Cost and Management Accounting Notes
Cost and Management Accounting Notes
Cost
Definition: The amount of resources given up in exchange for goods or services. It can be
expressed both as a noun (amount of expenditure) and a verb (action to ascertain the cost of a
specified thing or activity).
• Example: The cost of producing a widget includes raw materials, labor, and overhead.
Costing
Cost Accounting
Definition: The process of accounting for costs, which begins with recording income and
expenditure and ends with the preparation of periodical statements and reports for ascertaining
and controlling costs.
Cost Accountancy
Definition: The application of costing and cost accounting principles, methods, and techniques
to cost control and profitability assessment.
Management Accounting
1. Costing:
o Technique and process of ascertaining costs using historical, standard, process, or
operation cost methods.
2. Cost Accounting:
o Recording expenditure and preparing periodical statements for ascertaining and
controlling costs.
3. Cost Analysis:
o Identifying factors responsible for cost variances and fixing responsibility for cost
differences.
o Example: Analyzing why actual costs exceeded budgeted costs and taking steps
to prevent recurrence.
4. Cost Comparisons:
o Comparing costs involved in alternative actions, different products, and over time.
5. Cost Control:
o Examining costs in light of the advantages received from incurring them.
6. Cost Reports:
o Preparing reports to provide cost information to management.
7. Statutory Compliances:
o Ensuring adherence to legal and regulatory requirements related to cost
accounting.
Questions and Answers
A1: The primary objective is the accumulation and ascertainment of costs for each cost object to
help in determining selling prices, controlling costs, and assisting in decision-making.
A2: Cost accounting helps in cost control by setting pre-determined standards, measuring actual
performance, comparing it with the standards, analyzing variances, and taking corrective actions.
Q3: What is the difference between cost control and cost reduction?
A3:
• Cost Control: Maintaining costs according to established standards, focusing on past and
present costs, and ending when targets are achieved.
• Cost Reduction: Continuously reducing costs by challenging all standards, focusing on
present and future costs, and having no visible end.
A4: Management accounting provides relevant information for planning, organizing, controlling,
and making informed decisions that enhance the value for stakeholders.
Summary
Material Cost refers to all commodities or physical objects used in the production of a
final product. These materials can be categorized as:
Material Control
Material Control involves activities and control mechanisms to keep material costs
within set standards. The objectives include:
• Economic Order Quantity (EOQ): The optimal order quantity that minimizes the
total cost of inventory, including holding and ordering costs.
• Inventory Control Techniques: Methods like Just-in-Time (JIT) to manage
inventory levels efficiently.
• Normal and Abnormal Losses: Differentiating between expected wastage and
unusual losses, and their accounting treatments.
• A1: Direct materials are directly attributable to the end product, while indirect
materials are not directly linked to a specific product.
• A3: A BOM is a detailed list specifying the standard quantities and qualities of
materials required for producing a product.
• A4: EOQ is the optimal order quantity that minimizes total inventory costs. It's
important for efficient inventory management and cost control.
Q5: How does the material procurement process ensure quality and efficiency?
• A5: Through steps like preparing BOM, issuing requisitions, selecting suppliers
based on multiple criteria, and inspecting received materials to meet specified
standards.
Employee Cost and Direct Expenses
Key Terms and Concepts
Employee (Labour) Cost 🧑
• Idle Time: Time during which employees are paid but not working due to
uncontrollable reasons.
• Overtime: Time worked beyond regular working hours, usually paid at a
premium rate.
• Definition: The rate at which employees leave an organization and are replaced.
• Measurement: Calculated using different methods to analyze reasons and cost
impacts.
Methods of Remuneration and Incentive Systems
Direct Expenses
Summary
• Employee Cost: Encompasses all benefits paid to employees, classified into
direct and indirect costs.
• Importance: Essential for cost management and efficiency in production and
service provision.
• Attendance and Payroll: Critical for accurate payroll calculation and overall cost
control.
• Idle Time and Overtime: Managed to optimize labor costs and maintain
productivity.
• Turnover: Monitored to minimize costs and disruptions.
• Remuneration: Structured to motivate employees and enhance productivity.
• Direct Expenses: Identified and allocated to specific cost objects for accurate
costing.
