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MFL67448516 3

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0% found this document useful (0 votes)
10 views23 pages

MFL67448516 3

Uploaded by

Yahia ACHOUR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INSTALLATION MANUAL

AIR CONDITIONER
• Please read this installation manual completely before installing the product.
• Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
• Please retain this installation manual for future reference after reading it
thoroughly.

www.lg.com

P/NO : MFL67448516
Single A Air Conditioner Installation Manual

CONTENTS
Safety Precautions ..............................................................................................3

Model Line up ......................................................................................................6

Installation of Outdoor Unit................................................................................6

Wiring Connection...............................................................................................8

Connecting Pipes ..............................................................................................11

Leakage test and Evacuation ...........................................................................16

Test running .......................................................................................................18

Function..............................................................................................................20

Self-diagnosis Function....................................................................................21

Installation Guide at the Seaside .....................................................................22

2 Air Conditioner
Safety Precautions

Safety Precautions
To prevent the injury of the user or other people and property damage, the following instructions
must be followed.
n Be sure to read before installing the air conditioner.
n Be sure to observe the cautions specified here as they include important items related to safety.
n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage to properties only.

n The meanings of the symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

n Installation
Always perform grounding. Don’t use a Power cable, a For installation of the prod-
plug or a loose socket uct, always contact the ser-
which is damaged. vice center or a professional
installation agency.
• Otherwise, it may cause elec- • Otherwise, it may cause a fire • Otherwise, it may cause a fire,
trical shock. or electrical shock. electrical shock, explosion or injury.

Securely attach the electrical Be sure to install an earth Do not keep or use flamma-
part cover to the indoor unit leakage breaker. ble gases or combustibles
and the service panel to the near the air conditioner.
outdoor unit.
• If the electrical part cover of the indoor • Failure to install an earth leak- • Otherwise, it may cause a fire
unit and the service panel of the out- age breaker may result in or the failure of product.
door unit are not attached securely, it electric shocks or fire.
could result in a fire or electric shock
due to dust, water, etc.

Ensure that an installation frame of the out- Do not disassemble or repair the product
door unit is not damaged due to use for a randomly.
long time.
• It may cause injury or an accident. • It will cause a fire or electrical shock.

Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not com-
press air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
• There is the risk of death, injury, fire or explosion.

Installation Manual 3
Safety Precautions

Do not install the product at a place that there Use caution when unpacking and installing.
is concern of falling down.
• Otherwise, it may result in personal injury. • Sharp edges may cause injury.

n Operation
Do not share the outlet with Do not use the damaged Take care so that the power
other appliances. Power cable. cord may not be pulled dur-
ing operation.
• It will cause an electric shock • Otherwise, it may cause a fire • Otherwise, it may cause a fire
or a fire due to heat genera- or electrical shock. or electrical shock.
tion.

Unplug the unit if strange Keep the flames away. Take the power plug out if
sounds, smell, or smoke necessary, holding the head
comes from it. of the plug and do not touch
it with wet hands.
• Otherwise, it may cause elec- • Otherwise, it may cause a fire. • Otherwise, it may cause a fire
trical shock or a fire. or electrical shock.

Do not use the power cord Do not open the suction Do not allow water to run
near the heating tools. inlet of the indoor/outdoor into electrical parts.
unit during operation.
• Otherwise, it may cause a fire • Otherwise, it may electrical • Otherwise, it may cause the
and electrical shock. shock and failure. failure of machine or electrical
shock.

Hold the plug by the head Never touch the metal parts Do not step on the
when taking it out. of the unit when removing indoor/outdoor unit and do
the filter. not put anything on it.
• It may cause electric shock • They are sharp and may • It may cause an injury through
and damage. cause injury. dropping of the unit or falling
down.

Do not place a heavy object on the power When the product is submerged into water,
cord. always contact the service center.
• Otherwise, it may cause a fire or electrical • Otherwise, it may cause a fire or electrical
shock. shock.

Take care so that children may not step on


the outdoor unit.
• Otherwise, children may be seriously injured
due to falling down.

