Inst General
Inst General
Oct 2017
TITLE Part No.: INST-GENERAL
&
ELECTRICAL
WIRING DIAGRAMS
Warranty N-5
© FANTECH 2017 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING N-1
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 4
EARTHING
All fans must be earthed in accordance with AS/NZS3000:2007 and local supply regulations.
WIRING
Wiring must be in accordance with AS/NZS3000:2007 and local supply regulations.
Wiring diagrams are provided with all fans. Wiring diagrams are shown on pages N-6/9.
PROTECTION
Fuses in the circuit should be regarded as protecting the wiring only against short circuit,
N they are not suitable for overload protection. Fuses must be able to carry starting loads
and these can be taken as a minimum of six times the running current for 25 seconds.
All three-phase motors must be provided with differential action, single-phasing protection
and overload current protection. Failure to provide single-phasing protection will void warranty.
Motors fitted with thermistor or thermostatic protection should have these wired into the
starting contactors’ control circuit to interrupt motor power supply on winding
temperature rise.
Wires marked ‘TK’ are for internal thermal contacts which can be wired directly into the
contactor controller circuit. Alternatively, thermal protection devices can be installed into
the control circuit therefore negating the need to use the ‘TK’ contacts. Failure to
connect thermal protection devices will void warranty.
N-2 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING © FANTECH 2017
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 5
© FANTECH 2017 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING N-3
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 6
LUBRICATION INSTRUCTIONS
Most Fantech products are fitted with sealed-for-life pre-lubricated bearings which do
not require maintenance for the life of the fan.
Should your fan be fitted with grease nipples, the following instructions should be
followed:-
RECOMMENDED
LUBRICATION INTERVALS Working Hours
Motor Frame 48 rev/sec 24 rev/sec 16 rev/sec 12 rev/sec
160 4000 8000 12000 20000
180-200 3000 7000 12000 16000
225-250 2000 6000 10000 13000
280 1000 5000 8000 13000
315 1000 3500 8000 10000
Maximum interval 12 months.
These times are a guide only and will depend on the motor manufacturer and actual running conditions.
RECOMMENDED GREASES
Wherever possible the grease used should be identical to the original. When different
greases are mixed, even if they are both suitable for the conditions, incompatibility can
occur and result in rapid bearing failure.
In the absence of specific instructions supplied with the fan the following greases
should be used. STANDARD FANS Shell Alvania R3 or compatible lithium-based
grease suitable for 130°C continuous operation. SMOKE SPILL and high temp motors
must use the grease stated on the motor to maintain the Smoke Spill approval.
PROCEDURE
If the grease lines are not extended to the outside of the case the fan must be
electrically isolated for safety before work commences.
Clean the grease nipples with a clean cloth.
Introduce the new grease to all points while the fan is rotating until the old grease is
purged from the grease relief port normally located at the bottom of the bearing
housing. If it is required to manually rotate the impeller, the fan must be electrically
isolated to prevent accidental startup.
WARNING
INCOMPATIBLE GREASE, EXCESSIVE GREASE OR INCORRECT GREASE RELIEF
CAN CAUSE DAMAGE TO THE MOTOR.
N-4
K-6 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING © FANTECH 2017
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 7
WARRANTY
1. When supplying goods to a consumer, the following mandated statement
applies:“Our goods come with guarantees that cannot be excluded under the
Australian Consumer Law. You are entitled to a replacement or refund for a
major failure and for compensation for any other reasonably foreseeable loss
or damage. You are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not amount to a
major failure.”
2. The benefits of this warranty are in addition to any rights and remedies
imposed by Australian State and Federal legislation that cannot be excluded.
Nothing in this warranty is to be interpreted as excluding, restricting or
modifying any State or Federal legislation applicable to the supply of goods
and services which cannot be excluded, restricted or modified.
3. Subject to the conditions and limitation below, the Company warrants products
of its manufacture to be free of defects in workmanship and/or materials at the
time of delivery to the Buyer.
4. Any part, assembly or portion thereof found to be defective within one year
from the date of commissioning or eighteen (18) months from date of shipment
from our factory, whichever is the sooner, unless expressly stated otherwise in
the Company’s Publications or Literature, will be repaired or exchanged
F.O.B factory.
5. The Company reserves the right to replace defective parts of the goods with
parts and components of similar quality, grade and composition where an
identical component is not available.
6. Goods presented for repair may be replaced by refurbished goods of the same
type rather than being repaired. Refurbished parts may be used to repair
the goods.
7. Goods or parts that have been returned for repair (except where the repair is
as a result of the Company’s failure to comply with the statutory guarantees in
the ACL) or warranty assessment are deemed to have been abandoned by the
Buyer if not collected within 30 days after the Company has notified the Buyer
in writing of the warranty assessment outcome or the completed repair.
8. The Company reserves the right to dispose or otherwise deal with an
abandoned product or part at its discretion.
9 This warranty does not apply if:
(i) the goods have not been paid for by the Buyer as per the credit
terms provided; or
(ii) the goods have not been installed in accordance with
AS NZS 3000/2000 Australian/New Zealand Wiring rules; or
(iii) the goods have been misused or neglected.
