ALAQEED PE POLYETHLENE PIPES

ALAQEED PE PIPE SYSTEM

IS MADE FROM PE, POLYETHYLENE RISEN APPROVED FOR THE PRODUCTION OF PIPES ACCORDING TO SASO 4427-1
STANDARDS ( METHODS OF TESTING POLYETHYLENE PIPES FOR GENERAL PURPOSES).
THE RAW MATERIAL IS SUPPLIESD IN GRANULES.
BEFORE PROCESSING, THE GRANULE IS SUBMITTED TO SPECIFIC TESTS IN OUR LABORATORIES TO VERIFY ITS
SUITABILITY FOR USE ( ISO 1133 – MELT FLOW INDEX MFI 190° C/ 10MIN).
(PE) IS A THERMOPLASTIC RESIN WHICH IS TRANSFORMED INTO THE FINISHED PRODUCT BY A RISE IN
TEMPERATURE, WHICH PLASTICIZES THE MATERIAL, ALLOWING THE PIPE TO BE PRODUCED BY MEANS OF
EXTRUSION.
THESE PROCESSE ARE CARRIED INSIDE OUR FACTORY, UNDER THE CONTROL OF SKILLED, QUALIFIED STAFF.
THE DIMENSIONS OF THE PIPES AND FITTINGS, WITH THE RELATIVE PROCESSING TOLERANCES, ARE ESTABLISHED IN
ACCORDANCE WITH DIN 8074 / ISO 4427 (POLYTHYLENE (PE)- PIPES PE 63, PE 80 , PE 100)
ALAQEED PE HIGH DENSITY POLYETHYLENE PIPES – HDPE
AND LOW DENSITY POLYETHYLENE PIPES – LDPE
SIZES FROM 16 MM TO 200 MM USED FOR WATER, ELECTRICAL DUCTS

POLYETHYLENE PROPERTIES
LOW MAINTENANCE – PE PIPES RETAIN THEIR STRENGTH AND FUNCTIONALITY WITH MINIMUM MAINTENANCE
– THEY ARE EASILY WIELDABLE INTO LONG SECTION, EXHIBIT SLOW CRACK GROWTH RESISTANCE ALONG WITH
RESISTANCE TO RAPID CRACK PROPAGATION AND A LONG LIFETIME IN BOTH STATIC AND DYNAMIC LOADS.
LOWER COST OF INSTALLATION – PE PIPES ARE FLEXIBLE, LIGHT WEIGT AND TOUGH, ENABLING EASIER SITE
HANDLING AND INSTALLATION ALONG WITH EASIER COILING INTO LONG LENGTHS FOR EASIER HANDLING AND
STORAGE.
LONG LIFETIME – PE PIPES CAN BE CERTIFIED TO WITHSTAND HARSH TERRAINS AND CLIMATES WITH NO
CORROSION. THEY EXHIBIT EXCELLENT CHEMICAL RESISTANCE, ABRA- SION RESISTANCE AND GOOD RESISTANCE TO
WEATHER ABILITY AND UV ALONG WITH RESISTANCA TO MICRO-ORGANISM AND RODENT ATTACK.
HIGH SAFETY RECORD AND NO LEAKAGE – WELD ABILITY BRINGS LEAK FREE JOINTS OVER LONG DISTANCES, AND
THE ABILITY TO WITHSTAND HIGH AXIAL AND BENDING LOADS WITHOUT JOINT FAILURE. CHEMICAL INERTNESS
ENSURES NO CONTAMINATION OF WATER THROUGH TASTE AND ODOR.
EASILY PROCESSED AND RECYCLABLE – POLYETHYLENE AS A THERMOPLASTIC IS EASILY CONVERTED INTO
VARIOUS PIPE AND FITTING DIMENSIONS AND CAN BE RECYCLED INTO LESS CRITICAL APPLICATIONS AT THE END OF
ITS LIFETIME.
 ALAQEED PE PIPES SYSTEM

