—

ABB INDUSTRIAL DRIVES

ACS880-11 drives
Quick installation guide
EN

US
List of related manuals in English
Drive manuals and guides Code (English)
ACS880 primary control program firmware manual 3AUA0000085967
Quick start-up guide for ACS880 drives with primary control 3AUA0000098062
program
ACS880-11 hardware manual 3AXD50000045932
ACS880-11 quick installation guide 3AXD50000048138
ACX-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and guides
ACS880 drive module frames R1 to R9 for cabinet installation 3AUA0000145446
(options +P940 and +P944) supplement
ACS880-11, ACS880-31, ACH580-31 and ACQ580-31 UK 3AXD50000110711
gland plate (+H358) installation guide
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FCNA-01 ControlNet adapter module user's manual 3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FECA-01 EtherCAT adapter module user's manual 3AUA0000068940
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FEPL-02 Ethernet POWERLINK adapter module user's manual 3AUA0000123527
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533

Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA0000096939
NETA-21 remote monitoring tool installation and start-up guide 3AUA0000096881

You can find manuals and other product documents in PDF format on the Internet.
See section Document library on the Internet on the inside of the back cover. For manuals not
available in the Document library, contact your local ABB representative.

The code below opens an online listing of the manuals applicable to this product.

ACS880-11 manuals
 EN – Quick installation guide 3

EN – Quick installation guide

This guide briefly describes how to install the drive. For complete information on
installation, see ACS880-11 drives hardware manual (3AXD50000045932 [English]).
For cabinet installation, see also ACS880 drive module frames R1 to R9 for cabinet
installation (options +P940 and +P944) supplement (3AUA0000145446). For start-up
instructions, see ACS880 drives with primary control program quick start-up guide
(3AUA0000098062 [English]).
EN
To read a manual, go to www.abb.com/drives/documents and search for the document
number.
DA
Obey the safety instructions DE
WARNING! Obey these instructions. If you ignore them, injury or death, or ES
damage to the equipment can occur:

• Only qualified electrical professionals are allowed to install and maintain the FI
drive.
FR
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
IT
• Never work on the control cables when power is applied to the drive or to the NL
external control circuits.
• Do not connect the drive to a voltage higher than what is marked on the type PL
designation label.
• Always ground the drive, the motor and adjoining equipment to the protective PT
earth (PE) bus of the power supply.
• Frames R6 and R8: The drive module is heavy and its center of gravity is high. RU
Use a lifting device for lifting. Do not tilt the drive. Manual lifting, or overturning due
to the tilting, can cause physical injury. Make sure that the wall and the fixing SV
devices can carry the weight.
• Make sure that debris from drilling, cutting and grinding does not enter the drive.
TR
• Make sure that the floor below the drive and the wall where the drive is installed ZH
are non-flammable.
 4 EN – Quick installation guide

Check if capacitors need to be reformed

Reform the capacitors if the drive has not been powered up (either in storage or
unused) for a year or more.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
XYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 17, 18, 19, … for 2017, 2018, 2019, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …

EN For information on reforming the capacitors, see Converter modules with

electrolytic DC capacitors in the DC link capacitor reforming instructions
DA (3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
DE

ES

FI

FR

FR

NL

PL

PT

RU

SV

TR

ZH
 EN – Quick installation guide 5

Data

IEC ratings
ACS880-11- Cable (mm2) aR fuse Losses (W)
3-phase UN = 400 V
09A4-3 3×1.5 170M1561 226
12A6-3 3×1.5 170M1561 329
017A-3 3×6 170M1563 395
025A-3 3×6 170M1563 579
032A-3 3×10 170M1565 625 EN
038A-3 3×10 170M1565 751
045A-3 3×16 170M1566 912 DA
061A-3 3×25 170M1567 1088
072A-3 3×35 170M1568 1502 DE
087A-3 3×50 170M1569 1904
105A-3 3×50 170M3817 1877
ES
145A-3 3×95 170M3817 2963
169A-3 3×120 170M5809 3168
206A-3 3×150 170M5810 3990
FI
3-phase UN = 500 V
07A6-5 3×1.5 170M1561 219 FR
11A0-5 3×1.5 170M1561 278
014A-5 3×6 170M1563 321 IT
021A-5 3×6 170M1563 473
027A-5 3×10 170M1565 625 NL
034A-5 3×10 170M1565 711
040A-5 3×16 170M1566 807 PL
052A-5 3×25 170M1567 960
065A-5 3×35 170M1568 1223
PT
077A-5 3×35 170M1569 1560
101A-5 3×50 170M3816 1995
124A-5 3×95 170M3817 2800
RU
156A-5 3×120 170M5808 3168
180A-5 3×150 170M5810 3872 SV
3AXD00000588487
TR
Select the power cables
ZH
See Data on page 5.

