FINAL REPORT CHAPTER 5

PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN

Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

FINAL REPORT
FEASIBILITY STUDY PLTG SULSEL BARU (PEAKING)
(2 x 50 MW)

CHAPTER 5 – CONCEPTUAL DESIGN

5.1 GENERAL

The 2x50 MW Sulsel Baru Gas Turbine Power Plant Project is two unit gas turbine electric
generating station located in Sulawesi Selatan Province, Indonesia. Each Unit is designed to
deliver nominal net capacity of 50 MW +/- 10% to the PLN Grid 150 kV System. The proposed
Plant consisting of minimum 2 identical units will be installed in the vacant space adjacent to the
existing power station, as Shown at the site layout. These Units will be financed, designed,
constructed, tested, commissioned, owned, operated and maintained by the Power Company. The
Plant will be brand new, and operating life will be at least 30 years from the Commercial Operation
Date.
This is a general description of the design and equipment parameters of the Project. The
Developer has the right to modify or change the design and equipment parameters of the Project
provided that such modification or change results in Plant performance equal to or better than the
performance that would have been achieved without such modification or change.

5.2 HEAT AND MASS BALANCE

The Sulsel Baru Gas turbine power plant is open simple cycle consist of compressor, combustion
camber, gas turbine and generator. Environmental air is taken and increased the pressure by
compressor. From compressor the air is delivered to combustion chamber, mixed with fuel and
combustion process in combustion chamber. Combustion gas is expanded by gas turbine to
develop power. Some of power at gas turbine is used to compressor power and the other to
generating electricity power at generator. Configuration of Sulsel Baru gas turbine power plant 2 x
50 MW is described below:

Net Power output : 50 MW each unit

Cycle : Direct open simple cycle
Air pressure at combustion chamber : ± 20 kg/cm2g
Maximum gas temperature at combustion chamber : ± 1100 ºC

The optimized cycle of Sulsel Baru Gas turbine is shown in the figure below:

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FINAL REPORT CHAPTER 5
PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

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 FINAL REPORT CHAPTER 5
PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

Figure 5.1 Gas turbine cycle a) using HSD fuel b) using Natural gas fuel

5.3 MECHANICAL EQUIPMENT

5.3.1 Gas Turbine Generating Unit

The unit of simple cycle industrial outdoor packaged type Gas Turbine (either conventional or
aeroderivative) suitable for dual fuel operation burning Liquid fuel (HSD) or natural gas including
the following:
1. Base-Mounted, simple cycle, Gas Turbine and accessory compartment.
- Multi-stage, axial flow, corrosion protected compressor.
- Combustion system with combustor utilizing liquid fuel.
- Turbine with coated first stage/multi buckets.
- Heavy duty, multi shaft accessory gear.
- Continuously lubricated accessory coupling.

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

- Rotor turning device.

- Liquid / Gas fuel system.
- Atomizing air system
- Electrical motor starting system.
- Ignition syste
- Interconnection wiring in rigid metal conduits.
- Base-mounted terminal boxes.
- Vibration detectors.
- Thermocouples for measuring critical turbine temperatures.
- Boroscope openings for maintenance inspection.
- Closed, forced feed lubricating oil system including:
Shaft driven main lube oil pump.
AC auxiliary lube oil pump and DC emergency lube oil pump.
Duplicate oil to coolant heat exchangers.
Dual filters.
Oil reservoir.
Control and instrumentation.
- Closed loop coolant system including:
o Water to oil heat exchangers.
o Water to air/ Air to water heat exchangers
o Temperature control valves.
o Control and instrumentation.
- Inlet and exhaust plenums.
- Outdoor enclosure.
- Heating and ventilating system.
- Fire detection by flame detectors, UV detectors and CO2 fire protection system.
- On base piping.
- Load coupling.
- Compartment lighting
- Compressor wet washing system (Off & On line)

The Gas Turbine Generating (GTG) unit shall be of well proven design. All equipment comprising
the gas turbine package shall be pre-assembled in the factory. The gas turbine generating unit
shall be of the simple cycle heavy-duty industrial packaged type suitable for outdoor installation
and operation under the site conditions.
Vibration Critical Speed
The radial amplitude of vibration of any rotating shaft under steady state conditions at normal
operating speed shall not exceed the value specified in API Standard 616 when measured at the
shaft local to the bearing. The critical speed shall be beyond ± 20 % of the operating speed of the
engine. All compartments in the gas turbine generating unit shall be accessible for inspection and
maintenance.
The gas turbine unit shall be designed to burn Liquid fuel as well as natural gas as specified.
The unit shall be capable of frequent starts and stops without damage to the hot gas path
components and shall be able to run for base load.

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

Starting System

The gas turbine shall have electric motor driven starting equipment capable of sustaining the
complete starting cycle. The starting motor shall be capable of carrying out at least Five (5)
consecutive starting without any harmful effect.

Turning Gear
A rotor turning gear is provided to minimise thermal distortion of the rotor after operation and to
permit rapid reloading of the unit after a shutdown. Necessary oil piping and appurtenances is
included. Turning gear oil piping system shall be a part of the turbine lubrication system and shall
be complete with all necessary pressure switches or other interlocks to prevent turning gear
operation if lubricating oil pressure drops below than pre-set value. Suitable housing and safety
guard shall be provided for all moving parts of the turning gear. Turning gear operation shall be
indicated on the remote control panels. The turning gear shall have automatic engaging and
disengaging mechanisms.
Additional arrangement for hand turning shall be provided for use in case the automatic turning
system fails to operate.

Load Gear and Accessories Drive Gear

The turbine shall be equipped with good quality and suitable load gear equipment of proper rating if
required to match the generator speed for 50 Hz generation.
Load gear shall be totally enclosed and be equipped with forced lubricating device to the gear.
The turbine shall also be equipped with suitable accessories driven gear unit.

5.3.2 Compressor Wet Washing System

The compressor wet washing system (On & Off line) shall basically comprise of wash water tank
with accessories, detergent hopper, interconnecting piping & valves, spray water manifold and
spray nozzles. Wash water tank is used to draw and mix wash water and detergent to the required
dilution, compressed air taken from existing instrument air header shall be used to pressurise this
fluid and to forward to the spray water manifold. The spray nozzles make a high velocity jet spray
to clean the compressor blades while the rotor is kept in spinning operation.
Wash water tank is a cylindrical pressure vessel with dished ends on both sides. This tank is
provided with necessary appurtenances and accessories such as
a) Compressed air inlet.
b) Water inlet with isolation valve and inlet strainer.
c) Breather vent with isolation valve.
d) Drain line with isolation valve.
e) Detergent inlet nozzle with isolation valve.
f) Pressurised water outlet with isolation valve.
g) Level gauge glass with isolation valves.
h) Hand holes with covers.
i) Pressure relief valves.
j) Pressure gauge connection.
k) Detergent hopper to hold the detergent for every wash cycle.
l) Interconnecting piping between wash water tank and compressor spray system. This line is
provided with strainer, drain valve, pressure gauge, and orifice plate.

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

m) Water wash manifolds. This manifold is located within the compressor inlet and it shall distribute
the wash water into the compressor inlet air stream. The manifold is equipped with a drain
valve.
n) Set of spray nozzles shall effectively spray water detergent water for efficient cleaning.

Compressor wash water quality

Total trace elements in compressor wash water (after adding detergent) will preferably be limited
as follows.

5.3.3 Governor System

The gas turbine unit is provided with a complete governing system which capable of maintaining a
required constant speed under conditions of load variations, control the turbine load, combustion
gas temperatures and prevent turbine over-speed. The characteristics of the turbine generator unit
and its governor shall be such that the machine operates satisfactorily in parallel with existing
generating unit in the system.
The speed governing system is provided with speed changing device capable of local and remote
control. Provision shall be made to shutdown the turbine under emergency by local and remote
control. The speed regulation is adjustable (from no load to full load) between plus and minus 5 %.
The rated speed at no load condition is adjustable within ±0.5 % for easy synchronising. The
governing system for the unit shall also be provided with automatic over-speed trip devices
adjustable up to 110 % of the rated speed, and a load limiter.
The governing system shall include an adjustable load limit control, minimum fuel regulator,
temperature limit control, temperature increment rate control and necessary protection equipment.
The governing system is suitable for parallel operation with a large power system and also for
completely isolated and independent operation. In addition to the automatic speed governing
system, a separate emergency over-speed trip mechanism and over combustion gas temperature
trip system shall be furnished on the unit. These systems shall operate to shut the emergency fuel
trip valves.
The unit shall not trip with voltage fluctuation of ± 10% and frequencies variation ± 4%. Over-
speed occurring under any conditions shall not have any harmful influence on the turbine
generating unit or on its auxiliaries. The governor shall have adjustable (± 2%) droop setting.

5.3.4 Lubricating Oil System

The lubrication system of the unit is equipped with the main oil pump, auxiliary motor driven oil
pumps, delivery pipes, return pipes, reservoir, strainer, oil cooler, pressure gauges and
thermometers, and all necessary oil piping for the system. The unit is equipped with a gear driven
main oil pump, a full capacity motor driven auxiliary oil pump and an emergency DC motor driven
oil pump. The emergency DC motor driven oil pump shall have sufficient capacity to prevent
damage the turbine generator during an emergency shutdown. Each oil pump is equipped with a

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

section strainer. Pressure switches is provided as required to permit automatic sequential starting
of the auxiliary oil pump, and emergency DC oil pump in case of oil pressure drop. Auxiliary
contacts required for indication shall also be furnished on pumps and pressure switches.
Each oil reservoir is furnished complete with, vapour extractor, level indicator, high and low level
alarm switches, strainer, drain valves, overflow pipe, manhole, valves, and piping.
The system shall include oil pressure and temperature alarm, and trip mechanism, each bearing
shall be provided with thermocouple cell and a thermometer in pocket of oil drain.
Complete oil coolers each for 100% capacity shall be provided. One of two oil coolers shall
normally be in service, change over from one oil cooler to the other during operation shall be
possible. It shall also be possible to use both oil coolers at same time. The oil coolers shall be of
either air cooling type or water cooling type. The oil coolers shall be provided with blowers or water
pumps, depending upon the type of cooling.