ALAQEED PEOLYETHYLENE PE 100/80/63

SIZE 16 ~ 200 MM
DIN 8074 / 8075 ISO 4427-1/4427-2
HDE = HYDROSTATIC DESGN STRESS σS = HYDROSTAYIC DESIGN STRESS (mpa) @ 20C
SF = DESIGN SAFETY FACTOR FROM 1,25 & 1,6 & 2 T = MINIMUM WALL THICKNESS (mm)
S = PIPE SERIES NUMBER, TAKEN FOR ISO 4065 P = INTENAL PRESSURE (mpa)
MRS = MINIMUM REQUIRED STRENGTHS D = MEAN EXTERNAL DIAMETER (mm)
SDR = STANDARD DIMENSION RATIO MOP = MAXIMUM OPERATING PRESSURE
DESIGNATION (MRS) mpa σS- mpa
OF MATERIAL MINIMUM REQUIRED STRENGTHS AT HYDROSTATIC DESIGN @ 20
50 YEARS AND 20° C – mpa
PE 63 6.3 5
PE 80 8 6.3
PE 100 10 8

PHYSICAL PROPERTIES

PROPERTY PE 100 PE 80 UNET TEST METHOD

Density (Compound) 959 956 Kg/m³ ISO 1183
Melt Flow Rate (MFR) ˂ 0.1 ˂ 0.1 g/10min ISO 1133
190 ˚C / 2.16 kg
Melt Flow Rate (MFR) 0.25 0.3 g/10min ISO 1133
190 ˚C / 5.0 kg
Tensile Stress at Yield 25 22 Mpa ISO 527 -2
50mm/min
Elongation at Break >600 >600 % ISO 527-2
Tensile Modulus 900 800 Mpa ISO 527-2
50mm/min
Charpy Impact Notched 16 14 Kg/ 𝒎𝟐 ISO 179/1eA
at (0 °C)
Hardness, Shore D 60 59 - ISO 868
Carbon Black Content 2 - 2.5 2 - 2.5 % ASTM D 1603
Carbon Black ≤ Grade 3 ≤ Grade 3 - ISO 18553
Dispersion
Brittleness < - 70 < - 70 ˚C ASTM D 746
Temperature
ESCR (10% Lgepal), F50 >10000 >10000 H ASTM D 1693-A
Thermal Stability (210 >20 >20 min EN 728
°C)
Total Volatiles ≤ 350 ≤ 350 mg/kg EN 12009
Water Content ≤ 300 ≤ 300 mg/kg EN 12118
Coefficient of Linear 2.0 x 10-4 2.0 x 10-4 mm/mm/˚C ASTM D 696
Thermal Expansion
Thermal Conductivity 0.41 0.41 W/km DIN 52612
 ALAQEED PE PIPES SYSTEM

DESING
THE SDR ( STANDARD DIMENSION RATIO)
𝒏𝒐𝒎𝒊𝒏𝒂𝒍 𝒐𝒖𝒕𝒔𝒊𝒅𝒆 𝒅𝒊𝒂𝒎𝒆𝒕𝒆𝒓
𝑺𝑫𝑹 =
𝒎𝒊𝒏𝒊𝒎𝒖𝒎 𝒘𝒂𝒍𝒍 𝒕𝒉𝒊𝒄𝒌𝒏𝒆𝒔𝒔

𝑺𝑫𝑹 = 𝒅⁄𝑺
RELATION BETWEEN NOMINAL PRESSURE " PN & SDR " AND " MRS " AT 20° C

SAFETY FACTOE C = 1.25

𝟐𝟎 𝑿 𝝈 𝑿 𝑺
𝑷𝑵 =
𝑪 𝑿 (𝑫−𝑺 )

SDR = 2S + 1
S: PIPE SERIES
MAXIMUM OPERATING PRESSURE ' MOP , OR THE PRESSURE RATING OF PIPE.
𝟐𝟎 𝑿 𝑴𝑹𝑺
𝑴𝑶𝑷 =
𝑪 𝑿 𝑺𝑫𝑹 − 𝟏
 ALAQEED PE WATER PIPES
HDPE PRESSURE PIPE PE80 = MRS 8 = SIGMA 5.0
DIMENSIONING ACCORDING TO DIN 8074 – ISO 4427 /1167
MATERIAL COLOR DIMENSIONS
HIGH DENSITY POLYETHYLENE PE80 BLACK DIN 8074 / 8075
MRS = 8.0 Mpa
σs = 5.0 Mpa(MRS/C) STANDRD LENGTH
C=1.6 UP TO Da 125 =100M Coil
Note: Da 140-630 =12m
PN Nominal Pressure (Bar)
Wt Pipe weight (Kg/m) Available on Request
S wall thickness (mm) -Other length
Da Nominal Outside Diameter (mm) -Color 𝟐 𝑿 𝝈𝒔 𝑿 𝑺𝑿𝟏𝟎
𝑷𝑵 =
𝑫𝒂 − 𝑺
SDR Standard dimensional ration (Da/s) -pipes in other PN/SDR classes Pipe Series = 𝝈𝒔 𝑿𝟏𝟎/𝑷𝑵
MRS Minimum required strength (Mpa) according to DIN 8074/8075
σs Hydrostatic Design Stress @ 20 C
C Design factor 1.6 for water