Ensure cooling
See Data on page 5. No condensation or frost is allowed. The allowed operating
temperature range of the drive without derating is -15 to +40 °C.
 6 EN – Quick installation guide

Protect the drive and input power cable with correct fusing
See Data on page 5.

A – Install the drive on the wall

See figure A on page 19.

B – Remove the cover

Remove the cover/s. See figures B (R3)... and ...B (R6, R8)... on page 19.
EN
C – Check the compatibility with IT (ungrounded), corner-
DA
grounded delta, midpoint-grounded delta and TT systems
DE The standard drive with ground-to-phase varistors connected can be installed to a
symmetrically grounded TN-S system. For other systems, see the drive hardware
ES manual and figure C on page 19.

FI WARNING! Do not install the drive with EMC filter options +E200 or +E202
connected to a system that the filter is not suitable for. This can cause danger,
FR or damage the drive. See the drive hardware manual.

FR
WARNING! Do not install the drive with the ground-to-phase varistor
NL connected to a system that the varistor is not suitable for. If you do, the varistor
circuit can be damaged. See the drive hardware manual.
PL

PT D – Check the insulation of the power cables and the motor

RU Connect the motor cable at the motor end. For minimum radio frequency interference,
ground the motor cable shield 360 degrees at the cable entry of the motor terminal
SV box. See figure D on page 19.
Check the insulation of motor and motor cable. See figure D on page 19. Note:
TR Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement.
ZH
Check the insulation of the input cable before you connect it to the drive. Obey the local
regulations.

E – Attach the warning stickers in local languages

See figure E on page 20.
 EN – Quick installation guide 7

F – Connect the power cables

Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE
conductor, make sure that is has sufficient conductivity for the PE.
Note for frame R3: Make sure that you have an additional PE conductor in the input
power cabling. See the hardware manual for more information.
Procedure:
1. Frames R6 and R8: Remove the shroud on the power cable terminals. See figure
F (R6, R8)… on page 20. Frame R8: For easier installation, remove the side EN
plates.
2. Remove the rubber grommets from the bottom plate for the cables to be DA
connected. See figure …F… on page 20.
DE
3. Cut an adequate hole into the rubber grommets. Slide the grommets onto the
cables. Attach the unused grommets to holes cone pointing downwards. ES
4. Prepare the ends of the cables. See figure …F… on page 20.
FI
The bare shield will be grounded 360 degrees. Mark the pigtail made from the
shield as a PE conductor with yellow-and-green color.
FR
Two alternative symmetrical three-conductor cable types are shown, and one
four-conductor cable type. The four-conductor cable is only allowed for the input IT
power cabling.
If you use aluminum cables, put grease to the peeled aluminum cable before NL
connecting it to the drive.
5. Put the cables through the holes of the cable entry plate and attach the grommets PL
to the holes.
PT
6. Connect the cables (use the torques defined in the figure). See figures …F… on
page 20 and 21: RU
• Ground the shield 360 degrees by tightening the clamp of the power cable
grounding shelf onto the stripped part of the cable. SV
• Connect the twisted shield of the cable to the grounding terminal.
• Use a separate grounding PE cable (6a) or a cable with a separate PE
TR
conductor (6b) if the conductivity of the shield does not meet the requirements
for the PE conductor. If the protective PE conductor is smaller than 10 mm2, ZH
you must use a second earthing conductor. See the hardware manual for
more information.
• Frame R3: Connect the additional PE conductor of the input power cabling.
• Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W
terminals and the phase conductors of the input cable to the L1, L2 and L3
terminals.
 8 EN – Quick installation guide

• For frame R8: Install the common mode filter. For instructions, see Common
mode filter kit for frames R7 and R8 (option +E208) installation guide
(3AXD50000015179 [English]).
7. Frame R6 types -045A-3 and greater, -040A-5 and greater: Cut tabs in the shroud
for the installed cables. Frame R8: Install the side plates if removed. Knock out
holes in the shroud for the input cables. See figure …F (R6, R8) on page 21.
8. Frames R6 and R8: Install the shroud on the power cable terminals. See figure
…F (R6, R8) on page 21.
9. Secure the cables outside the drive mechanically.
EN
G – Connect the control cables
DA
Procedure:
DE 1. Remove the front cover(s) if not already removed.

