Geberit

Industry
Geberit supply and drainage systems
for industrial applications
 Geberit industrial Contents
applications. Industries 5

Providing solutions for

Geberit supply systems 6
Geberit Mapress pressing systems 8
Geberit Mapress seal rings 10

each industry. Geberit Mapress for industrial gases

Geberit Mepla
Geberit drainage systems
12
14
17
Geberit HDPE 18
Geberit connection technology 20

Industrial supply and drainage systems Geberit Mapress connection

Industry applications
22
24

for transporting water, oil, gas,

Automotive 26
Food and Beverage 28
Plant and Machinery 30

compressed air and many other media Chemicals and Pharmaceutical

Shipbuilding
32
34

which fulfills the most demanding safety

Case studies 36
Approvals 50

standards in industrial applications. With

the Know-how and experience gathered
over decades, Geberit develops
products and systems that guarantee
safe, efficient and reliable installations for
a wide range of specialist applications.

2 3
 Industries.
A solution for all
applications.
Geberit provide a diverse range of both supply and
drainage systems that are essential in industry
applications - optimising material costs as well as
installation time. Significant research into system
performance and the quality of materials used
means Geberit provide a reliable, cost effective
and sustainable range of products for a variety of
industrial applications.

Automotive
→ Process, cooling and deionised water
→ Compressed air
→ Oils and fuel
→ Technical liquids
→ Technical gases

Food industry
→ Potable water pipes
→ Saturated steam
→ Detergents and disinfectants
→ Technical gases

Plant and machinery construction

→ Process, cooling and deionised water
→ Compressed air
→ Gases
→ Fire extinguishing systems
→ Technical liquids

Chemical and pharmaceutical industry

→ Process, cooling and deionised water
→ Compressed air
→ Technical gases
→ Fire extinguishing systems

Shipbuilding
→ Potable water pipes
→ Heating and cooling
→ Fire protection systems
→ Salt water
→ Engine rooms

4 5
 Supply systems.
Versatile, fast and reliable
for industry.
Today, pressing systems set the standard for reliable supply
pipes that are economical to install and maintain. Geberit offer
an innovative assortment for industrial applications which are
simultaneously tried and tested to meet your requirements.

Economical and reliable pressed joints for demanding requirements

Geberit is one of the leading European manufacturers offering complete supply
solutions for industrial plants. Geberit pressing systems made of metal or composite → Economical and reliable
materials have demonstrated their worth in many demanding applications and proved → For demanding applications
their economic efficiency and safety over more than four decades. → Highly developed processing
and finishing
High material and processing quality → Numerous national and international
Precise weld seams, homogeneous material behaviour and smooth surfaces are key approvals
features of Geberit supply and drainage systems for industrial applications. As a result,
optimum flow behaviour with perfectly located seals and connections are guaranteed.

Approvals and reports

Numerous national and international approvals and expert reports are available for
Geberit products and systems, which are used not only in industry but also on civil and
milltary shipbuilding projects. TÜV reports for high operating pressures and our own
reports for a wide range of media provide customers with the reassurance that they are
using a tested and safe solution. The quality management systems from Geberit have
been certified by the Swiss Association for Quality and Management Systems SQS
according to ISO 9001.

Certifierad
ISO 9001
92/2796
ISO 14001

6 7
 Geberit Mapress
pressing systems. Geberit Mapress Stainless Steel Geberit Mapress Carbon Steel

Four materials for all kinds

According to the EN10088-2 standard, the molybdenum content Geberit Mapress system pipes made of unalloyed steel are the
must be at least 2.0%; Geberit Mapress stainless steel system economical solution for closed circuits, cooling water, compressed
pipes 1.4401 have a molybdenum content of at least 2.2% air or sprinkler systems and fire extinguishing pipes. Geberit
meaning it’s a higher quality stainless steel which is more resistant Mapress carbon steel pipes and fittings are LABS-free and outside

of industrial requirements.
to corrosion. Geberit Mapress offers extreme corrosion resistance zinc-plated. Pipes for sprinkler, compressed air and extinguishing
and hygiene. With properties suitable for potable water, industrial water pipes are manufactured using inside and outside zinc-plated
gases, coolant, pharmaceutical products and food and beverages. extruded material (sendzimir galvanized).

Geberit Mapress Copper

The four materials used for Geberit Mapress pressing systems offer precise and Geberit Mapress CuNiFe
Geberit Mapress copper fittings are used with copper pipes for
heating and cooling water systems, solar systems as well as gas
economical solutions for most industrial pipe installations including salt water The copper/nickel/iron alloy (CuNi10Fe1.6Mn) used in Geberit or compressed air pipes. CU-DHP, material no. CW 024A is used in
resistant systems. A wide range of pipe and fitting dimensions paired with application Mapress CuNiFe is suitable for salt solutions including saturated
solutions (approx. 25%). It is certified for civil and military
compliance with DIN EN 12449. Geberit recommends copper pipes
according to DIN EN 1054.
specific seal rings allow for flexible planning and installation. shipbuilding and on drilling platforms for service, pool and heating
water, for salt water cooling systems and salt water-operated
sprinkler systems.

G
 eberit Mapress Stainless G
 eberit Mapress G
 eberit Mapress Copper: G
 eberit Mapress CuNiFe:
Steel: for exacting Carbon Steel: versatile fittings for industrial for shipbuilding and
requirements regarding for economical process pipe lines. drilling platforms.
hygiene and corrosion pipe installations.
resistance.

→ F
 or potable water, → F
 or heating loops, fuels → For potable water, → Copper/nickel/iron alloy
chemicals and special and compressed air chemicals and special resistant to salt water
media. Also available applications media including gases
LABS-free and nickel-free

Geberit Mapress systems at a glance

Geberit Mapress systems Material Dimensions Max. operating pressure†

Geberit Mapress stainless 1.4401 DN 10–100 (d12–d108) 75 bar

steel system 1.4521 DN 10–50 (d12–d54) 16 bar

E195, material no. 1.0034 according to

DIN EN 10305, outside zinc-plated; E220, DN 10–100 (d12–d108) 40 bar
Geberit Mapress carbon
material number 1.0215 according to
steel system
DIN EN 10305, inside and outside sendzimir DN 20–100 (d22–d108) 40 bar
galvanized

Geberit Mapress copper Recommendation for copper pipes

DN 10–100 (d12–d108) 40 bar
system according to CU-DHP, material no. CW024A

Geberit Mapress CuNiFe system CuNi10Fe1.6Mn DN 12–100 (d15–d108) 13 bar

Depending on the pipe dimension and type of pressing operation according to TÜV component identification TÜV.A. 271-12
†
Any pressure above 16 bar should be confirmed by request.