Chapter 4: Overheads - Absorption Costing Method
Introduction
Overheads refer to expenses that cannot be directly traced to a specific product or job. These
costs are crucial for accurate cost computation and control. Examples include wages for security
staff, heating, and lighting expenses in a factory. Overheads are divided into three main
categories:
Overhead Classification
1. By Function:
o Production Overhead: Indirect costs in manufacturing (e.g., machine repairs,
factory depreciation).
o Administrative Overheads: Costs for general management (e.g., office staff
salaries).
o Selling & Distribution Overheads: Costs for selling and distributing products
(e.g., sales commissions, delivery van expenses).
2. By Nature:
o Fixed Overheads: Costs that do not change with the level of activity (e.g.,
salaries of permanent employees).
o Variable Overheads: Costs that vary with the level of activity (e.g., power and
fuel).
o Semi-Variable Overheads: Costs with both fixed and variable components (e.g.,
electricity costs).
3. By Element:
o Indirect Materials: Materials not part of the finished product (e.g., lubricants).
o Indirect Employee Costs: Salaries for roles not directly involved in production
(e.g., supervisors).
o Indirect Expenses: Other indirect costs (e.g., insurance, depreciation).
4. By Control:
o Controllable Costs: Costs that can be managed (e.g., material costs).
o Uncontrollable Costs: Costs that cannot be easily managed (e.g., taxes).
1. Estimation and Collection: Overheads are estimated based on past data and adjusted for
future changes.
2. Assignment:
o Allocation: Directly assigning costs to cost centers where feasible (e.g., specific
power costs).
o Apportionment: Distributing unallocable costs across departments based on
logical bases (e.g., work manager's salary).
o Re-apportionment: Distributing service department costs to production
departments.
Absorption: Overheads are absorbed into product costs using pre-determined rates. This helps in
immediate cost computation without waiting for actual overheads.
• Pre-determined rates are calculated based on estimated overheads and activity levels.
• These rates ensure that overheads are absorbed consistently during the accounting period.
Summary
A2: Overheads are classified by function into production overheads, administrative overheads,
and selling & distribution overheads. Each category includes costs related to specific activities
within an organization.
Q3: What is the difference between fixed, variable, and semi-variable overheads?
A3: Fixed overheads do not change with activity levels, variable overheads vary with activity,
and semi-variable overheads contain both fixed and variable components.
A4: Overheads are allocated directly to cost centers where feasible. Unallocable costs are
apportioned across departments based on logical bases. Re-apportionment is used to distribute
service department costs to production departments.
A5: Absorption costing involves including overheads in product costs using pre-determined
rates. This ensures timely and consistent overhead absorption during the accounting period.
Traditional Costing System
• Unit-Level Activities:
o Activities performed for each unit produced (e.g., machine
processing time per unit).
o Examples: Direct material handling, machine processing.
• Batch-Level Activities:
o Activities performed for each batch of products.
o Examples: Setup time, batch inspection.
• Product-Level Activities:
o Activities related to specific products or product lines.
o Examples: Product design, engineering changes.
• Facility-Level Activities:
o Activities that support the entire facility.
o Examples: Facility rent, security.
• Stages:
o Stage 1 - Identification of Activities: Identify all activities across
the organization that consume resources.
o Stage 2 - Allocation of Overhead Costs: Assign overhead costs to
activity cost pools based on the activities identified.
o Stage 3 - Assignment of Costs to Products: Allocate costs from
activity cost pools to products or services using appropriate cost
drivers.
• Advantages:
o Accurate Product Costs: Provides more accurate product costs by
linking them directly to activities and cost drivers.
o Better Cost Management: Helps in better management of costs by
focusing on activities that drive costs.
o Improved Decision Making: Facilitates better decision-making by
providing insights into cost behaviors and profitability.
• Limitations:
o Complexity: Implementation can be complex and time-consuming
due to the detailed data collection and analysis required.
o Costly: Can be costly to implement and maintain, especially for
smaller organizations with limited resources.
o Subjectivity: Involves subjective judgments in selecting cost drivers
and activity cost pools.
Learning Outcomes
1. Introduction
• Prime Cost: Sum of direct material cost, direct employee (labor) cost, and
direct expenses.
o Direct Material Cost: Cost of materials consumed (Opening stock +
Purchases - Closing stock).
o Direct Employee (Labor) Cost: Payments to employees engaged in
production (wages, salary, overtime, benefits).
o Direct Expenses: Other directly traceable costs (utilities, royalties,
equipment hire, technical fees).