ES 2. Frame R3: Lift the control panel holder up. See figure G (R3)… on page 21.
3. Cut an adequate hole into the rubber grommet and slide the grommet onto the
FI cable. Slide the cable through a hole in the bottom plate and attach the grommet
to the hole. Attach the unused grommets to holes cone pointing downwards.
FR
4. Route the cables. Frame R3: See figure …G (R3)… on page 21.
FR Frame R6: See figure …G (R6)… on page 21. Frame R8: See figure …G (R8)…
on page 22.
NL 5. Ground the outer shield of the cable 360 degrees under the grounding clamp.
Keep the cable unstripped as close to the terminals of the control board as
PL possible.

PT 6. Secure the cables inside the drive mechanically.

7. Frame R3: Leave the pair cable shields and grounding wires unconnected at the
RU drive end, and ground them at the other cable end. Cut any unconnected wires at
the drive end. Frames R6 and R8: Ground the pair-cable shields and grounding
SV wire under the clamp below the control unit.
8. Connect the conductors to the appropriate terminals of the control unit. See
TR
Default IO connection diagram on page 10.
ZH 9. Wire the optional modules if included in the delivery. See the option module user's
manual or installation guide.
10. Secure the cables outside the drive mechanically.
Note:
• Leave the other ends of the control cable shields unconnected.
• Keep any signal wire pairs twisted as close to the terminals as possible.
 EN – Quick installation guide 9

H – Reinstall cover(s)
See figures H (R3, R6, R8) on page 22.

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 10 EN – Quick installation guide

 Default IO connection diagram

XPOW External power input
Wire sizes:
1 +24VI
0.5 … 2.5 mm2 2 GND
24 V DC, 2 A
(24…14 AWG) XAI Reference voltage and analog inputs
Tightening 1 +VREF 10 V DC, RL 1…10 kohm
torques: 0.5 N·m 2 -VREF -10 V DC, RL 1…10 kohm
(0.4 lbf·ft) for 3 AGND Ground
4 AI1+ Speed reference 0(2)…10 V, Rin >
both stranded 5 AI1- 200 kohm
and solid wiring. 6 AI2+ By default not in use. 0(4)…20 mA, Rin =
7 AI2- 100 ohm
J1 J1 AI1 current/voltage selection jumper
EN J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1 AO1 Motor speed rpm 0…20 mA, RL <
DA 2 AGND 500 ohm
3 AO2
Motor current 0…20 mA, RL < 500 ohm
4 AGND
DE XD2D Drive-to-drive link
1 B
ES 2 A Drive-to-drive link
3 BGND
J3 J3 Drive-to-drive link termination switch
FI XRO1, XRO2, XRO3 Relay outputs
11 NC Ready
12 COM 250 V AC / 30 V DC
FR 13 NO 2A
21 NC Running
FR 22 COM 250 V AC / 30 V DC
23 NO 2A
Fault
31 NC Faulted(-1)
NL 32 COM 250 V AC / 30 V DC
33 NO 2A
XD24 Digital interlock
PL 1 DIIL Run enable
2 +24VD +24 V DC 200 mA
PT 3 DICOM Digital input ground
4 +24VD +24 V DC 200 mA
5 DIOGND Digital input/output ground
RU J6 Ground selection switch
XDIO Digital input/outputs
1 DIO1 Output: Ready
SV 2 DIO2 Output: Running
XDI Digital inputs
TR 1 DI1 Stop (0) / Start (1)
2 DI2 Forward (0) / Reverse (1)
3 DI3 Reset
ZH 4 DI4 Acceleration & deceleration select
5 DI5 Constant speed 1 (1 = On)
6 DI6 By default not in use.
XSTO Safe torque off
1 OUT1
2 SGND Safe torque off. Both circuits must be
3 IN1 closed for the drive to start.
4 IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
 EN – US quick installation guide 11