8 9
 Geberit Mapress seal rings.
The right seal for the right System components with perfect interplay Geberit Mapress seal rings: adaptable for many applications

application.
The Geberit Mapress pressing system consists of the system pipe, With its material properties that render it resistant to temperatures
fitting and seal ring; these components are perfectly adapted to and chemicals, the Geberit Mapress seal ring FKM blue can be
one another. The press connection ensures mechanical strength, used for a wide range of solar and industrial applications. It is
while special O-rings ensure tightness. The media that can be resistant to temperatures from -20 °C up to 220 °C, and is suitable
transported in Geberit Mapress supply systems depend on the for solar media, mineral oil, heating oil, air containing oil as well as
material and the selected seal ring. many other industrial media. All press fittings for applications in
The seal ring plays an important role in the safety of industrial pipe installations. “solar systems” and “industry” are fitted with the new blue seal ring
O-rings for permanent tightness at the factory. The Geberit Mapress seal ring FKM white is available
Geberit Mapress provides special seal rings for various media which cover practically In many standard or special applications in industry, fittings and
specifically for saturated steam applications. The Geberit Mapress
all applications in industry and shipbuilding. pipes have to fulfil special requirements or standards.
seal ring HNBR yellow is suitable for gas installations, the Geberit
Mapress FKM blue for oil applications. The Geberit Mapress seal
The media that are allowed to be transported depend directly on
ring CIIR black is used in potable water installations and various
the seal ring that is used.
industrial applications.

→ Geberit pressing technology for reliable, Geberit Mapress seal rings (O-rings) for special applications.
leakproof connections
→ Four different seal rings for most
applications Applications Seal ring Geberit Mapress Geberit Mapress
→ Clear colour differentiation of the Copper Carbon Steel
application ranges
→ With CIIR black, visibly leaks if unpressed, Potable water
for high processing safety
→ A large number of national and international
approvals
Heating

Cooling and
refrigeration

Gas

Offshore
Geberit Mapress Geberit Mapress
Stainless Steel CuNiFe
Certifierad
Industry
ISO 9001
ISO 14001

Fixed fire
extinguishing
systems

Solar systems

Ship building

Saturated
steam

10 11
 Geberit Mapress for
industrial gases.
The Geberit Mapress Stainless Steel, Geberit Mapress Stainless Steel Gas, Geberit
Mapress Copper and Geberit Mapress Copper Gas pressing systems offer a high-quality
and economical alternative to welded, soldered or screwed piping systems for central gas
supply. The positive-fit and lengthways non-positive connections are quick and easy to
assemble and guarantee a high degree of tightness (leak rate < 1*10-5 mbar l/s).

Geberit Mapress Stainless Steel / Stainless Steel Gas → G

 eberit Mapress
System pipes and press fittings made of high-alloy, austenitic, stainless Copper
CrNiMo steel with material number 1.4401 in accordance with BS EN 10088,
with dimensions d12–108 with TÜV component ID TÜV.A.271-07.

Note
Geberit’s manufacturing standard defines and guarantees the highest
quality standards. All system pipes and fittings are metallically bright, free
of grease and oil, hygienically perfect and free of corrosive materials when
delivered. The operating pressures listed in the TÜV component certificate
are significantly limited by test reports, expert reports, standards and/or
regulations in some cases depending on the medium (gas or combustible
liquids, for example). Details available on request.

Geberit Mapress for industrial gases

Pipes/fittings Seal rings

Temperature range
Stainless steel gas

Seal ring HNBR

Stainless steel,

Seal ring FKM

Stainless steel

Seal ring CIIR

Copper gas1)

Gas type Remarks

Silicone free

CW 024 A

CW 024 A
Copper1)
1.4401

1.4401

1.4401

Yellow
Black

Blue

(•C)

Acetylene 3 3 3 -10 to +50

Argon 3 3 3 3 -10 to +60

Natural gas 3 3 3 -20 to +70

Carbon dioxide 3 3 3 -10 to +60

Methane 3 3 3 -20 to +70

Propane 3 3 3 -20 to +70

Oxygen 3 3 -10 to +60

Nitrogen 3 3 3 -10 to +60

Hydrogen 3 3 -10 to +60

Shielding gases 3 3 3 -10 to +60

DL class 4, ISO 8573 and

Compressed air 3 3 3 3 -20 to +100
upwards: Seal ring FKM, blue

Synthetic air 3 3 3 -20 to +100

1)
In connection with quality copper pipes in accordance with BS EN 1057.
Further gases and max. permissible operating pressures depending on gas type on request

12 13
 Geberit Mepla multilayer pipe.
For flexibility and high
performance. R
 eliably sealed,
Geberit Mepla pipes
G
 eberit Mepla fittings:
perfect drinking water
stay hygienically hygiene due to the
clean until they plugs employed.
Easy, reliable processing and a comprehensive range of pipe dimensions and fittings are installed.
make Geberit Mepla a flexible, economical piping system. This means Geberit Mepla
is suitable for a variety of applications for industrial situations like potable water.
Geberit Mepla complies with the required hygiene and safety standards.

Versatile and economical in industry

The Geberit Mepla pressing system is used in the automotive, chemical, pharmaceutical Pipes and fittings for a wide range
and food and beverage industries for compressed air systems, vacuum systems, of applications.
cooling systems, process and potable water pipes as well as heating. Geberit Mepla
permits easy, reliable and flexible processing. It complies with high hygiene standards
and is both reliable and permanently leakproof in operation.

Three layers for reliable application with waters and compressed air
Geberit Mepla system pipes combine the quality advantages of both plastic and metal.
The stabilising core comprising an aluminium pipe is surrounded on the outside
by a protective coating of HDPE, which provides protection against corrosion and
mechanical loads. The central, longitudinally butt-welded aluminium layer makes the
pipe stable, bendable and forms a barrier against diffusion. The inner layer of PE-RT is
Mepla system pipes up to 20 mm can be
corrosion-resistant and food-safe.
bent by hand without difficulty.

