Quick-Lock® joint

Bondstrand® 2000/2000G
and 2410/3410 Glassfiber
1-4 Inch Reinforced Epoxy (GRE) pipe
Taper/Taper joint systems for offshore service
for 10 bar pressure
6-40 Inch

Uses and applications ● Ballast water ● Fire water ● Saltwater/seawater

● Cooling water ● Fresh water ● Sanitary/sewage
● Disposal ● Potable water ● Column piping
● Drains ● Produced water ● Vent lines
● Drilling muds

A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is

available on CD-ROM; please contact Ameron for details.
For specific fire protection requirements, additional passive fire protection is
available. For pipe systems with external pressure requirements, please contact
your Ameron representative.

Approvals ISO/FDIS 14692 is an international standard intended for offshore applications on

both fixed and floating topsides facilities. It is used as guidance for the
specification, manufacture, testing and installation of GRE (Glassfiber Reinforced
Epoxy) piping systems. The United Kingdom Offshore Operators Association
(UKOOA) Document Suite, issued in 1994, formed the basis of the ISO 14692
standard.

Bondstrand pipe series that are used in the offshore industry are designed in
accordance with the above standards and/or type-approved by major certifying
bodies. (A complete list is available, on request).

Characteristics Maximum operating temperature: up to 121°C;

Pipe diameter: 1-40 inch (25-1000 mm);
Pipe system design for pressure ratings up to 10 bar;
The pipe system is also available in higher pressure classes (up to 50 bar);
ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5);
ASTM D-1599 Safety factor of 4:1.

Bondstrand 2000G/3400
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis.

Bondstrand 2000/2400
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 1 of 26. Printed in The Netherlands.
Table of Contents GENERAL DATA

Adhesive ................................................................................................................. 25
Conversions ........................................................................................................... 26
Engineering design & installation data ................................................................... 26
Hydrostatic testing .................................................................................................. 26
Important notice ...................................................................................................... 26
Joining system and configuration ............................................................................. 3
Mechanical properties .............................................................................................. 4
Physical properties ................................................................................................... 4
Pipe series ................................................................................................................ 3
Pipe length ............................................................................................................... 4
Pipe dimensions and weights ................................................................................... 6
Pipe performance ..................................................................................................... 5
Span length .............................................................................................................. 7
Surge pressure ....................................................................................................... 26

FITTINGS DATA

Couplings ............................................................................................................... 23
Crosses ................................................................................................................. 15
Deluge Couplings ................................................................................................... 15
Elbows .................................................................................................................. 8-9
Flanges .............................................................................................................. 21-23
Joint dimensions Quick-Lock® ................................................................................ 7
Joint dimensions Taper/Taper ................................................................................... 7
Laterals .............................................................................................................. 16-17
Nipples ................................................................................................................... 24
Reducers ........................................................................................................... 19-20
Saddles ............................................................................................ 15-16, 18, 24-25
Specials ................................................................................................................. 25
Stub-ends ............................................................................................................... 22
Tees ................................................................................................................... 10-14

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 2 of 26. Printed in The Netherlands.
Pipe series Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-
bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.

Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.

Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Quick-Lock and Taper/Taper adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.

Bondstrand® 2000/2000G
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93°C (IPD) or 121°C (MDA);
For higher temperatures, please contact Ameron;
Maximum pressure rating: 10 bar.

Bondstrand® 2410/3410
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93°C (IPD) or 121°C (MDA);
For higher temperatures, please contact Ameron;
Maximum pressure rating: 10 bar.

Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.

Description Bondstrand Bondstrand Bondstrand Bondstrand

2000 2000G 2410 3410
Pipe Diameter 1-4 inch 1-4 inch 6-40 inch 6-40 inch
Joining system Quick-Lock Quick-Lock Taper/Taper Taper/Taper
Liner* 0.5 mm 0.5 mm 0.5 mm 0.5 mm
Temperature** 121 ºC 93 ºC 121 ºC 93 ºC
Cure MDA IPD MDA IPD
Pressure rating 10 bar 10 bar 10 bar 10 bar

* Also available without liner.

** Above 93°C, derate the pressure rating lineairly to 50% at 121°C.

Joining system & Pipe

configuration 25-100 mm (1-4 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end;
End configuration: Integral Quick-Lock bell end x shaved straight spigot.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint;
End configuration: Integral Taper bell x shaved taper spigot.

Fitting
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell ends.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Flange
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell end.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Note: Pipe nipples, saddles and flanged fittings have different end configurations.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 3 of 26. Printed in The Netherlands.
Typical pipe length Nominal Joining Approximate overall Length*
Pipe Size System Europe Plant Asia Plant
[mm] [inch] [m] [m]
25-40 1-1½ Quick-Lock 5.5 3.0
50-100 2-4 Quick-Lock 6.15 5.85/9.0
150 6 Taper/Taper 6.1 5.85/9.0
200-600 8-24 Taper/Taper 6.1/11.7/11.8 9.0/11.89
450-1000 18-40 Taper/Taper 6.0/11.7/11.8 11.89

* Tolerance +/- 50 mm.

Typical physical Pipe property Units Value Method

properties Thermal conductivity pipe wall W(m.K) .33 Ameron
Thermal expansivity (lineair) 10-6 mm/mm °C 18.0 Ameron
Flow coefficient Hazen-Williams 150
Absolute roughness 10-6 m 5.3 —
Density kg/m3 1800 —
Specific gravity - 1.8 ASTM D-792

Typical mechanical Pipe property MDA cured Units 21°C 93°C Method
properties Bi-axial
Ultimate hoop stress at weeping N/mm2 250 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 220 — ASTM D-2290
Hoop tensile modulus N/mm2 25200 ASTM D-2290
Poisson’s ratio axial/hoop — 0.65 0.81 Ameron
Longitudinal
Axial tensile strength N/mm2 80 65 ASTM D-2105
Axial tensile modulus N/mm2 12500 9700 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.44 ASTM D-2105
Axial bending strength — 85 — Ameron
Beam
Apparent elastic modulus N/mm2 12500 8000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 124* — ASTM D-2992
(Proc. B.)

Pipe property IPD cured Units 21°C 93°C Method

Bi-axial
Ultimate hoop stress at weeping N/mm2 300 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 380 — ASTM D-2290
Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290
Poisson’s ratio axial/hoop — 0.93 1.04 Ameron
Longitudinal
Axial tensile strength N/mm2 65 50 ASTM D-2105
Axial tensile modulus N/mm2 10000 7800 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.45 ASTM D-2105
Axial bending strength — 80 — Ameron
Beam
Apparent elastic modulus N/mm2 9200 7000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 148* — ASTM D-2992
(Proc. B.)
* at 65°C.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 4 of 26. Printed in The Netherlands.
Typical pipe Bondstrand 2000/2410 (MDA cured) at 21°C with integral Quick-Lock (1-4 inch) or
performance Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Internal *Ultimate STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size **Rating Pressure
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
25 1 10 499 3142383 502 16187
40 1½ 10 148 949574 502 4812
50 2 10 85 534665 554 2729
80 3 10 24.5 157309 554 796
100 4 10 26.6 154414 1281 863
150 6 10 0.97 4026 149 31
200 8 10 0.94 3907 327 30
250 10 10 0.72 3016 502 23
300 12 10 0.62 2589 730 20
350 14 10 0.56 2325 867 18
400 16 10 0.51 2137 1189 17
450 18 10 0.51 2126 1583 17
500 20 10 0.51 2139 2187 17
600 24 10 0.49 2053 3626 16
700 28 10 0.47 1953 6105 15
750 30 10 0.47 1959 7531 15
800 32 10 0.47 1963 9163 15
900 36 10 0.46 1907 12665 15
1000 40 10 0.46 1920 17415 15
* No safety factor included;
** At 93°C using Ameron approved adhesive.

Bondstrand 2000G/3410 (IPD-cured) at 21°C with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Internal *Ultimate STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size **Rating Pressure
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
25 1 10 460 2087390 504 16251
40 1½ 10 137 620545 504 4831
50 2 10 78 351965 556 2740
80 3 10 22.6 102636 566 799
100 4 10 24.5 111283 1286 866
150 6 10 0.89 4024 149 31
200 8 10 0.87 3922 328 31
250 10 10 0.67 3028 504 24
300 12 10 0.57 2599 733 20
350 14 10 0.51 2334 871 18
400 16 10 0.44 1990 1107 15
450 18 10 0.38 1730 1286 13
500 20 10 0.47 2148 2195 17
600 24 10 0.39 1760 3104 14
700 28 10 0.36 1642 5124 13
750 30 10 0.32 1463 5612 11
800 32 10 0.29 1318 6130 10
900 36 10 0.25 1144 7561 9
1000 40 10 0.24 1094 9916 9
* No safety factor included;
** At 93°C using Ameron approved adhesive.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 5 of 26. Printed in The Netherlands.
Typical pipe dimensions Bondstrand 2000/2410 (MDA-cured) with integral Quick-Lock (1-4 inch) or
and weights Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Pipe Minimum Average Designation per

Pipe Inside Structural Wall Pipe ASTM
Size Diameter Thickness [t] Weight D-2996
[ mm] [inch] [mm] [mm] [kg/m] (RTRP-11...)
25 1 27.1 3.0 0.7 AW1-2112
40 1½ 42.1 3.0 1.3 AW1-2112
50 2 53.0 3.1 1.3 AW1-2112
80 3 81.8 3.1 1.8 AW1-2112
100 4 105.2 4.1 3.1 AW1-2113
150 6 159.0 2.0 2.1 AW1-2111
200 8 208.8 2.6 3.5 AW1-2112
250 10 262.9 3.0 5.0 AW1-2112
300 12 313.7 3.4 6.7 AW1-2112
350 14 344.4 3.6 7.8 AW1-2112
400 16 393.7 4.0 9.8 AW1-2113
450 18 433.8 4.4 11.7 AW1-2114
500 20 482.1 4.9 14.4 AW1-2115
600 24 578.6 5.8 20.0 AW1-2116
700 28 700.0 6.9 29.0 AW1-2116
750 30 750.0 7.4 33.0 AW1-2116
800 32 800.0 7.9 38.0 AW1-2116
900 36 900.0 8.8 47.0 AW1-2116
1000 40 1000.0 9.8 58.0 AW1-2116

Bondstrand 2000G/3410 (IPD-cured) with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Pipe Minimum Average Designation per

Pipe Inside Structural Wall Pipe ASTM
Size Diameter Thickness [t] Weight D-2996
[mm] [inch] [mm] [mm] [kg/m] (RTRP-11...)
25 1 27.1 3.0 0.7 AX1-2112
40 1½ 42.1 3.0 1.3 AX1-2112
50 2 53.0 3.1 1.3 AX1-2112
80 3 81.8 3.1 1.8 AX1-2112
100 4 105.2 4.1 3.1 AX1-2113
150 6 159.0 2.0 2.1 AX1-2111
200 8 208.8 2.6 3.5 AX1-2112
250 10 262.9 3.0 5.0 AX1-2112
300 12 313.7 3.4 6.7 AX1-2112
350 14 344.4 3.6 7.8 AX1-2112
400 16 393.7 3.9 9.8 AX1-2112
450 18 433.8 4.1 11.7 AX1-2114
500 20 482.1 4.9 14.4 AX1-2115
600 24 578.6 5.5 20.0 AX1-2116
700 28 700.0 6.5 29.0 AX1-2116
750 30 750.0 6.7 33.0 AX1-2116
800 32 800.0 6.9 38.0 AX1-2116
900 36 900.0 7.4 47.0 AX1-2116
1000 40 1000.0 8.1 58.0 AX1-2116

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 6 of 26. Printed in The Netherlands.
Quick-Lock® Dimensions for adhesive Quick-Lock spigots for adhesive Quick-Lock joints.
dimensions
Nominal Insertion Spigot Diameter Spigot Length

 Pipe Depth Min. Max. Min. Max.
Size DS Sd Sd L L
[mm] [inch] [mm] [mm] [mm] [mm] [mm]
25 1 27 32.6 32.9 28.5 31.0
40 1½ 32 47.5 47.8 33.5 36.0
50 2 46 59.2 59.6 49.0 52.0
80 3 46 87.6 88.0 49.0 52.0
100 4 46 112.5 112.9 49.0 52.0

Taper/Taper Dimensions for adhesive Taper Spigots for adhesive Taper/Taper joints.
dimensions
Nominal Taper Insertion Nominal Dia of
Pipe Angle Depth Spigot Spigot
Size Nose Thickn. at Nose
X DS nose Sd
[mm] [inch] [degrees] [mm] [mm] [mm]
150 6 2.5 50 1.0 161.0
200 8 2.5 80 1.0 210.8
250 10 2.5 80 1.0 264.9
300 12 2.5 80 1.0 315.7
350 14 2.5 80 1.5 347.4
400 16 2.5 110 1.5 396.7
450 18 2.5 110 1.5 436.8
500 20 2.5 110 2.0 486.1
600 24 2.5 110 2.0 582.6
700 28 1.75 140 4.0 708.0
750 30 1.75 140 4.0 758.0
800 32 1.75 170 4.0 808.0
900 36 1.75 200 4.0 908.0
1000 40 1.75 200 4.5 1009.0

Span length Bondstrand 2000/2410 (MDA) and 2000G/3410 (IPD) at 21 °C

Nominal Single Continuous Single Continuous

Pipe Span* Span* Span* Span*
Size 2000/2410 2000/2410 2000G/3410 2000G/3410
[mm] [inch] [m] [m] [m] [m]
25 1 2.6 3.3 2.4 3.0
40 1½ 2.9 3.7 2.7 3.4
50 2 3.1 4.0 2.9 3.7
80 3 3.5 4.5 3.3 4.2
100 4 4.0 5.1 3.7 4.7
150 6 3.7 4.7 3.4 4.4
200 8 4.2 5.4 3.9 5.0
250 10 4.7 5.9 4.3 5.5
300 12 4.9 6.4 4.6 5.9
350 14 5.0 6.6 4.8 6.1
400 16 5.2 7.0 5.1 6.5
450 18 5.4 7.4 5.1 6.7
500 20 5.8 7.8 5.7 7.2
600 24 6.2 8.5 5.9 7.8
700 28 6.7 9.3 6.3 8.5
750 30 7.0 9.6 6.3 8.7
800 32 7.2 10.0 6.2 8.9
900 36 7.6 10.5 6.2 9.4
1000 40 8.0 11.1 6.4 9.8
* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3 and
include no provisions for weights caused by valves, flanges or other heavy objects. At 93°C, span
lengths are approx. 10% lower.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 7 of 26. Printed in The Netherlands.
Elbows 90º. Filament-wound 90º elbows with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Size Length (LL) Length (OL) Weight
[mm] [inch] [mm] [mm] [kg]
25 1 65 92 0.3
40 1½ 81 113 0.4
50 2 76 122 0.5
80 3 114 160 1.1
100 4 152 198 1.6
150 6 240 290 4.2
200 8 315 395 18.6
Quick-Lock
250 10 391 471 14.2
300 12 463 543 21
350 14 364 444 30
400 16 402 512 35
450 18 472 582 49
500 20 523 633 72
600 24 625 735 112
700 28 726 866 123
750 30 777 917 196
800 32 828 998 252
900 36 929 1129 348
1000 40 1023 1223 480
Taper/Taper

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 8 of 26. Printed in The Netherlands.
Elbows 45º Filament-wound 45° elbows with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [kg]
25 1 22 49 0.2
40 1½ 29 61 0.3
50 2 35 81 0.4
80 3 51 97 0.8
100 4 64 110 1.1
150 6 106 156 2.5
Quick-Lock
200 8 137 217 6.9
250 10 169 249 9.8
300 12 196 276 18.1
350 14 125 205 19.1
400 16 142 252 20
450 18 204 314 31
500 20 225 335 42
600 24 268 378 63
700 28 310 450 90
750 30 331 471 107
800 32 352 522 139
900 36 394 594 193
1000 40 435 633 257
Taper/Taper

Elbows 22½º Filament-wound 22½°elbows with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [kg]
25 1 9 36 0.1
40 1½ 9 41 0.2
50 2 13 59 0.5
80 3 21 67 0.7
100 4 29 75 1.0
Quick-Lock
150 6 60 110 1.4
200 8 76 156 4.6
250 10 68 148 6.0
300 12 77 157 8.9
350 14 71 151 12.5
400 16 85 195 13.6
450 18 106 216 19.7
500 20 116 226 24
600 24 136 246 45
700 28 157 297 60
750 30 167 307 70
800 32 177 347 94
900 36 197 397 137
1000 40 216 416 153
Taper/Taper

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 9 of 26. Printed in The Netherlands.
Equal Tees Filament-wound equal Tee with integral Quick-Lock (1-4 inch) or Taper/Taper (6-40 inch)
socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size total run total run branch branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
25 1 54 108 27 54 0.2
40 1½ 60 124 30 62 0.4
50 2 128 220 64 110 1.0
Quick-Lock 80 3 172 264 86 132 1.8
100 4 210 302 105 151 2.5
150 6 306 406 153 203 8.7
200 8 376 536 188 268 18.0
250 10 452 612 226 306 25
300 12 528 688 264 344 44
350 14 544 704 272 352 47
400 16 590 810 295 405 56
450 18 678 898 339 449 67
500 20 740 960 370 480 99
600 24 868 1088 434 544 130
700 28 994 1274 497 637 240
750 30 1046 1326 523 663 285
800 32 1118 1458 559 729 363
900 36 1248 1648 624 824 518
1000 40 1362 1782 691 891 683
Taper/Taper

Reducing Tees Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch
mm] [inch] [mm] [mm] [mm] [mm] [kg]
40x40x25 1½x1½x1 30 62 30 57 0.6
50x50x25 2x2x1 64 110 57 84 0.9
50x50x40 2x2x1½ 64 110 57 89 1.0
Quick-Lock standard 80x80x25 3x3x1 86 132 76 103 1.6
80x80x40 3x3x1½ 86 132 76 108 1.6
80x80x50 3x3x2 86 132 76 122 1.7
100x100x25 4x4x1 72 118 194 221 7.5
100x100x40 4x4x1½ 89 135 194 226 9.0
100x100x50 4x4x2 105 151 89 135 2.1
100x100x80 4x4x3 105 151 98 144 2.3
150x150x25 6x6x1 88 138 178 205 16.3
150x150x25 6x6x1½ 88 138 173 205 22
*150x150x50 6x6x2 153 203 124 174 8.0
*150x150x80 6x6x3 153 203 134 184 9.6
*150x150x100 6x6x4 153 203 140 190 9.6
200x200x25 8x8x1 88 168 202 229 25
200x200x40 8x8x1½ 88 168 197 229 25
200x200x50 8x8x2 88 168 183 229 25
*200x200x80 8x8x3 188 268 159 209 15.6
*200x200x100 8x8x4 188 268 172 222 16.2
Quick-Lock fabricated 200x200x150 8x8x6 188 268 178 228 17.3
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;

* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;

Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 10 of 26. Printed in The Netherlands.
Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quik-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg)
250x250x25 10x10x1 88 168 229 256 30
250x250x40 10x10x1½ 88 168 224 256 30
250x250x50 10x10x2 88 168 210 256 30
250x250x80 10x10x3 100 180 210 256 32
Taper/Taper standard *250x250x100 10x10x4 226 306 194 244 23
250x250x150 10x10x6 226 306 204 254 24
250x250x200 10x10x8 226 306 213 293 26
300x300x25 12x12x1 88 168 255 282 35
300x300x40 12x12x1½ 88 168 250 282 35
300x300x50 12x12x2 88 168 236 282 35
300x300x80 12x12x3 100 180 236 282 37
*300x300x100 12x12x4 264 344 216 266 32
300x300x150 12x12x6 264 344 229 279 32
300x300x200 12x12x8 264 344 239 319 33
300x300x250 12x12x10 264 344 251 331 34
350x350x25 14x14x1 88 168 270 297 37
350x350x40 14x14x1½ 88 168 265 297 37
350x350x50 14x14x2 88 168 251 297 37
350x350x80 14x14x3 100 180 251 297 40
350x350x100 14x14x4 113 193 251 297 43
350x350x150 14x14x6 272 352 254 304 34
350x350x200 14x14x8 272 352 264 344 35
Taper/Taper fabricated 350x350x250 14x14x10 272 352 277 357 38
350x350x300 14x14x12 272 352 289 369 39
400x400x25 16x16x1 88 198 295 322 49
400x400x40 16x16x1½ 88 198 290 322 49
400x400x50 16x16x2 88 198 276 322 50
400x400x80 16x16x3 100 210 276 322 53
400x400x100 16x16x4 113 223 276 322 56
400x400x150 16x16x6 295 405 274 324 47
400x400x200 16x16x8 295 405 283 263 51
400x400x250 16x16x10 295 405 293 273 47
400x400x300 16x16x12 295 405 305 385 53
400x400x350 16x16x14 295 405 315 395 55
450x450x25 18x18x1 88 198 315 342 54
450x450x40 18x18x1½ 88 198 310 342 54
450x450x50 18x18x2 88 198 296 342 54
450x450x80 18x18x3 100 210 296 342 58
450x450x100 18x18x4 113 223 296 342 61
450x450x150 18x18x6 138 147 292 342 68
450x450x200 18x18x8 339 449 316 396 66
450x450x250 18x18x10 339 449 329 409 66
450x450x300 18x18x12 339 449 329 409 71
450x450x350 18x18x14 339 449 330 410 72
450x450x400 18x18x16 339 449 330 440 75
500x500x25 20x20x1 88 198 339 356 59
500x500x40 20x20x1½ 88 198 334 366 60
500x500x50 20x20x2 88 198 320 366 60
500x500x80 20x20x3 100 210 320 366 64
500x500x100 20x20x4 113 223 320 366 68
500x500x150 20x20x6 138 248 316 366 75
500x500x250 20x20x10 370 480 355 435 93
500x500x300 20x20x12 370 480 355 435 96
500x500x350 20x20x14 370 480 356 436 97
500x500x400 20x20x16 370 480 356 466 107
500x500x450 20x20x18 370 480 365 475 102
* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 11 of 26. Printed in The Netherlands.
Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
600x600x25 24x24x1 88 198 387 414 71
600x600x40 24x24x1½ 88 198 382 414 71
600x600x50 24x24x2 88 198 368 414 71
600x600x80 24x24x3 100 210 368 414 75
Taper/Taper standard 600x600x100 24x24x4 113 223 368 414 80
600x600x150 24x24x6 138 248 364 414 89
600x600x300 24x24x12 434 544 405 485 112
600x600x350 24x24x14 434 544 406 486 123
600x600x400 24x24x16 434 544 406 516 126
600x600x450 24x24x18 434 544 428 538 130
600x600x500 24x24x20 434 544 428 538 137
700x700x25 28x28x1 88 228 448 475 97
700x700x40 28x28x1½ 88 228 443 475 97
700x700x50 28x28x2 88 228 429 475 97
700x700x80 28x28x3 100 240 429 475 102
700x700x100 28x28x4 113 253 429 475 107
700x700x150 28x28x6 138 278 425 475 118
700x700x350 28x28x14 497 637 475 555 202
700x700x400 28x28x16 497 637 483 593 207
700x700x450 28x28x18 497 637 483 593 209
700x700x500 28x28x20 497 637 491 601 212
700x700x600 28x28x24 497 637 491 601 217
750x750x25 30x30x1 88 228 473 500 103
750x750x40 30x30x1½ 88 228 468 500 103
Taper/Taper fabricated 750x750x50 30x30x2 88 228 454 500 103
750x750x80 30x30x3 100 240 454 500 109
750x750x100 30x30x4 113 253 454 500 114
750x750x150 30x30x6 138 278 450 500 126
750x750x350 30x30x14 523 663 501 581 243
750x750x400 30x30x16 523 663 501 611 245
750x750x450 30x30x18 523 663 509 619 247
750x750x500 30x30x20 523 663 509 619 250
750x750x600 30x30x24 523 663 517 627 256
750x750x700 30x30x28 523 663 517 657 268
800x800x25 32x32x1 88 258 498 525 124
800x800x40 32x32x1½ 88 258 493 525 124
800x800x50 32x32x2 88 258 479 525 123.8
800x800x80 32x32x3 100 270 479 525 130
800x800x100 32x32x4 113 283 479 525 136
800x800x150 32x32x6 138 308 475 525 148
800x800x350 32x32x14 559 729 529 609 300
800x800x400 32x32x16 559 729 537 647 303
800x800x450 32x32x18 559 729 537 647 306
800x800x500 32x32x20 559 729 545 655 309
800x800x600 32x32x24 559 729 545 655 315
800x800x700 32x32x28 559 729 553 693 329
800x800x750 32x32x30 559 729 553 693 332
* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 12 of 26. Printed in The Netherlands.
Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
900x900x25 36x36x1 88 288 548 575 155
900x900x40 36x36x1½ 88 288 543 575 155
900x900x50 36x36x2 88 288 529 575 155
Taper/Taper standard
900x900x80 36x36x3 100 300 529 575 161
900x900x100 36x36x4 113 313 529 575 168
900x900x150 36x36x6 138 338 525 575 182
900x900x450 36x36x18 624 824 603 713 427
900x900x500 36x36x20 624 824 603 713 430
900x900x600 36x36x24 624 824 611 721 437
900x900x700 36x36x28 624 824 611 751 452
900x900x750 36x36x30 624 824 618 758 458
900x900x800 36x36x32 624 824 618 788 468
1000x1000x25 40x40x1 88 288 598 625 170
1000x1000x40 40x40x1½ 88 288 593 625 170
1000x1000x50 40x40x2 88 288 579 625 170
1000x1000x80 40x40x3 100 300 579 625 177
1000x1000x100 40x40x4 113 313 579 625 184
1000x1000x150 40x40x6 138 338 575 625 197
1000x1000x500 40x40x20 691 891 669 779 570
1000x1000x600 40x40x24 691 891 669 779 578
1000x1000x700 40x40x28 691 891 677 817 596
1000x1000x750 40x40x30 691 891 677 817 601
1000x1000x800 40x40x32 691 891 685 855 614
1000x1000x900 40x40x36 691 891 685 885 632
Taper/Taper fabricated Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;

Fabricated Reducing Fabricated reducing tees with integral Quick-Lock (1-4 inch) socket ends for adhesive
bonding and flanged branch.
Tees with Flanged Branch
Nominal Laying Overall Laying Average
Pipe Length Length Length Weight
Size (LL1) (OL1) (LL2) with flange
(runxrunxbranch) half run hafl run branch CL150
[mm] [inch] [mm] [mm] [mm] [kg]
50x50x25 2x2x1 72 118 179 3.2
80x80x25 3x3x1 72 118 193 4.1
80x80x40 3x3x1½ 89 135 198 5.0
80x80x50 3x3x2 104 150 212 6.6
100x100x25 4x4x1 72 118 225 8.0
Quick-Lock
100x100x40 4x4x1½ 89 135 230 9.7
100x100x50 4x4x2 104 150 244 12.0
100x100x80 4x4x3 104 150 245 12.8

Note: Other sizes, or multiple branched tees available on request. Please contact Ameron.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 13 of 26. Printed in The Netherlands.
Fabricated Reducing Fabricated reducing tees with integral Taper/Taper (6-40 inch) socket ends and
flanged branch.
Tees with Flanged
Branch (C’tnd) Nominal Laying Overall Laying Average
Pipe Length Length Length Weight
Size (LL1) (OL1) (LL2) with flange
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [kg]
150x150x25 6x6x1 88 138 251 17.8
150x150x40 6x6x1½ 88 138 256 23
200x200x25 8x8x1 88 168 275 25
200x200x40 8x8x1½ 88 168 281 26
200x200x50 8x8x2 88 168 316 26
250x250x25 10x10x1 88 168 302 30
250x250x40 10x10x1½ 88 168 308 31
250x250x50 10x10x2 88 168 343 31
250x250x80 10x10x3 100 180 343 34
300x300x25 12x12x1 88 168 328 35
Taper/Taper 300x300x40 12x12x1½ 88 168 333 36
300x300x50 12x12x2 88 168 369 36
300x300x80 12x12x3 100 180 369 39
350x350x25 14x14x1 88 168 343 38
350x350x40 14x14x1½ 88 168 348 38
350x350x50 14x14x2 88 168 384 39
350x350x80 14x14x3 100 180 384 42
350x350x100 14x14x4 113 193 384 46
400x400x25 16x16x1 88 198 368 50
400x400x40 16x16x1½ 88 198 373 51
400x400x50 16x16x2 88 198 409 51
400x400x80 16x16x3 100 210 409 55
400x400x100 16x16x4 113 223 409 59
450x450x25 18x18x1 88 198 388 55
450x450x40 18x18x1½ 88 198 393 55
450x450x50 18x18x2 88 198 429 56
450x450x80 18x18x3 100 210 429 60
450x450x100 18x18x4 113 223 429 64
450x450x150 18x18x6 138 147 429 72
500x500x25 20x20x1 88 198 412 60
500x500x40 20x20x1½ 88 198 417 61
500x500x50 20x20x2 88 198 453 61
500x500x80 20x20x3 100 210 453 65
500x500x100 20x20x4 113 223 453 70
500x500x150 20x20x6 138 248 453 78
600x600x25 24x24x1 88 198 460 71
600x600x40 24x24x1½ 88 198 466 72
600x600x50 24x24x2 88 198 501 72
600x600x80 24x24x3 100 210 501 77
600x600x100 24x24x4 113 223 501 82
600x600x150 24x24x6 138 248 501 93
700x700x25 28x28x1 88 228 521 97
700x700x40 28x28x1½ 88 228 526 98
700x700x50 28x28x2 88 228 562 98
700x700x80 28x28x3 100 240 562 101
700x700x100 28x28x4 113 253 562 110
700x700x150 28x28x6 138 278 562 122
750x750x25 30x30x1 88 228 546 104
750x750x40 30x30x1½ 88 228 551 104
750x750x50 30x30x2 88 228 587 105
750x750x80 30x30x3 100 240 587 111
750x750x100 30x30x4 113 253 587 117
750x750x150 30x30x6 138 278 587 128
800x800x25 32x32x1 88 258 571 124
800x800x40 32x32x1½ 88 258 576 125
800x800x50 32x32x2 88 258 612 125
800x800x80 32x32x3 100 270 612 132
800x800x100 32x32x4 113 283 612 139
800x800x150 32x32x6 138 308 612 152
900x900x25 36x36x1 88 288 621 155
900x900x40 36x36x1½ 88 288 626 156
900x900x50 36x36x2 88 288 662 156
900x900x80 36x36x3 100 300 662 163
900x900x100 36x36x4 113 313 662 170
900x900x150 36x36x6 138 338 662 185
1000x1000x25 40x40x1 88 288 671 170
1000x1000x40 40x40x1½ 88 288 676 171
1000x1000x50 40x40x2 88 288 712 172
1000x1000x80 40x40x3 100 300 712 179
1000x1000x100 40x40x4 113 313 712 186
1000x1000x150 40x40x6 138 338 712 201

Note: Other sizes, or multiple branched tees available on request. Please contact Ameron.
© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 14 of 26. Printed in The Netherlands.
Crosses Filament-wound crosses with integral Quick-Lock (2-4 inch) or Taper/Taper (6-16 inch)
socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (L1) (OL1)
[mm] [inch] [mm] [mm] [kg]
50 2 64 110 1.3
80 3 86 132 2.5
Quick-Lock 100 4 105 151 3.2
150 6 153 203 13.2
200 8 188 268 21
250 10 226 306 37
300 12 264 344 58
350 14 272 352 68
400 16 295 405 105

Taper/Taper

Deluge Couplings Filament-wound deluge couplings with reversed taper bushings with ½ inch or ¾ inch
threaded outlets with integral Quick-Lock (2-4 inch) or Taper/Taper (6-16 inch) socket
ends for adhesive bonding.

Nominal Laying Overall Outside Average

Pipe Length Length Diameter Weight
Size (LL) (OL) (OD)
[mm] [inch] [mm] [mm] [mm[ [kg]
50 2 60 152 95 1.0
80 3 60 152 126 1.3
Quick-Lock
100 4 60 152 147 1.7
150 6 160 260 201 4.1
200 8 160 320 251 5.5
250 10 160 320 305 7.6
300 12 160 320 356 9.7
350 14 160 320 387 10.3
400 16 160 380 436 12.6
Taper/Taper Note:
• Outlets are NPT or BSP, to be specified with order;
• Other configurations are available on request;
• Bushings are only available in titanium.

Deluge Saddles Filament-wound pipe saddles with stainless steel, ½ inch or ¾ inch threaded
bushings.*

Nominal Angle Saddle Saddle Average Required

Pipe Length Thickn. Weight Adhesive
Size α (B) (ts) Kits

[mm] [inch] [degree] [mm] [mm] [kg] [3 Oz] [6 Oz]
50 2 180 152 22 0.6 1 -
80 3 180 152 22 0.7 1 -
100 4 180 152 22 0.8 1 -
150 6 180 152 22 1.1 - 1
200 8 180 152 22 1.3 - 1
250 10 180 152 22 1.6 1 1
300 12 180 152 22 1.8 1 1
540 14 180 152 22 1.9 1 1
400 16 180 152 22 2.1 - 2
Note:
• Outlets are NPT or BSP, to be specified with order;
• Other configurations are available on request;
• Bushings are only available in titanium.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 15 of 26. Printed in The Netherlands.
Bushing Saddles Filament-wound pipe saddles with stainless steel, ½ inch or ¾ inch threaded
bushings.*

Nominal Angle Saddle Saddle Average Required

Pipe Length Thickn. Weight Adhesive
Size α (B) (ts) Kits
[mm] [inch] [degree] [mm] [mm] [kg] [3 Oz] [6 Oz]
50 2 180 100 14 0.5 1 -
80 3 180 100 14 0.6 1 -
100 4 180 100 14 0.8 1 -
125 5 180 100 14 0.9 - 1
150 6 180 100 14 1.0 - 1
200 8 180 100 14 1.2 - 1
250 10 180 100 14 1.6 1 1
300 12 180 100 14 1.9 1 1
350 14 180 100 14 2.1 1 1
400 16 180 100 14 2.5 - 2
450 18 90 100 14 3.3 - 1
500 20 90 100 14 3.7 1 1
600 24 90 100 14 4.4 - 2
* Consult Ameron for other type material, or other sized bushings.

45º Laterals
Filament-wound 45° laterals with integral Quick-Lock (2-4 inch) or
Taper/Taper (6-16 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
50 2 64 110 203 249 1.6
80 3 76 122 254 300 3.0
100 4 76 122 305 351 3.9
Quick-Lock 150 6 99 149 378 428 12.3
200 8 124 204 455 535 27
250 10 137 217 531 611 43
300 12 150 230 632 712 52
350 14 150 230 632 712 69
400 16 150 260 632 742 95

Taper/Taper

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 16 of 26. Printed in The Netherlands.
Reducing Laterals Filament-wound 45° laterals with integral Quick-Lock (2-4 inch) or
Taper/Taper (6-24 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Laying Overall Average

Pipe Length Length Length Length Length Length Weight
Size (L1) (OL1) (L2) (OL2) (L3) (OL3)
(mm) (inch) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
80x50 3x2 76 122 254 300 254 300 2.5
100x50 4x2 76 122 305 351 305 351 3.5
100x80 4x3 76 122 305 351 305 351 3.7
150x80 6x3 100 150 378 428 378 428 8.2
150x100 6x4 100 150 378 428 378 428 9.3
200x100 8x4 124 204 455 535 455 505 15.6
Quick-Lock
200x150 8x6 124 204 455 535 455 505 19.6
250x150 10x6 137 217 531 611 531 581 28
250x200 10x8 137 217 531 611 531 611 32
300x150 12x6 150 230 632 712 632 682 28
300x200 12x8 150 230 632 712 632 712 38
300x250 12x10 150 230 632 712 632 712 45
350x200 14x8 150 230 632 712 632 712 45
350x250 14x10 150 230 632 712 632 712 52
350x300 14x12 150 230 632 712 632 712 58
400x150 16x6 150 260 632 742 632 682 53
Taper/Taper 400x200 16x8 150 260 632 742 632 712 61
400x250 16x8 150 260 632 742 632 712 69
400x300 16x12 150 260 632 742 632 712 74
400x350 16x14 150 260 632 742 632 712 82
450x200 18x8 174 284 679 789 679 759 69
450x250 18x10 174 284 679 789 679 759 77
450x300 18x12 174 284 679 789 679 759 82
450x350 18x14 174 284 679 789 679 759 90
450x400 18x16 174 284 679 789 679 789 103
500x300 20x12 186 296 759 869 759 839 90
500x350 20x14 186 296 759 869 759 839 98
500x400 20x16 186 296 759 869 759 869 111
500x450 20x18 186 296 759 869 759 869 119
600x300 24x12 216 326 919 1029 919 999 98
600x350 24x12 216 326 919 1029 919 999 106
600x400 24x16 216 326 919 1029 919 1029 119
600x450 24x18 216 326 919 1029 919 1029 127
600x500 24x20 216 326 919 1029 919 1029 135

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 17 of 26. Printed in The Netherlands.
 Flanged Reducing Fabricated flanged reducing saddles (2-24 inch).
Saddles
Nominal Laying Saddle Saddle Average
Pipe Length* Length Angle Weight
Size (LL) (B) α with flange
(runxbranch) CL150
[mm] [inch] [mm] [mm] [deg] [kg]
50x25 2x1 133 152 180 0.9

80x50 3x1 133 152 180 0.9
80x40 3x1½ 133 152 180 1.2
80x50 3x2 174 152 180 1.9
100x25 4x1 152 152 180 1.6
100x40 1x1½ 152 152 180 1.7
100x50 4x2 194 152 180 2.4
100x80 4x3 194 241 180 3.4
150x25 6x1 187 152 180 2.7
150x40 6x1½ 187 152 180 2.7
150x50 6x2 229 152 180 3.3
150x80 6x3 229 241 180 4.8
150x100 6x4 229 305 180 5.8
200x25 8x1 206 152 180 3.9
200x40 8x1½ 206 152 180 3.9
200x50 8x2 248 152 180 4.5

