Service Manual - Centrifuge 5418 R - Eng
Service Manual - Centrifuge 5418 R - Eng
18
manual
EN) - English
Centrifuge 5418 R
Service manual - English
Copyright© 2015 Eppendorf AG, Hamburg. All rights reserved, including graphics and images. No part of
this publication may be reproduced without the prior permission of the copyright owner.
Eppendorf® and the Eppendorf logo are registered trademarks of Eppendorf AG, Germany.
Registered trademarks and protected trademarks are not marked in all cases with ® or ™ in this manual.
5401 920.015-03/042015
Table of contents
Centrifuge 5418 R 3
English (EN)
Table of contents
1 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Danger symbols and danger levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Danger symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Danger levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.2 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.3 Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.4 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.5 Universal PCB control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.6 PCB converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.7 Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.8 Brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.9 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.10 Refrigeration unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Machine marking and serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 User profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Notes on liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Sicherheitshinweise am Gerät . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Overview of operating controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Service functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.1 Overview of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.2 Activation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.3 SE 1 (Measurement of acceleration time and braking time). . . . . . . . . . . . . . . . . . . . . 22
5.2.4 SE 2 (Initializing of EEPROM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2.5 SE 3 (Test of lid latch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2.6 SE 4 (Display test and key test). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2.7 SE 5 (Cyclical endurance test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.8 SE 6 (Displaying the error table). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.9 SE 7 (Displaying the last 4 errors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2.10 SE 8 (Displaying the operating hours and number of runs) . . . . . . . . . . . . . . . . . . . . . 25
5.2.11 SE 9 (Testing the overspeed cut-off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2.12 SE 10 (Test cooling aggregate, temperature sensor, fan) . . . . . . . . . . . . . . . . . . . . . . . 26
5.2.13 SE 13 (100 V device version setting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table of contents
4 Centrifuge 5418 R
English (EN)
6 Disassembly/assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1.1 Centrifuge lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.1.2 Upper part of housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1.3 PCB Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1.4 PCB Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1.5 Compressor fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.6 Brake resistor and temperature switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1.7 Motor and motor suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.1.8 Condenser fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.1.9 Lid latch motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.1.10 Lid latch of microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.1.11 Temperature sensor in rotor chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7 Alignment/adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.1 Overview electronics 5418R up to serial number 04823 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2 Overview electronics 5418R from serial number 04824. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
9.1 Cleaning, disinfection, decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
9.2 Shipping the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9.3 Service and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9.3.1 Essential Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9.3.2 Advanced Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.3.3 Qualification Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.3.4 Additional Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.4 Device tests for centrifuges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.4.1 Speed check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.4.2 Temperature check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.4.3 Timer check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.4.4 Electrical safety check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Table of contents
Centrifuge 5418 R 5
English (EN)
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.1 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.2 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.3 Weight/dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.4 Application parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.5 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.1 Images of spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.2.1 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.2.2 Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.2.3 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.2.4 Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.2.5 Drive up to serial number 04823 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11.2.6 Drive from serial number 04824 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11.2.7 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11.2.8 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.2.9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
11.3 Suggested spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
12 Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Table of contents
6 Centrifuge 5418 R
English (EN)
Operating instructions
Centrifuge 5418 R 7
English (EN)
1 Operating instructions
1.1 Using this manual
Make sure that the service manual and the operating manual are available in the latest versions. To do
so, compare the version numbers. The latest versions of the manuals can be downloaded from
www.eppendorf-support.com and www.eppendorf.com.
Read the service manual before commencing work on the device.
Read the chapters "Installation" and "Operation" of the operating manual.
Observe the safety instructions in the operating manual.
Material damage
Depiction Meaning
1. Actions in the specified order
2.
Actions without a specified order
• List
Text Display text or software text
Additional information
Operating instructions
8 Centrifuge 5418 R
English (EN)
Vcc
Voltage of the common collector.
rcf
Relative centrifugal force – g-force in m/s2
rpm
Revolutions per minute
Product description
Centrifuge 5418 R 9
English (EN)
2 Product description
2.1 Hardware description
2.1.1 Chassis
The chassis is the foundation and supporting element of the entire construction. The chassis supports the
drive motor. The chassis consists of a bottom plate and PCB console. The PCB console is permanently
riveted to the ground plate on the right side.
2.1.2 Housing
The centrifuge housing consists of the upper part of housing, lid covering and base covering. All three parts
are made from Bayblend FR3010 and meet the requirements of UL fire protection class V0.
