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Actuadores Festo

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0% found this document useful (0 votes)
23 views5 pages

Actuadores Festo

Uploaded by

matiasvarasfh242
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Quarter turn actuator These operating instructions describe the following product variants:

DAPS..R..-F.. Features Type codes Description


Series DAPS- Quarter turn actuator
Size or nominal torque in 0008- Nominal torque 8 Nm
Nm … …
8000- Nominal torque 8000 Nm
Swivel angle in degrees 090- 90°
Festo AG & Co. KG Closing direction R Closes to right
Mode of operation - (without) Double-acting
Postfach S Single-acting
D-73726 Esslingen Spring strength (with (without) (Omitted for double-acting)
mode of operation S) 1- Spring strength for connection pressure 2.8 bar
+49 711 347-0
2- Spring strength for connection pressure 3.5 bar
www.festo.com 3- Spring strength for connection pressure 4.2 bar
4- Spring strength for connection pressure 5.6 bar
1st flange hole pattern F03 Flange hole pattern F03
(en) Operating instructions 8030408
… …
1309g F25 Flange hole pattern F25
[8030416] 2nd flange hole pattern (without) No second flange hole pattern
05 Flange hole pattern F05
… …
16 Flange hole pattern F16
Design (without) Standard design (-20 °C to + 80 °C)
Original: de -T6 Low temperature (-50 °C to +60 °C)
-CR Stainless steel (-20 °C to + 80 °C)
Quarter turn actuator DAPS..R..-F.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English
Fig. 2 Type code (e.g. DAPS-0120-090-R-F0507-CR)

1 Control sections and connections Select suitable accessories (e.g. adapter kits) from the catalogue
1 2 3 4 5 (www.festo.com/catalogue).
6
3 Function
The piston movement of the DAPS is converted to a rotary movement by means of
yoke kinematics (Scotch yoke). These kinematics are only effective within an angle
of approx. 90°.
For double-acting quarter turn actuators:
Pressurising and venting of the cylinder chambers
cause the piston in the DAPS to move back and forth.
The Fig. 3
linear motion of the piston is transformed into a swiv-
el motion of the transmission shaft.
For single-acting quarter turn actuators:
Return is through spring force.
Product designs with different spring strengths are
available ( Fig. 2). Fig. 4