5.3.5 Fuel system

At present Natural Gas as well as HSD (High Speed Diesel) will be used as fuel. So provision of
dual fuel system (Liquid fuel system and natural gas fuel system) is made in the fuel system of gas
turbine unit.

Liquid Fuel oil (HSD) system

The unit is provided with liquid fuel oil (HSD) system. The liquid fuel oil (HSD) system shall have
the necessary pressure regulating valves, shut-off valves, pipes, pumps, metering device, pressure
gauge and other indicating instruments. The liquid fuel system is provided with necessary
protective equipment for proper control and safe operation of the unit.

The HSD fuel oil system consist of two pumps (One standby, one operative) of suitable capacity for
the maximum output of the turbine at lowest ambient temperature at the site, along with necessary
valves, piping, regulating devices, metering device, instrumentation, pressure switches and
indicators.

Fuel forwarding skid

Fuel forwarding skid brings liquid fuel to the gas turbine at a pressure consistent with the gas
turbine fuel supply requirements.

Fuel oil filters Skid

This unit provides liquid fuel filtration up-stream the unit turbine and includes the followings:
-Two fuel filters (one duty, one standby) : Filter cartridge -5 microns
-One pressure metering panel board including : one manostat (fuel pressure control), one different
pressure gauge
-One fuel accumulator
-One stop valve
-Complete set of piping including valves, gauges and fittings of all lines terminating at the skid
boundary

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

Fuel storage tank

The fuel storage tank uses existing fuel tank ( 2 x 5000 kl capacity) The fuel storage tank should be
completed with : fuel inlet flange, fuel outlet flange with floating suction, foam chambers for fire
protections, visual level gauge, Various levels switch to provide alarm at subsequent level, gas
vent and water drain
Sump tank
The sump tank allows draining liquid fuel from combustion system and from exhaust plenum when
there is false start.

Piping
Fuel from exsisting HSD tanks will be transferred and tapped by piping. Figure bellow show the
predicted pipeline rute.

Figure 5.2 HSD Pipe Line

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

FUEL GAS HANDLING FACILITIES

The gas turbine unit shall be furnished with a complete gas fuel system. The gas handling system
including Gas Booster Compressor shall also be provided.

5.3.6 NATURAL GAS SUPPLY SYSTEM

To forward the natural gas from the main gas supply header to the gas turbine unit and to adjust its
supply pressure to normal operating pressure, the unit should furnished with complete factory
assembled skid mounted gas pressure regulating unit including all accessories and necessary pipe
connections to the BOARD's gas supply header for gas turbine unit.
Each gas handling unit shall comprise at least the following major items:
- Gas Booster Compressors (one running and one standby, each having capacity for meeting
total gas requirement at all ambient temperatures with 10% margin) with necessary sealing,
cooling, anti-surge device, proven control system etc.
- Inlet strainer
- A flow meter with bypass system and with integration
- Pressure gauges
- Pressure regulating equipment
- Safety valve and relief valve
- A gas conditioner (scrubber, separator and others as required)

Air Inlet System

The air filtration arrangement shall be multi stage (pre-filter and high efficiency).
Brief technical specification:
- One filtration unit for compressor air intake of Gas Turbine.
- Pressure droop : clean: 38mm water and dirty :76 mm water.
- Filter type : Pre-filter : Washable
High efficiency filter : Disposable
- Cartridges/each filter : 2
- Filter media : water resistant, synthetic.
The filter unit for Gas Turbine complete in all respects including necessary supporting structures,
holding frames, fasteners, pressure switches, gauges etc. whichever are necessary should be
provided.
Each air inlet system is provided with silencer if required capable of keeping the sound pressure
level as required by environmental regulations when measured at a distance of 100 meter from the
plant operating at full load as per ISO standard.

Exhaust System
The gas turbine unit is equipped with an exhaust duct and a suitable stack (height should meet the
environmental protection requirement but not less than 25 m). The exhaust system have a silencer
to reduce the sound level as required by environmental regulations when measured at a distance
of 100 meter from the plant when operating at full load.
The duct is supplied complete with all necessary expansion joints thermal and acoustic insulation,
manholes, drains, supports, bolting and jointing. It shall be arranged in such a way that normal
maintenance can he carried out on any component without dismantling the duct.
The Emission levels of exhaust have to be within the limit of environmental protection regulations.

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

Other

The casings of all the rotary parts on the main unit is spilt horizontally for easy dismantling and
inspection. Lugs for lifting the upper casing is provided at points which will lift the casing half well
balanced
Thermal insulation is provided where necessary and is to include such parts as the combustion
chambers, exhaust ducts and hoods. Removable insulation blankets is provided in all parts where
insulation must he removed for maintenance purposes.

5.3.7 Fire Protection Facilities

The general design of the fire protection facilities take into account that the basic operating policy
for the power station will have the minimum of personnel supervision for the gas turbine. Where
automatic systems are provided, alternative manual initiation facilities shall also be provided.
All fire protection installations is comply with the requirements of the codes of practice of the
National Fire Protection Association (NFPA).

CO2 Gas Fire Protection System

An automatic Carbon Dioxide (CO2) gas fire protection system is provided in all
machinery enclosures of gas turbine generating units except in the unit local control
package. The fire protection system shall comply with the requirements of NFPA No. 12A
or equivalent.
The equipment is consist essentially of fire detectors distributed strategically within the
enclosures which, on sensing a dangerous condition at any location, will initiate audible
and visual alarms, trip all running plant including ventilation equipment, and release C02
gas into the affected enclosure. Actuation of the fire protection system shall also. trip gas
turbine generating unit and immediately shut off the fuel supplies to the unit at a point
external to the enclosures. There will be time lag of 30 seconds between the ringing of
alarm and discharge of C02 gas, so that the personnel working in the package could
leave safely.
Facilities for alternative manual actuation of the fire protection system will be provided
such that, when the manual mode has been selected the protection sequence will not
proceed beyond the alarm stage without manual action by an operator.

The fire protection system is segregated into separate zones so that at least the
protection for any one compartment can be selected to the manual mode whilst, at the
same time, retaining the automatic mode for the remaining enclosures.
Lock-off boxes is provided at all entries to enclosures, with switches whereby an operator
may inhibit automatic release of extinguishant. These boxes shall be provided with status
indicators signifying 'Auto on' 'Auto-off' and 'Extinguishing Released' and a red lamp shall
also be illuminated at the box In the event of' extinguishing release. The status shall be
indicated at the control panel of the control building also.
Fire detection shall be by means of ultra violet flame detectors with a backup system
utilising rate-of-rise temperature detectors. The use of smoke detectors shall be subject to
specific approval by the Board as regards their type and location.
Audible and visual fire alarms shall be provided in all machinery en-, closures, the local
control cabs and in the control room of the control building. Additional audible alarms shall
also be provided external to the turbine generator enclosures.
Particular areas of high fire risk such as confined spaces where lubricating oil could
possibly come into contact with high temperature ,surfaces shall receive special

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

consideration. Such areas shall be treated as separate fire protection zones with detection
and C02 gas injection facilities operating independently of the system provided for the
machinery enclosure concerned.
The fire protection equipment shall be complete in all respects including pipework, valves,
fire detectors, nozzles, control equipment, fully charged C02 gas cylinders and cylinder
racks.

Hydrant System
Fire hydrant of water type is provided in the power station. Water will be supplied from
existing raw water pond (tank). The hydrant system of new gas turbine power plant will be
tapped from existing hydrant system.
Hydrants is installed at required places around the gas turbine generating unit, electrical
building, and switchyard. Each hydrant stand shall be fitted with an isolating valve and
approved type of instantaneous hose complying 30-m hose with combined jet/water-fog
nozzle shall be provided in the cabinet adjacent to each hydrant.
The underground pipework shall be provided with an approved protective coating unless
the pipe is manufactured from an approved noncorrosive material.

Portable Equipment
Portable fire fighting equipment (fire extinguisher) is designed comply with NFPA 10. The
following portable fire fighting equipment or equivalent is provided:
(1) 5 kg C02 extinguishers
(2) 20 kg C02 extinguishers with trolley
(3) 5 kg Dry chemical extinguishers
(4) 10 kg Dry chemical extinguishers.
The portable equipment shall be of a type for which replacement cartridges and dry
powder refills shall be readily available locally.

The equipment and area need fire extinguisher are:

- Office room
- Kitchen
- Laboratory room
- Warehouse
- Control room
- Water treatment control room
- Fire pump room
- Gas turbin control room

Water spray system

The water spray systems consist of water spray nozzles fitted into a network of pipes
through which water is supplied under pressure from the fire ring main. A deluge valve
with manual or automatic starting system controls it. Opening this valve supplies water
into the distribution system and thus simultaneously to all the spray nozzles in the system.
The system operation is automatic, and the detectors operate the deluge valve when fire
is sensed. It also has a provision for manual operation of the deluge valve. Nozzles are
corrosion and fire resistant. A local control device with audible alarms controls each
system.

