SAFELINE VARIO

Designer
Instruction Manual

ZMVK 0
! SK3
Not-Halt
Not-Halt ZMVK 0

16ms
IN5.NH-K1 33. NH-K1
IN6.NH-K2 & 2 AND 1
34. NH-K1
IN7.NH-Q Q 43. NH-K2
44. NH-K2
ZMVK 0
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16ms
ZMVK 0 IN IN4
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IN4.AUTO 16ms IN10.ST-K2
DS1.1 OZ-IO ZMVK 0
n Achse1
ZMVK 0 IN IN3
BA-4
MODS1
& 2 AND 2
F13:
F12:
250000
20000
F11: 1000
IN3.BA-4 16ms SS1: 10 53. FRG-K1
4 4 MT1 ER 54. FRG-K1
ZMVK 0 IN IN2
H-AUTO 3 3 F13 63. FRG-K2
IN2.H-AUTO 16ms 2 2 F12 n 64. FRG-K2
1 1 F11
ZMVK 0 IN IN1
EINR

IN1 .EINR 16ms

Graphical programming software

dina.de
DINA Elektronik GmbH
Esslinger Straße 84
72649 Wolfschlugen
Deutschland

Phone +49 7022 9517 0

Mail info@dina.de
Web www.dina.de

© Copyright by DINA Elektronik GmbH 2022

All parts of this documentation are protected by copyright.

Any use beyond that permitted under copyright law is not permitted without express written con-
sent from the publisher. This applies in particular to the reproduction, distribution and translation
of this documentation or parts thereof, as well as the storage and processing of this content using
electronic data processing systems.
The information contained in this documentation corresponds to the technical state of the product
at the time these operating instructions were published.

Legal information

Handbook: Operating instructions

Target group: Electricians, electrical designers
Editor: DINA Elektronik GmbH
File name: slvario-designer-en-v0352
Language: ENG
Publication as at: April 14, 2022
Table of contents

Table of contents
1 Installation 10
1.1 System requirements  10
1.2 Starting the setup program  10
1.3 Starting the Designer  10

2 Creating a project 11
2.1 Hardware configuration  11
2.2 Assembling the rack  12
2.3 Removing a module from the hardware configuration  13
2.4 Changing the module slot  13
2.5 Opening the mask  13

3 Menu bar 14
3.1 File  14
3.1.1 New  14
3.1.2 Open  14
3.1.3 Recent files  14
3.1.4 Save  15
3.1.5 Save as  15
3.1.6 Print  15
3.1.7 Exit  15

3.2 Parameters  15
3.2.1 Tables  15

3.3 Project  15
3.3.1 Settings  15
3.3.2 Application data  18
3.3.3 Project notes  18
3.3.4 Netlist Switching  18
3.3.5 Statistics  19
3.3.6 Marker list  19
3.3.7 Project comparison  19
3.3.8 Type label  19
3.3.9 System information  19
3.3.10 Project validation  20
3.3.11 SL VARIO Information  20
3.3.12 Importing/exporting texts  21
3.3.13 Checksum APP  22
3.3.14 Number of FB octets  22
3.3.15 SLW file comparison  22
3.3.16 SLW3 file comparison  23
3.3.17 Search element  23
3.3.18 Password protection  24
3.3.19 Ordering information  24

Instruction Manual SAFELINE VARIO Designer 3

Table of contents

3.4 View  24
3.5 Transmission  24
3.5.1 Transmit application 25
3.5.2 Interface 26

3.6 Simulation  26
3.7 Help  26

4 Navigation buttons 27
4.1 Notepad  27
4.2 Netlist switching 27
4.3 Zoom function  28

5 Logic 28
5.1 Placing an element  29
5.2 Opening element properties  30
5.3 Selecting multiple elements  30
5.4 Deleting elements  30
5.5 Moving elements  30
5.6 Copying elements  31
5.7 Input R Duplicates  31
5.8 Connecting elements  31
5.9 Deleting logic diagram wiring  32
5.10 Connection properties  32
5.11 General functions in the logic diagram  32
5.11.1 Paste  33
5.11.2 Paste from file  33
5.11.3 Insert label  34
5.11.4 Page name  34
5.11.5 Grid  34
5.11.6 Hide element labels  34
5.11.7 Hide line labels  35
5.11.8 Hide debounce time  35
5.11.9 Hide inverted outputs  35
5.11.10 Mark inputs that are already used in the toolbar  35
5.11.11 Page arrangement  35

6 Rack diagnostics 36

7 Toolbar of the SL VARIO modules  37

7.1 Overview of the elements of the central module  37

8 Elements of the central module 44

8.1 Input and output markers  44
8.1.1 Source – target markers  45
8.2 AND / NAND gates (2-way, 3-way and 4-way)  46
8.3 OR / NOR gates (2-way and 4-way)  46
8.4 XNOR / XOR gates  47
8.5 RS flip-flop  47
8.6 D flip-flop  48

Instruction Manual SAFELINE VARIO Designer 4

Table of contents

8.7 Feedback element  48

8.8 Start element  49
8.9 Inverter  49
8.10 RTDS (reset speed monitoring)  49
8.11 RTSM (reset safety mat)  50
8.12 RTSK (reset error messages)  51
8.13 RTNI (release network input information)  51
8.14 SLOK (SafeLine ok)  52
8.15 Virtual 24 V  52
8.16 Mode select (SW operating mode selector)  52
8.17 Operating mode selector T  53
8.18 Frequency generator  54
8.19 Watchdog triggers WDTR1 and WDTR2  54
8.20 Analog-OK  56
8.21 Proof test  57
8.22 Power on Reset  58
8.23 Conversion factor  58
8.24 Adder  59
8.25 Subtracter  59
8.26 Absolute subtracter  60
8.27 Normalizer  60
8.28 Analog Input Comparator  61
8.29 Threshold switch  62
8.30 Copier  63
8.31 RTAN  63
8.32 Debounce time filter for analog inputs  64
8.33 Power control  64
8.34 Analog step switch  65
8.35 Pulse shaper  66
8.36 Current monitoring  66
8.37 Binary coder  67
8.38 Binary decoder  67
8.39 Switch 1 of 2  68
8.40 Serial diagnosis  68

9 Inputs of the SL VARIO modules 71

9.1 Overview of the inputs of the SL VARIO modules 71
9.2 Digital inputs 72
9.2.1 Configurable inputs/outputs 73

9.3 Analog inputs 74

9.4 Analog inputs for safety mats  74
9.5 Inputs for speed monitoring via initiators 75

10 Outputs of the SL VARIO modules 76

10.1 Overview of the outputs 76
10.2 Semiconductor outputs  76
10.2.1 Static semiconductor output  77
10.2.2 Dynamized semiconductor output  77
10.2.3 Clocked output pair  78

Instruction Manual SAFELINE VARIO Designer 5

Table of contents

10.3 Safe contact outputs on DNSL-ZMV  78

10.4 Safe contact outputs on DNSL-ZMVK and DNSL-RMV  79

11 Timers 80
11.1 Off-delayed timers  80
11.2 On-delayed timers  81
11.2.1 Example on-delayed timer  82

12 Counter 83
12.1 Example of a counter  84

13 Safety circuits 85
13.1 Configuring the safety circuits  85
13.2 Logic diagram symbols of the safety circuits  86

14 Two-hand control 87
14.1 Configuring the two-hand control  87

15 Scanner 88
15.1 Configuring the scanner  88

16 AOPD (Active Optoelectronic Protective Device) 89

16.1 Configuration  89

17 1 of N 90

18 Cams 91

19 Door element 92

20 Safe brake test SBT 93

20.1 Start conditions  93

21 Synchronous comparator 95
21.1 Configuration  96

22 SSI terminals 96

23 Module parameters 98
23.1 Central module settings  98
23.1.1 ZMV parameters  98
23.1.2 Connection terminals  99
23.1.3 Refresh  100

23.2 Settings of the function modules  100

23.3 Settings of the FBV fieldbus modules  100
23.3.1 FBV parameters  100
23.3.2 Designations of the FBV inputs/outputs  102

Instruction Manual SAFELINE VARIO Designer 6

Table of contents

23.4 NIV module settings  103

23.4.1 NIV parameters  103
23.4.2 Designations of the NIV inputs/outputs  104

23.5 SIV module settings  104

23.5.1 SIV parameters  104
23.5.2 Designations of the SIV inputs/outputs  105

23.6 DSV/DRV/BIV module settings  105

23.7 DNCO  105
23.8 DNCO scanner  105
23.9 Cam parameters  105

24 Speed monitoring 106

24.2 Speed monitoring inputs  107
24.3 Speed monitoring outputs  107
24.4 Speed monitoring parameters  107
24.5 Additional parameter settings for DNSL-BIV  111
24.6 Special parameter settings for speed monitoring on the central module  112
24.6.1 One-/two-channel monitoring via initiators  112

24.7 Requirements on the measurement systems  113

24.7.1 Inputs for speed monitoring on the central module  113
24.7.2 Inputs for speed monitoring on DNSL-DSV, -DRV, -SIV, -BIV and ZMVD  114

25 Position monitoring 115

26 Direction monitoring  116

27 Brake ramp monitoring with DNSL-DSV 117

28 DNCO function 119

28.1 Inputs for selecting the frequencies in the DNCO tables  119
28.2 Selecting the DNCO function  120
28.3 Frequency tables DNCO 1 and DNCO 2  121
28.3.1 DNCO frequency selection via 4 inputs  122
28.3.2 DNCO frequency selection via 6 inputs  122

28.4 Application example for the DNCO function on the DSV module  123
28.5 DNCO function via multiplexer  124

29 DNSL FBV fieldbus modules 126

29.1 Fieldbus inputs and outputs  126
29.2 RTFB  127
29.3 FB version information  127

30 Cascading 128

Instruction Manual SAFELINE VARIO Designer 7

Table of contents

31 Network module 129

31.1 Configuring the network module  129
31.2 Network inputs and outputs  129
31.3 RTNI (network release)  130
31.4 Application example  131

32 Muting 133

33 Password protection for the application 135

33.1 Settings  136
33.2 Responsibilities  137
33.3 Change level  138

34 Simulation 139
34.1 Starting the simulation  139
34.2 Simulating the inputs 140
34.2.1 Shortcut button assignment  141
34.2.2 Wiring inputs virtually 142

34.3 Simulating the analog inputs  142

34.4 Simulating the safety circuits  143
34.5 Simulating the two-hand function  143
34.6 Simulating speed monitoring  144

Instruction Manual SAFELINE VARIO Designer 8

Table of contents

SL VARIO Designer
The tool for fast implementation of user applications

Product description

With the SL VARIO Designer graphical programming software, you can create a safety-oriented project for the
DINA SL VARIO product series.
The program makes an extensive library of standard modules and safety modules available to the user. These
can be used to link the inputs and outputs of the SL VARIO modules to one another in an application-specific
manner as well as realize safety-related functions, such as emergency stops or speed monitors.
Parameter tables provide a high level of flexibility.
The graphical simulation is able to replicate the created application on the PC. This simplifies analysis and trouble-
shooting.
The project is transmitted via the USB port of the central module. Extensive online diagnostic options are then
available.

Version overview / Change history

Version Date New features / Changes

0333 11/20/2013 Standard
0340 02/11/2014 Inverted terminals on HW and SW inputs, additional operating mode selector symbol,
PWR-On reset, 3-way AND gate, door element, data comparison, additional markers
0342 04/29/2014 Cascading, AOPD, 16 door elements
0343 07/25/2014 Copy/paste. Import/export texts, HTL encoder, advanced analog terminals, fan
monitoring, advanced cascading, 1 of N element receives another output, area
scanners, DNCO and multiplexers, 8x muting
0344 12/2014 X-gate, clocked inputs, change on analog ok, D flip-flop
0347 01/2015 SIV and NIV modules, cams, RTAN (analog acknowledgment), zone monitoring
0347 05/2015 Power control
0348 06/2015 Safe brake test
0349 08.2015 Synchronous monitoring of two drives on DSV, pulse shaper
0350 06/2017 Simulation, ramp monitoring, prewarning limit for speed monitoring on the central
module, 2-man operation, SLW data comparison, synchronous monitoring of two
drives with HTL, inverted input terminals on AND and OR, single-input timers, DSCHK
(DSV2 only), reset terminal, diagnostic output on safety circuits, autostart, binary
coders/decoders, current monitoring on O1/O2, analog step switch, inverter, switch
1 of 2, proof test, adjustable AOPD clock
0351 2018 Extension for ZMVD, "1 out of N" block extended to 4, pulse time configurable
for pulse shaper, 500 netlists, zoom function, notepad, serial diagnosis
0352 2021 Extension for DNSL-BIV

Instruction Manual SAFELINE VARIO Designer 9

1 Installation

1 Installation
1.1 System requirements
• Operating system:
Windows XP, Windows Vista, Windows 7, Windows 8, Windows 10
• JAVA
• Connection cable between PC and SL VARIO central module:
USB connection cable Part number: 99SO11

1.2 Starting the setup program

You can find the setup program on the SD card of the central module
or you can contact us through www.dina.de.

3 Execute the setup program.

To achieve the maximum transfer speed and the optimal speed of SL VARIO diagnostics, change
the waiting timein the BM settings (advanced connection settings) to 1ms.
To do so, proceed as follows:
3 Open Device Manager -> Ports (COM&LPT)
3 Select USB Serial Port
3 Under "Port Settings -> Advanced" reduce the waiting time to 1 ms.

1.3 Starting the Designer

Start the Designer and select the language. (Fig. 1-1)

Fig 1-1

CAUTION

After the Designer and Java runtime are installed for the first time, you must start the Designer once
as administrator. To do this, right-click on the Designer icon and select “Run as administrator”.

The next time the Designer is started, it does not need to be run as administrator.

Instruction Manual SAFELINE VARIO Designer 10

2 Creating a project

2 Creating a project
3 In the Start mask (Fig. 2-1), select the File menu item to open a project
or start a new project with .
3 Select the version for 350 or 500 netlists.

Fig. 2-1

2.1 Hardware configuration

In the hardware configuration (Fig.

2-2), you define which SL VARIO
modules you will use. A rack always
consists of a central module and a
different number of function modules.

The available SL VARIO modules can

be found in the left area.

Displayed in the middle area is the rack

structure. Here, the numbers 0 – 14
correspond to the slots in the rack.

The rack is graphically depicted in

Fig. 2-2
the right area. If no modules have
yet been placed, the empty bus
connector is displayed.

Instruction Manual SAFELINE VARIO Designer 11

2 Creating a project

2.2 Assembling the rack

The central module must be placed on slot 0.
The function modules can be freely distributed.

A number of central modules are

available. (Fig. 2-3) Make your selection
using the drop-down menu.

3 Select the appropriate

central module

Fig. 2-3

3 With the left mouse button pressed

down, drag the selected module
to the desired slot 0 in the "Struc-
ture" area. (Fig. 2-4)

The module is graphically depicted in

the right area.

Fig. 2-4

3 Drag the function modules to their

slots in the same way. (Fig. 2-5)

The function modules do not need to

be placed on the slots continuously,
i.e., without gaps.

As a result, the slot numbering does

not correspond to the slot. In the
example, the DSV module is as-
signed slot number 2, even though
Fig. 2-5
it is plugged into slot 1 in the control
cabinet. INV is assigned slot number
4, even though it is plugged into slot 2.

Instruction Manual SAFELINE VARIO Designer 12

2 Creating a project

2.3 Removing a module from the hardware configuration

3 Select the module in the tree

structure.

3 To delete the module, press the

"DELETE" key on the PC or right-
click and select the "Delete"
function. (Fig.2-6)

Fig. 2-6

CAUTION

Please note that the software elements of the module will also be deleted!

