BBA - JNU - 201 - Cost and Management Accounting
BBA - JNU - 201 - Cost and Management Accounting
ACCOUNTING
(BBA 201)
Inventory System, Selective Stock Control Systems, Concept and classification of material losses.
Time keeping and Time booking Idle and overtime-concept and treatments; Various methods of Remuneration; Various
Incentive Schemes.
Accounting and Control of overheads: Allocation, Appointment and Re-apportionment and Absorption of overheads;
Determination of overhead rates; Under and over absorption of overhead.
Job costing – Concept and Job Cost Accounts; Contract Costing – Concept, Contract Account and Determination of Profit
or Loss on incomplete contract,
Presentation of Contract particulars in the Balance Sheet: Retention money, Cost Plus Contract Escalation clauses,
Process costing – concept and Process Accounts with Process Losses and Gains,
Process Losses (Normal and Abnormal) and Gains-concepts and Module X: Accounting Treatment. Equivalent
Production, Inter Process Profit, Joint Product, By-Product are excluded.
Concepts of Budget, Budgeting, Budgetary Control; Objectives, advantages and limitations of budget and Budgetary
Control, Planning, Budget Factors; Cast Budget and Flexible Budget.
Meaning of Standard Cost and Standard Costing; Advantages and limitations of Standard Costing; Standard Costing
vs. Budgetary Control; Types of standard; Analysis of Variances – material and labour (excluding mix variance and yield
variance).
Definition of Marginal Cost and Marginal Costing; Assumptions and uses of Marginal Costing; Differences between
Marginal Costing and Absorption Costing; Marginal Cost equation; Computation of Contribution,
Profit-Volume Ratio, Break Even Point, Margin of Safety, Angle of Incidence; Decision making with the held of
Marginal Costing.
Fund flow statement: Meaning, concept and preparation, Comparison between fund flow and cash flow statement.
1
Cost Accounting
CONTENTS
Objectives
Introduction
1.1 Elements of cost
1.2 Material
1.3 Purchasing
1.4 Storing and Pricing of Stores Issued Inventory Control
1.5 Summary
1.6 Keywords
1.7 Self Assessment Questions
1.8 Review Questions
Objectives
After studying this chapter, you will be able to:
Explain the elements of cost
Understand material in cost accounting
Explain briefly about purchasing
Explain the storing and pricing of stores issued inventory control
Introduction
Cost accounting is the process of accounting for costs. It embraces the accounting procedures
relating to recording of all income and expenditure and the preparation of periodical statements and
reports with the object of ascertaining and controlling costs . It is, thus, the formal mechanism by
means of which the costs of products or services are ascertained and controlled. Other hand, Cost
accounting is a branch of accounting and its purpose is to lay down the principles and procedures to
ascertain the costs correctly, analyze them scientifically and suggest measures to control them
efficiently. In any manufacturing activity understanding the nature and behaviour of costs is of
fundamental significance. The success of an enterprise in a highly competitive wo rld depends upon
the ability of the organization to ascertain and control its costs. This is where cost accounting plays
a vital role. Cost accounting analyzes the cost of each product, process and department. It mainly
helps the management in decision making responsibilities. The main functions of cost accounting
can be classified as cost ascertainment, cost analysis, cost distribution, cost reporting and cost
control. Cost accounting is regarded as the process of collecting, analyzing, summarising and
evaluating various alternative courses of action involving costs and advising the management on the
most appropriate course of action based on the cost efficiency and capability of the management.
The organizations and managers are most of the times intereste d in and worried for the costs. The
control of the costs of the past, present and future is part of the job of all the managers in a
company. In the companies that try to have profits, the control of costs affects directly to them.
Knowing the costs of the products is essential for decision-making regarding price and mix
assignation of products and services.
The expenditure on these various elements of costs may be either d irect or indirect. A direct
expenditure is one, the whole of which can be conveniently charged to a particular product, job or
service whereas an indirect expense is an expense which cannot be identified with any particular
product or job. Therefore, such expenses are allocated on suitable basis. (See Figure 1.1)
Direct Cost
It is that element of cost in which we can include the cost of direct material and direct labour. If we
take its total, it will be prime cost.
a) Direct Material Cost
Direct material is that material which we find in finished product and easily measures its cost. For
example, for making furniture, woods are direct material and its cost will be the part of direct cost.
d) Direct Overheads
The cost of special pattern, dyes drawings tools etc made for specific product.
Indirect Cost
a) Indirect Materials
Lubricants and cotton waste used in maintaining machinery.
b) Indirect Labour
Wages to those who are aiding manufacturing activities by way of supervision, maintenance, tools
setting etc.
c) Overheads
When we cannot charge an expense directly on the product, we can say it is indirect expense or
overhead. In overhead, we can include indirect material cost, indirect labour cost and other
following indirect expenses.
i) Manufacturing overheads
ii) Administrative overheads
iii) Selling overheads
iv) Research and development cost
Job Costing: Job costing is used where production is not repetitive and is done against orders. The
work is usually carried out within the factory. Each job is treated as a distinct unit, and related costs
are recorded separately. This type of costing is suitable to printers, machine tool manufacturers, job
foundries, furniture manufactures etc.
Batch Costing: Where the cost of a group of product is ascertained, it is called ‗batch costing. In
this case a batch of similar products is treated as a job. Costs are collected according to batch order
number and the total cost is divided by the numbers in a batch to find the unit cost of each product.
Batch costing is generally followed in general engineering factories which produce components in
convenient batches, biscuit factories, bakeries and pharmaceutical industries.
Contract Costing: A contract is a big job and, hence, takes a longer time to complete. For each
individual contract, account is kept to record related expenses in a separate manner. It is usually
followed by concerns involved in construction work e.g. building roads, br idge and buildings etc.
Process Costing: Where a step has to undergo distinct processes before completion, it is often
desirable to find out the cost of that step at each process. A separate account for each process is
opened and all expenses are charged thereon. The cost of the product at each stage is, thus,
accounted for. The output of one process becomes the input to the next process. Hence, the process
cost per unit in different processes is added to find out the total cost per unit at the end. Proces s
costing is often found in such industries as chemicals, oil, textiles, plastics, paints, rubber, food
processors, flour, glass, cement, mining and meat packing.
Output/Unit Costing: This method is followed by concerns producing single steps or a few topics
which are identical and capable of being expressed in simple, quantitative units. This is used in
industries like mines, quarries, oil drilling, cement works, breweries, brick works etc.
For example, a tone of coal in collieries, one thousand bricks in brick work etc. The object here is to
find out the cost per unit of output and the cost of each item of such cost. A cost sheet is prepared
for a definite period. The cost per unit i s calculated by dividing the total expenditure incurred during
a given period by the number of units produced during the same period.
Operating Costing: This method is applicable where services are rendered rather than goods
produced. The procedure is same as in the case of unit costing. The total expenses of the operation
are divided by the units and cost per unit of service is arrived at. This is followed in transport
undertakings, municipalities, hospitals, hotels etc.
Multiple Costing: Some products are so complex that no single system of costing is applicable.
Where a concern manufactures a number of components to be assembled into complete steps, no one
method would be suitable, as each component differs from the other in respect of materials and the
manufacturing process. In such cases, it is necessary to find out the cost of each component and also
the final product by combining the various methods discussed. This type of costing is followed to
cost such products as radios, aero planes, cycles, watc hes, machine tools, refrigerators, electric
motors etc.
Historical Absorption Costing: It is the ascertainment of costs after they have been incurred. It is
defined as the practice of charging all costs, both variable and fixed, to operations, process or
products. It is also known as traditional costing. Since costs are a scertained after they have been
incurred, it does not help in exercising control over costs. However, it is useful in submitting
tenders, preparing job estimates etc.
Marginal Costing: It refers to the ascertainment of costs by differentiating between fixed costs and
variable costs. In this technique fixed costs are not treated as product costs. They are recovered from
the contribution (the difference between sales and variable cost of sales). The marginal or variable
cost of sales includes direct material, direct wages, direct expenses and variable overhead. This
technique helps management in taking important policy decisions such as product pricing in times of
competition, whether to make or not, selection of product mix etc.
Differential Costing: Differential cost is the difference in total cost between alternatives -evaluated
to assist decision making. This technique draws the curtain between variable costs and fixed costs. It
takes into consideration fixed costs also (unlike marginal costing) for dec ision making under certain
circumstances. This technique considers all the revenue and cost differences amongst the alternative
courses, of action to assist management in arriving at an appropriate decision.
Standard Costing: It refers to the ascertainment and use of standard costs and the measurement and
analysis of variances. Standard cost is a predetermined cost which is computed in advance of
production on the basis of a specification of all factors affecting costs. The standards are fixed for
each element of cost. To find out variances, the standard costs are compared with actual costs. The
variances are investigated later on and wherever necessary, rectification steps are initiated promptly.
The technique helps in measuring the efficiency of operation s from time to time.
1.2 Material
In cost accounting, material is defined as the part of inventory. Basically, material and raw material
are used for same purpose. This is main part of total cost of production. It can reduce or increase
according to the fluctuation in production. So, this is very flexible and controllable source of
production. For making furniture, wood is the material. 60% to 70% proportion in the total cost of
production will be material cost. So, it is very necessary for producing any new product. Its cost will
reflect the profit of company directly. This input can be stored and transported from one place to
another. (See Figure 1.2)
b) Minimum Level
It is the minimum balance, which must be maintained in hand at all times, so that there is no
stoppage of production due to non availability of inventory.
Formula
Re-order level (Normal usage X average period)
c) Maximum Level
It shows maximum quantity which should be in the stock, if we buy more, it means we are wasting
money.
Formula
Re-order level X re-order quantity - (minimum usage X minimum period)
e) Danger Level
It is the level at which normal issues of the raw material inventory are stopped and emergency issues
are only made.
Formula
average consumption X lead time for emergency purchases
1.3 Purchasing
Purchasing refers to a business or organization attempting for acquiring goods or services to
accomplish the goals of the enterprise. Though there are several organizations that attempt to set
standards in the purchasing process, processes can vary greatly between organizations. Typically the
word ―purchasing‖ is not used interchangeably with the word ―procurement‖, since procurement
typically includes expediting, supplier quality, and traffic and logistics (T&L) in addition to
Purchasing.
The purchase price variance is the difference between the actual price paid to buy an item and its
standard price, multiplied by the actual number of units purchased.
The formula is:
(Actual price - Standard price) x Actual quantity = Purchase pr ice variance
A positive variance means that actual costs have increased, and a negative variance means that
actual costs have declined.
The standard price is the price that your engineers believe the company should pay for an item,
given a certain quality level, purchasing quantity, and speed of delivery. Thus, the variance is really
based on a standard price that was the collective opinion of several employees based on a number of
assumptions that may no longer match a company's current purchasing situati on.
There are a number of possible causes of a purchase price variance.
For example:
Layering Issue: The actual cost may have been taken from an inventory layering system, such as a
first-in first-out system, where the actual cost varies from the current market price by a substantial
margin.
Materials Shortage: There is an industry shortage of a commodity item, which is driving up the cost.
New Supplier: The Company has changed suppliers for any number of reasons, resulting in a new
cost structure that is not yet reflected in the standard.
Rush Basis: The Company incurred excessive shipping charges to obtain materials on short notice
from suppliers.
Volume Assumption: The standard cost of an item was derived based on a different purchasing
volume than the amount at which the company now buys.
Purchasing Authority: Only designated cost centre managers, i.e., administrators and non- certified
managers, may initiate a purchase requisitions. Managers may designate other staff to prepare the
requisition. However, managers must always sign the purchase requisition.
Processing Procedure: Purchases may be made only by purchase order approved by the assistant
superintendent for business. Any individual who orders goods and services without a purchase order
approved by the Business Office is considered to be making a personal purchase. The Westport
Public School District is not responsible for paying these types of bills.
All prospective purchases must be submitted as requisitions through the accounting software and
also by hard copy prior to the event, purchase or planned reimbursement. The system automatically
tests for fund availability. If there are insufficient funds in the account to be charged, the manager
must complete a transfer of funds request form, attach that form to the purchase requisition and
forward to the business office.
2. Standing: (Encumbrance Only) this type of requisition should contain a brief description of the
item(s) that will be ordered and the individual(s) authorized to place item orders. These are
generally used for repairs or recurring weekly purchases of supplies.
1.3.3 Payment Process: The Business office must have evidence that materials or services have
been received in order to pay invoices:
1. The individual who receives an order must confirm receipt on -line.
2. If partial order has been received the cost centre should sen d the packing slip and a copy of the
pink section of the purchase order to accounts payable. This will allow the Business Office to pay
for the goods received, but keep the purchase order open waiting for the back ordered items to be
delivered.
Inventory control involves the procurement, care and disposition of materials. There are three kinds
of inventory that are of concern to managers:
Raw materials,
In-process or semi-finished goods,
Finished goods.
If a manager effectively controls these three types of inventory, capital can be released that may be
tied up in unnecessary inventory, production control can be improved and can protect against
obsolescence, deterioration and/or theft.
The reasons for inventory control are:
Helps balance the stock as to value, size, colour, style, and price line in proportion to demand or
sales trends.
Help plan the winners as well as move slow sellers
Helps secure the best rate of stock turnover for each item.
Helps reduce expenses and markdowns.
Helps maintain a business reputation for always having new, fresh merchandise in wanted sizes
and colours.
Caution
All packing slips must be forwarded to the business office with the purchase order number written
on them.
Case Study-A Major Time Saver – Automatic Linking of Accounting Data into ICE Format
One concern with which most government services providers must contend is the large amount of
time required to input accounting data into the specific spreadsheet format required by the
government for all cost-plus contracts – ICE (Incurred Cost Electronically). Most accounting
systems cannot link general ledger data to spreadsheets because it is a complex process. Not long
ago, however, Alde baron introduced a new standard feature into its SYMPAQ solutio n that does
just what government contractors like FRC need. By integrating a package called F9 into SYMPAQ,
the software now has the capability to automatically export general ledger data to the ICE format.
FRC was an early adopter of this ICE capability a nd have realized great time savings as a result.
Julie Wheels, FRC‘s Controller explained, ―Before we had this capability, I had spreadsheet
templates that I had personally spent a great deal of time creating a few years ago.
When FRC got its first cost-plus contract, I had to use these to move our data into ICE. With them,
it took about 10 days to get everything done, much of that time spent re -keying data and checking to
make sure there were no mistakes. If I did not have those templates, I could not ima gine how long
the process would take – probably weeks and weeks. And now that we have implemented the new
linking capability in SYMPAQ, once everything was set up and ready to fly – mostly one-time set up
operations – the actual linking of the data from SYMPAQ into ICE took a matter of minutes. I still
spent about half a day checking the data, but that‘s nothing compared with typing all the data or
even using my personal spreadsheet templates.‖ Paul Jacobs, Senior Vice President and Chief
Financial Officer of FRC, added, ―I think the ICE module is quite good. We have found it to be a
very important addition to our SYMPAQ system.‖
Profitable Results
Making a profit when your company is primarily in the business of government contracting is a
delicate matter. There are strict rules and guidelines by which all government contractors must
comply – or risk long-term or permanent cancellation of all contracts. Although the DCAA audits
contractors to ensure they adhere to the rules, FRC has always made a point of o perating strictly by-
the-book, while still significantly increasing their profits year after year. ―I could not have foreseen
this increase and have the confidence that we have properly accounted for all costs without
SYMPAQ,‖ Paul stated. ―I know that everything is what it should be and I‘m willing to sign my
name to it as a CFO – with confidence,‖ he continued.
Audits are not a novelty to FRC. They regularly conduct self -audits, generally on a daily or weekly
basis. ―We have gone through two DCAA accounti ng audits and three outside independent industry
audits by a CPA firm – in 2002-2009, 2003 and 2004 – based on the SYMPAQ system. The fact that
an outside CPA will sign his name to his audit of FRC – that‘s pretty impressive,‖ Paul stated.
Today’s Situation
―FRC is highly successful and SYMPAQ has gotten us where we are today,‖ Paul explained. With
over 50 employees, most of whom are actively providing important services to government and
commercial clients, FRC is profitable, significantly increasing thei r revenue every year resulting in
a truly success story.
Questions
1. Explain the present scenario of automatic linking of accounting data into ice format.
2. What are the relation between FRC and ICE format?
1.5 Summary
Direct cost is that element of cost in which we can include the cost of direct material and direct
labour.
Cost accounting is only a matter of recognition by the management of the applicability of these
concepts and techniques in their own fields of Endeavour.
Cost accounting is quite useful for price fixation. It serves as a guide to test the adequacy of
selling prices. The price determined may be useful for preparing estimates or filling tenders.
A good cost accounting system helps in identifying unprofitable activities, losses or
inefficiencies in any form.
The application of cost reduction techniques, operations research techniques and value analysis
technique helps in achieving the objective of economy in concern ‘s operations.
1.6 Keywords
ABC analysis: It is that technique of material control in which we divide our material into three
categories and investment is done according to the value and nature of that category‘s materials.
Forecasting: It is the process of making statements about events whose actual outcomes (typically)
have not yet been observed. A commonplace example might be estimation of some variable of
interest at some specified future date.
Material: In cost accounting, material is defined as the part of inventory.
Planning: Planning (also called forethought) is the process of thinking about and organizing the
activities required to achieve a desired goal. Planning involves the creation and maintenance of a
plan.
Purchasing: It refers to a business or organization attempting for acquiring goods or services to
accomplish the goals of the enterprise.
2. The collection and presentation of accounting information come within the area of Cost
accounting.
(a) True (b) False
5. The accounting data required for managerial decisions is properly compiled and classified
is...............
(a) modifies data (b) provides data
(c) facilitates control (d) None of these.
6. Cost accounting is mainly concerned with the rearrangement of the information provided
by..............
(a) cost accounting (b) accounting
(c) financial accounting (d) None of these.
7. The financial data are so devised and systematically development that they become a unique tool
for management decision.
(a) True (b) False
Objectives
After studying this chapter, you will be able to:
Explain selective stock control systems
Understand concept and classification of material losses
Introduction
An inventory control system is a process for managing and locating objects or materials. In common
usage, the term may also refer to just the software components. Inventory control system is a
systematic way of handling the flow of material which will be beneficial for industries.
Modern inventory control systems often rely upon barcodes and radio -frequency identification
(RFID) tags to provide automatic identification of inventory objects. In an academic study
performed at Wal-Mart, RFID reduced out of stocks by 30 percent for products se lling between 0.1
and 15 units a day. Inventory objects could include any kind of physical asset: merchandise,
consumables, fixed assets, circulating tools, library books, or capital equipment. To record an
inventory transaction, the system uses a barcode scanner or RFID reader to automatically identify
the inventory object, and then collects additional information from the operators via fixed terminals
(workstations), or mobile computers.
2.1 Inventory System
Inventory generally refers to the materials in stock. It is also called the idle resource of an
enterprise. Inventories represent those items which are either stocked for sale or they are in the
process of manufacturing or they are in the form of materials, which are yet to be utilised. The
interval between receiving the purchased parts and transforming them into final products varies from
industries to industries depending upon the cycle time of manufacture. It is, therefore, necessary to
hold inventories of various kinds to act as a buffer between supply and demand for efficient
operation of the system. Thus, an effective control on inventory is a must for smooth and efficient
running of the production cycle with least interruptions.
Inventory refers to those idle resources which have economic valu e and thus it may be defined as
usable but idle resources that have economic value. Inventory is a stock of direct or indirect
material, from raw material to finished goods stocked in order to meet an unexpected future demand.
In other words inventory is a physical stock of goods kept for the future purposes. Inventory
management or control refers to maintaining, for a given financial investment, an adequate supply of
something to meet an expected demand pattern. It thus deals with determination of optimal policies
and procedures for procurement. Inventory is expressed in terms of both quantity and monetary
value. In terms of quantity, it can be expressed as the number of units of an item lying where as in
monetary terms it is the sum total of the monetary v alue of all its items.
Cost accounting information is designed for managers. Since managers are taking decisions only for
their own organisation, there is no need for the information to be comparable to similar information
from other organisations. Instead, the important criterion is that the information must be relevant for
decisions that managers operating in a particular environment of business including strategy make.
Cost accounting information is commonly used in financial accounting information, but first we are
concentrating in its use by managers to take decisions. The accountants who handle the cost
accounting information add value by providing good information to managers who are taking
decisions. Among the better decisions, the better performance of one's organisation , regardless if it
is a manufacturing company, a bank, a non -profit organisation, a government agency, a school club
or even a business school.
The cost-accounting system is the result of decisions made by managers of an organisation and the
environment in which they make them. Cost accounting is regarded as the process of collecting,
analyzing, summarizing and evaluating various alternative courses of action involving costs and
advising the management on the most appropriate course o f action based on the cost efficiency and
capability of the management. The organisation s and managers are most of the times interested in
and worried for the costs. The control of the costs of the past, present and future is part of the job of
all the managers in a company. In the companies that try to have profits, the control of costs affects
directly to them. Knowing the costs of the products is essential for decision -making regarding price
and mix assignation of products and services.
The cost accounting systems can be important sources of information for the managers of a
company. For this reason, the managers understand the forces and weaknesses of the cost accounting
systems, and participate in the evaluation and evolution of the cost measurement an d administration
systems. Unlike the accounting systems that help in the preparation of financial reports periodically,
the cost accounting systems and reports are not subject to rules and standards like the generally
accepted accounting principles. As a result, there is a wide variety in the cost accounting systems of
the different companies and sometimes even in different parts of the same company or organization.
The following are different cost accounting approaches:
standardized or standard cost accounting
lean accounting
activity-based costing
resource consumption accounting
throughput accounting
marginal costing/cost-volume-profit analysis
2.1.1 Applications
An inventory control system may be used to automate a sales order fulfilment process. S uch a
system contains a list of order to be filled, and then prompts workers to pick the necessary items,
and provides them with packaging and shipping. An inventory system also manages in and outwards
material of hardware. Real-time inventory control systems may use wireless, mobile terminals to
record inventory transactions at the moment they occur. A wireless LAN transmits the transaction
information to a central database.
Physical inventory counting and cycle counting are features of many inventory control systems
which can enhance the organisation.
Costing checks recklessness and avoids occurrence of mistakes. Costs can be reduced by proper
organisation of the plant and executive personnel. As an aid to management it also provides
important information to enable management, to maintain effective control over stores and
inventory, to increase efficiency of the business, and to check was te and losses. It facilitates
delegation of responsibility for important tasks and rating of employees. However, for all this, it is
necessary for the management to be capable of using in a proper way the information provided by
the cost accounts. The various advantages derived by managements on account of a good costing
system can be put as follows:
Useful in Periods of Depression and Competition
During trade depression the business cannot afford to have leakages which pass unchecked. The
management should know where economies may be sought, waste eliminated and efficiency
increased. The business has to wage a war for its survival. The management should know the actual
cost of their products before embarking on any scheme of reducing the prices or giving te nders.
Costing system facilitates this.
Helps in, Pricing Decisions
Though economic law of supply, demand and activities of the competitors, to a great extent,
determine the price of the product, cost to the producer does play an important part. The produc er
can take necessary guidance from his costing records.
Helps in Estimates: Adequate costing records provide a reliable basis upon which tenders and
estimates may be prepared. The chances of losing a contract on account of over -rating or the loss in
the execution of a contract due to under -rating can be minimised. Thus, ascertained costs provide a
measure for estimates, a guide to policy, and a control over current production.
Cost Accounting Helps in Channelizing Production on Right Lines : Costing makes possible for
the management to distinguish between profitable and non -profitable activities. Profits can be
maximized by concentrating or profitable operations and eliminating non -profitable ones.
Helps in Reducing Wastage: As it is possible to know the cost of the product at every stage, it
becomes possible to check various forms of waste, such as of time, expense etc., or in the use of
machinery, equipment and tools.
Costing Makes Comparison Possible: If the costing records are regularly kept, comparative cost
data for different periods and various volumes of production will be available. It will help the
management in forming future lines of action.
Inventory Planning
Inventory control requires inventory planning. Inventory refers to more than the goods on hand in
the retail operation, service business, or manufacturing facility. It also represents goods that must be
in transit for arrival after the goods in the store or plant are sold or used. An ideal inventory control
system would arrange for the arrival of new goods at the same moment the last item has been sold or
used. The economic order quantity, or base orde rs, depends upon the amount of cash (or credit)
available to invest in inventories, the number of units that qualify for a quantity discount from the
manufacturer, and the amount of time goods spend in shipment.
