otalNo.

of printed pages =6
ME 181703
Roll No. of candidate

2022
B.Tech. 7th End- Semester Examination
Mechanical Engineering
INDUSTRIAL ENGINEERING AND MANAGEMENT
New Regulation (w.e.f. 2017-18) &
New Sylabus (w.e.f. 2018-19)
Full Marks - 70 Time - Three hours
The figures in the margin indicate full marks
for the questions.

Answer question No. l and any four from the rest.

1. Choose the correct option :
(10 × 1=10)
) The activity timing of a PERT network follows distribution
whereas the project completion time follows distribution
(a) Beta, Normal (b) Normal, Beta
(c) Binomial, Normal (d) Normal, Binomial
() Pickup the correct statement. Dummy activity on a PERTICPM
means, it chart
(a)Consumes time, but no resorces
(b) Consumes resources but no time
(c) Consumes neither time nor resources
(d) Is a dangling event
(iii) Work study is concerned with
(a) Improving present method and finding standard time
(b) Motivation of workers
(c) Improving production capability
(d) Improving production planning and control
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 to job production?
(iv) Which of the following layouts is suited

(a) Process layout (b) Product layot

(c) Fixed position layout (d) Plant layout

(v) Performance rating is equal to
+ performance
(a) Observed performance normal

(b) Observed performance - normal performance

(c) Observed performance
x normal performance

a) None of the above

(vi) At the brealk-even point,
revenue
(a) Total cost is more than the sales
revenue
(b) Totalcost is. less than the sales
revenue
Total cost is egual to sales
(d) Fixed cost is equal
to variable cost
a job is
(vii) The standard time for
(a) Total work content
(6) Base time
+
relaxation time

(c) Total work content + basic time

contingency allowance
(dy Totalwork content + delay
as
(vii)Quality is defined
(a) Fitness for use

(b) Conformance to specifications

Delight to customer

fd) Allof these

(ix) Time study is

tá) The appraisal, in terms of time, of value work involying humnan effort
(b) Machine setting time
(c) Time taken by workers to do a job
(d) Method of fixing time for workers

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 (x) The Organization in lndia that deals with standardization is
(a) ISI (b) ISO
(c) BIS (d) BOS
2. (a) Define the ollowing terns as used in Inventory Control
(i) Re-order Point (ii) Ordering Cost
(iii) Inventory Carrying Cost (iv) Lead time
(v) Buffer or Safety Stock
(b) What are ABC, FSN and VED analysis? How these three analysis nre
combined to minimize the no of policics for inventory
(c) A stockiest has to supply 400 units of a product every Monday to his
customers, He gets the product at Rs 50/. per unit from the manufacturer.
The cost of ordering and transportation from the manufacturcr is Rs. 75/
per order. The cost of carrying inventory is 7.5% per year of the cost of the
product. Find
(i) The Economiclot size
(i1) TheTotal cost of inventory.

(1x5)+(4+2)+(2+2)=15)
3. (a) Define the term Project'. Write down two characteristics of a Project.
(b) Define path' and Critical Path'
(c) Define 'Contractual Obligation time' as used in Project Management.
(a) Consider the following project (all the time estimates are in weeks)

8-10-12
6-8-10 4-6-8
10-12- 14 10- 14- 18
2-6- 10
6-10-1
8-10- L4 6-10- 14

(1) Calculate the Slack of each event of the network

(ii) Identify the Critical path
(i) Calculate the time of completion of the project
(iv) Categorize all the activities of the Project into two heads Critical and
Non-Critical.
(1+2)+(1+1)+2+(2+2+2+2)=15)

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 an Organization? What are
(a) How Plant Layout affects productivity of
different types of Plant Layout?
operation on one end of the shatt
0) An operator is performing thread cutting are as follows :
a
USing The seauences of activities involved
lathe.
(i) Loading the shaft in thelathe (3 min)
(ii) Thread cutting (4 min)
(iii) Unloading the shaft form the lathe (2 min)
As the operator remains idle for
certain period of time during thread
one operator. Draw man-mnachine chart for
cutting, 2 lathes are assigned to (3+5)+7=15)
a minimum of 20min duration:
a blade assembly of ceiling fan.
5. (a) Consider an example of manufacturing
Develop an outline process chart with the
following components: Blade,
6 pieces of washers. Assume
fixing plate, 3 pieces of bolt and nut pairs and
your convenience.
the number of operations as per
(b) The desired daily output for
an assembly is 360 units. This assembly line
will operate 450 min per day. The product's task times
and precedence
relationships are as
Task Task time (seconds) Immediate predecessor
A 30

B 35 A.
C 30 A

D 35 B

E 15

F 65 C

40 E, F

H D, G
25
(1) Draw the precedence diagram.
(ii) Find the workstation cycle time.
(ii) Balance the line using the maximum no. of followers' method
Gv) Estimate the efficiency of your line balance?
. (7+(2+2+2+2)=15)

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PA (a) Identify three most crucial relevant factors you would be considering while
selecting the site for setting up a brick manufacturing unit