200x80 8x3 248 241 180 6.6
200x100 8x4 248 305 180 8.0
200x150 8x6 271 432 180 10.0
250x25 10x1 232 152 180 4.7
250x40 10x1½ 232 152 180 4.7
250x50 10x2 274 152 180 5.3
250x80 10x3 286 241 180 7.8
250x100 10x4 299 305 180 9.5
250x150 10x6 299 432 180 12.2
300x25 12x1 264 152 180 5.4
300x40 12x1½ 264 152 180 5.4
300x50 12x2 306 152 180 6.0
300x80 12x3 306 241 180 8.9
300x100 12x4 306 305 180 10.9
300x150 12x6 324 432 180 14.2
350x25 14x1 279 152 180 5.9
350x40 14x1½ 279 152 180 5.8
350x50 14x2 321 152 180 6.4
350x80 14x3 321 241 180 9.6
350x100 14x4 321 305 180 11.8
350x150 14x6 340 432 180 15.5
400x25 16x1 305 152 180 6.6
400x40 16x1½ 305 152 180 6.6
400x50 16x2 347 152 180 7.2
400x80 16x3 347 241 180 10.8
400x100 16x4 347 305 180 13.3
400x150 16x6 366 432 180 17.5
450x25 18x1 330 152 90 3.8
450x40 18x1½ 330 152 90 3.8
450x50 18x2 372 152 90 4.4
450x80 18x3 372 241 90 6.4
450x100 18x4 372 305 90 7.8
450x150 18x6 391 432 90 9.8
500x25 20x1 356 152 90 4.2
500x40 20x1½ 356 152 90 4.2
500x50 20x2 399 152 90 4.8
500x80 20x3 399 241 90 7.0
500x100 20x4 399 305 90 8.5
500x150 20x6 417 432 90 10.8
600x25 24x1 406 152 90 4.9
600x40 24x1½ 406 152 90 4.9
600x50 24x2 448 152 90 5.5
600x80 24x3 448 241 90 8.1
600x100 24x4 448 305 90 9.9
600x150 24x6 467 432 90 12.8
* Connected dimension based on Quick-Lock flange.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 18 of 26. Printed in The Netherlands.
Concentric Reducers Filament-wound concentric reducers with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL)
(runxrun)
[mm] [inch] [mm] [mm] [kg]
40x25 1½x1 32 91 0.2
50x25 2x1 64 137 0.3
50x40 2x1½ 32 110 0.5
Quick-Lock 80x40 3x1½ 76 154 0.5
80x50 3x2 54 146 0.5
100x50 4x2 76 168 1.1
100x80 4x3 73 165 0.9
*150x80 6x3 117 217 1.5
*150x100 6x4 124 224 1.8
*200x100 8x4 163 293 3.3
200x150 8x6 129 259 3.7
250x150 10x6 148 278 6.2
250x200 10x8 135 295 6.2
300x200 12x8 180 340 7.8
300x250 12x10 167 327 8.5
350x250 14x10 214 374 10.2
Taper/Taper 350x300 14x12 208 368 11.0
400x300 16x12 195 385 13.7
400x350 16x14 183 373 12.8
450x400 18x16 128 348 20
500x400 20x16 249 469 21
500x450 20x18 151 371 23
600x400 24x16 486 706 27
600x450 24x18 388 608 26
600x500 24x20 267 487 24
700x400 28x16 796 1046 62
700x450 28x18 698 948 60
700x500 28x20 577 827 58
700x600 28x24 340 590 52
750x400 30x16 915 1165 74
750x450 30x18 817 1067 73
750x500 30x20 696 946 70
750x600 30x24 459 709 64
750x700 30x28 149 429 58
800x400 32x16 1038 1318 94
800x450 32x18 940 1220 94
800x500 32x20 819 1099 90
800x600 32x24 582 862 83
800x700 32x28 272 582 77
800x750 32x30 153 463 72
900x500 36x20 1186 1496 130
900x600 36x24 1065 1375 122
900x700 36x28 828 1138 116
900x750 36x30 518 858 111
1000x900 40x36 278 678 146
* 3 inch and 4 inch side of these concentric reducers will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 19 of 26. Printed in The Netherlands.
Eccentric Reducers Filament-wound eccentric reducers with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends.

Nominal Laying Overall Eccentricity Average

Pipe Size Length Length Weight
(runxrun) (LL) (OL) (X)*
[mm] [inch] [mm] [mm] [mm] [kg]
40x25 1½x1 56 115 7 0.2
50x25 2x1 100 173 13 0.3
50x40 2x1½ 44 122 6 0.5
Quick-Lock 80x40 3x1½ 150 228 20 0.5
80x50 3x2 108 200 14 0.5
100x50 4x2 200 292 27 1.1
100x80 4x3 93 185 12 0.9
*150x80 6x3 320 420 38.4 2.0
*150x100 6x4 230 330 26.7 2.3
*200x100 8x4 415 545 51.6 5.2
200x150 8x6 215 345 24.9 5.8
250x150 10x6 420 550 51.95 9.7
250x200 10x8 235 395 24.9 9.9
300x200 12x8 420 580 52.45 12.2
300x250 12x10 220 380 25.4 13.3
350x250 14x10 340 500 41.25 15.9
350x300 14x12 150 310 15.9 17.2
400x300 16x12 335 520 40.5 21
400x350 16x14 215 405 24.65 20
450x350 18x14 365 555 44.7 31
Taper/Taper
450x400 18x16 180 400 20.1 46
500x400 20x16 365 585 44.7 47
500x450 20x18 215 435 24.7 46
600x400 24x16 725 945 92.95 91
600x450 24x18 575 795 72.9 94
600x500 24x20 390 610 48.3 96
750x400 30x16 960 1210 181 96
750x450 30x18 830 1080 160 95
750x500 30x20 705 955 136 91
750x600 30x24 450 700 88 87
750x700 30x28 290 570 25 75
800x600 32x24 580 860 112 108
800x700 32x28 325 635 49 100
800x750 32x30 290 600 24 94
900x600 36x24 830 1140 162 159
900x700 36x28 580 920 99 151
900x750 36x30 450 790 74 144
900x800 36x32 325 695 50 130
1000x700 40x28 897 1237 151 204
* 3 inch and 4 inch side of these eccentric reducers will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 20 of 26. Printed in The Netherlands.
Heavy-Duty Flanges Filament-wound heavy-duty flanges with integral Quick-Lock (1-4 inch) or
Taper/Taper (8-40 inch) socket end for adhesive bonding.

Nominal Laying Overall Average weight

Pipe Length Length ANSI ANSI DIN DIN
Size (LL) (OL) B16.5 B16.5 2632 2633
CL.150 CL.300 PN10 PN16
[mm] [inch] [mm] [mm] [kg] [kg] [kg] [kg]
25 1 3 29 0.5 0.6 0.5 0.5
40 1½ 3 35 1.1 1.1 1.0 1.0
50 2 5 51 1.3 1.7 1.8 1.8
80 3 5 51 1.8 2.6 2.4 2.4
100 4 5 51 2.8 3.8 2.7 2.7
Quick-Lock 150 6 5 55 3.7 4.2 3.8 3.8
200 8 6 56 5.5 6.1 5.5 5.5
250 10 6 86 10.6 11.6 10.3 10.6
300 12 6 86 15.3 16.5 14.1 14.6
350 14 6 86 18.7 20.5 17.7 15.2
400 16 6 86 23.0 25.0 21.8 22
450 18 6 86 24.0 26.9 23.2 24
500 20 6 116 38.0 42.1 36.4 39
600 24 6 116 49.0 55.1 47.0 51
700 28 6 146 67.0 74.8 64.7 66
750 30 6 146 73.0 81.0 71.6 72
800 32 6 176 117.0 127.0 112.0 113
900 36 6 206 148.0 192.0 141.0 143
Taper/Taper 1000 40 6 206 175.0 228.0 167.0 228
Note:
• Other drillings may be possible. Please consult Ameron;
• Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 ±5 is recommended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400)
or equal;
• For maximum bolt torque refer to the appropriate Bondstrand literature;
• A torque-wrench must be used, since excessive torque may result in flange damage.

Orifice flanges Filament-wound orifice flanges, ANSI B16.5 Class 150 drilling, with integral Quick-Lock
(2-4 inch) or Taper/Taper (6-18 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL) Flange (CL150)
[mm] [inch] [mm] [kg] [kg]
50 2 40 86 2.2
80 3 39 85 3.0
100 4 39 85 4.7
150 6 54 104 8.3
200 8 54 104 11.0
250 10 55 135 18.0
300 12 55 135 25
350 14 55 135 31
400 16 55 135 37
450 18 55 135 46
Note:
• Other drillings are available. Please consult Ameron;
• Flanges with 1/2” NPT female thread, 316 SS nipple and bushing;
• Other metals on request;
• Also available with 2 outlets spaced at 180 degree, on special request.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 21 of 26. Printed in The Netherlands.
Stub-ends Filament-wound stub-ends, O-ring sealed or flat faced, with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket, for adhesive bonding with loose steel ring
flanges.

Nominal Laying Overall Face Ring Average

Pipe Length Length Diameter to Face Weight
Size (LL) (OL) (RF) (H) Stub-end
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
25 1 10 37 51 10 0.1
40 1½ 10 42 73 10 0.2
50 2 10 56 92 10 0.2
80 3 10 56 127 10 0.4
100 4 10 56 157 16 0.6
150 6 15 65 216 13 1.3
Quick-Lock 200 8 15 95 270 20 2.6
250 10 15 95 324 16 3.1
300 12 15 95 378 18 3.9
350 14 15 95 413 19 3.8
400 16 20 130 470 21 6.9
450 18 20 130 532 24 11.4
500 20 20 130 580 23 12.3
600 24 20 130 674 28 13.0
700 28 20 160 800 29 17.8
750 30 20 160 850 32 19.2
800 32 20 190 900 33 24
900 36 20 220 1000 36 30
1000 40 20 220 1100 46 35
Taper/Taper Note:
• Flat faced stub-ends can be sealed using reinforced elastomeric compressed fiber or steel
reinforced rubber gasket, depending on size;
• Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a
flat faced stub-end (without O-ring groove) or another flat surface flange as counter flange.

Steel Ring Flanges for Nominal ANSI Average ANSI Average DIN 2632 Average DIN 2633 Average
Stub-ends Pipe B16.5 Weight B16.5 Weight Weight Weight
Size CLASS.150 CLASS.300 PN 10 PN 16
(D) (D) (D) (D)
[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg] [mm] [kg]
25 1 14.3 0.8 17.5 1.3 16 1.0 16 1.0
40 1½ 17.5 1.2 20.6 2.3 16 1.7 16 1.7
50 2 19.0 1.8 22.2 2.5 18 2.2 18 2.2
80 3 23.8 3.2 28.6 4.8 20 3.0 20 3.0
100 4 23.8 4.2 28.6 7.0 20 3.1 20 3.1
150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1
200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3
250 10 35.6 13.5 47.6 26.0 28 9.3 32 11.8
300 12 40.0 23 50.8 38.7 29 10.7 35 15.4
350 14 41.6 32 54.0 56.3 36 21 40 26
400 16 47.9 42 58.2 70.1 40 27 44 33
450 18 50.2 40 63.6 86.5 42 27 50 41
500 20 52.0 51 66.5 104.1 45 35 54 60
600 24 63.7 86 78.4 182.9 52 55 63 72
700 28 69.0 101 96.0 213.4 57 79 59 102
750 30 71.6 117 99.9 229.3 - - - -
800 32 76.9 154 106.0 289.0 62 95 66 106
900 36 85.4 197 117.7 424.1 66 112 71 125
1000 40 94.0 303 103.0 438.9 74 242 82 291
Note:
• Ring flanges will standard be made from galvanised steel. Other materials are available on
request;
• Other drillings are available. Please consult Ameron.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 22 of 26. Printed in The Netherlands.
Blind flanges Compression molded blind flanges.

Nominal Flange Average Weight

Pipe Thickness ANSI B16.5 ANSI B16.5 DIN 2633/ISO 7005.2
Size (D) CLASS 150 CLASS 300 PN 10 PN 16
[mm] [inch] [mm] [kg] [kg] [kg] [kg]
25 1 25 0.4 0.5 0.4 0.5
40 1½ 25 0.5 0.9 0.7 0.8
50 2 30 0.7 1.2 1.1 1.2
80 3 30 1.1 1.9 1.6 1.7
100 4 35 1.7 3.6 2.6 2.7
150 6 40 2.2 5.4 4.4 4.4
200 8 40 4.2 7.8 6.3 6.2
250 10 45 5.9 11.7 9.6 9.9
300 12 45 10.5 16.2 12.2 13.0
350 14 50 14.1 23 17.5 18.4
400 16 55 20 31 24 25
450 18 60 31 40 31 33
500 20 60 44 48 37 42
600 24 65 65 73 54 63
700 28 70 91 101 77 79
750 30 75 110 120 96 96
800 32 80 121 141 114 115
900 36 85 175 183 146 147
1000 40 105 238 206 207 214
Note: Other drillings are available. Please consult Ameron.

Couplings Filament-wound couplings with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Outside Average

Pipe Length Length Diameter Weight
Size (LL) (OL) (OD)
[mm] [inch] [mm] [mm] [mm] [kg]
25 1 10 64 42 0.1
40 1½ 10 74 58 0.1
50 2 10 102 72 0.3
80 3 10 102 100 0.4
100 4 10 102 129 0.6
150 6 70 170 180 1.5
Quick-Lock 200 8 70 230 230 2.5
250 10 70 230 286 3.4
300 12 70 230 339 4.5
350 14 70 230 370 4.8
400 16 70 290 419 6.4
450 18 70 290 460 7.3
500 20 70 290 510 14.4
600 24 70 290 606 18.9
700 28 70 350 737 24
750 30 70 350 787 25
800 32 70 410 840 27
900 36 70 470 943 29
1000 40 70 470 1037 33
Taper/Taper

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 23 of 26. Printed in The Netherlands.
Nipples Filament-wound nipples with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) male ends for adhesive bonding.

Nominal Laying Gap Average

Pipe Length * Weight
Size (LL)
[mm] [inch] [mm] [mm] [kg]
25 1 57 3 0.1
40 1½ 67 3 0.1
50 2 95 3 0.1
80 3 95 3 0.1
100 4 95 3 0.2
150 6 125 25 0.2
200 8 190 30 0.6
Quick-Lock 250 10 190 30 0.8
300 12 200 40 1.1
350 14 200 40 1.3
400 16 260 40 2.2
450 18 280 60 2.7
500 20 280 60 3.4
600 24 280 60 4.4
700 28 340 60 8.5
750 30 340 60 9.4
800 32 400 60 12.4
900 36 460 60 17.2
1000 40 460 60 21.0
Taper/Taper * Remaining gap after bonding (is distance between the edges of the socket ends).

Transition Nipples Filament-wound transition nippels with integral Quick-Lock (2-4 inch) x Taper/Taper
(2-4 inch) male ends for adhesive bonding.

Nominal Laying Gap Average

Pipe Length * Weight
Size (LL)
[mm] [inch] [mm] [mm] [kg]
50 2 130 34 0.1
80 3 130 34 0.1
100 4 130 34 0.1
* Remaining gap after bonding (is distance between the edges of the socket ends).

Support Saddles Filament-wound pipe saddles for wear, support and anchor.

Nominal Saddle Saddle SaddleRequired Saddle Required

Pipe Angle Thickn. WeightAdhesive Weight Adhesive
Size α ts B=100mm Kits B=150mm Kits

[mm] [inch] [degree] [mm] [kg] [3 and 6 Oz] [kg] [3 and 6 Oz]
25 1 180 14 0.2 ½ - 0.3 1 -
40 1½ 180 14 0.3 ½ - 0.5 1 -
50 2 180 14 0.4 ½ - 0.6 1 -
80 3 180 14 0.5 ½ - 0.8 1 -
100 4 180 14 0.7 ½ - 1.1 1 -
150 6 180 14 0.9 1 - 1.4 - 1
200 8 180 14 1.1 1 - 1.7 - 1
250 10 180 14 1.5 - 1 2.3 - 1
300 12 180 14 1.8 - 1 2.7 - 1
350 14 180 14 2.0 - 1 3.0 - 1
400 16 180 14 2.4 1 1 3.6 - 2
450 18 180 16 - - - 3.2 1 1
500 20 180 16 - - - 3.6 1 1
600 24 180 16 - - - 4.3 1 1
700 28 180 16 - - - 5.1 - 2
750 30 180 16 - - - 5.5 - 2
800 32 180 16 - - - 5.8 - 3
900 36 180 16 - - - 6.5 - 4
1000 40 180 16 - - - 8.2 - 4
Note:
• Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes;
• Support and anchor saddles are standard 180°;
• Saddles are supplied in standard lengths of 100 mm and 150 mm;
• For special saddle -lengths, -thickness and/or angles consult Ameron;
• Wear saddles are standard 90°. 90° saddle weights are 50% of value shown.
© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 24 of 26. Printed in The Netherlands.
Grounding saddles Filament-wound pipe saddles for grounding in conductive piping systems.

Nominal Saddle Saddle Saddle Average Required

Pipe Angle Length Thickness Saddle Adhesive
Size α B ts Weight Kits
[mm] [inch] [degree] [mm] [mm] [kg] [3Oz]
25 1 90 76 14 0.1 1
40 1½ 90 76 14 0.1 1
50 2 90 76 14 0.1 1
80 3 90 76 14 0.1 1
100 4 90 76 14 0.2 1
125 5 90 76 14 0.3 1
150 6 90 76 14 0.3 1
200 8 45 76 14 0.2 1
250 10 45 76 14 0.2 1
300 12 45 76 14 0.2 1
350 14 45 76 14 0.3 1
400 16 45 76 14 0.3 1
450 18 22½ 76 16 0.2 1
500 20 22½ 76 16 0.2 1
600 24 22½ 76 16 0.3 1
700 28 22½ 76 16 0.3 1
750 30 22½ 76 16 0.4 1
800 32 22½ 76 16 0.4 1
900 36 22½ 76 16 0.4 1
1000 40 22½ 76 16 0.5 1
Note:
• Bondstrand conductive adhesive should be used for mounting;
• Saddles are supplied with integrated stainless steel cable with a length of 610 mm.

Adhesive Number of Adhesive Kits per joint with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Required Minimum number

Pipe Adhesive Kit of Adhesive Kits
Size Size required per joint
[mm] [inch] [cm3] [Oz] nr.
25 1 88.7 3 ¼
40 1½ 88.7 3 ¼
50 2 88.7 3 ⅓
80 3 88.7 3 ⅓
100 4 88.7 3 ½
150 6 88.7 3 ½
200 8 88.7 3 ½
250 10 88.7 3 1
300 12 177.4 6 1
350 14 177.4 6 1
400 16 177.4 6 1
450 18 177.4 6 2
500 20 177.4 6 2
600 24 177.4 6 2
700 28 177.4 6 3
750 30 177.4 6 3
800 32 177.4 6 3
900 36 177.4 6 4
1000 40 177.4 6 5

Note:
• Adhesive Kits should never be split. If remainder is not used for other joints made at the
same time, the surplus must be discarded;
• Required adhesive for saddles is shown in the dimension table of the respective saddles;
• For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide;
• Quick-Lock and Taper/Taper adhesive bonded joints require different types of adhesive.

© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 25 of 26. Printed in The Netherlands.
Engineering design & Consult de following literature for recommendations about design, installation and use of
installation Bondstrand pipe, fittings and flanges:

Assembly Instructions for Quick-Lock adhesive-bonded joints FP 170

Assembly Instructions for Taper/Taper adhesive-bonded joints FP 564
Assembly Instructions for Bondstrand fiberglass flanges FP 196
Bondstrand Corrosion Guide for fiberglass pipe and tubing FP 132
Bondstrand Pipe Shaver Overview FP 599
Bondstrand Marine Design Manual FP 707

Please consult Ameron for the latest version of the above mentioned literature.

Specials Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult Ameron.

Field testing Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.

Surge pressure The maximum allowable surge pressure is 150% of rated pressure.

Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2
1 inch = 25.4 mm
1 Btu.in/ft2h°F = 0.1442 W/mK
°C = 5/9 (°F-32)

Important notice This product literature and the recommendations for usage it contains are based on
test data reasonably believed to be reliable. It is intended that this literature be used by
personnel having specialised training in accordance with currently acceptable industry
practice and normal operating conditions. Variation in environment, changes in operating
procedures, or extrapolation of data may cause unsatisfactory results. We recommend
that your engineers verify the suitability of this product for your intended application.
Since we have no control over the conditions of service, we expressly disclaim
responsibility for the results obtained or for any consequential or incidental damages of
any kind incurred.

Group Headquarters
Ameron International - Fiberglass-Composite Pipe Division
9720 Cypresswood Drive, Suite 325 - Houston, Texas 77070 - U.S.A.
Phone: +1 832 912 8282 - Fax: +1 832 912 9393
E-mail: marcom@ameronfpd.com - Website: http://www.ameron.com

U.S.A. U.S.A. Europe Asia

Ameron International Centron International, Inc. Ameron B.V. Ameron (Pte) Ltd
1004 Ameron Road P.O. Box 490 Fiberglass-Composite Pipe No. 7A, Tuas Avenue 3
P.O. Box 878 600 FM 1195 South P.O. Box 6 Jurong
Burkburnett, Texas 76364 Mineral Wells - Texas 76068 4190 CA Geldermalsen Singapore 639407
U.S.A. U.S.A. The Netherlands Phone: +65 6861 6118
Phone: +1 940 569 1471 Phone: +1 940 325 1341 Phone: +31 345 587 587 Fax: +65 6862 1302/6861 7834
Fax: +1 940 569 2764 Fax: +1 940 325 9681 Fax: +31 345 587 561 E-mail: info@ameron.com.sg
E-mail: info@centrongre.com E-mail: info@ameron-fpg.nl Website: http://www.ameron.com.sg
Website: http://www.centrongre.com Website: http://www.ameron-fpg.nl
© Ameron 2006. FP 943-10 A 04/06 supersedes FP 943-10 09/05. Page 26 of 26. Printed in The Netherlands.
Quick-Lock® joint
Bondstrand® 2000/2000G
and 2416/3416 Glassfiber
1-4 Inch Reinforced Epoxy (GRE) pipe
Taper/Taper joint systems for offshore service
for 16 bar pressure
6-40 Inch

Uses and applications ● Ballast water ● Drilling muds ● Saltwater/seawater

● Cassions ● Fresh water ● Sanitary/sewage
● Cooling water ● Potable water ● Column piping
● Disposal ● Produced water ● Vent lines
● Drains ● Fire water

A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is

available on CD-ROM; please contact Ameron for details.
For specific fire protection requirements, additional passive fire protection is
available. For pipe systems with external pressure requirements, please contact
your Ameron representative.

Approvals ISO/FDIS 14692 is an international standard intended for offshore applications on

both fixed and floating topsides facilities. It is used as guidance for the
specification, manufacture, testing and installation of GRE (Glassfiber Reinforced
Epoxy) piping systems. The United Kingdom Offshore Operators Association
(UKOOA) Document Suite, issued in 1994, formed the basis of the ISO 14692
standard.

Bondstrand pipe series that are used in the offshore industry are designed in
accordance with the above standards and/or type-approved by major certifying
bodies. (A complete list is available, on request).

Characteristics Maximum operating temperature: up to 121°C;

Pipe diameter: 1-40 inch (25-1000 mm);
Pipe system design for pressure ratings up to 16 bar;
The pipe system is also available in lower and higher pressure classes
(10 bar, up to 50 bar);
ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5);
ASTM D-1599 Safety factor of 4:1.

Bondstrand 2000G/3400
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis.

Bondstrand 2000/2400
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis.

© Ameron 2006. FP 943-16 04/06. Page 1 of 24. Printed in The Netherlands.

Table of Contents GENERAL DATA

Adhesive ............................................................................................................. 23
Conversions ....................................................................................................... 24
Engineering design & installation data ............................................................... 24
Hydrostatic testing .............................................................................................. 24
Important notice .................................................................................................. 24
Joining system and configuration ......................................................................... 3
Mechanical properties .......................................................................................... 4
Physical properties ............................................................................................... 4
Pipe series ............................................................................................................ 3
Pipe length ........................................................................................................... 4
Pipe dimensions and weights ............................................................................... 6
Pipe performance ................................................................................................. 5
Span length .......................................................................................................... 7
Surge pressure ................................................................................................... 24

FITTINGS DATA

Couplings ........................................................................................................... 21
Deluge Couplings ............................................................................................... 16
Elbows .............................................................................................................. 8-9
Flanges .......................................................................................................... 19-21
Joint dimensions Quick-Lock® ............................................................................ 7
Joint dimensions Taper/Taper ............................................................................... 7
Laterals ............................................................................................................... 15
Nipples ............................................................................................................... 22
Reducers ....................................................................................................... 17-18
Saddles .............................................................................................. 14-15, 22-23
Specials .............................................................................................................. 23
Stub-ends ........................................................................................................... 20
Tees ............................................................................................................... 10-14

© Ameron 2006. FP 943-16 04/06. Page 2 of 24. Printed in The Netherlands.

Pipe series Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-
bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.

Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.

Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Quick-Lock and Taper/Taper adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.

Bondstrand® 2000/2000G
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93°C (IPD) or 121°C (MDA);
For higher temperatures, please contact Ameron;
Maximum pressure rating: 16 bar.

Bondstrand® 2416/3416
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93°C (IPD) or 121°C (MDA);
For higher temperatures, please contact Ameron;
Maximum pressure rating: 16 bar.

Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.

Description Bondstrand Bondstrand Bondstrand Bondstrand

2000 2000G 2416 3416
Pipe Diameter 1-4 inch 1-4 inch 6-40 inch 6-40 inch
Joining system Quick-Lock Quick-Lock Taper/Taper Taper/Taper
Liner* 0.5 mm 0.5 mm 0.5 mm 0.5 mm
Temperature** 121 ºC 93 ºC 121 ºC 93 ºC
Cure MDA IPD MDA IPD
Pressure rating 16 bar 16 bar 16 bar 16 bar

* Also available without liner.

** Above 93°C, derate the pressure rating lineairly to 50% at 121°C.

Joining system & Pipe

configuration 25-100 mm (1-4 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end;
End configuration: Integral Quick-Lock bell end x shaved straight spigot.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint;
End configuration: Integral Taper bell x shaved taper spigot.

Fitting
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell ends.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Flange
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell end.

150-1000 mm (6-40 inch):

Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Note: Pipe nipples, saddles and flanged fittings have different end configurations.

© Ameron 2006. FP 943-16 04/06. Page 3 of 24. Printed in The Netherlands.

Typical pipe length Nominal Joining Approximate overall Length*
Pipe Size System Europe Plant Asia Plant
[mm] [inch] [m] [m]
25-40 1-1½ Quick-Lock 5.5 3.0
50-100 2-4 Quick-Lock 6.15 5.85/9.0
150 6 Taper/Taper 6.1 5.85/9.0
200-600 8-24 Taper/Taper 6.1/11.7/11.8 9.0/11.89
450-1000 18-40 Taper/Taper 6.0/11.7/11.8 11.89

* Tolerance +/- 50 mm.

Typical physical Pipe property Units Value Method

properties Thermal conductivity pipe wall W(m.K) .33 Ameron
Thermal expansivity (lineair) 10-6 mm/mm °C 18.0 Ameron
Flow coefficient Hazen-Williams 150
Absolute roughness 10-6 m 5.3 —
Density kg/m3 1800 —
Specific gravity - 1.8 ASTM D-792

Typical mechanical Pipe property MDA cured Units 21°C 93°C Method
properties Bi-axial
Ultimate hoop stress at weeping N/mm2 250 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 220 — ASTM D-2290
Hoop tensile modulus N/mm2 25200 ASTM D-2290
Poisson’s ratio axial/hoop — 0.65 0.81 Ameron
Longitudinal
Axial tensile strength N/mm2 80 65 ASTM D-2105
Axial tensile modulus N/mm2 12500 9700 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.44 ASTM D-2105
Axial bending strength — 85 — Ameron
Beam
Apparent elastic modulus N/mm2 12500 8000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 124* — ASTM D-2992
(Proc. B.)

Pipe property IPD cured Units 21°C 93°C Method

Bi-axial
Ultimate hoop stress at weeping N/mm2 300 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 380 — ASTM D-2290
Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290
Poisson’s ratio axial/hoop — 0.93 1.04 Ameron
Longitudinal
Axial tensile strength N/mm2 65 50 ASTM D-2105
Axial tensile modulus N/mm2 10000 7800 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.45 ASTM D-2105
Axial bending strength — 80 — Ameron
Beam
Apparent elastic modulus N/mm2 9200 7000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 148* — ASTM D-2992
(Proc. B.)
* at 65°C.

© Ameron 2006. FP 943-16 04/06. Page 4 of 24. Printed in The Netherlands.

Typical pipe Bondstrand 2000/2416 (MDA cured) at 21°C with integral Quick-Lock (1-4 inch) or
performance Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Internal *Ultimate STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size **Rating Pressure
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
25 1 16 499 3142383 502 16187
40 1½ 16 148 949574 502 4812
50 2 16 85 534665 554 2729
80 3 16 24.5 157309 554 796
100 4 16 26.6 154414 1281 863
150 6 16 3.7 12069 453 94
200 8 16 3.4 11085 941 86
250 10 16 3.3 10679 1809 83
300 12 16 3.3 10743 3092 84
350 14 16 3.4 11070 4218 86
400 16 16 3.3 10731 6105 84
450 18 16 3.3 10719 8158 83
500 20 16 3.3 10547 11015 82
600 24 16 3.3 10605 19148 83
700 28 16 3.2 10303 32924 80
750 30 16 3.3 10387 40831 81
800 32 16 3.2 10240 48843 80
900 36 16 3.2 10192 69208 79
1000 40 16 3.3 10328 96228 80
* No safety factor included;
** At 93°C using Ameron approved adhesive.

Bondstrand 2000G/3416 (IPD-cured) at 21°C with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Internal *Ultimate STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size **Rating Pressure
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
25 1 16 460 2087390 504 16251
40 1½ 16 137 620545 504 4831
50 2 16 78 351965 556 2740
80 3 16 22.6 102636 556 799
100 4 16 24.5 111283 1286 866
150 6 16 2.4 7821 292 61
200 8 16 1.8 5991 504 47
250 10 16 1.9 6098 1024 47
300 12 16 1.8 5963 1700 46
350 14 16 1.8 5820 2195 45
400 16 16 1.8 5816 3277 45
450 18 16 1.8 5899 4447 46
500 20 16 1.8 5923 6130 46
600 24 16 1.8 5753 10288 45
700 28 16 1.8 5891 18659 46
750 30 16 1.8 5867 22858 46
800 32 16 1.8 5847 27644 46
900 36 16 1.8 5814 39130 45
1000 40 16 1.7 5787 53425 45
* No safety factor included;
** At 93°C using Ameron approved adhesive.

© Ameron 2006. FP 943-16 04/06. Page 5 of 24. Printed in The Netherlands.

Typical pipe dimensions Bondstrand 2000/2416 (MDA-cured) with integral Quick-Lock (1-4 inch) or
and weights Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Pipe Minimum Average Designation per

Pipe Inside Structural Wall Pipe ASTM
Size Diameter Thickness [t] Weight D-2996
[ mm] [inch] [mm] [mm] [kg/m] (RTRP-11...)
25 1 27.1 3.0 0.7 AW1-2112
40 1½ 42.1 3.0 1.3 AW1-2112
50 2 53.0 3.1 1.3 AW1-2112
80 3 81.8 3.1 1.8 AW1-2112
100 4 105.2 4.1 3.1 AW1-2113
150 6 159.0 2.9 3.0 AW1-2112
200 8 208.8 3.7 4.9 AW1-2112
250 10 262.9 4.6 7.5 AW1-2114
300 12 313.7 5.5 10.6 AW1-2116
350 14 344.4 6.1 12.8 AW1-2116
400 16 393.7 6.9 16.4 AW1-2116
450 18 433.8 7.6 19.8 AW1-2116
500 20 482.1 8.4 24 AW1-2116
600 24 578.6 10.1 35 AW1-2116
700 28 700.0 12.1 50 AW1-2116
750 30 750.0 13.5 58 AW1-2116
800 32 800.0 13.8 65 AW1-2116
900 36 900.0 15.5 82 AW1-2116
1000 40 1000.0 17.3 102 AW1-2116

Bondstrand 2000G/3416 (IPD-cured) with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Pipe Minimum Average Designation per

Pipe Inside Structural Wall Pipe ASTM
Size Diameter Thickness [t] Weight D-2996
[mm] [inch] [mm] [mm] [kg/m] (RTRP-11...)
25 1 27.1 3.0 0.7 AX1-2112
40 1½ 42.1 3.0 1.3 AX1-2112
50 2 53.0 3.1 1.3 AX1-2112
80 3 81.8 3.1 1.8 AX1-2112
100 4 105.2 4.1 3.1 AX1-2113
150 6 159.0 2.5 2.6 AX1-2112
200 8 208.8 3.0 4.0 AX1-2112
250 10 262.9 3.8 6.2 AX1-2113
300 12 313.7 4.5 8.7 AX1-2114
350 14 344.4 4.9 10.4 AX1-2115
400 16 393.7 5.6 13.4 AX1-2116
450 18 433.8 6.2 16.3 AX1-2116
500 20 482.1 6.9 20 AX1-2116
600 24 578.6 8.2 28 AX1-2116
700 28 700.0 10.0 42 AX1-2116
750 30 750.0 10.7 48 AX1-2116
800 32 800.0 11.4 54 AX1-2116
900 36 900.0 12.8 68 AX1-2116
1000 40 1000.0 14.2 83 AX1-2116

© Ameron 2006. FP 943-16 04/06. Page 6 of 24. Printed in The Netherlands.

Quick-Lock® Dimensions for adhesive Quick-Lock spigots for adhesive Quick-Lock joints.
dimensions
Nominal Insertion Spigot Diameter Spigot Length
Pipe Depth Min. Max. Min. Max.
Size (Ds) Sd Sd L L
[mm] [inch] [mm] [mm] [mm] [mm] [mm]
25 1 27 32.6 32.9 28.5 31.0
40 1½ 32 47.5 47.8 33.5 36.0
50 2 46 59.2 59.6 49.0 52.0
80 3 46 87.6 88.0 49.0 52.0
100 4 46 112.5 112.9 49.0 52.0

Taper/Taper Dimensions for adhesive Taper Spigots for adhesive Taper/Taper joints.
Nominal Taper Insertion Nominal Dia of
dimensions
Pipe Angle Depth Spigot Spigot
Size Nose Thickn. at Nose
X Ds nose Sd
[mm] [inch] [degrees] [mm] [mm] [mm]
150 6 2.5 50 1.0 161.0
200 8 2.5 80 1.0 210.8
250 10 2.5 110 1.0 264.9
300 12 2.5 140 1.0 315.7
350 14 2.5 140 1.5 347.4
400 16 2.5 170 1.5 396.7
450 18 2.5 170 1.5 436.8
500 20 2.5 200 2.0 486.1
600 24 2.5 230 2.5 583.6
700 28 1.75 230 5.5 711.0
750 30 1.75 260 6.0 762.0
800 32 1.75 290 5.5 811.0
900* 36 1.75 350 6.0 912.0
900** 36 1.75 260 6.0 912.0
1000* 40 1.75 320 8.0 1016.0
1000** 40 1.75 230 8.0 1016.0
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Span length Bondstrand 2000/2416 (MDA) and 2000G/3416 (IPD) at 21 °C

Nominal Single Continuous Single Continuous

Pipe Span* Span* Span* Span*
Size 2000/2416 2000/2410 2000G/3410 2000G/3410
[mm] [inch] [m] [m] [m] [m]
25 1 2.6 3.3 2.4 3.0
40 1½ 2.9 3.7 2.7 3.4
50 2 3.1 4.0 2.9 3.7
80 3 3.5 4.5 3.3 4.2
100 4 4.0 5.1 3.7 4.7
150 6 4.2 5.3 3.3 4.2
200 8 4.7 6.0 3.5 4.7
250 10 5.3 6.7 3.9 5.3
300 12 5.7 7.3 4.2 5.8
350 14 6.0 7.7 4.4 6.0
400 16 6.4 8.1 4.7 6.4
450 18 6.7 8.5 5.0 6.8
500 20 7.1 9.0 5.2 7.1
600 24 7.7 9.8 5.7 7.8
700 28 8.5 10.7 6.3 8.6
750 30 8.8 11.1 6.5 8.9
800 32 9.0 11.5 6.7 9.2
900 36 9.6 12.1 7.1 9.7
1000 40 10.1 12.8 7.5 10.2
* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3 and
include no provisions for weights caused by valves, flanges or other heavy objects. At 93°C, span
lengths are approx. 10% lower.
© Ameron 2006. FP 943-16 04/06. Page 7 of 24. Printed in The Netherlands.
Elbows 90º. Filament-wound 90º elbows with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Size Length (LL) Length (OL) Weight
[mm] [inch] [mm] [mm] [kg]
25 1 65 92 0.3
40 1½ 81 113 0.4
50 2 76 122 0.5
80 3 114 160 1.1
100 4 152 198 1.6
150 6 240 290 4,2
Quick-Lock 200 8 315 395 12
250 10 391 501 16
300 12 463 603 26
350 14 364 504 37
400 16 402 572 53
450 18 472 642 76
500 20 523 723 125
600 24 625 855 228
700 28 726 956 238
750 30 777 1037 290
800 32 828 1118 364
900* 36 929 1279 595
Taper/Taper
900** 36 929 1189 544
1000* 40 1040 1360 650
1000** 40 1040 1270 610

* For Bondstrand 2416 only;

** For Bondstrand 3416 only.

© Ameron 2006. FP 943-16 04/06. Page 8 of 24. Printed in The Netherlands.