The equipment and areas that require the water spray system are:

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

 Electrical building
 Administrative building
 Kitchen
 Control room
 Warehouse
 Water treatment building

Automatic sprinklers
This system is pressurized and in the event of fire, the fusible metal at the sprinkler head
melts due to the heat of the fire and then the water is sprayed through the sprinkler head.
This system allows controlling the quantity of water delivered as a function of the extent of
the fire, as only those nozzles which have reached a pre-set temperature open. Sprinklers
system should comply with NFPA 13 and NFPA 850.
The equipment and areas which require an automatic sprinkler system are:
 Main transformer
 Auxiliary transformer
 Control room
 HSD tank and pump
 Admin building

Refrigeration and foam system

Foam system in accordance with the requirements of NFPA 11, water deluge system for
exterior surface refrigeration
The foam system is of fixed type and has all the necessary appurtenances including foam
proportioner, foam concentrate tank, foam chamber, valves, piping and controls.

Automatic FM-200 deluge system

Control room is protected by an automatic FM-200 system. The activation of this system is
produced by smoke detection.

Fire Detection System

The plant has an adequate fire detection network, designed taking into account the different
risk areas. The detection system has the purpose of detecting a fire and activating, in case it
were necessary, the automatic extinguishing systems.
The system consists of a main fire panel, located in the Main Control Room of the Power
Plant, and several detection and alarm systems located throughout the plant. Each of them
has its own local fire panel. The Fire Fighting system can be started in the main fire
detection panel or from the local fire panels.
Break-glass alarm switches are mounted at selected positions throughout the plant.
Smoke, fire and gas detectors are provided and located appropriately in each area of the
Power Plant. The detection in each system is designed in accordance with the NFPA
requirements.
Detectors are capable of operating without giving rise to spurious operations.
The fire protection equipment does not operate upon signal of just one detector.

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

Push button alarm devices are provided in the fire protection cabinets located indoors and
outdoors.

Fire Fighting Control System

Fire fighting control system will use the existing condition. The fire fighting control system
generates the automatic control actions of the whole fire protection installation of the plant,
activating automatically the diverse fire fighting systems when fire presence has been
detected by the corresponding local sensors.
The fire fighting control system also controls the jockey pump, the 100 % duty electric pump
and the 100 % duty/standby diesel motor driven pump.
The main fire panel located in the central control room, allows direct visual indication of all
the changes in the fire protection systems. An audible alarm alerts operators for incoming
alarm signals. All alarm circuits are provided with accept, reset and test facilities.

Water Supply
Water for fire fighting is supplied from existing facilities. Comply to NFPA the facilities
should be able to supply 180 m3/hour, and running continuously for 2 hour. Hence it need
pump with that capacity. The existing facility equipped with two 1500 GPM electric pump,
and it is equal to 340 m3/hour for each pump. Hence it be concluded that the existing
faciliting can supply fire fighting system for all plant in PLN Tello site.

5.3.8 Water Treatment System

The scope of water treatment for PLTG Sulsel Baru 2 x 50 MW is designed for all unit plant,
building and other facilities in PLN Tellomakasar area. River water is pumped to settling pond to
initial process. From settling pond the water is pumped to pre treatmentsystem that consist of
pump, debris filter and clarifier.
At present PLN Tello Makasar use two type of raw water, from PDAM and from water treatment.
For simpler operating system, all of raw water will be from pre treated river water. Total capacity of
existing water treatment is 10 m3/ hour.
Water calculation for all plant, building and other facilities in PLN Tello area is follows:
- Compressor Blade washing system for all plant (new PLTG, Alstom and gas turbine unit I and
II) and close cooling system. This water should be demin water. It is predicted that demin
water for all facilities is 10 m3/hour.
- Water for toilet and kitchen for all building is calculated based on 0.25 m3/day x 80 person =
20 m3/day or 0.83 m3/hour
- Service water is predicted 5 m3/hour
- Fire protection is calculated based on NFPA standard that water pond should supply 180
m3/hour and the system can operate for 2 hour. Hence the raw water tank should have
volume of 400 m3. For simpler calculation, fire fighting water is 1.17 m3/hour.

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PT.PLN (Persero) Pusat Enjiniring Ketenagalistrikan CONCEPTUAL DESIGN
Feasibility Study PLTG Sulsel Baru (Peaking) (2x50 MW)

Total amount of water supplied is described in table below.

Capacity
No Water need
(m3/hour)
1 Blade washing and closed cooling 10
(demin)
2 Toilet and kitchen 0.83
3 service water 5
4 Fire fighting 1.17
Total 17

Clarifier Unit Media Filter SWRO & Storage Mixed Bed

BWRO Unit Polisher

3 Blade washing
- Service Water 5.0 m /hr
RO Reject ,60% 3
- Potable Water 0.85 m /hr 10 m3/hr
rec - Fire fighting 1.17 m3/hr

Demineralized Water System

The Demineralized Water System has the purpose of providing demineralized water with the
required quality to be used in the compressor blade washing system and closed circuit cooling
water at the PLTG SULSEL BARU 2 x 50 MW.
River water will be used as raw water for this plant.
Demineralized water is required for the following purposes:
 Blade wash
 Closed circuit cooling water make up
 Laboratory

In order to obtain the required water quality for compressor blade washing and, to a lesser extent,
for closed circuit cooling water make-up, laboratory, sampling water and mixed beds regenerates
dilution, river water is pumped from the demin water storage tank to the Demineralization system.
Once there, the river water undergoes mixed bed.

The plant will have two (2x100%) demineralization lines. Each line will consist of a mixed bed
exchanger. Each mixed bed exchanger will be sized to treat 100% of the flow rate. The net
production of the plant will be 240 m3 of demin water per day for 24 h daily work (10 m3/hour). The
demin plant with capacity 10 m3/hour will supply the new PLTG SulsepBaru 2 x 50 MW and all
existing plant (Alsthom gas turbine, gas turbine unit I and II)

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The mixed bed exchangers will include cation resins and anion resins. The anion resins will be co-
current regenerated with caustic soda and the cation resins will be counter current regenerated
with hydrochloric acid; this way, when one column is on regeneration, the other remains in
operation.

The operation working phases of the column will be as follows:

 First phase, in normal operation, the remaining low salinity is eliminated from the feed distilled
water to the specified values for demineralized water product.
 A second phase will be beds separation
 The third phase will be the resins regeneration.
 Last, the resins are mixed and the column is checked for being put into service.

For a good resins mixing after regeneration, air flow is supplied by an air blower during 10-15
minutes.

Every column will work in a completely automatic mode. The regeneration will be started manually
or automatically, based on volumetric throughput or product conductivity, from the control panel
and will continue automatically or by remote operation. Any operation of the regeneration process
can be made from the control panel.

Both acid and soda regeneration systems include the same elements: a storage tank with over 5
months autonomy, two dosing pumps (2x100%) with frequency converter and a flow meter.
The Demineralized water will be used for the dilution of the regenerates. Two regeneration pumps
(2x100%) will drive the demineralized water from the Demineralized storage tank to the mixed beds
system.

Down stream of the mixed bed exchangers the water will have a minimum pressure of 2 bar g, so
that the demineralized water tank can be filled.
At the outlet of the mixed bed exchangers the water will have a specific conductivity lower than 0.2
micro sec/cm.

Conductivity, silica and pH will be measured and recorded in the product outlet. High conductivity
and silica in the product outlet of the mixed bed polisher will shut down the service.

The effluents of the mixed bed regeneration will go to a neutralization basin, with a pH control. This
will be sized for two complete mixed bed chemical regenerations. Acid and soda will be added from
the acid soda regeneration systems for neutralization. Two (2x100%) discharge and recirculation
pumps will drive the neutralized effluent from the neutralization basin to the homogenization basin.

Downstream of the mixed beds, demineralized water is directed towards the Demineralized water
storage tanks.
The quality of the demineralized water will be according to the following parameters:
pH 6-8
Silica ppm <0.01
Conductivity micro sec/cm < 0.2
Sodium ppb < 10
TDS ppm < 0.2

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Potable Water System

The Potable Water System has the purpose of providing water with the required quality to be used
as drinking water at the PLN Tello
River water is used as potable water after a pH adjustment and mineralization with crystal
carbonate and calcium chloride and on line chlorinating with sodium hypochlorite addition.
The potable water system consists of potable water filling pumps, a potable water tank, a potable
water pressure set and the complete chemical dosing systems.
Potable water is distributed to the following consumption areas by means of the potable water
pressure set (accumulator and 2 x 100% pumps):
 Workshops and Warehouses
 Office and control buildings
 Chemical Laboratory
 Accesses control
 Water Treatment Plants

Instrument and Service Air System

The Instrument and Service Air System has the purpose of producing and distributing the oil free
air necessary for the different general services, as well as supplying dry air without oil traces for
instrumentation and pneumatic controls of the PLTG Sulsel Baru 2 x 50 MW
Service Air will be required for pneumatic tools, general purpose cleaning, repairs, maintenance,
etc.
Instrument Air will be required for pneumatic controllers, control valves and other duties.

The Instrument and Service Air System can be divided into the following subsystems:
 Instrument and Service Air Plant
 Service Air Distribution
 Instrument Air Distribution

A main compressed air station shall provide the requirements for the instrument and service air
systems. The compressed air system comprises the Instrument Air System and the Service Air
System and shall be designed to supply oil-free instrument air for pneumatically operated
instruments and control devices, and service air for general use (cleaning, pneumatically operated
tools, etc) throughout the Power Plant.
Instrument and service air plant
The Instrument and Service Air Plant is a package unit which includes:
 2 x 100% Service Air Compressors
 2 x 50% Service Air Receivers
 2 x 100% Instrument Air Compressors
 2 x 100% Instrument Air Dryers
 1 x 100% Instrument Air Receiver

Service air distribution

The Service Air System shall supply local hose stations and fixed connections for air powered
maintenance tools and for cleaning purposes in:
 Turbines Area
 Transformers
 Warehouse and Workshop

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 Fire-fighting Pump house

 Emergency Diesel Generator Area
 Administration Building
 Laboratory
 Water Treatment Plant
The Service Air Distribution shall be furnished from upstream of the Instrument Air Dryers and
distributed by means of the corresponding carbon steel piping network.
Instrument air distribution
The Instrument Air System shall supply instrument and control air to:
- Gas turbine area
- Water Treatment Plant
- Fire-fighting Pump house
- Emergency Diesel Generator Area
The Instrument Air shall be furnished from the Instrument Air Receiver outlet and distributed
by means of the corresponding stainless steel piping network.