aA aJ 9 8 7 The screwed-on processing valve absorbs the reaction torque of the quarter turn
actuator. The torques permitted in accordance with the technical data
( catalogue www.festo.com/catalogue) apply here.
1 Transmission shaft (shaft groove 7 Star-shaped coupling for seating
shows the process valve position – of the square of a process valve 4 Application
here closed) 8 Mounting thread The DAPS quarter turn actuator is intended to activate right-closing process
2 Compressed air supply port 2 (A) 9 Some product designs: valves, such as ball valves and butterfly valves with a rotation angle from 0° (valve
3 Four mounting threads – such as leakage groove closed) to 90° (valve open).
for mounting the limit switch or aJ Mounting thread for pneumatic It is completely tailored to the requirements of the processing industry and is suit-
sensor box NAMUR switching valve able for control of media-flow process valves in fluid engineering systems.
4 Compressed air supply port 4 (B) aA Only for product variants with the 5 Transport and storage
5 Mounting thread for threaded pin ability to adjust the end position: Ensure the following storage conditions: short storage times in cool, dry, shaded
for aligning the NAMUR valve lock nut for securing the set end and corrosion-resistant locations.
6 View from below – flange to position.
ISO 5211 Warning
Fig. 1 Operating elements and connections – example of standard design,
Danger of crushing! Danger of shearing!
double-acting
The DAPS weighs up to about 183 kg, depending on the product version.
2 Design Body parts can be crushed or cut off if the product falls.
Quarter turn actuators of the DAPS series are compact in design and have simple • For product versions weighing more than 12 kg, always use appropriate load-
and robust mechanics with little wear and tear. The design of the product is de- carrying equipment in order to handle the product safely during transport and
pendent on the product design and may differ from the representation shown in assembly.
Fig. 1 ( Fig. 1).
Through the housing, a shaft is guided outward on both sides. Through this, the 6 Requirements for product use
reaction torque is transmitted to a process valve ( Fig. 1, 6 ) and, if applicable,
a limit switch or sensor box ( Fig. 1, 1 ). Note
The flange to the process valve is normally designed in accordance with ISO 5211
( section 12). Four mounting threads on the top are used for mechanical attach- Incorrect handling can result in malfunctions.
ment of a limit switch or sensor box ( Fig. 1, 3 ). The housing side has a hole • Make sure that all the instructions in this section are always observed. The
pattern for valve attachment in accordance with VDI/VDE 3845 (NAMUR). product will then function correctly and safely.
The housing of some quarter turn actuators has, on the process valve port side, a
leakage groove ( Fig. 1, 9 ) through which the leakage of an untight process • Compare the limit values specified in these operating instructions with your
valve can escape. actual application (e.g. pressures, forces, torques, masses, speeds, temperat-
The product is available in various designs. Depending on the version, the DAPS is ures). The product can be operated in compliance with the relevant safety
designed as a single-acting or double-acting quarter turn actuator. The single-act- guidelines only if the load limits are observed.
ing design with spring return is available with different spring strengths for various • Ensure that all applicable regulations for your location are adhered to, e.g. of
supply pressures. the trade association or national institutions.
• Take into consideration the ambient conditions at the location of use. Corrosive 7.1 Mechanical installation
environments reduce the service life of the product. • In order to mount the DAPS quarter turn actuator, set the switching shaft of the
• Remove the packaging except for the adhesive labels on the compressed air process valve so that the desired operating method for opening and closing the
supply ports (danger of contamination). The material used in the packaging has process valve is implemented.
been specifically chosen for its recyclability (exception: oil paper = residual • Note that a processing valve with butterfly valve can only be opened in one dir-
waste). ection and closed in the opposite direction.
• Use the product in its original status, without any unauthorised product modific- • Observe the tightening torque
ations. Thread M5 M6 M8 M10 M12 M14 M16 M20
• Protect the device from pressure fluctuations. Use excess-pressure and pres-
Tightening torque [Nm] 5… 10 … 20 … 45 ... 80 … 125 … 190 … 370 …
sure-regulating valves. 6 11 23 50 85 135 200 390
• Make sure the compressed air is properly prepared (Technical data
 section 12). Fig. 5
• Before carrying out installation, dismantling and maintenance work, switch off
the compressed air supply and vent the actuator. Secure compressed air supply To mount the quarter turn actuator without an adapter
against accidental restarting. bridge:
1. Place the quarter turn actuator on the switching
shaft of the process valve. Make sure here that the
Danger
square of the processing valve sits in the
In the case of single-acting DAPS, high spring forces (mechanically stored en- star-shaped coupling of the quarter turn actuator
ergy) are at work inside the product. without being tilted.
Parts can be ejected and cause serious personal injuries if the end cap is dis-
mounted. 2. Fasten the quarter turn actuator with 4 corrosion-
• Never remove the end cap! resistant screws and retaining rings (material: VA)
• Return the product to Festo if defective or for service. to the connection flange of the process valve.

3. Tighten all the screws in diagonally opposite


Note sequence. Tightening torque  Fig. 5.
• Use only unlubricated compressed air under normal conditions.
The DAPS quarter turn actuator possesses an initial lubrication which suffices 4. Continued  Point 6.
for the complete service life. Fig. 6

To mount the quarter turn actuator with an adapter


Note bridge, you need:
– an adapter bridge ( Fig. 7, 1 ),
Continuous operation at the limits of the specified ambient temperature and
– a shaft extension ( Fig. 7 2 ).
work frequency can reduce the service life of the quarter turn actuator. 1
• Use lubricated compressed air for continuous operation under extreme con- 1. Align the adapter bridge so that its supports are
oriented in the direction of the longitudinal axis of 2
ditions. The oil must be chemically inert and must not carbonise.
If lubricated compressed air is used: the quarter turn actuator and, if necessary, the
The initial lubrication will be washed out. The quarter turn actuator may then open side of the adapter bridge towards the pro-
only be operated with lubricated compressed air. cess valve.
2. Fasten the adapter bridge to the quarter turn actu-
7 Installation ator. But do not tighten the screws yet.
3. Guide the shaft extension through the adapter
Note bridge into the star-shaped coupling on the
bottom of the quarter turn actuator. Make sure
The following instructions on fitting the DAPS quarter turn actuator onto a pro-
that the shaft extension sits in the coupling
cessing valve may only be used if the following requirements are met: without being tilted. Fig. 7
– The quarter turn actuator is installed in the direction of the tubing.
– If a 2-way process valve is used: 4. Fasten the quarter turn actuator with adapter bridge and shaft extension to the
The 2-way process valve is closed. connection flange of the process valve. Make sure here that the square of the
– If a 3-way process valve is used: process valve sits in the shaft extension without being tilted.
The switching status of the 3-way process valve is known. 5. Tighten all the screws in diagonally opposite sequence.
Tightening torque  Fig. 5.

