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NBN-CON-BI-4670 Install Service Drop Sheath (SDS) 5.0

Install Service Drop Sheat

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NBN-CON-BI-4670 Install Service Drop Sheath (SDS) 5.0

Install Service Drop Sheat

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Install Service Drop Sheath (SDS)

nbn-COMMERCIAL | NBN-CON-BI-4670 | Rev 5.0 | 15 JUL 24 | Owner: Greg Rotheram - Senior Manager, Work Practices

1 Overview
This Build Instruction (BI) provides instructions for installing a Service Drop Sheath (SDS) and covers activities from
the device to the Premises Connection Device (PCD) (where applicable).
Note:
• For guidance on applications of the SDS, refer to [25] NBN-TE-CTO-527 Passive Fibre Network Equipment
Application Guide.
• The word ‘device’ within this document means a multiport (standard multiport (MPT), Splitter Multiport
(SMP), Branch Multiport (BMPT) etc).

Figure 1. Overview of premises FTTP connection highlighting location of SDS


Note:
• The activities in this BI may be undertaken during build, activation or assurance.
Note: This document is not to be used by builders and developers for the design and installation activities for
new developments.
• Do not deviate from the specifications provided, without prior approval from your nominated nbn
representative.

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• This build instruction supports [23] NBN-COO-EDS-347 nbn Build Standards – Fibre to the Premises (FTTP) and
should be read in association with that Standard.

The photos in this document are for illustrative purposes only, except where referenced within the
text, in which case they should only be relied upon to the extent of the reference.
Build activities should be performed as per the rules and instructions within each section, and not by
relying solely on the outcomes displayed in photos.
Whilst all efforts have been made to depict the correct installation outcomes in the relevant photos,
this may not be the case in all instances.

1.1 In scope
This BI includes installation and cable management of various SDS cables in aerial and underground applications:
• Corning
• CommScope

1.2 Out of scope


This BI does not include:
• Local fibre network
• Installation of the PCD. Refer to [37] NBN-CON-BI-4671 Install Premises Connection Device (PCD).

1.3 Referenced documents


Note: The table below only contains documents referenced within this document.

Document Owner

[1] AS 1530.4 Methods for fire tests on building materials, components and Standards Australia
structure, Part 4: Fire-resistance tests for elements of construction

[2] AS/NZS 3000 Electrical installations (known as the Australian/New Zealand Standards Australia
Wiring Rules)

[3] AS 4072.1 Components for the protection of openings in fire-resistant Standards Australia
separating elements, Part 1: Service penetrations and control joints

[4] AS/CA S009 Installation requirements for customer cabling (Wiring Rules) Communications Alliance

[5] International Electrotechnical Commission (IEC) 61300-3-35 IEC

[6] NBN-0070 Cable Hauling and Duct Preparation – Cable Hauling nbn

[7] NBN-COO-EDS-164 Aerial Rules – Energex nbn

[8] NBN-COO-EDS-165 Aerial Rules – Ergon Energy nbn

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Document Owner

[9] NBN-COO-EDS-166 Aerial Rules - Ausgrid nbn

[10] NBN-COO-EDS-167 Aerial Rules – Endeavour Energy nbn

[11] NBN-COO-EDS-168 Aerial Rules – Essential Energy nbn

[12] NBN-COO-EDS-169 Aerial Rules – Jemena nbn

[13] NBN-COO-EDS-170 Aerial Rules – CitiPower and PowerCor Australia nbn

[14] NBN-COO-EDS-171 Aerial Rules – AusNet Services nbn

[15] NBN-COO-EDS-172 Aerial Rules – United Energy nbn

[16] NBN-COO-EDS-173 Aerial Rules – TasNetworks nbn

[17] NBN-COO-EDS-174 Aerial Rules for South Australia nbn

[18] NBN-COO-EDS-175 Aerial Rules – Horizon Power nbn

[19] NBN-COO-EDS-177 Aerial Rules – Power and Water nbn

[20] NBN-COO-DADS-178 Aerial Drawings Manual - Timber Poles - Fibre nbn

[21] NBN-COO-EDS-179 Aerial Drawings Manual - Concrete and Steel Poles - Fibre nbn

[22] NBN-COO-EDS-180 Aerial Drawings Manual - General Arrangements - Fibre nbn

[23] NBN-COO-EDS-347 nbn Build Standards – Fibre to the Premises (FTTP) nbn

[24] F0133-9-495 nbn HSE Critical Risk Controls and Guidance nbn

[25] NBN-TE-CTO-527 Passive Fibre Network Equipment Application Guide nbn

[26] NBN-TE-CTO-1528 Product Application Guide - Premises Installation nbn

[27] NBN-CON-GDE-1657 Haul Cables and Care for Infrastructure nbn

[28] NBN-DES-STD-1781 Aerial Rules – nbn and Private Poles nbn

[29] NBN-TE-CTO-1827 Sag and Tension Tables nbn

[30] NBN-DES-STD-3090 Aerial Drawings Manual - Stobie Poles - Fibre nbn

[31] NBN-CON-BI-3810 Construct MT-LFN Underground BJL (OFDC-A4) - Build nbn


Instruction

[32] NBN-DEP-GDE-3951 National Heritage Installation Guideline nbn

[33] NBN-CON-STD-4189 nbn Build Standards – Universal Fibre Architecture (UFA) nbn

[34] NBN-DEP-MAN-4236 LASE Operations Manual nbn

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Document Owner

[35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields) nbn

[36] NBN-CON-STD-4599 nbn Build Standards - Temporary Cables nbn

[37] NBN-CON-BI-4671 Install Premises Connection Device (PCD) nbn

[38] NBN-CON-BI-4673 Install Network Termination Device (NTD) nbn

[39] NBN-CON-BI-4674 Install Field Installable Connector (FIC) nbn

[40] NBN-CON-BI-4675 Install Pigtail nbn

[41] NBN-CON-STD-4714 nbn Build Standards – Fibre Interface Inspection and nbn
Cleaning

[42] NBN-CON-BI-4811 Install Internal Connection Device (ICD) nbn

[43] NBN-CON-BI-4813 Install Fibre Wall Outlet (FWO) nbn

[44] F0002-31-10468 nbn Build Standards - Optical Testing Standard nbn

1.4 Document control


1.4.1 Revision history
Date Revision Details

15 JUL 24 5.0 Refer to section 1.4.2 Changes in this revision, in revision 5.0 for details of
changes between revision 4.0 and 5.0.

19 FEB 24 4.0 Refer to section 1.4.2 Changes in this revision, in revision 4.0, for details of
changes between revision 3.0 and 4.0.

27 NOV 23 3.0 Refer to section 1.4.2 Changes in this revision, in revision 3.0, for details of
changes between revision 2.0 and 3.0.

18 APR 23 2.0 Refer to section 1.4.2 Changes in this revision, in revision 2.0, for details of
changes between revision 1.0 and 2.0.

08 AUG 22 1.0 First release.

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1.4.2 Changes in this revision


Changes in this document revision 5.0 dated 15 JUL 24 compared to the previous revision 4.0 dated 19 FEB 24 are
summarised below:

Section Details

1.3 Referenced documents • Deleted NBN-TE-CTO-376 Fibre Interface Inspection and Cleaning.
• Added NBN-COO-EDS-177 Aerial Rules – Power and Water.

3 Equipment and tools • Added items to support new SDS installation methods.

6 Installation considerations • Added note to refer to section 6.3.

6.3 PCD vs SDS-direct-to-NTD • Deleted list of scenarios in which SDS-direct-to-NTD is allowed.


assessment • Added list of scenarios in which PCD is required.
• Added list of PCD benefits.
• Added list of scenarios in which SDS-direct-to-NTD may be
appropriate.

7 Install underground SDS • Rearranged and augmented section to accommodate new sub-
sections for three new lead-in options: Direct Buried, Fibre on Fences
and Slot Trenching. Refer below for details.

7.1 Install SDS via LIC • Updated section title.

7.1.2 Where LIC is not in the • Added to step 7 "or spare cable for assurance purposes" to clarify
same pit as device where SDS is that the cable loop is required even if cable does not change
connecting direction.

7.1.3 Copper pull-through • Made a sub-section of section 7.1


method

7.1.4 HFC pull-through method • Added new section.

7.2 Install SDS via direct burying • Added new section. Note: content has been moved from NBN-CON-
STD-4238 nbn Build Standards – Pit and Pipe (Brownfields).
• Added new quality check 11) Direct buried SDS cable installed as per
nbn rules and instructions.

7.3 Install SDS via fence • Added new section.


• Added new quality check 12) SDS cable installed on a fence as per
nbn rules and instructions.

7.4 Install SDS via slot trench • Added new section.


• Added new quality check 13) SDS cable installed in a slot trench as
per nbn rules and instructions.

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Section Details

7.5 Install SDS from BEP to PCD • Updated title from ‘Install SDS from LIC BEP to PCD’

7.5 Install SDS from BEP to PCD • Added: ‘There are two approved methods to terminate an SDS cable
8.5 Install and manage SDS inside with an SC/APC connector. The preferred method is to fusion splice a
PCD pigtail onto the cable. For details, refer to section 13 Termination.'

9 Install SDS direct to NTD

7.6 Cable management • Moved section – previously section 7.3.

8.1 Private poles • Updated section to only refer to the acceptance requirements in
NBN-DES-STD-1781 Aerial Rules - nbn and Private Poles.

8.5.1 Madison PCD • Specified required length of bare fibre looped around splice tray is
8.5.2 TE PCD 2.5 loops.

9.3.2.2 SDS with FIC • Added new section.

13 Termination • Added Enterprise Ethernet and Point-to-Point as scenarios in which


to refer to [31] NBN-CON-BI-3810 Construct MT-LFN Underground BJL
(OFDC-A4) - Build Instruction if an SDS terminates at a BJL.
• Added rules where an SDS cable can be terminated with a FIC.
• Updated quality check from ‘FIC not installed at NTD’ to ‘30) SDS
cable terminated as per nbn rules and instructions.’

16.7 Aerial cable drop (SDS) • Added note specifying one label per pole, and to secure the label if
Labelling required.

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1.5 Contents
1 Overview ........................................................................................................................................................1
2 Health, safety and environment (HSE) ............................................................................................................8
3 Equipment and tools ......................................................................................................................................9
4 Fire rated penetration .................................................................................................................................. 18
5 Clearances .................................................................................................................................................... 20
6 Installation considerations ........................................................................................................................... 22
7 Install underground SDS ............................................................................................................................... 26
8 Install aerial SDS ........................................................................................................................................... 65
9 Install SDS direct to NTD ............................................................................................................................... 85
10 Install SDS into FWO ................................................................................................................................... 93
11 Install SDS into ICD ..................................................................................................................................... 96
12 Strip SDS ..................................................................................................................................................... 98
13 Termination.............................................................................................................................................. 101
14 Fibre Hygiene ........................................................................................................................................... 102
15 Testing ..................................................................................................................................................... 104
16 Labelling ................................................................................................................................................... 105
17 Glossary ................................................................................................................................................... 113

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2 Health, safety and environment (HSE)


nbn takes health, safety and environment (HSE) management very seriously and expects the same from all
internal employees and Delivery Partners. Whilst undertaking any activity associated with this document, all
workers (both nbn and Delivery Partner employees) must comply with relevant HSE legislation, their own HSE
processes, contractual HSE obligations and nbn’s HSE Critical Risk Controls (CRCs).
The CRCs set out nbn’s minimum expectations for carrying out work where there is a risk of exposure to one or
more HSE critical risks. The mandatory requirements specified in the CRCs are in addition to other requirements
under legislation and do not replace or limit any nbn or Delivery Partner obligation to manage HSE risks. It is also
important to note that the CRCs are not exhaustive of all controls required to manage HSE risks.
The information within this document has been prepared with an understanding that HSE risks may be evident
and will require assessment with due consideration to CRC requirements by nbn or the Delivery Partner
participating in any activity prescribed within this document, and that appropriate controls are documented in
relevant safe work systems (e.g. SWMS, Procedures) and adhered to.
Refer to [24] F0133-9-495 nbn HSE Critical Risk Controls and Guidance, for a detailed description of the nbn CRCs.
Once work is completed, the work site must be left safe with no rubbish or unattended equipment/materials that
may be hazardous to HSE; and clean and tidy with no debris left on site.

