................................................................... 2
18 292526 Capscrew ................................................................................................................ 2
19 304527 Snap Ring................................................................................................................ 2
20 1387743 Chain Sheave .......................................................................................................... 2
21 1331991 Chain Anchor........................................................................................................... 2
22 339932 Pin ........................................................................................................................... 2
23 1399204 Load Roller (124.31 mm)......................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 11-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INNER MAST AND FREE LIFT

TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

24 126765 Shim (0.020 in.) ....................................................................................................... 12

25 1465072 Snap Ring................................................................................................................ 2

FOOTNOTES:
a Refer to Table

11-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

11-9
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT CYLINDERS (Figure 11-3)

TWO STAGE FULL FREE-LIFT

11-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MAIN LIFT CYLINDERS

TWO STAGE FULL FREE-LIFT

H100-120XM LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 5090 mm
1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (200.4 in.)
ITEM Mast A754 A754 A754 A754
Group Number 2790 3390 3990 5090
Cylinder
8502151 8502157 8502163 8502174
Group Number
Lift Cylinder 2038457 2038463 2038469 2038479
1 Shell 1380901 1380904 1380914 1380926
2 Rod 1400919 1400922 1400998 1495359

H100-120XM RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 5090 mm
1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (200.4 in.)
ITEM Mast A754 A754 A754 A754
Group Number 2790 3390 3990 5090
Cylinder
8502101 8502107 8502113 8502124
Group Number
Lift Cylinder 2038415 2038421 2038427 2038438
1 Shell 1380901 1380904 1380914 1380926
2 Rod 1400913 1400916 1400997 1495347

H70-90XM LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4250 mm 5350 mm
1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.) (210.6 in.)
ITEM Mast A753 A753 A753 A753
Group Number 3050 3650 4250 5350
Cylinder
8605751 8605757 8605763 8605774
Group Number
Lift Cylinder 2038359 2038365 2038370 2038375
1 Shell 1380901 1380904 1380914 1380926
2 Rod 1400907 1400910 1400928 1400976

©2006 HYSTER COMPANY See Service Manual 11-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT CYLINDERS

TWO STAGE FULL FREE-LIFT
H70-90XM RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4250 mm 5350 mm
1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.) (210.6 in.)
ITEM Mast A753 A753 A753 A753
Group Number 3050 3650 4250 5350
Cylinder
8605701 8605707 8605713 8605724
Group Number
Lift Cylinder 2038289 2038314 2038318 2038339
1 Shell 1380901 1380904 1380914 1380926
2 Rod 1400901 1400904 1400927 1400975

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 1310376 Retainer........................................................................................................... 1 ..
3 1310377 Retainer........................................................................................................... .. 1
4 1310370 Wiper Ring....................................................................................................... 1 ..
4 1310371 Wiper Ring....................................................................................................... .. 1
5 1310373 Rod Seal.......................................................................................................... 1 ..
5 1310374 Rod Seal.......................................................................................................... .. 1
6 198518 O-Ring ............................................................................................................. 1 1
7 166659 Back-Up Ring .................................................................................................. 1 1
8 2038675 Wear Ring ....................................................................................................... 1 1
9 1379063 Piston Ring ...................................................................................................... 1 1
10 2041965 Velocity Fuse (RH) .......................................................................................... 1 ..
10 2035787 Velocity Fuse (RH) .......................................................................................... .. 1
11 190887 Seal ................................................................................................................. 1 1
12 295649 Screw .............................................................................................................. 1 1
13 1381055 Piston (RH)...................................................................................................... 1 1
13 1381056 Piston (LH) ...................................................................................................... 1 1
14 264134 Sealant ............................................................................................................ AR AR

2038676 Seal Kit (Includes Items 4-8) ............................................................................... 1 ..

2038679 Seal Kit (Includes Items 4-8) ............................................................................... .. 1

FOOTNOTES:
a Refer to Table

11-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

11-13
 UNIT CODE L005
NORTH AMERICA 01/2006

FREE-LIFT CYLINDER (Figure 11-4)

TWO STAGE FULL FREE-LIFT

11-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 5090 mm
1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (200.4 in.)
ITEM Mast A754 A754 A754 A754
Group Number 2790 3390 3990 5090
Cylinder
8520951 8520956 8520961 8520976
Group Number
Free-Lift Cylinder 2062748 2062115 2062120 2062135
1 Shell 2065887 2065888 2066423 2066424
2 Rod 2062074 2062079 2062084 2062099

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4250 mm 5350 mm
1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.) (210.6 in.)
ITEM Mast A753 A753 A753 A753
Group Number 3050 3650 4250 5350
Cylinder
8605501 8605506 8605511 8605522
Group Number
Free-Lift Cylinder 2036440 2036442 2036444 2058799
1 Shell 2037868 2037872 2037875 2059140
2 Rod 2037833 2037837 2037840 2059157

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ................................................................................................. 1 1

1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 2036282 Gland............................................................................................................... 1 ..
3 1541640 Gland............................................................................................................... .. 1
4 1361302 Screw .............................................................................................................. 1 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
6 637635 Washer (Optional) ........................................................................................... 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 2034274 Wiper Ring....................................................................................................... 1 1
9 637161 Rod Seal.......................................................................................................... 1 1
10 164632 Back-Up Ring .................................................................................................. 1 ..
10 615145 Back-Up Ring .................................................................................................. .. 1
11 15885 O-Ring ............................................................................................................. .. 1
11 46629 O-Ring ............................................................................................................. 1 ..
12 636950 Wear Ring ....................................................................................................... 1 ..
©2006 HYSTER COMPANY See Service Manual 11-15
for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

12 1380982 Wear Ring ....................................................................................................... .. 1

13 637162 Seal ................................................................................................................. 1 ..
13 364059 Seal ................................................................................................................. .. 1
14 638293 Back-Up Ring .................................................................................................. 1 ..
14 1381074 Back-Up Ring .................................................................................................. .. 1
15 39348 O-Ring ............................................................................................................. 1 1
16 190887 Seal ................................................................................................................. 1 1
17 2038982 Velocity Fuse ....................................................................................................... 1 ..
17 2038981 Velocity Fuse ....................................................................................................... .. 1

2036279 Seal Kit (Includes Items 8-16) ............................................................................. 1 ..

2065889 Seal Kit (Includes Items 8-16) ............................................................................. .. 1

FOOTNOTES:
a Refer to Table

11-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

11-17
 UNIT CODE L005
NORTH AMERICA 01/2006

CARRIAGE (Figure 11-5)

TWO STAGE FULL FREE-LIFT

11-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CARRIAGE
TWO STAGE FULL FREE-LIFT

KEY:
A: H70-90XM
B: H90-100XM
C: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B C

2038558 Carriage (48 in.)........................................................................................ 1 .. ..

2038565 Carriage (54 in.)........................................................................................ .. 1 ..
2038564 Carriage (54 in.)........................................................................................ .. .. 1
1 1394984 Frame (48 in.) ....................................................................................... 1 .. ..
1 1465885 Frame (54 in.) ....................................................................................... .. 1 ..
1 1394992 Frame (54 in.) ....................................................................................... .. .. 1
2 1500744 Stubshaft.......................................................................................... 6 6 6
3 1465177 Bracket ................................................................................................. 2 2 2
4 1387993 Roller .................................................................................................... 2 2 2
5 1465028 Pin ........................................................................................................ 2 2 2
6 292683 Lockwasher .......................................................................................... 4 4 4
7 292528 Capscrew ............................................................................................. 4 4 4
8 319323 Guard (LH) (LH) ................................................................................... 1 1 1
9 319322 Guard (RH) (RH) .................................................................................. 1 1 1
10 1387548 Chain Anchor........................................................................................ 2 .. ..
10 1480392 Chain Anchor........................................................................................ .. 2 2
11 1387549 Pin (Anchor) ......................................................................................... 2 .. ..
11 339932 Pin (Anchor) ......................................................................................... .. 2 ..
12 15222 Cotter Pin ............................................................................................. 2 2 2
13 1465072 Snap Ring............................................................................................. 6 6 6
14 1399224 Spacer .................................................................................................. 2 2 2
15 126765 Shim (0.020 in.) .................................................................................... AR AR AR
16 1511883 Load Roller (101.67 mm )..................................................................... 6 6 6
17 317292 Spacer .................................................................................................. 4 4 4
18 18518 Capscrew ............................................................................................. 4 4 4
19 15155 Lockwasher .......................................................................................... 4 4 4
20 1400126 Plate ..................................................................................................... 1 .. ..
21 1400125 Spacer .................................................................................................. 1 .. ..
22 292508 Capscrew ............................................................................................. 1 .. ..
23 320327 Pin ........................................................................................................ .. 2 2
24 131358 Snap Ring............................................................................................. .. 2 2
25 66333 Pin ........................................................................................................ .. 2 ..
26 16001 Lube Fitting........................................................................................... .. 2 ..
27 192425 Shim (0.062 in.) .................................................................................... .. AR ..
28 192424 Shim (0.030 in.) .................................................................................... .. AR ..

©2006 HYSTER COMPANY See Service Manual 11-19

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEADER HOSE (Figure 11-6)

TWO STAGE FULL FREE-LIFT

11-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT

H100-120XM (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 5090 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (200.4 in.)
Mast A754 A754 A754 A754
Group Number 2790 3390 3990 5090
4 Hose 1484276 1484283 1484289 1484300
5 Hose 1484454 1484460 1484466 1484477
6 Hose 1475834 1475840 1475846 1475859
28 Channel 1474125 1474131 1474137 1474148

H100-120XM (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2790 mm 3390 mm 3990 mm 5090 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.) (200.4 in.)
Mast A754 A754 A754 A754
Group Number 2790 3390 3990 5090
1 Hose 1484276 1484283 1484289 1484300
2 Hose 1483938 1483944 1483950 1483961
3 Hose 1475789 1475795 1475801 1475814
26 Channel 1474101 1474107 1474113 1474124
27 Channel (Free-Lift) 1474048 1474054 1474060 1474071

H70-90XM (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4250 mm 5350 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.) (210.6 in.)
Mast A753 A753 A753 A753
Group Number 3050 3650 4250 5350
4 Hose 1484277 1483993 1483999 1484009
5 Hose 1484522 1484528 1484534 1484545
6 Hose 1475833 1475839 1475845 1483958
28 Channel 1474125 1474131 1474137 1474148

©2006 HYSTER COMPANY See Service Manual 11-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEADER HOSE
TWO STAGE FULL FREE-LIFT
H70-90XM (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3050 mm 3650 mm 4250 mm 5350 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.) (210.6 in.)
Mast A753 A753 A753 A753
Group Number 3050 3650 4250 5350
1 Hose 1484277 1483993 1483999 1484009
2 Hose 1475787 1484498 1484504 1484515
3 Hose 1475788 1475794 1475800 1475813
26 Channel 1474101 1474107 1474113 1474124
27 Channel (Free-Lift) 1474051 1474057 1474063 1474074

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose ................................................................................................................ 2 ..
2 a .. . . . Hose ................................................................................................................ 1 ..
3 a .. . . . Hose ................................................................................................................ 1 ..
4 a .. . . . Hose ................................................................................................................ .. 2
5 a .. . . . Hose ................................................................................................................ .. 1
6 a .. . . . Hose ................................................................................................................ .. 1
7 1541242 Bracket (RH).................................................................................................... 1 ..
7 1541243 Bracket (LH) .................................................................................................... 1 1
8 1495279 Sheave ............................................................................................................ 1 2
9 320171 Washer ............................................................................................................ 1 2
10 58902 Snap Ring........................................................................................................ 1 2
11 320157 Washer ............................................................................................................ 1 2
12 1399243 Clamp .............................................................................................................. 2 2
13 2035791 Clamp .............................................................................................................. 3 6
13 293797 Capscrew ........................................................................................................ 2 4
14 1466925 Bracket (H70-90XM)........................................................................................ 1 1
14 1477080 Bracket (H100-120XM).................................................................................... 1 1
15 16458 Fitting............................................................................................................... 1 2
16 16448 Fitting............................................................................................................... 1 2
17 16989 Fitting............................................................................................................... 1 2
18 1465489 Clamp .............................................................................................................. 4 8
19 115696 Clamp .............................................................................................................. 2 4
20 293796 Capscrew ........................................................................................................ 4 8
21 136681 Capscrew ........................................................................................................ 1 2
22 313828 Nut................................................................................................................... 1 2
23 136749 Capscrew ........................................................................................................ 1 1
24 292681 Lockwasher ..................................................................................................... 1 1
25 112989 Clamp (Hose) .................................................................................................. 1 ..
26 a .. . . . Channel ........................................................................................................... 1 ..
27 a .. . . . Channel (Free-Lift) .......................................................................................... 1 1

11-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

28 a .. . . . Channel ........................................................................................................... .. 1
29 302472 Pin ................................................................................................................... 1 2

FOOTNOTES:
a Refer to Table

©2006 HYSTER COMPANY See Service Manual 11-23

for service procedures.
NOTES

11-24
 UNIT CODE L005
01/2006 NORTH AMERICA

12 MAST-THREE STAGE FULL FREE-LIFT

12 MAST-THREE STAGE FULL FREE-LIFT

 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 12
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-30
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-32
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-10
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-6
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-14
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-2

©2006 HYSTER COMPANY See Service Manual 12-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OUTER MAST (Figure 12-1)

THREE STAGE FULL FREE-LIFT

12-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
Mast Assembly 2036784 2036785 2036786 2036787
1 Outer Mast 1395851 1395853 1395854 1395856
14 Chain (Main) 280878 338647 152404 339934

H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
ITEM 1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
Mast A752 A752 A752
Group Number 5090 5240 6965
Mast Assembly 2045057 2036788 2045068
1 Outer Mast 1395857 1395858 1395872
14 Chain (Main) 348149 356916 1395487

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
Mast Assembly 2036777 2036779 2036780 2036781
1 Outer Mast 1395851 1395853 1395854 1395856
14 Chain (Main) 191081 182342 194607 191085

H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
ITEM 1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
Mast A751 A751 A751
Group Number 5350 5500 7825
Mast Assembly 2045039 2036782 2045054
1 Outer Mast 1395857 1395858 1395876
14 Chain (Main) 243976 191072 1395449

©2006 HYSTER COMPANY See Service Manual 12-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

OUTER MAST
THREE STAGE FULL FREE-LIFT
KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1

1 a .. . . . Outer Mast....................................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 2 2
3 1399203 Load Roller (123.55 mm)................................................................................. 2 2
3 1399204 Load Roller (124.31 mm)................................................................................. 2 2
3 1399205 Load Roller (125.07 mm)................................................................................. 2 2
4 126765 Shim (0.020 in.) ............................................................................................... 12 12
5 1465072 Snap Ring........................................................................................................ 2 2
6 161273 Shim (0.020 in.) ............................................................................................... AR AR
7 161272 Shim (0.007 in.) ............................................................................................... AR AR
8 104264 Bearing Strip ................................................................................................... 2 2
9 104506 O-Ring ............................................................................................................. 4 4
10 1331990 Chain Anchor................................................................................................... 2 ..
10 1331991 Chain Anchor................................................................................................... .. 2
11 327591 Pin (Anchor) .................................................................................................... 2 ..
11 339932 Pin (Anchor) .................................................................................................... .. 2
12 15222 Cotter Pin ........................................................................................................ 2 2
13 221717 Nut................................................................................................................... 4 4
14 a .. . . . Chain (Main).................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

12-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

12-5
 UNIT CODE L005
NORTH AMERICA 01/2006

INTERMEDIATE MAST (Figure 12-2)

THREE STAGE FULL FREE-LIFT

12-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
Mast Assembly 2036784 2036785 2036786 2036787
1 Intermediate Mast 1395877 1395879 1395880 1395882

H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
ITEM 1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
Mast A752 A752 A752
Group Number 5090 5240 6965
Mast Assembly 2045057 2036788 2045068
1 Intermediate Mast 1395883 1395884 1395898

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
Mast Assembly 2036777 2036779 2036780 2036781
1 Intermediate Mast 1395877 1395879 1395880 1395882

H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
ITEM 1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
Mast A751 A751 A751
Group Number 5350 5500 7825
Mast Assembly 2045039 2036782 2045054
1 Intermediate Mast 1395883 1395884 1395902

©2006 HYSTER COMPANY See Service Manual 12-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1

1 a .. . . . Intermediate Mast ........................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 4 4
3 1399204 Load Roller (124.31 mm)................................................................................. 2 2
4 1511883 Load Roller (101.67 mm )................................................................................ 2 2
5 126765 Shim (0.020 in.) ............................................................................................... 24 24
6 1465072 Snap Ring........................................................................................................ 4 4
7 131716 Shim (0.020 in.) ............................................................................................... AR AR
8 131715 Shim (0.007 in.) ............................................................................................... AR AR
9 215211 Bearing Strip ................................................................................................... 2 2
10 104506 O-Ring ............................................................................................................. 4 4
11 1389846 Spacer ............................................................................................................. 2 2
12 1389780 Chain Sheave .................................................................................................. 2 ..
12 1389779 Chain Sheave .................................................................................................. .. 2
13 12891 Snap Ring........................................................................................................ 2 2
14 1389959 Bracket (Chain Guard)..................................................................................... 1 1
15 292683 Lockwasher ..................................................................................................... 1 1
16 246001 Capscrew ........................................................................................................ 1 1

FOOTNOTES:
a Refer to Table

12-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

12-9
 UNIT CODE L005
NORTH AMERICA 01/2006

INNER MAST (Figure 12-3)

THREE STAGE FULL FREE-LIFT

12-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
Mast Assembly 2036784 2036785 2036786 2036787
1 Inner Mast 1395903 1395905 1395906 1395908

H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
ITEM 1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
Mast A752 A752 A752
Group Number 5090 5240 6965
Mast Assembly 2045057 2036788 2045068
1 Inner Mast 1395909 1395910 1395924

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
Mast Assembly 2036777 2036779 2036780 2036781
1 Inner Mast 1395903 1395905 1395906 1395908

H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
ITEM 1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
Mast A751 A751 A751
Group Number 5350 5500 7825
Mast Assembly 2045039 2036782 2045054
1 Inner Mast 1395909 1395910 1395928

©2006 HYSTER COMPANY See Service Manual 12-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INNER MAST
THREE STAGE FULL FREE-LIFT
KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1

1 a .. . . . Inner Mast ....................................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 2 2
3 1511882 Load Roller (100.91 mm)................................................................................. 2 2
3 1511883 Load Roller (101.67 mm )................................................................................ 2 2
3 1511884 Load Roller (102.43 mm)................................................................................. 2 2
4 126765 Shim (0.020 in.) ............................................................................................... 12 12
5 1465072 Snap Ring........................................................................................................ 2 2
6 1387285 Chain Anchor................................................................................................... 2 ..
6 1387286 Chain Anchor................................................................................................... .. 2
7 327591 Pin (Anchor) .................................................................................................... 2 ..
7 339932 Pin (Anchor) .................................................................................................... .. 2
8 15222 Cotter Pin ........................................................................................................ 2 2
9 221717 Nut................................................................................................................... 4 4
10 15224 Cotter Pin ........................................................................................................ 2 2

FOOTNOTES:
a Refer to Table

12-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

12-13
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT (Figure 12-4)

THREE STAGE FULL FREE-LIFT

12-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
27 Hose (LH) 1399090 1399094 1399096 1399100
28 Hose (RH) 1486838 980929 1474605 1399078

H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
ITEM 1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
Mast A752 A752 A752
Group Number 5090 5240 6965
27 Hose (LH) 1399102 1399104 1399136
28 Hose (RH) 1399080 1399082 1399114

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
27 Hose (LH) 1399092 1399096 1399099 1399103
28 Hose (RH) 127518 1474605 1399077 1399081

H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
ITEM 1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
Mast A751 A751 A751
Group Number 5350 5500 7825
27 Hose (LH) 1399105 1399107 1399146
28 Hose (RH) 1399083 1399085 1399124

©2006 HYSTER COMPANY See Service Manual 12-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Main Cylinder (☞ Figure 12-6) ...................................................................... 2 2

2 2035787 Velocity Fuse ................................................................................................... 2 ..
2 2036856 Velocity Fuse ................................................................................................... .. 2
3 110178 Fitting............................................................................................................... 2 2
3 16483 O-Ring......................................................................................................... 1 1
4 304523 Snap Ring........................................................................................................ 2 2
5 1325120 Shim ................................................................................................................ AR AR
6 142247 Shim ................................................................................................................ AR AR
7 332061 Washer ............................................................................................................ 1 1
8 1389924 Bracket (RH).................................................................................................... 1 1
9 292682 Lockwasher ..................................................................................................... 2 2
10 296024 Capscrew ........................................................................................................ 2 2
11 1474399 Bracket ............................................................................................................ 2 2
12 1389844 U-Bolt .............................................................................................................. 2 ..
12 1389845 U-Bolt .............................................................................................................. .. 2
13 239503 Nut................................................................................................................... 4 4
14 287860 Capscrew ........................................................................................................ 4 4
15 316826 Nut................................................................................................................... 4 4
16 1389922 Bracket (LH) .................................................................................................... 1 1
17 1388019 Housing (Control Valve) .................................................................................. 1 1
18 16559 Fitting............................................................................................................... 1 1
18 16484 O-Ring......................................................................................................... 1 1
19 16543 Fitting............................................................................................................... 1 1
19 16486 O-Ring......................................................................................................... 1 1
20 16541 Fitting............................................................................................................... 1 1
20 16484 O-Ring......................................................................................................... 1 1
21 315262 Control Valve (Lowering) ................................................................................. 1 ..
21 319891 Control Valve (Lowering) ................................................................................. .. 1
22 313828 Nut................................................................................................................... 6 6
23 292511 Capscrew ........................................................................................................ 2 2
24 1387324 Hose ................................................................................................................ 1 1
25 1387399 Hose ................................................................................................................ 1 1
26 379405 Clamp .............................................................................................................. 4 4
27 a .. . . . Hose (LH) ........................................................................................................ 1 1
28 a .. . . . Hose (RH) ....................................................................................................... 1 1
29 320160 Washer ............................................................................................................ 4 4
30 1465585 Clamp .............................................................................................................. 4 4
31 112989 Clamp (Hose) .................................................................................................. 4 ..
31 115696 Clamp .............................................................................................................. .. 4
32 2046871 Fitting............................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

12-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

12-17
 UNIT CODE L005
NORTH AMERICA 01/2006

FREE-LIFT (Figure 12-5)

THREE STAGE FULL FREE-LIFT

12-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
16 Hose 1387963 1387965 1387966 1387968
23 Chain (Free-Lift) 297640 337189 337190 348827

H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
ITEM 1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
Mast A752 A752 A752
Group Number 5090 5240 6965
16 Hose 1387969 1387970 1387988
23 Chain (Free-Lift) 320397 339933 338649

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
16 Hose 1387963 1387965 1387966 1387968
23 Chain (Free-Lift) 337190 348827 339933 338646

H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
ITEM 1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
Mast A751 A751 A751
Group Number 5350 5500 7825
16 Hose 1387969 1387970 1387986
23 Chain (Free-Lift) 280878 366106 339875

©2006 HYSTER COMPANY See Service Manual 12-19

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FREE-LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

1 2036778 Sheave ............................................................................................................ 1 1

2 1387553 Stubshaft ......................................................................................................... 1 1
3 292683 Lockwasher ..................................................................................................... 4 4
4 292531 Capscrew ........................................................................................................ 1 1
5 .. . . . Free-Lift Cylinder (☞ Figure 12-7) ................................................................. 1 1
6 2036478 Velocity Fuse ................................................................................................... 1 ..
6 2036857 Velocity Fuse ................................................................................................... .. 1
7 320161 Washer ............................................................................................................ 2 2
8 1389825 Crosshead ....................................................................................................... 1 1
9 302493 Pin ................................................................................................................... 1 1
10 2036756 Clamp .............................................................................................................. 1 1
11 292564 Capscrew ........................................................................................................ 2 2
12 316828 Nut................................................................................................................... 2 2
13 58929 Snap Ring........................................................................................................ 1 1
14 292526 Capscrew ........................................................................................................ 2 2
15 1387584 Shim ................................................................................................................ 12 12
16 a .. . . . Hose ................................................................................................................ 1 1
17 1387281 Pin ................................................................................................................... 1 1
18 1387743 Chain Sheave .................................................................................................. 2 2
18 1387740 Sheave ........................................................................................................ 1 1
18 40667 Snap Ring ................................................................................................... 2 2
18 126764 Double Row Ball Bearing ............................................................................ 1 1
19 1331991 Chain Anchor................................................................................................... 2 2
20 339932 Pin (Anchor) .................................................................................................... 2 2
21 15222 Cotter Pin ........................................................................................................ 2 2
22 221717 Nut................................................................................................................... 4 4
23 a .. . . . Chain (Free-Lift) .............................................................................................. 2 2
24 1387519 Guard .............................................................................................................. 2 2
25 302472 Pin ................................................................................................................... 2 2
26 304527 Snap Ring........................................................................................................ 2 2
27 1387479 Clamp .............................................................................................................. 1 1
28 287844 Capscrew ........................................................................................................ 2 2
29 313805 Nut................................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

12-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

12-21
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT CYLINDERS (Figure 12-6)

THREE STAGE FULL FREE-LIFT

12-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

MAIN LIFT CYLINDERS

THREE STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
ITEM Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
Cylinder
8604451 8604453 8604454 8604456
Group Number
Lift Cylinder 2036406 2036392 2036393 2036407
1 Shell 2037876 2037877 2037878 2037879
2 Rod 2037841 2037842 2037844 2037845

H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
ITEM Mast A752 A752 A752
Group Number 5090 5240 6965
Cylinder
8604457 8604458 8604470
Group Number
Lift Cylinder 2058776 2036408 2058786
1 Shell 2058020 2037880 2058031
2 Rod 2059115 2037846 2059126

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
ITEM Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
Cylinder
8604401 8604403 8604404 8604406
Group Number
Lift Cylinder 2036386 2036387 2036388 2036389
1 Shell 2037882 2037883 2037884 2037885
2 Rod 2037856 2037857 2037858 2037859

©2006 HYSTER COMPANY See Service Manual 12-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

MAIN LIFT CYLINDERS

THREE STAGE FULL FREE-LIFT
H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
ITEM Mast A751 A751 A751
Group Number 5350 5500 7825
Cylinder
8604407 8604408 8604424
Group Number
Lift Cylinder 2058758 2036390 2058773
1 Shell 2059079 2037886 2059094
2 Rod 2059097 2037860 2059112

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 2 2
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 2033243 Gland............................................................................................................... 1 ..
3 2033299 Gland............................................................................................................... .. 1
4 215425 Wear Ring ....................................................................................................... 1 ..
4 215301 Wear Ring ....................................................................................................... .. 1
5 2036212 Wiper Ring (Rod)............................................................................................. 1 ..
5 2034269 Wiper Ring (Rod)............................................................................................. .. 1
6 201829 Rod Seal.......................................................................................................... .. 1
6 270077 Rod Seal.......................................................................................................... 1 ..
7 638249 Back-Up Ring .................................................................................................. 1 ..
7 638250 Back-Up Ring .................................................................................................. .. 1
8 57664 O-Ring ............................................................................................................. 1 ..
8 15879 O-Ring ............................................................................................................. .. 1
9 297532 Wear Ring ....................................................................................................... 1 ..
9 351531 Wear Ring ....................................................................................................... .. 1
10 1381061 Seal (Piston).................................................................................................... 1 ..
10 1381062 Seal (Piston).................................................................................................... .. 1
11 2066437 Spacer (7825 mm)........................................................................................... 1 ..
11 2035200 Spacer (6965 mm)........................................................................................... .. 1
12 2035787 Velocity Fuse ................................................................................................... 1 ..
12 2036856 Velocity Fuse ................................................................................................... .. 1
13 638249 Back-Up Ring .................................................................................................. 1 ..
13 351532 Back-Up Ring .................................................................................................. .. 1
14 1379063 Piston Ring ...................................................................................................... 1 ..
14 2036479 Piston Ring ...................................................................................................... .. 1

2036277 Seal Kit (Includes Items 4-10, 13-14) .................................................................. 1 ..

2036278 Seal Kit (Includes Items 4-10, 13-14) .................................................................. .. 1

FOOTNOTES:
a Refer to Table
12-24 See Service Manual ©2006 HYSTER COMPANY
for service procedures.
NOTES

12-25
 UNIT CODE L005
NORTH AMERICA 01/2006

FREE-LIFT CYLINDER (Figure 12-7)

THREE STAGE FULL FREE-LIFT

12-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT

H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
ITEM Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
Cylinder
8520951 8520953 8520954 8520956
Group Number
Free-Lift Cylinder 2062748 2062113 2062114 2062115
1 Shell 2065887 2066450 2066005 2065888
2 Rod 2062074 2062076 2062077 2062079

H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
ITEM Mast A752 A752 A752
Group Number 5090 5240 6965
Cylinder
8520957 8520958 8520970
Group Number
Free-Lift Cylinder 2062116 2062117 2062129
1 Shell 2066451 2066006 2066452
2 Rod 2062080 2062081 2062093

H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
ITEM Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
Cylinder
8605501 8605503 8605504 8605506
Group Number
Free-Lift Cylinder 2036440 2036422 2036441 2036442
1 Shell 2037868 2037870 2037871 2037872
2 Rod 2037833 2037835 2037836 2037837

©2006 HYSTER COMPANY See Service Manual 12-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
ITEM Mast A751 A751 A751
Group Number 5350 5500 7825
Cylinder
8605507 8605508 8605524
Group Number
Free-Lift Cylinder 2058788 2036443 2058801
1 Shell 2059128 2037873 2059142
2 Rod 2059145 2037838 2059159

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ................................................................................................. 1 1

1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 2036282 Gland............................................................................................................... 1 ..
3 1541640 Gland............................................................................................................... .. 1
4 1361302 Screw .............................................................................................................. 1 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
6 637635 Washer (Optional) ........................................................................................... 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 2034274 Wiper Ring (Rod)............................................................................................. 1 1
9 637161 Rod Seal (Rod)................................................................................................ 1 1
10 164632 Back-Up Ring .................................................................................................. 1 ..
10 615145 Back-Up Ring .................................................................................................. .. 1
11 15885 O-Ring ............................................................................................................. .. 1
11 46629 O-Ring ............................................................................................................. 1 ..
12 636950 Wear Ring ....................................................................................................... 1 ..
12 1380982 Wear Ring ....................................................................................................... .. 1
13 637162 Seal ................................................................................................................. 1 ..
13 364059 Seal ................................................................................................................. .. 1
14 638293 Back-Up Ring .................................................................................................. 1 ..
14 1381074 Back-Up Ring .................................................................................................. .. 1
15 39348 O-Ring ............................................................................................................. 1 ..
15 190580 O-Ring ............................................................................................................. .. 1
16 190887 Seal ................................................................................................................. 1 1
17 2036478 Velocity Fuse ................................................................................................... 1 ..
17 2036857 Velocity Fuse ................................................................................................... .. 1

2036279 Seal Kit (Includes Items 8-16) ............................................................................. 1 ..

