Vereo UV System Guide
Vereo UV System Guide
VereoTM UltraViolet
Laser System Guide
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Any information contained in this manual may be subject to change without prior notice. All product or program names
mentioned in this document are registered trademarks owned by the respective companies. Windows™ is a trademark of
the Microsoft Corporation. Citrix™ is a trademark of Citrix Systems Inc. They are only used in this document for editorial
purposes.
All information and content in this document is property of TYKMA™ Inc. and cannot be shown, distributed, modified
and/or reproduced through electronic, mechanical or any other way, without written consent from TYKMA™ Inc.
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Technical Specifications
Your VereoTM UV Laser Marker is available in different laser models, options, and accessories depending on marking
application and customer specifications. Please reference your sales order for system configuration.
System Dimensions / Weight Head: 23.5"L x 5.5"W x 6.83"H (mm: 587L x 140W x 173H) / 15lbs
(approx.) Rack: 15.75"W x 17"L x 5.2"H (mm: 400L x 432W x 132H) / 50lbs
Standard Marking Field 160L Focal Lens 3.93" x 3.93" / 100mm x 100mm
Available Lens Upgrade 250L Focal Lens 6.5" x 6.5" / 165mm x 165mm
Wavelength 355nm
Wattage 3W
PLC Data Communication AB and Siemens Ready via Icon Interface Software on PC
Documentation
(Provided in Digital Format via System & Software Manuals & Safety Manual Software Video Tutorials
USB Drive)
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Laser Safety
The VereoTM is a Class 4 laser marking system designed, developed, and manufactured in accordance with EC directives,
DIN EN 60825-1, ANSI Z136.1, and Complies with FDA Performance Standards for Laser Products.
Class I laser systems are completely safe for operators to use under normal working conditions. However, it may be
possible during machine maintenance or physical modification to be exposed to direct and/or scattered laser radiation.
The following section describes laser basics and potential safety hazards they may produce in these unlikely
circumstances.
The word laser is an acronym for Light Amplification by Stimulated Emission of Radiation. In this document, the word laser
will be limited to electromagnetic radiation-emitting devices using light amplification by stimulated emission of radiation at
wavelengths from 180 nanometers to 1 millimeter. The electromagnetic spectrum includes energy ranging from gamma
rays to electricity. Figure below illustrates the total magnetic spectrum and wavelengths of the various regions.
The primary wavelengths for lasers include the ultraviolet, visible and infrared regions of the spectrum. Ultraviolet
radiation for lasers consists of wavelengths between 180 and 400 nanometers (nm). The visible region consists of
radiation with wavelengths between 400 and 700 nm. This is the portion we call visible light. The infrared region of the
spectrum consists of radiation with wavelengths between 700 nm and 1 mm.
The color or wavelength of light being emitted depends on the type of lasing material being used. For example, if a
Neodymium:Yttrium Aluminum Garnet (Nd:YAG) crystal is used as the lasing material, light with a wavelength of 1064 nm
will be emitted. Table 1 illustrates various types of material currently used for lasing and the wavelengths that are emitted
by that type of laser. Note that certain materials and gases are capable of emitting more than one wavelength. The
wavelength of the light emitted in this case is dependent on the optical configuration of the laser.
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Laser Safety
While not strictly adopted by OSHA, the ANSI standard, Z136.1-2000, “Safe Use of Lasers”, is considered an appropriate
guideline for ensuring a safe environment where lasers are present. The ANSI standard requires that companies using
Class IV lasers have a designated Laser Safety Officer (LSO). The LSO is one who has authority to monitor and enforce
the control of laser hazards. Typically, the Industrial Hygiene department or the company Safety Specialist oversees the
implementation of laser safety.
OSHA information concerning laser hazards can be assessed through the following link:
https://www.osha.gov/dts/osta/otm/otm_iii/otm_iii_6.html
Other than the light that is emitted, lasers generate the same hazards as many other types of equipment. Common
hazards are high voltage, compressed gases and intense radio frequency energy. The presence of these hazards
depends upon the specific laser technology employed. For example, pulsed CO2 lasers can generate internal voltages in
excess of 25,000 volts and often contain large capacitors capable of delivering over 200 Joules of energy. These lasers
have interlocked enclosures, which should not be defeated. When opening the enclosures of these lasers, capacitive
discharge procedures should be understood and strictly followed.
