A0053028920-General Body Repairs Interior
A0053028920-General Body Repairs Interior
Workshop Manual
Audi A4 Cabriolet 2003 ➤
General body repairs, interior
Edition 01.2013
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Repair Group
00 - Technical data
68 - Interior equipment
69 - Passenger protection
70 - Trim, insulation
72 - Seat frames
74 - Seat - padding, covers
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Routing and attaching pipes and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
68 - Interior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 Shelves / trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Removing and installing glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Removing and installing handle for glove box lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Removing and installing cushioning mechanism for glove box lid . . . . . . . . . . . . . . . . . . . . 5
1.4 Removing and installing glove box - vehicles with knee bolster / knee airbag (country-specific
version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Removing and installing handle for glove box lock - vehicles with knee bolster / knee airbag
(country-specific version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 Removing and installing cushioning mechanism of glove box lid - vehicles with knee bolster /
knee airbag (country-specific version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Removing and installing insulation box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Removing and installing storage compartment (driver side) without knee bolster . . . . . . . . 10
1.9 Exploded view of storage compartment (driver side) with knee bolster / knee airbag . . . . 11
1.10 Removing and installing storage compartment (driver side) with knee bolster / knee airbag
(country-specific version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.11 Removing dash panel end trim (left-side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.12 Removing additional loudspeaker - equipment version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.13 Removing cover for instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.14 Removing and installing centre armrest and ashtray (rear) . . . . . . . . . . . . . . . . . . . . . . . . 15
1.15 Removing and installing support bracket for centre armrest . . . . . . . . . . . . . . . . . . . . . . . . 16
1.16 Removing and installing centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.17 Insulation for centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.18 Removing and installing cassette holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
20
with respect to1.19 Removing
the correctness and
of information installing
in this document. connector mounting
Copyright by AUDI AG. .................................... 21
1.20 Removing and installing gearshift cover and gear lever boot . . . . . . . . . . . . . . . . . . . . . . . . 22
1.21 Removing and installing navigation system operating unit in centre console . . . . . . . . . . 23
1.22 Removing and installing footwell trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.23 Removing and installing handbrake lever trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.24 Removing handbrake lever grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.25 Removing and installing mobile phone carrier in centre console . . . . . . . . . . . . . . . . . . . . 25
1.26 Making openings for mobile phone carrier in centre console . . . . . . . . . . . . . . . . . . . . . . . . 26
1.27 Removing and installing cradle for telephone handset in centre console . . . . . . . . . . . . . . 26
1.28 Making openings for telephone handset cradle in centre console . . . . . . . . . . . . . . . . . . . . 27
1.29 Removing and installing centre section of dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.30 Removing and installing storage compartment, cup holder and switch mounting . . . . . . . . 31
1.31 Removing and installing cover panel and trim for radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.32 Removing and installing ashtray (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2 Interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1 Safety regulations for interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.2 General notes on interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.3 Switching automatic anti-dazzle function on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.4 Switching compass display on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.5 Setting magnetic deflection zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.6 Calibrating digital compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.7 Adjusting automatic anti-dazzle interior mirror Y7 for right-hand drive or left-hand drive
vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.8 Selecting the applicable deflection zone from the map . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.9 Checking operation of automatic anti-dazzle interior mirror . . . . . . . . . . . . . . . . . . . . . . . . 44
2.10 Removing and installing interior mirror with rigid base . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Contents i
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
69 - Passenger protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1 Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.1 Safety requirements for handling pyrotechnic belt tensioners . . . . . . . . . . . . . . . . . . . . . . 50
1.2 Disposal of pyrotechnic belt tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
1.3 Overview of seat belt anchorage points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
1.4 Removing and installing three-point seat belt with belt tensioner (front) . . . . . . . . . . . . . . 53
1.5 Removing and installing three-point seat belt with belt tensioner (rear) . . . . . . . . . . . . . . . . 54
1.6 Anchorage points for centre floor panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
1.7 Outer floor panel anchorage point (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.8 Removing and installing belt buckle (standard seat and seat with seat memory) . . . . . . . . 56
1.9 Removing and installing belt buckle for seat-occupied sensor controlling deactivation of front
passenger's airbag (country-specific version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
1.10 Removing and installing belt buckle (RS bucket seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2 Removing and installing ISOFIX retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.1 Removing and installing ISOFIX retainer (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3 Checking seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.1 Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.2 Checking locking function of retractor mechanism for securing child safety seats (does not
apply to driver's seat belt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.3 Checking belt-fastened sensor for three-point seat belts with belt tensioners (rear) . . . . . . 66
4 Safety requirements for airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.1 General safety regulations for working on the airbag system . . . . . . . . . . . . . . . . . . . . . . 67
4.2 Additional safety regulations for side airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.3 Additional safety precautions for Automatic Rollover Support System . . . . . . . . . . . . . . . . 68
4.4 Additional safety regulations for working on seat occupied sensor for front passenger's airbag
deactivation (country-specific version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.5 Procedure for dealing with seat occupied sensor controlling deactivation of front passenger's
airbag (country-specific version) following a crash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.6 Renewing airbag units following
Protected an accident
by copyright. . . . or. .commercial
Copying for private . . . . . .purposes,
. . . . . in. .part
. .or. in. .whole,
. . . is. not
......... 70
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4.7 Checking mounting components with respect to the correctness of information in this document. Copyright by AUDI AG. . . . . . . . .
following an accident . . . . . . . . . . . . . . . . . . . . 72
4.8 Accident in which airbag was not triggered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.9 Disposal of pyrotechnic airbag units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5 Servicing airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.1 Overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.2 Removing and installing airbag control unit -J 234- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.3 Removing and installing battery isolation igniter N253 (equipment version) . . . . . . . . . . . . 76
6 Servicing airbag (driver side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.1 Removing and installing airbag unit (standard steering wheel) . . . . . . . . . . . . . . . . . . . . . . 79
6.2 Removing and installing airbag unit (sports steering wheel) . . . . . . . . . . . . . . . . . . . . . . . . 80
6.3 Removing and installing airbag unit (multi-function steering wheel) . . . . . . . . . . . . . . . . . . 82
6.4 Exploded view of airbag unit on driver side (RS 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.5 Removing and installing airbag unit (RS 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.6 Removing and installing return ring with with slip ring (coil connector / ESP sensor) . . . . 87
7 Servicing airbag (front passenger side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.1 Removing and installing airbag (front passenger side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.2 Removing and installing key-operated switch to deactivate airbag on front passenger side
........................................................................ 90
7.3 Removing warning lamp for airbag deactivated on front passenger side . . . . . . . . . . . . . . 90
8 Servicing side airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.2 Removing and installing side airbag (sports seat, standard seat) . . . . . . . . . . . . . . . . . . . . 92
8.3 Removing and installing side airbag (seat with electrical adjustment) . . . . . . . . . . . . . . . . 94
ii Contents
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Contents iii
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
iv Contents
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
2.4 Removing seat if seat longitudinal adjustment motor / control unit is defective - vehicles up
to 04.03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
2.5 Removing front seat if seat longitudinal adjustment motor / control unit is defective - vehicles
from 04.03 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
2.6 Removing and installing seat rail cover (front) - vehicles up to 10.02 . . . . . . . . . . . . . . . . 208
2.7 Removing and installing seat rail cover (rear) - vehicles up to 10.02 . . . . . . . . . . . . . . . . . . 209
2.8 Removing and installing seat rail covers - vehicles from 10.02 onwards . . . . . . . . . . . . . . 210
2.9 Unplugging connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
2.10 Connecting airbag adapter VAS 6036 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
2.11 Connector assignment at connector point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
2.12 Unplugging connector for side airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.13 Exploded view of modular wire routing - vehicles from 04.06 onwards . . . . . . . . . . . . . . . . 214
2.14 Modular wire routing versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.15 Modular wire routing with corrugated tube at front seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.16 Removing and installing front seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.17 Removing and installing side trim (sill side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
2.18 Removing and installing side trim (tunnel side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
2.19 Removing and installing Easy Entry system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
2.20 Removing and installing Bowden cable for locking backrest . . . . . . . . . . . . . . . . . . . . . . . . 221
2.21 Removing and installing backrest release microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
2.22 Adjusting backrest release microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
2.23 Removing and installing head restraint microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
2.24 Adjusting head restraint microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
2.25 Renewing backrest (standard seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
2.26 Renewing seat pan (standard seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
2.27 Removing and installing guide for side airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
2.28 Removing and installing seat adjustment switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
2.29 Removing and installing four-way lumbar support switch . . . . . . . . . . . . . . . . . . . . . . . . . . 230
2.30 Removing and installing control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2.31 Removing and installing seat longitudinal adjustment
with respect motor
to the correctness . . . .in.this
of information . . document.
. . . . . .Copyright
. . . . . by. .AUDI
. . .AG.
. 231
2.32 Removing and installing seat height adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
2.33 Removing and installing seat rake adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
2.34 Removing and installing seat cushion extension (sports seat) . . . . . . . . . . . . . . . . . . . . . . 234
2.35 Removing and installing motor for backrest rake adjustment . . . . . . . . . . . . . . . . . . . . . . . . 235
2.36 Renewing electric height adjuster for seats bolted onto seat rails (old version) . . . . . . . . . . 238
2.37 Renewing electric height adjuster on seats with upper section laser-welded to seat rail (new
version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
2.38 Removing and installing backrest cover panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
2.39 Removing and installing outer backrest frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
2.40 Removing and installing four-way lumber support - vehicles up to model year 2005 . . . . 243
2.41 Removing and installing lumbar support adjustment motors - vehicles up to model year
2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
2.42 Removing and installing four-way lumber support - vehicles from model year 2006
onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
2.43 Removing and installing control motors for lumbar support adjustment - vehicles from model
year 2006 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
2.44 Removing and installing head restraint (with electrical adjustment) . . . . . . . . . . . . . . . . . . 248
2.45 Removing footwell light (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
2.46 Exploded view of seat pan - vehicles up to 04.03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
2.47 Dismantling and assembling seat pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
2.48 Exploded view of seat pan - vehicles from 04.03 onwards . . . . . . . . . . . . . . . . . . . . . . . . 252
2.49 Dismantling and assembling seat pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
2.50 Removing and installing spring mat with wiring harness for seat pan . . . . . . . . . . . . . . . . 256
2.51 Wiring assignment for seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
2.52 Wiring assignment for backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
2.53 Removing and installing wiring harness for backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
3 RS bucket seat (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Contents v
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
vi Contents
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
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Contents vii
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
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viii Contents
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
00 – Technical data
1 Routing and attaching pipes and wir‐
ing
(ARL003127; Edition 01.2013)
Make sketches or take photographs when unfastening or remov‐
ing and installing hydraulic and pneumatic lines or electrical wires.
This ensures re-installation at the original location.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Contact corrosion
Contact corrosion can occur if unsuitable fasteners (bolts, nuts,
washers etc.) are used on the vehicle.
For this reason, only fasteners with a special surface coating are
fitted.
In addition, all rubber and plastic parts and all adhesives are made
of non-conductive materials.
Always install new parts as listed in the Parts catalogue if you are
not sure whether used parts can be reused.
Please note:
♦ We recommend using genuine replacement parts only, as
these have been checked and are compatible with aluminium.
♦ We recommend using Audi Genuine Accessories.
♦ Damage caused by contact corrosion is not covered by the
warranty.
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68 – Interior equipment
1 Shelves / trim panels
1 - Dash panel
2 - Dash panel end trim (right-
side)
❑ Removing ⇒ page 4
3 - Glove box
♦ Removing
– Detach dash panel end
trim -2-.
– Vehicles with CD
changer -8-: Slacken off
bolt -6-.
– Unplug connectors to
electrical components in
glove box, e.g. key-op‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
erated switch to deacti‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
vate airbag on front pas‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
senger side.
