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0% found this document useful (0 votes)
31 views42 pages

TS Updated

Uploaded by

danish fareed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

Construction of Tunnels (With Both NATM And TBM

Alternative), Yards & Formation Works from Chainage 47+360


to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

The item includes the cost of all accessories, anchors, clamps, labour cost, civil works (if any)
and other associated items etc. for successful commissioning of the work at site. Nothing shall
be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.10 BOQ ITEM NO. 10: SUPPLY AND INSTALLATION OF LT PANELS:

Design, fabrication, assembling, wiring, supply, installation, testing and commissioning of


following cubical type front operated, front/back access, type tested panels, fabricated with
2 mm CRCA enclosure, base channel, doors & partitions complete with Air Circuit Breakers,
Moulded Case Circuit Breakers, meters, indicating lamps, current transformer etc.
complete in all respects, with copper bus bars with colour coding in suitable bus chambers,
interconnection, bus bar shrouds at joints, wiring, name plate, danger plate, earth bus etc. &
comprising of compartments with hinged door for each feeder & its accessories, cable alley
with hinged doors, bus chamber with bolted door, double latch etc. The panel shall be of dust
& vermin proof construction having rubber gasket and powder coating.
The panel shall be completely modular and compartmentalized with Form 4B Separation as
per IEC 61439-1&2 and/or other relevant latest codes. Panels shall be suitable for 415V, 3
phase, 4 wire, 50 Hz supply system, shall be able to withstand systematic fault level as
mentioned in the single line diagrams for 1 sec and lifting hooks shall also be provided in case
of large panels and shall be complete with all accessories. The panel shall be free standing
floor mounted type. The panels shall include all interconnections, earthing and bonding
requirements etc.
Incomer ACBs/ MCCBs/ MCBs of switchboard/ panels shall be provided with NO/NC contacts
as mentioned in the technical specification for interface with SCADA and for manual / auto
and local/ remote operation.
Main LT Panel/ESS-1 T-8 with 2 nos. Incomer from 1250 KVA transformer with
metering, protection and 2000Amps FP EDO type Air Circuit Breaker, 50kA for 1 sec, 1
no. 2000A FP EDO ACB as Bus coupler with 2000A Copper Busbar, 50kA for 1 sec and
Outgoing nos. as following: -

-250A, MCCB, TP - 2 nos.


-200A, MCCB, TP - 4 nos.
-160A, MCCB, TP - 2 nos.
10.1
-500A, MCCB, TPN - 2 nos.
-400A, MCCB, TPN - 1 nos.
-250A, MCCB, TPN - 2 nos.
-125A, MCCB, TP - 2 nos.
-100A, MCCB, TPN - 1 nos.
-80A, MCCB, TPN - 12 nos.
-63A, MCCB, TPN - 5 nos.
-40A, MCCB, TPN - 6 nos.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 52 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

-16A, MCCB, TPN - 2 nos


Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.
Main LT Panel/USS-1 T-8 with 2 nos. Incomer from 2000 KVA transformer with
metering, protection and 3200 Amps FP EDO type Air Circuit Breaker, 50kA for 1 sec,
1 no. 3200A FP EDO ACB as Bus coupler with 3200A Copper Busbar, 50kA for 1 sec,
and Outgoings as following: -

-315A, MCCB, TP - 2 nos.


-250A, MCCB, TP - 4 nos.
10.2 -200A, MCCB, TP - 4 nos.
-630A, MCCB, TPN - 2 nos.
-100A, MCCB, TPN - 3 nos.
-80A, MCCB, TPN - 31 nos.
-63A, MCCB, TPN - 13 nos.
-40A, MCCB, TPN - 9 nos.
Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.
Main LT Panel/USS-2 T-8 with 2 nos. Incomer from 2000 KVA transformer with
metering, protection and 3200 Amps FP EDO type Air Circuit Breaker, 50kA for 1 sec,
1 no. 3200A FP EDO ACB as Bus coupler with 3200A Copper Busbar, 50kA for 1 sec,
and Outgoings as following: -

-315A, MCCB, TP - 2 nos.


-250A, MCCB, TP - 4 nos.
10.3 -200A, MCCB, TP - 4 nos.
-630A, MCCB, TPN - 2 nos.
-100A, MCCB, TPN - 3 nos.
-80A, MCCB, TPN - 30 nos.
-63A, MCCB, TPN - 12 nos.
-40A, MCCB, TPN - 13 nos.
Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.
Main LT Panel/USS-3 T-8 with 2 nos. Incomer from 2000 KVA transformer with
metering, protection and 3200 Amps FP EDO type Air Circuit Breaker, 50kA for 1 sec,
1 no. 3200A FP EDO ACB as Bus coupler with 3200A Copper Busbar, 50kA for 1 sec,
and Outgoings as following: -

-315A, MCCB, TP - 2 nos.


10.4
-250A, MCCB, TP - 6 nos.
-200A, MCCB, TP - 2 nos.
-100A, MCCB, TPN - 3 nos.
-80A, MCCB, TPN - 29 nos.
-63A, MCCB, TPN - 12 nos.
-40A, MCCB, TPN - 24 nos

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 53 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.
Main LT Panel/USS-4 T-8 with 2 nos. Incomer from 2000 KVA transformer with
metering, protection and 3200 Amps FP EDO type Air Circuit Breaker, 50kA for 1 sec,
1 no. 3200A FP EDO ACB as Bus coupler with 3200A Copper Busbar, 50kA for 1 sec,
and Outgoings as following: -

-315A, MCCB, TP - 2 nos.


-250A, MCCB, TP - 4 nos.
10.5
-200A, MCCB, TP - 4 nos.
-100A, MCCB, TPN - 3 nos.
-80A, MCCB, TPN - 29 nos.
-63A, MCCB, TPN - 12 nos.
-40A, MCCB, TPN - 12 nos
Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.
Main LT Panel/USS-5 T-8 with 2 nos. Incomer from 2000 KVA transformer with
metering, protection and 3200 Amps FP EDO type Air Circuit Breaker, 50kA for 1 sec,
1 no. 3200A FP EDO ACB as Bus coupler with 3200A Copper Busbar, 50kA for 1 sec,
and Outgoing nos. as following: -

-315A, MCCB, TP - 2 nos.


-250A, MCCB, TP - 4 nos.
10.6 -200A, MCCB, TP - 5 nos.
-160A, MCCB, TP - 1 nos.
-100A, MCCB, TPN - 3 nos.
-80A, MCCB, TPN - 29 nos.
-63A, MCCB, TPN - 14 nos.
-40A, MCCB, TPN - 30 nos.
Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 54 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

Main LT Panel/ESS-2 T-8 with 2 nos. Incomer from 1250 KVA transformer with
metering, protection and 2000 Amps FP EDO type Air Circuit Breaker, 50kA for 1 sec,
1 no. 2000A FP EDO ACB as Bus coupler with 2000A Copper Busbar, 50kA for 1 sec,
and Outgoings as following: -

-315A, MCCB, TP - 2 nos.


-250A, MCCB, TP - 2 nos.
-200A, MCCB, TP - 4 nos.
-160A, MCCB, TP - 2 nos.
10.7
-400A, MCCB, TPN - 1 nos.
-250A, MCCB, TPN - 2 nos.
-100A, MCCB, TPN - 1 nos.
-80A, MCCB, TPN - 15 nos.
-63A, MCCB, TPN - 8 nos.
-40A, MCCB, TPN - 5 nos.
-16A, MCCB, TPN - 2 nos
Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.
Fire Fighting Panel with 2 nos. Incomers to ATS - (250A, 4P), 4P 250A MCCB, 36kA for
1 sec, 250A Copper Busbar and 3 nos. 160A MCCB & 2 nos. 32 A MCCB outgoings
10.8
including spare.
Refer Single Line Diagram.
UPS Panel/ESS-1 T-8 with 2 nos. Incomers from UPS to ATS- (80A, 4P), 80A FP MCCB
,25kA for 1 sec, 80A Copper Busbar and Outgoings as following: -

-40A, MCCB, TPN - 2 nos.


10.9
-32A, MCCB, TPN -7 nos.
-32A, MCB, DP -9 nos.
Refer Single Line Diagrams. Metering and protection shall be as per Technical
Specification and single line diagrams.
UPS Panel/USS-1 T-8 with 2 nos. Incomers from UPS to ATS- (100A, 4P), 100A FP
MCCB ,25kA for 1 sec, 100A Copper Busbar and Outgoings as following: -

-40A, MCCB, TPN -2 nos.


10.10
-32A, MCCB, TPN -14 nos.
-32A, MCB, DP -15 nos.
Refer Single Line Diagrams. Metering and protection shall be as per Technical
Specification and single line diagrams.
UPS Panel/USS-2 T-8 with 2 nos. Incomers from UPS to ATS- (100A, 4P), 100A FP
MCCB ,25kA for 1 sec, 100A Copper Busbar and Outgoings as following: -
-40A, MCCB, TPN -2 nos.
-32A, MCCB, TPN -14 nos.
10.11
-32A, MCB, DP -16 nos.

Refer single line diagram for details. Metering and protection shall be as per
Technical Specification and single line diagrams.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 55 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

UPS Panel/USS-3 T-8 with 2 nos. Incomers from UPS to ATS- (100A, 4P), 100A FP
MCCB ,25kA for 1 sec, 100A Copper Busbar and Outgoings as following: -

-40A, MCCB, TPN - 4 nos.


10.12
-32A, MCCB, TPN -11 nos.
-32A, MCB, DP -12 nos.
Refer Single Line Diagrams. Metering and protection shall be as per Technical
Specification and single line diagrams.
UPS Panel/USS-4 T-8 with 2 nos. Incomers from UPS to ATS- (100A, 4P), 100A FP
MCCB ,25kA for 1 sec, 100A Copper Busbar and Outgoings as following: -

10.13 -32A, MCCB, TPN -15 nos.


-32A, MCB, DP - 15 nos.
Refer Single Line Diagrams. Metering and protection shall be as per Technical
Specification and single line diagrams.
UPS Panel/USS-5 T-8 with 2 nos. Incomers from UPS to ATS- (100A, 4P), 100A FP
MCCB ,25kA for 1 sec, 100A Copper Busbar and Outgoings as following: -

10.14 -32A, MCCB, TPN -17 nos.


-32A, MCB, DP -14 nos.
Refer Single Line Diagrams. Metering and protection shall be as per Technical
Specification and single line diagrams.
UPS Panel/ESS-2 T-8 with 2 nos. Incomers from UPS to ATS- (80A, 4P), 80A FP MCCB
,25kA for 1 sec, 80A Copper Busbar and Outgoings as following: -

-40A, MCCB, TPN -2 nos.


10.15 -32A, MCCB, TPN -1 nos.
-32A, MCB, TPN -6 nos.
-32A, MCB, DP -9 nos.
Refer Single Line Diagrams. Metering and protection shall be as per Technical
Specification and single line diagrams.
UPS INPUT PANEL- USS-1,2,3,4&5 T-8 with 2 nos. Incomers with 100A, 4P, MCCB and
2 nos. Outgoings: -
10.16
Refer Single Line Diagrams.
UPS INPUT PANEL-ESS-1&2 T-8 with 2 nos. Incomers with 80A, 4P, MCCB and 2 nos.
Outgoings: -
10.17
Refer Single Line Diagrams.