Oil-free compressed air necessary to cover all the Service and Instrument Air requirements within
the Power Plant is obtained from four (4) water-cooled Air Compressors, two of them for Service
Air and the other two for Instrument Air.
The control, protection and sequencing of these compressors is implemented in a local controller.
Supervision and operation of these equipments shall be possible both locally and from remote
control.
At the 2 x 100% Service Air Compressors outlet, the service air flow rate enters two (2) Service Air
Receivers that serve as a pressure equalizing system. These receivers avoid pulsations and allow
for short-time peak consumption without having to start a compressor. Once at the receiver outlet,
the service air flow rate is directed towards the Service Air Distribution Network.
The Instrument Air flow rate from the Instrument Air Compressors discharge enters two (2)
Instrument Air Dryers where its dew point is conveniently lowered in ordered to avoid condensation
throughout the instrument air distribution network. Both dryers are identical, dual tower adsorption
type, each of them sized for the total compressed air flow rate. This arrangement allows continuous
operation since one drying tower is always on duty while the other undergoes regeneration of its
adsorbent filling. The control, protection and sequencing of these dryers are implemented in a local
controller.
Pre-filters and post-filters shall be installed at the inlet and outlet, respectively, of the dryers. At the
post-filters outlet, the Instrument Air enters an Instrument Air Receiver that serves again as a
pressure equalizing system. Once at the receiver’s outlet, it is directed towards the Instrument Air
Distribution Network.
When low pressure is detected in the Instrument Air Distribution System by means of a pressure
transmitter, the corresponding valve shall allow the Service Air Compressors to be used as back up
to the Instrument Air Compressors, in order to guarantee the Instrument Air

Operational technical data

Service Air Compressors (preliminary estimated values)
Number 2 x 100%
Type Rotary Screw
Air Quality Oil-free
Location Indoors
Discharge Pressure 8 bar a

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Noise level 85 dB (A) 1 m away from equipment

Service Air Receivers (preliminary estimated values)

Number 2 x 50%
Type Vertical Cylindrical
Design Pressure 10 bar a

Instrument Air Compressors (preliminary estimated values)

Number 2 x 100%
Type Rotary Screw
Air Quality Oil-free
Location Indoors
Discharge Pressure 8 bar a
Noise level 85 dB (A) 1 m away from equipment

Instrument Air Dryers (preliminary estimated values)

Number 2 x 100%
Type Automatic Adsorption
Drying Agent Activated Alumina
Regeneration Automatic
Location indoors
Pressure Drop 0.3 – 0.5 bar
Dew Poin - 40 ºC (at atmospheric pressure)
Design Pressure 10 bar a

Instrument Air Receiver (preliminary estimated values)

Number 1 x 100%
Type Vertical Cylindrical
Design Pressure 10 bar a
Design Temperature 50ºC

5.3.9 Crane dan Hoist

Crane and hoist are used to fit and maintenance such as gas turbine, compressor, pump and
gereator. Equipment categorised as lifting equipment are:

1. Gantry Crane
Instalation : Outdoor
Number : 1 set per unit gas turbine.

2. Overhead traveling crane : warehouse and workshop

Instalation : indoor

Monorail hoist,bridges and trolley are used to maintenance facilities in BOP system.

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Laboratory equipment

Laboratory equipment is used to identify the quality of matter in PLTG. Laboratory building
shoukd include desk, furniture, plumbing and electricity and other equipment related to
chemical monitoring. Laboratory should be able to water analysis, fuel analysis, lubricating oil
analysis, seal oil analysis and flue gas analysis.

5.3.10 Workshop and Warehouse

Workshop should have mechanical and electrical equipment such as welding equipment,
machining process equipment and all tools required. Measurement equipment should be provided
such as pressure gauge, volt meter and vibration meter. Hydraulic and pneumatic, cathode Ray
oscilloscope and calibration equipment also be provided.

5.4 ELECTRICAL PLANT DESIGN

5.4.1 Introduction
This section stets out the design criteria and specifies the major electrical plant and equipment
for the Sulsel BaruPLTG.
The electrical design is based on 2 unit of 50 MW output Gas Power Plant (PLTG).
The Sulsel Baru power station will operate as a peak load station and will feed into Sulsel Baru
substation. The switchyard will be designed to allow for two generator feeder and two transmission
lines.
The power station electrical system will be designed all for simplicity and easiness for operation and
maintenance.
The major items of electrical plant are as follows:

- Generator and auxiliary systems.

- Generator bus ducts to generator transformer and unit auxiliary transformer.
- Generator transformer.
- 150 kV switchyard.
- Unit auxiliary Transformer.
- Generator circuit breaker.
- 400 V power distribution center/motor control centers for unit and station auxiliary machines.
- Distribution panels.
- DC power supply equipment and UPS equipment.
- Lightning protection system for power house including grounding mesh and rods.
- Grounding system for all electrical equipment.
- Wiring materials, conduit pipe, ladder and racks.
- Lighting and small power facilities for all building and outdoor areas.

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- Communication system.
5.4.2 General Design Requirements
5.4.2.1 Standards
All electrical plant and equipment will be specified to standards:
Nasional:
PUIL PeraturanUmumInstalasiListrik
SPLN Standards Perusahaan Listrik Negara
International:
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineer
NEMA National Electrical Manufacturers Association
ANSI America National Standards Institute
ASME American Society of Mechanical Engineers
ASTM American Society for testing and Materials
NFPA National Fire Protection Association

5.4.2.2 Electrical System Parameters

The following system parameters will be used in the design.

150 kV System

 Nominal voltage : 150 kV

 Highest system voltage : 170 kV

 Phase and frequency : 3 phase, 50 Hz

 Frequency variation : 49.0 – 51.00 Hz

 Insulation level : 650 kVp

 Fault level 1 phase,

secrms :40 kA*

 Earthing method : solidly earthed

*) to be confirmed by contractor

5.4.2.3 Basic Design Requirement

a) Prevention of Corrosion
All metallic materials shall be protected against corrosion.
b) Phase Rotation
Generator and motor phase rotation will be designated as R for the 1st phase (U-X), S the 2nd
phase (V-Y), and T the 3rd phase (W-Z). Power phase rotation will be designed as R-S-T. R-S-T
type bus arrangements, left-to- right, top-to-bottom and front-to-rear, will be used throughout to
assure convenient and safe testing and maintenance.
c) Space Heaters

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Space heaters with thermostats will be furnished to maintain the equipment enclosures. 5ºC
above the seconding ambient temperature at all times. Heaters will be designed for maximum
surface temperature of 70 ºC.

5.4.2.4 Plant Electrical System

The power station electrical system will be designed with adequate auxiliary equipment, standby
power and protection to meet the following requirements;

- Provide a reliable power supply to the generating unit and station auxiliary equipment.
- Provide secure start-up powered supply for the generating unit.
- Provide adequate standby power to ensure operation of essential station equipment in
emergency conditions
The auxiliary electrical system is divided into the followed sub-systems;

- AC power system
- DC power system
- AC emergency power system
The concept or of the power station electrical system is shown in Drawing No. Sulsel Baru_PLTG-
E001-SLD Typical Single Line Diagram of Power Plant and Sulsel Baru.
The 11.3 kV generator circuit breaker will not be to increate reliability of unit operation and also to
provide control flexibility during maintenance or fault condition
The auxiliary power for unit start-up will be taken from the 150 kV grids via generator CB and unit
auxiliary transformer. The Unit 1 and Unit 2 auxiliary transformer will be each rated to supply:

- The total auxiliary load for two units plus.

- The total station auxiliary load.
The auxiliary load will be supplied at one voltage levels. The unit auxiliary operating at 400 V fed from
the 11.3 kV/0.44 kV transformer and power/motor control centers.

5.4.2.5 Power Station Auxiliary Voltage Levels

Low Voltage design
The 400V switchgear consist of power distribution center and motor control center will be used to
supply power to motor and equipment loads with rating of less than 150 kW and distribution boards
for building service.
DC Voltage design

220 V DCsystem is proposed to supply control and indication circuits, protection, alarm system,
switchgear operation, emergency lighting and other vital emergency load.

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5.4.2.6 Power Station Auxiliary Electrical Demand

The estimated total maximum demand for the generating unit and the station supplies has been
derived base on witch loads will be running on a continuous intermittent and standby. The auxiliary
load is estimated 6 MW.