Do not commence digging without first checking for other assets via the
Before You Dig Australia website.

Quality checks
1) Person undertaking the activity has access to the relevant CRCs and SWMS.
2) Site left safe, no rubbish or unattended equipment/materials that may be hazardous to HSE.
3) Site left clean and tidy with no debris left on site.

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3 Equipment and tools


The equipment and tools listed below are specific to the activities described in this document but are not an
exhaustive list.
It is assumed that the basic tools are available when required e.g. drill, tape measure, spirit level, hammer,
screwdrivers.
Note: Where equipment below is highlighted as example only, a similar product can be used providing the
manufacturer’s instructions are followed.
Table 1. Equipment

Name Description Image

Flat profile SDS Aerial or underground


(CommScope) Available lengths: 20m, 30m, 40m, 60m,
80m, 120m, 200m, 300m & 500m
nbn Installed bend radius: 60mm
Size/dimensions: 6.1 x 2.7mm

Flat profile SDS Aerial or underground


(Corning) Available lengths: 20m, 30m, 40m, 60m,
80m, 120m, 200m, 300m & 500m
nbn Installed bend radius: 63mm
Size/dimensions: 5.4 x 3.0mm

Round profile SDS Underground only


(CommScope) Available lengths: 40m, 60m, 80m, 120m,
250m, 500m
nbn Installed bend radius: 25mm
Size/dimensions: 5mm

Round profile SDS Underground only


(Corning) Available lengths: 40m, 60m, 80m, 120m,
250m, 500m
nbn Installed bend radius: 15mm
Size/dimensions: 5mm

White Flexible Premises end of Lead-in Conduit (LIC) to PCD


Telecommunications
conduit (UV rated)

Size/dimensions: 20mm

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Name Description Image

Galvanised Drive Pole attachment


Hook

Size/dimensions: 175mm

Galvanised Coach Pole attachment


Screw Hook

Size/dimensions: 12mm x 105mm

Galvanised Hook Pole attachment


Plate
(Concrete Poles)

Fascia House Hook House attachment


(Bridle Ring)

Drop wire Fascia House attachment


Bracket

Eaves Bracket with House attachment


pigtail

Size/dimensions: 1000mm

Galvanised Rafter House attachment


Bracket

Size/dimensions: 1000mm

Fascia Riser Bracket House attachment


with pigtail

Size/dimensions: 300mm

Fascia Riser Bracket House attachment


with pigtail

Size/dimensions: 1000mm

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Name Description Image

Optical cable marker Only required if standalone SDS cable


underground to aerial.
Not required on SDS cables if the current
LFN is aerial and already labelled with an
optical cable marker.

Sealant Use a fire-resistant sealant as required to


meet the building code in relevant states
which is suitable for the material type.
Note: For fire penetrations, refer to section
4 Fire rated penetration. Example only

Wall plugs Used for brick, masonry, and concrete walls.


(Solid walls) Note: Use appropriate stainless steel or
galvanised screws for the wall plug being
used and the correct gauge as per
manufacturer’s specifications.

Examples only

Hollow wall fixtures For plasterboard, fibre cement sheets.


Note: Use appropriate stainless steel or
galvanised screws for the wall plug being
used and the correct gauge as per
manufacturer’s specifications.

Examples only

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Name Description Image

Timber screws For timber/cladding stainless steel or


galvanised (8G – 10G x 30mm).

Example only

Metal self-tapping Used for metal surfaces (8G – 10G).


crews Note: Use appropriate length based on
surface type.

Example only

Saddle Used for securing surface mounted conduit


a full saddle is preferred but where space is
not available, a half saddle can be used.
Use the appropriately sized saddle for the
conduit being used.

Example of full saddle

Example of half saddle

Lime mortar mix Used to backfill concrete slot trench

Example only

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Name Description Image

Liquid filler (Sikaflex Used to backfill concrete slot trench


11 FC+)

Example only

Cable ties, cable clips Black UV-rated cable ties suitable for wire
or P-clamps fences

Example only

Flat black 6mm cable clips with nails

Example only
Round black 5mm cable clips with nails

Example only

P-clamps

Example only

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Table 2. Tools

Name Description Image

Flat SDS cable Used for rodding (10mm LIC and 20mm LIC) with
(Corning and or without existing service cable.
CommScope) Note: Example shown is SDS flat fibre wound onto
a reel.

Example only

4.5mm Rod with Used for 10mm LICs/duct and above (medium
spring leader sized run).

Example only

6.0mm Rod Used for 20mm duct and above (medium and long
run).
Note: Recommended for hauling SDS/SSS cable in
the LFN pit and pipe.

Example only

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Name Description Image

Cable stripper Used for removing outer sheath of round SDS


cable and removing loose tubes within an optical
cable.

Example only

Crimping tool Used for scotch locks.

Examples only

Scotch locks Used for 2 wire connectors.

Examples only

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Name Description Image

Concrete Trolley Used for cutting slot in concrete


Saw

Example only

Concrete Demo Used for cutting slot in concrete


Saw

Example only

Angle grinder Used for completing slot trench near a vertical


wall.

Example only

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Name Description Image

Concrete Saw Saw blade for concrete saws


Blade

Examples only

Angle grinder cut Used with angle grinder


off wheel

Examples only

Quality checks
4) Correct cable type installed as per nbn rules and instructions.
5) Minimum bend radius maintained at all locations along the length of the cable.

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4 Fire rated penetration


When performing fire rated service penetrations, the person undertaking these activities must be competent and
adhere strictly to the National Construction Code of Australia (NCC), relevant Australian Standards and State-
specific legislation.

Note: A competent person is someone who has:


• Knowledge of the NCC, relevant Australian Standards and State-specific legislation in relation to
fire rated penetrations, sealants, fire collars etc.
• Undertaken passive fire training or similar to understand the requirements of the National
Construction Code (NCC) and gain an in-depth understanding of passive fire systems and
compliant fire-stopping practices.

nbn requires as a minimum in-line with regulatory standards, the following but not limited to:
a. Temporary fire protection (e.g. fire pillow systems): Must be installed immediately after any hole has been
cut into a fire-rated wall, floor or ceiling. These must remain in place until permanent fire sealant is installed
and certified. If fire pillows are intended for use as a permanent penetration system they must be completed
with fire sealant and thermal wraps in accordance with fire pillow manufacturing standards as per [1] AS
1530.4 Methods for fire tests on building materials, components and structure, Part 4: Fire-resistance tests for
elements of construction.
b. All permanent controls: Must comply with the NCC, relevant Australian Standards, and state-specific
legislation.
c. Existing fire-rated penetrations: Can be used but must be resealed and re-certified including the re-
certification of the existing service penetrations included within the same penetration.
Note:
• If the existing service penetration does not have a fire seal, a new fire seal must be installed and certified
after installation of any nbn cable.
• Advice on correct separation distances between existing and new service penetrations should be sought
from the passive fire product manufacturer(s) prior to work commencing.
d. Timing obligation: All permanent controls must be installed and certified no later than 10 business days after
the completion of the activity.
e. Document evidence: The evidence referred to below must be in the form of a numbered certificate, form,
statement or the like from the installer of the system or systems, certifying the installation.

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i. Material compliance – evidence must be provided to the Building Manager or Body Corporate that the
material being used is compliant with the NCC, relevant Australian Standards and State-specific
legislation. This evidence must be a full copy of an [1] AS 1530.4 Methods for fire tests on building
materials, components and structure, Part 4: Fire-resistance tests for elements of construction, or [3] AS
4072.1 Components for the protection of openings in fire-resistant separating elements, Part 1: Service
penetrations and control joints, report from an accredited laboratory. Please note that single page
certificates are not acceptable as evidence of compliance for passive fire penetration systems.
ii. Register – a register must be provided to the Building Manager or Body Corporate that includes the
number of fire rated penetrations and locations and which passive fire systems were installed.
iii. Certificate of compliance – An Independent Certifier is required to certify the work in all States. Note that
certain states have licensing requirements for the installation of passive fire systems such as QLD which
must be adhered to. A copy of the certification must be supplied to nbn and the Building Manager or
Body Corporate.
Labelling: Each fire rated penetration must be clearly labelled as per relevant Australian Standards and recorded
in the Register and provided to the Building Manager or Body Corporate. For further information and label
templates, refer to [3] AS 4072.1 Components for the protection of openings in fire-resistant separating elements,
Part 1: Service penetrations and control joints.

Quality checks
6) Installed penetration appropriately sealed as per fire rating requirements.

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5 Clearances
In the following section, clearance refers to the physical separation of a device from other devices,
fixtures, and structures (including the ground) and is always expressed as a measurement.
Prior to installing the PIC, ensure that all business rules in this section are considered and adhered to.

For buildings of heritage significance, there are certain guiding principles that have been developed to
assist in the sympathetic placement of nbn infrastructure. Refer to [32] NBN-DEP-GDE-3951 National
Heritage Installation Guideline for detailed information.

5.1 Aerial clearances


Aerial SDS installations must adhere to the rules and requirements in the relevant utility aerial rules (refer to
section 1.3 Referenced documents for a full listing of the nbn aerial rules).
These rules and requirements cover:
• Ground clearances
• Power circuits
• Service drops
• Pole risers

5.1.1 Communication cable clearances


The table below outlines the clearances for communication cables.
Table 3. Communication cable clearances

Cable owner Clearance

Third party 300mm clearance is required at the pole, premises and mid-span.

nbn owned SDS cables can be attached to existing hooks at the pole point of attachment only, providing
they meet the correct clearances and the object being attached to is structurally sound.

Quality checks
7) Minimum aerial utility specific clearances as per nbn rules and instructions.

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5.2 Underground clearances


For underground SDS cable installations, refer to the requirements within [35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields).

5.3 Internal cabling clearances


Table 4 below reflects the clearances outlined in [4] AS/CA S009 Installation requirements for customer cabling (Wiring Rules).
Table 4. End user clearances

Heating oil, steam or


Electricity Oxygen or flammable gas Water or waste
compressed air

End user cabling situation ELV LV HV


Pump/ Pipe/
Pipe Connection Meter Cylinder Pipe Connection Meter Pipe Connection
Cable Connection Cable Connection Cable Connection Cistern Tank

Unenclosed 0 150¹ 0 450 150² 150 50 150 150 150


Optical
In Conduit 0 150¹ 0 450 150² 150 0 150 150 150
Fibre
Cable Connection
0 150¹ 0 150¹ 0 450 150 Outside hazardous area 150 150
or splice

¹ Technicians working on nbn cabling are to be protected against accidental contact with ELV or LV ² Separation by a suitable barrier or heat insulation, as appropriate, is acceptable at crossings, within
electrical connections by effective means (e.g. an insulated barrier, a shield, shroud, or suitable wall cavities or within shared Trunking.
distance). The nbn connections are to be separated from ELV/LV electrical connections by at least Note: These are the recommended minimum separation distances to provide adequate clearance to
150mm by a permanent, rigidly fixed barrier of durable insulating material or earthed metal. In the install or access the cabling. All dimensions given are in millimetres.
case where such a fixed barrier is applied, no further separation is required.

Quality checks
8) Internal cable minimum clearances as per nbn rules and instructions.