Note After attachment of the quarter turn actuator:


6. Check in cyclical tests whether the quarter turn actuator turns in the required
If a 3-way processing valve is used: direction of rotation and whether the process valve takes the required position.
• Align the quarter turn actuator so that the port openings for a NAMUR valve 7. If the quarter turn actuator does not turn in the required direction of rotation:
face the side without tubing. Carry out the following modification:

DAPS..R-… (double-acting) DAPS..RS-… (single-acting)


Note
1. Remove the pneumatic solenoid valve. 1. Remove the screws on the actuator side.
Outflowing processing medium must not ingress into the quarter turn actuator. 2. Turn the solenoid valve 180°. 2. Turn the actuator 90° while it is still connec-
3. Note the position of the threaded pin for ted through the shaft extension or directly to
The housing of some quarter turn actuators has a leakage groove on the process orientation of a NAMUR valve. the processing valve.
valve port side. If the processing valve leaks, the leakage can flow through the 4. Fasten the solenoid valve again. 3. Tighten the mounting screws.
open groove.
• For housings with leakage grooves, make sure that the groove ( Fig. 1, 9 )
7.2 Pneumatic installation
is not sealed. In this way you can be sure that neither processing medium nor
escaping air from the processing valve can penetrate into the quarter turn Connections for the compressed air supply
actuator. DAPS quarter turn actuator, double-acting:
– Air supply at port 2 (A) – see Fig. 1, 2
The DAPS quarter turn actuator can be mounted with or without an adapter bridge. Rotational movement of the switching shaft in an anti-clockwise direction.
If there are high media temperatures in the tubing and in processing valve: – Air supply at port 4 (B) – see Fig. 1, 4
• Use an adapter bridge and also a heat-insulated coupling extension. Rotational movement of the switching shaft clockwise.
DAPS quarter turn actuator, single-acting (spring return):
– Air supply at port 4 (B): rotational movement anti-clockwise.
– Spring return: rotation clockwise.
4. Adjust the end position:
Note Observe that a complete turn of the threaded rod can change the swivel angle
approx. 1.5° to 3.5° – dependent on the product design.
For DAPS..RS-… (single-acting):
– Turning threaded rods clockwise reduces the swivel angle.
• Fasten a filter element to the exhaust port 2 (A) to prevent ingress of dirt
– Turning threaded rods anti-clockwise increases the swivel angle.
particles.
• Turn both threaded rods so they stop the pistons in operation simultaneously.
5. Supply compressed air and close the process valve. The pistons run against the
7.3 Installing circuitry threaded rods into the outer end position.
Using the pneumatic switching valves: 6. Check the position of the process valve. To change the swivel angle, repeat
• Please note the instructions and explanations in the relevant operating instruc- step 3 and 4.
tions for the pneumatic valves. 7. If the desired position is found, check whether both threaded rods offer resist-
8 Commissioning ance to the pistons in a closed process valve position. If necessary, screw in
loose threaded rods until resistance is felt.
8. Screw the lock nuts back onto the threaded rods – tightening torque 5 Nm.
Note
9. Check the mode of operation of the quarter turn actuator ( section 8.4)
• Make sure that the operating conditions  section 12 lie within the permissi-
ble ranges.
8.3 Adjustment with the DAPS-…-RS.. (single-acting) – size 0015 to 0960
For these product variants, one of the two end positions of the DAPS can be
The product is ready for operation as soon as it is installed and connected. adjusted – either the end position for right turning or the end position for left
• Make sure that a process valve attached to the quarter turn actuator can be turning.
switched without hindrance. End position for right turning – closing process valve
• Slowly pressurize the quarter turn actuator at first. For slow start-up pressurisa-
tion use soft-start valve type HEL.
Note

