W’17:7AN: MC407/PR 407 (1500) DESIGN OF MACHINE ELEMENTS Time » Three hours Maximum Marks : 100 Answer Five questions, taking ANY TWO from Group A, ANY TWO from Group B and ALL from Group C. All parts of a question (a, b, ete. ) should be answered at one place. Answer should be brief and to-the-point and be supplemented with neat sketches Unnecessary long answers may result in loss of marks. Any missing or wrong data may be assumed suitably giving proper justification. Figures on the right-hand side margin indicate full marks, Group A (a) What is the meaning of ‘morphology’ of design ? ~ Explain the phrases of design process. (b) Explain the meaning of (1) proof stress and (ii) yield point stress on stress strain curves. 1. (©) Differentiate between shear and torsional loading on ~ machine components. (d) Sketch the distribution of circumferential and radial e thickness of a thick cylindrical shell stress act eal pressure, How the longitudinal subjected to re @ y } stress is evaluated Ft csapond2. (a) Calculate the deflection under the load ‘P” acting at a fixed beam. The, distance ‘a’ from a fixed end in a " ue distance of load from other fixed end is ‘bom f mula. (b) Compare the Euler's ils and Rankine’ s fo used to evaluate the crippling load in a column. (©) A solid shaft is subjected to a bending moment of 23KN-m and a twisting moment of 3.45kN-m. Find the diameter of the shaft if permissible tensile and shear stress of the material are limited to 703 MN/m? and 421-8 MN/in? respectively. 3. (a) Athincylindrical boiler shell of 2m diameter is made of sheet metal, 20 mm thickness. It is subjected to an internal pressure of 1-5 MPa. Find the factor of safety by using different theories of failure. Take yield point stress in simple tension as 350 MPa and Poisson’s ratio as 0-25. (4) Define the following terms : (4 Stress Concentration Factor (ii) Fatigue Strength Reduction Factor (iii) Notch Sensitivity Factor. (c) How the effect of mean stress is taken into account when designing i pie? 2 of ‘ ch 4 a , 2 8c) 2 5" 10 4 4. (a) Sketch the shape cgi sheen baa ‘ise thread, and?” \~""Butteress thread. o Of wy (b) Derive the expression for efficiency of the screw. Y A25 mm single start square threaded screw with pitch -» 5mm is 400 mm long between the nut and collar. The axial load is 25 KN and coefficient of friction between go. the screw and nut is 0-12. Determine the factor of safety if yield point stress is 350 MPa. uye 4 10 ofGroup B shear stress distribution " n over a citetlar tical spring: © ‘ «a4 3 rentiate between solid Jength and free length of 2 (a) sketch the 5 spring wise in he! oy diffe helical spring: Explain unstable contact bearings. (c) and stable lubrication in sliding 5 gon of mass 20000 kg moving with a y two buffers of um deflection shear stress 1S 1g ring. Assume (d) A railway wai velocity of m/sec. is bro aspring, of diameter 300 mm. The maxim of the spring 'S 200 mm. permissible 600 MPa Find the dimensions of each sp the value of K as 138 ught to rest br 6. (a) What are different types of rolfing contact bearings 2 non \ ference tO yolling Ke ver es (b) Explain the followings with re contact bearings : (i) Mist Lubrication (ii) Oil bath, grease jubrication (iii) Flooded or jet Jubrication. , J ing of roller bearings. On what factors, | ‘| 4 o (ce) Discuss the heat the temperature level depends ? i Ge shaft of diameter 60mm is subj stress of 40 MPa and has an angle of 0.01 radians. Determine the length G=0-8 x 10 N/mm’. (6) amelectric motor drives a machine through a pair of spur gears, The pinion is mounted on motor shaft and svethangs by 200 mam from the nearest bearing, ThePinion has 20 teeth of 10 mm module and 20° involute Profile. Design the motor shaft to transmit 15 kw at 1200 rpm. Use safe shear stress of 400 MPa, K, = 1-2 and K = 1-0. 10 8. (a) Determine the width of a9.5 mm thick belt required to transmit power 11-25 kW from a motor rotating at 750 rpm. The diameter and speed of the driving pulley are 300mm _ and 750 rpm respectively. The centre distance is 3m and density of leather is 1000 kg/m’. Maximum permissible stress is 2.46 MPa and ,1= 0-3. Neglect the belt thickness for calculating the belt velocity. Assume open belt drive. 10 (6) What are the design criteria of brakes ? oI (c) Sketch the different types of band brakes. 5 Group C 9. Tick the correct answer in the following questions. Write only the ticked option in the answer book : 10x2 (If pin, eye and fork of a knuckle joint are made of the same material for which tensile strength is double the shear strength, the diameter of pin is (a) equal to diameter of the rod _A6) equal or greater than diameter of the rod. (c) equal or less than diameter of the rod. (d) less than diameter of the rod. (ii) The bolts in a flange coupling are designed (a) under tensile stresses. (}) under shearing stress caused by torque transmitted. : «ce WIT:7AN: MC407/PR 407 (1500) 4)(iv) () (vi) +(a) high wear rate (c) under shearing StresS which will develop force a) by empirical formauls nich of the followings Would not improve the fat "i he fatigue strength (a) shot peening (B) nitriding {c) shrink fitting (d) grinding Helical coiled springs are notused under (a) axial torque (b) axial bending, moment (c) axial tension (d) axial compression. Repeated clutching and declutching over short time will result in (b) power loss and heating of plates (c) jerky operation (d) stoppage of driving machine. ‘The safe operation of a band brake is decided by limiting value of (a) maximum pressure (b) product of maximum pressure and radius of drum (c) product of average pressure and_ peripheral velocity of drum (d) (1, ~ T, yyw(Vii) The eff: ) The efficiency of screw jack is given by (4) tancr /tan (q + $) (5) taner /tan (@. — a (c) tan /tan (cz + 6) (d) tand /tan (b- a) (viii) The ratio of torque to bending moment on a shaft is 0:33, the ratio of equivalent bending moment to equivalent torque will be (a) 1-026 (b) 0-975 (c) 0-95 (d) 0-85 (i) The small values of pN/P for a journal bearing indicates (a) high coefficient of friction and low minimum film thickness (4) high coefficient of friction and high minimum film thickness (c) low coefficient f friction and low minimum film thickness (d) low coefficient of friction and high minimum film thickness (x) Which one is not the cause of friction power loss ina roller bearing (a) hardness of roller J) (4) spinning of roller (c) deformation of roller ; (d) lubricant used in bearing.