EN – US quick installation guide

This guide briefly describes how to install the drive. For complete information on
installation, see ACS880-11 drives hardware manual (3AXD50000045932 [English]).
For cabinet installation, see also ACS880 drive module frames R1 to R9 for cabinet
installation (options +P940 and +P944) supplement (3AUA0000145446). For start-up
instructions, see ACS880 drives with primary control program quick start-up guide
(3AUA0000098062 [English]).
DE
To read a manual, go to abb.com/drives/documents and search for the document number.
US
Obey the safety instructions
DE
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
ES
• Only qualified electrical professionals are allowed to install and maintain the
drive. FI
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
FR
disconnecting the input power.
IT
• Never work on the control cables when power is applied to the drive or to the
external control circuits.
NL
• Do not connect the drive to a voltage higher than what is marked on the type
designation label. PL
• Always ground the drive, the motor and adjoining equipment to the protective
earth (PE) bus of the power supply. PT
• Frames R6 and R8: The drive module is heavy and its center of gravity is high.
Use a lifting device for lifting. Do not tilt the drive. Manual lifting, or overturning due RU
to the tilting, can cause physical injury. Make sure that the wall and the fixing
devices can carry the weight. SV
• Make sure that debris from drilling, cutting and grinding does not enter the drive.
TR
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.
ZH

Check if capacitors need to be reformed

If the drive has not been powered up (either in storage or unused) for over three
years, you must reform the capacitors.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
XYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
 12 EN – US quick installation guide

YY: 17, 18, 19, … for 2017, 2018, 2019, …

WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet at
abb.com/drives/documents.

Data

UL (NEC) ratings
EN ACS880-11- Cu cable UL fuse Losses (W)
(AWG/kcmil)
3-phase UN = 480 V
US 07A6-5 14 JJS-15 219
11A0-5 14 JJS-20 278
DE 014A-5 10 JJS-25 321
021A-5 10 JJS-35 473
ES 027A-5 8 JJS-40 625
034A-5 8 JJS-50 711
FI 040A-5 6 JJS-60 807
052A-5 4 JJS-80 960
FR 065A-5 2 JJS-90 1223
077A-5 2 JJS-110 1560
101A-5 1 JJS-150 1995
FR
124A-5 2/0 JJS-200 2800
156A-5 3/0 JJS-225 3168
NL 180A-5 250MCM JJS-300 3872
3AXD00000588487
PL

PT
Select the power cables
See the Data table on page 12.
RU
Ensure cooling
SV
See the Data table on page 12. No condensation or frost is allowed. The allowed
TR operating temperature range of the drive without derating is -15 to +40 °C.

ZH Protect the drive and input power cable with correct fusing
Check on the fuse time-current curve to ensure that the operating time of the fuse is
below 0.5 seconds for frames R3 and R6 and below 0.1 seconds for frame R8. Obey
the local regulations.

A – Install the drive on the wall

See figure A... on page 25.
 EN – US quick installation guide 13

Frames R6 and R8 of UL Type 12 (option +B056): Install an additional hood on top of

the drive before you tighten the upper fastening screws. Place the vertical edge of the
hood in between the wall and the drive back plate. Then tighten the screws to fasten
the hood and drive on its place. See figure ...A (R6, R8) on page 25.

B – Remove the cover

Remove the cover(s). See figures B (R3)... and ...B (R6, R8)… on page 25.

C – Check the compatibility with IT (ungrounded) and

DE
corner-grounded delta systems
See figure C on page 25. US

WARNING! Do not install the drive with EMC filter options +E200 or +E202
DE
connected to a system that the filter is not suitable for. This can cause danger,
or damage the drive. See the drive hardware manual. ES

FI
WARNING! Do not install the drive with the ground-to-phase varistor
connected to a system that the varistor is not suitable for. If you do, the varistor
FR
circuit can be damaged. See the drive hardware manual.
IT

D – Check the insulation of the power cables and the motor NL

Check the insulation of motor and motor cable. See figure D on page 26. Note: PL
Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement. PT
Check the insulation of the input cable before connecting it to the drive. Obey the local
regulations. RU

SV
E – Attach the warning stickers in local languages
See figure E on page 26. TR

F – Connect the power cables ZH

Procedure:
1. Frames R6 and R8: Remove the shroud on the power cable terminals. See figure
F (R6)… on page 26. Frame R8: For easier installation, remove the side plates.
2. Remove the rubber grommets from the bottom plate for the cable conduits to be
installed. See figure …F… on page 26.
3. Attach the cable conduits to the bottom plate holes. See figure …F… on page 26.
 14 EN – US quick installation guide

