S N : YT2.291.

2088
Version : V1.0
Released date : Dec . 28th ,2015
 Notes

• Take care when replacing any module or pulling out the note cassette to avoid
the module or cassette from suddenly falling off to cause human injury.

•Please use the handle or knob with green label during operation.

•Caution! Watch your hand.

•Electronic components like motor may cause high temperature while running.
Please do not touch.

•Do not pull out the cassette or any module when the machine is running.

•Do not touch any moving components when the machine is running.

Confidential material of GRG, No disclosure to unauthorized party iii

Document History

Number and name Version Date Revision description Participants

CDM8240N Operation V1.0 2015-07-20 Created Prepared by:

Instruction Gong Yuan
Approved by:
Weng Qiuhua

Confidential material of GRG, No disclosure to unauthorized party iii

 Contents
1 TESTING ENVIRONMENT SETUP....................................................................................... 3
1.1 EQUIPMENT AND TOOLS REQUIRED................................................................................ 3
1.2 CABLE CONNECTION.......................................................................................................3
2 NOTE LOADING AND TAKING............................................................................................ 5
2.1 PREPARE NOTES.............................................................................................................. 5
2.2 TAKE OUT NOTE CASSETTE............................................................................................. 7
2.3 OPEN NOTE CASSETTE.....................................................................................................7
2.4 LOAD NOTES................................................................................................................... 8
2.5 INSERT CASSETTE..........................................................................................................12
2.6 CLEAR REJECT VAULT...................................................................................................12
2.7 INSERT REJECT VAULT.................................................................................................. 14
3 TESTING................................................................................................................................. 15
3.1 DESCRIPTION OF OPERATING MODES........................................................................... 15
3.2 START TEST PROGRAM...................................................................................................... 16
3.3 TEST COMMANDS................................................................................................................17
3.3.1 GENERAL TEST..............................................................................................................17
3.3.2 PARAMETER SETTING....................................................................................................20
1 General parameter setting...............................................................................21
2 Slot InOut flag..................................................................................................21
3 Reject vault parameter.................................................................................... 21
4 Slot number.......................................................................................................22
5 Special parameter.............................................................................................22
4 HANDLING NOTE JAMMING............................................................................................. 23
4.1 NOTE JAMMING IN NOTE PICKING MECHANISM.............................................................23
4.1.1 Note jamming in inner channel of note picking mechanism.....................23
4.1.2 Note jamming in outer channel of note picking mechanism.....................26
4.2 NOTE JAMMING IN STACKER......................................................................................... 27
4.3 NOTE JAMMING IN TRANSPORTATION SYSTEM.............................................................. 29

Confidential material of GRG, No disclosure to unauthorized party iii

 CDM8240N Rear Access Type
Up

Rear
Right

Left Front

Down Note presenter

Safe fixing frame

Note transport

Main board

Note picking
mechanism Reject vault

Note cassette
Cassette frame

Confidential material of GRG, No disclosure to unauthorized party 1 -30

 CDM8240N Front Access Type
Up

Rear
Right

Left
Front

Down
Note transport

Safe fixing frame

Main board Presenter

Note picking
Reject vault
mechanism

Note
cassette
Cassette frame

Confidential material of GRG, No disclosure to unauthorized party 2 -30

 1 Test ing Environment Setup
Testing

1.1 Equipment and tools required

CDM8240N, power supply and cable, communication cable, test program, computer,
test bench, and test note

1.2 Cable connection

A . Turn off the power switch of CDM8240N, and connect the power cable to main
board;
B . Connect the communication cable to main board;
C . Connect USB to main board (for CIS version only);
D . Open the computer and test program;
E . Turn on the power switch of CDM8240N and start test.

Confidential material of GRG, No disclosure to unauthorized party 3 -30

 Connect power cable Connect communication cable

Connect USB (for OCR version only)

Confidential material of GRG, No disclosure to unauthorized party 4 -30

2 Note Loading and Taking
2.1 Prepare notes
Whether notes are loaded as required and the quality of notes will directly affect the
performance of CDM8240N.
It is recommended to check and load the notes in the following steps, so that it will be
easier to take notes out of the cassette.