Review Stocks
Items sitting on the shelf as obsolete inventory are simply dead capital. Keeping inventory up to date
and devoid of obsolete merchandise is another critical aspect of good inventory control. This is
particularly important with style merchandise, but it is important with any merchandise that is
turning at a lower rate than the average stock turns for that particular business. One of the important
principles newer sellers frequently find difficult is the need to mark down merchandise that is not
moving well.
Mark-ups are usually highest when a new style first comes out. As the style fades, efficient sellers
gradually begin to mark it down to avoid being stuck with large inventories, thus keeping inventory
capital working. They will begin to mark down their inventory, take less gross margin, and return
the funds to working capital rather than have their investment stand on the shelve s as obsolete
merchandise. Markdowns are an important part of the working capital cycle. Even though the
margins on markdown sales are lower, turning these items into cash allows you to purchase other,
more current goods, where you can make the margin you desire.
Information systems are a competitive tool when running alongside traditional stock control
systems. A computerised MRP system is reliant on the fact that the demand for low -level
components is brought about from the production of an end product of which the production level is
planned. The system itself will make it easy to put together the production schedule saving vast
amount of money that would otherwise be spent on labour time to do the same activity.
In addition to the cost of raw materials, labour cost, depreciation cost and other processing cost are
allocated under such loss cost, and waste co st is calculated by the same means as production cost.
That is why waste is called ―negative product‖ in Material Flow Cost Accounting.
An increasing number of businesses are introducing material flow cost accounting in Japan, for the
following reasons.
Material flow cost accounting helps businesses reduce the amount of waste generation itself,
instead of expanding waste recycling.
Reduced waste generation directly leads to the reduction of material input and material cost,
which realizes direct cost reduction.
This also leads to increased efficiency in processing and waste treatment operations, thereby
enabling reduction of not only material cost but of manufacturing cost in general.
Reductions of waste generation and of material input (resource consumption) are one of the key
activities in environmental management, to lower the environmental impact of manufacturing
industry.
Waste
It represents the portion of basic raw material lost in processing having no recoverab le value. Waste
may be visible remnants of basic raw materials or invisible; e.g. Disappearance of basic raw
materials thorough evaporation smoke etc. sh rinkage of material due to natural causes may also form
a part of a material wastage.
Normal waste is absorbed in the course of net output, whereas abnormal waste is transferred to
the costing profit and loss account.
For effective control of wastage, normal allowance for waste and yield should be made from past
experience, technical factors and special features of the material process and product. Actual
yield and waste should be compared with anticipated figures and appropriate actions should be
taken wherever necessary.
Scrap
It has been defined as the incidental residue from certain types of manufacture, usually of a small
amount and low value, recoverable without further processing. Scrap may be treated in the cost
accounts in the following ways:
Where, the value of scrap is negligible, it may be excluded from the costs. In other words, the
cost of scrap is borne by the good units and income scrap is treated as other income .
The sales value of scrap net of selling and distribution cost, is deducted from overhead to reduce
the overhead rate. A variation of this method is to deduct the net realizable value form material
cost. This method is followed when scraps cannot be aggregated job or process wise.
When the scrap is identifiable with a particular job or process and its value is significant, the
scrap account should be charge with full cost. The credit is given to the job or process
concerned. The profit or loss in the scrap account, on realization, will be transferred to the
costing profit and loss account.
Spoilage
It is the term used for materials which are badly damaged in the manufacturing operations, and they
cannot be rectified economically and hence taken out of process to be disposed of in some manner
without further processing. Spoilage may either be normal or abnormal.
Normal Spoilage (i.e. which is inherent in the operation) cost are included in costs either
charging the loss due to spoilage to the production order or by charging it to production
overhead so that it is spread over all the products. Any value released form spoilage is credited
to the production order or production overhead account as the case may be.
The cost of abnormal spoilage (i.e. arising out of causes not inherent in manufacturing process)
is charged to the costing profit and loss account.
Material Flow Cost Accounting traces equally the both flows of final products and emissions
(wastes) in processes. And material flow cost accounting recognizes even the emissions as one
product. Material flow cost accounting calls products "positive products" and the emissions
"negative products". (See Figure 2.1)
(3) All manufacturing costs are categorized into the following four groups for the above calculation.
MC: Material costs (costs of materials including main materials put in from the initial process,
sub materials put in during midstream processes, and auxiliary materials such as detergents,
solvents and catalysts)
SC: System costs (Processing costs including labour, depreciation, overhead costs, etc.)
EC: Energy costs (Electricity, fuel, utility and other energy costs)
Waste treatment costs
Caution
If the business experiences seasonal cycles, it is important to recognize the demands that will be
placed on suppliers as well as other sellers.
1) Changeover / Sequencing: Process plant productivity is very sensitive to product transitions, and
properly sequencing these transitions is extremely important to improving yields and reducing
changeovers. Cleanups must be taken into account, and product wheels and changeover matrices
provide critical planning criteria when planning product mix and sequencing.
2) Tanks / Silos: Inventory and work-in-process material is often stored in tanks or silos. Planning
for production in tanks and silos must not only address the time required for the operation, but the
volume of the material. The inflow from one operation and the outflow from the next dictate when
the tank is available, and upstream and downstream operations have to be scheduled synchronously
to ensure that the tank does not overflow.
The present case study which is an abbreviated version of [6], analyzes a plant of BASF that has two
buildings (A and B). In each of the two buildings two production lines are available for production.
Most products can be produced on the two lines in building A, whereas for only a small number of
products production is possible in building B. The planning of the plant is critically impacted by the
fact that production in all production lines has to take place in fixed batch sizes (implying that
production of partial batches is impossible).
There exists one major difference between the lay-outs of the production lines in the two buildings.
The production lines in building B start as two parallel lines, but share a single resource at end of
the production process (so-called post-processing). Between the productions of two different
products, this resource has to be cleaned and, thus, setup times are incurred. However, in building
.We distinguish two parallel lines during the complete production process.
Questions
1. What do you understand by BASF?
2. Explain the process plant productivity.
2.3 Summary
Inventory systems where multiple classes of demand may be distinguished .
Controlling inventory does not have to be an onerous or complex proposition. It is a process and
thoughtful inventory management
Inventory cost and service level given a critical level policy due to its analytical complexity the
optimisation of the critical level policy has not been given a lot of attention.
Material flow cost accounting traces equally the both flows of final products and emissions
(wastes) in processes.
Inventory is a physical stock of goods kept for the future purposes .
Computers are most useful in the inventory control if someone have a great many items he need
to order, count and replenish as stock.
2.4 Keywords
Control System: A stock control system should keep you aware of the quantity of each kind of
merchandise on hand.
Cost Accounting Systems: It can be important sources of information for the managers of a
company.
Inventory System: Inventory represents those items which are either stocked for sale or they are in
the process of manufacturing or they are in the form of materials, which are yet to be utilised .
Material Flow Cost Accounting: It seeks to reduce costs through waste reduction, thereby
improving business productivity.
Material Losses: In this form of wastes, scraps, spoilage, etc. should he control through proper
reports and abnormal losses should be avoided as far as possible.
Review Stocks: Items sitting on the shelf as obsolete inventory are simply dead capital.
Spoilage: It is the term used for materials which are badly damaged in the manufacturing operations.
4. An inventory that is not compatible with the firm‘s market will lose .
(a) loss (b) database
(c) profitable sales (d) money value
5. A stock control system should keep you aware of the................of each kind of merchandise on
hand.
(a) quality (b) marketing managers
(c) organizations (d) quantity
8. Normal loss is unavoidable losses arising due to the nature of the material or the process.
(a) True (b) False
9. Normal waste is absorbed in the course of net output, whereas abnormal waste is transferred to
the Costing Profit and Loss Account.
(a) True (b) False
Objectives
After studying this chapter, you will be able to:
Discuss types of labour cost and its controlling
Define various methods of remuneration
Understand about incentive schemes
Introduction
Labour productivity is fundamental to the success of any construction project. The best method to
control and monitor this resource is to understand the actual expenditure of each activity in
accordance with the priced tender allowable.
Bill of Quantity rates are normally made up of the following components:
Labour
Material
Plant
Subcontractors
Mark-up
The labour component is usually broken down into a team size (e.g. 1 Carpenter + 2 Helpers) that
can execute work at a determined productivity. Various factors can be applied to increase or reduce
the productivity as difficulty is decided at the tendering stage. Once this information is extracted
from the BOQ rates then the labour allowable for all trades can be entered into a spreadsheet; that is
the team size, productivity and quantity for each activity. This information will be used to compare
against actual costs.
Should you however not have the team detail in your priced BOQ then simply enter the labour
component and quantity into the template. This information will still allow you to calculate the
actual efficiency but will not assist you in determining team sizes or productivity required at the
start of a project.
Once the allowable, productivity outputs and team sizes are captured we can start feeding in the
daily costing and progress measurement into the template. The site foreman is required to record the
actual manpower used each day and identify t he activities and quantity of work that was executed.
Direct Labour Cost: Any labour cost that is specially incurred f or or can be readily charged to or
identified with a specific job, contract, work order or any other unit of cost is termed as direct
labour cost. Wages for supervision, wages for foremen, and wages for labours who are actually
engaged in operation or process are the examples of direct labour cost.
Indirect Labour Cost: Indirect labour is for work in general. The importance of the distinction lies
in the fact that whereas direct labour can be identified with and charged to the job, indirect labour
cannot be so charged and has, therefore to be treated as part of the factory overheads to be included
in the cost of production.
For example, salaries and wages of supervisors, storekeepers and maintenance labour etc.
Advantage
1. It is simple and easy to calculate.
2. Earning of workers is regular and fixed.
3. Time rate system is accepted by trade unions.
4. Quality of the work is not affected.
5. This method also avoids inefficient handling of materials and tools.
Disadvantages
1. No distinction between efficient and inefficient worker is made and he nce they get the same
remuneration.
2. Cost of supervision is high due to strict supervision used for high productivity of labour.
3. Labour cost is difficult to control due to more payment may be made for the lesser amount of
work.
4. No incentive is given to efficient workers. It will depress the efficient workers.
5. There are no specific standards for evaluating the merit of different employees for promotions.
Time Rate at High Levels: Under this system, efficient workers are paid higher wages in order to
increase production. The main object of this method designed to remove the drawbacks of time rate
at ordinary levels. This system is simple and easily understandable. When higher rate of wages are
paid, it not only reduces labour turnover but also increases production and efficiency.
Guaranteed Time Rates: Under this method the wage rate is calculated by considering to changes in
cost of living index. Accordingly, the wage rate is var ied for each worker according to the change in
cost of living index. This system is suitable during the period of raising prices.
Disadvantage:
1. Where a concern is producing large quantities, it is difficult to fix a piece rate.
2. In order to maximize their earnings, workers working with high speed may affect their health.
3. The quality of output cannot be maintained.
4. This system is not encouraging to the inefficient workers.
5. Temporary delays or difficulties may affect the earnings of the workers.
Straight Piece Rate: Under this system workers are paid according to the number of units produced
at a given rate per unit. Thus, total earnings of each worker are calculated on the basis of his output
irrespective of the time taken by him. The following formula is used for measuring piece work
earning:
Straight Piece Work Earnings = Units Produced × Rate per Hour
Piece Rate with Guaranteed Time Rates: Under this method, the worker earning from piece work
less than the guaranteed minimum wage, will get the fixed amount of guaranteed time rate. A
guaranteed rate would be paid per hour rate or day rate or week rate.
Differential Piece Rates: This system is designed to provide for variation of piece rates at different
levels of output. Accordingly increase in wages is proportionate to increase in output. Under this
system efficient workers get ample reward and at the same time inefficient workers are motivated to
earn more. The following are the important types of differential piece rates:
i. Taylor‘s Differential Piece Rates System.
ii. Merrick‘s Differential Piece Rates System.
iii. Gant Task Bonus Plan.
Example
Calculate the earnings of workers A and B under straight piece rate system and Taylor‘s differential
piece rate system from the following particulars:
Standard time allowed 50 units per hour.
Normal time rate per hour INR 100
Differentials to be applied.
80% of piece rate at or above standard.
120% of piece rate at or above standard.
In a day of 8 hours a produced 300 units and B produced 450 units.
Solution
Calculation of Piece Rates:
Standard production per hour = 50 units.
Standard production for 8 hours = 50 × 8 = 400 units.
Rate per hour = INR 100.
Earnings
A produced 300 units (below standard) = 300 × 1.60
Therefore low Piece rate of INR 1.60 applicable = INR 480
B produced 450 units (below standard) = 450 × 2.40
Therefore high Piece rate of INR 240 applicable = INR 1080
Total Earnings = Time taken × hourly rate + 50 / 100(Time Saved × Hourly Rate)
Exercise
Calculate the total earnings of the worker under
Halsey Premium Plans:
Standard Time 12 hours
Hourly Rate INR 3
Time Taken 8 hours
Solution
Earnings under Halsey Premium Plan:
Standard Time = 12 hours
Time Taken = 8 hours
Time Saved = Standard Time - Time Taken = 12 - 8 = 4 hours
Rate per hour = INR 3
Total Earnings = T × R + 50% (S - T) R
50
= 8 × 3 +............ (4 × 3)
100
= 24 + 6 = INR 30
Total Earnings = INR 30
Merits
1. It is simple to understand.
2. Total earnings of each worker can be easy to calculate.
3. Both employer and employee get equal benefit of time saved.
4. This system not only benefits efficient worker but also provides average worker to get
guaranteed minimum wages.
5. This system is based on time saved and it can reduce the labour cost.
Demerits
1. Lack of co-operation among the employees.
2. Under this system establishment of standard is very difficult.
3. Earning is reduced at high level of efficiency.
Rowan Plan
This plan was introduced by James Rowan of England. It was similar to the Halsey Plan in many
respects except that it differs in calculation of bonus. Under this system, bonus is determined as the
proportion of the time taken which the time saved bears to the standard time allowed. Under this
system the following formula is applied to calculation of bonus:
Example
From the following information, calculate total earnings of a worker under Rowan System:
Standard Time = 10 hours
Time Taken = 8 hours
Rate per hour = INR 3
Solution
Calculation of total earnings under Rowan Plan:
Standard Time = 10 hours
Time Taken = 8 hours
Example
From the following particulars calculate total earnings of a worker under Emerson‘s Efficiency
Sharing Plan:
Standard output per day of 8 hours is 16 units
Actual output of a worker for 8 hours is 20 units
Rate per hour is INR 2.50
Solution
Calculation of earnings under Emerson‘s Sharing Plan:
Bonus Payable
At 100% efficiency = 20% of time wages
Further increase of 1% in the bonus is given for every 1% increase in the efficiency.
For next 25% efficiency @ 1% for = 25% of Time Wages each 1% increase in efficienc y
Total Bonus payable = 45% of Time wages.
Earning
Time Wages for 8 hours @ INR 2.50 per hour = INR 20.
45
Add: 45% bonus of time wages = ......................... × 20 = INR 9
100
Total Earning = INR 20 + INR 9 = INR 29
Scanlon Plan
Scanlon Plan is designed with the chief aim of reducing the cost of operations in order to increase
the production efficiency. This plan is generally applicable in industries where the operation cost is
high. Under this scheme, bonus is determined on the basis of standard costs or wastages and
percentage of the reduction in operation cost.
Profit Sharing: Profit Sharing and bonus is also known as profit sharing bonus. Under this scheme,
there is an agreement between the employer and employee by which employee receives a share,
fixed in advance of the profits. Accordingly profit sharing bonus refers to the distribution of profit
on the basis of a certain percentage of one‘s monthly earnings. The amount to be distributed depends
on the profits earned by an enterprise. The proportion of the profits to be distributed among the
employees is determined in advance.
Co-partnership: This system provides not only a worker to become partner in the business but also
to share in the profit of the concern. There are different degrees of partnership and share of
responsibilities allowed to the workers to take part in its control.
Caution
It is very important to make sure all labour and hours of work are accounted for, and that the labour
not taking part in the direct works is removed from the cost calculation.
The same evening, Ramjas addressed a gate meeting. He asked the workers to observe May Day in a
fitting manner. A resolution condemning the attitude of the works manager was also adopted at the
meeting. At the start of the shift at 8:00 a.m. the next day, i.e. May Day, Ramjas went to the factory,
collected a number of workmen, including several office -bearers of the .union, and went from
department to department urging the workmen to stop work. Within a short time a large number of
workmen left their‖ work place and streamed out. A flag hoisting ceremony was held outside the
factory gate. Ramjas exhorted the workers to join th e May Day rally later in the evening. The
factory did not work for the rest of the day.
The punishment inflicted upon Ramjas was assailed by the union on the following grounds:
1. The charge of insubordination and subversive of discipline in passing resol ution condemning the
works manager was not misconduct and, as such, no enquiry could be held against him.
2. The charge-sheet was invalid inasmuch as the management being biased against him had already
made up its mind to dismiss him and that holding of th e enquiry was just a legal formality.
3. No opportunity was given to him to defend myself.
4. The proceedings of the enquiry recorded in his absence were not binding on him and no
punishment could be awarded on the basis of the same.
Questions
1. Explain the different type of labour acts in India?
2. Describe the properties of international comparison of Indian labour laws?
3.5 Summary
The labour component is usually broken down into a team size (e.g. 1 Carpenter + 2 Helpers)
that execute work at a determined productivity.
Control of labour cost is a significant influence on the growth, profitability and cost of
production.
In order to achieve the effective utilization of manpower resources, the management has to apply
proper system of labour cost control.
A variety of bonus and premium plans have been designed to overcome the drawbacks of two
basic methods of wage payments.
A system of incentive plans takes into consideration the primary principles of these two basic
plans known as incentive or bonus or premium plan.
3.6 Keywords
Direct Labour Cost: Any labour cost that is specially incurred for or can be readily charged to or
identified with a specific job, contract, work order or any other unit of cost is termed as direct
labour cost.
Indirect Labour Cost: The importance of the distinction lies in the fact that whereas direct labour
can be identified with and charged to the job, indirect labour cannot be so charged and has, therefore
to be treated as part of the factory overheads to be include d in the cost of production.
Piece Wage System: Under piece wage system, remuneration is based on the amount of work done or
output of a worker. This is known as ―Piece Rate System‖ or ―Payment by Result.‖
Rowan Plan: Under this system, bonus is determined as the proportion of the time taken which the
time saved bears to the standard time allowed.
Straight Piece Rate: Under this system workers are paid according to the number of units produced
at a given rate per unit.
Time Wages System: Under time wage system, wages are paid on the basis of time spent on the job
irrespective of the amount of work done. This is known as Time Rate or Day Wage System.
3. An adverse labour efficiency variance together with a favourable labour rate variance may mean
that:
a) The business is paying a higher hourly rate than the standard
b) More products are being made per hour
c) Less labour hours are needed to make the same amount of output
d) Less skilled staff is being used in production
6. The Power or exempt, any factory, during public emergency is given in which section of the
Factories Act, 1948?
a).Section 5 b).Section 6
c).Section 4 d).Section 2
7. The space for every worker employed in the Fa ctory after the commencement of Factories Act,
1948 should be ________ Cubic Meters.
a). 9.9 b). 10.2
c). 14.2 d). 13.2
8. A person who has ultimate control over the affairs of the factory under Factories Act,1948 is
called as................
a) Occupier b). Manager
c). Chairman d). Managing Director
9. An adult worker can up to .......... hrs in a day as per factories Act, 1948
a) 8 b). 9
c)10 d). 12
10. Obligations of Workers under the Factories Act 1947 was discussed in section ..........
a) 78 b) 101
c) 111 d) 99
Objectives
After studying this chapter, you will be able to:
Define the concept of time keeping and time booking
Understand the idle and overtime-concept and treatments
Describe the various incentive schemes
Introduction
The first step in accounting for labour cost is to prepare an accurate record of the time spent by each
employee. The most common form of attendance record is the clock card on which the employee
punches the time at which he comes in and leaves the factory a job card or job ticket is maintained
for every job. When a worker takes up a job, a job card bearing number of the job is given to him.
He shall record in it the time of taking up and finishing the job. This card is meant a job which
involves many operations or stages of completion. A sheet is given to each worker to record time on
a weekly basis. However, weekly time sheets should be filled up without much delay or on each day
failing which some inaccuracies are bound to occur on the time sheets. These card records the
attendance time of workers and work time of worker on a single sheet Preparation of the payroll
from clock cards, job or time tickets, or time sheets is done by the pay roll department the important
labour remuneration methods are discussed below:
Under this system the worker is paid on hourly, daily or weekly wage rate and his remuneration is
based on the time spent for production and wages.
Clock cars provide a record of the total hours, employees were available on jobs. However, this card
does reveal as to how employees spend their time which is an important question to be solved before
entries can be made in the cost records. This information is supplied by time tickets or daily labour
summaries on which time keepers record the daily activities of direct labour: time spent on specific
orders, time spent on indirect labour operations such as machine maintenance, or idle time waiting
for reassignment or machine set-up.
4.1.2 Time-Booking
Time-booking like time-keeping is equally important. Time booking means recording the time spent
by a worker on each job, process or operation. Time-booking fulfils the following purposes:
1. To determine the cost of the product or job, the amount of labour cost time -booking is required.
2. To determine the quantity and value of work done.
3. To determine earnings like wages, bonus which depend o n the time taken by a worker in
performing job or jobs in a factory.
The idle time may arise due to non-availability of raw materials, shortage of power, machine
breakdown etc. The possible causes of normal and abnormal losses could found in situations within
the organisation and those outside the organi sation. These are given below:
Idle Facilities: The terms facilities has a wider connotation. It may include production capacity as
well. Facilities may be provided by the fixed assets such as building space, plant/equipment capacity
etc., or by various service functions such as material services, production services, personnel
services etc., if a firm is not able to make full use of all thes e facilities then the firm may be said to
have idle facilities. Thus, idle facilities refer to that part of total production facilities available
which remain unutilized due to any reason such as non -availability of raw-material, etc. Idle
facilities differ from idle time. A firm may have idle facilities even when it works full time; e.g.,
when facilities have been provided on too large a scale.
Treatment of Idle Time in Cost Accounting: Treatment of idle time in cost accounting depends
upon its nature. The cost of normal idle time is charged to the cost of production. This may be done
by inflating the labour rate or the normal idle time may be transferred to factory overhead for
absorption through factory overhead absorption rate. In relative terms, the cost of normal idle time
is generally nominal. As against normal idle time cost, the cost of abnormal idle time sometime may
be quite substantial. Since these costs are beyond the control of the management and being a bnormal
in nature, they do not form part of cost of production. Therefore, payment for them is not included
in cost of production and is transferred to costing profit and loss account.
Treatment of Idle Facilities in Cost Accounting: Normal idle facilities cost which arises due to
unavoidable reasons, should be included in the works overhead. On the other hand, abnormal idle
facilities cost which arises due to plants or machines/facilities remaining idle on account of trade
depression or for want of work etc., should be written off to costing profit and loss account .
System of Controlling Idle Time: The system of idle time control aims at controlling the time for
which a worker has been paid but has not been utilised for productive purposes. Such a loss of time
is known as idle time. The control of idle time requires the use of a proper system of recording the
idle time, ascertaining its reasons for occurrence and initiating suitable administrative action to stop
its reoccurrence. To record the duration of idle time and to ascertain the reasons of its occurrence,
the format given as below may be used. This format not only records the time paid for but also the
standard time which a worker should take to produce a unit of output. The time actually paid on
comparison with standard time may reveal the element of idle time, if any. In this way a statement
of labour time utilization is usually prepared. Such a statement is quite useful to the officers who are
concerned with the control of idle time. In fact it ser ves as a sound basis for their actions to control
idle time. Such a statement clearly points out to persons responsible for the control of idle time the
reasons for the occurrence of idle time. Finally, the concerned officer may suggest the remedial
measures to minimize the occurrence of idle time in future . (See Table 4.1)
Types of Idle Time: It refers that any loss of time is inherent in every situation which cannot be
avoided. Any cost associated with the normal idle time is mostly fixed in nature.