Elbows 45º Filament-wound 45° elbows with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [kg]
25 1 22 49 0.2
40 1½ 29 61 0.3
50 2 35 81 0.4
80 3 51 97 0.8
100 4 64 110 1.1
150 6 106 156 2,5
200 8 137 217 7,4
Quick-Lock
250 10 169 279 12,4
300 12 196 336 22
350 14 125 265 29
400 16 142 312 41
450 18 204 374 54
500 20 225 425 75
600 24 268 498 130
700 28 310 540 177
750 30 331 591 226
800 32 352 642 272
900* 36 394 744 463
Taper/Taper
900** 36 394 654 382
1000* 40 450 770 340
1000** 40 450 680 300
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Elbows 22½º Filament-wound 22½°elbows with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-36 inch) socket ends for adhesive bonding.
Nominal
Laying Overall Average
Pipe Length Length Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [kg]
25 1 9 36 0.1
40 1½ 9 41 0.2
50 2 13 59 0.5
80 3 21 67 0.7
100 4 29 75 1.0
150 6 60 110 1,4
Quick-Lock 200 8 76 156 5,1
250 10 68 178 9,7
300 12 77 217 15,5
350 14 71 211 21
400 16 85 255 24
450 18 106 276 39
500 20 116 316 56
600 24 136 366 93
700 28 157 387 123
750 30 167 427 158
800 32 177 467 198
900* 36 197 547 343
Taper/Taper
900** 36 197 457 266
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

© Ameron 2006. FP 943-16 04/06. Page 9 of 24. Printed in The Netherlands.

Equal Tees Filament-wound equal Tee with integral Quick-Lock (1-4 inch) or Taper/Taper (6-40 inch)
socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size total run total run branch branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
25 1 54 108 27 54 0.2
40 1½ 60 124 30 62 0.4
50 2 128 220 64 110 1.0
Quick-Lock 80 3 172 264 86 132 1.8
100 4 210 302 105 151 2.5
150 6 306 406 153 203 8.7
200 8 376 536 188 268 21
250 10 452 672 226 336 31
300 12 528 808 264 404 50
350 14 544 824 272 412 55
400 16 590 930 295 465 87
450 18 678 1018 339 509 103
500 20 740 1140 370 570 209
600 24 868 1328 434 664 351
700 28 994 1454 497 727 476
750 30 1046 1566 523 783 591
800 32 1118 1698 559 849 727
900* 36 1248 1948 624 974 1213
Taper/Taper 900** 36 1248 1768 624 884 1080
1000* 40 1416 2056 708 1028 760
1000** 40 1416 1876 708 938 700
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Reducing Tees Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-36 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
40x40x25 1½x1½x1 30 62 30 57 0.6
50x50x25 2x2x1 64 110 57 84 0.9
50x50x40 2x2x1½ 64 110 57 89 1.0
80x80x25 3x3x1 86 132 76 103 1.6
80x80x40 3x3x1½ 86 132 76 108 1.6
Quick-Lock standard 80x80x50 3x3x2 86 132 76 122 1.7
100x100x25 4x4x1 72 118 194 221 7.5
100x100x40 4x4x1½ 89 135 194 226 9.0
100x100x50 4x4x2 105 151 89 135 2.1
100x100x80 4x4x3 105 151 98 144 2.3
150x150x25 6x6x1 88 138 221 248 16.3
150x150x25 6x6x1½ 88 138 221 253 21.9
*150x150x50 6x6x2 153 203 124 174 8.0
*150x150x80 6x6x3 153 203 134 184 9.6
*150x150x100 6x6x4 153 203 140 190 9.6
200x200x25 8x8x1 88 168 245 272 24.6
200x200x40 8x8x1½ 88 168 246 278 24.7
200x200x50 8x8x2 88 168 179 229 24.6
*200x200x80 8x8x3 188 268 159 209 16.0
*200x200x100 8x8x4 188 268 172 222 16.7
Quick-Lock fabricated 200x200x150 8x8x6 188 268 178 228 13.2
* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
© Ameron 2006. FP 943-16 04/06. Page 10 of 24. Printed in The Netherlands.
Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quik-Lock
(1-4 inch) or Taper/Taper (6-36 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
250x250x25 10x10x1 88 198 272 299 30
250x250x40 10x10x1½ 88 198 273 305 30
250x250x50 10x10x2 88 198 206 256 30
250x250x80 10x10x3 100 210 206 256 32
Taper/Taper standard *250x250x100 10x10x4 226 336 194 244 29
250x250x150 10x10x6 226 336 204 254 28
250x250x200 10x10x8 226 336 213 293 34
300x300x25 12x12x1 88 228 298 325 35
300x300x40 12x12x1½ 88 228 298 330 35
300x300x50 12x12x2 88 228 232 282 35
300x300x80 12x12x3 100 240 232 282 37
*300x300x100 12x12x4 264 404 216 266 43
300x300x150 12x12x6 264 404 229 279 42
300x300x200 12x12x8 264 404 239 319 45
300x300x250 12x12x10 264 404 251 361 51
350x350x25 14x14x1 88 228 313 340 37
350x350x40 14x14x1½ 88 228 313 345 37
350x350x50 14x14x2 88 228 247 297 37
350x350x80 14x14x3 100 240 247 297 40
350x350x100 14x14x4 113 253 247 297 43
Taper/Taper fabricated
350x350x150 14x14x6 272 412 254 304 41
350x350x200 14x14x8 272 412 264 344 54
350x350x250 14x14x10 272 412 277 387 62
350x350x300 14x14x12 272 412 289 429 66
400x400x25 16x16x1 88 258 338 365 50
400x400x40 16x16x1½ 88 258 338 370 50
400x400x50 16x16x2 88 258 272 322 50
400x400x80 16x16x3 100 270 272 322 53
400x400x100 16x16x4 113 283 272 322 56
400x400x150 16x16x6 295 465 274 324 51
400x400x200 16x16x8 295 465 283 363 56
400x400x250 16x16x10 295 465 293 403 63
400x400x300 16x16x12 295 465 305 445 67
400x400x350 16x16x14 295 465 315 455 71
450x450x25 18x18x1 88 258 358 385 54
450x450x40 18x18x1½ 88 258 358 390 54
450x450x50 18x18x2 88 258 292 342 54
450x450x80 18x18x3 100 270 292 342 58
450x450x100 18x18x4 113 283 292 342 61
450x450x200 18x18x8 339 509 316 396 100
450x450x250 18x18x10 339 509 329 439 104
450x450x300 18x18x12 339 509 329 469 107
450x450x350 18x18x14 339 509 330 470 137
450x450x400 18x18x16 339 509 330 500 143
500x500x25 20x20x1 88 288 382 409 59
500x500x40 20x20x1½ 88 288 382 414 59
500x500x50 20x20x2 88 288 316 366 59
500x500x100 20x20x3 100 300 316 366 63
500x500x150 20x20x4 113 313 316 366 67
500x500x200 20x20x8 370 570 350 430 175
500x500x250 20x20x10 370 570 355 465 180
500x500x300 20x20x12 370 570 355 495 186
500x500x350 20x20x14 370 570 356 496 188
500x500x400 20x20x16 370 570 356 526 195
500x500x450 20x20x18 370 570 365 535 200
* 2, 3 and 4 inch branches of these reducing tees will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Also Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end.

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
© Ameron 2006. FP 943-16 04/06. Page 11 of 24. Printed in The Netherlands.
Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-36 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
600x600x25 24x24x1 88 318 430 457 71
600x600x40 24x24x1½ 88 318 431 263 71
600x600x50 24x24x2 88 318 364 414 71
600x600x80 24x24x3 100 330 364 414 75
Taper/Taper standard 600x600x100 24x24x4 113 343 364 414 80
600x600x300 24x24x12 434 664 405 545 211
600x600x350 24x24x14 434 664 406 546 281
600x600x400 24x24x16 434 664 406 576 220
600x600x450 24x24x18 434 664 428 598 239
600x600x500 24x24x20 434 664 428 628 279
700x700x25 28x28x1 88 318 491 518 97
700x700x40 28x28x1½ 88 318 491 523 97
700x700x50 28x28x2 88 318 425 475 97
700x700x80 28x28x3 100 330 425 475 102
700x700x100 28x28x4 113 343 425 475 107
700x700x350 28x28x14 497 727 475 615 413
700x700x400 28x28x16 497 727 483 655 423
700x700x450 28x28x18 497 727 483 653 428
700x700x500 28x28x20 497 727 491 691 440
700x700x600 28x28x24 497 727 491 721 458
Taper/Taper fabricated
750x750x25 30x30x1 88 348 516 543 103
750x750x40 30x30x1½ 88 348 516 548 103
750x750x50 30x30x2 88 348 450 500 103
750x750x80 30x30x3 100 360 450 500 109
750x750x100 30x30x4 113 373 450 500 114
750x750x350 30x30x14 532 783 501 641 506
750x750x400 30x30x16 532 783 501 671 516
750x750x450 30x30x18 532 783 509 679 522
750x750x500 30x30x20 532 783 509 709 534
750x750x600 30x30x24 532 783 517 747 555
750x750x700 30x30x28 532 783 517 747 573
800x800x25 32x32x1 88 378 541 568 124
800x800x40 32x32x1½ 88 378 541 573 124
800x800x50 32x32x2 88 378 475 525 124
800x800x80 32x32x3 100 390 475 525 130
800x800x100 32x32x4 113 403 475 525 136
800x800x350 32x32x14 559 849 529 669 616
800x800x400 32x32x16 559 849 537 707 628
800x800x450 32x32x18 559 849 537 707 633
800x800x500 32x32x20 559 849 545 745 647
800x800x600 32x32x24 559 849 545 775 667
800x800x700 32x32x28 559 849 553 783 689
800x800x750 32x32x30 559 849 553 813 706

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

© Ameron 2006. FP 943-16 04/06. Page 12 of 24. Printed in The Netherlands.

Reducing Tees (C’tnd) Filament-wound standard and fabricated reducing tees with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-36 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
900x900x25* 36x36x1 88 438 591 618 155
900x900x40* 36x36x1½ 88 438 591 623 155
900x900x50* 36x36x2 88 438 525 575 155
900x900x80* 36x36x3 100 450 525 575 162
Taper/Taper standard 900x900x100* 36x36x4 113 463 525 575 168
900x900x450* 36x36x18 624 974 603 773 1035
900x900x500* 36x36x20 624 974 603 803 1052
900x900x600* 36x36x24 624 974 611 841 1082
900x900x700* 36x36x28 624 974 611 841 964
900x900x750* 36x36x30 624 974 618 878 986
900x900x800* 36x36x32 624 974 618 908 1008
900x900x25** 36x36x1 88 348 591 618 145
900x900x40** 36x36x1½ 88 348 591 623 145
900x900x50** 36x36x2 88 348 525 575 145
900x900x80** 36x36x3 100 360 525 575 152
900x900x100** 36x36x4 113 373 525 575 158
900x900x450** 36x36x18 624 884 603 773 947
900x900x500** 36x36x20 624 884 603 803 975
900x900x600** 36x36x24 624 884 611 841 878
900x900x700** 36x36x28 624 884 611 841 887
Taper/Taper fabricated
900x900x750** 36x36x30 624 884 618 878 909
900x900x800** 36x36x32 624 884 618 908 931
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

Fabricated Reducing Fabricated reducing tees with integral Quick-Lock (1-4 inch) socket ends for adhesive
bonding and flanged branch.
Tees with Flanged Branch
Nominal Laying Overall Laying Average
Pipe Length Length Length Weight
Size (LL1) (OL1) (LL2) with flange
(runxrunxbranch) half run half run branch CL150
[mm] [inch] [mm] [mm] [mm] [kg]
50x50x25 2x2x1 72 118 179 3.2
80x80x25 3x3x1 72 118 193 4.1
80x80x40 3x3x1½ 89 135 198 5.0
80x80x50 3x3x2 104 150 212 6.6
100x100x25 4x4x1 72 118 225 8.0
Quick-Lock
100x100x40 4x4x1½ 89 135 230 9.7
100x100x50 4x4x2 104 150 244 12.0
100x100x80 4x4x3 104 150 245 12.8

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

© Ameron 2006. FP 943-16 04/06. Page 13 of 24. Printed in The Netherlands.

Fabricated Reducing Fabricated reducing tees with integral Taper/Taper (6-36 inch) socket ends and
flanged branch.
Tees with Flanged
Branch (C’tnd) Nominal Laying Overall Laying Average
Pipe Length Length Length Weight
Size (LL1) (OL1) (LL2) with flange
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [kg]
150x150x25 6x6x1 88 138 251 18
150x150x40 6x6x1½ 88 138 256 23
200x200x25 8x8x1 88 168 275 25
200x200x40 8x8x1½ 88 168 281 26
200x200x50 8x8x2 88 168 316 26
250x250x25 10x10x1 88 198 302 30
250x250x40 10x10x1½ 88 198 308 31
250x250x50 10x10x2 88 198 343 31
250x250x80 10x10x3 100 210 343 34
Taper/Taper 300x300x25 12x12x1 88 228 328 35
300x300x40 12x12x1½ 88 228 333 36
300x300x50 12x12x2 88 228 369 36
300x300x80 12x12x3 100 240 369 39
350x350x25 14x14x1 88 228 343 38
350x350x40 14x14x1½ 88 228 348 38
350x350x50 14x14x2 88 228 384 39
350x350x80 14x14x3 100 240 384 42
350x350x100 14x14x4 113 253 384 46
400x400x25 16x16x1 88 258 368 50
400x400x40 16x16x1½ 88 258 373 51
400x400x50 16x16x2 88 258 409 51
400x400x80 16x16x3 100 270 409 55
400x400x100 16x16x4 113 283 409 59
450x450x25 18x18x1 88 258 388 55
450x450x40 18x18x1½ 88 258 393 55
450x450x50 18x18x2 88 258 429 56
450x450x80 18x18x3 100 270 429 60
450x450x100 18x18x4 113 283 429 64
500x500x25 20x20x1 88 288 412 60
500x500x40 20x20x1½ 88 288 417 61
500x500x50 20x20x2 88 288 453 61
500x500x80 20x20x3 100 300 453 65
500x500x100 20x20x4 113 313 453 70
600x600x25 24x24x1 88 318 460 71
600x600x40 24x24x1½ 88 318 466 71
600x600x50 24x24x2 88 318 501 72
600x600x80 24x24x3 100 330 501 77
600x600x100 24x24x4 113 343 501 82
700x700x25 28x28x1 88 318 521 97
700x700x40 28x28x1½ 88 318 526 98
700x700x50 28x28x2 88 318 562 98
700x700x80 28x28x3 100 330 562 101
700x700x100 28x28x4 113 343 562 110
750x750x25 30x30x1 88 348 546 104
750x750x40 30x30x1½ 88 348 551 104
750x750x50 30x30x2 88 348 587 105
750x750x80 30x30x3 100 360 587 111
750x750x100 30x30x4 113 373 587 117
800x800x25 32x32x1 88 378 571 124
800x800x40 32x32x1½ 88 378 576 125
800x800x50 32x32x2 88 378 612 125
800x800x80 32x32x3 100 390 612 132
800x800x100 32x32x4 113 403 612 139
900x900x25* 36x36x1 88 438 621 155
900x900x40* 36x36x1½ 88 438 626 159
900x900x50* 36x36x2 88 438 662 156
900x900x80* 36x36x3 100 450 662 163
900x900x100* 36x36x4 113 463 662 170
900x900x25** 36x36x1 88 348 621 145
900x900x40** 36x36x1½ 88 348 626 149
900x900x50** 36x36x2 88 348 662 146
900x900x80** 36x36x3 100 360 662 153
900x900x100** 36x36x4 113 373 662 160
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.
Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

© Ameron 2006. FP 943-16 04/06. Page 14 of 24. Printed in The Netherlands.

 Deluge Couplings Filament-wound deluge couplings with reversed taper bushings with ½ inch or ¾ inch
threaded outlets with integral Quick-Lock (2-4 inch) or Taper/Taper (6-12 inch) socket
ends for adhesive bonding.

Nominal Laying Overall Outside Average

Pipe Length Length Diameter Weight
Size (LL) (OL) (OD)
[mm] [inch] [mm] [mm] [mm[ [kg]
50 2 60 152 95 1.0
80 3 60 152 126 1.3
Quick-Lock 100 4 60 152 147 1.7
150 6 160 260 201 4.0
200 8 160 320 251 5.4
250 10 160 380 305 9.0
300 12 160 440 356 11.0
Note:
• Outlets are NPT or BSP, to be specified with order;
• Other configurations are available on request;
Taper/Taper • Bushings are only available in titanium.

Deluge Saddles Filament-wound deluge saddles with reversed taper bushings with ½ or ¾ inch threaded
outlets

Nominal Angle Saddle Saddle Average Required

Pipe Length Thickn. Weight Adhesive
Size α (B) (ts) Kits

[mm] [inch] [degree] [mm] [mm] [kg] [3 Oz] [6 Oz]
50 2 180 152 14 0.6 - -
80 3 180 152 14 0.7 - -
100 4 180 152 14 0.8 1 -
125 5 180 152 14 0.9 1 -
150 6 180 152 14 1.1 - 1

200 8 180 152 14 1,3 - 1
250 10 180 152 14 1,6 1 1
300 12 180 152 14 1,8 1 1

Bushing Saddles Filament-wound pipe saddles with stainless steel, ½ inch or ¾ inch threaded
bushings.*

Nominal Angle Saddle Saddle Average Required

Pipe Length Thickn. Weight Adhesive
Size α (B) (ts) Kits
[mm] [inch] [degree] [mm] [mm] [kg] [3 Oz] [6 Oz]
50 2 180 100 14 0.5 1 -
80 3 180 100 14 0.6 1 -
100 4 180 100 14 0.8 1 -
150 6 180 100 14 1 - 1
200 8 180 100 14 1,2 - 1
250 10 180 100 14 1,6 1 1
300 12 180 100 14 1,9 1 1
350 14 180 100 14 2,1 1 1
400 16 180 100 14 2,5 - 2
450 18 90 100 14 3,3 - 1
500 20 90 100 14 3,7 1 1
600 24 90 100 14 4,4 - 2

* Consult Ameron for other type material, or other sized bushings.

© Ameron 2006. FP 943-16 04/06. Page 15 of 24. Printed in The Netherlands.

 45º Laterals Filament-wound 45° laterals with integral Quick-Lock (2-4 inch) or
Taper/Taper (6 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
50 2 64 110 203 249 1.6
80 3 76 122 254 300 3.0
100 4 76 122 305 351 3.9
Quick-Lock 150 6 99 149 378 428 12.3

Taper/Taper

45º Reducing Filament-wound 45° reducing laterals with integral Quick-Lock (2-4 inch) or
Laterals Taper/Taper (6 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Laying Overall Average

Pipe Length Length Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2) (LL3) (OL3)
[mm] [inch] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
80x50 3x2 86 136 264 314 264 314 3.2
100x50 4x2 86 136 315 365 315 365 4.3
100x80 4x3 86 136 315 365 315 365 5.2
150x80 6x3 100 150 378 428 378 426 8.2
Quick-Lock
150x100 6x4 100 150 378 428 378 428 9.3
Taper/Taper

Flanged Reducing Fabricated flanged reducing saddles (2-24 inch).

