GN65897R
GN65897R
404D-22
The information given within this parts book was correct at the time of printing and is subject to
change without notice. Always refer to your local Perkins outlet for the latest information. Only
fully trained personnel should carry out servicing of engines. Before working on any engine
always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts.
Subject to any existing rights of third parties, the information given in this document is the
property of Perkins Engines Limited and should not be copied, in whole or part, without the prior
written consent of the Company.
Contents
3
Perkins Platinum Protection
Perkins Platinum Protection is the best value cover for Perkins engines. Available to purchase
in flexible packages.
4
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find the
parts you require
Front Page
This lists your build list number and the date of publication of this book.
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Index
Using either the part number or description of the part you require this section will help you locate
the page within the Parts Lists & Illustrations section where the part appears.
5
Engine Breakdown
Section Page
Long Engine
ACE30899 ...................................................................................................................................... 12
Engine Overhaul Kit
ACKD0854...................................................................................................................................... 14
Engine Overhaul Kit
ACKD0854...................................................................................................................................... 18
Service Kits
ACKS402374.................................................................................................................................. 22
Cylinder Block
ACPG0004R................................................................................................................................... 24
Cylinder Block
ACPG0004R................................................................................................................................... 26
Crankshaft, Pistons & Connecting Rods
ACPG0004R................................................................................................................................... 28
Crankshaft, Pistons & Connecting Rods
ACPG0004R................................................................................................................................... 32
Crankshaft, Pistons & Connecting Rods
ACPG0004R................................................................................................................................... 34
Rear End Oil Seal
ACPG0004R................................................................................................................................... 36
Cylinder Head
ACPG0004R................................................................................................................................... 38
Cylinder Head
ACPG0004R................................................................................................................................... 40
Cylinder Head
ACPG0004R................................................................................................................................... 42
Rocker Shaft Assembly
ACPG0004R................................................................................................................................... 44
Pipes
ACPG0004R................................................................................................................................... 46
Relief Valve
ACPG0004R................................................................................................................................... 48
Oil Pump
U5MK8267...................................................................................................................................... 50
Timing Case
ADPG0016 ..................................................................................................................................... 52
Timing Case
ADPG0016 ..................................................................................................................................... 54
Timing Case
6
ADPG0016 ..................................................................................................................................... 56
Timing Case
ADPG0016 ..................................................................................................................................... 58
Timing Case
ADPG0016 ..................................................................................................................................... 60
Miscellaneous
ADPG0016 ..................................................................................................................................... 62
Camshaft & Gears
ADPG0016 ..................................................................................................................................... 64
Timing Case
ADPG0220R................................................................................................................................... 66
Timing Case
ADPG0220R................................................................................................................................... 68
Timing Case
ADPG0220R................................................................................................................................... 70
Timing Case
ADPG0220R................................................................................................................................... 72
Timing Case
ADPG0220R................................................................................................................................... 74
Miscellaneous
ADPG0220R................................................................................................................................... 76
Camshaft & Gears
ADPG0220R................................................................................................................................... 78
Fuel Injection Pump
AFPG0016...................................................................................................................................... 80
High Pressure Fuel Pipes
AFPG0016...................................................................................................................................... 84
Atomisers
AFPG0016...................................................................................................................................... 86
Fuel Leak-Off Pipe
AFPG0016...................................................................................................................................... 88
Flywheel Housing
CDPG0004 ..................................................................................................................................... 90
Flywheel & Starter Ring
DDPG0003 ..................................................................................................................................... 92
Starter Motor
EDPG0001R .................................................................................................................................. 94
Pulleys
FBPG0001...................................................................................................................................... 96
Pulleys
FBPG0027...................................................................................................................................... 98
Sump
GBPG0001R................................................................................................................................. 100
7
Dipstick & Filler Tube
GBPG0001R................................................................................................................................. 102
Dipstick & Filler Tube
GBPG0001R................................................................................................................................. 104
Sump
GCPG0001R ................................................................................................................................ 106
Filler
HBPG0020 ................................................................................................................................... 108
Filler
HBPG0062R..................................................................................................................................110
Oil Filter
JBPG0000 .....................................................................................................................................112