In the housing are ventilation slits. The ventilation slits are located in the front underneath the keypad and
at the top behind the lid. The air for cooling the condenser and electronic components is directed from
front to back through the ventilation slits.
2.1.3 Lid
The complete lid assembly consists of a metal lid and lid covering. The metal lid is made of edged,
surface-treated sheet metal.
The metal lid includes a foamed insulation layer. A monitoring glass is located in the middle of the lid; the
magnet for the lid latch reed switch is located on the front right edge of the lid.
Oblong recesses are located to the right and left of the front side of the metal lid. The locking hooks grip in
these recesses.
The lid relief contains four leg springs, which automatically lift up the lid and hold it open.
Product description
10 Centrifuge 5418 R
English (EN)
All lid latch components are mounted to the lid latch console. The lid latch console is a piece of galvanized
sheet metal which is vertically mounted to front of the bottom plate.
The lid latch is made of two locking hooks. The hooks are connected via an axis and synchronously travel a
defined curved track. The drive is a lid latch motor. An additional gear segment is used to transmit power
between the motor and the locking hook. The housing Reed sensor and the magnet in the metal lid provide
the signal for the lid latch to close. The lid latch motor starts at a max. distance of 10 mm and the locking
hooks travel to the closed position. After this end position has been reached, the left locking hook activates
a microswitch. The microswitch indicates that the lid is securely closed. The centrifuge can only be started
after the control has received this signal. To detect a failure of the microswitch, the lid latch travels to the
"open" position every time the centrifuge is switched on. As signals from the sensor and magnet are
required to start the lid latch motor, the lid latch will not be activated if the Reed sensor or magnet are
defective.
The lid latch can also be unlocked using the emergency release when it is deenergized or switched off. The
emergency release is located on the right side behind a plastic cover. The emergency release must be used
operated using the rotor key.
The condenser fan, compressor fan, and processor for controlling the converter, are located on the PCB
control. The signals from the motor (speed) and temperature sensor in the condenser and rotor chamber
are recorded here and evaluated by the software. The PCB control is mounted onto the upper part of the
housing from the inside using four screws.
The PCB converter is located at the right rear, vertically mounted to the PCB console. The PCB converter
contains two processors. One processor controls the compressor using parameters from the PCB control.
The second processor is responsible for controlling the drive motor.
2.1.7 Motor
The drive motor is a 3-phase electric motor. The motor is mounted to 3 horizontally bolted rubber metal
mounts. The rubber metal mounts are screwed onto a plate, which is mounted onto the chassis bottom
plate from below.
The upper end of the motor shaft has a cone and thread to hold the rotor. The rotor is secured using this
screw connection and friction-locked onto the cone by applying pressure.
Product description
Centrifuge 5418 R 11
English (EN)
The brake resistor provides a controlled reduction in motor speed. Two different brake resistors are used
depending on the voltage version of the device: one for 230 V/120 V and one for 100 V. The brake resistor
is monitored by a sensor (thermoswitch). If the temperature increases above a specific value, the
thermoswitch opens and the centrifuge switches off completely, i.e. the current supply is interrupted.
2.1.9 Fan
The centrifuge contains two fans. The main fan is located behind the condenser and removes the air from
the front ventilation slits. First, the suctioned air flows through the condenser and then the drive motor. A
second fan blows the air out of the device via the upper rear ventilation slit.
The refrigeration unit is composed of: lifting piston compressor, condenser (two-row), R134a refrigerant,
evaporator and dryer. A capillary tube is the throttle device for pressure reduction. The evaporator tube is
wrapped around the coated rotor chamber and covered in insulation. The refrigerating capacity is
monitored by two temperature sensors positioned in the rotor chamber and on the condenser.
Product description
12 Centrifuge 5418 R
English (EN)
12 1
11 2
10 3
9 4
8 5
7 6
3 Safety
3.1 User profile
The specialist entrusted with maintenance, repair or testing must meet the following prerequisites:
• Successful participation in service trainings with certification by Eppendorf AG for the product that is to
be maintained, repaired or tested.
• Qualification as a specialist with knowledge of the applicable local and international standards.
• Qualification to evaluate the work assigned to him.
• Recognition of potential hazards and how to prevent or correct them.
The Eppendorf service organization entrusted with maintenance, servicing or testing is liable for ensuring
that all work is carried out in a professional manner.
Repair, maintenance and testing may not change the existing construction of the device. The device
must always be as safe as it is in its original state.
