FLUID POWER SYMBOLS

RENR9676-01
April 2007 BASIC COMPONENT SYMBOLS
Component Locations
Part Machine Schematic
Description MAIN AUX.
PUMP: VARIABLE and
Number Location Location
6
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
Accumulator Gp - Pilot Manifold 164-6981 1 B-5
Block - 2 D-8 7
Cylinder Gp - Boom Note A 3 F-1 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Cylinder Gp - Bucket Note A 4 F-8 COMPENSATED

Cylinder Gp - Stick Note A 5 F-7 VALVES

VALVE ENVELOPES VALVE PORTS
Filter Gp - Case Drain 126-2075 6 A-5
Filter Gp - Pilot Hydraulic 158-8987 7 A-4
Filter Gp - Return Oil 188-4145 8 A-6 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Manifold Gp - Control 215-5037 9 B-5, B-6

CONTROL VALVES CHECK VALVES
Motor Gp - Swing 158-8986 10 F-6
AB AB
Motor Gp - Left Travel 209-5992 11 F-5
Motor Gp - Right Travel 209-5992 12 F-4 P T
P T
BASIC SPRING SHUTTLE PILOT
Pump Gp - Main Hydraulic 272-6955 13 B-2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Sensor As - Left Pump Pressure - 14 B-3
MEASUREMENT ROTATING SHAFTS
Sensor As - Right Pump Pressure - 15 A-3
Switch As - LH Travel Pressure - 16 D-8
Switch As - Pilot Pressure - 17 B-8
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Switch As - RH Travel Pressure - 18 D-7
Swivel Gp 234-4440 19 E-4 FLUID STORAGE RESERVOIRS
Tank Gp - Hydraulic Oil - 20 A-5, A-6
Valve Gp - Cooler Bypass
Valve Gp - LH Joystick
171-0098
270-5951
21
22
A-7, A-8
C-8 320D RR Excavator VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Hydraulic System
Valve Gp - Load Control Boom Cylinder 255-5683 23 D-2
COMBINATION CONTROLS
Valve Gp - Load Control Stick Cylinder
Valve Gp - Main Control
255-5680
259-7464
24
25
D-5
C-1 thru C-6 13
Valve Gp - Pilot Travel 270-5947 26 D-7, D-8
Valve Gp - Pressure Reducing Boom/Swing 232-4102 27 B-4, B-5
GKL1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

EBY1-UP
or MANUAL and PILOT PILOT or MANUAL
Valve Gp - RH Joystick 270-5952 28 C-7
Valve Gp - Shuttle 185-0462 MANUAL CONTROL SYMBOLS
29 B-7, B-8
Valve Gp - Shuttle 285-1534 30 B-4
Valve Gp - Swing Cushion 158-9085 31 E-6 PUMP GP - PISTON (MAIN)
Valve Gp - Travel LT Counterbalance 137-3718 E-5
Valve Gp - Travel RT Counterbalance 137-3718
32
33 E-4
FILTER GP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

Note A: Refer to parts manual for specific cylinder information. RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL

32 31
INTERNAL RETURN SIMPLIFIED COMPLETE
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations SPRING LOADED GAS CHARGED SINGLE ACTING DOUBLE ACTING
LINES CROSSING LINES JOINING
Pressure, Sampling, and Sensor
Tap Schematic HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Description
Number Location
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT TWO
EE Left Pump Delivery Pressure B-3 DISPLACEMENT NON-COMPENSATED
INFINITE THREE
DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
FF Right Pump Delivery Pressure A-3
UNIDIRECTIONAL UNIDIRECTIONAL
GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-2 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
JJ Case Drain Pressure B-2
KK
SOS
Right Pump Power Shift Pressure
Hydraulic Oil Sampling Port
A-2
A-4
12 11 Without Heavy Lift and Fine Swing
© 2007 Caterpillar Printed in U.S.A.
MOTOR GP - PISTON (TRAVEL) All Rights Reserved

Electrical Symbols Table

25
Hydraulic Symbols (Electrical)

11 32 28 22 2 29 17 18 16 26 3 5 G M

24 Page, (Dimensions: 34 inches x 28 inches)

21 Transducer
(Fluid)
Transducer
(Gas / Air)
Generator Electric Motor

25 24 23

RENR9676-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

23 24 Electrical Symbols (Electrical)

27 9 1 VALVE GP - MAIN CONTROL T

Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

15 14 13 8
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard
33 12 8 7 6 20 30
Current Standard
10 31 19 3 4 Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK

21 23 24 25 30 20 28 22 KK 13 JJ EE Circuit Identification
Number
Wire Color Wire Gauge

5 Previous Standard
Wire Color
Wire
HYD.
27 9 1 TANK
325-PK-14
6 B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

15 14 13 3
10
GG 19

8 7 6
FF 14 HH 15 7 SOS
11 12 32 33 10 31 19 2 17 29 16 18 26 4 30

MACHINE COMPONENT LOCATIONS MAIN PUMP and FILTER CIRCUITS MOTOR GP - SWING & SWIVEL
 8 7 6 5 4 3 2 1

MOTOR GP
SWING
158-8986
BOOM BOOM
BUCKET STICK CYLINDER CYLINDER
CYLINDER CYLINDER SWING MOTOR
MOTOR GP
MOTOR GP TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) TRAVEL RIGHT
TRAVEL LEFT 209-5992
PG 209-5992
F F
DR