Connections with triple reliability Maximum permitted temperatures

Geberit Mepla offers triple safety. The insertion depth is visible and indicates the and pressures
correct position of the fitting on the pipe. A tool guide rim ensures that the pressing
tool is correctly positioned. Defined leak paths also ensure that fittings which have
not yet been pressed can be clearly detected during the leak test. Application / Operating Operating
Unit temperature pressure
°C MPa (bar)

Potable water 0–70 1.0 (10)

Insert-press-done: permanently reliable
pressed joints.
Heating water (1) 0–80 1.0 (10)

Cooling water without

0–70 1.0 (10)
antifreeze agent (1)

Cooling water with

0–40 1.0 (10)
antifreeze agent (2)

Treated water (3) 0–70 1.0 (10)

Simple system Grey/rainwater 0–40 1.0 (10)

→ C
 ombines the advantages of plastic transitions with special
and metal fittings
Compressed air (4) 0–40 1.0 (10)
→ Corrosion-resistant and food-safe
Vacuum
→ E
 xtensive assortment with 8 pipe 0–40 ≥ 0.02 (0.2)
(negative pressure)
dimensions and 300 fittings
→ Simple processing
→ F
 ire protection can be achieved simply (1) Closed circuit
and cost-effectively (2) Only use approved corrosion-protection agents
(3) Gunmetal fittings are not suitable for ion-free water.
(4) Purity class oil 0-3 according to ISO 8573-1:2010E.

14 15
 Geberit drainage systems.
For a safe, efficient and reliable
solution.
Particularly high demands must be met by drainage systems in industrial
applications as aggressive waste waters and environmental protection
requirements must be dealt with correctly. Geberit offers the complete solution
for industrial drainage requirements with robust, resilient materials, optimised
fittings, permanently leak-proof connections as well as fire protection solutions.

Geberit HDPE withstands temperatures, pressure and chemicals

Significant temperature changes, aggressive waste waters, pressure, shifts and
chemical influences: Geberit HDPE effortlessly withstands the loads in industrial and
laboratory disposal or the loads on buried parts. The robust and shockproof piping
material of high density polyethylene (HDPE) is resistant to abrasion, not affected
by acids, lyes or other aggressive waste waters. It is also resistant to heat and cold
(hot water up to 80 °C, short-term up to 100 °C without simultaneous mechanical load,
cold water down to -40 °C).

→ G
 eberit HDPE: flexible, shockproof, resistant
to heat, cold and chemicals
→ L
 arge range of products and wide range or
dimensions
→ Flexible and impact resistant
→ Various jointing options
→ Environmentally friendly plastic
→ F
 ire protection: Geberit fire protection
sleeves RS90 Plus

16 17
 Geberit HDPE.
The professional for
waste disposal.
Wherever high resistance is required for drainage Geberit HDPE is the perfect
choice. From enormous temperature change or aggressive waste water to
pressure shifts and chemical influences Geberit HDPE will provide the solution.

Geberit HDPE defies temperatures, pressure and aggressive media

The Geberit HDPE drainage system is manufactured using high density polyethylene
(PE-HD) a robust piping material. It is suitable for a number of uses such as industry,
commerce, laboratories, for underground installation, in concrete or bridge buildings
as well as for house drainage. Hot water does not affect the material at temperatures
of up to 80 °C or even up to 100 °C for short periods and without mechanical load. It is
resistant against around 95% of all commercially available alkalis, acids and chemicals.
The pipes and fittings also withstand shocks, drops, impacts or pressures of up to 1.5
bar without breakage or permanent deformation. The plastic used is environmentally
friendly and 100% recyclable. No toxic emissions whatsoever are released during its
processing or in the event of a fire.

Geberit HDPE - connections with long-term stability

Geberit HDPE pipes are available in dimensions ranging from DN 30 to DN 300 and in
a wide range of fittings. The pipes and fittings can be connected using butt-welding,
electrofusion welding, screw connections or flanges, depending on the purpose.
F
 ittings and
connections for
Geberit HDPE - connections with long-term stability a wide range of
applications.
Geberit HDPE pipes and fittings are seamlessly integrated in the Geberit system
with its fire protection, roof drainage and industrial systems and can be combined
with these without difficulty.

5
1

3 4

1 Eccentric reducer
2 Access cap for cleaning
3 Electrofusion coupling
4 Y - branch swept-entry
5 Expansion socket
6 Butt welding
7 Flange connection

Certifierad
ISO 9001
ISO 14001

18 19
 Geberit connection technology.
For an easy, fast and reliable
installation.
Connection technologies in industrial applications must be especially reliable.
They ensure that operation is without problems and safe for employees and goods.

Three connecting systems for all kinds of applications

Safe, stable and permanently leakproof connections are the overriding goal in all
→ Three different connection technologies
areas of industrial pipe installation. Geberit relies on three connection technologies.
Economical and fast press fitting technology that is certified safe is used in supply → Optimally coordinated system of press fitting
systems made of metal and composite pipes. The Geberit HDPE drainage system and pressing tool, seal ring, system pipe
is connected together by a simple plastic welding process using electrofusion → High level of flexibility due to wide range
couplings or by bolting together for a lengthways non-positive connection. As a result of fittings
connections can be created in the shortest possible time and systems are reliably
leakproof. They also offer convincing properties in regards to impact resistance and → Outstandingly suitable for prefabrication
high load bearing capacity whilst being unremovable,
corrosion-resistant and fire-resistant. Connection technologies can also be
combined within an application.

Mechanically stable and hydraulically

Pressing: the right technology for every application leakproof: the pressed joint.
Geberit provide pressing tools for pressing systems in 12-108mm. Hand-operated
pressing tools are suitable for simple applications, whereas pressing tools with highly
efficient electro-hydraulic functions are recommended for quick and efficient results
on all dimensions.

Electrofusion welding: quick and reliable

The Geberit HDPE drainage system can be permanently connected by electrofusion
welding. Chamfering and welding are performed with one tool.

Why Press?
Wherever speed is of the essence and safety is the highest priority. Wherever efficiency
matters and cost saving counts. Whatever the installation, Mapress offers complete
flexibility, absolute reliability and a seal you can be totally sure of.

E
 ven greater power.
Geberit ACO203 & ECO203 pressing tools -
with and without rechargeable battery.

Bolting or electrofusion welding:

Geberit HDPE connection technologies.
20 21
 Geberit Mapress Connection. Six stages of pressing.
Equipment needed. Cut and deburr pipe Mark insertion depth

1 2
Tool - ACO102 Tool - ACO203 Tool - ACO203XL

o o
03 als 01 als
ECO2 ble ECO3 ble
availa availa

Cut the pipe to length and deburr inside and out so as not to To ensure the pipe is fully inserted before pressing. Gives visual
damage the seal ring. Clean chips from the pipe end. security. This is very important!

For sizes 12-35mm. For sizes 12-66.7mm for copper and For all sizes (12-108mm) Prepare the fitting Insert pipe into fitting
12-54mm for carbon and stainless steel.

3 4
Deburrer Insertion depth marker Pipe cutter

Ensures no sharp edges on the pipework Ensure pipe insertion depth is correct. For pipes from 12-54mm.
to protect seal.
Remove the protection plug and visually check the seal ring. Ensure the insertion depth is met, this is very important.