Only accessories and original spare parts recommended by Eppendorf, and measuring and test
equipment recommended by Eppendorf may be used for any maintenance, servicing or testing work.
Do not operate the device in areas where work is completed with explosive substances.
Do not use this device to process any explosive or highly reactive substances.
Do not use this device for processing any substances which could generate an explosive
atmosphere.
When opening or closing the centrifuge lid, do not reach between the lid and device or into
the latching mechanism of the lid.
Always open the centrifuge lid completely to prevent it from falling.
NOTICE! Damage to the compressor and refrigerating system due to tilting the device.
The compressor and refrigerating system can become damaged if the device is switched on
when it is tilted or if the device is switched on right after it was tilted.
Leave the device in the normal position for at least 4 hours before switching it on.
Never place the device upside down.
Bedienungsanleitung beachten.
VORSICHT Geräteoberseite, unter dem
Zentrifugendeckel.
Den Rotor immer mit dem beigelegten
Rotorschlüssel festziehen.
Warnung vor biologischen Risiken beim Umgang Aerosoldichte Rotoren/
mit infektiösen Flüssigkeiten oder pathogenen Rotordeckel, aerosoldichte
Keimen. Becher/Kappen.
Operation
Centrifuge 5418 R 15
English (EN)
4 Operation
4.1 Overview of operating controls
Before using the Centrifuge 5418 / 5418 R for the first time, familiarize yourself with the operating controls
and the display.
Abb. 4-1: Control panel of the Centrifuge 5418 and Centrifuge 5418 R.
1 2 3 4 (9) 2 5 (1)
5418 5418 R
4 5 9 8 8 6 7 6 3
Fig. 4-1: Control panel of the Centrifuge 5418 and Centrifuge 5418 R.
1 2 3 1 4 5 6 2 3
5418 7 5418 R 8 7
5 Troubleshooting
5.1 Error messages
1. Press the rpm/rcf key and simultaneously switch on the device. Keep the rpm/rcf key pressed until SE 1
is displayed.
2. Turn the time rotary knob for selection of the individual service functions.
3. Switch off the centrifuge to exit the service functions.
Troubleshooting
22 Centrifuge 5418 R
English (EN)
Display 1:
1 2 - - x x. x
Display 2:
H L y y y
Display 3:
b r z z z
After the centrifuge has come to a standstill, press the short key to exit the service function.
Display:
I n I t
Display:
L I D x y
Display 1:
8 8 8 8 1 8 8
Display 2:
I n
Display:
x x y y z z z
• xx: Time
• yy: Temperature
• zz: Rotational speed
4 runs are performed with a 1-min. break between each run. Followed by a longer break.
After the first run has been started, the other starts are carried out automatically.
The parameters can be changed The cyclical endurance test should be performed with using the preset
values.
fast temp key: Change the duration of the longer break in increments of 1 to 20 min (only possible
before the start of the 1st run).
start/stop key: Start of the cyclical endurance test
start/stop key: Stop of a run.
During a break, press the short key to exit the service function.
Display:
E r x x y y y
Display:
x E y y z z
• x = 1: Last error
x = 2: Error before last
etc.
• yy: Error number
• zz: ELCB error code
The last four errors can be deleted by performing an initialization (SE 2).
Display 1:
x min x x x x
sec
Display 2:
y y y y y y
The operating hours and the number of centrifuge runs can be deleted by performing an
initialization (SE 2).
Troubleshooting
26 Centrifuge 5418 R
English (EN)
x x y y z z z
• xx: Time
• yy: Temperature
• xxx: Maximum rotational speed of centrifuge + 500 rpm
Close the centrifuge lid and start the test run, using the start/stop key.
The device accelerates to cut-off speed and must switch off in conjunction with Error 7. Deceleration is
performed unbraked.
After the centrifuge has come to a standstill, press the short key to exit the service function.
b y L z z
x x x y y. y
Prerequisites
The setting of the 100 V device version can only be performed in conjunction with a 100 V/120 V converter
and from firmware version 1.1 upwards.
Display 1:
x x x
1. Press the rpm/rcf key for more than 6s to activate the service displays.
2. Briefly press the rpm/rcf key to switch through the functions in rotation.
3. Press the rpm/rcf key again for more than 6s to exit the service displays.
2. y min y x x. x rpm
sec
3. V min x x y y rpm
sec rcf
4. y min x x x rpm
sec rcf
• xxx: With open lid: actual rotational speed -> turn rotor by hand
• y: Internal drive status
• min: FC drive is ready
• sec: Release issued for FC drive
• rpm: Pulsing switched on
• rcf: FC drive error message
5. x min x y y y
6. u x x y z
7. x x °C y y
5.3.8 Execution
8. x x x x
9. E x x y y rpm
rcf
6 Disassembly/assembly
6.1 Disassembly
NOTICE! Damage to the compressor and refrigerating system due to tilting the device.