2.4 Changing the module slot

3 Select the module in the tree

structure. (Fig. 2-7)

3 Right-click and select the

"Change slot" function to move
the module to a different slot.
(Fig. 2-8)

Fig. 2-7 Fig. 2-8

2.5 Opening the mask

3 Select the module in the tree
structure.

3 Right-click and select the "Open

mask" function to open the para-
meter mask for the modules.
(Fig. 2-9)

Fig. 2-9

Instruction Manual SAFELINE VARIO Designer 13

3 Menu bar

3 Menu bar
The menu bar is located on the top line of the Designer screen. (Fig. 3-1) Located beneath this are
the navigation buttons (see chapter Navigation buttons) and, on the right edge of the screen, the
Designer version, number of netlists, date and language.

The various editing screens can be selected on the third row.

Fig. 3-1

3.1 File

3.1.1 New
Starts a new project.

3.1.2 Open
Opens an existing project. This has file extension ".slw3". Once loaded, the file name appears
in the title bar of the Designer screen. (Fig. 3-2)

If a change is now made to this project, a * appears before the file name. (Fig. 3-3)

3.1.3 Recent files

Displays the last ten opened projects. The project opens after it is selected.

Instruction Manual SAFELINE VARIO Designer 14

3 Menu bar

3.1.4 Save
Saves the project in the directory that was set. The directory can be changed with the
Project – Settings menu item. (Chapter Settings)

3.1.5 Save as
Saves the project in the specified directory with the specified name.

3.1.6 Print
Creates a PDF file of the current project. You can define the scope of this file in the print options.
(Fig. 3-4). The PDF file is stored in the same directory as the project file.

3.1.7 Exit
Exits the SL VARIO Designer. If changes were made to the current project, a dialog box appears
asking if you would like to save the project.

3.2 Parameters

3.2.1 Tables
Tables contain the module parameters of the configured central module and of the function
modules. Details on these topics can be found in chapter “Parameter tables”.

3.3 Project
A connection to the central module
must exist for functions marked with
the symbol. (Fig. 3-5)

Instruction Manual SAFELINE VARIO Designer 15

3 Menu bar

3.3.1 Settings
Directories

Current working directory

3 Define the project path that is set when the Designer is started.
Autocreate file name before saving:

The file name that appears here is generated when the project is stored and also includes the date
and time of file creation. E.g.: when stored, the file name machine1 becomes machine1_D260213_
T1249.slw3. Saving the file again results in the creation of a new file.

Delete the "Recently opened files" history

The history of the most recently opened files is deleted.

Safety settings

The transmission of an application to the central module can be protected

with a device password.

• Maximum 8 characters
• No special characters or blank spaces

Test

3 Establish connection to the central module

3 Enter current password
3 Select Test

Instruction Manual SAFELINE VARIO Designer 16

3 Menu bar

Change password

3 Enter current password

3 Enter new password
3 Confirm password
3 Select "Change password"
Delete password

3 Enter current password

3 Do not enter any characters in the fields lo-cated underneath
3 Select "Change password"
You can find other safety settings for the application in chapter Password protection
for the application.

Diagnostic settings

To speed up online diagnostics, individual diagnostic functions can be deselected if they are
not relevant for troubleshooting.

Language setting

CAUTION

If you change the language, you must restart the Designer.

Instruction Manual SAFELINE VARIO Designer 17

3 Menu bar

View options

The display of the logic diagram

can be changed in various ways.

• Display/hide the background grid

in the logic diagram

• Display/hide the name of the

connection lines

• Color of the connection lines

• Color of a connection line in the

online diagnostics if it has a HIGH
logic state.

• Color of a connection line in the

online diagnostics if it has a LOW
logic state.

• Abbreviation for physical units of

the elements listed below the unit.

3.3.2 Application data

Application-specific data can be
queried here. (Fig. 3-11). You can also
enter the name of the machine and
the author.

3.3.3 Project notes

Notes for the project can be entered

and printed here (Fig. 3-12). These
are automatically provided with date
and time. The notes are not visible in
the project documentation.

3.3.4 Netlist Switching

Depending on the SL Vario hardware, 350 or 500 netlists are available.
Switching takes place via this menu item.

Instruction Manual SAFELINE VARIO Designer 18

3 Menu bar

3.3.5 Statistics
Statistics provides you with a list of elements and netlists that are still available.
E.g.: Netlists 337/350 means: 337 of 350 netlists are still available.

3.3.6 Marker list

The marker list contains all placed input markers and the page reference to the corresponding
output marker.

3.3.7 Project comparison

The central module must be connected to the PC to perform this operation. The various tables
of the current project are then compared with the project stored in the central module.

3.3.8 Type label

Electronic type labels are stored in the SL VARIO modules. These can be read out. (Fig. 3-13)

3 Connect the central module

to your computer.

3 Read out the type label

(READ OUT)

Press "Print" to create

a PDF document.

3.3.9 System information

The central module must be connected to the PC to perform this operation.
You receive the following information (Fig. 3-14)

• Path of the last transmitted

application file
• File name of the last transmitted
application
• Date and time of transmission
(time stamp)
• IP and MAC address of the PC from
which the file was transmitted.

Instruction Manual SAFELINE VARIO Designer 19

3 Menu bar

3.3.10 Project validation

3 Connect the central module

to your computer.

3 Start validation with the

"Start validation" button.

Following successful validation, a PDF

document is automatically created
and opened. All validation data is
listed in this file. If a validation was
already performed, the information
can be called up again.

Fig. 3-15

3.3.11 SL VARIO Information

The program displays information on the firmware of the connected central module and the available
functions. If you selected or placed functions that are not supported by the firmware, they are listed.

3 Connect the central module to

your computer.

3 Start the function with the

"Read out firmware" button.

Fig. 3-16

Instruction Manual SAFELINE VARIO Designer 20

3 Menu bar

3.3.12 Importing/exporting texts

The texts used in an application can be exported to a text file, edited and then imported again.

3 "Export file": All texts are stored

in a text file with extension .lang.
(Fig. 3-17)

Fig. 3-17

3 Open and edit the text file with

a text editor. (Fig. 3-18)

Fig. 3-18

Please note that only the text – not the previous addressing – may be changed. The number before
the "=" indicates the maximum character length. (Fig. 3-19)

Example:

GATE.00.0009.00002.2. 255 Schutztüre Arbeitsraum

Adresse Max. Zeichen Text

3 Save the text file with extension .lang

3 "Import File": the edited file is read in

CAUTION

Terminal designations are retained after a logic symbol is deleted and are, thus, included in
the text file. These can be deleted in the Parameters - Tables - Connection terminals menu.

Instruction Manual SAFELINE VARIO Designer 21

3 Menu bar

3.3.13 Checksum APP

Two checksums are displayed
(Fig. 3-20)

• Application data
• Logic data only

Fig. 3-20

3.3.14 Number of FB octets

When using a fieldbus module,
the number of used octets can
be queried here. (Fig. 3 21)

Fig. 3-21

3.3.15 SLW file comparison

Use this function to compare the application on your computer with the application
on the central module.

3 Start the comparison with "Application vs. Vario".

The hardware configuration is displayed in the left field.

The areas in red indicate that there are differences here. You can obtain further information by
selecting the slot and the area in the right field. The differ-ences are listed in the info window
located underneath.

This information can be printed out.

Instruction Manual SAFELINE VARIO Designer 22

3 Menu bar

3.3.16 SLW3 file comparison

This function compares two applications with one another.

3 Use the File 1 and File 2 buttons to select the two applications.
The hardware configuration is displayed in the left field.

The areas in red indicate that there are differences here. You can obtain further information by
selecting the slot and the area in the right field. The differ-ences are listed in the info window
located underneath. This information can be printed out.

3.3.17 Search element

It is possible to search for certain elements or modules in this menu. Various search criteria
are available.

• Slot
• Element group
• Name/description

The corresponding elements are listed

after selecting the search criteria.

• Use the "Element", "Name" or

"Page" button to list alphabetically.

• Click the desired element to open

this page

Please note that when searching by

name/description, the "Search" button
must also be pressed.

Fig. 3-24

You can also enter just part of a name or of designation. In this case, you must enter a * as wildcard
character, e.g., *door*.

Instruction Manual SAFELINE VARIO Designer 23

3 Menu bar

3.3.18 Password protection

See chapter "Password protection for the application".

3.3.19 Ordering information

An overview of all central modules
that support the functions of your
application is displayed. (Fig. 3-25)

Fig. 3-25

3.4 View
You can switch between the various
levels here (hardware configuration,
logic, rack diagnostics). (Fig. 3-26)

Fig. 3-26

3.5 Transmission
The following selection appears under
the "Transmission" menu item.
(Fig. 3-27)
Fig. 3-27

Instruction Manual SAFELINE VARIO Designer 24

3 Menu bar

3.5.1 Transmit application

The following steps are necessary for transmitting the application to the central module.

3 Connect the central module to your computer.

3 Select the COM port.
3 Start transmission with "OK".
Additional functions are available in
this transmission menu. (Fig. 3-28)

• COM-Port TEST: A test is perfor-

med to determine whether the
central module is actually con-
nected to the selected COM port.

• Refresh COM-Port List: The first

time a central module is connec-
ted, the list of COM ports on the
PC is updated.

• Autostart: The central module

is automatically restarted following
transmission (beginning with
central module firmware 350).

• Verification: The program checks

whether all data was transmitted
in full. Verification precludes the
use of autostart. The central
module must be restarted.

• Machine, author, date: A ten-

character machine name and a
six-character author name can
be entered. The date is generated
automatically. Fig. 3-28

• Firmware comparison test:

During transmission, plausibility
checks between the application
and the firmware of the connected
hardware are performed.

The data of system info 1 and 2 is also

transmitted to the central module.
(Fig. 3-29)

Fig. 3-29

Instruction Manual SAFELINE VARIO Designer 25

3 Menu bar

3.5.2 Interface
You can use the following parameters to set the transmission interface.

• COM Port

• Speed: During initial commission-

ing, this value is to be adapted to
the computer. If a checksum error
appears after transmission, select
a smaller value.

• Timeout: If problems occur during

diagnostics due to delays on the
data line (e.g., diagnostics via
remote maintenance), increase
the timeout.
Fig. 3-30
• COM-port TEST: A test is performed
to determine whether the central
module is actually connected to
the selected COM port.

• Refresh COM-port list: The first

time a central module is connected,
the list of COM ports on the PC is
updated.

3.6 Simulation
In Simulation, you can simulate an
existing application without con-
nected hardware. A presetting can
be made in the Simulation function
menu (Fig. 3 31). You can find further Fig. 3-31
information on simulations in chap-
ter "Simulation".

3.7 Help
In Help (Fig. 3-32) you can find:
• the Designer operating instructions
• the hardware operating instructions
• the diagnostics operating instructions
• information on the Designer version

You can also call up the Help files with Fig. 3-32

function keys F1 to F3 on your computer.

Instruction Manual SAFELINE VARIO Designer 26

4 Navigation buttons

4 Navigation buttons
With the navigation buttons (Fig. 4-1), you can quickly switch between the "hardware configuration",
"logic" and "rack diagnostics" function levels as well as select the file functions. You can also select
online "diagnostics" and "simulation" here. Open the respective toolbar using the buttons of the modules.

The icon buttons have the following meaning:

Open new project

Open existing project

Save project

Print project

Transmit application

Notepad

Netlist switching

Designer version info

Zoom functions

Redo action

Undo action

Delete page

Add page

4.1 Notepad
This button opens a notepad in which you can enter and print project notes sorted by date
and time. These are not visible in the project documentation.

4.2 Netlist switching

Depending on the SLVario hardware, 350 or 500 netlists are available. Switchover is done via this
button or in the menu item "Project".

Instruction Manual SAFELINE VARIO Designer 27

5 Logic

4.3 Zoom function

You change the size of the logic diagram either with the mouse wheel
or with the following three buttons.

enlarge in steps

decrease in steps

reset to original size

5 Logic
You create the logic diagram for your application in this area. An extensive library of standard and
safety elements is available for each SL VARIO module. You can find an overview of all elements
in chapter "Toolbar of the SL VARIO modules". In the logic diagram, you place the elements, connect
them according to your circuit diagram specifications and configure them according to your machine-
specific requirements.

Instruction Manual SAFELINE VARIO Designer 28

5 Logic

5.1 Placing an element

3 Open the toolbar of the SL VARIO

module by clicking on the corre-
sponding module. (Fig. 5-2)

Fig. 5-2

3 Select the element. (Fig. 5-3)

Fig. 5-3

After making a selection, the corre-

sponding parameter mask opens.
(Fig. 5-4)

You can enter element-specific

data here.

This differs depending on the function

of the element and is explained in
greater detail in the corresponding
chapters.
Fig. 5-4

3 Enter the application-specific data.

3 Confirm with "OK".

Instruction Manual SAFELINE VARIO Designer 29

5 Logic

The symbol appears on the logic.

(Fig. 5-5)

3 Move the symbol to the desired

location and conclude placement
with the left mouse button.

A symbol that has already been placed

can be moved later by selecting it and Fig. 5-5
moving it with mouse button pressed
down.

5.2 Opening element properties

3 Select the element with the right mouse button.
3 Select "Properties".
or

3 Double-click the left mouse button on the element.

You can access Help for an element that has been placed by right-clicking the element on the
logic diagram and then selecting the "Help…" item from the context menu that opens.

5.3 Selecting multiple elements

3 Hold the left mouse button pressed down while you drag a frame around the desired elements.
or

3 Group individual elements into an element group by selecting individual elements with the left
mouse button while holding down the shift key.

5.4 Deleting elements

3 Delete selected elements/element groups with the "DELETE" key.
or

3 Select the element with the right mouse button. Select "Remove".
5.5 Moving elements
3 Select the element/selected element groups with the right mouse button.
3 Select "Move to …".
3 Select the page to which the elements are to be moved.

Instruction Manual SAFELINE VARIO Designer 30

5 Logic

5.6 Copying elements

3 Select the elements/selected element group with the right mouse button.
3 Select "Copy":
The elements are copied to a buffer and can be inserted into the same application.

3 Select "Copy to file …":

The elements are copied to a buffer and can be inserted into another application.

How to insert the copied elements is described in chapter "General functions in the logic diagram".

5.7 Input R Duplicates

3 Select the input with the right mouse button.
3 Select "Input R Duplicates".
A list of all pages on which this input was used
is displayed. (Fig. 5-6) Fig. 5-6

5.8 Connecting elements

350 netlists are available for connecting the elements. Each connection reduces the netlist
number by 1. Under "Project" - "Statistics" you can find the netlists that are still available.

Wiring is always from an element

output to an element input. (Fig. 5-7)

3 Click on the output of the element.

3 Move the mouse pointer to the input
of the element that you would like
Fig. 5-7
to connect.

3 Click on the input.

The line between the two points is
created automatically. It is also pos-
sible to define intermediate points
with the mouse pointer. (Fig. 5-8)

Fig. 5-8

Instruction Manual SAFELINE VARIO Designer 31

5 Logic

5.9 Deleting logic diagram wiring

While wiring, you can undo individual connections with the "ESC" key step-by-step, all the way
back to the initial situation.

Existing connections are deleted with the right mouse button and the "Delete connection"
function or with the "Delete" key.

5.10 Connection properties

Each connection can be assigned an 8-character name and an 80-character description.

3 Select the connection with the right mouse button.

3 Select "Properties".
If you assign a name, it then appears on the
connection in the logic diagram. (Fig. 5-9)

Fig. 5-9

5.11 General functions in the logic diagram

Click the right mouse button in an empty area of the

logic diagram. The following selection menu appears
(Fig. 5-10).

Fig. 5-10

Instruction Manual SAFELINE VARIO Designer 32

5 Logic

5.11.1 Paste
Use the "Paste" function to insert previously copied elements (see chapter "Copying elements")
into an application.

3 Select "Paste": the copied elements

appear and can now be moved to
the desired location.

3 Complete the action with the left

mouse button.

Fig. 5-11

Elements shown in gray must be redefined via the properties. The copy of non-configurable
elements is automatically always the next free element of the same type. These are not shown
in gray. (Fig. 5-11)

3 Select the element with the right mouse button.

3 Select "Properties".
or

3 Double click on the element.

A list of the elements that are still available is displayed.

