PRODUCT OVERVIEW

S E R V O T O U G H FluegasExact 2700 HAZARDOUS AREA

ADVANCED FLUE GAS ANALYZER FOR HIGH-

TEMPERATURE MEASUREMENT OF O2 AND
COMBUSTIBLES

UNRIVALLED PERFORMANCE LOW COST OF OWNERSHIP

Uses industry-leading patented Simple installation and low
technologies (Zirconia cell and maintenance requirements
Thick Film Catalytic sensor)
Extractive sampling design
for ultra-accurate and reliable
protects from harsh process
GAS MEASURES APPLICATION measurements conditions, extending
PROCESS Manufactured by Servomex - product life
OXYGEN PERCENT
CONTROL
over 70 years’ experience in Long life, low-drift sensing
COMBUSTIBLES TRACE PPM COMBUSTION
pioneering gas analysis, with a technologies for reliability and
global install base extended calibration intervals

SENSING TECHNOLOGY Engineered design that

extends maintenance intervals
FLEXIBLE
and permits field service
Designed for Safe Area, Zone
2/Division 2 and ATEX Cat. 3
hazardous area rated locations BENCHMARK COMPLIANCE
Robust O2 and COe analysis ATEX Cat. 3, IECEx Zone 2 &
meets diverse application North America Class I, Div. 2
needs
Configurable sampling options
for exact fit

EASY TO USE
Optional Flowcube technology
provides continuous flow
KEY APPLICATIONS
monitoring for preventative
Process heaters maintenance
Utility boilers Easy to maintain in the field
Thermal crackers
Crematoria
Iron & steel
Incinerators
Biomass boilers

For more information please contact us

Visit servomex.com/contact
 PRODUCT OVERVIEW
S E R V O T O U G H FluegasExact 2700 HAZARDOUS AREA

UNBEATABLE PERFORMANCE IN THE MOST USEFUL LINKS

CHALLENGING LOCATIONS
When you work in combustion analysis applications where high
temperatures and particulates/dusts are occupational hazards, you
need a gas analysis solution that offers rugged durability and unrivalled
performance. Using a robust, fully heated stainless steel design, servomex.com/service
the FluegasExact is certified for Zone 2/Division 2 monitoring. High
temperature and flow sensor options further extend operational
performance.

A NO COMPROMISE SOLUTION INTEGR ATED SOLUTIONS

servomex.com/systems
At the heart of the SERVOTOUGH FluegasExact’s exceptional
performance are Servomex’s patented Zirconium Oxide cell for oxygen
measurement and a Thick Film catalytic sensor for measuring carbon
monoxide and COe (combustibles). Combined, the performance of
both technologies improves process control and helps reduce excess
oxygen, reducing NOx, SO3 and CO emissions and has been proven to
save up to four percent of fuel costs per year.
servomex.com/expert-
guidance
Both sensors are installed within Servomex’s custom-designed heated
sensor head, which has a low-flow extractive design that can attach
directly to the flue or can be remote mounted. Manufactured to the
highest quality standards, this ensures exceptional performance in the
toughest environments and with the minimum of maintenance.

UNBEATABLE VALUE OVER PRODUCT LIFE Watch our product video

The ability to reduce ongoing maintenance costs and minimize
long-term ownership costs is essential, while operational benefits like
PBTDSFluegasExact Rev.0 Date: 06/23

simple installation requirements are highly attractive. Supported by

Servomex’s global service network, which offers a complete package of
support from commissioning to servicing, the FluegasExact delivers a
long life of exceptional performance.

These analyzers are not intended for any form of use on humans and are not medical devices as described in the Medical Devices Directive 93/42EEC.

Please note: Whilst every effort has been made to ensure accuracy, no responsibility can be accepted for errors and omissions.
Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines.
This document is not intended to form the basis of a contract.

Servomex has a policy of constant product improvement and reserves the right to change specifications without notice. © Servomex Group Limited. 2023.
A Spectris company. All rights reserved.