Pulsed lasers also typically use a flowing gas design, requiring connection to a cylinder of compressed gas. While most
laser gases are very safe, pressurized cylinders can be hazardous and must be properly restrained during use and
transportation.
Radio frequency energy can cause severe burns. Only trained personnel should service laser equipment employing RF
generators (like sealed CO2 lasers). Connections carrying RF energy should never be touched during operation.
Often materials being marked give off fumes and gases. Sometimes these gases are noxious or even toxic. Fumes from
laser marking should be controlled with an adequate fume extraction system. When in doubt, a chemical analysis of the
fumes is suggested to determine if any fume hazards exist.
Light Hazards
Laser systems are typically designed to prevent a beam from directly contacting a person. Risks, therefore, are more a
result of unintentional reflected light. Reflected light falls into two categories, diffuse and specular. Diffuse reflections
result when reflective surface irregularities scatter light in all directions. Diffuse reflections are typically much safer as the
energy is split into many directions.
Specular reflections are mirror-like reflections and can reflect close to 100% of the incident light. Because such a large
percentage of the energy can be redirected, specular reflections are more hazardous. Note that as the diameter of the
laser beam increases, the ability to cause damage decreases. Laser intensity is measured in power or energy over a
measured area (W/cm2). While focused laser beams produce a very small spot size (and very intense energy) at the mark
point, they are typically safer than unfocused beams because the laser beam size spreads out much more rapidly as the
distance from the mark point increases.
While specular reflections are more hazardous, they are much less common. Most laser marking systems can be
designed to eliminate specular reflective surfaces in the beam path.
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Laser Safety
Laser Radiation Effects on the Eye
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Laser Safety
The marking laser most commonly used in this category is the Q-switched Nd:YAG laser, which operates at a typical
wavelength of 1,064 nm. Eye exposure to this laser beam is more hazardous since at this wavelength the laser beam is
transmitted through the eye and focused onto the retina. Exposure may initially go undetected because the beam is
invisible and the retina lacks pain sensory nerves. Visual disorientation due to retinal damage may not be apparent to the
operator until considerable thermal absorption has occurred. Since the energy is concentrated by the eye's lens, the
strength of the laser beam that is required to damage the eye is significantly less.
Skin effects are generally considered of secondary importance with lasers used for most marking applications. High power
infrared lasers, like those used in cutting and welding applications, pose a larger skin effect hazard. Lasers emitting
radiation in the visible and infrared regions produce effects that vary from mild reddening to blisters and charring. These
conditions are usually repairable or reversible. However, de-pigmentation, ulceration, scarring of the skin and damage to
underlying organs may occur from extremely high-powered lasers.
The MPE is defined in ANSI Z-136.1-1993 as “The level of laser radiation to which a person may be exposed without
hazardous effect or adverse biological changes in the eye or skin.” The MPE is not a distinct line between safe and
hazardous exposures. Instead they are general maximum levels to which various experts agree should be occupationally
safe for repeated exposures. The biological effects of laser radiation are dependent on the wavelength and exposure
duration. The goal of any control measures is to ensure that any laser radiation contacting a person is below the MPE.
In many marking applications, and most packaging applications, it is not practical to fully enclose the area where the laser
beam is delivered onto the product. In these instances, it is necessary to define an area of potentially hazardous laser
radiation. This area is called the Nominal Hazard Zone (NHZ). The NHZ is the space within which the level of direct,
scattered or reflected laser radiation exceeds the MPE. The purpose of a NHZ is to define an area in which control
measures are required. The Laser Safety Officer should determine the NHZ and the control measures to protect the laser
worker from exposure to radiation above the MPE.
To quote the OSHA Technical Manual, Section III, Chapter 3: “This (NHZ), is an important factor since, as the scope of
laser uses has expanded, controlling lasers by total enclosure in a protective housing or interlocked room is limiting and in
many instances an expensive overreaction to the real hazards.”