The normal idle time arises due to the following reasons.
Time taken for personal affairs.
Time taken for lunch and tea break.
Time taken for obtaining work.
Time taken for changing from one job to another.
Waiting time for getting instructions, tools and or raw materials, spare parts etc.
Time taken by the workers to walk between factory gate and place of work.
Normal Idle Time: Normal idle time wages is treated as a part of cost of production. Thu s, in case
of direct workers an allowance for normal idle time is built into labour cost rates. In the case of
indirect workers, normal idle time wage is spread over, all the products or jobs through the process
of absorption of factory overheads. Abnormal Idle Time: Abnormal idle time cost is not included as
a part of production cost and is shown as a separate item in the Costing Profit and Loss Account. So
that normal cost are not distributed
Did you know?
Abnormal idle time can be prevented through eff ective planning and control.
How to Control Overtime Working: To control the overtime premium the following may be given
due consideration:
Careful production planning and scheduling analysis of reasons for overtime working frequency of
overtime working in each department if it is due to shortage of labour, steps may be taken to recruit
more workers. If overtime working is due to limiting mach ine hours available in the production
departments, purchase extra machines, working extra shift, sub -contracting etc., may be considered.
The payments could be broadly classified into those paid on the basis of time spent by an employee
irrespective of output produced by him, called time rate.
Those paid on the basis of output given by the employee irrespective of the time spent by him,
called piece rate based on these two basic payment methods, many variants thereof have been
developed over the last couple of centuries. Many of these systems were developed keeping in view
the manufacturing industry, where measurement of physical performance is relatively easier. In
modern times, especially for indirect workers, many of these plans will not work. Indirect workers
and staff and managers are usually paid on time basis only.
The formula to work out the earnings as per this method is: When production is in excess of
standard performance; Earnings = (Actual hours w orked x hourly rate per day) + Hourly rate per day
x (standard hours produced – Actual hours worked) When production is at or below standard
performance; Earnings = Actual hours worked x hourly rate per day Consider in a factory the day
has 8 working hours. A base rate for a particular job is set as Rs 0.625 per hour and performance
standard is 0.16 hours per unit.
Taylor Plan
The payment scheme is based on fixing two or more pieces rates a base level piece rate is used for
workers who do not perform as per standard and a high earpiece rate is used for workers who
perform as per standard. The difference between these two rates is deliberately kept so wide that the
award for efficient worker is really goods and simultaneously, punishment for inefficient worker is
severe. Consider a factory operates an 8 hour day. The standard output is 100 units per hour and
normal wage is INR 50 per hour.
The company operates Taylor plan as 80% of piece rat e for workers performing below standard and
120% of piece rate for performance at or above standard. Hourly rate paid = INR 50 Standard output
per hour = 100 units Normal piece rate = (50/100) = INR 0.50 per unit for performance below
standard, the piece rate will be = 80% of INR 0.50 i.e. INR 0.40 per unit and for performance at or
above standard, it will be = 120% of INR 0.50 i.e. INR. 0.60 per unit. It can be found that there is a
differential of INR 0.20 between the two piece rates. This will induce an ambitious worker to
increase efficiency and earn more. On the other hand, inefficient worker gets penalized for not
achieving minimum standards. It will reduce fixed overheads per unit as it induces more production.
The success of this plan depends highly on setting a standard. Any error in fixation of the
differential rates could be disastrous. Also, this system does not guarantee any mini -mum wages.
Further the piece rates and standard are to be fixed in such a way that the earnings wo uld not fall
below minimum wages as per the law in force.
Merrick Plan
The punitive element under Taylor plan was quite severe. It tends to discourage and attract average
workers. Merrick modified this differential system b introducing more slabs and by removing the
punitive element. He advocated that performance up to a certain level should be rewarded at normal
piece rate and then progressive slabs are provided to recognise above standard performance.
So the worker will just ensure to perform at 100% or slightly above and then does not improve
further as there is no additional incentive for him to do so.
Caution
The occurrence of idle time should be ascertained and stated in the suitable column of the format.
Proving the reuse flexibility of the data qual ity solution, it has also saved the company millions
annually as part of its fleet maintenance system. And if that was not enough, an enterprise data
warehouse which is currently in the pipeline for development using Informatica, may potentially
save the company up to $20 million over two years. There could be a system developed whereby the
reason-wise analysis of idle time is done and reported. The idle time can be collected from the time
sheets (attendance records) and worker‘s job sheets. The supervisors must keep vigil to record the
actual time lost on the job.
Each job card shows the time that is spent on different job orders. The total time attended by the
worker and the time spent by him on the jobs has to be compared. Analysis and reporting of idle
time helps management to exercise better control on it by removing or minimizing the effect of
reasons causing the loss due to idle time. The reporting of idle time may be done at individual level
and departmental level. These re-ports are made at frequencies depending on need of each
organisation. Any unusual time loss is immediately escalated to higher levels.
Questions
1. Give details about the U.S. Xpress Enterprises, Inc. (U.S. Xpress).
2. In above case study, how reason-wise analysis of idle time was done?
4.4 Summary
The first step in accounting for labour cost is to prepare an accurate record of the time spent by
each employee.
The most common form of attendance record is the clock card on which the employee punches
the time at which he comes in and leaves the factory.
Idle time refers to the time for which workers or staff members are present on the work location,
but no work is carried out. The employees working in any organisation are compensated by way
of salaries, wages another benefits.
Overtime premium is paid to workers for the extra time worked than the normal working hours
specified in the Factories Act, 1948 or work agreement with the union.
4.5 Keywords
Abnormal Idle Time: It refers that any loss of time which may occur due to some abnormal reasons.
Idle facilities: It refer to that part of total production facilities available which remain unutilized
due to any reason such as non-availability of raw-material, etc.
Idle time: It refers to the time for which workers or staff members are present on the work location,
but no work is carried out.
Overtime Premium: Overtime premium is paid to workers for the extra time worked than the normal
working hours specified in the Factories Act, 1948 or work agreement with the union.
Time booking: It means recording the time spent by a worker on each job, process or operation.
2. The most common form of attendance record is the........... on which the employee punches the
time at which he comes in and leaves the factory.
(a) identity card (b) clock card
(c)counter card (d) None of these.
4. The total time attended by the............ and the time spent by him on the jobs.
(a) worker (b) attended
(c) time Spent (d) None of these
6. The supervisors must keep vigil to record the....... lost on the job.
(a) actual time (b) time spent
(c) services (d) None of these
7. This card records the attendance time of workers and work time of worker.
(a)True (b) False
9. The extra time is paid at a higher rate than the normal time rate
(a)True (b) False
10. The first step in accounting for labour cost is to prepare an accurate record
(a) Labour cost (b) Value
(c) Work (d) None of these
Objectives
After studying this chapter, you will be able to:
Understand the accounting
Explain the control of overheads
Define allocation
Define apportionment and re-apportionment
Explain the absorption of overheads
Explain the under and over absorption of overhead
Introduction
There is no unanimity among the management accountants to define this subject. There are various
definitions on the concept given by different experts. Some of them are:
―Any form of accounting which enables a business to be conducted more efficiently can be regarded
as Management Accounting‖
―Management Accounting is the presentation of accounting information in such a way as to assist
management in the creation of policy and in the day -to-day operations of an undertaking‖.
―Management Accounting includes the methods and concepts necessary for effective planning, for
choosing among alternative business performances‖.
Management accounting is the process of measuring and reporting information about economic
activity within organizations, for use by manager s in planning, performance evaluation, and
operational control:
Planning: For example, deciding what products to make, and where and when to make them.
Determining the materials, labour, and other resources that are needed to achieve desired output. In
not-for-profit organizations, deciding which programs to fund.
Performance Evaluation: Evaluating the profitability of individual products and product lines.
Determining the relative contribution of different managers and different parts of the organization.
In not-for-profit organizations, evaluating the effectiveness of managers, departments and programs.
Operational Control: For example, knowing how much work-in-process is on the factory floor, and
at what stages of completion, to assist the line manager in identifying bottlenecks and maintaining a
smooth flow of production.
Also, the management accounting system usually feed s into the financial accounting system. In
particular, the product costing system is usually used to help determine inventory balance sheet
amounts, and the cost of sales for the income statement.
5.1 Accounting
Accounting is a very old science which aims at keeping records of various transactions. The
accounting is considered to be essential for keeping records of all receipts and payments as well as
that of the income and expenditures.
Accounting is generally classified into three different disciplines as (See Figure.5.1)
Financial Accounting
Accounting involves recording, classifying and summarizing of past events and thus is historical in
nature. It is historical accounting which is better known as financial accounting whose primary
intention is to prepare the statements revealing the income/loss and financial position of the business
on the basis of events, which have happened in the period being reckoned. But this information,
though of immense vitality does not adequately aid the management in planning, controlling,
organizing and efficiently conducting the course of the business as a result of which cost accounting
and management accounting are in place.
Cost Accounting
It shows classification and analysis of costs on the basis of functions, processes, products, centres
etc. It also deals with cost computation, cost saving, cost reduction, etc.
Management Accounting
Management Accounting begins where Financial accounting and Cost accounting ends. It deals with
the processing of data generated in financial accounting and cost accounting for managerial
decision-making. It also deals with application of managerial economics concepts for decision -
making. The scope of management accounting is broader than that of cost accounting. In other
words, it can be said that the management accounting can be considered as an extension of cost
accounting.
Management Accounting utilizes the principles and practices of financial accounting and cost
accounting in addition to other modern management techniques for efficient operation of a company.
The main thrust in management accounting is towards determining policy and formulating plans to
achieve desired objectives of management. Management accounting makes corporate planning and
strategies effective and meaningful.
5.2 Overheads
Overheads may be defined as the aggregate of the cost of indirect materials, indirect labour and such
other expenses including services as cannot conveniently be charged direct to specific cost units.
Thus overheads are all expenses other than direct expenses. In general terms, overhead comprise all
expenses incurred for or in connection with the general organisation of the whole or part of the
undertaking i.e. the cost of operating supplies and service used by the undertaking and including the
maintenance of capital assets. The main groups into which overheads may be sub -divided are the
following:
Administration Overhead
It is the indirect expenditure incurred in formulating the policy, directing the organisation and
controlling the operations of an undertaking which is not related directly to a research, development,
production or selling activity or function. It consists of all expenses incurred in the direction,
control and administration (including secretarial, accounting and financial control) of an
undertaking. Examples are the expenses in running the general office e.g. office rent, light, heat,
salaries and wages of clerks, credit approval.
Selling Overhead
It is the cost of seeking to create and stimulate demand and of securing orders and comprises to cost
to products or distributors of soliciting and recurring orders for the products or commodities dealt in
and of efforts to find and retain customers. These include sales office expenses; salesmen's salaries
and commission; showroom expenses; advertisement charges.
Distribution Overhead
It is the expenditure incurred in the process which begins with making the packed product available
for despatch and ends with making the reconditioned return empty package, if any available for
reuse. It comprises all expenditure incurred from the time th e product is completed in the works
until it reaches its destination. Under these would be included warehouse rent; warehouse staff
salaries, insurance etc.
5.2.3 Classifications of Overhead
Classification is defined as, the arrangement of items in logica l groups having regard to their nature
(subjective classification) or the purpose to be fulfilled. ( Objective classification) In other words,
classification is the process of arranging items into groups according to their degree of similarity.
Accurate classification of all items is actually a prerequisite to any form of cost analysis and control
system.
Functional Classification
Under functional classification, the overhead expenditure is identified under a particular head based
on the purpose of the expenditure i.e. based on the functions that are accomplished by the
expenditure incurred. Functionally, the overh eads are classified under three or four heads.
Factory Overheads
The indirect expenses (overheads) incurred within the factory area are classified as factory
overheads.
Selling Overheads
The indirect expenses (overheads) incurred in relation to the sales activities are classified as selling
overheads.
Distribution Overheads
The indirect expenses (overheads) incurred in relation to the distribution of the prod uct or services
are classified as distribution overheads.
Behavioural Classification
Under functional classification, the overhead expenditure is identified under a particular head based
on its inclination to vary with the level of activity achieved (production/sales). Behaviourally, the
overheads are classified under three heads.
Variable Overheads
The overhead expenses which vary directly with activity level (production/sales) are called variable
overheads. These costs change with every small change in the activity le vel.
Fixed Overheads
The overhead expenses which do not vary with the activity level (production/sales) are called fixed
overheads. These costs would remain the same whatever may be the activity level achieved. They
are also called committed costs as they have to be borne even if the activity level achieved is not as
planned.
Semi-Variable Overheads
The overhead expenses which behave both like variable as well as fixed overheads are called semi -
variable overheads. These expenses remain fixed within ranges of activity levels. They vary
whenever the activity level crosses certain points.
5.2.4 Control of Overheads The overheads of any business must be identified, examined and
controlled at all times. As we all know income minus overheads equals profit. Obvio usly if you were
to reduce your overheads you would increase your profit without increasing your income. So if you
reduce overheads and increase your income you will boost your profits even further. This is what all
efficient businesses must strive to do.
Each business, regardless of the sphere of operations has overheads of one kind or another. It is vital
to identify all items of expenditure, particularly recurring overheads. Obviously if you are buying a
new piece of equipment that will be used for years , such as a new vehicle, that is not an overhead
but a Capital Expense item which is depreciated annually against tax. The cost of running that
vehicle or maintaining that piece of equipment is an overhead. Specify carefully your overhead
costs, particularly the ones that you are able to control. You can then monitor them, and where
possible reduce them and make savings.
There are some overheads that will have no control over such as Taxes, Rates, Rents, Employment
costs and several other costs. That is one of the reasons why one needs to identify the total cost of
overheads that can be control, and therefore wherever possible, make savings. Savings can be made
in most areas that are under control and the need for constant monitoring and examination is
obvious. With the high cost of operating a business today, it is negligent not to stri ve to reduce
overheads in whatever areas possible.
Each business will have differing overheads, but if the business is efficient opportunities will arise
where cost savings can be made. We are unable to go into detail of cost savings to be made in
business but one does know that savings can be made in all businesses. Think of the huge cost
savings that of some of the largest companies have made in recent times and consequently the
considerable increase in their profits. It is not suggesting that one follows the lead of the
multinationals, just examine regularly, in the same way they have, how to make cost savings.
Expenses that can be addressed and very often bring savings are the costs involved in the use of
outside service providers, so shop around and try to get reductions or rebates.
Things such as gas, electricity, telephones, fuel providers, cleaning services, courier services, postal
charges and many other service suppliers used in business today. Labour and employment costs are a
source of considerable expense and should be constantly monitored. See if it is possible to
amalgamate two jobs into one, make some jobs part time, use temporary contract labour, outsourcing
to specialists, consider if some other choice of labour cost saving is available. As we have said,
labour and employment costs are very high and considerable savings can be made by using your
employees in the most effective, efficient and cost conscious way. It has been proved recently that a
significant saving can be made in many business es by outsourcing rather than doing the same work
in-house.
Other cost savings can be made by increasing efficiency with the use of computers, the internet, text
messaging and the use of all the technical advances that have been made over recent years. If you
are interested in these developments but are not sure how to put them to use ask for advice. There
are many companies that are willing to help and a quick search on the Internet will provide all the
information you require. Lastly it is important to a ccept that overheads are part of running a
business but can be controlled. Everything from cleaning materials to the cost of vehicle operation,
machine maintenance, consumable materials and staff employment costs can, and must be kept as
low as possible.
5.3 Allocation
Cost allocation can be defined as, ‗the charging of discrete, identifiable items of cost to cost centres
or cost units. Where a cost can be clearly identified with a cost centre or cost unit, then it can be
allocated to that particular cost centre or unit. In other words, allocation is the process by which cost
items are charged directly to a cost unit or cost centre. For example, electricity charges can be
allocated to various departments if separate meters are installed, depreciation of ma chinery can be
allocated to various departments as the machines can be identified, salary of stores clerk can be
allocated to stores department, cost of coal used in boiler can be directly allocated to boiler house
division. Thus allocation is a direct process of identifying overheads to the cost units or cost centre.
Costs incurred by cost centres are classified into two types:
a) Direct Costs
b) Indirect Costs
Costs which can be traced to the finished products manufactured are called ‗direct costs‘. In other
words a relationship between costs and finished products manufactured can be established.
Costs which cannot be traced to the finished products manufactured are called ‗indirect costs‘. They
are also known as ‗overheads‘. This implies overheads can only be apportioned to the finished
products.
Example: A unit manufactures two products leather shoes and leather wallets Material (Leather)
used for both the products are traceable to them individually. However, expenditure of a common
machine used in making both the products cannot be traceable to them.
Therefore in the above case ‗material‘ would be a direct cost and ‗machine expenses‘ would be
indirect cost.
Traditional Distribution
Traditionally overhead apportionment to products was made in the foll owing three step approach.
(See Figure 5.2)
I) Primary Distribution (Allocation and Apportionment)
II) Secondary Distribution (Re-apportionment)
III) Absorption
Some costs will fall clearly only within the eligible costs incurred by the project.
For example, beneficiary costs such as travel, dependent care, training allowances and/or subsidies,
and staff costs for people employed only on the project being cost. There may also be other kinds of
costs and charges that can be directly attributed to the project.
For example, for the telephone where there is a separate line/number for the project and therefore a
separate bill. These will not need to be apportioned, and will eventually be charged to the project at
their actual cost, which will be fully documented and verifiable.
Other costs will be shared across the organisation and therefore will have to be apportioned, For
example, staff costs where staff members are working on more than one project, or overheads such
as building costs where only some of the activities taking p lace in the building are part of the project
being casted and there is no separate billing involved. For all such costs, you will need to work out
which method of apportionment you are going to use, and apply it consistently:
When you work out your initial budget at project development stage?
When you fill in your application for European funding?
When you are making claims for payment?
And remember, you must:
choose an approved method for apportioning eligible costs
Use the method/s you choose consistently
Have a written explanation for the method/s you choose Apportionment methods you can use:
For example, the Baggins Foundation is an organisation that currently provides horticultural training
to socially excluded people on three training programmes, though only one of these is European -
funded.
5.4.2 Re-apportionment
Re-distribution of overhead from various service departments to production departments is known as
re-apportionment or secondary distribution. Accordingly, allocation and apportionment of overheads
from service departments or centres to pro duction centres or departments.
The following are the important bases adopted for apportionment of secondary distribution:
Methods or Re-Apportionment or Re-Distribution
The following are the important methods of re -distribution of service department overheads to
Production department:
Direct re-distribution method
Step distribution method
Reciprocal Service Method. This method further grouped into:
a. Repeated Distribution Method
b. Simultaneous Equitation Method
c. Trial and Error Method
The following figure explains more about the method of re -apportionment of service department
cost. (See Figure 5.3)
Illustration: A firm produces two products, A and B. Direct material costs for A are INR. 2,50,000
and for B, INR. 1,50,000. The overheads will be charged to these products as shown in the following
statement, assuming the rate of absorption as 50% as shown above.
This method is suitable in those organizations where material is a dominant factor in the total cost
structure. Simplicity to understand and operate is also one of the positive points of this method.
However it has been observed that the material prices are fluctuating and hence overhead absorption
may become difficult.
Illustration: A manufacturing firm produces two products, A and B. The direct material cost for A is
INR. 5,00,000 and for B INR. 3,00,000, direct labour cost is INR. 3,00,000 and Rs. 2,00,000
respectively for A and B, direct expenses are INR. 1,00,000 and INR. 2,00,000 respectively for A
and B. The overhead expenses are INR. 9,60,000. The statement of cost will appear as follows.
Different overhead rates are applied based on the features and objectives of the business
organization.
The following are the important overhead absorption rates generally employed:
Actual overhead rate
Predetermined overhead rate
Blanket overhead rate
Multiple overhead rate
Normal overhead rate
Supplementary overhead rate
Actual Overhead Rate: Actual overhead rate as otherwise called the historical rate. This rate is
calculated by dividing the actual overhead absorbed by the actual quantity or value of the base
selected for a particular period. Assuming that overhead rate is calculated on monthly basis, the
following formula is expressed as:
Blanket Overhead Rate: Blanket overhead rate is also termed as single overhead rate. A single
overhead rate when computed for the entire factory is known as blanket rate. It is calculated as:
Single rate may be applied suitably in small concerns and only where a single product is
manufactured.
Multiple Overhead Rates: Multiple overhead rates involve computation of separate rates for each
production department, service department, cost centre, each product or line and for each production
factor. The following formula is used for calculating multiple overhead rates:
Normal Overhead Rate: Normal Overhead Rate is a predetermined rate calculated with reference to
normal capacity. It is calculated as:
Supplementary Overhead Rates: These rates used to carry out adjustment between overhead
absorbed and overhead incurred. These are used in addition to some other rates and are calculated as
under:
Illustration: A manufacturing company uses direct material cost as the basis for absorption of
overheads. The absorption rate is worked out as follows:
Budgeted overheads INR 50,000/ Budgeted Material Cost INR 1,00,000 X 100 i.e. 50%
Now if the actual overheads are INR. 70,000 and the actual direct material cost is INR. 1,20,000, the
overheads absorbed will be INR 60,000 i.e. 50% of the direct material cost and there will be under
absorption of INR. 10,000 as the actual overheads incurred are INR. 70,000. Thus it can be seen that
there is a possibility of over/under absorption of overheads if predetermined rates ar e used for
absorption. The reason for this is that there is always a possibility that budgeted expenses and actual
expenses may not be exactly the same. There is bound to be some variation in the same. In spite of
this limitation, predetermined rate is widely used as it looks in the future and estimates the expenses
while in case of historical rates, information is available after the period is over. Once the
under/over absorption is noticed, the following corrective steps are to be taken to rectify the sam e.
Use of supplementary Rate: The under/over absorption can be rectified by using the supplementary
rate. This rate is calculated by dividing the under/over absorbed amount of overheads by the units of
the base. The rate so arrived is known to be supplementary rate. Carrying forward to future period:
If the amount of under/over absorption of overhead is small, it may be carried forward to the future
period hoping that it will be rectified in the future.
Writing off to Profit and Loss A/c: Amount of under/over absorption can be written off to costing
profit and loss account and thus not reflected in the total costs.
The under absorption or over absorption of overheads arises due to following reasons:
Error is estimating overhead expenses.
Unexpected charges in the methods of production affecting the amount of overheads.
Unanticipated changes in the production capacity.
Seasonal fluctuations in the overhead expenses from period to period.
Actual working hours may be more or less than hours ant icipated.
The faculty cost is divided by the number of students in that faculty. The average administrative cost
per student of RM6,496 is added to arrive at the annual cost per student. Average cost per student
for 2009. As a public university, the annual fee being charged to students is determined by MOHE.
Therefore the difference between cost and fee is regarded as contribution by government.
Annual cost per student per program is determined using ‗SAS Activity-Based Management Select
Edition‘ software. Table 1 shows a comparison of average annual cost per student for each faculty
(exchange rate RM1 = USD0.33 = GBP0.20). Data gathering is a challenging process as it involves
various parties within the organization. Kaplan and Anderson (2004, 2007) note that the procedure
for estimating ABC model has proved to be difficult especially if the current accounting system does
not support the collection of the needed information. According to Kaplan and Anderson (2007)
updating ABC model through interviews and surveys further increase its time and resource
consumption. Therefore, in situations where actual data is unavailable, assumptions are used in the
model.
Questions
1. How can we improve data quality by ABC approach?
2. Describe ‗SAS Activity-based Management Select Edition‘.
5.8 Summary
Overheads may be defined as the aggregate of the cost of indirect materials, indirect labour and
such other expenses including services as cannot conveniently be charged direct to specific cost
units.
Cost allocation can be defined as, ‗the charging of discrete, identifiable items of cost to cost
centres or cost units.
Costs which can be traced to the finished products manufactured are called ‗direct costs‘.
Costs which cannot be traced to the finished produ cts manufactured are called ‗indirect costs‘.
Re-distribution of overhead from various service departments to production departments is
known as re-apportionment or secondary distribution.
Absorption can be defined as, ‗the process of absorbing all overhead costs allocated or
apportioned over a particular cost centre or production department by the units produced.‘
Management accounting is the process of measuring and reporting information about economic
activity within organizations, for use by managers in planning, performance evaluation, and
operational control
5.9 Keywords
Apportionment: The legal term apportionment means distribution or allotment in proper shares.