Jaw Collar and adapter Press Remove pressing indicator

5 6

Used with the appropriate tool, from For the larger sizes, 35- 108mm. 108mm
12-35mm. fittings require two adapters.

Must use correctly sized jaw/collar. Fittings must be aligned correctly Remove pressing indicator. Check the correct insertion depth
For further installation instruction please contact your local representative in jaw/collar. Ensure insertion depth is met before pressing! has been met.
or call our literature line to request an installation guide on 0800 007 5153
For sizes 42mm and above you will need to use a collar and adapter for further instructions please refer to the Supply Systems Installation Guide
or speak to your local Geberit representative.
22 23
 Industry
Applications

24 25
 Automotive. Operating pressures
Maximum Pressure [bar]†

The design, development and

Hexagonal Lemon-Shape
Press HCPS
Press compression

Mapress Stainless Steel

Mapress Stainless Steel

Mapress Stainless Steel

manufacturing of motor vehicles.

Mapress Carbon Steel

Mapress Carbon Steel

Mapress Carbon Steel

The modern automotive production and components industry requires a large range
of clean, safe and flexible piping systems; from process lines to transporting liquid and 12 75 40 - - - -

gas materials, to filling the vehicles with operating liquids or for supply of the production 15 63 40 - - - -
18 63 40 - - - -
robots, machines and plant. Construction processes in the automotive industry are 22 40 25 - - - -

Diameter (mm)
already highly optimised, but the modern and flexible production can be enhanced by 28 25 25 - - - -

the innovative connection technologies of Geberit Mapress and Geberit Mepla press 35 16 16 25 25 - -

connection systems. 42 - - 25 16 - -
54 - - 25 16 - -
76.1 - - 16 12 16 16
Cleaner, more flexible piping systems for vehicle production 88.9 - - 12 12 16 12
The breadth of supply systems required in the automotive industry ranges from water 108 - - 12 12 16 12
→ Geberit Mapress and Geberit Mepla -
supply, process water and chilled water for welding robots to filling lines for operating
two supply systems for all applications †
Any pressure above 16 bar should be confirmed by request.
liquids in the new vehicles produced such as fuel, brake fluid, screen wash or anti-
freeze. Automotive producers and delivers also need piping systems for compressed → Suitable for numerous process lines in
air supply for work and control air as well as for fire protection systems. For all the automobile production Seal ring applications
challenges in automotive production, Geberit offers safer, cleaner and more flexibly Application
installed solutions with its multi-faceted press systems - Geberit Mapress and Geberit → Silicone-free pipes and fittings
Mepla. Compared to welding, Geberit press connection systems clearly reduce the

Test oils (mineral oil base)

Windscreen washer fluid
→ Free from substances that constrain

Premium, regular petrol

down time of the equipment during installation and maintenance and does not require
from painting

Oil-water-emulsions
hot works.

Extinguisher pipes

Sprinkler systems
Industrial vacuum

Diesel, biodiesel

Brake fluid dot 4

Frost protection
Compressed air

Mineral oils sae

→ Highly cost effective in plant through

Process water

Potable water
Urea (ad blue)
Cooling liquid
International Standards and approvals for a wide spectrum of Geberit Mapress

Inert gases
reduction of down time

Control air
Acetylene

Hydrogen
Geberit Mapress press fittings and system pipes are available in the silicone free

Drainage

Coolants
Solvents

Ve water
Oxygen
materials stainless steel and carbon steel. Geberit Mapress is suitable for all materials → Cost reduction through fast, clean and
in the process lines within the automotive industry. The press connection system can flexible assembly
be installed without causing a fire risk, because hot work is not required.
→ Cold pressed, safe connections without

Geberit Mapress
CIIR - black
threading, soldering, brazing or welding

seal ring
Certifierad
FKM - blue
ISO 9001
ISO 14001

EPDM - black * *

Geberit Mapress Stainless Steel Geberit Mapress Carbon Steel Geberit Mepla Maximum operating pressure, see Vd-TÜV admission table

*Red brass fittings emit metal ions into water. They aren’t suitable for deionised water transport unless there is additional treatment at the outlet.

26 27
 Food and Beverage. Operating pressures

Growing, manufacturing,
Maximum Pressure [bar]†

Hexagonal Lemon-Shape
Press HCPS
Press compression

processing and storing the foods

Mapress Stainless Steel

Mapress Stainless Steel

Mapress Stainless Steel

Mapress Carbon Steel

Mapress Carbon Steel

Mapress Carbon Steel

of the world.
In hygienically sensitive areas of food industries many different process lines are 12 75 40 - - - -
15 63 40 - - - -
required. The innovative Geberit Mapress stainless steel press connection system 18 63 40 - - - -
fulfils the strict hygienic challenges of food industries for a variety of applications. 22 40 25 - - - -

Diameter (mm)
In addition, Geberit Mapress stainless steel supply systems can be disinfected 28 25 25 - - - -
35 16 16 25 25 - -
chemically or thermally. 42 - - 25 16 - -
54 - - 25 16 - -
76.1 - - 16 12 16 16
Meeting stringent hygiene requirements 88.9 - - 12 12 16 12
Geberit Stainless Steel press connection systems fulfil the strict
→ Hygienic harmless materials fulfil the hygienic challenges 108 - - 12 12 16 12
hygiene requirements for the process lines for the production of food
of the food industry
and beverages. Geberit Mapress and Geberit Mepla guarantee a safe †
Any pressure above 16 bar should be confirmed by request.
and clean installation. → Geberit system pipes and press fittings are individually
Whether in breweries, cheese dairies and creamaries, sugar factories capped
or abbatoirs , Geberit’s solutions are ideal for process lines for cleaning
& disinfecting products, saturated steam for disinfection & sterilisation → Clean installation technology through cold presses without
soft solder, hard solder or welding
Seal ring applications
and for various packaging methods including vacuum and gases
including technical gases like hydrogen, nitrogen and oxygen. Application
→ Geberit Mapress Stainless Steel supply systems can be
easily disinfected chemically or thermally
Geberit Mapress stainless steel for cleaning and disinfection materials

Burnable gases (dvgw vp 614)

Geberit Mapress press fittings and system pipe are used in the → T
 he high molybdenum content of Geberit Mapress Stainless
pharmaceutical and food industry in corrosion resistant stainless steel Steel components ensure excellent corrosion resistance

Extinguisher pipes
Refrigerant (freon)

Sprinkler systems
Industrial vacuum
only. Four different seal rings and international approvals offer a wide

Frost protection

Potable water
Compressed air

Process water
spectrum of use of the Geberit Mapress system for process lines for

Inert gases
cleaning and disinfection products or for saturated steam. The clean

Control air
Acetylene

Hydrogen
Drainage

Coolants
VE water
Solvents

Oxygen
installation technology takes into account the required installation
hygiene, as stainless steel does not influence the purity of the Certifierad
ISO 9001
gases used. All supply systems lines can be chemically or thermally ISO 14001

disinfected.

