Mooring Design & Analysis - PANTELLERIA
Mooring Design & Analysis - PANTELLERIA
GT2022-83219
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MOORING SYSTEM DESIGN AND ANALYSIS FOR A FLOATING OFFSHORE WIND
TURBINE IN PANTELLERIA
ABSTRACT
The mooring system plays a key role in a floating offshore NOMENCLATURE
wind turbine: it connects the floating structure to its anchor on
the seabed and it is designed to prevent the platform from drifting BEM Boundary Element Method
under the action of wind, waves and currents. The layout of the FOWT Floating Offshore Wind Turbine
mooring system is strictly connected to the installation site: in LCOE Levelized Cost Of Energy
the first place it depends on the bathymetry and the type of MBL Minimum Breaking Load
seabed which conditions the type of anchor that can be used; MSQS Multi-Segmented Quasi-Static
secondly by the wind and waves loads in extreme sea states. RAO Response Amplitude Operator
To properly design the mooring system, three different RON National Wave Network
configurations are proposed and discussed, respectively TLP Tension Leg Platform
adapting catenary, taut leg and semi-taut methodologies for a ULS Ultimate Limit State
floating offshore wind turbine located near the island of
Pantelleria, in Sicily. For each configuration, the Hexafloat 1. INTRODUCTION
foundation, developed by Saipem, is considered. Important In recent years, offshore wind has had a great development
design constraints such as how large the nominal sizes are, how in Europe: with an average growth rate of around 30% every
long the mooring lines are, how far the anchor points are year, in 2020 the total installed power has reached 25 GW [1].
located, are demonstrated in detail. The material used will Although almost all the wind farms are located in shallow
range from steel chains and wires to polyester ropes, to grant waters, not exceeding 60 m in depth, characterized by bottom-
economically viable solutions. fixed foundations, a large part of the European wind potential is
located in seas with depths greater than 50 m, such as along the
Keywords: Wind Energy, Floating Offshore Wind, coasts of the Atlantic Ocean or in the Mediterranean Sea, making
Moorings System Design, Techno-economic Analysis, the use of fixed structures economically unsustainable and the
Pantelleria Case Study. adoption of floating platforms indispensable.
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4. anchors.
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anchors are caisson foundations. They penetrate the seabed to a Orcawave is the hydrodynamic package software developed by
target depth by pumping out the water, creating under-pressure Orcina Ltd. that solves the hydrodynamic problem. OrcaWave
inside the pile and forcing the anchor into the seabed. always solves the potential formulation, and can optionally solve
The deadweight or gravity anchor consists of a heavy object the source formulation as well. The potential formulation gives
placed on the seafloor to resist vertical and horizontal loads. The the most accurate values for the basic results that are computed
holding capacity comes mainly from the weight of the anchor directly from the values of the complex potential ϕ: added mass
and partially from the friction between the anchor and the soil. and damping, load RAOs and displacement RAOs. However,
The considerable dimensions require specialized vessels for the source formulation gives more accurate results for the fluid
installation. velocity, ∇ϕ. The user can select to solve the source formulation
if he wish to obtain results that depend on ∇ϕ, such as sea state
velocity RAOs or mean drift loads [9].
For the purpose of this study, the potential formulation was
adopted. In order to compute the hydrodynamic properties, the
mesh of the selected substructure was obtained by mean of
Salome-Meca [10].
Orcaflex always allows to remove irregular frequencies
FIGURE 2: ANCHORS CLASSIFICATION, ADAPTED associated to the mean wetted surfaces of the substructure. The
FROM [6]. hydrodynamic solution, computed by Orcawave, considers first
order linear effects and second order loads (mean drift and
2.1 Moorings modelling quadratic loads) [9].
As a matter of fact, for a correct sizing of the mooring lines, it is
necessary to use a suitable numerical model taking into account MAP++ is a multisegmented quasi-static (MSQS) mooring
not only the behavior of the moorings under waves, currents and model available in FAST v8.16 that was developed by Marco
wind loading but also the hydrodynamics of the substructure and Masciola with both the National Renewable Energy Laboratory
the loads exchanged with the wind turbine. Below are some of (NREL) and the American Bureau of Shipping. It is a relatively
the most used software for the design and verification of mooring simple model that allows for a robust, first-pass evaluation of a
lines for FOWT systems. mooring system by considering the average mooring line loads
and nonlinear geometric restoring for both catenary and taut
OrcaFlex is a marine dynamic software package developed by mooring systems [11].