4 Air Conditioner
Safety Precautions

n Installation
Install the drain hose to ensure that drain Install the product so that the noise or hot
can be securely done. wind from the outdoor unit may not cause
any damage to the neighbors.
• Otherwise, it may cause water leakage. • Otherwise, it may cause dispute with the neigh-
bors.

Always inspect gas leakage after the instal- Keep level parallel in installing the product.
lation and repair of product.
• Otherwise, it may cause the failure of product. • Otherwise, it may cause vibration or water
leakage.

n Operation
Avoid excessive cooling and perform venti- Use a soft cloth to clean. Do not use wax,
lation sometimes. thinner, or a strong detergent.
• Otherwise, it may do harm to your health. • The appearance of the air conditioner may
deteriorate, change color, or develop surface
flaws.
Do not use an appliance for special purposes Do not place obstacles around the flow inlet
such as preserving animals vegetables, pre- or outlet.
cision machine, or art articles.
• Otherwise, it may damage your properties. • Otherwise, it may cause the failure of appli-
ance or an accident.

Do not use the product for special purposes,


such as preserving foods, works of art, etc.
It is a consumer air conditioner, not a preci-
sion refrigeration system
• Otherwise, it may damage your properties.

Installation Manual 5
Model Line up

Model Line up
Base Model Derivative Model
ATUQ30LMLE3 / ABUQ30LGLA0
AUUQ30LH1
AVUQ30LKLA0 / APUQ30LRA1
ATUQ36LMLE3 / ABUQ36LGLA0
AUUQ36LH1
AVUQ36LKLA0 / APUQ36LRA1
ATUQ42LMLE3 / ABUQ42LRLA0
AUUQ42LH1
AVUQ42LLLA0 / APUQ42LTA1
ATUQ48LMLE3 / ABUQ48LRLA0
AUUQ48LH1
AVUQ48LLLA0 / APUQ48LTA1
AUUQ54LH1 ATUQ54LMLE3 / ABUQ54LRLA0

Specification of derivative model on the above table is same as base model.


(This Manual is written by base model name)

Installation of Outdoor Unit


1. Installation Places Unit : mm
• If an awning is built over the unit to prevent direct
sunlight or rain exposure, make sure that heat Su
nro
radiation from the condenser is not restricted. of
• Ensure that the spaces indicated by arrows More than
around front, back and side of the unit. 300 mm

• Do not place animals and plants in the path of


the warm air. More than
Fe 300 mm
mm
• Take the air conditioner weight into account and select ob nce
sta or
a place where noise and vibration are minimum. cle
s
• Select a place so that the warm air and noise More than 600 mm
from the air conditioner do not disturb neighbors. More than 700 mm

2. Piping length and the elevation


FREE JOINT SINGLE OUTDOOR
Pipe Size Length A(m) Elevation B(m) Additional
Model Capacity Refrigerant
Gas Liquid Standard Max. Standard Max. (g/m)

AUUQ30LH1 30 kBtu/h Ø 15.88(5/8) Ø 9.52(3/8) 7.5 50 5 30 20

AUUQ36LH1 36 kBtu/h Ø 15.88(5/8) Ø 9.52(3/8) 7.5 50 5 30 20

AUUQ42LH1 42 kBtu/h Ø 15.88(5/8) Ø 9.52(3/8) 7.5 50 5 30 20

AUUQ48LH1 48 kBtu/h Ø 15.88(5/8) Ø 9.52(3/8) 7.5 50 5 30 20

AUUQ54LH1 54 kBtu/h Ø 19.05(3/4) Ø 9.52(3/8) 7.5 50 5 30 40

6 Air Conditioner
Installation of Outdoor Unit

If installed tube is shorter than 7.5 m, additional charging is not necessary.


Additional Refrigerant = (A -7.5) x Additional refrigerant (g)
Indoor unit
Outdoor unit

A A

B Outdoor unit Indoor unit B

CAUTION:
• Capacity is based on standard length and maximum allowance length is on the
basis of reliability.
• Improper refrigerant charge may result in abnormal cycle.