Carefully designed guarding can eliminate any real light hazards associated with laser radiation during equipment
operation. This guarding can often be of very simple design. For example, the infrared emissions from a CO2 laser can be
blocked by clear polycarbonate (lexan) sheet. Often a simple tunnel through which the product passes while being marked
provides reliable, adequate protection, preventing unsafe exposure from the direct beam or any diffuse reflections.
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Laser Safety
Control Measures
Certain control measures need to be in place wherever there are lasers in use. The extent of the control measures is a
function of the type of equipment installed, the nature of any shielding, and any maintenance procedures that may be
undertaken. These control measures include:
Engineering Controls
Engineering controls include proper shield interlock designs (when required), and safe system operation controls, as in
situations where the laser will be integrated into another control system.
Electrical Hazards
The use of lasers or laser systems can present an electric shock hazard. This may occur from contact with exposed utility
power utilization, device control, and power supply conductors operating at potentials of 50 volts or more. These
exposures can occur during laser set-up or installation, maintenance and service, where equipment protective covers are
often removed to allow access to active components as required for those activities. The effect can range from a minor
tingle to serious personal injury or death. Protection against accidental contact with energized conductors by means of a
barrier system is the primary methodology to prevent electrical shock.
Additional electrical safety requirements are imposed upon laser devices, systems and those who work with them by the
federal Occupational Safety and Health Administration (OSHA), the National Electric Code and related state and local
regulations. Individuals who repair or maintain lasers may require specialized electric safety-related work practices training
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Laser Safety
In the case of virtually all laser marking installations, personal protective equipment is limited to the use of proper eyewear.
Protective eyewear must be chosen with regard to the wavelength of the laser light and, where appropriate, the wavelength
of any light emitted from the material surface during the marking process.
These controls largely involve access to the laser-controlled area. Any controls put in place during abnormal conditions,
such as equipment repair and maintenance; and general safety rules (such as insisting the equipment be operated with
shielding removed) are “at risk” situations based on individual company management policies.
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Laser Safety
All laser equipment must be labeled indicating hazard classification, output power/energy, and lasing material or
wavelength with words and symbols as indicated below:
Class 4 laser equipment: DANGER, Laser Radiation (or laser symbol) - Avoid Eye or Skin Exposure to Direct or Scattered
Radiation
Labels and warning signs should be displayed conspicuously in areas where they would best serve to warn individuals of
potential safety hazards. Normally, signs are posted at entryways to laser controlled areas and labels are affixed to the
laser in a conspicuous location.
Danger Sign
Exposure to the laser beam possible when
interlocks are defeated
Conclusion
Laser marking systems can be operated safely and in compliance with national and regional safety
requirements, often with very simple shielding and controls. The above material has been produced as a guide for your
company. It is the responsibility of each company to develop a laser safety program that complies with the national
standard.
***Caution***
Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous radiation exposure.
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Laser Safety
Emission Indicators
Emission indicators are lamps or lights, which show that the laser is “on” and emission of laser radiation could occur.
LED located in front of the controller (Laser Emission Status light) will turn red when the Shutter has been opened
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Unpacking
Thank you for purchasing the TYKMA™ Vereo™ UV Laser Marker. Ideal for single or multiple part
marking on all metals, hard plastics, and painted or anodized materials. Mark text, graphics, barcodes,
2D, Data Matrix™, UID codes and much more.
If, at any time, you experience difficulties or have installation or operation questions, please call:
TYKMA™ 24/7 - toll free at 877-318-9562 for technical assistance
BE CAREFUL NOT TO EXCESSIVELY BEND THE OPTIC CABLE. DO NOT BEND ANY FURTHER
WHERE THE INSIDE DIAMETER OF BEND IS LESS THAN 150MM.
DO NOT TWIST OPTIC CABLE GREATER THAN 180 DEGREES. THE WARRANTY IS VOID IF CABLE IS
BROKEN.
THE OPTIC CABLE IS DESIGNED TO BE PERMANENTLY ATTACHED TO THE RACK AND SCAN HEAD.