A plant manufacturing a certain product was operating at 60% of its

installed capacity. A buyer offered to purchase 6000 units of its product at
Rs. 6/- per unit while the average cost is Rs. 8 given

Total Plant Capacity = 20000 units

=
Present output 10000 units

Direct Material Cost = Rs. 20000/

Direct Labour Cost = Rs. 20000/
Fixed Cost of the Unit = Rs. 40000/
or rejected
Decide whether the offer made by the buyer should be accepted

Develop a 5 S plan for your study table. Consider the table

will consist of
ké)
books, computer, paper stationery etc.
(3+5+7=15)

7. (a) In a production floor, there are five jobs, each of which must go through the
two machines A and B in the order AB. Processing (hours) is given
time
below:

job 2 3 4 5

Machine A 5 1) 3) 10

Machine B 2 6 7) 8 4

Determine the sequence for the five jobs will optimize the elapsed time and
calculate the Percentage idle time of each of he machines.

ahle below shovws details of three available alternative locations for setting
a cement plant. Which location would you suggest

Factors Locations

LI L2 Ls

(Lakh of Rs.) 10.2

Expected initial investment 12.4 15.6

1.4 1.6 1.3

Water (Lakh of Rs.)
3.2 5.7 4.5
Power (Lakh of Rs.)
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 Locations at
Factors 0)
L2 Ls
LI

0.9 1.3
of
Rs.) 1.2
Labour (Lakh
o.7 0.9
of Rs.) 0.4
Freight (Lakh 4.2
2.2 2.3
Fuel (Lakh of Rs.) 6.5
5.8 8.2
Raw material (Lakh of Rs.)
0.3 0.5
0.3
Taxes (Lakh of Rs.)
25.6 42.8
28.5
Total expected sales (Laklh of Rs.)
- Excellent Good Poor
Housing facility
Low Normal High
-Cost of
living
Poor Poor Available
Availability of skilled labour
Yes Yes No
Provision for future expansion
Poor Poor Good
Recreational facilities
(7+8=15)

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 qotal No. of printed pages = 3

ME 181703

Roll No. of candidate

2021
B.Tech. 7h Semester End-Term Examination
ME
INDUSTRIAL ENGINEERING AND MANAGEMENT
(New Regulation w.e.f. 2017-18 & New Syllabus w.e.f. 2018-19)
Full Marks – 70 Time - Three hours

The figures in the margin indicate full marks for the questions.

(Answer question No. 1 and any five from the rest questions)

1. Write short answers (any four): (4 x 5 = 20)

(a) Lean manufacturing
(b) MRP-II
wastes in production
(d) ISO 9000

2. The table below gives the information about the existing

facilities for a beverage
company. The company wishes to
start a new plant with the same existing
facilities. Determine the location of the new plant focusing on
the transportation
cost using Simple Median Method.
(10)
Location of facilities Coordinate location Cost of moving one Annual load
unit by unit distance
Bareilly (10,80) 10 452
Shahjahanpur (30,60) 10 678
Gonda (80,50) 10 483
Kanpur (50,10) 10 711
Sultanpur (80,10) 10 539

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 The management of an industry plans to reduce the inventory in stock. The takl
below shows the list of different items along with the prices. As a mo
ostimate A class, B class and class 1tems and suggest which items needs to bo
C

given priority. (10)

Item Price in Rs. Item Price in Rs.
1
100 11 170
2 2000 12 30
3 525 13 70
4 130 14 150
160 15 110
6 90 16 230
1050 17 25
8 175 18 20
35 19 30
10 40 20 90
4. Deign an organisational structure for an institute imparting technical
eucation. (10)
ABCcorporation has got a demand for a particular product of 10,000 units per
year. The cost per unit is Rs. 2 and it costs Rs. 36 to place an
order and to process
the delivery. The inventory carrying cost is estimated at 9 % of average inventory
investment. Determine
(a) Economic order quantity
(b) Optimum no. of orders to be placed per annum
(c) Minimum total cost of inventory per annum. (10)

The PERT time estimates of a project are given.below. Construct the PERT
Network and find the critical path and variance of each event. Find the project
duration at 95% probability.Value of Z=1.65 at 95% probability. (10)
Activity|Optimistic time Most likely time Pessimistic time
1-2 1.5
2-3 3 2
2-4 5
3-5 3 4
4-5 2 4
4-6 7 5
5-7 4 5
6-7
7-8 2 4
7-9 5
8-10 3 2
9-10 7 3
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 Draw two-handed process chart for assembling
of ceiling fan. (10)
A manufacturer of an electronic control system (ECS) for musical appliances uses
a NDT mechanism to assess the quality
of ECS. A lot of 100 ECSes is drawn
periodically for testing. After testing, the ECSes will be classified as either
defectiv or good depending on the outcome of the test. Table below gives the no.
of defects for 12 such samples. Establish a p chart for the process. (10)
Sample no. No. of
defects Sample no. No. of defects
10 7 7
2 10
3 13
4 11 10 12
7 11 13
6 12 12 14

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