The Umbomic: A PVDF Cantilever Microphone
The Umbomic: A PVDF Cantilever Microphone
I. I NTRODUCTION
OCHLEAR implants are a successful neuroprosthetic sound localization cues derived from the outer ear structure.
C that can restore hearing to people with severe
sensorineural hearing loss. While partially implanted, they rely
Engineering a practical internal microphone would enable a
totally-implantable cochlear implant. Although development
on an external hearing aid microphone that is positioned on of implantable microphones has been ongoing for years,
the side of the head. The external nature of this microphone none are currently on the market. Technical approaches range
imposes many lifestyle restrictions on cochlear implant users. from fiber-optic vibrometery [1] to capacitive displacement
Patients cannot swim or play certain sports while wearing the sensing [2]. Two devices are currently in clinical trials: a
external unit, nor can they wear it while sleeping. Additionally, piezoelectric sensor called the Acclaim by Envoy [3] [4] and a
an external microphone does not provide the pressure gain and subcutaneous microphone called Mi2000 by MED-EL [5] [6].
There is very little information available about either device,
Submitted December 2023. This paper is partially supported by NIH Grant and they remain in testing.
R01 DC016874, NSF GRFP Grant 1745302, NSF GRFP Grant 2141064, a
grant from the Cloëtta Foundation, Zürich Switzerland, and the Research Fund The microphone reported here is a piezoelectric sensor
of the University of Basel, Switzerland. paired with a charge amplifier that we call the “UmboMic”.
A. J. Yeiser was with the MIT Electrical Engineering and Computer Science We refer to the piezoelectric sensor as the “UmboMic sensor”
(EECS) Department, Cambridge, MA, 02139. He is now an independent
engineering consultant (e-mail: ayeiser@mit.edu). and the sensor connected to the amplifier as the “UmboMic
E. F. Wawrzynek is with the MIT Electrical Engineering and apparatus.” The UmboMic sensor detects the motion of the
Computer Science (EECS) Department, Cambridge, MA, 02139. (e-mail: umbo, which is the tip of the malleus that attaches to the
emmafw@mit.edu).
J. Z. Zhang is with the MIT Mechanical Engineering Department (e-mail: conical point on the underside of the eardrum. Figure 1 shows
johnz@mit.edu). a picture of the UmboMic sensor in contact with a human
L. Graf is with the Harvard Medical School and Mass. Eye and Ear umbo. Umbo displacement is large for all auditory frequencies
Department of OHNS (e-mail: lukas.graf@usb.ch)
C. I. McHugh is with the Harvard Medical School and Mass. Eye and Ear and mostly unidirectional in humans, making it an ideal target
Department of OHNS (e-mail: christopher mchugh@meei.harvard.edu) for sensing motion. By sensing the umbo, the UmboMic
I. Kymissis is with Columbia University Department of Electrical apparatus has an advantage over microphones that target other
Engineering (e-mail: johnkym@ee.columbia.edu)
E. S. Olson is with Columbia University Departments of OTO/HNS and parts of the ossicular chain. For example, the Acclaim by
Biomedical Engineering (e-mail: eao2004@cumc.columbia.edu) Envoy targets the incus body, which has complex modes of
J. H. Lang is with the MIT EECS department (e-mail: lang@mit.edu). motion around 2 kHz.
H. H. Nakajima is with the Harvard Medical School and Eaton-
Peabody Laboratories at Mass. Eye and Ear Department of OHNS (e-mail: We build the UmboMic sensor out of a thin film
heidi nakajima@meei.harvard.edu). piezoelectric polymer called polyvinylidene difluoride
2
Fig. 2: Differential PVDF cantilever diagram (not to scale). We construct the cantilever from two layers of PVDF sandwiching
a flex PCB base. We sputter-coat the charge sense electrodes onto the flex PCB and capacitively couple the electrodes to the
PVDF through the thin glue layer. Note that the border around the electrodes is not shown in this figure.
(PVDF). PVDF is excellent for our application because it the sensor tip. The triangular shape is a design commonly used
is highly flexible and biocompatible [7]. Typically, PVDF with piezoelectric sensors and actuators [10] as it increases
is considered a poor choice for small-area sensors as it is the sensor’s robustness by equalizing stress concentration. A
less sensitive than piezoelectric ceramics. To overcome this triangular shaped sensor is also practical given the anatomical
limitation, our design relies on the differential measurement limitations of the middle ear. The sensor’s tapered shape allows
between two layers of PVDF connected to an extremely low it to slide into position without hitting the other ossicles during
noise amplifier to boost the signal-to-noise ratio. This paper insertion.
