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Client :
Jayanti Contractor & Date of Issue 12-12-2021
Engineers Ltd Rep No. RFlt2/2U10

Specification followed : IS: 456-2000

lS:10262-2009
CONCRETE MIX DESIGN-M2s
Description:
Coarse aggregates (20mm aggregate ). Sand , Cement : PPC as per IS 1489 have been tested for their
suitability as per relevant IS ; The detail study as per IS: 10262 given below:

Ready Mix Concrete Plant Operation

A. TEST DATA OF MATERIALS:

CEMENT: PPC BTRLA GOLD
SL.
NO Parameters Test Methode Result
I Initial setting time (minutes IS:4031 (P-5) 130
2 Final setting time ( minutes ) IS: 4031 (P-5) 254
3 Compressive strength (72 + I hour)-Mpa IS: 4031 (P-6) 24
4 Compressive strength (168 + 2 hour)-Mpa IS: 4031 (P-6) 35
5 Specific gravity IS:4031 (P-l l) 2.9

are all client

SL Parameters Test Method Results
NO 2Omm Sand
I Specific gravity IS;2386(P-3) 2.66 2.64
2 water absorption (%) IS;2386(P-3) 0.24 0.78
J Surface moisture in lab (%) IS;2386(P-3) Nil Nil
4 Bulk density 9 Rodded) kg/ltr IS;2386(P-3) t.45 1.43
5 Abrasion value (%) IS; 2386(P-4) 22.1
6 Crushing value(%) IS;2386(P-4) 22.8
7 Elongation index (%) IS; 2386(P-l ) 14.4
8 Flakiness index (%) IS;2386(P-1) 13. I

z,

Geotechnical investigation, material testing, surveying, structural design, water testing, Non destructive testing,
GSTIN : 18AAECR3828C1ZI, PAN No. : AAECR-3828C
9 Sieve analysis IS: 2386 (P-l)
The gradation ofcoarse aggregates (20mm ),
(as graded 20mm) & fine aggregate is given below:table below is as per IS 383,1970 reaffirmed 1997
o/
/o
Coarse Fine
Sleve size (mm) 20 mm 1Omm Aggregate

40 100
20 96.7
l0 30.4 100
4.75 0 100.00
2.36 94.06
l.l8 78.5t
0.6 62.97
0.3 17.77
0.15 4.06
Note
I Coarse aggregate conforms to table-2 of IS: 383.
2 Fine aggregate conforms to table - 4, in zone - III of IS: 383

ADMIXTURE ( Super plasticizer) Sika Plast 2004 NS

Density 1.07 gm/ml
(Super Plasticiser )

B. DESIGN STIPULATIONS:

a) Grade designation M-25

b) Type of cement PPC
c) Maximum nominal size of aggregate 2Omm
d) Minimum cement content 300 kg/m3
e) Maximum water - cement ratio 15456 0.5
f) Workability l50mn
g) Exposure condition Moderate
h) Method of concrete placing Pumping
i) Degree of supervision Good
j) Tlpe ofaggregate Crushed
k) Maximum cement content 450 Kg/m3
l) Chemical admixture type Super Plasticiser

C. TARGET MEAN STRENGTH OF CONCRETE:

,
 AsperIS 10262-2009
target mean strength for the cube is: : fck + 1.65x4 3l.6Mpa

D TRIAL MIx

Trial Mix-I

From table 5,IS 456, MAXIMUM W/C: 0.5

we adopt= 0.5
Selection of water content
(for 25 to 50 mm slump)for 20 mm
Maximum water content (lts): 186 size of aggregate
Estimated water content for l50mm 186+12*186/100 ( 3o/ofor every
slump 208.32 additional25mm slump)

For use of plasticizer water content can be

reduced to 30%o, let us reduce itby '16% t7 5.0
Calculation of cement contenF 1[g/cum) 350.00
From table3 , Volume of C.A for 20mm
aggregate and FA Zone-III 0.64
Volume of F.A: 0.36

Mix Calculation
Volume of concrete(m^3) : I
Volume of cement(m^3): 0.121
Volume of admixture @0.5o/o by weight
of cement (m^31: 0.002
Volume of water(m^3): 0.175
Volume of all all in aggregate(m"3): 0.703
Mass of CA (kg/m^l)-- 1191.737
Mass of FA (ke/m"3): 667.822

Ratio
Cement FA CA Water Admixture
3s0.00 667.82 lt9t.74 175.0 1.750
1.00 l.9r 3.40 0.5 0.005

Trial Mix-II

tr'
From table 5,IS 456, MAXIMUM WC: 0.5
we adopF 0.48
Selection of water content
(for 25 to 50 mm slump)for 20 mm
Maximum water content (lts)= 186 nominal size of aggregate .

