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Liansu-PVC Compound Auto Feeding PRESENTATION

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102 views28 pages

Liansu-PVC Compound Auto Feeding PRESENTATION

Uploaded by

Tommy River
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Guangdong Liansu Machinery Manufacturing Co,Ltd.

Structure Layout

Material dosing

transition hopper

feeding Mixer
station

tubular drag
conveyor

transmitting
silo
Integration Control system
Benifit

Centralized automatic conveying, dosing and


compound system step by step instead of manual
operation, Therefore, a customized and turn-key
proposal of automation feeding system is more and
more necessary in nowadays plastic industry.
● Saving labor cost
● Improving product quality
● Improving production efficiency.
● Providing a better working environment
Features: Feeding station

According to customer’s demand, the upward side of the feeding station can
set ton bag feeding.
Precise recipe dosing

Dosing unit for PVC and Calcium


carbonate, measuring accuracy
reach 0.5%. It is equipped with
weighting sensor, shake-proof
module and accurate junction box.
hopper is equipped with shock
feeder or air film, italian
pneumatic discharging butterfly
valve.
Bin pump

● The bin pump is used for dense-phase pneumatic conveying, which can
effectively prohibit the compound material layering phenomenon in the pneumatic
conveying process.
● Advantages: high output (material-air content ratio can reach 30～300),
conveying distance(can reach 500m), low air consuming,low speed ( normally, 1～
2m／s)
Chain conveyor

Chain conveyor s a continuous conveying device for bulk material, such as powder,
granules. It realizes flexible conveying( horizontal, inclining and vertical
Project sample 1: Automatic Conveying
from Compound mixer

Customer factory located south of china:


Before modification: Due to the early planning workshop, the compound area and the
extruding workshop in two different places.worker need to manualy move material trolley from
mxing area to production workshop. The distance between the two workshop is 150 meters

After modification: 5 worker less/ workshop. salary per person is RMB5000/m, totally save
RMB300,000 / year, worker more stable due to better working environment;

Producing area

material mixing
area
Project sample 1: Automatic Conveying
from Compound mixer
Modification proposal workshop is composed of 16 production lines, 9 sets of mixers, adopt
only one formula, considering the invest budget and space limit, we decide every 2 sets of
mixer conveying material to the transfer hopper. And each transfer hopper corresponds to 1
pipe train conveyor,4 extruding lines.rest of mixer is for spare use .
Project sample 1: Automatic Conveying
from Compound mixer
Working situation before modification
Project sample 1: Automatic Conveying
from Compound mixer

Working situation before modification


Project sample 1: Automatic Conveying
from Compound mixer

After modification: Material directly entered into bin pump via mixer, and conveyed
to the transfer hopper of the production area by pneumatic conveying.
Project sample 1: Automatic Conveying
from Compound mixer

After modification: material conveying pipeline outside the workshop


Project sample 1: Automatic Conveying
from Compound mixer

After modification: Production line feeding area.The tubular drag conveyor has
provided every production line with auto feeding instead of manual feeding.
Project sample 1: Automatic Conveying
from Compound mixer

After Modification
Project sample 1: Automatic Conveying
from Compound mixer

After Modification

feeding hole,
magnetic grate is
installed inside
Project sample 1: Automatic Conveying
from Compound mixer

After Modification

pore chain
plate
Project sample II: Centralized auto dosing ,
compound, conveying system

Customer located in raw material storage


Hainan; area

● PVC workshop is new


construction building, raw material
feeding construction is weighting area
according our proposal
design.
● workshop building
composed by 4floors, the compound
4th floor is the raw area
material storage area, the
3rd floor is the material
weighting area, the 2nd extrusion production
floor is compounding area

mixer area, the 1st floor is


the extruding production
area.The feeding area is
set in the other workshop
on the 1st floor. By raw material feeding
pneumatic conveying, area
material is conveyed to
the storaging area on the
4th floor.
Project sample II: Centralized auto dosing ,
compound, conveying system

● Centralized feeding
zone, which is
beneficial for the
efficiency control of
raw material. The
upward side of the
feeding station can set
ton bag.

● The feeding station


is single station or
double
station(optional). When
overload capacity , two
worker can drop
material same time in
double station
Project sample II: Centralized auto dosing ,
compound, conveying system

pressure
relief valve

The material storage hopper is mainly used for the storage of PVC and CaCO3.
The upward side of the hopper is installed pressure relief valve.When the pressure
of the hopper reaches the setting value, the valve will open automatically to
release pressure,which will have safty protection function.
Project sample II: Centralized auto dosing ,
compound, conveying system

Every kind of material is conveyed to the screw-type feeder from storage hopper. The
screw feeder is controlled by PLC. It conveys the raw material to the electronic scale,
Project sample II: Centralized auto dosing ,
compound, conveying system

Via chain conveyor,


material is automatically
conveyed to the
extrusion line. It saves
lots of labor operations
in the middle process.
Project sample

For the material transitional stortage silo,


we can design it according customer
requirement with reasonable stortage silo,
so that it can feeding in day time and off
during the night time, it can reduce the
worker labour intensity
Project sample

gravimatic
dosing
system

According to customer
actual situation, we
have negative pressure
electronic scale and feeding silo
positive pressure for assistant
electronic scale for material, like
option.What we are masterbatch,
using in the picture is stabilizer
negative pressure
electronic scale
Project sample

Granules material feeding area


Project sample

No matter for injection ,


or PE/PPR pipe
production, we also can
make granules
automatic feeding
system
Thanks for veiwing
Contact us：
Name:
Mobile：
Fax : 0757-23888558
Tel : 0757-23365136
Web: www.ls-extrusion.com
E-mail:

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