2065889 Seal Kit (Includes Items 8-16) ............................................................................. .. 1

FOOTNOTES:
a Refer to Table
12-28 See Service Manual ©2006 HYSTER COMPANY
for service procedures.
NOTES

12-29
 UNIT CODE L005
NORTH AMERICA 01/2006

CARRIAGE (Figure 12-8)

THREE STAGE FULL FREE-LIFT

12-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT

KEY:
A: H70-90XM
B: H100-120XM

QTY
ITEM PART NO. DESCRIPTION A B

2035792 Carriage (48 in.)................................................................................................... 1 ..

2035794 Carriage (60 in.)................................................................................................... 1 ..
2035796 Carriage (54 in.)................................................................................................... .. 1
a 2037707 Carriage (54 in.)................................................................................................... .. 1
2035797 Carriage (60 in.)................................................................................................... .. 1
1 1387457 Frame (48 in.) .................................................................................................. 1 ..
1 1387459 Frame (60 in.) .................................................................................................. 1 ..
1 1387497 Frame (54 in.) .................................................................................................. .. 1
1 a 1465228 Frame (54 in.) .................................................................................................. .. 1
1 1387498 Frame (60 in.) .................................................................................................. .. 1
2 1500744 Stubshaft..................................................................................................... 6 6
3 a 1465177 Bracket ............................................................................................................ .. 2
4 a 1387993 Roller ............................................................................................................... .. 2
5 a 1465028 Pin ................................................................................................................... .. 2
6 292683 Lockwasher ..................................................................................................... .. 4
7 292528 Capscrew ........................................................................................................ .. 4
8 319323 Guard (LH) (LH) .............................................................................................. 1 1
9 319322 Guard (RH) (RH) ............................................................................................. 1 1
10 1387548 Chain Anchor................................................................................................... 2 ..
10 1480392 Chain Anchor................................................................................................... .. 2
11 1387549 Pin (Anchor) .................................................................................................... 2 ..
11 339932 Pin (Anchor) .................................................................................................... .. 2
12 15222 Cotter Pin ........................................................................................................ 2 2
13 1465072 Snap Ring........................................................................................................ 6 6
14 1399224 Spacer ............................................................................................................. 2 2
15 126765 Shim (0.020 in.) ............................................................................................... 24 24
16 1511883 Load Roller (101.67 mm ) ("B") (0,26 mm)...................................................... 6 6
17 317292 Spacer ............................................................................................................. 4 4
18 18518 Capscrew ........................................................................................................ 4 4
19 15155 Lockwasher ..................................................................................................... 4 4
20 1400126 Plate ................................................................................................................ 1 ..
21 1400125 Spacer ............................................................................................................. 1 ..
22 292512 Capscrew ........................................................................................................ 1 ..
23 320327 Pin ................................................................................................................... .. 2
24 131358 Snap Ring........................................................................................................ .. 2
25 a 66333 Pin ................................................................................................................... .. 2
26 a 16001 Lube Fitting...................................................................................................... .. 2
27 a 192425 Shim (0.062 in.) ............................................................................................... .. AR
28 a 192424 Shim (0.030 in.) ............................................................................................... .. AR

FOOTNOTES:
a Attachment Carriage (H90XM, 100XM)

©2006 HYSTER COMPANY See Service Manual 12-31

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEADER HOSE (Figure 12-9)

THREE STAGE FULL FREE-LIFT

12-32 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT

FOUR FUNCTION H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
31 Hose (LH) 1399482 1399489 1399493 1399498
32 Hose (RH) 1399481 1399485 1399491 1399273

FOUR FUNCTION H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
ITEM 1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
Mast A752 A752 A752
Group Number 5090 5240 6965
31 Hose (LH) 1399500 1399503 1473105
32 Hose (RH) 1399499 1399501 1399541

FOUR FUNCTION H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
31 Hose (LH) 1473100 1399492 1399270 1399500
32 Hose (RH) 1399274 1399490 1399494 1399499

FOUR FUNCTION H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
ITEM 1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
Mast A751 A751 A751
Group Number 5350 5500 7825
31 Hose (LH) 1399503 1399506 1399549
32 Hose (RH) 1399501 1399504 1399548

©2006 HYSTER COMPANY See Service Manual 12-33

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEADER HOSE
THREE STAGE FULL FREE-LIFT
THREE FUNCTION H100-120XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.)
Mast A752 A752 A752 A752
Group Number 4087 4387 4640 4940
1 Hose (LH) 1399475 1399477 1399482 1399487
2 Hose (RH) 1399475 1399479 1399482 1399488

THREE FUNCTION H100-120XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5090 mm 5240 mm 6965 mm
ITEM 1 2 3 4 (200.4 in.) (206.3 in.) (274.2 in.)
Mast A752 A752 A752
Group Number 5090 5240 6965
1 Hose (LH) 1399266 1467327 1399532
2 Hose (RH) 1399492 1399493 1399533

THREE FUNCTION H70-90XM

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.)
Mast A751 A751 A751 A751
Group Number 4365 4665 4900 5200
1 Hose (LH) 1399268 1399480 1399484 1399266
2 Hose (RH) 1399476 1399480 1399483 1399266

THREE FUNCTION H70-90XM (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5350 mm 5500 mm 7825 mm
ITEM 1 2 3 4 (210.6 in.) (216.5 in.) (308.1 in.)
Mast A751 A751 A751
Group Number 5350 5500 7825
1 Hose (LH) 1467327 1399496 1399543
2 Hose (RH) 1399493 1399495 1399543

12-34 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose (LH) ........................................................................................................ 1 ..

2 a .. . . . Hose (RH) ....................................................................................................... 1 ..
3 1465489 Clamp .............................................................................................................. 2 4
4 316826 Nut................................................................................................................... 1 1
5 313805 Nut................................................................................................................... 4 8
6 292682 Lockwasher ..................................................................................................... 2 4
7 1541243 Bracket (LH) .................................................................................................... .. 1
8 1387523 Bracket (Hose and Chain Guard) .................................................................... 2 4
9 287860 Capscrew ........................................................................................................ 2 4
10 1495279 Sheave ............................................................................................................ 2 2
11 320171 Washer ............................................................................................................ 2 2
12 58902 Snap Ring........................................................................................................ 2 2
13 1389828 Bracket ............................................................................................................ 1 1
14 287854 Capscrew ........................................................................................................ 1 1
15 2035791 Clamp .............................................................................................................. 3 6
16 293796 Capscrew ........................................................................................................ 2 4
17 1474496 Bracket (RH).................................................................................................... 1 ..
18 292503 Capscrew ........................................................................................................ 4 8
19 1387327 Bracket (RH).................................................................................................... 1 1
20 292681 Lockwasher ..................................................................................................... 2 4
21 287851 Capscrew ........................................................................................................ 2 4
22 1399217 Bracket (Hose Mounting) (RH) ........................................................................ 1 ..
23 16458 Fitting............................................................................................................... 1 2
24 16448 Fitting............................................................................................................... 1 2
25 16989 Fitting............................................................................................................... 1 2
26 1388018 Spacer ............................................................................................................. 1 1
27 1399243 Clamp .............................................................................................................. 1 1
28 302472 Pin (Spring) ..................................................................................................... 1 2
29 1474497 Bracket (LH) .................................................................................................... .. 1
30 1389854 Bracket (LH) .................................................................................................... .. 1
31 a .. . . . Hose (LH) ........................................................................................................ .. 1
32 a .. . . . Hose (RH) ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

©2006 HYSTER COMPANY See Service Manual 12-35

for service procedures.
NOTES

12-36
 UNIT CODE L005
01/2006 NORTH AMERICA

13 OPTIONS

13 OPTIONS
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 13
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR
MAST LOAD DAMPENING........................................................................................................................... 13-48
AMBER STROBE REVERSE LIGHTS
WITHOUT REAR DRIVE LIGHTS
S/N L005V01406B⇒ ................................................................................................................................. 13-16
AUXILARY TUBE EXTENSION KIT
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 13-70
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-68
BACK-UP ALARM .............................................................................................................................................. 13-4
CAB
ATTACHING PARTS
SHEET 1 OF 6 .......................................................................................................................................... 13-20
SHEET 2 OF 6 .......................................................................................................................................... 13-22
SHEET 3 OF 6 .......................................................................................................................................... 13-24
SHEET 4 OF 6 .......................................................................................................................................... 13-26
SHEET 5 OF 6 .......................................................................................................................................... 13-28
SHEET 6 OF 6 .......................................................................................................................................... 13-30
DOOR ASSEMBLY
LEFT HAND .............................................................................................................................................. 13-32
RIGHT HAND ............................................................................................................................................ 13-34
WIRE HARNESSES ..................................................................................................................................... 13-36
CAB WIRE HARNESS
HEADLIGHT AND HANDHELD LIGHT ........................................................................................................ 13-39
WORKLIGHTS AND STROBE LIGHT .......................................................................................................... 13-38
DRIVE TIRES AND WHEELS
DUAL ............................................................................................................................................................ 13-76
DUAL MIRRORS
WITHOUT CAB............................................................................................................................................. 13-18
FENDER EXTENSIONS................................................................................................................................... 13-74
FRONT HEADLIGHTS
WITHOUT CAB............................................................................................................................................... 13-8
HEATER ........................................................................................................................................................... 13-40
HEATER INSTALLATION
DIESEL TIER II ............................................................................................................................................. 13-46
GASOLINE.................................................................................................................................................... 13-42
LPG............................................................................................................................................................... 13-44
INTEGRAL SIDE-SHIFT ASSEMBLY
H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-64
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-54
H70XM-H90XM (48 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-58
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-50
INTEGRAL SIDE-SHIFT CARRIAGE
H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-66
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-56
H70XM-H90XM (48 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-52
H70XM-H90XM (48-INCH)

©2006 HYSTER COMPANY See Service Manual 13-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

SECTION 13
OPTIONS (Continued)

DESCRIPTION PAGE

TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-60

H70XM-H90XM (60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-62
LIFTING EYES ................................................................................................................................................. 13-73
LIGHTS, BACK-UP AND BRAKE
INCANDESCENT
D/B 08/2004⇒........................................................................................................................................... 13-78
LIGHTS, LED BACK-UP AND BRAKE
D/B 08/2004⇒ .............................................................................................................................................. 13-80
QUICK DISCONNECT FITTINGS .................................................................................................................... 13-72
REAR DRIVE LIGHT
WITHOUT CAB............................................................................................................................................. 13-10
REAR DRIVE LIGHTS
WITH AMBER STROBE
WITHOUT CAB
S/N L005V01406B⇒ ............................................................................................................................. 13-12
STROBE LIGHT
AMBER
WITHOUT CAB
⇒S/N L005V01405B ............................................................................................................................. 13-14
WIRE HARNESS
BACK-UP ALARM........................................................................................................................................... 13-6
PRESSURE SWITCH
LED BRAKE LIGHTS ................................................................................................................................ 13-82

13-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

13-3
 UNIT CODE L005
NORTH AMERICA 01/2006

BACK-UP ALARM (Figure 13-1)

13-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 1339947 Alarm (82-102 dbA) ..................................................................................................... 1

1 1350733 Alarm (87 dBA) ............................................................................................................ 1
1 1350734 Alarm (97 dBA) ............................................................................................................ 1
1 1350735 Alarm (102 dBA) .......................................................................................................... 1
1 1350736 Alarm (107 dbA) .......................................................................................................... 1
2 1584766 Bracket......................................................................................................................... 1
3 292500 Capscrew..................................................................................................................... 2
4 320156 Washer ........................................................................................................................ 2
5 302399 Nut ............................................................................................................................... 2
6 320158 Washer ........................................................................................................................ 1
7 2036924 Wire Harness (☞ Figure 13-2) ................................................................................... 1
8 190382 Boot ............................................................................................................................. 2

©2006 HYSTER COMPANY See Service Manual 13-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 13-2)

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

2036924 Wire Harness............................................................................................................... 1

1 1497288 Housing ................................................................................................................... 1
1 1497299 Retainer................................................................................................................... 1
1 1484596 Terminal (Pin) .......................................................................................................... 2
1 1484597 Seal ......................................................................................................................... 2
2 252293 Ring ......................................................................................................................... 2

13-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

13-7
 UNIT CODE L005
NORTH AMERICA 01/2006

FRONT HEADLIGHTS (Figure 13-3)

WITHOUT CAB

13-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FRONT HEADLIGHTS
WITHOUT CAB

ITEM PART NO. DESCRIPTION QTY

1 1375172 Bracket (LH)................................................................................................................. 1

1 1375171 Bracket (RH) ................................................................................................................ 1
2 316678 Screw........................................................................................................................... 4
3 2036544 Wire Harness............................................................................................................... 2
4 1367645 Grommet...................................................................................................................... 2
5 1531982 Headlight ..................................................................................................................... 2
5 1544764 Bulb ......................................................................................................................... 1
5 1565839 Wire Harness .......................................................................................................... 1
5 .. . . . Bolt .......................................................................................................................... 1
5 .. . . . Nut........................................................................................................................... 1
6 1375169 Bracket......................................................................................................................... 2
7 1375168 Bolt .............................................................................................................................. 2
8 296418 Washer ........................................................................................................................ 2
9 316835 Nut ............................................................................................................................... 2
10 1397694 Switch (Front Work Light) ............................................................................................ 1
11 320158 Washer ........................................................................................................................ 2
12 2035581 Relay............................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 13-9

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

REAR DRIVE LIGHT (Figure 13-4)

WITHOUT CAB

13-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

REAR DRIVE LIGHT

WITHOUT CAB

ITEM PART NO. DESCRIPTION QTY

1 1531982 Headlight ..................................................................................................................... 1

1 1544764 Bulb ......................................................................................................................... 1
1 1565839 Wire Harness .......................................................................................................... 1
1 .. . . . Bolt .......................................................................................................................... 1
1 .. . . . Nut........................................................................................................................... 1
2 1376579 Bracket......................................................................................................................... 1
3 316678 Screw........................................................................................................................... 2
4 1399766 Switch (Rear Work Light)............................................................................................. 1
5 1375169 Bracket......................................................................................................................... 1
6 1375168 Bolt .............................................................................................................................. 1
7 296418 Washer ........................................................................................................................ 1
8 316835 Nut ............................................................................................................................... 1
9 2036541 Wire Harness............................................................................................................... 1
10 2035581 Relay............................................................................................................................ 1
11 1491175 Grommet...................................................................................................................... 1
12 320158 Washer ........................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 13-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

REAR DRIVE LIGHTS (Figure 13-5)

WITH AMBER STROBE
WITHOUT CAB
(S/N L005V01406B⇒)

13-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

REAR DRIVE LIGHTS

WITH AMBER STROBE
WITHOUT CAB
(S/N L005V01406B⇒)

ITEM PART NO. DESCRIPTION QTY

1 1531982 Headlight ..................................................................................................................... 1

1 1544764 Bulb ......................................................................................................................... 1
1 1565839 Wire Harness .......................................................................................................... 1
2 1376579 Bracket......................................................................................................................... 1
3 316678 Screw........................................................................................................................... 2
4 1399766 Switch (Rear Work Light)............................................................................................. 1
5 1375169 Bracket......................................................................................................................... 1
6 1375168 Bolt .............................................................................................................................. 1
7 296418 Washer ........................................................................................................................ 1
8 316835 Nut ............................................................................................................................... 1
9 2036541 Wire Harness (☞ Figure 13-18) ................................................................................. 1
10 1491175 Grommet...................................................................................................................... 1
11 a 320158 Washer ........................................................................................................................ 1
12 1399474 Strobe Light Assembly................................................................................................. 1
12 1382130 Strobe Light ............................................................................................................. 1
12 1309775 Bulb..................................................................................................................... 1
12 1382131 Lens .................................................................................................................... 1
13 1302024 Guard........................................................................................................................... 1
14 1399763 Bracket......................................................................................................................... 1
15 2037363 Bar ............................................................................................................................... 1
16 1367822 Capscrew..................................................................................................................... 2
17 313805 Nut ............................................................................................................................... 5
18 164488 Clamp .......................................................................................................................... 1
19 320156 Washer ........................................................................................................................ 7
20 1301727 Clamp .......................................................................................................................... 2
21 302049 Screw........................................................................................................................... 3
22 878959 Hose Guard ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2006 HYSTER COMPANY See Service Manual 13-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

STROBE LIGHT (Figure 13-6)

AMBER
WITHOUT CAB
(⇒S/N L005V01405B)

13-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

STROBE LIGHT
AMBER
WITHOUT CAB
(⇒S/N L005V01405B)

ITEM PART NO. DESCRIPTION QTY

1 1399474 Strobe Light Assembly................................................................................................. 1

1 1382130 Strobe Light (12-80 VDC)........................................................................................ 1
1 1309775 Bulb..................................................................................................................... 1
1 1526082 Lens (Amber) ...................................................................................................... 1
1 1324308 Electrical Fitting ....................................................................................................... 1
1 1324307 Electrical Fitting ....................................................................................................... 1
1 1324310 Connector (Amber).................................................................................................. 1
1 1324309 Connector................................................................................................................ 1
2 1302024 Guard........................................................................................................................... 1
3 1399764 Bracket......................................................................................................................... 1
4 1399762 Plate ............................................................................................................................ 1
5 337239 Capscrew..................................................................................................................... 3
6 313805 Nut ............................................................................................................................... 4
7 164488 Clamp .......................................................................................................................... 1
8 320156 Washer ........................................................................................................................ 5
9 2036541 Wire Harness............................................................................................................... 1
10 1301727 Clamp .......................................................................................................................... 4
11 220498 Screw........................................................................................................................... 2
12 197067 Washer ........................................................................................................................ 2
13 230882 Nut ............................................................................................................................... 2
14 1456686 Capscrew..................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 13-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

AMBER STROBE REVERSE LIGHTS (Figure 13-7)

WITHOUT REAR DRIVE LIGHTS
(S/N L005V01406B⇒)

13-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AMBER STROBE REVERSE LIGHTS

WITHOUT REAR DRIVE LIGHTS
(S/N L005V01406B⇒)

ITEM PART NO. DESCRIPTION QTY

1 1399474 Strobe Light Assembly................................................................................................. 1

1 1382130 Strobe Light ............................................................................................................. 1
1 1309775 Bulb..................................................................................................................... 1
1 1526082 Lens (Amber) ...................................................................................................... 1
2 1302024 Guard........................................................................................................................... 1
3 1399763 Bracket......................................................................................................................... 1
4 2037363 Bar ............................................................................................................................... 1
5 1367822 Capscrew..................................................................................................................... 2
6 313805 Nut ............................................................................................................................... 5
7 164488 Clamp .......................................................................................................................... 1
8 320156 Washer ........................................................................................................................ 7
9 2036541 Wire Harness (☞ Figure 13-18) ................................................................................. 1
10 1301727 Clamp .......................................................................................................................... 2
11 302049 Screw........................................................................................................................... 3
12 878959 Hose Guard ................................................................................................................. AR

©2006 HYSTER COMPANY See Service Manual 13-17

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

DUAL MIRRORS (Figure 13-8)

WITHOUT CAB

ITEM PART NO. DESCRIPTION QTY

1 1356520 Bracket......................................................................................................................... 2
2 1301286 Mirror ........................................................................................................................... 2
3 316678 Screw........................................................................................................................... 4

13-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

13-19
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-9)

ATTACHING PARTS
SHEET 1 OF 6

13-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
ATTACHING PARTS
SHEET 1 OF 6

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cab Assembly.............................................................................................................. 1
2 1520927 Wiper blade ............................................................................................................. 1
3 1393493 Wiper Arm ............................................................................................................... 1
4 1393492 Wiper Motor............................................................................................................. 1
5 1393471 Gas Spring .............................................................................................................. 2
6 1505287 Wire Harness (Cab) (☞ Figure 13-17) .................................................................. 1
7 1474951 Heat Duct ................................................................................................................ 1
8 1474950 Bracket .................................................................................................................... 1
9 1474703 Grommet ................................................................................................................. 1
10 1393540 Heater...................................................................................................................... 1
11 1468311 Screw ...................................................................................................................... 6
12 1474701 Door Assembly (LH) (☞ Figure 13-15) .................................................................. 1
12 1474702 Door Assembly (RH) (☞ Figure 13-16) ................................................................. 1
13 1397694 Switch (Front Work Light) ........................................................................................ 1
13 1399766 Switch (Rear Work Light) ........................................................................................ 1
14 1382313 Cover ....................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 13-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-10)

ATTACHING PARTS
SHEET 2 OF 6

13-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
ATTACHING PARTS
SHEET 2 OF 6

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cab Assembly.............................................................................................................. 1
2 1465740 Seal ......................................................................................................................... 1
3 1363916 Plug ......................................................................................................................... 2
4 296423 Washer .................................................................................................................... 6
5 292683 Lockwasher ............................................................................................................. 6
6 293645 Capscrew ................................................................................................................ 4
7 1330920 Label (No Riders) (Used with item 8) ...................................................................... 2
8 1479092 Step Floormat (LH).................................................................................................. 1
8 1479093 Step Floormat (RH) ................................................................................................. 1
8 355844 Adhesive (Used with item 8).................................................................................... AR
9 1301700 Ring (Brass) ............................................................................................................ AR
10 2035581 Relay (Cab Power) .................................................................................................. 1
11 1400207 Cover ....................................................................................................................... 1
12 260045 Grommet ................................................................................................................. 2
13 1392740 Shim (0.039 in.) ....................................................................................................... AR
14 293647 Capscrew ................................................................................................................ 2

©2006 HYSTER COMPANY See Service Manual 13-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-11)

ATTACHING PARTS
SHEET 3 OF 6

13-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
ATTACHING PARTS
SHEET 3 OF 6

ITEM PART NO. DESCRIPTION QTY

.. . . . Cab Assembly.............................................................................................................. 1
1 1502769 Skylight.................................................................................................................... 1
2 1502770 Tape (Sealing) ......................................................................................................... 1
3 1531982 Headlight ................................................................................................................. 2
3 1393517 Grommet ................................................................................................................. 2
4 296419 Washer .................................................................................................................... 14
5 1502768 Quick Release Ring................................................................................................. 4
6 1474957 Frame ...................................................................................................................... 1
7 1393511 Grommet ................................................................................................................. 5
8 1468309 Screw ...................................................................................................................... 2
9 1474954 Bracket .................................................................................................................... 1
10 1468307 Screw ...................................................................................................................... 5
11 1393543 Reservoir Bottle....................................................................................................... 1
12 1474952 Hinge (LH) ............................................................................................................... 2
13 1474953 Hinge (RH) .............................................................................................................. 2
14 1468311 Screw ...................................................................................................................... 12
15 1468312 Washer .................................................................................................................... 4
16 1393453 Post Cover (LH) ....................................................................................................... 1
17 1393454 Post Cover (RH) ...................................................................................................... 1
18 1393472 Ball Stud .................................................................................................................. 2
19 1392819 Mirror (Second) ....................................................................................................... 1
19 1485807 Bracket (Second Mirror) .......................................................................................... 1
20 1393486 Striker Bolt............................................................................................................... 2
21 1393541 Guard ...................................................................................................................... 2
22 1393455 Cover (Front) ........................................................................................................... 1
23 1393488 Block (Mounting) ..................................................................................................... 1
24 1474709 Block........................................................................................................................ 2
25 1504083 Glue Kit (Front Window) .......................................................................................... 1
25 1502771 Activator .............................................................................................................. AR
25 1502772 Glue .................................................................................................................... AR
26 1504084 Window (Front) ........................................................................................................ 1
1474820 Sealant (Not Illustrated)........................................................................................... 1
1474821 Adhesive (Not Illustrated) ........................................................................................ 1
1393503 Activator (Not Illustrated) ......................................................................................... 1
2038590 Label (Impact Resistant Window) (Not Illustrated) ...................................................... 1

©2006 HYSTER COMPANY See Service Manual 13-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-12)

ATTACHING PARTS
SHEET 4 OF 6

13-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
ATTACHING PARTS
SHEET 4 OF 6

ITEM PART NO. DESCRIPTION QTY

.. . . . Cab Assembly.............................................................................................................. 1
1 1393511 Grommet ................................................................................................................. 2
2 1393451 Ear (LH)................................................................................................................... 1
3 1393452 Ear (RH) .................................................................................................................. 1
4 1553084 Brake and Back-Up Light (☞ Figure 13-40) .......................................................... 2
4 1552702 Light (LED) (Back-Up and Brake) (☞ Figure 13-41) .............................................. 2
5 1393504 Wiper Motor............................................................................................................. 1
6 1393497 Seal (Rubber) .......................................................................................................... 1
7 1493909 Window (Rear) ........................................................................................................ 1
8 1393466 Seal (Rubber) .......................................................................................................... 1
9 1393505 Wiper Arm ............................................................................................................... 1
10 1474955 Wiper Blade............................................................................................................. 1
11 302047 Screw ...................................................................................................................... 6
12 1474710 Insert ....................................................................................................................... 12
13 1393458 Hanger (Coat).......................................................................................................... 1
14 1468307 Screw ...................................................................................................................... 1
15 1531982 Headlight ................................................................................................................. 1
15 1544764 Bulb..................................................................................................................... 1
15 1565839 Wire Harness ...................................................................................................... 1
16 302324 Nut........................................................................................................................... 4
17 1393514 Grommet ................................................................................................................. 5
18 296419 Washer .................................................................................................................... 1
19 292500 Capscrew ................................................................................................................ 1
20 1546322 Bracket .................................................................................................................... 1
21 a 1363916 Plug ......................................................................................................................... 4
22 a 1363918 Plug ......................................................................................................................... 2