Oil Filter
JCPG0000 .....................................................................................................................................114
Front End Drive Input
KBPG0001.....................................................................................................................................116
Water Pump
LBPG0003 .....................................................................................................................................118
Thermostat & Housing
LBPG0003 .................................................................................................................................... 120
Thermostat & Housing
LBPG0003 .................................................................................................................................... 122
Water Outlet & Inlet
LDPG0001.................................................................................................................................... 124
Alternator
NDPG0002 ................................................................................................................................... 126
Alternator Bracket & Fixings
NDPG0058 ................................................................................................................................... 128
Drive Belt & Tensioner
NEPG0001 ................................................................................................................................... 130
Drive Belt & Tensioner
NEPG0050 ................................................................................................................................... 132
Front End Drive Output
QCPG0001 ................................................................................................................................... 134
Kit
SCKH32205 ................................................................................................................................. 136
Cylinder Head Cover
TBPG0027.................................................................................................................................... 138
Feed Pipes
TBPG0027.................................................................................................................................... 140
Air Filter Assembly
TDPG0001.................................................................................................................................... 142
Air Filter Assembly
8
TDPG0001.................................................................................................................................... 144
Air Filter Assembly
TDPG0001.................................................................................................................................... 146
Exhaust Manifold
UBPG0001 ................................................................................................................................... 148
Exhaust Manifold
UDPG5501 ................................................................................................................................... 150
Lift Pump
VBPG0003R ................................................................................................................................. 152
Fuel Filter
VBPG0003R ................................................................................................................................. 154
Pipework & Connections
VBPG0003R ................................................................................................................................. 156
Cold Start System
WDPG0000R................................................................................................................................ 158
Engine Lifting Eyes
XBPG0000.................................................................................................................................... 160
Throttle & Stop Controls
ZAPG0001R ................................................................................................................................. 162
Instrumentation
ZJPG0003 .................................................................................................................................... 164
Instrumentation
ZJPG0003 .................................................................................................................................... 166
Instrumentation
ZJPG5515 .................................................................................................................................... 168
Instrumentation
ZJPG5515 .................................................................................................................................... 170
Instrumentation
ZLPG5511 .................................................................................................................................... 172
Radiator & Cowling
ZMPG5502 ................................................................................................................................... 174
Radiator & Cowling
ZMPG5502 ................................................................................................................................... 176
Radiator & Cowling
ZMPG5502 ................................................................................................................................... 178
Radiator & Cowling
ZMPG5502 ................................................................................................................................... 180
Fan
ZMPG5502 ................................................................................................................................... 182
Fan
ZMPG5502 ................................................................................................................................... 184
Guards
ZMPG5502 ................................................................................................................................... 186
9
Guards
ZMPG5502 ................................................................................................................................... 188
Fuel Pre-Lift Pump
ZVPG0003.................................................................................................................................... 190
Fuel Pre-Lift Pump
ZVPG0003.................................................................................................................................... 192
10
Symbols and Notes
Symbol Description
E Alternative
F Order
G Remanufactured Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
Q Cylinder Number
11
Long Engine Plate A
ACE30899
12
Long Engine Plate A
ACE30899
Footnotes
13
Engine Overhaul Kit Plate A
ACKD0854
14
Engine Overhaul Kit Plate A
ACKD0854
5 1 PISTON RING
26 U35997300 1 GASKET
27 140996260 4 WASHER
28 2411D010 R a. 4 WASHER
29 025100008 2 WASHER
30 052109078 1 SEAL - O RING
31 2415A070 E 1 SEAL - O RING
32 052300600 1 SEAL - O RING
33 145996921 E 1 GASKET - WATER PUMP
34 025100016 2 WASHER
35 052109076 1 SEAL - O RING
36 U20406140 8 SEAL - VALVE STEM
37 U65996720 1 GASKET - TIMING CASE
COVER
15
Engine Overhaul Kit Plate A
ACKD0854
History
a.
28 140996270 4 WASHER
Footnotes
(1) CONTAINS GUDGEON PIN AND CIRCLIPS
16
17
Engine Overhaul Kit Plate A
ACKD0854
18
Engine Overhaul Kit Plate A
ACKD0854
23 U35997300 R c. 1 GASKET
24 140996260 2 WASHER
25 2411D010 R a. 4 WASHER
26 025100008 2 WASHER
27 052109078 1 SEAL - O RING
28 2415A070 E 1 SEAL - O RING
29 052300600 1 SEAL - O RING
30 140996260 2 WASHER
31 145996921 E 1 GASKET - WATER PUMP
32 025100016 2 WASHER
33 052109076 1 SEAL - O RING
34 U20406140 8 SEAL - VALVE STEM
35 U65996720 1 GASKET - TIMING CASE
COVER
19
Engine Overhaul Kit Plate A
ACKD0854
History
a.
25 140996270 4 WASHER
b.
19 U30996130 1 GASKET - LIFT PUMP
c.
120406050 4 SEAL - VALVE STEM
120406070 4 SEAL - VALVE STEM
11 145996051 1 GASKET - THERMOSTAT
HSG
14 120996130 1 SEAL - ROCKER BOX
15 110996920 1 GASKET - SUMP
20 U65996590 1 GASKET - TIMING CASE
21 165996630 1 GASKET - TIMING CASE
COVER
23 135996951 1 GASKET
d.
19 130996130 1 GASKET - LIFT PUMP
Footnotes
20
21
Service Kits Plate A
ACKS402374
22
Service Kits Plate A
ACKS402374
23
Cylinder Block Plate A
ACPG0004R
24
Cylinder Block Plate A
ACPG0004R
3 198466010 3 PLUG
4 198466020 3 PLUG
5 064210025 E 2 PLUG
6 064209055 1 PLUG
7 064209055 3 PLUG
8 064209055 1 PLUG
9 198466920 2 PLUG
10 198517222 P 1 BUSH
16 012110635 1 STUD
17 012110660 1 STUD
18 012110820 3 STUD
19 030500612 2 DOWEL
20 030500616 2 DOWEL
21 030501025 2 DOWEL
22 T30309005 R a. 2 SPRING PIN
Service Options
History
a.