DO NOT ATTEMPT TO DISCONNECT. HANDLE THE VEREO SMART™ UV LASER RACK AND SCAN
HEAD TOGETHER AS ONE UNIT.
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Machine Overview
Your Vereo™ UV Laser Marker comes configured as a Class 4 Laser Marking System ready for marking right
out of the box. Each system is configured based on application and laser type so please check your order
confirmation for exact system configuration.
1. Rack
2. Scanhead
3. Touchscreen
4. Main Power & Ports
5. Air Intake (under front of rack)
6. Vent (back of rack)
7. Laser Lens
8. Laser Emission Status Light
9. Lens Cap (remove before operating laser)
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System Setup
Controller Installation
Ensure adequate clearance on all sides of the VereoTM UV Controller to allow for cooling, maintenance and
servicing. Both the Control Unit and the Laser Head should have a minimum of 6 inches (15 cm) behind the
units for proper ventilation and cable clearance.
Step 1: Connect the supplied Power Cord to the Input Power port on the Rack. Plug in the
other end of the Power Plug into a Power Strip with Surge Protection. TYKMA highly
recommends the use of surge protection for safe operation of your laser marking system.
Step 2: Connect DB25 Laser Head Cable to the laser rack and laser scan head.
Step 6: Power ON your system by pressing the rocker switch above the power plug receptacle.
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Before installation of the USB drivers, ensure you have properly setup the laser system
Before proceeding with the software installation, you must first install the drivers to support the USB connection
from the PC to the laser.
Step 1: Insert the provided USB drive into an open USB port on your computer.
Step 2: Open the device manager. You can conduct a search on your PC to open the device manager if
necessary. Expand the “Other devices” section and you will see “USBLMCV2” listed. Right click on this and
choose “Update Driver”.
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Before installation of the software, ensure you have the laser system connected, powered on and
USB driver installed as instructed in previous sections.
Step 1: Locate the folder titled “Software” on the included USB drive, then choose the folder titled
“Minilase Pro SE” and double click the installer file to launch. (MiniLase_Pro_SE_2.14.9.exe) If you receive
the windows message shown below, click “More info” and then “Run anyway”.
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Step 2: The installer should automatically detect the configuration files located on the USB drive. If so, the
message “Configuration File Found in Directory! Click Next!” will appear. You may now proceed by clicking
next. If the message is not present, click “Load Configuration” and browse to the location on the included
USB drive or alternate location (if you have previously backed up your configuration file) to load the
configuration file (markcfg7). This file is typically located in Software->Config Files. Alternatively, you can
choose your machine type and lens configuration if you do not have configuration files.
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Step 4: Upon completion of the installation, you may now launch the software.
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System Operation
The following covers the basic stand-alone operation of the VereoTM laser in order for you to quickly
become familiar with the equipment, control interfaces, general settings and adjustments to start producing
laser markings immediately. Be sure to remove lens cap before operating laser.
Step 2: Open Minilase Pro SE - Locate the “Minilase Pro SE” link on the desktop and double click to open.
Step 3: Verify System Status - Confirm the Laser and Computer are connected by opening the Minilase
software. Should the laser not be connected the software will state “No Dongle Present”. If you have no
connection contact TYKMA Service & Support (1-877-318-9562).
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System Operation
Step 4: Focus the Laser - The Vereo UV is a precision laser designed for integrated use with programmable
focal height control. The programmable focal height should be set to a calibrated zero value using the focal
measurement distances. The laser can then focus on various part marking heights by storing this value in the
software. For assistance in setting up your programmable Z axis for integrated applications, please contact
TYKMA Electrox.
Step 5: Preview Laser - After creating your text and/or graphics for laser marking, use the software “Trace”
function to align your mark with your item. Click the “Trace” button. You will see a red outline simulation under
the Laser Scanhead. This trace displays the location of your mark. Move your item or move the Scanhead to
make an alignment. When aligned properly, press “Stop” to end tracing.
Note: Laser project files (*.pse) are included on the provided USB drive.