5.4.3 Generator
5.4.3.1 Type and Rating

The synchronous generator will be totally enclosed, self-ventilated, air-cooled, furnished with
stationary armature and cylindrical rotor and designed for direct connection to the gas turbine.
The cooling system will be a closed cycle system where the air is circulated through water compact
heat exchangers. Heat exchangers will be supplied with water from the auxiliary cooling water
system.
The generator armature and field windings insulation will be Class F with temperature rise preferably
limited to Class B to ensure higher reliability. The winding insulation must be of withstanding the
temperature and high voltage tests specified by IEC 34 and suitable for tropical and
geothermal environments.
The preferred generator voltage is 11.30 kV but the actual voltage will be selected by the
manufacturer to obtain reliability and minimum cost. The generator will be required to operate at full
load at any voltage with in ± 5 % of the nominal voltage without exceeding the specified temperature
rise.
The generator design parameters are as follows:
- Continuous rating : 50 MW
- Power factor : 0.85 lagging
- Out put voltage : 11,300 V
- Frequency : 50 Hz
- Number o phases : 3
- Number of poles : 2
- Rotor speed : 3,000 rpm
- Sub-transient
reactanceX'd : 14-20%

- Transient
reactanceX'd : 17 – 7.5 %

- Synchronous
reactance : 150 - 200 %

- Short circuit ratio : not less than 0.54

Impedance values are shown as percentage on rated MVA.
The generator star point will be grounded via a neutral grounding cubicle to limit ground fault current
to safe levels. The grounding cubicle will be mounted under generator pedestal and connected to the
generator start point by an isolated cable. The cubicle will contain:

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- A single phase transformer, and

- A secondary resistance.

5.4.3.2 Excitation System

A brushless excitation system will be specified because of its reliability, low maintenance
requirements in this class of generator. Also the brushless excitation ensures high overall response to
electrical system changes.
The exciter will be a totally enclosed air cooled AC type with rotating rectifier, arranged on the shaft
end of the generator. The field current to the AC exciter will be supplied from a shaft mounted
permanent magnet generator (PMG) and will be controlled by the automatic voltage regulator (AVR).
Both manual and automatic voltage regulation will be required with comprehensive control and
instrumentation, including:

- under excitation limiter, to maintain the operation of the generator within the leading power factor
capability curve,

- maximum excitation limiter to prevent overheating of the control field windings,

- Volts/Hz control to protect the generator transformer during turbine- generator run up and prevent
over fluxing,

- Voltage droop compensation.

The AVR will be redundant digital type and capable of maintaining the generator voltage within
± 5 % of the preset value from no-load to full load under steady state conditions.

5.4.4 Generator Main Output Circuit

5.4.4.1 Generator Circuit Breaker

The generator circuit breaker cubicle combines the circuit breaker, disconnecting switch, VT&SA
equipment into one unit.
For the required rating and duty there are standard metal clad low oil content, vacuum or SFG gas
circuit breaker available. Vacuum circuit breaker will be specified because of their long operation life,
reliability and low cost.
The generator circuit breaker power will be propotional to the current :
P = √3.VL.ILcos θ Watt
P
I Ampere
3.VCos
55.000.000 A
I
3 *10,270 * 0.85
I =3638 Ampere
Where: P = power (W): assumsing than power 100+10% MW by design
V = Voltage (V): assuming than voltage system 11,3-10% kV by design
cos θ = power factor by design 0.85

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The 11.30 kV generator circuit breaker all be rated at 5,000 A with a minimum 100 kA interrupting
capacity.
The surge protection equipment protects generator from surge voltage. The voltage transformer
provides a reference signal voltage for AVR, synchronizing, metering and relaying.

5.4.4.2 Isolated Phase Bus

An isolated phase bus duct system is proposed for connecting the generation circuit breaker to the
generator and unit transformers 11.30 kV bushing.
The main bus structure will consist of a copper conductor with each phase being enclosed in a non-
magnetic continuous housing, suitable for the special environmental conditions. The bus bars will be
fully rated to carry the generator current continuously without overheating. The bus bar enclosure will
be natural air cooled.
Bus taps will be provided for connection to the unit transformer. The bus taps will be rated 100 kA
asymmetrical at 11.30 kV.

5.4.5 Transformer
5.4.5.1 Generator Transformer
The generator transformer is rated to deliver the maximum generator output at rated voltage and
power factor and within an allowable temperature rise. The maximum generator voltage output is
determined by the turbine overload capability. The turbine will be designed for safe and reliable
operation at 105 % of maximum continuous rating. A 70 MVA rated transformer will be specified to
meet this duty.
The 150/11.3 kV generator transformer will be oil immersed, ONAN/ONAF type to ensure maximum
reliability. The winding connection will be Ynd5 with the HV neutral point solidly earthed. An automatic
on load tap changer will be provided with ± 10 % tap range in ± 8 x 1.25 % steps.
The generator transformer impedance will be about 13 %.

5.4.5.2 Unit Transformer

The total auxiliary load of the power station will be supplied by the proposed Unit 1 and the Unit 2,
11.3 kV/0.4 kV transformers which shall be rated to supply the load associated with two units plus the
station service load.
On the basis of the estimated auxiliary demand a suitable rating for the unit auxiliary transformer is 6
MVA. Under normal conditions one of the unit auxiliary transformers will be operated at load higher
than 50% capacity and the other one will be lower. A transformer of its continuous rating therefore
ONAN/ONAF cooling is proposed.
The unit transformer would have off-load tap changing facilities. Vector group would be Dyn with the
LV star point resistance earthed.
- Type Two winding, outdoor type
- Number of phases Three
- Capacity 20 MVA ONAN/OFAF
- Insulation class B or F

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- High voltage 13.8 kV

- Low voltage 0.4 kV resistance grounded
- Frequency 50 Hz
- Coolant Transformer oil
- Basic Impulse level 75 kVp (HV) / 40 kVp (MV)
- Vector relationship Dyn 11
- Impedance 8 %
- Taps Off-load ±5% 4 steps of 2.5%

5.4.6 Low Voltage Switchgear Design

The 400V switchgear consist of power distribution center and motor control center will be used to
supply power to motor and equipment loads with rating of less than 150 kW and distribution boards
for building service.
The low voltage switchgear will be of modular type construction comprising copper bus bars,
withdrawable air circuit breakers for incoming supply, bus-ties and feeder, power distribution and
motor starter circuits. Current and voltage transformer for the circuit breakers and motor starters will
be provided on the switchgear.
The switchgear will be for a 400 V, 3 Phase, 4 wire, 50 Hz solidly earthed system with a 3 Phase, 1
sec, fault level of 6 MVA.

5.4.7 Motors
A.C. motors will be of the squirrel cage induction type, designed for direct-on- line starting and rated
for continuous as operation.
All motors up to 150 kW rating will operate at 400 V.
Motors will generally be of the totally enclosed fan cooled type TEFC IP44, or fully frame size of
motors will be a minimum of 10 % in excess of mechanical duty. Motor winding insulation will be
Class F; suitable for tropical conditions.
A local start/stop control station and emergency stop push button will be mounted alongside each
motor.
AC motor will be required to operated satisfactorily over a range of 95 % to 105 % of rated voltage
and frequency and also be capable of starting their respective driven equipment at 80 % of the
rated voltage.
All DC motors shall be capable of operating continuously at rated output at any voltage within - 20 %
and + 10 %.
Starting current of AC and DC motors at full voltage shall not exceed six times and two times
respectively of the rated full load current. The motors shall be suitable for a minimum of three
consecutive starts per hour from cold and starts per hour when at the normal operating
temperature or higher if necessary to meet their duty cycle.

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Motor over 150 kW will be fitted with thermistors embedded in the stator winding and a temperature
detector on each bearing.
Operating voltages for motors will generally be:

- 400 V motors rated up to 150 kW

- 220 V DC for DC motors.

5.4.8 Cables

Medium voltage power cables used at 11.3 kV operating voltage will be cross linked polyethylene
(XLPE) insulated type with copper conductors. Low voltage power cables used at 400 V AC and 220
VDC operating voltages, will be either XLPE or PVC insulated with copper conductor. The PVC used
for insulation will termite resistant and contain fire retardant additives.
Cables shall generally be armored. All cables shall be protected from damage by external forces.
Single for three core cables will be chosen on the basis of cost, with three cores generally being more
economic up to 240 mm2, and single core cables being easier to handle and install above that size.
The maximum conductor temperature for XLPE cables will be 90 ºC for continuous operations but
250 ºC will be allowed during short circuits.
The maximum conductor temperature for PVC cables will be restricted to 75 ºC for continuous
operation and to 150 ºC under short circuit conditions. Power cables will be selected on the basic of
the following criteria;

- Continuous current rating will be determined from the operating temperature allowed by the
insulation under the specific ambient and installation conditions.
- Voltage drop in any particular cable run will be designed not to exceed 2 % voltage drop at
switchboards and 15 % voltage drop at motor terminals during starting (including switchboard
voltage drop).

- Under short circuit conditions the maximum prospective fault current withstands will be for a period
of 1 sec.
The over sheath for 11.3 kV cables shall be red embossed with the cable voltage rating. The over
sheath for 600 V cables shall be black.
In general, two types of cables will be appropriate for power station control and instrumentation
cabling. The first is PVC insulated multicore cable with stranded copper conductors of 1.5 mm2
suitable for AC or DC voltages up to 250 V to earth and current up to 5 A.
These cables will be used where low impedance is essential, such as the secondary windings of
current or voltage transformers and circuit breaker or contractor controls.
The second type of cables is of the multi-pair type copper conductors of 0.8 mm diameter, laid in
twisted pairs. This type of cable is better suited to circuits with voltages usually 50 V or less to earth,
currents typically of 20 mA or less and where considerations of interference and cross-talk are of
greater importance than loop impedance. Typical applications are communications, instrumentation
and alarms.
Multi wire coaxial cables connecting data communication and data terminal equipment, computer
cables and special cables required for the automatic control equipment will be in accordance with the
manufacture requirements.

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Certain applications within the power station cannot be fulfilled by the cable types listed in the
previous section. In particular some cable will be exposed to high ambient temperatures or be
required to withstand fire.
For high ambient temperatures, cables shall be in accordance with IEC 85.
For the circuits required to be fire resistant, such as supplying fire-fighting equipment, emergency
communications,lighting or shut-down equipment, a mineral-insulated type cable will be used.