3 Select the element and complete the process with "OK".

3 Configure the element and complete the process with "OK".

5.11.2 Paste from file

Use the "Paste from file" function to insert elements previously copied into a file
(see chapter "Copying elements") into an application.

3 Select "Paste from file".

3 Select the file that you would like
to insert. (Fig. 5-12)

3 Open the file and insert it at the

desired location.

Fig. 5-12

Instruction Manual SAFELINE VARIO Designer 33

5 Logic

Elements shown in gray must be

redefined via the properties. The
copy of non-configurable elements
is automatically always the next free
element of the same type. These are
not shown in gray. (Fig. 5-13)

Fig. 5-13

5.11.3 Insert label

Use the "Insert label" function to
insert a descriptive text on the logic
diagram.

You can format the text and define

these attributes as the default.
(Fig. 5-14)

If the text is to appear over multiple

lines, a "\" must be located at the
end of the line.

Fig. 5-14

5.11.4 Page name

The designation of a logic diagram

page may be up to 40 characters
long. (Fig. 5-15)
R
Fig. 5-15

5.11.5 Grid
Select whether you would like to use a grid in the logic diagram.

5.11.6 Hide element labels

If you select "Hide element labels",
the element name, terminal designa-
tion and element designation do not
appear in the logic diagram symbol. Fig. 5-16
(Fig. 5-16)

Instruction Manual SAFELINE VARIO Designer 34

5 Logic

5.11.7 Hide line labels

If you select "Hide line labels", these no longer
appear on the connection lines in the logic
diagram. (Fig. 5-17) Fig. 5-17

5.11.8 Hide debounce time

If you select "Hide debounce time", the debounce
time no longer appears in the symbol. (Fig. 5-18)

Fig. 5-18

5.11.9 Hide inverted outputs

If you select "Hide inverted outputs", they no
longer appear in the logic diagram symbol.
(Fig. 5-19).

Fig. 5-19

5.11.10 Mark inputs that are already used in the toolbar

Inputs that are already used in the application
are marked in the toolbar with an "*". (Fig. 5-20)

Fig. 5-20

5.11.11 Page arrangement

The current logic diagram page can be moved to

the position selected in the drop-down menu.
(Fig. 5-21)

Fig. 5-21

Instruction Manual SAFELINE VARIO Designer 35

6 Rack diagnostics

6 Rack diagnostics
Information on this topic can be found in the separate document SL VARIO Diagnostics
or in the SL VARIO Designer via the "F3" key or the Help menu.

Instruction Manual SAFELINE VARIO Designer 36

7 Toolbar of the SL VARIO modules

7 Toolbar of the SL VARIO modules

Listed below is an overview of the available elements.

7.1 Overview of the elements of the central module

Number
Toolbar 1 Symbol Function
available

Input marker 100

Output marker 100

2-way AND 52
3-way AND 10
4-way AND 26

2-way OR 52
3-way OR 26

XNOR 16

RS flip-flop 8

D flip-flop 8

Feedback element 16

Start element 4

Inverter 16

RTDS 1

RTSM 1

RTSK 1

RTNI 1

SLOK 1

24V 1

Instruction Manual SAFELINE VARIO Designer 37

7 Toolbar of the SL VARIO modules

Number
Toolbar 2 Symbol Function
available
SW operating
2
mode selector
Operating mode
1
selector T

Frequency generator 1

Watchdog trigger 2

Analog OK 1

DSCHK
1
(in preparation)

Proof test 2

Power-on reset 1

Instruction Manual SAFELINE VARIO Designer 38

7 Toolbar of the SL VARIO modules

Number
Toolbar 3 Symbol Function
available

Conversion factor 1

Adjuster
1
(in preparation)

Adder 8

Subtracter 4

Absolute subtracter 4

Analog input
4
comparator

Threshold switch 2

Copier 2

RTAN 1

Debounce time filter

1
for analog inputs

Power control 1

Analog step switch 4

Instruction Manual SAFELINE VARIO Designer 39

7 Toolbar of the SL VARIO modules

7.2 Overview of the elements of the central module

and the function modules
Elements ZMV/ ZMVD ZMVD2 DSV/ BIV INV IOV RMV NIV FBV SIV
ZMVK DRV
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
16 32 48 8 8 12 8 8 8 8 8
Input
✔ ✔ ✔ ✔ ✔ ✔ ✔ – ✔ – ✔
6 6 6 7 7 4 7 4 4
Semicon-
ductor
output
✔ ✔ ✔ – – ✔ – – – – –

as input 4 4 4 4
or output
or clock
output,
configura-
ble in pairs
✔ ✔ ✔ – – – – ✔ – – –
0, 2/ 0, 2/ 0, 2/ 2
Relay 6 6 6
output
✔ ✔ ✔ – – – – – – – –
15 15 15
Timer
or –
✔ ✔ ✔ – – – – – – – –
30 30 30
Single-
input
timer
✔ ✔ ✔ – – – – – – – –
4 4 4
Counter
✔ ✔ ✔ – – – – – – – –
16 16 16
Com-
parator 1)
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
8 8 8 4 4 8 4 4 4 4 4
Safety
circuit

Instruction Manual SAFELINE VARIO Designer 40

7 Toolbar of the SL VARIO modules

Elements ZMV/ ZMVD ZMVD2 DSV/ BIV INV IOV RMV NIV FBV SIV
ZMVK DRV
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ – ✔ –
2 2 2 1 1 1 1 1 1
Two hands
✔ ✔ ✔ ✔ ✔ – – – – – ✔
2 6 6 2 2 2
Speed
moni-
toring
✔ ✔ ✔ – – – – – – – –
2 2 2
Scanner
✔ ✔ ✔ – – – – – – – –
8 8 8
Safety
mat
✔ ✔ ✔ – – – – – – – –
8 8 8
Analog IN1-8 IN1-8 IN1-8
input
✔ ✔ ✔ – – – – – – – –
2 2 2
AOPD
✔ ✔ ✔ – – – – – – – –
2 2 2
Multiplexer
✔ ✔ ✔ – – – – – – – –
4 4 4
1 of N
✔ ✔ ✔ – – – – – – – –
64 64 64
Cam
✔ ✔ ✔ – – – – – – – –
2 2 2
Analog
output 2)
✔ ✔ ✔ – – – – – – – –
16 16 16
Door
element

Instruction Manual SAFELINE VARIO Designer 41

7 Toolbar of the SL VARIO modules

Elements ZMV/ ZMVD ZMVD2 DSV/ BIV INV IOV RMV NIV FBV SIV
ZMVK DRV
✔ ✔ ✔ – – – – – – – –
8 8 8
Safe
brake test
✔ ✔ ✔ – – – – – – – –
1 1 1
Synchronous
comparator
✔ ✔ ✔ – – – – – – – –
8 8 8
Pulse
shaper
✔ ✔ ✔ – – – – – – – –
8 8 8
Normalizer
✔ ✔ ✔ – – – – – – – –
2 2 2
Current
monito-
ring
✔ ✔ ✔ – – – – – – – –
2 2 2
Binary
coder
Binary ✔ ✔ ✔ – – – – – – – –
decoder 2 2 2
✔ ✔ ✔ – – – – – – – –
8 8 8
Switch 1
of 2
✔ ✔ ✔ – – – – – – – –
4 4 4
Serial
diagnosis
– – – – – – – – – ✔ –
32
FB input
– – – – – – – – – ✔ –
128
FB output

Instruction Manual SAFELINE VARIO Designer 42

7 Toolbar of the SL VARIO modules

Elements ZMV/ ZMVD ZMVD2 DSV/ BIV INV IOV RMV NIV FBV SIV
ZMVK DRV
– – – – – – – – – ✔ –
1
RTFB
– – – – – – – – – ✔ –
1
FB version
informa-
tion
– – – – – – – – ✔ – –
7x32
NIV input
– – – – – – – – ✔ – –
7x32
NIV output
– – – – – – – – – – ✔
7
SSI
terminals

1) in preparation 2) hardware-dependent

Instruction Manual SAFELINE VARIO Designer 43

8 Elements of the central module

8 Elements of the central module

The central module is provided with the most extensive element library. Each element of this library
can be precisely defined using a specific parameter mask. These differ in the number and type of
parameters. Only the "Name" and "Description" parameters are present on each mask.

• The name may be up to eight characters long and is displayed in the symbol.
• The description may be up to 80 characters long and is only displayed if the mouse pointer
moves over the symbol.

All other parameters are element-dependent and are described in further detail
in the following chapters.

8.1 Input and output markers

Toolbar Parameter mask Symbol Description

Input marker

Toolbar Parameter mask Symbol Description

Output marker

The assignment
to the source
marker is made
via the drop-
down menu.

Instruction Manual SAFELINE VARIO Designer 44

8 Elements of the central module

CAUTION

• The output of a +24 V element must not be connected to an input marker.

• Markers must not remain open; they must be wired in the logic diagram.

• It is not possible to connect an output marker directly to an input marker.

Alternatively, you can place an OR element between them.

8.1.1 Source – target markers

The function is used for finding the
source and target markers in an
application.

3 Select the input or output marker

with the right mouse button.

3 Select "Source<>target markers".

A list of all output markers and their
input markers is displayed. (Fig. 8-1)
Fig. 8-1

3 Select the marker. The

corresponding page opens.

Instruction Manual SAFELINE VARIO Designer 45

8 Elements of the central module

8.2 AND / NAND gates (2-way, 3-way and 4-way)

Toolbar Parameter mask Symbol Description

Example for
2AND1:

A B Y /Y
2 inputs 0 0 0 1
0 1 0 1
1 0 0 1
1 1 1 0
A Input 1
3 inputs B Input 2
Y Output
/Y Negated
output
(corresponds
to a NAND)

4 inputs, one inverted input

of which is
inverted

8.3 OR / NOR gates (2-way and 4-way)

Toolbar Parameter mask Symbol Description

Example for
2OR1

A B Y /Y
2 inputs 0 0 0 1
0 1 1 0
1 0 1 0
1 1 1 0
A Input 1
B Input 2
Y Output
4 inputs, two
/Y Negated
of which are
output
inverted
(corresponds
to a NOR)
inverted input

Instruction Manual SAFELINE VARIO Designer 46

8 Elements of the central module

8.4 XNOR / XOR gates

Toolbar Parameter mask Symbol Description

A B Y /Y
0 0 1 0
0 1 0 1
1 0 0 1
1 1 1 0
A Input 1
B Input 2
Y Output
/Y Negated
output
(corresponds
to an XOR)

8.5 RS flip-flop

Toolbar Parameter mask Symbol Description

Normal state
after PWR ON:
Q=0, /Q =1
Set:
If input S is HIGH,
output Q is set to
HIGH.
Save:
If input S is LOW,
output Q remains
Pulse diagram unchanged.
Reset:
If HIGH is applied
to input R, output
Q is set to LOW
and /Q is set to
HIGH.
Save: If input R is
LOW, output /Q re-
mains unchanged.

Instruction Manual SAFELINE VARIO Designer 47

8 Elements of the central module

8.6 D flip-flop
Toolbar Parameter mask Symbol Description

Set:
If input E is HIGH
and there is a ris-
ing edge on input
D, output Q is set
to HIGH.
Reset:
If input E is HIGH
and there is a ris-
Pulse diagram ing edge on input
D, output Q is set
to LOW.

8.7 Feedback element

Toolbar Parameter mask Symbol Description

Pulse diagram

Instruction Manual SAFELINE VARIO Designer 48

8 Elements of the central module

8.8 Start element

Toolbar Parameter mask Symbol Description

Pulse diagram

8.9 Inverter
Toolbar Parameter mask Symbol Description

The inverter
inverts the
incoming signal.

8.10 RTDS (reset speed monitoring)

Toolbar Parameter mask Symbol Description

Acknowledgment
of triggered speed
monitors
Acknowledgment
occurs on the
rising edge and
must be applied
>100 ms.
See also chapter
"Speed monitoring".
The element can
only be placed
once.

Instruction Manual SAFELINE VARIO Designer 49

8 Elements of the central module

8.11 RTSM (reset safety mat)

Toolbar Parameter mask Symbol Description

Acknowledgment
of triggered safety
mat monitors.
Acknowledgment
occurs on an edge
change on a mat
that has not been
actuated.
The safety mat
is automatically
switched on again
if RTSM is not used
in the application.
See also chapter
"Analog inputs for
safety mats".
The element can
only be placed
once.

Instruction Manual SAFELINE VARIO Designer 50

8 Elements of the central module

8.12 RTSK (reset error messages)

Toolbar Parameter mask Symbol Description

Acknowledgment
of error message,
e.g., in safety cir-
cuits or triggered
speed monitors
(latch).

Acknowledgment
occurs on a falling
edge.

See also chapter

"Safety circuits".

The element can

only be placed
once.

8.13 RTNI (release network input information)

Toolbar Parameter mask Symbol Description

Release the net-

work input informa-
tion for DNSL-NIV.
S-Eingang:
Release the net-
work input infor-
mation.
R-Input:
Reset the network
inputs. This is
dominant.
Normal state after
PWR ON: RTNI is
reset!
The element can
only be placed
once.

Instruction Manual SAFELINE VARIO Designer 51

8 Elements of the central module

8.14 SLOK (SafeLine ok)

Toolbar Parameter mask Symbol Description

Output is HIGH if
SL VARIO is ready
for operation.

The element can

only be placed
once.

8.15 Virtual 24 V
Toolbar Parameter mask Symbol Description

The output is also

HIGH on SLOK OFF.
The element can
be used multiple
times.

CAUTION

3 The output must not be connected to an input marker.

8.16 Mode select (SW operating mode selector)
Toolbar Parameter mask Symbol Description

HIGH level on the

input switches on
the corresponding
output.
If more than one
input is actuated,
all outputs are
LOW.

Instruction Manual SAFELINE VARIO Designer 52

8 Elements of the central module

8.17 Operating mode selector T

Toolbar Parameter mask Symbol Description

Operating modes
switch with a time
delay.
Timer BA1 – 3:
Delay times
Operating modes
2 and 3 expect
enable signals EN1
and EN2.
If no inputs are
active, outputs BA1
Beispiel: and BAT1 are HIGH.
If all inputs are
active, no outputs
switch.
If an enable signal
is interrupted or if
a different operat-
ing mode is select-
ed, the deselected
BA3- und EN inputs high BA output switch-
=> BA3/BAT3 active es immediately
and the BAT output
switches off with a
time delay.

EN inputs low =>

• Output BA3 switches off immediately
• Output BAT3 switches off after 10 ms
• Outputs BA1 and BAT1 switch on immediately

Instruction Manual SAFELINE VARIO Designer 53

8 Elements of the central module

8.18 Frequency generator

Toolbar Parameter mask Symbol Description

Pulse time (H) and

pause time (L) can
be set separately
in increments of
100 ms
1 = 100 ms,
255 = 25.5 s =
maximum value
If the value 0
is entered, the
output does not
switch on.
The element can
only be placed
once.

8.19 Watchdog triggers WDTR1 and WDTR2

Toolbar Parameter mask Symbol Description

Watchdog-Trigger
WDTR1 checks
whether the
number of pulses
entered in field
"Number of pulses
/sec" was counted
at input IN8 within
one second.
The normal state
of the output is
HIGH. It switches
off if the required
number of pulses
is not reached
within 1 sec. It
switches back on
if the pulses again
reach the required
number.

Instruction Manual SAFELINE VARIO Designer 54

8 Elements of the central module

Watchdog-Trigger
WDTR2 checks
whether a signal
change occurs at
input IN16 in the
specified time.
The time is calcu-
lated from the
factor that is to be
entered (from 1 to
255) multiplied by
10 ms.
The normal state
of the output is
HIGH. It switch-
es off if no signal
change is detec-
ted at the input in
the specified time
inter-val.
It switches on
again if another
signal change
occurs.
Note:
The LED of IN8 or
IN16 on the ZMV
corresponds to
the state of the
WDTR output.