4 - Bolts (3x)
❑ Tightening torque: 3.5 Nm
5 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
6 - Bolt
❑ Tightening torque: 3.5 Nm
❑ Vehicles with CD changer only
7 - Electrical connector
8 - CD changer
♦ Removing:
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Glove box has been removed in illustration.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Dash panel
2 - Dash panel end trim (right-
side)
❑ Removing ⇒ page 4
3 - Glove box
♦ Removing
– If fitted, remove knee
airbag (front passenger
side) ⇒ page 101 .
– Vehicles with CD
changer -8-: Slacken off
bolt -6-.
– Unplug connectors leading to electrical components in glove box, e.g. key-operated switch for front pas‐
senger's airbag ⇒ page 7 .
4 - Bolts (3x)
❑ Tightening torque: 3.5 Nm
5 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
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6 - Bolt permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Tightening torque: 5 Nm
❑ Vehicles with CD changer only
7 - Electrical connector
8 - CD changer
9 - Bolts (2x)
Removing
– Open glove box.
– Detach dash panel end trim (right-side) -arrow- using front-end
hook -3370- .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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Note
Note
5 - Vent
❑ Tighten as far as possi‐
ble
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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1.8 Removing and installing storage compartment (driver side) without knee
bolster
2 - Bolts
❑ 3x
❑ 3.5 Nm
3 - Bolt
❑ 1.5 Nm
4 - Retaining bracket
5 - Additional loudspeaker
❑ Depending on equip‐
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
ment version with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Removing ⇒ page 14
6 - Dash panel end trim (left-
side)
❑ Removing ⇒ page 14
1.9 Exploded view of storage compartment (driver side) with knee bolster / knee
airbag
Exploded view
1.10 Removing and installing storage compartment (driver side) with knee bol‐
ster / knee airbag (country-specific version)
Removing
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WARNING
WARNING
WARNING
WARNING
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Centre armrest
♦ Removing
– Remove rear ashtray
-3-.
2 - Nut
❑ Tightening torque:
26 Nm
3 - Ashtray (rear)
♦ Removing
– Unclip cover -4-.
– Disengage ashtray
(rear) -3-.
4 - Cover
5 - Mounting for switch
❑ Removing and installing
⇒ page 16
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with respect to the correctness of information in this document. Copyright by AUDI AG.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Centre console
♦ Removing
– Vehicles with encoded
radio/radio navigation
system (RNS): Observe
code (establish code if
necessary).
– Detach caps -4- from bolts -3- at front in footwell on right and left side of centre console.
– Slacken off bolts -3- at front in footwell on right and left side of centre console.
– Slacken off the two cross-head bolts -9- at connecting piece -8- and take out connecting piece. Otherwise,
centre console cannot be pulled out over handbrake lever.
– Vehicles with manual gearbox: Loosen securing frame of gear lever boot and detach gear lever boot
⇒ page 22 .
– Vehicles with automatic gearbox: Prise out gearshift cover upwards ⇒ page 22 .
– Slacken off four bolts -10- around gear lever securing centre console.
– Unplug connector for convertible roof actuation, cigarette lighter and, if fitted, navigation module
⇒ page 23 .
Note
2 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
3 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
4 - Caps (2x)
5 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
6 - Hexagon nut with washer
❑ Vehicles with centre armrest: Tightening torque 10 Nm
❑ Vehicles without centre armrest: Tightening torque 5 Nm
7 - Handbrake cover
8 - Connecting piece
9 - Bolts (2x)
❑ Tightening torque: 2 Nm
10 - Bolts (4x)
❑ Tightening torque: 3.5 Nm
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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1 - Cassette holder
♦ Removing
– Remove centre console
⇒ page 16 .
1 - Connector mounting
♦ Removing
– Remove centre console
⇒ page 16 .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1.20 Removing and installing gearshift cover and gear lever boot
4 - Gear knob
5 - Connecting piece
6 - Securing frame
1.21 Removing and installing navigation system operating unit in centre console
1 - Recess
2 - Clip
❑ Vehicles with centre
armrest only
3 - Mounting frame
♦ Removing
– Remove navigation sys‐
tem operating unit with
cigarette lighter -5- or
storage compartment
with cigarette lighter -6-.
4 - Bolts (2x)
❑ Tightening torque: 2 Nm
5 - Navigation system operat‐
ing unit with cigarette lighter
♦ Removing
– Apply handbrake firmly.
– Reach into opening beneath handbrake lever and press navigation system operating unit with cigarette
lighter out of centre console -7- from underneath.
– Prise out cover panel beneath handbrake lever ⇒ Item 7 (page 18) , ⇒ Item 7 (page 18) .
– Reach into opening beneath handbrake lever and press storage compartment with cigarette lighter out
of centre console -7- from underneath.
7 - Centre console
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♦ Removing:
2 - Retaining clip
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Bolts (2x)
❑ Tightening torque: 4 Nm
6 - Retaining tabs
1 - Threaded moulding
❑ Clipped into centre con‐
sole from rear
2 - Centre console
❑ With openings for base
plate
❑ Making openings on re‐
placement parts
⇒ page 26
3 - Mounting plate
4 - Base plate
❑ For mobile phone hand‐
set cradle
5 - Bolts (6x)
❑ Tightening torque: 0.5
Nm
6 - Bolts (2x)
❑ Tightening torque: 1.5
Nm
7 - Connector
Note
Note
After assembly, make sure that glove box lid can be opened.
1.27 Removing and installing cradle for telephone handset in centre console
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Threaded moulding
❑ Clipped into centre con‐
sole from rear
2 - Centre console
❑ With openings for base
plate
❑ Making openings on re‐
placement parts
⇒ page 27
3 - Mounting plate
❑ For handset cradle
4 - Bolts (4x)
❑ Tightening torque:
0.5 Nm
5 - Handset cradle
6 - Telephone handset -R37-
7 - Base plate
8 - Bolt
❑ Tightening torque:
1.5 Nm
9 - Connector
Note
10 - Bolt
❑ Tightening torque:
1.5 Nm
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
After assembly, make sure that glove box lid can be opened.
2 - Bolts (4x)
❑ Tightening torque:
3.5 Nm
3 - Bolts (2x)
❑ Tightening torque: 5 Nm
4 - Bolts (2x)
❑ Tightening torque:
3.5 Nm
5 - Bracket for centre section
6 - Bracket
♦ Removing
– Remove centre console
⇒ page 16 .
1.30 Removing and installing storage compartment, cup holder and switch
mounting
1-
Storage compartment
❑ Removing and installing
⇒ page 31
❑ Removing and installing
country-specific version
⇒ page 31
2 - Cup holder
❑ Removing and installing
⇒ page 32
3 - Switch mounting
❑ Removing and installing
⇒ page 32
4 - Mounting for warning lights
switch
❑ Removing and installing
hazard warning lights
switch ⇒ Electrical sys‐
tem; Rep. gr. 96
Note
Cover panel and trim for radio are only fitted on vehicles with dash
panel centre section for “chorus” and “concert” radios
⇒ page 28 .
1 - Radio trim
♦ Removing
– Carefully unclip radio
cover panel -3- or
4 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
2 Interior mirror
WARNING
Caution
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Interior mirror 35
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Interior mirror 37
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Note
– After a short while, the display will automatically show “C” (for
calibration). The digital compass must now be calibrated
⇒ page 37 .
– Make sure you switch the anti-dazzle function of the interior
mirror back on ⇒ page 36 after adjusting the mirror for right-
hand or left-hand drive.
NorthbyAmerica
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Interior mirror 39
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
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South America
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Asia with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Interior mirror 41
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Africa
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Australia
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Interior mirror 43
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Test sequence
– Cover or mask photosensor -arrow- on housing side -1-.
– Aim beam of a torch (or similar) at photosensor -arrow- on
mirror side -2-.
Interior mirror should darken quickly.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Interior mirror 45
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Note
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Interior mirror 47
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
hesive
2.13.2 Special tools and workshop equipment
required
♦ Glass-to-metal bonding set D 000 703 A1
1 - Glass scraper (commercially available)
2 - Blade (commercially available)
WARNING
2.13.3 Procedure
– Take mirror plate out of mirror base.
WARNING
Note
2. Interior mirror 49
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
69 – Passenger protection
1 Seat belts
WARNING
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Seat belts 51
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
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1.4 Removing and installing three-point seat belt with belt tensioner (front)
1 - Belt guide
2 - Belt
3 - Latch plate
4 - Belt reel/belt tensioner
♦ Removing
WARNING
Observe measures
when disconnecting the
battery ⇒ Electrical sys‐
tem; Rep. gr. 27 .
– Disconnect battery.
– Remove rear seat
bench ⇒ page 286 .
– Remove rear seat back‐
rest ⇒ page 287 .
– Remove side trim
⇒ page 120 .
– Unscrew bolt -5-.
– Unplug connector for
belt tensioner
⇒ page 53 .
– Remove outer floor pan‐
el anchorageProtected
point -6-
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ page 56 . with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unclip belt guide -1-.
– Pull belt -2- out of belt
guide -1-.
– Take out belt reel -4-.
♦ Installing
– Install seat belt (front) in
reverse order of remov‐
al.
5 - Bolt
❑ Tightening torque: 55 Nm
6 - Outer floor panel anchorage point
1. Seat belts 53
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
1.5 Removing and installing three-point seat belt with belt tensioner (rear)
1 - Belt
2 - Belt guide
3 - Connecting link
4 - Guide roller
5 - Locator stud
6 - Outer floor panel anchorage
point
7 - Bolt
❑ Tightening torque: 55
Nm
8 - Bolt
❑ Tightening torque: 55
Nm
9 - Belt reel/belt tensioner Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Removing with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Observe measures
when disconnecting the
battery ⇒ Electrical sys‐
tem; Rep. gr. 27 .
– Disconnect battery.
– Remove rear seat
bench ⇒ page 286 .
– Remove rear seat back‐
rest ⇒ page 287 .
– Open convertible roof
compartment.
– Unscrew bolt -8-.
– Unplug connector for
belt tensioner
⇒ page 55 .
– Take out belt reel -9-.
– Unscrew bolt -7-.
– Unclip belt guide -2- at front and detach belt guide -2-.
– Open connecting link -3- at belt guide -2-.
– Pull belt -1- out of belt guide -2- and guide fitting -4-.
♦ Installing
– Plug in connector at belt tensioner ⇒ page 55 .
– With connecting link -3- open, thread belt -1- into guide -2-.
– Engage belt guide -2- at rear and press on belt guide -2- at front.
– Make sure outer floor panel anchorage point -6- engages in locator stud -5-.
– Screw on outer floor panel anchorage point -6- with bolt -7-.
10 - Latch plate
1 - Belt buckle
♦ Removing
– Remove rear seat
bench ⇒ page 286 .
– Remove nut -4-.
– Detach belt buckle -1-.
♦ Installing
– Make sure mounting -2-
engages in locator stud
-3-.
2 - Mounting
3 - Locator stud
4 - Nut
❑ Tightening torque:
55 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
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with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Seat belts 55
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
WARNING
Pay attention to
⇒ “4 Safety requirements for airbags”, page 67 ,
⇒ “1.1 Safety requirements for handling pyrotechnic belt ten‐
sioners”, page 50 and ⇒ “3 Checking seat belts”, page 63 .
– Remove seat:
♦ Standard seat
⇒ “1.2 Removing and installing seat”, page 168
♦ Seat with electrical adjustment
⇒ “2.3 Removing and installing seat”, page 202
Note
♦ There are two belt buckle versions. Both versions are descri‐
bed in the following. Determine the version fitted in the vehicle
concerned and perform the relevant work steps.
♦ Version 1 ⇒ page 57
♦ Version 2 ⇒ page 58
Version 1
Removing
– Remove bolt -2- for belt buckle -1-.
Vehicles with belt buckle sensor and switch in belt buckle (driver
side only, country-specific):
– Eject wire from red connector housing.
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with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Seat belts 57
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
– Red connector housing -1- for belt buckle sensor and main
power supply
– Release wire locking element -2- in direction of arrow by pri‐
sing out at opening -3-.