Nomi
nal
SDR 33 SDR 26 SDR 17.6 SDR 11 SDR 9 SDR 7.4
Outsid S 16 S 12.5 S 8.3 S5 S4 S 3.2
e
Diame PN 3.2 PN 4 PN 6 PN 10 PN 12.5 PN 16
ter Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr
(mm) nal thickn ox. nal thickn ox. nal thickn ox. nal thickn ox. nal thickn ox. nal thick ox.
Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ness Weig
I.D mm ht I.D mm ht I.D mm ht I.D mm ht I.D mm ht I.D mm ht
mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m
16 12.4 1.8 0.084 11.6 2.2 0.099
20 16.4 1.8 0.107 16.2 1.9 0.112 15.4 2.3 0.133 14.4 2.8 0.154
25 21.4 1.8 0.137 20.4 2.3 0.171 19.4 2.8 0.200 18.0 3.5 0.240
32 28.4 1.8 0.179 26.2 2.9 0.272 24.8 3.6 0.327 23.2 4.4 0.386
40 36.4 1.8 0.227 35.4 2.3 0.285 32.6 3.7 0.430 31.0 4.5 0.509 29.0 5.5 0.600
50 46.4 1.8 0.287 46.0 2.0 0.314 44.2 2.9 0.440 40.8 4.6 0.666 38.8 5.6 0.788 36.2 6.9 0.936
63 59.0 2.0 0.399 58.0 2.5 0.494 55.8 3.6 0.688 51.4 5.8 1.050 48.8 7.1 1.260 45.8 8.6 1.470
90 84.4 2.8 0.791 83.0 3.5 0.978 79.8 5.1 1.390 73.6 8.2 2.120 69.8 10.1 2.540 65.4 12.3 3.000
110 103.2 3.4 1.170 101.6 4.2 1.430 97.4 6.3 2.080 90.0 10.0 3.140 85.4 12.3 3.780 79.8 15.1 4.490
125 117.2 3.9 1.510 115.4 4.8 1.840 110.8 7.1 2.660 102.2 11.4 4.080 97 14 4.870 90.8 17.1 5.770
160 150.2 4.9 2.42 147.6 6.2 3.04 141.8 9.1 4.35 130.8 14.6 6.67 124.2 17.9 7.69 116.2 21.9 9.440
200 187.6 6.2 3.84 184.6 7.7 4.69 177.2 11.4 6.79 163.6 18.2 10.4 155.2 22.4 12.4 145.2 27.4 14.80

Length : sizes from 16mm to 50mm are available in coils of 50, 100 and 200 up to 300 meters. Sizes from 63mm to 125mm are
available in coils of 50 and 100 meters. Larger diameters are available in straight lengths of 12 meters. Different lengths can be
supplied on request.
 ALAQEED PE WATER PIPES
HDPE PRESSURE PIPE PE80 = MRS 8 = SIGMA 6.3
DIMENSIONING ACCORDING TO DIN 8074 – ISO 4427 /1167
MATERIAL COLOR DIMENSIONS
HIGH DENSITY POLYETHYLENE PE80 BLACK DIN 8074 / 8075
MRS = 8.0 Mpa
σs = 6.3 Mpa(MRS/C) STANDRD LENGTH
C=1.25 UP TO Da 125 =100M Coil
Note: Da 140-630 =12m
PN Nominal Pressure (Bar)
Wt Pipe weight (Kg/m) Available on Request
S wall thickness (mm) -Other length
Da Nominal Outside Diameter (mm) -Color 𝟐 𝑿 𝝈𝒔 𝑿 𝑺𝑿𝟏𝟎
𝑷𝑵 =
𝑫𝒂 − 𝑺
SDR Standard dimensional ration (Da/s) -pipes in other PN/SDR classes Pipe Series = 𝝈𝒔 𝑿𝟏𝟎/𝑷𝑵
MRS Minimum required strength (Mpa) according to DIN 8074/8075
σs Hydrostatic Design Stress @ 20 C
C Design factor 1.25 for water

