Manual Commander C-08
Manual Commander C-08
User Manual
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C-08 - GB PDF
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Apr 05, 2019
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User Manual Commander C-08_GB.pdf
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Commander C-08
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INDEX
Section 3 – Navigation
3- 1 Control and management screens description ........................................................................................... 35
3- 1.1 Symbols used by the C-08: description ................................................................................................... 35
3- 2 Navigation Organization chart ....................................................................................................................... 37
3- 3 Navigation instructions .................................................................................................................................. 38
3- 4 General setup description ............................................................................................................................. 39
3- 4.2 Alarms table setup ................................................................................................................................... 46
3- 4.3 Alarms description table .......................................................................................................................... 48
General Setup description………………………………………………………………………………………………50
3- 5 Engine setup description ............................................................................................................................... 59
3- 6 Alternator setup description .......................................................................................................................... 71
3- 7 Mains setup description ................................................................................................................................. 73
1- 2 General Safety Precautions • We wrote this book with the greatest care, trying to
make it as complete and clear as possible. However, if
WARNING! some point proves to be incomplete or unclear,
Do not install nor operate your equipment, contact us without hesitation.
before you read and understood these safety • Importance of the manual
norms.
This instruction manual was born to help you in the correct
installation, starting-up, use and cleaning of your equipment.
1- 2.1 User responsability This manual is integral part of equipment in order to obtain
The basic safety rules established in this chapter are a the best performance and it should be kept for the duration
guide for the installation and safe operation of this of the product.
equipment. Therefore, please do not remove, tear, or write to parts of
These general safety rules, together with the other chapters the manual, taking care to integrate with any updates
related to installation, operation and maintenance constitue provided by GENMAC SRL.
the complete instruction manual. Please keep this manual in a place protected from moisture
All staff involved with this equipment must get familiar with and heat accessible and known to all operators (photocopy
this manual before starting operating. any parts of interest to the consultation of the various
It is the responsability of the Buyer/User to make sure that operators).
the procedures are followed by the operators, and if any In case of sale or transfer of the machine (on which the
change is required, appropriate procedures should be set to equipment is installed) to another user, these instructions
continue using this equipment safely. must be delivered to the new user.
It is strongly advised to contact GENMAC SRL to be sure
that the equipment can be converted to new uses and to • This manual is meant to expalain:
continue to operate safely. - the use of equipment, as required by the project hypotesis;
If the equipment is not purchased directly from us or our - technical features;
representatives, it is Buyer's responsibility to ensure that - compostition of the different parts;
equipment conforms to current safety standards. Buyer is - operations for installation and assembly;
strongly advised to contact GENMAC SRL to ensure that the - operations of starting-up, adjustment, starting, shutdown,
equipment operates safely. stopping-up, etc..;
- the risks related to hazardous waste, measures to
1- 2.2 Safety first of all eliminate it and instructions to operate safely;
This equipment is designed and produced with due
- cleaning;
- what the recommended spare parts to keep in stock are
consideration and attention to safety rules
In any case, the presence of security systems does not
exempt operators from acting with caution: Any person appointed to carry out installation,
the non-compliance can lead to accidents and damage the start-up and repair of this equipment must be
components of equipment. For your protection and aware of the contents of this Manual, with
protection of others, learn and always follow safety rules set particular reference to safety standards. Make
forth in this chapter. sure that any person involved in using this
equipment understands the language of this
Develop safe work habits by reading the rules and stick to manual and can read it, differently
them. Keep this paper handy and look through from time to Buyer/customer should provide to educate
time to refresh your understanding of the norms. him/her.
This manual provides guidance and instructions on
equipment that are added, but still not intend to replace,
1- 2.3 Importance of the manual supplement or modify any general or specific NORM,
• Information about the manual RULE, DECREE or LAW, in the place where the installation
takes place and concerning the safety and use of electrical
We hope that the information contained in this manual will equipment.
be of help.
They will give an explanation of the correct and secure use GENMAC SRL, unless otherwise agreed with Customers,
of your equipment and are based on data and our current provides a copy of this manual in the original language of
and best knowledge. the manufacturer (Italian) and in English.