8.1 Adjustment of the end positions For the single-acting DAPS, the end position setting for right turning (closing
Some product variants offer the possibility to adjust one or even both end posi- process valve) does not have a mechanical stop, since the spring disc is not
tions of the DAPS within narrow limits in order to influence the closing or opening mechanically connected to the piston. The threaded rod therefore limits only the
angle of the mounted process valve. During adjustment of the end positions, ob- path of the return spring so that the piston comes to rest without spring force.
serve the permissible adjustment range of the DAPS used ( section 12, end But the piston movement or turning of the shaft is not mechanically limited and
position adjustment range). can be continued through external forces.

Note
Product variants without specification of an adjustment range have no possibility
for setting end positions, e.g. all product variants made of stainless steel
(DAPS-...-CR).

The now following description for end position setting refers to the following sizes
in the designs “Standard” and “Low temperature” (-T6):
– DAPS-…-R-…(double-acting); size 0015 up to 1920 ( section 8.2)
– DAPS-…-RS.. (single-acting); size 0015 up to 0960 ( section 8.3)
Information on adjustment of the end position for other sizes can be found, if ap-
plicable, in the appendix to the operating instructions supplied with the product
( www.festo.com). 1 2 3 4 5
8.2 Adjustment for the DAPS-…-R-… (double-acting) – size 0015 … 1920
For these product variants, the end position that the actuator takes during venting
through port 4 (B) can be adjusted (turn to the right - close process valve).
1 Lock nut with sealing ring 4 Port 2 (B)
2 Threaded rod 5 Port 4 (B)
3 Piston
Fig. 9

1. Vent the DAPS and close the process valve. Through spring return, the pistons
run into the inside end position up to the spring disc and are held by the
threaded rods, if necessary. This fixes the threaded rods, if necessary – depend-
ent on the current setting. Loosening of the lock nuts will then not accidentally
change the current setting.
2. Screw down the lock nuts with sealing ring on both sides. If the threaded rods
have loosened, loosen them by hand until a light resistance is felt.
3. Supply compressed air and open the process valve. The pistons move to the
outer end position.
1 2 3 4 5 4. Adjust the end position:
Observe that a complete turn of the threaded rod can change the swivel angle
approx. 1.5° to 3.5° – dependent on the product design.
– Turning threaded rods clockwise increases the swivel angle.
1 Lock nut with sealing ring 4 Port 2 (B)
– Turning threaded rods anti-clockwise reduces the swivel angle.
2 Threaded rod 5 Port 4 (A)
• Turn both threaded rods equally far, so that the path of both return springs is
3 Piston
identical.
Fig. 8 5. Vent the DAPS and close the process valve. Through spring force, the pistons
are moved into the inside end position until the threaded rods and spring discs
1. Supply compressed air and close the process valve. This fixes the threaded delimit the spring path.
rods, if necessary – dependent on the current setting. Loosening of the lock nuts 6. Check the position of the process valve. To change the swivel angle, repeat
will then not accidentally change the current setting. steps 3 to 6
2. Screw down the lock nuts with sealing ring on both sides. If the threaded rods 7. If the desired position is found, check whether both threaded rods offer resist-
have loosened, retighten them by hand until a light resistance is felt. ance to the pistons in a closed process valve position. If necessary, screw in
3. Supply compressed air and open the process valve. The pistons run into the loose threaded rods carefully until resistance is felt.
inside end position 8. Screw the lock nuts back onto the threaded rods – tightening torque 5 Nm.
9. Check the mode of operation of the quarter turn actuator ( section 8.4)
End position for left turning – opening process valve 12 Technical data
General technical data DAPS-... DAPS–...–T6 DAPS–...–CR
Operating medium Compressed air to ISO8573-1:2010 [7:4:4]
Note about the Operation with lubricated medium possible (required in further
operating medium operation)
Ester oil < 0.1 mg/m³, corresponds to ISO 8573:2010 class [-:-:2]
Ambient temperature [°C] –20 … +80 –50 … +60 –20 … +80
Swivel angle [°] 90
Mounting position Any
Valve connection corresponding to standard
– DAPS-0008-… VDI/VDE 3845 VDI/VDE 3845 –
– … (NAMUR) (NAMUR)
– DAPS-0030-...
1 2 3 4 5 – DAPS-0053-… VDI/VDE 3845
– … (NAMUR)
– DAPS 8000
Pneumatic connection