FOOTNOTES:
a W/O Backup and Brake Lights

©2006 HYSTER COMPANY See Service Manual 13-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-13)

ATTACHING PARTS
SHEET 5 OF 6

13-28 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
ATTACHING PARTS
SHEET 5 OF 6

ITEM PART NO. DESCRIPTION QTY

.. . . . Cab Assembly.............................................................................................................. 1
1 1474704 Grommet ................................................................................................................. 1
2 1393511 Grommet ................................................................................................................. 1
3 1393524 Headliner ................................................................................................................. 1
4 292667 Nut........................................................................................................................... 16
5 296415 Washer .................................................................................................................... 2
6 302023 Screw ...................................................................................................................... 8
7 1393528 Dome Light .............................................................................................................. 1
8 1393527 Bulb ......................................................................................................................... 1
9 1474956 Plate ........................................................................................................................ 1
10 1468320 Screw ...................................................................................................................... 8
11 302049 Screw ...................................................................................................................... 7
12 1468321 Washer (Plastic) ...................................................................................................... 7
13 1474711 Insert ....................................................................................................................... 9

©2006 HYSTER COMPANY See Service Manual 13-29

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-14)

ATTACHING PARTS
SHEET 6 OF 6

13-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
ATTACHING PARTS
SHEET 6 OF 6

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cab Assembly.............................................................................................................. 1
2 197067 Washer .................................................................................................................... 2
3 1392740 Shim (0.039 in.) ....................................................................................................... AR
3 230882 Nut........................................................................................................................... 2
4 1302024 Guard ...................................................................................................................... 1
5 1399474 Strobe Light Assembly ............................................................................................ 1
5 1382130 Strobe Light (Amber)........................................................................................... 1
5 1309775 Bulb................................................................................................................. 1
5 1526082 Lens (Amber) .................................................................................................. 1
5 1309775 Bulb..................................................................................................................... 1
5 1324307 Electrical Fitting................................................................................................... 1
5 1324308 Electrical Fitting................................................................................................... 1
5 1324309 Connector ........................................................................................................... 1
6 293726 Screw (Allen) ........................................................................................................... 3
7 1503620 Fan .......................................................................................................................... 1
8 1392797 Bracket .................................................................................................................... 1
9 220498 Screw ...................................................................................................................... 2
10 292681 Lockwasher ............................................................................................................. 2
11 136681 Capscrew ................................................................................................................ 2
12 1465740 Seal ......................................................................................................................... 1
13 293647 Capscrew ................................................................................................................ 2
14 292683 Lockwasher ............................................................................................................. 6
15 296423 Washer .................................................................................................................... 6
16 1400207 Cover ....................................................................................................................... 1
17 293645 Capscrew ................................................................................................................ 4
18 353144 Capscrew ................................................................................................................ 2
19 1485807 Bracket .................................................................................................................... 1
20 1485806 Mirror ....................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 13-31

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-15)

DOOR ASSEMBLY
LEFT HAND

13-32 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
DOOR ASSEMBLY
LEFT HAND

ITEM PART NO. DESCRIPTION QTY

1474701 Door Assembly (Left Hand) ......................................................................................... 1

1 316835 Nut........................................................................................................................... 2
2 1474765 Screw ...................................................................................................................... 11
3 1474710 Insert ....................................................................................................................... 1
4 302048 Screw ...................................................................................................................... 1
5 296229 Capscrew ................................................................................................................ 2
6 1468310 Screw ...................................................................................................................... 3
7 1474766 Washer .................................................................................................................... 3
8 1393479 Handle and Latch .................................................................................................... 1
9 1393472 Ball Stud .................................................................................................................. 1
10 1393480 Latch........................................................................................................................ 1
11 1393464 Window (Lower) ...................................................................................................... 1
12 1393485 Seal ......................................................................................................................... 1
13 1504094 Window Assembly (LH) ........................................................................................... 1
13 1504085 Glass (LH Front Sliding)...................................................................................... 1
13 1504086 Glass (LH Rear Fixed) ........................................................................................ 1
13 1504089 Latch ................................................................................................................... 1
14 1474959 Frame (Door) ........................................................................................................... 1
15 1474960 Plate (Door Lock) .................................................................................................... 1
16 1393467 Cover (Door)............................................................................................................ 1
17 1393463 Seal ......................................................................................................................... 1
18 1474767 Window Seal (Lower) .............................................................................................. 1
19 1474768 Seal (LH) (Sliding Window) ..................................................................................... 1
20 1474820 Sealant .................................................................................................................... 1
1474821 Adhesive (Not Illustrated) ........................................................................................ 1
1493913 Door Key (Not Illustrated) ........................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 13-33

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-16)

DOOR ASSEMBLY
RIGHT HAND

13-34 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
DOOR ASSEMBLY
RIGHT HAND

ITEM PART NO. DESCRIPTION QTY

1474702 Door Assembly ............................................................................................................ 1

1 1474765 Screw ...................................................................................................................... 12
2 1474768 Seal (LH) (Sliding Window) ..................................................................................... 1
3 1474820 Sealant .................................................................................................................... 1
4 1504095 Window Assembly (RH) .......................................................................................... 1
4 1504088 Glass (RH) (Rear Fixed) ..................................................................................... 1
4 1504087 Glass (RH) (Front Sliding)................................................................................... 1
4 1504089 Latch ................................................................................................................... 1
5 1474767 Window Seal (Lower) .............................................................................................. 1
6 1393464 Window (Lower) ...................................................................................................... 1
7 1393468 Cover (Door)............................................................................................................ 1
8 1474710 Insert ....................................................................................................................... 1
9 302048 Screw ...................................................................................................................... 1
10 1393482 Handle ..................................................................................................................... 1
10 1493913 Door Key.................................................................................................................. 1
11 316835 Nut........................................................................................................................... 2
12 1474961 Plate (Door Lock) .................................................................................................... 1
13 296229 Capscrew ................................................................................................................ 2
14 1468310 Screw ...................................................................................................................... 3
15 1474766 Washer .................................................................................................................... 3
16 1393485 Seal ......................................................................................................................... 1
17 1393483 Latch........................................................................................................................ 1
18 1393472 Ball Stud .................................................................................................................. 1
19 1474962 Frame (Door) ........................................................................................................... 1
20 1393463 Seal ......................................................................................................................... 1
21 1474821 Adhesive (Not Illustrated) ........................................................................................ 1
22 1393459 Cup Holder (Not Illustrated)..................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 13-35

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB (Figure 13-17)

WIRE HARNESSES

ITEM PART NO. DESCRIPTION QTY

1 1505287 Wire Harness (Main).................................................................................................... 1

1 a 1494692 Wiper Switch (Front)................................................................................................ 1
1 1604009 Bulb and Socket .................................................................................................. 1
1 a 1494693 Wiper Switch (Rear) ................................................................................................ 1
1 a 1494673 Heater Blower Switch .............................................................................................. 1
1 1604009 Bulb and Socket .................................................................................................. 1
1 a 1393547 Switch Cover ........................................................................................................... 1
1 a 1393537 Relay ....................................................................................................................... 1
2 2036541 Wire Harness (Auxilary) (☞ Figure 13-18) ................................................................. 1

13-36 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB
WIRE HARNESSES

ITEM PART NO. DESCRIPTION QTY

3 2036544 Wire Harness (Headlights) (☞ Figure 13-19) ............................................................ 1

4 1515675 Grommet...................................................................................................................... 4

FOOTNOTES:
a Not Illustrated

©2006 HYSTER COMPANY See Service Manual 13-37

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

CAB WIRE HARNESS (Figure 13-18)

WORKLIGHTS AND STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

2036541 Wire Harness............................................................................................................... 1

1 .. . . . Connector Assembly (Module Connection) ................................................................. 1
1 1497290 Housing ....................................................................................................................... 1
1 1497303 Retainer ....................................................................................................................... 1
1 1484596 Terminal (Pin) .............................................................................................................. 3
1 1484597 Seal ............................................................................................................................. 3
1 1484594 Terminal (Pin) .............................................................................................................. 1
1 1484595 Seal ............................................................................................................................. 1
2 .. . . . Connector Assembly (LH Work Light) ......................................................................... 2
2 1324310 Connector .................................................................................................................... 2
3 1324309 Connector .................................................................................................................... 2
3 .. . . . Connector Assembly (Strobe or Accessory)................................................................ 1
3 1324310 Connector .................................................................................................................... 2
3 1324309 Connector .................................................................................................................... 2
3 1324308 Electrical Fitting ........................................................................................................... 1
3 1324307 Electrical Fitting ........................................................................................................... 1
4 .. . . . Connector Assembly (RH Work Light)......................................................................... 2
4 1324310 Connector .................................................................................................................... 2
4 1324309 Connector .................................................................................................................... 2

13-38 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

CAB WIRE HARNESS (Figure 13-19)

HEADLIGHT AND HANDHELD LIGHT

ITEM PART NO. DESCRIPTION QTY

2036544 Wire Harness............................................................................................................... 1

1 1496789 Connector Pin.......................................................................................................... 5
1 1496790 Housing (Module) ........................................................................................................ 1
2 1324309 Connector .................................................................................................................... 2
2 1324310 Connector .................................................................................................................... 2
3 1324309 Connector .................................................................................................................... 2
3 1324310 Connector (Headlight) ................................................................................................. 2
4 367540 Fitting (Female)............................................................................................................ 3

©2006 HYSTER COMPANY See Service Manual 13-39

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEATER (Figure 13-20)

13-40 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEATER

ITEM PART NO. DESCRIPTION QTY

1 1474951 Heat Duct..................................................................................................................... 1

2 1511097 Radiator ....................................................................................................................... 1
2 1560640 Motor, Fan, And Housing Assembly ........................................................................ 1
2 1560641 Housing............................................................................................................... 1
2 1511099 Resistor ................................................................................................................... 1
2 1560642 Wire Harness .......................................................................................................... 1
2 1560643 Clamp ...................................................................................................................... 8
2 1560644 Louver (Round) ....................................................................................................... 1
2 1560645 Louver (Rectangular)............................................................................................... 1
3 1488265 Shield........................................................................................................................... 1
4 136681 Capscrew..................................................................................................................... 4
5 320157 Washer ........................................................................................................................ 4

©2006 HYSTER COMPANY See Service Manual 13-41

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEATER INSTALLATION (Figure 13-21)

GASOLINE

13-42 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEATER INSTALLATION
GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 1358120 Sleeve.......................................................................................................................... 1
2 1393540 Heater .......................................................................................................................... 1
3 1501994 Clamp .......................................................................................................................... 8
4 1562140 Hose (Return) .............................................................................................................. 1
5 1562139 Hose (Supply) .............................................................................................................. 1
6 1399822 Coupling ...................................................................................................................... 1
7 1480237 Clip Nut ........................................................................................................................ 3
8 320157 Washer ........................................................................................................................ 4
9 136681 Capscrew..................................................................................................................... 9
10 292681 Lockwasher.................................................................................................................. 6
11 1521393 Bracket......................................................................................................................... 1
12 1300741 Valve (Heater).............................................................................................................. 1
13 925952 Hose (Supply) .............................................................................................................. 1
14 2050576 Hose (Return) .............................................................................................................. 1
15 251994 Clamp (Insulated) ........................................................................................................ 5
16 316678 Screw........................................................................................................................... 4
17 1488265 Shield........................................................................................................................... 1
18 320158 Washer ........................................................................................................................ 4
19 138710 Fitting........................................................................................................................... 1
20 2004005 Strap Clamp................................................................................................................. 1
21 1523453 Cable ........................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 13-43

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEATER INSTALLATION (Figure 13-22)

LPG

13-44 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEATER INSTALLATION
LPG

ITEM PART NO. DESCRIPTION QTY

1 1358120 Sleeve.......................................................................................................................... 1
2 1393540 Heater .......................................................................................................................... 1
3 1501994 Clamp .......................................................................................................................... 11
4 1562140 Hose (Return) .............................................................................................................. 1
5 1562139 Hose (Supply) .............................................................................................................. 1
6 1399822 Coupling ...................................................................................................................... 1
7 1480237 Clip Nut ........................................................................................................................ 2
8 136681 Capscrew..................................................................................................................... 8
9 320157 Washer ........................................................................................................................ 4
10 292681 Lockwasher.................................................................................................................. 6
11 1521393 Bracket......................................................................................................................... 1
12 1300741 Valve ............................................................................................................................ 1
13 2040752 Hose (Supply) .............................................................................................................. 1
14 2050576 Hose (Return) .............................................................................................................. 1
15 316678 Screw........................................................................................................................... 4
16 251994 Clamp (Insulated) ........................................................................................................ 4
17 1488265 Shield........................................................................................................................... 1
18 1562138 Tee - Coupler ............................................................................................................... 1
19 2075642 Fitting........................................................................................................................... 1
20 14681 Fitting........................................................................................................................... 1
21 1523453 Cable ........................................................................................................................... 1
22 2004005 Strap Clamp................................................................................................................. 1
320158 Washer (Not Illustrated) ............................................................................................... 4

©2006 HYSTER COMPANY See Service Manual 13-45

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEATER INSTALLATION (Figure 13-23)

DIESEL TIER II

13-46 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEATER INSTALLATION
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY

1 1358120 Sleeve.......................................................................................................................... 1
2 1393540 Heater .......................................................................................................................... 1
3 1501994 Clamp .......................................................................................................................... 8
4 1562140 Hose (Return) .............................................................................................................. 1
5 1562139 Hose (Supply) .............................................................................................................. 1
6 2004005 Strap Clamp................................................................................................................. 4
7 1399822 Coupling ...................................................................................................................... 1
8 1480237 Clip Nut ........................................................................................................................ 2
9 320157 Washer ........................................................................................................................ 4
10 136681 Capscrew..................................................................................................................... 8
11 292681 Lockwasher.................................................................................................................. 6
12 1521393 Bracket......................................................................................................................... 1
13 1300741 Valve ............................................................................................................................ 1
14 2040751 Hose (Return) .............................................................................................................. 1
15 2072833 Hose (Supply) .............................................................................................................. 1
16 316678 Screw........................................................................................................................... 4
17 251994 Clamp (Insulated) ........................................................................................................ 4
18 1488265 Shield........................................................................................................................... 1
19 16156 Fitting........................................................................................................................... 1
20 320158 Washer (Not Illustrated) ............................................................................................... 4
21 1523453 Cable ........................................................................................................................... 1

©2006 HYSTER COMPANY See Service Manual 13-47

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

ACCUMULATOR (Figure 13-24)

MAST LOAD DAMPENING

ITEM PART NO. DESCRIPTION QTY

1 1465897 Accumulator................................................................................................................. 1
2 1466337 Spacer ......................................................................................................................... 2
3 1466472 Clamp .......................................................................................................................... 2
4 1466415 Hose ............................................................................................................................ 1
5 16568 Fitting ........................................................................................................................... 1
5 16484 O-Ring ..................................................................................................................... 1
6 17062 Fitting ........................................................................................................................... 1

13-48 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

13-49
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-25)

H70XM-H90XM (48 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

13-50 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY

H70XM-H90XM (48 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037951 Carriage Assembly (48 in.) (Group No. 8502066)....................................................... 1

2037952 Carriage Assembly (60 in.) (Group No. 8502067)....................................................... 1
1 2037943 Carriage (48 in.) ...................................................................................................... 1
1 2037944 Carriage (60 in.) ...................................................................................................... 1
2 1387285 Chain Anchor........................................................................................................... 2
3 327591 Pin ........................................................................................................................... 2
4 15222 Cotter Pin ................................................................................................................ 2
5 221717 Nut........................................................................................................................... 4
6 1511883 Load Roller (101.67 mm )........................................................................................ 6
7 126765 Shim (0.020 in.) ....................................................................................................... 24
8 1465072 Snap Ring................................................................................................................ 6
9 1399224 Spacer ..................................................................................................................... 2
10 66333 Pin ........................................................................................................................... 2
11 1387993 Roller ....................................................................................................................... 2
12 16001 Lube Fitting.............................................................................................................. 2
13 1465177 Bracket .................................................................................................................... 2
14 192425 Shim (0.062 in.) ....................................................................................................... AR
15 192424 Shim (0.030 in.) ....................................................................................................... AR
16 1465028 Pin ........................................................................................................................... 2
17 292528 Capscrew ................................................................................................................ 4
18 292683 Lockwasher ............................................................................................................. 4
19 16448 Fitting....................................................................................................................... 2
20 16559 Fitting....................................................................................................................... 2
20 16484 O-Ring................................................................................................................. 1
21 1499104 Hose ........................................................................................................................ 1
22 1499103 Hose ........................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 13-51

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-26)

H70XM-H90XM (48 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

13-52 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE

H70XM-H90XM (48 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037943 Carriage (48 in.)........................................................................................................... 1

2037944 Carriage (60 in.)........................................................................................................... 1
1 1467151 Bushing ................................................................................................................... 2
2 1467153 Rod.......................................................................................................................... 2
3 1467154 Hook ........................................................................................................................ 2
4 1532640 Apron (48 in.)........................................................................................................... 1
4 1532643 Apron (60 in.)........................................................................................................... 1
5 1467769 Frame (48 in.) .......................................................................................................... 1
5 1467771 Frame (60 in.) .......................................................................................................... 1
6 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
7 1467146 Bearing Strip (LH Lower)......................................................................................... 1
8 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
9 1467148 Bearing Strip (LH Upper)......................................................................................... 1
10 1467201 Bearing Strip (Lower Center) (60 in.) ...................................................................... 2
11 1467200 Bearing Strip (Upper Center) (60 in.) ...................................................................... 2
12 1467149 Seal ......................................................................................................................... 2
13 1467150 Wiper Ring............................................................................................................... 2
14 1467632 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 6
16 16041 Lube Fitting.............................................................................................................. 4
17 39365 O-Ring ..................................................................................................................... 2

2083999 Seal Kit (Includes Items 12-13, 17) ............................................................................. 1

©2006 HYSTER COMPANY See Service Manual 13-53

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-27)

H100XM-H120XM (54 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

13-54 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY

H100XM-H120XM (54 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037953 Carriage Assembly (54 in.) (Group No. 8502068)....................................................... 1

2037954 Carriage Assembly (60 in.) (Group No. 8502069)....................................................... 1
1 2037945 Carriage (54 in.) ...................................................................................................... 1
1 2037946 Carriage (60 in.) ...................................................................................................... 1
2 1511883 Load Roller (101.67 mm )........................................................................................ 6
3 126765 Shim (0.020 in.) ....................................................................................................... 24
4 1465072 Snap Ring................................................................................................................ 6
5 1399224 Spacer ..................................................................................................................... 2
6 66333 Pin ........................................................................................................................... 2
7 1387993 Roller ....................................................................................................................... 2
8 16001 Lube Fitting.............................................................................................................. 2
9 1465177 Bracket .................................................................................................................... 2
10 192425 Shim (0.062 in.) ....................................................................................................... AR
11 192424 Shim (0.030 in.) ....................................................................................................... AR
12 1465028 Pin ........................................................................................................................... 2
13 292528 Capscrew ................................................................................................................ 4
14 292683 Lockwasher ............................................................................................................. 4
15 1387286 Chain Anchor........................................................................................................... 2
16 339932 Pin ........................................................................................................................... 2
17 15222 Cotter Pin ................................................................................................................ 2
18 221717 Nut........................................................................................................................... 4
19 16448 Fitting....................................................................................................................... 2
20 16559 Fitting....................................................................................................................... 2
20 16484 O-Ring................................................................................................................. 1
21 1499102 Hose ........................................................................................................................ 1
22 1499101 Hose ........................................................................................................................ 1

©2006 HYSTER COMPANY See Service Manual 13-55

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-28)

H100XM-H120XM (54 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

13-56 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE

H100XM-H120XM (54 AND 60-INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037945 Carriage (54 in.)........................................................................................................... 1

2037946 Carriage (60 in.)........................................................................................................... 1
1 1467204 Bushing ................................................................................................................... 2
2 1467205 Rod.......................................................................................................................... 2
3 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
4 1467146 Bearing Strip (LH Lower)......................................................................................... 1
5 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
6 1467148 Bearing Strip (LH Upper)......................................................................................... 1
7 1467206 Hook ........................................................................................................................ 2
8 1467201 Bearing Strip (Lower Center)................................................................................... 2
9 1532638 Apron (54 in.)........................................................................................................... 1
9 1532639 Apron (60 in.)........................................................................................................... 1
10 1467774 Frame (54 in.) .......................................................................................................... 1
10 1467776 Frame (60 in.) .......................................................................................................... 1
11 1467200 Bearing Strip (Upper Center) .................................................................................. 2
12 1467202 Seal ......................................................................................................................... 2
13 1467203 Wiper Ring............................................................................................................... 2
14 1467634 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 8
16 16041 Lube Fitting.............................................................................................................. 8
17 39366 O-Ring ..................................................................................................................... 2

2083998 Seal Kit (Includes Items 12-13, 17) ............................................................................. 1

©2006 HYSTER COMPANY See Service Manual 13-57

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-29)

H70XM-H90XM (48 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-58 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY

H70XM-H90XM (48 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038594 Carriage Assembly (48 in.) (Group No. 8502090)....................................................... 1

b 2038596 Carriage Assembly (60 in.) (Group No. 8502091)....................................................... 1
a 2037955 Carriage Assembly (48 in.) (Group No. 8502070)....................................................... 1
a 2037956 Carriage Assembly (60 in.) (Group No. 8502071)....................................................... 1
1 .. . . . Carriage Frame (☞ Figure 13-30, ☞ Figure 13-31) .............................................. 1
2 1511883 Load Roller (101.67 mm )........................................................................................ 6
3 126765 Shim (0.020 in.) ....................................................................................................... 24
4 1465072 Snap Ring................................................................................................................ 6
5 1399224 Spacer ..................................................................................................................... 2
6 1387548 Chain Anchor........................................................................................................... 2
7 1387549 Pin ........................................................................................................................... 2
8 15222 Cotter Pin ................................................................................................................ 2
9 292508 Capscrew ................................................................................................................ 1
10 1400126 Plate ........................................................................................................................ 1
11 1400125 Spacer ..................................................................................................................... 1
12 66333 Pin ........................................................................................................................... 2
13 1387993 Roller ....................................................................................................................... 2
14 16001 Lube Fitting.............................................................................................................. 2
15 1465177 Bracket .................................................................................................................... 2
16 192425 Shim (0.062 in.) ....................................................................................................... AR
17 192424 Shim (0.030 in.) ....................................................................................................... AR
18 1465028 Pin ........................................................................................................................... 2
19 292528 Capscrew ................................................................................................................ 4
20 292683 Lockwasher ............................................................................................................. 4
21 319322 Guard (RH).............................................................................................................. 1
22 319323 Guard (LH) .............................................................................................................. 1
23 317292 Spacer ..................................................................................................................... 4
24 18518 Capscrew ................................................................................................................ 4
25 15155 Lockwasher ............................................................................................................. 4
26 16458 Fitting....................................................................................................................... 2
27 16559 Fitting....................................................................................................................... 2
27 16484 O-Ring................................................................................................................. 1
28 1499105 Hose ........................................................................................................................ 1
29 1499106 Hose ........................................................................................................................ 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2006 HYSTER COMPANY See Service Manual 13-59

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-30)

H70XM-H90XM (48-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-60 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE

H70XM-H90XM (48-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038595 Carriage (48 in.)........................................................................................................... 1

a 2037947 Carriage (48 in.)........................................................................................................... 1
1 1467151 Bushing ................................................................................................................... 2
2 1467153 Rod.......................................................................................................................... 2
3 1467154 Hook ........................................................................................................................ 2
4 1532640 Apron....................................................................................................................... 1
5 b 1483336 Frame ...................................................................................................................... 1
5 a 1467770 Frame ...................................................................................................................... 1
6 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
7 1467146 Bearing Strip (LH Lower)......................................................................................... 1
8 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
9 1467148 Bearing Strip (LH Upper)......................................................................................... 1
10 1467149 Seal ......................................................................................................................... 2
11 1467150 Wiper Ring............................................................................................................... 2
12 1467632 Snap Ring................................................................................................................ 2
13 1467633 Screw ...................................................................................................................... 6
14 16041 Lube Fitting.............................................................................................................. 4
15 39365 O-Ring ..................................................................................................................... 2

2083999 Seal Kit (Includes Items 10-11, 15) ............................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2006 HYSTER COMPANY See Service Manual 13-61

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-31)

H70XM-H90XM (60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-62 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE

H70XM-H90XM (60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038599 Carriage (60 in.)........................................................................................................... 1

a 2037948 Carriage (60 in.)........................................................................................................... 1
1 1467151 Bushing ................................................................................................................... 2
2 1467153 Rod.......................................................................................................................... 2
3 1467154 Hook ........................................................................................................................ 2
4 1532643 Apron....................................................................................................................... 1
5 b 1483335 Frame ...................................................................................................................... 1
5 a 1467772 Frame ...................................................................................................................... 1
6 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
7 1467146 Bearing Strip (LH Lower)......................................................................................... 1
8 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
9 1467148 Bearing Strip (LH Upper)......................................................................................... 1
10 1467201 Bearing Strip (Lower Center)................................................................................... 2
11 1467200 Bearing Strip (Upper Center) .................................................................................. 2
12 1467149 Seal ......................................................................................................................... 2
13 1467150 Wiper Ring............................................................................................................... 2
14 1467632 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 6
16 16041 Lube Fitting.............................................................................................................. 4
17 39365 O-Ring ..................................................................................................................... 2

2083999 Seal Kit (Includes Items 12-13, 17) ............................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2006 HYSTER COMPANY See Service Manual 13-63

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-32)

H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-64 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY

H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038597 Carriage Assembly (54 in.) (Group No. 8502092)....................................................... 1

b 2038598 Carriage Assembly (60 in.) (Group No. 8502093)....................................................... 1
a 2037957 Carriage Assembly (54 in.) (Group No. 8502072)....................................................... 1
a 2037958 Carriage Assembly (60 in.) (Group No. 8502073)....................................................... 1
1 .. . . . Carriage Frame (☞ Figure 13-33) ......................................................................... 1
2 1511883 Load Roller (101.67 mm )........................................................................................ 6
3 126765 Shim (0.020 in.) ....................................................................................................... 24
4 1465072 Snap Ring................................................................................................................ 6
5 1399224 Spacer ..................................................................................................................... 2
6 66333 Pin ........................................................................................................................... 2
7 1387993 Roller ....................................................................................................................... 2
8 16001 Lube Fitting.............................................................................................................. 2
9 1465177 Bracket .................................................................................................................... 2
10 192425 Shim (0.062 in.) ....................................................................................................... AR
11 192424 Shim (0.030 in.) ....................................................................................................... AR
12 1465028 Pin ........................................................................................................................... 2
13 292528 Capscrew ................................................................................................................ 4
14 292683 Lockwasher ............................................................................................................. 4
15 319322 Guard (RH).............................................................................................................. 1
16 319323 Guard (LH) .............................................................................................................. 1
17 317292 Spacer ..................................................................................................................... 4
18 18520 Capscrew ................................................................................................................ 3
18 18518 Capscrew ................................................................................................................ 1
19 15155 Lockwasher ............................................................................................................. 4
20 1480392 Chain Anchor........................................................................................................... 2
21 339932 Pin ........................................................................................................................... 2
22 320327 Pin ........................................................................................................................... 2
23 15222 Cotter Pin ................................................................................................................ 2
24 131358 Snap Ring................................................................................................................ 2
25 16458 Fitting....................................................................................................................... 2
26 16559 Fitting....................................................................................................................... 2
26 16484 O-Ring................................................................................................................. 1
27 1499107 Hose ........................................................................................................................ 1
28 1499108 Hose ........................................................................................................................ 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2006 HYSTER COMPANY See Service Manual 13-65

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-33)

H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-66 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE

H100XM-H120XM (54 AND 60-INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038600 Carriage (54 in.)........................................................................................................... 1

b 2038601 Carriage (60 in.)........................................................................................................... 1
a 2037949 Carriage (54 in.)........................................................................................................... 1
a 2037950 Carriage (60 in.)........................................................................................................... 1
1 1467204 Bushing ................................................................................................................... 2
2 1467205 Rod.......................................................................................................................... 2
3 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
4 1467146 Bearing Strip (LH Lower)......................................................................................... 1
5 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
6 1467148 Bearing Strip (LH Upper)......................................................................................... 1
7 1467206 Hook ........................................................................................................................ 2
8 1467201 Bearing Strip (Lower Center)................................................................................... 2
9 b 1483331 Frame (60 in.) .......................................................................................................... 1
9 b 1483333 Frame (54 in.) .......................................................................................................... 1
9 a 1467773 Frame (54 in.) .......................................................................................................... 1
9 a 1467775 Frame (60 in.) .......................................................................................................... 1
10 1532638 Apron (54 in.)........................................................................................................... 1
10 1532639 Apron (60 in.)........................................................................................................... 1
11 1467200 Bearing Strip (Upper Center) .................................................................................. 2
12 1467202 Seal ......................................................................................................................... 2
13 1467203 Wiper Ring............................................................................................................... 2
14 1467634 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 8
16 16041 Lube Fitting.............................................................................................................. 8
17 39366 O-Ring ..................................................................................................................... 2

2083998 Seal Kit (Includes Items 12-13, 17) ............................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2006 HYSTER COMPANY See Service Manual 13-67

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

AUXILARY TUBE EXTENSION KIT (Figure 13-34)

TWO STAGE LIMITED FREE-LIFT

13-68 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AUXILARY TUBE EXTENSION KIT

TWO STAGE LIMITED FREE-LIFT

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1400128 Tube (Mast A749) ................................................................................................ 1 1

1 1400134 Tube (Mast A750) ................................................................................................ 1 1
2 1400129 Tube (Mast A749) ................................................................................................ 1 1
2 1400135 Tube (Mast A750) ................................................................................................ 1 1
3 1400130 Tube (Mast A749) ................................................................................................ .. 1
3 1400136 Tube (Mast A750) ................................................................................................ .. 1
4 1400131 Tube (Mast A749) ................................................................................................ .. 1
4 1400137 Tube (Mast A750) ................................................................................................ .. 1
5 16448 Fitting................................................................................................................... 2 4
6 16925 Fitting................................................................................................................... 2 4
7 1400127 Bracket................................................................................................................. 1 2

1465157 Tube Kit (Mast A749) (Includes Items 1-2, 5-7) ................................................... 1 ..
1465158 Tube Kit (Mast A749) (Includes Items 3-7) .......................................................... .. 1
1465159 Tube Kit (Mast A750) (Includes Items 1-2, 5-7) ................................................... 1 ..
1465160 Tube Kit (Mast A750) (Includes Items 3-7) .......................................................... .. 1

©2006 HYSTER COMPANY See Service Manual 13-69

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

AUXILARY TUBE EXTENSION KIT (Figure 13-35)

TWO AND THREE STAGE FULL FREE-LIFT

13-70 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AUXILARY TUBE EXTENSION KIT

TWO AND THREE STAGE FULL FREE-LIFT

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1400138 Tube (Mast A751) ................................................................................................ 1 ..