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System Operation
***CAUTION***
Anyone in the vicinity of the laser must wear protective glasses
when operating the VereoTM in Class 4 mode with the Shutter open.
Step 6: Marking with the Laser - To mark with the laser, activate the shutter and then press “Start” on the
touch screen, or click the “Mark (F2)” button within the software. This will start the marking of all active objects
on your workspace.
Note: For safety purposes, shutter control is only allowed through the touchscreen or discrete IO through the
laser control dongle.
After clicking “Mark”, the laser will begin marking. A pop up window to manually stop the marking process will
appear. The Stop button option will close and Main Menu displayed when marking is complete. “Laser
Emission” will be indicated on both Touch Screens.
Step 7: Close Shutter - After marking is complete, press the “Shutter” button to close the shutter. The shutter
button will turn gray and read “Shutter Inactive”. The Laser Emission light on the rack will turn green when the
shutter is closed. You may remove safety glasses once shutter is inactive/closed.
Note: Please refer to the Minilase™ Pro SE Software Manual for instructions on creating files and configuring
laser settings for marking.
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Laser Integration
Wiring Configuration
The following pages contain electrical wiring configurations and schematics to properly interface with the
Vereo™ Laser Marker.
The Vereo™ Laser Marker can be operated utilizing the built in DB 15 Laser Control Port located on the back of the
unit.
The following shows 2 different options for controlling the Vereo™ Laser Marking System.
The system comes supplied with a Laser Control DB15 Plug which can be plugged into the Laser Control port
on the Vereo™ Laser Marker. This dongle bypasses the necessary safety circuit for E-Stop and Shutter in order
to operate the laser.
***CAUTION***
This will bypass the safety circuit of the laser. Protective eye wear must be worn.
WARNING!
Safety Bypassed
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Laser Integration
Wiring Configuration continued…
After Laser On, it is possible to Start the laser marking by using the Start button on the touchscreen or initiated
via Software Start.
Option 2 - Integration Wiring
The Laser Control Port on the Vereo is a DB15
connection for integration of the Vereo Laser Rack into a
machine cell or automation. Provided are I/O control for
E-Stop, Laser Start, Shutter Control, and base Outputs
for monitoring the laser. Reference DB15 Pinout
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Laser Integration
Wiring Configuration continued…
Option 2 - Integration Wiring continued...
The I/O Port on the Vereo is a DB9 connector The Auxiliary Port on the Vereo is a DB25
used for extended I/O functionality to connector used for connection of up to 2 external
communicate directly with the Minilase Pro SE axis connections and the MOF - Mark On the Fly
laser software. This I/O can be used to select option which is available for purchase as an
individual objects in Minilase Pro SE for upgrade. Reference DB25 pinout below.
selective marking. The I/O can also be used to
trigger certain conditions within the Object
Marking List to provide feedback to a PLC. I/O DB25 PIN Layout
Reference DB9 pinout below. Function DB25 Pin
N/C 1
I/O DB9 PIN Layout N/C 2
Function DB9 Pin BCODEP 3
SE SOFTWARE INPUT 10 1 ACODEP 4
SE SOFTWARE INPUT 12 2 MOF Trigger Input 5
GROUND (OVDC) 3
N/C 6
N/C 4
SE SOFTWARE OUTPUT 6 5 N/C 7
SE SOFTWARE INPUT 11 6 External Axis 1 (R) STOP input 8
SE SOFTWARE INPUT 13 7 External Axis 2 (Z) STOP input 9
N/C 8 External Axis 1 (R) STEP output 10
SE SOFTWARE OUTPUT 5 9
External Axis 2 (Z) STEP output 11
*Inputs are 5-24VDC
*Outputs are 24VDC +24VDC 12
+5VDC 13
BCODEN 14
ACODEN 15
REMARK INPUT 16
N/C 17
N/C 18
N/C 19
N/C 20
External Axis 1 (Rot) HOME input 21
External Axis 2 (Z) HOME input 22
External Axis 1 (Rot) DIRECTION 23
output
External Axis 2 (Z) DIRECTION 24
output
GND 25
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Timing Diagrams
When controlling the VereoTM UV laser via discrete Laser Control I/O, reference the following timing diagram
for Laser Status state.