Instruction Manual SAFELINE VARIO Designer 55

8 Elements of the central module

8.20 Analog-OK
Toolbar Parameter mask Symbol Description

If a cross con-
nection or wire
breakage occurs
at analog input 1
to 8, the corre-
sponding output
1 to 8 switches off.
The values to be
monitored must
be entered in the
"Cross connec-
tion" and "Open
circuit" fields. The
following applies:
The entered value
must be in the
range 0 – 255,
corresponding to
a voltage range of
0 – 24 V.
The element can
only be placed
once.

Instruction Manual SAFELINE VARIO Designer 56

8 Elements of the central module

8.21 Proof test

Toolbar Parameter mask Symbol Description

Normal state
after PWR ON:
Outputs L1 and L2
are HIGH.
After time T1
elapses, output L1
switches off; after
time T2 elapses,
output L2 switches
off.
Reset input:
Resets the time
on a falling edge.
Disab. input:
Stops the opera-
tion and restarts
it again when the
signal is removed.

Instruction Manual SAFELINE VARIO Designer 57

8 Elements of the central module

8.22 Power on Reset

Toolbar Parameter mask Symbol Description

When the system

is switched on
(Power On) or the
input is actuated,
the output switch-
es to LOW for the
duration of the
configured time.
It is not mandatory
that the input be
wired.
The function can
Example
be used, e.g., to
set the enable sig-
nals after switch-
ing on.
The element can
only be placed
once.

8.23 Conversion factor

Toolbar Parameter mask Symbol Description

A conversion
factor can be
selected from the
drop-down menu.
This appears in the
symbol.
The element can
only be placed
once.

Instruction Manual SAFELINE VARIO Designer 58

8 Elements of the central module

8.24 Adder

Toolbar Parameter mask Symbol

Description:
Output L1 is LOW if the sum of "Value 1" and "Value 2" is less than the entered L1
switch-off value. Output L2 is LOW if the sum of "Value 1" and "Value 2" is less than
the entered L2 switch-off value.
Text fields L1 and L2 can be overwritten and serve documentation purposes only.
"pE" in the symbol stands for "physical unit". This can be defined in the "Project -
Settings - View options" menu.

8.25 Subtracter

Toolbar Parameter mask Symbol

Description:
Output L1 is LOW if the difference of "Value 1" and "Value 2" is less than the entered L1
switch-off value. Output L2 is LOW if the difference of "Value 1" and "Value 2" is less
than the entered L2 switch-off value.
Text fields L1 and L2 can be overwritten and serve documentation purposes only. "pE"
in the symbol stands for "physical unit". This can be defined in the "Project - Settings -
View options" menu.

Instruction Manual SAFELINE VARIO Designer 59

8 Elements of the central module

8.26 Absolute subtracter

Toolbar Parameter mask Symbol

Description:
Output L1 is LOW if the absolute value of the difference of "Value 1" and "Value 2"
is less than the entered L1 switch-off value. Output L2 is LOW if the absolute value
of the difference of "Value 1" and "Value 2" is less than the entered L2 switch-off
value.
Text fields L1 and L2 can be overwritten and serve documentation purposes only. "pE"
in the symbol stands for "physical unit". This can be defined in the "Project - Set-
tings - View options" menu.

8.27 Normalizer

Toolbar Parameter mask Symbol

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8 Elements of the central module

Description:
The selected analog terminal supplies values between 4 mA and 20 mA. Each cur-
rent value is assigned a weight by the offset and the sensor data. A normalizer can
only be placed if the correspond-ing analog input was placed.
An analog input can only be deleted if the corresponding normalizer is not present
or was previously deleted.

8.28 Analog Input Comparator

Toolbar Parameter mask Symbol

Manual
start-up

Description:
The AIC checks the input data of the analog termi-nals selected in source 1 and 2.
In addition, a tolerated deviation of the AD con-verter values can be entered in the
sources. The monitoring for equali-ty (=) switches the output (=) if both sources are
the same within the tolerated deviation. Monitoring of the sum switches the output
(∑) if the sum of both sources yields the value 1000 +/- the deviation. The output can
be manually switched on again with the RTAN symbol.

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8 Elements of the central module

8.29 Threshold switch

Toolbar Parameter mask Symbol

Description:
Each threshold switch can be configured with up to eight different switching
threshold pairs (L1, L2). Entering a name for these limit values simplifies subse-
quent changes and is only used to document the table values. At runtime, one of
these switching threshold pairs can be selected by means of a binary input signal
pattern on each threshold value switch. The outputs of the threshold value swit-
ches respond to the currently set limit values depending on the selected source:
as long as the input value is less than the activated limit value, the output (L1, L2)
that corresponds to the level is switched on; if greater than the limit value, the out-
put is switched off.

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8 Elements of the central module

8.30 Copier

Toolbar Parameter mask Symbol

Description:
If an input signal is applied, the copier stores the source information. An analog
input can be selected as source. If input signal = OFF, the most recently stored
value is retained. Other analog elements, such as adder, subtracter or similar, can
process the value stored in Act as input source.

8.31 RTAN

Toolbar Parameter mask Symbol

Description:
Acknowledgment for switching the analog inputs and the AIC back on again. With
these elements, an automatic restart can also optionally be selected. Acknowledg-
ment occurs on a falling edge. The element can only be placed once.

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8 Elements of the central module

8.32 Debounce time filter for analog inputs

Toolbar Parameter mask Symbol

Description:
During runtime, the debounce time for the signal filter of the analog inputs can
be determined by the bit-coded input value at the gate. The element can only be
placed once.

8.33 Power control

Toolbar Parameter mask Symbol

Description:
Outputs Q1 and Q1+T are HIGH as long as the supply voltage at the central module
is between the lower and up-per limit value. Otherwise, output Q1 switches imme-
diately and output Q1+T switches after 500 ms. The element can only be placed
once.

CAUTION

3 Please note that element RTSK is needed for switching on again.

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8 Elements of the central module

8.34 Analog step switch

Toolbar Parameter mask Symbol

Description:
Each level step switch can be configured with up to eight different switching
threshold pairs (L1, L8).
Entering a name for these limit values simplifies subsequent changes and is only
used to document the table values.
The outputs of the step switch react to the entered limit values depending on
the selected source: the output that corresponds to the level is HIGH if the input
value has exceeded the level. It is LOW if the next level is reached.

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8 Elements of the central module

8.35 Pulse shaper

Toolbar Parameter mask Symbol Description

The output is HIGH

for the parame-
terized time if a
positive or nega-
tive edge change
occurs at the
input.
The pulse length
can be set from
3ms to 1000ms.

8.36 Current monitoring

Toolbar Parameter mask Symbol Description

This element com-

pares the current
I measured at
outputs O1 and/or
O2 of the central
module with the
entered limit val-
ues and switches
the corresponding
outputs.

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8 Elements of the central module

8.37 Binary coder

Toolbar Parameter mask Symbol

Description:
The binary coder converts decimal numbers from 0 – 15 to binary code. Inputs
X1 – X15 correspond to decimal numbers 1 – 15; no input corresponds to decimal
number 0. Outputs Y0 – Y3 corresponds to values 0 – 3 of the binary number.
If multiple inputs are active, no outputs switch. This behavior can be deactivated
with the checkmark. If this is set, only the highest-value input is evaluated.

8.38 Binary decoder

Toolbar Parameter mask Symbol

Description:
The binary decoder converts binary numbers to decimal numbers from 0 – 15.
Inputs X0 – X3 corresponds to values 0 – 3 of the binary number. Outputs Y0 – Y15
correspond to decimal numbers 0 – 15. Decoding does not occur until input EN
(enable) is available.

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8 Elements of the central module

8.39 Switch 1 of 2

Toolbar Parameter mask Symbol Description

If input S is HIGH,
the state of input
B is replicated on
output Y.

If input S is LOW,
the state of input
A is replicated on
output Y.

8.40 Serial diagnosis

Toolbar Parameter mask Symbol

Description:
The SDIAG provides the input signals in serial form at the output IO1 of the central
module. The telegram length per element is 40ms (5ms per input) plus a start bit
of 5ms length. To extend this time unit, select PLC diagnosis. The repetition rate
can be set to a maximum of 1.2s.

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8 Elements of the central module

The telegram length depends on the placed number of SDIAG blocks.

Telegram length = start bit + number of SDIAG x 8 x time per bit length

Example

Fig. 8-3 Fig. 8-4

Fig. 8-2

The global parameters apply to all SDIAG blocks. The names of the blocks and the terminals can
be assigned separately for each block (Fig. 8-2). In the application, terminals 5-7 of the SDIAG2
(Fig. 8-3) and terminals 5 and 7 of the SDIAG1 (Fig. 8-4) are connected.

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8 Elements of the central module

After the start bit, the state of the terminals

7 to 0 of the SDIAG2 and the SDIAG1 is queried
and passed on in series to the output IO1.
This sequence repeats every 150ms.

Repeat rate 150ms

A sequence looks like this:

Startbit 5ms

SDIAG2: I7, I6, I5 3x 5ms = 15ms

SDIAG2: I4, I3, I2, I1, I0 5 x 5ms = 25ms

SDIAG1: I7, I6, I5 3x 5ms = 15ms

SDIAG1: I4, I3, I2, I1, I0 5 x 5ms = 25ms

1 2 3 4 5

Instruction Manual SAFELINE VARIO Designer 70

9 Inputs of the SL VARIO modules

9 Inputs of the SL VARIO modules

Each SL VARIO module has a different number of inputs. These can be used

• as digital, safe inputs I, IO
• for evaluating 2-channel sensors
• as ANA analog inputs

9.1 Overview of the inputs of the SL VARIO modules

Module
Inputs / inputs-outputs
DNSL-
ZMV I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16
ZMVK IO1 IO2 IO3 IO4

ZMVD I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16

I17 I18 I19 I20 I21 I22 I23 I24 I25 I26 I27 I28 I29 I30 I31 I32
IO1 IO2 IO3 IO4

ZMVD2 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16

I17 I18 I19 I20 I21 I22 I23 I24 I25 I26 I27 I28 I29 I30 I31 I32
I33 I34 I35 I36 I37 I38 I39 I40 I41 I42 I43 I44 I45 I46 I47 I48
IO1 IO2 IO3 IO4

DSV I1 I2 I3 I4 I5 I6 I7 I8

DRV I1 I2 I3 I4 I5 I6 I7 I8

BIV I1 I2 I3 I4 I5 I6 I7 I8

INV I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12

IO1 IO2 IO3 IO4

IOV I1 I2 I3 I4 I5 I6 I7 I8

RMV I1 I2 I3 I4 I5 I6 I7 I8

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9 Inputs of the SL VARIO modules

NIV I1 I2 I3 I4 I5 I6 I7 I8

FBV* I1 I2 I3 I4 I5 I6 I7 I8

SIV I1 I2 I3 I4 I5 I6 I7 I8

*) FBV stands for all fieldbus modules

The parameter mask of the inputs contain the following information /parameter fields

• Element name, module name and slot number of the module

• Name (max. 8 characters)
• Description (max. 80 characters)
• Terminal designation (max. 12 characters)

9.2 Digital inputs

Mechanically influenced switch-on times can be taken into account with the "Debounce time"
parameter. The following selection is available:

• 4 ms
• 16 ms
• 16 ms clocked (I1 to I8 of the central module only, forced dynamic sampling
by connecting the input to a clock output of a VARIO module)

Toolbar Parameter mask Symbol Description

Digital input
IN1 with
· Name
· Terminal
designation
· Debounce time
The description
appears when the
mouse is moved
over the symbol.

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9 Inputs of the SL VARIO modules

9.2.1 Configurable inputs/outputs

Some modules of the SL VARIO series have configurable inputs/outputs, so called IOs.
They can be used as inputs or outputs. They are configured in pairs.

Toolbar Parameter mask Symbol Description

Digital input
IO1
The IOs do not
have a negated
output on the
central module.

CAUTION

3 The IOs can only be configured pairwise as inputs or outputs. (Fig. 9-1)
Mixed operation (e.g., IO1 as input and IO2 as output) is barred by the Designer.

Fig. 91

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9 Inputs of the SL VARIO modules

9.3 Analog inputs

Inputs I1 to I8 can be used as safe analog inputs on all central modules. These can be used for voltage
evaluation from 0 to 10 V, for current evaluation from 4 to 20 mA or for safety mat evaluation.

Used analog inputs are no longer available as digital inputs.

Module Analog inputs

DNSL- I1 I2 I3 I4 I5 I6 I7 I8
ZMV
ZMVK

Toolbar Parameter mask

Automatic start-up Manual start-up

The output is HIGH if the voltage value The output can be manually
connected via input I1 lies between switched on again with the
the entered "Minimum value" and RTAN enable symbol.
"Maximum value". Switching on again
occurs automatically.

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9 Inputs of the SL VARIO modules

9.4 Analog inputs for safety mats

The analog inputs can be used by up to eight short-circuit-forming safety mats. Shutdown does not
occur until the voltage measured at the input is outside of the permissible range. Switching on again
occurs automatically. If automatic switching on is to be prevented, the RTSM enable symbol is needed.
The reset command must occur by means of an edge change and can only be performed on a pressure-
free safety mat.

Toolbar Parameter mask Symbol Description

The output is HIGH

if the safety mat is
pressure-free and
changes to LOW if
the voltage value
connected via
input I1 exceeds
or falls below the
permissible voltage
range of 9.4 V
to 14.1 V.

9.5 Inputs for speed monitoring via initiators

Inputs I9 to I16 can be used for speed monitoring on the central module. The drive speed is captured
by means of proximity switches with 180° phase shift or an HTL measurement system. A detailed
description can be found in chapter "Speed monitoring".

Instruction Manual SAFELINE VARIO Designer 75

10 Outputs of the SL VARIO modules

10 Outputs of the SL VARIO modules

Each SL VARIO module has a different number of safe outputs. A distinction is made here between:

• Semiconductor outputs O
• Configurable inputs/outputs IO
• Contact outputs K
• Analog outputs ANAO

10.1 Overview of the outputs

The following table lists the available outputs and inputs/outputs on SL VARIO modules.
The outputs in bold text can be configured as clock outputs.

Module
Outputs/In-Outputs
DNSL-
ZMV O1 O2 O3 O4 O5 O6
ZMVD IO1 IO2 IO3 IO4
ZMVD2 K1 K2
ZMVK O1 O2 O3 O4 O5 O6
IO1 IO2 IO3 IO4
K3 K4 K5 K6
DSV O1 O2 O3 O4 O5 O6 O7
DRV O1 O2 O3 O4 O5 O6 O7
BIV O1 O2 O3 O4 O5 O6 O7
INV IO1 IO2 IO3 IO4
IOV O1 O2 O3 O4 O5 O6 O7
RMV K1 K2
NIV O1 O2 O3 O4
SIV O1 O2 O3 O4

The parameter masks of all outputs contain the following information/parameter fields
• Element name, module name and slot number of the module
• Name (max. 8 characters)
• Description (max. 80 characters)
• Terminal designation (max. 12 characters)

10.2 Semiconductor outputs

Semiconductor outputs can be defined as
• Static output: positive-switching safe output
• Dynamized output: positive-switching safe output with test pulse
• Clocked output pair (see overview of the outputs): positive-switching safe output with test pulse.

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10 Outputs of the SL VARIO modules

10.2.1 Static semiconductor output

Toolbar Parameter mask Symbol Description

Safe semiconduc-
tor output O1 with

· Name
· Terminal
designation

The description
appears when the
mouse is moved
over the symbol.

Simple semiconduc-
tor output, static

10.2.2 Dynamized semiconductor output

Toolbar Parameter mask Symbol Description

Safe semicon-
ductor output,
dynamized
The "Dynamized"
parameter appears
in the symbol as
OSSD.

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10 Outputs of the SL VARIO modules

10.2.3 Clocked output pair

Toolbar Parameter mask Symbol Description

Clock outputs
IO1/IO2
The "Clocked"
parameter is visible
in the symbol.

10.3 Safe contact outputs on DNSL-ZMV

The SL VARIO ZMV has two contact outputs, each with one safe NO contact.