Wire locking element -2- has been released in illustration.
– Eject wires -4- for belt buckle sensor from contacts 5 and 6,
as well as wires -4- for switch in belt buckle (contacts 1 and 2)
on driver side (country-specific).
– Unfasten cable ties.
Installing
WARNING
Pay attention to
⇒ “4 Safety requirements for airbags”, page 67 ,
⇒ “1.1 Safety requirements for handling pyrotechnic belt ten‐
sioners”, page 50 and ⇒ “3 Checking seat belts”, page 63 .
WARNING
Pay attention to
⇒ “4 Safety requirements for airbags”, page 67 ,
⇒ “1.1 Safety requirements for handling pyrotechnic belt ten‐
sioners”, page 50 and ⇒ “3 Checking seat belts”, page 63 .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Pay attention to
⇒ “4 Safety requirements for airbags”, page 67 ,
⇒ “1.1 Safety requirements for handling pyrotechnic belt ten‐
sioners”, page 50 and ⇒ “3 Checking seat belts”, page 63 .
WARNING
Pay attention to
⇒ “4 Safety requirements for airbags”, page 67 ,
⇒ “1.1 Safety requirements for handling pyrotechnic belt ten‐
sioners”, page 50 and ⇒ “3 Checking seat belts”, page 63 .
Note
The belt buckle for the seat occupied recognition system control‐
ling the deactivation of the front passenger airbag is only fitted on
the front passenger's seat.
– Remove seat:
♦ Standard seat
⇒ “1.2 Removing and installing seat”, page 168
♦ Seat with electrical adjustment
⇒ “2.3 Removing and installing seat”, page 202
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with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Seat belts 59
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Removing
WARNING
Removing
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– Unplug connector -1- beneathpermitted
seat. unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– If applicable, take cable out of clip -2- (equipment-specific).
– Remove bolt -3-.
– Detach belt buckle -4-.
Installing
WARNING
Note
If the belt buckle for the seat occupied recognition system con‐
trolling the deactivation of the front passenger's airbag is re‐
newed, you must complete the form for the seat occupied
recognition system stating the serial number and including the bar
code sticker of the new belt buckle, and then send the form to the
importer.
Tightening torque
Component Nm
Belt buckle to seat 34
Note
Make sure electrical connectors are fitted correctly (as far as stop)
and engage audibly.
– Switch on ignition.
WARNING
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1. Seat belts 61
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
WARNING
Points to check:
♦ Check belt webbing
♦ Check automatic belt retractor (locking action)
♦ Visual inspection of belt buckle
♦ Functional check of belt buckle
♦ Check guide fittings and latch plate
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♦ Check securing components and anchorage points
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
WARNING
WARNING
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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Note
♦ The airbag control unit can be used with airbag generation 8.*
(but not 8.R) for up to two side/curtain airbag and/or belt ten‐
sioner triggering operations.
♦ The airbag control unit can be used with airbag generation 9.*
and 8.R for up to two triggering operations of the side/curtain/
driver's/front passenger's airbag and/or belt tensioner.
♦ After the third activation the fault display will show “Control unit
defective”.
If belt tensioners have been triggered the display will show the
fault message “Belt tensioner igniter - excessive resistance”.
♦ In addition, the following must also be renewed if necessary
(visual check): all damaged components
After renewing airbag units or the control unit, affix stickers (only
tear-off strips) to the registration card and return the registration
card to the appropriate Sales Centre or to the importer for regis‐
tration. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
5 Servicing airbags
wheel)”, page 79
❑ Removing and installing
⇒ “6.2 Removing and in‐
stalling airbag unit
(sports steering wheel)”,
page 80
❑ Removing and installing
⇒ “6.3 Removing and in‐
stalling airbag unit (mul‐
ti-function steering
wheel)”, page 82
❑ Removing and installing
⇒ “6.5 Removing and in‐
stalling airbag unit
(RS 4)”, page 84
2 - Airbag unit (driver side)
❑ Removing and installing
⇒ “6.1 Removing and in‐
stalling airbag unit
(standard steering
wheel)”, page 79
❑ Removing and installing
⇒ “6.2 Removing and in‐
stalling airbag unit
(sports steering wheel)”,
page 80
❑ Removing and installing
⇒ “6.3 Removing and in‐
stalling airbag unit (mul‐
ti-function steering
wheel)”, page 82
❑ Removing and installing
5. Servicing airbags 75
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
2 - Bolts (3x)
❑ Tightening torque: 7 Nm
3 - Connector
4 - Retaining clip
Note
Refer to Guided Fault Finding, body, general body repairs, 69 passenger protection, airbag, electrical compo‐
nents, J234 airbag control unit, encoding J234 airbag control unit.
WARNING
Note
Removing
– With ignition switched off, disconnect earth wire at battery ⇒
Electrical system; Rep. gr. 27 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove luggage compartment
permitted side
unless authorised trimAG.
by AUDI (left-side)
AUDI AG does ⇒ not
General
guarantee or accept any liability
body repairs, interior; Rep. gr. 70 .
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unfasten quick-release fasteners -1- and -3- and open lid -2-
of main fuse box in luggage compartment -arrow-.
WARNING
5. Servicing airbags 77
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Note
Installing
WARNING
WARNING
– with
Connect
respect to battery. Forofmeasures required
document. refer toby⇒AUDIElectrical
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
the correctness information in this Copyright AG.
system; Rep. gr. 27 .
– Observe measures to be taken after connecting the battery ⇒
Electrical system; Rep. gr. 27 .
– Finally read out fault memory for airbag control unit using
⇒ Vehicle diagnostic tester and rectify faults as necessary.
Tightening torques
Component Nm
Battery isolation igniter -N253- to bus bar 9
Positive wire to battery isolation igniter -N253- 15
WARNING
5 - Airbag unit
♦ Removing
–Disconnect battery
earth strap.
– Release steering col‐
umn adjuster.
– Pull steering wheel -2-
out and up as far as pos‐
sible.
– Move steering wheel
-2- to vertical position.
– Slacken off first Torx
bolt T30 -1-.
– Move steering wheel
back half a turn and
slacken off second Torx
bolt T30 -1-.
– Unplug connector for
airbag unit -4-.
– Unplug connector for
horn -6-.
– Set down airbag unit
-5- with impact cushion
facing upwards.
♦ Installing
– Install in reverse order
of removal.
– Make sure connector and retaining clip engage fully with a clicking sound.
– Take care not to trap airbag wire. Route airbag wire to left in a loop.
– Switch on ignition.
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
WARNING
– Make sure connector and retaining clip engage fully with a clicking sound.
– Take care not to trap airbag wire. Route airbag wire to left in a loop.
– Switch on ignition.
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
Note
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
1 - Torx bolts T30 (2x) with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Tightening torque: 7 Nm
2 - Steering wheel
❑ Removing and installing
⇒ Running gear, front-
wheel drive and four-
wheel drive; Rep. gr. 48
3 - Plug for coil connector
4 - Connector for airbag unit
5 - Airbag unit
♦ Removing
– Disconnect battery
earth strap.
– Release steering col‐
umn adjuster.
– Pull steering wheel -2-
out and up as far as pos‐
sible.
– Move steering wheel
-2- to vertical position.
– Slacken off first Torx
bolt T30 -1-.
– Move steering wheel
back half a turn and
slacken off second Torx
bolt T30 -1-.
– Unplug connector for
airbag unit -4-.
– Set down airbag unit
-5- with impact cushion
facing upwards.
♦ Installing
– Install in reverse order
of removal.
– Take care not to trap airbag wire. Route airbag wire to left in a loop.
– Switch on ignition.
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Observe safety regula‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
tions for working on air‐ unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted
bags ⇒ page 67 . with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Note
WARNING
The battery must be connected with the ignition switched on. Copying for private or commercial purposes, in part or in whole, is not
Protected by copyright.
If pyrotechnic components (e.g. airbag or belt tensioner) areauthorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted unless
inexpertly repaired, this may result in unwanted triggering after
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
♦ Return ring with slip ring should only be removed and installed
in centre position (wheels in straight-ahead position).
♦ A new return ring with slip ring is secured in centre position
with a cable tie or tear-off ring.
♦ ESP sensor must be calibrated on vehicles with ESP sensor
in return ring with slip ring.
WARNING
– Switch on ignition.
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
2 - Support
❑ Must be renewed if airbag has triggered
❑ Remove front passenger's airbag unit.
❑ Unscrew bolts -4- (4x).
3 - Nut (4x)
❑ Must be renewed after airbag has been triggered
❑ Tightening torque: 9 Nm
4 - Bolts (4x)
❑ Must be renewed after airbag has been triggered
❑ Tightening torque: 9 Nm
5 - Connector
6 - Frame for airbag unit
❑ Must be renewed if airbag has triggered
❑ Remove front passenger's airbag unit.
7 - Brace
Note
WARNING
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8.1 Tools
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
– Make sure the airbag wire -3- is routed between outer backrest frame and plastic guide -10- and that
airbag wire -3- is not subject to strain.
– Switch on ignition.
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
2 - Nuts (2x)
❑ Tightening torque: 5 Nm
❑ Renew
3 - Airbag wire
4 - Side piping
5 - Bottom piping (3x)
6 - Clip
7 - Cable guide
8 - Velcro strips (2x)
9 - Staples (2x)
❑ Commercially available, as specified by stapler tool manufacturer
❑ Use upholstery stapler tool only.
10 - Plastic guide
11 - Clip
Note
WARNING
– Switch on ignition.
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
2 - Nuts (2x)
❑ Tightening torque: 5 Nm
❑ Renew
3 - Metal tab
4 - Sleeve
5 - Wiring harness
6 - Clip
7 - Plastic guide
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
2 - Bolts (2x)
❑ Tightening torque: 9 Nm
3 - Connector
4 - Lock carrier
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted unless authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
♦ Removing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Disconnect batterypermitted
earth strap.
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Installing
– Install crash sensor -1- in reverse order of removal.
– Switch on ignition.
WARNING
Note
WARNING
Note
WARNING
WARNING
WARNING
Note
Tightening torqueswith
⇒ respect
pageto99
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
the correctness of information in this document. Copyright by AUDI AG.
WARNING
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
WARNING
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
WARNING
Note
♦ The seat occupied recognition system is only fitted on the front passenger's seat.
♦ Modular wire routing has been used for the USA version from 06.06 onwards.
PerformProtected
the following operations
by copyright. before
Copying for private removing
or commercial seat
purposes, occupied
in part or in whole, is not
recognition control
permitted unless unit -J706-
authorised ⇒ Item
by AUDI AG. AUDI1 (page 104)
AG does not or service
guarantee or accept kit
any liability
⇒ page 105 :
with respect to the correctness of information in this document. Copyright by AUDI AG.
11. Servicing seat occupied recognition system for front passenger airbag (country-specific version) 103
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
WARNING
Observe the safety pre‐
cautions for working on
airbags ⇒ page 67 , side
airbags ⇒ page 68 and
seat-occupied sensor
⇒ page 69 and
⇒ page 70 .
– Disconnect battery
earth strap ⇒ Electrical
system; Rep. gr. 27 ;
Battery .
– Remove backrest
⇒ page 179 , for seat
with electrical adjust‐
ment ⇒ page 214 .
Caution
Do NOT unplug connec‐
tors -3- and -7-.
– Push pressure sensor for seat occupied recognition -G452- -4- to side off retaining bracket -9-.
2 - Bolts
♦ 2.5 Nm
3 - Connector at seat occupied recognition control unit -J706-
♦ Do NOT unplug under any circumstances.
4 - Pressure sensor for seat occupied recognition -G452-
5 - Pressure hose
6 - Connector between service kit and seat wiring harness
❑ Not fitted with »Modular« wire routing ⇒ page 175
Note
WARNING
WARNING
Note
The solid foam insert in the fleece is not part of the scope of de‐
livery of the service kit. The solid foam insert in the seat fleece is
therefore to be re-used.
11. Servicing seat occupied recognition system for front passenger airbag (country-specific version) 105
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.