Orcina Ltd. allowing full analysis in time and frequency domain Assuming a quasi-static approach, the motion of the system
[7]. OrcaFlex solves tensions, bending and torsion using a during a given time step is considered uniform and linear
discrete lumped mass approach [8]. The line is divided into a between two static positions; for every timestep, the loads on the
series of segments which are then modelled by straight massless systems are assumed constant [12]. This method ignores the
model segments with a node at each end. The model segments dynamic effects on the mooring, omitting the motion
only model the axial and torsional properties of the line. The dependency of mass, damping and fluid acceleration on the
other properties (mass, weight, buoyancy etc.) are all lumped to system [13]. This assumption is justified by the fact that the
the nodes. platform has limited movement. In fact, comparing the dynamic
Forces and moments are applied at the nodes, with the exception model with a quasi-static one, the movements of the structure are
that weight can be applied at an offset. Where a segment pierces replicated quite faithfully [11]. Moreover, MAP++ does not
the sea surface, all the fluid-related forces (e.g. buoyancy, added consider bending and torsional cable stiffness and the three-
mass, drag) are calculated allowing for the varying wetted length dimensional shape of lines, but it accounts for the seabed friction.
up to the instantaneous water surface level. A segment can be
thought of as being made up of two co-axial telescoping rods that MooDy differs from the other software by being an in-house
are connected by axial and torsional spring-dampers. code of Chalmers University and not being a complete software
The bending properties of the line are represented by rotational package. The code, compared to Map++, is merely a dynamic
spring-dampers at each end of the segment, between the segment cable solver and needs to be combined with other codes that can
and the node. The line does not need to have axial symmetry, solve the interaction between structure and cables [14]. A feature
since different bend stiffness values can be specified for two of MooDy is the use of the spectral/hp discontinuous Galerkin
orthogonal planes of bending [7]. method, i.e., an arbitrary order (set by user) finite element
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To properly design the mooring system, three different according to the 50 years extreme wave, as provided by the
configurations are proposed and discussed, respectively adapting Standards.
catenary, taut leg and semi-taut methodologies for a floating
offshore wind turbine system located near the island of
Pantelleria, in Sicily. For each configuration, the Hexafloat
substructure, developed by Saipem, supporting a 5 MW wind
turbine is considered.
Each type of mooring is analyzed and discussed through the
Orcaflex software in combination with a cost function of the
whole floating wind system to evaluate the LCOE. A comparison
with the different solutions is carried out in terms of stability
requirements, costs and installation complexity. Finally, the most
convenient mooring configuration is chosen according to the
requirements cited above.
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hand, the constraints are not respected, it will be necessary to
modify the starting variables, increasing the diameter of the
mooring or changing the material. Where MBL is the minimum breaking load and Nanchor is the
number of anchors per mooring line.
2.1 Cost analysis As for drag anchors [23]:
0.052
A complete and comprehensive review of main costs of 𝐶𝑜𝑠𝑡𝑑𝑟𝑎𝑔 = (𝑀𝐵𝐿 𝑥 𝑥 𝑁𝑎𝑛𝑐ℎ𝑜𝑟 ) (6)
FOWT systems is given in [20]. For mooring lines, the price per 9.81
meter depends on the minimum breaking load and the materials
Where MBL is the minimum breaking load and N anchor is the
that compose them [21]. Typically, chains represent a large cost
number of anchors per mooring line
factor when a mooring line is designed. Synthetic ropes have a
As for accessories, like crickets and plates, the cost is estimated
lower cost per length than steel chains or wires, but a
to be equal to the 17% of the total cost of the mooring line [22].
significantly lower weight per unit of length. However, lighter
components require less specialized and less costly vessels for
installation. 3. FOWT SYSTEM
The cost functions used to estimate the mooring system are This section describes the FOWT system considered, showed in
shown below. Figure 4, which parts it consists of and the assumptions made.