1 1400144 Tube (Mast A752) ................................................................................................ 1 ..
2 1400139 Tube (Mast A751) ................................................................................................ 1 ..
2 1400145 Tube (Mast A752) ................................................................................................ 1 ..
3 1400140 Tube (Mast A751) ................................................................................................ .. 1
3 1400146 Tube (Mast A752) ................................................................................................ .. 1
4 1400141 Tube (Mast A751) ................................................................................................ .. 1
4 1400147 Tube (Mast A752) ................................................................................................ .. 1
5 16448 Fitting................................................................................................................... 2 4
6 16925 Fitting................................................................................................................... 2 4
7 1400127 Bracket................................................................................................................. 1 2

1465322 Tube Kit (Mast A751) (Includes Items 1-2, 5-7) ................................................... 1 ..
1465323 Tube Kit (Mast A751) (Includes Items 3-7) .......................................................... .. 1
1465324 Tube Kit (Mast A752) (Includes Items 1-2, 5-7) ................................................... 1 ..
1465325 Tube Kit (Mast A752) (Includes Items 3-7) .......................................................... .. 1

©2006 HYSTER COMPANY See Service Manual 13-71

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

QUICK DISCONNECT FITTINGS (Figure 13-36)

ITEM PART NO. DESCRIPTION QTY

1 17321 Fitting ........................................................................................................................... 2

2 16484 O-Ring ......................................................................................................................... 4
3 1377953 Fitting ........................................................................................................................... 2
4 181266 Dust Plug ..................................................................................................................... 1
5 181298 Dust Cap...................................................................................................................... 1
6 1377954 Fitting ........................................................................................................................... 1

13-72 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LIFTING EYES (Figure 13-37)

ITEM PART NO. DESCRIPTION QTY

1 1476416 Eye Bolt (Rear) ............................................................................................................ 2
2 1488915 Anchor (H70XM) .......................................................................................................... 2
2 1474318 Anchor (H80-120XM)................................................................................................... 2
3 296140 Nut ............................................................................................................................... 2
4 292661 Nut ............................................................................................................................... 2
5 15246 Cotter Pin..................................................................................................................... 2
6 1474335 Shackle (Front) ............................................................................................................ 2
7 316448 Label (Lifting Eye)........................................................................................................ 4
8 1532748 Tilt Pin (Extended) ....................................................................................................... 2
9 16830 Capscrew..................................................................................................................... 2
10 15158 Lockwasher.................................................................................................................. 2
11 241079 Anchor ......................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 13-73

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

FENDER EXTENSIONS (Figure 13-38)

13-74 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

FENDER EXTENSIONS

KEY:
A: 250 x 15 Single Wheel (H70-90XM)
B: 300 x 15 Single Wheel (H100-120XM)
C: 7.00 x 15 Dual Wheel (H70-90XM)
D: 8.25 x 15 Dual Wheel (H100-120XM)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1396526 Fender Extension (RH) .................................................................. 1 .. .. ..

1 1397500 Fender Extension (RH) .................................................................. .. 1 .. ..
1 1396527 Fender Extension (RH) .................................................................. .. .. 1 ..
1 1396528 Fender Extension (RH) .................................................................. .. .. .. 1
2 1396534 Fender Extension (LH)................................................................... 1 .. .. ..
2 1397502 Fender Extension (LH)................................................................... .. 1 .. ..
2 1396535 Fender Extension (LH)................................................................... .. .. 1 ..
2 1396536 Fender Extension (LH)................................................................... .. .. .. 1
3 1398127 Mud Flap (RH) ............................................................................... .. .. 1 ..
3 1398128 Mud Flap (RH) ............................................................................... .. .. .. 1
4 1398132 Mud Flap (LH)................................................................................ .. .. .. 1
4 1398131 Mud Flap (LH)................................................................................ .. .. 1 ..
5 287854 Capscrew....................................................................................... 8 8 8 8
6 292682 Lockwasher.................................................................................... 8 8 .. ..
6 292682 Lockwasher.................................................................................... .. .. 12 12
7 296420 Washer .......................................................................................... 8 8 8 8
8 136692 Nut ................................................................................................. 8 8 .. ..
8 136692 Nut ................................................................................................. .. .. 12 12
9 1399432 Plate .............................................................................................. .. .. 2 2
10 1384659 Capscrew....................................................................................... .. .. 4 4

©2006 HYSTER COMPANY See Service Manual 13-75

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

DRIVE TIRES AND WHEELS (Figure 13-39)

DUAL

KEY:
A: 7.00 x 15 Solid (H70-90XM)
B: 7.00 x 15 Pneumatic (H70-90XM)
C: 8.25 x 15 Solid (H100-120XM)
D: 8.25 x 15 - 12 Ply (H100-120XM)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 174214 Tire (Standard Hardness) .............................................................. 4 .. .. ..

1 237050 Tire (Standard Hardness) .............................................................. .. 4 .. ..
2 137134 Tire Assembly ................................................................................ .. 4 .. ..
2 137135 Tire (With Flap).......................................................................... .. 1 .. ..
2 137136 Tube........................................................................................... .. 1 .. ..
2 130616 Tire Assembly ................................................................................ .. .. .. 4
2 129846 Tire (With Flap).......................................................................... .. .. .. 1
2 25722 Tube........................................................................................... .. .. .. 1
3 2035024 Wheel Assembly (5.50 x 15).......................................................... 4 4 .. ..
3 2035025 Wheel Assembly (6.50 x 15).......................................................... .. .. 4 4
4 322637 Side Ring................................................................................... 1 1 1 1
5 322638 Lock Ring .................................................................................. 1 1 1 1
6 1394500 Plate (Valve Stem) (Not Illustrated) ........................................... 4 4 4 4
7 1393344 Adapter (Not Illustrated) ............................................................ 2 2 2 2

13-76 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
NOTES

13-77
 UNIT CODE L005
NORTH AMERICA 01/2006

LIGHTS, BACK-UP AND BRAKE (Figure 13-40)

INCANDESCENT
(D/B 08/2004⇒)

13-78 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LIGHTS, BACK-UP AND BRAKE

INCANDESCENT
(D/B 08/2004⇒)

ITEM PART NO. DESCRIPTION QTY

1 1553084 Brake and Back-Up Light............................................................................................. 2

1 1376439 Lens (Clear)............................................................................................................. 1
1 1376440 Lens (Red)............................................................................................................... 1
1 1380757 Lens (Amber)........................................................................................................... 1
1 a 1330438 Terminal (Socket) .................................................................................................... 5
1 a 1330422 Connector................................................................................................................ 1
1 a 1330428 Secondary Lock....................................................................................................... 1
1 a 1330439 Insulator................................................................................................................... 1
2 177521 Bulb (12 Volt)........................................................................................................... 1
3 1302258 Bulb ......................................................................................................................... 2
4 1376446 Screw ...................................................................................................................... 2
5 1450293 Bracket......................................................................................................................... 2
6 316678 Screw........................................................................................................................... 4
7 1450356 Plug ............................................................................................................................. 4
8 1382313 Cover ........................................................................................................................... 4
9 260045 Grommet...................................................................................................................... 6

FOOTNOTES:
a Not Illustrated

©2006 HYSTER COMPANY See Service Manual 13-79

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

LIGHTS, LED BACK-UP AND BRAKE (Figure 13-41)

(D/B 08/2004⇒)

13-80 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

LIGHTS, LED BACK-UP AND BRAKE

(D/B 08/2004⇒)

ITEM PART NO. DESCRIPTION QTY

1 302036 Screw........................................................................................................................... 4
2 292679 Lockwasher.................................................................................................................. 4
3 1552702 Light (LED) .................................................................................................................. 1
4 260045 Grommet...................................................................................................................... 2
5 1555680 Bracket (LED Light) ..................................................................................................... 2
6 292668 Nut ............................................................................................................................... 4
7 316678 Screw........................................................................................................................... 4
8 1382313 Cover ........................................................................................................................... 4

©2006 HYSTER COMPANY See Service Manual 13-81

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIRE HARNESS (Figure 13-42)

PRESSURE SWITCH
LED BRAKE LIGHTS

13-82 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

WIRE HARNESS
PRESSURE SWITCH
LED BRAKE LIGHTS

ITEM PART NO. DESCRIPTION QTY

2070134 Wire Harness (Pressure Switch) ................................................................................. 1

1 370730 Blade ....................................................................................................................... 2
2 346330 Connector Body....................................................................................................... 1
3 181045 Connector................................................................................................................ 2
4 134810 Terminal................................................................................................................... 2

©2006 HYSTER COMPANY See Service Manual 13-83

for service procedures.
NOTES

13-84
 UNIT CODE L005
01/2006 NORTH AMERICA

14 FIELD CONVERSION KITS

14 FIELD CONVERSION KITS

 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 14
FIELD CONVERSION KITS

DESCRIPTION PAGE

AUXILARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT .......................................... 14-3
AUXILARY TUBE EXTENSION KIT TWO STAGE LFL ...................................................................................... 14-3
DIRECTIONAL CONTROL CONVERSION KIT ................................................................................................. 14-2
DUAL WHEEL CONVERSION ........................................................................................................................... 14-2
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 14-7
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 14-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 14-4
HYDRAULIC CONTROL VALVE CONVERSION ............................................................................................... 14-2
MISCELLANEOUS CONVERSION KITS........................................................................................................... 14-2
WIDE TIRE CONVERSION................................................................................................................................ 14-2

©2006 HYSTER COMPANY See Service Manual 14-1

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

WIDE TIRE CONVERSION

DESCRIPTION PART NUMBER
Wide Tread Wheel (250 x 15) 1466316
Wide Tread Wheel (300 x 15) 1466317
Fender Attaching Parts Kit 1466314

DUAL WHEEL CONVERSION

DESCRIPTION PART NUMBER
Dual Wheel (7.00 x 15) 1466026
Dual Wheel (8.25 x 15) 1466027

DIRECTIONAL CONTROL CONVERSION KIT

DESCRIPTION PART NUMBER
Monotrol Pedal to Forward/Reverse Lever Kit (Diesel Single Lever) 1466364
Monotrol Pedal to Forward/Reverse Lever Kit (Gas, LPG and Diesel Dual Levers) 1466366
Forward/Reverse Lever to Monotrol Pedal Kit (Gas and LPG) 1483665
Forward/Reverse Lever to Monotrol Pedal Kit (Diesel) 1483816

HYDRAULIC CONTROL VALVE CONVERSION

DESCRIPTION PART NUMBER
Three function to Four Function with Detent Handlever 1579032

MISCELLANEOUS CONVERSION KITS

DESCRIPTION PART NUMBER
LPG Fixed Bracket to Swing Out Drop Down Kit 1585040
Lifting Eye Kit 1485841
Fire Extinguisher Kit 1466369
Hydraulic Tank Shield Kit 1502917
Bleedback Injector Kit without Pump 1578929
Bleedback Injectors Kit with Pump 1589786
Coolant Sensor Replacement Kit 1569419
Coolant Sensor and Harness Replacement Kit (Standard Type) 1569730
Coolant Sensor and Harness Replacement Kit (Type S) 1569731

AUXILARY TUBE EXTENSION KIT TWO STAGE LFL

DESCRIPTION PART NUMBER
Three Function Auxiliary Tube Extension Kit (Class III) (H70-90XM) 1465157
Four Function Auxiliay Tube Extension Kit (Class III) (H70-90XM) 1465158
Three Function Auxiliary Tube Extension Kit (Class IV) (H100-120XM) 1465159

14-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

AUXILARY TUBE EXTENSION KIT TWO STAGE LFL

DESCRIPTION PART NUMBER

Four Function Auxiliay Tube Extension Kit (Class IV) (H100-120XM) 1465160
Quick Disconnect Fittings Kit 1377952

AUXILARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
DESCRIPTION PART NUMBER
Three Function Auxiliary Tube Extension Kit (Class III) (H70-90XM) 1465322
Four Function Auxiliary Tube Extension Kit (Class III) (H70-90XM) 1465323
Three Function Auxiliary Tube Extension Kit (Class IV) (H100-120XM) 1465324
Four Function Auxiliay Tube Extension Kit (Class IV) (H100-120XM) 1465325
Quick Disconnect Fittings Kit 1377952

©2006 HYSTER COMPANY See Service Manual 14-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT

Two to Three Function

OALH
2790 mm 3050 mm 3390 mm 3650 mm 3990 mm 4250 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.) (157.1 in.) (167.3 in.)
Mast A750 A749 A750 A749 A750 A749
Group Number 2790 3050 3390 3650 3990 4250 QTY
Header Hose a 1400410 b 1400410 a 1400413 b 1400413 a 1400416 b 1400416 1
Conversion Kit

Three to Four Function

OALH
2790 mm 3050 mm 3390 mm 3650 mm 3990 mm 4250 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.) (157.1 in.) (167.3 in.)
Mast A750 A749 A750 A749 A750 A749
Group Number 2790 3050 3390 3650 3990 4250 QTY
Header Hose a 1400411 b 1400411 a 1400414 b 1400414 a 1400417 b 1400417 1
Conversion Kit

Two to Four Function

OALH
2790 mm 3050 mm 3390 mm 3650 mm 3990 mm 4250 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.) (157.1 in.) (167.3 in.)
Mast A750 A749 A750 A749 A750 A749
Group Number 2790 3050 3390 3650 3990 4250 QTY
Header Hose a 1400412 b 1400412 a 1400415 b 1400415 a 1400418 b 1400418 1
Conversion Kit

FOOTNOTES:
a H100-120XM
b H70-90XM

14-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT

Two to Three Function

OALH
2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A754 A753 A754 A753
Group Number 2790 3050 3390 3650 QTY
Header Hose a 1469287 b 1469281 a 1469290 b 1469284 1
Conversion Kit

Three to Four Function

OALH
2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A754 A753 A754 A753
Group Number 2790 3050 3390 3650 QTY
Header Hose a 1469288 b 1469282 a 1469291 b 1469285 1
Conversion Kit

Two to Four Function

OALH
2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A754 A753 A754 A753
Group Number 2790 3050 3390 3650 QTY
Header Hose a 1469289 b 1469283 a 1469292 b 1469286 1
Conversion Kit

FOOTNOTES:
a H100-120XM
b H70-90XM

©2006 HYSTER COMPANY See Service Manual 14-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT

Two to Three Function

OALH
4087 mm 4365 mm 4387 mm 4640 mm 4665 mm
DESCRIPTION (160.9 in.) (171.9 in.) (172.7 in.) (182.7 in.) (183.7 in.)
Mast A752 A751 A752 A752 A751
Group Number 4087 4365 4387 4640 4665 QTY
Header Hose a 1400675 b 1400650 a 1400678 a 1400681 b 1400653 1
Conversion Kit

OALH
4900 mm 4940 mm 5200 mm 5240 mm 5500 mm
DESCRIPTION (192.9 in.) (194.5 in.) (204.7 in.) (206.3 in.) (216.5 in.)
Mast A751 A752 A751 A752 A751
Group Number 4900 4940 5200 5240 5500 QTY
Header Hose b 1400656 a 1400684 b 1400659 a 1400687 b 1400662 1
Conversion Kit

Three to Four Function

OALH
4087 mm 4365 mm 4387 mm 4640 mm 4665 mm
DESCRIPTION (160.9 in.) (171.9 in.) (172.7 in.) (182.7 in.) (183.7 in.)
Mast A752 A751 A752 A752 A751
Group Number 4087 4365 4387 4640 4665 QTY
Header Hose a 1400676 b 1400651 a 1400679 a 1400682 b 1400654 1
Conversion Kit

OALH
4900 mm 4940 mm 5200 mm 5240 mm 5500 mm
DESCRIPTION (192.9 in.) (194.5 in.) (204.7 in.) (206.3 in.) (216.5 in.)
Mast A751 A752 A751 A752 A751
Group Number 4900 4940 5200 5240 5500 QTY
Header Hose b 1400657 a 1400685 b 1400660 a 1400688 b 1400663 1
Conversion Kit

Two to Four Function

14-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT

OALH
4087 mm 4365 mm 4387 mm 4640 mm 4665 mm
DESCRIPTION (160.9 in.) (171.9 in.) (172.7 in.) (182.7 in.) (183.7 in.)
Mast A752 A751 A752 A752 A751
Group Number 4087 4365 4387 4640 4665 QTY
Header Hose a 1400677 b 1400652 a 1400680 a 1400683 b 1400655 1
Conversion Kit

OALH
4900 mm 4940 mm 5200 mm 5240 mm 5500 mm
DESCRIPTION (192.9 in.) (194.5 in.) (204.7 in.) (206.3 in.) (216.5 in.)
Mast A751 A752 A751 A752 A751
Group Number 4900 4940 5200 5240 5500 QTY
Header Hose b 1400658 a 1400686 b 1400661 a 1400689 b 1400664 1
Conversion Kit

FOOTNOTES:
a H100-120XM
b H70-90XM

©2006 HYSTER COMPANY See Service Manual 14-7

for service procedures.
NOTES

14-8
 UNIT CODE L005
01/2006 NORTH AMERICA

15 NUMERICAL INDEX
 UNIT CODE L005
01/2006 NORTH AMERICA

SECTION 15
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
142 3-51 17 8-3 46 12-4 12 3-11 24
8-3 35 15151 8-18 9 12-12 8 3-16 4
11276 7-16 6 15152 4-11 4 12-20 21 16186 8-3 40
12815 2-5 9 15154 1-5 22 12-31 12 16187 8-4 52
12821 4-17 39 2-55 32 13-51 4 16190 3-15 2
4-22 55 2-57 34 13-55 17 16193 2-50 7
12891 10-5 7 2-59 35 13-59 8 16271 3-33 20
12-8 13 2-59 47 13-65 23 16448 10-17 14
12928 2-11 23 2-75 33 15224 7-16 6 11-22 16
13957 7-9 6 15155 2-63 15 12-12 10 12-35 24
14349 4-5 32 4-15 30 15226 7-9 29 13-51 19
8-3 43 11-19 19 15246 13-73 5 13-55 19
14358 3-25 17 12-31 19 15290 6-3 28 13-69 5
3-41 19 13-59 25 15304 2-27 10 13-71 5
14372 3-33 19 13-65 19 2-29 7 16458 9-7 40
14440 3-25 4 15156 1-5 19 15310 9-3 9 9-9 42
14500 5-28 2 2-15 6 15314 9-4 46 11-22 15
14560 9-7 34 2-55 12 15315 6-3 29 12-35 23
9-9 36 2-57 8 15860 7-15 6 13-59 26
14591 9-19 1 2-59 44 15879 10-12 9 13-65 25
14592 5-27 11 2-63 10 12-24 8 16481 5-27 33
14603 10-8 22 2-75 24 15885 11-15 11 16482 5-8 58
11-4 23 2-85 3 12-28 11 5-8 58
14681 13-45 20 4-13 27 15962 2-29 2 5-14 34
14773 3-9 20 4-15 23 2-37 16 5-14 34
3-16 5 4-21 28 2-59 13 5-27 11
15001 1-7 17 7-5 23 2-76 42 5-27 24
3-47 10 15157 2-15 22 15963 9-3 25 5-27 34
3-51 27 2-57 17 16001 9-25 12 16483 5-8 51
15002 4-11 3 2-63 35 10-15 16 5-8 52
15025 8-3 16 15158 9-25 6 11-19 26 5-8 53
15026 2-31 4 13-73 10 12-31 26 5-13 11
2-31 7 15172 8-3 30 13-51 12 5-13 26
15032 5-27 21 15175 1-13 19 13-55 8 5-14 51
15049 4-22 73 1-15 7 13-59 14 5-27 7
8-18 8 1-17 35 13-65 8 7-3 22
15052 4-11 19 1-23 9 16015 9-25 13 9-7 12
15056 4-21 30 2-63 13 16041 13-53 16 9-7 39
15086 1-5 18 15200 3-51 9 13-57 16 9-9 11
15127 1-5 23 9-11 31 13-61 14 9-9 41
2-5 24 9-15 32 13-63 16 10-7 3
2-55 30 15201 3-49 15 13-67 16 12-16 3
2-57 33 15212 1-11 7 16121 3-15 9 16484 5-3 25
2-59 33 3-43 10 16124 8-3 39 5-3 36
15134 1-5 17 3-45 7 16134 3-15 7 5-11 8
2-15 9 3-47 1 3-25 6 5-11 13
2-57 7 3-51 20 3-41 22 5-27 19
2-63 26 7-5 15 16143 3-19 39 5-29 5
4-13 28 15222 10-8 34 16156 13-47 19 7-3 1
4-15 24 10-15 10 16167 2-55 18 9-7 15
4-21 27 11-7 6 2-63 30 9-9 14
7-5 24 11-19 12 16177 3-9 17 10-7 19
©2006 HYSTER COMPANY See Service Manual 15-1
for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

10-8 20 16568 13-48 5 4-15 25 39742 9-4 45

11-4 22 16569 5-4 38 18500 4-15 2 40667 12-20 18
11-4 24 5-11 1 4-21 23 41208 5-3 13
12-16 18 16597 4-13 26 18509 2-59 19 41308 5-3 1
12-16 20 4-15 21 18515 1-13 9 42213 3-33 21
13-48 5 16598 2-15 16 2-59 20 44542 7-9 21
13-51 20 2-55 11 4-13 30 45656 7-16 5
13-55 20 2-57 25 4-15 31 45736 7-16 2
13-59 27 2-63 9 4-21 31 45737 7-16 2
13-65 26 2-75 41 18518 11-19 18 46629 9-26 13
13-72 2 16663 2-63 14 12-31 18 11-15 11
16485 5-4 38 16743 4-22 72 13-59 24 12-28 11
5-11 1 16745 9-7 12 13-65 18 51455 2-50 8
16486 5-8 49 9-9 11 18520 13-65 18 53065 2-11 32
5-8 50 16794 2-27 4 18535 2-59 45 2-11 32
5-13 27 16815 7-5 22 2-63 16 53162 3-53 14
5-14 50 16830 9-25 5 18543 4-21 29 7-7 15
9-3 2 13-73 9 18546 2-15 5 55434 9-21 8
9-3 11 16863 3-25 21 2-59 8 57568 3-53 9
9-7 11 16865 3-53 14 4-13 13 57664 10-12 9
9-9 10 7-7 16 4-15 27 12-24 8
10-8 22 16882 9-7 16 18727 1-13 8 58902 11-22 10
11-4 23 9-9 15 18762 1-5 16 12-35 12
12-16 19 16897 8-3 17 18824 7-3 25 58903 7-9 8
16487 9-3 31 16923 5-4 37 18942 6-3 3 58929 11-7 8
9-3 36 5-8 59 21420 5-7 15 12-20 13
9-3 37 5-11 7 5-13 10 58936 5-27 30
16540 5-8 52 5-14 33 25722 13-76 2 63116 2-17 12
5-14 51 5-27 25 30019 7-9 27 2-17 12
16541 7-3 1 16925 7-3 21 30097 6-3 18 2-17 12
10-7 19 13-69 6 30098 6-3 12 2-21 6
11-4 24 13-71 6 30147 7-9 26 2-21 17
12-16 20 16982 5-27 6 30162 5-7 32 2-21 24
16543 12-16 19 11-4 35 5-13 19 63899 3-33 1
16556 5-27 33 11-4 35 30289 7-9 22 66333 10-15 17
16558 2-63 44 16983 5-3 29 34811 2-6 58 11-19 25
5-8 53 5-11 22 2-15 26 12-31 25
5-13 11 16989 11-22 17 2-57 16 13-51 10
7-3 22 12-35 25 2-63 34 13-55 6
9-7 39 17039 9-9 16 35116 2-6 58 13-59 12
9-9 41 17062 7-3 20 2-11 29 13-65 6
16559 9-7 5 13-48 6 39348 11-16 15 66885 5-31 1
9-9 4 17314 3-15 1 12-28 15 68968 2-17 6
10-8 20 17321 13-72 1 39365 13-53 17 69029 7-9 30
11-4 22 17650 4-5 35 13-61 15 69392 2-55 17
12-16 18 17706 9-3 33 13-63 17 2-63 31
13-51 20 17728 3-25 5 39366 13-57 17 76382 9-3 42
13-55 20 17753 5-8 58 13-67 17 78456 9-3 43
13-59 27 5-14 34 39373 2-15 21 79377 7-3 16
13-65 26 18462 1-5 21 2-57 14 79981 7-13 6
16561 9-7 11 18496 4-21 32 2-63 38 86510 4-5 6
9-9 10 18498 4-13 29 39678 7-9 13 4-22 71