Brand new notes (unused)

A . Take off the band from the new notes;
B . Disperse the notes by:
� flapping the entire stack of notes
against a table edge or other
similar object;
� flipping the entire stack of notes
in two directions;
Flip and disperse the entire stack of brand
� separating the notes using a cash
new notes
counter.

Old notes (used)

A . Take off the band from the notes;
B . Remove scraps, stiff papers and other foreign matters from the notes;
C . Take out the unacceptable notes (see Table 1);
D . Flat the folded notes.

Confidential material of GRG, No disclosure to unauthorized party 5 -30

 Table 1: Unacceptable Notes

S/N Type of folded notes Description

Folded at the middle of the note (vertical);

1 “a” “a” = 5mm

2 Folded in Z-shape; “b” = 5mm

“b”

Curled at the middle of the note (horizontal);

3
“c” “c”=5mm

4 Folded at a corner; “d”= 5mm

“d”

Folded at the middle of the note (horizontal);

5
“e” “e”= 5mm

“f” Curled at the middle of the note (vertical);

6
“f”= 5mm

Confidential material of GRG, No disclosure to unauthorized party 6 -30

 2.2 Take out note cassette

A : Press the platen lock on cassette B : Hold up the cassette bottom and pull the
frame and the cassette will come cassette out.
out.
2.3 Open note cassette

Mechanical
lock

Buckle

Mechanical
Lock tongue lock

A : Insert the key to mechanical lock and turn

the key clockwise to open the lock.

Confidential material of GRG, No disclosure to unauthorized party 7 -30

 Lock
tongue

B : Press down the lock tongue of C : Separate the upper end of the buckle from
cassette and pull the lower part of lock on the upper cover of the cassette; then
the cassette buckle outward at the rotate to open the upper cover.
same time.
2.4 Load notes

Direction of
loading notes

Front face of
Pressure pressure plate
plate Direction of
stacking notes

A : Pull the pressure plate backwards B : Put the stacked acceptable notes in the
till it is locked by the buckle. cassette before the front face of pressure
plate in order.

Confidential material of GRG, No disclosure to unauthorized party 8 -30

C : Release the pressure plate to make D : Close the upper cover of the cassette in
it keep down the notes (ensure that the arrow direction.
the notes are stacked orderly; about
3,000 notes can be loaded at most).

E : Press down the upper cover to make F : Turn the key anticlockwise to lock the
it cling to the base and make the cassette, and then pull out the key.
upper part of the buckle hook the
lock.

Notes:
1) There is a set of color signs on each side of the inside walls of note cassette: red sign
and green sign. The red sign means the maximum volume of notes to be loaded, while the
green sign means the recommended volume of notes to be loaded.

Confidential material of GRG, No disclosure to unauthorized party 9 -30

 Maximum volume
Recommended
volume

Confidential material of GRG, No disclosure to unauthorized party 10 -30

10-30
2) When loading notes, avoid folding them, as shown below:

3) For brand new notes whose band or rubber band may make them uneven, load the notes
with concave side towards the cassette shutter, as shown below:

4) For brand new notes, load them alternately in terms of the orientation and thickness (on
the basis of 100 notes) to have the bundles of notes in the cassette face different directions,
with uniform thickness, as shown below:

Confidential material of GRG, No disclosure to unauthorized party 11 -30

11-30
 5) Do not waggle the cassette after notes are loaded, and place the cassette as shown
below:

Correct Wrong Wrong

2.5 Insert cassette

A : Insert the cassette in the corresponding B : Push the cassette till the buckle locks
slot position. it.
2.6 Clear reject vault

Confidential material of GRG, No disclosure to unauthorized party 12 -30

12-30
 A : Press the platen lock on cassette B : Pull out the reject vault.
frame and the reject vault will come out.