22 030309005 2 PIN
b.
2 1 CYLINDER BLOCK (1)
ASSEMBLY
Footnotes
(1) SERVICE BY COMPLETE ENGINE
25
Cylinder Block Plate B
ACPG0004R
26
Cylinder Block Plate B
ACPG0004R
2 011310612 2 SCREW
History
a.
1 U65996590 1 GASKET - TIMING CASE
27
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0004R
28
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0004R
Service Options
History
a.
13 011511070 1 SCREW
29
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0004R
History
19 011511070 1 SCREW
25 011511070 1 SCREW
30
31
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0004R
32
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0004R
2 R a. 1 PISTON
F T436364
3 T436380 E 1 PISTON RING KIT
R a.
4 R a. 1 GUDGEON PIN
F T436364
5 036500028 R a. 1 CIRCLIP
6 036500028 R a. 1 CIRCLIP
Service Options
History
a.
1 115017491 P 4 PISTON AND RING KIT
2 F 1 PISTON
3 115107970 P 1 PISTON RING KIT
4 1 GUDGEON PIN
5 036500028 1 CIRCLIP
6 036500028 1 CIRCLIP
b.
7 115026390 4 CON ROD ASSEMBLY
11 198517645 1 BUSH
c.
7 115026380 4 CON ROD ASSEMBLY
11 198517645 1 BUSH
d.
11 198517645 1 BUSH
7 115026330 4 CON ROD ASSEMBLY
33
Crankshaft, Pistons & Connecting Rods Plate C
ACPG0004R
34
Crankshaft, Pistons & Connecting Rods Plate C
ACPG0004R
Service Options
Footnotes
(1) USE WITH CONROD - 115026330 AND 115026380
35
Rear End Oil Seal Plate A
ACPG0004R
36
Rear End Oil Seal Plate A
ACPG0004R
Footnotes
37
Cylinder Head Plate A
ACPG0004R
38
Cylinder Head Plate A
ACPG0004R
6 T426252 3 PLUG
7 T426254 1 PLUG
8 T426254 1 PLUG
9 U20166380 4 INTAKE VALVE
10 U10136470 4 VALVE SEAT INSERT
11 U20406140 4 SEAL - VALVE STEM
12 U98217470 4 VALVE SPRING
13 120186080 4 CAP
14 120226070 8 VALVE COLLET
15 U20176380 R a. 4 EXHAUST VALVE
History
a.
15 120176380 4 EXHAUST VALVE
Footnotes
39
Cylinder Head Plate B
B 13/01/2008 ACPG0004R
40
Cylinder Head Plate B
B 13/01/2008 ACPG0004R
History
a.
14 CYLINDER HEAD BOLT
2 4 CYLINDER HEAD BOLT
b.
111136480 14 SCREW
c.
2 111136490 4 SCREW
41
Cylinder Head Plate B
A 14/01/2008 ACPG0004R
42
Cylinder Head Plate B
A 14/01/2008 ACPG0004R
6 012110860 2 STUD
Service Options
History
a.
14 CYLINDER HEAD BOLT
2 4 CYLINDER HEAD BOLT
b.
111136480 14 SCREW
c.
2 111136490 4 SCREW
43
Rocker Shaft Assembly Plate A
ACPG0004R
44
Rocker Shaft Assembly Plate A
ACPG0004R
9 020109076 8 NUT
10 199280300 6 WASHER
11 120996130 E 1 SEAL - ROCKER BOX
12 120456311 R b. 8 PUSHROD
13 120116160 8 TAPPET
14 012109044 4 STUD
15 023100010 4 NUT
16 011310635 2 SCREW
History
a.
1 120037240 1 ROCKER BOX
3 120316201 1 ROCKER SHAFT
4 052109076 1 SEAL - O RING
5 120356131 4 ROCKER ARM ASSEMBLY
6 120356141 4 ROCKER ARM ASSEMBLY
7 198217170 3 ROCKER SHAFT SPRING
8 199486220 8 SCREW
b.
12 120456310 8 PUSHROD
c.
1 120037020 1 ROCKER BOX
45
Pipes Plate A
ACPG0004R
46
Pipes Plate A
ACPG0004R
47
Relief Valve Plate A
ACPG0004R
48
Relief Valve Plate A
ACPG0004R
49
Oil Pump Plate A
U5MK8267.
50
Oil Pump Plate A
U5MK8267.