15-2 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

88195 9-3 37 12-8 5 134809 4-67 5 3-45 4

97999 3-25 23 12-12 4 134810 4-65 3 3-49 6
99576 2-27 3 12-31 15 4-65 9 3-51 4
99610 2-33 20 13-51 7 4-67 4 7-5 4
2-39 14 13-55 3 4-68 3 8-3 6
99728 2-39 27 13-59 3 4-71 6 8-18 3
101809 3-25 12 13-65 3 13-83 4 9-11 30
102898 9-4 46 127045 9-3 39 134812 4-33 19 9-15 31
9-7 4 127518 12-16 28 4-65 2 13-75 8
9-9 3 128408 2-57 26 4-65 7 13-75 8
102919 3-19 38 2-59 43 4-68 2 136704 5-8 45
104264 10-3 8 2-63 45 4-71 7 5-14 54
11-3 19 4-17 24 135657 7-9 17 7-3 12
12-4 8 4-22 57 135658 7-9 17 8-3 21
104506 10-3 9 128409 9-7 27 135685 3-53 2 9-7 21
11-3 20 9-9 29 136516 8-17 6 9-9 21
12-4 9 129341 10-7 17 136681 2-15 13 136749 1-7 28
12-8 10 129563 4-17 20 2-57 12 1-27 5
110178 10-7 3 129846 13-76 2 2-63 29 2-5 35
12-16 3 129887 4-35 13 3-3 7 2-5 35
111107 4-17 41 4-49 2 3-19 35 2-11 15
112470 9-3 36 4-49 4 3-33 7 4-5 22
112989 3-20 41 4-65 1 3-33 29 4-13 4
10-8 30 129888 4-33 1 4-6 46 4-15 18
11-22 25 4-35 19 4-11 13 7-5 9
12-16 31 4-66 7 4-18 67 8-17 2
114312 3-43 4 129894 4-33 2 4-21 50 9-7 29
3-53 17 4-35 24 9-3 17 9-9 31
115696 3-3 2 130616 13-76 2 11-22 21 9-11 26
3-3 24 130619 7-16 2 13-31 11 9-15 27
3-3 25 130845 2-63 20 13-41 4 11-22 23
3-19 1 2-72 42 13-43 9 136985 1-7 36
3-19 17 131358 11-19 24 13-45 8 2-11 33
3-19 27 12-31 24 13-47 10 2-25 15
10-8 30 13-65 24 136687 2-5 30 7-5 2
11-22 19 131715 12-8 8 3-3 14 8-3 4
12-16 31 131716 12-8 7 3-3 29 137134 13-76 2
118135 4-21 33 132860 3-41 16 3-19 7 137135 13-76 2
118748 3-9 14 10-5 11 3-19 22 137136 13-76 2
119236 9-3 38 132861 5-31 8 4-11 10 137852 4-5 27
124297 8-17 5 7-3 19 4-13 16 4-18 65
124359 4-17 34 9-3 13 4-13 33 138710 13-43 19
4-21 38 9-7 8 4-15 9 138880 3-33 2
124668 2-11 20 9-9 7 4-15 35 139743 2-15 1
126764 12-20 18 9-11 21 4-17 7 2-59 6
126765 10-3 5 9-15 22 4-18 72 4-13 2
10-5 5 133469 2-57 35 4-21 7 4-15 35
10-15 14 2-75 32 7-7 10 141462 4-61 29
11-3 6 133696 2-57 40 8-3 31 4-61 33
11-7 24 2-60 52 136692 2-6 47 142247 10-7 6
11-19 15 2-75 37 2-12 43 11-3 10
12-4 4 134436 5-27 34 3-43 7 12-16 6

©2006 HYSTER COMPANY See Service Manual 15-3

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

142500 9-3 2 4-21 36 4-17 9 4-65 1

143004 5-7 21 13-13 18 4-21 9 4-65 8
5-14 36 13-15 7 178899 2-5 1 4-66 7
145639 1-13 18 13-17 7 179414 1-33 27 190580 12-28 15
1-15 4 164632 11-15 10 179415 1-33 27 190784 9-21 7
1-17 36 12-28 10 179416 1-33 27 190785 9-21 6
1-23 10 164639 7-9 24 179417 1-33 27 190787 9-3 29
147294 3-37 6 165991 4-5 34 179420 1-33 27 190887 11-12 11
3-39 20 166112 2-55 10 179423 1-33 27 11-16 16
148271 3-25 19 2-63 6 181045 4-65 3 12-28 16
148605 4-33 3 166285 4-5 12 4-65 9 191030 10-7 17
4-35 14 166659 11-12 7 4-67 3 191072 10-7 17
148610 4-33 4 166818 1-33 22 4-68 3 12-4 14
4-35 18 166857 8-3 48 4-71 6 191076 10-7 17
4-65 8 167218 3-49 14 13-83 3 191081 12-4 14
148611 4-53 21 168718 2-55 2 181046 4-33 5 191085 12-4 14
148648 4-67 8 2-59 2 4-35 21 192424 10-15 19
4-68 6 2-59 38 4-49 3 11-19 28
4-75 3 2-59 40 4-65 2 12-31 28
148962 3-39 22 3-9 13 4-65 7 13-51 15
3-41 13 3-11 5 4-68 2 13-55 11
152404 12-4 14 3-15 14 4-69 8 13-59 17
153069 4-13 8 3-33 25 4-71 7 13-65 11
4-13 34 170658 1-33 8 181266 13-72 4 192425 10-15 18
4-15 29 1-33 31 181298 13-72 5 11-19 27
4-15 38 173941 3-9 39 181766 5-27 20 12-31 27
153715 7-9 37 3-16 17 181941 9-21 5 13-51 14
153716 7-9 36 174209 7-16 1 182342 10-7 17 13-55 10
153717 7-9 34 174214 13-76 1 12-4 14 13-59 16
154065 1-33 28 175944 4-67 9 182891 9-3 4 13-65 10
154066 1-33 28 4-68 4 183635 9-3 18 192429 9-25 3
154067 1-33 28 4-68 5 186420 2-25 16 193239 9-7 14
156133 1-7 22 4-75 2 5-3 18 9-9 13
157065 4-15 37 4-75 3 5-11 14 193554 9-26 9
159977 2-69 14 176167 9-23 10 187388 11-15 7 193656 3-9 2
161272 10-3 7 176169 9-23 14 12-28 7 3-15 16
11-3 18 176173 9-23 18 188210 5-3 29 194607 12-4 14
12-4 7 176451 2-6 44 5-11 22 195856 2-25 9
161273 10-3 6 3-11 12 188631 4-17 26 5-17 11
11-3 17 3-33 10 4-21 39 196297 3-37 3
12-4 6 176640 1-11 14 189338 2-15 3 3-39 19
161296 2-33 5 9-11 20 2-59 9 197065 8-18 10
161297 2-33 6 9-15 21 4-13 5 197066 2-5 14
161520 4-25 9 177521 13-79 2 4-15 34 197067 13-15 12
161889 7-16 12 177947 2-6 59 190382 4-33 38 13-31 2
161890 7-16 11 2-15 25 4-35 5 197068 3-3 20
162155 5-3 36 2-57 15 13-5 8 3-19 13
5-11 8 2-63 33 190383 4-11 5 198518 11-12 6
162836 3-43 12 177948 2-6 59 4-13 1 198675 2-49 10
3-45 6 2-11 28 4-15 36 3-33 24
164488 3-33 23 178119 4-5 7 4-33 35 199917 9-26 7
4-17 23 4-5 19 4-35 12 9-26 12

15-4 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

200659 5-27 6 221733 1-13 4 4-68 4 2-59 7

200972 5-7 20 221767 2-55 13 4-75 3 4-13 3
5-14 35 221771 1-37 3 237050 13-76 1 4-15 33
201782 5-8 49 5-8 56 239370 9-3 21 263794 2-81 11
5-13 27 5-13 14 239503 1-25 12 263795 2-81 10
201787 5-31 9 222029 1-13 17 3-51 24 263828 2-71 16
201808 2-55 3 222038 2-5 25 4-5 3 263842 2-69 10
201829 10-12 8 222380 5-8 58 4-13 9 264134 1-5 20
12-24 6 5-14 34 4-15 28 9-11 9
203071 7-13 2 5-27 24 4-28 5 9-15 10
204223 4-15 3 222443 5-8 51 7-3 18 11-12 14
4-17 19 5-13 26 8-3 10 264144 1-7 34
4-33 36 5-27 7 9-3 22 264159 5-8 67
4-35 45 222444 5-8 50 9-7 13 5-14 43
204787 3-35 8 5-14 50 9-9 12 5-32 6
206150 9-7 15 222473 9-3 34 9-11 28 6-3 23
9-9 14 222480 3-9 37 9-15 29 266465 2-35 2
209266 3-9 22 3-11 14 11-4 30 266728 7-9 18
209417 4-22 75 3-15 4 12-16 13 266733 7-9 19
212786 5-31 5 222523 4-33 34 241079 9-25 7 268573 2-81 3
215211 12-8 9 4-67 10 13-73 11 270015 7-13 5
215301 10-11 4 4-68 6 243976 12-4 14 270077 10-12 8
12-24 4 4-75 3 246001 12-8 16 12-24 6
215425 10-11 4 224248 2-39 26 246108 4-18 68 270330 9-26 14
12-24 4 225465 3-9 4 4-22 66 271479 5-7 31
216877 9-25 8 3-11 1 5-28 2 5-13 18
220023 1-7 33 225673 4-27 5 246869 3-9 40 273775 7-5 34
220289 8-18 11 226576 4-27 8 3-25 18 278085 2-11 32
220359 2-55 29 226578 4-27 10 3-33 26 2-11 32
2-59 32 226582 4-27 15 9-3 24 278326 5-8 57
220426 7-7 14 226583 4-27 16 248128 4-27 6 5-13 13
220434 3-53 16 226584 4-27 17 248196 4-67 7 280472 2-25 13
220498 13-15 11 227178 4-21 44 248462 9-25 2 7-9 39
13-31 9 229875 2-39 10 251099 9-21 4 280878 12-4 14
220589 2-85 2 230315 7-9 28 251979 5-17 12 12-20 23
220932 3-53 3 230421 7-9 38 6-3 31 281700 8-3 42
221522 2-15 8 230882 13-15 13 251994 13-43 15 283149 4-18 63
2-57 9 13-31 3 13-45 16 4-22 65
2-63 25 233141 4-59 4 13-47 17 287805 6-3 37
221546 2-15 23 4-59 5 252293 13-6 2 287816 3-3 21
2-57 18 4-59 6 256160 3-13 4 3-19 14
2-63 36 4-71 2 257291 2-11 20 287837 2-5 37
221703 2-55 33 4-71 5 257913 11-15 5 2-5 37
2-59 36 4-75 2 12-28 5 2-11 39
221717 10-8 31 4-75 6 258590 9-7 31 2-11 39
10-15 11 234038 5-7 2 9-9 33 287844 10-17 12
11-7 7 5-13 16 260045 13-23 12 12-20 28
12-4 13 235691 5-3 25 13-79 9 287851 1-7 26
12-12 9 5-11 13 13-81 4 2-63 3
12-20 22 5-27 19 260878 3-9 7 3-51 25
13-51 5 5-29 5 3-11 2 4-15 35
13-55 18 236901 4-67 6 261379 2-15 2 4-17 16

©2006 HYSTER COMPANY See Service Manual 15-5

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-7 14 5-13 4 292538 10-17 9 3-3 6

5-13 23 9-7 26 292563 11-7 12 3-19 34
12-35 21 9-9 28 292564 12-20 11 3-25 9
287854 2-11 9 292511 10-8 23 292573 2-53 7 3-33 8
2-11 11 11-4 26 292575 2-23 6 3-41 20
2-17 26 12-16 23 292589 6-3 32 3-43 13
2-21 21 292512 12-31 22 292614 1-25 5 3-51 23
12-35 14 292513 2-25 22 292620 6-3 34 4-5 28
13-75 5 5-3 35 292653 8-3 38 4-11 9
287860 3-43 2 5-11 5 292656 1-37 4 4-13 6
3-45 1 292514 9-11 22 292661 13-73 4 4-15 30
3-49 5 9-15 23 292667 3-49 23 4-17 17
5-3 21 292515 4-18 49 4-11 8 4-21 10
5-11 15 4-21 49 4-18 62 4-28 6
8-3 12 292516 8-3 26 13-29 4 5-7 13
8-18 7 292517 2-17 20 292668 4-5 15 5-13 21
9-11 41 2-17 20 4-28 7 5-31 7
9-15 42 2-21 14 13-81 6 6-3 36
10-7 14 5-3 32 292678 2-5 15 7-3 7
11-3 16 5-11 19 3-49 22 7-5 10
12-16 14 292519 5-32 3 4-11 7 8-3 9
12-35 9 292522 2-11 24 292679 4-5 10 9-3 20
288638 7-16 4 2-15 19 4-28 8 9-7 9
7-16 7 2-57 23 13-81 2 9-9 8
289867 2-25 13 2-63 43 292680 2-5 26 9-11 19
5-17 4 4-18 78 3-3 13 9-15 20
291974 3-3 24 292523 3-51 15 3-3 26 11-22 24
3-19 1 4-18 79 3-19 6 12-35 20
3-19 17 292524 4-18 73 3-19 20 13-31 10
292500 2-5 29 292526 3-37 8 3-43 16 13-43 10
3-43 15 3-39 16 3-49 3 13-45 10
3-49 2 4-13 25 4-13 15 13-47 11
4-11 12 4-15 20 4-15 10 292682 2-6 46
5-8 68 4-17 30 4-17 6 2-11 8
5-14 47 4-22 62 4-21 6 2-11 12
7-7 17 11-7 18 5-8 54 2-15 18
13-5 3 12-20 14 5-14 46 2-17 27
13-27 19 292527 2-11 1 7-7 18 2-21 19
292501 3-3 27 9-25 11 8-3 45 2-25 14
3-19 19 292528 2-25 18 9-11 16 2-53 16
9-11 15 10-15 7 9-15 16 2-57 24
9-15 17 11-19 7 292681 1-7 27 2-63 42
292503 10-17 11 12-31 7 1-25 11 3-43 6
12-35 18 13-51 17 1-27 4 3-45 3
292504 8-3 29 13-55 13 2-5 34 3-49 7
292508 3-41 21 13-59 19 2-5 34 3-51 3
5-8 46 13-65 13 2-5 34 4-18 48
5-14 55 292529 5-32 1 2-11 16 4-21 48
11-19 22 292531 9-25 10 2-15 12 5-3 19
13-59 9 12-20 4 2-57 11 5-11 3
292509 2-17 20 292535 2-6 43 2-59 17 5-32 4
5-8 47 2-11 40 2-63 28 7-5 3

15-6 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-3 5 293645 13-23 6 296415 13-29 5 302237 3-49 20

8-18 4 13-31 17 296418 4-25 2 302238 2-5 13
9-11 23 293646 1-29 7 5-27 15 302245 4-5 8
9-15 24 293647 13-23 14 13-9 8 302246 3-11 16
10-7 9 13-31 13 13-11 7 4-18 55
11-3 13 293648 7-10 43 13-13 7 4-21 42
12-16 9 293649 2-23 4 296419 13-25 4 302250 4-18 51
12-35 6 293657 1-5 5 13-27 18 4-21 45
13-75 6 5-7 29 296420 5-17 9 302263 3-3 11
13-75 6 5-13 29 7-9 11 3-3 31
292683 1-5 9 293658 1-5 6 13-75 7 3-19 2
1-29 6 293684 6-3 24 296421 2-25 7 3-19 18
1-37 5 293690 2-53 3 4-18 77 302324 13-27 16
2-5 32 293694 7-9 3 296422 1-5 15 302398 1-11 27
2-9 6 293697 5-7 5 2-25 12 3-11 17
2-11 2 5-13 16 5-7 19 4-18 53
2-23 1 293700 3-39 13 5-13 28 4-21 43
2-25 17 3-41 4 5-17 7 7-7 7
3-41 15 293710 6-3 4 9-3 6 302399 13-5 5
4-13 24 293726 13-31 6 296423 1-5 7 302400 1-11 16
4-15 19 293741 9-21 4 1-29 5 3-41 12
4-17 32 293778 9-21 3 1-37 3 7-5 12
4-22 61 293780 2-11 30 13-23 4 302402 1-5 5
5-32 2 293796 11-22 20 13-31 15 1-5 8
9-25 9 12-35 16 296426 5-7 4 302404 3-39 14
10-5 10 293797 11-22 13 5-13 16 3-41 5
10-15 6 295649 11-12 12 296503 4-6 49 302472 11-7 17
10-17 8 295802 4-27 4 296504 4-5 14 11-23 29
11-7 5 296010 7-5 11 296510 4-6 47 12-20 25
11-19 6 296011 2-11 31 296511 1-11 26 12-35 28
12-8 15 296024 10-7 10 297531 11-15 6 302476 3-39 6
12-20 3 11-3 14 12-28 6 302493 11-7 10
12-31 6 12-16 10 297532 10-11 4 12-20 9
13-23 5 296140 13-73 3 10-12 12 302713 2-33 19
13-31 14 296163 3-37 2 12-24 9 303294 4-67 11
13-51 18 296164 3-39 21 297640 12-20 23 304523 10-7 4
13-55 14 296165 4-18 85 298096 2-39 16 11-3 8
13-59 20 296205 7-7 6 298831 3-33 3 12-16 4
13-65 14 296215 7-5 17 298832 3-9 35 304527 11-7 19
292685 2-53 4 296229 13-33 5 300937 7-9 41 12-20 26
6-4 40 13-35 13 9-3 7 305100 2-15 4
7-9 4 296251 3-41 14 300939 1-5 4 4-13 12
292687 6-3 5 296359 4-11 20 301550 9-4 49 308980 9-11 8
6-3 33 4-13 32 302023 13-29 6 9-15 9
292689 1-25 6 4-15 2 302036 13-81 1 309109 9-11 32
293611 9-11 36 4-18 71 302047 13-27 11 9-15 33
9-15 37 296379 4-18 69 302048 13-33 4 309124 4-13 19
293612 9-11 9 296380 4-5 23 13-35 9 4-15 13
9-15 10 296408 4-13 22 302049 13-13 21 309152 4-13 18
293628 7-9 11 4-15 16 13-17 11 4-15 12
293630 2-53 15 4-17 31 13-29 11 311277 9-23 12
293644 1-29 4 4-22 60 302054 8-3 37 313805 10-17 13

©2006 HYSTER COMPANY See Service Manual 15-7

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-20 29 316835 1-7 12 3-3 5 2-11 7

12-35 5 13-9 9 3-15 11 2-15 17
13-13 17 13-11 8 3-19 33 2-17 23
13-15 6 13-13 8 3-25 10 2-17 23
13-17 6 13-33 1 3-33 16 2-21 15
313828 2-17 24 13-35 11 3-37 9 2-21 20
9-11 24 316837 3-41 7 3-41 10 2-57 22
9-15 25 317292 11-19 17 4-5 2 2-63 41
10-7 13 12-31 17 4-18 84 3-43 5
11-4 25 13-59 23 4-21 13 3-45 2
11-22 22 13-65 17 5-8 43 3-47 2
12-16 22 319322 11-19 9 5-13 5 8-3 11
315262 10-8 21 12-31 9 5-14 58 8-18 6
11-4 35 13-59 21 5-31 6 320160 3-51 2
12-16 21 13-65 15 7-3 6 10-7 15
316132 4-5 5 319323 11-19 8 9-3 23 11-3 12
4-22 70 12-31 8 9-7 25 12-16 29
316448 13-73 7 13-59 22 9-9 27 320161 2-6 40
316678 1-5 12 13-65 16 11-22 11 2-6 41
1-7 35 319891 10-8 21 13-41 5 2-9 7
1-29 3 11-4 35 13-43 8 2-11 3
2-5 8 12-16 21 13-45 9 2-11 37
2-9 4 320154 3-49 21 13-47 9 3-37 7
3-3 17 4-18 60 320158 1-7 20 3-39 15
3-9 33 320155 3-11 15 1-25 10 3-41 15
3-19 4 4-5 9 2-17 23 7-10 42
3-25 25 4-18 52 3-9 34 10-5 9
3-33 6 4-21 41 3-25 22 11-7 4
3-45 10 7-5 20 3-33 9 12-20 7
3-49 11 320156 1-11 8 3-33 28 320171 11-22 9
4-5 13 2-5 31 3-51 22 12-35 11
13-9 2 3-3 12 4-5 24 320327 11-19 23
13-11 3 3-3 30 4-13 7 12-31 23
13-13 3 3-19 5 4-15 22 13-65 22
13-18 3 3-19 23 7-3 3 320397 12-20 23
13-43 16 3-47 6 7-3 15 321043 6-9 2
13-45 15 3-49 16 8-4 51 321044 6-9 2
13-47 16 3-51 8 8-17 4 321045 6-9 2
13-79 6 4-13 14 9-3 19 321158 4-15 6
13-81 7 4-15 11 9-7 10 322637 6-7 4
316826 1-7 38 4-17 5 9-9 9 6-9 4
2-17 24 4-21 5 9-11 18 13-76 4
2-21 11 7-3 24 9-15 19 322638 6-7 5
11-4 29 7-7 19 13-5 6 6-9 5
12-16 15 9-11 17 13-9 11 13-76 5
12-35 4 9-15 15 13-11 12 324858 7-10 45
316828 2-23 13 13-5 4 13-13 11 324864 7-10 44
2-53 5 13-13 19 13-43 18 325182 2-85 5
11-7 13 13-15 8 13-45 23 325789 4-33 6
12-20 12 13-17 8 13-47 20 325897 2-64 46
316834 9-11 7 320157 1-7 37 320159 1-7 10 4-5 29
9-15 8 1-11 15 2-6 45 4-17 28

15-8 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-21 37 339932 10-8 33 352266 6-7 1 364914 1-13 3

9-4 44 10-15 9 352268 6-7 2 366069 7-15 20
327591 10-8 33 11-7 22 352269 6-7 2 366106 11-7 3
10-15 9 11-19 11 352270 6-7 2 12-20 23
12-4 11 12-4 11 352287 9-26 8 366473 2-49 4
12-12 7 12-12 7 352288 9-25 2 367139 10-11 6
13-51 3 12-20 20 352321 5-7 8 367420 1-38 1
327807 10-12 8 12-31 11 5-14 48 367421 1-38 1
327808 10-12 11 13-55 16 352485 3-51 6 367422 1-38 1
328753 3-3 25 13-65 21 352950 3-51 16 367423 1-38 1
328754 3-3 25 339933 12-20 23 352969 3-53 18 367424 1-38 1
329069 3-43 14 339934 12-4 14 353000 3-15 12 367540 4-33 7
332061 10-7 5 340044 1-33 31 3-33 17 4-35 8
11-3 11 340204 2-5 6 9-3 16 13-39 4
12-16 7 344432 2-5 4 353128 3-53 12 367945 5-27 32
332755 8-3 20 345408 7-15 3 353129 3-51 7 369748 2-71 38
334155 9-26 10 345410 7-15 7 353141 3-51 14 369815 2-5 10
334402 5-19 2 345411 7-15 8 353142 3-51 12 370258 1-33 33
5-21 2 345412 7-15 9 353143 3-51 11 370599 1-7 30
334421 5-3 20 345423 7-5 25 353144 13-31 18 370647 4-51 1
5-11 2 345453 2-5 5 353154 3-53 4 370648 4-51 1
334447 5-7 12 345454 2-5 5 353164 3-51 5 370651 6-3 30
5-13 22 346330 4-61 29 353165 3-53 15 370728 4-55 2
334475 5-19 13 4-67 2 353168 3-53 5 4-61 33
5-21 13 4-68 1 353172 3-51 18 370730 4-33 20
334500 5-27 10 4-69 9 353175 3-53 11 4-35 26
334531 5-27 13 4-71 8 353195 3-51 10 4-49 8
5-29 4 4-75 9 353198 8-4 55 4-67 1
334542 5-27 8 13-83 2 353199 3-20 40 4-68 1
334543 5-27 9 346645 5-27 29 353230 3-51 19 13-83 1
334560 5-7 35 346648 5-27 28 353291 4-21 22 370743 8-3 44
5-14 42 346656 5-8 44 353310 2-5 2 370776 4-18 80
334582 5-27 4 5-14 57 353397 3-53 1 370863 4-6 43
335553 1-13 14 346675 5-3 15 353422 3-53 6 370864 4-6 44
335988 1-13 16 346680 5-3 27 353432 3-53 7 370868 4-5 4
335991 1-13 15 5-11 24 353448 3-53 8 371344 7-15 21
336123 6-9 1 346696 5-3 4 353453 3-51 21 373950 5-3 30
336143 3-25 1 346730 5-3 5 355844 1-11 19 5-11 20
336550 2-5 5 346731 5-3 3 13-23 8 5-17 2
336555 6-7 2 347243 11-7 3 356916 10-7 17 374923 3-3 3
6-9 2 347247 11-7 3 12-4 14 3-7 3
337180 11-7 3 348149 12-4 14 356917 10-7 17 3-23 3
337189 12-20 23 348827 11-7 3 359207 3-53 10 375575 2-69 24
337190 11-7 3 12-20 23 359221 5-27 5 375587 2-71 19
12-20 23 350399 2-39 2 360387 3-53 3 375601 2-69 20
337239 13-15 5 350484 5-27 16 361876 5-27 1 375602 2-69 25
338646 11-7 3 351531 10-12 12 361877 5-27 2 375629 1-7 29
12-20 23 12-24 9 364059 11-16 13 1-11 22
338647 10-7 17 351532 10-12 13 12-28 13 375984 8-3 24
12-4 14 12-24 13 364807 1-13 6 375986 5-27 31
338649 12-20 23 352220 6-3 27 364808 1-13 7 376026 6-3 39
339875 12-20 23 352247 9-26 5 364854 1-13 12 6-3 39

©2006 HYSTER COMPANY See Service Manual 15-9

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

7-9 33 637162 11-16 13 1301286 13-18 2 1307880 2-35 14

7-16 13 12-28 13 1301648 4-5 33 1307881 2-39 21
377976 2-35 3 637635 11-15 6 1301700 13-23 9 2-47 24
379197 1-13 10 12-28 6 1301720 4-33 9 1307883 2-35 18
379198 1-13 11 638248 9-26 16 4-35 25 1307891 4-25 6
379199 1-13 22 638249 10-12 11 4-49 8 1307894 2-27 19
379405 9-3 35 10-12 13 1301727 13-13 20 2-29 25
9-7 3 12-24 7 13-15 10 2-35 7
9-9 2 12-24 13 13-17 10 1307897 2-25 4
10-8 28 638250 10-12 11 1302024 13-13 13 1307909 2-37 5
12-16 26 12-24 7 13-15 2 2-37 11
379407 2-59 21 638293 11-16 14 13-17 2 2-39 22
2-75 34 12-28 14 13-31 4 1307913 2-50 5
379697 1-13 23 806424 4-33 8 1302126 6-7 2 1308005 3-16 15
379698 1-13 20 4-35 44 1302127 6-7 2 1308006 3-13 5
379902 4-5 40 806556 7-16 10 1302258 13-79 3 3-16 14
380524 5-3 31 815597 4-5 21 1302938 2-23 12 1309775 13-13 12
5-11 18 4-6 50 2-53 13 13-15 1
381879 2-49 9 842799 2-33 5 1302954 2-5 3 13-17 1
4-17 11 842800 2-33 6 1302973 5-8 41 13-31 5
383116 1-13 13 864738 1-34 38 5-13 1 13-31 5
386071 4-27 7 864739 1-33 37 1303787 7-15 10 1310370 11-12 4
386459 2-35 11 864740 1-33 34 1304349 11-4 34 1310371 11-12 4
2-37 15 864763 1-33 36 1304971 1-31 6 1310373 11-12 5
2-39 5 864765 1-33 35 2-9 8 1310374 11-12 5
2-47 14 878959 13-13 22 1306143 2-35 15 1310376 11-12 3
387455 4-22 67 13-17 12 1306193 2-33 17 1310377 11-12 3
387867 4-22 74 878989 3-9 6 1306194 2-33 18 1310611 4-5 17
8-3 41 3-11 4 1306331 3-16 12 4-17 13
8-4 56 893818 1-18 43 1306345 3-16 10 1310630 4-51 1
8-4 56 895468 7-5 35 1306354 2-39 6 1313897 6-3 13
387869 4-15 40 925952 13-43 13 2-42 4 1313904 3-3 25
4-21 25 930590 4-41 4 2-50 3 1314381 2-55 36
387892 4-5 20 4-49 7 1306356 2-39 12 2-57 31
388302 2-69 9 4-49 9 1306358 2-35 22 1316487 2-59 5
388306 2-81 7 4-49 10 2-37 6 1316488 2-57 37
388313 2-69 27 930591 4-37 21 2-43 6 2-60 49
389688 1-33 7 4-39 11 2-47 10 2-66 4
389692 1-33 5 4-41 4 4-25 8 2-75 27
392123 3-9 5 4-43 6 1306359 2-47 15 1316494 2-57 39
3-11 3 4-45 3 1306361 2-31 24 2-60 51
393502 8-3 13 4-47 12 1306362 2-37 10 2-66 5
397676 7-3 11 980727 2-27 9 1306364 2-39 15 2-75 28
9-4 48 980929 12-16 28 1306365 2-35 24 1317468 2-57 2
9-7 28 983255 4-25 11 1306370 2-40 5 2-59 14
9-9 30 983484 2-39 9 1306371 2-25 3 2-75 38
615145 11-15 10 1151722 9-23 9 2-39 23 1318963 4-25 1
12-28 10 1300107 1-13 5 2-47 13 1318965 2-35 10
636950 11-15 12 1300741 13-43 12 1306373 2-43 7 1318968 2-43 5
12-28 12 13-45 12 1306374 2-35 4 1319028 2-50 9
637161 11-15 9 13-47 13 1307875 2-35 9 1319190 2-55 7
12-28 9 1301167 3-3 25 1307877 2-40 4 2-59 18