Note
2 - Bolts
♦ 2.5 Nm
3 - Connector at seat occupied recognition control unit -J706-
♦ Do NOT unplug under any circumstances.
4 - Pressure sensor for seat occupied recognition -G452-
5 - Pressure hose
WARNING
It is important that you do
not bend or kink the pres‐
sure hose -5- or the seat
occupied sensor mat
during installation.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
11. Servicing seat occupied recognition system for front passenger airbag (country-specific version) 107
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
12 Rollover bar
1 - Rollover bar
♦ Removing
WARNING
Observe safety precau‐
tions for Automatic Roll‐
over Support System
⇒ page 68 .
2 - Luggage compartment
back panel trim
3 - Clips (2x)
1 - Rollover bar
❑ Remove bolts -2- (2x).
❑ Lower convertible roof
compartment.
2 - Bolts (2x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Rollover bar
❑ Move convertible roof to
gain access to converti‐
ble roof compartment.
❑ Extend rollover bar -1-
⇒ Refer to Guided Fault
Finding, body, general
body repairs, 01 sys‐
tems with self-diagnosis
capability, airbag, air‐
bag functions, control
unit for airbag final con‐
trol diagnosis.
❑ Unfasten clips -3- (2x) at
back panel trim -2-.
❑ Fold back panel trim -2-
to side in direction of ar‐
row.
2 - Luggage compartment
back panel trim
3 - Clips (2x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Rollover bar
❑ Check whether and at
which locations of the
rollover bar -1- spacers
have been fitted.
❑ Mark locations at which
spacers have been tak‐
en out.
❑ Remove bolts -2- (4x).
2 - Bolts (4x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Rollover bar
❑ Press release mecha‐
nism -3- and unplug
connector for solenoid
valve -2-.
❑ Pull out rollover bar -1-.
♦ Installing
WARNING
Observe safety precau‐
tions for Automatic Roll‐
over Support System
⇒ page 68 . Take care Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
not to trap hands when permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
retracting rollover bar. with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
70 – Trim, insulation
1 Door trim (front)
1 - Door trim
❑ Removing and installing
⇒ page 115
2 - Trim panel
❑ Removing and installing
⇒ page 116
3 - Armrest
❑ Removing and installing
⇒ page 117
4 - Switch module
❑ Removing and installing
window regulator ⇒
Rep. gr. 96
5 - Interior door handle
❑ Removing and installing
⇒ page 118
6 - Central locking system
switch
❑ Removing and installing
⇒ Rep. gr. 96
7 - Slider Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Country-specific version with respect to the correctness of information in this document. Copyright by AUDI AG.
10 Nm
1 - Door trim
♦ Removing
– Remove triangular trim
for treble loudspeaker
⇒ page 118 .
– Remove trim panel -6-
⇒ page 116 .
– Remove bolts -5- (there
may be 2 or 4 bolts fit‐
ted).
– Remove window regula‐
tor switch module -3- ⇒
Rep. gr. 96 .
– Unscrew bolt -4-.
– Unscrew bolt -7-.
– Unclip door trim -1-
starting at bottom.
– Disengage door trim -1-
upwards.
– Unplug connector at
window regulator con‐
trol unit ⇒ page 116
– Disengage Bowden ca‐
ble for interior door han‐
dle ⇒ page 116
♦ Installing
– Make sure expanding
nut -10- is clipped into
door shell -9-.
2 - Clips (6x)
3 - Window regulator switch module
4 - Bolt
5 - Bolts (2x)
6 - Trim strip
7 - Bolt
8 - Clips (8x)
9 - Door shell
10 - Expanding nut
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
1 - Door shell
2 - Insulation
♦ Removing
– When detaching insula‐
tion -2-, take care not to
damage insulation -2-.
♦ Installing
– Make sure adhesive
bead -3- is not soiled or
damaged.
3 - Adhesive bead
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Side trim
♦ Removing
– Remove rear seat
bench ⇒ page 286 .
– Remove rear seat back‐
rest ⇒ page 287 .
– Remove trim panel
⇒ page 121 .
– Unclip centre section
-4-.
– Unscrew bolt -5-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Reach intounless
permitted sideauthorised
trim -1-by AUDI AG. AUDI AG does not guarantee or accept any liability
and unfasten side
with respect to trim
the correctness of information in this document. Copyright by AUDI AG.
-1- at clips -2-, -7- and
-6-.
– Detach side trim -1-.
♦ If side trim -1- is to be re‐
newed:
♦
–Remove outer floor pan‐
el anchorage point
⇒ page 56 .
♦ Installing
Note
2 - Clip
3 - Trim panel
4 - Centre section
5 - Bolt
6 - Clip
7 - Clip
age insulation when re‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
moving.
– Detach insulation.
♦ Installing
– Press insulation panels
firmly onto body all
round.
3 Dash panel
1 - Dash panel
❑ Removing ⇒ page 123
2 - Dash panel vent (left-side)
❑ Removing ⇒ page 125
3 - Dash panel loudspeaker
(left-side)
❑ Removing ⇒ page 125
4 - Instrument cluster ⇒ Elec‐
trical system; Rep. gr. 90
5 - Trim (top) for steering col‐
umn switch
❑ Removing ⇒ page 127
6 - Sunlight penetration photo‐
sensor -G107-
❑ Removing ⇒ page 128
7 - Dash panel loudspeaker
(centre)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ withRemoving
respect to the ⇒ page 128
correctness of information in this document. Copyright by AUDI AG.
WARNING
♦ Removing:
– Disconnect battery earth strap at battery.
– Remove airbag unit (driver side):
♦ ⇒ “6.1 Removing and installing airbag unit (standard steering
wheel)”, page 79
♦ ⇒ “6.2 Removing and installing airbag unit (sports steering
wheel)”, page 80
♦ ⇒ “6.3 Removing and installing airbag unit (multi-function
steering wheel)”, page 82
♦ ⇒ “6.5 Removing and installing airbag unit (RS 4)”, page 84
– Remove steering wheel ⇒ Running gear,
Protected front-wheel
by copyright. Copying fordrive
private or commercial purposes, in part or in whole, is not
and four-wheel drive; Rep. gr. 48 . unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove storage compartment (driver side) ⇒ page 10 .
– Remove instrument cluster ⇒ Electrical system; Rep. gr. 90 .
– Remove glove box ⇒ page 3 .
– Remove airbag unit (front passenger side) ⇒ page 88 .
– Remove centre console ⇒ page 16 .
– Remove centre section of dash panel ⇒ page 28 .
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– Press adjuster
Protected forCopying
by copyright. headlight range
for private controlpurposes,
or commercial out ofinswitch hous‐is not
part or in whole,
ing.permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unplug connector.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Check that felt pad -2- is fitted on clip -1- (left and right).
– Press down dash panel slightly and slide it into clip.
– Check that front of dash panel is properly fitted in clip by raising
slightly.
– Perform remaining installation steps in reverse order of re‐
moval.
– Use sharp knife to sever spot welds -2- (4x) flush with air duct.
23 Nm
9 - Retaining bracket (right-side)
❑ For central tube
10 - Retaining bracket
❑ For support ⇒ Item 16 (page 132)
11 - Bolt
❑ Tightening torque: 9 Nm
12 - Nut
❑ Tightening torque: 35 Nm
13 - Bolts (2x)
❑ Tightening torque: 8 Nm
14 - Retaining bracket
❑ For air conditioning unit
15 - Bolts (2x)
❑ Tightening torque: 9 Nm
16 - Brace
17 - Bolts (2x)
❑ Tightening torque: 9 Nm
18 - Bolts (2x)
❑ Tightening torque: 9 Nm
19 - Support
20 - Bolts (4x)
❑ Tightening torque: 5 Nm
21 - Centre section adapter
22 - Support
23 - Bolts (2x)
❑ Tightening torque: 9 Nm
24 - Bolt
❑ Tightening torque: 8 Nm
25 - Bolts (2x)
❑ Tightening torque: 9 Nm
26 - Bolt Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Tightening torque: 8 Nm
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
27 - Nut
❑ Tightening torque: 35 Nm
– Remove bolts -1- (2x) for fuse carrier -2-. Tightening torque:
3 Nm
– Set down fuse carrier with wires connected.
– Disengage wiring harness at dash panel support bracket and
lay it bare.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Press wiring harness behind dash panel central tube off dash
panel central tube -arrows-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 Trim panels
2 - Clips (3x)
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Clip
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Floor covering
♦ Removing
– Remove front seats
⇒ page 202 .
– Remove rear seat
bench ⇒ page 286 .
– Remove sill panel trims
⇒ page 140 .
– Remove A-pillar trim
panels (bottom)
⇒ page 139 .
– Remove bottom support
for front seat belts on
both sides ⇒ page 56 .
– Remove foot rest
⇒ page 141 .
– Remove foot rest brack‐
et ⇒ page 141 .
– Remove centre console
⇒ page 16 .
– Unfasten wiring harness
beneath centre console.
– Unscrew bolts (2x) at air
ducts -2- (2x) and de‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note
1 - Bolt
❑ Tightening torque: 7 Nm
2 - Clips (2x)
3 - Nut
4 - Tabs (2x)
5 - Wind deflector trim
♦ Removing
–
Remove interior light/
reading light
⇒ page 139 ,
⇒ page 139 and
⇒ page 143 .
– Remove make-up mir‐
ror light ⇒ page 139 ,
⇒ page 139 and
⇒ page 143 .
– Remove sun visors
⇒ page 139 ,
⇒ page 139 and
⇒ page 142 .
– Remove sun visor
brackets ⇒ page 139 ,
⇒ page 139 and
⇒ page 142 .
– Remove centre sun vi‐
sor ⇒ page 139 ,
⇒ page 139 and
⇒ page 142 .
– Remove nut -3-.
– Prise out wind deflector
trim -5- at clips -2- (2x)
and tabs -4- (2x).
– Carefully pull off wind
deflector trim -5- down‐
wards.
♦ Installing
– Install wind deflector trim -5- in reverse order of removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing:
– Remove warning triangle if provided.
– Remove bolts -6- (2x).
– Detach bracket for warning triangle -9- if fitted.
– Detach lock cover -5-.
– Slacken off bolt -8- in handle -7-.
– Vehicles with manual release: Remove manual release handle
-2- ⇒ page 147 .
– Unfasten rear lid trim -1- at clips -7- (12x).
– Detach rear lid trim -1-.
Installing:
Install in reverse order of removal.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Clips (4x)
Note
2 - Clip
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
2 - Clip
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Clips (6x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Clips (2x)
2 - Back panel trim
❑ Lower convertible roof
compartment.
❑ Open convertible roof.
❑ Unfasten back panel
trim -2- at clips -1- (2x).
❑ Lift out back panel trim
-2-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Removing with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Trim (rear)
♦ Removing
–Open convertible roof.
–Lower convertible roof
compartment.
– Unfasten clips -2- (4x).
– Move seal aside and
pull out rear trim -1-.
♦ Installing
– Following installation,
make sure seal is prop‐
erly in position.
2 - Clips (4x)
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Side trim
♦ Removing
– Open convertible roof.
– Lower convertible roof
compartment.
– Unfasten clips -3- (3x).
– Unscrew stop buffer -2-.
– Move seal to side and
pull out side trim -1-.
♦ Installing
Note
2 - Stop buffer
3 - Clips (3x)
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
– Use small flat screwdriver to prise out locking element -2- (al‐
ways renew locking element -2-).
– Press out pin -3-.
– Take out handle -1-.
1 - Handle
2 - Locking element
- Always renew
3 - Pin
4 - Bowden cable
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8.6.1 Removing
– Remove variable convertible roof compartment ⇒ page 155 .
– Pull off floor covering -1- (convertible roof compartment lining)
on relevant side to such an extent that the two bolts -2- can be
accessed.
♦ Bond on floor covering with D 001 200.
– Remove bolts -2- (2x).