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6 Installation considerations
Note: Any new or existing penetration (excluding fire-rated walls or ceilings) for nbn cable or
conduit which acts an entry pathway into a building must be sealed with a fire-resistant sealant.

Note: For assessing if a PCD must be installed, refer to section 6.3 PCD vs SDS-direct-to-NTD
assessment.

a. The existing lead-in cable path should be followed unless certain circumstances prevent this, such as
unrepairable blockages.
b. Before changing from an underground lead-in to an aerial lead-in or vice versa, notify both the end user and
nbn to ensure agreement from all parties to the change.
Note: The least cost option should always apply when making decisions on repairing or replacing a LIC. The
expectation is that the majority of underground service drop cable will be successfully installed by utilising
existing LICs, including existing 10mm LICs.
c. Installing a PCD is the preferred installation method and should be prioritised for the following reasons:
i. Serves as demarcation point of external network to internal network.
ii. Provides testing location.
iii. Access to inside of premises not always required.
iv. Damaged internal cable only requires replacement from PCD to NTD.
v. Damaged lead-in cable only requires replacement to PCD from Multiport.
vi. For instructions on how to install a PCD refer to [37] NBN-CON-BI-4671 Install Premises Connection Device
(PCD)

Installing the SDS direct to NTD (i.e. no PCD) is an option on the condition the site meets all the
criteria listed in section 6.3

d. When a single LIC is supplying two premises with an adjoining roofline:


i. The existing LIC can be used.
ii. Install the PCD on the premises that the LIC is currently installed to e.g. premises number 1 (refer to [37]
NBN-CON-BI-4671 Install Premises Connection Device (PCD)).
iii. If the service is for the adjoining premises e.g. number 3 and you require access to the roof space of
premises number 1 then you will require a LAN access notice to be issued to premises number 1.
Note: This can only be undertaken if both premises have adjoining roofline and you have permission to
access. You cannot drill through any fire penetrations without having it sealed and certified (refer to
section 4 Fire rated penetration).

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iv. Another common example is an existing lead-in conduit is present at premises number 6 with a pit that
breaks off to provide separate LICs to both properties number 6 and number 8. It is also acceptable to use
the existing LIC and no LAN access notice is required.
Note: If you need to access a property, outside of that for which you have a ticket of work, you must
attempt to notify the premises owner/occupant.

6.1 Underground
For underground installation, determine:
• Existence and location of lead-in conduit.
• Type of SDS cable to be used and bend radius required (refer to Table 2. Tools).
• Appropriate hauling equipment required e.g. rodder, string-line.
• PCD siting and clearances.
For further guidance on direct buried SDS, refer to [35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe
(Brownfields).

6.2 Aerial
For aerial installation, determine:
• The points of attachment at both the pole and the premises.
• PCD siting and clearances.
• Ground and circuit-to-circuit clearances at both attachment points and in-span and at premises.

6.2.1 Prohibited locations for aerial attachments


The locations described below are areas where the premises attachments are not allowed to be mounted on due
to the integrity of the structure where the area could move or lift due to bad weather.
• Chimneys
• Antennas, Satellite dishes
• Gutters
• Plaster board surfaces
• Rusty attachments found (i.e. any D-ring pig tail hook etc. that is part of the house)
• Roof tiles/Roof sheeting
• Below eaves
• Window frames
• Antennas
• Trees

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• Flagpole/Lightning pole
• Mid Span attachment for FTTP

6.3 PCD vs SDS-direct-to-NTD assessment


The technician must assess if installing a PCD is required, or if the SDS cable can be installed direct to the NTD.

Note: Installing a PCD is required in the following scenarios:


• Type-3 MDU buildings
• Enterprise Ethernet end users
• Areas prone to rodent damage to internal cabling
• End users providing their own internal cable pathway
• SDS attached to a fence
• SDS direct buried or placed in a slot trench in concrete
• Single LIC supplies two premises that have an adjoining roofline
• The contract or program of work specifies that a PCD must be installed

6.3.1 PCD considerations


Installing a PCD is required in the scenarios listed in section 6.3 . Otherwise installing a PCD is not required, but
has the following benefits:
a. Provides a demarcation point of the external network and internal network.
b. Provides a testing location.
c. May not need to gain access to the premises.
d. Damaged internal cable only requires replacement from PCD to NTD.
e. Damaged lead-in cable only requires replacement from Multiport to PCD.
For instructions on installing a PCD, refer to [37] NBN-CON-BI-4671 Install Premises Connection Device (PCD).

6.3.2 SDS-direct-to-NTD considerations


Installing a PCD is required in the scenarios listed in section 6.3 . Otherwise installing a PCD is not required and
the SDS cable can be installed direct to the NTD, including where:
a. A previous SDS has been installed direct to an NTD.
b. A homeowner does not approve of PCD installation due to visual impact (e.g. front of building, brick pointing
works, rendered walls, additional ducting/conduit to install PCD in an approved location).
c. Installing a PCD may impact the aesthetics of a heritage building or heritage overlay.

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d. Existing LIC access is directly under a floor cavity or in a wall cavity and can be accessed safely (if the LIC
cannot be accessed safely, refer to the LIC Repair or Replacement Decision Process in [35] NBN-CON-STD-
4238 nbn Build Standards – Pit and Pipe (Brownfields).
e. Clearance requirements for mounting a PCD cannot be met (as detailed in [37] NBN-CON-BI-4671 Install
Premises Connection Device (PCD).
f. Security concerns that a PCD could be accessed by a third party if on street or laneway.
g. HSE concerns if mounting PCD on asbestos containing material (ACM).
h. The MDU design has not included a PCD/s.

Quality checks
9) If SDS is direct to NTD, installed as per nbn rules and instructions

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7 Install underground SDS


Prior to hauling of the SDS cable through the lead-in conduit, a LIC/conduit assessment should be
undertaken to qualify the usability of the LIC to ensure no damage or any blockages are found.
For much information, or for information on direct buried SDS, refer to [35] NBN-CON-STD-4238 nbn
Build Standards – Pit and Pipe (Brownfields) for details.

When performing any of the steps below, care must be taken not to:
• damage the SDS cable or any existing services.
• exceed the minimum bend radius of the cable. Refer to Table 1. Equipment.

7.1 Install SDS via LIC


7.1.1 Where LIC is in the same pit as device where SDS is connecting
1. Locate any existing string line in LIC, or if no string line present, use one of the following options:
• Push rodder through LIC from either direction until it can be located at other end.
• Push flat SDS through LIC to BEP.
• Confirm if any cables in the LIC may be used as a pull-through. For more information, refer to
7.1.3 Copper pull-through method or 7.1.4 HFC pull-through method.
Note: The copper and HFC pull-through options can only be used if the LIC has no capacity for a rodder or
flat SDS cable.
2. Attach the SDS cable to existing string line or rodder where applicable.
Note: The SDS cable is always installed from the device location towards the premises.

Figure 2. Examples of attaching SDS to string line


3. Haul the SDS cable through LIC to BEP and continue to 7.6 Cable management.

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7.1.2 Where LIC is not in the same pit as device where SDS is connecting
Locate any existing string line/rope in allocated duct, if no string line/rope present, use one of the following
options:
1. Push the rodder through duct from either direction until it can be located at other end.
2. Push flat the SDS through duct from device pit to the LIC pit.
Note: There may be multiple pits between device and LIC pit. Refer to [27] NBN-CON-GDE-1657 Haul Cables
and Care for Infrastructure and [6] NBN-0070 Cable Hauling and Duct Preparation – Cable Hauling.
3. Attach the SDS cable to existing string line/rope or rodder.
4. Hand haul the SDS cable between device pit to LIC pit.
5. Install the SDS through LIC.
6. Manage the cable at any intermediate pit so that no extra length of SDS is to be left other than the length
required for the SDS to enter and exit the pit such that:
• The SDS is not in a location where it would likely be damaged by other work in the pit.
• The entry or exit may not be on opposite walls and therefore a small change of direction loop of cable is
required to transition through the pit.
7. Manage cable at LIC pit by leaving a loop to accommodate change of direction or spare cable for assurance
purposes.
Note: SDS cables must not be interlaced with existing cable bundles in the pit.

Quality checks
10) SDS cable supported and housed in pit or manhole as per nbn rules and instructions.

7.1.3 Copper pull-through method


The copper pull-through method uses an active copper service (with the end users’ permission) or an inactive
copper service to install the SDS cable through the LIC in instances where the LIC has no capacity for a rodder or
flat SDS cable. On an active service you must advise the customer of the works required and that there will be an
outage to their service.

Note: Technical staff completing this task must have relevant training and accreditation to disconnect
and reconnect the copper lead-in cable, including having the correct tools and equipment, e.g. correct
crimping tools and scotch locks

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Pull through method where the copper can be accessed at the premises

Note:
• For active services there is a risk that the existing copper cable may not be able to be placed back
into the LIC and may require a temporary cable run above ground or additional civil works to
repair a blockage or other similar obstructions. This should be explained to the end user and
request permission before proceeding.
• If it’s an inactive service, there is no requirement to request permission from the end user or haul
the copper back to the premises.

1. Conduct a pull test with the intent to check if the conduit is blocked or cable is stuck within the conduit and
validate if the existing copper cable moves at both ends.
Note: Gently pull the test cable to validate that it moves freely to confirm if pull through activities can be
used, if cable does not move freely try flushing the conduit with a garden hose and pull the cable back and
forward while flushing, if cable does not move freely do not attempt pull through, follow repair and or
replacement process. If the LIC is deemed ok for pull through continue with steps below.
2. Disconnect the copper lead-in cable at the premises end.
3. Attach a string line to copper lead-in cable.
Note: There are various methods of attachments of copper cable to draw string including half hitch knots
around the cable with the jet line draw string, exposing the copper conductors twist together and tie to jet
line draw string, using jet line by pushing it over the top of the cable from the end like a hauling sock, all
methods are secured with PVC electrical tape.
4. Haul the copper cable through LIC from the pit end until you reach the draw string.
5. Attach the SDS lead-in cable and copper lead-in to the draw string.
Note: The copper lead in is only required to be hauled back if it an active service.
6. Haul cable/s back to the premises from the pit.
7. Create a break-out from existing wall box or conduit.
8. Reconnect copper service if required.

Pull through method where the copper cannot be accessed at the premises
1. Locate the conduit on the outside of the premises prior to it going under house or wall cavity.
a. Dig down.
b. Ringbark the conduit.
c. Remove section of conduit - required to install Y-connector or new conduit to PCD.
2. Conduct a pull test with the intent to check if the cable is blocked or stuck within the conduit and validate if
the existing copper cable moves at both ends.

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a. Gently pull the test cable to validate that it moves freely to confirm if pull through activities can be used,
if cable does not move freely try flushing the conduit with a garden hose and pull the cable back and
forward while flushing, if cable does not move freely do not attempt pull through, follow repair and or
replacement process. If the LIC is deemed ok for pull through continue with steps below.
3. Disconnect the copper at the CIU or cut cable at lead-in pit, if at CIU open enclosure and confirm which
conductors are connected to each other to ensure the correct connection when the cable is reconnected.
4. Attach a string line to the copper lead-in and SDS lead-in cable.
5. Haul back to the cut out section of conduit.
6. Remove the SDS cable from the draw string leave copper cable attached and haul back to lead-in pit.
Note: The copper lead in is only required to be hauled back if it is an active service. An in active service can be
cut off and removed at the point of dig down.
7. Reconnect the active copper service in pit using new CIU.
8. Install a Y connector at the breakout for active services and run new conduit to premises and up wall to new
PCD location. Where it’s an inactive service a Y connector is not required, connect the new conduit that is
going up the wall to the existing conduit that was dug down.

Note: Be prepared to repair/replace existing LIC immediately.