Nomi
nal
SDR 41 SDR 33 SDR 22 SDR 13.6 SDR 11 SDR 9
Outsid S 20 S 16 S 10.5 S 6.3 S5 S4
e
Diame PN 3.2 PN 4 PN 6 PN 10 PN 12.5 PN 16
ter Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr
(mm) nal thickn ox. nal thickn ox. nal thickn ox. nal thickn ox. nal thickn ox. nal thick ox.
Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ness Weig
I.D mm ht I.D mm ht I.D mm ht I.D mm ht I.D mm ht I.D mm ht
mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m
16 12.4 1.8 0.084
20 16.4 1.8 0.107 16.2 1.9 0.112 15.4 2.3 0.133
25 21.2 1.9 0.144 20.4 2.3 0.171 19.4 2.8 0.200
32 27.2 2.4 0.232 26.2 2.9 0.272 24.8 3.6 0.327
40 36.2 1.9 0.238 34.0 3.0 0.356 32.6 3.7 0.430 31.0 4.5 0.509
50 46.4 1.8 0.287 45.4 2.3 0.361 42.6 3.7 0.549 40.8 4.6 0.666 38.8 5.6 0.788
63 59.4 1.8 0.364 59.0 2.0 0.399 57.2 2.9 0.563 53.6 4.7 0.873 51.4 5.8 1.050 48.8 7.1 1.260
90 85.6 2.2 0.643 84.4 2.8 0.791 81.8 4.1 1.140 76.6 6.7 1.770 73.6 8.2 2.120 69.8 10.1 2.540
110 104.6 2.7 0.943 103.2 3.4 1.170 100.0 5.0 1.670 93.8 8.1 2.620 90.0 10.0 3.140 85.4 12.3 3.780
125 118.8 3.1 1.230 117.2 3.9 1.510 113.6 5.7 2.160 106.6 9.2 3.370 102 11.4 4.080 97.0 14 4.870
160 152.0 4.0 2.000 150.2 4.9 2.420 145.4 7.3 3.540 136.4 11.8 5.500 130.8 14.6 6.670 124.2 17.9 7.960
200 190.2 4.9 3.050 187.6 6.2 3.84 181.8 9.1 5.510 170.6 14.7 8.560 163.6 18.2 10.40 155.2 22.4 12.40

Length : sizes from 16mm to 50mm are available in coils of 50, 100 and 200 up to 300 meters. Sizes from 63mm to 125mm are
available in coils of 50 and 100 meters. Larger diameters are available in straight lengths of 12 meters. Different lengths can be
supplied on request.
 ALAQEED PE WATER PIPES
HDPE PRESSURE PIPE PE100 = MRS 10 = SIGMA 8
DIMENSIONING ACCORDING TO DIN 8074 – ISO 4427 /1167
MATERIAL COLOR DIMENSIONS
HIGH DENSITY POLYETHYLENE PE80 BLACK DIN 8074 / 8075
MRS = 10 Mpa
σs = 8 Mpa(MRS/C) STANDRD LENGTH
C=1.25 UP TO Da 125 =100M Coil
Note: Da 140-630 =12m
PN Nominal Pressure (Bar)
Wt Pipe weight (Kg/m) Available on Request
S wall thickness (mm) -Other length
Da Nominal Outside Diameter (mm) -Color 𝟐 𝑿 𝝈𝒔 𝑿 𝑺𝑿𝟏𝟎
𝑷𝑵 =
𝑫𝒂 − 𝑺
SDR Standard dimensional ration (Da/s) -pipes in other PN/SDR classes Pipe Series = 𝝈𝒔 𝑿𝟏𝟎/𝑷𝑵
MRS Minimum required strength (Mpa) according to DIN 8074/8075
σs Hydrostatic Design Stress @ 20 C
C Design factor 1.25 for water