The item price includes labour & cost of all material including cost of cubical type front
operated, front/back access, type tested LT panels , fabricated with 2mm CRCA enclosure,
base channel, doors & partitions complete with Air Circuit Breakers, Moulded Case Circuit
Breakers, meters, indicating lamps, current transformer etc. complete in all respects,
with copper bus bars with colour coding in suitable bus chambers, interconnection, bus bar
shrouds at joints, wiring, name plate, danger plate, earth bus etc. & comprising of

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 56 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

compartments with hinged door for each feeder & its accessories, cable alley with hinged
doors, bus chamber with bolted door, double latch etc. The panel shall be of dust, vermin &
rodent proof construction having PU foam gasket.
Main LT Panels shall be equipped with ethernet switch connecting all ACB for its Status,
Release maintenance data, MCCB’s ON/OFF/TRIP status & MFM data to further connect with
SCADA. The panel shall be able to work under the following conditions: -
System particulars:

Nominal System Voltage 415V± 10%

Frequency 50 Hz ± 5%

Number of phases 3

The Switchgear shall be OEM Manufactured. Vacuum Interrupter, Circuit Breaker, Numerical
Relay and Switchgear Panel shall be provided by OEM with inspection done at OEM Works
and Warrantee /Guarantee Certificate shall be given by OEM.
LT Panel
The LV Switchboard shall be type-tested assemblies, all type tests as defined in latest IEC
61439- 1&2 built up from compartments housing circuit breakers, control gear, relays,
busbars. The design of the switchboard shall be tested design and manufactured by OEM.
Panels shall be 2 mm thick CRCA for load bearing members and 1.6 / 2 mm thick CRCA for
non-load bearing members for indoor installation, cubicle type front operated, floor mounted
type and shall be form 4B construction. PU foam gasket of superior quality shall be used
beneath all covers to render the joints effectively dust, vermin & rodent proof.
All the incomers of the Main LT Panels and the incomers of the Sub LT Panels shall have surge
protection devices (SPDs/surge arrestors) along with the circuit breakers to protect the
circuits from surge voltages. The switchboards shall be of adequate size with a provision of
spare space to accommodate possible future additional switchgear.
Every cabinet shall be provided with Trifoliate or engraved metal name plates. All panels shall
be provided with circuit diagram engraved on PVC sheet. Each circuit shall be clearly
numbered from left to right to correspond with the wiring diagram. All the switches and
circuits shall be distinctly marked with a small description of the service installed. All live
accessible connections shall be shrouded and shall be finger touch proof and minimum
clearance between phase and earth and phase to phase shall be within limits as specified in
IS/IEC. Panels with ACB shall necessarily have front and rear access as per requirement
whereas panels with all MCCB breakers may be provided with only front access with sufficient
clearance. Degree of Protection shall be minimum IP54, the panel shall be tested for IK 10
impact resistance. For operator safety IP2X (touch proof) protection to be available even after
opening the feeder compartment door.
All LV panels and covers shall be properly fitted and secured with the frame. The LV panel
shall have provision for top / bottom in coming and bottom / top out going respectively to
suit site conditions of sandwich busduct / cable entries. Adequate and proper support

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 57 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

provided in cable compartments to support cables.

Bus Bar
Busbar and busbar connections shall be constructed in accordance with the requirements of
IEC 61439-1&2. The short time withstand current rating shall be as mentioned in the approved
single line diagram.
The busbar shall be three phase and neutral. Bus bar shall be of rectangular section hard
drawn high conductivity electrolytic grade Copper with purity of copper bus bar 99.99%
complying with requirement of IS: 5082 – 1981/IEC/ DIN 43671 adequately rated for carrying
the rated full load current and short circuit current and shall be extendable on either side.
The material and spacing of the busbar support should be same as per the type tested
assembly. Clearance between phase-phase, phase-earth/ neutral should be in line with IEC.
Unless otherwise specified, in the case of external surface of enclosures of bus bar
compartment which shall be accessible but do not need to be touched during normal
operation, maximum temperature rise limits above ambient temperature for metal surface
and for insulating surfaces shall be within limit as per IS/IEC.
Circuit Breaker
The switchboard shall be configured with Air Circuit Breakers, MCCBs, MCBs and other
equipment as mentioned in the approved single line diagrams.
The ACB shall conform to the requirements of IEC 60947 / IS 13947 (Part 1 & 2) and shall be
type tested & certified for compliance to standards from–CPRI, ERDA/ any accredited
international lab.
• Rated system voltage – 690 V
• Rated Insulated voltage – 1000V
• Rated Impulse withstand voltage – 12kV
• ACB shall have Ics=Icu=Icw
• Icw shall be min. 25kA for 1 sec.
Air Circuit Breaker
Air Circuit Breakers shall be sheet metal enclosed flush front, electrical draw-out type and
shall be provided with a trip free manual operating mechanism or as indicated in approved
drawings and bill of quantities with mechanical "ON" "OFF" “TRIP” indications. OEM shall
submit combined sequence test report for ACB.
The ACB shall be 4 pole with modular construction, draw out, manually or electrically
operated. In case of 4 pole version, neutral rating shall be 100% of phase and shall be capable
of providing short circuit, overload, and earth fault protection through microprocessor-based
control unit, sensing the true RMS value to ensure accurate measurement meeting the
EMI/EMC requirement as per standard. The ACB shall be suitable for ingress protection IP-40.
Circuit breakers shall be designed to ‘close’ and `trip' without opening the circuit breaker
compartment door. Minimum 4 NO and 4 NC auxiliary contacts shall be provided on each
breaker.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 58 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

The breaker should be equipped with microprocessor-based protection release unit, LED
display phase currents and (running, average, max voltage & PF) breaker On, Off & trip status
shall be available with built in on board Ethernet TCP/IP communication module along with
redundant ethernet TCP/IP Module for communication for fault history, maintenance related
data, etc. to offer accurate and versatile protection with complete flexibility and shall offer
complete over current protection to the electrical system in the following four zones:
• Long time protection.
• Short time protection with intentional delay.
• Instantaneous protection.
• Ground fault protection.
ACBs shall have under-voltage & over-voltage protections. The Under Voltage Release of ACBs
shall have adjustable time delay to avoid any nuisance tripping during short time voltage dips.
It offers Protection from nuisance tripping on Voltage Dips.
Moulded Case Circuit Breaker (MCCB)
The MCCB should be the current limiting single/double break type with trip time of less than
10 msec under short circuit conditions. The MCCB should be either 3 or 4 poles as specified
in approved SLDs and BOQ. MCCB shall comply with the requirements of the relevant
standards IS13947 – Part 2/IEC 60947-2 and should have test certificates for Breaking
capacities from independent test authorities CPRI / ERDA or any accredited international lab.
MCCBs in main LT panel feeding Jet Fans and MCCBs at panel incomer shall be equipped
microprocessor release and with motor mechanism for remote operation via MCCB
communication port on Ethernet (MODBUS TCP/IP). It shall also have rotary handle with LSIG
protection. MCCBs for motor application should be selected in line with Type-2 Co-ordination
as per IEC-60947-2, 1989/IS 13947-2.
The MCCBs shall be provided with rotary handle operating mechanism. The handle position
shall give positive indication of ‘ON’, ‘OFF’ or ‘Tripped’ thus qualifying to disconnection as per
the IS/IEC indicating the true position of all the contacts.
Distribution MCCBs with ratings up to 160 A shall be equipped with Thermal-magnetic with
thermal adjustability 80% to 100% In. Microprocessor MCCBs with ratings above 160A shall
be equipped with microprocessor-based trip units with overload and short circuit current
adjustability. All Incomer MCCB shall have microprocessor release with inbuilt OC, SC & inbuilt
EF protection with current adjustability. MCCBs On, OFF & Trip date shall be available on
Ethernet (Modbus TCP/IP) communication to SCADA. There should be Lamp/LED indication
of electrical fault trip alarm indication on panel, apart from on, off and trip indication for all
range.
Contactors
The contactors shall be three pole, air break type with non-bouncing silver/silver alloy
contacts. Contactor starters shall comply with the requirements of Type 2 co-ordination of IS
13947/IEC60947-4-1 in respect of the characteristics of contactor, MCCB and soft starter.
Each contactor shall be provided with minimum one (1) NO and one (1) NC auxiliary contacts
rated 6A at 240 A.C. The exact requirement of contacts shall be decided by the tenderer

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 59 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

considering the scheme requirements and spares. Contactors for forward and reverse
direction of reversible soft starter/drives shall preferably be both electrically and
mechanically interlocked.
Contactors shall comply with IEC 60947-4-1 and shall be of the double air break type having
an uninterrupted rated duty. Contactors shall be four-pole, triple-pole, double-pole or single-
pole as required.
Selection of contactors shall be as per Utilization category.
•AC3 for motor applications,
•AC6b for power factor correction with de-latching type damping resistors and
•AC1 for changeover applications.
•For any other use the contactors should be selected as per the corresponding duty of use.
The contactor should be with Side as well as top add-on mounting provision upto 110A. All
contactors shall be supplied with auxiliary contacts as per required by control schematic.
Contactors should have making capacity equal to or more than 10 x AC3 & Braking Capacity
equal to or more than 8 x AC3. The coil of the contactor shall have class H insulate on to
support frequent switching and avoid any temperature rise and failure of device. Contactor
should operate without de-rating upto 60°C.
The rated operational voltage of the contactor shall be 690V. There should be no derating of
contactor till 415V. The rated insulation of the contactor shall be 1000V. The rated impulse
voltage of the contactor should be 8kV
Contactor operating coils shall be 240VAC suitable for the phase to neutral voltage of the
supply and shall be protected by means of a low current MCB/Fuse. For Changeover
applications 4P contactors used the coil should be with 415V coil.
Contactors shall not dropout at voltage at 70% of rated voltage and minimum pickup voltage
shall be 85% or as specified.
For DC coil the contactor as required, should have band of 80% to 110% DC coil
The contactors should be with surge suppressors for protection of the control system. The
mechanical endurance of the contactors shall not be less than 10 million operations. The
contactor should be block type design with facility for contacts and coil replacement. Spares
should be available for the contactor offered. Auxiliary relays / contactors shall generally be
used for interlocking and multiplying contacts. Auxiliary contacts rating must not be less than
4 A for 240 VAC.
Electronic Overload Relay
EOR shall have Built-in Single Phasing Protection, phase unbalance, locked rotor, and Earth
Fault Protection. They shall be at Ambient temperature compensated up to 55 deg C. Relay
shall be of Trip class 10A unless specified otherwise as per IEC-60947-1-4. They shall have
both Manual and Auto Reset Mode and shall offer a trip indication on the relay. EOR shall be
offered with relay reset cord to reset without opening the enclosure door.
DOL feeder shall have Class-10 overload relay and HDOL Feeder having Class-20 overload
protection. Overload relay shall have Single Phasing prevention.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 60 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

Motor Protection Circuit Breaker


Motor circuit breakers shall conform to the general recommendations of standard IEC 947 -
1,2 and 4 (VDE 660, 0113 NF EN 60 947-1-2-4, BS 4752) and to standards UL 508 and CSA C22-
2 N°14.
The devices shall be in utilization category A, conforming to IEC 947-2 and AC3 conforming to
IEC 947-4. MPCB shall have a rated operational and insulation voltage of 415V AC (50 Hz) and
MPCB shall be suitable for isolation conforming to standard IEC 60947-2 and shall have a rated
impulse withstand voltage (Uimp) of 6 kV.
The motor circuit breakers shall have a combination with the downstream contactor enabling
the provision of a perfectly coordinated motor-starter. This combination shall enable type 2
co-ordination of the protective devices conforming to IEC 60947-4-1. The motor circuit
breakers shall be equipped with releases comprising a thermal element assuring overload
protection and a magnetic element for short-circuit protection. In order to ensure safety and
avoid unwanted tripping, the magnetic trip threshold (fixed) shall be factory set to an average
value of 12 Ir.
Miniature Circuit Breaker
Miniature Circuit Breaker shall comply with IEC 60947-1. Miniature circuit breakers shall be
quick make and break type for 240/415 VAC 50 Hz application with magnetic thermal release
for over current and short circuit protection. The breaking capacity shall not be less than 10
KA at 415 VAC. Ics shall be 50% of 10KA. MCBs shall be DIN mounted. The MCB shall be Current
Limiting type (Class-3). MCBs shall be classified (B, C, D ref IS standard) as per their Tripping
Characteristic curves defined by the manufacturer. MCB shall ensure complete electrical
isolation & downstream circuit or equipment when the MCB is switched OFF.
The distribution MCBs (not for MCBs to be used in auxiliary circuit) shall be communication
ready to indicate the status of the device (On/Off/Trip), Number of On/Off cycles and Number
of Tripping over universally open Modbus RS485 protocol so as to have seamless connectivity
with the SCADA.
Earthing
Continuous earth bus sized for prospective fault current to be provided with arrangement for
connecting to station earth at two points. Hinged doors/ frames to be connected to earth
through adequately sized flexible braids.
Metering and Protection
All the CT, PT, Numerical Relays, other relays, multi-function meters and other metering and
protection equipment shall be as per the approved SLD or as per the latest manual or code.
All the metering and protection devices shall be able to communicate with SCADA.
Technical Datasheet:
Sl. No. Description Technical Parameters
1. Manufacturer’s Name IEC61439 – 1&2 complying OEM
2. Type of Enclosure Form 4B
3. Standards Followed TTA as per IEC 61439-1 & 2