1 Lock nut with sealing ring 4 Spring disc – DAPS-0015..RS to G1/8


DAPS-0180..RS..
2 Threaded rod 5 Piston – DAPS-0008..R- to
3 Adjustment range of the outer end DAPS-0360..R-..
position (see technical data) – DAPS-0240..RS to G1/4 G1/8
DAPS-0960..RS..
Fig. 10 – DAPS-0480..R- to
DAPS-1920..R-..
1. Supply compressed air and open the process valve. The pistons move to the – DAPS-1440..RS to G3/8 –
outer end position. This fixes the threaded rods, if necessary – dependent on the DAPS-4000..RS..
– DAPS-2880..R- to
current setting. Loosening of the lock nuts will then not accidentally change the DAPS-8000..R-..
current setting. Standard connection ISO 5211
2. Screw down the lock nuts with sealing ring on both sides. If the threaded rods to the process valve
have loosened, retighten them by hand until a light resistance is felt. CE marking (see declaration of in accordance with EU Explosion Protection Directive (ATEX)1)
3. Vent the DAPS and close the process valve. The pistons move to the inner end conformity  www.festo.com)
position. 1) Certification-specific special documentation and the documentation of the sensors must be considered
4. Adjust the end position:  www.festo.com
Observe that a complete turn of the threaded rod can change the swivel angle
approx. 1.5° to 3.5° – dependent on the product design. Operating conditions DAPS- DAPS-
– Turning threaded rods clockwise reduces the swivel angle. DAPS..RS-… 0015 … 0960 1440 … 4000
– Turning threaded rods anti-clockwise increases the swivel angle. (single-acting)
• Turn both threaded rods equally far so they stop the pistons in operation
Nominal operating [bar] 5.6
simultaneously. pressure
5. Supply compressed air and open the process valve. The pistons run against the Operating pressure 1) [bar]
threaded rods into the outer end position. – DAPS..RS1-... 2.8 ... 8.4
6. Check the position of the process valve. To change the swivel angle, repeat – DAPS..RS2-... 3.5 ... 8.4
– DAPS..RS3-... 4.2 ... 8.4
steps 3 to 6 – DAPS..RS4-... 5.6 ... 8.4
7. If the desired position is found, check whether both threaded rods offer resist- End-position adjusting range at 0°
ance to the pistons in the opened process valve position. If necessary, screw in – DAPS..RS-... [°] One end position adjustable; -1 … +9 ±5
loose threaded rods carefully until resistance is felt. – DAPS..RS-...-T6 [°] ±5
8. Screw the lock nuts back onto the threaded rods – tightening torque 5 Nm. – DAPS..RS-...-CR [°] –
9. Check the mode of operation of the quarter turn actuator ( section 8.4) End-position adjusting range at 90°
8.4 Check the mode of operation of the quarter turn actuator – DAPS..RS-... [°] One end position adjustable; 81 … +91 85 … +95
• Check in cyclical tests, through alternating pressurisation and, if necessary, – DAPS..RS-...-T6 [°] 85 … +95
venting, whether the quarter turn actuator takes the required positions. – DAPS..RS-...-CR [°] –
• If necessary, adjust the end positions to the extent the quarter turn actuator
1) Minimum operating pressures vary for single-acting quarter turn actuators dependent on the number of
offers this possibility ( section 8.1). springs
9 Maintenance and care
If used as intended in the operating instructions, the device will be maintenance- Operating conditions DAPS- DAPS- DAPS- DAPS-
free. DAPS..R-... 0008 0015 … 2880 … 8000
10 Disassembly (double-acting) 1920 5760
Nominal operating [bar] 5.6
pressure
Warning
Operating pressure 1)
Danger of injury due to uncontrolled movements. – DAPS..R-... [bar] 1 ... 8.4 1 ... 7
• Switch the tubing system pressureless before dismantling. – DAPS..R-...-T6 [bar] 3.5 ... 8.4 –
– DAPS..R-...-CR [bar] 2.5 ... 8.4 –
1. If necessary, remove any existing limit switches. End-position adjusting range at 0°
2. Remove the pneumatic switching valve. – DAPS..R-... [°] – -1 … +9 ±5
3. Loosen the screws on the flange of the process valve. – DAPS..R-...-T6 [°] – -1 … +9 ±5 –
4. Remove the quarter turn actuator (if necessary including mounting adapter and – DAPS..R-...-CR [°] –
coupling extension) from the process valve. End-position adjusting range at 90°
11 Troubleshooting – DAPS..R-... [°] – – 85 … +95
• Please contact Festo. – DAPS..R-...-T6 [°] – – 85 … +95 –
– DAPS..R-...-CR [°] –