♦ Tightening torque: 4 Nm
– Separate centre section of convertible roof compartment -3-
from right-side section -4-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8.6.2 Installing
Toothed segment with Bowden cable for right side
– Engage Bowden cable -2- at long slot and insert Bowden cable
-2- in groove -3-.
– Groove -4- is not used.
Toothed segment with Bowden cable for left side
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Bracket
❑ Remove variable con‐
vertible roof compart‐
ment ⇒ page 155 .
❑ Unscrew nuts -2- (4x).
❑ Lift bracket -1- out of
body.
2 - Nuts (4x)
72 – Seat frames
1 Front seats
Note
1.1 Tools
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1.2.2 Removing and installing seat rail cover (front) for front seat - vehicles up to
10.02
1.2.3 Removing and installing seat rail cover (rear) for front seat - vehicles up to
10.02
2 - Fastener (4x)
3 - Bolt (2x)
❑ Tightening torque:
50 Nm
4 - Front seat
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1.2.4 Removing and installing seat rail covers - vehicles from 10.02 onwards
1 - Front seat
2 - Seat rails covers (rear; 2x)
♦ Removing
– Move front seat -1- into
half-way position.
– Remove seat
⇒ page 168 .
– Working from below,
lever off covers for seat
rails -2- and -3- on inside
of seat rails.
– Lever off covers for seat
rails on outside of seat
rails.
– Detach covers for seat
rails -2- and -3-, keeping
them as straight as pos‐
sible. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Install in reverse order of re‐
moval.
Note
♦ Removing
– Pull up and detach as‐
sembly cover -2-.
2 - Assembly cover Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Front seat
2 - Connector for belt buckle
sensor (black)
3 - Connector for seat heating
(green)
4 - Connector for current sup‐
ply (red)
5 - Connector for airbag (or‐
ange)
6 - Cover for connector point
♦ Removing
– Tilt front seat -1- back‐
wards.
– Lift off cover for connec‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
tor point -6-. with respect to the correctness of information in this document. Copyright by AUDI AG.
– Lift front seat -1- out of vehicle with the assistance of a second mechanic.
Note
WARNING
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
1.4 Exploded view of modular wire routing - vehicles from 06.06 onwards
Note
1 - Front seat
2 - Cable clip
❑ For attaching corruga‐
ted tube to seat pan
3 - Bolt
❑ 3.5 Nm
4 - Cable retainer
❑ Observe correct instal‐
lation position
⇒ page 175
5 - Corrugated tube
❑ Lower pan
❑ Observe correct instal‐
lation position
⇒ page 175
6 - Corrugated tube Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Upper pan permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Observe correct instal‐
lation position
⇒ page 175
7 - Wiring harness
❑ Note information on
routing of wiring har‐
ness in corrugated tube
⇒ page 175
General notes
Full sheathing for the entire wiring harness with fabric tape be‐
tween the seat pan and connector point plugs was discontinued
on introduction of modular wire routing (Modular Light or Modu‐
WARNING
WARNING
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
– Take care not to twist any wires when bunching the individual
wires and fitting them in the corrugated tube.
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
1 - Backrest
Removing
WARNING
On vehicles with side air‐
bags please observe rel‐
evant safety regulations
⇒ page 68 .
– Remove seat
⇒ page 168 .
Note
WARNING
Before handling the air‐
bag units (e.g. unplug‐
ging the electrical con‐
nector) the mechanic
must discharge static
electricity by briefly
touching the door striker
plate, or similar.
Note
Vehicles with »Modular Light« wire routing are fitted with only one wiring harness leading right through from
the side airbag to the connector point ⇒ page 175 .
– Press padding to side and carefully pull wiring harness out of seat pan -8-.
Installing
WARNING
Before handling the air‐
bag units (e.g. unplug‐
ging the electrical con‐
nector) the mechanic
must discharge static
electricity by briefly
touching the door striker
plate, or similar.
– Continue installing backrest -1- in reverse order of removal. Observe the following:
– Switch on ignition.
WARNING
The battery must be con‐
nected with the ignition
switched on. If pyrotech‐
nic components (e.g. air‐
bag or belt tensioner) are
inexpertly repaired, this
may result in unwanted
triggering after connect‐
ing the battery. There
must not be anyone in
the vehicle while you are
connecting the battery.
– If the airbag warning lamp -K75- indicates a fault following the installation, the fault memory must be
interrogated, erased and interrogated again ⇒ Vehicle diagnostic, testing and information system -VAS
5051B- .
2 - Bolts
❑ 4x
❑ 20 Nm
3 - Backrest adjuster
4 - Plastic rivet
❑ 2x
5 - Seat height adjuster
6 - Side trim (sill side)
7 - Connector
❑ 3x - up to model year 2005
❑ 2x - from model year 2006 onwards
8 - Seat pan
9 - Side trim (tunnel side)
10 - Plastic rivet
❑ 2x
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Backrest
2 - Bolts (4x)
3 - Backrest adjuster
4 - Plastic rivet (2x)
❑ Renew
5 - Seat height adjuster
6 - Side trim (sill side)
♦ Removing
– Remove seat
⇒ page 168 .
– Attach seat repair stand
-VAS 6136- to engine
and gearbox support -
VAS 6095- .
– Attach front seat to seat
repair stand -VAS
6136- .
– Remove backrest ad‐
juster ⇒ page 184 .
– Remove seat height ad‐
juster ⇒unless
pageauthorised
183 . by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
– Apply screwdriver
with respect to of information in this document. Copyright by AUDI AG.
to the correctness
head of plastic rivet -4-.
– Twist screwdriver to
prise out plastic rivet
-4-.
– Release second plastic
rivet -4- in the same
manner.
– Pull off side trim (sill
end) -6-.
♦ Installing
– Install side trim (sill end)
-6- in reverse order of
removal.
7 - Connector (3x)
8 - Seat pan
9 - Side trim (tunnel side)
10 - Plastic rivet (2x)
Note
1 - Backrest
2 - Bolts (4x)
3 - Backrest adjuster
4 - Plastic rivet (2x)
5 - Seat height adjuster
6 - Side trim (sill side)
7 - Connector (3x)
8 - Seat pan
9 - Side trim (tunnel side)
♦ Removing
– Remove seat
⇒ page 168 .
– Attach seat repair stand
-VAS 6136- to engine
and gearbox support -
VAS 6095- .
– Attach front seat to seat
repair stand -VAS
6136- .
– Apply screwdriver to
head of plastic rivet
-10-.
– Twist screwdriver to
prise out plastic rivet
-10-.
– Release second plastic
rivet -10- in the same
manner.
– Lift off side trim (tunnel
end) -9-.
♦ Installing
– Install side trim (tunnel Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
end) -9- in reverse order permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
of removal. with respect to the correctness of information in this document. Copyright by AUDI AG.
VAS 6095- .
– Attach front seat to seat
repair stand -VAS
6136- .
– Remove backrest ad‐
juster ⇒ page 184 .
– Remove seat height ad‐
juster ⇒ page 183 .
– Remove side trim (sill
side) ⇒ page 182 .
– Unscrew bolt -3-.
– Remove bolts -5- (2x).
– Detach seat height ad‐
juster unit -2- and retain‐
ing plate -4-.
♦ Installing
– Install seat height ad‐
juster unit -2- in reverse
order of removal.
3 - Bolt
❑ Tightening torque: 8 Nm
4 - Retaining plate
5 - Bolts (2x)
❑ Tightening torque: 8 Nm
1.14 Removing and installing Bowden cable of seat height adjuster unit
2 - Retainer
3 - Pin
4 - Eyelet
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
5 - Retainer
with respect to the correctness of information in this document. Copyright by AUDI AG.
6 - Retainer
7 - Hook
1 - Lever
2 - Pins (2x)
3 - Manual Easy Entry system
♦ Removing
– Move front seat for‐
wards as far as it will go.
– Remove seat Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ page 168 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Drill out rivet -4- at seat with respect to the correctness of information in this document. Copyright by AUDI AG.
rail -5- and take out met‐
al retainers (2x) on in‐
side of seat rail -5-.
– Press lever -1- until pins
-2- (2x) are in seat rail
-5- and pull seat rail -5-
to rear in direction of ar‐
row.
– Take out manual Easy
Entry system -3-.
♦ Installing
– Guide manual Easy En‐
try system into seat rail
⇒ page 188
4 - Rivet
5 - Seat rail
6 - Seat longitudinal adjust‐
ment handle
1 - Handle
2 - Drawer (storage compart‐
ment)
♦ Removing
– Remove seat
⇒ page 168 .
– Attach seat repair stand
-VAS 6136- to engine
and gearbox support -
VAS 6095- .
– Attach front seat to seat
repair stand -VAS
6136- .
– Pull handle -1- and pull
out drawer (storage
compartment) -2-.
– Remove bolts -3- (2x).
– Remove bolts -4- (2x).
– Detach drawer (storage
compartment) -2-.
♦ Installing
– Install drawer (storage
compartment) -2- in re‐
verse order of removal.
3 - Bolts (2x)
❑ 3.5 Nm
4 - Bolts (2x)
❑ 3.5 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Front seat
2 - Clips (3x)
3 - Retainers (2x)
4 - Backrest cover panel
♦ Removing
–Unfasten clips -2- (3x)
by inserting flat screw‐
driver in clip and turning
screwdriver clockwise
until clip is released.
– Disengage backrest Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
cover panel -4- upwardspermitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
from retainers -3- (2x). with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Installing
♦
– Renew damaged clips
-2- (3x).
1 - Front seat
2 - Clips (2x)
3 - Outer frame
♦ Removing
– Remove backrest cover
panel ⇒ page 190 .
– Prise out staples -8- (4x)
on left and right.
– Unfasten velcro strips
-7- (4x) on left and right.
– Disengage piping on
side -9- (2x).
– Prise out piping at bot‐
tom -6- (3x).
– Prise out clips -4- (3x).
– Prise out clips -2- (2x).
– Disengage outer frame
-3- from backrest frame.
♦ Installing
– Engage outer frame -3-
at retainers -5- (2x) in
outer backrest frame.
4 - Clips (3x)
5 - Retainers (2x)
6 - Bottom piping (3x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
7 - Velcro strips (4x)
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8 - Staples (4x)
❑ Commercially available,
as specified by stapler
tool manufacturer
❑ Use upholstery stapler tool only.
9 - Side piping (2x)
Note
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1 - Retainer
2 - Retainer
3 - Bowden cable adjusters
(2x)
4 - Bowden cables for locking
backrest (2x)
♦ Removing
– Remove seat
⇒ page 168 .
– Attach seat repair stand
-VAS 6136- to engine
and gearbox support - Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
VAS 6095- . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Attach front seat to seat with respect to the correctness of information in this document. Copyright by AUDI AG.
repair stand -VAS
6136- .
– Remove backrest
⇒ page 179 .
– Remove backrest cover
panel ⇒ page 190 .
– Prise out staples -10-
(4x) on left and right.
– Unfasten velcro strips
-9- (4x) on left and right.
– Disengage piping on
side -5- (2x).
– Prise out piping at bot‐
tom -8- (3x).
– Using pliers, disengage
eyelets -7- (2x) at bot‐
tom (left and right).
– Use screwdriver to prise
Bowden cables out of
mountings -6- (2x) on
left and right.
– Lift out Bowden ca‐
bles -4- (2x).
– Push cover -11- up‐
wards in direction of arrow.
– Disengage Bowden cables at retainers -1- and -2-.
♦ Installing
– Install Bowden cables for locking backrest in reverse order of removal.
– Use adjusters -3- (2x) to set Bowden cables -4- (2x). Make sure that bottom pins (left and right) are
released simultaneously when manual Easy Entry handle -12- is operated.
1 - Retainer
2 - Outer backrest frame
3 - Clip
4 - Guide for side airbag
♦ Removing
– Remove seat
⇒ page 168 .
– Remove backrest cover
panel ⇒ page 190 .
– Remove side airbag
⇒ page 92 .
– Squeeze clip -3- and
press it out of outer
backrest frame -2- from
inside.
– Prise out mounting -1-
from inside.
– Detach guide -4- for side
airbag.