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 61 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

4. Main Enclosure – Free standing Floor


Type of Mounting
Mounted except UPS incoming Panel
5. Fault kA As per drawings
6. Thickness of sheets
Cover and doors – Load Bearing member 2.0 mm CRCA
Mechanical Impact IK 10
Non-load bearing members 1.6 mm/2.0 mm CRCA
Base Channel 2.0 mm CRCA steel of 100mm height
Gland Plate 3.0 mm
7. Electrolytic grade Copper (Cu) 99.99%
Busbars
pure of rating as per drawings
All horizontal busbar phase and
neutral shall be run together as per
clearance of respective IEC standard
8. Cable Entry For top/bottom
9. Enclosure Protection IP 54 or better
10. Switchgears
All ACBs shall be EDO and
microprocessor-based O/C, S/C & E/F
ACBs release with built in onboard Ethernet
TCP/IP module with onboard
redundancy module.
Up to 160A thermal magnetic O/C &
S/C release and above 160A micro-
MCCB
processor-based O/C, S/C & inbuilt E/F
release
11. Control wiring/ Power wiring Insulated 1.1kV Cu FRLS wire
a) P.T. Minimum 1.5 Sq.mm.
b) C.T. Minimum 2.5 Sq.mm.
Minimum size of power wiring circuit 4 Sq. mm.
12. Operating Height 1800 mm
13. Minimum 500 mm & Maximum 1800
Mounting height of relays/ meters
mm
14. Type of CTs Cast Resin
15. Design Ambient Temperature 50 degree C
16. Components Rating As per approved drawings & BOQ
17. Seismic Compliance as per geographic Floor mounted Electrical panel should
area comply to Seismic zone V
18. LT Panel Communication to SCADA LT Panels shall be equipped with
ethernet switch connecting all ACB for
its Status, Release maintenance data,
MCCB’s ON/OFF/TRIP status & MFM
data to further connect with SCADA

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 62 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

The anchor bolts shall be designed as per EN: 1992-4, design method and shall have a suitable
ETA certificate to enable the designing of anchor fasteners. The anchor design shall be done
in Seismic C2 condition along with 120-minute fire rating. The anchor shall be made of
Stainless-steel grade 316 confirming to CRC grade 3 as per euro code. A detailed design report
needs to be submitted for the design of anchors. Anchors should be duly Type Tested asper
EAD 330232-01-0601 or equivalent Standard.
The item includes the cost of all accessories, anchors, clamps, labour cost, civil works (if any)
and other associated items etc. for successful commissioning of the work at site. Nothing shall
be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.11 BOQ ITEM NO. 11: SUPPLY AND INSTALLATION OF LT CAPACITOR BANK:

Supply, fabrication, assembly, wiring, installation, testing & commissioning of Automatic


power factor correction panel of 433V, 50 Hz, Delta connected capacitors for maintaining the
power factor up to 0.95 complete with 14% detuned reactors, capacitor duty contactors and
other accessories. Panel shall be floor mounted type and consist of PF controller to control
switching of multi-step capacitor bank as per technical specifications. For steps, metering,
protection details refer to a single line diagram.

a) 360 kVAR Capacitor Bank


b) 430 kVAR Capacitor Bank
c) 500 kVAR Capacitor Bank
d) 530 kVAR Capacitor Bank
e) 550 kVAR Capacitor Bank

The item price includes labour & cost of all material including cost of Automatic power factor
correction panel of 433V, 50 Hz, Delta connected capacitors for maintaining the power factor
up to 0.95 complete with 14% detuned reactors, capacitor duty contactors and other
accessories.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 63 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

The capacitor banks shall be formed out of 5-60 kVAr capacitor units as specified in the
approved single line diagrams and BOQ shall be used to form a bank of capacitors of desired
capacity. For bank formation, All Poly Propylene (APP) capacitors shall be combination of
multilayer polypropylene film of appropriate microns thickness. These capacitors shall be
floor mounting type using minimum floor space. The IP rating of the panel shall be IP 42.
Suitable provisions shall be made on the panel for proper heat dissipation.
Capacitors
Capacitor voltage shall be minimum 440 Volts., however it shall be derated to give required
kVAR output of APFC bank at 415 working voltage.
General specifications: 3 phase, delta connected, 50 Hz
Voltage: Must be designed to withstand system overvoltage, increased voltage due to series
reactor and harmonics.
Overvoltage +10% (12h / 24h), + 15% (30m / 24h), + 20% (5m), +30% (1m) as per Clause 6.1
of IS 13340-1993.
Overcurrent: 2 x In
Total watt-losses excluding discharge resistors: < 0.5 W / kVAR
Temperature category: -25 oC to 55 oC or at D Class. for capacitors
The design shall be modular for simple mechanical assembly, no extra accessories / metal
parts to be required.
APFC Relay/Controller
The controller shall have the following features:
• Controller shall provide solid state output of 8 stage suitable for fast switching of capacitor
bank
• Controller shall sense three phase three wire voltage and shall have 3 current feedback CT
sensing for measurement.
• Shall have RS 232/RS 485 interface.
• Auto /manual selector switch shall be provided to enable operation of APFC panel in manual
mode when required, especially in case of failure of APFC relay
Switching Module and Low Voltage Reactor Filter
The switching module shall consist of Thyristor switches. Thyristor switches shall be suitable
for 3 phase, 3 terminal internally delta connected capacitor banks and shall be provided in
minimum 2 lines. Thyristor switches shall be capable of Turn ON capacitor banks (cold start)
at rated current in all phases. The thyristor shall be protected by thyristor duty fuses and shall
be suitable for capacitor switching without generating transients during switch ON or OFF.
Thyristor shall have feature of thermal cutout if temperature exceeds acceptable limits and
restarts automatically when temperature comes down.
LV Harmonic Filters shall be used with harmonic filter duty power capacitors to mitigate
harmonics, improve power factor and avoid electrical resonance in LV electrical networks.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 64 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

All capacitors shall be provided with 15% Cu de-tuned filter with thermal cut- off and the
complete unit shall be impregnated under vacuum and over-pressure in impregnation resin.
The insulation of reactors shall be Class H.
The reactors shall be made of high-grade Cu windings, having a three phase, iron core
construction suitable for indoor use. The reactor shall be air cooled and the layout shall be in
accordance with IEC 60289 / IS 5553. The permitted tolerance of inductance in reactors shall
be ± 3% of rated inductance value. The limit of linearity of inductance of the filter reactor is:
1.8*In with L=0.95*LN. Each reactor shall have a routine test certificate for the above tests.
Any change in rated output kVAr of capacitor banks due to de-tuned filters or otherwise shall
be considered by the manufacturer. The indicated rating of capacitor banks in drawings are
at rated a voltage of 415V.
Protection and Metering
The control circuit shall be duly protected by using suitable rating MCB. An emergency stop
push button shall be provided to trip the entire system. Wiring of control circuit of less than
50 V shall be done by using 0.5/1.0 sq.mm, 660 V grade, PVC insulated, copper wire and all
other electrical control circuit wiring shall be done by using 1.5 sq.mm, 1100 V grade, PVC
insulated, copper wire.
Earthing shall be provided as per IS:3043-1987.
Potential free contacts shall be provided for connection to SCADA in panels.
All meters and indicating instruments shall be in accordance with relevant Indian Standards.
Meters shall be flush mounted type. Indicating lamps shall be of low burden and shall be
backed up with 2 amps MCB/MPCB as per relevant fault level and toggle switch.
The anchor bolts shall be designed as per EN: 1992-4, design method and shall have a suitable
ETA certificate to enable the designing of anchor fasteners. The anchor design shall be done
in Seismic C2 condition along with 120-minute fire rating. The anchor shall be made of
Stainless-steel grade 316 confirming to CRC grade 3 as per euro code. A detailed design report
needs to be submitted for the design of anchors. Anchors should be duly Type Tested asper
EAD 330232-01-0601 or equivalent Standard.
The item includes the cost of all accessories, anchors, clamps, labour cost, civil works (if any)
and other associated items etc. for successful commissioning of the work at site. Nothing shall
be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.12 BOQ ITEM NO. 12: SUPPLY AND INSTALLATION OF DISTRIBUTION BOARDS:

Supply, installation, testing & commissioning of following accessories for Lighting, Raw Power,
UPS power supply system etc. as per Technical Specifications. Manufacture, supply, assembly
at site, installation, testing and commissioning of following front operated, front access
cubical type wall/ recess/ surface mounted stainless steel distribution boards, base channel,
doors complete with MCCBs, MCBs, Contactors, indicating lamps, current transformer etc.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 65 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

complete in all respects, with electrolytic, high conductivity copper bus bars with colour
coding, interconnection, bus bar shrouds at joints, wiring, name plate, danger plate, earth bus
etc. & comprising of hinged doors etc. The distribution board shall comply to IEC 61439. Spare
outgoing feeders shall also be provided with SP/TP MCBs. The distribution boards shall be IP
54 for indoors and IP 65 for outdoors, Stainless Steel (AISI 316), wall mounted type, as per site
requirements and as per SLD.
(12.1) SITC Lighting and Power DB as per Drawings.

i) Lighting and Power TPN Distribution Board

Incoming
1 no. 63A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP contactor (30mA Sensitivity)
1 no. 32A 4P RCCB (10kA) (30mA Sensitivity)
63A TPN Copper Bus bar
Outgoing

21 nos. outgoing feeders including spare (12 nos. 10A SP MCB, 6 nos. 20A SP
MCB, 3 no. 20A FP MCB) as per Drawings.

ii) Lighting and Power TPN Distribution Board

Incoming
1 no. 63A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP contactor (30mA Sensitivity)
1 no. 32A 4P RCCB (10kA) (30mA Sensitivity)
63A TPN Copper Bus bar
Outgoing
22 nos. outgoing feeders including spare (12 nos. 10A SP MCB, 6 nos. 20A SP
MCB, 4 no. 20A FP MCB) as per Drawings.

iii) Lighting and Power TPN Distribution Board

Incoming
1 no. 63A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP Contactor (30mA Sensitivity)
1 no. 32A 4P RCCB (10kA) (30mA Sensitivity)
63A TPN Copper Bus bar
Outgoing

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 66 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

33 nos. outgoing feeders including spare (18 nos. 10A SP MCB, 9 nos. 20A SP
MCB, 6 nos. 20A FP MCB) as per Drawings.

iv) Lighting and Power TPN Distribution Board

Incoming
1 no. 63A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP contactor (30mA Sensitivity)
1 no. 32A 4P RCCB (10kA) (30mA Sensitivity)
63A TPN Copper Bus bar
Outgoing
20 nos. outgoing feeders including spare (12 nos. 10A SP MCB, 6 nos. 20A SP
MCB, 2 no. 20A FP MCB) as per Drawings.

v) Lighting and Power TPN Distribution Board

Incoming
1 no. 63A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP contactor (30mA Sensitivity)
1 no. 32A 4P RCCB (10kA) (30mA Sensitivity)
63A TPN Copper Bus bar
Outgoing
24 nos. outgoing feeders including spare (12 nos. 10A SP MCB, 6 nos. 20A SP
MCB, 6 no. 20A FP MCB) as per Drawings.

vi) Lighting and Power TPN Distribution Board

Incoming
1 no. 63A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP contactor (30mA Sensitivity)
1 no. 32A 4P RCCB (10kA) (30mA Sensitivity)
63A TPN Copper Bus bar
Outgoing
24 nos. outgoing feeders including spare (15 nos. 10A SP MCB, 6 nos. 20A SP
MCB, 3 no. 20A FP MCB) as per Drawings.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 67 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

vii) Lighting and Power TPN Distribution Board

Incoming
1 no. 63A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP contactor (30mA Sensitivity)
1 no. 32A 4P RCCB (10kA) (30mA Sensitivity)
63A TPN Copper Bus bar
Outgoing
27 nos. outgoing feeders including spare (24 nos. 10A SP MCB, 3 no. 20A FP
MCB) as per Drawings.