Night Silent Operation setting


1. Open the Side panel or Top Cover of outdoor unit.
2. Set the SW01N.

3. Close the Side panel or Top Cover.


SW01N

Installation Manual 7
Wiring Connection

Wiring Connection
Electrical Wiring
Perform the electrical wiring work according to the electrical wiring connection.
• All wiring must comply with local requirements.
• Select a power source that is capable of supply- ELCB
Main
ing the current required by the air conditioner. power source
Switch box
• Use a recognized ELCB(Electric Leakage Cir-
cuit Breaker) between the power source and
the unit. A disconnection device to adequately Outdoor
Indoor
disconnect all supply lines must be fitted.
• Model of circuit breaker recommended by
authorized personnel only

Model Phase(Ø) ELCB(A)

AUUQ30LH1 3 20

AUUQ36LH1 3 20

AUUQ42LH1 3 20

AUUQ48LH1 3 20

AUUQ54LH1 3 20

Connecting Cables between Indoor Unit and Outdoor Unit

Outdoor Indoor
unit unit

3 3
2 2
1 1

8 Air Conditioner
Wiring Connection

CAUTION
The power cord connected to the outdoor unit should be complied The connecting cable connected to the outdoor unit should be
withIEC 60245 or HD 22.4 S4 (This equipment shall be provided with a complied with IEC 60245 or HD 22.4 S4 (This equipment shall be
cord set complying with the national regulation. provided with a cord set complying with the national regulation.)
10±3 mm

mm
±5
35
10±3 mm
GN mm
/YL ±5 NORMAL
35
CROSS-SECTIONAL
20
mm AREA 0.75 mm2
GN
/Y L

Model Phase(Ø) Area(mm2) 20


mm

AUUQ30LH1
AUUQ36LH1
AUUQ42LH1 3 2.5
When the connection line between the indoor unit and
AUUQ48LH1
AUUQ54LH1
outdooor unit is over 40 m, connect the telecommunication
line and power line separately.
If the supply cord is damaged, it must be replaced by a special cord or assembly availible from the manufacturer of its service agent.

u Precautions when laying power wiring


Use round pressure terminals for connections to the power terminal block.

Power wire
Round pressure terminal

When none are available, follow the instructions below.


• Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power
wiring may cause abnormal heat.)
• When connecting wiring which is the same thickness, do as shown in the figure below.

• For wiring, use the designated power wire and connect firmly, then secure to prevent outside pres-
sure being exerted on the terminal block.
• Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head
will strip the head and make proper tighterning impossible.
• Over-tightening the terminal screws may break them.

Installation Manual 9
Wiring Connection

Connecting the cable to Outdoor Unit


• Remove the side panel for wiring connection.
• Use the cord clamp to fix the cord.
• Earthing work
- Connect the cable of diameter more to the earthing terminal provided in the control
box and do earthing.

Connecting cable terminal


Power cord terminal

Cord clamp

* Make sure the rubber bushes are


properly used in knock-out holes after
connecting main power.

CAUTION:
• The circuit diagram is not subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that not to be pulled out easily.
• Connect the wires according to color codes by referring the wiring diagram.

CAUTION:
• The Power cord connected to the unit should be selected according to the following
specifications.

10 Air Conditioner
Connecting Copper Pipes

Connecting Copper Pipes


Refrigerant piping must be refrigeration grade copper tubing.

Preparation of Piping
Main cause of gas leakage is defect in flaring
work. Carry out correct flaring work in the fol- Copper
lowing procedure. tube 90° Slanted Uneven Rough

Cut the pipes and the cable.


• Use the accessory piping kit or the pipes
purchased locally.
• Measure the distance between the indoor
Pipe
and the outdoor unit.
• Cut the pipes a little longer than measured Reamer
distance.
• Cut the cable 1.5 m longer than the pipe
Point down
length.