Toolbar Parameter mask Symbol Description

Contact output
K1 with a safe NO
contact
One-channel
delay of 50 ms
This can be useful
for high pickup
currents to pre-
vent sticking of
the relay contacts.
A relay contact
then switches
with a delay.

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10 Outputs of the SL VARIO modules

10.4 Safe contact outputs on DNSL-ZMVK and DNSL-RMV

When using the DNSL-ZMVK or -RMV module, four additional outputs, each with two safe NO
contacts, are available.

Toolbar Parameter mask Symbol Description

Contact output
K3 with two safe
NO contacts.
One-channel
delay of 50 ms
This can be useful
for high pickup
currents to pre-
vent sticking of
the relay contacts.
A relay contact
then switches
with a delay.

Instruction Manual SAFELINE VARIO Designer 79

11 Timers

11 Timers
Timers are selected from the toolbar of the central module.
The following types are available:

• with one input

• with four inputs
• switch-off delayed
• switch-on delayed

The following conditions apply for the timers:

• Times are possible in the range from 1 to 300 s.

• For timers with four inputs, prioritization is as follows: t3 > t2 > t1 > t
• The set time starts following an edge change at the t-terminal.
The off-delayed timer expects a negative edge change;
the on-delayed timer expects a positive edge change.

11.1 Off-delayed timers

Toolbar Parameter mask Symbol Description

In the normal state,

the output is HIGH.
A negative edge
change at input t
starts the time.
After the time
elapses, the
output is LOW.
If multiple inputs
are wired, prioriti-
zation applies.
If t1, t2 and t3
are not wired,
the timer counts
down from t.

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11 Timers

Toolbar Parameter mask Symbol Description

Single timers
have only one
input.

11.2 On-delayed timers

Toolbar Parameter mask Symbol Description

In the normal
state, the output
is LOW. A positive
edge change at
input t starts the
time. After the
time elapses, the
output is HIGH.
If multiple inputs
are wired, prioriti-
zation applies.
If t1, t2 and t3 are
not wired, the
timer counts
down from t.

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11 Timers

Toolbar Parameter mask Symbol Description

Single timers
have only one
input.

11.2.1 Example on-delayed timer

Example Timer

Input IN4 is wired. The time stored there is entered in the timer (blue). If a positive edge change
now occurs via input IN6, output O4 switches on after 2.0 s.

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12 Counter

12 Counter
Counters are selected from the toolbar of the central module. The following conditions apply:

• Counter values between 1 and 30000 are possible.

• The normal state of the output is HIGH.
• Before each count process, the count value must be reset via the Reset input.
• The count direction can be selected via the wiring.
• The count process must be enabled via the Enable input.
• Upward counting: The output switches off if the entered count value is reached.
• Downward counting: The output switches off if zero is reached.
• When counting upward, the counter continues to count upward after the output is switched off.
• The count direction can be changed while counting. The new count direction is applied
by means of a positive edge change on the Enable input.

Toolbar Parameter mask Symbol

Reset input: Enable: Up/Down: Pulse:

Upward counting: HIGH: Count Input for
Counter is set to Count process direction count pulse
"0" enabled
HIGH: Upward
Downward LOW: Stop the counter
counting: Counter count process.
LOW: Down-
is set to counter
ward counter
value

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12 Counter

12.1 Example of a counter

IN3 specifies the "upward counting" count direction. The count value is reset to 0 by means of a
one-time signal on the Reset input. (Fig. 12-1)

Fig. 12-1

IN2 starts the count process. The frequency generator generates the count pulses. The count
value is increased by one on each pulse. (Fig. 12-2)

Fig. 12-2

After the count value is reached, output O1 switches off. The counter continues to count as long
as the Enable signal is applied. (Fig. 12-3)

Fig. 12-3

Instruction Manual SAFELINE VARIO Designer 84

13 Safety circuits

13 Safety circuits
Digital outputs are available on the SL VARIO modules for the realization of safety circuits, such as
an EMERGENCY stop, safety doors or light curtains.

A number of parameters are available for configuring safety circuits. With these, you define the
type of control and type of acknowledgement. A detailed description of the parameters can be
found in chapter "Configuring the safety circuits".

Toolbar Parameter mask Symbol Description

Safety circuit SC1

with static control
and acknowledge-
ment.
The output
switches on if the
conditions for
the safety circuit
are satisfied. See
Hardware in the
Help system

Upon shutdown of
the safety circuit,
diagnostic output
D is activated.

13.1 Configuring the safety circuits

Designation

• Name (max. 8 characters)

• Description (max. 80 characters)
• Terminal designation (max. 12 characters)

Picture

Depending on the type of safety circuit, a symbol can be selected for emergency stop,
safety door, enabling switch or light curtain.

E1/E2 activation
• static Control signals E1 and E2 are applied statically.
• antivalent Control signals E1 and E2 are switched antivalent.
• clocked, The control signals are clocked. The clock signal must be
cross-connection proof generated by a clocked output pair on an SL VARIO module.

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14 Two-hand control

E1/E2 normal state after PWR-ON

• required: After the system switches on, the safety circuit must be switched off
and back on again to test the safety circuit.

• not required: After the system switches on, the safety circuit does not need to be
switched off and back on again.

• Debounce time Debounce time of inputs E1/E2 and Q. For clocked safety circuits,
only a debounce time of 16 ms is possible.

Acknowledgment

• with input Q The acknowledgement input can be freely selected.

• with terminal INx Depending on the safety circuit, the next free input after the control
inputs is used as acknowledgement input. This reduces the number
of safety circuits by one.

• automatic, The safety circuit has no acknowledgement input.

without acknowledg.

• with falling edge Acknowledgment takes place on a falling edge

at the acknowledgement input.

• with HIGH level Acknowledgment takes place on a HIGH level,

which may be applied constantly.

• 500 ms buffer The acknowledgement signal is stored for 500 ms. If activation occurs
< 500 ms after acknowledgement, the switching output switches on.
If activation occurs after this time, the output does not switch.

• no buffer The acknowledgement signal is not stored.

CAUTION

3 The "emergency stop" function requires an acknowledgement input and selection of the
"no buffer" acknowledgement.

13.2 Logic diagram symbols of the safety circuits

The configuration of the safety circuits is graphically depicted in the symbol.

Static activation Antivalent activation Clocked activation

without acknowledgment Acknowledgment with Acknowledgment with
HIGH level falling edge

Instruction Manual SAFELINE VARIO Designer 86

14 Two-hand control

14 Two-hand control
A two-hand control can be realized on the modules of the SL VARIO series through permanently
defined inputs.

Toolbar Parameter mask Symbol Description

Two-hand
control
The output
switches if
the activation
conditions are
satisfied.
See Hardware in
the Help system

14.1 Configuring the two-hand control

Designation

• Name (max. 8 characters)

• Description (max. 80 characters)
• Terminal designation (max. 12 characters)

Debounce time

• Debounce time of inputs E1/E2 and Q1/Q2.

Instruction Manual SAFELINE VARIO Designer 87

15 Scanner

15 Scanner
This function can be used for, e.g., area scanners. Depending on its speed and the configured fre-
quencies, outputs V1 to V4 switch. Two scanners are available. The speed is captured via inputs I9
to I12 for scanner 1 and inputs I13 to I16 for scanner 2. These inputs are then no longer available as
digital inputs or for speed monitoring via initiators.

Toolbar Parameter mask Symbol Description

Outputs V1 to V4
switch depending
on the defined
frequency ranges.
See chapter
"Configuration"

15.1 Configuring the scanner

INFO1

• Name (max. 8 characters)

• Description (max. 80 characters)

Current values

Enter frequencies SC11, SC12, SC13 or SC21, SC22, SC23 with which the measured speed is to
be compared. Alternatively, the frequencies can be calculated using the "machine data" function.
See also chapter "Speed monitoring".

DNCO combination

It is possible to store the frequencies in a separate DNCO SCANNER table. These frequencies are
then selected either via defined inputs on the module or via the DNCO multiplexer. See chapter
"DNCO function".

The outputs of the scanner switch according to the following logic:

Vist<SC11 SC11<Vist<SC12 SC12<Vist<SC13 Vist>SC13

V4 0 0 0 1
V3 0 0 1 0
V2 0 1 0 0
V1 1 0 0 0

Instruction Manual SAFELINE VARIO Designer 88

16 AOPD (Active Optoelectronic Protective Device)

16 AOPD
(Active Optoelectronic Protective Device)
With the AOPD element, active optoelectronic protective devices (AOPD) of type 2 (periodic
testing necessary to detect a dangerous failure) can be reliably evaluated and operated.

The AOPD is supplied with power via the hardware output (IO2, right); feedback takes place via
the input (IO1, left). Testing is adjustable. A restart interlock with either static or falling edge can
be configured.

Toolbar Parameter mask Symbol Description

The output swit-

ches off in the
event of a mal-
function or
interruption of
the protective
device.
It switches on
again either
automatically
or after acknow-
ledgement via
input Q.

16.1 Configuration
Designation

• Name (max. 8 characters)

• Description (max. 80 characters)
• Terminal designation (max. 12 characters)

Acknowledgment

• with input Q The acknowledgement input can be freely selected.

• automatic, No acknowledgement input necessary.
without acknowledgement
• with falling edge Acknowledgment takes place on a falling edge at the Q input.
• with HIGH level Acknowledgment takes place on a HIGH level at the Q input.

Time

Setting for testing with pulse and pause time.

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17 1 of N

17 1 of N
The element ascertains a three-digit output signal pattern from an eight-digit input signal pattern.

Toolbar Parameter mask Symbol

Output Q1 Output Q2 Output Q3

is HIGH if is HIGH if is HIGH if

one input is HIGH one input is all inputs

and seven inputs LOW and seven are HIGH.
are LOW inputs are HIGH

oder oder

all inputs are LOW. all inputs

are HIGH.

Instruction Manual SAFELINE VARIO Designer 90

18 Cams

18 Cams
Cams define work areas. These work areas can be monitored in combination with an SL VARIO
SIV module and an SSI encoder. The toolbar of the central module includes 64 cams. In the
parameter masks, the areas are defined by specifying the increments that may be traveled.
The corresponding SIV module returns the traveled actual values.

Toolbar Parameter mask Symbol Description

Limit values

Enter the limit

values that are
to be monitored.

Slot

Select the SIV

module.

SSI encoder

Select the encoder

interface.

The output (Range)

is HIGH if the axis
moves within the
lower and upper
limit value.

Instruction Manual SAFELINE VARIO Designer 91

19 Door element

19 Door element
With the door element, it is possible to realize the logical control of a door release (magnet)
via a request and enable input (e.g., safe standstill) as well as an acknowledgement input
(after closing the door).

If a signal lamp is present for the door, the states of the door element (request = flashing;
released = continuous light) can be visualized for the operator by integrating a logical clock
generator.

Toolbar Parameter mask Symbol Description

Inputs:

BL
for clock generator

SS
safe standstill

QT
acknowledge

AN
request

Outputs:

ML
signal lamp

MF
magnet release

Example:

1. Request with falling edge on ON

k-ML flashes
2. Safe stop pending
k-ML on, MF on
3. Acknowledge with falling edge on QT
k-ML off, MF off

Instruction Manual SAFELINE VARIO Designer 92

20 Safe brake test SBT

20 Safe brake test SBT

The "Safe brake test" (SBT) function module can be used to test the brakes of gravity-loaded
(vertical) axes (in the version for constructional applications, with two holding brakes) for safe
function. This test is intended to represent the start condition for automatic operation and can be
repeated cyclically during operation.

Following activation of the test, a sequence of steps is executed in the function element that
actuates the individual brakes and monitors their feedback as well as the safe standstill of the
measurement system during the process. Testing and stabilization times can be set in a
parameter mask.

Following successful execution, automatic mode is enabled. In the event of an error, the test
aborts after the largest entered time has elapsed twice. In rack diagnostics, the faulty test step
and, thus, the possible cause of the problem can be localized.

Toolbar Parameter mask Symbol Description

Enter the
stabilization
and test time.

Appearing in
the symbol are

T1: Stabilization
time
T2: Test time
Step: Test step
Timeout:
2xT1 or 2xT2

20.1 Start conditions

1. Input FRG1 must be HIGH.
2. Input RESET must be LOW.
3. Input DZU-OK (safe standstill) must be HIGH.
4. the inputs RFK1 und RFK2 (feedback circuits for brake 1 and 2) must be LOW.

• Once all conditions are satisfied, the test cycle can be started with a falling edge
on the START input. k Output BTakt (brake test active) is HIGH.
• If conditions 1 to 3 are not satisfied, the test cycle cannot be started.
• If condition 4 is not satisfied, the test cycle starts and BTaktiv is HIGH.
At the end of the timeout, output ERR is HIGH.

Instruction Manual SAFELINE VARIO Designer 93

20 Safe brake test SBT

20.2 Possible error states during the test process

1. Axis moves from safe standstill (input DZU-OK is LOW)

• during the testing time

• during the stabilization time
k-Interruption of the test process, output ERR is LOW, BTaktiv is HIGH.
2. Enable FRG1 is discontinued

k-Interruption of the test process, output ERR is LOW, BTaktiv is HIGH.

3. Feedback from holding brakes faulty

k-Interruption of the test process after timeout has elapsed,

output ERR is HIGH, BTaktiv is HIGH.

A restart following an interruption is not possible until after negative edge triggering
of the RESET input!

20.3 Brake-test test steps

Step Meaning Expectation Fault

0 Enables and START aktive Input FRG1 and start are HIGH
Wait for falling edge on the Start input switches
1
start input from HIGH to LOW

2 Check DZU ok Input DZU OK is HIGH ERR

3 Check RFK feedback circuits RFK1 and RFK2 are LOW (Timeout) + ERR
4 Open holding brake 2 Output HB2 is HIGH
5 Check feedback circuit RFK2 Input RFK2 is HIGH (Timeout) + ERR
6 Testing time running out
7 Close holding brake 2 Output HB2 is LOW
8 Stabilization time running out
9 Check DZU ok Input DZU OK is HIGH ERR
10 Check RFK feedback circuits RFK1 and RFK2 are LOW (Timeout) + ERR
11 Open holding brake 1 Output HB1 is HIGH
12 Check feedback circuit RFK1 Input RFK1 is HIGH (Timeout) + ERR
13 Testing time running out
14 Close holding brake 1 Output HB1 is LOW
15 Stabilization time running out
16 Check RFK feedback circuits RFK1 and RFK2 are LOW (Timeout) + ERR
17 Brake test OK Output BTIO is HIGH

Instruction Manual SAFELINE VARIO Designer 94

21 Synchronous comparator

21 Synchronous comparator
The synchronous comparator monitors the synchronization between two drives. The drive movements
are captured via the central module or the DSV speed module. Both measurement systems must
be connected to the same module. Measurement ranges from 500 Hz to 250 kHz are possible.

Unequal input frequencies, such as may occur when using gears, can be compensated for with
the two correction factors F1 and F2.

Permissible deviations when comparing the synchronization of the two speeds are defined using
the tolerance values. Here, the tolerance is calculated with the speed on encoder input 1, i.e.,
synchronization is ensured even if the speed on the second encoder is smaller by T-down or larger
by T-up than the speed on the first encoder input.

A speed limit value G1 or G2 can be preset for each drive. If this is exceeded, the respective output,
G1 or G2, switches off. The correction factor is not taken into account with these parameters.

By entering a turn-off delay, you can avoid undesired shutdowns on drives that are not jerk-free.
When comparing two speeds on the central module, the turn-off delay should be at least twice as
large as the refresh/cycle time on the speed monitor.

Toolbar Parameter mask Symbol Description

Q1:
Speed source 1
F1:
Correction factor 1
Q2:
Speed source 2
F2:
Correction factor 2
T-up/down:
Tolerance
Outputs:
(=) Drives run syn-
chronously within
the tolerance
(>) Drive 2 runs
slower than drive 1.
Up tolerance is ta-
ken into account.
G1 and G2 switch
off if the configured
limit values G1 and
G2 are exceeded.