(12.2) SITC UPS Distribution Board as per Drawings.


i) UPS TPN Distribution Board
Incoming
1 no. 32A TPN MCCB (10kA)
3 nos. 20A DP RCCB (10kA) with 20A DP Contactor (30mA Sensitivity)
32A TPN Copper Bus bar
Outgoing

12 nos. outgoing feeders including spare (10A SP MCB) as per Drawings.

(12.3) SITC ACDB as per Drawings.

i) HVAC TPN Distribution Board

Incoming
1 no. 40A TPN MCCB (10kA)
3 nos. 40A DP RCCB (10kA) (30mA Sensitivity)
40A TPN Copper Bus bar
Outgoing

18 nos. outgoing feeders (20A SP MCB), spare as per Drawings.

(12.4) SITC Pump Room Distribution Board as per Drawings.

i) Pump Room TPN Distribution Board

Incoming

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 68 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

1 no. 40A TPN MCCB (10kA)


3 nos. 40A DP RCCB (10kA) (30mA Sensitivity)
40A TPN Copper Bus bar
Outgoing

18 nos. outgoing feeders (20A SP MCB), spare as per Drawings.

(12.5) SITC SPN Distribution Board as per Drawings.

i) LV SPN Distribution Board

Incoming
1 no. 32A DP MCB (10kA) with 1 no. 32A DP RCCB (30mA)
32A SPN Copper Bus bar

Outgoing

12 nos. outgoing feeders (10A SP MCB), spare as per Drawings.

(12.6) SITC of DB-Control Room SCADA with 1 no. incomer (40A, TPN, MCCB) from UPS Panel,
Copper Bus bar (433V, TPN, 40A) and outgoing feeders including spare, stainless steel. Refer
DB Detail drawings for complete details.
(12.7) SITC of DB-Access Control with 1 no. incomer (32A, DP, MCB) from UPS Panel, Copper
Bus bar (250V, DP, 32A) and outgoing feeders including spare, stainless steel. Refer DB Detail
drawings for complete details.
(12.8) SITC of DB-Fire detection with 1 no. incomer (32A, DP, MCB) from UPS Panel, Copper
Bus bar (250V, DP, 32A) and outgoing feeders including spare, stainless steel. Refer DB Detail
drawings for complete details.
(12.8) SITC of DB-Security with 1 no. incomer (32A, DP, MCB) from UPS Panel, Copper Bus bar
(250V, DP, 32A) and outgoing feeders including spare, stainless steel. Refer DB Detail drawings
for complete details.

(12.8) SITC of DB-Liner Heat detection with 1 no. incomer (32A, DP, MCB) from UPS Panel,
Copper Bus bar (250V, DP, 32A) and outgoing feeders including spare, stainless steel. Refer DB
Detail drawings for complete details.
The item price includes labour & cost of all material including cost of Lighting, Raw Power,
UPS power distribution boards.
The distribution boards shall be Stainless steel 316 material enclosed, front operated, cubicle
type and suitable for wall mounting as indicated in the approved drawings. The distribution

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 69 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

board shall be suitable for flush mounting and surface mounting. It shall be totally enclosed
by 2mm Stainless steel. PU foam gasket of superior quality shall be used beneath all covers to
render the joints effectively dust, vermin & rodent proof. It shall be uniform in height and
shall be extensible on both sides.
Cubicle enclosure shall be provided with IP 54 for indoors and min. IP 65 for outdoors.
The incomer MCB shall be manufactured and tested as per applicable IS/IEC codes. It shall be
capable of breaking specified full capacity current. The module door shall be interlocked such
that it cannot be opened unless the incomer is in OFF position.
The MCB unit shall have 1NO+1NC auxiliary contact for indication.
Ratings of the incomer MCB shall be as per approved drawings and BOQ.
The configuration of the Distribution boards shall be as per the approved single line diagrams
and BOQ.
The outgoings of the distribution boards shall be as per the approved single line diagrams and
BOQ.
All lighting and power distributions shall be labelled according to the board name and
equipment number. All electrical equipment shall be labelled with their description, supply
point and circuit number.
The terminal block should be designed as per IEC 60947-7-1. The insulation material of
terminal block shall be made of polyamide according to UL 94 classification. The terminal
block shall be Push-in type allowing wire termination without any tool, a pusher type actuator
shall be used to release the wire.
The item includes the cost of all accessories, anchors, clamps, labour cost, civil works (if any)
and other associated items etc. for successful commissioning of the work at site. Nothing shall
be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.13 BOQ ITEM NO. 13: UNINTERRUPTED POWER SUPPLY (UPS)

(13.1) Supply, Installation, Testing & Commissioning of online UPS, including sealed
Maintenance free NI CAD Batteries for 120 min backup of approved makes along with the
powder coated steel racks for placing batteries, interconnecting copper PVC sleeved bus bars
as required as described in the specifications. UPS shall be suitable for incoming 415 volts, 3
phase +/- 10 %, 50 Hz, supply and three phase output voltage, variation ± 1%, including
transformer, rectifier/dual converter, static switch, inverter, filter, Bypass & static transfer
switch for automatic switch over without giving any break of power, maintenance bypass
switch, Micro-processor/ software controlled annunciation, protection(including against
input phase reversal), and menu run diagnostic module, associated cabling and connections/
terminations, erection including associated foundation/ masonry or RCC work for mounting
on base channels etc. complete as per specifications and as required.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 70 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

(i) 30 kVA
(ii) 40 kVA
(iii) 50 kVA
The item price includes labour & cost of all material including cost of online UPS including
sealed Maintenance free NI CAD Batteries for 120 min backup of approved makes along with
the powder coated steel racks for placing batteries, interconnecting copper PVC sleeved bus
bars as required.
The UPS has to be fed from the main power supply (433 / 250 V, 50 Hz) and shall supply the
connected equipment via rectifier, battery and inverter. In the event of a main power supply
failure the equipment must be fed from the battery and inverter system without any
interruption. The UPS shall be equipped inclusive bypass switch and an interface for
Telecontrol System.
All UPS system cabinets, frames and power equipment shall be double earthed. The UPS
system shall have maximum humming noise level of 65 DB one meter away from the UPS
cabinets.
Inverter Battery Bank
Maintenance-free NI CAD power batteries of suitable rating as required by the UPS-system
shall be provided. The battery capacity at the following control stations shall ensure supplying
the needed load for at least 120 minutes.
The batteries shall be mounted on steel racks to provide a compact arrangement, with easy
installation and access for servicing. The racks shall be made of steel with electro statically
deposited powder coating. The coating shall be resistant against acid, saline and highly
resistant against scratching and / or impact. The ventilation has to be realized with all required
facilities like ducts, louvers, installation of the fan with a switch beside the door. All wall ducts
shall be closed and covered after the ventilation is installed.
Rectifier/ Charger Unit
This unit has to be equipped with output current limiting, whereby the maximum output
current shall be limited to 125 % of the nominal output current rating. This current limit shall
be adjustable from 100% up to 125%. Power semiconductors in the rectifier / charger unit(s)
shall be fused with fast blowing fuses, so that a loss of any one phase semiconductor shall not
cause cascading failure.
Input: 433/250 VAC, 3-phase, 4 wire, 50 Hz +/- 2 %
Inverter Unit
Input: Output from the rectifier / charger unit (batteries).
Output: 433/250 V sinusoidal AC.
Maximum of total harmonic distortion: +/- 1 % at power factor 1 from no-load operation to
full load. 50 Hz +/- 1 % at power factor 1 from no-load to full load.
Maximum dynamic Voltage deviation: +/- 5 % during power failure, +/- 10 % during major
load change Recovery to a maximum deviation of +/- 3 % within 50 ms and to +/- 1 % within

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 71 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

100 ms.
Total harmonic Distortion: 3 % maximum
The power semiconductors of the inverter shall be fused with fast blowing fuses to prevent
cascading failures. Each fuse shall be controlled by a fuse monitoring circuit leading to an
indicator light on the UPS’s control panel as well as to a common fault indication.
Protection Devices and Other requirements
A DC (direct current) smoothing equipment shall enable the system to achieve a total
harmonic distortion, which isn’t larger than 3 % RMS of the output.
The UPS shall contain a DC circuit breaker. If open, the battery shall be completely
disconnected from the rectifier / charger and the inverter.
The UPS system shall be bypassed automatically in case of overload.
The static transfer switch shall be equipped with a manual selector switch to allow manually
controlled switching between the UPS and the bypass source for maintenance and service
purposes.
The static transfer switch shall be rated higher (power, respectively current) than the inverter
current limiting rate and shall have a short circuit current and time rating equivalent to the
fault level of the bypass source at the static transfer switch. Control interlocks shall be
provided in order to prevent the inverter from being manually switched back to the essential
bus (main power) without synchronization.
The item includes the cost of all accessories, anchors, clamps, labour cost, civil works (if any)
and other associated items etc. for successful commissioning of the work at site. Nothing shall
be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.14 BOQ ITEM NO. 14: SUPPLY AND INSTALLATION OF LT CABLES:

(14.1) Supplying, multiple loading/unloading, storing, installation, testing, commissioning and


fixing arrangement as required by site of following sizes ISI marked 1.1KV grade, copper
conductor, as per technical Specifications and drawings, XLPE insulated, FRLSH type,
armoured cable, making good the damages complete with end terminations including straight
through joints, necessary accessories, such as fixing clamps, saddles, gland, gland plate, lugs,
nut, bolts, washers, clamps etc. and conforming to IS 7098 Part 1 with latest amendment.
a) 4 core 400 sq.mm
b) 4 core 300 sq.mm
c) 4 core 120 sq.mm
d) 4 core 95 sq.mm
e) 4 core 70 sq.mm
f) 4 core 50 sq.mm
g) 4 core 35 sq.mm