Mechanical lock

Mechanical lock
Buckle

C : Insert the key to mechanical lock and

turn the key clockwise to open the lock.

D : Open the upper cover, take out the E : Lock the buckle, insert the key to
notes, and then close the cover. mechanical lock and turn it anticlockwise
to lock it.

Confidential material of GRG, No disclosure to unauthorized party 13 -30

13-30
 2.7 Insert reject vault

B : Push the reject vault till the buckle

A : Insert reject vault. locks it.

Confidential material of GRG, No disclosure to unauthorized party 14 -30

14-30
 3 Testing
3.1 Description of operating modes
CDM8240 supports 3 operating modes:
1. Normal operating mode
mode: default mode after power-up. In this mode, ATMC can
execute various commands to CDM8240N, and the nixie tube displays 00, as shown
below:

mode: this mode is required when ToolPlus is used for cash out and main motor
2. Test mode
control. At this moment, the nixie tube displays 00., as shown below:

Note:
In test mode, ATMC can not dispense any cash, so normal operating mode must
be recovered after the test is completed.
� Method to enter the test mode from normal operating mode:
In normal operating mode, press the blue button on the control panel until the two
LEDs flicker, and then release it. When LEDs stop flickering, it indicates the mode
has been switched to the test mode, and cash dispensing function can be normally
used for operation. As shown in the figure above, when LEDL is on and LEDs
display 00., it has entered the test mode.
� Method to return to the normal operating mode from test mode:
In test mode, press the blue button on the control panel until the two LEDs flicker,
and then release it. When LEDs stop flickering and display 00, it indicates the mode
has been switched to the normal operating mode and the normal operating state has

Confidential material of GRG, No disclosure to unauthorized party 15 -30

15-30
 been recovered.
Test mode is available to firmware above v3.0 only.
3. ODS mode
mode: the operating mode to operate the CDM8240N without connecting to the
host. Refer to Instructions for Offline Maintenance and Error Code Application of
CDM for detailed operation.
� Method to enter ODS mode from normal operating mode:
In normal operating mode, press the two white buttons on the control panel until the
two LEDs flicker, and then release them. When LEDs stop flickering, it indicates the
mode has been switched to the test mode, and cash dispensing function can be
normally used for operation. As shown in the figure above, when LEDL is on and
LEDs display 0.0, it has entered ODS mode.

od to return to the normal operating mode from ODS mode:

In test mode, press the two white buttons on the control panel until the two LEDs
flicker, and then release them. When LEDs stop flickering and display 00, it
indicates the mode has been switched to the normal operating mode and the normal
operating state has been recovered.

Note:
In ODS mode, CDM8240N will not respond to any communication command
from any upper layer (including ATMC and ToolPlus), therefore, it must be returned to
the normal operating mode after the test is completed.
3.2 Start test program
First, confirm the communication cable is well connected and CDM8240N is normally
powered up.
Open CDM8240N.exe, and input the correct user name and password. If error windows
like “Initialization of serial port failed” or “MB and NV communication setting failed”
pop up, it indicates the serial port does not exist or has been occupied. The solution is as
follows.
(1) Click “Confirm” to pop up the main interface of the test program, click “set” in the

Confidential material of GRG, No disclosure to unauthorized party 16 -30

16-30
 menu bar and then click “Communication setting”, select the correct serial port ID or
communication mode, and then click “Confirm”. If failed again, execute step 2.
(2) Call the task manager, kill all the processes occupying the serial port or USB port
(generally such processes are the following residual processes: CDM8240N.exe,
GRGCOM~1.EXE, GRGLOG~1.EXE), and then restart the test program. If no error
prompt, the test program is successfully started.