Budget: A budget is an important concept in microeconomics, which uses a budget line to illustrate
the trade-offs between two or more goods. In other terms, a budget is an organizational plan stated
in monetary terms.
Managerial Economics: Managerial economics as defined by Edwin Mansfield is ―concerned with
application of economic concepts and economic analysis to the problems of formulating rational
managerial decision.‖
Overhead: Overhead the ongoing operating costs of running a business.
Solicitation: It means ―urgently asking‖. It is the action or instance of soliciting; petition; proposals.
2. Management Accounting helps the management to conduct the business in a more efficient
manner.
(a) True (b) False
4. The overhead expenses which vary directly with activity level are called.......
(a) variable overheads (b) fixed overheads
(c) semi variable overheads (d) None of these.
5. The overhead expenses which do not vary with the activity level are called......
(a) variable overheads (b) fixed overheads
(c) semi variable overheads (d) none of these.
8. .................overhead rate is determined in advance of actual production and the rate is computed
by dividing the budgeted overhead for the accounting period by the budgeted base for the period.
(a) Multiple (b) Predetermined (c) Single (d) None of these.
5.11Review Questions
1. What do you mean by accounting?
2. Explain the classification of overheads?
3. Define overhead control.
4. Define the allocation.
5. Define managerial economics
6. What is apportionment and re-apportionment?
7. Describe the absorption of overheads?
8. How many types of methods used for absorption?
9. Write Short note on:
a. Actual Overhead Rate
b. Predetermined Overhead Rate
c. Blanket Overhead Rate
d. Multiple Overhead Rate
10. Describe the under/over absorption of overheads?
Answers for Self Assessment Questions
1. (c) 2.(a) 3.(a) 4.(a) 5.(b)
6. (c) 7.(a) 8.(b)
6
Job Costing
CONTENTS
Objectives
Introduction
6.1 Concept of Job Cost Accounts
6.2 Contract Costing and Concept
6.3 Contract Account
6.4 Determination of Profit or Loss on Incomplete Contract
6.5 Summary
6.6 Keywords
6.7 Self Assessment Questions
6.8 Review Questions
Objectives
After studying this chapter, you will be able to:
Explain the concept of job cost accounts
Define contract costing and concept
Understand the contract account in job costing
Describe profit or loss on incomplete contract
Introduction
Job costing is the process of tracking the expenses incurred on a job against the revenue produced by
that job. Job costing is an important tool for those who are pairing a relatively high dollar volume
per customer with a relatively low number of customers. For example, building contractors,
subcontractors, architects and consultants often use job costing, whereas a hardware stor e or
convenience store would not use job costing.
Job costing using accounting software enables you to track a number of factors and analyze the
results to aid decision making. A Job costing report helps you ensure that all costs involved in a job
have been properly invoiced to the customer. Estimates and actual report compares quoted costs to
actual costs, and quoted revenues to actual revenues so that you can analyze any variances between
your quote and the actual result. You can then use the results of your analysis to create more
accurate quotes when you bid on future jobs.
Using job costing will allow you to identify the most and least profitable areas of your business, so
that you can focus on the profitable elements, and try to make the less profitab le aspects of your
business more efficient. It will help you to quote new jobs more accurately, and assist you in
managing jobs in progress.
Process-Costing System: In this system, the cost object is masses of identical or similar units of a
product or service. For example, Citibank provides the same service to all its customers when
processing customer deposits. Intel provides the same product (say, a Pentium 4 chi p) to each of its
customers. Customers of Minute Maid all receive the same frozen orange juice product. In each
period, process-costing systems divide the total costs of producing an identical or similar product or
service by the total number of units produced to obtain a per-unit cost. This per-unit cost is the
average unit cost that applies to each of the identical or similar units produced in that period. (See
Figure 6.1)
Quotes
Most people are familiar with quotes. Quotes are non -posting transactions. They do not affect your
financial statements or your general ledger. You prepare a quote to give your customer an estimate
of projected costs, before a job is awarded. However, quotes also provide a means to track costs as
the job progresses, so that costs do not get out of line, or so that cost variances can be identified and
dealt with quickly.
Fixed Fee Jobs
Fixed fee jobs are an agreement to complete a job for a customer for a set price, no matter what
costs are incurred. While this may seem like a good deal for the customer, an experienced estimator
will set a price high enough to cover any contingencies, which may result in a higher price than a
time and materials job.
Revenues
Revenues are critical to the life of any business. In job costing, revenues are not only categorized by
account, but also by customer, job and item. Think of jobs as sub-categories of customers and items
as sub-categories of revenue/expense. This creates a new way of analyzing your revenues and the
costs incurred to produce them. Expenses become revenues; as costs are incurred f or a job, they are
marked up and passed on to the customer as revenues. To be able to compare your costs to the
revenues they produce, you should create matching categories in your revenue accounts and cost of
goods sold accounts (COGS).
Items
Items represent the products and services that business sells. One may have many items for each of
the revenue/expense account categories in chart of accounts. Using items, o ne enter the details about
what one can buy and sell, then ―map‖ or link the detailed items t o the more generalized accounts in
the chart of accounts. One can map many detailed items to a single account in chart of accounts.
This allows a greater level of detail in the item list while keeping the chart of accounts list concise.
6.3.3 Flexibility
Contractors have the ability to be far more independent than permanent employees. Visit SJD's
comprehensive careers section for hints and tips on CV's and job hunting.
You have the freedom to work when you choose, where you choose and for however long you
like.
Changing contract can often be far easier than changing jobs.
Contractors can take as much or as little holiday as they prefer, most permanent employed
people do not get paid for any holiday entitlement unused during the year, as a contractor you
will.
The company you work for is not your employer, but is instead your client, which puts a whole
different flavour on the relationship!
Contract roles will give you much more flexibility when it comes t o agreeing working
conditions.
As a contractor you also have more flexibility over the payment terms that you can negotiate.
You have the opportunity to develop your career in a way that suits your personal circumstances
at any given time.
The portion of profit to be credited to, profit and loss account should depend on the stage of
completion of the contract. This stage of completion of the contract should refer to the certified
work only. For this purpose, uncertified work should n ot be considered as for as possible. For
determining the credit for profit, all the incomplete contracts should be classified into the following
four categories.
Contract less than 25% complete
Contracts between 25% and 50% complete
Contracts between 50% and 90% complete
Contracts nearing completion, say between 90% and 100% complete.
The transfer of profit to the profit and loss account in each of the above cases is done as under:
(i) Contract less than 25% complete: if the contract has just started or it is less than 25% complete,
no profit should be taken into account.
(ii) Contract between 25% and 50% complete: In this case one third of the notional profit reduced in
the ratio of cash received to work certified, may be transferred to the profit and loss account .
The amount of profit to be transferred to the profit and loss account may be determined by using
the following formula:
1 Cash received
Notional profit
3 Work certified
(iii) Contract between 50% and 90% complete: In this case, two third of the notional p rofit,
reduced by the portion of cash received to work certified may be transferred to the profit and
loss account. In this case the formula to be used is as under:
2 Cash received
Notional profit
3 Work certified
(iv) Contract nearing completion: When a contract is nearing complet ion or 90% or more work has
been done on a contract. The amount of profit to be credited to profit and loss account may be
determined by using any one of the following formula.
Caution
Profit should be considered in respect of certified and uncertified work and should be valued at cost.
Case Study-Equators Helps Ensure the Health and Welfare of a Global Manufacturing and
Services Firm’s Employees through Benefits RFP Support.
Nearing the end of its 10-year contract term with a health and welfare benefits administration
outsourcing provider, a global, diversified manufacturing and services company was dissatisfied
with the supporting technology and levels of service centre support. Equators helped by providing
expert guidance throughout the RFP (request for proposal) process, and advisory services during the
evaluation and selection process, enabling the client to select a new, best -fit provider to support and
manage its benefits programs for its employees.
The client had been outsourcing its health and welfare benefits administration processes to the same
provider for nearly 10 years. But the technological component of the existing solution, which was
the primary focus of the original contract, was not as robust as required, especially around timely
and appropriate handling of dependents and audits.
Additionally, the provider was delivering only thin service centre support to the client‘s employees,
causing an undue and unplanned drain on in-house HR staff members‘ time. As it was nearing the
end of its contract term with its existing provider, the client wanted to evaluate the te chnological
and service centre support capabilities of others in the marketplace, and issue an RFP to potential,
vetted providers.
Educated the benefits operations and procurement teams on objectives, requirements, business
terms, etc., that should be included in a services RFP (as opposed to a
technology/materials/commodity RFP)
Provided them with appropriate, industry-ready RFP templates, scoring and evaluation tools, and
methodology and evaluation guidance
Assisted in defining the scope of services to be included in the RFP
Developed a list of seven potential, viable service providers (the client wanted an initial large
pool of providers prior to down-select)
Questions
1. Discuss contract in terms of above case study.
2. What is request for proposal (RFP) process?
6.5 Summary
Cost accounting information is designed for managers.
Fixed fee jobs are an agreement to complete a job for a customer for a set price, no matter what
costs are incurred
Job cost reports can be used to compare the actual expenditure s against the budgeted amounts to
watch the progress of a job.
The Job costing system transfers the costs of a job to a work in process account while the job is
in progress, and transfers those costs to the proper expense accounts when the job is completed.
The job costing system can be accessed from the select, reports and maintenance sections off the
main accounting system menu.
6.6 Keywords
Complete Contract: A complete contract is an important concept from contract theory . If the parties
to an agreement could specify their respective rights and duties for every possible future state of the
world, their contract would be complete. There would be no gaps in the terms of the contract.
Contract: A contract is an agreement entered into voluntarily by two parties or more with the
intention of creating a legal obligation, which may have elements in writing, though contracts can be
made orally. The remedy for breach of contract can be ―damages‖ or compensation of money.
Costing: Costing is an accounting technique used to determine the exact expenses for materials,
labour and overhead incurred in operations. Job order costing records the actual materials and labour
expenses for specific jobs, and assigns overhead to jobs at a pre dete rmined rate.
Job Costing: Job costing is the process of tracking the expenses incurred on a job against the
revenue produced by that job.
Process-costing: A process-costing system is a costing system in which the cost of a product or
service is obtained by assigning costs to masses of like or similar units.
2. What is the beta factor for corporate finance under Standardized approach ?
(a) 15% (b) 18%
(c) 12% (d) None of the above
3.Fall in interest rate cause the rate causes the bond prices also to fall.
(a) False (b) True
4 Which of the following equations properly represents a derivation of the fundamental accounting
equation?
(a) Assets + liabilities = owner's equity. (b) Assets = owner's equity.
(c) Cash = assets. (d) Assets - liabilities = owner's equity.
5.Which of these items would be accounted for as an expense?
(a) Repayment of a bank loan. (b) Dividends to stockholders.
(c) The purchase of land. (d) Payment of the current period's rent.
6.The primary private sector agency that oversees external financial reporting standards is the:
(a) Financial Accounting Standards Board. (b) Federal Bureau of Investigation.
(c) General Accounting Office. (d) Internal Revenue Service.
7. The accounting for direct ............. labour is similar to the accounting described for direct
materials.
(a) Manufacturing (b) Person
(c) Materials (d) Account
8. Job costing using accounting software enables you to track a number of factors and analyze the
results to aid decision making.
(a) False (b) True
10. Robinson calculates the allocation rate for its single manufacturing overhead cost pool.
(a) False (b) True
Objectives
After studying this chapter, you will be able to:
Define the Balance Sheet
Explain the Retention money
Define Cost plus contract
Introduction
The accounting equation concept stated that any financial transaction generates dual effects, and
therefore, equality of assets on the one hand and owner‘s equity plus liabilities on the other is
attained. Therefore, in all balance sheets, the assets on the one side and the liabilities on the other
are equal. This is precisely the reason why the statement is called a ‗balance sheet‘. The balance
sheet shows the financial status of a farm business at a given points o f time and hence it is a ‗stock
report‘. A balance sheet is otherwise called a ‗net worth statement‘ or a ‗statement of financial
position‘ or a ‗statement of affairs‘. It is prepared usually at the end of the agricultural
year/accounting period. It contains information on what the enterprises/farmer owns as well as what
owes to others. The balance sheet communicates the financial strength of the farm. It is used to
measure liquidity and the ability to meet cash commitments without disrupting the ongoing na ture of
the business. Net worth shows whether the business is expanding or shrinking. The business is said
to be solvent when the net worth or equity is greater than zero.
Assets are normally debit balances and are what a business owns. Assets are broken i nto two main
categories: current assets and fixed assets. Current assets usually mean anything that can be
converted into cash within one year. Fixed assets, often called long term assets, are more permanent
items like buildings and major equipment.
Liabilities are normally credit balances and are what a business owes. Liabilities are divided into
two main categories just like assets. They are shown as current liabilities (that which is owed within
one year) and long term debt. Current liabilities include b ills for such items as included in accounts
payable, inventory, rent, salaries, etc. Long term debt includes items that by agreement do not need
to be paid back quickly, such as a mortgage or long term note.
The difference between assets and liabilities equals net worth, which is often called stockholders‘
equity for publicly-traded corporations.
That is, after all the bills and notes are paid, anything left over is called net worth. Another
definition is that net worth is what is due the owner(s)/stockho lders of the business once all
liabilities have been paid.
Revision of Budgets
As stated earlier in the chapter successful budgets should have adequate flexibility to meet changing
business conditions. Since budgets are used for planning. operation, coordination and control, they
should be revised if changes occur in the environment Revision of budgets may be necessary due to
the following factors some of which might have been considered earlier in the development of
budgets:
Errors committed in preparing the budgets which may subs equently be known.
Emergence of unforeseen and unanticipated situations which may cause the budget to be revised.
Changes in internal factors, for example production, forecast, capacity utilization. etc.
Changes in external factors, for example, market trends, nature of the economy, prices of inputs
and resources, consumers‘ tastes and fashions.
Changes in the above factors do not affect a firm‘s budgets if they are of minor significance. Some
changes. Owner, considerably affect budgets and in this situ ation management is faced with two
problems:
Whether only individual budgets should be changed: and
Whether the master budget be changed.
7.2 Retention money
As an additional guarantee Silver Book sub -clause. ―Application for Interim Payments contemplates
that a percentage of the payments from the employer to the contractor may he retained as retention
money, if specified in the particular conditions. There may also be a fixed maximum amount of
retention. The employer may thus retain a certain portion of each interim payment. These funds will
then be returned to the contractor by virtue of sub -clause 14.9 ―Payment of Retention Money‖: one
half upon the issuance of the taking-over certificate and the other half at the end of the defects
notification period.
This system has been criticised by certain commentators due to the form of guarantee provided by
the ENAA in the appendix. The guarantees require a claims procedure specifying the contractor‘s
default, that the contractor was requested to remedy the default and that the cont ractor has not done
so. It is arguable that this procedure may impede the employer‘s claim under the guarantee.‖ The
ENAA Contract guide notes defend the form of guarantee, stating that it is of an on demand nature
and reflects the approach adopted by the International Chamber of Commerce.
The employer considering using retention bonds should also realise the added cost of lost interest,
tinder standard retention money clauses, the employer withholds a certain portion of the money to be
paid to the contractor for each payment period. This money is held by the employer until the end of
the contract period. The interest earned by the employer on such sums can be considerable.
Once the taking-over certificate has been issued for the works and the works have passed all tests,
the first half of the retention money must be repaid to the contractor. In order to avoid any tardy
release of the first half of the retention money, some commentators suggest that the contractor may
wish to establish a date for the tests after completion. The author would not recommend such a
practice. If a taking-over certificate is issued for a section, half of the section‘s proportionate value
to the overall contract is used to calculate the retention money payment. Note that no retention
money is released for the taking over of a part of the works.
The FIDIC Guide explains this exclusion as difficulty might arise in determining an appropriate
release amount. The outstanding balance of the retention money is paid to the contractor after the
latest of the expiry dates of the defects notification periods, as applied to the works generally or to a
specific section. However, the employer is entitled to withhold from this retention money repayment
the estimated cost of any work remaining to be executed until it is completed. The Silver Book
further indicates that the percentage value of each section must be stated in the contract in order for
corresponding percentages of either half of the retention money to be released under this sub -clause.
Orange Book sub-clause is very similar to the Silver Book provisions but slightly less
comprehensive. It does not contain a prohibition against retention money repayments if the sectional
percentages are not stated in the appendix to tender. It also does not specifically provide for the
repayment of a portion of the second half of the retention money upon the expiry of a defects
correction period relating to a particular section. Rather, the second half of the retention money is
released at the end of the contract period, subject to other justified withholding under the sub -
clause, such as for out-standing work.
Red Book sub-clause 14.9 contains provisions similar to Silver Book 14.9, subject to several
differences. Under the Red Book, a retention money repayment must be ce rtified by the engineer,
and the first half is repaid simply upon taking over. This is because the Red Book contains no tests
after completion. Therefore all testing should be completed by taking over under the Red Book. The
Red Book also sets forth a specific calculation to be used in the event retention money repayments
are made for individual sections. It further states that adjustments for changes in legislation and
changes in cost under sub-clauses 13.7 and 13.8 shall not be considered in calculating t hese
proportional repayments.
Cost-Plus Contracts
Under this type of contract, the contract agrees to pay the contractor the contract price plus an
agreed percentage above the contract price or a fixed fee. Cost -plus contracts are generally used in
Government only.
Where the estimates cannot be made or predetermined, this is suitable.
If the service is innovative and no precedent is available, then cost -plus contracts may fit.
The cost-plus incentive fee contract is another form of the cost-plus contract that can sometimes be
to the advantage of the client. With this arrangement, the contractor receives a higher fee for saving
money on materials or labour associated with fulfilling the terms of the agreement. Howe ver, the
larger fee can sometimes offset the savings.
A cost plus award fee arrangement is a type of cost -plus contract that will award a bonus if the
contractor demonstrates performance that is considered to be above the terms of the contract. The
awarding of this fee is usually left to a third party, such a s a review board. Cost-plus contract
arrangements of this type are much more common when contracting work for companies and
government agencies, but rarely used for residential construction, such as home building or
renovations.
One final variation of the cost-plus contract is known as the cost-plus percentage of cost agreement.
Essentially, this type of contract makes it possible for the contractor to adjust charges for materials
upward in the event that the market price for those materials increases. Thi s is one of the least
favourable forms of the cost-plus agreement, since it provides no incentive at all for the contractor
to keep expenses within the range originally defined in the agreement.
Many individuals and businesses prefer to go with a fixed -price contract, simply because there is
more control on the part of the client. Cost -plus contracts generally do not provide any motivation
for the contractor to monitor costs closely. However, if quality rather than price is the main
objective of the client, a cost-plus construction contract is likely to be the best option.
Advantages
The contractor is assured of some extra amount, thereby getting a definite profit.
The customer feels contended as he is charged at a reasonable fixed price to execute the work. In
the contractor is relieved of unnecessary and elaborates calculations as in the case of escalation -
clause contracts.
Disadvantages
―Plus‖ factor is determined on the total cost. In order to attain more profit, the contractor is
interested in increasing the cost. The customer gets affected.
The customer is not in a clear cut position to know exactly the cost of work till it gets
completed.
7.3.5 Reasons for Cost plus or Time and Material contracts not done
The following list are some of the major reasons that a contractor in a construction related business
should not do Cost Plus or Time & Material contracts or billing to their customers.
There are two major reasons construction related business owners use Cost Plus or Time &
Material Contracts:
1. Difficulty estimating jobs. Many contractors don‘t know or understand how to estimate, and
others do not have a good estimating system in place that will allow them to accurately estimate
construction projects. They default to Cost Pl us because they believe these contracts will allow
them to bill for all their job costs, all their overhead and make a profit. Unfortunately, this
seldom happens
2. Not knowing how to establish a sales price. The book was written to help contractors know how
to price their jobs to cover their overhead expenses and make a reasonable profit.
This list applies to all general contractors and most specialty contractors in the construction
industry. An exception would be using Time and Material billing for serv ice work such as
electrical, plumbing or HVAC service calls. Those agreements should be kept to a maximum of
INR 1,25,000.
7.3.6 Escalation Clauses
First let‘s paint an escalation clause in a brilliant light. Let‘s say that you are a 1st time home buyer
who plans to finance your new home with an FHA loan. This means that your offer is most likely
going to be up against at least one other all cash offer and one thing you can do to ―win‖ the bid is
to simply bid a little more than the other guys. An escalati on clause in your offer will do that for
you. And there is really only one way that it can work Using an escalation clause like this will only
be considered brilliant if you also make the property value subject to appraisal. In other words, if
after the escalation clause your offer ends up being and the property only appraises for then if you
have a ―subject to appraisal‖ clause in there the lender will have to decide to drop the sales price to
put it back on the market.
Where this can work (and I have seen it work) is the lender will choose your offer above all other
cash offers because it is the highest only to have to lower their sales price because of the ―subject to
appraisal‖ clause to now let‘s paint it in the stupidity light. If you do use an escalation clause but
don‘t include a ―subject to appraisal‖ clause, then you are really setting yourself up for financial
pain. You could easily end up paying more than the property is worth in cash because you won‘t be
able to finance it into the loan. That is the worst possible scenario. Another possible ―bad‖ scenario
that could happen is that you could put the escalation clause in, put the subject to appraisal clause in
only to have the lender refuse to lower the sales price and ends up putting it back on th e market.
Even though you haven‘t lost any money per se you have lost time and effort. Are escalation clauses
bad or good? It depends. And a lot of what it depends on is luck. Luck as in it depends on decisions
that the lender who owns the home makes.
Caution
The cost plus contract is a legal agreement that allows a contractor to be paid in full for all expenses
allowed by the terms of the contract, up to a set limit that is defined in the terms and conditions.
The increasing importance of the capital market and the resulting increase in pressure made it
necessary for financial institutions to optimize their own portfolio structure . This involved
increasing the proportion of income earning loans in the overall portfolio and reducing the
proportion of non-performing loans by outsourcing or sale. Finally, the new Basle II regulations on
the provision of risk orientated equity required the development and implementation of a
conservative risk strategy for new lending; this strategy would mean to take more low risks on to the
books rather than buy additional high risk assets.
Origins of Stress
Increasing importance of the capital market and consequently greater pressure to enhance interest
margins and reduce bad loans Optimize portfolio structure: push good loans and: adjust portfolio by
outsourcing or selling non performing loans
Pressure due to Basel II from the obligation to provide risk adjusted equity develop and implement a
conservative loan risk strategy for new lending business (prevent and increase in risk portfolio)
reduce risk loan portfolio to cut cost (employees, operating and risk costs)
and save equity costs Basle II also brought the reduction of the risk portfolio more strongly into
focus not least to generate significant cost savings (costs associated with the workout team,
operational costs of the processing / restructuring and of course depreciations / value adjustmen ts).
Question
1: How the manage stress balance sheet.
2: Explain the Origins of Stress.
7.4 Summary
Contract cost may he defined as the aggregate costs relative to a single contract designated a
cost unit. Contract costing is a form of job costing.
The balance or unpaid amount on the value of work certified is termed as ‗Retention money‘
The customer would pay to the contractor on the basis of certificate. Usually the entire amount
will not be paid
Contracts with escalation clause are beneficial to contr actor as well as the contracted in case of
high rise in the prices of materials, labour or other services
The employer may want to withhold a portion of each interim payment, an amount known as
retention money, as a form of security for performance
7.5 Keywords
Balance Sheet: Shows a snapshot at a given point in time of the net worth of the business. It details
the assets, liabilities and owner‘s equity.
Contract Costing: A form of specific order costing which applies wherever work is undertaken to
specific requirements of customers, work being long duration.
Fixed-Price Contract with Escalation Clause: To compensate the price rise in future, a special
clause is incorporated into fixed-price contracts.
Cost-Plus Contracts: The actual allowable costs incurred in executing a contract plus an agreed
percentage of these costs or a fixed fee payable to contractors.
Retention Money: The amount which the customer retains till the date of final completion of work.
Work Certified: Percentage of work completed to be approved by the contracted or his nominee,
forming the basis for payment and profit computation.