presents a prototype PVDF sensor and an accompanying There are a few factors to consider when deciding on
custom low-noise differential charge amplifier. The reported UmboMic sensor geometry. Our sensors must be small enough
UmboMic apparatus exhibits high sensitivity and low to fit through a variety of middle-ear cavity surgical entrances.
noise comparable to commercially available hearing-aid However, in order to maximize the charge output of our
microphones such as the Sonion 65GG31T [8] and the piezoelectric sensor, we want its active surface area to be as
Knowles EK3103 [9]. In the next steps, we are advancing large as possible. A larger sensor is also faster and cheaper
the microphone with fully biocompatible, decades-durable to fabricate. We found through testing that a 3 mm by 3 mm
materials. triangular sensor tip fits well within the middle ear cavity of
multiple cadaveric specimens, and is large enough to produce
II. C ANTILEVER DESIGN AND FABRICATION a sufficient output charge.
The UmboMic sensor is a triangular bimorph cantilever Further details on the UmboMic’s sensor design are detailed
approximately 3 mm wide at the base, 3 mm long, and 200 µm in [11].
thick. The free end of the triangular tip interfaces with the
umbo to sense its motion. We design the UmboMic sensor B. Electrode patterning
to have a relatively uniform stress distribution in the PVDF. To simplify the fabrication of the UmboMic sensor, we use
The UmboMic sensor is fabricated with two layers of 50 µm a flex PCB as the base substrate of the sensor. The custom
PVDF sandwiching a 100 µm Kapton flexible printed-circuit- flex PCB has a polyimide core with electrode and ground
board (flex PCB) substrate; this construction is detailed in traces connecting to a U.FL connector solder footprint. We use
the following sections and in Figure 2. The use of a Kapton photolithography to pattern triangular charge sense electrodes
flex PCB as the core layer greatly simplifies attaching cables at the top of the flex PCB substrate, and this constitutes the
to the device. Additionally, the PCB design allows for the active region of our sensor.
ground electrode to double as a ground shield, which works in Through experimentation we found that cantilever designs
tandem with the differential sensor output to nearly eliminate with charge sense electrodes exposed to the outside of the
electromagnetic interference. sensor tend to have unacceptably high parasitic leakage
conductance, especially in wet environments like the middle
A. Designing sensor dimensions ear cavity. Our fabrication strategy revolves around pre-
We use a triangular shape for the UmboMic sensor as it patterning the charge sense electrodes and then trimming the
results in a uniform stress and charge distribution throughout sensor to leave a margin around the electrodes, eliminating
3
C. PVDF adhesion
(b) We apply conductive ink at the interface between the patterned Before gluing the PVDF film to the sputter coated metal,
electrode and the PCB electrode pattern. We then use Kapton tape we reinforce the electrical connection between the patterned
to mask off areas of the flex PCB and glue the PVDF on each side
electrodes and the flex PCB traces with a silver conductive
with epoxy. The PVDF is the transparent film seen in the image.
ink pen. We then sand one side of the PVDF with 3000-
grit sandpaper to increase surface roughness and mask the
portions of the flex PCB that must remain glue-free. Next, we
generously apply epoxy between the two PVDF layers and
the flex PCBs. Devcon Plastic Steel epoxy works well for
bonding the PVDF to the polyimide substrate. We orient the
piezoelectric films such that they have opposing polarization.
Finally, we squeeze as much epoxy as possible out from
between the flex PCB and PVDF film with a doctor blade,
(c) We trim the sensor to its final shape. Note the small border around
the patterned electrode and the stackup is left to cure. This method achieves a 10 µm
epoxy thickness, which is sufficiently thin to allow efficient
capacitive coupling. The masking and bonding process is
shown in Figure 3b.
D. Finishing steps
After the epoxy is cured, we trim the PVDF and flex PCB to
shape with scissors leaving a buffer of approximately 300 µm
between the edge of the electrode and the edge of the PCB
(d) We sputter coat a second layer of 200 nm aluminum onto the layer of the sensor, shown in Figure 3c. This buffer serves
sensor, forming the ground shield. to protect the electrodes from water ingress, which could
otherwise short the sensor. We then encapsulate the sensor
Fig. 3: The fabrication process for the UmboMic sensor.
tip with a 200 nm layer of sputter-coated aluminum. This
outer layer serves as both a ground electrode and a ground
shield, protecting the charge sense electrodes from EMI. We
this leakage path and improving the UmboMic apparatus noise connect the step between the PVDF and the flex PCB with
floor. conductive ink or adhesive as shown in Figure 3d. This ensures
We first apply 200 nm of aluminum to both sides of the flex the aluminum on the PVDF layer is electrically connected to
PCB using an AJA sputter coater. Next, we spin-coat a layer the ground pad on the PCB at the tail. Finally, we solder a
of AZ3312 positive photoresist on both sides of the sputter- U.FL receptacle on either side of the tail end of the UmboMic
coated PCB, bake for approximately two minutes at 110 ◦ C, sensor opposite from the electrodes. Figure 2 shows the stack-
place in a contact photolithography mask, and flood expose up of the tip of the finished UmboMic sensor.