R.C.V-C

MU Pp3 Pp3
AR4 BR4
AR3 BR3 AL3 BL3 T1 T1
BG AG

T2 T2
B1 DR A1
VALVE GP
SWING
CUSHION
158-9085 AG BG BG AG

B A A B B A
E VALVE GP E
TRAVEL LT VALVE GP
BL2 AL2 COUNTERBALANCE TRAVEL RT
137-3718 COUNTERBALANCE
137-3718
VALVE GP BL1 AL1 BR1 AR1
PILOT TRAVEL TP
270-5947
TT SWIVEL GP
234-4440
TRAVEL(L) TRAVEL(R)

μ μ μ μ

VALVE GP
LOAD CONT.
BACK FWD FWD BACK BOOM CYL.
T1 T5 T2 T4 T6 T3 255-5683

aL1 bL1 bR1 aR1 VALVE GP

LOAD CONT. BL3 AL3 BR4
D SWITCH AS. STICK CYL. D
RH TRAVEL 255-5680 SP3 SPi SP2 BP3 BPi
PRESSURE
SDr aL2 aL1 BDr BP2
SWITCH AS. R.C.V-A AR4
LH TRAVEL
PRESSURE aL4 aL3 R.C.V-B
AL2 AL1 AR1 aR3 aR4

BLOCK BL2 BL1 aR1 BR1 BR3 AR3

AL4 aL4 Di4 Pi4 BR2 AR2 aR5 R3
T SP1 ST aL3 aR2 Pi1 BP1 BT
BL3 R2 (L) (BACK) (DOWN) R1 BR5 AR5 VALVE GP
VALVE GP (UP) (IN) (BACK) (CLOSE) BR4 (IN)
VALVE GP MAIN CONTROL
RH JOYSTICK 259-7464
LH JOYSTICK 270-5952
270-5951
JLP JRP
(Dimensions: 34 inches x 28 inches)

JLT JRT
STICK SWING BUCKET BOOM
KENR9676-01

μ μ μ μ μ μ μ μ

C OUT IN R L OPEN CLOSE DOWN UP C

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
SWING

STICK(2)
TRAVEL(L)

BOOM(1)
BUCKET
STICK(1)

ATCH
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
A8 bL4 Di2 Pi2 Pi3 Di3 DST bR2 Di1 bR5
A1 A2 A3 A4 A5 A6 A7
bR1
VALVE GP
SHUTTLE HL bL3 bL2 bL1 PL PR bR3 HR
185-0462

B1 B2 B3 B4 B5 B6 B7 B8 PUMP GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
EE MAIN HYD. RIGHT MAIN PUMP OUTPUT
272-6955 PILOT PUMP OUTPUT
SENSOR
24 Page,

LEFT MAIN PUMP OUTPUT

G2 M2
AS LEFT TRAVEL SPEED CONTROL CIRCUIT
aR3 aR4 bR3 aL4 bL3 bL2 aL3 aL2 PUMP HL SUPPLY LINE
P2 Pi1 P-IN PSA2 DR1 VALVE GP PRESSURE DRAIN / RETURN LINE
PSA1 B1 A1 B2 A2 B
B SHUTTLE LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
Pn2 ATTACHMENT CONTROL CIRCUIT
SWITCH AS. T-OUT2 DR2 285-1534
PILOT PRESS MANIFOLD GP PL Ps2 HH RIGHT TRAVEL MOTOR CONTROL CIRCUIT

CONTROL LEFT TRAVEL MOTOR CONTROL CIRCUIT

(TRAVEL)

(SWING)

215-5037 A2 SWING MOTOR CONTROL CIRCUIT

BOOM CYLINDER CONTROL CIRCUIT
PsM2
NO.1

NO.2

BUCKET CYLINDER CONTROL CIRCUIT

T
(LOCK)

STICK CYLINDER CONTROL CIRCUIT

G4
NO.3

SWING BRAKE CONTROL CIRCUIT

R.C.V-C VALVE GP P1 P2 S3
COOLER BYPASS VALVE GP Dr2 NOTES
PRESS JJ
171-0098 S1 Dr1 R.C.V : RETURN CHECK VALVE
R.C.V-B REDUCING
P1 BOOM/SWING
DrM LINE PATTERNS
PAC ACCUMULATOR GP 232-4102
G G3 Pressure Line
164-6981
DR3 DR5 T-OUT1 PsM1 Pilot / Load Sensing Pressure
DR4 Pi2 DR6
R.C.V-A Ps1
D E F Drain / Return Lines
KK
A1 Component Group

Pn1 Attachment
PR
OUT IN Air Line
A3
A FILTER GP Pi HR CALLOUTS
A
RETURN OIL
188-4145 G1 M1 YY Taps (Pressure, Sampling,Sensor) by letter
T
PG PC SENSOR 52 Components by number
FILTER GP Pm
AS RIGHT
PILOT PUMP THIS SCHEMATIC IS FOR THE 320D RR
TANK GP FILTER GP HYDRAULIC PRESSURE FF PART #: 270-5962 HE CHG 01
HYDRAULIC CASE DRAIN GG SOS 158-8987
OIL Components are shown installed on a fully operable machine
126-2075 with the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting,
Specifications and Systems Operations
8 7 6 5 4 3 2 1