Carefully read the manual, including recommendations and The copy included in the packaging, should be used for all
suggestions, and the conditions of sale and warranty. transactions related to the installation, assembly, calibration,
setup, startup, etc. ..
After installation, this copy must be retained for all future 1- 2.6 Controls
interventions.
GENMAC SRL is pleased to provide duplicates of the
• Before start-up
manuals supplied with the equipment to any customer on - Ensure that all security systems and protections are
request. installed and operative.
Requests must be submitted to our Technical Department • During the functioning
together with the serial number of the equipment involved,
available on the CE label of the equipment. - Do not turn on this equipment until you have read or
The manual, technical documentation and drawings, and/or understood the operating instructions and have
software, delivered together with the equipment are of become familiar with the equipment and its controls.
property of the manufactuer, who reserves all rights, and - Be careful and observe lights and warning signs
can’t be handled to third parties nor modified unless displayed on the equipment.
authorized by the manufacturer. - Do not operate damaged or defective equipment.
Genmac will be glad to consider and possibly accept • After the power off
suggestions for improvement of this Manual.
Suggestions should be submitted to our Technical - Make sure all the power sources are off.
Department.
Upon handover to the equipment to others, the user also 1- 2.7 Staff training
agrees to deliver copies of the manual in his possession and
at the same time to report the fact to GENMAC SRL. All staff using the equipment must have
undergone some training that includes:
1- 2.4 Note legend - reading and comprhension of this Instructions Manaual
- a practical instruction by GENMAC authorized
Pay attention to text highlighted by the following
technician who has made the start-up of the
graphics:
equipment.
DANGER! NOTE: GENMAC runs, upon request, training to
Follow text describing the danger educate staff on the system operation.
1- 6 Disposal/Scrapping
About disposal of the equipment, follow this procedure:
1- 6.1 Machine disposal
1) disconnect the equipment from the mains;
Dismantling oprations must be performed by qualified 2) dismantle the apparatus collecting separately the
personnel and in compliance with all applicable laws. different components in relation to their nature as
At the end of real life, the user company should proceed to indicated in the paragrapgh "Separate collection and
the alienation of the equipment in accordance with the in start recovery";
force regulations by providing the first general cleaning of 3) proceed to the storage and disposal of waste and
various elements and after the separation of the parts materials for reuse as indicated in this paragraph and the
making up the equipment. After removing the equipment, it regulatory requirements set out in the country of use.
is necessary to separate the various materials in
accordance with the law requirements of the country where
the equipment should be discarded. The device contains no
hazardous substances nor requires special removal
procedures.
1- 7 Rating plate
DE FW SW
0000 000 0000
Articolo I. C-08
TE 808 Silver
IP protection: 65
NOTE!
Notify the manufacturer of general identification data printed on the label, before
requesting information about technical specifications and/or the equipment.
1- 8 Maintenance
1- 8.1 Internal battery replacement
1) Remove the screws (item 1);
2) Separate the back cover from the front panel
(Item 2);
3) Remove the board in the bottom from its slot (pos. 3); Battery type Voltage
4) Remove and replace internal battery (pos. 4) with an equal CR2032 3V
one.
1- 8.2 Clean
If necessary, clean with soft cloth.