4. Remove the cable shelves (4a). Reinstall the four screws to avoid moisture
exchange through the empty holes! (4b). See figure …F (R6, R8)… on page 26.
5. Strip the cable ends. (Note the extra length of the grounding conductors.) Slide
the cables through the connectors. See figure …F… on page 26.
6. Connect the grounding conductors to the grounding terminals. Connect the
conductors of the input and motor cables. Tighten the screws. See figures …F
(R3)…, …F (R6)… and …F (R8)… on page 26.
Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W
terminals and the phase conductors of the input cable to the L1, L2 and L3
EN terminals.
For frame R8: Install the common mode filter. For instructions, see Common
US mode filter kit for frames R7 and R8 (option +E208) installation guide
(3AXD50000015179 [English]).
DE If the protective PE conductor is smaller than 10 mm 2, you must use a second
earthing conductor (6a). See the hardware manual for more information.
ES 7. Frame R6 types -040A-5 and greater: Cut tabs in the shroud for the installed
cables. Frame R8: Install the side plates if removed. Knock out holes in the
FI shroud for the input cables. See figure …F (R6, R8)… on page 27.

FR 8. Frames R6 and R8; Install the shroud on the power cable terminals.

FR

NL

PL

PT

RU

SV

TR

ZH
 EN – US quick installation guide 15

G – Connect the control cables

Procedure:
1. Remove the front cover(s) if not already removed.
2. Frame R3: Lift the control panel holder up. See figure G (R3)… on page 27.
3. Remove the rubber grommets from the bottom plate for the cable conduits to be
installed.
4. Attach the cable conduits to the bottom plate holes.
DE
5. Strip the cable ends and cut to suitable length (note the extra length of the
grounding conductors). US
6. Route the cables. Frame R3: See figure …G (R3)… on page 27.
Frame R6: See figure …G (R6)… on page 28. Frame R8: See figure …G (R8)… DE
on page 28.
ES
7. Secure the cables inside the drive with cable ties.
8. Frame R3: Leave the pair cable shields and grounding wires unconnected at the FI
drive end, and ground them at the other cable end. Cut any unconnected wires at
the drive end. Frames R6 and R8: Ground the pair-cable shields and grounding FR
wire under the clamp below the control unit.
IT
9. Connect the conductors to the appropriate terminals of the control unit. See
Default IO connection diagram on page 16.
NL
10. Wire the optional modules if included in the delivery. See the option module user's
manual or installation guide. PL
Note:
PT
• Leave the other ends of the control cable shields unconnected.
• Keep any signal wire pairs twisted as close to the terminals as possible. RU

H – Reinstall cover(s) SV

See figures H (R3, R6, R8)... on page 29. TR

ZH
 16 EN – US quick installation guide

 Default IO connection diagram

XPOW External power input
Wire sizes:
1 +24VI
0.5 … 2.5 mm2 2 GND
24 V DC, 2 A
(24…14 AWG) XAI Reference voltage and analog inputs
Tightening 1 +VREF 10 V DC, RL 1…10 kohm
torques: 0.5 N·m 2 -VREF -10 V DC, RL 1…10 kohm
(0.4 lbf·ft) for 3 AGND Ground
4 AI1+ Speed reference 0(2)…10 V, Rin >
both stranded 5 AI1- 200 kohm
and solid wiring. 6 AI2+ By default not in use. 0(4)…20 mA, Rin =
7 AI2- 100 ohm
J1 J1 AI1 current/voltage selection jumper
EN J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1 AO1 Motor speed rpm 0…20 mA, RL <
US 2 AGND 500 ohm
3 AO2
Motor current 0…20 mA, RL < 500 ohm
4 AGND
DE XD2D Drive-to-drive link
1 B
ES 2 A Drive-to-drive link
3 BGND
J3 J3 Drive-to-drive link termination switch
FI XRO1, XRO2, XRO3 Relay outputs
11 NC Ready
12 COM 250 V AC / 30 V DC
FR 13 NO 2A
21 NC Running
FR 22 COM 250 V AC / 30 V DC
23 NO 2A
Fault
31 NC Faulted(-1)
NL 32 COM 250 V AC / 30 V DC
33 NO 2A
XD24 Digital interlock
PL 1 DIIL Run enable
2 +24VD +24 V DC 200 mA
PT 3 DICOM Digital input ground
4 +24VD +24 V DC 200 mA
5 DIOGND Digital input/output ground
RU J6 Ground selection switch
XDIO Digital input/outputs
1 DIO1 Output: Ready
SV 2 DIO2 Output: Running
XDI Digital inputs
TR 1 DI1 Stop (0) / Start (1)
2 DI2 Forward (0) / Reverse (1)
3 DI3 Reset
ZH 4 DI4 Acceleration & deceleration select
5 DI5 Constant speed 1 (1 = On)
6 DI6 By default not in use.
XSTO Safe torque off
1 OUT1
2 SGND Safe torque off. Both circuits must be
3 IN1 closed for the drive to start.
4 IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
 EN – US quick installation guide 17

