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HDS Hardscal: Mechanical Internal Tubes Cleaning Tubes Cleaner

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0% found this document useful (0 votes)
52 views8 pages

HDS Hardscal: Mechanical Internal Tubes Cleaning Tubes Cleaner

Uploaded by

Mahmud Lodhi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HDS Hardscal

Mechanical internal tubes cleaning Maintenance Tubes cleaner

ENG / REV 02/23


HDS Hardscal - Mechanical internal tubes cleaning Cleaning

A winning story since 1961


The Beginning

At the end of the 1950s, Domenico Franco Agostino became the Italian representative of Albert Otto, a German manufacturer of tube
expanders. In 1961 Franco Agostino's Albert Otto Italiana was founded and in 1972, after purchasing an area of 10,000 square metres in the
municipality of Bagnolo Cremasco, Maus Italia Sas was established.

The Growth

In 1976 his son Stefano, a mechanical engineer, joined the company. Together with his father, he studied products, introduced new machi-
nery onto the market and filed the first patents by Maus Italia. Above all, Stefano was firmly convinced that people are the very heart of a
company's success. Therefore, he invested in human capital by valuing people and roles, and he surrounded himself with skilled operators
as well as technical, commercial and administrative collaborators. The result was a winning, competent and proactive team.
His daughter Anna - also a mechanical engineer - has been working in the company since 2016, giving new impetus and energy to the
business her father and grandfather had built.
Father and daughter work together side by side every day to guarantee the excellence of Maus Italia and support all customers worldwide
with competence and passion: the company's distinctive traits.

Stefano Agostino
CEO - Mechanical Engineer

Anna Agostino
COO - Mechanical and Management Engineer

Pag. 2 ENG / REV 02/23


HDS Hardscal - Mechanical internal tubes cleaning Cleaning

In-house production of each component


Workshop 4.0 and 24/7 production control
The production of Maus Italia branded items is entirely carried
out in Bagnolo Cremasco, in the heart of an Italian industrial
area 30 km southeast of Milan.
The company boasts a 4.0 workshop equipped with
state-of-the-art machinery, an in-house heat treatment room
and a final inspection department that allow Maus Italia to
independently manage every phase of the manufacturing
process of its wide range of products whilst maintaining high
quality standards.

Quality first. Ready To Deliver


Design and development A well-stocked and complete warehouse of finished
products enables Maus Italia ship quickly to custo-
One of Maus Italia's strengths is its willingness mers all over the world according to a ready-to-de-
to understand its customers' needs. liver logic.
The warehouse is fully located within our premises in
Our technical department is always ready to find operational Bagnolo Cremasco at controlled temperatures and
solutions to the most complex applications, even via feasibility conditions to guarantee the maximum safety and
studies. We develop accurate work processes, draw with FEM quality of Maus Italia products for all our customers.
analyses to verify our mechanical-structural performance and
optimise the manufacturing process of each component.

Quality, environment and Every day in over


safety policy 80 country
Research, quality and safety are the watchwords of Maus Italia Spa. worldwide
Maus Italia has several projects underway aimed
at increasingly sustainable development and Find an official distributor
integrates environmental concerns into its in your country
business model. The company's actions,
behaviour and development choices are
focused not only on the short run but rather
mainly on a medium and long-term horizon.

Pag. 3 ENG / REV 02/23


HDS Hardscal - Mechanical internal tubes cleaning Cleaning

HDS Hardscal
Mechanical internal cleaningwith rigid shafts for heat exchanger tubes

The pneumatic cleaners with modular rigid shafts and water cooling of the tool, are the simplest and most effective solution for cleaning
double sheet heat exchanger tubes, even if they are completely obstructed.

By selecting the appropriate model of cleaning tool according to the characteristics of the residue inside the tubes, you guarantee a deep
clean. The continuous flow of running water through the drainage holes in the tools, with a maximum pressure of 20 Bars ( 290 psi ),
provides cooling during operation as well as providing drainage of the removed material.

Your first choise


Handy
It weighs less than 5 kg

Practical
Simple to use

Pag. 4 ENG / REV 02/23


HDS Hardscal - Mechanical internal tubes cleaning Cleaning

Air exit

Muffler

Additional handle

Water exit
Standard
supply
Water handle
> Air hose 1/2” - Lenght 6m ( 19.7 fts )
valve
> Water hose 3/8” - Lenght 6m ( 19.7 fts )

Quick coupling > Muffler


> Additional handle
> Water handle valve
> Air lubrificator
Water entrance Air entrance
> Set of spare vanes
> Operating handbook