Instruction Manual SAFELINE VARIO Designer 95

22 SSI terminals

21.1 Configuration
Designation

3 Name (max. 8 characters)

3 Description (max. 80 characters)

3 Slot Select the speed monitoring module.

3 Encoder Select the encoder inputs.
3 Factor Enter the correction factors for speed ratios not equal to 1.
3 Tolerance up Select the permissible upward tolerance.
3 Tolerance down Select the permissible downward tolerance.
3 Turn-off delay Enter a factor for the turn-off delay.
3 Manual start-up with RTDS If the checkbox is selected, the outputs cannot be restarted
until the RTDS acknowledgement element is set.

22 SSI terminals
The SSI terminals are needed if an SIV module with SSI encoder is used.

These perform the following functions:

• 24 V supply of the encoders

• Set the reference point
• Report error states to the measurement system
• Detect conditions

Toolbar Parameter mask Symbol Description

UB1:
Switch on
24 V supply
of encoder 1.

UB2:
Switch on
24 V supply
of encoder 2.

Quit1:
Set reference
points - encoder 1.

Quit2:
Set reference
points - encoder 2.

Instruction Manual SAFELINE VARIO Designer 96

22 SSI terminals

Toolbar Parameter mask Symbol Description

The reference
points must be set
with a pulse that
may be applied for
up to 3 s!

ERR1:
Error at measure-
ment system -
encoder 1

ERR2:
Error at measure-
ment system -
encoder 2

ERR-MESS: 1 of N: Synchron
Switching
Res: HIGH level if at HIGH level if the outputs
Not yet in use least one cam the condition for back on requires
of this module is synchronization the RTDS ack-
Encoder: nowledgement
in the specified or total length
HIGH level if signal.
range. is ok.
measurement
system ok.

Instruction Manual SAFELINE VARIO Designer 97

23 Module parameters

23 Module parameters
In the module parameters, you can view and edit module-specific settings, create frequency
tables and define cam parameters.

Call up the parameters with the "T" key or via the "Parameters" - "Tables" menu.

The parameters are divided into 4 groups: (Fig. 24-1)

Settings: these are module-specific

DNCO: Frequency tables
DNCO-SCANNER: Frequency tables for scanners
Cams

Detailed information on the module-specific settings is provided in the following chapters.

23.1 Central module settings

In Fig. 24-1 under "Settings", select the central module. Additional parameter tables are displayed.

23.1.1 ZMV parameters

Name
Max. 12 characters

Autostart
If this function is activated, the
SL VARIO system is immediately
ready for operation following trans-
mission of the application. Otherwise,
the operating voltage must be briefly
switched off (approx. 2 s).

Verification
If this function is activated, a check
is performed after transmission of
the application to determine whether
the entire data set was transmitted.
This increases the transmission time.

SLOK delay (s) Fig. 24-1

Turn-off delay time (1 s – 25 s) of all
of the system's outputs after
an internal or external error.

ZMV to IZK extension

Advanced CAN addressing

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23 Module parameters

Muting
This option is used to mute function
modules over inputs I9 to I16. You can
find further information in chapter
"Muting".

SW
Muting via software bits. No inputs
are required. You can find further
information in chapter "Muting".

Reset ZM

(Fig. 24-2)
Select an input I1 to I16 with which
you restart the central module in the
event of a SLOK OFF. In normal ope-
ration, this input remains available as
a digital input.

Deselect with selection "--".

Fig. 24-2

23.1.2 Connection terminals

In the "Connection terminals" area
(Fig. 24-3), you can assign the 12-
character designations for the input
and output terminals of the module.
These are displayed in the symbol.

Fig. 24-3

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23 Module parameters

23.1.3 Refresh
In the "Refresh" area (Fig. 24-4), you
can adjust the refresh time for mea-
surement values, such as speeds and
position values.
The adjustment range is between
10 and 500 ms.
A list of possible settings can be
opened via the drop-down menu.

Fig. 24-4

23.2 Settings of the function modules

With the function modules, only the FBV, NIV, SIV and DSV/DRV modules have a special Parameters
area. This is covered in a separate chapter. For the other function modules, the menu is limited
to the connection terminal designations.

23.2.1 Connection terminals of the function modules

In the "Connection terminals" area
(Fig. 24-5, you can assign the 12-
character designations for the input
and output terminals of the module.
These are displayed in the symbol.

Fig. 24-5

23.3 Settings of the FBV fieldbus modules

In Fig. 24-6, select the fieldbus module under "Settings".
Additional parameter tables are displayed.

23.3.1 FBV parameters

Name
Max. 12 characters
Stationsadresse
3 Enter the station address
in the range from 2 to 125.

Fig. 24-6

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23 Module parameters

For modules with external address-

ing, the station address is set bit-
coded via inputs I5 to I8 of the field-
bus module. In this case, the value 0
must be entered in this field. Field-
bus addressing then begins with 32.
Example:
I8 I7 I6 I5 Address
0 0 0 1 33

After a change to the station

address, it is absolutely necessary
that the SL VARIO be briefly (ap-
prox. 2 s) disconnected from the
supply voltage.

Baud rate

3 Select the baud rate.

Use the button to display a list
of the valid input values for CAN
open bus systems. Other bus
systems do not evaluate this entry.
SLOK-Off on fieldbus malfunction
If this checkbox is selected, the cen-
tral module switches off if the data
line is faulty.

Do not delete ZM FB input bits

on FB malfunction

Select this function if the input bits

on the central module should not
be deleted in the event of a fieldbus
malfunction.

PLC-FB configuration Examples of a PLC-FB configuration:

Configuration of the
Byte/ Octet Input Output
communicating PLC.
Slot
Number of FB octets
1 1 8x1 Byte 8x1 Byte
The number of octets needed can
1 2 16x1 Byte 16x1 Byte
be determined automatically or be
predefined. The selection is made
via the drop-down menu.

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23 Module parameters

23.3.2 Designations of the FBV inputs/outputs

In the "Inputs" and "Outputs" areas
(Fig. 24 7), you can assign the 12-
character names for the virtual
inputs and outputs and the digital
input terminals. These are displayed
in the symbol.

Fig. 24-7

23.3.3 FB-RT-Diag
The FB runtime diagnostics (Fig. 24-8)
provides you with easy-to-use,
real-time diagnostics. This can be
used to send the states in the central
module to your higher-level PLC.
Diagnostics must be configured as
follows:

Slot
Currently only central module
is possible.

Element group
3 Select the element group.

Element
3 Select the element.
Fig. 24-8
Length
Display of the actual data length
of the selected element.

3 Now select the octet and byte

to which you would like to map
the data.

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23 Module parameters

The "SL VARIO FB Runtime Diagnos-

tics" mask opens. (Fig. 24-9)
The output bytes to which the se-
lected diagnostic data is written are
defined with the "Accept setting"
selection and the "Accept" button.
These are marked in yellow.
(Fig. 24-10)
This setting is reset with the
"Reset settings" selection
and the "Accept" button. Fig. 24-9

The setting is accepted with "OK".

Existing settings can be reset by
clicking again.

Fig. 24-10

23.4 NIV module settings

In Fig. 24-11, select the network module under "Settings". Additional parameter tables are displayed.

23.4.1 NIV parameters

Name
Max. 12 characters
Network address
3 Enter the network address of this
module in the range from 1 to 8.
Baud rate
3 Select the transmission rate.

Fig. 24-11

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23 Module parameters

23.4.2 Designations of the NIV inputs/outputs

In the "Inputs" and "Outputs" areas
(Fig. 24-12), you can assign the 12-
character names for the individual
hardware input and output terminals
as well as the network inputs and
outputs. These are displayed in the
symbol.

Fig. 24-12

23.5 SIV module settings

In Fig. 24-13, select the SIV module under "Settings". Additional parameter tables are displayed.

23.5.1 SIV parameters

SSI1/SSI2 data length
3 Enter the number of data bits
specified by the encoder.

Code
3 Select binary or Gray code.

When monitoring with two encoders

(Fig. 24-14), the following selection
must be made as well:

Total length Fig. 24-13

I Encoder 1 actual value I +
I Encoder 2 actual value I

The length of the area to be monitored

must be entered in the input field.
This is monitored with a tolerance of Fig. 24-14
6.25%.

Synchronization
I Encoder 1 actual value -
Encoder 2 actual value I

The tolerance for synchronization

monitoring must be entered in the
input field.

Instruction Manual SAFELINE VARIO Designer 104

23 Module parameters

23.5.2 Designations of the SIV inputs/outputs

In the "Inputs" and "Outputs" areas
(Fig. 24-15), you can assign the 12-
character names for the individual
hardware input and output terminals
as well as the network inputs and
outputs. These are displayed in the
symbol. Fig. 24-15

23.6 DSV/DRV/BIV module settings

See chapter "Speed monitoring".

23.7 DNCO
See chapter "DNCO".

23.8 DNCO scanner

See chapter "Scanner".

23.9 Cam parameters

This menu item (Fig. 24-16) cannot
be selected until cams have been
placed in the application. These can
then be edited via the drop-down
menu.
A description of the parameters can
be found in chapter "Cams".

Fig. 24-16

Instruction Manual SAFELINE VARIO Designer 105

24 Speed monitoring

24 Speed monitoring
Modules DNSL-ZMV/ZMVK, -ZMVD, -DSV, -DRV, -BIV and -SIV can be used to record and evaluate
multiple independent drive movements. Incremental measurement systems, resolver measurement
systems and absolute measurement systems can be detected by the different modules. The con-
nection happens via RJ45.

With DNSL-ZMV/ZMVK, hardware inputs I9 to I16 are used for recording the drive speed. To detect
the drive speed, it is possible to use, e.g., sensors, proximity switches with 180° phase shift or a
TTL/HTL measurement system.

The configuration is performed in the Designer.

3 Open the toolbar of the corresponding module.

3 Select the symbol and place it in the logic diagram.
The following message appears:

The RTDS restart interlock is used to activate speed monitoring as well as to acknowledge
triggered speed monitors to enable restarting. If RTDS is constantly activated, automatic restart
is possible and must be prevented through other measures!

24.1 Overview of the speed monitoring symbols

ZMV/ZMVK ZMV/ZMVK ZMV/ZMVK DSV, ZMVD DRV BIV SIV

one-channel two-channel TTL/HTL

Instruction Manual SAFELINE VARIO Designer 106

24 Speed monitoring

24.2 Speed monitoring inputs

The inputs can be activated via hardware inputs or virtual outputs.
Select from four operating modes:

MTx: Mutes the operating modes. This input is used if drive monitoring
is to be suppressed in special situations.
Fx3: Selects automatic operation
Fx2: Selects automatic operation
Fx1: Selects setup operation

If multiple inputs are actuated at the same time, priorities are as follows:

MTx k Fx3 k Fx2 k Fx1 k Standstill

24.3 Speed monitoring outputs

Brake monitoring See chapter "Brake ramp monitoring".

Advance warning limit (for central module only)

Standstill:
HIGH level on Vact < Vstandstill
LOW level on Vact > Vstandstill
independent of the selected operating mode.
HIGH level even without measurement system.

Speed ok:
HIGH level on Vact < Vmax
LOW level on Vact > Vmax
Vmax is dependent on the selected operating mode.
If no operating mode is selected, the standstill frequency is monitored:
HIGH level on Vact = Vstandstill
LOW level on Vact > Vstandstill

Fan monitoring
HIGH level if Vact > Vmax
LOW level if Vact < Vmax

Direction monitoring See chapter "Direction monitoring"

24.4 Speed monitoring parameters

The parameter mask for configuring speed monitoring can be called up via the "Parameter–Tables"
menu or via the Properties menu (Fig. 25-1). It is nearly identical in structure for the various SL VARIO
modules. After selecting the module and the encoder interface, the corresponding mask appears.

Instruction Manual SAFELINE VARIO Designer 107

24 Speed monitoring

Fig. 25-1

Info 1
• Name (max. 8 characters)
• Description (max. 80 characters)

Info 2
• DINA cable adapter type (max. 20 characters)
• Interface (max. 20 characters)

Standstill
• Drive is monitored for speed while at a standstill.
• Drive is monitored for position while at a standstill.
3 Enter the increments to be monitored in the assigned field.

DNCO combination
The speeds to be monitored are entered in a frequency table. See chapter "DNCO function".
In the right part of the parameter mask, various functions can be selected or deselected and
parameters entered depending on the given module. (Fig. 25-2)

DSV ZMV DRV

Fig. 25-2

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24 Speed monitoring

Muting without sensor monitoring

This function suppresses sensor monitoring in the MUTE operating mode:

• The Speed ok and Standstill outputs are HIGH.

• MT input terminal is displayed in gray in the symbol. ´
• The symbol is displayed in gray in online diagnostics if the MT terminal is activated..

Safe stop

With this function, the Standstill and Speed ok outputs are LOW
if no sensors are present.

Without this function, only the Speed ok output is set to LOW.

The Standstill output remains at HIGH.

Fast shutdown at O3 on DS1 or O4 on DS2

With this function, output O3 (DS1) or O4 (DS2) of the speed module can be used for fast
shutdown on overspeed. Turn-off times < 8 ms are thereby achieved.

The Speed ok output must be connected to the corresponding output in the application.

One-time measurement

With one-time measurement, turn-off times < 4 ms can be achieved at the speed output.

Sin2+cos2=1

Monitoring of the signal amplitude. Additional plausibility check for SIL3-certified sin/cos encoders
With other sin/cos encoders, the signal may be of lower quality, resulting in frequent shutdowns.

If STOP=1 k LR=1

If this function is selected, the direction monitoring output is HIGH as long as the standstill
output is HIGH.

Fan

With fan monitoring, the Speed ok output is inverted and is displayed with the symbol :

• HIGH level if Vact > Vmax

• LOW level if Vact < Vmax

Shaft monitoring

With this function, initiators are monitored for synchronism. As soon as the number of pulses at
two measurement inputs deviates by the parameterized difference amount, the speed output of
the speed monitoring, which counted more pulses, switches off.

The assignment of the inputs is fixed, [I9, I10] and [I11, I12]. The difference must be set the same on
both speed symbols.

Instruction Manual SAFELINE VARIO Designer 109

24 Speed monitoring

Advance warning limit

With speed monitoring on the central module via an HTL/TTL encoder, the brake output can
be used to indicate that a percentage of the setpoint speed (advance warning limit) has been
exceeded.

• It is HIGH if the actual value is less than this advance warning limit.
• It is LOW if the actual value is greater than this advance warning limit.

The function is not active until a value < 100% has been entered. The designation of the brake output
then also changes on the speed symbol.

Encoder
Specification of the measurement system signals

Turn-off delay
A time from 0 ms to 750 ms can be entered here within which monitoring switches off after
detection of overspeed. The delay has no effect if the position is monitored while at a standstill.

Sens.monit.delay

Only for speed monitoring via initiators on the ZMV. In the input field, a delay time > 0 sec. can be
entered within which a LOW level may be present on the sensor before monitoring switches off.

Refresh/cycle

Only for speed monitoring via TTL/HTL encoders on the ZMV. The smallest frequency that can be
monitored with these monitors is normally 50 Hz with a gate time of 25 ms. With Refresh/cycle, it
is possible to reduce this minimum frequency by selecting a higher gate time (up to 250 ms). It
should be noted here that the trigger time increases as a result.

Example:

Standstill frequency: 50 Hz
Refresh/cycle: 100 ms
Monitored minimum frequency: 12,5 Hz

f= (25ms ⁄ 100ms)×50Hz = 12,5Hz

Current values
In this area, enter the speeds that are to be monitored. There are two possibilities here:

3 Select "Manually": Enter the frequencies directly for the respective operating mode. (Fig. 25-3)
 3 Select "Machine data": Enter the machine-specific data. The frequencies are calculated auto-
matically on the basis of this data. (Fig. 25-4)

Fig. 25-3 Fig. 25-4

Instruction Manual SAFELINE VARIO Designer 110

24 Speed monitoring

Because it is not possible to monitor absolute standstill due to reasons of operational safety, a frequency
must be stored for monitoring the standstill. Based on experience, the value should be 5 – 10% of the
setup mode speed. Standstill monitoring is active if no operating mode is selected.