10. The Company assumes no responsibility under this warranty for the labour
costs involved in the removal of defective parts, installation of new parts or
service charges related thereto.
11. If a fault covered by this warranty occurs, the Buyer must first contact the
Company at the contact address on pages ii to v.
12. Any warranty claim must be accompanied by:
(i) proof of purchase;
(ii) written details of the alleged defect; and
(iii) appropriate documentation (such as installation and
maintenance records etc).
13. The Company shall have the option of requiring the return of the defective part N
(transportation prepaid by the Buyer) to establish the claim.
14. The Company makes no warranties or representations other than set out in this
clause 7.
15. The repair or exchange of the goods or part of the goods, is the absolute limit
of the Company’s liability under this express warranty.
© FANTECH 2017 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING N-5
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 8
Diag. DD 8 Black
U2 V2 W2
Leads
*HC.. High Capacity Series D-60/62
RED
Diags. DD 1, 2, 3, 10
RED
RED
M
Diags. DD 1, 2, 3
BLACK
3~
Low speed BLACK
Diags. DD 1, 2, 3, 7, 9, 10 LO HI
Red
*RDE.. New Generation Series D-16/19 Leads
U1 V1 W1 SELECTOR SWITCH
Diags. DD 1, 2, 3, 9, 10
Black
*RDLE.. Alpha/Beta Industrial D-7/9 Leads
U2 V2 W2
Diagram DD4
Diags. DD 1, 2, 3, 9, 10
Single speed only
*RDS.. New Generation Series D-16/19 Suggested wiring arrangement
Diags. DD 1, 2, 3, 9, 10
Codes: ..31. and ..35.
L1 L2 L3 N
L1 L2 L3 N E
RSS.. New Generation Series D-16/19
Diags. DD 1, 2, 3, 9 U1 - Red
V1 - Yellow
*RVE.. New Generation Series D-16/19 M
W1 - Blue/Black
Diags. DD 1, 2, 3, 9, 10 3~
*RVLE.. Alpha/Beta Industrial D-7/9
Diags. DD 1, 2, 3, 9, 10 Thermal
Contacts (TB)
SCD/E... Short Cased Series B-26/27
LO SPEED HI SPEED
CONTACTOR CONTACTOR White, if fitted
OVERLOAD OVERLOAD
Diags. DD 4, 5, 6, 7
*SQ.. SQ Series A-23/25
RED
RED
RED
Diags. DD 1, 2, 3, 9, 10
N SS.. Smoke-Spill Series D-60/62 M
BLACK
BLACK
3~
Diags. DD 1, 2, 3 BLACK
OFF
LO HI
*NOTE: Refer to the motor manufacturer’s
data on the motor for wiring diagrams on
SELECTOR SWITCH
standard frame Ex e, Ex d etc. motors.
These diagrams are current at the time of publication, check the wiring diagram supplied with the motor.
N-6 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING © FANTECH 2017
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 9
Airflow
ROTATION
DRIVE END
W2 Link U2 V2
Thermal
L N E contacts (TB)
white
Z2 M E U1 Link V1 W1
Cap. 1~
L1
Capacitor
U2
S/C L2 Earth L1 L2
Z1 Active Neutral
N U1
Z2 - Yellow (AUX)
U2 - Black (MAIN) }
Z1 - Blue (COM)
U1 - Red
ROTATION W2 U2 V2
DRIVE END
Bridge L1 and L2 if speed Link Link
controller (S/C) is not required
E U1 V1 W1
Note:
This diagram suits speed controllers, VA2.0
and VA2.8 only. When using the AVA5.0, Capacitor
VA5.0 and VA8.0 speed controllers,
Earth L1 L2
use the AUX, MAIN and COM connections. Active Neutral
These diagrams are current at the time of publication, check the wiring diagram supplied with the motor.
© FANTECH 2017 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING N-7
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 10
Green/Yellow
Blue or Grey
CD/E..VGL GL Gamma Series D-38/40 U1 V1 W1 Black M Cap
Diags. ER 1, 2, 4, 5 1~
Brown
Blue
CD/E..S Gamma Supply Series D-32/33
Diags. ER 1, 2, 4, 5 M Black
L N E
White M
L1
1~
S/C L2
Brown M
N
Blue 1~
N L N E
LC
LB
LA
N
These diagrams are current at the time of publication, check the wiring diagram supplied with the motor.
N-8 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING © FANTECH 2017
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 11
These diagrams are current at the time of publication, check the wiring diagram supplied with the motor.
© FANTECH 2017 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING N-9
Inst Maint & Wiring_Oct_2017.qxd 11/10/2017 3:00 PM Page 12
- IMPORTANT -
INSTALLATION & MAINTENANCE
WIRING DIAGRAMS
INSTRUCTIONS
ELECTRICAL
&
N-10 INSTALLATION, WIRING DIAGRAMS & FAN TROUBLE SHOOTING © FANTECH 2017