15-10 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-17 44 1324517 4-15 1 4-49 10 2-75 7

4-22 56 4-21 19 1330357 4-33 29 1331990 10-8 32
1320000 2-71 13 1324557 4-22 68 4-35 3 12-4 10
1320018 5-3 30 1324577 7-5 33 1330410 3-13 10 1331991 10-8 32
5-11 20 1325120 10-7 7 3-53 13 11-7 21
5-17 2 11-3 9 1330412 4-59 1 12-4 10
1320669 4-51 1 12-16 5 4-59 10 12-20 19
1320893 4-22 69 1325271 1-33 9 1330414 4-76 16 1333001 1-39 1
1322333 5-3 30 1326939 4-13 17 1330415 3-53 13 1333002 1-39 1
5-11 20 4-15 8 1330419 4-33 13 1333003 1-39 1
5-17 2 4-17 8 4-35 17 1333004 1-39 1
1322627 5-3 26 4-21 8 1330420 4-33 14 1333541 2-81 6
5-11 16 1327161 8-3 3 4-35 9 1334423 2-75 5
1323576 3-15 13 1327164 4-37 12 1330422 13-79 1 4-23 4
4-33 21 4-47 21 1330424 4-33 30 1334642 8-9 20
4-35 23 4-62 38 4-35 15 1334790 1-11 13
4-49 5 1327905 2-42 9 1330426 4-35 11 1335129 1-33 17
4-59 2 1327957 4-37 27 1330428 13-79 1 1335137 1-33 21
4-65 6 4-47 3 1330434 4-33 25 1335497 4-23 8
1323578 3-15 13 1328516 4-27 35 1330435 3-53 13 1335499 2-25 19
1323579 3-15 13 1328521 4-27 39 1330437 4-59 1 2-69 16
4-37 11 1328565 2-39 17 4-59 10 1335763 1-25 9
4-47 19 1328691 5-7 38 4-76 16 1335898 2-17 8
4-60 14 5-14 56 1330438 4-33 24 2-21 10
4-62 38 1328930 9-11 12 4-35 10 1335967 7-5 8
1323586 4-18 86 9-15 12 4-49 7 1335987 7-5 7
4-33 10 1329250 7-5 27 4-49 11 1336605 1-33 19
4-35 22 1329272 2-6 55 4-55 5 1337108 8-3 19
4-39 7 1329660 2-50 2 4-62 36 1337118 2-17 7
4-45 14 1330283 4-33 22 4-71 9 2-21 9
4-65 5 4-35 40 4-71 10 1337197 4-5 40
1324307 13-15 1 1330292 4-33 11 4-75 7 1337743 7-16 3
13-31 5 4-35 39 4-75 10 1337744 6-7 2
13-38 3 1330293 4-33 40 13-79 1 1337745 6-9 2
1324308 13-15 1 4-35 41 1330439 4-55 5 1337817 5-27 3
13-31 5 1330342 3-33 11 4-55 6 1338178 1-33 1
13-38 3 1330353 4-17 42 4-59 1 1338223 2-81 2
1324309 4-62 34 4-21 47 4-59 10 1338258 2-17 9
13-15 1 1330354 4-33 12 4-62 36 1338262 8-3 14
13-31 5 4-35 1 4-62 36 1338286 1-11 18
13-38 3 1330355 4-33 23 4-75 7 1338916 8-9 18
13-38 3 4-35 2 4-76 16 8-13 23
13-38 4 1330356 4-37 15 13-79 1 1338917 8-9 19
13-39 2 4-39 2 1330450 2-69 6 8-13 24
13-39 3 4-41 1 1330453 2-81 5 1339457 2-5 28
1324310 4-62 34 4-41 2 1330725 2-75 40 1339672 1-33 32
13-15 1 4-41 3 1330917 1-33 20 1339720 3-9 31
13-38 2 4-41 4 1330919 1-33 16 3-33 4
13-38 3 4-43 4 1330920 1-33 3 1339745 9-11 39
13-38 4 4-45 2 13-23 7 9-15 40
13-39 2 4-47 11 1331233 4-60 17 1339746 9-11 40
13-39 3 4-49 9 1331341 2-69 26 9-15 41

©2006 HYSTER COMPANY See Service Manual 15-11

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1339748 9-15 11 1350285 1-7 11 1358185 6-9 2 3-19 1

1339749 9-15 7 1350680 7-9 9 1358190 7-16 3 3-19 17
1339779 3-15 10 1350733 13-5 1 1358192 6-9 2 1374206 3-3 24
3-25 16 1350734 13-5 1 1358195 6-7 2 3-19 1
3-33 15 1350735 13-5 1 1358545 2-83 10 3-19 17
1339947 13-5 1 1350736 13-5 1 1359581 2-5 5 1374207 3-3 24
1339963 2-71 36 1350914 4-5 25 1359587 1-7 31 3-19 1
1341609 4-49 7 1351069 4-62 36 1359667 2-59 3 3-19 17
1343443 9-11 38 1351098 1-5 3 2-59 41 1374288 2-75 6
9-15 39 1351176 2-17 21 1360178 2-71 28 1374289 2-75 11
1343449 3-9 42 2-21 13 1360179 2-69 4 1374290 2-75 3
3-15 17 1351177 2-17 22 1360182 2-69 5 1374293 2-75 14
3-33 27 2-21 12 1360448 4-68 7 1374297 2-71 2
1343537 7-5 19 1351178 2-17 30 4-75 8 1374298 2-71 8
1343572 7-5 18 2-21 22 1360508 3-4 35 1374299 2-71 7
1343573 7-5 5 1351473 1-13 1 1360529 10-8 35 1374301 2-71 6
1343574 7-5 16 1351689 8-3 36 1360797 8-9 13 1374313 2-69 15
1343577 7-7 1 1352089 3-53 12 1360875 9-23 3 2-71 35
1343578 7-7 2 1352090 3-53 12 9-23 5 1374314 2-71 14
1343579 7-7 3 1352105 4-55 4 1361164 3-29 13 1374315 2-71 31
1343592 7-7 3 4-62 35 1361302 11-15 4 1374317 2-71 26
1343593 7-7 5 1352123 3-25 20 12-28 4 1374319 2-81 1
1343594 7-7 9 1352190 1-33 29 1361502 8-9 26 1374320 2-81 4
1343595 7-7 12 1352565 4-68 5 8-13 25 1374323 2-65
1343596 7-7 21 4-75 3 1361503 8-13 27 1374326 2-71 32
1343597 7-5 31 1352575 3-51 13 1361504 8-9 29 1374549 1-33 24
7-7 20 3-53 8-14 28 1374750 1-13 21
1343598 7-7 4 1352616 7-3 23 1362714 1-7 25 1375150 1-13
1343607 7-5 14 1354140 1-13 2 1363885 3-13 11 1375168 13-9 7
1343630 8-3 27 1354165 1-33 12 1363916 1-29 9 13-11 6
1344921 2-35 21 1354171 1-33 23 4-6 42 13-13 6
1345014 2-25 6 1354237 4-55 13 13-23 3 1375169 13-9 6
4-21 26 1354300 7-7 11 13-27 21 13-11 5
1345684 7-9 7 1354497 4-33 15 1363917 1-29 8 13-13 5
1345689 4-41 3 4-35 27 9-7 1 1375171 13-9 1
1345690 4-41 1 1355326 7-15 11 1363918 13-27 22 1375172 13-9 1
4-41 2 1356137 1-33 4 1364259 1-7 21 1375782 4-33 16
4-41 3 1356316 2-6 61 1364271 7-5 13 4-35 6
1345939 1-33 10 1356375 7-7 3 1367645 13-9 4 1375783 4-33 26
1347004 7-7 7-7 4 1367822 13-13 16 4-35 7
1347025 7-5 25 1356377 1-29 10 13-17 5 4-35 16
1347043 1-11 23 1356393 9-3 32 1371111 3-15 6 1376007 6-7 2
1347045 1-11 24 1356520 13-18 1 1371137 3-15 9 6-9 2
1347067 4-5 34 1357322 2-23 5 1371141 3-15 8 7-16 3
1347088 1-7 16 2-53 6 1371166 3-15 13 1376439 13-79 1
3-51 26 1358120 7-3 17 1371211 4-27 9 1376440 13-79 1
1347114 4-51 3 13-43 1 1371212 4-27 18 1376446 13-79 4
4-60 22 13-45 1 1371214 4-27 21 1376557 8-17 1
1347135 7-5 32 13-47 1 1371237 2-65 1376579 13-11 2
1347217 7-7 4 1358179 7-16 3 1371445 9-3 32 13-13 2
1350215 1-11 6 7-16 3 1374108 2-71 39 1376617 4-37 17
1350282 3-11 9 1358184 6-7 2 1374205 3-3 24 4-47 13

15-12 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1376743 7-5 30 13-17 1 1385489 5-8 48 1387497 12-31 1

1376746 3-9 32 13-31 5 5-14 37 1387498 12-31 1
3-33 5 1382131 13-13 12 1385498 1-11 19 1387519 11-7 16
1377103 2-71 23 1382313 13-21 14 1385535 1-7 18 12-20 24
1377104 2-71 25 13-79 8 1385873 5-8 42 1387523 12-35 8
1377107 2-71 33 13-81 8 5-14 53 1387548 11-19 10
1377110 2-79 3 1382479 2-39 11 1386176 2-71 18 12-31 10
1377750 2-15 20 1382543 2-51 11 2-81 13-59 6
2-57 19 1382546 2-27 16 1386177 2-81 8 1387549 11-19 11
2-63 39 1382556 7-5 25 1386179 2-71 22 12-31 11
1377792 2-75 15 1382954 2-42 2 1386183 2-71 27 13-59 7
1377793 2-75 16 1382963 4-25 4 1386184 2-71 40 1387553 12-20 2
1377794 2-75 17 1383031 9-26 3 1386185 2-75 1 1387584 11-7 14
1377908 2-35 5 1383204 2-15 11 1386186 2-75 12 12-20 15
1377953 13-72 3 2-57 10 1386187 2-59 27 1387740 12-20 18
1377954 13-72 6 2-63 27 2-75 13 1387743 11-7 20
1378168 1-5 2 1383241 2-75 31 1386189 2-75 21 12-20 18
1378197 1-5 3 1383257 2-57 36 1386194 2-79 4 1387744 10-5 12
1378198 2-23 9 2-60 48 1386195 2-79 5 1387745 10-5 12
2-53 10 2-66 1 1386197 2-79 7 1387904 1-37 1
1378226 2-25 21 2-71 12 1386198 2-79 8 1387963 12-20 16
1378418 4-37 1 2-75 30 1386940 5-7 10 1387965 12-20 16
4-47 28 1383263 2-63 21 5-14 52 1387966 12-20 16
1378435 8-3 8 2-71 41 1386958 5-3 8 1387968 12-20 16
1378509 1-33 27 1383331 4-13 20 1387230 5-27 14 1387969 12-20 16
1378600 7-5 6 4-15 14 1387235 5-19 10 1387970 12-20 16
1378652 4-37 9 1383777 7-9 31 5-21 10 1387986 12-20 16
4-47 18 1383904 2-75 10 1387281 11-7 15 1387988 12-20 16
1379063 11-12 9 1384577 2-15 27 12-20 17 1387993 10-15 4
12-24 14 2-57 5 1387285 10-15 8 11-19 4
1380261 2-37 9 2-63 23 12-12 6 12-31 4
1380757 13-79 1 4-13 35 13-51 2 13-51 11
1380878 9-26 4 1384578 2-15 10 1387286 10-15 8 13-55 7
1380901 11-12 1 2-57 21 12-12 6 13-59 13
1380904 11-12 1 2-59 16 13-55 15 13-65 7
1380914 11-12 1 1384659 13-75 10 1387324 10-8 24 1388018 12-35 26
1380926 11-12 1 1385060 5-7 24 11-4 27 1388019 10-7 18
1380982 11-15 12 5-14 32 12-16 24 11-4 21
12-28 12 1385061 5-8 62 1387327 12-35 19 12-16 17
1381055 11-12 13 5-14 32 1387330 1-37 2 1388092 10-15 1
1381056 11-12 13 1385062 5-8 63 1387341 1-37 1 1388094 10-15 1
1381061 10-12 10 5-14 32 1387342 1-37 1 1388386 2-47 20
12-24 10 1385063 5-8 64 1387345 1-37 1 2-49 19
1381062 10-12 10 5-14 32 1387346 1-37 1 1388387 2-29 6
12-24 10 1385064 5-8 65 1387349 1-37 1 1388573 5-7 39
1381074 11-16 14 5-14 32 1387399 10-8 25 5-13 3
12-28 14 1385065 5-7 25 11-4 28 5-28 6
1381085 9-26 15 5-14 32 12-16 25 1388612 5-7 11
1382126 1-11 19 1385102 1-33 14 1387448 10-15 1 5-13 7
1-31 16 1385449 1-25 1 1387457 12-31 1 5-29
1382130 13-13 12 1385451 7-5 1 1387459 12-31 1 1388613 5-29 1
13-15 1 1385457 1-25 1 1387479 12-20 27 1388615 5-29 3

©2006 HYSTER COMPANY See Service Manual 15-13

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1388657 7-13 1 1388842 7-9 2 1389845 12-16 12 1393458 13-27 13

1388665 7-13 4 1388846 7-9 16 1389846 10-5 6 1393459 13-35 22
1388670 7-9 20 1388847 7-9 15 12-8 11 1393463 13-33 17
1388673 7-9 1 1388848 7-9 14 1389854 12-35 30 13-35 20
1388677 5-7 22 1388856 5-3 22 1389921 10-7 16 1393464 13-33 11
5-13 31 5-11 10 1389922 11-4 32 13-35 6
1388678 5-7 18 1388857 5-3 24 12-16 16 1393466 13-27 8
5-13 25 5-11 12 1389923 10-7 8 1393467 13-33 16
1388680 5-7 27 1388869 5-7 1 1389924 11-4 31 1393468 13-35 7
5-14 40 5-13 16 12-16 8 1393471 13-21 5
1388695 5-8 60 1388870 5-7 1 1389932 10-5 13 1393472 13-25 18
5-14 38 5-13 16 1389959 10-5 8 13-33 9
1388697 5-7 16 1388879 1-25 1 12-8 14 13-35 18
5-13 24 1388880 1-25 1 1390101 5-8 61 1393479 13-33 8
1388698 5-7 17 1388882 1-25 1 5-14 39 1393480 13-33 10
5-13 24 1388883 1-25 1 1390110 3-3 4 1393482 13-35 10
1388699 5-8 66 1388898 1-25 3 3-19 28 1393483 13-35 17
5-13 24 1388901 5-3 34 1390163 4-31 7 1393485 13-33 12
1388704 2-23 11 5-11 4 1390164 4-31 36 13-35 16
2-53 12 1388911 2-6 50 1390167 4-31 38 1393486 13-25 20
1388705 2-25 9 1388924 5-27 22 1390759 2-69 2 1393488 13-25 23
5-17 11 1388954 9-7 33 1390760 2-69 2 1393492 13-21 4
1388706 2-25 9 9-9 35 1390761 2-69 3 1393493 13-21 3
5-17 11 1388963 9-3 8 1390765 2-69 3 1393497 13-27 6
1388721 4-17 33 1388993 5-3 28 1390770 2-69 7 1393503 13-25 29
4-21 46 5-11 23 1390773 2-69 12 1393504 13-27 5
4-31 1389050 2-75 19 1391246 2-31 21 1393505 13-27 9
1388733 2-25 20 1389051 2-75 20 1392210 4-15 26 1393511 13-25 7
1388735 5-7 33 2-79 2 1392718 1-7 5 13-27 1
5-13 20 1389092 2-71 24 1392738 3-25 15 13-29 2
1388747 5-8 48 1389093 2-75 9 1392740 13-23 13 1393514 13-27 17
5-14 37 1389100 2-71 15 13-31 3 1393517 13-25 3
1388750 2-25 11 1389102 2-75 2 1392797 13-31 8 1393524 13-29 3
5-17 6 1389479 4-51 1 1392799 3-3 34 1393527 13-29 8
1388752 5-3 11 4-51 3 3-19 26 1393528 13-29 7
5-11 9 4-51 5 1392814 3-3 28 1393537 13-36 1
1388753 5-3 12 4-51 7 3-19 21 1393540 13-21 10
5-11 6 4-51 7 1392819 13-25 19 13-43 2
1388773 7-5 21 4-60 20 1393127 2-79 6 13-45 2
7-15 4-60 22 1393160 5-28 4 13-47 2
1388776 9-7 37 4-61 24 5-29 2 1393541 13-25 21
9-9 39 4-61 26 1393342 6-3 17 1393543 13-25 11
1388780 7-13 7 1389480 4-60 20 1393344 6-3 38 1393547 13-36 1
1388801 5-7 36 4-61 26 13-76 7 1393879 5-31 4
5-13 9 1389590 9-7 41 1393346 6-3 38 7-3 5
1388802 5-7 7 1389779 12-8 12 1393348 7-9 25 9-3 40
5-14 44 1389780 12-8 12 1393350 2-71 17 9-7 17
1388827 7-9 23 1389825 11-7 9 1393451 13-27 2 9-9 17
1388828 7-9 23 12-20 8 1393452 13-27 3 9-11 14
1388829 7-9 40 1389828 12-35 13 1393453 13-25 16 9-15 14
1388832 7-9 32 1389844 11-4 33 1393454 13-25 17 1394001 4-15 32
1388838 7-10 46 12-16 12 1393455 13-25 22 4-21 21

15-14 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-27 1394716 2-23 2 1395851 12-4 1 1396528 13-75 1

1394008 3-19 31 1394717 2-23 3 1395853 12-4 1 1396534 13-75 2
1394436 2-23 14 1394718 2-53 1 1395854 12-4 1 1396535 13-75 2
2-53 14 1394786 5-3 6 1395856 12-4 1 1396536 13-75 2
1394437 2-23 10 1394787 5-3 9 1395857 12-4 1 1396574 2-17 28
2-53 11 1394788 5-3 7 1395858 12-4 1 2-21 18
1394453 9-3 10 1394789 5-4 39 1395872 12-4 1 1396625 1-7 5
1394500 6-7 2 1394794 5-3 17 1395876 12-4 1 1396626 1-7 4
13-76 6 1394798 5-3 10 1395877 12-8 1 1396637 5-27 26
1394509 7-16 4 5-11 17 1395879 12-8 1 1396641 1-11 5
1394511 7-16 7 5-17 1 1395880 12-8 1 1396658 1-8 41
1394514 7-16 9 1394799 5-3 10 1395882 12-8 1 1396696 2-17 29
1394552 7-9 12 5-11 17 1395883 12-8 1 2-21 16
1394554 7-9 12 5-17 1 1395884 12-8 1 1396708 9-11 35
1394576 8-3 15 1394800 5-7 28 1395898 12-8 1 9-15 36
1394581 2-6 60 5-14 41 1395902 12-8 1 1396715 9-11 25
2-11 32 1394803 2-17 25 1395903 12-12 1 9-15 26
1394594 2-6 57 2-21 23 1395905 12-12 1 1396719 7-3 9
2-11 27 1394815 8-3 32 1395906 12-12 1 1396720 7-3 14
2-15 24 1394816 8-3 33 1395908 12-12 1 1396726 2-11 34
2-57 13 1394817 8-3 32 1395909 12-12 1 1396779 2-11 25
2-63 37 1394818 8-3 33 1395910 12-12 1 2-15 15
1394595 2-6 57 1394819 8-3 34 1395924 12-12 1 2-57 20
2-11 27 1394879 5-19 4 1395928 12-12 1 2-63 40
1394603 6-3 1 5-21 4 1396009 1-11 20 1397451 4-6 45
1394605 6-3 8 1394881 5-19 12 1396012 1-11 20 1397500 13-75 1
1394618 6-3 16 5-21 12 1396014 9-11 2 1397502 13-75 2
1394620 6-3 19 1394882 5-19 5 9-15 2 1397511 9-11 5
1394621 6-3 20 5-21 5 1396015 9-11 3 9-15 6
1394622 6-3 21 1394893 5-19 6 9-15 3 1397570 9-3 30
1394624 6-3 22 5-21 6 1396016 9-11 4 1397649 8-4 50
1394646 6-3 26 1394912 5-19 7 9-15 4 1397678 9-11 13
1394661 6-3 35 5-21 7 1396017 9-15 5 9-15 13
1394681 6-3 9 1394984 11-19 1 1396024 1-5 10 1397682 9-7 24
8-9 1394992 11-19 1 1396039 1-29 1 9-9 26
1394682 6-3 10 1395342 10-3 1 1396053 5-3 2 1397685 9-3 3
8-9 1395348 10-3 1 1396064 5-19 1 1397689 2-25 10
1394689 9-25 14 1395353 10-3 1 1396065 5-21 1 5-17 5
1394707 5-7 23 1395354 10-3 1 1396079 2-21 8 1397694 13-9 10
5-13 30 1395356 10-3 1 1396108 9-11 5 13-21 13
1394709 5-7 6 1395383 10-3 1 9-15 6 1397697 2-5 16
5-13 8 1395384 10-5 1 1396139 2-21 7 1397698 2-5 17
1394710 5-27 17 1395390 10-5 1 1396147 1-11 1 1397708 8-3 25
1394711 5-27 18 1395395 10-5 1 1396148 1-11 2 1397710 2-5 18
1394712 2-11 14 1395396 10-5 1 1396151 3-51 1 1397716 4-11 16
1394714 5-3 23 1395398 10-5 1 1396174 2-6 60 4-28 9
5-11 11 1395425 10-5 1 2-11 32 1397739 9-3 14
5-27 23 1395449 12-4 14 1396256 3-11 10 9-21
1394715 6-4 39 1395480 11-7 3 3-13 1397740 9-21 2
6-4 39 1395481 10-7 17 1396518 2-17 3 1397744 9-3 28
7-9 33 1395487 12-4 14 1396526 13-75 1 1397761 2-23 8
7-16 13 1395509 10-7 17 1396527 13-75 1 2-53 9

©2006 HYSTER COMPANY See Service Manual 15-15

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1397762 2-23 7 2-5 36 1399105 12-16 27 9-7 18

2-53 8 2-5 36 1399107 12-16 27 9-9 18
1397783 4-13 11 2-6 62 1399108 10-8 27 1399332 4-17 2
4-15 7 2-11 4 1399109 10-8 27 4-21 2
4-17 18 1398085 3-39 4 1399111 10-8 27 1399333 4-17 3
4-21 15 1398086 3-39 5 1399114 12-16 28 4-21 3
1397786 4-11 15 1398087 3-41 13 1399116 10-8 27 1399334 9-3 41
4-15 4 1398089 3-39 8 1399121 9-4 47 1399335 4-17 4
4-21 16 1398092 3-39 7 9-7 2 4-21 4
1397787 4-15 5 1398093 3-39 9 9-9 1 1399337 1-11 11
1397796 9-21 1 1398097 3-39 10 1399124 12-16 28 1399338 1-11 12
1397797 5-32 5 3-41 13 1399136 12-16 27 1399347 3-41 17
1397804 5-17 8 1398098 3-39 11 1399146 12-16 27 1399360 3-41 6
1397807 2-6 39 3-41 13 1399167 10-8 29 1399372 3-41 9
2-11 42 1398099 3-39 12 1399176 10-8 29 1399380 9-11 27
1397808 2-6 42 3-41 13 1399179 10-8 27 9-15 28
2-9 5 1398105 2-75 29 1399184 10-8 27 1399381 3-9 21
2-11 41 1398127 13-75 3 1399203 12-4 3 1399386 9-3 26
1397822 2-17 14 1398128 13-75 3 1399204 10-3 3 1399399 1-11 9
1397840 4-5 16 1398131 13-75 4 10-5 3 1399400 4-5 18
1397851 5-7 26 1398132 13-75 4 11-3 5 1399405 3-41 1
5-13 12 1398141 3-39 1 11-7 23 1399406 3-41 2
1397852 5-7 26 1398143 3-39 3 12-4 3 1399407 3-41 8
5-13 12 3-41 13 12-8 3 1399410 3-41 11
1397863 7-5 28 1398144 3-41 13 1399205 12-4 3 1399417 9-7 23
1397864 7-5 29 1399075 10-8 29 1399217 12-35 22 9-9 23
1397957 1-7 2 1399077 12-16 28 1399224 10-15 13 1399419 9-9 24
1397958 1-7 2 1399078 10-8 29 11-19 14 1399420 9-9 25
1397960 1-7 3 12-16 28 12-31 14 1399432 13-75 9
1397963 1-7 7 1399080 12-16 28 13-51 9 1399455 5-7 9
1397964 1-7 6 1399081 12-16 28 13-55 5 5-14 49
1397978 5-31 2 1399082 12-16 28 13-59 5 1399474 13-13 12
1397979 7-3 10 1399083 12-16 28 13-65 5 13-15 1
1397980 7-3 10 1399085 10-8 29 1399243 11-22 12 13-17 1
1397981 9-3 27 12-16 28 12-35 27 13-31 5
1397982 5-31 3 1399087 10-8 27 1399266 12-35 1 1399475 12-35 1
1397984 9-7 38 1399090 10-8 29 12-35 2 12-35 2
9-9 40 12-16 27 1399268 12-35 1 1399476 12-35 2
1397987 3-3 23 1399092 10-8 27 1399270 12-35 31 1399477 12-35 1
3-19 9 12-16 27 1399273 12-35 32 1399479 12-35 2
1397988 3-3 16 1399094 12-16 27 1399274 12-35 32 1399480 12-35 1
3-19 3 1399096 10-8 29 1399276 8-3 7 12-35 2
1397989 3-3 15 12-16 27 8-7 1399481 12-35 32
3-3 32 1399097 10-8 29 1399289 8-3 22 1399482 12-35 31
3-19 8 1399099 10-8 27 1399298 5-17 11 12-35 1
3-19 24 12-16 27 1399301 3-33 14 12-35 2
1398002 3-3 22 1399100 12-16 27 1399310 2-5 19 1399483 12-35 2
3-3 33 1399102 10-8 29 1399311 2-5 20 1399484 12-35 1
3-19 10 12-16 27 1399312 2-5 21 1399485 12-35 32
3-19 25 1399103 12-16 27 1399313 2-5 22 1399487 12-35 1
1398009 1-5 13 1399104 10-8 27 1399314 2-5 23 1399488 12-35 2
1398062 1-27 6 12-16 27 1399323 7-3 8 1399489 12-35 31

15-16 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1399490 12-35 32 1400125 11-19 21 1400922 11-12 2 1451629 2-29 3