Do not use any cleaner
1- 9 Technical specifications
GENERAL SPECS In parenthesis values at 24V
Battery rated voltage 12Vdc or 24Vdc
Voltage range from 7Vdc to 33Vdc
SCHEDA display LGC-2107 C-08D
Fixed consumption 150 mA (75 mA)
Relay consumption 210 mA (95 mA)
Backlight consumption 100 mA (50 mA)
Pre-excitation consumption 130 mA (170 mA)
Heater consumption -
Digital input closed to negative consumption 40 mA (20 mA)
Maximum consumption 630 mA (410 mA)
-40 °C + 70 °C (electronic)
-20 °C + 70 °C (display)
TEMPERATURE RANGE
-30 °C + 70 °C (with heater)
-40 °C + 80 °C (stocking)
DISPLAY LCD monocromatic da 5,7" 320x240 pixel, transflective, white LEDs backlight
USB PORT "Device" type, full-speed for upload firmware and projects, connector "A" female
DIGITAL INPUTS
Input type Active at low level with pull-up
Input current < 10 mA
Low voltage level < 3.5 V
High voltage level > 8,0 V
Input latency stime < 30 ms
SPEED INPUT "W"
Input type In AC, frequency and voltage measures
Range of voltage From 6 to 100 Vpp (precision 10%)
Range of frequency From 40 Hz to 2000 Hz (precision 2%)
ALTERNATOR PRE-EXCITATION INPU/OUTPUT
Input type Voltage measure + pre-excitation current generation
Range of voltage From 0 to 40 Vdc
Input current < 15 mA
Pre-excitation current 130 mA a 24 V - 170 mA a 12 V
RELAYS OUTPUT
Type of contact N.O. contacts with one common pole
Rated current 5 A / 30 VDC - 5 A / 250 VAC
SENSORS INPUT
Input type 3 inputs for resistance measures referred to the board negative
Range of measure
- fuel level from 0 to 850 ohm
- engine temperature from 0 to 1300 ohm
- oil pressure from 0 to 400 ohm
Measure current
- fuel level < 10 mA
- engine temperature < 6 mA
- oil pressure < 20 mA
Precision <5%
SERIAL PORT
Type Seriae RS -232 wihtout handshake signals
Cable lenght <3m
Speed Up to 115200 bps
AVR ANALOG OUTPUT
Output type Insulated voltage referred to the board negative
Output current 1 mA max
Ragulation range From 0 to 5 Volt
RPM ANALOG OUTPUT
Output type Insulated voltage referred to the board negative
Output current 1 mA max
Ragulation range 0-10Vdc
OUTPUT RELAY CONTACTOR / MCCB / ACB
Type of contact 1 N.O. contact for GENERATOR 1 contact N.O. for MAINS contactor
Rated current 8 A / 250 VAC
LOAD CURRENT INPUTS
Range of measure From 50mA to 6 A
Maximum overcurrent 30 A
Type of measure RMS calculated value at 2 KHz and converter a 12 bit
Precision < 0.5 % F.S.
VOLTAGE INPUTS
Type of input Voltmetric transformers
Rated voltage 230 Vac (L-N) - 400 Vac (L-L)
Range of measure from 0 to 350 Vac (L-N) - from 0 to 600 Vac (L-L)
Range of frequency from 25 Hz to 80 Hz
Precision <0.2% f.s.
Dissipation current < 0.5 mA
Type of measure RMS calculated value at 2 KHz and converter a 12 bit
1- 10 Storage / 1- 11 Unpacking
In the case of prolonged storage leave your The equipment comes contained in a cardboard
device away from rain and wind and keep it dry. box.
It is not advisable to cover the equipment with Check the package contents to be submitted:
waterproof film as this will prevent the - Commander C-08;
evaporation of any moisture. The moisture will - Manual use;
cause corrosion in the metal and damage - Terminals;
electronic components. - Gasket;
The characteristics of storage: - Warranty;
storage must be within the limits prescribed If even one of the objects described above are
below: missing, please ask Genmac Srl
Temperature -40 to 80 ° C After unpacking, check the equipment for
Relative Humidity 30-95% non condensing damaged parts. If in doubt, do not install the
Atmospheric pressure 860 - 1060 hPa (mbar) equipment and contact a qualified GENMAC S.R.L
Packaging materials (plastic bags, cardboard,
etc...) should be kept away from children as
potential sources of danger. Take the materials
to the appropriate collection points for polluting
or biodegradable items.
1- 12 Installation
Cut a hole for the rectangular box C-08 and No. 6 holes Ø3 mm on the mounting surface, as
indicated on the template (A). Use the screws (1) supplied. If needed buy only screws with the same
characteristics.
Make sure the gasket (2) is mounted correctly and perfectly fits the perimeter of the box C-08 (3).