5.4.9 Cable Ladder and Ducts

Cables will be installed in a manner which ensures best use of rating. The arrangement of cables and
methods of installation will be accordance with IEC requirements.
Power cables will be run on separate cable ladders to the control and instrumentation cables.
These ladders shall be separated by at least 300 mm. The cables associated with the distributed
control and information system bus will be run on separate ladders away from any other electrical
cabling.
Outside the powerhouse, cables will either by directly buried, laid in concrete trenches or in cable
tunnels on racks and ladders or in PVC pipes.
All outdoor racks or ladder shall be manufactured from aluminium or synthetic resin and held in place
by expansion bolts.
Cables in indoor areas will be installed on aluminum cable ladders. The ladders shall be floor
mounted or suspended from the floor/ceiling above.
Connection to motors or other equipment will be via aluminium channel or galvanized pipe and
flexible PVC. Boxes will be installed at changes of conduit direction. Both conduits and pull boxes will
be of a waterproof type.
Cable entry to equipment outside air-conditioned areas will be on the or into the bottom of equipment
to avoid the possibility of water induction.

5.4.10 DC and AC Uninterruptible Power Supply (UPS) Systems

220 V DC system is proposed to supply control and indication circuits, protection, alarm system,
switchgear operation, emergency lighting and other vital emergency load.
The 220 V DC system would consist of 2 x 100 % duty battery chargers, Lead- acid storage batteries
2 x 50% duties and DC distribution switchgear.
Under normal operation the battery chargers will supply the DC load and maintain a float chargers in
the batteries. It will be possible to take either charger out of service leaving the other charger to
supply the full DC load requirements.
In the event of AC supply failure to the chargers the batteries will supply the DC load.
The batteries will have sufficient capacity to supply the emergency power requirements for an
emergency duty period of 30 minutes or the normal DC load for 12 hours with the battery chargers
disconnected.
Uninterrupted AC power supply (UPS) will be provided for the computers, fire alarm. The inverters will
be fed from the 220 VDC distribution panel. UPS will have alternate supply from emergency motor
control centre.

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110 V DC systems will be used if DC equipment needs this voltage, for example the instrumentation,
control and communication equipment.

5.4.11 Station Earthing and Lighting Protection

5.4.11.1 Earthing System
The earthing system will be in accordance with IEEE 80 standard to prevent danger to personnel or
equipment damage due to fault or lighting currents.
The principal station earth will be a mesh system and earthing rods under 150kV switchyard. The
system will be designed to ensure an earthing resistivity of less than 5 ohm and to ensure that the
step and touch potentials are within the limits specified in IEEE 80 standards. It may be necessary to
drive earth rods to achieve this value. The foundation of the powerhouse building will be used as a
mass electrode by welding the perimeter reinforcing steel in continuous loops at two levels and
bonding to the earth system. The transmission line earth shield wires will be bonded directly to the
switchyard earth mat. Conductor will be stranded copper with a cross sectional are of no less than 70
mm2 and buried to a depth of 0.4 m. All in ground connections will be made by the thermo welding
process. All 150 kV switchyard equipment and structures will be bonded to this mesh.
All structural steel columns, beams and sections of the powerhouse reinforcing will be bonded
together and brought out to earthing points to limit step and touch potentials. An earth wire will also
be laid approximately one meter outside the outer face of the powerhouse and cooling towers to
limit touch potentials.
A 250 mm2 copper, earthing bus will be run around the inside perimeter of the powerhouse. All
equipment and metallic will be solidly bonded to this conductor.
All ducts and ladders will include a copper conductor with a cross sectional area 95 mm2.
All plant earthing systems will be connected together in at least two places by 70 mm2 copper
conductors.
Switchyard fence and any fences likely exhibit a harmful potential during an electrical fault shall be
earthed using copper conductors to the switchyard earth mat.

5.4.11.2 Lightning Protection

Lighting protection will be provided for all structures, cooling towers, roof areas etc with its own
independent earth path to the station earth mat. The lighting protection will be designed in
accordance with the British Standard Code of Practice BS 6651 and IEC.

5.4.12 Switchyard

An outdoor HV switchyard will connect the generator to the 150 kV system. For this large and
important switchyard, the configuration will be double bus one and half breaker type.
The Typical Single Line Diagram of 150kV Switchyard in Drawing No.Sulsel Baru_PLTG-E001-SLD.

5.4.12.1 Summary of Switchyard Equipment

The main switchyard equipment required for Unit 1 & 2 operation will be as follows:
150 kV Gas Circuit Breakers

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- Type : SF6 gas filled

- Rated voltage : 150 kV
- Rated normal current : 500 A
- Rated interrupting
current : 40 kA for 1 sec
- Rated short-time
withstand current : 40 kA for 1 sec.

- Operating mechanism : Hydraulic or spring

150 kV Disconnecting Switch

- Rated voltage : 150 kV

- Rated normal current : 500 A
- Rated short-time
withstand current : 40 kA for 1 sec
150 kV Earthing Switch

- Rated voltage : l50 kV

- Rated short-time
withstand current : 40 kA for 1 sec
150 kV Current Transformer

- Rated voltage : 150 kV

- Rated short-time
withstand current : 40 kA for 1 sec
- Type : Ring type, single
phase
(Note- Detailed specification (ratio, class, etc.) will be decided after the control and protection system
is fixed).
150 kV Voltage Transformer

- Rated voltage
- Primary : 150/√3 kV
-Secondary : 100/√3 kV
- Rated output : 75 VA
- Accuracy class : 0.5 & 0.2
- Type : oil immersed
insulated
Capacitor type, three phases
150 kV Lightning Arrester

- Type : Metal oxide, gapless type

- Rated voltage : 196 kV
- Nominal discharge current : 10 kA

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Busbar

- Conductor size and material : Aluminium wire

- Conductor size and material : 1000 A
Structure

- Structure material : Galvanized steel

- Height: 18 m

5.4.13 Cathodic Protection

The Cathodic Protection - Field Piping shall be designed, manufactured and tested in accordance
with the latest applicable IEC standards and other International codes and standards.
Certain reinforced concrete structures at the Site including but not limited to circulating water flumes,
foundations and duct banks, may require cathodic protection in addition to the buried piping system
where the concrete is exposed to chloride or sulfide ions or a similar harmful substances.
The cathodic protection system shall have adequate capacity to provide protection current to the
grounding system. Under no circumstances shall isolating joints be used to prevent the piping, tanks,
etc. from being solidly connected to the grounding system.
The cathodic protection system shall have adequate capacity to maintain all piping and other metallic
objects in contact with the soil at a potential of not less negative than -0.85 volt with respect to a
saturated copper-copper sulphate half cell.
Current shall be distributed evenly enough to prevent coating damage due to overprotection.
Rectifiers and anodes shall be selected so that they will not be operated above 80% of their rating to
allow margin for adjustment, coating deterioration, etc.

5.4.14 Electrical Protection

In general important electrical plant such as the generator, generator transformer and unit transformer
will be provided with unit and back up protection. Other electrical plant by over current and earth fault
relays or fuses, as appropriate.
The electrical protection relays will be redundant digital type, mounted in functional groups on relay
panels in the relay room.
The electrical protection scheme will operate independently from the distributed control and
information system (DCS) but will be provided alarm and trip signals to the DCS. The DCS will
however shut down appropriate auxiliary plant following a trip to prepare the item for re-starting.
Sequence of event recording to a resolution of 1 millisecond will be provided by the DCS for analysis
of tripping.
Typical Protection Systems of Generator and Transformer and of 150 kV switchyard are shown
in Drawing number Tello_PLTG-E002-GP.
The principal protections to be provided are described in the following subsections

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5.4.14.1 Generator Unit Protection

The proposed generator protection will include;

- Differential protection.
- Stator phase fault protection by circulating current relay.
- Stator earth fault protection by instantaneous earth fault relay with time delay.
- Negative phase sequence protection.
- Backup short circuit protection by voltage restrained over-current relay.
- Rotor earth fault protection.
- Loss of excitation protection by field failure relay.
- Low forward power protection by delayed reverse power relay.
- Over-voltage protection.
- Under-frequency protection.
- Field failure.
- Exciter and generator temperature detection/protection.
In addition stator temperature alarm and trip relay, diode failure detection relay and mechanical over-
speed trip will be provided for the turbo-generator.

5.4.14.2 Generator Transformer And Unit Auxiliary Transformer

The generator transformer and unit transformer protection will include;

- Combined transformer differential protection.

- Unit auxiliary transformer differential protection.
- 13.8 kV stator winding neutral displacement protection.
- Restricted earth fault protection.
- Back-up over-current and earth fault; protection by inverse time over current and earth fault relay.
- Buchholz gas relay.
- Winding and oil over-temperature alarm and trip relays.
- Pressure release detection/protection.
- Oil and winding over-temperature detection/protection.
- Oil level low alarm.
The unit auxiliary transformer protection will include;
- Over current and earth fault protection by inverse time relays.
- Buchholz gas relay.
- Oil and winding temperature detection/protection.
- Pressure release detection/protection.

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5.4.14.3 150 kV Switchyard Protection

The switchyard installation will generally comprise outgoing distribution circuit and bus bars. The
following protection will be provided.
Transmission lines protection, including:

- Over - current and earth fault protection.

- Bus bars protection, including:
- Bus differential protection.
- Breaker fail protection

5.4.14.4 400 V Switchgear Protection

Over-current and earth fault protection will be provided on each incoming supply circuit. To prevent
the incoming supply circuit breakers from opening upon feeder faults the over-current relays will be
time delayed and fitted with high current setting elements.