UL checklist

WARNING! Operation of this drive requires detailed installation and operation

instructions provided in the hardware and software manuals. The manuals are
provided in electric format in the drive package or on the Internet. Retain the manuals
with the drive at all times. Hard copies of the manuals can be ordered through the
manufacturer.

• Make sure that the drive type designation label includes the cULus Listed
marking. DE
• CAUTION - Risk of electric shock. After disconnecting the input power, always
US
wait for 5 minutes to let the intermediate circuit capacitors discharge before you
start working on the drive, motor or motor cable.
DE
• The drive is to be used in a heated, indoor controlled environment. The drive must
be installed in clean air according to enclosure classification. Cooling air must be ES
clean, free from corrosive materials and electrically conductive dust. UL Type 12
(IP55) enclosure provides protection from airborne dust and light sprays or
FI
splashing water from all directions. See the hardware manual.
• The maximum surrounding air temperature is +55 °C (131 °F) at rated current. FR
The current is derated for 40 to 55 °C (104 to 131 °F).
• The drive is suitable for use in a circuit capable of delivering not more than IT
100,000 rms symmetrical amperes, 480 V maximum when protected by the UL
fuses on page 12. The ampere rating is based on tests done according to the NL
appropriate UL standard.
• The cables located within the motor circuit must be rated for at least 75 °C PL
(167 °F) in UL-compliant installations. For UL Type 12 drives of frame R6, the
power cables must be rated for 90 °C (194 °F) minimum. For ambient PT
temperatures above +40 °C (+104 °F), the power cables must be rated for 90 °C
(194 °F) minimum. RU
• Integral solid state short circuit protection does not provide branch circuit
protection. The input cable must be protected with fuses. Suitable UL (class T) SV
fuses are listed on page 12. These fuses provide branch circuit protection in
accordance with the National Electrical Code (NEC) and Canadian Electrical TR
Code. For installation in the United States, obey any other applicable local codes.
For installation in Canada, obey any applicable provincial codes. ZH
• Note: Circuit breakers must not be used without fuses in the USA. Consult ABB
for suitable circuit breakers.
WARNING! The opening of the branch-circuit protective device may be an
indication that a fault current has been interrupted. To reduce the risk of fire
 18 EN – US quick installation guide

or electric shock, current-carrying parts and other components of the device

should be examined and replaced if damaged.
• The drive provides motor overload protection. For the adjustments, see the
firmware manual.
• For the drive overvoltage category and pollution degree, see the hardware
manual.

EN

US

DE

ES

FI

FR

FR

NL

PL

PT

RU

SV

TR

ZH
 19
Figures ...B (R6, R8)... C
A TN-S system IT system Corner-grounded delta system
L1 L1
1 2 3 L1
IP21
L2
L3
L2
L2
L3
PE
L3
N
PE

Midpoint-grounded delta system

L1

TT system
C
L1 L2
L3
×4 L2
PE
L3
N
R3: M5 R6, R8 See the hardware manual.
R6: M8 kg 1 2 3
R8: M8 >61.0

C
B (R3)... ...B (R6, R8) D

IP55
IP21 IP55

2 2

ohm

U1
M U1-V1, U1-W1, V1-W1
V1 U1-PE, V1-PE, W1-PE
1000 V DC, 3~
1b 1b ohm
> 100 Mohm W1
PE