1- 13 Spare parts
6
7
3
2
1
1
1. USB cable;
2. Mounting hole to close the rubber cap using a screw;
3. USB port: normally supplied closed . it can be opened from the keyboard;
4. Closure and rubber protection, IP65.
1- 15 Electrical connection
Only Canbus
and RS485
Option
J6- External Start /stop J11 & J12- CANBUS J13 & J14- RS485
1-Remote start J11 - 1-Shield J13 - 1-Shield
2-Remote stop J11 - 2-Low CANBUS J13 - 2-RX
3-not in use J11 - 3-High CANBUS J13 - 3-TX
4-not in use J11 - 4-Resistance J13 - 4-Resistance
5-not in use
6-not in use J12 – 1-CANBUS Contact NO J14 – 1-RS485 Contact NO
J12 – 2-CANBUS Contact NO J14 – 2-RS485 Contact NO
J12 – 3- Not in use
1- 16 Warranty WARRANTY
SUPPORT • 2 years warranty from date of installation,
• For more information and technical support, please automatically recorded by the controller before
e-mail at info@genmac.it commissioning, remaining warranty detailed on the
display.
1- 17 Annexes Warning! before inserting the plugs make sure that the connections
1- 17.1 Wiring strictly comply with the wiring diagram
J3 J4
1-Generator contactor 1-Electric valve
feedback 2-Refuelling pump
2-Mains contactor feedback 3-Start
3-Filter clogged 4-Glow plugs
4-Low oil level 5-Siren
5-Emergency stop 6-Common relays
6-High engine temperature
7-Low fuel level
8-Low oil pressure
Global
alarm
output Only Canbus
and RS485
► Temperature range -30°C +70°C Option
► IP65 protection
►
►
Vdc voltage range 8-35Vdc
Vac voltage range 0-600Vac
Genmac C-08
► Frequency range 45-65Hz
d
e
s
u
t
o
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1- 18 Functioning mode
1- 18.1 Automatic
AUT mode - the engine automatically starts in case of
mains failure (out of limits) and stops in the presence
of the same.
1- 18.2 Manual
MAN mode- The engine can be started and stopped
manually by pressing start and stop key buttons; load
switching on mains and generator is managed using
buttons KG and KR.
1- 18.3 Test
TEST Mode- The engine starts immediately to test the
genset for a programmable time. If activated during
AUT mode, in absence of mains C-08 switches the
load on the generator
If activated during MAN mode, the switching can be
controlled only by KG and KR buttons, also if the
mains is faulty. Disabling the test (or after the test
time), the controller returns to the current mode.
1- 18.4 Reset
RESET Mode-The engine will not operate. If the mains
are available it is connected to the load.
If you select Reset mode, the alarms are reset and the
engine stops immediately if it is operating.
If an Alarm is still active it can not be reset.
1- 18.5 Alarms
In case of alarm, the display shows its description. If
more than one alarms is detected, they appear
individually in sequence. For each alarm there is
available a message that can help to identify the
source of the problem. The alarm reset can be made
by pressing the OFF/ RESET button; by this, the alarm
is deleted and the C-08 goes in Reset mode,
preventing accidental generator starting attempts.
If the alarm, after resetting, still remains on the display,
the cause of the alarm is still active and your genset
will stop again unless the problem is solved.
1. In MAN mode you can use the buttons KG and KR to manually close the generator or
mains contactor.
2. KG allows you to manually close the generator contactor.
3. KR allows you to manually close the mains contactor.
K1 K2 K1 K2 K1 K2 K1 K2
A B C D
A. Example: C. Example:
- Mains detected - Mains not detected
- Mains contactor closed - Mains contactor opened
- Generator not detected - Generator not detected
- Generator contactor opened - Generator contactor opened
Condition: Condition:
Normal power supply status by mains. Unpowered load: missing mains and generator is not
started or it is not working
B. Example:
- Mains not detected D. Example:
- Mains contactor opened - Mains not detected
- Generator detected - Mains contactor opened
- Generator contactor closed - Generator detected
Condition: - Generator contactor opened
Status of working generator Condition:
After a blackout, the generator starts up but has not
yet completed the stabilization phase.
1- 20 Equipment Overview
Below are descripted the main functions of the controller:
B C D E F G
A I
U T S R Q P
A
Q
B
P
C
O
D N
E M
F K
G H I J
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