If there are any issues with the pull through activity, the end user existing active copper service
should be reconnected temporarily as soon as possible, refer to [36] NBN-CON-STD-4599 nbn Build
Standards - Temporary Cables for more information.

7.1.4 HFC pull-through method


The HFC pull-through method uses an inactive Telstra (now nbn) HFC cable to pull the SDS cable through the LIC
in instances where the LIC has no capacity for a rodder or flat SDS cable.
Additionally, the inactive Telstra (nbn) HFC cable can be cut off and removed to increase capacity in ducts or
conduits. Ensure the inactive cable is disposed of locally/via existing working practices.

Note:
• Optus HFC cables must not be used or removed.
• Technical staff completing this task must have relevant training and accreditation to disconnect
the inactive Telstra (nbn) HFC cable, including having the correct tools and equipment, e.g.
correct cutting tools .

Pull through method where the inactive Telstra (nbn) HFC cable can be accessed at the
premises

Note: Because the service is inactive, end-user permission is not required, and the inactive Telstra
(nbn) HFC cable does not need to be hauled back to the premises.

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1. Conduct a pull test by gently pulling the inactive HFC cable to check if the conduit is blocked or cable is stuck
within the conduit. Validate that the inactive HFC cable moves freely at both ends.
Note: If the cable does not move freely, try flushing the conduit with a garden hose, and pull the cable back
and forward while flushing. If the cable still does not move freely, do not proceed with pull-through method,
instead follow the LIC repair and or replacement process in [35] NBN-CON-STD-4238 nbn Build Standards – Pit
and Pipe (Brownfields). If the LIC is deemed ok for pull-through, continue with steps below.
2. Disconnect/cut off the inactive HFC cable at the premises end.
3. Attach a string line to the inactive HFC lead-in cable.
Note: There are various methods of attachments of the inactive HFC cable to a draw string including half hitch
knots around the cable with the jet line draw string, attaching it around the HFC cable surface like a hauling
sock. This method is then secured with PVC electrical tape.
4. Haul the inactive HFC cable through the LIC from the pit end until you reach the draw string.
5. Attach the SDS lead-in cable and inactive HFC lead-in cable to the draw string.
6. Haul cable/s back to the premises from the pit.
7. Create a break-out from existing wall box or conduit where required.
8. Ensure the inactive cable is disposed of locally/via existing working practices.

7.2 Install SDS via direct burying


In line with nbn guiding principles, the expectation is that most underground service drops will be successfully
completed by using existing LICs (if in situ) including 10mm conduits.
If there is an existing lead-in cable that moves it may be used as a pull through aid in an existing LIC.
A new direct buried fibre SDS cable should only be installed if the existing lead-in can’t be identified or is beyond
repair. Refer to the LIC repair or replacement decision process in section [35] NBN-CON-STD-4238 nbn Build
Standards – Pit and Pipe (Brownfields) to determine the suitability of the existing LIC.

Note:
• Direct buried SDS must only be used within the property boundary (refer to Figure 4).
• Flat profile SDS cable must always be used for direct buried installation.
• End-user consent must be obtained before installing a slot trench.

7.2.1 Direct buried lead-ins <30m


For residential properties in both urban and rural locations when installed by hand digging, not mechanical aid.
The following requirements must be adhered to for the installation of direct buried fibre SDS cable:
a. Must be installed within the property boundary at a minimum depth of 150mm cover.
b. The starter pipe from the boundary pit to the property boundary must be installed to the correct depth, refer
to section 7.2.3 P20 starter pipes (pit to inside property boundary).

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c. The starter pipe must taper upwards from the point at which it enters the property, to a minimum 150mm
depth of cover. This must be achieved within a minimum distance of 500mm inside the property boundary to
ensure the bend radius of the cable is not compromised (refer to Figure 4).
d. The end of the conduit must be sealed at the property boundary side, refer to section 7.2.5 Sealing buried
ends of conduit.
e. A label must be installed on the pit, refer to section 7.2.3.1 Labelling.
f. Must be installed with a riser pipe at the premises at a minimum 150mm depth of cover, refer to section
7.2.4 Conduit at premises.

7.2.2 Direct buried lead-ins >30m


For hobby, battle axe blocks or working farms in both urban and rural locations when installed by mechanical aid
not hand digging.
The following requirements must be adhered to for the installation of direct buried lead-in cable:
a. Must be installed within the property boundary at a minimum depth of 400mm cover.
b. Must be installed in an area where the likelihood of damage from ground penetrating farm machinery such as
ploughs, is minimised by:
i. avoiding open spaces where this type of farm machinery might be used
ii. installing the direct buried lead-in cable alongside a driveway or fence
c. The starter pipe from the boundary pit to the property boundary must be installed to the correct depth of
cover, refer to section 7.2.3 P20 starter pipes (pit to inside property boundary).
d. The starter pipe must taper (upwards or downwards) from the point at which it enters the property, to a
400mm depth of cover. This must be achieved within a minimum distance of 500mm inside the property
boundary to ensure the bend radius of the cable is not compromised (refer to Figure 5).
e. The end of the conduit must be sealed at the property boundary side, refer to section 7.2.5 Sealing buried
ends of conduit.
f. A label must be installed on the pit, refer to section 7.2.3.1 Labelling.
g. Must be installed with a riser pipe at the premises at a minimum 400mm depth of cover, refer to section
7.2.4 Conduit at premises.

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7.2.3 P20 starter pipes (pit to inside property boundary)


If there is an existing conduit that goes from the street pit to inside the property use this conduit as a starter pipe.
For new installations P20 starter pipes must be installed from the street pit to a minimum of 500mm inside the
property boundary as shown in Figure 3.

Figure 3. Examples of P20 starter pipe installation locations at the pit


The depth of cover for P20 starter pipes on a verge must be:
• 300mm if less than 3m from the pit to the property boundary
• 450mm if more than 3m from the pit to the property boundary
The end of the P20 starter pipe inside the property boundary will need to taper over 500mm from property
boundary point to:
• 150mm depth of cover for urban and rural residential properties (direct buried lead-ins <30m) (refer to Figure
4).
• 400mm depth of cover for urban and rural hobby, battle axe or working farms (direct buried lead-ins >30m)
(refer to Figure 5).

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Figure 4. Example of conduit tapering up to 150mm on a residential property


Figure 5. Example of conduit tapering down to 400mm on a hobby or working farm
• Note: The tapering may not look as depicted in the diagrams - use the natural flex in the conduit, without
kinking the conduit, to achieve the desired depth.

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7.2.3.1 Labelling
The label for the P20 starter pipe must be installed in the pit above the starter pipe using a white PVC label and
the wording ‘nbn direct buried cable’ in black indelible marker pen as per Figure 6. For further guidance on label
specifications, refer to section [35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields).

Figure 6. P20 starter pipe label in the pit

7.2.4 Conduit at premises (riser pipe)


The lead-in cable must be installed in P20 conduit for at least 500mm prior to the premises, and the P20 conduit
must extend up the premises wall to the PCD, as per Figure 7, up to a minimum height of 400mm above ground
level against the wall.
If required, surface conduit can be installed on the premises to assist with installation of the PCD in a location
where a back-to-back connection with the NTD can be completed.
The depth of cover for riser pipes must be:
• Minimum of 150mm for urban and rural residential properties (direct buried lead-ins <30m).
• Minimum of 400mm for urban and rural hobby, battle axe or working farms (direct buried lead-ins >30m).
Note:
• For surface conduit installation instructions and how to prevent termite infestation, refer to [35] NBN-CON-
STD-4238 nbn Build Standards – Pit and Pipe (Brownfields).
• For instructions on PCD installation including siting and clearances refer to [37]NBN-CON-BI-4671 Install
Premises Connection Device (PCD).

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Figure 7. Conduit installation at the premises

7.2.5 Sealing buried ends of conduit


The buried ends of the conduits are required to be sealed with butyl rubber or rubber plugs.
At the buried end of the starter pipe from the pit, fill the end of the conduit with butyl rubber, or split the rubber
plug, wrap around the cable and push into the end of the conduit as per Figure 8.

Figure 8. Split rubber plug

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At the buried end of the conduit at the premises, follow the same instructions as for the starter pipe, but in
addition, where the riser pipe enters a premises cavity, a plug must be installed and filled with butyl rubber putty
or grey sealant tape to make the seal watertight and to prevent the entry of insects (especially termites) to the
premises via the conduit or the end of the conduit filled with butyl rubber (refer to Figure 9).

Figure 9. Split rubber plug installed in conduit with grey sealant tape or butyl rubber

7.2.6 Backfill requirements for open trenches


When installing direct buried SDS cable in an open trench, the installed cable must be supported firmly and evenly
on all sides using the same material which has been excavated.
Note: Avoid backfilling with any sharp rocks/bricks directly onto the fibre.

7.2.7 Passing under roadways and pathways


All cables passing under designated roadways and pathways shall be installed in P20 conduit at the nominated
depth of cover with 500mm of conduit either side of the crossing (refer to Figure 10).
Note: Conduits under roadways and pathways do not require the ends to be sealed.

Figure 10. Passing under roadways and pathways

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7.2.7.1 Sealed surface (e.g. concrete, bitumen, pavers)


Urban and rural residential properties (direct buried lead-ins <30m)
• Minimum 300mm depth of cover with the ends of the conduit tapering upwards over a minimum distance of
500mm, to a 150mm depth of cover for the direct buried cable.
Note: This is to ensure the bend radius of the cable is not compromised.
Urban and rural hobby, battle axe or working farms (direct buried lead-ins >30m)
• Minimum 300mm depth of cover with the ends of the conduit tapering downwards over a minimum distance
of 500mm, to a 400mm depth of cover for the direct buried cable.
Note: This is to ensure the bend radius of the cable is not compromised.

7.2.7.2 Unsealed surface (e.g. gravel, dirt)


Urban and rural residential properties (direct buried lead-ins <30m)
• Minimum 300mm depth of cover with the ends of the conduit tapering upwards over a minimum distance of
500mm, to a 150mm depth of cover for the direct buried cable.
Note: This is to ensure the bend radius of the cable is not compromised.
Urban and rural hobby, battle axe or working farms (direct buried lead-ins >30m)
• Minimum 400mm depth of cover.

7.2.8 Route diagram of Direct buried SDS cable


When installing direct buried Fibre SDS lead in cable a diagram of the SDS cable route must be drawn up and
attached to the inside surface of the premises electrical switchboard door.
The diagram must include the following information:
1. Title: Direct Buried Fibre Lead-in Cable Route
2. Technician Name:
3. Delivery Partner name:
4. Date:
5. Cable Length:
6. Direct Buried Depth:
7. Additional notes/comments:
8. Property boundaries and verge
9. The route from the pit to building point including measurements from available reference points e.g. fences,
driveways, trees, gardens.
Use the pre-populated adhesive label to record the above information then attach the label to the inside surface
of the premises electrical switchboard door. The premises owner is to be advised of the location of this diagram.

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Note: For installations prior to this label being available, record the information on a piece of paper as per the
example in Figure 11 below and attach to the inside surface of the premises electrical switchboard door, and
advise the premises owner.

Figure 11. Example of lead-in route diagram

Quality checks
11) Direct buried SDS cable installed as per nbn rules and instructions.

7.3 Install SDS via fence


Attaching an SDS cable to a fence is best suited to longer runs typically seen in battleaxe and rural blocks but can
be used in any scenario that is appropriate, if no suitable lead-in exists.
Whilst both round and flat profile cables are suitable for attaching to fences, the flat SDS cable appears to be
more effective as it is more rigid and tends not to sag as much as the round profile cable. It can also be direct
buried when transferring to underground.