Estimated water content for l50mm 186+12*186/100 ( 3%ofor every

slump 208.32 additional25mm slump)

For use of plasticizer water content can be

reduced to 30Yo, let us reduce itby'16% t77.5
Calculation of cement content: (ke/cum) 370
From table3 , Volume of C.A for 20mm
aggregate and FA Zone-lfr, 0.64
Volume of F.A: 0.36

Mix Calculation
Volume of concrete(m^3) : I
Volume of cement(m^3): 0.128
Volume of admixture @0.5% by weight
of cement (m^3): 0.002
Volume of water(m^3;: 0.1 78
Volume of all all in aggregate(m"3): 0.693
Mass of CA (kg/m^l): 1175.765
Mass of FA (ke/m"3): 658.872

Ratio
Cement FA CA Water Admixture
370 658.87 117 5.7 6 177.s 1.85
1.00 1.78 3.18 0.48 0.005

Trial Mix-III

From table 5,IS 456, MAXIMUM W/C: 0.5

we adopt= 0.47
Selection of water content

g,
+
 25 to 50 mm slump)for 20 mm
Maximum water content (lts)= 186 size of aggregate
Estimated water content for l00mm 186+12*186/100 ( 3o/ofor every
slump 208.32 25mm slump)

For use of plasticizer water content can be

reduced to 30o/o, Iet us reduce itby 9.0% 175.0
Calculation of cement content: (kglcum) 372
From table3 , Volume of C.A for20mm
aggregate and FA Zone-III 0.6s
Volume of F.A= 0.35

Mix Calculation
Volume of concrete(m^3) : I
Volume of cerrent(m^3): 0.128
Volume of admixture @0.5o/o by weight
ofcement (m"3): 0.002
Volume of water(m^3): 0.175
Volume of all all in aggregate(m"3): 0.695
Mass of CA (kg/m^11: 1196.908
Mass of FA (ke/m"3): 642.057

Ratio
Cement FA CA Water Admixture
372 642.06 I196.91 175.0 1.86
1.00 1.72 3.2t 0.47 0.005

E. OBSERVATION:

All above trials have been casted in the laboratory & the results are given below:
Sl no Parameter Trial Mix-I Trial Mix-II Trial Mix-III
I Visual Observation Pumpable Pumpable Pumpable
2 Workability Slump in mm
After 20 minutes Collapsed Collapsed Collapsed
After 30 minutes 167 130 r29
After 60 minutes 132 lll 102
After 120 minutes 98 87 80
3 Compressive Strength
i) 7 days (Mpa) 16.7 21.9 22.9
ii) 28 days (Mpa) 27.5 33.s 34.7

RECOMMENDATION
From the compressive strength of concrete test results, it is observed that Tdays compressive strength
of Trial Mix -II is 21.9MPa and 28 days compressive strength is 33.5 MPa which is greater than
target mean strength 31.6 MPa. Thus Trial Mix-II is recommended for M-25 grade of concrete. The
actual quantities of diflerent materials required for the mix is

r
1!t
'fr
 as follows
Recommended proportion by weight :

Cement: Sand: Coarse aggregate ::: 1.78 3.18

Admixture: 0.5% byweight of cement
w/C 0.48
Material Quantity/cum Ratio by Ratio by
of concrete weight ( kg) per bag
(Ke) of cement
Cement 370 I 50.00
Sand 659 1.78 89.09
Coarse aggregate I 175.8 3.18 158.98

water 178 0.48 24.00

Plasticizer 1.8 0.005 0.25

Remarks
I The design is subjected to change in case of change in quality or gradation of material used in
above design
2 The desgn is based on saturated surface dry condition , while computing the requirenment of
mixing water, allowance must be made for free ( surface) moisture content of aggregate or for
water absorption of dry aggregates. Necessary adjustment shall be made in the mass of aggregate
for both mass of free water content or mass of water absorption.
3 In case of volume batching the bulkage of sand , if any must be corrected.
4 Cement wastage is not included in trial mix.
5 Target mean strength is for design purposes the field results should conform IS 456-2000