SERVOMEX.COM
TECHNICAL DATA SHEET
S E R V O T O U G H FluegasExact 2700

SPECIFICATIONS
Gas measured OXYGEN (O2) COMBUSTIBLES (COe - CARBON MONOXIDE EQUIVALENT)

TECHNOLOGY‡ Zirconium oxide (Zirconia) Patented thick film catalytic sensor

HIGH SENSITIVITY SULFUR RESISTANT

Typical combustion All combustion applications Natural gas, light oil fuels Sour gas, heavy oils, coal inciner-
applications ator fuels

Flue/sample gas SOx contents Flue/sample gas SOx contents

<500ppm <2,500ppm

PERFORMANCE

Working range 0-21% O2 0-6,000ppm COe

Intrinsic error (accuracy) ±1% of reading or ±0.1% O2* ±25ppm or ±5% of reading* ±75ppm or ±5% of reading*

Measurement resolution 0.01% O2 1ppm recommended 10ppm recommended

Drift (zero) Per 3 months; <0.5% of range <25ppm/week <35ppm/week

or 0.05% O2

Repeatability <0.1% O2 ±25ppm or 5% of reading* ±50ppm or 5% of reading*

Display range 0.01% to 25% O2 0-10,000ppm

Min. recommended range 0-1% O2† 0-500ppm

Recommended calibration 12 months 1 month

frequency

Cross sensitivity (under normal No significant effect Typical effect of common combustible flue gases per 1,000ppm
plant operating conditions)

SO2 <30ppm <100ppm

CH4 <10ppm <50ppm

SYSTEM RESPONSE TIMES

T90 (TYPICAL)

MEASUREMENT Sensor head <700°C, 1m long, <1,000°C, 1m long, <1,750°C, 1m long,

(remote extraction stainless steel sample high temperature alloy ceramic sample probe
systems) probe with sample filter sample probe with with sample filter
sample filter

O2 <10s <17s <17s <20s

COMBUSTIBLES COe <20s <27s <27s <30s

Flowcube Flow Sensor

Repeatability ±20 ml/min at 200 ml/min (nominal sample flow)

Response time (T90) <20s

Alarms & relays Two SPCO relays (250V ac/3A or 28V dc/1A max), flow status alarm, and flow alarm system fault

† Below 1% display shows low oxygen level warning

* Whichever is greater
‡ The FluegasExact 2700 is not suitable for use as a primary safety measurement

The performance specification has been written and verified in accordance with the
international standard IEC 61207-1:1994 “Expression of performance of gas analyzers”
 signal outputs/inputs

Analog output One configurable isolated 0/4-20mA per measurement (recommended impedance 600Ω or less, 1kΩ max)
O2 output configurable from 0-1% min. to 0-25% max. O2 in 1% steps
COe output configurable from 0-500ppm to 0-15,000ppm (measurement range remains as above)

Alarms & relays Four SPCO relays (250V ac/3A or 28V dc/1A max), configurable for concentration alarms, faults, In cali-
bration, In blowback, and solenoid valves control for blowback and autocalibration feature

Digital inputs Two non-isolated digital inputs provided to remotely initiate autocalibration and perform blowback

PHYSICAL CONTROL UNIT SENSOR HEAD FLOW ALARM RELAY BOX PURGE CONTROLLER

Weight <11kg (<24.3lbs) <17kg (<37.5lbs) <2.5kg ( <5.5lbs ) 7.5kg (16.5lbs )

Dimensions, WxDxH 391 x 167 x 260mm 301 x 330 x 256mm 120 x 120 x 80mm Depends on type,
(15.4” x 6.6” x 10.3”) (11.9” x 13.0” x 10.1”) (4.7” x 4.7” x 3.1”) refer to Servomex
Minipurge schematic
detail

Mounting Wall mount Choice of mounting Wall mount Wall mount

flanges and adaptors

Max altitude (installation) 2,000m (6,500 feet)

OPERATING ENVIRONMENT

Operation -10°C to +55°C (+14°F -20°C to +70°C (-4°F -10°C to +50°C (-14°F -20°C to +55°C (-4°F to
to +131°F) to +158°F) to +122°F) +131°F)

Storage -20°C to +55°C (-4°F -30°C to +80°C (-22°F -20°C to +70°C (-4°F -20°C to +55°C (-4°F to
to +131°F) to +176°F) to +158°F) +131°F)

UTILITIES

Supply voltage 100-120V ac, 50/60 Hz or 220-240V ac, 50/60 Hz

Rated power Control unit 250VA, sensor head 600VA

Note: Control unit and sensor head are powered separately. Control unit power supply is fixed at
time of order, but is field configurable. Sensor head supply voltage is factory set.