6 140116220 1 COVER
7 199286340 1 SHIM KIT
8 198216720 1 SPRING
9 199236540 1 COLLAR
10 036800010 1 CIRCLIP
11 1 LEAFLET
51
Timing Case Plate A
B 19/10/2009 ADPG0016
52
Timing Case Plate A
B 19/10/2009 ADPG0016
2 T435157 1 GASKET
3 011310640 7 SCREW
4 011310660 4 SCREW
5 023100006 1 NUT
Footnotes
(1) SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS
53
Timing Case Plate B
B 19/10/2009 ADPG0016
54
Timing Case Plate B
B 19/10/2009 ADPG0016
2 030300414 1 PIN
3 198636160 1 SEAL - FRONT END OIL
4 052300850 1 SEAL - O RING
History
a.
1 U65116570 1 TIMING CASE
b.
1 165106870 1 TIMING CASE
c.
110416290 1 BEARING HOLDER
ASSEMBLY
052300850 1 SEAL - O RING
55
Timing Case Plate C
B 19/10/2009 ADPG0016
56
Timing Case Plate C
B 19/10/2009 ADPG0016
2 U65996640 R a. 1 GASKET
3 125156263 R f. h. 1 ARM
4 198217870 1 SPRING
5 052100070 1 SEAL - O RING
6 198217750 1 SPRING
7 023100008 1 NUT
8 012810635 R b. c. 1 SCREW
9 2648A120 1 NUT
10 26420462 1 ANTI-TAMPER CAP
11 012810635 R b. g. 1 SCREW
12 2318A207 1 NUT
13 2314F004 R d. e. 4 SCREW
History
a.
2 165996640 1 GASKET
b.
8 012800640 1 SCREW
11 012800640 1 SCREW
c.
8 2315C039 1 SCREW
d.
13 010109600 4 SCREW
e.
1 125616120 1 BRACKET
13 011310614 4 SCREW
f.
3 125156262 1 ARM
g.
11 2315C039 1 SCREW
h.
3 125156261 1 ARM
57
Timing Case Plate D
B 19/10/2009 ADPG0016
58
Timing Case Plate D
B 19/10/2009 ADPG0016
2 125116300 R b. 1 SHAFT
4 131046560 1 BOLT
5 020800010 1 NUT
6 125306151 R e. 1 CONTROL LEVER
7 125116211 1 SHAFT
8 024500006 1 NUT
9 025100006 1 WASHER
10 198217880 1 SPRING
11 U98466960 1 PLUG
12 031100004 1 PIN
History
a.
1 125046615 1 CONTROL LEVER
b.
1 125046613 1 CONTROL LEVER
2 125116221 1 SHAFT
c.
3 025100008 1 WASHER
d.
1 125046612 1 CONTROL LEVER
e.
6 125306150 1 CONTROL LEVER
Footnotes
59
Timing Case Plate E
B 19/10/2009 ADPG0016
60
Timing Case Plate E
B 19/10/2009 ADPG0016
8 131466351 R a. b. 1 BOLT
9 025100006 R f. 1 WASHER
10 T423676 R c. f. 1 SHROUD
11 T423677 R c. f. 1 NUT
12 T423678 1 PLUG
13 T423671 1 CAP
History
a.
8 131466252 1 BOLT
b.
8 131466251 1 BOLT
c.
29990071 1 ANTI-TAMPER CAP
10 020109239 1 NUT
11 198346160 1 RING
d.
064210012 1 CAP
131466272 1 ANTI-TAMPER CAP
e.
131466270 1 ANTI-TAMPER CAP
f.
9 020109239 1 NUT
10 025100006 1 WASHER
11 064210012 1 CAP
61
Miscellaneous Plate D
ADPG0016
62
Miscellaneous Plate D
ADPG0016
Footnotes
(1) REFER TO WORKSHOP MANUAL
63
Camshaft & Gears Plate A
B 19/10/2009 ADPG0016
64
Camshaft & Gears Plate A
B 19/10/2009 ADPG0016
2 F 120027070 1 CAMSHAFT
3 034100508 1 KEY
4 120016290 1 CAMSHAFT GEAR
5 040109057 1 BALL BEARING
6 U99216320 1 SPACER
7 125256250 1 SLIDER
8 199566750 1 PLATE
9 011310612 R a. 2 SCREW
History
a.
1 120026950 1 CAMSHAFT
9 011310612 1 SCREW
65
Timing Case Plate A
A 20/10/2009 ADPG0220R
66
Timing Case Plate A
A 20/10/2009 ADPG0220R
2 T435157 1 GASKET
3 011310640 7 SCREW
4 011310660 4 SCREW
5 023100006 2 NUT
Footnotes
(1) SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS
67
Timing Case Plate B
A 20/10/2009 ADPG0220R
68
Timing Case Plate B
A 20/10/2009 ADPG0220R
69
Timing Case Plate C
A 20/10/2009 ADPG0220R
70
Timing Case Plate C
A 20/10/2009 ADPG0220R
71
Timing Case Plate D
A 20/10/2009 ADPG0220R
72
Timing Case Plate D
A 20/10/2009 ADPG0220R
Footnotes
73
Timing Case Plate E
A 20/10/2009 ADPG0220R
74
Timing Case Plate E
A 20/10/2009 ADPG0220R
8 131466351 R a. c. 1 BOLT
9 025100006 1 WASHER
10 T423676 R b. 1 SHROUD
11 T423677 R b. 1 NUT
12 T423678 R b. 1 PLUG
13 T423671 1 CAP
History
a.