The compressor and refrigerating system can become damaged if the device is switched on
when it is tilted or if the device is switched on right after it was tilted.
Leave the device in the normal position for at least 4 hours before switching it on.
Never place the device upside down.
Tools
• Phillips screwdriver size 1, 2
• Flat head screwdriver ca. 0.5x3
• Open-end wrench SW 4, 7, 8, 10
• Allen screwdriver SW 5 (rotor key)
Perform the owing disassembly steps in the sequence described for each component:
Disassembly/assembly
32 Centrifuge 5418 R
English (EN)
4
5
Prerequisites
The centrifuge lid has been removed.
1. Remove the cover caps of the housing screws and unscrew the housing screws. Video
2. Slightly lift the upper part of housing and immediately position it on the right side of lower part.
Video
3. Disconnect the connection to the upper part of housing: Video
• Ground connection PCB Control to the lower part of housing.
• Ribbon cable on the PCB converter.
• Lid latch motor and lid switch port.
• Connection cable sensor (rotational speed and temperature).
Disassembly/assembly
34 Centrifuge 5418 R
English (EN)
Make sure the cables in the front right area are not damaged by the lid latch during the
positioning of the upper part of housing!Position the cable inside the cable holders! (see
Fig. 6-3 on p. 34)
Make sure the sealing for chamber is correctly put over the chamber rim during the assembly.
Make sure the upper part of housing is positioned in the provided groove inside the sealing for
chamber.
Abb. 6-3: Cable of the PCB Control
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
Abb. 6-6: PCB Frequency converter
10 12 11
1 10
4 5
9
5 6 7 8
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
Mind the assembly position during the assembly. The air flow must be directed upwards.
Disassembly/assembly
38 Centrifuge 5418 R
English (EN)
Prerequisites
Centrifuge lid, upper part of housing and compressor fan have been removed.
Devices from serial number 04824 upwards will provide a different brake resistor. The
temperature switch will be dropped from this serial number upwards.
The new brake resistor is independent from the network voltage (see p. 71).
Abb. 6-8: Brake resistor with temperature switch
2
1
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
Abb. 6-9: Motor and motor suspension
6
3
2 4 5
Prerequisites
The centrifuge lid, upper part of the housing and motor have been removed.
Prerequisites
The centrifuge lid, upper part of the housing, motor and condenser fan have been removed.
3 4
1 6
1. Unscrew the nut and remove spacer plate, latch hook and upper gear wheel segment. Video
2. Unscrew the assembly screws and remove the gear wheel segment of the emergency release.
Video
3. Unscrew the assembly screws from the lid latch motor and remove the lid latch motor. Also detach the
connection cable. Video
Memorize the assembly position of the upper gear wheel segment when disassembling!
Wrong assembly will cause a malfunction of the lid latch!
After assembly of the gear wheel segment, check whether both end stops (locked – unlocked)
are reached and detach the segment once more if necessary to correct the position of the
motor pinion.
Disassembly/assembly
42 Centrifuge 5418 R
English (EN)
Prerequisites
The centrifuge lid and the upper part housing have been removed.
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
6.2 Assembly
For all assembly steps, the installation proceeds in reverse order of disassembly. During assembly, also
observe chapter 7 "Alignment/adjustment".
Alignment/adjustment
Centrifuge 5418 R 43
English (EN)
7 Alignment/adjustment
Alignment/adjustment
44 Centrifuge 5418 R
English (EN)
Diagrams
Centrifuge 5418 R 45
English (EN)
8 Diagrams
8.1 Overview electronics 5418R up to serial number 04823
Diagrams
46 Centrifuge 5418 R
English (EN)
9 Maintenance
9.1 Cleaning, disinfection, decontamination
Switch off the device and disconnect the power plug before starting cleaning or
disinfection work.
Do not allow any liquids to penetrate the inside of the housing.
Do not spray clean/spray disinfect the housing.
Only plug the device back in if it is completely dry, both inside and outside.
Do not use any aggressive chemicals on the device or its accessories, such as strong and
weak bases, strong acids, acetone, formaldehyde, halogenated hydrocarbons or phenol.