In line with nbn guiding principles, the expectation is that most underground service drops will be successfully
completed by using existing lead-in conduits (if in situ) including 10mm conduits.
If there is an existing lead-in cable that moves, it may be used as a pull through aid, in an existing LIC.
An SDS cable should only be installed on a fence if the existing lead-in can’t be identified or is beyond repair.
Refer to [35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields) for the LIC repair or
replacement decision process, to determine the suitability of the existing LIC.

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7.3.1 Obtain owner consent


7.3.1.1 Property owner
Written consent must be obtained from the property owner before installing SDS cable on a fence.

7.3.1.2 Neighbouring property owner


If the SDS cable will be installed on a fence that is the boundary between two properties, a Way Leave form must
be signed by the neighbouring property owner.

7.3.2 Approved fence types and risks


The following fence types are approved for installation of an SDS cable:
1. Stranded wire
2. Chain link, ring lock, chicken wire etc
3. Post and rail
4. Electric
5. Barbed wire
6. Slat
7. Picket
8. Paling
9. Aluminium
Note: Do not install an SDS cable on brick, masonry, Colorbond or corrugated asbestos fences. For brick, masonry
and Colorbond fences, follow the requirements for surface-mounted conduit as per [35] NBN-CON-STD-4238 nbn
Build Standards – Pit and Pipe (Brownfields) or other approved installation methods where appropriate.

7.3.2.1 Risk to cable


Fences are used for multiple purposes – as a property divider, for gardening, to keep native or domestic animals
out, to keep livestock or domestic animals in, or for decoration.
The fence purpose, and the risks associated with that purpose, must be taken into consideration to ensure the
best fence type and positioning of the wire on that fence type, is selected.
Potential cable damage due to the following risks or actions, must be assessed:
a. Livestock: Livestock or native animals chewing, pawing, rubbing against, attempting to jump over or push
through fence.
b. Tensioning: Supporting fence wire being broken when the fence is being tensioned.
c. Vandalism/unlawful property entry: Intentional vandalism of the fence or unintentional damage when
gaining unlawful access to a property.
d. Garden tools: Use of garden tools such as whipper snippers or hedgers.

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e. Debris from surrounding vegetation: Debris falling onto the fence and damaging the cable, particularly on a
tree-lined boundary fence.
f. Sagging/wear and tear: The fence or supporting wire sagging over time.
g. Rubbing: Fibre transitions rubbing over particular types of posts.
h. Fence quality and condition: Poor condition or quality of fencing.

Figure 12. Examples of fences in poor condition

7.3.2.2 Risk to installer/livestock


The following risks should be considered when siting and installing:
a. Barbed wire fences – risk of injury when attaching to barbed wire fences: Workers MUST wear rigger gloves
or similar to protect themselves from laceration by the barbed wire.

Figure 13. Example of barbed wire fence installation

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b. Electric fences – risk of electric shock when attaching to electric fences: Workers MUST ensure the electric
fence is switched off before attempting to attach the cable. Appropriate SWMS should be adhered to.
Note: Before turning off an electric fence, approval must be obtained from the premises owner/occupier in
case there is a risk that livestock can escape.

Figure 14. Example of control for electric fence turned ‘OFF’


c. Plastic sheath, glass fibre, cable ties – risk of serious injury if ingested by livestock: Animals chewing and
ingesting both the plastic sheath and the glass fibre or cable ties (including off cuts) which could cause colic or
perforated intestines.
d. Laser – risk of laser injury: Broken or damaged cables leaving exposed fibre.
e. Cable Attachments – risk of laceration: Cable ties not cut off flush may cause lacerations when brushed
against.

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7.3.3 Attaching cable to fences

Potential damage zone


A ‘potential damage zone’ has been identified as that area of the fence from the ground to a height of
800mm. This zone is particularly vulnerable to damage from animals and/or garden tools.
All installations must avoid the potential damage zone by ensuring the cable is installed at a minimum
height of 800mm.

7.3.3.1 Using cable ties, cable clips or p-clamps


• Cable Ties (Black): must be UV rated and suitable for wire fences
• Flat Cable Clips 6mm (Black): with galvanised nails for timber fences for Flat SDS
• Round Cable Clips 5mm (Black): with galvanised nails for timber fences for Round SDS
• P-clamps

Note:
• Stapling as a method of securing the SDS cable is NOT permitted as it may impact the integrity
of the cable.
• If using P-clamps to keep tension on the cable, ensure the cable is being attached to posts that
can take the strain (e.g. wooden or strainer wire posts. Do Not use on star picket posts).

Figure 15. Examples of attachment materials

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Figure 16. Example of P-clamp use

7.3.3.2 Transitioning SDS from underground to fence


Where the SDS cable transitions from underground up the fence, it must be installed in P20 riser conduit to
protect the fibre from any damage (e.g. from machinery, animals, gardening tools).
Ensure the following requirements are met for installation of the conduit:
a. Installed vertically to a minimum height of 800mm.

Figure 17. 800mm minimum height of riser conduit


b. Where possible, secured by saddling to fence posts.

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Note: If it is not possible to install saddles, cable ties can be used to secure the conduit to the fence post.

Figure 18. Riser conduit saddled to fence post

Figure 19. Example where riser conduit cannot be saddled to fence post and cable ties used
c. Installed to a minimum depth of cover of 150mm for residential properties (less than 30m length).
d. Installed to a minimum depth of cover of 300mm for hobby or working farms (greater than 30m length).
e. 150mm radius bends used above ground to transition cable from vertical to horizontal along the fence.

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Figure 20. Examples of bend used to transition cable from vertical to horizontal.
f. 150mm radius bends used when transitioning to direct buried underground SDS cable.
g. Extended horizontally at least 500mm underground (if transitioning to direct buried).
Note: If the SDS it is not direct buried, but installed in conduit, ensure 300mm radius bends are used. Refer to
[35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields) for more detailed information
around direct buried installation.

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7.3.3.3 Attaching to fence posts


Ensure the following requirements are met:
a. Cable must be positioned either on the outside of the posts or on whichever side provides better protection,
provided this is still part of the end user’s property.
Note: Care should be taken to allow enough curvature around the post to not put the cable under stress,
particularly where flat SDS cable is used.
a. Cable must be secured on wire as close as possible to the exit from a bend on a fence post

Figure 21. Secure cable as close as possible to exit from bend


b. Cable must be secured either side of any fence post, as close as possible to the fence post, without
compromising the bend radius of the cable.

Figure 22. Examples of cable going around a fence post and secured either side of the fence post
c. Cable must be secured on wire as close as possible to the exit from a bend on a fence post

Note: DO NOT run SDS cables through posts as this will require cable to be replaced if a post needs
to be replaced.

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Figure 23. Do not install cable through any holes in fence posts

7.3.3.4 Attaching to wire fences


Ensure the following requirements are met:
a. Cable ties must be used when attaching to a wire fence.
b. Cable ties must be fastened at intervals no greater than 600mm along the fence line and as close as possible
to either side of a fence post.

Figure 24. Cable ties installed no greater than 600mm apart


• For an open wire fence type, the minimum cable installation height must be 800mm.
Note: This will reduce the risk of the cable being installed in the potential damage zone.
• For a ring lock fence type (chicken wire, chain link etc) the cable should always be attached to the strainer
wire.

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Note: This will help reduce the risk of sagging, or damage to the cable.

Figure 25. Examples of attaching SDS cable to strainer wire on chicken wire and ring lock fence

7.3.3.5 Attaching to wooden/aluminium fences


Ensure the following requirements are met:
a. For both wooden and aluminium fences, the minimum cable installation height must be 800mm.
Note: This will reduce the risk of the cable being installed in the potential damage zone.
b. When attaching to wooden fences use cable clips secured no more than 300mm apart.

Figure 26. SDS cable secured underneath rails with cable clips no more than 300mm apart
c. Cable ties can be used when attaching to aluminium type rails but must be no more than 600mm apart.
d. Cable must flow around corners meeting the cable bend radius specifications.

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Figure 27. Bend radius not compromised when changing direction.


e. Cable must be concealed underneath the most appropriate railing that will provide protection and aesthetics.
This will depend on the number of rails and fence type.

Figure 19. Aluminium Rail fence example

Quality checks
12) SDS cable installed on a fence as per nbn rules and instructions.

7.4 Install SDS via slot trench


Slot trenching is a technique for cutting a narrow slot into a concrete surface for an SDS cable to be installed.
In line with nbn guiding principles, the expectation is that most underground service drops will be successfully
completed by using existing LICs (if in situ) including 10mm conduits.
If there is an existing lead-in cable that moves, it may be used as a pull-through aid in an existing LIC.

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A new SDS cable should only be installed via slot trench if the existing LIC can’t be identified or is beyond repair.
Refer to the LIC repair or replacement decision process in [35] NBN-CON-STD-4238 nbn Build Standards – Pit and
Pipe (Brownfields) to determine the suitability of the existing LIC.

Note:
• Flat-profile SDS cable must always be used for slot trench installation.
• Slot trenching must only be used on private property.
• End-user consent must be obtained before installing a slot trench.

7.4.1 Assess the slot trench location


Before starting, assess the proposed slot trench pathway for any existing services or obstructions that could affect
the proposed route. Consideration should also be given to:
• Pathway direction. The pathway must be a straight line, parallel or perpendicular to edges or joints in the
concrete. Changes of direction must be completed in soft surfaces.
• Fibre must not be placed in concrete expansion joints.
• Physical obstructions or other services (power, gas, water, stormwater, drainage pipes, etc).
• Avoiding areas that are likely to have vehicles traversing.
• Easements
• BEP and PCD location
• Transitions at either end of slot trench i.e. soft surface or vertical wall
• Length of the proposed pathway:
• Slot trenches <2m should be cut using a concrete demo saw.
• Slot trenches >2m should be cut using a concrete trolley saw with a guide.

7.4.2 Cut the slot trench


Depth of slot: minimum 20mm to maximum 30mm.
Width of slot: minimum 3.2mm to maximum 6mm.
Where the slot transitions to a vertical wall, an angle grinder (or suitable alternative) is recommended to
complete cutting the slot within 20–30mm of the wall, then drilling a hole to the trench depth at the base of the
wall (see section 7.4.3.2 Vertical wall). Other methods can be used to complete the slot and the transition,
provided that the minimum bend radius of the cable is maintained.
Note: The vertical wall must not be damaged during this activity.

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Figure 28. Using an angle grinder (or similar) to complete a slot adjacent to a vertical wall (left) and a slot
completed with angle grinder adjacent to a vertical wall
Before cutting a slot trench, measure twice to ensure accuracy. Mark or chalk the intended pathway before
starting to cut.
While cutting, water must be used to suppress concrete dust.
Ensure that runoff is managed appropriately, and that all waste and debris are removed from the site (and from
the slot itself).

7.4.3 Transitions

Note: The below methods are examples. Any alternative method must ensure that the SDS cable is
protected, and the minimum bend radius is maintained.

7.4.3.1 Soft surface


When the cable transitions from a slot trench to a soft surface, the slot must be cut to transition the full depth of
the concrete to the base, while ensuring that the cable minimum bend radius is met (e.g. from 20–30mm down to
ground depth – see Figure 29).

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Figure 29. SDS in a slot trench transitioning to a soft surface

Figure 30. Cutting a transition angle to the full depth of the concrete, ensuring the cable bend radius is not
compromised
Cable must be protected by cutting a 300mm conduit bend, then use 500mm of conduit to continue providing
coverage further from the concrete cut.
Note: Insert the conduit bend slightly below the concrete to meet the slot that has been cut (see Figure 31).

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Figure 31. Soft surface transition in conduit bend

7.4.3.2 Vertical wall


Alternative methods can be used to complete the slot trench transition, provided that the minimum bend radius
of the cable is maintained .
Drill a 20mm hole to the slot trench depth at the base of the wall.