Geberit Mapress
CIIR - black

seal ring
FKM - blue
Geberit Mepla in the food industries
The multilayer pipe system Geberit Mepla can be used in the food HNBR - yellow
industries for compressed air, potable water installations and EPDM - black * *
for heating. Geberit Mepla lends itself to safe, clean and flexible
installation. All Geberit Mepla fittings and system pipes are closed
Geberit Mapress Stainless Steel Geberit Mepla Maximum operating pressure, see Vd-TÜV admission table
with caps and delivered individually packed. This way, the noted
hygiene in installation is maintained. Also, installation times are *Red brass fittings emit metal ions into water. They aren’t suitable for deionised water transport unless there is additional treatment at the outlet.
clearly reduced through reduction of down time which is highly cost
effective in plant.

28 29
 Plant and Machinery. Operating pressures

A large scale production of

Maximum Pressure [bar]†

Hexagonal Lemon-Shape
Press HCPS
Press compression

parts and goods assembled

Mapress Stainless Steel

Mapress Stainless Steel

Mapress Stainless Steel

Mapress Carbon Steel

Mapress Carbon Steel

Mapress Carbon Steel

by machine.
In the plant and machinery industry tight, stable pipe connections are required for 12 75 40 - - - -
15 63 40 - - - -
various special media, for example mineral oils and motor fuels, compressed air, fuel 18 63 40 - - - -
gases, inert gases and special technical gases like oxygen. In combined heat and 22 40 25 - - - -

Diameter (mm)
power plants, steelworks or paper factories, Geberit supply systems can be used 28 25 25 - - - -
35 16 16 25 25 - -
for operating and chilled water, purified water, process water, saturated steam and 42 - - 25 16 - -
condensate lines, and also sprinkler and fire extinguishing systems. 54 - - 25 16 - -
76.1 - - 16 12 16 16
88.9 - - 12 12 16 12
108 - - 12 12 16 12
Stable, varied and secure solutions for industry
The wide range of plant and machinery industries need supply †
Any pressure above 16 bar should be confirmed by request.
→ Geberit Mapress is TÜV approved and suitable for special
systems for the supply of cooling substances, operating and chilled
media and gases like oxygen, hydrogen and acetylene
water, condensate lines, from compressed air control, lubricants and
oil to inert gases and technical gases. Further piping systems for → Geberit Mapress is capable of handling over 200 chemicals
compressed air delivery or for breathable air as well as for sprinkler
systems, fire extinguishing lines or hydrants are also required. For these → Cost reduction through fast, clean and flexible installation Seal ring applications
challenges in the manufacturing industry, Geberit Mapress and Geberit
Mepla press fitting systems offer fast, safe and clean solutions. → High plant availability through reduction of down time Application
Through the flexible use, down time in the plant and machinery industry
→ Extensive fitting range in various materials
can be clearly reduced.

Burnable gases (DVGW VP 614)

→ Clean cold pressing system without fire risk, also ideal
for repairs and extensions
Geberit Mapress is TÜV approved and allowed for many media,

Oil-water-emulsions
Refrigerant (Freon)

Extinguisher pipes

Sprinkler systems
including oxygen and hydrogen

Industrial vacuum

Cooling lubricant
Frost protection

Mineral oils SAE

Compressed air

Process water
The Geberit Mapress press connection system offers an extensive

Potable water
Inert gases
fitting range in the materials stainless steel and unalloyed carbon steel.

Control air
Acetylene

Hydrogen
Drainage

Coolants
VE water
Solvents

Oxygen
Different seal rings, TÜV approved, made to international standards and Certifierad
ISO 9001
ISO 14001

conformities widen the spectrum of use of Geberit Mapress Stainless

Steel to over 200 chemicals and special media. Geberit Mapress is
installed easily and economically, with no danger and without open
CIIR - black
flames. Where previously welding was used, today clean and long

Geberit Mapress
lasting safe pipelines can be installed with Geberit press connection

seal ring
systems in the shortest time. FKM - blue

HNBR - yellow
Geberit Mepla - flexible in many industrial applications
Geberit Mepla is also suitable in the process industry for an easy and EPDM - black * *
fast installation technology. The multilayer pipe system can be used
for compressed air, cooling systems or for clean and safe hot and cold
Geberit Mapress Stainless Steel Geberit Mapress Carbon Steel Geberit Mepla Maximum operating pressure, see Vd-TÜV admission table
water installations and heating.
*Red brass fittings emit metal ions into water. They aren’t suitable for deionised water transport unless there is additional treatment at the outlet.

30 31
 Chemical and Pharmaceutical. Operating pressures

The design and development of

Maximum Pressure [bar]†

Hexagonal Lemon-Shape
Press HCPS
Press compression

industrial chemicals and medications.

Mapress Stainless Steel

Mapress Stainless Steel

Mapress Stainless Steel

Mapress Carbon Steel

Mapress Carbon Steel

Mapress Carbon Steel

Stable, reliable pipe connections are essential in chemical and pharmaceutical
production. Geberit supply systems can be used to transport chilled water, processed
water & process water as well as condensate lines, sprinkler and fire extinguisher 12 75 40 - - - -

systems or hydrants, mineral oils & fuels, compressed air, fuel gases, inert gases and 15 63 40 - - - -
18 63 40 - - - -
technical gases. Geberit Mapress press connection system is also suitable for the supply 22 40 25 - - - -

Diameter (mm)
of chemicals, as long as Geberit’s approval is given. For safe waste disposal Geberit HDPE 28 25 25 - - - -

provides the perfect drainage solution for the chemical and pharmaceutical industry. 35 16 16 25 25 - -
42 - - 25 16 - -
54 - - 25 16 - -
76.1 - - 16 12 16 16
Versatile press connection systems for the supply of chemicals 88.9 - - 12 12 16 12
Required in the modern chemical industry there are a great breadth 108 - - 12 12 16 12
→ Reduction of the installation time through fast, clean and
of applications for press connection systems in supply and drainage.
flexible installation
There are coolants, compressed gases, chilled and heated water, †
Any pressure above 16 bar should be confirmed by request.
potable water, lubricants and oil as well as fire protection systems. → High plant availability due to the minimisation of downtime
Further pipelines for the supply of compressed air, for technical gases
and for process, deionised and chilled water are required. For all these → Corrosion resistant materials like Mapress Stainless Steel
challenges in the chemical industry Geberit offers the versatile press
connection systems Geberit Mapress and Geberit Mepla which provide → Industry-safe connection technology through factory Seal ring applications
flexible, clean and secure solutions. Where previously welding was made fittings programme
Application
used, today clean and long lasting safe pipelines can be installed with
→ Geberit Mapress is TÜV approved and allowed for over
Geberit press connection systems in the shortest time. The reduction
200 chemicals