Saddles Nominal Laying Saddle Saddle Average
Pipe Length* Length Angle Weight
Size (LL) (B) α with flange
(runxbranch) CL150
[mm] [inch] [mm] [mm] [deg] [kg]
50x25 2x1 133 152 180 0.9

80x50 3x1 133 152 180 0.9
80x40 3x1½ 133 152 180 1.2
80x50 3x2 174 152 180 1.9
100x25 4x1 152 152 180 1.6
100x40 1x1½ 152 152 180 1.7
100x50 4x2 194 152 180 2.4
150x25 6x1 187 152 180 2.7
150x40 6x1½ 187 152 180 2.7
150x50 6x2 229 152 180 3.3
200x25 8x1 206 152 180 3.9
200x40 8x1½ 206 152 180 3.9
200x50 8x2 248 152 180 4.5
250x25 10x1 232 152 180 4.7

250x40 10x1½ 232 152 180 4.7
250x50 10x2 274 152 180 5.3
300x25 12x1 264 152 180 5.4
300x40 12x1½ 264 152 180 5.4
300x50 12x2 306 152 180 6.0
350x25 14x1 279 152 180 5.9
350x40 14x1½ 279 152 180 5.8
350x50 14x2 321 152 180 6.4
400x25 16x1 305 152 180 6.6
400x40 16x1½ 305 152 180 6.6
400x50 16x2 347 152 180 7.2
450x25 18x1 330 152 90 3.8
450x40 18x1½ 330 152 90 3.8
450x50 18x2 372 152 90 4.4
500x25 20x1 356 152 90 4.2
500x40 20x1½ 356 152 90 4.2
500x50 20x2 399 152 90 4.8
600x25 24x1 406 152 90 4.9
600x40 24x1½ 406 152 90 4.9
600x50 24x2 448 152 90 5.5
* Connected dimension based on Quick-Lock flange.
© Ameron 2006. FP 943-16 04/06. Page 16 of 24. Printed in The Netherlands.
Concentric Reducers Filament-wound concentric reducers with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-36 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL)
(runxrun)
[mm] [inch] [mm] [mm] [kg]
40x25 1½x1 32 91 0.2
50x25 2x1 64 137 0.3
50x40 2x1½ 32 110 0.5
80x40 3x1½ 76 154 0.5
80x50 3x2 54 146 0.5
Quick-Lock 100x50 4x2 76 168 1.1
100x80 4x3 73 165 0.9
*150x80 6x3 117 217 1.5
*150x100 6x4 124 224 1.8
*200x100 8x4 163 293 4.3
200x150 8x6 129 259 4.3
250x150 10x6 148 308 6.2
250x200 10x8 135 325 6.9
300x200 12x8 180 400 9.9
300x250 12x10 167 417 10.8
350x250 14x10 214 464 17.0
350x300 14x12 208 488 16.8
Taper/Taper 400x300 16x12 195 505 22
400x350 16x14 183 493 23
450x400 18x16 128 468 27
500x400 20x16 249 619 36
500x450 20x18 151 521 35
600x400 24x16 486 886 70
600x450 24x18 388 788 70
600x500 24x20 267 697 70
700x400 28x16 796 1196 141
700x450 28x18 698 1098 140
700x500 28x20 577 1007 142
700x600 28x24 340 800 142
750x400 30x16 915 1345 177
750x450 30x18 817 1247 175
750x500 30x20 696 1156 177
750x600 30x24 459 949 177
750x700 30x28 149 639 165
800x400 32x16 1038 1498 216
800x450 32x18 940 1400 214
800x500 32x20 819 1309 217
800x600 32x24 582 1102 217
800x700 32x28 272 792 203
800x750 32x30 153 703 207
900x450** 36x18 1186 1706 358
900x500** 36x20 1065 1615 362
900x600** 36x24 828 1408 361
900x700** 36x28 518 1098 300
900x750** 36x30 399 1009 304
900x800** 36x32 276 916 307
900x450*** 36x18 1186 1616 314
900x500*** 36x20 1065 1525 314
900x600*** 36x24 828 1318 268
900x700*** 36x28 518 1008 261
900x750*** 36x30 399 919 265
900x800*** 36x32 276 826 269
* 3 inch and 4 inch side of these concentric reducers will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end;
** For Bondstrand 2416 only;
*** For Bondstrand 3416 only.

© Ameron 2006. FP 943-16 04/06. Page 17 of 24. Printed in The Netherlands.

Eccentric Reducers Filament-wound eccentric reducers with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-36 inch) socket ends.

Nominal Laying Overall Eccentricity Maximum Average

Pipe Size Length Length Working Weight
(runxrun) (LL) (OL) (X)* Pressure
[mm] [inch] [mm] [mm] [mm] [bar] [kg]
40x25 1½x1 56 115 7 16 0.2
50x25 2x1 100 173 13 16 0.3
50x40 2x1½ 44 122 6 16 0.5
80x40 3x1½ 150 228 20 16 0.5
Quick-Lock 80x50 3x2 108 200 14 16 0.5
100x50 4x2 200 292 27 16 1.1
100x80 4x3 93 185 12 16 0.9
*150x80 6x3 320 420 38 16 9.8
*150x100 6x4 230 330 27 16 5.3
*200x100 8x4 415 545 52 16 11.1
200x150 8x6 215 345 25 16 9.0
250x150 10x6 420 580 52 16 9.6
250x200 10x8 235 425 27 16 10
300x200 12x8 420 640 52 16 29
300x250 12x10 220 470 25 16 11
350x250 14x10 340 590 41 16 27
350x300 14x12 150 430 16 16 22
400x300 16x12 335 645 41 16 61
400x350 16x14 215 525 25 16 22
450x350 18x14 365 675 45 16 23
Taper/Taper
450x400 18x16 180 520 20 16 90
500x400 20x16 365 735 45 16 87
500x450 20x18 215 585 25 16 75
600x400 24x16 725 1125 93 16 115
600x450 24x18 575 975 73 16 90
600x500 24x20 390 820 48 16 142
700x400 28x16 1195 1595 156 16 416
700x450 28x18 1045 1445 136 16 153
700x500 28x20 860 1290 111 16 223
700x600 28x24 500 960 63 16 191
750x400 30x16 1380 1810 181 16 259
750x450 30x18 1235 1665 161 16 205
750x500 30x20 1050 1510 136 16 186
750x600 30x24 690 1180 88 16 134
750x700 30x28 220 710 25 16 96
800x600 32x24 875 1395 113 16 178
800x700 32x28 405 925 50 16 142
800x750 32x30 220 770 25 16 118
900x600** 36x24 1250 1830 163 16 284
900x700** 36x28 780 1360 100 16 260
900x750** 36x30 590 1200 75 16 243
900x800** 36x32 405 1045 50 16 271
900x600*** 36x24 1250 1740 163 16 204
900x700*** 36x28 780 1270 100 16 180
900x750*** 36x30 590 1110 75 16 163
900x800*** 36x32 405 955 50 16 191
* 3 inch and 4 inch side of these eccentric reducers will be Taper/Taper;
Joint type can be altered to Quick-Lock using a transition nipple;
Quick-Lock pipe can be shaved Taper/Taper to fit the Taper/Taper socket end;
** For Bondstrand 2416 only;
*** For Bondstrand 3416 only.

© Ameron 2006. FP 943-16 04/06. Page 18 of 24. Printed in The Netherlands.

Heavy-Duty Flanges Filament-wound heavy-duty flanges with integral Quick-Lock (1-4 inch) or
Taper/Taper (8-24 inch) socket end for adhesive bonding.

Nominal Laying Overall Average weight

Pipe Length Length ANSI ANSI DIN
Size (LL) (OL) B16.5 B16.5 2633
CL.150 CL.300 PN16
[mm] [inch] [mm] [mm] [kg] [kg] [kg]
25 1 3 29 0.5 0.6 0.5
40 1½ 3 35 1.1 1.1 1.0
50 2 5 51 1.3 1.7 1.8
80 3 5 51 1.8 2.6 2.4
100 4 5 51 2.8 3.8 2.7
Quick-Lock
150 6 5 55 3,7 5.5 4.2
200 8 6 86 8,4 11.9 8.3
250 10 6 116 14,3 20 14.5
300 12 6 116 21 27 17.3
350 14 6 116 25 35 23
400 16 6 146 38 52 35
450 18 6 146 41 63 43
500 20 6 176 58 82 61
600 24 6 206 87 135 100
Note:
• Other drillings may be possible. Please consult Ameron;
• Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 ±5 is recommended (3 mm thick).
Taper/Taper
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400)
or equal;
• For maximum bolt torque refer to the appropriate Bondstrand literature;
• A torque-wrench must be used, since excessive torque may result in flange damage.

Orifice flanges Filament-wound orifice flanges, ANSI B16.5 Class 150 drilling, with integral Quick-Lock
(2-4 inch) or Taper/Taper (6-24 inch) socket ends for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL) Flange (CL150)
[mm] [inch] [mm] [kg] [kg]
50 2 40 86 2.2
80 3 39 85 3.0
100 4 39 85 4.7
150 6 54 104 8.5
200 8 55 135 14.7
250 10 55 165 23
300 12 55 165 40
350 14 55 165 44
400 16 55 195 50
450 18 55 195 57
500 20 55 225 75
600 24 55 255 118
Note:
• Other drillings are available. Please consult Ameron;
• Flanges with 1/2” NPT female thread, 316 SS nipple and bushing;
• Other metals on request;
• Also available with 2 outlets spaced at 180 degree, on special request.

© Ameron 2006. FP 943-16 04/06. Page 19 of 24. Printed in The Netherlands.

Stub-ends Filament-wound stub-ends, O-ring sealed or flat faced, with integral Quick-Lock
(1-4 inch) or Taper/Taper (6-40 inch) socket, for adhesive bonding with loose steel ring
flanges.

Nominal Laying Overall Face Ring Average

Pipe Length Length Diameter to Face Weight
Size (LL) (OL) (RF) (H) Stub-end
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
25 1 10 37 51 10 0.1
40 1½ 10 42 73 10 0.2
50 2 10 56 92 10 0.2
80 3 10 56 127 10 0.4
100 4 10 56 157 16 0.6
Quick-Lock 150 6 15 65 216 13 1.3
200 8 15 95 270 20 2.6
250 10 15 125 324 23 4.0
300 12 15 155 378 26 5.9
350 14 15 155 413 27 5.8
400 16 20 190 470 32 9.6
450 18 20 190 532 35 16.1
500 20 20 220 580 39 19.8
600 24 20 250 674 47 22
700 28 20 250 800 51 26
750 30 20 280 850 46 29
800 32 20 310 900 48 34
Taper/Taper 900* 36 20 370 1000 53 41
900** 36 20 280 1000 53 36
1000* 40 20 250 1100 69 44
1000** 40 20 340 1100 69 37
Note:
• Flat faced stub-ends can be sealed using reinforced elastomeric, compressed fiber or steel
reinforced rubber gaskets, depending on size;
• Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a
flat faced stub-end (without O-ring groove) or another flat surface flange as counter flange.

Steel Ring Flanges for Nominal ANSI Average ANSI Average DIN 2633 Average
Stub-ends Pipe B16.5 Weight B16.5 Weight Weight
Size CLASS.150 CLASS.300 PN 16
(D) (D) (D)
[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg]
25 1 14.3 0.8 17.5 1.3 16 1.0
40 1½ 17.5 1.2 20.6 2.3 16 1.7
50 2 19.0 1.8 22.2 2.5 18 2.2
80 3 23.8 3.2 28.6 4.8 20 3.0
100 4 23.8 4.2 28.6 7.0 20 3.1
150 6 25,5 5,2 36.5 12.2 23 5.1
200 8 28,8 8,5 41.3 18.3 27 7.3
250 10 35,6 13,5 47.6 26 32 11.8
300 12 40 23 50.8 39 35 15.4
350 14 41,6 32 54 56 40 26
400 16 47,9 42 58.2 70 44 33
450 18 50,2 40 63.6 87 50 41
500 20 52 51 66.5 104 54 60
600 24 63,7 86 78.4 183 63 72
700 28 69 100 95 213 59 102
750 30 71,6 117 99.9 229 - -
800 32 76,9 154 106 289 66 106
900 36 85,4 197 117.7 424 71 125
1000 40 94 303 103 439 82 291
Note:
• Ring flanges will standard be made from galvanised steel. Other materials are available on
request;
• Other drillings are available. Please consult Ameron.

© Ameron 2006. FP 943-16 04/06. Page 20 of 24. Printed in The Netherlands.

Blind flanges Compression molded blind flanges.

Nominal Flange Average Weight

Pipe Thickness ANSI B16.5 ANSI B16.5 7005.2
Size (D) CLASS 150 CLASS 300 PN 16
[mm] [inch] [mm] [kg] [kg] [kg]
25 1 25 0.4 0.5 0.5
40 1½ 25 0.5 0.9 0.8
50 2 30 0.7 1.2 1.2
80 3 30 1.1 1.9 1.7
100 4 35 1.7 3.6 2.7
150 6 40 2,2 2.9 2.3
200 8 45 4,2 5.7 4.1
250 10 50 5,9 7.8 5.7
300 12 60 10,5 13.3 9.5
350 14 65 14,1 16.9 13.4
400 16 70 20 23.6 18.8
450 18 70 36 45.0 36.7
500 20 70 44 54.1 46.0
600 24 85 65 82.3 69.4
700 28 85 91 118.0 87.7
750 30 90 110 135.3 106.7
800 32 100 135 158.0 126.1
900 36 85 175 206.5 162.8

Note: Other drillings are available. Please consult Ameron.

Couplings Filament-wound couplings with integral Quick-Lock (1-4 inch) or

Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Laying Overall Outside Average

Pipe Length Length Diameter Weight
Size (LL) (OL) (OD)
[mm] [inch] [mm] [mm] [mm] [kg]
25 1 10 64 42 0.1
40 1½ 10 74 58 0.1
50 2 10 102 72 0.3
80 3 10 102 100 0.4
100 4 10 102 129 0.6
Quick-Lock
150 6 70 170 180 1.5
200 8 70 230 230 2.5
250 10 70 290 286 4.0
300 12 70 350 350 9.8
350 14 70 350 381 10.5
400 16 70 410 430 13.2
450 18 70 410 460 9.0
500 20 70 470 524 21
600 24 70 530 619 24
700 28 70 530 745 31
750 30 70 590 795 34
800 32 70 650 840 32
900* 36 70 770 951 50
Taper/Taper 900** 36 70 590 945 41
1000* 40 70 710 1065 86
1000** 40 70 530 1055 52

* For Bondstrand 2416 only;

** For Bondstrand 3416 only.

© Ameron 2006. FP 943-16 04/06. Page 21 of 24. Printed in The Netherlands.

Nipples Filament-wound nipples with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) male ends for adhesive bonding.

Nominal Laying Gap Average

Pipe Length * Weight
Size (LL)
[mm] [inch] [mm] [mm] [kg]
25 1 57 3 0.1
40 1½ 67 3 0.1
50 2 95 3 0.1
80 3 95 3 0.1
100 4 95 3 0.2
150 6 125 25 0.3
200 8 190 30 0.7
Quick-Lock 250 10 250 30 1.3
300 12 320 40 2.4
350 14 320 40 3.0
400 16 380 40 4.6
450 18 400 60 5.6
500 20 460 60 8.3
600 24 520 60 13.3
700 28 520 60 19.7
750 30 580 60 26
800 32 640 60 30
900** 36 760 60 39
900*** 36 580 60 31
Taper/Taper 1000** 40 700 60 54
1000*** 40 520 60 35
* Remaining gap after bonding (is distance between the edges of the socket ends);
** For Bondstrand 2416 only;
*** For Bondstrand3416 only.

Transition Nipples Filament-wound transition nippels with integral Quick-Lock (2-4 inch) x Taper/Taper
(2-4 inch) male ends for adhesive bonding.
Nominal Laying Gap Average
Pipe Length * Weight
Size (LL)
[mm] [inch] [mm] [mm] [kg]
50 2 130 34 0.1
80 3 130 34 0.1
100 4 130 34 0.1
* Remaining gap after bonding (is distance between the edges of the socket ends).

Support Saddles Filament-wound pipe saddles for wear, support and anchor.

Nominal Saddle Saddle SaddleRequired Saddle Required

Pipe Angle Thickn. WeightAdhesive Weight Adhesive
Size α ts B=100mm Kits B=150mm Kits

[mm] [inch] [degree] [mm] [kg] [3 and 6 Oz] [kg] [3 and 6 Oz]
25 1 180 14 0.2 ½ - 0.3 1 -
40 1½ 180 14 0.3 ½ - 0.5 1 -
50 2 180 14 0.4 ½ - 0.6 1 -
80 3 180 14 0.5 ½ - 0.8 1 -
100 4 180 14 0.7 ½ - 1.1 1 -
150 6 180 14 0.9 1 - 1.4 - 1
200 8 180 14 1.1 1 - 1.7 - 1
250 10 180 14 1.5 - 1 2.3 - 1
300 12 180 14 1.8 - 1 2.7 - 1
350 14 180 14 2 - 1 3.0 - 1
400 16 180 14 2.4 1 1 3.6 - 2
450 18 180 16 - - - 3.2 1 1
500 20 180 16 - - - 3.6 1 1
600 24 180 16 - - - 4.3 1 1
700 28 180 16 - - - 5.1 - 2
750 30 180 16 - - - 5.5 - 2
800 32 180 16 - - - 5.8 - 3
900 36 180 16 - - - 6.5 - 4
1000 40 180 16 - - - 7.1 - 5
Note:
• Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes;
• Support and anchor saddles are standard 180°;
• Saddles are supplied in standard lengths of 100 mm and 150 mm;
• For special saddle -lengths, -thickness and/or angles consult Ameron;
• Wear saddles are standard 90°. 90° saddle weights are 50% of value shown.
© Ameron 2006. FP 943-16 04/06. Page 22 of 24. Printed in The Netherlands.
Grounding saddles Filament-wound pipe saddles for grounding in conductive piping systems.

Nominal Saddle Saddle Saddle Average Required

Pipe Angle Length Thickness Saddle Adhesive
Size α B ts Weight Kits
[mm] [inch] [degree] [mm] [mm] [kg] [3Oz]
25 1 90 76 14 0.1 1
40 1½ 90 76 14 0.1 1
50 2 90 76 14 0.1 1
80 3 90 76 14 0.1 1
100 4 90 76 14 0.2 1
150 6 90 76 14 0,3 1
200 8 45 76 14 0,2 1
250 10 45 76 14 0,2 1
300 12 45 76 14 0,2 1
350 14 45 76 14 0,3 1
400 16 45 76 14 0,3 1
450 18 22,5 76 16 0,2 1
500 20 22,5 76 16 0,2 1
600 24 22,5 76 16 0,3 1
700 28 22,5 76 16 0,3 1
750 30 22,5 76 16 0,4 1
800 32 22,5 76 16 0,4 1
900 36 22,5 76 16 0,4 1
1000 40 22,5 76 16 0,5 1
Note:
• Bondstrand conductive adhesive should be used for mounting;
• Saddles are supplied with integrated stainless steel cable with a length of 610 mm.