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Figure 32. Drilling a 20mm hole at the end of the slot trench (left) and the completed hole at the end of the slot
trench (right)
Cable must be protected by cutting the appropriate length of conduit bend joined to straight conduit running up
the wall. Secure the conduit with saddles.

Figure 33. Conduit bend customised to suit a hard surface transition to a vertical wall (left) and completed hard
surface transition to a vertical wall (right)
Note: Figure 33 shows a newly dug trench that has not yet been filled, and the fibre has not yet been pushed to
the correct depth.

7.4.4 Fill slot trench


The slot trench must be filled after the cable has been inserted in the required position in the slot.

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Option 1: Lime mortar mix


Sweep the mix into the slot trench using a crosshatch method (sweeping at 45° angles) and ensure that the slot
trench is full up to the hard surface.

Figure 34. Lime mortar mix installed into slot trench


Option 2: Liquid filler
Cut the nozzle of the tube so that the filler can be applied directly into the slot trench.
Apply the filler evenly and ensure that the slot trench is full to the hard surface and that no air bubbles remain.
Wipe off excess filler where required.

Figure 35. Liquid filler installed into slot trench

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7.4.5 Assurance requirements


Damaged fibre-optic cable must not be removed from the slot trench with a concrete saw, due to the risk of glass
shards becoming airborne. If the cable cannot be safely removed from the existing slot trench, a new slot trench
must be cut.

Quality checks
13) SDS cable installed in a slot trench as per nbn rules and instructions.

7.5 Install SDS from BEP to PCD


Installing a PCD is the preferred installation method however, installing the SDS direct to NTD (no
PCD) is an approved method in specific instances. Refer to section 6.3 PCD vs SDS-direct-to-NTD for
more information.
Assess PCD clearances at LIC BEP as per [37] NBN-CON-BI-4671 Install Premises Connection Device
(PCD).
Note: Where PCD clearances cannot be met, investigate pathway/method to transition SDS from LIC
BEP to PCD location.

There are two approved methods to terminate an SDS cable with an SC/APC connector. The preferred method is
to fusion splice a pigtail onto the cable. For details, refer to section 13 Termination.

Figure 36. Compromised PCD clearances

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7.5.1 Telstra wall box


7.5.1.1 Where the Telstra wall box is present at the end of the LIC
Determine the PCD location (to the left or right of the Telstra wall box), then follow the steps below to bypass the
Telstra wall box:
1. Cut a slot in the LIC on the applicable side where the PCD will be installed.
2. Bring the SDS cable out of the slot ensuring the bend radius is not compromised.
3. Install the SDS cable to PCD as per section 7.5.3 Additional ducting from BEP to PCD location.

Figure 37. Example of slot cut in LIC to bring SDS out under Telstra Wall box

7.5.1.2 Where PCD installation will be above the Telstra wall box
1. Route the SDS cable behind the Telstra wall box from bottom to top.
• If there is insufficient space, spacers or washers can be used to create a gap for the SDS cable.
• Where it has been necessary to remove or loosen the Telstra wall box to allow cable installation, ensure
the SDS cable is not damaged when re-installing the wall box.
2. Bring the SDS cable out from behind the wall box and Install SDS cable to PCD as per section 7.5.3 Additional
ducting from BEP to PCD location.

Note:
• The SDS cable must not enter/exit an existing Telstra wall box.
• Do not cut or drill holes in a Telstra wall box.

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Figure 38. Gap behind Telstra PCD

Figure 39. Incorrect entering/exiting of Telstra PCD by an SDS cable

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Figure 40. Telstra PCD showing incorrect practice of drilled holes

Quality checks
14) If Telstra wall box present, SDS cable installed around or behind Telstra wall box not through.

7.5.2 Conduit access box


If a conduit access box is present at LIC BEP, the conduit access box will have to be bypassed or SDS cable passed
through.
Determine the PCD location then follow the steps below.

7.5.2.1 Where PCD installation will be to the left or right of the conduit access box
1. Cut a slot in the LIC on the applicable side where the PCD will be installed.
2. Bring the SDS cable out of the slot ensuring the bend radius is not compromised.
3. Install SDS cable to PCD as per section 7.5.3 Additional ducting from BEP to PCD location.

Figure 41. Example of slot cut in LIC to bring SDS out under Conduit access box

7.5.2.2 Where PCD installation will be above the conduit access box
1. Drill a hole in the access box for the cable to exit.
2. Install the cable and seal the exit hole in the conduit access to prevent moisture entry.
3. Install the SDS cable to the PCD as per section 7.5.3 Additional ducting from BEP to PCD location.
Note: Due care must be taken to ensure that the existing service is not placed at risk during this operation.

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Figure 42. Conduit Access Boxes

7.5.3 Additional ducting from BEP to PCD location


Where additional ducting is required to transition and protect the SDS from LIC BEP to PCD location, consider the
following:
a. Use rigid conduit where possible (flexible conduit should not be used where conduit runs in a straight line for
more than 500mm).
b. Leave a 10-20mm gap between the end of the conduit and the PCD entry port to prevent water ingress and
insect infestation of the PCD.
Note: Do not install the conduit into the PCD.

Figure 43. Gap left between conduit and PCD


c. If installing conduit bends, only install bends that do not exceed SDS cable bend radius.
d. If installing flexible conduit:
• must be surface mounted

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• must be Telecommunications conduit


• keep changes of direction to a minimum
• route as neatly as possible to PCD location
• Any fixings used for mounting external surface conduits (screws, saddles, etc.) must be either stainless
steel or galvanised to prevent corrosion. “Knock-Ins“ are prohibited.
e. Conduit or ducting shall be fastened at distances no greater than:
• 900mm for vertical rigid conduit or duct.
• 450mm for vertical corrugated (flexible) conduit.
• 600mm for horizontal or diagonal rigid conduit or duct.
• 300mm for horizontal corrugated (flexible) conduit.
f. Any new or existing external wall penetration/conduit which acts as an entry pathway for nbn cabling into a
building, must be sealed with fire-resistant sealant.
Note: Where the penetration is through a known firewall, refer to section 4 Fire rated penetration.
g. Where an existing LIC and/or Telstra wall box is located directly below or directly above the electrical
switchboard, the PCD can be mounted in this location but the entry point into the premises must not be
located directly above or below the switchboard, minimising the likelihood of drilling into the electrical mains
cable feeding the switchboard e.g. if the existing conduit and/or Telstra wall box is located directly below or
directly above the electrical switchboard, the options are to relocate the new PCD or entry to the premises
using flexible conduit.
Refer to [37] NBN-CON-BI-4671 Install Premises Connection Device (PCD) for information on mounting of the
PCD.

Quality checks
15) Flexible conduit not installed underground.
16) Flexible conduit not installed in a straight line longer than 500mm.
17) 10-20mm gap left between end of conduit and PCD entry port. (Figure 15)
18) Correct screws and saddles used (galvanised or stainless steel, no knock-ins) to secure
surface mounted conduits.
19) Building entry point or wall/floor penetrations sealed with suitable sealant.

7.6 Cable management


Cable management is important to ensure the fibre cable is not damaged and is easy to manage and service.
Note: 1.5m service loops apply to all sized pits except manholes.

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Note: Pits must be cleared of any foreign material e.g. spoil, debris, blocking or impeding ducts or the volumetric
capacity of the pit.

7.6.1 Coiling a new SDS cable with a 1.5m SSS cable


1. Tape the SMP connectors together with black electrical PVC tape.
2. Leave a 1.5m service loop at the device pit.
Note: Excess cable must be hauled back towards the premises.
3. Ensure loops are the same size and meet the bend radius standards. Refer to [33] NBN-CON-STD-4189 nbn
Build Standards – Universal Fibre Architecture (UFA).
Note: Do not interlace with existing cable bundles in the pit.

Figure 44. SDS cable coiled in opposite direction to connection plug

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Figure 45. Cables bundled separately from other network cables

4. Manage the SMP & Coil location in the pit as per the natural flow of the cables.
5. Apply black electrical PVC tape in three evenly spaced locations as one bundle (not individually) to secure
when placed into pit.

Figure 46. Coils installed in pit with black electrical PVC tape in three evenly spaced locations

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Figure 47. SDS coiled incorrectly in same direction as SFM

7.6.2 Coiling a new SDS cable with a 3m SSS cable


1. Uncoil 1.5m of the existing 3m SSS cable.
2. Tape SMP connectors together with black electrical tape.
3. Lay out 1.5m of SDS service cable from the middle of the pit next to the 1.5m SSS cable.
4. Coil the SSS and SMP along with the SDS cable back into the pit.
Note: Do not interlace with existing cable bundles. Refer to Figure 45
5. Connect the SDS cable to your device.
6. Apply black electrical tape in three evenly spaced locations as one bundle not individually to secure when
placed into pit.

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8 Install aerial SDS


An aerial installation refers to connections made within a utility corridor or between pole and premises. A pole
riser may also be required when a connected device is underground.
Aerial installation is only applicable to the flat profile SDS cable.
Refer to utility specific Aerial Rules for a detail process on pole access and licensing requirements.
Note: Prior to commencing any work on pole ensure relevant licenses/approvals have been obtained. There are
additional requirements where aerial SDS spans utility pole to utility pole.

8.1 Private poles


Attachment to a private pole is allowed by following the acceptance requirements in [28] NBN-DES-STD-1781
Aerial Rules – nbn and Private Poles.

8.2 Verify route


When verifying an aerial route, consider the following:
• Are there existing attachments at poles and premises
• Are there existing aerial services to premises
• No tree impediments
• No permanent structures/equipment/ impediments
• Pole location
• The pole is fit for purpose by performing a visual inspection
• Pole riser previously installed and has capacity
• Points of attachments in place
• Condition of pole (check for Condemned pole, splintered pole, termites, damages)
• Condemned pole
• Perform visual pole assessment.
• Premises location (road crossing)
• Points of attachments on premises
• Will be installed at a height that meets the minimum clearances from ground, minimum clearance to power
circuits and minimum clearance to other third-party communication cables. Refer to specific utility Aerial
Rules as listed in section 1.3 Referenced documents.
• Aerial cable shall not be installed over private property that is not related to the immediate premises without
agreement from all relevant property owners.
Note: A Waiver Form (1527039 Way Leave Installing an nbn cable across your property) must be completed
by the property owner, as per the requirements in [34] NBN-DEP-MAN-4236 LASE Operations Manual.

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• Aerial drop to utilise Private Poles, refer to [28] NBN-DES-STD-1781 Aerial Rules – nbn and Private Poles.
• Will not be closer than the recommended separation from other services, refer to specific utility Aerial Rules.
• Stringing tension of aerial SDS cable shall be in accordance with [29] NBN-TE-CTO-1827 Sag and Tension
Tables.
Note: In general aerial SDS strung at 1% span length should be less than 60m and aerial SDS strung at 2% span
length should be less than 80m.
If these conditions cannot be met, seek guidance from your nominated nbn representative.

8.2.1 Attach cable to pole


An SDS cable attachment to a pole will either be via an existing hook or a new hook if none are present.
Refer to the relevant utility Aerial Rules (as listed in section 1.3 Referenced documents) regarding pole
attachment rules and minimum approach distances.
If a new hook is required, (refer to section 8.2.1.1 Install new hook or strap).
For how to install the cable and clamp to the pole, refer to section 8.2.4 Secure clamp to cable for attachment at
pole and premises.

8.2.1.1 Install new hook or strap


Select appropriate attachment based on pole type.
Timber pole:
1. Fit a M12 x 105mm screw hook on a pole by drilling a 10mm pilot hole.
2. Insert the screw hook so that its thread is fully embedded into the pole.
Note: Only use blunt tools to tighten the screw hook onto a pole or fascia board, e.g. a handle of an
adjustable wrench. Do not use a screwdriver or any other sharp object to twist the screw hook into the pole.
For more information refer to [20] NBN-COO-DADS-178 Aerial Drawings Manual - Timber Poles - Fibre.