8 131466252 1 BOLT
b.
10 020109239 1 NUT
11 198346160 1 RING
12 29990071 1 ANTI-TAMPER CAP
c.
8 131466251 1 BOLT
75
Miscellaneous Plate A
A 20/10/2009 ADPG0220R
76
Miscellaneous Plate A
A 20/10/2009 ADPG0220R
Footnotes
(1) REFER TO WORKSHOP MANUAL
77
Camshaft & Gears Plate A
A 20/10/2009 ADPG0220R
78
Camshaft & Gears Plate A
A 20/10/2009 ADPG0220R
8 199566750 1 PLATE
9 011310612 2 SCREW
79
Fuel Injection Pump Plate A
AFPG0016
80
Fuel Injection Pump Plate A
AFPG0016
2 P 1 INJECTOR SHIM
R b.
3 010800820 R c. 1 SCREW
4 2311D559 R a. c. 1 SCREW
5 027100008 R a. 1 WASHER
6 023100008 3 NUT
7 010800820 1 SCREW
Service Options
History
a.
4 2311D559 2 SCREW
5 027100008 2 WASHER
b.
2 P 1 SHIM
c.
3 010800820 2 SCREW
4 010700820 1 SCREW
Footnotes
(1) THICKNESS - 0.25MM - WITH BEAD
81
Fuel Injection Pump Plate A
AFPG0016
Footnotes
(6) THICKNESS - 0.2MM - WITH BEAD
82
83
High Pressure Fuel Pipes Plate A
AFPG0016
84
High Pressure Fuel Pipes Plate A
AFPG0016
5 199106021 3 CLAMP
6 199106021 3 CLAMP
7 010110625 3 SCREW
8 023100006 3 NUT
85
Atomisers Plate A
AFPG0016
86
Atomisers Plate A
AFPG0016
Service Options
History
a.
1 131406440 4 INJECTOR
b.
3 131426200 4 SEAL - INJECTOR
87
Fuel Leak-Off Pipe Plate A
AFPG0016
88
Fuel Leak-Off Pipe Plate A
AFPG0016
2 198487450 1 BOLT
3 025100008 1 WASHER
4 025100008 1 WASHER
History
a.
1 U31607080 1 PIPE - FUEL INJ LEAK OFF
89
Flywheel Housing Plate A
CDPG0004
90
Flywheel Housing Plate A
CDPG0004
4 2314J004 4 SCREW
5 2318A604 4 NUT
6 2314J001 R a. 2 SCREW
7 2314J006 R b. 6 SCREW
8 2314J604 2 SCREW
9 2314J004 2 SCREW
10 2487646 2 PLUG
History
a.
6 011511020 2 SCREW
b.
7 011511045 6 SCREW
c.
3 011510816 10 SCREW
91
Flywheel & Starter Ring Plate A
DDPG0003
92
Flywheel & Starter Ring Plate A
DDPG0003
2 F U15357470 1 FLYWHEEL
3 U15376160 1 STARTER RING
4 010109341 6 BOLT
History
a.
115376160 1 STARTER RING
F 1 FLYWHEEL
1 115357470 1 FLYWHEEL
93
Starter Motor Plate A
EDPG0001R
94
Starter Motor Plate A
EDPG0001R
95
Pulleys Plate A
B 14/06/2016 FBPG0001
96
Pulleys Plate A
B 14/06/2016 FBPG0001
97
Pulleys Plate A
A 15/06/2016 FBPG0027
98
Pulleys Plate A
A 15/06/2016 FBPG0027
99
Sump Plate A
GBPG0001R
100
Sump Plate A
GBPG0001R
History
a.
1 110701050 1 SUMP
101
Dipstick & Filler Tube Plate A
GBPG0001R
102
Dipstick & Filler Tube Plate A
GBPG0001R
4 2314F001 1 SCREW
History
a.
3 052100100 2 SEAL - O RING
103
Dipstick & Filler Tube Plate B
GBPG0001R
104
Dipstick & Filler Tube Plate B
GBPG0001R
4 2314F001 1 SCREW
History
a.
2 052100100 1 SEAL - O RING
3 052100100 1 SEAL - O RING
105
Sump Plate A
GCPG0001R
106
Sump Plate A
GCPG0001R
107
Filler Plate A
B 954455W HBPG0020
108
Filler Plate A
B 954455W HBPG0020
109
Filler Plate A
A 954456W C HBPG0062 HBPG0062R
110
Filler Plate A
A 954456W C HBPG0062 HBPG0062R
111
Oil Filter Plate A
JBPG0000
112
Oil Filter Plate A
JBPG0000
113
Oil Filter Plate A
JCPG0000
114
Oil Filter Plate A
JCPG0000
115
Front End Drive Input Plate A
KBPG0001
116
Front End Drive Input Plate A
KBPG0001
2 034100508 1 KEY
3 020109086 1 NUT
History
a.