Note:
If the prompt of NV communication setting failed is given, but NV function is not
used or NV related operation is not required at this moment, you can ignore it.
3.3 Test commands
3.3.1 General test

“General test” includes all test items, and its functions are as follows:
Cash dispensing authority– used to obtain the command authorities for delivery,
pre-delivery, dispensing, recycle test, motor control, thickness self-calibration and NV
related settings. The operating method for obtaining the authority is clicking the button,
taking out the reject vault, and then putting it back. If no cash dispensing operation is

Confidential material of GRG, No disclosure to unauthorized party 17 -30

17-30
 acted within 30 minutes, obtain the authority again.
Initialization – to initialize CDM8240N, test whether each module is normal, and
display in the figure above the state of each sensor. If “Init_New” is checked, the new
initialization command will be sent.
GetStatus – to get the status of CDM8240N. The status of each sensor will be displayed
in the figure above (with respect to electro-optical sensor: red – blocked, blue –
unblocked). This button can be used to test whether each sensor is normal.
Purge – to clear notes in the passage and prompt the times of notes being rejected in
“Result” display box.
GetVersion – to get the version of firmware and display the result in “Result” display
box.
ClearLog – to clear Log records stored in flash. Be cautious when using this command.
PreDeliver – to deliver the notes from the stacking zone to the PCS hold position.
Deliver – to deliver the notes from the PCS hold position to the note presenter.
Reject – to reject notes in PCS or SCS. This command can also be used to reject notes at
other positions in the passage.
Retract - to retract notes in PES. If there is no note in PES and PCS, a warn error “no
note at CDM8240N outlet” will be returned. Note reject position can be selected in
outlet reject option: PCS, SRFS or SCS.
PCS – to reject notes to PCS hold position.
SRFS – to reject notes to reject vault.
SCS – to reject notes to stacking zone.
Dispense – to dispense notes of designated number from a designated cassette. The
details are as follows:
(1) Enter test mode before dispensing.
Refer to section 6 for the method to enter test mode. Return to the normal operating
mode after the test is completed.
(2) Enter the number to be dispensed. The total number shall not be more than 100 or
equal to 0, or a corresponding error code will be given.
(3) Do not select dispensing from a slot position without cassette, or a corresponding
error code will be given.
(4) If “TestDispense” is selected, all dispensed notes will be dispensed to the reject
vault.
(5) 5 dispensing modes are available (please refer to the dispensing option above)
To PES – Notes are delivered to the note presenter directly.
To PCS – Notes are delivered to the PCS hold position.
Out of PES – Notes are delivered to the note presenter and then dispensed directly.

Confidential material of GRG, No disclosure to unauthorized party 18 -30

18-30
 Note:
This mode can be used in test only. In order to ensure the normal
application of the function, front/rear service mode of CDM8240N shall be
configured in GRGDTATM_CommCfg.ini file.

To BRFS – Notes are delivered to the note presenter and then rejected to the reject
vault.
To SCS – Notes are delivered to the stacking zone.
(6) Dispensing results will be returned to the information display box. In case of error,
corresponding processing prompt will be displayed on the graphical interface.
(7) If “OCR” check box is checked, it is a must to start NV function of the CDM8240N
and connect test tools with NV control board via USB cables. After dispensing,
OCR Crown Size of all notes can be obtained and OCR images can be saved.
Recycle test – in recycle test function, it is possible to set “Interval Time”, “Random
Max”, “LimitAmount” and “LimitTimes”. Three modes are available:
(1) Run: it is a recycle dispense mode in which the dispense amount is subject to the
amount set for each slot position.
(2) Random: When using this function, you must check one of the check boxes from
Slot position 1 to Slot position 6. Dispensing will be executed only when the
selected slot position exists. Dispense amount can be set within the range of 1~100.
(3) New Cycle: When “New Cycle” check box is checked and no check box under
“RandomDisp.” is checked, it will enter “New Cycle” mode. In this mode, the
maximum dispense amount of all slot positions can be set within the range of
1~100, but dispensing will be executed only when the selected slot position exists.
Then, check the slot positions needing dispensing one by one according to the
sequence from 1 to 6. For example, if the dispense amount from slot position 1 to
slot position 4 are set as 100, and all the slot positions have cassettes, the notes in
slot position 1 will be dispensed first. After all the notes in slot position 1 are
dispensed, slot position 2 starts to dispense notes, and so forth, until all the slot
positions complete note dispensing.
ClearMsg – to clear all the information display on the graphical interface and in the
information display box.