Burrs removal
• Completely remove all burrs from the cut
cross section of pipe/tube.
• Put the end of the copper tube/pipe to down- Flare nut
ward direction as you remove burrs in order to
avoid to let burrs drop in the tubing. Copper tube

Putting nut on
• Remove flare nuts attached to indoor and
outdoor units, than put them on pipe/tube
having completed burr removal.
(Not possible to put them on after flaring work)
Handle

Flaring work Bar Bar


"A" Yoke
• Carry out flaring work using dedicated flar-
ing tool for R-410A as shown below. Cone

Outside diameter "A" Copper pipe


mm inch mm
Clamp handle
Ø 6.35 1/4 1.1~1.3 Red arrow mark
Ø 9.52 3/8 1.5~1.7
Ø 12.7 1/2 1.6~1.8
Ø 15.88 5/8 1.6~1.8 Smooth all round
Ø 19.05 3/4 1.9~2.1 Inside is shining without scratches

Firmly hold copper tube in a bar(or die) as


= Improper flaring =
indicated dimension in the table above.

Check
Inclined Surface Cracked Uneven
• Compare the flared work with figure below. damaged thickness
Even length
• If flare is noted to be defective, cut off the all round
flared section and do flaring work again.

Installation Manual 11
Connecting Copper Pipes

Plumbing materials and storage methods


Pipe must be able to obtain the specified thickness and should be used with low impurities.
Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound.
Should not be mixed with contaminations such as dust, moisture.

Refrigerant piping on three principles


Drying Cleanliness Airtight

Should be no moisture inside No dust inside. There is no refrigerant leakage

Moisture Dust Leakage


Items

- Significant hydrolysis of refriger-


- Degradation of refrigerant oil - Gas shortages
ant oil
- Degradation of refrigerant oil - Poor insulation of the compres- - Degradation of refrigerant oil
Cause failure - Poor insulation of the compres- sor - Poor insulation of the compres-
sor - Do not cold and warm sor
- Do not cold and warm
- Clogging of EEV, Capillary - Do not cold and warm
- Clogging of EEV, Capillary

- No moisture in the pipe


- No dust in the pipe.
- Until the connection is complet-
ed, the plumbing pipe entrance - Until the connection is complet-
should be strictly controlled. ed, the plumbing pipe entrance - Airtightness test should be.
should be strictly controlled.
- Stop plumbing at rainy day. - Brazing operations to comply
- Pipe entrance should be taken with standards.
Countermea- - Pipe entrance should be taken side or bottom.
sure side or bottom. - Flare to comply with standards.
- When removal burr after cutting
- When removal burr after cutting pipe, pipe entrance should be - Flange connections to comply
pipe, pipe entrance should be taken down. with standards.
taken down.
- Pipe entrance should be fitted
- Pipe entrance should be fitted cap when pass through the walls.
cap when pass through the walls.

12 Air Conditioner
Connecting Copper Pipes

Nitrogen substitution method


Welding, as when heating without nitrogen substitution a large amount of the oxide film is formed
on the internal piping.
The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil
pump in compressor.
It prevents normal operation of the compressor.
In order to avoid this problem, Welding should be done after replacing air by nitrogen gas.
When welding plumbing pipe, the work is required.

◆How to work

Regulator

Welding Point
Nitrogen gas
Pressure 0.02MPa less

Nitrogen
Oxide scale
Note) should not block the outlet side. Auxiliary valve
Taping
When the internal pressure in pipe is abo
(Should not
ve the atmospheric pressure, pinhole is o
contain air)
ccurred and it is a leakage cause.

CAUTION:
1. Always use the nitrogen.(not use oxygen, carbon dioxide, and a Chevron gas):
Please use the following nitrogen pressure 0.02MPa
Oxygen --------- Promotes oxidative degradation of refrigerant oil.
Because it is flammable, it is strictly prohibited to use
Carbon dioxide --- Degrade the drying characteristics of gas
Chevron Gas ---- Toxic gas occurs when exposed to direct flame.
2. Always use a pressure reducing valve.
3. Please do not use commercially available antioxidant.
The residual material seems to be the oxide scale is observed.
In fact, due to the organic acids generated by oxidation of the alcohol contained in the
anti-oxidants, ants nest corrosion occurs. (causes of organic acid ’ alcohol + copper +
water + temperature)