Burnable gases (DVGW VP 614)

of installation times provides for a higher plant availability.
→ Safe working in hazardous areas, due to cold pressed
safe connections

Oil-water-emulsions
Geberit Mapress - approved for use with more than 200 chemicals

Refrigerant (Freon)

Extinguisher pipes

Sprinkler systems
Industrial vacuum

Cooling lubricant
With the press connection system Geberit Mapress, the corrosion

Frost protection

Mineral oils SAE

Compressed air

Process water

Potable water
resistant materials stainless steel and unalloyed carbon steel is suitable

Inert gases

Control air
Acetylene

Hydrogen
for a multitude of approved and permitted media. Various seal rings,

Drainage

Coolants
VE water
Solvents

Oxygen
TÜV release, international approvals and certificates of conformity offer
a wide spectrum of usage of the Geberit Mapress system, ranging from Certifierad
ISO 9001
ISO 14001
waters, compressed air, oils and fuels, through to inert and technical
gases, to over 200 chemicals. Because the Geberit press connection CIIR - black

Geberit Mapress
system works without soldering and welding, it can be safely installed in
potentially explosive areas.

seal ring
FKM - blue

Geberit Mepla is suitable for the chemical industry

HNBR - yellow
The multilayer press system Geberit Mepla can be used in the chemical
industry for compressed air, cooling systems or for the hot and cold EPDM - black * *
water installations and heating.

Geberit Mapress Stainless Steel Geberit Mapress Carbon Steel Geberit Mepla Maximum operating pressure, see Vd-TÜV admission table

*Red brass fittings emit metal ions into water. They aren’t suitable for deionised water transport unless there is additional treatment at the outlet.

32 33
 Shipbuilding. Geberit supply systems are available for a wide range

Constructing ships, yachts

of applications for shipbuilding

and other floating vessels.

Pool

Pool
Cabin and
passenger areas

From private yachts or passenger vessels to offshore projects, Geberit offers many
solutions for supplying and draining off various medias in shipbuilding. The Geberit
advantage for shipbuilders is thin-walled system pipes of metal or plastic that can be
Laundry
pressed into a system to significantly reduce the overall weight. A variety of media,
including fresh water, seawater, compressed air, fuels and oils can be transported
through our systems.
Engine room Technical water Waste water Sea water

Sprinklers and fire- Air-conditioning system Heating Potable water

extinguishing systems cooling water
Geberit press fitting systems have civilian and military approvals The Geberit Mepla metal composite pipe system for hot and
Typical operational areas for reliable, long life pipes within shipbuilding cold drinking water
are potable water installations, fire protection systems, engine room In using Geberit Mepla press fitting pipes and fittings in
systems with pipes for water emulsions/oil emulsions, mineral oils shipbuilding, large weight savings can be achieved. Geberit
Seal ring applications
and lubricating oils, heating and cooling systems with refrigerant and Mepla is a lighter material which is a huge advantage within the Application
antifreeze as well as compressed air and inert gases. A variety of media shipbuilding industry.
can be distributed within Geberit piping systems for shipbuilding,

Demineralised water
Refridgerant (Freon)

Oil-water emulsions
including cooling water, process water, demineralised water as well as

Extinguisher pipes

Sprinkler systems
Mineral oils SAE
Compressed air
sea water and bilge water.

Process water
→ Internationally recognised approvals from shipping and

Potable water
The Geberit Mapress materials of stainless steel, carbon steel, copper

Inert gases

Bilge water
military authorities

Antifreeze

Sea water
Lubricant

Coolants
and a sea water resistant copper-nickel-iron-alloy (CuNiFe) satisfy the
requirements of the marine industry and have acquired international → A piping system for various applications in shipbuilding with
civilian and military authorisations from the most important a comprehensive range of different materials
shipping authorities.
→ Geberit Mapress pipe systems and fittings can save up to 50

Geberit Mapress seal ring

percent in weight compared to similar materials CIIR - black
Geberit Mapress CuNiFe - for the sea water cooling
and sprinkler systems → Cost reduction through easy and quick installation technique
Geberit Mapress CuNiFe is a salt water-resistant copper-nickel-iron → No fire hazard, as cold pressing system and processing
alloy (CuNi10Fe1, 6Mn) and has proven itself over many years within FKM - blue
without open flame
shipbuilding, for pipelines carrying salt water. It eliminates the need
for welding meaning no fire hazard and effectively prevents corrosion. → Suitable for new build and renovation, without fire hazard HNBR - yellow
The Geberit Mapress system is used in shipbuilding for engine room from welding and brazing
EPDM - black
systems, the supply of service water, pool water and heating water.
Geberit Mapress CuNiFe is, up to a chloride content of 30 g/l, sea
water resistant and approved for sea water cooling supply and is also Geberit Mapress Stainless Steel Geberit Mapress Copper Geberit Mepla Geberit Mapress Carbon Steel Geberit Mapress CuNiFe
certified for sea water-powered sprinkler systems.
Maximum operating pressure, see Vd-TÜV admission table

34 35
 Case study: Graze factory, Hayes.

Geberit Mapress
→ Project overview:
Graze.com, the newest concept in healthy snacking, has seen considerable success over → Project information
the past few years with its snack box delivery service becoming a popular staple in homes
Building: Graze factory

is grazing.
and workplaces across the UK. To meet this increased demand, Graze made the decision
to upgrade from its existing Feltham location to a purpose-built factory in Hayes; making its Location: Hayes
already slick operation, even slicker. Contractor: Graze
Project Completion: Ongoing Expansions
Described by installer, Ross McClelland, as “the best food manufacturing facility you’re likely
to see”, the development will complete over a three year period.

Geberit Mapress delivers → Why Geberit?

→ Geberit Know-How

Problem: Required building services

an even slicker operation in

With state-of-the-art at the core of their new food manufacturing premises, Graze chose pipework and drainage as well as pipe
Geberit’s easy-to-fit pipe solutions and other plumbing essentials to fulfil all of the factory’s lines for compressed air, nitrogen gas and
building services, however compressed air, process water and nitrogen gas lines also used process water.
Geberit Mapress as part of the production process.
Solution: Geberit Mapress , Geberit HDPE

the Graze factory. Geberit’s pipework was specified after Graze team members, Neil Thompson and Jason Low
took part in a ‘pressing’ initiative, through merchants, BSS, in Reading. Armed with a set of
Mapress fittings and tools, the duo never looked back thanks to the simple process of fitting
Geberit’s press-fit solution together; in fact, they went on to win first place in the Geberit
and Geberit Duofix for WCs and urinals.