Adhesive Number of Adhesive Kits per joint with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.

Nominal Required Minimum number

Pipe Adhesive Kit of Adhesive Kits
Size Size required per joint
[mm] [inch] [cm3] [Oz] nr.
25 1 89 3 ¼
40 1½ 89 3 ¼
50 2 89 3 ¹/3
80 3 89 3 ¹/3
100 4 89 3 ½
150 6 89 3 ½
200 8 89 3 1
250 10 177 6 1
300 12 177 6 1
350 14 177 6 2
400 16 177 6 2
450 18 177 6 2
500 20 177 6 3
600 24 177 6 3
700 28 177 6 4
750 30 177 6 5
800 32 177 6 6
900* 36 177 6 7
900** 36 177 6 6
1000* 40 177 6 7
1000** 40 177 6 5
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Note:
• Adhesive Kits should never be split. If remainder is not used for other joints made at the
same time, the surplus must be discarded;
• Required adhesive for saddles is shown in the dimension table of the respective saddles;
• For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide;
• Quick-Lock and Taper/Taper adhesive bonded joints require different types of adhesive.
© Ameron 2006. FP 943-16 04/06. Page 23 of 24. Printed in The Netherlands.
Engineering design & Consult de following literature for recommendations about design, installation and use of
installation Bondstrand pipe, fittings and flanges:

Assembly Instructions for Quick-Lock adhesive-bonded joints FP 170

Assembly Instructions for Taper/Taper adhesive-bonded joints FP 564
Assembly Instructions for Bondstrand fiberglass flanges FP 196
Bondstrand Corrosion Guide for fiberglass pipe and tubing FP 132
Bondstrand Pipe Shaver Overview FP 599
Bondstrand Marine Design Manual FP 707

Please consult Ameron for the latest version of the above mentioned literature.

Field testing Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.

Surge pressure The maximum allowable surge pressure is 150% of rated pressure.

Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2
1 inch = 25.4 mm
1 Btu.in/ft2h°F = 0.1442 W/mK
°C = 5/9 (°F-32)

Important notice This product literature and the recommendations for usage it contains are based on
test data reasonably believed to be reliable. It is intended that this literature be used by
personnel having specialised training in accordance with currently acceptable industry
practice and normal operating conditions. Variation in environment, changes in operating
procedures, or extrapolation of data may cause unsatisfactory results. We recommend
that your engineers verify the suitability of this product for your intended application.
Since we have no control over the conditions of service, we expressly disclaim
responsibility for the results obtained or for any consequential or incidental damages of
any kind incurred.

Group Headquarters
Ameron International - Fiberglass-Composite Pipe Division
9720 Cypresswood Drive, Suite 325 - Houston, Texas 77070 - U.S.A.
Phone: +1 832 912 8282 - Fax: +1 832 912 9393
E-mail: marcom@ameronfpd.com - Website: http://www.ameron.com

U.S.A. U.S.A. Europe Asia

Ameron International Centron International, Inc. Ameron B.V. Ameron (Pte) Ltd
1004 Ameron Road P.O. Box 490 Fiberglass-Composite Pipe No. 7A, Tuas Avenue 3
P.O. Box 878 600 FM 1195 South P.O. Box 6 Jurong
Burkburnett, Texas 76364 Mineral Wells - Texas 76068 4190 CA Geldermalsen Singapore 639407
U.S.A. U.S.A. The Netherlands Phone: +65 6861 6118
Phone: +1 940 569 1471 Phone: +1 940 325 1341 Phone: +31 345 587 587 Fax: +65 6862 1302/6861 7834
Fax: +1 940 569 2764 Fax: +1 940 325 9681 Fax: +31 345 587 561 E-mail: info@ameron.com.sg
E-mail: info@centrongre.com E-mail: info@ameron-fpg.nl Website: http://www.ameron.com.sg
Website: http://www.centrongre.com Website: http://www.ameron-fpg.nl
© Ameron 2006. FP 943-16 04/06. Page 24 of 24. Printed in The Netherlands.
Taper/Taper joint
Bondstrand® 2425/3425
Glassfiber Reinforced Epoxy
2-28 Inch (GRE) pipe systems for
offshore service
for 25 bar pressure

Uses and applications ● Ballast water ● Drilling muds ● Saltwater/seawater

● Cassions ● Fresh water ● Sanitary/sewage
● Cooling water ● Potable water ● Column piping
● Disposal ● Produced water ● Vent lines
● Drains ● Fire water

A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is

available on CD-ROM; please contact Ameron for details.
For specific fire protection requirements, additional passive fire protection is
available. For pipe systems with external pressure requirements, please contact
your Ameron representative.

Approvals ISO/FDIS 14692 is an international standard intended for offshore applications on

both fixed and floating topsides facilities. It is used as guidance for the
specification, manufacture, testing and installation of GRE (Glassfiber Reinforced
Epoxy) piping systems. The United Kingdom Offshore Operators Association
(UKOOA) Document Suite, issued in 1994, formed the basis of the ISO 14692
standard.

Bondstrand pipe series that are used in the offshore industry are designed in
accordance with the above standards and/or type-approved by major certifying
bodies. (A complete list is available, on request).

Characteristics Maximum operating temperature: up to 121°C;

Pipe diameter: 2-28 inch (50-700 mm);
Pipe system design for pressure ratings up to 25 bar;
The pipe system is also available in lower and higher pressure classes
(10 bar, up to 50 bar);
ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5);
ASTM D-1599 Safety factor of 4:1.

Bondstrand 3400
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis.

Bondstrand 2400
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis.

© Ameron 2007. FP 943-25 03/07. Page 1 of 20. Printed in The Netherlands.

© Ameron 2007. FP 943-25 03/07. Page 2 of 20. Printed in The Netherlands.
Table of Contents GENERAL DATA

Adhesive ............................................................................................................. 19
Conversions ....................................................................................................... 20
Engineering design & installation data ............................................................... 20
Hydrostatic testing .............................................................................................. 20
Important notice .................................................................................................. 20
Joining system and configuration ......................................................................... 3
Mechanical properties .......................................................................................... 4
Physical properties ............................................................................................... 4
Pipe series ............................................................................................................ 3
Pipe length ........................................................................................................... 4
Pipe dimensions and weights ............................................................................... 6
Pipe performance ................................................................................................. 5
Span length .......................................................................................................... 7
Surge pressure ................................................................................................... 20

FITTINGS DATA

Couplings ........................................................................................................... 17
Deluge Couplings ............................................................................................... 13
Elbows .............................................................................................................. 8-9
Flanges .......................................................................................................... 19-21
Joint dimensions Quick-Lock® ............................................................................ 7
Joint dimensions Taper/Taper ............................................................................... 7
Nipples ............................................................................................................... 18
Reducers ....................................................................................................... 14-15
Saddles ......................................................................................................... 18-19
Specials .............................................................................................................. 20
Stub-ends ........................................................................................................... 16
Tees .................................................................................................................... 13

© Ameron 2007. FP 943-25 03/07. Page 3 of 20. Printed in The Netherlands.

Pipe series Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-
bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.

Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.

Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Quick-Lock and Taper/Taper adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.

Bondstrand® 2425/3425
Bond
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93°C (IPD) or 121°C (MDA);
For higher temperatures, please contact Ameron;
Maximum pressure rating: 25 bar.

Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.

Description Bondstrand Bondstrand

2416 3416
Pipe Diameter 2-28 inch 2-28 inch
Joining system Taper/Taper Taper/Taper
Liner* 0.5 mm 0.5 mm
Temperature** 121 ºC 93 ºC
Cure MDA IPD
Pressure rating 25 bar 25 bar

* Also available without liner.

** Above 93°C, derate the pressure rating lineairly to 50% at 121°C.

Joining system & Pipe

configuration 50-700 mm (2-28 inch):
Taper/Taper adhesive joint;
End configuration: Integral Taper bell x shaved taper spigot.

Fitting
50-700 mm (2-28 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Flange
50-700 mm (2-28 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.

Note: Pipe nipples, saddles and flanged fittings have different end configurations.

© Ameron 2007. FP 943-25 03/07. Page 4 of 20. Printed in The Netherlands.

Typical pipe length Nominal Joining Approximate overall Length*
Pipe Size System Europe Plant Asia Plant
[mm] [inch] [m] [m]
50 2-4 Taper/Taper 6.15 5.85/9.0
150 6 Taper/Taper 6.1 5.85/9.0
200-600 8-24 Taper/Taper 6.1/11.8 9.0/11.89
700 28 Taper/Taper 11.8 11.89

Typical physical Pipe property Units Value Method

properties Thermal conductivity pipe wall W(m.K) .33 Ameron
Thermal expansivity (lineair) 10-6 mm/mm °C 18.0 Ameron
Flow coefficient Hazen-Williams 150
Absolute roughness 10-6 m 5.3 —
Density kg/m3 1800 —
Specific gravity - 1.8 ASTM D-792

Typical mechanical Pipe property MDA cured Units 21°C 93°C Method
properties Bi-axial
Ultimate hoop stress at weeping N/mm2 250 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 220 — ASTM D-2290
Hoop tensile modulus N/mm2 25200 ASTM D-2290
Poisson’s ratio axial/hoop — 0.65 0.81 Ameron
Longitudinal
Axial tensile strength N/mm2 80 65 ASTM D-2105
Axial tensile modulus N/mm2 12500 9700 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.44 ASTM D-2105
Axial bending strength — 85 — Ameron
Beam
Apparent elastic modulus N/mm2 12500 8000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 124* — ASTM D-2992
(Proc. B.)

Pipe property IPD cured Units 21°C 93°C Method

Bi-axial
Ultimate hoop stress at weeping N/mm2 300 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 380 — ASTM D-2290
Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290
Poisson’s ratio axial/hoop — 0.93 1.04 Ameron
Longitudinal
Axial tensile strength N/mm2 65 50 ASTM D-2105
Axial tensile modulus N/mm2 10000 7800 ASTM D-2105
Poisson’s ratio hoop/axial — 0.40 0.45 ASTM D-2105
Axial bending strength — 80 — Ameron
Beam
Apparent elastic modulus N/mm2 9200 7000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 148* — ASTM D-2992
(Proc. B.)
* at 65°C.

© Ameron 2007. FP 943-25 03/07. Page 5 of 20. Printed in The Netherlands.

Typical pipe Bondstrand 2425 (MDA cured) at 21°C with integral Taper/Taper (2-28 inch) socket
performance ends for adhesive bonding.

Nominal Internal *Ultimate STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size **Rating Pressure
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
50 2 25 23.4 73612 108 573.1
80 3 25 11.9 37727 198 293.7
100 4 25 11.5 36595 408 284.9
150 6 25 10.5 33359 1281 259.7
200 8 25 10.0 31856 2767 248.0
250 10 25 10.1 32232 5590 250.9
300 12 25 9.8 31128 9163 242.3
350 14 25 9.9 31411 12238 244.5
400 16 25 10.0 31919 18585 248.5
450 18 25 10.0 31762 24737 247.3
500 20 25 9.9 31574 33748 245.8
600 24 25 9.8 31309 57839 243.8
700 28 25 9.4 29963 97906 233.3

* No safety factor included;

** At 93°C using Ameron approved adhesive.

Bondstrand 3425 (IPD-cured) at 21°C with Taper/Taper (2-28 inch) socket ends for
adhesive bonding.

Nominal Internal *Ultimate STIS Stifness Pipe

Pipe Pressure Collapse Factor Stiffness
Size **Rating Pressure
[mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi]
50 2 25 23.4 73904 109 575.4
80 3 25 7.7 24662 128 192.0
100 4 25 7.3 23396 258 182.1
150 6 25 6.1 19347 733 150.6
200 8 25 6.2 19797 1700 154.1
250 10 25 5.7 18142 3104 141.2
300 12 25 5.8 18446 5364 143.6
350 14 25 6.1 19622 7561 152.8
400 16 25 6.0 19221 11059 149.6
450 18 25 5.9 18884 14529 147.0
500 20 25 5.9 18752 19801 146.0
600 24 25 6.0 19016 34721 148.0
700 28 25 5.3 16916 54562 131.7

* No safety factor included;

** At 93°C using Ameron approved adhesive.

© Ameron 2007. FP 943-25 03/07. Page 6 of 20. Printed in The Netherlands.

Typical pipe dimensions Bondstrand 2425 (MDA-cured
(MDA-cured) with integral Taper/Taper (2-28 inch) socket ends for
and weights adhesive bonding.

Nominal Pipe Minimum Average Designation per

Pipe Inside Structural Wall Pipe ASTM
Size Diameter Thickness [t] Weight D-2996
[ mm] [inch] [mm] [mm] [kg/m] (RTRP-11...)
50 2 53.0 1.8 0.7 AW1-2111
80 3 81.8 2.2 1.2 AW1-2111
100 4 105.2 2.8 1.9 AW1-2112
150 6 159.0 4.1 4.1 AW1-2113
200 8 208.8 5.3 6.8 AW1-2116
250 10 262.9 6.7 10.7 AW1-2116
300 12 313.7 7.9 15.0 AW1-2116
350 14 344.4 8.7 18.1 AW1-2116
400 16 393.7 10.0 23.6 AW1-2116
450 18 433.8 11.0 28.5 AW1-2116
500 20 482.1 12.2 35.1 AW1-2116
600 24 578.6 14.6 50.1 AW1-2116
700 28 700.0 17.4 72.0 AW1-2116

Bondstrand 3425 (IPD-cured) with integral Taper/Taper (2-28

-28 inch) socket ends for
adhesive bonding.

Nominal Pipe Minimum Average Designation per

Pipe Inside Structural Wall Pipe ASTM
Size Diameter Thickness [t] Weight D-2996
[mm] [inch] [mm] [mm] [kg/m] (RTRP-11...)
50 2 53.0 1.8 0.7 AX1-2111
80 3 81.8 1.9 1.1 AX1-2111
100 4 105.2 2.4 1.7 AX1-2112
150 6 159.0 3.4 3.4 AX1-2112
200 8 208.8 4.5 5.8 AX1-2114
250 10 262.9 5.5 8.9 AX1-2116
300 12 313.7 6.6 12.6 AX1-2116
350 14 344.4 7.4 15.4 AX1-2116
400 16 393.7 8.4 19.9 AX1-2116
450 18 433.8 9.2 23.9 AX1-2116
500 20 482.1 10.2 29.4 AX1-2116
600 24 578.6 12.3 42.3 AX1-2116
700 28 700.0 14.3 59.2 AX1-2116

© Ameron 2007. FP 943-25 03/07. Page 7 of 20. Printed in The Netherlands.

Taper/Taper Dimensions for adhesive Taper Spigots for adhesive Taper/Taper joints.
dimensions
Nominal Taper Insertion Nominal Dia of
Pipe Angle Depth Spigot Spigot
Size Nose Thickn. at Nose
X Ds nose Sd
[mm] [inch] [degrees] [mm] [mm] [mm]
50 2 1.75 50 1.0 55.2
80 3 1.75 80 1.0 83.8
100 4 1.75 80 1.0 107.2
150 6 2.5 110 1.0 161.0
200 8 2.5 140 1.0 210.8
250 10 2.5 170 1.5 265.9
300 12 2.5 200 1.5 316.9
350 14 2.5 170 2.0 384.4
400 16 2.5 230 2.5 398.7
450 18 2.5 200 2.5 438.8
500 20 2.5 230 3.0 488.1
600 24 2.5 260 3.5 585.6
700* 28 1.75 350 7.0 714.0
700** 28 1.75 260 7.0 714.0

* for Bondstrand 2425 only.

** for Bondstrand 3425 only

Span length Bondstrand 2425 (MDA) and 3425 (IPD) at 21 °C

Nominal Single Continuous Single Continuous

Pipe Span* Span* Span* Span*
Size 2425 2425 3425 3425
[mm] [inch] [m] [m] [m] [m]
50 2 2.9 3.6 2.6 3.4
80 3 3.3 4.2 3.0 3.8
100 4 3.7 4.7 3.4 4.3
150 6 4.5 5.7 4.0 5.1
200 8 5.1 6.5 4.6 5.8
250 10 5.7 7.3 5.1 6.4
300 12 6.2 7.9 5.5 7.0
350 14 6.5 8.3 5.8 7.4
400 16 6.9 8.8 6.2 7.9
450 18 7.3 9.3 6.5 8.2
500 20 7.7 9.7 6.8 8.7
600 24 8.4 10.6 7.5 9.5
700 28 9.2 11.7 8.1 10.3

* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3
and include no provisions for weights caused by valves, flanges or other heavy objects. At
93°C, span lengths are approx. 10% lower.

© Ameron 2007. FP 943-25 03/07. Page 8 of 20. Printed in The Netherlands.

Elbows 90º. Filament-wound 90º elbows with integral Taper/Taper (2-28 inch) socket ends for
adhesive bonding.

Nominal Laying Overall Average

Pipe Size Length (LL) Length (OL) Weight
[mm] [inch] [mm] [mm] [kg]
50 2 87 137 0.6
80 3 110 190 2.1
100 4 155 235 3.8
150 6 240 350 8.7
200 8 315 455 24
250 10 391 561 39
300 12 463 663 61
350 14 374 544 51
400 16 402 632 84
Taper/Taper
450 18 497 679 87
500 20 548 778 173
600 24 650 910 266
700* 28 726 1076 365
700** 28 726 986 358

* For Bondstrand 2425 only

** For Bondstrand 3425 only

Elbows 45º Filament-wound 45° elbows with integral Taper/Taper (2-28 inch) socket ends for
adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [kg]
50 2 45 95 0.5
80 3 61 141 1.7
100 4 73 153 2.4
150 6 106 216 7.0
200 8 137 277 15.5
250 10 169 339 32
300 12 196 396 47
350 14 135 305 38
400 16 142 372 80
Taper/Taper 450 18 229 429 78
500 20 250 480 109
600 24 293 553 184
700* 28 310 660 333
700** 28 310 570 271

* For Bondstrand 2425 only

** For Bondstrand 3425 only

© Ameron 2007. FP 943-16 03/07. Page 9 of 20. Printed in The Netherlands.

Elbows 22½º Filament-wound 22½°elbows with integral Taper/Taper (2-28 inch) socket ends for
adhesive bonding.
Nominal Laying
Overall Average
Pipe Length Length Weight
Size (LL) (OL)
[mm] [inch] [mm] [mm] [kg]
50 2 29 79 1.4
80 3 37 117 1.5
100 4 43 123 2.0
150 6 60 170 5.9
200 8 76 216 10.5
250 10 68 238 19.1
300 12 77 277 32
350 14 81 251 26
400 16 85 315 57
Taper/Taper
450 18 131 331 51
500 20 141 371 71
600 24 161 421 114
700* 28 157 507 221
700** 28 157 417 170

* For Bondstrand 2425 only

** For Bondstrand 3425 only

Equal Tees Filament-wound equal Tee with integral Taper/Taper (2-28 inch) socket ends for adhesive
bonding.