Incomplete Contracts: Contracts that have not been completed and treated as WIP.
2. Where the job is of large and longer duration, the suit able method of costing is
(a)Contract costing (b) Job costing
(c)Batch costing (d) back lush costing
9. When a contract work is completed to the extent of 20% of the contract price, profit to be
credited to P&L A/c is
(a) NIL (b) Full amount
1 2
(c) 2 of profit 3 (d) 3 of profit 3
Objectives
After studying this chapter, you will be able to:
Introduction
Process Costing is a method of costing used to ascertain the cost of a product at each process or
stage of manufacture. In this method, the costs of materials, wages and overheads are accumulated
for each process separately, for a given period, and then ca rried forward comulatively from one
process to the next process till the last process is completed. Records are also maintained to account
for process losses. These losses may be normal or abnormal. Separate accounting is done for normal
and abnormal losses, opening and closing work-in- progress and inter-process profits, if any. This
method of costing is used in those industries where mass production of identical units is undertaken
on a continuous basis and finished products are subjected to a number of p roduction stages called
processes before completion. The system of process costing is suitable for industries involving
continuous production of the same product or products through the same process or set of processes.
It is in use in plant producing paper, rubber products, medicines, chemical products. It is also very
much common in flour mill, bottling companies, canning plants, breweries etc.
8.1 Understand the Process Costing Concept
Process cost systems are used to apply costs to similar products th at are mass produced in a
continuous fashion, such as the production of ice cream, steel or soft drinks. In comparison, costs in
a job order cost system are assigned to a specific job, such as the construction of a customized
home, the making of a motion picture, or the manufacturing of a specialized machine.
Process costing is that aspect of operation costing which is used to ascertain the cost of the product
at each process or stage of manufacture, where processes are carried on having one or more of the
following features
Production is done having a continuous flow of identical products except where plant and
machinery is shut down for repairs, etc.
Clearly defined process cost centers and the accumulation or all costs by the cost centers.
The maintenance of accurate records of units and part units produced and cost incurred by each
process.
The finished product of one process becomes the raw materials of the next process or operation
and so on until the final product is obtained.
Avoidable and unavoidable losses usually arise at different stages of manufacture for various
reasons. Treatment of normal and abnormal losses or gains is to be studied in this method of
costing.
Sometimes goods are transferred from one process to another process not at cost price but at
transfer price just to compare this with the market price and to have a check on the inefficiency
and losses occurring in a particular process. Elimination of profit element from stock is to be
learnt in this method of costing.
Different products with or without by-products are simultaneously produced at one or more
stages or processes of manufacture. The valuation of by -products and apportionment of joint cost
before point of separation is an important aspect of this method of costing. I n certain industries,
by-products may require further processing before they can be sold. A main product of one firm
may be a by product of another firm and in certain circumstances, it may be available in the
market at prices which are lower than the cost to the first mentioned firm. It is essential,
therefore, that this cost be known so that advantages can be taken of these market conditions.
Output is uniform and all units are exactly identical during one or more processes. So the cost
per unit of production can be ascertained only by averaging the expenditure incurred during a
particular period.
Continuous sequential processing: In case of this processing a product has to pass through different
cost centers or stages of manufacturing continuously and in succession one after the other during a
period. The processing being continuous and identical, the costing units for each centre or stage are
identical during any period. Examples of this type of processing a re cement-making, paper-making,
refining of crude petroleum, etc.
Discontinuous Processing: In case of this processing, a process is independently operated for the
individual product as such at frequent intervals. The costing unit in case of this processin g,
dependent upon the product may vary even for the same cost centre. Examples of this type of
processing are dye manufacturing, fruit preservation, vegetable canning, yam spinning, etc.
Parallel Processing: In case of this processing, the operations or stages through which the product
has to pass run parallel and separately. All these parallel processes ultimately join with the end
process. Examples of this type of processing are manufacturing different components which
ultimately join in the assembly process to make a product, meat packing etc.
Selective Processing: In case of this processing, the combination of the processes or stages of
operation depend upon the end-product to be commercialized. Examples of this type of processing
are cooked meat, chloride compounds like bleaching power of zinc chloride or hydrochloric acid,
etc.
All expenditure of materials, labour, direct expenses and overheads are charged to the process
concerned.
Materials: Materials required for each process are drawn from store against Materials
Requisitions or Bill of Materials and debited to cost. When the materials are issued in bulk, the
person-in charge of the department has to keep the account of materials consumed. When the
finished product of one process becomes the raw material of the next process, the account of the
receiving process should be debited with the cost of transfer, in addition to the cost of ad ditional
materials.
Labour: Wages paid to labourers and workmen who are engaged in particular processes are
directly allocated ‗to the process. If workers are engaged in a number of processes, the wages
paid may be apportioned on the basis of time -booking.
Direct Expense: Direct expenses such as depreciation, insurance, electricity, repairs, etc. are
directly allocated to the respective accounts.
Overheads: Rent, telephone, lighting, gas, water, etc. which are some common expenses of one
or more processes, may be apportioned to the various processes on suitable basis. Generally,
these overheads are recovered at predetermined rates or based on direct wages or prime cost.
From the cost accounting point of view, there could be processes which may or may not hav e
process losses. Similarly, in respect of each process, there may or may not be work -in-progress
at the beginning or at the end.
8.2.2 Account
An account is summarised record or statement of all transactions relating to a particular person or to
an Assets or liability or income or expense. According to Koehler‘s Dictionary for accounts, an
account has been defined as a formal record of a particular type of tra nsaction expressed in money.
Each account is divided into two parts by the vertical line drawn in the middle.
In order to keep full record of all the transactions the business has to keep.
An account of each head of expenses or income earned by the busin ess and
An account of each property which belongs to the business and
An account of each party with whom business deal
By-product’s sales added to the main product’s sales : Under this method, all costs incurred on
main and by-products are deducted from the combined sales of the main product and by -products.
This method is generally adopted in those cases where eith er the value of the by-products is very
small or where the by-products are sold in the market in the state in which they emerge from the
main product. By-products in stock are valued at nil value for balance sheet purposes.
By-product’s sales deducted from total cost: Under this method, the sales value of by-products
―is deducted either from production costs or from the cost of sales. Fluctuating costs of by -products
also affect the costs of the main product and may encourage concealing the inefficienci es therein.
The stock in this case will be valued at total cost or cost of sales basis.
Credit of sales value less selling and distribution expenses : Under this method, the selling and
distribution costs incurred for selling the byproducts are deducted fro m the sales value of by-
products and the net amount is either credited to process account or is deducted from total cost. The
closing stock of by-products is valued at selling price less an estimate of the cost likely to be
incurred in selling the stock of by-products.
Credit of sales value less selling and distribution costs and its incurred on by-products after
split-off point: Under this method, selling and distribution costs and costs incurred on further
processing the by-products are deducted from the sale value of the by-products and net amount is
credited to the process account. The closing stock of by -products is valued at selling price less an
estimate of the cost likely to be incurred in selling and processing the stock of such by -products.
This method suffers from the disadvantage that, if the market value of by -product fluctuates, the
credit to the Process Account of main product will fluctuates accordingly. Owing to the fact that
credit to the fact that credit to the main product Process Accoun t fluctuates, inefficiencies in that
process may be concealed.
Reserve cost method: Under this method an estimated profit from the sale of by -products, selling
and distribution expenses and further processing costs after the split off point are deducted from the
sales value of by-products and the net amount is credit to the -main product.
Standard Cost Method: Under this method, a standard cost is set on the basis of technical
assessment for each by-product and credit is given to the process account on this basis. The standard
may be arrived at on the basis of past average price or may be fixed according to the principles of
standard costing. As credit in respect of the byproduct cost is a stable figure under this method,
effective control can be exercised on the cost of the main product.
Apportionment on Suitable Basis: Where by-products are of major significance, the cost should
be apportioned on the most suitable basis. This method is followed where by -products are processed
to dispose of waste material more profitably to utilize idle plant. In the first case, byproducts after
separation are charged with overheads at full rates, whereas in the second case, by-product costs
after separation will include variable costs only.
Abnormal Loss or Controllable Loss: In certain cases, it can be seen that the loss exceeds the
predetermined normal loss. Any loss exceeding the normal is called abnormal loss. Abnormal loss
should not affect the normal cost of production. It is caused by accidents, sub -standard materials,
carelessness etc. Therefore, abnormal loss is valued just like good units and transferred to a separate
account called Abnormal Loss Account. Value of Abnormal loss
Units of abnormal loss the loss on account of abnormal loss or wastage is not borne by production,
but by Profit and Loss Account. Abnormal Wastage Account is debited and Process Account is
credited with the cost of abnormal wastage. If the wastage is sold in the market, Abnormal Wastage
Account is credited with the realized price and the balance is transferred t o Profit and Loss Account
Defective
Finished products that are not up to the aimed standard are known as defectives. Spoilage cannot be
repaired, but defectives can be repaired by additional labor and materials into effective units. It
defectives are sodas seconds the amount received is credited to the concerned process account. If the
defective are reprocessed into good units, the extra amount of materials and labour will be treated as
factory overheads. If the defectives cannot be identified, the normal cost is charged to factory
overheads and abnormal cost will be transferred costing profit and loss account
To avoid these complications a provision must be created to reduce the stock to actual cost price.
This problem arises only in respect of stocks on hand at the end of the period, because goods sold
sill have realized the internal profits. In order to compute the profit element in closing inventories
and to obtain the net realized profit for a period, three columns have been shown on each side of
process accounts and closing stock have been deducted from the debit side of the process accounts
instead of showing it on the credit side. Cost of closing stock can be easily obtained if we compare
the accumulated cost and total in any process. The cost of stock can be obtained by the following
The profit on closing stock can then be easily obtained by deducting the cost of stock thus arrived at
from the value of stock. Sometimes opening stock and production overheads are given. We should
add the opening stock at the beginning along with transfer cost, materials a nd wages. From the total
of these, closing stock should be deducted to calculate prime cost. Then production overheads are
added this becomes the total cost of the process to which is added the desired percentage of profit
Work-in-Progress
The problem of .ascertaining work-in-progress in process industries is very important and generally
difficult. In most firms, production is on a continuous basis and so the problem of work -in-progress
is quite common. This problem can be solved by calculating equivalent production (units) or
equivalent completed (effective) units.
Equivalent Production
Equivalent production means converting the incomplete production into its equivalent completed
units. In each process, an estimate is made of the percentage completion wor k-in-progress with
regard to different elements of cost, viz., material, labor and overhead. It is most important that the
estimate of percentage completion is as accurate as possible. The formula for computing equivalent
completed units is
FIFO Method
Under this method one assumes that the raw materials issued to work -in-progress pass through the
finished goods in a progressive cycle, i.e. what comes first g oes out first? This method is
satisfactory when prices of raw materials and rates of direct labor and overheads are relatively
stable. Work-in-progress at the end of the period becomes the opening working - progress for the
next period, the closing work-in-progress will be valued at costs ruling during the new period, while
the opening work-in-progress will valued at costs ruling during the old period. Thus, where costs are
more or less the same in each period, this system is adequate. In this method opening incomplete
work-in-progress units are to be converted to equivalent production after taking into consideration
the percentage of work yet to be done and show separately in the statement of equivalent production
Caution
In order to obtain accurate average costs, average costing is necessary to measure the production at
various stages of manufacture as all the input units may not be converted into finished goods; some
may be in progress.
Questions
1. What is the spring mechanism of accounting?
2. Write the summary of the following case study
8.4 Summary
Process cost systems are used to apply costs to similar products that are mass produced in a
continuous fashion, such as the production of ice cream, steel or soft drinks. In comparison,
In case of this processing, the combination of the processes or stages of operation depend upon
the end-product to be commercialized.
The process of accounting involves recording classifying and summarizing of past events and
transactions of financial nature
The problem of .ascertaining work-in-progress in process industries is very important and
generally difficult
In certain cases, it can be seen that the loss exceeds the predetermined normal loss. Any loss
exceeding
8.5 Keywords
Costing Procedure: Target costing is a pricing method used by firms. It is defined as "a cost
management tool for reducing the overall cost of a product over its entire life -cycle with the help of
production, engineering, research and design
Inter Process Profits: Process costing is famous topic of cost accounting. It is that method of
costing which is used at that industry where production is done in step by step process
Labour: Growth accounting is a procedure used in economics to measure the contribution of
different factors to economic growth and to indirectly compute the rate of tech nological progress,
measured as a residual, in an economy. This methodology was introduced by Robert Solow in 1957
Overheads: Total absorption costing (TAC) is a method of Accounting cost which entails the full
cost of manufacturing or providing a service.
Process Losses: Certain losses are inherent in the production process and cannot b eliminated.
These losses occur under efficient operating conditions and are referred to as Normal or
uncontrollable losses.
8.6 Self Assessment Questions
1. The factory or concern is ………………….. into distinct processes or operations and a separate
account
(a)Divided (b) Processes
(c)Operations (d) Account
2. Sometimes the output of one process is transferred to a …………….. process, not at cost, but at a
price, showing a profit to the transferor process
(a)Output (b) Processes
(c)Operations (d) Subsequent
4. This method is generally adopted in those cases where either the value of the by……………… is
very small
(a)Method (b) Financial
(c)Products (d) None of these
5. Materials required for each process are drawn from store against Materials Requisitions or
…………. of Materials and debited to cost
(a) Bill (b) Materials
(c) process (d)Subsequent
6. Finished ………. that are not up to the aimed standard are known as defectives
(a)products (b) standard
(c)Operations (d) None of these
7. There is also a possibility that by-products may arise in one period but may be accounted in
another period and thus distort the …………. of two periods.
(a)Profits (b) Period
(c)Products (d) None of these
8. This method is followed where by-products cost………. are processed to dispose of waste
material more
(a)Products cost (b) Financial
(c)Material (d) None of these
9. The standard may be arrived at on the basis of past average ……….. or may be fixed according
to the principles of standard costing
(a)Price (b)financial
(c)Costing (d) None of these
10. The complexity brought into the ………… arises from the fact that the inter -process profits
(a)Method (b) Financial
(c)Accounts (d) None of these
Objectives
After studying this chapter, you will be able to:
Introduction
A series of logically related activities or tasks (such as planning, production, or sales) performed
together to produce a defined set of results. A business process is an activity or set of activities that
will accomplish a specific organizational goal. Business process management (BPM) is a system atic
approach to improving those processes. The Business Process Management Initiative (BPMI), a non -
profit organization, exists to promote the standardization of common business processes, as a means
of furthering development of Business Process Execution Language (BPEL) and Business Process
Modelling Notation (BPMN). Both languages were created to facilitate communication between IT
and line-of-business (LOB).In another word a business process or business method is a collection of
related, structured activities or tasks that produce a specific service or product (serve a particular
goal) for a particular customer or customers.
It often can be visualized with a flowchart as a sequence of activities with interleaving decision
points or with a Process Matrix as a sequence of activities with relevance rules based on the data in
the process. Process Costing is a method of costing used to ascertain the cost of a product at each
process or stage of manufacture. In this method, the costs of materials, wages and o verheads are
accumulated for each process separately, for a given period, and then carried forward cumulatively
from one process to the next process till the last process is completed. Records are also maintained
to account for process losses. These losses may be normal or abnormal. Separate accounting is done
for normal and abnormal losses, opening and closing work -in progress and inter-process profits, if
any. This method of costing is used in those industries where mass production of identical units is
undertaken on a continuous basis and finished products are subjected to a number of production
stages called processes before completion.
Note: The normal wastage reduces the quantity of output. But the cost of normal loss, regarded as
part of the cost of production process, in which it occurs. The amount of loss is borne in the
production cost or good units. The cost per unit of output goes up to that extent. The quantity of
normal wastage is recorded in the Quantity Column and Nil figure is shown in the amount column.
Rs. 2,964
Per Rate 78
40 2
(or) Rs. 78 × 38 = Rs. 2,964
Normal Loss With Scrap Value
The following expenditure is incurred for producing articles, called
Nikhil Motors:
Materials (200 Units) Rs. 4,000
Labor Rs. 3,000
Indirect Expenses Rs. 2,000
Normal wastage is 5% of the input. One unit of wastage is sold at Rs. 16.50 each. Prepare Process
Account.
Solution:
Note: The quantity of Normal wastage is shown in the unit column and the amount, i.e. Rs. 16.50 ×
10 units = Rs. 165 is shown in the amount column. When the normal wastage ha scraps value, good
unit rate is calculated as follows:
Note that if the normal wastage is not sold for any price, then, the unit rate is calculated as follows:
Rs. 9,000 >> 190 = Rs. 47.37
The loss on account of abnormal loss or wastage is not borne by production, but by Profit and Loss
Account.
Abnormal Wastage Account is debited and Process Account is credited with the cost of abnormal
wastage. If the wastage is sold in the market, Abnormal Wastage Account is credited with the
realized price and the balance is transferred to Profit and Loss Account.
Solution:
Note: Normal output = 1,000 kgs. 50 kgs = 950 kgs.
Cost per unit of normal output = Rs. 1,61,000 >> 950 = 169.47
a) Abnormal Gains: The margin allowed for normal loss is an estimate (i.e. on the basis of
expectation in process industries in normal conditions) and slight differences are bound to occur
between the actual output of a process and that anticipates. This difference may be positive or
negative. If it is negative it is called ad abnormal Loss and if it is positive it is Abnormal gain i.e. if
the actual loss is less than the normal loss then it is called as abnormal gain. The value of t he
abnormal gain calculated in the similar manner of abnormal loss. The formula used for abnormal
gain is:
Abnormal Gain,
The sales values of abnormal gain units are transferred to Normal Loss Account since it arrive out of
the savings of Normal Loss. The difference is transferred to Costing P & L A/c. as a Real Gain.
Example: In process A, 1000 units of raw materials were introduced at a cost of Rs. 15,000. Direct
wages amounted to Rs. 7,500 and manufacturing overheads to Rs. 5,000. 10% of the units
introduced are normally lost in the course of manufacture and these are sold @ Rs. 5 per unit. The
actual output of the process was 940 units. Prepare Process A Account and Abnormal Gain Account.
9.2.1 Defective:
Finished products that are not up to the aimed standard, are known as defectives. Spoilage cannot be
repaired, but defectives can be repaired by additional labour and materials into effective units. It
defectives are sold as seconds the amount received is credited to the concerned process account. If
the defective are reprocessed into good units, the extra amount of materials and labour will be
treated as factory overheads. If the defectives cannot be identified, the normal cost is charged to
factory overheads and abnormal cost will be transferred costing profit and loss account.
Example: The following particulars for the last process are given.
Units Rs.
Transfer to the last process at cost of the 4,000 9,000
previous process
Transfer to finished stock from the process 3,240
Direct wages 2,000
Direct materials used 3,000
The factory overhead in process is absorbed @ 400% of the direct materials.
Allowance for normal loss is 20% of units worked.
The scrap value is Rs. 5 per unit.
You are required to prepare
(a) Last Process Account
(b) Normal Wastage Account and
Solution:
9.2.2 Inter Process Profits
Sometimes the output of one process is transferred to a subsequent process, not at cost, but at a
price, showing a profit to the transfer process. Transfer price may be made at a pr ice corresponding
to current wholesale market price or at cost plus an agreed percentage. The objects are:
(i) to whom whether the cost of production competes with the market prices; and
(ii) to make each process stand on its own efficiency and economies e ffected, i.e. the transferee
process are not given the benefits of economies effected in the earlier process.
This system involves a rather unnecessary complication of the accounts, as the desired comparison
could be prepared on separate cost reports for each process or by adopting a standard costing system
when standards could be set for each process. The complexity brought into the accounts arises from
the fact that the inter-process profits so introduced remain included in the price of process stocks,
finished stocks and work-in-progress. For the balance sheet purpose, inter -process profits cannot be
included in stock, as a firm cannot make a profit by trading itself. To avoid these complications a
provision must be created to reduce the stock to actual cost price. This problem arises only in
respect of stocks on hand at the end of the period, because goods sold sill have realised the internal
profits.
In order to compute the profit element in closing inventories and to obtain the net realised profit for
a period, three columns have been shown on each side of process accounts and closing stock have
been deducted from the debit side of the process accounts instead of showing it on the credit side.
Cost of closing stock can be easily obtained if we compare t he accumulated cost and total in any
process. The cost of stock can be obtained by the following
Formula:
= Cost/Total × Closing Stock
The profit on closing stock can then be easily obtained by deducting the cost of stock thus arrived at
from the value of stock. Sometimes opening stock and production overheads are given.
We should add the opening stock at the beginning along with transfer cost, materials and wages.
From the total of these, closing stock should be deducted to calculate prime cost. Then pro duction
overheads are added this becomes the total cost of the process to which is added the desired
percentage of profit.
9.2.3 Work-in-Progress
The problem of .ascertaining work-in-progress in process industries is very important and generally
difficult. In most firms, production is on a continuous basis and so the problem of work -in-progress
is quite common. This problem can be solved by calculating equivalent production (units) or
equivalent completed (effective) units. Equivalent Production : Equivalen t production means
converting the incomplete production into its equivalent completed units. In each process, an
estimate is made of the percentage completion work -in-progress with regard to different elements of
cost, viz., material, labour and overhead. It is most important that the estimate of percentage
completion is as accurate as possible.
The formula for computing equivalent completed units is:
The steps involved in the computation of equivalent production are outlined be low :
(i) Express the opening inventory of work- in-progress in equivalent completed units: This may be
done by multiplying the units of opening work-in progress by the percentage of work required to be
done to complete the unfinished work of the previous period.
(ii) Add to (i) above, the number of units completed out of the units introduced during the period.
(iii) Then add (ii) above, the equivalent completed units of closing work -in progress. This can be
done by multiplying the units of closing work in progress by the percentage of work done on the
unfinished units at the end of the period.
The equivalent units may be required to be computed in respect of each element of cost, viz.,
material, labour and production overhead. The cost of units completed fr om the unfinished units of
the previous period (opening work-in-progress) plus the units completed of the current period‘s
input, and the units still remaining uncompleted (closing work -in progress)
should be shown separately.
Solution:
Rs.
Opening stock-work required to be completed
(4,000 × 60%) 2,400
Add: Units introduced and completed during the period
(30,000 – 2,000) 28,000
Add: Closing stock (work done i.e. 60%)
(2,000 × 60% ) 1,200
Completed equivalent production Total- 31,600
Work Product
Work products may take various shapes or forms, such as:
Documents, such as a Vision, or a Project Plan.
A model, such as a Use-Case Model or a Design Model. These can contain model elements (sub -
artefacts) such as Design Classes, Use Cases, and Design Subsyste ms.
Databases, spreadsheets, and other information repositories.
Source code and executables.
Work products can be classified as "artefacts" if they are concrete things, ―outcomes‖ if they are
not concrete, and "deliverables" if they are a packaging o f artifacts.
Role
A role defines the behaviour and responsibilities of an individual, or a set of individuals working
together as a team, within the context of a software engineering organization. Note that roles are not
individuals; instead, roles describe responsibilities. An individual will typically take on several roles
at one time, and frequently will change roles over the duration of the project.
Some Examples:
Analyst: Represents customers and end users, gathers input from stakeholders and defines
requirements.
Developer: Develops a part of the system, including designing, implementing, unit testing, and
integrating.
Task
A task is work performed by a role. It is usually defined as a series of steps that involve creating or
updating one or more work products.
Some Examples:
Develop a vision: Develop an overall vision for the system, including capturing the problem to be
solved, the key stakeholders, the scope and boundary of the system, the system's key features, and
any constraints.
Average Cost Method: This method is useful when prices fluctuate from period to period. The
closing valuation of work- in-progress in the old period is added to the cost of the new period and an
average; rate is obtained which tends to even out price fluctuations. In calculating the equivalent
production opening units will not be shown separately as units of opening work -in-progress are
taken to be included in the units completed and transferred.
FIFO Method : Under this method one assumes that the raw materials issued to work -in-
progress pass through the finished goods in a progressive cycle, i.e. what comes first, goes out first.