Challenge 2012 – a competition to find the fastest and most efficient installer.

“Simply cut, debur, mark insertion depth, press and join, with zero leaks – with the right training
anyone can be a plumber! Using Mapress is clean, quick and tidy, with no mess, perfect for a
factory as sleek as Graze’s.” said Ross, responsible for all plumbing installation works.

Beyond Geberit Mapress, Geberit HDPE is used for all drainage on site, with Geberit’s Duofix
frames used for wall-hung WCs and urinals.

“Fitting Geberit Mapress together is like child’s play.”

Ross McClellan, Installer.

36 37
 Case study: MRC Laboratory of Molecular Biology, Cambridge.

World leading
→ Project overview:
The MRC Laboratory of Molecular Biology (LMB) is one of the world’s leading research → Project information
institutes. Its scientists are responsible for many pioneering techniques, working to advance
Building: MRC (Medical Research Council)

research institute
the understanding of biological processes at a molecular level, in order to solve key problems
in human health. Laboratory of Molecular Biology
Location: Cambridge
In early 2013, the LMB moved into a new purpose-built building. Costing £212 million, the
Installer: GRS Mechanical
building provides first-class facilities to some of the world’s leading scientists, located in the
Project Completion: January 2016
hub of one of the largest and most internationally competitive concentrations of healthcare-

installs Geberit
related talent and enterprise in Europe.

Although a relatively new building, in January 2016 compressed air piping needed installing to
match an existing copper system in the building. The original was fitted using silver soldered → Geberit Know-How
fittings, but the work needed to be completed while the building was occupied and safety was

Problem: Updating a compressed air pipe

Mapress.
a high priority so soldering, which requires hot works, was not a suitable option.
system while premises was occupied

Solution: Geberit Mapress

→ Why Geberit?
The fact that Geberit Mapress requires no hot works was a major plus point as LMB had to

The Cambridge biology research remain occupied while the new compressed air systems were being installed and soldering
could have posed a potential risk to building users. Not only can soldering be a potential
danger, but the Geberit Mapress system has a neater finish overall finish making exposed
pipes more aesthetically pleasing.

institute chooses Geberit Gary Smith, from GRS Mechanical, said: “We had to match an existing compressed air
installation constructed from 22mm copper braised joints. Now a fully functioning building, it
was hard to get a ‘hot works permit’, so Geberit Mapress was the obvious choice. As ever with

Mapress Copper for a risk free Geberit Mapress, the installation went smoothly and the customer is extremely happy with the
end result.”

pipe system renovation.

38 39
 Case study: Smurfit Kappa cardboard factory, Fishersgate.

Global manufacturer
→ Project overview:
Smurfit Kappa, the leading global packaging manufacturer, supplies a range of cardboard- → Project information
based products, including packaging for the retail, food, postal and industrial sectors. Its
Building: Smurfit Kappa cardboard factory

chooses Geberit
factory in Fishersgate required new piping to transport liquid glue (a galvanised starch line),
used to bond corrugated cardboard together; Smurfit Kappa’s primary product. Location: Fishersgate
Installer: GRS Mechanical
The replacement galvanised starch line needed air driven pumps, tappings and the ability
Project Completion: January 2016
to be cleaned with warm water after production so it remains functional. GRS Mechanical
removed the majority of the existing 2” galvanised steel pipework, which had become

Mapress.
clogged with glue, replacing it with 54mm Geberit Mapress Stainless Steel.

→ Geberit Know-How

Problem: A pipe system to transport liquid
→ Why Geberit? glue for production, but can also be
flushed out

A Smurfit Kappa factory

Geberit Mapress was chosen due to its ease of installation and the fact no hot works are
required in its fitting; essential in a highly flammable cardboard factory. Geberit Mapress can Solution: Geberit Mapress Stainless Steel
also be demounted and is light to install, achieving a neat installation. Stainless steel is strong
and unaffected by the glue, with FKM seal rings ensuring exceptional leak protection.

in Norwich uses Geberit Gary Smith, from GRS Mechanical, said “The success of the new galvanised starch line at
the Fishersgate factory has meant that GRS mechanical will be installing the same solution
at another Smurfit Kappa site, on Jupiter road in Norwich. The installation was easy and

Mapress to transport
straightforward, GRS uses Geberit Mapress regularly, so is very familiar with the pressing
solution.”

liquid glue. “The installation was easy and straightforward,

GRS uses Geberit Mapress regularly, so is very
familiar with the pressing solution.”
Gary Smith, GRS Mechanical

40 41
 Case study: Data Centre, London.

Geberit Mapress
→ Project overview:
A Data Centre in Central London required new bulk tanks, polishing systems and pipework, → Project information
fully linking with the existing single skin welded steel pipe system. Tanks had to be drained
Building: Data Centre

delivers the
and de-gassed, with temporary tanks installed and out of hours works required, making the
project a particularly costly one. Location: Central London
Installer: FSS (Fuel Storage Solutions)
Fuel Storage Solutions (FSS) historically used compression, single skin, stainless steel pipe
Project Completion: July 2013
on similar jobs, but this particular application required bunded pipe. FSS worked with Geberit
in Germany to develop a suitable pipe, complete with a ten year warranty. FSS is now the only

piping solution
company in the world that can offer bunded press-fit pipe of this type and the only company
approved by Geberit to fit it.
→ Geberit Know-How

Problem: Required a bunded piping solution

for Data Centre.

to transport fuel
→ Why Geberit?
Solution: Bespoke, bunded Geberit
With Geberit Mapress, no hot works are required, so for this particular project the installation Mapress Stainless Steel
was completed without the need to empty tanks and put in temporary storage facilities. Any
future modifications can be easily done; drain the line or attach a new fitting, for example.

Geberit have developed a

The line was taken from the bulk tanks all the way to the day tank in one continuous run,
monitored 24/7 and linked into the BMS, pumps or solenoid valve on the bulk tank. If a leak is
detected the line will stop taking-in oil.

Jonathan Barnett, Managing Director for FSS, said: “In our opinion, Geberit Mapress is vastly

bunded pipe solution with superior to welded or threaded steel, presenting a better and cheaper alternative. Now,
combined with bunding, we have developed with Geberit a unique product that specifically
meets the challenges of our sector.

FSS in central London. “FSS has since been asked to look at using this new piping
solution for water, coolants, gases and waste products in
sensitive areas where leaking is not an option.“
Jonathan Barnett, Managing Director for FSS.