Confidential material of GRG, No disclosure to unauthorized party 19 -30

19-30
3.3.2 Parameter setting

Confidential material of GRG, No disclosure to unauthorized party 20 -30

20-30
In order to ensure that the CDM8240N can be normally used, the operator must correctly
set all the parameters.
1 General parameter setting
(1) For the convenience of parameter setting, the operator may select corresponding
currency in the "Currency" box and select corresponding amount, and then wait for
the test tool to automatically display the length, width and thickness data of such
note. In case of any incorrect data, the operator may directly change such data in
relevant box, and then click “Set1” button to set cassette parameter(s). If no
corresponding currency is found, the operator may select user-defined currency and
manually enter the length, width and thickness data of such note, and then continue
the rest settings. For general parameter, the operator should enter relevant data
according to the size of note actually applied. Otherwise, any error occurred to the
general parameter will cause failure of cash dispensing. If “New cassette” parameter
checkbox is checked, the operator should set the cassette parameters according to
new parameter setting command(s). In such case, the operator must select
corresponding currency and amount.
(2) If the communication is normal, the tool will automatically obtain and display the
general parameters when the operator opens the “Set Para” interface. The tool can
also obtain and display the general parameters when the operator clicks “Get2”.
2 Slot InOut flag
The operator may select to clear all the cassette InOut flag of all the corresponding slots
or to clear such flags corresponding to an individual slot. The operator may select such
slot and click “Clear” button to clear the relevant flag(s).
3 Reject vault parameter
(1) The operator may click “Get1” button to obtain internal reject number and outer
retract number, and click clear parameter button “Clear1” to clear the inter reject
number and outer retract number.

Note:
After clearing cash in the reject vault, the operator must click “Clear1” button to
clear the recycle number; otherwise, an error will occur to subsequent cash
dispensing.

(2) The operator may click “Get3” button to obtain the reject vault mode of the
CDM8240N. There are two modes: one is reject vault and another is no reject vault.
The operator may click “Set2” button to set such reject vault mode.

Confidential material of GRG, No disclosure to unauthorized party 21 -30

21-30
4 Slot number
The operator may click “Get4” button to obtain current total slot number of CDM8240N.
5 Special parameter
The operator may click “Get5” button to obtain special parameters related to
CDM8240N.

Confidential material of GRG, No disclosure to unauthorized party 22 -30

22-30
4 Handling note jamming
Note:
* The operator should carefully operate and should not pull the note to avoid tearing
the note. And
* Pay attention to the edges of relevant machine and parts to avoid personal harm.

4.1 Note jamming in note picking mechanism

4.1.1 Note jamming in inner channel of note picking mechanism

Note: there may be two cases of note jamming in note picking mechanism. One case is
that most part of the note is in inner channel entrance and can be taken out when the
operator rotates the feeding rubber wheel reversely. Another case is that the entire note or
part of its end is in the inner channel. In the latter case, the operator should not directly
pull the note out. Instead, he or she should first try to rotate the feeding rubber wheel in
forward direction. And then, when the note is still not presented to exit of the note
picking mechanism, the operator should rotate both the feeding rubble wheel and the
transportation knob to cause the note to be presented to the back channel of the note
picking mechanism or to the transportation system from which the note can be taken out.

A . When the note is in inner channel B . When the entire note or part of its end is
entrance as shown in the figure above, in the inner channel as shown in the figure
the operator should rotate the feeding above, the operator should first try to rotate
rubber wheel reversely to take out the the feeding rubber wheel in forward
note; direction. And then, when the note is still not
presented to exit of the note picking
mechanism, the operator should rotate both
the feeding rubble wheel and the

Confidential material of GRG, No disclosure to unauthorized party 23 -30

23-30
 transportation knob to cause the note to be
presented to the back channel of the note
picking mechanism or to the transportation
system from which the note can be taken out.