This method is satisfactory when prices of raw materials and rates of direct lab our and overheads are
relatively stable. Work-in-progress at the end of the period becomes the opening work -in-progress
for the next period, the closing work-in-progress will be valued at costs ruling during the new
period, while the opening work-in-progress will valued at costs ruling during the old period. Thus,
where costs are more or less the same in each period, this system is adequate. In this method
opening incomplete work-in-progress units are to be converted to equivalent production after taking
into consideration the percentage of work yet to be done and shown separately in the statement of
equivalent production.
By-Products
By-products refer to secondary or subsidiary products having some saleable or usable value
produced incidentally in the course of manufacturing the main product. According to ICMA
terminology, a by-product is ―a product which is recovered incidentally from the material used in
the manufacture of recognized main products, such a by -product having either a net realisable value
or a usable value which is relatively low in comparison with the saleable value of the main products.
By-products may be further processed to increase their realisable value‖. For example, in sugar
industries, sugar is the main product, and fibres from sugarcane for lining materials, molasses for
the manufacture of alcohol are by products. Similarly in coke ovens, gas and t ar produced along
with the main product ‗coke‘ are by-products.
(ii) Value
If the value of one product is. Considerably low as compared with that of another, which is
simultaneously produced, and then the former is liable to be classified as a by -product.
On the other hand, if the value of a product, which is incidentally produced, is of considerable
importance as compared with that of the main product it may be classified as a joint product.
What went wrong? Failed low cost model: It cannot be understood that why airlines (read Kingfisher
and Jet) tried to replicate business models of international LCCs (Low Cost Carriers) RyanAir or
Southwest Airlines (Exhibit 14)? Is low cost the only way to mak e money? If this would have been
the case then Singapore Airlines would have been bankrupt by now. It looks like that Kingfisher
failed to study the models carefully and blindly acquired Air Deccan. The primary way any low cost
carrier makes money is by operating on non‐primary routes using secondary airports which reduces
costs for the airlines and then the benefits are passed on to the customers unlike Kingfisher which
charged low fare for Kingfisher Red but continued operating at prime routes including m etros.
Kingfisher should have avoided flying even a single aircraft to metros and should have taken
advantage of hundreds of uncommon routes and we all know that India is under penetrated market
and much advantage could have been taken by exploring newer r outes. Kingfisher was a five star
airliner then there was no reason to operate on two different business models at the same time.
These were simply the over ambitious plans of the management of Kingfisher Airlines.
Kingfisher Airlines is unofficially bankrupt and officially out of funds. The difference between two
statements? Kingfisher Airlines is operating without any cash. The bank accounts are frozen and
customers are not willing to fly with the carrier. The steps Kingfisher Airlines must take now
With accumulated losses of Rs.6,524 crores, outstanding loans of Rs.7,057 crores, overdue to tax
authorities, airports and fuel suppliers, and less than half of its fleet flying, Kingfisher does not
present a pretty picture for any airline company.
If Kingfisher Airlines wants to fly then the promoters need to induce few thousand millions.
With that money they should first clear due of oil companies, IATA and other regulatory
authorities otherwise Kingfisher would fly into sunset.
Kingfisher Airlines definitely needs to raise fresh capital as well. Banks did give Kingfisher one
last chance last year by infusing capital which was on request converted into shares but due to
landslide fall in share price of Kingfisher Airlines, the investments of Banks have almost eroded.
Consortium of banks in any case will not pour good money after bad. The promoters need to give
personal guarantees in order to raise funds.
Questions
1.Why Kingfisher failed to study the models carefully and blindly acquired Air Deccan?
2. Why the customers unlike Kingfisher which charged low fare?
9.5 Summary
Process is a series of logically related activities or tasks (such as planning, production, or sales)
performed together to produce a defined set of results. A business process is an activity or set of
activities that will accomplish a specific organizational goal.
The loss that occurs in the course of converting an input raw material into finished products is
known as process loss. Such a loss may occur because of the nature of the r aw materials.
The loss expected or anticipated prior to production is a normal process loss. It is thus called a
standard loss. A provision for such a loss is made before starting production. Weight losses,
shrinkage, evaporation, rusting etc. are the examples of normal loss.
Abnormal loss arises because of abnormal working conditions, bad working condition,
carelessness, rough handling, lack of proper knowledge, low quality raw material, machine
breakdown, accident etc.
Process gain is a profit or an increase in value of an investment such as a stock or bond. Gain is
calculated by fair market value or the proceeds from the sale of the investment minus the sum of
the purchase price and all costs associated with it.
9.6 Keywords
BPM: Business process management is a holistic management approach[1] focused on aligning all
aspects of an organization with the wants and needs of clients. It promotes business effectiveness
and efficiency while striving for innovation, flexibility, and integration with technology.
BPMI: The Business Process Management Initiative is a non -profit organization that exists to
promote the standardization of common business processes, as a means of furthering e -business and
B2B development.
BPEL: Business Process Execution Language short for Web Services Business Process Execution
Language (WS-BPEL) is an OASIS standard executable language for specifying actions within
business processes with web services.
LOB: Line-of-business is a general term which often refers to a set of one or more highly related
products which service a particular customer transaction or business need. In some industry sectors,
like insurance, "line of business" also has a regulatory and accounting definition to mean a statutory
set of insurance policies. It may or may not be a strategically relevant business unit.
Inter Process Profits: In some process industries the output of one process is transferred to the next
process not at cost but at market value or cost plus a percentage of profit. The difference betwe en
cost and the transfer price is known as inter -process profits
9.7 Self Assessment Questions
1. The type of spoilage that should not affect the cost of inventories is
(a) Abnormal spoilage (c) Seasonal spoilage
(b) Normal spoilage (d) Indirect spoilage
6. Which of the following method of costing can be used in a large oil refinery?
(a) Process costing (c) Unit costing
(b) Operating costing (d) Job costing
10. The type of process loss that should not affect the cost of inventory is
(a) Abnormal loss (c) Seasonal loss
(b) normal loss (d) standard loss
9.8 Review Questions
1. What do you mean by normal loss? How is it treated in process cost accounts?
2. What do you mean by abnormal loss? How is it treated in process cost accounts?
3. Distinguish between normal loss and abnormal loss.
4. What do you mean by abnormal effective? How is it treated in process cost accounts?
5. What do you mean by inter process profit? What purpose does it serve?
6. What do you mean be equivalent production?
7. Enumerate any two advantages of process gain.
8. Enumerate any two disadvantages of process loss.
9. What do you meant by equivalent units?
10. State any four features of process modling.
Objectives
After studying this chapter, you will be able to:
Understand the accounting treatment equivalent production
Explain the inter process profit
Describe the joint product
Explain the by-product
Introduction
This paper started out as a survey of the uses of ―Education‖ variables in aggregate production
functions and of the problems associated with the measurement of such variables and with the
specification and estimation of models that use them. It soon becam e clear that some of the issues to
be investigated in usual practice of certain firms. The output of one process is transferred to the
subsequent process at current market price or cost plus agreed percentage of profit. The object is to
show a margin of profit or loss on each process to performing the relative efficiency of each
process. The difference between the costs and the transfer price is known as Inter -Process Profit.
When two or more products are produced simultaneously from the use of a single raw material
which is equally important. Such a product can be a joint product which is more important if
produced from the same raw material. This product is also called as Main Product. On the other
hand, if the products are not of the same importance call ed as ―By-Products.‖ For example, crude oil
is the main product which can be processed in to petrol, kerosene, oil tar etc.
Aggregation Obviously
Constructing such indexes of "quality" (or human capital) we are engaged in a great deal of
aggregation. There are many different types and qualities of "education" and much of the richness
and the mystery of the world are lost when all are lumped into one index or number. Nevertheless,
as long as we are dealing with aggregate data and asking over -all questions, the relevant
consideration is not whether the underlying world is really more complex than we are depicting it,
but rather whether that matters for the purpose of our analysis. And even if we
decide that one index of E hides more than it reveals, our response will surely not be "therefore let's
look at 23 or 119 separate labour or education categories," but rather what kind of two -, three-, or
four-way disaggregation of E will give us the most insight into the problem. From a formal point of
view, we can appeal either to the Hicks composite -good or to the Leontief reparability theorems to
guide us in the quest for correct aggregation. If relative prices (rentals or wages) of labour with
different schooling or skill levels have remained constant, then we lose little in aggregating them
into one composite input measure.
A glance at the "relative prices" for different educational classes reported for the United States in
does not reveal any drastic changes in them.
Thus, it is unlikely that at this level of aggregation much violence is done to the data by putting
them further together into one L or E index. Similar results can be gleaned from a variety of
occupational and skill differential data. In general, they have remained remarkably stable in the face
of very large changes in relative actually, 10 and achievement tests are so intimately intertwined
with education that we may never be successful in disentangling all their separate contribu tions. IQ
tests were originally designed to determine which children could not learn at "normal" rates.
Consequently, children with above average 10 are expected to learn at above normal rates. The
effect of intelligence on learning is presumably two fold Higher IQ children know more to start with
and this "knowing more" makes it easier to learn a given new subject, and higher 10 children are
"quicker." They absorb more for a similar length of exposure, and hence know more at the end of a
given period. Since schools try, in a sense, to maximize the students' "achievement," and since
achievement and JO tests are highly enough correlated for us to treat them interchangeably, one
might venture to define the gross output of the schooling system as ability. That is, schools use the
time of teachers and students and their respective abilities to increase the abilities of the students.
From this point of view, the student's ability is both the raw material that he brings to the schooling
process, which will determine how much he will get out of it, and the final output that he takes away
from it. Hence, at least part of the apparent returns to "ability" should be imputed to the schooling
system.'9 How much depends on what is the bottleneck in the production of educated people the
educational system or the limited number of "able" people that can benefit from it. If, as I believe
may be the case, ability constraints have not been really binding, very little, if any, of the gross
return to education should be imputed to the not very scarce resource of innate ability Examining the
tables from Wolfe‘s studies reproduced in Becker and Denison, one is struck both by the importance
of interaction, and by the very limited effect of 10 on earnings except for those within the upper tail
of the educational distribution.2' In fact, the IQ adjustment constitutes only a very small portion of
Denison's total "ability" adjustment.
One of his major adjustments is based on a cross classification of earnings -by-education by father's
occupation. It is not clear at all why this is an "ability" dimension.22 Higher -income and -status
fathers will provide both more schooling at home and buy better quality schooling in the market. To
the extent that these differences reflect the latter rather than the former, it does not seem reasonable
to adjust for them at all. In most studies that use 10 or achievement tests, th ese tests are taken at the
end of the secondary school period. As we have noted, such Test scores are to some unknown degree
themselves the product of the Such studies can provide us with a procedure for "validating‖ the
various suggested quality adjustments, and possibly also a way of discriminating between alternative
forms and measures of "education
When opening and closing stocks of WIP exist, unit costs cannot be computed by simply dividing
the total cost by total number of units still in process. We must convert the work in progress in to
finished elements called "equivalent unit" so that the unit cost can be obtained. For example, 300
units 60% complete are equal to 180 equivalent units. It con sists of balance of work done on
opening work in progress, current production done fully and part of work done on closing work in
progress. Once credit side entries are valued the equivalent units are ignored. Steps Involved for
The above procedures are to be considered for preparation of the following three statements:
Statement of Equivalent Production.
Statement of Cost.
Statement of Evaluation the success of business is measured in terms of profit and profit is
dependent on three basic factors:
Cost of production;
Selling prices;
Volume of sales.
These three factors are inter-dependent because cost determines selling price to arrive at the desired
level of profit; the selling price affects the volume of sales, the volume sales directly affects the
volume of production and volume of production in turn influences cost . An understanding of the
interrelationship between these factors is extremely useful to management in budgeting and profit
planning. This is because profit planning helps in predicting the probable effect of change in any of
these factors on the remaining factors
Break-Even Analysis
The study of cost-volume profit analysis is often referred to as breakeven analysis. Break -even
analysis is an extension of the marginal costing principles. It is interpreted in narrow as well as
broader sense. In its narrow sense, break even analysis is concerned with finding out the breakeven
point i.e. the point of no profit and no loss. When used in broader sense, it is a system of analysis
that can be used to determine probable profit/loss at any given level of output.
Additional Calculations
In addition to the calculation of break-even point, the above formulae can also be used in making
certain additional calculations. These are:
Calculation of Profit for different sales volumes.
Calculation of sales for desired profit
The product categories resulting from a joint process that have a sales value are referred to as
Joint products,
By-products
Scrap. Joint
Products are the primary outputs of a joint process; each joint product individually has substantial
revenue generating ability. Joint products are the primary reason management undertakes the
production process yielding them. These products are also called primary products, main products,
or co products. Joint products do not necessarily hav e to be totally different products; the definition
of joint products has been extended to include similar products of differing quality that result from
the same process. For example, when oil refinery processes petroleum into gasoline, the outputs will
all have been derived from petroleum, but different grades will have more octane and other
characteristics based on the extent and types of additional processing. In contrast, by -products and
scrap are incidental outputs of a joint process. Both are salvable , but their sales values alone would
not be sufficient for management to justify undertaking the joint process. For example, donut whole
cut-outs are a by-product of the donut-making process. Scrap may be generated in the setup stage.
Contractors may tear out old fixtures, cupboards, etc., in remodelling a home. Such items are often
resold to other contractors.
By-products are viewed as having a higher sales value than scrap. A final output from a joint
process is waste, which is a residual output that has no sales value. A normal amount of waste may
create a production cost that cannot be avoided in some industries. Alternatively, many companies
have learned either to minimize their production waste by changing their processing techniques or to
reclassify waste as a by-product or scrap through selling it to generate some minimal amount of
revenue. A company may change a product classification over time because of changes in
technology, consumer demand, or ecological factors. Some products originally classif ied as by-
products are reclassified as joint products, whereas some joint products are reduced to the by -
product category. Even products originally viewed as scrap or waste may be upgraded to a joint
product status. Years ago, for example, the sawdust and chips produced in a lumber mill were
considered waste and discarded. These items are now processed further to produce particleboard
used in making inexpensive furniture.
Therefore, depending on the company, sawdust and chips may be considered a joint prod uct or a by-
product. Sometimes a by-product will be accidentally discovered by good fortune. An interesting
example is found in the Internet revolution. Classification of joint process output is based on the
judgment of company managers, normally after con sidering the relative sales values of the outputs.
Classifications are unique to each company engaged in the joint process. For example, Lazy -K
Ranch and Sterling Steers Ltd. each engage in the same joint production process that produces three
outputs: meats, bone, and hide. Lazy-K Ranch Classifies all three outputs as joint products, whereas
Sterling Steers Ltd. Classifies meats and hide as joint products; bone is regarded as a by -product.
These classifications could have resulted from the fact that Lazy -K Ranch has the facilities to
process bone beyond the joint process, but Sterling Steers does not have such facilities. Further
processing endows bone with a substantially higher sales value per unit than selling bone as it exits
the joint process.
Survey Method:
Survey Method is also termed as ―Points Value Method." In this method, joint costs are allocated on
the basis of percentage or point‘s value is assigned to each product according to their relative
importance. This method is also taken into various relevant factors such as volume, mixtures, selling
price, technical engineering and marketing processes. The ratio of joint costs can be calculated by
physical quantities of each products use mul tiplied with the weight age points.
Contribution Margin Method: This method is also called as "Gross Margin Method." According to
this method joint costs are allocated or apportioned as fixed cost and variable cost incurred at the
point of separation. Joint fixed costs are apportioned on the basis of contribution of each product
whereas variable portion of joint costs are apportioned according to the volume of units produced.
Standard Cost Method: Under this method, joint costs are apportioned on the ba sis of standard
costs. For this, standard costs are determined in advance for a joint products based on past
experience, technical aspects, operational efficiency and cost factors of each products etc
10.3.3 By Products
The term by-product is also known as "Minor Product." It refers to any product of comparatively
less value that is incidentally manufactured along with the main products. In other words, if the
products produced are not as of equal importance, then the pro ducts of significantly low value are
known as "by-products." Accordingly, they are jointly produced with other main products and
remain inseparable up to the point of split off or point of separation.
This method is also known as ―Sales Value Method." While in valuation of the by -products only
sales value of by-products is taken in to account in accounting treatment of by-products they use
anyone of the following non-cost methods:
Other income method under this method, when the sales value of the by -products is very low or
negligible, it is treated as other income and same is credited t o the profit and loss account.
Adding sales value to total cost method. Under this method all the cost of joint products
deducted from the combined sales proceeds of both joint products and main products.
Crediting to sale value loss selling and distribu tion expenses under this method, costs incurred
relating to selling and distribution expenses of by -products are deducted from the sales value of
by-product and the net sales value credited to the process account.
Reverse cost method. In this method. Cost of by-product is determined by sales of the by-
product
Deducted from the estimated profit and all costs incurred on by -products after split off point.
This method also known as "crediting sales value less profit."
Cost methods Cost methods are useful to determine the cost of by -products when the apportion
of the portion of Joint costs incurred to by-products. The following are the important methods
included under these categories.
Replacement cost method this method is also called as opportunity cost method in this
Method by-products are determined where by-products are used as raw material in some other
process. Here the by-products are value at the opportunity cost of purchasing or replacing them
The opportunity cost of by-product refers to the cost which could have been incurred had the by -
product being used as material could have been purchased from the market. The process account
is credited with the value of by product so ascertained.
Apportionment on suitable basis under this method, if the value of by products is considerably
Significant, the actual cost of by-product is ascertained by apportioning the joint costs up to the
point of physical separation by way of suitable basis used for costing of jo int products.
Caution
Apart from legal investment issues, the variations of structured debt securities make it impossible to
generalize about appropriate tax and accounting treatment for an investor. Investors should consult
with their own tax advisors and accountants prior to investment.
Questions
1.How healthcare/pharmaceutical sector assisting the corporate financial controller.
2.What is over view of case study?
10.4 Summary
Products are the primary outputs of a joint process; each joint product individually has
substantial revenue generating ability
When two or more products are produced simultaneously from the use of a single raw material
which is equally important.
In usual practice of certain firms. The output of one process is transferred to the subsequent
process at current market price or cost plus agreed percentage of profit .
This method is also termed as "Relative Sales Value Method. According to this method, the
number of units of each product
Standard cost method in this method, a standard cost is fixed for each by -product and the process
account is credited with this standard cost.
10.5 Keywords
Average Unit Cost Method: Under the average cost method, it is assumed that the cost of inventory
is based on the average cost of the goods available for sale during the period.
Selling prices: Income method under this method, when the sales value of the by -products is very
low or negligible
Inter Process Profit: he profit associated with the transfer of goods from one process to another
process is called inter-process profit
Profit-volume Chart: Cost–volume–profit (CVP), in managerial economics is a form of cost
accounting. It is a simplified model, useful for elementary instruction and for short -run decisions
Expenses Cost Method: A second method used to take a tax deduction for vehicle use is the actual
cost method.
(2)Joint Cost are allocated according to sales value of individual products under.............
(a)Market Value Method (b) Average Unit Cost Method
(c) Survey Method (d) Physical Unit Method
(3) Under the Market Value Method, Joint Costs are allocated according to of individual products
(a)Cost Price (b) Market price or cost price whichever is less
(c) Sales Value (d) Cost and Demand Price
(4)Under the Other Income Method of accounting of by -products, the sales value of the by-products
is ................
(a)Credited to Profit and Loss Account (b) Credited to Process Account
(c) Credited to Process Account (d) Credited to By-Product Account
(5)On accounting treatment of by-products, the sales value of the by-products is credited to profit
and loss account under----
(a) Other Income method (b) Replacement Cost Method
(c) Standard Price Method (d) Cost Method
(6)Under the Average Unit Cost Method of apportionment of joint costs, the cost per unit of each
product is the --
(a) Constant (b) Different
(c) Same (d) Semi-Variable
(7)..................are-of limited sales value produced simultaneously with the products of a greater
value
(a) Joint Products (b) By-Products
(c) Semi-Finished Products (d) Finished Products
(8)The stage of production at which separate products are identified is known as ----
(a) Split Off Point (b) Break-Even Point
(c) Point of Separation (d) A and C
(10)The concept of equivalent production is used in case of processes which have at the end of a
period
(a) Completed Units (b) Incompleted Units
(c) Joint Products (d) By-Products
10.7 Review Questions
1. Explain the accounting treatment equivalent production
2. What do you understand by Joint Product?
3. Explain the important features of Joint Product.
4. What are the objectives of Joint Product Costing?
5. Explain the different methods of apportionment of Joint Pr oduct.
6. What is mean by By-Products?
7. What are the important methods of valuation of By -Products?
8. What do you understand by Inter -Process Profits?
9. Explain Equivalent Units.
10. Write short notes on:
(a) Joint Products
(b) By-Products
(c) Net Realizable Value
(d) Physical Unit Method
(e) Inter-Process Profits
(f) Equivalent Units.
Objectives
After studying this chapter, you will be able to:
Define the budget
Understand the budgetary control
Explain the objectives of budget
Define the advantages and limitations of budget
Define budgetary control
Discuss the budget factors
Explain the flexible budget
Introduction
The word budget developed from bougette or ‗small bag‘ in middle French. The use of the word
spread to England, where it came to designate the leather bag in which ministers of the crown
carried financial plans to parliament, and eventually it became synonymous with its contents. The
use of the word in the United Kingdom now refers to the spring financial statement, which focuses
on taxation measures. In most countries, the term refers to the annual expenditure and revenue plans
tabled in the legislature.
The first traceable legal definition of the budget is contained in a French decree of 1862: ‗The
budget is a document which forecasts and authorizes the annual receipts and expenditures o f the
State In most countries, the government budget is drafted at regular intervals by the executive and
tabled in the legislature for review and approval before the beginning of the fiscal year to which it
applies.
Sources of income vary substantially between countries. They usually include direct taxes, which are
levied on income or capital, for example income tax. Such taxes are called direct because it is
normally assumed that the real burden of payment falls directly on the person or firm that is
immediately responsible for paying them. By contrast, indirect taxes such as sales taxes or excise
taxes on alcohol and tobacco are so called because it is assumed that the real burden of paying the
tax will not fall on the firm immediately responsible for pa ying it but rather that it will be passed
on to the customer. Other sources of government income might consist of user charges for certain
services, foreign aid, and income from investments or commercial activities. In considering its
revenue raising options, the government has to weigh advantages and disadvantages.
For example, boosting reliance on sales taxes makes taxation more regressive. This means that a
poor person will pay as much tax as a rich person when purchasing an item of clothing or food, as
sales tax does not take account of income differentials. On the other hand, income taxes are
progressive when they apply higher rates to individuals with a higher level of income. But where the
formal economy is small, excessive taxation of a few high i ncome individuals can undercut
investment, which hampers growth and employment creation. Over time, this might erode the tax
base and reduce the ability of government to raise revenues. Raising an adequate amount of
revenues, while at the same time preserving equity and stimulating economic growth, can be a
difficult balancing act. On the expenditure side of the budget, government allocates funds to various
functions such as health care, education, agriculture, justice, defence and so on. This is called the
functional classification of expenditures. The share of total expenditures allocated to each sector is a
key indicator of spending priorities for a given year and of shifts in priorities over a period of time.
In terms of the economic classification of ex penditures a distinction can be made between current
and capital expenditures. Current expenditures are on goods and services that are consumed
immediately, for example wages of civil servants or supplies of learning material for schools.
Capital expenditures comprise money spent on the purchase of goods that can be used to produce
other goods, for example machinery or infrastructure. The balance between current and capital
spending is important. When a clinic is built and equipped to service a community ( a capital
expenditure), then government has to make sure that it sets aside sufficient funds to run the clinic on
a day to day basis, which requires budgeting for wages, medicines and the like (current
expenditures).
11.1 Budget
A budget is a plan expressed in quantitative, usually monetary terms, covering a specific period of
time, usually one year. In other words, a budget is a systematic plan for the utilization of manpower
and material resources. In a business organisation a b udget represents an estimate of future costs and
revenues. Budgets may be divided into two basic classes Capital Budgets and Operating Budgets.
Capital budgets are directed towards proposed expenditure for new projects and often require special
financing. The operating budgets are directed towards achieving short term operational goals of the
organisation, for instance, production or profit goals in a business firm. Operating budgets may be
sub-divided into various departmental or functional budgets.
The main characteristics of a budget are:
(a) It is prepared in advance and is derived from the long term strategy of the organisation
(b) It relates to future period for which objectives or goals have already been laid down
(c) It is expressed in quantitative from, physical or monetary units, or both.