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Timing Diagrams
TIMING DIAGRAM FOR SOFTWARE I/O SIGNALS
Applies to using START input to commence marking cycle
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Temperature
The Vereo™ UV Laser Marker is an air-cooled system. Air is pulled in through the front bottom of the
laser rack and pushed out of the rear air vents. When integrating the laser, it is important to maintain
sufficient air flow for proper cooling of the laser module. The laser comes installed with rubber feet
which provide sufficient space to draw air through the cooling system. The operating temperature
range for the Laser Rack is 50°F(10oC) to 80°F (26oC). Anything above or below those temperatures
may negatively impact laser performance and/or void system warranty.
Humidity
The Relative Humidity range for safe operation is from 5% to 95% (non-condensing). There is no IP
(dust and water) rating for this assembly. It should not be subjected to standing water or spraying of
any kind.
Air Contaminates
Place the Vereo™ UV in a suitable environment that minimizes exposure to contaminates. Dust
particles are restricted by the fan intake air filter. Air filter must be replaced on a regular basis to
ensure maximum air flow.
Vibration
In order to prevent marking distortion, the VereoTM UV Laser must be installed in a stable vibration-free
area.
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Troubleshooting Guide
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Routine Maintenance
Protective Cover Lens
Laser Protective Cover Lens – Inspect weekly. Clean every 3 months. More frequent inspections and cleaning
may be required depending on amount of use, type of materials marked and contaminates in the area.
***Caution***
To safely clean or remove the protective cover lens, power down the
controller’s operating system to prevent inadvertent exposure to laser emissions.
The VereoTM UV Laser focusing lens is protected with a glass cover lens that should be inspected and cleaned
regularly depending on amount of system’s use and exposure to contaminates.
If dust or dirt is present on the surface use low pressure compressed air to remove. Wipe the surface with an
approved glass lens cleaning tissue or cloth until clean. If necessary, lightly dampen the tissue/cloth with high
grade Isopropyl alcohol. If the protective lens cannot be adequately cleaned in place the protective lens can
be removed for a more thorough cleaning.
1. Unscrew the knurled retaining ring that secures the cover lens in place.
2. Remove the glass lens carefully. Do not drop. Handle the lens by its
edges.
3. Use low pressure compressed air to remove any loose dirt or dust
particles.
4. Wipe the lens until clean. Lightly dampen cloth with high grade Isopropyl
alcohol if necessary.
5. Inspect lens for any scratches or cracks.
6. Check that the rubber O-ring is in place and in good condition to make a
proper seal.
7. Re-install cover lens ensuring glass lens is centered and seated
correctly inside the lip of the retaining ring and ring threads remain
properly aligned when tightening. Tighten retaining ring until lens seals
snug against O-ring.
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Routine Maintenance
Scan Head Air Filters
There are two air filters on the side of the scan head to trap contaminates as air flows through. Inspect
monthly. Replace filters every three months. More frequent inspections and filter replacements may be
required depending on amount of use and contaminates in area.
Service Intervals
Major service work on laser systems must only to be carried out by an Tykma ElectroxTM approved service
technician. If you require training, contact the Tykma ElectroxTM technical support department for details
concerning training courses. A detailed service schedule will be supplied during training.
Service intervals: Every twelve months.
• Safety check.
• Optical component cleaning or replacement.
• Scanner optical alignment.
• Laser power check.
• Check and clean control unit.
• Marking area check and calibration.
• Focal check and calibration.
• Software check and upgrade
• Firmware upgrade and calibration.
• Clean or replace air filters.
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Mechanical Drawings
UV Laser Scan Head
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Vereo Controller
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Original Instructions
This document (English version) contains the “Original Instructions” for the VereoTM UV Laser marking system.
An unedited copy of this document must accompany all other language converted versions.
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US Headquarters
370 Gateway Drive
Chillicothe, OH 45601
Phone: +1 (740) 779-9918
Fax: +1 (740) 779-9910
sales@permanentmarking.com
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