Installation Manual 13
Connecting Copper Pipes

Connecting the pipes to the Outdoor unit


• Align the center of the piping and sufficiently
tighten the flare nut by hand.
• Finally, tighten the flare nut with torque wrench
until the wrench clicks.
- When tightening the flare nut with torque
wrench, ensure the direction for tightening
follows the arrow on the wrench. Torque
wrench

Outside diameter Torque


Contin
mm inch N.m -uous

Ø 6.35 1/4 16±2


Ø 9.52 3/8 38±4
Ø 12.7 1/2 55±6
Ø 15.88 5/8 75±7
Ø 19.05 3/4 110±10
h When tighten the pipe, hold the haxagonal
body.

Preventing foreign objects from entering


• Plug the pipe through-holes with putty or insula-
tion material(procured locally)to stop up all gaps.

CAUTION:
Insects or small animals entering the
Drain hose
outdoor unit may cause a short circuit
in the electrical box.
Connecting wire
Gas side piping

Liquid side piping

14 Air Conditioner
opening around
the pipings with
gum type sealer.
Connecting Copper Pipes

Forming the piping Plastic


band

Form the piping by wrapping the


connecting portion of the indoor Seal a small
unit with insulation material and opening around
the pipings with
secure it with two kinds of vinyl gum type sealant.
sealer. Taping
tape. Drain hose
• If you want to connect an additional drain
hose, the end of the drain outlet should be Plastic
band
routed above the ground. Secure the drain Pipings
hose appropriately.
Connecting
cable
In cases where the outdoor unit is
installed below the indoor unit per- Power supply
form the following. cord
1. Tape the piping, drain hose and connecting
cable from down to up. • Trap is required to prevent water from entering
into electrical parts.
2. Secure the tapped piping along the exteri-
or wall using saddle or equivalent.
In cases where the outdoor unit is Seal a small opening
installed above the indoor unit per- around the pipings
with gum type sealant.
sealer.
form the following. Trap
1. Tape the piping and connecting cable from
down to up.
2. Secure the taped piping along the exterior
wall. Form a trap to prevent water entering
the room.
3. Fix the piping onto the wall by saddle or Seal aTrap
small opening
equivalent. around the pipings
with gum type sealer.
Trap

Installation Manual 15
Leakage test and Evacuation

Leakage test and Evacuation


Air and moisture remaining in the refrigerant system have undesirable effects as indicated below.
1. Pressure in the system rises.
2. Operating current rises.
3. Cooling(or heating) efficiency drops.
4. Moisture in the refrigerant circuit may freeze and block capillary tubing.
5. Water may lead to corrosion of parts in the refrigeration system.
Therefore, the indoor/outdoor unit and connecting tube must be checked for leak tight, and vacu-
umed to remove incondensible gas and moisture in the system.

Preparation
• Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been
properly connected and all wiring for the test run has been completed. Remove the service valve caps
from both the gas and the liquid side on the outdoor unit. Check that both the liquid and the gas side ser-
vice valves on the outdoor unit are kept closed at this stage.

Leakage test
• Connect the manifold valve(with pressure gauges) 2. After the system is found to be free of leaks,
and dry nitrogen gas cylinder to this service port relieve the nitrogen pressure by loosening
with charge hoses. the charge hose connector at the nitrogen
cylinder. When the system pressure is
CAUTION: Be sure to use a mani-
reduced to normal, disconnect the hose from
fold valve for leakage test. the cylinder.
If it is not available, use a stop valve for
this purpose. The "Hi" knob of the man- Indoor unit
ifold valve must always be kept close.
• Pressurize the system to no more than 3.0
Mpa with dry nitrogen gas and close the cylin-
der valve when the gauge reading reached 3.0 Outdoor unit
MPa Next, test for leaks with liquid soap.
CAUTION: To avoid nitrogen enter-
ing the refrigerant system in a liquid
state, the top of the cylinder must be high-
er than its bottom when you pressurize the Manifold valve
system. Usually, the cylinder is used in a Pressure
Lo Hi gauge
vertical standing position.
1. Do a leakage test of all joints of the
tubing(both Indoor unit and outdoor unit) and Charge hose
both gas and liquid side service valves.
Bubbles indicate a leak. Be sure to wipe off
the soap with a clean cloth. Nitrogen gas
cylinder(in vertical
standing position)