Mains power cable connected to sensor head should have minimum conductor size of 1.5mm2

Sensor head aspirator Gas Instrument grade compressed air, free from oil and water (special aspiration
supply available - consult Servomex)
Pressure 3.5psig typical (3 to 5psig - 0.2 to 0.3barg)
Flow <1.5 l/min typical. >10 l/min during blowback

Calibration gas OXYGEN SENSOR COMBUSTIBLES SENSOR

CALIBRATION GAS COMPOSITION
Requirements (Zr) (TFx)

Air (20.95% O2 in nitrogen) Span (high) Zero

Air must be free from combustible gases
(eg CO, H2, hydrocarbons, etc)

Pressure 1barg (15psig) 0.3% O2 in nitrogen (recommended) Zero (low) N/A

Gas composition can be between 0.25%
Flow: 600 ml/min typical and 2.5% O2 in nitrogen

1,000ppm carbon monoxide in air (recommended) N/A Span

Gas composition can be between 500ppm
and 2,500ppm in air

* Maximum loop resistance of 4Ω is required for zirconia cell heater connections with a minimum of 0.5mm2 cross section
INTERCONNECTING CABLE REQUIREMENTS CROSS SECTION LENGTH
MIN MAX

Oxygen only 3 twisted pairs with overall screen* 1.0mm2 100m

1.5mm2 150m
2.5mm2 300m

Combustibles 6 twisted pairs with individual and overall screens* 0.5mm2 100m
cross section

Oxygen and 9 twisted pairs with individual and overall screens* 0.5mm2 100m
combustibles Note: Add 1 extra twisted pair if the optional sensor head
temperature readout is required to be displayed by the
control unit

Flow Sensor 3 cores with overall screen 1.0mm2 100m

SAMPLE WETTED MATERIALS

Sensor Oxygen Combustibles Flowcube Unfiltered Filtered Filtered high Ceramic
head sensor sensor sample sample temperature sample
probe probe sample probe
(<700°C) (<700°C) probe (<1,750°C)
(700°C-
1,000°C)
Stainless steel 303 •
Stainless steel 310 • •
Stainless steel 316 • • • • • • • •
Gasket sealing material •
Zirconia • • •
Platinum • •
Platinum/iridium alloy • •
Alumina • •
Ni/Fe/Cr alloy •
Corrosion-resistant glass •
Graphite gasket •
Silicon carbide • •
Incoloy 803* •
High temperature sealing
glass
• •
High temperature ceramic •
* Or equivalent. Subject to change
COMPLIANCE
HAZARDOUS AREA
APPROVALS
ATEX IECEx cCSAus

CONTROL UNIT II 3GD, Ex ic nA nC IIC T5 IECEx ITS 12.0047X Class I, Div 2, Groups A, B, C &
Gc (-10°C ≤ Ta ≤ +55°C) (Gases) Ex ic nA nC IIC T5 Gc D T5 (-10°C ≤ Ta ≤ +55°C)
tc IIIB T75°C Dc IP65 Ex tc IIIB T75ºC Dc Class II, Div 2, Groups F & G T5
(-10°C ≤ Ta ≤ +55°C) (Dusts) -10ºC ≤ tamb ≤ 55ºC (-10°C ≤ Ta ≤ +55°C)
Class III, Div 1 T5
(-10°C ≤ Ta ≤ +55°C)
Ex nA nC IIC T5 Gc
Class I, Zone 2, AEx nA nC IIC
T5 Gc (-10°C ≤ Ta ≤ +55°C)
Zone 22 AEx tc IIIB T75°C Dc
IP65

SENSOR HEAD* II 3G, Ex pz IIC T3/T2 Gc Ex pz IIC T3/T2 Gc Class I, Div 2, Groups A, B, C &
(-20°C ≤ Ta ≤ +70°C) (Gases) (-20°C ≤ Ta ≤ +70°C) (Gases) D T3/T2 (-20°C ≤ Ta ≤ +70°C)
IP66