Pag. 5 ENG / REV 02/23


HDS Hardscal - Mechanical internal tubes cleaning Cleaning

H1
H

Hardscal versions

Hardscal HDS3200 HDS950

R.p.m 3200 3200 950 950


Tube O.D. (from ÷ to) mm “ 9,5 ÷ 25,4 3/8” - 1” 9,5 ÷ 63,5 3/8” ÷ 2.1/2”
Dimensions LxDxH/H1 mm “ 242 x 66 x 300/400 9,5” x 2,6” x 11,8”/15,8” 277 x 66 x 300/400 10,9” x 2,6” x 11,8”/15,8”
Weight Kg Lb 3,5 7.8 4,5 10
Pressure Bar Psi 6-7 90-100 6-7 90-100
Air consumption Lt/min Cfm 840 30 840 30

Technical specifications

Drive coupling Drive shaft Shaft coupling Driven shaft Drills

Drive coupling Drive shaft Shaft coupling Driven shaft

mm inches Model Thread Model mm inches Thread Model Thread Model Thread

7,39 ÷ 9,09 0.291 ÷ 0.358 MAT-337-A 5/8” NF x 1/4” NF MCC-336 6,35 1/4 1/4” NF X 10-32 F MCC-334 10-32 M MCC-335 10-32 F X 10-32 F
9,09 ÷ 10,67 0.359 ÷ 0.335 MAT-333-A 5/8” NF x 5/16” NF MCC-332 7,94 5/16 5/16” NF X 1/4” NFF MCC-330 1/4” NFM MCC-331 1/4” NFF X 1/4” NFF
10,67 ÷ 12,27 0.421 ÷ 0.483 MAT-321-A 5/8” NF x 3/8” NF MCC-324 9,52 3/8 3/8” NF X 1/4” NFF MCC-322 1/4” NFM MCC-323 1/4” NFF X 1/4” NFF
12,27 ÷ 15,44 0.484 ÷ 0.608 MAT-313-A 5/8” NF x 7/16” NF MCC-316 11,11 7/16 7/16” NF X 5/16” NFF MCC-314 5/16” NFM MCC-315 5/16” NFF X 5/16” NFF
15,44 ÷ 17,72 0.609 ÷ 0.737 MAT-309-A 5/8” NF x 1/2” NF MCC-312 12,70 1/2 1/2” NF X 3/8” NFF MCC-310 3/8” NFM MCC-311 3/8” NFF X 3/8” NFF
17,72 ÷ 21,11 0.738 ÷ 0.831 MAT-305-A 5/8” NF x 9/16” NF MCC-308 14,29 9/16 9/16” NF X 3/8” NFF MCC-306 3/8” NFM MCC-306 3/8” NFF X 3/8” NFF
21,11 ÷ 26,80 0.832 ÷ 1.055 MAT-301-A 5/8” NF x 5/8” NF MCC-304 15,88 5/8 5/8” NF X 3/8” NFF MCC-302 3/8” NFM MCC-303 3/8” NFF X 3/8” NFF
26,80 ÷ 39,65 1.056 ÷ 1.561 MAT-317-A 5/8” NF x 3/4” NF MCC-320 19,05 3/4 3/4” NF X 7/16” NFF MCC-318 7/16” NFM MCC-319 7/16” NFF X 7/16” NFF
39,65 ÷ 60,30 1.562 ÷ 2.374 MAT-325-A 5/8” NF x 1” NF MCC-328 25,40 1 1” NF X 7/16” NFF MCC-326 7/16” NFM MCC-327 7/16” NFF X 7/16” NFF