Different types of budgets are prepared for different purposes e.g. Sales Budget. Production Budget,
Administrative Expense Budgets, Raw-material Budget, etc. All these sectional budgets are
afterwards integrated into a master budget which represents an overall plan of the organisation.
A budget helps it‘s in the following ways:
It brings about efficiency and improvement in the working of the organisation.
It is a way of communicating the plans to various units of the organisation. By establishing the
divisional, departmental, sectional budgets, exact responsibilities are assigned. It thus minimizes
the possibilities of buck-passing if the budget figures are not met.
It is a way of motivating managers to achieve the goals set for the units.
It serves as a benchmark for controlling on-going operations.
It helps in developing a team spirit where participation in budgeting is encouraged.
It helps in reducing wastage's and losses by revealing them in time for corrective action.
It serves as a basis for evaluating the performance of managers.
It serves as a means of educating the managers.
A system of budgetary control should not become rigid. There should be enough scope for flexibility
to provide for individual initiative and drive . Budgetary control is an important device for making
the organisation more efficient on all fronts. It is an important tool for controlling costs and
achieving the overall objectives.
Installing a Budgetary Control System
Having understood the meaning and significance of budgetary control in an organisation, it will be
useful for you to know how a budgetary control system can be installed in the organisation. This
requires first of all, finding answers to the following questions in the context of an organi sation:
What is likely to happen?
What can be made to happen?
What are the objectives to be achieved?
What are the constraints and to what extent their effects can be minimised?
Having found answers to the above questions, the following steps may be tak en for
Installing an effective system of budgetary control in an organisation.
Budget Controller
Although the Chief Executive is finally responsible for the budget programme, it is better if a large
part of the supervisory responsibility is delegated to an official designated as Budget Controller or
Budget Director. Such a person should have knowledge of the technical details of the business and
should report directly to the President of the Chief Executive of the organisation.
Budget Committee
The Budget Controller is assisted in his work by the Budget Committee. The Committee m ay consist
of Heads of various departments, viz., Production, Sales Finance, Personnel, Purchase, etc. with the
Budget Controller as its Chairman. It is generally the responsibility of the Budget Committee to
submit, discuss and finally approve the budget figures. Each head of the department should have his
own Subcommittee with executives working under him as its members.
Budget Procedures
Having established the budget organisation and fixed the budget period, the actual work or
budgetary control can be taken upon the following pattern:
Key Factor
It is also termed as limiting factor. The extent of influence of this factor must first be assessed in
order to ensure that the budget targets are met. It would be desirable to prepare first the budget
relating to this particular factor, and then prepare the other budgets. We are giving below an
illustrative list of key factors in certain industries.
The key factors should be correctly identified and examined. The key factors need not be of a
permanent nature. In the long run, the management may overcome the key factors by introducing
new products, by changing material mix or by working overtime or extra shifts etc.
Making a Forecast
A forecast is an estimate of the future financial conditions or operating results. Any estimation is
based on consideration of probabilities. An estimate differs from a budget in that the latter embodies
an operating plan of an organisation. A budget envisages a commitment to certain objectives or
targets, which the management seeks to attain on the basis of the f orecasts prepared. A forecast on
the other hand is an estimate based on probabilities of an event. A forecast may be prepared in
financial or physical terms for sales, production cost, or other resources required for business.
Instead of just one forecast a number of alternative forecasts may be considered with a view to
obtaining the most realistic, overall plan.
Preparing Budgets
After the forecasts have been finalised the preparation of budgets follows. The budget activity starts
with the preparation of the sales budget. Then production budget is prepared on the basis of sales
budget and the production capacity available. Financial budget (i.e. cash or working capital budget)
will be prepared on the basis of sales forecast and production budget. All thes e budgets are
combined and coordinated into a master budget. The budgets may be revised in the course of the
financial period if it becomes necessary to do so, in view of the unexpected developments, which
have already taken place or are likely to take pla ce.
Provide Structure: A budget is especially useful for giving a company guidance regarding the
direction in which it is supposed to be going. Thus, it forms the basis for planning what to do next.
A CEO would be well advised to impose a budget on a company that does not have a good sense of
direction. Of course, a budget will not provide much structure if the CEO promptly files away the
budget and does not review it again until the next year. A budget only provides a significant amount
of structure when management refers to it constantly, and judge‘s employee performance based on
the expectations outlined within it.
Predict Cash Flows: A budget is extremely useful in companies that are growing rapidly, that have
seasonal sales, or which have irregular sales patterns. These companies have a difficult time
estimating how much cash they are likely to have in the near term, which results in periodic cash-
related crises. A budget is useful for predicting cash flows, but yields increasingly unreliable results
further into the future.
Allocate Resources: Some companies use the budgeting process as a tool for deciding where to
allocate funds to various activities, such as fixed asset purchases. Though a valid objective, it should
be combined with capacity constraint analysis (which is more of an industrial engineering function
than a financial function) to determine where resources should really be alloc ated.
Model Scenarios: If a company is faced with a number of possible paths down which it can travel,
and then you can create a set of budgets, each based on different scenarios, to estimate the financial
results of each strategic direction. Though usefu l, this objective can result in highly unlikely results
if management lets itself become overly optimistic in inputting assumptions into the budget model.
Measure Performance: A common objective in creating a budget is to use it as the basis for judging
employee performance, through the use of variances from the budget. This is a treacherous
objective, since employees attempt to modify the budget to make their personal objectives easier to
achieve.
Disadvantage
However, budgets control can also create problems. The disadvantages of budgets are:
The major problem occurs when budgets are applied mechanically and rigidly.
Budgets can demotivate employees because of lack of participation. If the budgets are arbitrarily
imposed top down, employees will not understand the reason for budgeted expenditures, and will
not be committed to them.
Budgets can cause perceptions of unfairness.
Budgets can create competition for resources and politics.
A rigid budget structure reduces initiative and innovation at lower levels, making it impossible
to obtain money for new ideas.
The marketing manager will have considerable freedom to take decisions in matter of number of
salesman to be employed, salaries to be paid to them, their travel cost and amount spent on
advertisement and promotion as long as the total expenditure under any head does not exceed the
budget. The manager may need to obtain special sanction for incurring expenditure exceeding the
budget. Also the actual expenditure incurred by the marketing department will be periodically
compared with budgets, and the performance of the marketing manager will be influenced
substantially by the extent to which actual expenditure are equal to or less than the budgets.
The biggest benefit of a budgeting system is that it allows managers the freedom of decision making
as long as they do not exceed the budgets. It also enables a company to lay standards of performance
and levels of activities of different functions and departments within the company.
This ensures that various departments and functions op erate within the framework of a common
overall plan. Budget also serves as a means of evaluating the performance of different functions and
managers within an organization. The biggest limitation of traditional budgeting system is that it
focuses primarily on expenses, paying little attention to the results obtained as a result of the
expenses incurred. Thus in the above example, the marketing manager may fail to cash on an
opportunity to sell more by increasing the travelling of his sales -persons because that will lead to
the travel expenditure exceeding the budget.
The emphasis on input cost to the inclusion of the consideration of results obtained makes budgeting
quite meaningless when the level of operations are very much fluctuating. For example, produc tion
cost in any company is closely linked to the level of production. Therefore, a rigid budget that fails
to take into consideration the level of production can become quite inappropriate as planning or
controlling tool.
Another common problem of budgeting system is related to the way budgets are finalised. In many
organizations the budgets are often prepared on the basis of past performance rather than the future
requirements. This tends to create a false feeling of planned working, when in reality the
organization is only drifting along with the flow of past trends.
There have been many attempts to overcome the limitations of budgeting systems by introducing
many innovations such as flexible budgeting, zero based budgeting, and performance budgeting.
Determine Debt Elimination: Note down your total debts, including interest payments on the same.
Determine Bill for Non-Essentials: Your list of non essentials may include vacations, gifts and trips
to restaurants. Calculate the amount spent on each.
Calculate Savings: This is done by subtracting the figure obtained by adding steps 2, 3 and 4 from
the figure obtained in calculate income.
Cash Flow
The cash flow forecasts show that the business requires cash to boost its business in quieter seasonal
periods, but has surplus cash during peak trading periods. Knowing this allows th e amount and
timing of borrowings to be predicted with confidence. For an astute manager it should also lead to a
questioning of strategies - to examine ways of offsetting the slow cash flow through sales or expense
management, or a fresh marketing strategy.
Leveraging Improvements
A quick short-list of sensitivity factors shows a potential for 49% profit gains, and this is typical of
most businesses. With a properly constructed budget model, by varying the budget inputs a range of
high-yielding factors can be easily identified. This example shows that a 5% improvement in
customer spend would yield a whopping 26% increase in operating profit. In this case, product -
pricing, and the amount each customer spends are high -leverage factors. Compare this with a 5%
reduction in labour costs, which although significant, would only produce a 6% profit improvement.
At a basic level this suggests that an effort to boost customer spending levels will yield bigger
results than trying to reduce labour costs. But of course a closer examination may suggest that both
improvements (and indeed neither of them) can be readily achieved.
Questions
1. What do you understand by cash flow forecast?
2. How can we identify the high-leverage factors?
11.8 Summary
A budget is a plan expressed in quantitative, usually monetary terms, covering a specific period
of time, usually one year.
Budget helps in reducing wastage's and losses by revealing them in time for corrective action.
The exercise of control in the organisation with the help of budgets is known as budgetary
control.
Budget is a way of communicating the plans to various units of the organisation. By establishing
the divisional, departmental, sectional budgets, exact responsibilities are assigned.
A Budget represents an estimate of future costs and revenues.
Budget brings about efficiency and improvement in the working of the organisation.
A flexible budget, or ―flex‖ budget, itemizes different expense levels depending upon changes in
the amount of actual revenue.
Budget planning entails identifying the sources of income and taking into a ccount all current and
future expenses, with an aim to meet an individual‘s financial goals.
11.9 Keywords
Flexible Budget: A budget designed to change in accordance with the level of activity actually
attained.
Budget: A statement in financial terms, prepared prior to a defined period of time, showing the
strategy to be pursued during that period for the purpose of attaining a given objective.
Capital expenditures: Capital expenditures are expenditures creating future benefits.
Tax: A tax is a financial charge or other levy imposed on an individual or a legal entity by a state or
a functional equivalent of a state.
Forecasting: It is the process of making statements about events whose actual outcomes (typically)
have not yet been observed.
Revenue or Turnover: It is income that a company receives from its normal business activities,
usually from the sale of goods and services to customers.
7. The word budget developed from bougette or ‗small bag‘ in m iddle French.
(a) True (b) False
8. A sales forecast
(a) shows a forecast for the firm only
(b) shows a forecast for the industry only
(c) shows forecasts for the industry and for the firm
(d) plays a minor role in the development of the master budget
9. The process of budgetary control includes:
(a) preparation of various budgets
(b) continuous comparison of actual performance with budgetary performance and
(b) revision of budgets in the light of changed circumstances
(d) All of these
10. Budgets do not specify the expenses an employee or an organizational unit in an establishment is
authorized or permitted to incur for different types of activities or assets.
(a) True (b) False
Objectives
After studying this chapter, you will be able to:
Explain the meaning of standard costing
Explain the advantages and limitations of standard costing
Define standard costing vs. budgetary control
Describe the types of standard
Discuss analysis of variances
Introduction
Management accounting is managing a business through accounting information. In this process,
management accounting is facilitating managerial control. It can also be applied to your own
daily/monthly expenses, if necessary. These measures should be applie d correctly so that
performance takes place according to plans. Planning is the first tool for making the control
effective. The vital aspect of managerial control is cost control. Hence, it is very important to plan
and control costs. Standard costing is a technique which helps you to control costs and business
operations. It aims at eliminating wastes and increasing efficiency in performance through setting up
standards or formulating cost plans.
Meaning of Standard
When you want to measure something, you must take some parameter or yardstick for measuring.
We can call this as standard. What are your daily expenses? An average of INR 250. If you have
been spending this much for so many days, then this is your daily standard expense.
The word standard means a benchmark or yardstick. The standard cost is a predetermined cost which
determines in advance what each product or service should cost under given circumstances.
In the words of Backer and Jacobsen, ―Standard cost‖ is the amount the firm thinks a product or the
operation of the process for a period of time should cost, based upon certain assumed conditions of
efficiency, economic conditions and other factors.‖
Definition
The CIMA, London has defined standard cost as ―a predetermined cost which is calcu lated from
management‘s standards of efficient operations and the relevant necessary expenditure.‖ They are
the predetermined costs on technical estimate of material labour and overhead for a selected period
of time and for a prescribed set of working cond itions. In other words, a standard cost is a planned
cost for a unit of product or service rendered. The technique of using standard costs for the purposes
of cost control is known as standard costing. The actual cost can be ascertained only when
production is undertaken. The predetermined cost is compared to the actual cost and a variance
between the two enables the management to take necessary corrective measures.
Finding of variance: The performance variances are determined by comparing actual costs with
standard costs. Management is able to spot out the place of inefficiencies. It ca n fix responsibility
for deviation in performance. It is possible to take corrective measures at the earliest. A regular
check on various expenditures is also ensured by standard cost system.
Management by exception: The targets of different individuals are fixed if the performance is
according to predetermined standards. In this case, there is nothing to worry. The attention of the
management is drawn only when actual performance is less than the budgeted performance.
Management by exception means that everybody is given a target to be achieved and management
need not supervise each and everything. The responsibilities are fixed and everybody tries to achieve
his/her targets.
Cost control: Every costing system aims at cost control and cost reduction. The standards are being
constantly analyzed and an effort is made to improve efficiency. Whenever a variance occurs, the
reasons are studied and immediate corrective measures are undertaken. The action taken in spotting
weak points enables cost control system.
Right decisions: It enables and provides useful information to the management in taking important
decisions. For example, the problem created by inflating, rising prices. It can also be used to provide
incentive plans for employees etc.
Eliminating inefficiencies: The setting of standards for different elements of cost requires a detailed
study of different aspects. The standards are set differently for manufacturing, administrative and
selling expenses. Improved methods are used for setting these stand ards. The determination of
manufacturing expenses will require time and motion study for labour and effective material control
devices for materials. Similar studies will be needed for finding other expenses. All these studies
will make it possible to eliminate inefficiencies at different steps.
The second step in determining direct material cost will be a decision about the standard price.
Material‘s cost will be decided in consultation with the purchase department. The cost of purchasing
and store keeping of materials should also be taken into consideration. The procedure for purchase
of materials, minimum and maximum levels for various materials, discount policy and means of
transport are the other factors which have bearing on the materials cost price. It inc ludes the
following:
Cost of materials
Ordering cost
Carrying cost
The purpose should be to increase efficiency in procuring and store keeping of materials. The type
of standard used ideal standard or expected standard also affects the choice of standard p rice.
Basic Standards
These are standards established considering those factors that are basic in nature and remain
unchanged over a long period of time and are altered only when the business operations change
significantly affecting the very basic foundations of the entity and nature of business. These
standards help compare business operations over a longer period of time. Basic standards are used
not only to evaluate actual results but also current expected results (current standards). We can say
that basic standards work as a standard for other standards. As basic standards are not updated
according to latest circumstances thus they are not used often as they c annot help in short term
period variance analysis.
Normal Standards
These are such standards which are expected if normal circumstances prevail. Term normal
represents the normal conditions of the business in the absence of any unexpected fluctuations
(either favourable or unfavourable). Even through normal standards is more of a theoretical in nature
as reality cannot be sufficiently predicted with all its fluctuations in advance. Also, circumstances
may change in such a way that factors which were expect ed to be controllable are not so controllable
by the mangers. Thus it has limited application in today‘s business environment. However, normal
standards acts as a good yardstick that represents challenging yet attainable results and can be used
by management in such environment which is simple in nature and is not prone to great fluctuations.
Current Standards
These standards are representative of current business conditions. These are mostly short term in
nature and are widely used as they are the most re levant standards to be used for control purposes.
These standards represent the state that business currently achieving or must achieve.
One-Way ANOVA: it is used when there is only a single categorical factor. This is equivalent to
comparing multiple groups of data.
Multifactor ANOVA: it is used when there is more than one categorical factor, arranged in a crossed
pattern. When factors are crossed, the levels of one factor appear at more than one level of the ot her
factors.
Variance Components Analysis: it is used when there are multiple factors, arranged in a hierarchical
manner. In such a design, each factor is nested in the factor above it.
General Linear Models: it is used whenever there are both crossed and nested factors, when some
factors are fixed and some are random, and when both categorical and quant itative factors are
present.
Variance Components
Table 12.5: Variance Components
Source Estimate
Operator(Layout) 1.083
Fixture*Operator(Layout) 1.576
Residual 2.333
Caution
This allows management to tell if there is a favourable or unfavourable variance. Once management
makes these determinations, they can determine proper changes in budgets and planning in the
future.
12.7 Summary
Variance means difference while analysis means breakdown.
A standard cost is a planned or forecast unit cost for a product or service, which is assumed to
hold good given expected efficiency and cost levels within an organization.
Efficiency variance results from the use of more or less activity measure which is used as cost
driver than the standard quantity, given the actual output
Standards for raw materials are determined by two elements: the amount of material required and
its price.
Variances are important, because management can use them to identify potential inefficiencies in
the manufacturing process.
12.8 Keywords
Analysis of Variances: An important technique for analyzing the effect of categorical factors on a
response is to perform an Analysis of Vari ance
Analysis: It is the process of breaking a complex topic or substance into smaller parts to gain a
better understanding of it.
Budgetary Control: Budgetary control is extensive in nature and the intensity of analysis tends to be
much less than that in standard costing
Standard Costs: The costs which should be incurred (based on performance standards developed by
the organization) in manufacturing the organization‘s inventory or providing the organization‘s
services.
Types of standard: Standard in simple words is a measure of what is expected to take place under
the current or anticipated circumstances
Variance: The difference between the actual costs of manufacturing inventory or providing services
and the costs that should be incurred based on performance standards (standard costs).
2. …………………………. is the difference between a budgeted or standard amount and the actual
amount during a given period.
(a) Variance (b) Cost variance
(c) Variance Analysis (d) None of these.
3. A standard cost is a planned or forecast unit cost for a product or service, which is assumed to
hold good given expected efficiency and cost levels within an organization.
(a) True (b) False
4. Actual costing can be used for budget preparation, control through exception reporting, stock
valuation.
(a) True (b) False
6. The ……………………....is the difference between the standard and the actual hours extended by
the standard hourly labour rate.
(a) direct labour variances (b) labour efficiency variance
(c) labour rate variance (d) None of these.
7. The factory overhead variances are the difference between the actual overhead drawn and the
budgeted allowance estimated for the capacity utilized.
(a) True (b) False
8. Direct material cost variance is the difference between the standa rd direct wages specified for the
activity achieved and the actual direct wages paid.
(a) True (b) False
9. Actual amount paid or incurred, as opposed to estimated cost or standard cost is known as
…………………………..
(a) actual cost (b) standard costs
(c) cost variance (d) None of these.
10. A flexible budget calculates budgeted costs based on the actual output level in the budget period.
(a) True (b) False
Objectives
After studying this chapter, you will be able to:
Understand the assumptions and uses of marginal costing
Differences between marginal costing and absorption costing
Explain the marginal cost equation
Discuss the contribution margin
Introduction
In the preceding unit, we familiarised you with the different elements of cost i.e. Materials labour
and expenses. These elements of cost can broadly be put into two categories: Fixed and variable
costs. Fixed costs are those which do not vary but remain c onstant within a given period of time in
spite of fluctuations in production. The examples of fixed costs are: rent, insurance charges,
management salaries, etc. On the other hand, variable costs are those which vary in direct proportion
to any change in the volume of output. The costs of direct material, direct wages etc can be put into
this category. The cost of a product or process can be ascertained (using the different elements of
cost) by any of the following two techniques:
Valuation of inventory
The work-in progress and finished stocks are valued at marginal costs only.
Contribution.
Contribution is the difference between sales value and marginal costs of sales. The relative
profitability of products or departments is based on a study of ‗contribution‘ made by each of the
products or departments.
Pricing
In marginal costing, prices are based on marginal cost plus contribution.
13.1.2 Marginal costing and profit
In marginal costing, profit is calculated by a two stage approach. First of all contribution is‘
determined for each product or departments. The contributions of various products or departments
are pooled together and such a total contributions from all products is called ‗Fund‘. Then from this
fund is deducted the total fixed cost to arrive at a profit or loss. This is illustrated below:
Marginal Costing may be defined as ―the ascertainment by differentiating between fixed cost and
variable cost, of marginal cost and of the effect on profit of changes in volume or type of output."
With marginal costing procedure costs are separated into fixed and variable cost. Marginal costing is
―a technique of cost accounting pays special attention to the behaviour of costs with changes in the
volume of output." This definition lays emphasis on the ascertainment of marginal costs and als o the
effect of changes in volume or type of output on the company's profit.
Marginal Costing
Features of Marginal Costing
All elements of costs are classified into fixed and variable costs.
Marginal costing is a technique of cost control and decision making.
Variable costs are charged as the cost of production.
Valuation of stock of work in progress and finished goods is done on the basis of variable costs.
Profit is calculated by deducting the fixed cost from the contribution, i.e., excess of sellin g price
over marginal cost of sales.
Profitability of various levels of activity is determined by cost volume profit analysis
Cost-volume-profit analysis.
Break-even analysis is useful for a manager in the following ways
It helps him in forecasting the profit fairly accurately.
It is helpful in setting up flexible budgets, since on the basis of Cost -volume
Profit relationship, one can ascertain the costs, sales and profits at different levels of activity.
It assists in performance evaluation for purposes of management control.
It helps in formulating price policy by projecting the effect which different price structures will
have on costs and profits.
It helps in determining the amount of overhead cost to be charged at various levels of operations,
since overhead rates are generally pre-determined on the basis of a selected volume of
production.
Thus, cost-volume-profit analysis is an important medium through which one can have an insight
into effects on profit due to variations in costs (both fixed and variable and sales (both volume
and value). This enables us to take appropriate decisions. This aspect will be discussed in detail
in the next unit of this course.
However, it will be expedient for us to understand at this stage the meaning of and the technique
of determining the break-even point.
Break-even Point
It refers to that level of activity where the income of the business exactly equals its expenditure. In
other words, it is a `no profit, no loss' point. If production is increased beyond this level, profit shall
accrue to the business and if it is decreased below this level, loss shall b e suffered.
Did you know?
In relation to a given volume of output, additional output can normally be obtained at less than
proportionate cost because within limits, the aggregate of certain items of cost will tend to remain
fixed and only the aggregate of the remainder will tend to rise proportionately with an increase in
output.
Differential Costing
Differential Costing is also termed as Relevant Costing or Incremental Analysis. Differential
Costing is a technique useful for cost control and decision making.
According to ICMA London differential costing "is a technique based on preparation of adhoc
information in which only cost and income differences between two alternatives courses of actions
are taken into consideration." Differential Costing Differential C osting is also termed as Relevant
Costing or Incremental Analysis. Differential Costing is a technique useful for cost control and
decision making. According to ICMA London differential costing "is a technique based on
preparation of adhoc information in which only cost and income differences between two
alternatives courses of actions are taken into consideration.
The following are the differences between marginal costing and differential costing.
Differential Costing can be made in the case of both absorption costing as well as marginal
costing
While marginal costing excludes the entire fixed cost, some of the fixed costs may be taken into
account as being relevant for the purpose of differential cost analysis.
Marginal costing may be embodied in the accounting system whereas differential cost is worke d
separately as analysis statements.
In marginal costing, margin of contribution and contribution ratios are the main yardstick for the
performance evaluation and for decision making. In differential cost analysis differential costs
are compared with the incremental or detrimental revenues as the case may be.
Thus, the technique of Absorption Costing may lead to rather odd results particularly for seasonal
businesses in which the stock levels fluctuate widely from one period to another. Their profits for
the two periods will be influenced by the transfer of overheads in and out of stock, showing falling
profits when the sales are high and increasing profits when the sales are low. The technique of
Absorption Costing may also lead to the rejection of profitable business. The total unit cost will tend
to be regarded as the lowest possible selling price.