If the device has been contaminated by aggressive chemicals, immediately clean it by
means of a mild cleaning agent.
The device may only be stored and transported in its original packing.
Transport packing can be ordered via your Eppendorf service organization. The order number
can be found in the chapter Ordering information.
Maintenance
Centrifuge 5418 R 49
English (EN)
Eppendorf offers maintenance services for centrifuges in the form of Performance Plans.
Performance Plans for centrifuges are available with the following levels:
• Essential Check
• Advanced Maintenance
• Qualification Service
• Additional Maintenance
For each Performance Plan level the maintenance services are clearly defined. This chapter shows which
maintenance services are defined and how much time needs to be scheduled in for them. All maintenance
services are described.
9.3.2
No imbalance Imbalance Imbalance Imbalance
detection detection detection detection
Advanced Maintenance for Centrifuges
English (EN)
Maintenance
5418
5424
5452
5453
5430
5702
5804
5810
5415 R
5418 R
5424 R
5430 R
5920 R
Centrifuge 5418 R
5417 R 5427 R
5702 R 5702 RH
5804 R 5810 R
Nr. Service interval in month 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
AM 01 Cleaning the device x x x x x x x x x x x x x x x x
AM 02 Cleaning the condensation water tray and the hose x x x x x x x x
AM 03 Checking the display x x x x x x x x x x x x x x x x
AM 04 Checking the keypad x x x x x x x x x x x x x x x x
Advanced Maintenance
Spare parts kits are available for servicing some devices. The spare parts kits should be used
up completely every 24 months.
Clean the centrifuge. Cleaning is described in the operating manual and in the
supplement sheets.
AM 02 Cleaning the condensation water tray and the hose.
1. Empty the condensation water tray and clean it.
2. Check that the tube is unobstructed.
3. Carefully blow the tube out with compressed air, if required.
AM 03 Checking the display.
Check the keypad using the corresponding service function. Press all of the keys.
Check the tactility. The pressure on all of the keys must feel the same.
Replace keypad, if required.
AM 05 Checking the housing
Clean the housing. Cleaning is described in the operating manual and in the supplement
sheets.
Check the housing for cracks. Liquid may enter the centrifuge through cracks.
Check the housing for any damage that endangers safety.
Replace the housing, if required.
AM 05 Checking stability
Check the lid springs and the lid shaft for visible wear, e.g. chafe marks.
AM 09 Checking the gas spring.
The handling of the gas spring is described in the operating manual.
Clean the lid latch with a degreasing agent, e.g. alcohol. Do not use acidic substances.
Maintenance
Centrifuge 5418 R 53
English (EN)
Replace the seals of the motor cap every two years. Only insert the motor cap of the
Centrifuge 5430 R with silicone rubber E41.
Check the seals.
Pay attention to the following:
• Cracks
• Damage
• Centered, tension-free installation
Cracks and damage are caused by:
• Incorrectly sealed sealing clamp on the aerosol-tight caps.
• Tubes and jammed parts in the rotor bowl during centrifugation.
• Ingress of liquids.
AM 11 Checking the speed sensor.
Use a cleaning brush or compressed air to remove any dust and contamination. Remove
contamination with an industrial vacuum.
Listen for running noises.
Use the corresponding service function to select the different program steps for testing.
If the centrifuge is used frequently, replace the fan as a precautionary measure.
AM 16 Checking the ventilation slots.
Use a cleaning brush or compressed air to remove any dust and contamination on the
PCB.
Check the brake resistors using an Ohmmeter.
Maintenance
Centrifuge 5418 R 55
English (EN)
Use a cleaning brush or compressed air to remove any dust and contamination.
Listen for running noises.
Check the different control stages using the corresponding service function.
AM 20 Checking the compressor.
Check switching the compressor on and off using the corresponding service function.
AM 20 Checking the heat exchanger.
Use a cleaning brush or compressed air to remove any dust and contamination.
AM 21 Checking the temperature sensors.
Display the current temperature on the display using the corresponding service function.
After the centrifuge has been at a standstill for an extended period with the lid open, the
displayed temperature must match the ambient temperature.
Note: Check the temperature according to the OQ.
AM 22 Evaluating the device data and deleting, if required.
Call the following parameters with the corresponding service function or customer
service function:
• Error list
• Error history (last 4 errors)
• Number of activations
• Operating hours
• Total number of all rotor runs
• Number of runs per rotor type
Note: Which parameters are displayed depends on which centrifuge is checked.
AM 23 Software update
Software updates are provided free of charge as part of the maintenance to benefit from
improvements to the program.