PURGE CONTROLLER II 2 (3) G D Ex (pzc) IIC T6 Gb Class I, Div 2, Groups A, B, C &

Ex (pzc) IIC T6 Gb Ex (pzc) IIIC T85ºC Db D Type Z pressurization
Ex (pzc) IIIC T85ºC Db Tamb -20ºC +55ºC Class 1, Zone 2, Group IIC, T6
Tamb -20ºC +55ºC (-20°C ≤ Ta ≤ +55°C)

FLOW ALARM RELAY BOX II 3GD, Ex nA nC IIC T4 Gc Ex nA nC IIC T4 Gc Class I, Div 2, Groups A, B, C &
(-20°C ≤ Ta ≤ +65°C) (Gases) (-20°C ≤ Ta ≤ +65°C) (Gases) D T4 (-20°C ≤ Ta ≤ +65°C)
tc IIIC T75°C Dc IP66 Ex tc IIIC T75°C Dc IP66 Class II, Div 2, Groups F & G T4
(-20°C ≤ Ta ≤ +65°C) (Dusts) (-20°C ≤ Ta ≤ +65°C) (Dusts) (-20°C ≤ Ta ≤ +65°C)
Class III, Div 1 T4
(-20°C ≤ Ta ≤ +65°C)
Ex nA nC IIC T4 Gc
Class I, Zone 2, AEx nA nC IIC
T4 Gc (-20°C ≤ Ta ≤ +65°C)
Zone 22, AEx tc IIIB T75°C Dc
IP66

* The FluegasExact sensor head is not suitable for use in hazardous area / locations without the use of appropriate safety purge equipment.

EC DIRECTIVES The FluegasExact 2700 complies with the EMC Directive, the Low Voltage Directive, RoHS II, and all other
applicable directives.

electrical safety Electrical safety to IEC 61010-1

OPTIONS
configuration DESCRIPTION
OPTIONS

Controller and The analyzer consists of a sensor head and a control unit which includes a backlit liquid crystal display (2 lines x
sensor head options 16 characters) and an eight-button keypad. The sensor head is suitable for installation in non-hazardous and
hazardous areas when used with suitable purge - ATEX Cat. 3, IECEx Zone 2. The control unit is suitable for
installation in non-hazardous and hazardous areas - ATEX Cat. 3, IECEx Zone 2, cCSAus Cl 1, Div 2. Further
hazardous area approvals are pending, for more information consult Servomex.

Measurement and The unit can be supplied as an oxygen-only measurement or an oxygen and combustibles measurement
supply voltage analyzer. The analyzer can also be supplied with specially coated PCBs with enhanced environmental
protection, for use in very humid environments. 110 and 220V AC available.

Combustible For natural gas and light oil applications with flue/sample with SOx contents <500ppm, our high sensitivity
sensors combustibles sensor is recommended. For sour gas, heavy oils, coal and incinerators with flue/sample with
SOx content <2,500ppm our sulfur-resistant combustible sensor is recommended.

Flowcube internal Our Flowcube technology offers an internal solid state flow sensor fitted directly to the inlet of the
flow sensor measurement transducers, ensuring that the measurement gas is flowing through the transducer at all
times for maximum reliability and safety. The remote relay box offers one flow status relay contact and one
flow sensor system fault relay contact, for maximum diagnostic coverage. Suitable for installation in non-
hazardous and hazardous areas - ATEX Cat. 3, IECEx Zone 2, cCSAus Cl 1, Div 2.

Sample probes A range of sample probes are available for use in different sampling environments. For samples with a
relatively low dust loading (<0.2 g/m3) open-ended probes are available in stainless steel, high temperature
alloy, and ceramic materials suitable for a range of temperatures up to 1,750°C (3,182ºF). Filtered probes are
also available for samples with higher dust loading (up to 20 g/m3) and temperatures below 1,500°C (2,732F).
The stainless steel filtered probe can also be supplied with additional mechanical support and shroud.
(Note: for higher dust loadings and temperatures, and for special probes, refer to Servomex).