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 72 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

h) 4 core 25 sq.mm
i) 4 core 16 sq.mm
j) 4 core 10 sq.mm
k) 4 core 6 sq.mm
l) 3 core 2.5 sq.mm
m) 3 core 6 sq.mm
n) 3 core 10 sq.mm
o) 3 core 25 sq.mm
p) 3 core 35 sq.mm
q) 3 core 50 sq.mm
r) 3 core 70 sq.mm
The item price includes labour & cost of all material including cost of LT XLPE cable conforming
to IS:7098/Pt I (latest version), bricks, sand, cement, termination lugs/crimping socket,
including fixing. Inscription on the plate shall be done with standard details. Cable markers
shall be provided as instructed by the Engineer at not more than 50 m intervals and at
locations where cable route is changing, or cable joint provided.
1.1 kV grade LV cables inside tunnels and substations shall be XLPE insulated FRLSH cable. LV
cables shall be laid inside suitably sized PVC conduits inside the tunnel. In substation area,
laying of cable includes construction of suitable trench if required. Cables inside trench shall
be laid in suitably sized cable trays. Supply and installation of only cable trays along with
support arrangements shall be paid in other relevant BOQ item. ‘U’ frame shall be
manufactured with MS angle 50x50x6mm & grouted vertical in floor for holding cable on
transformer end. Cable shall be held vertical with clamps of MS flat 50x6mm at two places on
frame on transformer and panel side. Painting of ‘U’ frames and clamps shall be done with
approved shade paint. Cables shall be terminated with LT panel & on the transformer side
with aluminum crimping sockets & tested and commissioned as required.
The price covers laying of cables in all types of piping, horizontally & vertically, underground,
on wall, in air or under the Railway track or Road wherever as required. Cables on vertical wall
shall be fixed with clamps of MS flat 50x6 mm with all fixing accessories. Rates for PVC pipes
are payable separately under relevant BOQ item.
The item includes cost of all accessories, anchors, clamps, labour cost, cable route markers of
size not less than 200x150x3mm thick M.S. Plate and welded to MS rod of min. 5 mm dia.
including bending and fixing with the cable, civil works (if any) and other associated items etc.
for successful commissioning of the work at site. The Cables shall be laid as per the approved
drawings. Nothing shall be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(14.2) Supply, installation, testing and commissioning of 1.1KV grade, Mineral Insulated
Copper Conductor as per technical Specifications and drawings as per technical Specifications
and drawings, making good the damages complete with end terminations including straight
through joints, necessary accessories, such as fixing clamps, saddles, gland, gland plate, lugs,
nut, bolts, washers, clamps etc. and conforming to relevant IS code with latest amendment.

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Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

a) 4 core 10 sq.mm
b) 4 core 16 sq.mm
c) 4 core 25 sq.mm
d) 3 core 2.5 sq.mm
e) 1 core 95 sq.mm
f) 1 core 16 sq.mm
g) 1 core 10 sq.mm
The item price includes labour & cost of all material including cost of 1.1KV grade, Mineral
Insulated Copper Conductor cable conforming to relevant IS code with latest amendment,
bricks, sand, cement, termination lugs/crimping socket, including fixing. Inscription on the
plate shall be with standard details. Cable markers shall be provided as instructed by the
Engineer at not more than 50 m interval and at locations where cable route is changing, or
cable joint provided.
MICC Cables are used where cables are exposed inside the tunnels for the essential
equipment or from the panels to the essential equipment like- Jet Fans, Fire Hydrant Pumps,
Jockey Pumps, UPS DB till last circuit and after the distribution boards supplied by the UPS
panel till the safety / emergency equipment, etc. The cable shall be MICC (Mineral Insulated
Copper Conductor) cable conforming to British Standard (BS: 6387, BS 5839-1, BS 8434). The
MICC cable shall be manufactured and tested to British Standard (BS EN 60702-1). The voltage
grade for light duty cable shall be 500V and heavy-duty cable shall be 750V.
The design of the cable should be in conformance to BS EN 60079-14:2008 which will prevent
the passage of flames, gases, or vapors via cable to the appliance. The construction of cable
should be using solid copper for the sheath and the conductors and having insulation of
compacted magnesium oxide (MgO).
The cable should withstand 950oC temperature for 3 hours conforming to BS 6387 C standard.
The cable shall be connected to the various devices with proper termination kits/ glands.
Appropriate glands shall be provided where the cable enters the junction box. Cables are to
be supplied along with all accessories, crimped termination etc.
The item includes cost of all accessories, anchors, clamps, labour cost, cable route markers of
size not less than 200x150x3mm thick M.S. Plate and welded to MS rod of min 5 mm dia.
including bending and fixing with the cable, civil works (if any) and other associated items etc.
for successful commissioning of the work at site. The Cables shall be laid as per the approved
drawings. Nothing shall be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(14.3) Supply and laying of PVC pipe DWC type (flexible conduits) of size 110 mm dia, Grade
PN4, PE80, ISI marked (either single piece of full round or two half round split pieces set),
under the Railway track/ road etc. digging of trench and back filling with excavated earth after
laying of pipe and making good the damages as required.
The item price includes labour & cost of all materials including cost of PVC pipe, conforming
IS: 14930 (Part 2:2001), Non-metallic, corrugated, multi walled, normal duty, pliable, without

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Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

protection against chemical attack & non flame propagating in 6 M length of size 110 mm
outer dia. grade PN4 and PE80 (permitted tolerance in dia = +/- 2mm), digging of trench and
back filling with excavated earth after laying of pipe etc and making good the damages as
required.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(14.4) Supply and laying of PVC pipe of size 110 mm dia., Grade PN4, PE80, ISI marked (either
single piece of full round or two half round split pieces set), laying throughout the tunnel with
excavated earth after laying of pipe and making good the damages as required.
The item price includes labour & cost of all materials including cost of PVC pipe, conforming
IS: 14930 (Part 2:2001), Non-metallic, corrugated, multi walled, normal duty, pliable, without
protection against chemical attack & non flame propagating in 6 M length of size 110 mm
outer dia. grade PN4 and PE80 (permitted tolerance in dia. = +/- 2mm), with trenchless
method and making good the damages as required.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.15 BOQ ITEM NO. 15: SUPPLY AND INSTALLATION OF CABLE TRAYS:

(15.1) Supply, fabrication & installation of perforated type cable tray of stainless-steel
material conforming to IS:6911/ EN 1.4404 as per BS. The deflection of cable tray must be no
more than 1/200th of the distance between two supports and tested in accordance with the
standard IEC 61537. The cable tray shall be complete with all supports, brackets or hangers
designed, anchors. fasteners etc. in all respects. Cable tray support span should not be more
than 1.5m.
(i) 450mm (W) x 54mm (D)
(ii) 300mm (W) x 54mm (D)
(iii) 150mm (W) x 54mm (D)
(iv) 100mm (W) x 54mm (D)
(v) SS316 Cable Tray Support
(vi) SS316 Anchors
The item price includes supply, erection, labour & cost of all material including cost of the
stainless-steel perforated type of cable trays and their fittings shall conform to the Indian
Standards or their latest amended editions or equivalent International Standard. Grade – EN
1.4404 (As per DIN 10088-2 also comply with SS grade 316L as per ASTMA 240 – Dual
Certification)
Material Finish – Cold Rolled Material, 2B Finish.
Thickness – 2 mm in Positive tolerance (Cable Tray)
Thickness – 2.50 mm & 5 mm in positive tolerance (Cantilever or Support)
Material Compliance as per BIS 6911

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Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

Cable inside the substations and cables exposed in the tunnels are drawn through perforated
type cable trays. All accessories including couplers EDRN fast coupling and mounting
accessories (mechanically tested & supplied by cable tray manufacturer must be used) are
required of same finish as per site requirement. The deflection of cable tray must be no more
than 1/200th of the distance between two supports and tested in accordance with the
standard IEC 61537. Perforated cable trays must be designed with an optimum span of 1.5 m,
taking into account the maximum carrying capacity authorized by the manufacturer.
Assemblies with specific fire-resistant properties must have an E30-E90 certificate. Supports,
brackets or hangers designed, mechanically tested, and supplied by the cable tray
manufacturer to be used.
The item includes the cost of all accessories, anchors, clamps, cable tray supports, labour cost,
civil works (if any) and other associated items etc. for successful commissioning of the work
at site. Nothing shall be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.16 BOQ ITEM NO. 16: SUPPLY AND INSTALLATION OF SURGE PROTECTION DEVICES:

16.1 Supply, Installation, Testing and Commissioning of Surge Protection Device, Type-1+2, 3
phase, metal encapsulated spark gap with inbuilt fuse technology, with KEMA, KEUR/VED/
UL/ any international test lab Certification as per IEC 61643-11 (latest) and NBC 2016.Type
1+2 SPD shall be provided at all the incomers of Main LT Panels.
16.2 Supply, Installation, Testing and Commissioning of Surge Protection Device, Type-2, 3
phase, with L-N: MOV Technology & N-PE: GDT Technology, KEMA KEUR / VDE / UL/ any
international test lab Certification as per IEC 61643-11 (latest) and NBC 2016.Type 2 SPD shall
be provided at all the incomers of Sub LT Panels.
The item price includes supply, erection, labour & cost of Surge Protection Devices
conforming to the Indian Standards or their latest amended editions or equivalent
International Standard.
Surge protection Devices shall confirm to IEC 61643-11: 2011, IEC62305-4, IEC61643-12 and
NBC 2016.
Surge Protection Device (Type-1+2 SPD) shall be provided in Main LT Panels.

SPD shall have mechanical health indication (Red for Fault and Green for Healthy) for Visual
checking and potential free remote monitoring feature. SPD shall be connected on DIN Rail:
35 mm channel.

Type-1 SPD for Entry Point After Transformer (Stage-1) / Main LT Panels
Sl. No. Characteristics Parameter
1 IEC test Classification Type-1+2 / Class-1+2
2 Technology Metal Encapsulated Spark Gap with inbuilt fuse

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 76 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

Technology/MOV/GDT (gas discharge tube)


3 Certification KEMA KEUR / VDE / UL/ TUV/any international test lab
Certification as per IEC 61643‐11: 2011 (Or latest)
4 Pluggability for each pole Pluggable for Safe and Easy Maintenance
5 Nominal Voltage Un 230 V AC (TN-S) / as per NBC-2016
6 Max. Continuous operating Uc (L-N / N-PE) ≥ 1.1*230 V AC / as per NBC-2016
Voltage
7 Impulse Discharge Current 12.5 kA for (L/N-PE)
Iimp (10 / 350µs) (L/N-PE) 50 kA for N-PE
8 Maximum Discharge 50 kA for L/N-PE
Current Imax (8 / 20µs) (N- 100 kA for N-PE
PE)
9 Short Circuit Current rating 50 kA for for Type1+2 SPD
ISCCR
10 Voltage Protection Level Up ≤ 1.5 kV
(L-N)
11 Temporary Over Voltage 440 V / 120 min-withstand mode
behavior at UT (L-N)
12 Temporary Over Voltage 1200V AC (200ms / withstand mode)
behavior at UT (N-PE)
13 Max. lead length in- ≤0.5 meter
between active conductors
to SPD to Earth bus bar in a
panel
14 Response time As per NBC 2016

Surge Protection Device (Type – 2 SPD) shall be provided in Sub LT Panels. This shall be made
from Metal Oxide Varistor (L-N) and GDT (N-PE) to ground the voltage surge from low voltage
feeder. SPD should be pluggable (both L-N & N-PE) & also have provision of Mechanical Health
Indication with potential free remote monitoring feature.