1) Exceptions for devices with special marking


Switching time [s] per DAPS..RS-… DAPS..R-...
cycle1) (single-acting) (double-acting)
DAPS-0008-... – 0.08
DAPS-0015-… 0.2 0.08
DAPS-0015-...-CR 0.24 0.08
DAPS-0030-… 0.5 0.13
DAPS-0030-...-CR 0.50 0.13
DAPS-0053-... 0.9 –
DAPS-0060-… – 0.2
DAPS-0060-...-CR 1.02 0.21
DAPS-0090-... 1.3 –
DAPS-0106-... – 0.4
DAPS-0120-… 1.7 –
DAPS-0120-...-CR 1.71 0.47
DAPS-0180-... 2.7 0.6
DAPS-0240-… 3.7 0.8
DAPS-0240-...-CR 3.2 0.81
DAPS-0360-... 3.9 1.2
DAPS-0480-… 3.1 1.6
DAPS-0480-...-CR 1.54
DAPS-0720-... 5.8 2.7
DAPS-0960-... 6.3 3.1
DAPS-1440-... 19.0 5.5
DAPS-1920-... 15.0 6.0
DAPS-2880-... 19.0 16.0
DAPS-3840-... – 12.0
DAPS-4000-... 25.0 –
DAPS-5760-... – 16.0
DAPS-8000-... – 22.0

1) Average values under idle conditions

Product weight [kg] DAPS..RS-… 1) DAPS..R-…


(single-acting) (double-acting)
DAPS-0008-... – 0.3
DAPS-0015-... 1 … 1.2 0.75
DAPS-0015-...-CR 1.7 0.9
DAPS-0030-... 1.65 … 1.95 1
DAPS-0030-...-CR 2.4 1.3
DAPS-0053-… 2.6 … 3 –
DAPS-0060-... – 1.6
DAPS-0060-...-CR 4.5 1.8
DAPS-0090-... 5 … 5.9 –
DAPS-0106-... – 2.5
DAPS-0120-... 5.8 … 6.8 –
DAPS-0120-...-CR 7.6 3.3
DAPS-0180-... 7.4 … 8.9 4.6
DAPS-0240-... 10.2 … 11.8 5.4
DAPS-0240-...-CR 12.9 5.6
DAPS-0360-... 14.5 … 16.5 6.5
DAPS-0480-... 19.3 … 22.7 9.6
DAPS-0480-...-CR – 9.5
DAPS-0720-... 26.2 … 33 12
DAPS-0960-... 36 … 42 17.4
DAPS-1440-... 74 23.4
DAPS-1920-... 67 32
DAPS-2880-... 117 56
DAPS-3840-... – 49
DAPS-4000-... 183 –
DAPS-5760-... – 86
DAPS-8000-... – 106

1) Product weight is dependent on the spring strength ( www.festo.com/catalogue).

Information on materi- DAPS-... DAPS–...–T6 DAPS–...–CR


als
Seals Nitrile rubber FVMQ Nitrile rubber
Polyurethane (PUR) PTFE-reinforced Polyurethane (PUR)
Fluoro elastomer Fluoro elastomer
Shaft High-alloy steel (1.4305) High-alloy stainless
steel (1.4301)
Cover Wrought aluminium alloy High-alloy stainless
Housing steel (1.4408)

Screws High-alloy steel High-alloy stainless


steel

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