16 Air Conditioner
Leakage test and Evacuation

Evacuation
1. Connect the charge hose end described in the pre-
ceding steps to the vacuum pump to evacuate the Indoor unit
tubing and indoor unit.
Confirm the "Lo and Hi" knob of the manifold valve
is open. Then, run the vacuum pump.
The operation time for evacuation varies with tub-
ing length and capacity of the pump. The following
table shows the time required for evacuation. Outdoor unit

Required time for evacuation when 30 gal/h


vacuum pump is used
If tubing length is less If tubing length is longer
than 10 m(33 ft) than 10 m(33 ft)
30 min. or more 60 min. or more
0.07 kPa or less

2. When the desired vacuum is reached, close the "Lo


and Hi" knob of the manifold valve and stop the
vacuum pump.
Manifold valve
Finishing the job
Pressure
1. With a service valve wrench, turn the valve stem of Lo Hi
gauge
liquid side valve counter-clockwise to fully open the
valve.
2. Turn the valve stem of gas side valve counter- Open Open
clockwise to fully open the valve.
3. Loosen the charge hose connected to the gas side
service port slightly to release the pressure, then
remove the hose.
4. Replace the flare nut and its bonnet on the gas
side service port and fasten the flare nut securely
with an adjustable wrench. This process is very Vacuum pump
important to prevent leakage from the system.
5. Replace the valve caps at both gas and liquid side
service valves and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready to test run.

Installation Manual 17
Test running

Test running
1. PRECAUTIONS IN TEST RUNNING
• The initial power supply must provide at least 90 % of the rated voltage.
Otherwise, the air conditioner should not be operated.

① For test run, carry out the cooling operation firstly even during heat-
CAUTION ing season. If heating operation is carried out firstly, it leads to the
trouble of compressor. Then attention must be paid.
② Carry out the test run more than 5 minutes without fail.
(Test run will be cancelled 18 minutes later automatically)
• The test run is started by pressing the room temperature checking button and down timer but-
ton for 3 seconds at the same time.
• To cancel the test run, press any button.

CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE


• After completing work, be sure to measure and record trial run properties, and store measured
data, etc.
• Measuring items are room temperature, outside temperature, suction temperature, blow out tem-
perature, wind velocity, wind volume, voltage, current, presence of abnormal vibration and noise,
operating pressure, piping temperature, compressive pressure.
• As to the structure and appearance, check following items.
□Is the circulation of air adequate? □Is the remote controller switch operated?
□Is the draining smooth? □Is there any faulty wiring?
□Is the heat insulation complete □Are not terminal screws loosened?
(refrigerant and drain piping)?
□Is there any leakage of refrigerant?
M4......1.18N·m(12kgf·m) M5......1.96N·m(20kgf·m)
M6......2.45N·m(25kgf·m) M8......5.88N·m(58kgf·m)

2. Connection of power supply


1. Connect the power supply cord to the independent power supply.
• Circuit breaker is required.
2. Operate the unit for fifteen minutes or more.

3. Evaluation of the performance


1. Measure the temperature of the intake and discharge air.
2. Ensure the difference between the intake temperature and the discharge one is
more than 8 °C (Cooling) or reversely (Heating).

18 Air Conditioner
Test running

CAUTION: After the confirmation of the above conditions, prepare the wiring
as follows:
1) Never fail to have an individual power specialized for the air conditioner.
As for the method of wiring, be guided by the circuit diagram pasted on
the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are
liable to come loose from vibrations to which the unit is subjected dur-
ing the course of transportation. Check them and make sure that they
are all tightly fastened. (If they are loose, it could give rise to burn-out of
the wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent
of the rated voltage marked on the name plate.
7) Confirm that the cable thickness is as specified in the power sources
specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of fuse
breaking, disturbance to the normal function of a overload protection device.
• Proper starting power is not given to the compressor.