Type-2 SPD for Sub-Distribution Panel (Stage-2)


(Sub LT Panels, Fire Pump Panel & All Distribution Boards etc.)
Sl. Characteristics Parameter
No.
1 IEC test Classification Class II/ T2
2 Technology L-N: MOV Technology & N-PE: GDT Technology
3 Certification KEMA KEUR / VDE / UL/ TUV/any international test
lab Certification as per IEC 61643‐11: 2011 (Or latest)

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Construction of Tunnels (With Both NATM And TBM
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to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

4 Pluggability Pluggable for Safe and Easy Maintenance


5 Nominal Voltage Un 230 V AC (TN-S)
6 Nominal Discharge Current In (8 20 KA(L-N) & 20KA(N-E)
/ 20µs) (L-N & N-E)
7 Maximum Discharge Current 50 KA(L-N) & 50KA(N-E)
Imax (8 / 20µs) (L-N & N-E)
8 Short Circuit Current rating 50KA
ISCCR
9 Voltage Protection Level Up (L- ≤ 1.5 kV
N)
10 Temporary Over Voltage UT (L- 335 V AC (5s / Withstand Mode)
N) 440V (120min–safe failure mode)
11 Temporary Over Voltage UT (N- 1200 V AC (200ms / Withstand Mode)
PE)
12 Max. lead length in-between ≤0.5 meter
active conductors to SPD to
Earth bus bar in a panel
13 Response time As per NBC 2016

All Incoming and Outgoing lines of Power Supply Unit (PSU) shall be protected with Type-3
Din Rail Mounted Pluggable surge protection devices. The Device must be in accordance with
IEC 61643-11:2011 and must be tested and certified by KEMA-KEUR/UL. All Signal /
communication / data SPDs should be as per IEC 61643-21 and in accordance with National
Building Code 2016. Selection of SPD should be as per system nominal voltage and should be
a UL Listed product.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.17 BOQ ITEM NO. 17: SUPPLY AND INSTALLATION OF EARTHING & POTENTIAL
EQUALIZATION SYSTEM:

(17.1) Supply & Installation of Earth Grid for Portal 1 Substations. The following are the
quantity of material.
(i) Supply, Installation, Testing and Commissioning of UL listed Copper Bonded steel Earth
Conductor of 17.2 mm dia. in a length of 3 meters to be laid horizontally for earthing grid with
a spacing of 3 meters along with exothermically welded joints (T, X, L), clamps, studs at every

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 78 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

3 meter and complete with all accessories. The rod shall be tested at 25kA of fault current
from appropriate Govt. testing agency like CPRI and shall be in compliance of IS 3043, IEC
62561-2, IEEE 80, UL 467 (Horizontal Earthing Conductor with Joints). It shall be as per
technical specifications & approved drawings.
UL listed Copper Bonded steel Earth Conductor of 17.2 mm dia. in a length of 3 meters to be
laid horizontally for earthing grid with a spacing of 3 meters along with exothermically welded
joints (T, X, L) at every 3 meters. The rod shall be tested at 25kA of fault current from an
appropriate Govt. testing agency like CPRI and shall be in compliance of IS 3043, IEC 62561-2,
IEEE 80, UL 467. The rod shall withstand the quality tests like Bending test, adhesion test,
tensile strength test etc. as per UL 467 & IEC 62561-2.
The earth grid in the underground substations shall be connected with the CCS
interconnection conductors running along the tunnel by means of 40mmx6mm CCS earth
strip through exothermic welding.
The horizontal conductor shall be laid as per approved drawings and as directed by the
Engineer in Charge.
The item includes the cost of all accessories, clamps, exothermic welding, labour cost, and
other associated items etc. for successfully commissioning of the work at site. Nothing shall
be paid extra.
(ii) Supply, Installation, Testing and Commissioning of UL complied Copper Bonded Steel Earth
Rod of 3-meter length, 17.2 mm dia. and complete with all accessories. The rod shall be tested
at 25kA of fault current from an appropriate Govt. testing agency like CPRI and shall be in
compliance of IS 3043, IEC 62561-2, IEEE 80, UL 467. It shall be as per technical specifications
& approved drawings.
UL complied Copper Bonded Steel Earth Rod of 3 meters length, 17.2 mm dia. to be laid
vertically for earthing grid. The vertical rod shall be connected to horizontal rod using
exothermic welding joint. The rod shall be tested at 25kA of fault current from an appropriate
Govt. testing agency like CPRI and shall be in compliance of IS 3043, IEC 62561-2, IEEE 80, UL
467. The rod shall withstand the quality tests like Bending test, adhesion test, tensile strength
test etc. as per UL 467 & IEC 62561-2.
The vertical earth rods shall be laid as per approved drawings and as directed by Engineer in
Charge.
The item includes the cost of all accessories, clamps, exothermic welding, labour cost, and
other associated items etc. for successfully commissioning of the work at site. Nothing shall
be paid extra.
(iii) Supply, Installation, testing and Commissioning of following sizes of CCS strip with the
minimum copper coating of 100 microns for body earthing of equipment inside the portal &
niche substations, Neutral earthing of Transformer and UPS & including body of Transformer,
UPS, Panels, DBs, RMU, etc. and interconnection of VFD from MET for equi-potential bonding
& for interconnecting the DBs, jet fans, axial fans, location boxes, other S&T equipment, etc.
in built up trenches /surface/wall/ground complete with holes & fixing, jointing/ terminating
accessories including exothermic joints as per technical specifications & approved drawings.
(a) 40 mm x 6 mm CCS strip

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Construction of Tunnels (With Both NATM And TBM
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to 63+117 (15.757 KM) Under Package-4 In Connection with
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Karanprayag (125km) In State of Uttarakhand, India

(b) 25 mm x 6 mm CCS strip


A copper coated steel strip in compliance of IEC 62561-2 of suitable size 40x6mm / 25x6mm
with minimum copper coating of 100 microns shall be used for body earthing of equipment
inside the portal & niche substations, Neutral earthing of Transformer and UPS & including
body of Transformer, UPS, Panels, DBs, RMU, etc. and interconnection of VFD from MET for
equi-potential bonding & for interconnecting the DBs, jet fans, axial fans etc. in built up
trenches /surface/wall/ground complete with holes & fixing, jointing/ terminating accessories
including exothermic joints. The strip shall be clamped with wall/roof at every appropriate
distance with suitable clamps. The strip shall be connected with CCS conductors by GI clamps.
Clamp size shall be selected to suit suitable CCS strip.
The strip shall be laid as per approved drawings and as directed by the Engineer in Charge.
The strip size shall be as per approved drawings.
The item includes the cost of all accessories, lugs, washers, clamps, exothermic welding,
labour cost, and other associated items etc. for successfully commissioning of the work at
site. Nothing shall be paid extra.
(iv) Supply, Installation, Testing and Commissioning of Tinned Copper Earth Busbar of size
800x50x6 mm with 8 holes drilled on it provided inside the wall of Portal Substations as per
the approved drawings and complete with all accessories. It shall be enclosed in an enclosure
box with a front cover and fixed to the wall with insulated supports such as DMC or equivalent
material. It shall be as per technical specifications & approved drawings.
The tinned copper busbar 800mm long and 50mm wide and 6mm thick with 8 no. of factory
drilled holes mounted inside the enclosure boxes, for terminating incoming outgoing earth
conductors complying with IS 3043:2018. It shall be mounted with insulated supports with
brass threaded inserts on the cross-passage tunnel walls, E&M Niches at both sides. The
entire assembly shall be supported on a suitable sized galvanized steel channel suitable for
mounting on tunnel wall, E&M niche wall. Suitable disconnecting link(s) shall be provided to
facilitate earthing measurement. SS enclosure shall be given for more protection. The
locations of the METs shall be as per approved drawings.
The MET shall be fixed as per approved drawings and as directed by the Engineer in Charge.
The item includes the cost of all accessories of METs, fixing arrangement, clamps, exothermic
welding, labour cost, and other associated items etc. for successfully commissioning of the
work at site. Nothing shall be paid extra.
(v) Supply, Installation, testing and Commissioning of Isolation Spark Gaps for Equipotential
Bonding as per IEC 62561- 3. (For equipotential Bonding). It shall be as per technical
specifications and approved drawings.
Isolation Spark Gaps shall be installed for Equipotential Bonding of sensitive equipment and
also to stop the back flow of current where the common earthing is used for sensitive
equipment, like PLC, SCADA etc. It shall be in compliance with IEC 62561- 3. It shall be tested
at 100kA current impulse.
(vi) Supply, Installation, Testing and Commissioning of Copper Plate Earthing of
600x600x3.15mm for Neutral earthing of Transformers. The copper plate earthing shall
consist of earth enhancement compound of 120 Kgs, these shall be connected to MET which

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Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
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Karanprayag (125km) In State of Uttarakhand, India

in turn shall be connected to main earth grid via ISG to achieve the earth resistance value
below 1 ohm along with 40 x 6 mm copper bonded steel earth strip vertically laid, inspection
chamber and other accessories as per technical specification & approved drawings.
Copper Plate of 600x600x3.15mm shall be installed for Neutral earthing. The copper plate
earthing shall consist of earth enhancement compound of 120 Kgs or more if required to
achieve the earth resistance value below 1 ohm along with 40x6mm CCS strip vertically laid,
inspection chamber and other accessories. The complete set shall be in compliance of IS
3043:2018.
Inspection Chamber
Earthing system inspection chamber (concrete box) with lid cover approx. 50mm thick with
pulling hook shall be constructed by the contractor. On the backside of the cover, date of
testing and average resistance value shall be written with yellow paint of black background.
Alternatively, prefabricated earthing inspection chambers with proper dimensions may also
be used.
A masonry chamber with hinged cover plate on the ground for each plate earthing station
shall be provided. Contractor shall dispose of the debris and other material removed during
the construction of earth pit at a place designated by the RVNL engineer-in-charge at the site.
The item includes the cost of all accessories, clamps, labour cost, GI funnel, watering pipe,
construction of inspection chamber and other associated items etc. for successfully
commissioning of the work at site. The cost of 40mmx6mm strip and earth enhancement
compound shall be covered under relevant BOQ item. Nothing shall be paid extra.
(vii) Supply, Installation, Testing and Commissioning of minimum 95% carbon-based earth
enhancement material to be used in trench & pit. The EEC compound shall have the resistivity
of less than 0.12ohm-meter as per IEEE 80 & IS 3043:2018. The EEC shall be tested from NABL
accredited lab for Leaching, sulfur content, corrosion & resistivity as per IEC 62561-7. The
material shall be free from Bentonite. It shall be in powder form and shall be made of slurry
at the time of installation in order to assure the quality of the material. It shall be as per
technical specifications & approved drawings.
An EEC with minimum 95% carbon material to be used in trench & pit. The EEC compound
shall have the resistivity of less than 0.12ohm-meter as per IEEE 80 & IS 3043:2018. The EEC
shall be tested from NABL accredited lab for Leaching, sulfur content, corrosion & resistivity
as per IEC 62561-7. The material shall be free from Bentonite. It shall be in powder form and
shall be made of slurry at the time of installation in order to assure the quality of the material.
The material shall be laid as per approved drawings and as directed by the Engineer in Charge.
The item includes cost of all accessories, labour cost, and other associated items etc. for
successfully commissioning of the work at site. Nothing shall be paid extra.
(viii) Supply, Installation, Testing and Commissioning of Garden Soil having resistivity of 40
ohmmeter used to replace the native soil for lowering down the overall resistivity of the system
for achieving system resistance <1 Ohm.
Soil Treatment shall be done by good Garden soil of 40 ohms-meter Resistivity value. The soil
shall be free from boulders, stones, and vegetation. The 40 ohm-meter resistance value of
the garden soil shall be measured using an approved earth resistance measuring equipment