• Cost of Production: Prime cost plus factory-related costs and overheads.
o Factory Overheads: Indirect costs related to production
(consumables, depreciation, repairs, indirect labor).
o Quality Control Cost: Resources consumed for quality control
procedures.
o R&D Cost: Costs for process/product improvement.
o Administrative Overheads (related to production): Admin costs
specific to production activities.
o Primary Packing Cost: Packing material to preserve the product.
• Cost of Goods Sold (COGS): Cost of production adjusted for opening and
closing stocks of finished goods.
o Calculation: Cost of production + Opening stock of finished goods -
Closing stock of finished goods.
• Cost of Sales: Total cost to make the product available to customers.
o Includes: COGS, administrative overheads (general), selling
overheads, secondary packing cost, distribution overheads.
Summary
1. Introduction
• Maintains a single set of books for both cost and financial transactions.
• No need for separate cost ledger.
• Features:
o Complete analysis of cost and sales.
o Detailed records of all payments, assets, and liabilities.
o Eliminates the need for notional accounts to represent impersonal
accounts.
• Accounts Used:
o Bank Account
o Receivables (Debtors) Account
o Payables (Creditors) Account
o Provision for Depreciation Account
o Fixed Assets Account
o Share Capital Account
• Non-Integrated System:
o Requires reconciliation between financial and cost accounts.
o Uses Cost Ledger Control Account or General Ledger Adjustment
Account.
• Integrated System:
o No reconciliation needed.
o Detailed accounts for all financial transactions and assets/liabilities.
6. Benefits of Integrated Accounting System
• Purpose:
o Present and use cost accounting information as per management
needs.
o Different methods of costing are followed to provide customized
information.
o Industries are categorized into job work and mass production
industries.
• Industry Types:
o Job Work Industries:
▪ Execute special orders, each distinguishable.
▪ Examples: Shipbuilding, road construction, manufacturing
heavy machinery, etc.
▪ Methods: Job costing, contract costing, batch costing.
o Continuous/Process Industries:
▪ Produce uniform products continuously.
▪ Examples: Chemical, pharmaceutical, food products, etc.
▪ Methods: Process costing, single output costing, operating
costing.
2. Unit Costing
• Definition:
o Method where identical output units incur identical costs.
o Also known as single/output costing.
o Suitable for industries producing single or few variants of a product.
o Formula:
▪ Cost per unit = Total Cost of Production / Number of units
produced
o Applications:
▪ Industries like paper, cement, steel, mining, breweries, etc.
3. Cost Collection Procedure in Unit Costing
• Materials Cost:
o Collected from Material Requisition notes.
o Accumulated and posted in the cost accounting system.
• Employees (Labour) Cost:
o Direct labour cost from job time cards.
o Indirect labour cost from payroll books.
• Overheads:
o Collected under standing order numbers.
o Apportioned to service and production departments.
o Applied to products on bases like machine hour, labour hour,
percentage of direct wages/materials.
• Spoiled and Defective Work:
o Normal reasons:
▪ Cost within normal limits charged to the entire output.
o Abnormal reasons:
▪ Cost treated as abnormal and written off in Costing Profit and
Loss Account.
4. Batch Costing
• Definition:
o Method for calculating costs of producing a batch of identical items.
• Economic Batch Quantity (EBQ):
o Optimal number of units in a batch minimizing total cost.
• Difference from Job Costing:
o Job costing is for specific, individual orders, while batch costing is
for groups of identical items.
Batch Costing
Job Costing
1. Materials Cost: Direct materials are traced to specific jobs using stores
requisitions. Any surplus materials are returned to the stores or transferred
to another job.
2. Labor Cost: Direct labor costs are recorded using job time cards or sheets,
and idle time is also tracked.
3. Overhead Collection: Overheads are collected under appropriate cost
accounts and apportioned to service and production departments.
Process Costing
Definition: Process costing is a method used in industries where the material has to
pass through multiple processes to become a final product. Costs are charged to
processes and averaged over units produced. This is common in industries like steel,
paper, medicines, soaps, chemicals, rubber, vegetable oil, paints, and varnish.