1 115391020 1 CRANKSHAFT PULLEY
117
Water Pump Plate A
LBPG0003
118
Water Pump Plate A
LBPG0003
3 145537300 1 HOSE
4 2481863 R b. f. 1 HOSE CLIP
6 011310635 4 SCREW
7 023100006 1 NUT
History
a.
2 145996921 1 GASKET - WATER PUMP
b.
4 2481877 1 HOSE CLIP
5 2481877 1 HOSE CLIP
c.
1 U45010062 1 WATER PUMP
d.
1 145010061 1 WATER PUMP
e.
1 145010060 1 WATER PUMP
f.
4 067100025 1 HOSE CLIP
5 067100025 1 HOSE CLIP
g.
119
Thermostat & Housing Plate A
B 001815T LBPG0003
120
Thermostat & Housing Plate A
B 001815T LBPG0003
History
a.
7 0650588 1 PLUG
b.
3 145996930 1 GASKET - THERMOSTAT
HSG
c.
7 064500060 2 PLUG
d.
7 064500060 1 PLUG
121
Thermostat & Housing Plate A
A 001816T LBPG0003
122
Thermostat & Housing Plate A
A 001816T LBPG0003
2 145206230 1 THERMOSTAT
3 U45996930 R d. 1 GASKET - THERMOSTAT
HSG
4 011310660 2 SCREW
5 023100006 2 NUT
6 064500030 1 PLUG
7 T420246 R c. 1 PLUG
History
a.
1 T421813 1 THERMOSTAT HOUSING
b.
1 U45046111 1 THERMOSTAT HOUSING
c.
7 0650588 1 PLUG
d.
3 145996930 1 GASKET - THERMOSTAT
HSG
123
Water Outlet & Inlet Plate A
LDPG0001
124
Water Outlet & Inlet Plate A
LDPG0001
History
a.
1 145226320 1 CONNECTION
b.
2 145996051 1 GASKET - THERMOSTAT
HSG
125
Alternator Plate A
B 007152X NDPG0002
126
Alternator Plate A
B 007152X NDPG0002
3 2314H022 1 SCREW
4 2314H003 R a. c. 3 SCREW
5 U85727130 R f. 1 LEVER
6 2314H004 R d. 1 SCREW
7 026100008 1 WASHER
8 2314H004 R d. 1 SCREW
9 026109017 1 WASHER
10 020900008 1 NUT
11 027100008 1 WASHER
Service Options
History
a.
4 2314H002 3 SCREW
b.
2 U85977340 1 ALTERNATOR BRACKET
c.
4 011510820 3 SCREW
d.
6 011510825 1 SCREW
8 011510825 1 SCREW
e.
1 U85046501 G 1 ALTERNATOR
f.
5 185727130 1 LEVER
g.
1 185046500 1 ALTERNATOR
h.
023100008 1 NUT
i.
2 TPN744 1 ALTERNATOR BRACKET
j.
127
Alternator Bracket & Fixings Plate A
A 007153X NDPG0058
128
Alternator Bracket & Fixings Plate A
A 007153X NDPG0058
3 2314H022 1 SCREW
4 2314H003 R b. d. 3 SCREW
5 U85727130 1 LEVER
6 2314H004 R e. 1 SCREW
7 026100008 1 WASHER
8 2314H004 R e. 1 SCREW
9 026109017 1 WASHER
10 023100008 1 NUT
History
a.
2 T421625 1 ALTERNATOR BRACKET
b.
4 2314H002 1 SCREW
c.
2 U85977340 1 ALTERNATOR BRACKET
d.
4 011510820 1 SCREW
e.
6 011510825 1 SCREW
8 011510825 1 SCREW
129
Drive Belt & Tensioner Plate A
B 14/06/2016 NEPG0001
130
Drive Belt & Tensioner Plate A
B 14/06/2016 NEPG0001
History
a.
1 080109107 1 BELT
131
Drive Belt & Tensioner Plate A
A 15/06/2016 NEPG0050
132
Drive Belt & Tensioner Plate A
A 15/06/2016 NEPG0050
133
Front End Drive Output Plate A
QCPG0001
134
Front End Drive Output Plate A
QCPG0001
8 2318A604 2 NUT
9 T434598 A U534198G/N722969G/ 1 ADAPTOR
20/01/2021
10 F T434598 1 ADAPTOR
11 T410131 2 SEAL
135
Kit Plate A
SCKH32205
136
Kit Plate A
SCKH32205
Footnotes
(1) ALSO ORDER WEAR SLEEVE - 29990037
137
Cylinder Head Cover Plate A
TBPG0027
138
Cylinder Head Cover Plate A
TBPG0027
8 110666280 1 PLATE
9 110666060 1 GAUZE
10 015600406 6 SCREW
11 011310640 1 SCREW
12 011310660 3 SCREW
13 024600010 E 4 NUT
14 2411D010 R a. 4 WASHER
15 T12119005 1 STUD
16 023100006 1 NUT
History
a.