Nominal Laying Overall Laying Overall Average

Pipe Length Length Length Length Weight
Size total run total run branch branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
50 2 148 248 74 124 1.6
80 3 192 352 96 179 3.6
100 4 230 390 115 195 6.4
150 6 306 526 153 263 18
200 8 376 656 188 328 37
250 10 452 792 226 396 55
300 12 528 928 264 464 92
Taper/Taper
350 14 564 904 282 452 80
400 16 590 1050 295 525 126
450 18 728 1128 364 564 218
500 20 790 1250 395 625 297
600 24 918 1438 459 719 483
700* 28 994 1694 497 847 828
700** 28 994 1514 497 757 726

* For Bondstrand 2425 only

** For Bondstrand 3425 only

© Ameron 2007. FP 943-16 03/07. Page 10 of 20. Printed in The Netherlands.

Reducing Tees Filament-wound standard and fabricated reducing tees with integral Taper/Taper
(2-28 inch) socket ends for adhesive bonding.
Nominal Laying Overall Laying Overall Average
Pipe Length Length Length Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
80x80x50 3x3x2 96 176 86 136 3.0
100x100x50 4x4x2 115 195 99 149 5.4
100x100x80 4x4x3 115 195 108 188 5.5
150x150x50 6x6x2 153 263 124 174 12.2
150x150x80 6x6x3 153 263 134 214 12.6
150x150x100 6x6x4 153 263 140 220 13.7
200x200x2 8x8x2 88 228 179 229 24.6
200x200x80 8x8x3 188 328 159 239 19.3
200x200x100 8x8x4 188 328 172 252 26
200x200x150 8x8x6 188 328 178 288 33
Taper/Taper standard 250x250x50 10x10x2 88 258 206 256 30
250x250x80 10x10x3 100 270 206 286 32
250x250x100 10x10x4 226 396 194 274 42
250x250x150 10x10x6 226 396 204 314 42
250x250x200 10x10x8 226 396 213 353 53
300x300x50 12x12x2 88 288 232 282 35
300x300x80 12x12x3 100 300 232 312 37
300x300x100 12x12x4 264 464 216 296 60
300x300x150 12x12x6 264 464 229 339 86
300x300x200 12x12x8 264 464 239 379 90
300x300x250 12x12x10 264 464 251 421 92
350x350x50 14x14x2 88 258 247 297 37
350x350x80 14x14x3 100 270 247 327 40
350x350x150 14x14x6 282 452 254 364 66
350x350x200 14x14x8 282 452 264 404 69
350x350x250 14x14x10 282 452 277 447 74
350x350x300 14x14x12 282 452 289 489 79
400x400x50 16x16x2 88 318 272 322 50
Taper/Taper fabricated
400x400x80 16x16x3 100 330 272 352 53
400x400x150 16x16x6 295 525 274 384 97
400x400x200 16x16x8 295 525 283 423 102
400x400x250 16x16x10 295 525 293 463 107
400x400x300 16x16x12 295 525 305 505 117
400x400x350 16x16x14 295 525 325 495 100
450x450x50 18x18x2 88 288 292 342 54
450x450x80 18x18x3 100 300 292 372 58
450x450x200 18x18x8 364 564 316 456 158
450x450x250 18x18x10 364 564 329 499 165
450x450x300 18x18x12 364 564 329 529 172
450x450x350 18x18x14 364 564 340 510 172
450x450x400 18x18x16 364 564 330 560 182
500x500x50 20x20x2 88 318 316 366 59
500x500x80 20x20x3 100 330 316 396 63
500x500x250 20x20x10 395 625 355 525 257
500x500x300 20x20x12 395 625 355 555 265
500x500x350 20x20x14 395 625 366 536 267
500x500x400 20x20x16 395 625 356 586 279
500x500x450 20x20x18 395 625 390 590 285
600x600x50 24x24x2 88 348 364 414 71
600x600x80 24x24x3 100 360 364 444 75
600x600x300 24x24x12 459 719 405 605 422
600x600x350 24x24x14 459 719 416 586 423
600x600x400 24x24x16 459 719 406 636 438
600x600x450 24x24x18 459 719 453 653 448
600x600x500 24x24x20 459 719 453 683 462
700x700x350* 28x28x14 497 847 485 655 700
700x700x400* 28x28x16 497 847 483 713 720
700x700x450* 28x28x18 497 847 508 708 726
700x700x500* 28x28x20 497 847 516 746 745
700x700x600* 28x28x24 497 847 516 776 774
700x700x350** 28x28x14 497 757 485 655 631
700x700x400** 28x28x16 497 757 483 713 625
700x700x450** 28x28x18 497 757 508 708 658
700x700x500** 28x28x20 497 757 516 746 677
700x700x600** 28x28x24 497 757 516 776 706
* For Bondstrand 2425 only
** For Bondstrand 3425 only
Note: Regular numbers are filament wound tees; italic numbers are fabricated tees
© Ameron 2007. FP 943-16 03/07. Page 11 of 20. Printed in The Netherlands.
Fabricated Reducing Tees Fabricated reducing tees with integral Taper/Taper (2-28 inch) socket ends and flanged
with Flanged Branch branch.

Nominal Laying Overall Laying Average

Pipe Length Length Length Weight
Size (LL1) (OL1) (LL2)
(runxrunxbranch) half run half run branch
[mm] [inch] [mm] [mm] [mm] [kg]
50x50X25 2x2x1 88 138 179 4.4
80x80x25 3x3x1 88 168 193 5.8
80x80X40 3x3x1½ 88 168 198 6.5
100x100x25 4x4x1 88 168 225 12.6
100x100x40 4x4x1½ 88 168 230 13.3
150x150x25 6x6x1 88 198 252 17.8
150x150x40 6x6x1½ 88 198 257 23
200x200x25 8x8x1 88 228 276 25
200x200x40 8x8x1½ 88 228 281 26
Taper/Taper 200x200x50 8x8x2 88 228 316 26
250x250x25 10x10x1 88 258 303 30
250x250x40 10x10x1½ 88 258 308 31
250x250x50 10x10x2 88 258 343 31
250x250x80 10x10x3 100 270 343 34
300x300x25 12x12x1 88 288 329 35
300x300x40 12x12x1½ 88 288 334 36
300x300x50 12x12x2 88 288 369 36
300x300x80 12x12x3 100 300 369 39
350x350x25 14x14x1 88 258 344 38
350x350x40 14x14x1½ 88 258 349 38
350x350x50 14x14x2 88 258 384 39
350x350x80 14x14x3 100 270 384 42
400x400x25 16x16x1 88 318 369 50
400x400x40 16x16x1½ 88 318 374 51
400x400x50 16x16x2 88 318 409 51
400x400x80 16x16x3 100 330 409 55
450x450x25 18x18x1 88 288 389 55
450x450x40 18x18x1½ 88 288 394 55
450x450x50 18x18x2 88 288 429 56
450x450x80 18x18x3 100 300 429 60
500x500x25 20x20x1 88 318 413 60
500x500x40 20x20x1½ 88 318 418 61
500x500x50 20x20x2 88 318 453 61
500x500x80 20x20x3 100 330 453 65
600x600x25 24x24x1 88 348 462 71
600x600x40 24x24x1½ 88 348 467 72
600x600x50 24x24x2 88 348 501 72
600x600x80 24x24x3 100 360 501 77

Deluge Couplings Filament-wound deluge couplings with O-ring sealed reversed taper bushings with ½
inch or ¾ inch threaded outlets with integral Taper/Taper (2-24 inch) socket ends for
adhesive bonding.

Nominal Laying Overall Outside Average

Pipe Length Length Diameter Weight
Size (LL) (OL) (OD)
[mm] [inch] [mm] [mm] [mm[ [kg]
50 2 160 260 95 2.3
80 3 160 320 124 3.8
100 4 160 320 147 4.6
150 6 160 380 201 7.5
200 8 160 440 251 10.8
250 10 160 500 305 14.2
300 12 160 560 356 18.1
350 14 160 500 386 21
Taper/Taper
400 16 160 620 436 23
450 18 160 560 476 23
500 20 160 620 524 26
600 24 160 680 621 32
Note:
• Outlets are NPT or BSP, to be specified with order;
• Other configurations are available on request;
• Bushings to be specified with order.

© Ameron 2007. FP 943-16 03/07. Page 12 of 20. Printed in The Netherlands.

Concentric Reducers Filament-wound concentric reducers with integral Taper/Taper (2-28 inch) socket ends
for adhesive bonding.

Nominal Laying Overall Average

Pipe Length Length Weight
Size (LL) (OL)
(runxrun)
[mm] [inch] [mm] [mm] [kg]
80x50 3x2 74 204 0.9
100x50 4x2 96 226 2.7
100x80 4x3 94 254 2.0
150x80 6x3 117 307 3.9
150x100 6x4 124 314 4.2
200x100 8x4 163 383 9.5
200x150 8x6 129 379 9.5
250x150 10x6 148 428 14.5
250x200 10x8 135 445 16
Taper/Taper
300x200 12x8 180 520 33
300x250 12x10 167 537 35
350x250 14x10 224 564 31
350x300 14x12 218 588 34
400x300 16x12 195 625 42
400x350 16x14 193 593 45
450x400 18x16 153 583 51
500x400 20x16 274 734 81
500x450 20x18 201 631 78
600x400 24x16 511 1001 108
600x450 24x18 438 898 100
600x500 24x20 317 807 106
700x400* 28x16 796 1376 264
700x450* 28x18 723 1273 257
700x500* 28x20 602 1182 262
700x600* 28x24 365 975 263
700x400** 28x16 796 1286 230
700x450** 28x18 723 1183 223
700x500** 28x20 602 1092 228
700x600** 28x24 365 885 229

* For Bondstrand 2425 only

** For Bondstrand 3425 only

© Ameron 2007. FP 943-16 03/07. Page 13 of 20. Printed in The Netherlands.

Eccentric Reducers Filament-wound eccentric reducers with Taper/Taper (2-24 inch) socket ends
for adhesive bonding.

Nominal Laying Overall Eccentricity Average

Pipe Size Length Length Weight
(runxrun) (LL) (OL) (X)*
[mm] [inch] [mm] [mm] [mm] [kg]
80x50 3x2 140 270 14 0.9
100x50 4x2 225 355 27 2.7
100x80 4x3 120 280 12 2.0
150x80 6x3 320 510 38 3.9
150x100 6x4 230 420 27 4.2
200x100 8x4 415 635 52 9.5
Taper/Taper 200x150 8x6 215 465 25 4.3
250x150 10x6 420 700 52 14.5
250x200 10x8 235 545 27 16
300x200 12x8 420 760 52 33
300x250 12x10 220 590 25 35
350x250 14x10 350 690 41 31
350x300 14x12 160 530 16 34
400x300 16x12 335 765 41 42
400x350 16x14 225 625 25 45
450x350 18x14 400 770 45 48
450x400 18x16 205 635 20 51
500x400 20x16 390 850 45 81
500x450 20x18 265 695 25 78
600x400 24x16 750 1240 93 108
600x450 24x18 625 1085 73 100
600x500 24x20 440 930 48 106

Heavy-Duty Flanges Filament-wound heavy-duty flanges with integral Taper/Taper (2-14 inch) socket end
for adhesive bonding.

Nominal Laying Overall Average Weight

Pipe Length Length ANSI DIN
Size (LL) (OL) B16.5 2634
CL.300 PN25
[mm] [inch] [mm] [mm] [kg] [kg]
50 2 5 55 1.7 1.9
80 3 5 55 2.6 2.6
100 4 5 85 5.9 5.3
150 6 5 85 8.1 7.7
200 8 6 116 14.8 13.8
250 10 6 146 22.0 22.0
300 12 6 176 37.0 33.0
350 14 6 176 48.0 46.0
Note:
• Other drillings may be possible. Please consult Ameron;
Taper/Taper • Full-face elastomeric gaskets may be used suitable for the service pressure, service temperature and fluid.
Shore A durometer hardness of 60 ±5 is recommended (3 mm thick). Compressed fibre gaskets (3 mm
thick), compatible with pressure, temperature and medium may also be used. Mechanical properties should
be in accordance with DIN 3754 (IT 400) or equal;
• For maximum bolt torque refer to the appropriate Bondstrand literature;
• A torque-wrench must be used, since excessive torque may result in flange damage.

© Ameron 2007. FP 943-16 03/07. Page 14 of 20. Printed in The Netherlands.

Stub-ends Filament-wound stub-ends, O-ring sealed or flat faced, with integral Taper/Taper
(2-28 inch) socket, for adhesive bonding with loose steel ring flanges.

Nominal Laying Overall Face Ring Average

Pipe Length Length Diameter to Face Weight
Size (LL) (OL) (RF) (H) Stub-end
[mm] [inch] [mm] [mm] [mm] [mm] [kg]
50 2 15 65 92 10 0.2
80 3 15 95 127 16 0.7
100 4 15 95 157 16 1.1
150 6 15 125 216 23 2.3
200 8 15 155 270 29 4.0
250 10 15 185 324 33 5.5
300 12 15 215 378 38 7.6
350 14 15 185 413 33 6.5
400 16 20 250 470 47 11.6
Taper/Taper 450 18 20 220 532 42 17.9
500 20 20 250 580 47 22
600 24 20 280 674 57 23
700* 28 20 370 800 63 26
700** 28 20 280 800 63 21

* For Bondstrand 2425 only;

** For Bondstrand 3425 only.

Note:
• Flat faced stub-ends can be sealed using reinforced elastomeric, compressed fiber or steel reinforced rubber
gaskets, depending on size;
• Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a flat faced
stub-end (without O-ring groove) or another flat surface flange as counter flange.

Steel Ring Flanges for Nominal ANSI Average DIN 2634 Average
Stub-ends Pipe B16.5 Weight PN25 Weight
Size CLASS.300
(D)
[mm] [inch] [mm] [kg] [mm] [kg]
50 2 22.2 2.5 20 2.4
80 3 28.6 4.8 24 3.7
100 4 28.6 7.1 24 4.6
150 6 36.5 12.3 28 7.6
200 8 41.3 18.6 32 11.2
250 10 47.6 26.4 37 17.1
300 12 50.8 39 45 25
350 14 54.0 57 45 39
400 16 58.2 71 51 52
450 18 63.6 87 -- --
500 20 66.5 109 59 73
600 24 78.4 185 69 115
700 28 95.0 253 75 136
Note:
• Ring flanges will standard be made from galvanised steel. Other materials are available on request;
• Other drillings are available. Please consult Ameron.

© Ameron 2007. FP 943-16 03/07. Page 15 of 20. Printed in The Netherlands.

Couplings Filament-wound couplings with integral Taper/Taper (2-28 inch) socket ends
for adhesive bonding.

Nominal Laying Overall Outside Average

Pipe Length Length Diameter Weight
Size (LL) (OL) (OD)
[mm] [inch] [mm] [mm] [mm] [kg]
50 2 70 170 70 0.4
80 3 70 230 100 0.9
100 4 70 230 124 1.2
150 6 70 290 180 2.2
200 8 70 350 238 5.0
250 10 70 410 296 7.9
300 12 70 470 350 11.6
Taper/Taper
350 14 70 410 381 11.3
400 16 70 530 435 17.4
450 18 70 470 472 15.8
500 20 70 530 524 21
600 24 70 590 634 39
700* 28 70 770 752 39
700** 28 70 590 745 29

* For Bondstrand 2425 only;

** For Bondstrand 3425 only.

Nipples Filament-wound nipples with integral Taper/Taper (2-28 inch) male ends
for adhesive bonding.

Nominal Laying Gap Average

Pipe Length + Weight
Size (LL)
[mm] [inch] [mm] [mm] [kg]
50 2 125 25 0.1
80 3 185 25 0.2
100 4 185 25 0.3
150 6 245 25 0.8
200 8 310 30 1.5
250 10 370 30 2.9
300 12 440 40 4.7
Taper/Taper
350 14 380 40 4.6
400 16 500 40 8.6
450 18 460 60 8.6
500 20 520 60 12.4
600 24 580 60 19
700* 28 760 60 35
700** 28 580 60 26

* For Bondstrand 2425 only;

** For Bondstrand 3425 only;
+ Remaining gap after bonding (is distance between the edges of the socket ends).

© Ameron 2007. FP 943-16 03/07. Page 16 of 20. Printed in The Netherlands.

Adhesive Number of Adhesive Kits per joint with integral Taper/Taper (2-28 inch) socket ends
for adhesive bonding.

Nominal Required Minimum number

Pipe Adhesive Kit of Adhesive Kits
Size Size required per joint
[mm] [inch] [cm3] [Oz] nr.
50 2 89 3 0.2
80 3 89 3 0.4
100 4 89 3 0.4
150 6 89 3 0.8
200 8 89 3 2.0
50 10 177 6 1.0
300 12 177 6 2.0
350 14 177 6 2.0
400 16 177 6 2.0
450 18 177 6 2.0
500 20 177 6 3.0
600 24 177 6 4.0
700* 28 177 6 6.0
700** 28 177 6 4.0
* For Bondstrand 2425 only;
** For Bondstrand 3425 only.

Note:
• Adhesive Kits should never be split. If remainder is not used for other joints made at the same time, the
surplus must be discarded;
• Required adhesive for saddles is shown in the dimension table of the respective saddles;
• For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide.

© Ameron 2006. FP 943-16 04/06. Page 17 of 20. Printed in The Netherlands.

Engineering design & Consult de following literature for recommendations about design, installation and use of
installation Bondstrand pipe, fittings and flanges:

Marketing Bulletin Engineering and Design Support Services FP 934

Assembly Instructions for Quick-Lock adhesive-bonded joints FP 170
Assembly Instructions for Taper/Taper adhesive-bonded joints FP 564
Assembly Instructions for Bondstrand fiberglass flanges FP 196
Bondstrand Corrosion Guide for fiberglass pipe and tubing FP 132
Bondstrand Pipe Shaver Overview FP 599
Bondstrand Marine Design Manual FP 707

Please consult Ameron for the current version of the above literature.

Specials Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult Ameron....

Field testing Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.

Surge pressure The maximum allowable surge pressure is 150% of rated pressure.

Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm2
1 inch = 25.4 mm
1 Btu.in/ft2h°F = 0.1442 W/mK
°C = 5/9 (°F-32)

Important notice This product literature and the recommendations for usage it contains are based on
test data reasonably believed to be reliable. It is intended that this literature be used by
personnel having specialised training in accordance with currently acceptable industry
practice and normal operating conditions. Variation in environment, changes in operating
procedures, or extrapolation of data may cause unsatisfactory results. We recommend
that your engineers verify the suitability of this product for your intended application.
Since we have no control over the conditions of service, we expressly disclaim
responsibility for the results obtained or for any consequential or incidental damages of
any kind incurred.

© Ameron 2007. FP 943-16 03/07. Page 18 of 20. Printed in The Netherlands.

© Ameron 2006. FP 943-16 04/06. Page 19 of 20. Printed in The Netherlands.