Internal filter and Internal filter and flame traps: The analyzer is supplied fitted with flame arrestors and an internal filter as
flame traps standard.
(Note: the analyzer is not suitable for use with flammable samples).

Electrical threaded Choose from 3⁄4” NPT, M20, M25, PG13.5 or PG21 entries. Select entry size to suit cables and glands used.
entries

Sensor head The analyzer sensor head is fitted with a breather fitting to prevent pressurization of the enclosure. These
enclosure can be replaced with fittings for the addition of a corrosive or pz purge for the sensor head and terminal
box, if required.

Sensor head There are six sensor head mounting options: A standard mounting option, a probe retention option which
mounting option allows the sensor head to be removed whilst the sample probe is retained within the flue, a thermal spacer
which separates the sensor head from the flue wall with a high surface temperature (350°C to 500°C), a
stand-off flange which increases the separation between the sensor head and the heat radiation from the
flue wall (350°C to 500°C), a combined thermal spacer and probe retention and a combined probe retention
and stand-off flange.

Adaptor flange The sensor head is supplied with an equivalent PCD 4” ANSI 150lbs flange as standard.
option Adaptors are available to suit other flange sizes.
The analyzer is not designed to withstand 150lbs pressure. The flue pressure should be a maximum of 5psig.

Control unit The analyzer can be fitted with blanking plugs, a breather port or fittings to allow the use of a corrosive
enclosure option purge system.

Utilities A utilities unit can be configured with one or more of the following:
Aspirator air set - provides filtration and pressure regulation of the compressed air for the aspirator in the
analyzer.
Autocalibration - provides the necessary components to allow automatic calibration of the analyzer with
calibration gases (not supplied).
Manual calibration - provides the necessary components to allow manual calibration of the analyzer with
calibration gases (not supplied).
Blowback - provides the necessary components to allow the blowback of the sample probe and internal
filter.
When nitrogen aspiration is used the calibration versions of the utilities units cannot be used.
configuration
options

Controller options Safe Area

Hazardous Area ATEX Cat 3
Hazardous Area IECEx Zone 2
Hazardous Area cCSAus Cl 1, Div 2

Sensor head options Safe Area

Hazardous Area ATEX Cat 3
Hazardous Area IECEx Zone 2
Hazardous Area cCSAus Cl 1, Div 2

Sensor head purge Not required or supplied by others

option Servomex MiniPurge ATEX Cat. 3/IECEX Zone 2
Servomex MiniPurge cCSAus Cl 1, Div 2

Measurement O2 Oxygen and combustibles

Combustible sensors High sensitivity Sulfur resistant

Flow alarm Not required

Safe area
Hazardous Area ATEX Cat 3
Hazardous Area IECEx Zone 2
Hazardous Area cCSAus Cl 1, Div 2

Aspirator supply Air N2

Supply voltage 110-120V 220-240V

Enhanced environmental
protection

Standard sample 0.5 1.0 1.5 2.0 2.5 3.0 Length (m)
probes SS sample probe, unsupported, open ended <700°C/1,292°F ✓ ✓ ✓ *
SS sample probe, unsupported, filtered <700°C/1,292°F ✓ ✓ ✓ *
SS sample probe, supported, filtered with shroud <700°C/1,292°F ✓ ✓ ✓ ✓ ✓ ✓
SS sample probe, supported, dual filtered, with shroud <700°C/1292°F ✓ ✓ ✓ ✓ ✓ ✓
High temperature alloy, unsupported, open ended, <1,000°C/1,832°F ✓ ✓ * *
High temperature alloy, unsupported, filtered, <1,000°C/1,832°F ✓ ✓ * *
Ceramic, sample probe, open ended, <1,750°C/3,182°F ✓ ✓ ✓
Ceramic, sample probe, unsupported, filtered, <1,500°C/2,732°F ✓ ✓
Hastelloy, sample probe, unsupported, open <500°C/932°F ✓ ✓ ✓
Non standard probes *
* For lengths, materials (including Hexoloy), and temperatures consult Servomex