Chain
Cost estimation depends on the steel grade that can be found
for the mooring chain and the diameter. 3.1 Platform
The cost of a mooring line consisting of catenary Costchain in Hexafloat substructure, developed by Saipem SA. is a
k€ is [22]: pendulum floater connected to a counterweight with six tendons.
The floater is a hexagonal steel structure, with a central column
𝐶𝑜𝑠𝑡𝑐ℎ𝑎𝑖𝑛 = 𝐿𝑙𝑖𝑛𝑒 𝑥 𝑊𝑙𝑖𝑛𝑒 𝑥 1.5 (1) that supports the wind turbine. The counterweight is made of
steel and is shaped like a cylinder to accommodate the ballast
Where Lline is the line length and Wline is the weight of the line
inert material: in this work, the ballast material considered is an
per meter [kg/m].
iron powder with a density of 5200 kg/m 3.
Wire
Regarding wire rope, the cost function is given as a function of
the diameter [21]:
𝐶𝑜𝑠𝑡𝑤𝑖𝑟𝑒 = 0.03415 𝑥 𝑑 2 𝑥 𝐿𝑠𝑒𝑐𝑡𝑖𝑜𝑛 (2)
Where d is the wire diameter and Lsection is the line length in
metres.
Synthetic ropes
The cost function for polyester and nylon are provided from
Deliverable 4.6 of DTOcean+ [17], depending on the minimum
breaking load for different synthetic ropes.
𝐶𝑜𝑠𝑡𝑝𝑜𝑙𝑦𝑒𝑠𝑡𝑒𝑟 = (0.0138𝑥𝑀𝐵𝐿 + 11.281)𝑥 𝐿𝑠𝑒𝑐𝑡𝑖𝑜𝑛 (3)
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Central column diameter 8.38 m The 0 degree direction of the wave is along the x axis of the
Central column height 35.25 m turbine and all the other directions are relative to it, as shown in
Hexagon radius 26.20 m Figure 5.
Ballast distance above sea level 127.1 m
Steel mass 1414.4 ton
Magnetite ballast mass 2548.8 ton
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the cable, an initial part of the overhead line of 50 m length has
Chain nominal diameter 135 mm
been added. All the specifications are reported in Table 5.
Chain outer diameter 238 mm
Unit weight 347.7 kg/m
Axial stiffness (EA) 1.60 E06 kN
MBL 10.55 E03 kN
Fibre ropes
Polyester
Material
(8-strand Multiplait)
Diameter 116.96 mm
Unit weight 13.3 kg/m
MBL 3152 kN
569 m
Lines length (245 m catenary, 273 m
polyester, 51 m catenary)
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of an optimal site, there is the wind resource availability, the directions: at 0°, 30°, 60° and 90° measured in front of the
bathymetry, the remoteness from sea routes and the distance floating platform, as reported in Table 7.
from fishing activities.
The island's climate is characterized by dry temperate with TABLE 7: Waves summary.
strong winds that come mainly from NW and S-SE. Therefore, Wave Direction Hs Te 𝛾
the orientation of the floating platform will take place with the [m] [s]
bow in the SW - NE direction, orthogonal to the prevailing wind 1 0° 6.64 10.17 3.3
direction to maximize the efficiency of the wind turbine. 2 30 6.46 10.06 3.3
3 60 5.27 9.23 3.3
4 90 4.33 8.53 3.3
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layout 1, the catenary mooring.
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This paper aims to introduce and describe a methodology for
choosing the most convenient mooring layout that satisfies
design parameters. The results are strongly influenced by initial
parameters, such as the anchor radius, lines stiffness, mass and
diameters. A challenge of this methodology is to identify a
FIGURE 18: COST EVALUATION – LAYOUT N.1 mooring layout that with a minimum investment guarantees the
survivability of the FOWT in extreme events.
Some improvements that can be brought to the presented
methodology concern the environmental contour definition,
considering a 3 parameters distribution to account for the jointed
wind - wave height - wave periods probability. Moreover, an
additional analysis will be added to the one proposed in this
paper since it only consider ULS design. The operative
condition, in which the rotor thrust is maximum should be
analyzed in order to understand the worst situation, characterized
by the highest loads or accelerations. Furthermore, the cost
function could be implemented considering the specifics for
mooring installation in the chosen site.
FIGURE 19: COST EVALUATION – LAYOUT N.2
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