1a 1a
20
E …F… …F …

3AXD50000048138 D
2 3 6
Drive

L1 L2 L3 UDC+ UDC- T1/U T2/V T3/W

PE
6b
6a

V1
U1 W1
…F…
3~M
4 (PE) PE (PE) L1 L2 L3

F (R6, R8)…
Input only!
1 R6 R8 …F (R3)…
6 1.7 N·m
PE

UDC+
UDC-

T3/W
PE

T1/U
T2/V
L1, L2, L3, T1/U,

L2
L3
L1
PE
T2/V, T3/W:
1.7 N·m

1.7 N·m
1.7 N·m

…F (R6)…
R8
6 2.9 N·m

PE L1, L2, L3, T1/U,

T2/V, T3/W:
5.6 N·m

2 N·m
 21
…F (R8)… …G (R3)… …G (R6)…
6

L1, L2, L3: 34 N·m

T1/U, T2/V, T3/W: 0.5 N·m
30 N·m
0.5 N·m
8 8

2 N·m
9.8 N·m

…F (R6, R8)
7 8

R8 R6 R8 7

5 5

4
6

G (R3)…
1.5 N·m 1.5 N·m

2
22
H (R3, R6, R8)

3AXD50000048138 D
…G (R8)… …G
XPOW External power input R3 IP21 R3 IP55
Wire sizes:
1 +24VI
0.5 … 2.5 mm2 2 GND
24 V DC, 2 A
1 1
Tightening XAI Reference voltage and analog inputs
torques: 0.5 N·m 1 +VREF 10 V DC, RL 1…10 kohm
0.5…0.6 N·m for both 2 -VREF -10 V DC, RL 1…10 kohm
stranded and 3 AGND Ground
4 AI1+ Speed reference 0(2)…10 V, Rin >
solid wiring.
8 5 AI1- 200 kohm
6 AI2+ By default not in use. 0(4)…20 mA, Rin =
7 AI2- 100 ohm
J1 J1 AI1 current/voltage selection jumper
J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs 2 2 N·m
2
1 AO1 Motor speed rpm 0…20 mA, RL <
2 AGND 500 ohm
3 AO2
Motor current 0…20 mA, RL < 500 ohm
4 AGND
XD2D Drive-to-drive link R6, R8 IP21
1 B
2 A Drive-to-drive link
3 BGND
J3 J3 Drive-to-drive link termination switch
7 XRO1, XRO2, XRO3 Relay outputs
11 NC Ready
12 COM 250 V AC / 30 V DC
13 NO 2A
21 NC Running
6 22 COM 250 V AC / 30 V DC
5 23 NO 2A
Fault
31 NC Faulted(-1)
32 COM 250 V AC / 30 V DC
33 NO 2A
XD24 Digital interlock
1 DIIL Run enable
2 +24VD +24 V DC 200 mA
3 DICOM Digital input ground 2 N·m
4 +24VD +24 V DC 200 mA
4
5 DIOGND Digital input/output ground
J6 Ground selection switch
XDIO Digital input/outputs
1 DIO1 Output: Ready R6, R8 IP55
2 DIO2 Output: Running
XDI Digital inputs
1 DI1 Stop (0) / Start (1)
2 DI2 Forward (0) / Reverse (1)
3 DI3 Reset
4 DI4 Acceleration & deceleration select
1.5 N·m 5 DI5 Constant speed 1 (1 = On)
6 DI6 By default not in use.
XSTO Safe torque off
1 OUT1
2 SGND Safe torque off. Both circuits must be
3 IN1 closed for the drive to start.
4 IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection

2 N·m
 23
Declaration of Conformity (EU)
24
 25
Figures USA B (R3)... …B (R6, R8)
A... UL Type 12
1 2 3 UL Type 1 UL Type 12

2 2

×4 1b 1b

1a 1a
R3: M5 (#10) R6, R8
R6: M8 (5/16″) kg lb
R8: M8 (5/16″) >61.0 >134.51

...A (R6, R8) ...B (R6, R8)… C

UL Type 1 Corner-grounded delta system
UL Type 12 TN-S system IT system
L1 L1 L1

L2

L2 L3
4 L2
L3
PE
L3
N
PE

Midpoint-grounded delta system

L1
TT system C
L1 L2
L3
L2 PE
L3
N
See the hardware manual
1 2 3

C
26
D …F (R8)… …F…

3AXD50000048138 D
R3 R6…R8
5
ohm 1

U1
M U1-V1, U1-W1, V1-W1
V1 U1-PE, V1-PE, W1-PE
1000 V DC, 3~
ohm
> 100 Mohm W1
PE

E …F…
6 Drive
L1 L2 L3 UDC+ UDC- T1/U T2/V T3/W
PE
…F…
6a

V1
U1 W1

3~M
(PE) PE (PE) L1 L2 L3

F (R6)… …F (R6, R8)… …F (R3)…

1 6
1.7 N·m (1.2 lbf·ft)