14 140996270 4 WASHER
139
Feed Pipes Plate A
TBPG0027
140
Feed Pipes Plate A
TBPG0027
141
Air Filter Assembly Plate A
TDPG0001
142
Air Filter Assembly Plate A
TDPG0001
5 2314H003 2 SCREW
6 023100008 2 NUT
7 U35597790 1 HOSE
8 0180072 1 CLIP
9 21825199 R a. 1 HOSE CLIP
11 3311A015 2 WASHER
History
a.
9 21825194 1 HOSE CLIP
b.
4 199216340 1 SPACER
Footnotes
(1) IF FITTED
143
Air Filter Assembly Plate B
TDPG0001
144
Air Filter Assembly Plate B
TDPG0001
History
a.
26510418 1 BRACKET
145
Air Filter Assembly Plate C
TDPG0001
146
Air Filter Assembly Plate C
TDPG0001
Footnotes
(1) ETHER WARNING LABEL
147
Exhaust Manifold Plate A
UBPG0001
148
Exhaust Manifold Plate A
UBPG0001
149
Exhaust Manifold Plate A
UDPG5501
150
Exhaust Manifold Plate A
UDPG5501
History
a.
1 314990013 1 GASKET - EXHAUST
151
Lift Pump Plate A
C VBPG0003 VBPG0003R
152
Lift Pump Plate A
C VBPG0003 VBPG0003R
153
Fuel Filter Plate A
C VBPG0003 VBPG0003R
154
Fuel Filter Plate A
C VBPG0003 VBPG0003R
Footnotes
155
Pipework & Connections Plate A
C VBPG0003 VBPG0003R
156
Pipework & Connections Plate A
C VBPG0003 VBPG0003R
History
a.
1 131246290 1 PIPE - LOW PRESSURE
FUEL
6 131246290 1 PIPE - LOW PRESSURE
FUEL
157
Cold Start System Plate A
WDPG0000R
158
Cold Start System Plate A
WDPG0000R
159
Engine Lifting Eyes Plate A
XBPG0000
160
Engine Lifting Eyes Plate A
XBPG0000
2 2314H002 R a. 1 SCREW
History
a.
026100008 1 WASHER
2 011510820 1 SCREW
b.
1 195816100 1 LIFTING EYE
3 195816100 1 LIFTING EYE
161
Throttle & Stop Controls Plate A
C ZAPG0001 ZAPG0001R
162
Throttle & Stop Controls Plate A
C ZAPG0001 ZAPG0001R
3 025100016 1 WASHER
History
a.
2 U85206520 1 SOLENOID
163
Instrumentation Plate A
B 006327V ZJPG0003
164
Instrumentation Plate A
B 006327V ZJPG0003
165
Instrumentation Plate A
A 006935X B 006327V ZJPG0003
166
Instrumentation Plate A
A 006935X B 006327V ZJPG0003
167
Instrumentation Plate A
A 006328V B 966158W ZJPG5515
168
Instrumentation Plate A
A 006328V B 966158W ZJPG5515
4 2411D012 R a. 1 WASHER
5 064400010 1 PLUG
History
a.
3 140996260 1 WASHER
4 140996260 1 WASHER
169
Instrumentation Plate A
A 006328V ZJPG5515
170
Instrumentation Plate A
A 006328V ZJPG5515
History
a.
2 T400040 B R013071B 1 SENSOR
171
Instrumentation Plate A
ZLPG5511
172
Instrumentation Plate A
ZLPG5511
History
a.
1 T400132 1 TEMPERATURE SENSOR
173
Radiator & Cowling Plate A
ZMPG5502
174
Radiator & Cowling Plate A
ZMPG5502
2 F T430490 1 RADIATOR
3 24850072 1 RADIATOR CAP
4 24850083 1 SHROUD
History
a.
1 U45506580 1 RADIATOR
b.
1 TPN440 1 RADIATOR
175
Radiator & Cowling Plate B
ZMPG5502
176
Radiator & Cowling Plate B
ZMPG5502
2 2314H003 2 SCREW
3 2314H002 2 SCREW
4 U45977201 R c. 1 BRACKET
5 U98116931 R b. 1 MOUNTING
6 023100008 1 NUT
7 023100008 1 NUT
History
a.
1 U45977221 1 BRACKET
b.
5 2638D017 1 MOUNTING
c.
4 U45977200 1 BRACKET
d.
1 U45977220 1 BRACKET
177
Radiator & Cowling Plate C
ZMPG5502
178
Radiator & Cowling Plate C
ZMPG5502
3 0180067 E 1 CLIP
R a.
4 U45537140 1 HOSE
5 0180067 E 1 CLIP
R a.
6 0180067 E 1 CLIP
R a.
History
a.
2 TPN465 1 HOSE CLIP
3 TPN465 1 HOSE CLIP
5 TPN465 1 HOSE CLIP
6 TPN465 1 HOSE CLIP
179
Radiator & Cowling Plate D
ZMPG5502
180
Radiator & Cowling Plate D
ZMPG5502
2 2314F006 2 SCREW
3 T431224 2 BOLT
4 U45977370 R b. 1 ENGINE MOUNT
5 2314H003 2 SCREW
6 010211425 4 BOLT
7 U45977380 R b. 1 ENGINE MOUNT
8 010211425 R c. 3 BOLT
9 2314H003 2 SCREW
History
a.