♦ Installing
– Install in reverse order
of removal.
Note
♦ The illustration shows the seat pan of the front seat (with seat memory, with electrical adjustment). Front
seat (with manual adjustment) described does not feature motors shown in illustration or motor retaining
plate -2-.
♦ Front seat: Upper seat pan frame can be separated from seat rails (lower seat pan frame).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Bolt
❑ 17 Nm
❑ 4x
2 - Motor retaining plate
3 - Bolt
❑ 19 Nm
❑ 2x
4 - Upper seat pan frame
❑ Removing and installing
⇒ page 196
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
WARNING
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Mount upper seat pan frame -3- on seat rails (lower seat pan
frame) -4-.
– Insert seat cover and padding removed earlier in new seat pan
⇒ page 289 .
Perform remaining installation in reverse order of removal. Ob‐
serve the following:
WARNING
Note
Make sure electrical connectors are fitted correctly (as far as stop)
and engage audibly.
– Switch on ignition.
WARNING
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Removing
WARNING
WARNING
Note
Make sure electrical connectors are fitted correctly (as far as stop)
and engage audibly.
– Switch on ignition.
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
If the seat control unit or the seat longitudinal motor / head re‐unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
straint adjustment motor have been renewed, a basic setting in to the correctness of information in this document. Copyright by AUDI AG.
with respect
the »Guided Fault Function« must be performed.
2.2 Tools
Note
1 - Front seat
♦ Removing
– Remove seat rail covers
(front).
♦ Seat rail cover (front) - ve‐
hicles up to 10.02
⇒ page 208
♦ Seat rail cover - vehicles
from 10.02 onwards
⇒ page 210
– Remove seat rail covers
(rear):
♦ Seat rail cover (rear) - vehi‐
cles up to 10.02
⇒ page 209
♦ Seat rail cover - vehicles Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
from 10.02 onwards permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ page 210 with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Bolts (4x)
❑ Vehicles up to 04.03 (vehicles on which upper seat pan frame is bolted to seat rails - lower seat pan
frame)
♦ 40 Nm
❑ Vehicles from 04.03 onwards (vehicles on which upper seat pan frame is welded to seat rails - lower seat
pan frame)
♦ 50 Nm
Note
1 - Bolts (4x)
❑ Tightening torque:
17 Nm
2 - Motor retaining plate with
seat longitudinal adjustment
motor
3 - Bolts (2x)
❑ Tightening torque:
19 Nm
4 - Upper seat pan frame
♦ Removing
– Remove bolts -3- (2x).
– Fold seat forwards.
Note
♦ Check voltage at seat longitudinal adjustment motor -V288- ⇒ Current flow diagrams, Electrical fault finding
and Fitting locations
– Remove bolts -1- (4x).
– Take out backrest with upper seat pan frame.
♦ Defective control unit:
– Unplug connector at seat longitudinal adjustment motor.
– Use external power source to move seat longitudinal adjustment motor until bolts become visible.
– Remove bolts.
– Remove control unit ⇒ page 230 .
♦ Defective seat longitudinal adjustment motor:
– Move both seat rails with a battery-operated screwdriver and long shaft until concealed bolts become
visible.
– Remove bolts.
2.5 Removing front seat if seat longitudinal adjustment motor / control unit is
defective - vehicles from 04.03 onwards
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
1 - Bolt
❑ Tightening torque
⇒ page 252
❑ Always clean threaded
holes for bolts (using a
tap for example)
2 - Bolt
❑ Tightening torque
⇒ page 202
❑ 4x
3 - Bolt
❑ Tightening torque
⇒ page 252
❑ For nut
⇒ Item 5 (page 207)
4 - Upper seat pan frame
♦ Removing
WARNING
Observe the safety regu‐
lations for working on air‐
bags ⇒ page 67 .
WARNING
Before handling the air‐
bag units (e.g. unplug‐
ging the electrical con‐
nector) the mechanicProtected by copyright. Copying for private or commercial purposes, in part or in whole, is not
must discharge static permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
electricity by briefly with respect to the correctness of information in this document. Copyright by AUDI AG.
touching the door striker
plate, or similar.
Note
– Repair or renew wire if there is no voltage at connector point ⇒ Current flow diagrams, Electrical fault
finding and Fitting locations.
WARNING
Before removing seat
disconnect battery earth
strap ⇒ Electrical sys‐
tem; Rep. gr. 27 .
– Lift front seat out of vehicle with the assistance of a second mechanic.
– Separate lower -7- and upper -4- seat pan frames ⇒ page 254 .
– Renew lower seat pan frame -7- with seat longitudinal adjustment motor -V288- and cross member -9-
⇒ page 254 .
5 - Nut
❑ Always clean threaded holes for bolts (using a tap for example)
6 - Bolt
❑ 4x
❑ For attaching cross member to lower seat pan frame
♦ Installing
– Install front seat ⇒ page 202 .
2.6 Removing and installing seat rail cover (front) - vehicles up to 10.02
1 - Front seat
2 - Seat rail covers (2x)
♦ Removing
–Move
Protectedfront seat -1-
by copyright. to for private or commercial purposes, in part or in whole, is not
Copying
rearmost position.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove fasteners
with respect -3- of information in this document. Copyright by AUDI AG.
to the correctness
(2x).
– Detach seat rail covers
-2- (2x).
♦ Installing
– Install in reverse order
of removal.
3 - Fasteners (2x)
2.7 Removing and installing seat rail cover (rear) - vehicles up to 10.02
1 - Front seat
2 - Fasteners (4x)
3 - Seat rail covers (3x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Removing
– Move front seat -1- as far forwards as possible.
– Remove fasteners -2- (4x).
– Detach seat rail covers -3- (3x).
♦ Installing
– Install in reverse order of removal.
2.8 Removing and installing seat rail covers - vehicles from 10.02 onwards
1 - Front seat
2 - Seat rails covers (rear; 2x)
♦ Removing
– Move front seat -1- into
half-way position.
– Remove seat
⇒ page 202 .
– Working from below,
lever off covers for seat
rails -2- and -3- on inside
of seat rails.
– Lever off covers for seat
rails on outside of seat
rails.
– Detach covers for seat
rails -2- and -3-, keeping
them as straight as pos‐
sible.
♦ Installing
Install in reverse order of re‐
moval.
Note
1 - Front seat
2 - Connector for belt buckle
sensor (black)
3 - Connector for seat heating
(green)
4 - Connector for current sup‐
ply (red)
5 - Connector for airbag (or‐
ange)
6 - Cover for connector point
♦ Removing
– Tilt front seat -1- back‐
wards.
– Vehicles with belt buckle sensor: Press in tab at belt buckle sensor connector -2- (tunnel side) and unplug
belt buckle sensor connector -2-.
Note
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– 1 Side airbag
– 2 Power supply
– 3 Seat heating
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– 4 Belt buckle sensor
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Backrest
♦ Removing
WARNING
Observe
♦ the safety regu‐
lations for working on air‐
bags ⇒ page 67 .
Before
♦ handling the air‐
bag units (e.g. unplug‐
ging the electrical con‐
nector) the mechanic
must discharge static
electricity by briefly
touching the door striker
plate, or similar.
– Remove seat
⇒ page 202 .
WARNING
Leave airbag adapter - Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
VAS 6036- connected to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
re-installed.
2 - Wiring harness
3 - Bolts (4x)
❑ Tightening torque: 20 Nm
4 - Plastic washer
5 - Bracket
6 - Bolt
7 - Bracket
8 - Seat pan
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Backrest
♦ Removing
– Unscrew bolt -6-.
– Swivel bracket -7- up‐
wards.
Vehicles with »Modular Light«
wire routing
Vehicles with »Modular Light«
wire routing are fitted with only
one wiring harness leading
right through from the side air‐
bag to the connector point
⇒ page 175 .
– Remove corrugated
tube ⇒ page 175 .
Vehicles with »Modular« wire
routing
»Modular« wire routing is only
used on vehicles featuring the
bladder system and has not
been implemented for all coun‐
try-specific versions
⇒ page 175 .
– Remove corrugated
tube ⇒ page 175 .
All vehicles (continued)
– Remove bolts -3- (4x).
– Tilt backrest -1- for‐
wards onto seat.
– Press padding to side
and carefully pull wiring
harness -2- out of seat
pan -8-.
– Detach backrest -1-.
♦ Installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Install in reverse order of re‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
moval. Observe the following:
WARNING
Observe
♦ the safety regu‐
lations for working on air‐
bags ⇒ page 67 .
Before
♦ handling the air‐
bag units (e.g. unplug‐
ging the electrical con‐
nector) the mechanic
must discharge static
electricity by briefly
touching the door striker
plate, or similar.
– When installing support -5-, tighten bolt -6- with plastic washer -4-.
Note
– Switch on ignition.
WARNING
The battery must be con‐
nected with the ignition
switched on. If pyrotech‐
nic components (e.g. air‐
bag or belt tensioner) are
inexpertly repaired, this
may result in unwanted
triggering after connect‐
ing the battery. There
must not be anyone in
the vehicle while you are
connecting the battery.
– If the airbag warning lamp -K75- indicates a fault following the installation, the fault memory must be
interrogated, erased and interrogated again ⇒ Vehicle diagnostic, testing and information system -VAS
5051B- .
– Seat with seat memory: After installing seat in vehicle, perform "basic setting" of backrest/seat.
2 - Wiring harness
3 - Bolts (4x)
❑ Tightening torque: 20 Nm
4 - Plastic washer
5 - Bracket
6 - Bolt
7 - Bracket
8 - Seat pan
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Backrest
2 - Bolts (4x)
3 - Side trim (sill side; rear)
4 - Side trim (sill side; front)
♦ Removing
– Remove seat
⇒ page 202 .
5 - Connector (3x)
6 - Side trim (tunnel side)
7 - Bolts (2x)
8 - Rubber strap of backrest
cover
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Backrest
2 - Bolts (4x)
3 - Side trim (sill side; rear)
4 - Side trim (sill side; front)
5 - Connector (3x)
6 - Side trim (tunnel side)
♦ Removing
– Remove seat
⇒ page 202 .
– Disengage rubber strap
of backrest cover -8-.
7 - Bolts (2x)
8 - Rubber strap of backrest
cover
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
– Use adjusters -1- (2x) to set Bowden cables -2- (2x). Make sure pins at bottom (left and right) are released
simultaneously when Easy Entry handle is operated.
3 - Mountings (2x)
4 - Eyelets (2x)
5 - Retainer
6 - Retainer
7 - Cable tie
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Cable tie
2 - Connector
3 - Fuse
4 - Backrest release micro‐
switch
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Removing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove seat
⇒ page 202 .
– Attach seat repair stand
-VAS 6136- to engine
and gearbox support -
VAS 6095- .
– Attach front seat to seat
repair stand -VAS
6136- .
– Remove side trim (sill
side) ⇒ page 219 .
– Remove side trim (tun‐
nel side) ⇒ page 220 .
– Remove backrest
⇒ page 214 .
– Remove backrest cover
panel ⇒ page 240 .
– Remove outer backrest
frame ⇒ page 242 .
– Remove backrest cover
and padding
⇒ page 301 .
– Use screwdriver to prise
out fuse -3-.
– Squeeze retaining
tabs -5- (2x) and take
out microswitch -4-.
– Unplug connector -2-.
♦ Installing
– Press in microswitch
-4- until retaining
tabs -5- (2x) engage.
Note
1 - Cable tie
2 - Connector
3 - Fuse
4 - Backrest release micro‐
switch
♦ Adjusting and checking op‐
eration
– Remove backrest cover
panel ⇒ page 240 .
– Check operation of
backrest at adjustment
switch.
– Backrest is actuated
when
Protected release
by copyright. leverforis
Copying in or commercial purposes, in part or in whole, is not
private
restunless
permitted position.
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Cable tie
2 - Connector
3 - Fuse
4 - Head restraint microswitch
♦ Removing
– Remove backrest cover
panel ⇒ page 240 .