for 30 seconds on each side. We then dissolve the UV-exposed
photoresist and the aluminum underneath using a tetramethyl III. D IFFERENTIAL C HARGE AMPLIFIER
ammonium hydroxide (TMAH) solution. Finally, we dissolve It is imperative to device performance to achieve signal
the remaining photoresist in acetone. Figure 3a summarizes amplification without introducing too much noise. By
4
Rf
Cgnd
PVDF Cf Ro
iin+
vin+
−
LTC6241 vout
vout−
Cpiezo + 10 kΩ 10 kΩ
(oa1)
Rpar Cpar qin iin Co
−
+ (oa1)
vpiezo + AD8617 vint
+
− vout+
LTC6241 + (oa2) AD8617
vin−
− 10 kΩ − (oa3)
iin−
Cf 10 kΩ
Cgnd Cb
Rb Ra
Rf
Fig. 5: The differential sensor (outlined in red) and charge amplifier topology. We model the piezoelectric sensor as the voltage
source vpiezo in series with the capacitor Cpiezo , together with a parasitic capacitor Cpar , leakage resistor Rpar , and capacitor
to ground Cgnd . Estimates of the piezoelecric and parasitic component values are given in Table I. Our implementation of the
differential amplifier uses Rf = 10 GΩ, Cf = 1 pF, Ra = 90 kΩ, Rb = 10 kΩ, Cb = 100 nF, Ro = 100 kΩ, and Co = 100 nF.
101
10-4
101 102 103 104
Gain [V/pC]
100
Frequency [Hz]
Fig. 7: The output voltage noise of the amplifier under no load
on its high gain setting (20 V/pC). The amplifier achieves
10-1 an equivalent noise charge (ENC) of roughly 3 fC over a
Analytical Differential Mode
bandwidth of 200 Hz to 20 kHz.
Measured Differential Mode
Measured Common Mode
10-2 Common Mode Rejection Ratio
101 102 103 104 105
Frequency [Hz]
60
Fig. 6: We measure gain by connecting a 10 pF capacitor in
series with each input. We achieved a charge gain of 1.91 ×
1013 V/C, within 5 % of the design gain. 50
CMRR [dB]
40
the LTC6081 and LTC6078 providing respectable performance
with lower power consumption. Previous use of the LT1792, 30
which has significantly worse current noise than the LTC6240,
caused the current noise to dominate the sensor noise floor at 20
low frequencies. See Table II for an op amp comparison.
The second-stage difference amplifier requirements are far
10
more relaxed.
√ The AD8617 has a noise floor √ of approximately
25 nV/ Hz, and so contributes 50√ nV/ Hz to vint . Each
10 kΩ resistor contributes 13 nV/ 101 102 103 104 105
√ Hz. The total noise Frequency [Hz]
contribution is therefore 56 nV/ Hz. Using (2) gives √ an
input-referred white noise contribution of only 0.028 aC/ Hz, Fig. 8: A common-mode rejection ratio of 30 to 40 dB is a
which is insignificant compared to the noise floor of the reasonable expectation for this amplifier. The spikes at 60,
complete amplifier. 180, and 300 Hz appear to be due to poor shielding and long
cable runs to test equipment.
D. Specifications
Our amplifier has a measured gain of 19.1 V/pC over a The principal reason for building a custom charge amplifier
−3 dB bandwidth of 160 Hz to 50 kHz. This comes to within is the lack of commercial low-noise amplifiers available
5 % of our 20 V/pC target gain and exceeds our minimum for low-capacitance sensors. Table III illustrates this by
target bandwidth of 200 Hz to 20 kHz. We measured an comparison. The CEC 1-328 is the highest-performing
equivalent noise charge over this target bandwidth of 30 aC commercially available differential charge amp we could find,
(185 e− ) with no sensor attached. With one of our sensors while the Femto HQA-15M-10T is the best available single-
attached, we measured the noise floor to be 62 aC (385 e− ). ended charge amp. Our amplifier outperformed both, although
Figure 6 shows the transfer function of our amplifier; Figure their datasheets did not clearly specify the test load capacitance
7 shows its noise floor while unloaded and loaded with our or spectral noise density. We also found references to charge
sensor. Note that the analytically derived noise floor closely amplifiers in the literature. The singled-ended charge amp
matches the noise floor simulated using LTspice. inside the ELectrostatic Dust Analyzer (ELDA) [14], [16] used
7
Phase [degrees]
r
eake -100
Sp ube
T -200
o pe
n d osc 102 103 104
E Frequency [Hz]
10 10-1
0 10-2
102 103 104
Frequency [Hz]
frequency range.