Pag. 6 ENG / REV 02/23


HDS Hardscal - Mechanical internal tubes cleaning Cleaning

Cleaning drills and brushes Widia tips

Ø Tool Size connection


mm inches mm inches mm inches MAT MTW MCB MCT MB

9,12 ÷9,88 0.359 ÷ 0.389 8,7 0.343 MAT 201 MTW 201 MCB 201 MCT 201 MB 201
9,91 ÷ 10,67 0.390 ÷ 0.420 9,5 0.375 MAT 202 MTW 202 MCB 202 MCT 202 MB 202
6,35 1/4
10,69 ÷ 11,48 0.421 ÷ 0.452 10,3 0.406 MAT 203 MTW 203 MCB 203 MCT 203 MB 203
11,48 ÷ 12,27 0.452 ÷ 0.483 11,1 0.437 MAT 204 MTW 204 MCB 204 MCT 204 MB 204
12,29 ÷ 13,06 0.484 ÷ 0.514 11,9 0.468 MAT 205 MTW 205 MCB 205 MCT 205 MB 205
13,08 ÷ 13,84 0.515 ÷ 0.545 12,7 0.500 MAT 206 MTW 206 MCB 206 MCT 206 MB 206
13,87 ÷ 14,66 0.546 ÷ 0.577 13,5 0.531 7,93 5/16 MAT 207 MTW 207 MCB 207 MCT 207 MB 207
14,68 ÷ 15,44 0.578 ÷ 0.608 14,3 0.562 MAT 208 MTW 208 MCB 208 MCT 208 MB 208
14,68 ÷ 15,44 0.578 ÷ 0.608 14,3 0.562 MAT 108 MTW 108 MCB 108 MCT 108 MB 108
15,47 ÷ 16,23 0.609 ÷ 0.639 15,1 0.593 MAT 209 MTW 209 MCB 209 MCT 209 MB 209
16,26 ÷ 17,15 0.640 ÷ 0.675 15,9 0.625 MAT 210 MTW 210 MCB 210 MCT 210 MB 210
17,17 ÷ 17,93 0.676 ÷ 0.706 16,7 0.656 MAT 211 MTW 211 MCB 211 MCT 211 MB 211
17,96 ÷ 18,72 0.707 ÷ 0.737 17,5 0.687 MAT 212 MTW 212 MCB 212 MCT 212 MB 212
18,75 ÷ 19,53 0.738 ÷ 0.769 18,2 0.718 MAT 213 MTW 213 MCB 213 MCT 213 MB 213
19,56 ÷ 20,32 0.770 ÷ 0.800 19,1 0.750 MAT 214 MTW 214 MCB 214 MCT 214 MB 214
20,35 ÷ 21,11 0.801 ÷ 0.831 19,9 0.781 MAT 215 MTW 215 MCB 215 MCT 215 MB 215
0.812 9,52 3/8 MAT 216 MTW 216 MCB 216 MCT 216 MB 216
21,13 ÷ 21,89 0.832 ÷ 0.862 20,6
21,92 ÷ 22,71 0.863 ÷ 0.894 21,4 0.843 MAT 217 MTW 217 MCB 217 MCT 217 MB 217
22,73 ÷ 23,50 0.895 ÷ 0.925 22,2 0.875 MAT 218 MTW 218 MCB 218 MCT 218 MB 218
23,52 ÷ 24,28 0.926 ÷ 0.956 23,0 0.906 MAT 219 MTW 219 MCB 219 MCT 219 MB 219
24,31 ÷ 25.07 0.957 ÷ 0,987 23,8 0.937 MAT 220 MTW 220 MCB 220 MCT 220 MB 220
25,35 ÷ 26,01 0.998 ÷ 1.024 24,6 0.968 MAT 221 MTW 221 MCB 221 MCT 221 MB 221
26,04 ÷ 26,80 1.025 ÷ 1.055 25,4 1.000 MAT 222 MTW 222 MCB 222 MCT 222 MB 222
26,82 ÷ 27,58 1.056 ÷ 1.086 26,2 1.031 MAT 223 MTW 223 MCB 223 MCT 223 MB 223
27,61 ÷ 28,37 1.087 ÷ 1.117 27,0 1.062 MAT 224 MTW 224 MCB 224 MCT 224 MB 224
28,40 ÷ 29,18 1.118 ÷ 1.149 27,8 1.093 MAT 225 MTW 225 MCB 225 MCT 225 MB 225
29,21 ÷ 29,97 1.150 ÷ 1.180 28,6 1.125 MAT 226 MTW 226 MCB 226 MCT 226 MB 226
30,00 ÷ 30,76 1.181 ÷ 1.211 29,4 1.156 MAT 227 MTW 227 MCB 227 MCT 227 MB 227
30,78 ÷ 31,55 1.212 ÷ 1.242 30,2 1.187 MAT 228 MTW 228 MCB 228 MCT 228 MB 228
31,57 ÷ 32,51 1.243 ÷ 1.280 30,9 1.218 11,11 7/16 MAT 229 MTW 229 MCB 229 MCT 229 MB 229
32,54 ÷ 33,30 1.281 ÷ 1.311 31,8 1.250 MAT 230 MTW 230 MCB 230 MCT 230 MB 230
33,32 ÷ 34,09 1.312 ÷ 1.342 32,5 1.281 MAT 231 MTW 231 MCB 231 MCT 231 MB 231
34,11 ÷ 34,90 1.343 ÷ 1.374 33,3 1.312 MAT 232 MTW 232 MCB 232 MCT 232 MB 232
34,93 ÷ 35,69 1.375 ÷ 1.405 34,1 1.343 MAT 233 MTW 233 MCB 233 MCT 233 MB 233
35,71 ÷ 36,47 1.406 ÷ 1.436 34,9 1.375 MAT 234 MTW 234 MCB 234 MCT 234 MB 234

Drills choise Friable deposits Tough deposits

Completely obstructed tubes MAT MCB


Partially obstructed tubes MTW MCT
Brushing MB

Pag. 7 ENG / REV 02/23


mausitalia.it

The technical data shown here may change any time without prior notice.
This document is for guidance only and does not constitute a product offer.
© Maus Italia S.p.A. - All rights reserved

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