– Use screwdriver to prise
out fuse -3-.
– Squeeze retaining
tabs -5- (2x) and take
out microswitch -4-.
– Unplug connector -2-.
♦ Installing
– Press in microswitch
-4- until retaining
tabs -5- (2x) engage.
Note
1 - Cable tie
2 - Connector
3 - Fuse
4 - Head restraint microswitch
♦ Adjusting and checking op‐
eration
– Remove backrest cover
panel ⇒ page 240 .
– Check operation of
head restraint at adjust‐
ment switch.
Note
– Restore paintwork
structure according to
specifications in “Vehi‐
cle Paintwork” manual
and if necessary carry
out corrosion protection
measures as described
in “Surface Treatment/
Chemical Materials”
manual.
2 - Support wires (2x)
Note
– Restore paintwork
structure according to
specifications in “Vehi‐
cle Paintwork” manual
and if necessary carry
out corrosion protection
measures as described
in “Surface Treatment/
Chemical Materials”
manual.
2 - Support wires (2x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
from inside.
– Detach guide for side
airbag -1-.
♦ Installing
– Install in reverse order
of removal.
2 - Mounting
3 - Clip
♦ Control unit for seat with seat memory and with electrical ad‐
justment is located beneath driver's seat.
♦ If the control unit is defective, upper seat pan frame with back‐
rest must be removed:
♦ Vehicles up to 04.03 ⇒ page 204
♦ Vehicles from 04.03 onwards ⇒ page 205
Note
Note
– Remove backrest
⇒ page 214 .
– Detach upper frame of seat pan from lower frame of seat pan.
1 - Connector
2 - Seat rake adjustment motor
♦ Removing
– Remove seat
⇒ page 202 .
– Attach seat repair stand
-VAS 6136- to engine
and gearbox support -
VAS 6095- .
– Attach front seat to seat
repairProtected
stand -VAS
by copyright. Copying for private or commercial purposes, in part or in whole, is not
6136- permitted
. unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Removewith control unit
respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ page 230 .
– Unplug connector -1-.
– Remove bolts -3- (2x).
– Take out seat rake ad‐
justment motor -2-.
♦ Installing
– Install in reverse order
of removal.
3 - Bolts (2x)
❑ Tightening torque:
10 Nm
4 - Seat longitudinal adjust‐
ment motor
5 - Backrest adjustment motor
of removal.
2 - Bolts (4x)
3 - Trim
♦ Removing
– Lever out clips -4- (4x) at
trim -3-.
♦ Installing
– Install in reverse order
of removal.
4 - Clips (4x)
5 - Handle
♦ Removing
– Remove bolts -2- (4x).
– Detach handle -5-.
♦ Installing
– Install in reverse order of removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
– On opposite side of backrest rake adjustment motor, place wooden block -2- beneath shaft -4- (detail
view -A-).
– Use 11 mm socket attachment to knock spring washer -5- onto shaft -4- (detail view -C-).
2 - Wooden block
3 - Socket (11 mm)
4 - Shaft
5 - Spring washer
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
1 - Seat
2 - Bolts (micro-encapsulated)
for securing seat to seat rail
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Loosen pivot stud -1-, nut -2- and drive lever -3- on height ad‐
juster mechanism and then remove pivot stud -1-.
– Fold seat forwards.
– Remove height adjuster mechanism.
Note
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
♦ The new pivot stud, nut and plastic toothed segment are sup‐
plied together with the height adjuster replacement part.
♦ The new micro-encapsulated bolts for securing the triangular
holder to the height adjustment mechanism are supplied with
the height adjuster replacement part.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 - Hook
5 - Retaining pin
6 - Guide roller
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The illustration shows the driver's seat with the lumbar support
height adjustment motor on the left side and the lumbar support
adjustment motor on the right.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Backrest padding
2 - Lumbar support
❑ Removing and installing
⇒ Item 4 (page 245)
3 - Clamp
4 - Frame for lumbar support
❑ Removing:
– Remove backrest cover
panel ⇒ page 240 .
– Place plastic foil on velcro strips of lumbar support. Attach plastic foil to lumbar support ⇒ page 246 .
– Make sure that the lumbar support is secured to the lumbar support frame using either the assembly lock
or a suitable pin ⇒ page 246 .
– Position lumbar support frame behind outer backrest frame and engage top left and right of lumbar
support frame in mounting on backrest.
– Rivet bottom of lumbar support frame to outer backrest frame. IMPORTANT: Place a plastic washer
between lumbar support frame and outer backrest frame ⇒ page 246 .
– Pull plastic foil out from between backrest padding and lumbar support.
6 - Assembly lock
For centralising lumbar support in lumbar support frame
7 - Rivet
❑ Set rivet using special pop rivet pliers -V.A.G 1753 A-
❑ IMPORTANT: Before riveting, position a plastic washer between lumbar support and backrest frame
8 - Plastic washer
9 - Control motor for lumbar support height adjustment
❑ Removing and installing ⇒ page 247
10 - Fastening strips
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Riveting four-way lumbar support to backrest frame
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Before attaching rivet -4- you must place a plastic washer -1-
between lumbar support -2- and outer backrest frame -3-.
2.43 Removing and installing control motors for lumbar support adjustment - ve‐
hicles from model year 2006 onwards
1 - Backrest padding
2 - Lumbar support
3 - Clamp
4 - Frame for lumbar support
5 - Control motor for lumbar
support
♦ Removing
Note
7 - Rivet
8 - Plastic washer
9 - Control motor for lumbar support height adjustment
♦ Removing
Note
10 - Fastening strips
Note
When renewing the control motor the lumbar support must not be
in an end stop position.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Front seat: Upper seat pan frame can be separated from seat rails (lower seat pan frame).
1 - Bolt
❑ 17 Nm
❑ 4x
2 - Motor retaining plate
3 - Bolt
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ 19 Nm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ 2x with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
WARNING Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Observe the safety regulations for working on airbags
⇒ page 67 .
♦ Before handling the airbag units (e.g. unplugging the elec‐
trical connector) the mechanic must discharge static elec‐
tricity by briefly touching the door striker plate, or similar.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Mount upper seat pan frame -4- on seat rails (lower seat pan
frame) -5-.
– Insert seat cover and padding removed earlier in new seat pan
⇒ page 289 .
Perform remaining installation in reverse order of removal. Ob‐
serve the following:
WARNING
Note
Make sure electrical connectors are fitted correctly (as far as stop)
and engage audibly.
– Switch on ignition.
WARNING
Note
♦ The upper and lower seat pan frames of the front seat can be separated and renewed separately.
♦ When removing the seat pan, take care not to damage bushes in pivot points (bolted connection between
upper and lower frames). These bushes cannot be renewed with the equipment available to workshops.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Bolt, self-locking
❑ 28 Nm
❑ 3x
❑ Renew
❑ Always clean threaded
holes for bolts (using a
tap for example)
2 - Upper seat pan frame
❑ Removing and installing
⇒ page 254
3 - Bush
❑ Inserted in all pivot
points
❑ Cannot be renewed with
the equipment available
to workshops
❑ The assembly element
must be renewed if the
bush is damaged; for
assignment, refer to ⇒
ETKA - Electronic parts
catalogue permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
WARNING
Caution
Note
Make sure electrical connectors are fitted correctly (as far as stop)
and engage audibly.
– Switch on ignition.
WARNING
2.50 Removing and installing spring mat with wiring harness for seat pan
3 - Connector (3x)
4 - Washer
5 - Bolt
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Connector (3x)
2 - Wiring harness
♦ Removing
– Remove seat
⇒ page 202 .
– Remove side trim (sill
side) ⇒ page 219 .
– Remove side trim (tun‐
nel side) ⇒ page 220 .
– Remove backrest
⇒ page 214 .
– Remove backrest cover
panel ⇒ page 240 .
– Remove backrest cover
and padding
⇒ page 301 .
– Unfasten cable ties -3-
(3x).
– Unplug connectors -1-
(3x).
– Detach wiring harness
-2-.
♦ Installing
– Install in reverseProtected
orderby copyright. Copying for private or commercial purposes, in part or in whole, is not
of removal. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 - Cable ties (3x)
Note
♦ The RS bucket seat has no side airbag. Therefore, the electrical connection for the side airbag in the vehicle
wiring harness must be provided with a terminating resistor.
♦ The terminating resistor is part of the wiring harness.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Front seat
Removing
Installing
Installing
2 - Front seat
3 - Connector for belt buckle
sensor (black)
❑ Depending on equipment
4 - Connector for seat heating (green)
5 - Connector for current supply (red)
6 - Connector with terminating resistor for side airbag
❑ Terminating resistor is part of the wiring harness
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Bolt
❑ Tightening torque:
1.2 Nm
2 - Side trim (sill side)
Removing
– Remove seat
⇒ page 261 .
Installing
3 - Bolt
❑ Tightening torque: 0.4 Nm
4 - Button for seat bolster adjustment
❑ Button for driver seat bolster adjustment -E587-
❑ Button for front passenger seat bolster adjustment -E588-
❑ Removing and installing ⇒ page 269
5 - Bolt
❑ Tightening torque: 0.4 Nm
6 - Button for backrest bolster adjustment
❑ Button for driver seat backrest bolster adjustment -E589-
❑ Button for front passenger seat backrest bolster adjustment -E590-
❑ Removing and installing ⇒ page 269
7 - Bolt
❑ Tightening torque: 0.4 Nm
8 - Lumbar support adjustment switch
❑ Driver seat lumbar support adjustment switch -E176-
❑ Front passenger seat lumbar support adjustment switch -E177-
❑ Removing and installing ⇒ page 269
9 - Side trim (tunnel side)
Removing
– Attach seat repair stand -VAS 6136- to engine and gearbox support -VAS 6095- .
– Detach trim.
Installing
10 - Fastener
11 - Cover
12 - Backrest adjuster knob
❑ Removing and installing ⇒ page 267
13 - Seat height adjuster
14 - Bolt
❑ Tightening torque: 22 Nm
❑ Apply locking fluid when fitting
❑ Locking fluid ⇒ Parts catalogue
15 - Outer side trim
❑ Removing and installing ⇒ page 267
16 - Fastener
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unlessNote
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Install in reverse order of removal; note the following:
– Make sure springs -2- (2x) of retaining clip -3- are positioned
on outside of lever -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Remove seat ⇒ page 261 .
– Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
– Attach front seat to seat repair stand -VAS 6136- .
– Remove side trim (sill side) ⇒ page 263 .
– Remove bolts -arrows-.
– Detach lumbar support adjustment switch -1-.
Installing
Install in reverse order of removal.
Tightening torque
Component Nm
Lumbar support adjustment switch to side trim 0.4
(sill end)
Removing
– Remove seat ⇒ page 261 .
– Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
– Attach front seat to seat repair stand -VAS 6136- .
– Remove side trim (sill side) ⇒ page 263 .
– Remove bolts -2- and -3-.
– Release retaining clips -5- and -6- and remove button for seat
bolster adjustment -item 1- or button for backrest bolster ad‐
justment -item 4-.
Installing
Install in reverse order of removal.
Tightening torques
Component Nm
Button for seat bolster adjustment to side trim 0.4
(sill end)
Button for backrest bolster adjustment to side 0.4
trim (sill end)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3.10 Removing and installing backrest and
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Bolt
❑ Tightening torque:
24 Nm
❑ Apply locking fluid when
fitting
❑ Locking fluid ⇒ Parts
catalogue
2 - Bolt
❑ Tightening torque: 4 Nm
3 - Seat longitudinal adjust‐
ment handle
❑ Disengaging Bowden
cable for seat longitudi‐
nal adjustment
⇒ page 274
4 - Bolt
❑ Tightening torque:
24 Nm
❑ Apply locking fluid when
fitting
❑ Locking fluid ⇒ Parts
catalogue
5 - Seat pan
Removing
– Remove seat
⇒ page 261 .
– Use a ∅ 4.0 mm bit to drill out pop rivets and detach retaining plate for relay socket and wiring harness
⇒ page 274 .