C . In case of note jamming in the joint part of the note picking mechanism and NV, the
operator should open the upper cover of NV and rotate main-channel knob to cause the
note to be presented to the channel of note picking mechanism. Then, the operator may
take out the note and close the upper cover. After taking out all the notes in the
transportation system, the operator should use ODS or ToolPlus test program for
initialization to ensure that all the notes are taken out and the CDM8240N can run
operate again.

Confidential material of GRG, No disclosure to unauthorized party 24 -30

24-30
D . When the note is jammed in inner or outer channel of the note picking mechanism
and cannot be taken out by common methods, the operator may take down the note
picking mechanism according to the steps described here. The operator may first take
down synchronous belt used for power transportation of outer channel, open the plastic
buckle, then, rotate the note picking mechanism outward for about 80 degrees, and
finally lift upward and take down the mechanism.

Confidential material of GRG, No disclosure to unauthorized party 25 -30

25-30
4.1.2 Note jamming in outer channel of note picking mechanism

In this case, the operator may rotate the main-channel knob to NV position, turn up the
upper cover of NV, and take out the note. Or, the operator may try to take out the note
from outer side of the two transportation belts and meanwhile press down floating
tightening shaft of the outer channel to reduce belt pre-tightening force.

Press down the floating tightening shaft

Confidential material of GRG, No disclosure to unauthorized party 26 -30

26-30
4.2 Note jamming in stacker

4.2.1 When presenter is installed at the back (Rear Access Type)

In case of note jamming in stacker, the operator should first take out the 2 fixed screws at
both sides of the handle, then, rotate the handle (as shown in the left figure below) and
take out the note (see the right figure below), and finally make the handle back to its
original status.

2. The operator should use handwheel to

1. The operator should take out the 2 move the stacker to its highest place, and
fixed screws and rotate the handle; then take out the note;

4.2.2 When presenter is installed at the front (Front Access Type)

In case of note jamming in stacker, the operator should first take out the 2 screws used to
fix the presenter, pull out the limit shaft under the presenter, and rotate the presenter
downward. Then, the operator should rotate the connection part of channels upward and
take out the notes. Meanwhile, he or she may rotate the channel handwheel to help taking
out the note (as shown in the right figure below). Finally, the operator should make the
presenter back to its original status.

Confidential material of GRG, No disclosure to unauthorized party 27 -30

27-30
1. The operator should first take out 2. The operator should pull out the limit
the 2 screws used to fix the presenter; shaft and rotate the presenter downward;

3. The operator should rotate the 4. The operator may rotate the channel
connection part of channels upward, and handwheel to help taking out the note.
rotate stacker handwheeel to move the
stacker to its highest place;

Confidential material of GRG, No disclosure to unauthorized party 28 -30

28-30
4.3 Note jamming in transportation system

4.3.1 Note jamming in upper channel

1. Note jamming in upper channel 2. The operator should rotate the

transportation system handwheel to cause the
note to be presented to reject vault or to the
presenter exit.
4.3.2 Note jamming in NV module

1. Note jamming in NV module; 2. The operator should pull down the limit
shaft and open the buckles at both sides;

Confidential material of GRG, No disclosure to unauthorized party 29 -30

29-30
3. The operator should turn up the 4. The operator should rotate the
cover assembly of NV upper channel; transportation system knob to cause the note
to be presented to NV module entrance.

4.4 Note jamming in note presenter

2. The operator should rotate the

1. Note jamming in upper channel
transportation system handwheel to cause the
note to be presented to the presenter exit;

Confidential material of GRG, No disclosure to unauthorized party 30 -30

30-30
 CDM8240N
Operation Instructions

Confidential material of GRG, No disclosure to unauthorized party 31 -30

31-30