UDC+

T3/W
UDC-
T1/U
T2/V
L1
L2
L3
L1, L2, L3, T1/U, T2/V, T3/W:
1.7 N·m (1.2 lbf·ft)
4a 4b
 27
…F (R6)… …F (R6, R8)… …G (R3)…
6 UDC+ 2.9 N·m (2.1 lbf·ft)
UDC-

T3/W
T1/U
T2/V
L2
L1

L3

R6
L1, L2, L3, T1/U, T2/V, T3/W:
5.6 N·m (4.1 lbf·ft)

0.5 N·m (0.4 lbf·ft)

…F (R8)… 9

6 9.8 N·m (7.2 lbf·ft)

UDC+
UDC-

T3/W
T1/U

T2/V
L2
L1

L3

R8
L1, L2, L3, T1/U, T2/V, T3/W:
30 N·m (22.5 lbf·ft)

G (R3)…
…F (R8)…
7
R8

2
28

3AXD50000048138 D
…G (R6)… …G (R8)… …G
XPOW External power input
Wire sizes:
1 +24VI
0.5 … 2.5 mm2 2 GND
24 V DC, 2 A
(24…14 AWG) XAI Reference voltage and analog inputs
Tightening 1 +VREF 10 V DC, RL 1…10 kohm
torques: 0.5 N·m 2 -VREF -10 V DC, RL 1…10 kohm
(0.4 lbf·ft) for 3 AGND Ground
0.5 N·m (0.4 lbf·ft) 4 AI1+ Speed reference 0(2)…10 V, Rin >
both stranded
5 AI1- 200 kohm
9 and solid wiring. 6 AI2+ By default not in use. 0(4)…20 mA, Rin =
7 AI2- 100 ohm
J1 J1 AI1 current/voltage selection jumper
J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1 AO1 Motor speed rpm 0…20 mA, RL <
2 AGND 500 ohm
3 AO2
Motor current 0…20 mA, RL < 500 ohm
4 AGND
XD2D Drive-to-drive link
1 B
2 A Drive-to-drive link
3 BGND
0.5 N·m (0.4 lbf·ft) J3 J3 Drive-to-drive link termination switch
8 XRO1, XRO2, XRO3 Relay outputs
9
11 NC Ready
12 COM 250 V AC / 30 V DC
13 NO 2A
21 NC Running
7 22 COM 250 V AC / 30 V DC
23 NO 2A
Fault
31 NC Faulted(-1)
32 COM 250 V AC / 30 V DC
33 NO 2A
XD24 Digital interlock
7 1 DIIL Run enable
2 +24VD +24 V DC 200 mA
3 DICOM Digital input ground
4 +24VD +24 V DC 200 mA
8 5 DIOGND Digital input/output ground
J6 Ground selection switch
XDIO Digital input/outputs
1 DIO1 Output: Ready
2 DIO2 Output: Running
XDI Digital inputs
1 DI1 Stop (0) / Start (1)
2 DI2 Forward (0) / Reverse (1)
3 DI3 Reset
4 DI4 Acceleration & deceleration select
5 DI5 Constant speed 1 (1 = On)
6 DI6 By default not in use.
XSTO Safe torque off
1 OUT1
2 SGND Safe torque off. Both circuits must be
3 IN1 closed for the drive to start.
4 IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
 29
H (R3, R6, R8)... …H (R8)
R8 UL Type 12

R3 UL Type 1 R3 UL Type 12

2 2

2 N·m
(1.5 lbf·ft)

1 1
2 N·m
(1.5 lbf·ft)

R6, R8 UL Type 1

2 N·m
(1.5 lbf·ft)
30
Further information
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and service contacts can be found by navigating to www.abb.com/searchchannels.

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www.abb.com/drives/documents.
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3AXD50000048138D
3AXD50000048138 Rev D (EN) 2019-09-12

© Copyright 2019 ABB. All rights reserved.

Specifications subject to change without notice.