1 U45976820 1 BRACKET
b.
4 U10267291 1 BRACKET
7 U10267271 1 BRACKET
c.
8 010211425 1 BOLT
181
Fan Plate A
ZMPG5502
182
Fan Plate A
ZMPG5502
183
Fan Plate A
ZMPG5502
184
Fan Plate A
ZMPG5502
185
Guards Plate A
B 31/12/2009 ZMPG5502
186
Guards Plate A
B 31/12/2009 ZMPG5502
187
Guards Plate A
A 01/01/2010 ZMPG5502
188
Guards Plate A
A 01/01/2010 ZMPG5502
History
a.
6 011510812 6 SCREW
189
Fuel Pre-Lift Pump Plate A
ZVPG0003
190
Fuel Pre-Lift Pump Plate A
ZVPG0003
191
Fuel Pre-Lift Pump Plate B
ZVPG0003
192
Fuel Pre-Lift Pump Plate B
ZVPG0003
193
194
Parts Index
195
Parts Index
196
Parts Index
197
Parts Index
023100008 ... 57, 71, 81, 127, 129, 143, 149, 177 T436364 ........................................................... 33
023100010 ....................................................... 45 PISTON AND RING KIT - O/S
024500006 ................................................. 59, 73 115017705............................................ 16, 19, 33
024600010 ..................................................... 139 T437165 ........................................................... 33
2318A207 ................................................... 57, 71 PISTON RING KIT
2318A401 ....................................................... 189 115107970........................................................ 33
2318A604 ................................................. 91, 135 T436380 ........................................................... 33
2648A120 ................................................... 57, 71 PISTON RING KIT - OVERSIZE
T423677 ..................................................... 61, 75 115107975........................................................ 33
115107977........................................................ 33
115107979........................................................ 33
O RING
T437171 ........................................................... 33
T432690 ......................................................... 137
PLATE
OIL FILLER CAP
110666280...................................................... 139
198436390 ..................................................... 109
199566750 ................................................. 65, 79
U98436350..................................................... 109
U65166580..................................................... 135
U98436390...................................................... 111
U98436290..................................................... 105
OIL FILLER CAP BLUETOOTH®
PLUG
T403274 ......................................................... 109
064100045 ....................................................... 25
OIL FILTER
064209055 ....................................................... 25
140517050 ................................................23, 113
064210018 ................................................. 15, 19
OIL PRESSURE SWITCH
064210025 ....................................................... 25
185246190 ..................................................... 165
064400010 ............................. 165, 167, 169, 171
T421630 ......................................................... 167
064500030 ............................................. 121, 123
OIL PUMP KIT
064500060 ..................................................... 121
U5MK8267 ....................................................... 51
0650204 ......................................................... 157
OIL SUCTION STRAINER
0650588 ................................................. 121, 123
U40406790..................................................... 101
198466010 ....................................................... 25
OLIVE
198466020 ....................................................... 25
33811114 ................................................ 137, 157
198466920 ....................................................... 25
198466940 ....................................................... 25
PIN 2487646 ........................................................... 91
030300414 ................................................. 55, 69 32184226 ....................................................... 157
030309005 ....................................................... 25 T420246 ................................................. 121, 123
031100004.................................................. 59, 73 T423678 ..................................................... 61, 75
PIPE - AIR T426250 ........................................................... 39
135566570 ..................................................... 139 T426252 ........................................................... 39
PIPE - FUEL INJ LEAK OFF T426253 ........................................................... 39
U31607080....................................................... 89 T426254 ........................................................... 39
U31607160....................................................... 89 U98466960................................................. 59, 73
PIPE - FUEL INJ NO 1 CYL PRE-FUEL FILTER
131507520 ....................................................... 85 130306360 ............................................... 23, 191
PIPE - FUEL INJ NO 2 CYL PRE-FUEL FILTER ASSY
131507530 ....................................................... 85 130306380 ..................................................... 191
PIPE - FUEL INJ NO 3 CYL PRIMING PUMP
131507540 ....................................................... 85 T431739 ......................................................... 193
PIPE - FUEL INJ NO 4 CYL PUSHROD
131507550 ....................................................... 85 120456310 ....................................................... 45
PIPE - LOW PRESSURE FUEL 120456311........................................................ 45
131246290 ..................................................... 157
U31246290..................................................... 157
RADIATOR
PIPE - OIL
T430490 ......................................................... 175
140607020 ....................................................... 47
TPN440 .......................................................... 175
PIPE - OIL SUCTION
U45506580..................................................... 175
140987090 ..................................................... 101
RADIATOR CAP
PISTON AND RING KIT
24850072 ....................................................... 175
115017491.................................................. 15, 33
198
Parts Index
199
Parts Index
200
201