60 Dynamic range and linearity are significant concerns for
hearing aid microphones. A frequency-domain plot of the
29.16 dB SPL UmboMic apparatus response to a 1 kHz stimulus is shown in
40 at 2014.2 Hz
Figure 12, demonstrating less than 0.1 % harmonic distortion
at 94.5 dB SPL at the eardrum. At a 114.5 dB SPL stimulus
20
level, harmonic distortion was measured to be less than 1 %.
Additionally, Figure 13 shows that the UmboMic apparatus is
0 linear across at least 80 dB of sound stimulus level.
The UmboMic apparatus also effectively rejects EMI from
-20 common sources like switched mode power supplies and
102 103 104 60 Hz mains hum. Our measured “EMI capacitance” was
Frequency [Hz] approximately 0.6 fF, which represents an improvement of
Fig. 12: Harmonic distortion of less than 0.1 % is demonstrated roughly 54 dB from our lab’s older single-ended unshielded
at 94.5 dB SPL. designs [23]. We also measured minimal interference from
60 Hz mains power and harmonics and minimal electrical
coupling between the test speaker and the sensor.
the pinna [22] to simulate the pressure gain from the outer ear
and extrapolate free field data. The dotted line in Figure 10 VI. C ONCLUSION
shows the result from including the pinna. The grey line shows A totally-implantable cochlear implant would significantly
the noise floor of the sensor in units of fC. improve the lives of users. The microphone component is one
We can compare the UmboMic apparatus to existing of the largest roadblocks to internalizing the entire system.
microphones through equivalent input noise (EIN), the level Here, we present the UmboMic, a proof-of-concept prototype
of acoustic noise due to the intrinsic electrical noise of of a PVDF-based microphone that senses the motion of the
the system. We compute EIN by dividing noise floor by umbo. We demonstrate that PVDF can work well as a sensing
sensitivity and normalizing to 1/3-octave bandwidth. The EIN material if designed as double-layered and paired with a
is a critical metric as it is related to the lowest sound that very low-noise differential amplifier. When considering the
the microphone can sense. Figure 11 shows the UmboMic effect of the pinna on performance, the UmboMic apparatus
apparatus EIN compared to that of a commercial hearing aid achieves an EIN of 32.3 dB SPL over the frequency range
microphone, the Knowles EK3103. We additionally simulate 100 Hz to 7 kHz—competitive with conventional hearing aid
the EIN when including pressure gain from the outer ear. microphones. Furthermore, the UmboMic apparatus has a flat
When accounting for this pressure gain, the UmboMic frequency response to within ∼10 dB from approximately
apparatus is competitive—we measured an A–weighted EIN 100 Hz to 6 kHz, low harmonic distortion, excellent linearity,
of 32.3 dB SPL from 100 Hz to 7 kHz. Our Knowles EK3103 and good shielding against EMI.
9
Our prototype demonstrates the feasibility of a PVDF- [17] S. Kelz, T. Veigel, M. Grözing, and M. Berroth. A Fully Differential
based microphone. Our future goals are to re-engineer the Charge-Sensitive Amplifier for Dust-Particle Detectors. In 2018 14th
Conference on Ph.D. Research in Microelectronics and Electronics
UmboMic sensor out of biocompatible materials. We plan (PRIME), pages 13–16, July 2018.
to use conductors such as titanium or platinum for the [18] CEC Vibration Products, 1-328. Differential Charge Amplifier. Rev.
patterned electrodes, and replace the flex PCB with a version 16008.
[19] FEMTO, HQA-15M-10T. High Frequency Charge Amplifier, Feb 2012.
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we must consider device packaging, power system, and [20] Diego Calero, Stephan Paul, Gesing André, Favio Alves, and Júlio
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VII. ACKNOWLEDGEMENTS Kymissis, Elizabeth S. Olson, Hideko Heidi Nakajima, and Jeffrey H.
Lang. An umbo microphone for fully-implantable assistive hearing
Kurt Broderick’s (MIT.nano) and Dave Terry’s (MIT.nano) devices. IEEE Sensors Journal, 22(22):22161–22168, 2022.
expertise were instrumental in designing the UmboMic’s
fabrication process. Many thanks to Yew Song Cheng (MEE,
UCSF) for helping carry out temporal bone experiments at
Mass. Eye and Ear.
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