Figure 48. Example of screw hook attached to pole

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Concrete or Composite fibre pole:


1. Use a 12mm single band screw hook bracket on a concrete pole.
2. Use a 12mm metal band-it straps and 12mm buckles to secure the screw hook to a pole with a Band-it
strapping tool (refer to Figure 49).
Note: For more information refer to [21] NBN-COO-EDS-179 Aerial Drawings Manual - Concrete and Steel
Poles - Fibre.

Figure 49. Band-it screw hook bracket


Stobie pole
The Stobie pole drop wire bracket provides the fly off point for aerial lead-in cables. One or two drop wire
brackets may be installed at each pole. The bracket grips both sides of the pole and a bolt passes through the
fitting to allow the bracket to be tightened.
Note: For more information refer to [30] NBN-DES-STD-3090 Aerial Drawings Manual - Stobie Poles - Fibre.

Figure 50. Drop wire bracket for Stobie Poles

Quality checks
20) Pole point of attachment suitable for pole type and installed as per nbn rules and instructions.

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8.2.2 SDS cable management from Pole attachment to MPT


The SDS must form a smooth bend from the back of the P clamp down into the installed Kover guard or other
protective device (pipe etc.). The SDS must not obstruct any other cable.
Screws on one side of the Kover guard may need to be removed and the cable placed under the Kover guard as
the OptiTap connector may not be able to be pushed under the Kover guard. Once SDS is installed under Kover
guard replace screws.
At the base of the Kover guard the SDS should form a bend similar to the installed multiport tail and these cables
should be cable tied at the base of the cover.
If new installation of Kover guard is required see the relevant utility rules and the nbn drawing manuals.
At any intermediate poles, the SDS should be installed leaving as little spare length as possible with enough cable
left to account for movement and to enable a smooth transition between the two termination points.

Completed SDS installations must not have loops of SDS cables left on any pole.

Quality checks
21) Aerial SDS installed between pole point of attachment and multiport as per nbn rules and
instructions.

8.2.3 Attach SDS cable to premises


• Where possible, follow existing communication services.
• Existing attachment hooks (bridle rings) at the premises which have existing copper cables attached can be
used providing they meet the ground/height clearances as per the relevant aerial rules i.e. a separation
between the copper and fibre is no longer required.
• Any existing communication hook attachment must meet nbn requirements and the installation location
should also have the structural strength to support the weight and tension of the new SDS.
• Ensure required separations are maintained as per section 5.1.1 Communication cable clearances.

Note: The minimum radial separation between the SDS and any power service drops must be verified
with its power utility owner of that state as different power utilities may have different requirements
i.e. radial separation at 600mm or 1m.
If contractors find that they are unable to get the minimum clearances needed for the service drop
cable for an attachment off the fascia, other attachments such as cable riser brackets can be used and
installed on roof top/fascia/eaves to meet the clearances.

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Pictorial representation of Aerial premises attachments:

Figure 51. Galvanised rafter bracket

Figure 52. 1000mm Fascia riser bracket with pigtail

Figure 53. 300mm Fascia riser bracket with pigtail

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Figure 54. Fascia hook

Note: Any bracket installed to increase height clearances must only be installed in order to meet
clearance requirements listed within the utility specific aerial rules.

8.2.4 Secure clamp to cable for attachment at pole and premises


Use a P-Clamp to secure the SDS for attachment at both pole and premises.
A P-Clamp has three components:
• Outer P-Clamp
• Inner P-Clamp
• Cable Grip

Figure 55. P-Clamp

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8.2.4.1 Attach SDS to P-Clamp


1. Place the outer P-Clamp along the cable.

Figure 56. Placing the cable in the outer P-Clamp


2. Position the cable grip on top of the cable adjacent to the outer P-Clamp.

Figure 57. Positioning the cable grip


3. Slide the inner P-Clamp onto the cable.

Figure 58. Installing the inner P-Clamp

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4. Pull the cable to tension and slide all three components back along the cable to secure the cable between the
2 P-Clamps with the cable grip between.

Figure 59. Securing the cable in the P-Clamp

Quality checks
22) P-Clamp installed as per nbn rules and instructions.

8.2.4.2 Manage cable at aerial device on pole


The SDS is formed in a clean arc from the back of the P-Clamp down into the installed Kover guard or other
protective device (pipe etc.). The SDS should not obstruct any other cable and should not be placed through the
centre of the eyebolt.
At the base of the guard the SDS should form a bend similar to the installed multiport tail and these cables should
be cable tied at the base of the cover.
At any intermediate poles the SDS should be installed leaving as little spare length as possible with enough cable
left to account for movement and to enable a smooth transition between the two termination points.

Completed SDS installations must not have loops of SDS cables left on any pole.

8.3 Methods of attachment to premises


Any existing vacant hook must meet nbn requirements and the installation location should also have the
structural strength to support the weight and tension of the new SDS.
See below for any new POA installation requirements.

8.3.1 Bridle Ring


Where a timber fascia or bargeboard of adequate structural strength and at an acceptable height, use a bridle
ring attach the SDS to the premises via a P-Clamp.
1. Install the 30mm bridle ring by drilling a 5mm hole in the fascia and inserting its thread to its full depth.
Note: The bridle ring must be located into the rafter, not just into the fascia board.

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2. Tighten the bridle ring into the fascia board with a blunt tool (no sharp ends), e.g. a handle of an adjustable
wrench.
Note: Do not use a screwdriver or any other sharp object to twist the bridle ring into the fascia board.

Figure 60. Bridle ring

8.3.2 Drop Fascia Bracket


Installation of a drop fascia bracket with backing plate is suitable where the:
• There is a metal fascia or fascia is not of solid material
• Bridle ring cannot be fitted in a manner that allows the thread to be secured into a rafter.
Install a drop fascia bracket with backing plate by fixing to the fascia with galvanised coach screws, only where the
fascia is firmly secured to structural building elements.
1. Drill 8mm pilot holes.
2. Install fascia Hook with plate to fascia with galvanised coach screws (10mm x 50mm) until plate is secure.
Note: The plate’s screw holes may need to be drilled out to accept the coach screws.

Figure 61. Drop Fascia Bracket

8.3.3 Riser brackets


Riser brackets are attached to the end users’ premises to provide additional ground clearance for the aerial lead-
in cable.
Where the fascia is not solid material or where the riser cannot be fitted such that, it is fixed on the fascia at the
end of a rafter, use a rafter mounted riser.
This will require tiles to be carefully pushed back (refer to Figure 63) to gain to gain access to the rafter, ensure
tiles are replaced to the correct position after installation of the bracket.
Fascia and rafter mounted risers are available, as shown in Table 1. Equipment.

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7. Fit galvanised coach screws (10mm x 50mm) to all holes provided in the bracket to ensure the riser brackets
are appropriately secured.
8. Ensure SDS cable is restrained running down on the riser brackets using UV rated cable ties installed an
appropriate distance apart.

Figure 62. Fascia mounted riser bracket

Figure 63. Examples of riser installations

Note: Where metal fascia is installed a timber block may need to be installed behind the fascia and between the
rafters to support premises point of attachments.

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Figure 64. Timber block can be fitted in gap between metal fascia and rafter to secure premises point of
attachments

Figure 65. Example of cable ties restraining cable down riser bracket

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Figure 66. Example of cable ties not restraining cable down riser bracket

8.3.4 Anchoring to a brick/masonry wall


Installation of a Drop fascia bracket with back plate can only be considered once all other solutions have been
exhausted (bridle rings, fascia and rafter riser brackets in timber and using an existing underground lead-in
conduit).
Prior to installation the condition of the wall must be assessed. If there is any doubt about the walls condition
(e.g. crumbling or missing mortar, cracked or crumbing bricks) at the time of installation, seek another solution.
Note: Brick walls are not normally considered structural elements of a building, and great care must be taken
when assessing the placement of anchoring points, as the cable will attempt to pull the bricks from the wall.
9. Use all the holes provided in the bracket/plate when fastening it to the wall.
The plate’s screw holes may need to be drilled out to accept the wall anchor.
10. Position plate so the cable must pull in line with the bracket/plate (forward) and not pull on the hook at an
angle greater than 45 degrees.
• Across at least three bricks either vertically or horizontally where possible.
• Position the plate near the corner of a brick wall (1 brick back from the corner) where there is additional
strength, due to the bricks interlocking at right angles.
• Plate must be positioned at least 5 bricks down from the top line of bricks.
11. Drill 8mm holes 50mm deep and insert M8 galvanised sleeve wall anchors wall into solid brick, not into
mortar.

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Figure 67. Drop Fascia bracket attached to brickwork

Quality checks
23) Premises point of attachment installed as per nbn rules and instructions.

8.4 Install SDS from premises POA to PCD


The SDS is installed between the drop clamp and the final location of the PCD.
At the drop clamp the SDS should not be placed through the ‘J’ hook and should transition neatly to the PCD and
be made as unobtrusive as possible. Consider running cable through roof space and wall cavities where possible
The SDS bend radius should not be exceeded.
Prior to being installed into the PCD a drip loop is formed in the SDS underneath the PCD using the natural flow of
the sheath.
Routing cable to PCD location can be either:
a. Via internal cavities (where possible) to minimise the risk of damage and reduce visual impact, provided it is
practical to do so and does not pose any unreasonable HSE risks.
b. Via external methods (e.g. clipping cables under eaves or under house where possible, running the cable
down or along an external wall if hidden by a permanent feature such as a downpipe or existing conduit). If
internal cavity cannot be utilised and/or the cable is at risk of accidental damage or snagging, the cable must
be suitably protected, typically within a rigid or flexible conduit.
If the PCD is in a position that involves a length of SDS to be managed on the exterior of the house the installer
shall either:
a. Install a conduit, especially if the cable is likely to be subject to damage.
b. Make the cable installation as unobtrusive as possible.
c. Attach the cable at least every 500mm to the wall, frame, bearers or other structural part of the premises to
prevent cable movement, sag or snagging.
Note: Any fixings used for mounting external surface conduits (e.g. screws, saddles) must be either stainless steel
or galvanised to prevent corrosion. Knock-ins are prohibited.

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If the cable is at risk of being subjected to water at a point downstream or upstream from the PCD that could
facilitate the wicking of water along the cable sheath then a drip loop must be installed to prevent water wicking
to the device.

Quality checks
24) If aerial SDS installation, cable drip loop installed at the PCD.
25) Aerial SDS installed between premises point of attachment and PCD as per nbn rules and
instructions.

8.5 Install and manage SDS inside PCD


There are two approved methods to terminate an SDS cable with an SC/APC connector. The preferred method is
to fusion splice a pigtail onto the cable. For details, refer to section 13 Termination.

8.5.1 Madison PCD


• Either port can be used for cable entry.
• Cable entry holes shall never be drilled or cut into the device.
• Haul enough SDS cable for at least one complete loop inside the PCD and an additional 1m for splicing
activities.
• A minimum of 1 loop and maximum of 3 loops of SDS cable is required inside the PCD.
• Cable loops to be restrained with cable ties using the cable guides shown in Figure 68.

Figure 68. Cable loops restrained with cable tie

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To install and manage the SDS cable inside a Madison PCD:


Note: For MDUs, multiple SDS cables (up to four) may be installed in a Madison PCD. The same steps below apply
for each individual SDS cable. Additional splice tray requirements are covered in [37] NBN-CON-BI-4671 Install
Premises Connection Device (PCD).
1. Remove the appropriate cable grommet from the PCD and create a slit (using a suitable cutting tool) small
enough to fit the SDS cable through.
2. Push the SDS cable through the grommet.
3. Push the grommet down the cable a few metres to allow a minimum 1 loop around the cable managers of the
PCD and additional length inside the splice tray.
4. Insert grommet containing SDS cable back into the PCD. Place a cable tie around the cable feeding the PCD at
the entry location shown in the figure below, this provides adequate strain relief (black cable tie with UV
rating is recommended).