Nomi
nal
SDR 41 SDR 26 SDR 17 SDR 13.6 SDR 11 SDR 9
Outsid S 20 S 12.5 S8 S 6.3 S5 S4
e
Diame PN 4 PN 6.3 PN 10 PN 12.5 PN 16 PN 20
ter Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr Nomi Wall Appr
(mm) nal thickn ox. nal thickn ox. nal thickn ox. nal thickn ox. nal thickn ox. nal thick ox.
Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ess Weig Pipe ness Weig
I.D mm ht I.D mm ht I.D mm ht I.D mm ht I.D mm ht I.D mm ht
mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m
16 12.0 2.0 0.092
20 16.0 2.0 0.118 15.4 2.3 0.134
25 21.0 2.0 0.151 20.4 2.3 0.173 19.0 3.0 0.202
32 28.0 2.0 0.198 27.2 2.4 0.235 26.0 3.0 0.282 24.8 3.6 0.331
40 36.4 1.8 0.229 35.2 2.4 0.299 34.0 3.0 0.360 32.6 3.7 0.434 31.0 4.5 0.514
50 46.0 2.0 0.317 44.0 3.0 0.458 42.8 3.7 0.555 40.8 4.6 0.673 38.8 5.6 0.796
63 59.4 1.8 0.368 58.0 2.5 0.500 55.4 3.8 0.728 53.6 4.7 0.883 51.4 5.8 1.06 48.8 7.1 1.27
90 85.6 2.2 0.647 83.0 3.5 0.988 79.2 5.4 1.47 76.6 6.7 1.79 73.6 8.2 2.14 69.8 10.1 2.57
110 104.6 2.7 0.952 101.6 4.2 1.45 96.8 6.6 2.19 93.8 8.1 2.64 90.0 10.0 3.18 85.4 12.3 3.82
125 118.8 3.1 1.25 115.4 4.8 1.86 110.2 7.4 2.79 106.6 9.2 3.40 102.2 11.4 4.12 97 14.0 4.92
160 152.0 4 2.02 147.6 6.2 3.08 141.0 9.5 4.57 136.4 11.8 5.56 130.8 14.6 6.74 124.2 17.9 8.04
200 190.2 4.9 3.08 184.6 7.7 4.74 176.2 11.9 7.12 170.6 14.7 8.65 163.6 18.2 10.5 155.2 22.4 12.6

Length : sizes from 16mm to 50mm are available in coils of 50, 100 and 200 up to 300 meters. Sizes from 63mm to 125mm are
available in coils of 50 and 100 meters. Larger diameters are available in straight lengths of 12 meters. Different lengths can be
supplied on request.
 ALAQEED PE WATER PIPES
Indoor / Outdoor Storage
• MMP black HDPE pipe generally contains greater than %2 carbon black, it will resist damage from sunlight.

• Expansion and contraction caused by uneven heating in the sun may cause the pipe to bow if not restrained by racks.

Nominal No. of Rows

Diameter (mm) Above SDR 17 SDR 17 & Below
110 15 12
160 10 8
200 9 7

JOINTING AND FITTINGS

Heating Element Butt Welded Joints:
Two pipe end faces are heated together by using heating

element until reaching melting temperature, then the pipe

ends pressed together to form a uniform permanent bond.

Butt Fusion Fittings:

Spigot end fittings produced specially for butt fusion to pipe.

These must be specified to match both the pressure rating

and the SDR of the pipe. The pressure rating of the fittings

must be equivalent or higher than that of the pipe.

Electro-fusion fittings:
Electro-fusion fittings are specified by their pressure rating,

such that they are at least rated the same as the pipe pressure rating.

The heating energy of this fittings are produced by heating wires.

Mechanical Fittings:
Mechanical fittings (compressed fittings) are designed to at least meet

the minimum operating pressure rating of PE 100 SDR 11 pipe 16 bar.

 ALAQEED PE WATER PIPES

BUTT WELDING
Butt welding method used to join two lengths of PE pipes together or join PE pipe with PE fitting.

Butt welding machine

The following conditions should be achieved in a butt welding machine:

• Aligning the pipe ends

• Clamping the pipes

• Facing the pipe ends parallel and square to the centerline

• Heating the pipe ends

• Applying the proper fusion force

Butt welding steps

The following steps should be implemented to make perfect butt welding:

1 Clean, clamp and align the pipe ends to be joined.

2 Face the pipe ends to establish clean, parallel surfaces, perpendicular to the center line.

3 Align the pipe ends.

4 Melt the pipe interfaces.

5 Join the two pipe ends together by applying the proper fusion force.

6 Hold under pressure until the joint is cool.

BUTT WELDING MACHINE