Enter this frequency in field "Fxx-MT2".

Machine data

The frequency values are automatically calculated on the basis of machine-specific data. After
selecting the axis type, the mechanical quantities must be entered in the table. After entering
the speeds that are to be monitored and a possible tolerance value, the corresponding frequency
value is calculated and added to the list of current values.

A plausibility check is performed

during this process. If the frequency
value is outside of the permissible
values, the respective field turns
red. (Fig. 25-5)
Only after all values are in the per-
missible range can they be accepted
with OK. Fig. 25-5

If "Manually" is now selected again, the calculated frequency data is overwritten with the most recent-
ly entered manual data. If machine data is selected again, the calculated data is entered again.

Ramp monitoring

The DSV speed module enables

monitoring of a linear brake ramp.
The deceleration and the sampling
rate as well as the encoder resolution Fig. 25-6
must be entered in the application
for this purpose. (Fig. 25-6)
You can find a detailed description in
chapter "Brake ramp monitoring".

24.5 Additional parameter settings for DNSL-BIV

With the DNSL-BIV module, the speeds are only entered via the machine data. In addition,
the encoder type must be specified more precisely. (Fig. 25-7)

Fig. 25-7

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24 Speed monitoring

24.6 Special parameter settings for speed monitoring

on the central module

24.6.1 One-/two-channel monitoring via initiators

Special features for one-channel and two-channel monitoring:

• If an operating mode is selected, the standstill output switches off at approx. 4 Hz.
• If no operating mode is selected, the standstill output switches off at 4 Hz and the speed output
switches off at the standstill frequency entered in the parameter mask.
• The speed output and standstill output do not switch back on again until the frequency is < 4 Hz.

Additional selection options appear in the parameter mask for speed monitoring via initiators.
(Fig. 25-7)

Fig. 25-7

Speed monitoring

One-channel
One-channel monitoring is selected
by activating "One-channel" in the
parameter field.
Two-channel
Safe, two-channel monitoring is
selected by activating "Two-channel"
in the parameter field.

Parameters via

The Parameters via fieldbus card can only be selected with one-channel speed monitoring. If you
have a fieldbus card, the monitoring parameters of the non-safe, one-channel speed monitoring
can also be assigned via this module. To do this, "Fieldbus card" must be selected in the parameter
mask.

Only two operating modes are available in this case. Fx1 to Fx3 are grouped together internally as one
operating mode. These inputs of the logic symbol do not, therefore, need to be wired. The MUTE operat-
ing mode can be used and wired as usual.

Instruction Manual SAFELINE VARIO Designer 112

24 Speed monitoring

Contained in octets 2 to 5 for each one-channel monitor are:

• Setpoint: 2 bytes
• Max. tool speed in rpm: 2 bytes
• Increments/revolution: 1 byte
• Tolerance during SS monitoring: 1 byte
• Start ramp: 1 byte
• Brake ramp: 1 byte

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

Setpoint Max. tool speed in rpm Inc./rev. Tolerance Start ramp Br. ramp

Sensor monitoring

With one-channel speed monitoring, it is possible to implement two-channel sensor monitoring.

To do this, a second sensor that delivers the negated signal must be connected to the input located
underneath. The first input is then the actual measurement input; the second serves only as a
control input. If a signal is detected on the second input and the first input receives no signal, the
speed output switches off.

24.7 Requirements on the measurement systems

24.7.1 Inputs for speed monitoring on the central module

On the central module, hardware inputs I9 to I16 are used for recording the drive speed. To detect the
drive speed, it is possible to use, e.g., sensors, proximity switches with 180° phase shift or a TTL/HTL
measurement system.

Requirements on the proximity switches

• Two signals with 180° phase shift. One switch before the tooth on the cog
and the other before the gap.
• Positive switching to 24 VDC (PNP)
• While at a standstill, the setup must enable at least one HIGH signal.

Option 1: five monitors, one of which is safe

DS1 DS2 DS3 DS4 DS6

Measurement Sensor 1 Sensor 2 Sensor 3 Sensor 4 TTL/HTL

system
+A +B -A -B
DNSL-ZMV I9 I10 I11 I12 I13 I14 I15 I16

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24 Speed monitoring

Option 2: four monitors, two of which are safe

DS1 DS3 DS4 DS6

Measurement Proximity switch 1 Sensor 3 Sensor 4 TTL/HTL
system
Sensor 1 Sensor 2 +A +B -A -B
DNSL-ZMV I9 I10 I11 I12 I13 I14 I15 I16

Option 3: three safe monitors

DS1 DS3 DS6

Measurement Proximity switch 1 Proximity switch 2 TTL/HTL
system
Sensor 1 Sensor 2 Sensor 3 Sensor 4 +A +B -A -B
DNSL-ZMV I9 I10 I11 I12 I13 I14 I15 I16

Option 4: two safe monitors, each via one HTL measurement system

DS5 DS5
Measurement TTL/HTL TTL/HTL
system
+A +B -A -B +A +B -A -B
DNSL-ZMV I9 I10 I11 I12 I13 I14 I15 I16

24.7.2 Inputs for speed monitoring on DNSL-DSV, -DRV, -SIV, -BIV and ZMVD
Function modules DNSL-DSV, DNSL-DRV, DNSL-BIV and DNSL-SIV can each be used to record and
evaluate two independent drive movements. An incremental measurement system (TTL, HTL or
Sin/Cos) or proximity switches can be monitored via the DSV module, a resolver measurement
system via the DRV module and an absolute measurement system via the SIV module or the BIV
module. The ZMVD monitors two or four TTL, HTL or Sin/Cos measurement systems. The configuration
is performed in the Designer.

Incremental measurement system (Sin/Cos, TTL/HTL)

DNSL-
Encoder 1 Encoder 2 4 bis 5V oder 0,8-1Vss SIN/COS
DSV

Resolver measurement system

DNSL-
Resolver 1 Resolver 2 1-10Vss SIN/COS
DSV

Absolute measurement system

DNSL-
SIV
or Encoder 1 Encoder 2
DNSL-
BIV

An absolute measurement system is used with this module. The synchronous serial interface (SSI)
is used to receive absolute position information through serial data transmission.

Instruction Manual SAFELINE VARIO Designer 114

25 Position monitoring

25 Position monitoring
Position monitoring is used to
monitor an axis or spindle over
a defined range.
This range is defined by the permis-
sible number of increments.
(Fig. 26-1)
Activate position monitoring
as follows:

3 Select the encoder input. In this

example, DNSL DSV encoder
DS1.1

3 Select "Position monitoring" and

enter the permissible number of
increments.
Within this range, the axis can move
to the left and right without a shut- Fig. 26-1
down occurring.
This value is taken over in the "Current
values" table and describes the trig-
ger condition for the standstill
output and speed output on the
DSV element if no operating mode is
selected (F11-F13, MT1 open).
For DNSL-DRV (resolver measure-
ment system), the number "1" is en-
tered. For one-pole resolvers (1 period
/revolution), the movement window
is ±10° without a shutdown occurring.
For multi-pole resolvers, the move-
ment window is correspondingly
smaller.
With DNSL-BIV, the permitted devia-
tion is entered in percent. (Fig. 26-2)

Fig. 26-1

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26 Direction monitoring

26 Direction monitoring
The output can be used for direction monitoring. It is HIGH while at a standstill and with
advancing sine wave; it is LOW with advancing cosine wave. The direction can be detected by
means of logical operations with the standstill output. (Fig. 27-1)

Fig. 27-1

Instruction Manual SAFELINE VARIO Designer 116

27 Brake ramp monitoring with DNSL-DSV

27 Brake ramp monitoring with DNSL-DSV

The DNSL-DSV speed module enables
the monitoring of a linear brake
ramp. (Fig. 28-1)

3 Open the parameter mask

of the DV module.

3 Define the machine data

3 In the "Ramp monitoring" area,
enter the deceleration (max. 4
digits before the decimal and
2 after).

With spindles, the deceleration is

specified in revolutions/sec² and in
mm/sec² for axes.

3 Define the measurement range Fig. 28-1

under "Sampling rate". The higher
this value is, the longer it takes to
detect the brake ramp.

If no ramp monitoring is desired,

deselect it with with ---.

The module calculates the parame-

ters necessary for ramp monitoring
from this data.
If the deceleration value has a red
background, an internal limit value
was exceeded. In this case, the Fig. 28-2
sampling rate must be adjusted.
(Fig. 28-2)

Instruction Manual SAFELINE VARIO Designer 117

27 Brake ramp monitoring with DNSL-DSV

Alternatively, the brake ramp can

be calculated without entering the
machine data. Select "Manually" in
this case.

You now only need to enter the

deceleration in revolutions/sec²,
the sampling rate and the encoder
resolution in inc./rev. (Fig. 28-3)

Fig. 28-3

If ramp monitoring is active, the

brake output of the speed
monitoring element is LOW if the
slope of the brake ramp is less than
the configured decel-eration. It is
HIGH if it is greater than or equal to
the configured deceleration. Fig. 28-4

If ramp monitoring is switched off,

the output is LOW. (Fig. 28-4)

Instruction Manual SAFELINE VARIO Designer 118

28 DNCO function

28 DNCO function
With DNSL-DSV, DNSL-DRV and DNSL-ZMV, the DNCO function
enables the speed monitoring of

• up to 16 different speeds per encoder input and per operating mode.

or

• up to 64 different speeds per encoder input in automatic mode.

The speeds are stored in two frequency tables (DNCO1 and DNCO2). The assignment of which
encoder input accesses which table is defined in the parameter mask of the respective speed
monitoring module.

The frequency selection is then made via the bit-coded wiring of defined inputs on the central
module or the function modules. Four or six inputs are provided for this purpose. The frequencies
for all operating modes can be selected with four inputs. If more than 16 frequencies are needed,
six inputs are to be provided. In this case, the DNCO function can only be used in the automatic
operating mode, however.

Alternatively, the frequencies in all operating modes can also be selected via any of the inputs.
To do this, the "DNCO multiplexer" logic module must be placed in the application. See chapter
"DNCO function via multiplexer".

28.1 Inputs for selecting the frequencies in the DNCO tables

Encoder 1 Encoder 2
DNSL-ZMV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-DSV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-DRV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-INV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-IOV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-NIV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-SIV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-RMV I1 I2 I3 I4 I5 I6 I7 I8
DNSL-FBV I1 I2 I3 I4 I5 I6 I7 I8

Instruction Manual SAFELINE VARIO Designer 119

28 DNCO function

28.2 Selecting the DNCO function

The DNCO function is selected in the parameter mask for speed monitoring. The speed element
must have been previously placed on the logic diagram.

In the DNCO combination area, six different DNCO options area available in the drop-down menu.
The selected DNCO combination is displayed in the window above the drop-down menu. The inputs
used here are also displayed. (Fig. 29-1)

No DNCO combination:

Frequencies are entered under

current values.

Switch DNCO table 1 via the

terminals of this module:

The frequency to be monitored is se-

lected from the DNCO 1 table using
the bit-coded wiring of the inputs of
the selected module.

Switch DNCO table 2 via the Fig. 29-1

terminals of this module:

The frequency to be monitored is se-

lected from the DNCO 2 table using
the bit-coded wiring of the inputs of
the selected module.

Switch DNCO table 1 via the

terminals of another module:

The frequency to be monitored is se-

lected from the DNCO 1 table using
the bit-coded wiring of the inputs of
the globally defined module. To be
selected under "DNCO-alternative
DNCO terminals".

Instruction Manual SAFELINE VARIO Designer 120

28 DNCO function

Switch DNCO table 2 via the

terminals of another module:

The frequency to be monitored is se-

lected from the DNCO 2 table using
the bit-coded wiring of the inputs of
the globally defined module. To be
selected under "DNCO-alternative
DNCO terminals".

DNCO Multiplexer :

The frequency to be monitored is

selected from the DNCO 1/2 table
via the DNCO multiplexer symbol
from the toolbar of the central mo-
dule. See chapter "DNCO function
via multiplexer".

After selecting a DNCO combination,

it appears in the "Current values"
fields. (Fig. 29-2)

Fig. 29-2

The DNCO combination is displayed

in the logic diagram symbol.
(Fig. 29-3)

Fig. 29-3

28.3 Frequency tables DNCO 1 and DNCO 2

The DNCO tables are called up in the "Parameters - Tables - DNCO" menu or via the parameter
mask of the speed monitoring module. Define the number of inputs for the frequency selection.
The selection applies for both tables. Mixed operation is not possible!

Instruction Manual SAFELINE VARIO Designer 121

28 DNCO function

28.3.1 DNCO frequency selection via 4 inputs

The frequencies are selected via inputs I1 to I4 for encoder 1 and I5 to I8 for encoder 2. A column
with 16 fields is then available for each operating mode. (Fig. 29-4)

3 In the table fields of the DNCO 1

or DNCO 2 table, enter the fre-
quency values that are to be
monitored.

Tolerance

The tolerance prevents speed mo-

nitoring from triggering in the event
of a low, process-related overshoot.
The recommended tolerance is 10%.

3 Enter a tolerance in the

0 – 20% range

3 Press the "Tolerance" button.

The table values are recalculated.

Alternative Fig. 29-4

DNCO1/DNCO2 terminals

If the frequencies are to be selected

via the terminals of another module,
this module must be selected here.

28.3.2 DNCO frequency selection via 6 inputs

The frequencies are selected via inputs I1 to I6. There are then four columns of 16 fields each
available for the automatic operating mode. Thus, 64 different speeds can be selected.

Instruction Manual SAFELINE VARIO Designer 122

28 DNCO function

28.4 Application example for the DNCO function

on the DSV module
Encoder input 2 of the DSV module is to be monitored at the frequency that is selected through
the wiring of inputs I5 to I8 of the DSV speed module. The speeds are listed in the DNCO 1 table.
While at a standstill, monitoring is always to be at 100 Hz.

3 Place speed module DS2 in the

logic diagram. (Fig. 29-5)

Fig. 29-5

3 Call up the parameter mask

of the DSV.

3 Select DS1.2.
3 For DNCO combination, select
"Switch DNCO table 1 via the
terminals of this module".

The selection is taken over in

"Current values". (Fig. 29-6).

Fig. 29-6
3 Select DNCO 1

3 Enter the frequencies that are to

be monitored and save with OK.

3 Transmit application

Fig. 29-7

Instruction Manual SAFELINE VARIO Designer 123

28 DNCO function

3 Wire the inputs on the speed Inputs of the DSV-Module

module. Index I8 I7 I6 I5

0 0 0 0 0
In the example in fig. 29-8, monitoring 1 0 0 0 1
is performed at the table values in 2 0 0 1 0

index 3. 3 0 0 1 1

4 0 1 0 0

5 0 1 0 1

6 0 1 1 0

7 0 1 1 1

Fig. 29-8

28.5 DNCO function via multiplexer

With the "DNCO multiplexer" element,
the frequencies can be selected from
the DNCO table via any inputs. To
do this, the "Multiplexer" must be
selected as DNCO combination in
the parameter mask of the speed
element. (Fig. 29-9)

Two multiplexers are available.

The assignment of multiplexer

Fig. 29-9
1 and 2 to the encoder inputs
is fixed!

Multiplexer DNCO 1 is assigned

the monitoring on encoder 1, 7, 9, 11,
13 and references DNCO table 1.

Multiplexer DNCO 2 is assigned

the monitoring on encoder 2, 8, 10,
12, 14 and references DNCO table 2.

Instruction Manual SAFELINE VARIO Designer 124

28 DNCO function

Toolbar Selection Logic DNCO 1 table Description

list diagram

Inputs 1 – 15 of the multi-

plexer correspond to
the indices of the DNCO
table.
DNCO1
• If an input is HIGH,
for DS1, DS7,
monitoring is is perfor
DS9, DS11, DS13
med at this index
value.
DNCO2
• If no input is wired
for DS2, DS8,
to the multiplexer,
DS10, DS12,
monitoring is per-
DS14
formed at the speed
stored in index 0.