Key Features:
1. Divisions into Processes: Each plant or factory is divided into processes or cost
centers.
2. Continuous Production: Manufacturing is continuous and sequential.
3. Output as Input: The output of one process becomes the input for another.
4. Homogeneous Products: End products are uniform and not distinguishable
from each other.
5. Inability to Trace Specific Units: It’s not possible to trace specific units of
output back to input materials.
6. Joint and By-Products: Production may result in joint products or by-products.
Operation Costing
Operation costing is a mix of job and process costing. It is used in industries where
products pass through different operations, such as clothing manufacturing.
Normal Loss: The inherent loss during production due to the nature of materials or
processes. It is unavoidable and absorbed by the good units produced.
Abnormal Loss: Loss exceeding the normal loss, often due to inefficiencies or
unexpected issues. It is separately accounted for and investigated.
Equivalent Units
Inter-process Profits
Profits generated when one process sells its output to the next process at a transfer
price above cost.
Illustration
Example:
• Process I:
o Materials: ₹1,50,000
o Labour: ₹80,000
o Other Expenses: ₹26,000
o Indirect Expenses: ₹20,000
o Total: ₹2,76,000
• Process II:
o Materials: ₹50,000
o Labour: ₹2,00,000
o Other Expenses: ₹72,000
o Indirect Expenses: ₹50,000
o Total: ₹6,48,000
• Process III:
o Materials: ₹20,000
o Labour: ₹60,000
o Other Expenses: ₹25,000
o Indirect Expenses: ₹15,000
o Total: ₹7,68,000
Questions and Answers
Answer: Normal loss is absorbed by the cost of good units produced. The value from
any scrap sales is credited to the process account.
Answer: Normal loss is inherent and unavoidable, while abnormal loss exceeds normal
loss and is usually due to inefficiencies.
Answer: Equivalent units are calculated by converting partially completed units into a
number of fully completed units to accurately assign costs.
Answer: Inter-process profits are the profits generated when one process sells its
output to the next process at a transfer price above cost.
Notes on Joint Products and By-Products
Key Terms and Concepts
Joint Products
• Definition: Joint products are two or more products that are produced
simultaneously from the same process and have significant sales value. Each
product requires further processing, and none can be designated as the main
product.
• Example: In the oil industry, gasoline, fuel oil, lubricants, paraffin, coal tar,
asphalt, and kerosene are all produced from crude petroleum.
By-Products
Split-Off Point
• Definition: The point in the production process where joint products become
separately identifiable. Joint costs are incurred up to this point and need to be
allocated among the products.
Methods of Apportionment
• Methods:
o By-products can be valued at their net realizable value, deducted from the
total joint cost to determine the cost of the main products.
o Alternatively, by-products can be recorded as miscellaneous income,
thereby not affecting the cost of the main products.
Service Costing
Service costing, also known as operating costing, is a method of costing applied to the
service sector, which plays a significant role in the GDP of India. It involves the
calculation of costs for services like transportation, hotels, financial services, insurance,
and more.
Key Features:
• Internal: For in-house services like canteens, hospitals, boiler houses, IT services,
etc.
• External: For services provided to outside customers like transport, hospitality,
financial services, etc.
• Service Cost Unit: Cost per unit of service, which can be complex to define.
Examples include passenger-km for transport, bed-days for hospitals, etc.
• Key Performance Indicators (KPIs): Metrics used to assess the performance of
an organization, like Average Return per User (ARPU) in telecom or Cost per
Occupied Room (CPOR) in hotels.
Combines two measurement units to know the cost of service or operation, such as
tonne-km or passenger-km.
Example Calculation:
1. Weighted Average (Absolute) Basis: Sum of products of qualitative and
quantitative factors.
2. Simple Average (Commercial) Basis: Product of average qualitative and total
quantitative factors.
Used when different grades of services use common resources, assigning weights to
convert into equivalent units.
Example:
• Hotel Rooms: Converting different types of suites into equivalent standard suites
or luxurious suites.
Components:
Goods Transport:
• Cost Unit: Tonne-Kilometer.
• Costs: Standing charges, running charges, maintenance, etc.
Passenger Transport:
Standard costing is a cost accounting method used for cost control and performance evaluation.