Contribution is different than gross margin in that a contribution calculation seeks to separate out
variable costs from fixed costs on the basis of economic analysis of the nature of the expense
whereas gross margin is determined using accounting standards. Calculating the contribution margin
is an excellent tool for managers to help determine whether to keep or drop certain aspects of the
business. For example, a production line with positive contribution margin should be kept even it
causes negative total profit, when the contribution margin offsets part of the fixed cost. However, it
should be dropped if contribution margin is negative because the c ompany would suffer from every
unit it produces. The contribution margin analysis is also applicable when the tax authority performs
tax investigation, by identifying target interviewee who has unusual high contribution margin ratio
then other companies in the same industry. Contribution margin is also one of the factors to judge
whether a company has monopoly power in competition law, such as use of the Lerner Index test
Case Study
This report presents a case study of how marginal -cost analysis can be used to influence investment
decisions, not only in deciding whether to procure a major weapon system, but also how to invest
R&D dollars for maximum potential leverage in the long run. The case involves the strategic
defence system, following President Reagan's "Star Wars" speech of. The analysis presented here
addresses the relative costs to the defender and the attacker in a race in which attackers added re -
entry vehicles and defenders added interceptors. The initial results, based on the technology
necessary for near-term deploy me, were very unfavourable. Subsequent analysis considered a
variety of plausible technological breakthroughs and highlighted the potential value of what came to
be called "brilliant pebbles," although great uncertainty remained ab out whether a favourable
marginal cost ratio could be obtained.
While not a complete policy analysis, the study is an important example of systems analysis: it
affected policy at the time by tempering the claims of strategic defence enthusiasts and channe lling
R&D and architecture studies in fruitful directions.
Questions
1. Explain the marginal-cost analysis.
2. Explain the channelling of R&D.
13.5 Summary
Marginal costing is regarded as superior to traditional costing so far as managerial decision -
making is concerned. It identifies only such costs with the jobs or products which directly vary
with the level of output. The uncertainty and irrationality associated.
The technique of marginal costing greatly helps the management in taking appropriate
managerial decisions, viz., dropping a product line, making or buying a component, shut -down
or continuation of operations in periods of trade depression, fixation of minimum selling price of
a product, etc.
Marginal costing involves computation of marginal cost. The term marginal cost is synonymous
with the term `variable cost'. It comprises of direct material, direct labour, variable direct
expenses and variable overheads
13.6 Keywords
Absorption Costing: A technique where all costs, fixed as well as variable, are allotted to cost units.
Break-even Point: It refers to the level of activity where the income of the business exactly equals
its expenditure. It is also termed as no profit, no loss' point.
Contribution: It refers to the excess of selling price over variable cost.
Marginal Cost: The variable cost of one more unit of a product or service, i.e. a cost which would
be avoided if the unit was not produced or service not provided.
Marginal Costing: A technique whereby marginal cost of a product is ascertained. Only variable
costs are charged to production. Fixed costs are charged against the contribution of the period. It is
also termed as `variable costing'.
5. The work-in progress and finished stocks are valued at marginal costs only.
(a) True (b) False
6. The overhead expenses which do not vary with the activity level are called......
(a) variable overheads (b) fixed overheads
(c) semi variable overheads (d) none of these
8. This method is followed where by-products cost………. are processed to dispose of waste
material more
(a)products cost (b) financial
(c)material (d) None of these
9. The standard may be arrived at on the basis of past average ……….. Or may be fixed according to
the principles of standard costing
(a) price (b) financial
(c) costing (d) None of these
10. The type of spoilage that should not affect the cost of inventories is
(a) abnormal spoilage (c) seasonal spoilage
(b) normal spoilage (d) indirect spoilage
Objectives
After studying this chapter, you will be able to:
Explain about break-even point
Describe margin of safety
Define angle of incidence
Explain the marginal costing
Introduction
The cost functions and cost relations with the production and distribution system of an economic
entity. To assist planning and decision making, management should know n ot only the budgeted
profit, but also:
the output and sales level at which there would neither profit nor loss (break -even point)
the amount by which actual sales can fall below the budgeted sales level, without a loss being
incurred (the margin of safety)
Marginal Costs, Contribution and Profit
A marginal cost is another term for a variable cost. The term ‗marginal cost‘ is usually applied to
the variable cost of a unit of product or service, whereas the term ‗variable cost‘ is more commonly
applied to resource costs, such as the cost of materials and labour hours. Marginal costing is a form
of management accounting based on the distinction between:
The marginal costs of making selling goods or services, and
Fixed costs, which should be the same for a gi ven period of time, regardless of the level of
activity in the period.
Suppose that a firm makes and sells a single product that has a marginal cost of INR 50 per unit and
that sells for INR 90 per unit. For every additional unit of the product that is mad e and sold, the firm
will incur an extra cost of INR 50 and receive income of INR 90. The net gain will be INR 40 per
additional unit. This net gain per unit, the difference between the sales price per unit and the
marginal cost per unit, is called contribution.
Contribution is a term meaning ‗making a contribution towards covering fixed costs and making a
profit‘. Before a firm can make a profit in any period, it must first of all cover its fixed costs.
Breakeven is where total sales revenue for a period just covers fixed costs, leaving neither profit nor
loss. For every unit sold in excess of the breakeven point, profit will increase by the amount of the
contribution per unit.
Cost Volume Profit analysis is broadly known as CVP. Specifically speaking, we all are concerned
with in-depth analysis and application of CVP in practical world of industry management.
From the above discussion, we can understand that the term ―Profit Volume Ratio‖ is rather
misleading, because the term profit where actually means, the contribution of the sales and the term
volume actually means sales value and not the sales volume. Therefore, properly speaking it should
be called Contribution Sales Ratio (C.S.R.). However, since the term P.V.R. is widely used, we also
use the same name in our lessons. Every organisation strives to improve their P.V. ratio ether by
reducing the variable cost per unit or by increasing the selling price per unit whichever is possible.
A high P.V. ratio earns profits at an accelerated rate and vice versa. The P.V. ratio can be depicted
graphically.
The contribution can be increased by increasing the sales price or by reduction of variable costs.
Thus, P/V ratio can be improved by the followin g:
Increasing selling price
Reducing marginal costs by effectively utilizing men, machines, materials and other services
Selling more profitable products, thereby increasing the overall P/V ratio
When the contribution from sales is expressed as a sales value percentage, then it is known as
profit/volume ratio (or P/V ratio). The relationship between the contribution & sales is expressed by
it. Sound ‗financial health‘ of a company‘s product is indicated by better P/V ratio. The change in
profit due to change in volume is reflected by this is reflected by this ratio. If expressed on equal
footing with sales, it will show how large the contribution will appear. If size of sales is INR 100,
then P/V ratio of 60% will mean that contribution is INR 60.
One important characteristic of P/V ratio is that at all levels of output it will remain constant
because at various levels, variable cost as a proportion of sales remains constant.. When P/V ratio is
considered in conjunction with margin of safety, it becomes pa rticularly useful. P/V ratio can be
referred by other terms like:
(a) Marginal income ratio,
(b) Contribution to sales ratio, &
(c) Variable profit ratio.
P/V ratio may be expressed as:
P/V ratio= Contribution / Sales
= Sales – Variable cost
Sales
= 1- Variable cost
Sales
Or, P/V ratio = Fixed Cost + Profit
Sales
It is also possible to express the ratio in terms of percentage by multiplying by 100. Thus a
relationship between the contribution & sales is established by the profit/volume ratio. Hence it
might be better to call it as a Contribution/Sales ratio (or C/S ratio), though the term Profit/Volume
ratio (P/V ratio) is now widely called.
Also, by comparing the change in contribution to change in sales or by change in profit to change in
sales, it is possible to compute the ratio. Because it is assumed that the fixed cost will remain the
same at different levels of output, an increase in contribution will mean increase in profit.
Thereby, P/V ratio =Change in contribution
Change in sales
Or, Change in profit
Change in Sales
Improvement in P/V ratio should always be tried to be bought in by the management. The higher the
rate, the greater will be the contribution towards fixed costs & profit.
Thus, one can say that cost-volume-profit analysis furnishes the complete picture of the profit
structure. This enables management to distinguish among the effect of sales, fluctuations in volume
and the results of changes in price of product/services.
In other words, CVP is a management accounting tool that expresses relationship among sale
volume, cost and profit. CVP can be used in the form of a graph or an equation. Cost -volume- profit
analysis can answer a number of analytical questions. Some of the questions are as follows:
What is the breakeven revenue of an organization?
How much revenue does an organization need to achieve a budgeted profit?
What level of price change affects the achievement of budgeted profit?
What is the effect of cost changes on the profitability of an operation?
Cost-volume-profit analysis can also answer many other ―what if‖ type o f questions. Cost-volume-
profit analysis is one of the important techniques of cost and management accounting. Although it is
a simple yet a powerful tool for planning of profits and therefore, of commercial operations. It
provides an answer to ―what if‖ theme by telling the volume required producing.
Following are the three approaches to a CVP analysis:
Cost and revenue equations
Contribution margin
Profit graph
A business Firm usually pursues a profit objective. In a way, it plans for maximizing its profit. Both
the operations plan and the over-all plan of the firm are couched in terms of this `profit objective;
and their primary variables are cost, volume, and p rofit forecast for the planning period. The critical
variable is usually the `volume of sales forecast' around which costs and profit estimates are built.
A question often faced in the planning stage itself is: what will happen to profit if the forecast l evel
of sales changes? Such a question will not always be irrelevant because conditions change so
rapidly. A manager seeking an appropriate answer to this question would obviously want to get some
guidance. The profit graph which shows the relationship bet ween profit and volume (P/V
relationship) helps to provide the questioning manager a possible answer.
We will recall from the calculations presented in the previous section about gauging the impact of
changes in price, volume, etc., on profit that a term called 'marginal income' was calculated.
Marginal income' is the difference between sales and variable expenses and represents total
contribution to fixed expenses and profit. This term may be understood in another way as well. If
variable expenses are expressed as a per cent of sales we get the variable cost ratio. Then, total
contribution or marginal income is equal to "1 -variable cost ratio‖. The variable cost ratio for the
normal volume of sales is 50% or .50. Total contribution or marginal income would , therefore, be 1-
.50 = .50 or 50%. Another term for `marginal income' is P/V ratio or the profit -volume ratio. You
must note that the P/V ratio is not obtained by dividing sales volume by profit but by deducting the
variable cost ratio from unity
Variable costs are costs that change with changes in production levels or sales. Examples include:
Costs of materials used in the production of the goods.
Fixed costs remain roughly the same regardless of sales/output levels. Examples include: Rent,
Insurance and Wages
Total Costs
Total Costs is simply Fixed Costs and Variable Costs added together.
TC = FC + VC
As Total Costs include some of the Variable Costs then Total Costs will also change with any
changes in output/sales.
If output/sales rise then so will Total Costs.
If output/sales fall then so will Total Costs.
Caution
Comparing a firm‘s ratios to average industry ratios requires a degree of importance.
14.3.1 There are two approaches used for representing a break-even point:
The algebraic method, and
The graphical method.
The angle formed by the sales line and the total cost line at the break -even point is known as Angle
of Incidence. The angle of incidence is used to measure the profit earning capacity of a firm. A large
angle of incidence indicates a high rate of profit and on the other hand a small angle of incidence
means that a low rate of profit.
14.3.2 Relationship between Angle of Incidence, Break-Even Sales and Margin of Safety Sales
When the Break-even sales are very low, with large angle of incidence, it indicates that the firm
is enjoying business stability and in that case margin of safety sales will als o be high.
When the break-even sales are low, but not very low with moderate angle of incidence, in that
case though the business is stable, the profit earning rate is not very high as in the earlier case.
Contrary to the above when the break-even sales are high, the angle of incidence will be narrow
with much lower margin of safety sales
14.4 Decision Making with the Held of Marginal Costing
The costs that vary with a decision should only be included in decision analysis. For many decisions
that involve relatively small variations from existing practice and/or are for relatively limited
periods of time, fixed costs are not relevant to the deci sion. This is because either fixed costs tend to
be impossible to alter in the short term or managers are reluctant to alter them in the short term.
14.4.1 Definition
Marginal costing distinguishes between fixed costs and variable costs as convention al ly classified.
The marginal cost of a product is its variable cost. This is normally taken to be; direct labour,
direct material, direct expenses and the variable part of overheads.
Marginal costing is formally defined as ‗the accounting system in which variable costs are charged
to cost units and the fixed costs of the period are written -off in full against the aggregate
contribution. Its special value is in decision making‘.
The term ‗contribution‘ mentioned in the forma l definition is the term given to the difference
between Sales and Marginal cost.
By combining these two equations, we get the fundamental marginal cost equation as follows:
This fundamental marginal cost equation plays a vital role in profit projection and has a wider
application in managerial decision-making problems.
The sales and marginal costs vary directly with the number of units sold or produced. So, the
difference between sales and marginal cost, i.e. contribution, will bear a relation to sales and the
ratio of contribution to sales remains constant at all levels.
Introduction
Erratic and low rainfall, low fertility soils, poor infrastructure develo pment, along with high
population pressure with low literacy levels are some of the main causes of poverty in the SAT.
High demographic pressure of one billion people in India and additional 519 million people are
expected to be added by 2050. Furthermore 33% of the world‘s population mostly from developing
countries including India will be affected by water scarcity by 2025. Inherent low fertility soils in
the tropics are prone to severe land degradation and 51% of India‘s geographical area is categorized
as degraded, most of which occurs in rainfed agro -eco systems. Water and soil resources are finite,
non-renewable over the human life time frame, and prone to degradation through misuse and
mismanagement.
The Government of India adopted watershed manageme nt as a strategy to address the sustainable
agricultural productivity in the rainfed areas since the last three decades. Further GOI has adopted
watershed management as a national policy since 2003. The case study region of Sourashtra is
characterized by low, erratic and undependable rainfall with low productive soils. Scarcity of water
for agricultural and domestic purpose remains a major problem in the region and has led to low crop
productivity and environmental degradation. Decline in per capita agricul tural production has
seriously affected food security and livelihoods of people. Several studies have highlighted that
appropriate rainwater management and utilization results in enhanced agricultural productivity.
However, systematic assessment of on-site and off-site impact studies of watershed development are
lacking Through this study an attempt is made to study the on -site and off-site impact of
considerable rainwater harvesting measures implemented at Rajasamadhiyala watershed, in Rajkot
district of Gujarat since 1978, and the specific watershed development activities initiated from 1995
onwards. A comprehensive assessment of Rajasamadhiyala watershed was taken up under the
present study to assess the on-site impact of watershed development program as well as off-site
impacts on two downstream watersheds. The overall goal of this case study is to get insights into
watershed management programs as implemented and to identify the avenues for augmenting the
progress and impact of it in India. The specific objectives of the study were to:
To assess the impact of watershed development on crop production, crop and fodder
productivity, improved livelihoods, minimizing land degradation and groundwater availability in
the micro watershed
To assess the off-site impact on the downstream villages in terms of groundwater availability
and crop production, because of rainwater harvesting in the micro -watershed above on a top
sequence
To identify the gaps/constraints for increasing water productivity in the watershed for harnessing
full potential of rainfed systems.
14.5 Summary
Fixed and variable cost classification helps in CVP analysis. Marginal cost is also useful for
such analysis.
Breakeven point is the incidental study of CVP. It is the point of no profit and no loss. At this
specific level of operation, it covers total costs, including variable and fixed overheads.
Breakeven chart is the graphical representation of cost structure of business.
Profit/Volume (P/V) ratio shows the relationship between contribution a nd value/volume of
sales.
Margin of safety is the difference between sales or units of production and breakeven point.
14.6 Keywords
Variable Costing: It is used in managerial accounting. Costs are classified as either Variable or
Fixed, depending on their Cost Behaviour.
Profit/volume chart: The profit/volume chart is a variation of the breakeven chart which provides a
simple illustration of the relationship of costs and profit to sales.
Margin of Safety: The margin of safety is the difference in units between the budgeted sales volume
and the breakeven sales volume.
Contribution: It is the difference between sales and marginal or variable costs.
Break-Even Analysis: The break-even point is the level of output or sales which must be achieved
for the business to make neither a profit nor a loss.
Angle of incidence: It indicates the rate at which profit is earned in an organisation after crossing
the break-even point.
2. At Branson Corporation, the selling price per unit is INR800 and variable cost per unit is INR500.
Fixed costs are INR1,000,000 per year. Assuming sales of INR3,000,000, profit will be:
a. INR125,000 b. INR680,000
c. INR750,000 d. None of the above.
4. In March, Octavius Company had the following costs related to producing 5,000 units: Direct
materials INR60,000 Direct labor 20,000 Rent 5,000 Depreciation 4,000 Estimate variable cost per
unit using account analysis.
a. INR17.80 b. INR4.00
c. INR5.80 d. INR16.00
5. Using the following production/cost data, estimate variable cost per unit using the high -low
method:
Month Production Cost
January 2,000 INR20,000
February 2,500 INR21,000
March 3,000 INR23,000
April 1,900 INR18,500
a. INR4.00 b. INR3.70
c. INR4.20 d. INR4.09
6. At Branson Corporation, the selling price per unit is INR800 and variable cost per unit is INR500.
Fixed costs are INR1,000,000 per year. In this case, the break -even point is approximately:
a. 3,333 units. b. 6,667 units.
c. 5,500 units. d. None of the above.
7. Consider the sales and variable cost information for the three departments at Fortesque Drug in
May:
Drugs Cosmetics Housewares
Sales INR80,000 INR40,000 INR30,000
Variable cost 40,000 15,000 25,000
Contribution margin INR40,000 INR25,000 INR 5,000 Based on this information, estimate the
increase in profit for a INR10,000 increase in sales (assuming the sales mix stays the same).
a. INR4,667 b. INR5,667
c. INR3,334 d.None of the above.
8. Consider the sales and variable cost information in Question 7. Assuming that total fixed costs at
Fortesque Drug are INR30,000 per month, what is the break -even level of sales in dollars?
a. INR86,326 b. INR45,876
c. INR72,284 d. INR64,286.
10. Product A has a contribution margin per unit of INR500 and requires 2 hours of machine time.
Product B has a contribution margin per unit of INR1,000 and requires 5 hours of machine time.
How much of each product should be produced given there are 100 hours of available machine time?
a. 50 units of A. b. 25 units of B.
c. 50 units of A and 25 units of B. d. None of the above.
Objectives
After studying this chapter, you will be able to:
Describe the meaning fund flow statement
Explain the concept and preparation
Describe comparison between fund flow and cash flow statement
Introduction
The purpose of measuring trading performance, operational efficiency, profitability and financial
position of a concern revealed by Trading, Profit and Loss Account and Balance Sheet. These
financial statements are prepared to find out the Gross Profit or Gross Loss, Net Profit or Net Loss
and financial soundness of a firm, a whole for a particular period of time. From the management
point of view, the usefulness of information provided by these income statements, functions
effectively and efficiently. In the true sense they do not disclose the nature of all transactions.
Management, Creditors and Investors etc. want to determine or evaluate the sources and application
of funds employed by the firm for the future course of action. Based on these backgrounds, it is
essential to analyze the movement of assets, liabilities, funds from operations and capital between
the components of two year financial statements. The analysis of financial statements helps to the
management by providing additional information in a meaningful manner.
Funds flow statement is based on the concept of working capital while cash flow statement is
based on cash which is only one of the elements of working capital. Thus cash flow statement
provides the details of funds movements.
Funds flow statement tallies the funds generated from various sources with various uses to which
they are put. Cash flow statement records inflows or outflows of cash; the difference of total
inflows and outflows is the net increase or decrease in cash and cash equivalents.
Funds Flow statement does not contain any opening and closing balance whereas in cash flow
statement opening as well as closing balances of cash and cash equivalents are given.
It is a statement summarizing the significant financial changes in items of financial position which
have occurred between the two different balance sheet dates. This statement is prepared on the basis
of ―Working Capital‖ concept of funds. Fund flow Statement helps to measure the different sources
of funds and application of funds from transactions involved during the course of business. The f und
flow statement also termed as statement of sources and application of fund, where got and where
gone out statement, inflow of fund or outflow of fund statement.
For example, if the fund rose by way of issue of shares will be taken as a source of fund or inflow of
fund. This transaction results in increase of the financial position. Like this, the fund used for the
purchase of machinery will be taken as application or use of fund or outflow of fund. Because it
stands to reduce the fund position.
The following Figure 15.1 shows the movement of funds:
When the transaction involves between non-current account and current account, it is not movement
of funds. The following Figure 15.3 shows the no flow of funds:
Illustration: 1
From the following Balance sheet of William & Co. Ltd., you are required to prepare a Schedule of
Changes in Working Capital and Statement of Sources and Application of Funds.
Solution:
(1) Current Assets: The term ―Current Assets‖ refer to the assets of a business of a transitory nature
which are intended for resale or conversion into different form during the course of business
operations. For example, raw materials are purchased and the amount unused at the end of the
trading period forms part of the current as stock on hand. Materials•in process at the end of the
trading period and the labour incurred in processing them also form part of current assets.
(2) Non-current Assets: (Permanent Assets): Non-current Assets also refer to as Permanent Assets
or Fixed Assets. This class of asset include those of tangible and intangible nature having a specific
value and which are not consumed during the course of business and trade but provide the means for
producing saleable goods or providing services. Land and Building, Plant and Machinery, Goodwill
and Patents etc. are the few examples of Non -current assets.
(3) Current Liabilities: The term current liabilities refer to amount owing by the business which are
currently due for payment. They consist of amount owing to creditors, bank loans due for
repayment, proposed dividend and proposed tax for payment and expenses accrued due.
(4) Non-current Liabilities: The term Non-current Liabilities refer to Capital and Long-term Debts.
It is also called as Permanent Liabilities. Any amount owing by the business which are payable over
a longer period time, i.e., after a year are referred as Non -current Liabilities. Debenture, long-term
loans and loans on mortgage etc., are t he few examples of non-current liabilities.
(5) Provision for Taxation: Provision for taxation may be treated as a current liability or an
appropriation of profit. When it is made during the year it is not used for adjusting the net profit, it
is advisable to treat the same as current liability. Any amount of tax paid during the year is to be
treated as application of funds or non -current liability. Because it is used for adjusting the net profit
made during the year.
(6) Proposed Dividend: Like provision for taxation, it is also treated as a current liability and
noncurrent liability, when dividend may be considered as being declared. And thus, it will not be
used for adjusting the net profit made during the year. If it is treated as an appropriation, i.e., a non-
current liability when the dividend paid during the year.
(7) Provisions Against Current Assets and Current Liabilities : Provision for bad and doubtful
debts, provision for loss on inventories, provision for discount on creditors and provision made
against investment etc. are made during the year, they may be treated separately as current assets or
current liabilities or reduce the same from the respective gross value of the assets or liabilities.
The list of Current Accounts and Non -current Accounts are given in Table 15.4:
Caution
Be aware while preparing a fund flow statement any wrong information can affect the economic
flow of the organization.
15.5 Summary
Fund flow analysis is done by studying past fund flows and projecting future fund flows.
The term ―Fund‖ refers to Cash, to Cash Equivalents or to Working Capital and all financial
resources which are used in business.
If the components of working capital results in increase of the fund, it is known as Inflow of
Fund or Sources of Fund.
Fund flow analysis is accomplished by preparing a fund flow statement for evaluating the uses of
funds and determining the sources of funds to finance those users.
In pro forma financial statement, the pro forma balance sheet and profit and loss account are
prepared to enable the management to evaluate the performance of the enterprise future financial
conditions.
15.6 Keywords
Cash Budget: It is used to determine short-term cash needs.
Current Assets: It refers to the assets of a business of a transitory nature which are intended for
resale or conversion into different form during the course of business operations.
Current Liabilities: It refers to amount owing by the business whi ch are currently due for payment.
Flow of Funds: The changes in working capital in the normal course of business transactions.
Net Working Capital: Excess of Current Assets over Current Liabilities.
9. The term ………………. refer to the assets of a business of a transitory nature which are intended
for resale or conversion into different form during the course of business operations
(a) Cash budgeting (b) Gross Working Capital (c) Current liabilities (d) current Assets
10. The term Current Liabilities refer to amount owing by the business which are currently due for
payment.
(a) True (b) False