1399491 12-35 32 12-31 21 1400927 11-12 2 1451636 2-29 12
1399492 12-35 31 13-59 11 1400928 11-12 2 2-31 14
12-35 2 1400126 11-19 20 1400975 11-12 2 1451669 2-47 4
1399493 12-35 31 12-31 20 1400976 11-12 2 1451708 7-15 6
12-35 2 13-59 10 1400997 11-12 2 1452463 3-19 37
1399494 12-35 32 1400127 13-69 7 1400998 11-12 2 1453351 4-27 1
1399495 12-35 2 13-71 7 1401160 4-5 11 1453352 4-27 12
1399496 12-35 1 1400128 13-69 1 1401163 2-59 12 1453354 4-27 13
1399498 12-35 31 1400129 13-69 2 2-72 43 1453358 4-27 14
1399499 12-35 32 1400130 13-69 3 1401178 2-85 6 1453361 4-27 25
1399500 12-35 31 1400131 13-69 4 1401537 9-3 44 1453362 4-27 26
1399501 12-35 32 1400134 13-69 1 1402189 2-17 17 1453363 4-27 27
1399503 12-35 31 1400135 13-69 2 1402608 4-59 3 1453364 4-27 28
1399504 12-35 32 1400136 13-69 3 4-60 15 1453365 4-27 29
1399506 12-35 31 1400137 13-69 4 1402619 4-35 28 1453366 4-27 30
1399532 12-35 1 1400138 13-71 1 1402809 4-17 29 1453367 4-27 31
1399533 12-35 2 1400139 13-71 2 4-22 64 1453368 4-27 32
1399541 12-35 32 1400140 13-71 3 1402814 4-60 16 1453369 4-27 33
1399543 12-35 1 1400141 13-71 4 1402816 4-17 46 1453370 4-27 33
12-35 2 1400144 13-71 1 1402878 4-52 14 1453371 4-27 33
1399548 12-35 32 1400145 13-71 2 1402890 4-49 2 1453373 4-27 34
1399549 12-35 31 1400146 13-71 3 1402907 4-37 19 1453375 4-27 36
1399760 1-5 14 1400147 13-71 4 4-47 15 1453376 4-27 37
1399762 13-15 4 1400151 1-31 1 4-49 10 1453377 4-27 38
1399763 13-13 14 1400152 1-31 2 1402909 4-49 3 1453379 4-27 40
13-17 3 1400153 1-31 3 4-61 29 1453381 4-27 41
1399764 13-15 3 1400154 1-31 4 4-61 33 1453382 4-27 42
1399766 13-11 4 1400158 5-28 3 1402910 4-71 8 1453383 4-27 43
13-13 4 5-29 2 4-75 9 1453385 4-27 44
13-21 13 1400159 5-7 40 1402922 4-52 15 1453386 4-27 24
1399784 1-31 13 5-13 2 4-60 16 1453387 4-27 20
1399787 9-7 32 5-28 1402926 4-33 32 1453680 4-27 34
9-9 34 1400180 1-11 25 4-49 6 1453681 4-27 2
1399791 2-21 5 1400197 3-37 1 1402927 4-33 31 1453682 4-27 3
1399815 1-31 12 3-39 18 4-49 6 1453775 9-23 17
1399822 13-43 6 1400207 13-23 11 1402929 4-49 6 1453776 9-23 16
13-45 6 13-31 16 1402931 4-33 28 1454156 4-25 10
13-47 7 1400223 3-47 8 4-35 32 1454827 4-33 37
1399823 9-3 5 1400224 3-47 3 4-49 6 4-35 36
1399873 1-33 25 1400229 2-6 63 4-59 9 4-66 2
1399874 1-33 25 1400232 3-47 4 1402937 4-59 9 1454828 4-33 27
1399875 1-33 25 1400244 7-3 4 1402938 4-59 9 4-35 35
1399876 1-33 25 9-7 20 1450293 13-79 5 4-66 5
1399877 1-33 25 9-9 20 1450356 13-79 7 1454829 4-35 38
1399878 1-33 25 1400901 11-12 2 1450555 2-69 22 4-66 4
1399885 1-33 13 1400904 11-12 2 1450696 2-75 39 1454860 4-33 17
1399886 4-5 31 1400907 11-12 2 1450941 2-81 9 4-35 34
1399919 1-39 1 1400910 11-12 2 1451319 2-69 17 4-66 3
1399920 1-39 1 1400913 11-12 2 1451321 2-71 34 1454862 4-33 39
1399921 1-39 1 1400916 11-12 2 1451568 3-25 14 4-35 37
1399922 1-39 1 1400919 11-12 2 1451606 2-33 11 4-66 4

©2006 HYSTER COMPANY See Service Manual 15-17

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1454955 2-71 9 1462240 4-31 6 1463248 8-9 27 1464864 1-37 1

2-71 9 1462241 4-31 9 8-17 7 1464865 1-37 1
1454956 2-71 10 1462249 4-31 17 1463339 8-13 1 1464890 3-25 13
2-71 10 1462250 4-31 18 1463340 8-13 1 1464909 1-8 40
1454957 2-71 11 1462251 4-31 19 1463341 8-13 2 1464915 8-10 31
2-71 11 1462252 4-31 20 1463350 8-13 6 1464916 8-10 32
1454967 4-18 54 1462253 4-31 21 1463351 8-13 6 1464917 8-9 30
4-21 35 1462254 4-31 22 1463352 8-13 7 1465028 10-15 5
1454974 2-72 51 1462255 4-31 23 1463353 8-13 7 11-19 5
1456111 2-71 1 1462256 4-31 24 1463354 8-13 8 12-31 5
1456522 2-49 2 1462257 4-31 25 1463355 8-13 9 13-51 16
3-9 29 1462258 4-31 26 1463356 8-13 9 13-55 12
3-16 1 1462259 4-31 27 1463357 8-13 10 13-59 18
1456686 13-15 14 1462260 4-31 28 1463358 8-13 10 13-65 12
1456711 2-27 12 1462261 4-31 29 1463359 8-13 11 1465072 10-3 4
1457312 2-5 5 1462262 4-31 30 1463361 8-13 14 10-5 4
1458264 1-39 1 1462263 4-31 31 1463362 8-13 15 10-15 12
1458456 3-9 1 1462264 4-31 32 1463363 8-13 16 11-3 7
3-15 15 1462265 4-31 33 1463364 8-13 19 11-8 25
1459173 1-15 5 1462266 4-31 34 1463365 8-13 21 11-19 13
1459983 7-15 24 1462267 4-31 35 1463366 8-13 22 12-4 5
1459984 7-15 12 1462268 4-31 37 1463445 8-7 1 12-8 6
1459985 7-15 22 1462269 4-31 39 1463446 8-7 6 12-12 5
1459986 7-15 23 1462270 4-31 40 1463447 8-7 9 12-31 13
1459987 7-15 19 1462271 4-31 41 1463448 8-7 13 13-51 8
1459988 7-15 4 1462272 4-31 42 1463449 8-7 14 13-55 4
1459989 7-15 16 1462273 4-31 8 1463450 8-7 8 13-59 4
1460209 2-29 24 1462439 3-3 3 1463451 8-7 17 13-65 4
1460322 2-71 37 3-7 1 1463454 8-7 5 1465157 13-69 8
1460330 2-69 21 3-23 1 1463455 8-7 4 1465158 13-69 9
1460331 2-69 23 1462441 3-3 3 1463461 8-7 2 1465159 13-69 10
1460332 2-72 43 3-7 2 1463462 8-7 3 1465160 13-69 11
1460333 2-75 22 3-23 2 1463463 8-7 11 1465177 10-15 3
1460384 2-79 9 1462442 3-3 3 1463464 8-7 12 11-19 3
1460386 2-69 8 3-7 4 1463465 8-7 15 12-31 3
1460442 8-18 2 3-23 4 1463466 8-7 7 13-51 13
1460477 2-17 19 1462618 6-7 2 1463467 8-7 10 13-55 9
2-25 8 1463139 4-76 15 1463471 8-13 26 13-59 15
3-16 6 1463194 4-71 9 8-17 7 13-65 9
4-18 74 4-71 10 1463472 8-13 26 1465228 12-31 1
1460557 2-35 1 4-75 10 8-17 7 1465258 5-32 5
1460738 2-69 11 1463223 8-9 2 1463993 8-7 18 1465322 13-71 8
1460757 2-71 30 1463226 8-9 3 1463995 8-7 16 1465323 13-71 9
1460758 2-71 30 1463229 8-9 3 1464144 5-28 5 1465324 13-71 10
1460768 2-72 50 1463231 8-13 2 1464197 2-50 4 1465325 13-71 11
1461077 5-27 35 1463242 8-9 1 1464198 2-51 12 1465443 1-29 1
1462233 4-31 1 1463243 8-9 1 1464540 3-13 3 1465468 4-60 14
1462234 4-31 2 1463244 8-9 2 1464541 3-13 2 4-62 38
1462235 4-31 3 1463245 8-9 1464543 3-13 1 1465469 3-15 13
1462236 4-31 4 1463246 8-9 1464544 3-13 6 4-62 38
1462238 4-31 5 1463247 8-9 27 1464545 3-13 7 1465489 10-17 4
1462239 4-31 5 8-17 7 1464546 3-13 8 11-22 18

15-18 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-35 3 1467145 13-53 6 13-67 7 1-21

1465518 9-25 16 13-57 3 1467327 12-35 1 1468473 1-17
1465545 1-40 1 13-61 6 1467514 1-17 2 1-21
1465546 1-40 1 13-63 6 1467515 1-17 2 1468576 9-23 21
1465547 1-40 1 13-67 3 1467523 1-21 1 1468578 9-23 6
1465548 1-40 1 1467146 13-53 7 1467524 1-21 2 1468699 1-27 2
1465585 10-7 12 13-57 4 1467525 1-21 3 2-5 38
12-16 30 13-61 7 1467526 1-21 4 1469301 5-19 11
1465740 1-29 11 13-63 7 1467527 1-21 5 5-21 11
13-23 2 13-67 4 1467529 1-21 7 1469317 1-11 21
13-31 12 1467147 13-53 8 1467531 1-21 6 1469597 2-57 4
1465778 3-43 8 13-57 5 1467632 13-53 14 2-63 22
3-47 13-61 8 13-61 12 4-13 31
3-49 4 13-63 8 13-63 14 1469598 4-17 43
1465779 3-47 7 13-67 5 1467633 13-53 15 1469604 4-11 17
1465780 3-47 3 1467148 13-53 9 13-57 15 4-28 1
1465799 3-47 5 13-57 6 13-61 13 1469606 4-18 87
1465885 11-19 1 13-61 9 13-63 15 4-25 16
1465897 13-48 1 13-63 9 13-67 15 4-65 4
1465899 3-45 5 13-67 6 1467634 13-57 14 1470009 1-7 23
3-49 9 1467149 13-53 12 13-67 14 1470152 1-17 1
3-51 13-61 10 1467651 11-3 4 1-23 1
1465940 11-3 1 13-63 12 1467657 11-3 4 1470153 1-17 1
1465946 11-3 1 1467150 13-53 13 1467663 11-3 4 1-23 1
1465952 11-3 1 13-61 11 1467674 11-3 4 1470155 1-17 37
1465963 11-3 1 13-63 13 1467769 13-53 5 1470156 1-17 38
1466001 2-5 27 1467151 13-53 1 1467770 13-61 5 1-23 2
1466011 8-17 3 13-61 1 1467771 13-53 5 1470157 1-17 39
1466123 5-7 37 13-63 1 1467772 13-63 5 1-23 2
5-13 6 1467153 13-53 2 1467773 13-67 9 1470158 1-17 40
5-27 13-61 2 1467774 13-57 10 1470159 1-17 34
1466337 13-48 2 13-63 2 1467775 13-67 9 1470160 1-21 8
1466394 9-23 19 1467154 13-53 3 1467776 13-57 10 1470161 1-17 42
1466415 13-48 4 13-61 3 1468023 1-31 9 1-23 7
1466416 1-8 42 13-63 3 1468024 1-31 10 1470163 1-17 29
1466438 5-8 55 1467200 13-53 11 1468025 1-31 11 1-23 5
5-13 15 13-57 11 1468032 1-31 14 1470164 1-17 41
1466442 9-23 2 13-63 11 1468033 1-31 15 1470275 8-7 6
1466443 9-23 4 13-67 11 1468307 13-25 10 1470686 8-3 28
1466444 9-23 6 1467201 13-53 10 13-27 14 1470920 1-27 1
1466446 9-23 7 13-57 8 1468309 13-25 8 2-5 38
1466447 9-23 8 13-63 10 1468310 13-33 6 1470921 1-27 1
1466472 13-48 3 13-67 8 13-35 14 2-5 38
1466632 3-43 3 1467202 13-57 12 1468311 13-21 11 1470922 1-27 1
3-49 8 13-67 12 13-25 14 2-5 38
1466859 2-31 5 1467203 13-57 13 1468312 13-25 15 1470923 1-27 1
2-31 8 13-67 13 1468320 13-29 10 2-5 38
1466925 11-22 14 1467204 13-57 1 1468321 13-29 12 1471444 2-9 3
1467081 11-7 1 13-67 1 1468468 9-23 1 1471445 2-9 1
1467087 11-7 1 1467205 13-57 2 1468469 9-23 1 1471446 2-9 1
1467093 11-7 1 13-67 2 1468470 9-23 20 1471448 2-9 2
1467104 11-7 1 1467206 13-57 7 1468472 1-17 1471449 2-9 3

©2006 HYSTER COMPANY See Service Manual 15-19

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1471496 3-47 9 1474702 13-21 12 1475833 11-22 6 1480019 1-25 7

1471535 1-27 3 13-35 1475834 11-22 6 1480237 13-43 7
2-5 33 1474703 13-21 9 1475839 11-22 6 13-45 7
2-5 33 1474704 13-29 1 1475840 11-22 6 13-47 8
1471541 3-47 11 1474709 13-25 24 1475845 11-22 6 1480392 11-19 10
1471555 2-79 2 1474710 13-27 12 1475846 11-22 6 12-31 10
1471556 2-71 3 13-33 3 1475859 11-22 6 13-65 20
1471557 2-79 1 13-35 8 1476015 2-17 13 1482664 4-52 14
1471558 2-71 29 1474711 13-29 13 1476017 2-17 11 1482666 4-49 7
1471559 2-75 18 1474765 13-33 2 1476018 2-17 1 4-49 9
1471560 2-72 44 13-35 1 1476045 2-17 33 4-49 10
1471591 7-16 3 1474766 13-33 7 1476048 2-17 34 1482668 4-37 18
1471595 6-9 2 13-35 15 1476052 2-17 32 4-39 6
1471829 7-16 3 1474767 13-33 18 1476064 4-39 15 4-43 5
1471830 6-7 2 13-35 5 4-45 6 4-45 8
1471831 6-9 2 1474768 13-33 19 1476067 4-39 1 4-47 14
1471866 1-7 32 13-35 2 4-45 15 1482700 2-76 43
1471922 6-9 2 1474820 13-25 27 1476071 4-39 5 2-79 1
7-16 3 13-33 20 4-45 17 1482701 2-79 4
1471956 4-62 35 13-35 3 1476077 3-15 13 1483108 5-27 12
1471958 4-62 35 1474821 13-25 28 1476107 2-17 5 1483331 13-67 9
1471960 4-55 4 13-33 21 1476109 4-39 3 1483333 13-67 9
4-62 35 13-35 21 4-45 7 1483335 13-63 5
1473099 8-4 54 1474822 4-62 35 1476145 2-55 22 1483336 13-61 5
1473100 12-35 31 1474825 3-16 11 2-63 18 1483828 1-21 9
1473105 12-35 31 1474950 13-21 8 1476416 13-73 1 1-23 11
1474048 11-22 27 1474951 13-21 7 1476422 1-5 24 1483938 11-22 2
1474051 11-22 27 13-41 1 1476426 5-7 30 1483944 11-22 2
1474054 11-22 27 1474952 13-25 12 5-13 17 1483950 11-22 2
1474057 11-22 27 1474953 13-25 13 6-5 1483958 11-22 6
1474060 11-22 27 1474954 13-25 9 1476761 1-5 11 1483961 11-22 2
1474063 11-22 27 1474955 13-27 10 1477080 11-22 14 1483993 11-22 4
1474071 11-22 27 1474956 13-29 9 1477166 1-38 4 11-22 1
1474074 11-22 27 1474957 13-25 6 1-40 4 1483999 11-22 4
1474101 11-22 26 1474959 13-33 14 1477232 9-3 28 11-22 1
1474107 11-22 26 1474960 13-33 15 1477237 1-38 7 1484009 11-22 4
1474113 11-22 26 1474961 13-35 12 1-40 7 11-22 1
1474124 11-22 26 1474962 13-35 19 1477491 3-43 9 1484276 11-22 4
1474125 11-22 28 1475160 9-3 44 1477570 10-17 7 11-22 1
1474131 11-22 28 1475493 3-9 36 1477578 10-17 5 1484277 11-22 4
1474137 11-22 28 3-11 13 1479090 1-39 1 11-22 1
1474148 11-22 28 4-17 40 1479092 13-23 8 1484283 11-22 4
1474318 13-73 2 4-22 53 1479093 13-23 8 11-22 1
1474335 13-73 6 1475787 11-22 2 1479109 4-52 15 1484289 11-22 4
1474399 10-7 11 1475788 11-22 3 4-60 16 11-22 1
11-3 15 1475789 11-22 3 4-72 13 1484300 11-22 4
12-16 11 1475794 11-22 3 4-72 14 11-22 1
1474496 12-35 17 1475795 11-22 3 4-72 15 1484357 4-55 5
1474497 12-35 29 1475800 11-22 3 4-75 12 4-62 36
1474605 12-16 28 1475801 11-22 3 4-76 13 1484358 4-55 5
1474701 13-21 12 1475813 11-22 3 4-76 14 1484361 4-49 11
13-33 1475814 11-22 3 1479756 6-3 25 1484375 4-52 11

15-20 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-55 2 4-75 1 4-60 22 4-45 5

1484377 4-76 15 4-75 11 4-61 27 1488265 13-41 3
1484383 4-56 14 13-6 1 1484687 4-53 26 13-43 17
1484454 11-22 5 13-38 1 1484707 4-52 11 13-45 17
1484460 11-22 5 1484610 4-60 23 4-55 2 13-47 18
1484466 11-22 5 4-61 24 1484710 4-55 4 1488597 5-3
1484477 11-22 5 4-61 24 1484717 4-69 7 5-7
1484498 11-22 2 4-61 25 4-71 4 5-17
1484504 11-22 2 4-61 25 4-75 5 5-32
1484515 11-22 2 4-61 26 1484718 4-53 26 1488600 5-3
1484522 11-22 5 4-61 26 4-71 3 5-7
1484528 11-22 5 1484611 4-69 5 4-71 4 5-17
1484534 11-22 5 4-71 11 4-75 4 5-32
1484545 11-22 5 4-71 12 4-75 5 1488601 5-3
1484555 4-56 15 4-75 11 1484719 4-51 5 5-7
4-56 16 1484651 4-53 24 4-51 5 5-17
4-56 17 1484654 4-56 18 4-51 5 5-32
4-59 4 4-59 7 4-51 5 1488602 5-3 16
4-59 5 1484655 4-56 18 4-51 6 5-19 1
4-59 6 4-59 7 4-51 6 1488604 5-3 14
1484592 4-69 1 1484656 4-52 13 4-51 7 5-21
4-71 1 4-52 19 4-52 7 1488915 13-73 2
4-75 1 4-53 20 4-52 9 1489643 2-79 10
1484593 4-69 2 4-55 1 1484720 4-55 6 1489956 4-51 2
4-71 1 4-56 18 4-62 36 1489957 4-51 1
4-75 1 4-59 7 1484733 6-5 9 4-51 3
1484594 4-71 1 4-59 11 1484734 6-5 1 4-51 5
4-75 1 4-60 12 1484735 6-5 2 4-51 5
13-38 1 4-61 31 1484736 6-5 3 4-51 5
1484595 4-71 1 4-61 32 1484737 6-5 4 4-51 6
4-75 1 4-71 11 1484738 6-5 5 4-51 6
13-38 1 4-75 11 1484739 6-5 6 4-52 8
1484596 4-69 3 1484661 4-52 11 1484740 6-5 8 4-52 9
4-71 1 1484670 4-55 4 1484741 6-5 7 4-60 20
4-71 12 1484671 4-55 4 1485280 1-7 6 4-60 22
4-75 1 4-62 35 1485281 1-7 7 4-60 23
13-6 1 1484672 4-55 4 1485436 3-41 18 4-61 25
13-38 1 1484681 4-51 1 1485443 9-25 17 4-61 27
1484597 4-52 13 4-60 20 1485449 9-25 15 1490070 8-3 2
4-52 19 1484682 4-51 1 1485806 13-31 20 1490243 4-49 11
4-53 20 4-60 20 1485807 13-25 19 1490250 4-51 1
4-55 1 1484683 4-51 5 13-31 19 1490252 4-53 26
4-56 18 4-51 5 1485867 6-3 25 1490391 5-27 27
4-59 7 4-51 6 1486838 12-16 28 1490407 4-28 2
4-59 11 4-51 7 1486842 3-9 16 1491175 13-11 11
4-60 12 4-52 9 3-11 21 13-13 10
4-61 31 4-60 23 1486843 3-9 19 1491381 7-9
4-61 32 4-61 24 1487201 5-19 12 1491382 7-9 9
4-69 4 4-61 25 5-21 12 1491830 7-7 8
4-71 1 4-61 26 1487202 5-19 12 1492957 4-5 39
4-71 11 1484684 4-51 3 5-21 12 1493062 2-53 2
4-71 12 4-52 8 1487441 4-39 14 1493116 4-13 23

©2006 HYSTER COMPANY See Service Manual 15-21

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-15 17 4-60 19 1497300 4-52 13 10-15 2

4-18 66 4-62 37 4-55 1 11-3 1
4-22 59 1496789 13-39 1 4-61 31 11-7 1
1493147 1-5 1 1496790 4-53 27 4-61 32 11-19 2
1493148 1-5 1 4-55 7 4-71 11 12-4 2
1493306 9-26 17 4-55 12 4-75 11 12-8 2
1493436 4-52 15 4-60 19 1497301 4-71 12 12-12 2
4-72 13 4-62 37 1497302 4-52 19 12-31 2
4-72 14 13-39 1 4-60 12 1500784 1-38 5
4-72 15 1496791 4-53 22 1497303 13-38 1 1-40 5
4-75 12 4-53 28 1497433 4-59 2 1500786 1-39 4
4-76 13 4-55 8 1497559 3-3 18 1-40 5
4-76 14 4-55 11 3-19 11 1500884 2-69 18
4-76 16 4-60 19 1498044 4-37 2 1500901 4-17 47
1493442 4-37 26 4-62 37 4-47 29 1500913 4-75 7
4-47 2 1496884 4-51 1 1498047 4-37 7 1501259 1-33 26
1493444 4-55 3 4-60 20 4-47 34 1501409 7-13 9
1493445 4-55 3 1496885 4-51 1 1498097 3-3 19 1501994 2-55 5
1493446 4-69 15 1496886 4-52 19 3-19 12 13-43 3
4-72 15 4-60 12 1498419 4-53 25 13-45 3
4-76 14 1496924 4-52 17 4-55 9 13-47 3
1493447 4-69 14 1496925 4-52 17 1498420 4-60 14 1502000 2-5 11
4-72 14 1496926 4-52 17 1498422 4-55 10 2-6 48
4-76 13 1497228 4-52 17 1498428 4-49 10 1502038 3-9 24
1493448 4-35 4 1497259 4-53 24 1498474 4-53 25 3-15 3
1493458 4-55 14 1497262 4-52 10 4-55 9 1502055 4-17 37
1493460 4-55 13 4-52 12 1498492 4-52 14 1502543 2-55 25
1493909 13-27 7 4-52 16 1498493 4-52 14 2-63 4
1493913 13-33 22 4-56 15 1498496 4-53 25 3-25 11
13-35 10 4-56 16 4-55 9 1502645 9-25 18
1494076 1-17 2 4-56 17 1498502 4-69 10 1502741 2-55 15
1494077 1-17 2 1497265 4-52 10 4-71 9 2-63 12
1494466 3-39 4-52 12 4-71 10 2-66 3
1494673 13-36 1 4-52 16 4-75 10 2-75 25
1494692 13-36 1 1497288 4-53 21 1498807 5-3 33 1502768 13-25 5
1494693 13-36 1 13-6 1 5-11 21 1502769 13-25 1
1494784 3-41 3 1497289 4-69 12 5-17 3 1502770 13-25 2
1494888 1-29 12 4-71 12 1499101 13-55 22 1502771 13-25 25
1495279 10-17 6 1497290 4-52 18 1499102 13-55 21 1502772 13-25 25
11-22 8 13-38 1 1499103 13-51 22 1503334 4-33 41
12-35 10 1497293 4-52 20 1499104 13-51 21 4-35 31
1495347 11-12 2 4-59 11 1499105 13-59 28 4-59 9
1495359 11-12 2 1497294 4-52 13 1499106 13-59 29 1503453 5-17 10
1495485 3-37 5 4-55 1 1499107 13-65 27 1503620 13-31 7
1495665 2-11 35 4-61 31 1499108 13-65 28 1504083 13-25 25
1495666 2-11 18 4-61 32 1499369 2-11 13 1504084 13-25 26
1496776 4-72 13 4-69 11 1499373 2-11 36 1504085 13-33 13
4-75 12 4-71 11 1499514 2-17 10 1504086 13-33 13
1496788 4-53 22 4-75 11 1499886 8-4 53 1504087 13-35 4
4-53 28 1497298 4-53 20 1500439 2-17 2 1504088 13-35 4
4-55 8 4-59 11 1500744 10-3 2 1504089 13-33 13
4-55 11 1497299 13-6 1 10-5 2 13-35 4

15-22 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1504094 13-33 13 13-59 2 1523732 1-38 3 1527877 2-55 26

1504095 13-35 4 13-65 2 1-39 3 2-59 22
1504197 4-60 14 1511884 10-15 15 1-40 3 3-49 17
4-62 38 12-12 3 1523734 1-38 2 1527879 3-9 15
1504256 2-11 21 1512403 2-17 18 1-39 2 4-18 59
1504380 2-11 19 1513907 1-7 13 1-40 2 4-21 11
1504410 2-11 17 1514215 2-55 16 1523737 1-38 6 4-21 51
1505287 13-21 6 2-63 32 1-40 6 1527880 2-55 24
13-36 1 4-17 38 1523739 1-38 8 2-63 5
1506889 10-17 1 4-22 54 1-40 8 3-9 23
1506894 10-17 3 1514267 2-69 19 1523741 1-39 5 3-25 8
1506895 10-17 1 1514268 2-71 21 1-40 6 4-21 14
1506900 10-17 3 1514429 3-49 19 1523742 1-39 6 1527881 2-15 7
10-17 1 4-18 70 1-40 8 2-59 11
1506901 10-17 1 1514915 2-57 27 1523798 2-25 1 4-18 76
1506903 10-17 1 2-63 8 2-27 1527882 2-49 11
1506905 10-17 3 2-75 36 2-29 4-17 10
1506906 10-17 3 1514962 2-72 45 2-31 1527883 3-11 23
1506908 10-17 3 1514963 2-72 47 2-33 3-16 8
1506930 10-17 1 1514964 2-72 48 2-35 4-17 35
1506932 10-17 2 1514965 2-72 46 2-37 1527884 3-16 18
1506937 10-17 2 1514968 2-69 13 2-39 1528132 4-37 8
1506942 10-17 2 1514969 2-71 20 2-40 4-47 35
1506943 10-17 2 1515675 13-37 4 2-41 1528410 6-3 7
1506945 10-17 2 1515680 5-19 8 2-43 1528427 6-3 2
1506972 10-17 2 5-21 8 2-47 1528484 6-3 6
1506977 10-17 3 1515763 4-6 41 2-50 1528778 3-11 7
1507400 4-28 3 1515805 2-50 10 1523907 4-60 13 4-17 12
1507923 7-5 26 1516677 2-40 3 1523924 7-16 8 4-21 12
1507960 2-50 6 1516930 2-31 22 1523953 5-19 3 1529010 2-55 14
1508246 3-33 18 1518858 1-7 13 5-21 3 2-63 11
1509037 3-3 10 1519025 4-66 1 1524525 4-5 38 2-66 2
3-19 15 1519441 1-39 1 1525248 1-11 10 2-75 26
1510113 3-11 8 1519442 1-39 1 1525563 4-75 7 1529057 4-60 18
1510310 4-8 1519611 4-49 5 1526082 13-15 1 4-71 3
1510311 4-8 1520927 13-21 2 13-17 1 4-75 4
1510312 4-8 1521309 4-35 43 13-31 5 1529708 6-3
1510313 4-8 4-59 8 1527274 4-33 42 1531160 4-60 16
1510649 2-57 28 4-59 8 4-35 30 1531486 4-37 20
2-63 7 4-61 28 4-49 6 4-39 10
2-75 35 4-61 30 4-59 9 4-43 7
1511097 13-41 2 1521393 13-43 11 1527305 4-33 43 4-45 1
1511099 13-41 2 13-45 11 4-35 29 4-47 10
1511882 10-15 15 13-47 12 4-49 6 1531579 1-7 8
12-12 3 1523453 13-43 21 1527470 1-25 8 1531750 2-11 22
1511883 10-15 15 13-45 21 1527523 4-33 18 1531982 13-9 5
11-19 16 13-47 21 4-35 33 13-11 1
12-8 4 1523472 4-13 10 4-49 6 13-13 1
12-12 3 1523551 5-19 9 1527525 4-59 9 13-25 3
12-31 16 5-21 9 1527876 2-85 7 13-27 15
13-51 6 1523715 1-29 1 4-17 27 1532067 5-11 25
13-55 2 1523718 1-29 1 4-21 52 5-23