Electrical threaded 3⁄4” NPT (standard)

entries M20
M25
PG13.5
PG21

Sensor head enclosure Breather fittings

Corrosive purge fittings
Hazardous area purge entries

Sensor head Standard (4” ANSI 150lbs)

mounting option Probe retention (excluding supported probes)
Thermal spacer (excluding supported probes)
Probe retention & thermal spacer (excluding supported probes)
High temperature stand-off (excluding supported probes)
High temperature stand-off & probe retention (excluding supported probes)

Adaptor flange option None (4” ANSI 150lbs)

3” ANSI 150lbs equivalent
DIN 65 equivalent
DIN 80 equivalent
JIS 65 equivalent
JIS 80 equivalent
Weld-on flange complete with studs (4” ANSI 150lbs equivalent)
Model 700B/N to 2700 adaptor flange (excluding high temperature stand off)
Thermox to 2700 adaptor flange (excluding supported probes)

Option not available

 configuration

Control unit Blanking plugs only

enclosure option Breather port
Corrosive purge fittings

Utilities panel None

Air set (oxygen only)
Autocal air set single dual
Autocal and blowback single dual
Manual cal, single/dual

User manual The FluegasExact Analyzer is supplied with a QuickstartTM and installation manual.
English

Service manual A service manual containing technical descriptions, fault diagnosis information, parts removal, refitting and
test instructions, tool and test equipment lists, and electrical drawings is available. It is intended for use by
Servomex trained service personnel.
Not required
English

Default software The analyzer is supplied with English, French and German software installed. The active language is user
interface language selectable. The default software interface language will be active when the analyzer is shipped.
English
French
German

N.B Not all options are compatible with each other.

DIMENSIONAL DRAWINGS
SENSOR HEAD

Typical analyzer mounting orientation with 4” ANSI flange. Other flanges are available

CONTROL UNIT
SERVOMEX MINI PURGE

ATEX & IECEx version

North American version

FLOW ALARM RELAY BOX
UTILITIES PANEL
MANUAL UTILITIES PANEL

Specification temperature Operating: -10°C to +50°C (+14°F to +122°F)

Storage: -20°C to +55°C (-4°F to +131°F)

Compressed air & blowback air requirements Pressure: 1 to 5barg (15 to 72.5psig)
Flow: 4.5 to 10 l/min
Instrument grade compressed air*, free of oil, water & dirt

Utilities units 02730731 Aspirator air set and manual calibration, single or dual sensors
W 390mm x D 174mm x H 265mm (W 15.5” x D 6.8” x H 10.4”), <4.5kgs (<10lbs)
02730701 Aspirator air set, single or dual sensor
W 93mm x D 99mm x H 165mm (W 3.7” x D 3.9” x H 6.5”), <400gms (<1.0lbs)

AUTOCALIBRATION/BLOWBACK UTILITIES PANEL

Aspirator air set and automatic calibration units ** 02730711 (single sensor), 02730721 (single sensor, with blowback),
02730713C (dual sensor), 02730723C (dual sensor, with blowback)
W 400mm x D 220mm x H 500mm (W 16” x D 9” x H 20”)
<16kgs (<35lbs)

Ingress protection IP65/NEMA 12 (Auto cal. units only)

Power supply 100V ac, 50/60Hz <20VA; 110-120V AC 50/60Hz <20VA or

220-240V AC 50/60Hz <20VA (field configurable)

The nickel-plated brass bulkhead connections are suitable for 1/4” NPT and BSP male fittings & tubing. Internal components are brass, plastic fittings and tubing.
* Or nitrogen, if analyzer equipped for nitrogen aspiration (single measurement oxygen units only)
** The autocalibration versions of the utility units comply with the “CE Marking Directive”
 WE’RE READY TO HELP
WHATEVER YOUR GAS ANALYSIS REQUIREMENTS, WHEREVER YOU ARE
PBTDSFluegasExact Rev.0 Date: 06/23

These analyzers are not intended for any form of use on humans and are not medical devices as described in the Medical Devices Directive 93/42EEC.

Please note: Whilst every effort has been made to ensure accuracy, no responsibility can be accepted for errors and omissions.
Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines.
This document is not intended to form the basis of a contract.

Servomex has a policy of constant product improvement and reserves the right to change specifications without notice. © Servomex Group Limited. 2023.
A Spectris company. All rights reserved.

SERVOMEX.COM