It involves setting predetermined costs (standard costs) and comparing them with actual costs to
report variances to management for corrective actions.
• Standard Cost: The planned unit cost of the product, component, or service.
• Variance: The difference between the actual cost and the standard cost.
Example: If the standard cost of producing a widget is $50, but the actual cost is $55, the
variance is $5.
2. Types of Standards
1. Ideal Standards: Achievable under perfect conditions with maximum efficiency. These
are often criticized for being unattainable.
2. Normal Standards: Attainable under normal operating conditions and require some
degree of forecasting.
3. Basic Standards: Long-term standards used for comparison purposes, usually not
frequently revised.
4. Current Standards: Reflect the management’s anticipation of costs for the current
period.
1. Setting standards.
2. Ascertainment of actual costs.
3. Comparison of actual costs with standard costs to determine variances.
4. Investigating the reasons for variances.
5. Disposing of variances by transferring them to relevant accounts.
Standard costs are based on management’s estimation, considering historical data, current
production plans, and future conditions. They are set for:
Overheads Standards
• Variable overheads are estimated based on direct material quantity or labour hours.
• Fixed overheads are based on budgeted production volume.
• Determine based on time or piece rates prevailing in the industry, wage agreements, and
relevant laws.
A1: The purpose is to control costs and evaluate performance by comparing actual costs with
predetermined standards and reporting variances for corrective actions.
A2: The types include Ideal Standards, Normal Standards, Basic Standards, and Current
Standards.
A3: It involves standardizing products, conducting product studies, preparing specification lists,
and performing test runs.
Q4: What are the steps involved in setting labour time standards?
A5: It can be criticized for being complex, not always reflective of actual conditions, and
potentially demotivating if standards are unattainable.
Summary Points
Marginal Costing
• Definition: A costing system where only variable costs are included in the cost of
products, and fixed costs are treated as period costs.
• Example: Arnav Ltd. produces 10,000 units with total costs of ₹4,80,000. Variable
costs include direct materials, direct labor, and variable overheads. Fixed costs are
not included in product cost but are charged against the contribution margin.
Direct Costing
• Definition: Determines the level of sales at which total revenues equal total
costs, resulting in no profit or loss.
• Formula: Break-even Point (units) = Fixed Costs / (Selling Price per unit - Variable
Cost per unit)
• Example: If fixed costs are ₹1,00,000, selling price per unit is ₹50, and variable
cost per unit is ₹30, the break-even point is 5,000 units.
Margin of Safety
Angle of Incidence
• Definition: The angle formed by the total sales line and the total cost line at the
break-even point. A larger angle indicates higher profitability.
Contribution Ratio
Discontinuation Decisions
A1: Marginal costing provides a simplified pricing policy and helps in decision-making
by focusing on the variable costs, which remain constant per unit, unlike fixed costs
which vary with the volume of output.
A2: The break-even point is calculated by dividing the fixed costs by the difference
between the selling price per unit and the variable cost per unit.
A3: Contribution margin is the difference between sales revenue and total variable costs.
It represents the amount available to cover fixed costs and generate profit.
Q4: Why is the margin of safety important?
A4: The margin of safety indicates the level of risk associated with a business. It shows
how much sales can drop before the company reaches its break-even point.
Limitations
1. Budget
2. Budgetary Control
3. Forecast
Essentials of Budgeting ✅
Characteristics of Budgeting
Objectives of Budgeting
1. Planning
o Establishing specific targets and devising plans to achieve them.
o Example: Setting sales targets and planning marketing strategies.
2. Directing and Coordinating
o Directing business activities and ensuring all units work towards common
goals.
o Example: Coordinating production schedules with sales forecasts.
3. Controlling
o Monitoring performance, comparing it with the budget, and taking
corrective actions.
o Example: Implementing cost-control measures if expenses exceed
budgeted amounts.
Types of Budgets
1. Fixed Budget
2. Flexible Budget
Budgetary Control
Establishing Budgetary Control
Feedback Control
• Definition: Comparing actual results with the budget after the period ends and
taking corrective actions.
• Example: Analyzing quarterly sales data to adjust future sales strategies.
Feedforward Control
• Definition: Continuously monitoring actual results during the budget period and
making adjustments as needed.
• Example: Real-time tracking of production costs to prevent budget overruns.