5.4.14.5 Motor Protection

Protection will be selected in accordance with the motor rating and the importance and type of
the driven plant.
The 400 V motor protections, depending on the motor rating will include;

- Phase and earth fault protection either by HRC fuses or instantaneous over current relay.
- Overload protection either by thermal overload or inverse time over- current relay.
- Phase unbalance protection.
- Time delayed motor voltage protection for larger motors only.

5.4.14.6 Electrical Building Services

5.4.14.7 Distribution Board

A building service electric power distribution system will be supplied from the station motor control
center.
The distribution boards will supply power sockets and lighting in all areas, air-conditioning in the store
and administration building and machinery in the workshop.

5.4.14.8 Power Outlet

General purpose switched single phase 230 V 50 Hz and 3 phase 380 V 50 Hz power outlets will be
provided throughout the plant to serve equipment and building maintenance and plant cleaning
activities.
Outlets in office and the administration will be flush mounted 15 A fittings. Outlets in the plant area will
be of the heavy duty industrial type, 3 phase with earth, 4 boles, 63 A, 380 V.

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5.4.14.9 Lighting

The lighting system will ensure adequate illumination for the different indoor and outdoor areas of the
plant in particular with respect to operational and security requirement.
The lighting system shall include:

- Normal Lighting, which operates under normal service conditions and is supplied by the above
distribution boards.

- Essential Lighting, which operates in the event of complete loss of station AC supplies. The
essential lighting system will be supplied by the standby generator.
- Emergency lighting, which operates in the event complete loss of station AC supplies in areas
where no loss of lighting can be tolerated. The emergency lighting will be supplied by integrally
mounted batteries. The batteries will be of sufficient capacity to supply the connected fighting for a
minimum 30 minutes.
Illumination levels will be based on illuminating Engineering Society (IES) recommendations.
Lighting fittings will generally be as follows:
Indoor

- Fluorescent luminaries will be install in all office isolated buildings, powerhouse ground floor and
switchgear annex.

- Colour adjusted high pressure sodium lighting will be used in the turbine hall and workshop.
Outdoor

- High pressure sodium luminaries mounted on concrete post will be installed on access roads.
- Areas and floodlight type high pressure sodium luminaries will be installed in the switchyard,
on the cooling towers and in the transformer area.

5.4.15 Electrical Maintenance and Miscellaneous Equipment

5.4.15.1 Electrical Maintenance Facilities

Two maintenance test rooms will be provided

- Instrument workshop
- Apparatus test room
The instrument workshop will be fitted with desks, chairs, instrument air and desk power supplies
suitable for bench testing and calibration of control and instrument equipment.
The apparatus test room will be fitted with desks, chairs and AC and DC desk power supplies suitable
for bench testing and calibration of electrical equipment.

5.4.15.2 Electrical Test and Instrumentation Equipment

Each contractor shall be required to supply equipment that is required for the testing or maintenance
of equipment in their scope of supply. Portable test equipment shall be store in a room adjacent to the
apparatus test room.

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5.5 CONTROL OF POWER PLANT AND THE SWITCHYARD

Control systems will be installed at Sulsel Baru power station to ensure safe and reliable.
The objective of the control system provided is to facilitate full control and supervision of all the plant
on the site.
The necessary design integration has been achieved by the Distributed Control and Information
System (DCS) which is interfaced to the various proprietary control schemes associated with
vendors’ plant packages.
The DCS will not, itself automatically control the entire plant installed, it will provide the means for the
operator to initiate control action. The DCS will control aspects of the plant such as the cooling water
system and will provide automatic sequencing and interlocking of the process.

5.5.1 System Control

The DCS provides the operator in the control with a unified man machine interface. This
means that supervision of the plant packages can be carried out by the control operator, simply by
using the VDUs and control functional keyboard. These are mounted in a central console suitably
arranged for one operator, although two operators are can be accommodated if required.
The functional requirements of operation of all plant items involved in power plant start up and shut
down, such as control valves, motor operated valves, pump drives, fan drives, circuit breakers and
switches. Also, the sequencing control which is necessary for automatic starts up and shut down of
the plant.
The DCS include signal conditioning, data transfer, monitoring, closed and open loop control,
protection, operation and supervision for the turbine generator plant system, mechanical balance of
plant system and electrical system including switchyard.
In case of IPP project the management of switchyard will be integrated with the power plant
management, therefore the control.

5.5.2 Control System Philosophy

To achieve successful automatic operation of this Sulsel Baru power station, a multi-level control
philosophy is proposed.
The control system will be based on a multi-processor configuration, where different plant functions
are allocated to independent processors. Effective communication, between the processors will
ensure that the system functions in an integrated manner.
The DCS will include automatic structures for:

- Analogue (closed loop) control and metering system.

- Binary (opened loop) control and interlock system.
- Alarm system.
The proposed control system configuration is depicted in Drawing Tello_PLTG-IC001-DCS.

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5.5.3 Reliability

It is essential that the control system has maximum reliability. This will be ensured by the following
design features:

- Duplication of operator consoles

- Environmental protection.
- Redundancy of control processors.
- Redundancy of communication system.
- Redundancy of power supplies.
- Redundancy of critical plant sensors.

5.5.4 Sequential Control

The DCS will provide the operator with three levels of control for starting operating and stopping the
plant.
At the first level of operator will be able to start/stop each drive, valve, etc, individually from the point
display on the DCS screen. The DCS will obey the operator command provided that the plant
operation conforms to the overall plant interlock requirements.
The DCS will then automatically control the start/stop of each item required in the correct
sequence. Should any devices fail to operate correctly the sequence will stop and an alarm will be
raised.
At the highest level of control, the operator will start/stop the turbine from the DCS. The DCS will start
the process sequentially until the turbine generator is synchronized with the 150 kV systems and
generating at minimum load. At stages throughout the start-up sequence, the DCS will wait for
operator approval to continue. This will give the operator the opportunity to abort start up and stop at
part way through the sequence.

5.5.5 Analogue Control

The DCS will also handle all process control loops with the likely exception of autonomous control
systems, for which systems the DCS will transmit set points. The control loops will generally be
started by the sequential controls described in Section above.

5.5.6 Protection
The Power plant is equipped with a protection system as an integral part of the DCS in order to avoid
any damage to the plant at any operating condition and to increase the reliability.
The unit protection system will include:

- Turbine protection
- Generator protection
- Electrical protection
- Power plant protection

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All electrical protection such as generator protection, switchyard protection, transmission line
protection, etc will not be dependent on the DCS for correct operation. Instead they will be hard wired
in accordance with normal power station practice. The DCS will provide the open loop control for
alarm, interlocking, metering and monitoring.

5.5.7 Metering
Tariff and check metering will be installed on the generator output terminals, the unit transformer L.V.
terminals and on the generator transformer H.V. terminals. Meters will be to IEC 280, 0.2 class
having impulsion contacts to interfacing with the DCS system. The DCS will provide the operator
with a monthly report detailing kWh and kVARh generated, kWh, kVARh exported and maximum 30
min period demand.

5.5.8 Local Instrumentation and Control

5.5.8.1 Local Sensor

Locally mounted sensors will be installed to provide the DCS with operating data for the plant.
Sensors will either be analogue (e.g. ON/OFF). All analogue measurements will be transmitted to the
DCS via a 4-20 mA current loop. Digital signal will be based on the DCS 24 V DC power supply.

5.5.8.2 Plant Local Control

Locally mounted indicating instruments will be installed to provide the operator with operating data for
the plant independent of the DCS system. For every analogue sensor to the DCS a local analogue
instrument will be provided. These instruments will be located as close as practicable to the point of
measurement. Analogue instrument including associated piping will feature the same environmental
protection requirements as the plant sensors.
Additional analogue instruments will be provided as required for items where analogue transmission
to the DCS is not required but some indication is necessary.
All drives will be provided with a local control station consisting of run/stop pushbutton and in some
cases in emergency stop pushbutton. No local indications of the motor’s status (i.e.
running/stopped/fault) will be provided, however these indications will be provided at the Motor
Control Centre (MCC). Also located at the MCC will be a local/remote selector for each drive to
transfer control from the local control station and MCC to the DCS system.
Run and stop pushbuttons will be provided at the MCC. All drives will be provided with an ammeter at
the MCC, on larger drives an ammeter switch will be provided for phase selection.
As the alarms system is dependent on the DCS system a buck up system based
on enunciators located at each DCS node will be provided. These enunciators will provide indication
of a common group of alarm. Each enunciator will have an associated lamp on the DCS operator
console that will be illuminated whenever an alarm is active on that node.

5.5.8.3 Valve Actuator

Two position valves will be either electrically or pneumatically actuated as shown on the schematics.
Modulating valves will be pneumatically operated. All actuated valves will be fitted with limit switches

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for fully open and fully closed indication to the DCS. Modulating valves will also be providing with a 4-
20 mA position feedback transmitter. All actuated valves will be providing with a local control station.
All pneumatic valves will be fitted with an air filter regulator as close as practicable to the actuator.
All pneumatic pipe work and fitting will be stainless steel. Flexible pipe work will be stainless steel
wire armored plastic tubing.

5.5.9 Clock System

A station-wide clock system will be installed. A high quality crystal based master clock powered by
110 V DC will be located in the relay room. This clock will provide synchronizing signal to slave clocks
located throughout the station. The DCS will also be provided with synchronizing signal to ensure that
the DCS and station clock are synchronized.

5.6 CIVIL DESIGN

5.6.1 Civil and Architectural Work

The civil and architecture work is based on the type of function and general plant layout. The power
plant layout is shown in Appendix 5.S-1 and 5.S-2. Civil and architectural works are divided in 2
conditions as follows:
A. Existing Condtion
From the existing plant layout, the list of the buildings that will be demolited are steam power plan
(replaced with gas power plant), water treatment plant and existing mosque. Meanwhile the
existing buildings that retained are pond of raw water for fire fighting ,existing office and existing
access road in power plant area.