©2006 HYSTER COMPANY See Service Manual 15-23

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1532068 5-11 26 5-25 20 2-57 9-15 38

5-23 1537498 2-17 31 2-69 1548244 2-55 21
1532351 5-11 25 1537537 1-23 8 2-71 2-59 29
5-25 1538960 4-60 18 2-75 1548432 4-17 25
1532352 5-11 26 4-69 6 2-79 4-22 58
5-25 4-71 3 2-81 1548520 2-55 8
1532353 5-11 27 4-75 4 1544024 3-9 26 1549372 2-5 12
5-25 1539589 8-13 1544207 9-11 33 2-6 49
1532537 2-21 2 1539590 8-13 9-15 34 1549391 1-7 1
1532620 2-21 3 1539747 3-49 18 1544555 2-85 1 1549399 4-11 14
1532621 2-21 4 1539751 2-5 7 1544739 1-31 7 4-66
1532638 13-57 9 1539871 4-41 2 1544743 1-31 8 1549449 2-6 56
13-67 10 1539872 4-41 1 1544764 13-9 5 1550643 7-3 13
1532639 13-57 9 1541242 11-22 7 13-11 1 9-7 19
13-67 10 1541243 11-22 7 13-13 1 9-9 19
1532640 13-53 4 12-35 7 13-27 15 1550942 9-7 22
13-61 4 1541607 4-49 9 1544792 3-25 24 9-9 22
1532643 13-53 4 1541609 4-39 12 1544793 3-25 7 1551160 9-3 11
13-63 4 4-41 4 1544824 3-25 2 1551260 3-11 11
1532655 8-13 3 4-43 3 1544906 1-7 4 1551402 3-9 9
1532656 8-13 3 4-45 9 1544910 1-7 2 1551403 3-9 11
1532691 9-25 4 1541640 11-15 3 1544913 1-7 2 1551404 3-9 8
1532748 13-73 8 12-28 3 1544915 1-7 3 1551405 3-11 6
1533587 6-7 2 1541805 1-31 5 1544971 7-9 10 1551410 2-55 37
6-9 2 1541991 4-76 15 1544972 7-9 35 2-59 4
1533797 4-8 2 1542440 4-17 14 1545154 4-18 50 2-85 4
1533858 4-8 1 4-17 36 4-21 40 1551452 3-9 12
1533859 4-8 1 1542937 4-35 20 1545418 3-25 3 1551680 2-63 17
1533891 4-11 18 1543094 5-23 19 1545857 2-55 23 1551850 4-11 11
4-28 4 5-25 19 2-63 1 1551997 9-15 35
1535414 2-25 24 1543536 3-3 8 1545871 5-19 12 1552141 2-57 1
1536272 4-17 21 3-19 32 5-21 12 2-63 19
1536684 6-3 11 1543615 9-3 12 1546283 2-59 37 2-75 3
1536722 6-3 1543616 7-3 2 1546285 2-59 39 1552511 5-23 7
1536792 6-3 9 9-7 6 1546322 13-27 20 5-25 7
8-13 9-9 5 1546399 3-33 22 1552512 5-23 22
1536793 6-3 10 1543617 9-7 7 1547479 4-37 31 1552513 5-25 22
8-13 9-9 6 4-47 25 1552514 5-25 22
1536794 6-3 11 1543698 4-17 15 1547482 4-37 10 1552515 5-25 22
1536880 3-49 12 1543776 2-69 4-47 20 1552517 5-23 1
1537135 4-60 17 2-71 1547483 4-39 4 5-25 1
1537216 2-33 7 2-75 4-45 16 1552518 5-11 29
1537224 2-27 21 2-79 1547484 4-37 14 1552521 5-23 10
1537238 2-47 8 2-81 4-47 16 5-25 10
1537258 2-29 15 2-83 1547485 4-39 13 1552522 5-23 15
1537265 2-42 8 1543927 9-11 29 4-45 4 5-25 15
1537297 2-39 13 9-19 1547680 5-7 34 1552523 5-11 28
1537445 5-23 8 1543928 9-15 30 5-14 45 5-23 11
5-25 8 9-19 1547766 3-9 25 5-25 11
1537446 5-23 9 1543933 3-9 27 1548231 9-11 11 1552524 5-23 14
5-25 9 3-11 19 9-15 18 5-25 14
1537450 5-23 20 1543978 2-55 1548232 9-11 37 1552525 5-23 5

15-24 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-25 5 1555072 2-29 1 1555430 2-31 15 2-39 28

1552540 5-11 1555073 2-29 4 1555431 2-31 25 2-42 10
5-13 1555074 2-29 5 1555432 2-31 26 2-44 8
5-17 1555075 2-29 8 2-31 31 1555782 4-21 20
1552542 5-11 1555077 2-29 9 1555433 2-31 27 1556819 2-49 3
5-13 1555078 2-29 11 1555434 2-31 16 3-9 30
5-17 1555079 2-29 13 1555435 2-31 17 3-16 2
5-17 1 1555080 2-29 14 1555436 2-31 18 1557529 8-18 5
1552543 5-11 1555082 2-29 17 1555437 2-31 19 1557629 3-16 7
5-13 1555083 2-29 18 1555438 2-31 20 1558148 3-11 20
5-17 1555084 2-31 1 1555447 2-31 23 1558160 3-29 1
1552652 2-25 23 1555085 2-31 1 1555448 2-31 28 1558161 3-29 2
1552673 3-9 3 1555086 2-31 2 1555449 2-31 30 3-31 11
1552702 13-27 4 1555088 2-31 3 1555451 2-31 32 1558163 3-29 4
13-81 3 1555090 2-31 10 1555452 2-39 24 1558165 3-29 6
1553084 13-27 4 1555091 2-31 9 1555453 2-43 3-35 15
13-79 1 1555092 2-31 6 1555454 2-43 1 1558166 3-29 7
1553420 2-17 36 1555094 2-31 11 1555455 2-43 2 3-35 14
1553495 8-3 1 1555095 2-31 12 1555457 2-41 1 1558167 3-29 8
1554719 3-11 18 1555096 2-31 13 1555459 2-42 5 1558168 3-29 9
1554974 2-27 1 1555098 2-39 25 1555460 2-42 6 3-31 7
1554975 2-27 5 1555101 2-47 7 1555461 2-42 7 1558169 3-29 10
1554976 2-27 13 1555102 2-47 9 1555464 2-37 7 1558170 3-29 11
1554977 2-27 8 1555103 2-47 11 1555466 2-37 7 1558171 3-29 12
1554978 2-27 14 1555104 2-47 12 1555467 2-37 8 1558172 3-29 14
1554979 2-27 11 1555105 2-47 16 1555468 2-37 7 1558173 3-29 3
1554980 2-27 7 2-49 15 1555471 2-37 12 1558175 3-29 16
1554981 2-27 6 1555106 2-47 17 1555472 2-37 13 1558176 3-29 17
1554982 2-27 15 2-49 16 1555473 2-37 14 3-31 8
1554983 2-27 18 1555107 2-47 18 1555474 2-37 1 1558177 3-29 18
1554984 2-27 17 2-49 17 1555477 2-37 3 3-35 5
2-42 3 1555108 2-47 19 1555478 2-37 4 1558178 3-29 19
1554985 2-33 1 2-49 18 1555482 2-39 1 1558187 3-31 1
1554986 2-33 3 1555109 2-47 22 1555483 2-39 3 1558188 3-31 2
1554987 2-33 4 2-49 21 1555484 2-39 4 1558189 3-31 3
1554988 2-33 3 1555110 2-47 21 1555485 2-39 7 1558190 3-31 4
1554989 2-33 3 2-49 20 1555486 2-39 18 1558191 3-31 5
1554990 2-33 3 1555262 2-47 2 1555487 2-39 19 1558192 3-31 6
1554991 2-33 4 1555413 2-47 3 1555488 2-39 20 1558193 3-31 9
1554992 2-33 4 1555414 2-47 5 1555489 2-50 1 1558194 3-31 12
1554993 2-33 4 1555415 2-47 6 1555490 2-35 23 1558195 3-27 3
1554994 2-33 8 1555419 2-29 19 1555491 2-40 1 3-35 11
1554995 2-33 12 1555420 2-29 20 1555492 2-40 2 1558197 3-27 7
1555063 2-33 14 1555421 2-27 22 1555502 2-47 25 1558198 3-27 3
1555064 2-33 15 1555422 2-35 6 1555505 2-29 21 3-27 6
1555065 2-33 13 1555423 2-35 8 1555506 2-29 22 3-27 7
1555066 2-33 13 1555424 2-35 12 1555680 13-81 5 3-27 9
1555067 2-33 13 1555425 2-35 13 1555686 2-27 24 3-35 10
1555068 2-33 13 1555426 2-35 16 2-29 26 1558202 3-27 2
1555069 2-33 13 1555427 2-35 19 2-31 33 1558205 3-27 8
1555070 2-33 13 1555428 2-35 17 1555689 2-29 23 1558206 3-27 6
1555071 2-27 20 1555429 2-35 20 1555729 2-35 25 3-29 16

©2006 HYSTER COMPANY See Service Manual 15-25

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1558209 3-35 1 1559986 9-19 40 13-11 1 1567702 4-37 22

1558210 3-35 2 1560640 13-41 2 13-13 1 4-47 6
1558211 3-35 3 1560641 13-41 2 13-27 15 1567833 9-11 34
1558214 4-18 82 1560642 13-41 2 1565892 4-21 17 1567868 3-9 18
1558215 4-18 81 1560643 13-41 2 1566079 9-7 35 3-11 22
1558216 4-18 83 1560644 13-41 2 9-9 37 3-16 9
1558218 4-18 56 1560645 13-41 2 1566080 9-7 36 1568039 7-9 9
1558221 4-18 57 1561015 1-7 31 9-9 38 1568079 7-9 9
1558222 4-18 58 1561145 4-37 35 1566453 1-23 4 1568271 7-9 10
1558432 3-35 4 4-47 24 1566458 4-23 1 1568272 7-9 35
1558434 3-35 9 1561147 4-37 32 1566459 4-23 2 1569457 2-49 6
1558435 3-35 6 4-47 26 1566516 3-33 12 3-9 28
1558436 3-35 16 1561148 4-37 33 1566517 3-33 13 3-16 3
1558543 3-27 7 4-47 27 1567027 2-55 31 1569538 2-59 28
1558807 2-69 11 1561870 3-27 11 2-59 34 1569540 2-59 15
1559058 3-15 3-29 20 1567198 1-7 22 2-75 39
1559061 3-15 5 3-35 17 1567310 4-37 28 1569750 2-55 38
1559422 3-9 38 1561871 2-49 8 4-47 4 1570595 2-55 34
3-16 16 4-17 14 1567311 4-37 29 2-57 38
1559556 2-83 1 4-17 36 4-47 5 2-60 50
1559557 2-83 2 1562138 13-45 18 1567312 4-37 16 2-75 8
1559558 2-83 3 1562139 13-43 5 4-47 17 1570604 3-27 7
1559559 2-83 4 13-45 5 1567316 4-37 6 1570607 3-27 7
1559560 2-83 5 13-47 5 4-47 33 1570664 2-59 30
1559561 2-83 6 1562140 13-43 4 1567317 4-37 3 2-59 42
1559562 2-83 7 13-45 4 4-47 30 1571571 2-75 13
1559563 2-83 8 13-47 4 1567319 4-37 5 1571673 5-23 23
1559564 2-83 9 1563048 2-25 2 4-47 32 5-25 23
1559565 2-83 11 4-17 45 1567320 4-37 4 1571674 5-23 23
1559566 2-83 12 1563207 1-23 4 4-47 31 5-25 23
1559567 2-83 14 1563208 1-23 4 1567333 4-37 13 1571675 5-23 23
1559568 2-83 15 1563215 1-15 1 4-47 22 5-25 23
1559569 2-83 16 1563216 1-15 2 1567389 4-13 21 1571676 5-23 23
1559570 2-83 13 1563217 1-15 2 4-15 15 5-25 23
1559695 2-55 39 1563222 1-15 1 4-17 1 1572668 2-25 1
2-63 2 1563351 1-15 1 4-21 1 2-27
2-75 4 1563548 2-25 5 1567462 4-43 1 2-29
4-23 4-18 75 1567464 4-43 2 2-31
1559922 4-23 3 1563860 7-10 47 1567469 4-45 10 2-33
1559923 4-23 5 1563920 2-29 16 1567470 4-45 11 2-35
1559924 4-23 6 1563921 2-47 1 1567694 4-39 8 2-37
1559925 4-23 7 1564035 2-55 19 4-45 12 2-39
1559969 9-19 4 2-57 32 1567695 4-37 23 2-40
1559970 9-19 14 2-59 46 4-39 9 2-41
1559971 9-19 24 1564046 2-47 23 4-45 13 2-43
1559972 9-19 34 1564670 2-55 27 4-47 7 2-49
1559973 9-19 3 2-59 23 1567696 4-37 25 1572857 3-29 15
1559974 9-19 38 2-65 4-47 1 3-35 13
1559975 9-19 2 2-75 23 1567698 4-37 24 1573549 2-49 7
1559976 9-19 39 1564845 2-59 10 4-47 8 1578517 2-65
1559977 9-19 41 1565553 1-7 19 1567701 4-37 30 1578518 2-65
1559978 9-19 42 1565839 13-9 5 4-47 9 1578519 2-65

15-26 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1578520 2-65 4-25 5 2028521 7-16 2 13-9 12

1578521 2-65 1588320 4-25 3 2029170 2-11 6 13-11 10
1578522 2-65 1588321 4-25 14 2032230 7-15 5 13-23 10
1579398 3-33 18 1588322 4-25 7 2032490 7-13 3 2035621 3-3 3
1579442 2-49 13 1588324 4-25 13 2033243 10-11 3 3-7
1579443 2-49 12 1588951 4-25 12 12-24 3 2035667 10-15
1579444 2-49 5 1589779 2-49 1 2033281 10-11 3 2035669 10-15
1579445 2-49 1 1589786 2-49 23 2033294 10-11 6 2035672 10-15
1579447 2-49 14 1591450 4-35 42 2033299 10-11 3 2035678 7-7 13
1579823 2-49 25 1593258 2-49 24 12-24 3 2035784 10-12 14
1580075 3-29 5 1593425 1-23 2034269 10-11 7 2035785 10-12 15
1580442 2-25 1 1593426 1-23 12-24 5 2035786 10-12 16
2-27 1593433 1-15 2034274 11-15 8 2035787 10-7 2
2-29 1593434 1-15 12-28 8 10-11 5
2-31 1593651 9-11 10 2034459 1-33 30 11-12 10
2-33 1593880 9-15 11 2035020 6-7 3 12-16 2
2-35 1593985 9-11 6 6-7 3 12-24 12
2-37 9-15 7 2035021 6-7 3 2035791 10-17 10
2-39 1595172 4-21 18 2035022 6-9 3 11-22 13
2-40 1595899 3-35 7 2035023 6-9 3 12-35 15
2-41 1598504 1-15 3 2035024 13-76 3 2035792 12-31
2-43 1-23 3 2035025 13-76 3 2035794 12-31
2-49 1600925 3-27 4 2035044 7-16 8 2035796 12-31
1580856 2-55 3-35 12 2035137 7-9 5 2035797 12-31
2-57 1603857 3-31 10 7-13 2035798 1-11 3
2-69 3-31 13 2035200 12-24 11 2035800 1-29 2
2-71 1604009 13-36 1 2035312 9-25 1 2035804 10-11
2-75 13-36 1 9-26 2035805 10-11
2-79 1610832 1-7 3 2035314 9-25 1 2035806 10-11
2-81 1610839 1-7 3 9-26 2035811 10-11
1580857 2-59 1614716 2-29 10 2035315 9-26 1 2035812 10-11
2-63 1614717 2-43 4 2035316 9-26 2 2035813 10-11
2-69 1618221 4-6 51 2035318 9-26 2 2035836 3-45 9
2-71 1637598 3-27 10 2035322 2-11 5 3-49 10
2-75 2004005 4-18 64 2035355 2-6 52 2035980 1-11 4
2-79 4-22 63 2035568 6-3 14 2035998 7-16 2
2-81 4-66 6 2035569 6-3 15 2036050 10-3
2-83 5-14 59 2035581 4-51 5 10-5
1581441 4-17 41 8-4 49 4-51 5 2036051 10-3
1581809 2-83 17 8-4 49 4-51 5 10-5
1582147 8-3 18 13-43 20 4-51 5 2036052 10-3
1582386 3-27 2 13-45 22 4-51 6 10-5
1582452 3-27 1 13-47 6 4-51 6 2036057 10-3
1582453 3-27 5 2020517 1-33 2 4-51 7 10-5
1583984 2-49 1 2021207 1-7 9 4-52 7 2036058 10-3
1584766 13-5 2 2021395 1-25 4 4-52 9 10-5
1584802 3-41 2022532 4-27 23 4-61 23 2036059 10-3
1585183 2-71 21 2022534 4-27 11 4-61 24 10-5
1585184 2-75 13 2022535 4-27 19 4-61 24 2036142 1-7 24
1587016 4-37 34 2022538 4-27 22 4-61 25 2036143 1-7 14
4-47 23 2027337 3-43 1 4-61 25 2036181 10-11 1
1588319 4-17 43 3-49 1 4-61 26 2036182 10-11 1

©2006 HYSTER COMPANY See Service Manual 15-27

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2036183 10-11 1 13-36 3 8-13 13 12-28 1

2036187 10-11 1 13-39 2037324 8-13 17 2037870 12-28 1
2036188 10-11 1 2036547 9-26 6 2037325 8-13 18 2037871 12-28 1
2036189 10-11 1 2036756 11-7 11 2037326 8-13 20 2037872 11-15 1
2036195 10-11 2 12-20 10 2037327 8-9 4 12-28 1
2036196 10-11 2 2036777 12-4 2037328 8-9 4 2037873 12-28 1
2036197 10-11 2 12-8 2037329 8-9 5 2037875 11-15 1
2036201 10-11 2 12-12 2037330 8-9 5 2037876 12-24 1
2036202 10-11 2 2036778 12-20 1 2037331 8-9 6 2037877 12-24 1
2036203 10-11 2 2036779 12-4 2037332 8-9 6 2037878 12-24 1
2036212 10-11 7 12-8 2037333 8-9 7 2037879 12-24 1
12-24 5 12-12 2037334 8-9 8 2037880 12-24 1
2036213 10-11 7 2036780 12-4 2037335 8-9 8 2037882 12-24 1
2036277 12-24 15 12-8 2037336 8-9 9 2037883 12-24 1
2036278 12-24 16 12-12 2037337 8-9 9 2037884 12-24 1
2036279 11-16 18 2036781 12-4 2037338 8-9 10 2037885 12-24 1
12-28 18 12-8 2037339 8-9 11 2037886 12-24 1
2036282 11-15 3 12-12 2037340 8-9 12 2037894 9-7 30
12-28 3 2036782 12-4 2037341 8-9 15 9-9 32
2036386 12-24 12-8 2037342 8-9 16 2037906 2-55 1
2036387 12-24 12-12 2037343 8-9 17 2-59 1
2036388 12-24 2036784 12-4 2037344 8-9 21 8-3 47
2036389 12-24 12-8 2037363 13-13 15 2037907 8-3 47
2036390 12-24 12-12 13-17 4 2037943 13-51 1
2036392 12-24 2036785 12-4 2037377 8-10 34 13-53
2036393 12-24 12-8 2037515 8-13 4 2037944 13-51 1
2036406 12-24 12-12 2037516 8-13 4 13-53
2036407 12-24 2036786 12-4 2037517 8-13 5 2037945 13-55 1
2036408 12-24 12-8 2037518 8-13 5 13-57
2036422 12-28 12-12 2037519 8-13 12 2037946 13-55 1
2036440 11-15 2036787 12-4 2037707 12-31 13-57
12-28 12-8 2037740 9-3 15 2037947 13-61
2036441 12-28 12-12 2037760 8-3 23 2037948 13-63
2036442 11-15 2036788 12-4 2037833 11-15 2 2037949 13-67
12-28 12-8 12-28 2 2037950 13-67
2036443 12-28 12-12 2037835 12-28 2 2037951 13-51
2036444 11-15 2036856 10-7 2 2037836 12-28 2 2037952 13-51
2036475 3-3 9 10-11 5 2037837 11-15 2 2037953 13-55
3-19 16 12-16 2 12-28 2 2037954 13-55
2036476 9-11 1 12-24 12 2037838 12-28 2 2037955 13-59
2036477 9-15 1 2036857 12-20 6 2037840 11-15 2 2037956 13-59
2036478 12-20 6 12-28 17 2037841 12-24 2 2037957 13-65
12-28 17 2036863 1-7 39 2037842 12-24 2 2037958 13-65
2036479 12-24 14 2036866 1-7 15 2037844 12-24 2 2037998 1-5 5
2036541 13-11 9 2036875 1-11 17 2037845 12-24 2 2038000 2-21 1
13-13 9 2036924 13-5 7 2037846 12-24 2 2038201 9-3 1
13-15 9 13-6 2037856 12-24 2 9-23
13-17 9 2037113 2-21 1 2037857 12-24 2 2038202 9-3 1
13-36 2 2037114 2-17 15 2037858 12-24 2 9-23
13-38 2-21 1 2037859 12-24 2 2038212 11-3
2036542 4-5 36 2037320 3-19 30 2037860 12-24 2 11-7
2036544 13-9 3 2037323 8-9 14 2037868 11-15 1 2038218 11-3

15-28 See Service Manual ©2006 HYSTER COMPANY

for service procedures.
 UNIT CODE L005
01/2006 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-7 2-57 6 2058786 12-24 2062212 4-17 22

2038224 11-3 2-63 24 2058788 12-28 4-21 34
11-7 2044372 9-26 11 2058799 11-15 4-33
2038235 11-3 2044948 4-11 2 2058801 12-28 2062220 4-11 1
11-7 2045039 12-4 2058946 10-11 1 4-49 1
2038254 11-3 12-8 2058970 10-11 2 2062232 2-6 51
11-7 12-12 2058995 10-11 1 2062262 4-11 6
2038260 11-3 2045054 12-4 2059006 10-11 2 2062321 3-43 11
11-7 12-8 2059016 10-11 1 3-45 8
2038266 11-3 12-12 2059027 10-11 2 2062384 3-19 29
11-7 2045057 12-4 2059037 10-11 1 3-23
2038277 11-3 12-8 2059062 10-11 2 2062589 3-9 10
11-7 12-12 2059079 12-24 1 2062696 2-17 35
2038289 11-12 2045068 12-4 2059094 12-24 1 2062748 11-15
2038314 11-12 12-8 2059097 12-24 2 12-28
2038318 11-12 12-12 2059112 12-24 2 2063000 4-51
2038339 11-12 2046871 9-7 42 2059115 12-24 2 4-55
2038359 11-12 9-9 43 2059126 12-24 2 2063002 4-51
2038365 11-12 10-8 26 2059128 12-28 1 4-55
2038370 11-12 12-16 32 2059140 11-15 1 2063071 2-55 28
2038375 11-12 2047053 2-17 4 2059142 12-28 1 2063109 2-59 30
2038415 11-12 2047829 7-13 8 2059145 12-28 2 2063113 2-59
2038421 11-12 2047859 4-69 13 2059157 11-15 2 2-63
2038427 11-12 4-71 4 2059159 12-28 2 2063114 2-55
2038438 11-12 4-75 5 2059309 4-5 26 2-57
2038457 11-12 2048095 2-11 26 4-69 2065703 3-49 13
2038463 11-12 2048603 10-3 2059675 2-6 53 2065704 3-49 13
2038469 11-12 10-5 2059677 2-6 54 2065825 8-3 41
2038479 11-12 2048628 10-3 2059789 4-5 1 2065887 11-15 1
2038558 11-19 10-5 2060461 3-3 1 12-28 1
2038564 11-19 2048640 10-3 2061653 3-20 42 2065888 11-15 1
2038565 11-19 10-5 2061656 3-20 42 12-28 1
2038590 13-25 30 2048662 10-3 2062074 11-15 2 2065889 11-16 19
2038594 13-59 10-5 12-28 2 12-28 19
2038595 13-61 2050576 13-43 14 2062076 12-28 2 2065967 2-59 24
2038596 13-59 13-45 14 2062077 12-28 2 2066005 12-28 1
2038597 13-65 2052191 3-45 9 2062079 11-15 2 2066006 12-28 1
2038598 13-65 3-49 10 12-28 2 2066140 2-59 25
2038599 13-63 2052197 3-49 24 2062080 12-28 2 2066423 11-15 1
2038600 13-67 2053467 1-33 18 2062081 12-28 2 2066424 11-15 1
2038601 13-67 2054463 4-60 18 2062084 11-15 2 2066437 12-24 11
2038663 8-10 33 2057624 4-15 39 2062093 12-28 2 2066450 12-28 1
2038675 11-12 8 4-65 2062099 11-15 2 2066451 12-28 1
2038676 11-12 17 2058020 12-24 1 2062113 12-28 2066452 12-28 1
2038679 11-12 18 2058031 12-24 1 2062114 12-28 2066453 4-45
2038981 11-16 17 2058697 10-11 2062115 11-15 4-47
2038982 11-16 17 2058719 10-11 12-28 2066454 4-43
2040751 13-47 14 2058730 10-11 2062116 12-28 2066481 4-67
2040752 13-45 13 2058739 10-11 2062117 12-28 8-18 1
2041965 11-12 10 2058758 12-24 2062120 11-15 2066720 2-55 4
2041967 8-9 28 2058773 12-24 2062129 12-28 2-57 3
2043404 2-15 14 2058776 12-24 2062135 11-15 2066940 3-19 36

©2006 HYSTER COMPANY See Service Manual 15-29

for service procedures.
 UNIT CODE L005
NORTH AMERICA 01/2006

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2067125 2-19 4 4-39 2072923 4-18 86 2076587 2-55 35

2067127 2-17 16 2068496 4-15 39 4-25 15 2-59 26
2-19 1 4-21 24 2073090 2-59 2078333 4-6 48
2067128 2-19 6 2070134 13-83 2-63 2078466 4-5 26
2067154 2-19 3 2071177 4-5 37 2073091 2-55 4-75
2067171 2-19 7 4-59 2-57 2080139 1-33 15
2067282 2-19 2 2071178 4-5 37 2075429 1-15 6 2083998 13-57 18
2067390 2-55 6 4-59 1-23 6 13-67 18
4-41 2071395 4-5 26 2075642 13-45 19 2083999 13-53 18
2067451 2-17 37 4-71 1 2076356 9-11 43 13-61 16
2067472 2-19 5 2071434 4-68 9-15 44 13-63 18
2067573 2-55 20 2071445 2-11 26 2076419 9-11 42 2303797 3-9 41
2067651 4-18 61 2071565 4-17 22 9-15 43 3-11 25
2068082 2-55 9 4-35 2076497 9-12 44 2309799 1-33 11
4-37 2072833 13-47 15 9-16 45

15-30 See Service Manual ©2006 HYSTER COMPANY

for service procedures.