42 43
 Case study: Sunseeker

Geberit provides the

→ Project overview:
Palatial in scale, the 25-knot, 40 metre long Sunseeker yacht presents ultra-spacious → Project information
accommodation for up to 12 guests, with clever layouts that allow the crew of nine to move

solution for luxury yacht.

discreetly about the boat. There is a wide choice of cabin configurations, and options Vessel: Sunseeker
include automated balconies to the forward master suite and main deck. Particularly suited Contractor: Sunseeker International
to the marine industry, Geberit Mapress Stainless Steel and Geberit Mapress CuNiFe have Project Completion: Summer 2010
been used extensively for engine cooling, fire protection, bilge and fuel systems on board
Sunseeker’s flagship luxury yacht.

A range of Geberit products have been → Why Geberit? → Geberit Know-How

used extensively for engine cooling, fire Geberit’s piping systems offer the boatbuilding industry many advantages, not least because
its thin-walled pipes reduce overall weight significantly. In addition to the weight savings,

Problem: Pipe system for engine cooling,
fire protection, bilge & fuel systems suitable

protection, bilge and fuel systems on

Sunseeker International was impressed with the hygienic properties and wide variety of media for a yacht
that Geberit Mapress can carry, including potable water, hot water, seawater, compressed air,
Solution: Geberit Mapress Stainless Steel
fuels and oils.
and Geberit Mapress CuNiFe

board Sunseeker’s flagship luxury yacht.

Within the boat-building industry, where safety is paramount, another key advantage of the
Geberit Mapress system is its sealing integrity and reliability. Salt water can corrode metals,
whereas copper-nickel alloys have proven themselves over many years in pipelines carrying
salt water and in shipfitting areas. With Geberit Mapress CuNiFe, welding is unnecessary
and corrosion on piping systems is effectively prevented. Geberit Mapress piping systems
be pressed in a few simple steps, without the need for welding, screwing or soldering.
They also provide a reliable, tight connection where any leaks can be visibly detected
during the pressure test making installation, even in tight spaces, a breeze.

44 45
 Case study: Greencore

Geberit Mapress
→ Project overview:
Greencore Group plc is a leading international manufacturer of convenience foods, supplying → Project information
a wide range of chilled, frozen and ambient foods to some of the most successful retail and

Stainless Steel performs

food service customers in the UK and US. Building: Greencore Factory
Location: Park Royal, London
Its factory at Park Royal in London is part of Greencore’s ‘Food to Go’ business, manufacturing
Installer: Miramar Engineering
pre-packed sandwiches for major supermarket and high street chains, petrol forecourts and
Project Completion: May 2016

for Greencore Group.

convenience stores.

In May 2016 a new tray wash machine was installed in a refurbished area of the factory, using
Geberit Mapress Stainless Steel to deliver steam, air plus hot and cold water. This is the first
of five phases of works which will utilise the pressing solution. → Geberit Know-How

Geberit have delivered steam, air → Why Geberit?


Problem: Pipe system to deliver steam, air
and potable water for food production

Solution: Geberit Mapress Stainless Steel

and potable water for the food factory Gregory Pelling, CEO of Miramar Engineering explained their decision to use Geberit Mapress:
“During the design process it became apparent that due to the time and space constraints
within this project we were going to need to work beyond the normal threaded systems.

in London. “Our Head of Mechanical, Ben Fisher, selected the Geberit Mapress system as the solution.
When we presented our recommendation to the client they were impressed with the product
selection and reassured by its guarantee. Since installation we have been asked to tender for
additional projects for the same client as they were so delighted with the work.”

“Speed of installation was proven during the project

undertaking and the presentation of the final product shows
the quality of the system. The client’s expectations have
been exceeded and the end result is being presented within
the group as an example of what is achievable from a good
mechanical install.”
Ben Fisher, Head of mechanical and project manager.

46 47
 Case study: Cleethorpes Pier

National Grid choose

→ Project overview:
Cleethorpes Pier, named ‘Pier of the Year’ in 2016, is an iconic Victorian landmark, first → Project information
opening in 1873. In 2015, the pier was completely refurbished, retaining its traditional beauty

Geberit for the Pier

with the addition of the latest mod cons and styling, including floor to ceiling windows on one Building: Cleethorpes Pier
side of the building to capitalise on the dramatic views. Location: Cleethorpes
Client: National Grid
As part of the refurbishment, gas works needed upgrading, switching from expensive bottled
Project Completion: April 2016

of the Year.
LPG to mains gas. Geberit Mapress 88.9mm Stainless Steel gas pipe was installed at high
level under the pier structure, joining a meter adjacent to the promenade which now supplies
gas to the new kitchen and ‘1873’ restaurant, located at the end of the pier. Specified and
installed by the National Grid, this project was the first time the energy provider had used
Mapress on a large scale. → Geberit Know-How

Geberit Mapress Stainless Steel for → Why Geberit?


Problem: Gas piping upgrade required
for pier

Solution: Geberit Mapress Stainless

gas is selected for large project for the The National Grid usually uses traditional welded steel and screwed piped fittings, but chose
Geberit Mapress instead for its corrosion resistant properties and the fact no hot works were
required; a key consideration for engineers working in difficult, cramped conditions, often
Steel Gas

Cleethorpes Pier gas ugrade. deluged by waves and adverse weather conditions.

Following training from Geberit and some successful trials on smaller installations, the
National Grid decided Mapress was the right product for the Cleethorpes Pier gas upgrade.
What made it particularly suitable is stainless steel’s corrosion resistant properties, essential
for gas pipework routed under the pier. From a safety perspective, Geberit Mapress’ no hot
works credentials were also a big bonus, ideal for engineers working in such an inhospitable
environment. The pier is also a historic structure that cannot be put at risk from fire. One of
the biggest benefits of Geberit Mapress was the reduction in time on site, which obviously
equated to a financial savings versus the traditional welded and screwed steel process. In
addition to this, the lightweight manner of the material made it easier for our installers to lift
the pipework into place.

“Cleethorpes Pier’s upgrade to mains gas has gone

extremely well, with Geberit Mapress proving itself to be a
viable solution for the National Grid on future projects.”
James Whitmore, Network Supervisor I&C for the National Grid.

48 49
 Approvals and memberships.
Quality, safety and reliability
assured.
Technical building system

Certifierad
ISO 9001
ISO 14001

For further information, visit

92/2796

→ w
 ww.geberit.co.uk/industry
Shipbuilding

Industry

50 51
Geberit Sales Ltd
Geberit House
Edgehill Drive
Warwick
CV34 6NH

Telephone: 01926 516800

Literature: 0800 007 5133
Email: enquiries@geberit.co.uk

→ www.geberit.co.uk/industry

Ref: GEB/2017/05-UK