B. New Buildings
Civil and architectural works for new building are divided in type of function area as follows
1. Mechanical Buildings
Mechanical buildings are consisted as follows:
 Gas turbin area will accommodate generator, turbin gas and compressor. These
equipmentswill be suppoted by concrete slab wtih40 m in length and 15 m in
width and using pile foundation with diameter 25 cm and 6 m in length. There
are 2 equpiments of gas turbin in gas turbin area.
 Gantry Crane, there are 2 gantry crane which will support equipment of gas
turbin. Each rail of gantry crane will be supported using concrete slab wtih40 m
in length and 0.4 m in width and supported using pile foundation with diameter
25 cm and 6 m in length
 Air Compressor plant will be supported concrete slab and shallow foundation
 Batterey house will be supported concrete slab and shallow foundation

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 Wast water tank and closed water system will be supported concrete slab and
shallow foundation
 Demin Water Tank will be supported by concrete slab with 4 m in length and 4m
in length and using pile foundation with diameter 25 cm and 6 m in length,
 Demin Water Pump House will be supported by concrete slab with 4 m in length
and 4m in length and using shallow foundation
 Gas Storage Tank will be supported by concrete slab with 40 m in length and 30
m in length and using pile foundation with diameter 25 cm and 6 m in length
 Gas Station will be developed in future
 Piping will be used to supply fuel from exsisting HSD tanks to gas turbin and
pipeline rute can be shown in Figure 5.2. Pipe will be supported using steel
structure.

2. Electrical Buildings
A New switch yard as a part of electrical buildings will be built. New switch yard will be
supported using concrete slab with 48 m in width and 28 m in length and using pile foundation
with diameter 25 cm and 6 m in length

3. Miscellaneous
 Administration Buildings use existing building which this building will accommodate
office rooms, laboratories, storage room, and other facilities
 Mosque will be built in 20 m in length and 20 in width using shallow foundation
 Main gate will be built in 8 m in width and 5 m in hight using pile foundation

5.6.2 Guidelines, Codes and Standards

Concept design of this power plant, civil works will be carried out in accordance with the
guidelines, codes and standards applicable in Indonesia, as determined by the Government
of the Republic of Indonesia cq. Department of Public Works. The following codes and
standards in the current edition are used as a reference in determining the design criteria.
1. Design Codes
− AISC - American Institute of Steel Construction
− AWS - American Welding Society
− ACI - American Concrete Institute
− ASCE - American Society of Civil Engineering
− UBC - Uniform Building Code
− AASHTO - American Association of State Highway andTransportation Officials
− AWWA - American Water Work Association
− AIJ - Architectural Institute of Japan
− Technical Standards for Port and Harbor Facilities in Japan

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− SNI - StandarNasional Indonesia

2. Code and Standard for Materials

− ASTM - American Society for Testing and Materials
− ANSI - American National Standards Institute
− JIS - Japanese Industrial Standard

5.6.3 Design Criteria for Structural

1. Materials.
a. Reinforced Concrete
All concrete structures shall have minimum compresive strength 250kg/cm2 at 28 days.
Concrete material must meet the following specifications.

b. Steel Structures

2. Design Load
All components of the structure will be designed with consideration of some load types, as
follows:

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• Dead loads,
Dead load consists of the weight of its own structure, the cost of machinery / equipment
(equipment) in accordance with drawings and specifications issued by the manufacturer,
cables and cable trays and HVAC ducts.
• Live loads
Live Load will consist of all dynamic loads from equipment In this case the minimum live
loads are used as the basic for design calculation is:

a. Impact loads
Impact loads must be considered in loading, because of the operation, rotation and
movement of machinery, components and / or other equipment will affect loading. In
accordance AISC minimum load additions are:
• Trolley 25%
• Crane 25%
• Equipment (the move / vibrate) 50%
• Light engine, motor 25%

b. Environmental Load
Enviromental loads consist of wind load and seismic load. structures and equipment
must be designed to able to resist and safe during and after the earthquake applied
at the highest effective surface acceleration of not less than 0.15 times

c. Other Loads
Other loads are loads that must be considered in specific conditions such as load
torque from generator turbine, or other loads specified by the equipment
manufacturer.

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5.6.4 Foundation Desain

Generally, foundation types can be devided in 2 types, i.e shallow foundation and deep
foundation as shown in Appendix 5.S-4 to S.-6. Shallow foundation transmit the structural
loads to the near surface soils and deep foundations transmits some or all of the loads to
deeper soil or rock layer. Shallow Foundation can be categorized in two types: spread
foundation and Mats, meanwhile deep foundation or well known as pile foundation can be
classified into 3 types: Large Displacement, Small Displacement and Non Displacement.
There are some factors must be considered in determination of the appropriate foundation
types, including the following:
• Type of soil.
• Cost.
• Workability.
• Type of superstructure
• Environmental
Generally, the soil conditions have varried characteristics, the various parameters taht affect
the soil characteristics such as the effect of ground water results in soil characteristics.Soil
types with the physical and mechanical characteristics of each provide a strong value of the
land supporting different. Thus the selection of foundation type to be used must be adjusted
to various aspects of the sopil at the location where the building will built

From some factors as mention before, the most important factors in foundation design are
type of soil and load of superstructure where the structure will be built. Generally, the
appropriate foundation types used in soil types, as follows:
1. The stiff of soil layer located in lower depth (2-3 m) under surface soil, the appropriate
foundation type is shallow foundation.
2. The stiff of soil layer located in depth of approximate 10 m under surface soil, the
appropriate foundation type is pile foundation or bore pile foundation.
3. The stiff of soil layer located in depth of approximate 20 m under surface soil, the
appropriate foundation type is pile foundation or bore pile foundation.
4. The stiff of soil layer located in depth over 20 m under surface soil, the appropriate
foundation type is opened Caison Foundation, pile foundation or bore pile foundation.

Soil conditions for power plant projects are located in Area New South Sulawesi Power Plant
& PLTG Telo is clayey silt with hard soil depth ranges from 3-6 m and the project is situated
in densely populated areas, then the selected type of foundation is pile foundation foundation
with a diameter of 25 cm and the length of 5 – 6 m for the main structure, and for the
supporting structure can be used with shallow foundation with dimension 1 x 1 m2 at a depth
of 100 cm.

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Example of calculation for determinating allowable bearing capacity for shallow foundation
can be shown in Table below:
Cone
Width Depth Tip Area Allowable Bearing Capacity
Resistance
CPT
B Df Ap qc Qall= qc /40 Qall
2 2 2
(m) (m) (m ) (kg/cm ) (ton/m ) (ton)
S-1 00 . 20 1 15 3.8 3.8
40 1 25 6.3 6.3
1 60 1 30 7.5 7.5
80 1 35 8.8 8.8
01 . 00 1 50 12.5 12.5

The calculation for determinating allowable bearing capacity for pile foundation foundation
based on CPT (sondir) using Schmertman& Nottingham 1975..

q c1  q c2
Qp  .A p
2
q c1  q c average at 0,7 D  4 D below tip of foundation
q c2  qc average at 8 D above tip of foundation
A p  Cross section area
The example of calculation of bearing capacity of pile foundation can be shown in table
below:

Depth ( m ) Ultimate Bearing capacity ( Ton )

Location
25 x 25 cm 28 x 28 cm 30 x 30 cm 32 x 32 cm
BH-01 5.00 58.3 80.0 105.0 146.7
6.00 61.7 84.0 109.7 162.7
10.40 76.3 101.6 130.2 212.1

5.6.5 Architectural Design Criteria.

Architecture works from the power plant will be designed with items of concern based on the
function, durability and maintenance, useful and safety, with considerating the aesthetic
factor.

1. Floor Finishing.
Some possibility of finishing the floor can be used in different areas as follows:
a. Ceramic floor.
Floor tiles can be used in all areas, but with the size and specifications of different
materials. For Battery House and Air Compressor Plant Control Room are friction
resistant and anti slip.

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b. Concrete Floors.
Concrete floor used in the cable trench areas, pipe trench, the channel / conduit
electrical.etc.

2. Roof coverings.
a. Metal decks.
Metal roof decks are used in all areas of the building by reason of more durable, weather
resistant and dust, the minimum cost of care and have a choice of colors that support the
view of roof. Metal decks are applied at gas station and demin water pump house area.
b. Concrete slab
Roof coverings of this type are designed using Electrical Building. This roof type is used
with a layer of bituminous water proofing to prevent leakage. Concrete slab roof can be
applied at battery house

3. Fire Hazard Protection.

Protection of fire hazard becomes an important criterion in the overall building design.

This can be done early and is dependent on layout and system work design in the building, also
designed placement of hazardous material storage, such as fuel tank separated from the main
activity and fire potential

5.7 INTEGRATION TO THE EXISTING EQUIPMENT

Some of equipment should be integrated to the existing facilities.
a. Integration of mechanical equipment
- HSD Tank including HSD pump: the new gas turbine will use existing HSD tank including
pump and piping.
- Water treatment facilities: , will be used for both existing and new plant.
- Fire fighting facilities : will be tapped from existing system.
b. Integration of Electrical equipment
- Switcyard : The new plant will produce 11.3 kV and increased to 150 KV by traffo. Electricity
from trafo is transmitted to new substation by underground cable. New substation and
existing substation will be integrated at existing switchyard 150 kV
- Cable tray
- .Protection system
c. Integration of Civil building
- The new power plant will use pilling based on PLTU Tello Makasar which will be demolished.
- Water bashin
- Common facilities will be used such as existing office.
- Old mosque will be scraped as well as and new mosque will be built.

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