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Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

and the test certificate from an authorized testing agency shall be submitted by the
contractor. The quantity of garden soil required for the completion of the work shall be
analyzed by the contractor and the contractor shall transport the same to the site. The
disposition of the excavated native soil shall be done by the contractor at a location
determined by the Engineer-in-charge and the cost of this shall be included in the rates.
The grid area shall be replaced with the garden soil to achieve the desired values.
The item includes cost of all accessories, labour cost, transportation cost of garden soil,
costing of testing garden soil sample, royalty, and other associated items etc. for successfully
commissioning of the work at site. Nothing shall be paid extra. Performing the Earth
Resistivity Test at all reasonable times after installation of whole earthing system at site, the
supplier / contractor shall arrange and provide / performing all the testing facilities of earth
resistivity with all required Tests as per IS:3043 and as per terms and conditions as mentioned
in the specifications/contract document.
The item includes the cost of all accessories, lugs, washers, clamps, exothermic welding,
labour cost, and other associated items etc. for successfully commissioning of the work at
site. Nothing shall be paid extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
TECHNICAL DATASHEET
Soil Resistivity Measurement
• Soil Resistivity Measurement to be carried out using wenner method.
• Measurement of soil resistivity to be carried out at minimum 4 locations around the
Tunnel/Underground Substation. At each location, measurement of soil resistivity shall be
done in 3 directions with probe spacing of 0.5m, 1.0m, 2m, 3m, 5m, 10m, 15m, 20m, 25m for
each direction, based on the site feasibility.
• Earthing Compliance as per BS 7430, IEEE 80, IS 3043 & IEC 62561-2 & IEC 62561-7
Interconnecting Earth Conductors
Interconnecting Earth Conductor material: -
• Material: Stranded copper coated steel conductor (for E&M)
Copper bonded steel earth strip (for S&T)
• Dimensions: Not less than 158 Sqmm. (for E&M) & 50x6mm (for S&T)
• Copper Bonding Thickness: 170 microns (minimum) (for E&M) & 100 microns (minimum)
(for S&T)
Structural Earthing
• Material: Copper Bonded Steel Earth Strip
• Dimensions: 40x6mm
• Copper Bonding Thickness: 100 microns (minimum)

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 82 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

Earth Mat / Mesh


• Horizontal Earth Mat conductor material: High tensile low carbon steel circular rods,
molecularly bonded copper on outer surface and UL listed.
• Dimensions: 17.2 mm diameter in a length of 3.0 meters laid horizontally for earth grid along
with exothermic welding joints at every 3 meters
• Copper bonding thickness: 250 microns (minimum)
Vertical Earth Rod
• Earth rod material: High tensile low carbon steel circular rods, molecularly bonded copper
on outer surface and UL listed.
• Dimensions: 17.2 mm diameter and 3.0 meters long. (for E&M Earthing), 17.2 mm diameter
and 3.0 meters long (for S&T earth pits)
• Copper bonding thickness: 250 microns (minimum)
Maintenance free Earthing
• Copper bonded earth rods: UL control No. allotted by the manufacturer, to be embossed on
the rod.
• Highly conductive eco-friendly carbon-based Earthing enhancing compound with a
resistivity of less than 0.12 ohmmeter and shall be tested as peer IEC 62561-7
Backfill Material Characteristics
• Resistivity below 0.12 Ohms-meter as per Clause 14.5 d of IEEE80-2000 Standard.
The testing of the earth resistance to be carried out as per the procedure described in IEEE
81, BS 7430 & IS-3043.
• Load bearing test certificate to be submitted
Joints
• All the Earthing Connections shall be exothermically welded.
Grounding system requirements
• Measure the soil resistivity reading at site before executing the design in presence of
engineer in charge
• Soil Resistivity measurement should be done using 4 Point Wenner Method as prescribed
in IEEE 81 – 2012, IS-3043
• Designing of earthing system shall be carried out conforming to all the standards etc.
Tunnel/Substation Earthing Design should be done through CDEGS software.
• As per Annexure H of IEEE80-2013 / IS-3043, Multilayer soil model (three layers and above)
to be used for designing of Grounding system
• After completion of installation, conduct Adequacy check on the Earthing work at site to
ensure completeness of installation as per design, before commissioning & compliance
• Compliance as per IEEE: 142 / IS-3043 / IEC 62561-7 / International Standards.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 83 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

2.18 BOQ ITEM NO. 18: SUPPLY AND INSTALLATION OF LIGHTNING PROTECTION SYSTEM:

Air Termination Network:


(18.1) Supply, Installation, Testing and Commissioning of single spike air terminals of 10/16
mm dia. of 1000 mm lengths as required and as per site conditions. The air terminal shall be
manufactured with copper coated steel. The terminal shall be provided with the integrated /
attached threaded base support suitable for mounting the terminals as per site condition. The
air terminal shall be manufactured with copper bonded steel and as per IEC 62561-2. The air
terminals shall be supplied with intermediate guywire support to make it stable in case of high
wind speed.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of single spike air terminals of 16 mm dia. of 1000 mm lengths as required and
as per site conditions. The air terminal shall be manufactured with copper coated steel. The
terminal shall be provided with the integrated / attached threaded base support suitable for
mounting the terminals as per site condition. The air terminal shall be manufactured with
copper bonded steel and as per IEC 62561-2. The air terminals shall be supplied with
intermediate guywire support to make it stable in case of high wind speed. The individual air-
termination rods should be connected at roof level to ensure current division.
Vertical air terminals shall be provided for the Air Termination network, at the highest points,
corners, and edges and at connection to down conductor, as per approved drawing.
The item includes the cost of all accessories, labour cost, civil work (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra. The price quoted also includes RITES representative inspection and testing charges
unless otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(18.2) Supply, Installation, Testing and Commissioning of Roof Conductor for Parapet: Supply
of 8 mm dia. copper coated steel round conductor at parapet wall for making mesh at terrace
level. It shall include parapet conductor holders at every 1 meter & as per IEC 62561-4.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of 8 mm dia. copper coated steel round conductor at parapet wall for making
mesh at terrace level.
The dimensions and spacing of the mesh shall be as per approved drawings.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(18.3) Supply, Installation, Testing and Commissioning of Tee, Cross, Straight - Connector for
making joint of 8 mm dia. copper bonded steel Conductor to 8 mm dia. copper bonded steel
conductor on parapet wall, roof and vertical facade of masonry / glass / metallic work and
complying IEC 62561-1.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 84 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of Tee, Cross, Straight - Connector for making joint of 8 mm dia. copper
bonded steel Conductor to 8 mm dia. copper bonded steel conductor on parapet wall, roof
and vertical facade of masonry / glass / metallic work and complying IEC 62561-1.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(18.4) Supply, Installation, Testing and Commissioning of 16sq.mm. copper cable along with
lugs, having 500mm length & as per IEC 62561-1 so as to connect air termination rod with any
metallic structure on the roof.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of 16sq.mm. copper cable along with lugs, having 500mm length & as per IEC
62561-1 so as to connect air termination rod with any metallic structure on the roof.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
Down Conductor
(18.5) Supply, Installation, Testing and Commissioning of 8 mm dia. copper coated steel round
conductor for Down conductors to be installed on vertical façade of masonry / glass / metallic
work. It shall be inclusive of wall Conductor holder for holding of 8 mm round conductor and
install at every 1 m & as per IEC 62561-4.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of 8 mm dia. copper coated steel round conductor for Down conductors to be
installed on vertical façade of masonry / glass / metallic work. It shall be inclusive of wall
Conductor holder for holding of 8 mm round conductor and install at every 1 m & as per IEC
62561-4.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(18.6) Supply, Installation, Testing and Commissioning of Test Clamp to disconnect the down
conductor from the earth termination network for regular checks of the earth termination
resistance value and shall be as per IEC 62561-2 (with enclosure).

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 85 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of 8 mm dia. copper coated steel round conductor for Down conductors to be
installed on vertical façade of masonry / glass / metallic work. It shall be inclusive of wall
Conductor holder for holding of 8 mm round conductor and install at every 1 m & as per IEC
62561-4.
The item includes the cost of all accessories, labour cost, civil work (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(18.7) Supply, Installation, Testing and Commissioning of Expansion piece of made of 8mm
copper coated steel at every 20 m to maintain the flexibility to the conductor due to heat.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of Expansion piece of made of 8mm copper coated steel at every 20 m to
maintain the flexibility to the conductor due to heat.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(18.8) Supply, Installation, Testing and Commissioning of lightning Strike counter Model: 6
Digit counter for counting the number of lightning strikes without any power supply. The
Counter should be mounted on the Down Conductor. The Lightning Counter should be IP67
rated enclosure suitable for external application and shall be as IEC 62561-6.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of lightning Strike counter Model: 6 Digit counter for counting the number of
lightning strikes without any power supply. The Counter should be mounted on the Down
Conductor. The Lightning Counter should be IP67 rated enclosure suitable for external
application and shall be as IEC 62561-6.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.19 BOQ ITEM NO. 19: SUPPLY AND INSTALLATION OF LIGHT FIXTURE, SIGNAGE,
ACCESSORIES & CONDUIT WIRING:

(19.1) Supply, installation, testing & commissioning of Tunnel LED luminaires 20W with

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 86 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

luminous efficacy not less than 100 lumens/watt. Housing should be made of die cast
aluminum covered with powered paint with Opal Diffuser of Polycarbonate, the control gear
be mounted on a metal plate inside the housing. The colour temperature should be 6500K.
Ingress Protection should be IP66 protected and driver IP66 protected with Impact Protection
of IK 10 as per Specifications.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of 20W Tunnel LED luminaires suitable to work on 220-240V AC supply. The
item includes the cost of lamp of required wattage complete with all accessories of approved
make etc. as approved by Engineer. The item price also includes labour & cost of all materials
including cost of FR PVC insulated multistranded single core copper conductor cable, earthing
connection etc.
The technical details of 20W Tunnel LED are as follows: -
 Operating Voltage: 220V-240V, 1-Ph.
 System Wattage: 20W
 Input Frequency: 50Hz
 Ingress Protection: IP 66
 Mechanical Impact Protection: IK 10
 Luminous Efficacy: 100 lm/W
 CCT: 6500K
 Operating Temp. Range: -10oC to 45oC
 Housing: LM6 high pressure die cast aluminum
 Cover: Glass
 Mounting brackets: Rotatable
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

(19.2) Junction Box


(i) Supply, installation, testing & commissioning of the junction boxes shall be made of Sheet
Steel Powder Coated material having no toxic or corrosive emissions, IP66, IK 10 with
Insulation Integrity, PH120 (As per specification) in accordance BS EN 50200. (For Emergency
lightings).
The item price includes cost of labour & all materials required to install the junction boxes
made of Sheet steel powder coated material having no toxic or corrosive emissions, IP66, IK
10 with Insulation Integrity, PH120 (As per specification) in accordance BS EN 50200. The
junction box shall comply to IEC 62208, Halogen free material, thermosetting compressed
process with required number of terminals for loop-in & loop-out connections to light fixtures

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 87 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

for emergency lightings. Junction box shall be two-way, three-way and four-way as per
requirement and shall be decided as per actual site conditions. For each cable a drill hole and
their own cable gland shall be provided. The junction boxes shall be equipped with
compressing synthetic cable glands suitable for the connected cables.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra. The price quoted also includes RITES representative inspection and testing charges
unless otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

(ii) Supply, installation, testing & commissioning of junction boxes made of Thermoplastic
polycarbonate enclosure, shock proof, IP66, IK 10, weatherproof, rust proof, dust proof,
waterproof and conforms to Insulation Integrity, PH120 (As per specification) in accordance
BS EN 50200 &/or Function integrity, E90 in accordance with DIN 4102-12. The junction box
shall comply to IEC 62208, with required number of terminals for loop-in & loop-out
connections to light fixtures as per the technical specifications. (For Normal lightings).
The item price includes cost of labour & all materials required to install the junction boxes
made of Thermoplastic polycarbonate enclosure, shock proof, IP66, IK 10, weather-proof, rust
proof, dust proof, waterproof and conforms to Insulation Integrity, PH120 (As per
specification) in accordance BS EN 50200 & Function integrity, E90 in accordance with DIN
4102-12. The junction box shall comply with IEC 62208, with required number of terminals
for loop-in & loop-out connections to light fixtures for normal lightings. Junction box shall be
two-way, three-way and four-way as per requirement and shall be decided as per actual site
conditions. For each cable a drill hole and their own cable gland shall be provided. The
junction boxes shall be equipped with compressing synthetic cable glands suitable for the
connected cables.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(iii) Supply, installation, testing & commissioning of junction boxes made of Thermoplastic
polycarbonate, shock proof, IP66, IK 10 weather-proof, rust proof, dust proof, waterproof and
conforms to Insulation Integrity, PH120 (As per specification) in accordance BS EN 50200 &
Function integrity, E90 in accordance with DIN 4102-12. The junction box shall comply to IEC
62208, with required number of terminals for loop-in & loop-out connections for power
sockets as per the technical specifications. (For Power Sockets).
The item price includes cost of labour & all materials required to install the junction boxes
made of Thermoplastic polycarbonate shock proof, IP66, IK 10 weather-proof, rust proof, dust
proof, waterproof and conforms to Insulation Integrity, PH120 (As per specification) in
accordance BS EN 50200 & Function integrity, E90 in accordance with DIN 4102-12. The
junction box shall comply with IEC 62208, with the required number of terminals for loop-in