Installation Manual 19
Function

Function
Forced Cooling Operation
• Adding the refrigerant in winter.
Setting Procedure
1) Set the Dip Switch as follow after shutting the power source down.

2) Reset the power.


3) Red LED and Green LED of PCB lights during work.
(The indoor unit is operated by force.)
4) If operation is done, Red LED will be turned off.
If operation is not done normally, Red LED will blink.
5) Close the Liquid valve only after green LED turned off (7 minutes from the start of the machine).
Then close the gas valve after Green LED on.

WARNING:
• When the green LED of PCB is on, compressor is going to be off because of low
pressure.
• You should return the Dip Switch to operate normally after finishing the operation.
• Improper Pump down will lead to product turn off along with LED (green &red) off
with in 20 minutes from the initial start.

Pump Down Dip S/W Setting

Power on
(Red LED On, Green LED Off)

Comp on
(Red LED On, Green LED On)

Pump Down Start


(Red LED On, Green LED Off) Liquid Valve Closed

Pump Down Complete


(Red LED Off, Green LED On) Gas Valve Closed

Power off
(Red LED Off, Green LED On)

20 Air Conditioner
Self-diagnosis Function

Self-diagnosis Function
Error Indicator (Outdoor)
2 Times 2 Times 2 Times
Outdoor Error
LED01G Ex) Error 21 (DC Peack)
(RED)
1 Sec. 1 Sec. 1 Sec.
1 Time 1 Time 1 Time

LED02G
(GREEN)
2 Sec. 2 Sec.

LED 1 LED 2 Indoor


Error Code Description (Red) (Green) status
21 DC Peak(IPM Fault) 2times ◑ 1time ◑ OFF
22 Max. CT(CT2) 2times ◑ 2times ◑ OFF
23 DC Link Low Volt. 2times ◑ 3times ◑ OFF
24 Pressure switch/Heater Sink. 2times ◑ 4times ◑ OFF
26 DC Comp Position Error 2times ◑ 6times ◑ OFF
29 Comp Over Current 2times ◑ 9times ◑ OFF
32 D-Pipe High(Inv.) 3times ◑ 2times ◑ OFF
40 CT Sensor(Open/Short) 4times ◑ 0 OFF
41 Inv. D-Pipe Th Error(Open/Short) 4times ◑ 1time ◑ OFF
43 High Pressure Sensor(Open/Short) 4times ◑ 3times ◑ OFF
44 Outdoor air Th Error(Open/Short) 4times ◑ 4times ◑ OFF
45 Cond. Middle Pipe Th Error(Open/Short) 4times ◑ 5times ◑ OFF
51 Capacity over 5times ◑ 1times ◑ OFF
53 Communication Error(Indoor ↔ Outdoor) 5times ◑ 3times ◑ OFF
60 EEPROM Error(Outdoor) 6times ◑ 0 OFF
61 Cond. Middle Pipe High 6times ◑ 1times ◑ OFF
62 Heatsink Error(High) 6times ◑ 2times ◑ OFF
65 Heatsink Th Error(Open/Short) 6times ◑ 5times ◑ OFF
67 BLDC motor fan lock(Outdoor) 6times ◑ 7times ◑ OFF

If abnormal voltage is supplied, the protection circuits will turn off the product in order to prevent
the component damage. The product will automatically restart after 3 minutes.

Installation Manual 21
Installation Guide at the Seaside

Installation Guide at the Seaside


CAUTION:
1. Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
2. Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion
on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunc-
tion or inefficient performance.
3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it
needs additional anticorrosion treatment on the heat exchanger.

Selecting the location(Outdoor Unit)


1) If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided.
Install the outdoor unit on the opposite side of the sea wind direction.

Sea wind Sea wind

2) In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.

Windbreak • It should be strong enough like concrete to prevent


the sea wind from the sea.
• The height and width should be more than 150% of
the outdoor unit.
Sea wind • It should be keep more than 70 cm of space
between outdoor unit and the windbreak for easy
air flow.

3) Select a well-drained place.

• Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water

22 Air Conditioner

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