A software update is performed by replacing an EPROM or via the USB interface.
You can download the latest software versions from the website
www.eppendorf-support.com.
AM 24 Performing a test run.
1. Insert the rotor with accessories.
2. Load the rotor with the maximum number of filled tubes.
3. Only refrigerated centrifuges: Start run by pressing the fast temp key. 6°C should be
reached quickly (depends on rotor, note the lowest temperature that can be achieved).
Additional information can be found in the operating manual.
Maintenance
56 Centrifuge 5418 R
English (EN)
The IQ checklist and the OQ checklist are available on the Internet at www.eppendorf-support.com
(password required) or on request.
You can find descriptions for the measurements in the chapter “Device tests for centrifuges".
Group 1 Group 2 Group 3 Group 4
Non-refrigerated Refrigerated Non-refrigerated Refrigerated
9.3.4
No imbalance Imbalance Imbalance Imbalance
detection detection detection detection
5418
5452
5452
5453
5430
5702
5804
5810
5415 R
5418 R
5424 R
5430 R
5920 R
5417 R 5427 R
5702 R 5702 RH
Nr. Service interval in month 24 24 24 24 24 24 24 24 24 24 24 24 24 24 5810 R 5804 R
24 24
PS 01 Replacing the lid springs and the gas springs x x x x x x x x x x x x x x
Time required 15 min 15 min 15 min 15 min
PS 02 Replacing the seal of the rotor bowl x x x x x x x x x x x x
Time required 15 min 20 min 20 min
PS 03 Replacing the motor suspension x x x x x x x x x x x x x x x x
Additional Maintenance
Measuring device
• Digital hand tachometer suitable for contactless measurement, or stroboscope
• Measurement range: 1 to ≥ 30,000 rpm
• Accuracy: ≤ 0.1%
1. Install the rotor.
2. Fully load the rotor with filled tubes.
3. Mark the rotor hub with a reflector (measuring device accessory).
4. Close the centrifuge lid.
5. Start the centrifuge with the desired speed. Let the centrifuge run until the speed has stabilized.
6. Measure the speed via the monitoring glass in the centrifuge lid using the operating manual of the
measuring device.
7. Note the measuring result.
8. If required, repeat steps 5 to 7 for other rotational speeds.
A recommendation on the rotational speeds to be tested, and their tolerances, can be found in the technical
data or OQ of the corresponding centrifuge.
For non-refrigerated centrifuges, sample heating is checked against the ambient temperature.
A recommendation on the temperatures to be tested, and their tolerances, can be found in the technical
data or OQ of the corresponding centrifuge.
Measuring device
• Stopwatch
• Accuracy: ≤ 0.1 seconds
1. Set the run time to continuous operation.
2. Start the centrifuge and stopwatch at the same time.
3. Allow the centrifuge to run at least 5 min.
4. Compare the time displayed by the centrifuge with the time measured by the stopwatch.
A recommendation on the times to be tested, and their tolerances, can be found in the technical data or OQ
of the corresponding centrifuge.
Maintenance
Centrifuge 5418 R 61
English (EN)
Effective standard
• Pre-IEC 62638 (international)
• VDE 701/702 (Germany)
• NFPA 99 (USA)
10 Technical data
10.1 Power supply
10.3 Weight/dimensions
*) The noise level was measured according to DIN EN ISO 3745 frontally in a sound measuring room with
accuracy class 1 at a distance of 1 m from the device and at lab bench height.
Technical data
64 Centrifuge 5418 R
English (EN)
10.5 Tolerances
Parameters Tolerance
Speed (1000 rpm up to max. speed) ± 100 rpm
Temperature At 6 °C ± 2 °C
Timer At 5 min run time ± 2 s
Ordering information
Centrifuge 5418 R 65
English (EN)
11 Ordering information
11.1 Images of spare parts
Abb. 11-1: Centrifuge 5418 R
2-2
2-6
2-3
2-1
2-4
1-7
1-4
1-3
1-8 1-1
1-2
1-5
3-4 6-2
3-5
3-1
6-1
5-1
5-2
1-6
4-7
5-4
5-3
3-3
7-1
7-2
5-5
4-5
4-4
3-2
11.2.2 Lid
11.2.4 Electronics
11.2.7 Fan
11.2.8 Cooling
11.2.9 Accessories
We recommend the following spare parts for the initial equipment of your service stock:
12 Technical information
Technical information
76 Centrifuge 5418 R
English (EN)
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