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 88 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

& loop-out connections for power sockets. Junction box shall be two-way, three-way and
four-way as per requirement and shall be decided as per actual site conditions. For each cable
an own drill hole and an own cable gland shall be provided. The junction boxes shall be
equipped with compressing synthetic cable glands suitable for the connected cables.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(19.3) Supply, installation, testing & commissioning of 3P+N+E 32A/415V Industrial switch-
controlled socket outlet in water-proof IP 67 case, thermoplastic/FRP/GRP enclosure for
Tunnel.
(19.4) Supply, installation, testing & commissioning of 3P+N+E 16A/415V Industrial switch-
controlled socket outlet in water-proof IP 67 case, thermoplastic/FRP/GRP enclosure for
Tunnel.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of 3P+N+E 16A/415V Industrial switch-controlled socket outlet in water-proof
IP 67 case, thermoplastic/FRP/GRP enclosure for Tunnel. The power sockets will be supplied
by standard three phase power.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(19.5) Supply, installation, testing & commissioning of P+N+E 16A/230V Industrial switch-
controlled socket outlet in water-proof IP 67 case, thermoplastic/FRP/GRP enclosure for
Tunnel.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of P+N+E 16A/230V Industrial switch-controlled socket outlet in water-proof
IP 67 case, thermoplastic/FRP/GRP enclosure for Tunnel suitable to work on 220-240V AC
supply.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(19.6) Supply, installation, testing & commissioning of P+N+E 6A/230V Industrial switch-
controlled socket outlet in water-proof IP 67 case, thermoplastic/FRP/GRP enclosure for

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 89 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

Tunnel.
The item includes cost of labour & all materials required for supply, erection, testing and
commissioning of P+N+E 6A/230V Industrial switch-controlled socket outlet in water-proof IP
67 case, thermoplastic/FRP/GRP enclosure for Tunnel suitable to work on 220-240V AC
supply.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

(19.6) Supply, installation, testing and commissioning of Programmable Illuminated Escape


Route Orientation sign, controlled by SCADA unit, as per the technical specifications.
The item price includes cost of labour & all materials required for supply, erection, testing and
commissioning of Acrylonitrile Fibre Translucent type box signage with MS back, back-lit using
Mono-LED Modules, Programmable Illuminated Escape Route Orientation sign, controlled by
SCADA unit. The IP67 boxes will be mounted on GI structure with respective angles and
columns with required grouting and other civil works. All operating input drivers will be
weather – proof. All cabling and wiring will be done in accordance with the IP grading and will
be wired through flexible conduits.
The escape route orientation signs shall be mounted in a distance of 50 meters duration, on
both tunnel walls (next to the railway track and motorable path) throughout the tunnel at a
height (lower edge) of 1 m above the motorable path respectively the rail track. The escape
route indication shall consist of two parts, the upper part is a static sign which is illuminated
by LED-lamps and shows an escaping person. The lower part of the sign shows flashing LED-
arrows which shall display the direction (north or south) of the escape route by flashing. It
should be provided with a dynamic symbol with a minimum of 5 arrows for each direction.
Dimensions of the static symbol (h x w), approx.: 400 x 400 x 80 mm (h x w x d).
Dimensions of the LED symbol (h x w), approx.: 150 x 400 x 80 mm (h x w x d).
The dimensions are approx. values; they can vary depending on the manufacturer.
The luminance of the static part of the symbol shall be ≥ 200cd/m2.
The controlling of the escape route orientation signs shall be realized by a main control unit.
This control unit shall be placed in the nearest substations which in subsequently be
connected with the Main Control Centre. In an emergency case the distributed I/O Unit from
the control center shall transmit the data to the Escape Route Orientation Sign Control Unit
which shall switch on the signs with the correct direction. Every escape route orientation sign
shall be adjusted separately with determined patterns. For example, when the pattern “one”
will be activated, all signs will be switched on and the LED symbols shall display the direction
“right”. The pattern “two” indicates the direction “left”. The escape route orientation signs
also shall have the function of indicating both directions simultaneous.

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 90 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

The contractor shall define the programs of the signs in accordance with the employer (when
which directions are shown). The data connection from the Escape Route Orientation Sign
Control Unit to the signs shall be realized by OFC (optical fiber cabling).
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(19.7) Supply, installation, testing and commissioning of non-Illuminated Escape Route
Orientation sign, as per the technical specifications.
The item price includes cost of labour & all materials required for supply, erection, testing and
commissioning of outdoor type, single side/Double side, non-Illuminated Escape Route
Orientation sign with suspension /side mounting/wall mounting type arrangements as
required. The boxes will be mounted on GI structure with respective angles and columns with
required grouting and other civil works.
The design and material shall be first approved from RVNL/ Engineer before procurement.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.
(19.8) Supply, installation, testing and commissioning of Emergency Telephone sign as per the
technical specifications with metal frame body IP 65 and IK 08 using LED lamp.
The item price includes supply, installation, testing & commissioning of outdoor type, single
side/Double side Emergency Telephone sign with metal frame body IP 65 and IK 08 using LED
lamp with suspension /side mounting/wall mounting type arrangements as required,
complete including internal wiring with 2x1.5sq mm FR PVC insulated, multistrand, copper
conductor single core cable on surface conduit, earthing with 1.5 sq mm FR PVC insulated
multi strand copper conductor single core cable conforming to IS 694(latest version) etc,
acrylic sheet of thickness not less than 4mm on front side, G.I /Aluminum Sheet of 24 SWG
on all 5 / 4 sides with louvers etc.as required. Depth of board shall not be less than 200mm.
Erection arrangement shall be as approved by Railways. Matter to be written / displayed on
signboards shall be got approved before manufacturing of board. Sign board shall have degree
of protection not less than IP 65.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 91 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.


(19.9) Supply, installation, testing and commissioning of Fire Extinguisher glow signage as per
technical Specifications.
The item price includes supply, installation, testing & commissioning of outdoor type, single
side/Double side glow sign boards/Pictorial signage boards with suspension /side
mounting/wall mounting type arrangements as required, complete including internal wiring
with 2x1.5 sq mm FR PVC insulated, multistrand, copper conductor single core cable on
surface PVC conduit, earthing with 1.5 sq mm FR PVC insulated multi strand copper
conductor single core cable conforming to IS 694(latest version) etc, acrylic sheet of thickness
not less than 4mm on front side, G.I /Aluminium Sheet of 24 SWG on all 5 / 4 sides with
louvers etc.as required. Depth of board shall not be less than 200mm. Erection arrangements
shall be as approved by Railways. Matter to be written / displayed on signboards shall be
approved before manufacturing of board. Glow sign board shall have degree of protection
not less than IP 65.
The item includes the cost of all accessories, labour cost, civil works (if any) and other
associated items etc. for successful commissioning of the work at site. Nothing shall be paid
extra.
The price quoted also includes RITES representative inspection and testing charges unless
otherwise specified in the bill of quantities. In case of change of inspection RITES to
RVNL/Consignee, 1% of the cost of material will be deducted by RVNL as inspection charges.

2.20 BOQ ITEM NO. 20: ANNUAL MAINTAINENCE & OPERATIONS CHARGES FOR THE
E&M WORKS

(20.1) MAINTENANCE WORK & SERVICES AS/OF FOLLOWING AFTER DLP FOR E&M
1. Comprehensive Maintenance (Preventive & Breakdown) and operational services including
round the clock supervision for the required period of all Electrical assets at Portal Electrical
Substations, As per the details of equipment/system listed in the detailed technical
specifications for Portal Electrical Sub-station consisting of 33/11kV & 11/0.433kV
transformers, 4 Pole structure with electrical accessories, CT&PT, 33 KV GIS panels, 11 KV
panel, LT panels, Metering Panels, LT and HT Cabling with termination kit, Auto Tap Changer
Panel, DG sets and DG sets synchronizing Panels with battery & battery charger, Relay testing
of HT panels, Ceiling Fan, Lighting and power system of Electrical Sub Station, Equipment room
and outdoor lighting, Earthing pits, firefighting pump rooms, etc., all assets of Ventilation and
E&M systems inside tunnels including underground substations, all assets of Electrical systems
inside tunnels including for power supply system of underground sub-stations.
(The minimum number of personnel deployed shall be as follows:
Head Fault Supervisors - 2 Nos.
Fitters - 4 Nos.
Technical Helpers - 4 Nos.)
2. Providing housekeeping services for cleaning of Portal Substations, Electrical Substations,
underground substations inside tunnel, all maintenance Niches, firefighting pump rooms for

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 92 of 118


Construction of Tunnels (With Both NATM And TBM
Alternative), Yards & Formation Works from Chainage 47+360
to 63+117 (15.757 KM) Under Package-4 In Connection with
New Single LineBroad Gauge Rail Link Between Rishikesh and
Karanprayag (125km) In State of Uttarakhand, India

the required period as per scope of work including watch & ward.
The minimum number of personnel deployed shall be:
Housekeeping Helper - 6 Nos.
Watch & ward - 5 Nos. (for 3 shifts of 8 hours each)
The item price shall cover the comprehensive maintenance (Preventive maintenance and
corrective / break down maintenance of all assets) of all electrical & mechanical equipment
for the mentioned time period with addition to providing housekeeping services for cleaning
Electrical Substation Buildings, Portal Substation Buildings, Underground Substation, Fire
Fighting Systems, all maintenance Niches & Service Buildings.
The cost of the replacement of the breakdown equipment after the DLP period shall be borne
by the Railways/RVNL.
Comprehensive schedule of maintenance to be provided by the contractor in the manner
below,
(a) Preventive Maintenance: - Preventive Maintenance Schedule along with check lists and
durations is to be submitted at the time of subsequent agreement for schedule item and
same shall be part of agreement document. The preventive maintenance is to be carried
out in such a manner that overall functioning & reliability of the system is not affected.

(b) Corrective Maintenance/Breakdown Maintenance: - the corrective/breakdown


maintenance is to be carried out at any time during 24hrs.x 365 days inclusive of all
Sundays and holiday.
(i) Minor Corrective Maintenance: -Inclusive of repairing and replacement of all
spares/Components and all other associated accessories which are covered otherwise and
attention of all defects other than medium & major defects.
 Response time (Max) --- 30 min.
 Attending time (Max)--- 4 hour.
(ii) Medium Corrective Maintenance: -Inclusive of Repairing and Replacement of all
spares/Components and all other associated accessories which are covered otherwise and
attention of all defects other than minor & major defects.
 Response time (Max) --- 30 min.
 Attending time (Max)---12 hours.
(iii) Major Corrective Maintenance: - It covers the attention off all type of major
failures/breakdown, which include Repair/Replacement of assemblies, Sub-Assemblies,
Components etc.
 Responses time (Max)--- 30 min.
 Fault attending time (Max)---24 hours.
The decision of the Railway/RVNL regarding the classification of corrective maintenance as
minor/major shall be final.
In Exceptional Cases i.e., under unforeseen situations/emergency such as fire, heavy snow

ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS Page 93 of 118

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