• If multiple inputs are

wired, the higher-
valued input is used.

Instruction Manual SAFELINE VARIO Designer 125

29 DNSL FBV fieldbus modules

29 DNSL FBV fieldbus modules

29.1 Fieldbus inputs and outputs
The fieldbus modules of the SL VARIO series are equipped with 4 x 8 (FBI1.1-FBI1.8 to FBI4.1-FBI4.8)
inputs and 16 x 8 outputs (FBO1.1-FBO1.8 to FBO16.1-FBO16.8).

The signals are transmitted from the fieldbus master to SL VARIO via the inputs. The signals are
transmitted from SL VARIO to the fieldbus via the outputs. In addition, eight safe digital inputs
are also available.

CAUTION

3 Fieldbus inputs must not be used for applications in the field of "functional safety".
The parameter mask of the inputs contain the following information/parameter fields

• Element name, module name and slot number of the module

• Name (max. 8 characters)
• Description (max. 80 characters)
• Terminal designation (max. 12 characters)

Toolbar Parameter mask Symbol Description

Fieldbus input
Receives data
from the fieldbus
master.

Fieldbus output
Transmits data
to the fieldbus
master.

Instruction Manual SAFELINE VARIO Designer 126

29 DNSL FBV fieldbus modules

29.2 RTFB
Toolbar Parameter mask Symbol Description

The fieldbus
outputs can be
activated or de-
activated via the
RTFB input signal.
The symbol is not
mandatory, but
must be wired if
used.
It can only be
placed once.

29.3 FB version information

Toolbar Parameter mask Symbol Description

The entered
version number
(1 – 255) is
compared with
the version
information of
the fieldbus
(FBI8.1. to FBI8.8).
The output
switches
if the versions
are equal.

Instruction Manual SAFELINE VARIO Designer 127

30 Cascading

30 Cascading
A cascade structure allows the modules of an application to be split up over various control
cabinets. DNSL-CMV modules are needed to set up a cascade. Located in the base unit are
the central module and any other function modules, as well as a CMV module in the last slot.

Each of the peripheral units is equipped with a CMV module in the first slot and one or more
function modules. Up to five peripheral units can be configured.

Addressing is performed through the wiring of CMV inputs AD1 – 4.

30.1 Configuring a cascade

3 To activate cascading, select
the "Cascade" checkbox in the
settings for the central module
("Parameters - Tables" menu).
(Fig. 31-1)

3 Use the "Cascading" button to

open the configuration menu.
(Fig. 31-2)

Fig. 31-1

The peripheral units are defined in

the configuration menu: (Fig. 31-3)

3 Enter the number of peripheral Fig. 31-2

units.

3 Address the racks.

Shown in the graphic are the total
number of configured modules and
the distribution of the individual racks.

A CMV cascade module is in front

of each rack. For this reason, the
necessary wiring of CMV inputs
AD1 – 4 is displayed for you graphically.

Fig. 31-3

Instruction Manual SAFELINE VARIO Designer 128

31 Network module

31 Network module
With the DNSL-NIV network module, up to eight racks can be networked together. Here, a rack
consists of a central module, a NIV module and up to 13 other function modules.

31.1 Configuring the network module

3 Place the NIV module in the hardware configuration. It can be placed on any slot.
3 Enter the network address in the parameter table of the NIV module.
3 Place the inputs and outputs of the NIV module as well as the RTNI element.
31.2 Network inputs and outputs
The network modules are equipped with 7 x 32 inputs and outputs for communication between
one another. In addition, eight safe inputs and four safe semiconductor outputs are available.

The parameter mask of the inputs contain the following information / parameter fields

• Element name, module name and slot number of the module

• Name (max. 8 characters)
• Description (max. 80 characters)
• Terminal designation (max. 12 characters)
• Network node number

Toolbar Parameter mask Symbol Description

Input NIV1.1

Receives data
from network 1.

Instruction Manual SAFELINE VARIO Designer 129

31 Network module

Toolbar Parameter mask Symbol Description

Output NIVO1.1

Transmits data
to network 1.

31.3 RTNI (network release)

When turned on and after a malfunction (e.g., interruption of the network connection), the network
inputs are LOW. The inputs must be enabled via the RTNI element for updating. Controlled start-up
is thereby ensured.

The network inputs can be reset via the R input.

The network outputs are not influenced. These can be queried directly after switching on
or after/during a malfunction.

The RTNI symbol can be selected via the toolbar of the central module.

Toolbar Parameter mask Symbol Description

S-input:
Enables the
network inputs.

R-input:
Resets the
network inputs.
This is dominant.

After transmission
and after power
off, the RTNI is
reset!

Instruction Manual SAFELINE VARIO Designer 130

31 Network module

Example: (Fig. 32-1)

A fault has occurred at the network connection of node 1 to node 2:

• Network inputs NIVI1.1 on network node 2 and NIVI2.1 on network node 1 are set to LOW.
• Node 3 continues to send and receive information from node 2.
• The network inputs must again be released via the S input of the RTNI.

Fig. 32-1

31.4 Application example

Rack 1 Rack 2
NW-Address: 1 NW-Address: 2

ZMV NIV ZMV NIV

IN 1 O1

Input IN1 of central module 1 (NW address 1) is to switch output O2 of central module 2
(NW address 2).

In the application of rack 1 digital input IN1 sets network output NIO2.1.

In application 2 of rack 2 network input NII1.1 is queried.

Instruction Manual SAFELINE VARIO Designer 131

31 Network module

If the input is HIGH and RTNI is set, transistor output O2 of network 2 switches.

CAUTION

3 The RTNI element must be placed and the S input activated once
(Fig. 32-2)

Fig. 32-2

Instruction Manual SAFELINE VARIO Designer 132

32 Muting

32 Muting
This option serves to mask out function modules so that an application can be used for various
expansion stages. Muting is performed via inputs I9 to I16 of the central module or via the software.

CAUTION

3 The muted modules must be removed from the rack.

3 Only make changes to the hardware and accept the settings with POWER OFF.
3 The states of the logic elements of the muted modules are set to logical "0" if no
other selection was made.

The "Muting" function is configured

in the "Parameters - Tables" menu.

3 Select the module that is to be

muted.

In Fig. 33-1, input IN13 on the central

module would mute speed module
DSV 3.

Muting can also be performed via

the software of the central module:

3 Select the module that is to be

muted.

3 Select the "SW" checkbox next

to the module.
Fig. 33-1
In Fig. 33-2, the RMV would be muted.
Input I9 is not needed.
In some cases, it is necessary that
the states of the muted modules
remain set for further processing.
This can be defied in the "Muting
selection". Fig. 33-2

3 Select "Selection". (Fig. 33-2)

3 Define which elements of this
module are to remain set.

Instruction Manual SAFELINE VARIO Designer 133

32 Muting

In Fig. 33-3, input IN1 and the output

of the SC2 of this module remain set.

Fig. 33-3

Instruction Manual SAFELINE VARIO Designer 134

33 Password protection for the application

33 Password protection for the application

Each application can be protected with up to three different passwords. Each password is assigned
different permissions (responsibilities). These permissions are defined in levels 0 to 3.

It is also possible to define whether an application can always be loaded in a defined level or if a
password request always appears.

The settings and responsibilities are accepted when the application is saved. Upon transmission of
the application, the password level 0 is stored on the central module. SL VARIO is then password
protected! Another application can only be transmitted with a valid password.

CAUTION

3 Only one password can be stored in the central module!

3 This password can be created in two different menus in the Designer.

Password entry in the DNSL-ZMV

Designer menu … device password

1. Project - Settings -
Security settings
Enter eight-character ------------------------------> x x x x x x x x
password
Transmit application
x x x x x x x x

2. Project -
Password protection
Enter eight-character
password

x x x x x x x x

CAUTION

3 The device password can only be deleted in the "Settings" menu.

Instruction Manual SAFELINE VARIO Designer 135

33 Password protection for the application

The parameter mask for password

protection is called up via the "Pro-
ject - Password protection" menu.
If password protection was activa-
ted, a lock icon appears with the Fig. 34-1

current level in the navigation area

of the Designer mask (Fig. 34-1). The
parameter mask can also be called
up from here.

33.1 Settings
The assignment of passwords and definition of responsibilities can only be performed in level 0.
(Fig. 34-2)

Current project level

Display of the selected level.

Activate password protection

for project
Activation of password protection

Password can be loaded

without password
• Yes: The application can be opened
without a password request.
• No: The application cannot be
opened until the correct password
has been entered.
3 Enter the passwords (max. eight Fig. 34-2
characters, no special characters).
3 Accept the settings.

Instruction Manual SAFELINE VARIO Designer 136

33 Password protection for the application

33.2 Responsibilities
Define the permissions for the indi-
vidual levels in the "Responsibilities"
parameter mask (Fig. 34-3).

Current project level

Display of the selected level.

The responsibilities for level 0

(Engineer) are all activated and
cannot be deactivated.

3 Activate the responsibilities

for level 1 and level 2.
3 Accept the settings.
Fig. 34-3

The responsibilities allow the user to perform the following functions:

View parameters:
• Display the parameters

Change parameter:
• Display and change the parameters

View schematic:
• Display the schematic (logic)

View properties of the logic elements:

• Display the properties of the used logic elements in the schematic (logic)

Change properties of the logic elements:

• Display and change the properties of the used logic elements in the schematic (logic)

View properties of the analog functions:

• Display the properties of the used analog elements in the schematic (logic)

Change properties of the analog functions:

• Display and change the properties of the used analog elements in the schematic (logic)

Change logic:
• Display the properties of the used logic elements in the schematic (logic)
• Add and remove modules in the hardware configuration
• Add and remove logic elements in the schematic (logic)
• Delete/add connections

Instruction Manual SAFELINE VARIO Designer 137

33 Password protection for the application

Project comparison:
• Execute the Project comparison menu item

Validation:
• Execute the Project validation menu item

The following actions are only possible in level 0

and cannot be enabled for levels 1 or 2:

• Add page
• Insert label
• Page arrangement

33.3 Change level

In the "Change level" mask
(Fig. 34-4), you can switch
between the levels.

Current project level

Display of the selected level.

3 Select the level to which you

would like to switch.
3 Enter the password for this level. Fig. 34-4
3 Press the "Change level" button.

Instruction Manual SAFELINE VARIO Designer 138

34 Simulation

34 Simulation
The SL VARIO Designer offers the possibility to simulate the created application on a PC. The
elements are switched on and off or controlled by means of simple mouse clicks or sliders.
The signal characteristics can thereby be simulated immediately after creating the application.
Transmission to the hardware is not necessary.

34.1 Starting the simulation

3 Start the simulation with the
"SIMUL" button. (Fig. 35-1)
The green button indicates that the
simulation is active. Menu items
Fig. 35-1
that can no longer be selected are
grayed out.
IThe states of the gates and the
signal characteristics are displayed
with corresponding colors in the
logic diagram. (Fig. 35-2)
The colors of the connections can Fig. 35-2
be changed in the menu bar under
Project - Settings - View options.
The Simulation function menu opens
at the same time. (Fig. 35-3)
The inputs, speed monitors and
safety circuits of each module are
listed here.
The fields with gray background are
so called shortcut buttons. These
can be assigned to specific inputs in
advance.
The elements can be simulated via
this function menu or directly in the
schematic by clicking the respective
symbol.
The settings in this module are accep-
ted upon exiting the simulation if the
"Accept settings on simulation start" Fig. 35-3
checkbox is selected.
POWER: Deselecting the checkbox
simulates a power-off.

Instruction Manual SAFELINE VARIO Designer 139

34 Simulation

34.2 Simulating the inputs

The digital inputs, fieldbus inputs, network inputs and safety mats are simulated by left-clicking
the corresponding symbol. The input changes its state. As with online diagnostics, this is made
apparent by a green input terminal and colored connection line.

CAUTION

3 With the network inputs, note that the RTNI enable must be set in order for them
to switch through.

Alternatively, the inputs can also be

switched on and off via the function
menu. (Fig. 35-4)

3 Select the desired module (slot).

3 Select the checkbox for the input.

Fig. 35-4

Instruction Manual SAFELINE VARIO Designer 140

34 Simulation

34.2.1 Shortcut button assignment

The digital inputs can be assigned so-called shortcut buttons.
To do this, the simulation must be switched off.

3 In the menu bar under "Simulation",

select the Simulation function menu.

Fig. 35-5

3 Select the desired input in the

logic diagram with the right
mouse button.
3 Select the "Simulation: Shortcut
button assignment…" function.
(Fig. 35-6)

Fig. 35-6

The "Selection: Button assignment"

window then opens.

3 Accept the preset button with

"ok" or select a different button.
(Fig. 35-7)

Fig. 35-7

The shortcut button is assigned this

input. (Fig. 35-8)
It can be overwritten at any time
with a different input. Fig. 35-8

You can now switch this input on and

off with the shortcut button. While
switched on, the field is green.
(Fig. 35-9) Fig. 35-9

Instruction Manual SAFELINE VARIO Designer 141

34 Simulation

34.2.2 Wiring inputs virtually

For simulation purposes, digital inputs can be virtually wired to any output.

3 Select the desired input in the

logic diagram with the right
mouse button.
3 Select the "Simulation: Wire
with…" function (Fig. 35-10)

Fig. 35-10

You can virtually wire any configured

output with this input. (Fig. 35-11)
3 Select the slot and the output.
3 Activate the wiring by selecting
the "Activate external wiring"
checkbox.
To disable the wiring, simply
deselect the checkbox.

Fig. 35-11

You can identify a wired input by the

changed symbol. (Fig. 35-12)
The input now behaves like the
virtually wired output. Fig. 35-12

34.3 Simulating the analog inputs

3Select the analog input.
A slider with a scale from 0 to 10 V or
from 4 to 20 mA opens. (Fig. 35-13)
3 Set the desired value with the
slider.
The analog input switches according
to its configuration. Fig. 35-13
Analog inputs that are configured
with restart via RTAN require a falling
edge at the RTAN in the simulation
as well.

Instruction Manual SAFELINE VARIO Designer 142

34 Simulation

34.4 Simulating the safety circuits

The safety circuits can be simulated either by clicking on the symbol of the safety circuit or via the
Simulation function menu. In the first case, only the interconnection is simulated. Possible acknow-
ledgement inputs are not taken into account here.

The behavior is different if the safety circuit is simulated via the function menu.

In this case, both the acknowledgement inputs as well as the correct switching of the individual
safety circuit inputs are taken into account.

The clock signals for clocked safety

circuits are simulated in the function
menu with selection "SC". (Fig. 35-14)

Fig. 35-14

After selecting the clock for the safety

circuit and the acknowledgement
input, the safety circuit switches
through. (Fig. 35-15)
Fig. 35-15

Errors in the wiring of the safety

circuits are indicated by orange
terminals on the symbol and can
be deleted again with the RTKS ac-
knowledgement symbol.
Fig. 35-16
(Fig. 35-16)

34.5 Simulating the two-hand function

The two-hand symbol switches to its
normal state when the simulation is
switched on. (Fig. 35-17)
Click on the element to change the
inputs according to the two-hand
specification and switch on the
output. The output can likewise be
switched off again.

Fig. 35-17

Instruction Manual SAFELINE VARIO Designer 143

34 Simulation

34.6 Simulating speed monitoring

The following parameters are taken into account when simulating speed monitors:

• elected operating mode

• Setpoints, even if configured via DNCO or multiplexer
• Type of standstill monitoring (position or speed)

3Select the speed symbol.

A slider opens. (Fig. 35-19)
3 Set the desired speed value with
the slider.
3 Select clockwise or counterclock-
wise.
Fig. 35-19
The outputs switch according to the
configuration.
Please note that the RTDS acknow-
ledgement signal is needed for swit-
ching on again.

Instruction Manual SAFELINE VARIO Designer 144

Table of contents

Instruction Manual SAFELINE VARIO Designer 145

Table of contents

Instruction Manual SAFELINE VARIO Designer 146