– Disengage Bowden cable for seat longitudinal adjustment from release lever ⇒ page 274 .
– Remove bolts -6- and -8- and set down backrest behind seat pan.
Installing
– Apply locking fluid when fitting bolts (locking fluid ⇒ Parts catalogue ).
6 - Bolt
❑ Tightening torque: 20 Nm
❑ Apply locking fluid when fitting
❑ Locking fluid ⇒ Parts catalogue
7 - Backrest
Removing
– Unplug backrest heating connector and pull wiring through beneath retaining plate for relay socket.
– Remove bolt -2- and remove lever for seat longitudinal adjustment -3-.
– Detach operating cable for seat longitudinal adjustment from release lever ⇒ page 274 .
Installing
– Apply locking fluid when fitting bolts (locking fluid ⇒ Parts catalogue ).
8 - Bolt
❑ Tightening torque: 20 Nm
❑ Apply locking fluid when fitting
❑ Locking fluid ⇒ Parts catalogue
9 - Pneumatic hose
❑ For flaps for backrest bolster adjustment
10 - Electrical wiring harness
11 - Bolt
❑ Tightening torque: 24 Nm
❑ Apply locking fluid when fitting
❑ Locking fluid ⇒ Parts catalogue
12 - Seat frame
♦ Drill
♦ Drill bit ∅ 4.0 mm
Removing
– Remove seat ⇒ page 261 .
– Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
– Attach front seat to seat repair stand -VAS 6136- .
– Remove side trim (sill side) ⇒ page 263 .
– Remove handle for seat longitudinal adjustment
– Press cable sleeve out of support bracket in direction of
-arrow A-.
– byDetach
Protected operating
copyright. Copying cable
for private -1- for purposes,
or commercial seat longitudinal adjustment
in part or in whole, is not
from
permitted unless release
authorised lever
by AUDI AG.-arrow
AUDI AGB-.does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Drill out pop rivets -arrows- using a ∅ 4.0 mm bit and detach
retaining plate -1- for relay socket and wiring harness.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Retaining clip
2 - Seat height adjuster lever
❑ Illustration does not cor‐
respond to design of RS
bucket seat
3 - Seat height adjustment unit
Removing
– Remove seat
⇒ page 261 .
Installing
6 - Retaining plate
7 - Bolts (2x)
❑ Tightening torque: 8 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Electrical connector
❑ For driver seat lumbar
support adjustment
pump -V152-
❑ For front passenger side
lumbar support adjust‐
ment pump -V153-
2 - Electrical connector
❑ For driver seat lumbar
support adjustment
pressure switch -F224-
❑ For front passenger
seat lumbar support ad‐
justment pressure
switch -F225-
3 - Solid foam block
❑ For pneumatic compo‐
nents
❑ Attached at bottom of
backrest with double-si‐
ded adhesive tape
❑ Removing and installing
⇒ “3.2 Removing and in‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
stalling backrest
correctness cover
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the of information in this document. Copyright by AUDI AG.
and padding”,
page 307
4 - Air cushion for four-way
lumbar support adjustment
❑ Attached to solid foam
block -3- with plastic
plugs
❑ Remove backrest pad‐
ding in order to remove
⇒ page 307
❑ Lever out plastic plugs
using removal lever -80-200-
5 - Lumbar support adjustment pressure switch
❑ Driver seat lumbar support adjustment pressure switch -F224-
❑ Front passenger seat lumbar support adjustment pressure switch -F225-
❑ Remove backrest padding in order to remove ⇒ page 307
6 - Y-piece
❑ For pneumatic hoses to valve blocks
7 - Valve block for lumbar support adjustment
❑ Lumbar support adjustment valve block on driver side -N209-
❑ Lumbar support adjustment valve block on front passenger side -N210-
❑ Remove backrest padding in order to remove ⇒ page 307
8 - Valve block for seat and backrest bolster adjustment
❑ Valve block for driver seat and backrest bolster adjustment -V378-
❑ Valve block for front passenger seat and backrest bolster adjustment -V379-
❑ Remove backrest padding in order to remove ⇒ page 307
9 - Lumbar support adjustment pump
❑ Driver seat lumbar support adjustment pump -V152-
❑ Front passenger side lumbar support adjustment pump -V153-
❑ Remove backrest padding in order to remove ⇒ page 307
16 - Pop rivet
❑ ∅ 6 mm (steel)
17 - Plastic washer
❑ For release lever
18 - Release lever for locking backrest (left-side)
❑ Removing and installing
⇒ “3.16 Removing and installing operating cable for locking backrest”, page 282
19 - Operating cable adjusters
❑ Right-side
♦ Drill
♦ Drill bit ∅ 6.0 mm
♦ Engine and gearbox support -VAS 6095-
Removing
– Remove seat ⇒ page 261 .
– Attach seat repair stand -VAS 6136- to engine and gearbox
support -VAS 6095- .
– Attach front seat to seat repair stand -VAS 6136- .
– Remove backrest and seat pan (front) ⇒ page 270 .
– Remove backrest cover ⇒ page 307 .
– Unscrew bolts -arrows- on inner section of belt opening.
– Detach inner section of belt opening -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Swivel mounting for outer backrest frame to the side and de‐
tach support bracket -2- for operating cables at mounting -3-
for outer backrest frame.
– Disengage eyelet -1- for operating cables at backrest locking
release lever -4-. To do so, slide eyelet forwards -arrow- and
detach.
– Pull operating cables up and out of outer backrest frame.
Installing
Install in reverse order of removal; note the following:
– Apply locking fluid when fitting bolts (locking fluid ⇒ Parts
catalogue ).
– Adjust operating cables for locking backrest ⇒ page 285 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Rear seats
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Bolts (2x)
❑ Tightening torque: 8 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove backrest
⇒ page 179 .
– On vehicles with ISOFIX retainer and new cover fabric -1-, cut slots in fabric cover at location of ISOFIX
retainer ⇒ page 290 .
2 - Clips (2x)
3 - Connector for seat heating
4 - Rear piping
5 - Surround piping
1 - Seat cover
♦ Removing
– Use screwdriver to prise
fastening strips -3- out
of plastic clips -2-.
– Remove seat cover -1-.
– On vehicles with ISOFIX
retainer and new seat
cover -1-, cut slots in
cover at location of ISO‐
FIX retainer
⇒ page 290 .
♦ Installing
– Renew damaged plastic
clips.
2 - Plastic clips
3 - Fastening strips
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
1 - Seat cover
Note
♦ Removing
– Use screwdriver to prise
fastening strips -4- out
of plastic clips -3-.
♦ Installing
– Install in reverse order
of removal.
2 - Padding
3 - Plastic clips
4 - Fastening strips
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
For greater clarity, head restraint guide -1- has been removed in
illustration.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– On vehicles with ISOFIX retainer and new seat cover -1-, cut slots in cover at location of ISOFIX retainer
⇒ page 290 .
2. Covers and padding on front seats (with seat memory, with electric adjustment) 295
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
2 - Bracket
3 - Bolts (2x)
4 - Clip
5 - Fastening strips (peripheral)
6 - Lug
7 - Connector for seat heating
– Remove backrest
⇒ page 214 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove bolts -3- (2x). with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Bracket
3 - Bolts (2x)
4 - Clip
2. Covers and padding on front seats (with seat memory, with electric adjustment) 297
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
2 - Nuts (4x)
❑ 35 Nm
3 - Fastening strips (peripher‐
al)
4 - Connector for seat heating
5 - Lug
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Clips (3x)
2 - Fastening strips (5x)
3 - Seat cushion extension
❑ Prise out fastening
strips -2- (5x).
❑ Prise out clips -1- (3x).
❑ Detach seat cushion ex‐
tension -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Covers and padding on front seats (with seat memory, with electric adjustment) 299
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Seat cover
❑ Use screwdriver to prise
fastening strips -3- out
of plastic clips -2-.
❑ Remove cover -1-.
– On vehicles with ISOFIX
retainer and new cover
-1-, cut slots in cover at
location of ISOFIX re‐
tainer ⇒ page 290 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2 - Plasticpermitted
clips unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 - Fastening strips
♦ Installing
– Renew damaged plastic
clips.
WARNING
2. Covers and padding on front seats (with seat memory, with electric adjustment) 301
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
1 - Backrest
♦ Removing
– Remove seat
⇒ page 202 .
– Attach seat repair stand
-VAS 6136- to engine
and gearbox support -
VAS 6095- .
– Attach front seat to seat
repair stand -VAS
6136- .
– Remove backrest
⇒ page 214 .
– Remove head restraints
⇒ page 248 .
– Remove head restraint
guides ⇒ page 303 .
– Remove Easy Entry
system ⇒ page 220 .
– Remove backrest cover
panel ⇒ page 240 .
– Prise out fastening
strips (bottom) -3- (3x).
– Disengage fastening
strips on side -2- (2x).
– Remove outer backrest
frame ⇒ page 242 .
– Remove side airbag
⇒ page 94 .
– Prise out plastic tabs
-4- (5x).
– Protected
Remove padding with
by copyright. Copying for private or commercial purposes, in part or in whole, is not
cover.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Installing
– Install in reverse order
of removal.
1 - Seat cover
Note
♦ Removing
–Use screwdriver to prise
fastening strips -4- out
of plastic clips -3-.
♦ Installing
– Install in reverse order
of removal.
2 - Padding
3 - Plastic clips
4 - Fastening strips
Note
For greater clarity, head restraint guide -1- has been removed in
illustration.
2. Covers and padding on front seats (with seat memory, with electric adjustment) 303
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Covers and padding on front seats (with seat memory, with electric adjustment) 305
Audi A4 Cabriolet 2003 ➤
General body repairs, interior - Edition 01.2013
1 - Seat pan
❑ Removing and installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ page 270 with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove seat
⇒ page 261 .
Installing
5 - Y-piece
❑ Connects the two pneumatic hoses for seat bolster adjustment
6 - Flap with air cushion for seat bolster adjustment (left-side)
❑ Disengaging ⇒ page 307
1 - Backrest cover
Removing
– Remove seat
⇒ page 261 .
– Remove backrest
⇒ page 270 .
– Disengage retaining
strip at bottom of pneu‐
matic block -5-.
Installing
– Disengage flaps for backrest bolster adjustment -7- from retaining bracket on backrest ⇒ page 310 .
Installing
Install in reverse order of removal.
5 - Pneumatic block
Removing
Installing
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4.1 Removing and installing cover and padding for rear seat bench
1 - Padding
2 - Fastening strips (2x)
3 - Fastening strips (4x)
4 - Seat cover
♦ Removing
–Remove rear seat
bench ⇒ page 286 .
– Slide fastening strips
-2- (2x) apart in opposite
directions.
– Prise out fastening
strips -3- (4x).
– Pinch off wire clips -5-.
– Fold back cover -4-.
– Lift off cover -4- and
pinch off wire clips -5-.
– Detach padding -1-.
♦ Installing
– Renew wire clips -5-.
5 - Wire clips
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4.3 Removing and installing cover and padding for rear seat backrest
1 - Fastening strip
2 - Padding
3 - Wire clips
4 - Seat cover
♦ Removing
– Remove rear seat back‐
rest ⇒ page 287 .
– Remove head restraint
guides ⇒ page 314 .
– Disengage centre arm‐
rest -5-.
– Prise out fastening strip
-1-.
– Pinch off wire clips -3-.
– Fold back cover -4-.
– Lift off cover -4- and
pinch off wire clips -3-.
– Detach padding -2-.
♦ Installing
– Renew wire clips -3-.
– Fit cover and padding in
reverse order to remov‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
al. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Centre armrest
Note
For greater clarity, head restraint guide has been removed in il‐
lustration.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
The trim can only be removed when the convertible roof com‐
partment is raised; the convertible roof must be closed.
– Lift up trim -1- in luggage compartment and pull out trim -1- to
front.
1 - Load-through hatch
♦ Removing
– Remove trim -2- for
load-through hatch
⇒ page 315 .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Trim
3 - Clips (4x)
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.