Version 1.0.

SIMPLE
&
POWERFUL

OUTSIDE
SMART THE
INNOVATIVE
&
DESIGN FLEXIBLE BOX

TOWARDS
INDUSTRY FAST
&
4.0 FORWARD

POWERED BY

ARTIFICIAL INTELLIGENCE & MACHINE LEARNING

W W W. C E M C A L P R O . C O M
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INTRODUCTION
WHAT IS CEMCALPRO?
CemcalPro is the world's first and only Artificial Intelligence (AI) powered software specially SMART FLEXIBLE
designed for cement raw mix design, raw mix optimization and raw mix analysis. Its
advanced algorithm reduces the effort and time of raw mix design and helps to save huge
cost, improve clinker quality, optimally utilize low grade raw materials and/or industrial
wastes, optimize fuels, reduce number of plant trials and many more. It satisfies everyone POWERFUL SIMPLE

for its highly flexible design options, powerful optimization engine, and for its incredibly
simple user interface.

OUR MOTIVATION New Raw Mix

OUR SERVICES
Design

Raw mix design is one of the most important factors in Raw Mix ► New Raw Mix Design and Optimization
Optimization
cement industry. It has a direct impact on the final ► Analyse and compare existing raw mix
Analyze Raw Mix
product quality, energy consumption, production rate, ► Prediction of early strength of Cement
AI Quality
process stability, clinker cost and mines’ life. Although Prediction ► Plant raw materials and clinker analysis
there has been a lot of advancement in stabilizing the
process, but little improvement has happened in raw
mixes designing process since last few decades. So, OUR SPECIALITY
most of us are still dependent on excel or similar other
tools. However, excel comes with its own set of Our innovative raw mix design method using AI and ML is a
restrictions and challenges as it is tough to achieve radical transformation in the field of raw mix design.
numerous objectives under many complex conditions, Characteristics of CemcalPro are:
which is exactly what we require. Apart from this, the
straightforward calculations using excel also mislead ► Smart & Intelligent
us many times in predicting actual oxides and phases ► Highly Flexible
in clinker since it primarily works on oxide balance in ► Robust & Powerful
an ideal case scenario with zero mass loss in the ► Simple Interface
process using age old Bogue’s equations. But, the ► XRD Phase Prediction
actual phase formation in the clinker depends on the ► Accurate Strength Prediction
process conditions and highly complex thermo
chemical interactions among all major and minor
oxides present in kiln feed. So, accurate phase and
liquid prediction is almost impossible using excel since Chemistry
it can’t consider actual process conditions and Mass
XRD
thermo-chemical reactions. Sometimes it also creates
unexpected surprises which even turns into huge AI Balance

production and financial losses.

Considering all the above challenges, our main Micro- Process

Structure Condition
motivation is to remove all existing barriers of raw mix
design by making it much Smarter, Simpler and Robust
by using cutting edge technologies of AI, ML and Bogue’s Thermo-
advanced thermodynamics. Equation dynamics
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OUR SERVICES
RAW MIX DESIGN

► Highly Flexible: Freely choose any parameters of raw meal and clinker with any
condition/s (target, range, minimize or maximize) to get your desired raw mix.
► Multiple calculation options (Range, Fixed and Mixed) are available for different
calculation options.
► Experience the accuracy of phase prediction in XRD module which considers
static Process and Materials condition.

RAW MIX ANALYSIS

► You can analyse and compare single or

multiple raw mixes to take better decision.
► In a single click you can create a complete
diagnostic report of any raw mix consisting
of Raw Meal, Kiln feed and Clinker.
► You can also generate interactive tables,
interactive plots and diagnostic report for
better understanding.

EARLY STRENGTH PREDICTION PLANT SAMPLE ANALYSIS

Its highly advanced We also offer sample analysis support to our customer.
kiln specific AI Our analysis support includes Chemical analysis of raw
prediction module will materials and clinkers, Minerology analysis of Clinker
help to predict the and Thermodynamic assessment of clinker.
early strength of a
cement in advance.
You can reduce the CHEMICAL
XRD ANALYSIS
ANALYSIS
number of trials or
take calculative risk by
forecasting the effect MICRO- THERMO-
of new raw mix. STRUCTURAL DYNAMIC
OBSERVATIONS ASSESSMENT
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HOW WE WILL MAKE A DIFFERENCE Now it’s fun!! No

matter how
complex it is!!

BENEFITS AT A GLANCE!!

SIMPLE
INTERFACE

FASTEST
DESIGN

FLEXIBLE
OPTIONS

The software is secured with

hardware-based security key to
ensure best security

THE WAY WE DO THE WHOLE SOFTWARE

DEPLOYMENT PROCESS
Training &
Plant Visit Data Analysis Demo

Sample Model Customer

Analysis Deployment Support

CemcalPro Solutions
D-42; MAVI MOHALLATEKHAND VILLAGE;
New Delhi; Delhi; 110020; India
Email: support@cemcalpro.com Phone: +91 9974900588