Figure 69. Cable tie in place around cable feeding the PCD at the entry location
5. Ensure the rubber grommet is reinstalled to prevent entry of moisture, insects etc.

Figure 70. Rubber grommet has not been reinstalled

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6. Snap the SDS cable into the cable managers and position the end of the sheath 15-20mm inside the edge of
the splice cassette.
Note: The cable ties provided should be used to adequately secure the cable to the splice tray.

Figure 71. Securing cable to splice tray with cable ties


7. Route 2.5 loops of bare fibre around the splice tray.

Figure 72. Bare fibre routed around splice tray

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8. Use the full splice tray to route the bare fibre.

Figure 73. Incorrect bare fibre routing in splice cassette

8.5.2 TE PCD
SDS cable installation must always be through the LHS port in the PCD. Cable entry holes must never be drilled or
cut into the device.
Cable slack is required to be left in the PCD to:
• Allow fibre termination activities to be completed at a safe working height.
• Allow for re-positioning of the PCD if required.
• Allow for additional fibre terminations to be made in the case of failed splices.
This results in a requirement to install a minimum of 1 complete loop of cable slack.
Additional loops should be installed space permitting. Future cable installations must be considered ahead of
installation to ensure enough space is available in the PCD to safely install and terminate the PCD to NTD premises
cable(s) at the time of service activation.
Follow the steps below to install and manage the SDS cable inside a TE PCD:
Note: For MDUs, multiple SDS cables (up to two) may be installed in a TE PCD. The same steps below apply for
each individual SDS cable except you would utilise the spare insertion point of the LHS port. Additional splice tray
requirements are covered in [37] NBN-CON-BI-4671 Install Premises Connection Device (PCD).
1. Haul enough SDS cable for at least 1 complete loop inside the PCD and an additional 1m for splicing activities.
2. Mark the location where the cable will enter the PCD.
3. Wrap two lengths of foam tape should be wrapped around the SDS cable at the locations where cable ties
should be installed.

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Figure 74. Foam tape locations


4. Adequately strain relieve the SDS Cable using a cable tie.

Figure 75. SDS secured with cable tie


5. Install main port seal over the installed SDS cable.

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Figure 76. Main seal installation


6. Install SDS cable into PCD and secure cable via cable ties at the anchor points.

Figure 77. Spare SDS Cable secured at anchor points with cable ties
7. Transition the SDS cable from the back of the PCD to the splice tray.
8. Mark the jacket between the two marks in the splice tray.

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Figure 78. SDS Cable jacket taken all the way to the splice tray and secured with cable ties
9. Strip the cable as per next section to expose the fibre from the cable end to the mark, and then secure 2.5
loops of bare fibre to the splice tray.

Quality checks
26) SDS cable installed and managed inside PCD as per nbn rules and instructions.

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9 Install SDS direct to NTD


There are two approved methods to terminate an SDS cable with an SC/APC connector. The preferred method is
to fusion splice a pigtail onto the cable. For details, refer to section 13 Termination.

9.1 Underground
Refer to steps listed in section 7 Install underground SDS.

9.2 Aerial
Refer to steps listed in section 8 Install aerial SDS.

9.3 From Building Entry Point (BEP) to NTD


1. Determine NTD location and ensure it is in accordance with location and clearance requirements listed in [38]
NBN-CON-BI-4673 Install Network Termination Device (NTD).
2. Route SDS from LIC opening/premises point of attachment to BEP (where required) direct to NTD location
ensuring minimum bend radius of cable is not compromised.
3. Ensure required clearances for internal cabling are met (see section 5.3 Internal cabling clearances).
4. Route cable to NTD location either:
a. Via internal cavities (where possible) to minimise the risk of damage and reduce visual impact, provided it
is practical to do so and does not pose any unreasonable HSE risks.
b. Via external methods (e.g. clipping cables under eaves, running the cable down or along an external wall
if hidden by a permanent feature such as a downpipe or existing conduit). If internal cavity cannot be
utilised and/or the cable is at risk of accidental damage or snagging, the cable must be suitably protected,
typically within a conduit.
Note: Any fixings used for mounting external surface conduits (screws, saddles, etc.) must be either stainless
steel or galvanised to prevent corrosion. ‘Knock Ins’ are prohibited.
5. Attach the cable at least every 500mm to the wall, frame, bearers or other structural part of the premises to
prevent cable movement, sag or snagging.
Note: Do not attach the cable to services such as power, water, and gas.
6. Any new or existing external wall penetration/conduit which acts an entry pathway for nbn cabling into a
building, must be sealed with fire-resistant sealant.
Note: Where the penetration is through a known firewall, refer to 4 Fire rated penetration.
7. At NTD location, assess NTD enclosure entry method and strip cable as per 12 Strip SDS.
8. Install SC/APC connector and terminate cable as per section 13 Termination.
9. Manage cable at NTD as per section 9.3.2 Manage cable within NTD.
10. Connect to device as per section 14.1 Connect SDS to multiport.

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11. Complete testing requirements as per section 15 Testing.

9.3.1 Surface installation of internal conduits/channels


a. Internal conduits should be installed as per [4] AS/CA S009 Installation requirements for customer cabling
(Wiring Rules) and [2] AS/NZS 3000 Electrical installations (known as the Australian/New Zealand Wiring
Rules).
b. White, rigid (UPVC) plastic conduit with a minimum inside diameter (ID) of 23mm must be used.
c. Conduit should be installed vertically or horizontally.
d. Conduit should be secured with saddles.
e. Exposed surface internal conduit joins do not need to be glued.
f. Flexible conduit can be used if required to maintain clearances.
g. Ensure the bend radius of the cable is not compromised when using flexible conduit.
h. Internal trunking or channelling can also be used.
i. When connecting rigid conduit directly to flexible conduit, a rigid to flexible conduit connector must be used.

Figure 79. Cable channelling or trunking example

Quality checks
27) SDS installed from Building entry point to NTD as per nbn rules and instructions.
28) Conduit and channelling installed on internal walls as per nbn rules.

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9.3.2 Manage cable within NTD enclosure

The instructions below detail how to route and manage the SDS cable at an NTD enclosure.
Note: This is applicable for both flat and round profile SDS cables.
SDS entry into the NTD enclosure will be determined by the cable installation method:
• If the SDS has been installed via a cavity, utilise the rear entry point.

Figure 80. NTD enclosure showing rear entry port


• If the SDS has been surface mounted, utilise the appropriate top, bottom or side entry port.

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Figure 81. NTD enclosure showing top, bottom and side entry ports
For rear entry:
1. Remove retaining clip.

Figure 82. Location and removal of retaining clip


2. Insert outer sheath of cable into lower RHS channel and secure with fibre retaining clip as shown in Figure 83.

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Figure 83. Outer sheath of cable being inserted and secured


3. Route the fibre from the stripped SDS cable around the outer fibre track (three loops) and remove excess
length at the splice protector location as shown in Figure 84.

Figure 84. SDS fibre routed around the outer fibre track
For bottom or side entry port:
1. Carefully insert cable until the outer sheath is exposed 5mm past the entry port as per Figure 85.

Figure 85. SDS being inserted until outer sheath exposed 5mm past entry port
For top entry port:
1. Carefully insert cable until the outer sheath is 75mm from the top of the enclosure and sits level with the
centre of the fibre management tray as per Figure 86.

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Figure 86. SDS inserted at top entry port showing outer sheath 75mm from the top of the enclosure
2. Route the SDS fibre up the lower RHS channel as per Figure 87.

Figure 87. SDS fibre routed up lower RHS channel


3. Route the SDS fibre around the outer fibre track (three loops) and remove excess length at the splice
protector location.

9.3.2.1 SDS with pigtail


4. Measure required fibre pigtail length by connecting SC/APC connector to NTD and place NTD into operating
position.
Note: Ensure all fibre hygiene requirements are followed as per section 14 Fibre Hygiene.
5. Route the fibre pigtail in the opposite direction within the splice tray to the SDS fibre (one loop with the
jacket intact around the outer fibre track followed by three loops of 900 micron buffer (jacket stripped away)
around the inner fibre track).
6. Cut away excess fibre length at the splice protector location as shown in figures Figure 88 and Figure 89.

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Figure 88. Fibre loops in splice tray

Figure 89. Fibre loops in splice tray – close-up


7. Splice fibre pigtail to SDS fibre. For instructions on how to install a fibre pigtail via a fusion splice, refer to [40]
NBN-CON-BI-4675 Install Pigtail.
8. Re-install the cable and pigtail after splicing, ensuring that the splice protector fits into the splice protector
holder on the RHS of the cable tray as Figure 90.

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Figure 90. Splice protector placed into splice protector holder on RHS of cable tray

9.3.2.2 SDS with FIC


When terminating the SDS cable using a FIC connector, bypass the raceway leading to the splice holder position
on the NTD bracket. Instead route the FIC-terminated fibre directly to the optical connector on the NTD.
Ensure that the minimum bend radius is not compromised.

Figure 91. A FIC-terminated SDS installed into an NTD

Quality checks
29) SDS cable installed and managed inside NTD as per nbn rules and instructions.

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10 Install SDS into FWO


The below information only relates to how to install a SDS cable into a Fibre Wall Outlet (FWO).
For information on how to install an FWO refer to [43] NBN-CON-BI-4813 Install Fibre Wall Outlet (FWO).
SDS entry into the FWO will be determined by the cable installation method:
• If the SDS has been surface mounted, utilise the relevant entry port.
• If the SDS has been installed via a cavity, utilise the rear entry point.
Note: Do not install flat profile SDS via rear cable entry. Rear cable entry is only suitable for round profile SDS due
to bend radius limitations.
1. Strip 400mm to 700mm of SDS as per section 12 Strip SDS (and remove any yarn where applicable).
Note: 400mm is preferred to minimize the amount of slack fibre that must be stored in the FWO, but up to
700mm may be required depending on the length needed to reach the splice machine.

Figure 92. SDS cable preparation for FWO installation


2. Insert SDS cable into relevant entry port ensuring minimum 5mm of outer sheath is installed beyond the cable
holder.
3. Secure with SDS within FWO with correct sized cable clip.
Note: There are four cable holders to accommodate various cables. Remove the appropriate cable holder
from the base of the FWO for the specific SDS cable being installed.

a. Remove the cable holder b. Remove the excess plastic c. Remove the excess plastic
from the base. from the base. from the cable holder.

Figure 93. Removing a cable holder

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4. Remove and save the foam fibre supports before routing any cable/fibre within the FWO.
5. Route the 900µm buffered fibre around the fibre track.
6. When the desired length has been routed, cut the fibre at the centre of the splice holder location and
properly discard the waste.

Figure 94. Cutting fibre to length


7. Select an approved pigtail, remove the connector dust cap, perform fibre hygiene as per section 14 Fibre
Hygiene, and then plug it into the FWO adapter.
8. Route the pigtail fibre in the opposite direction of the SDS cable fibre (to ensure it enters the splice holder
from the opposite side).
9. When the desired amount of slack has been stored, cut the fibre at the centre of the splice holder and discard
the waste.
10. Remove both the 900µm premises and pigtail fibres from the FWO in preparation for splicing and install
pigtail as per [40] NBN-CON-BI-4675 Install Pigtail.
11. Once the heat shrink is cool, press it into the splice holder and route the premises and pigtail fibres back into
the FWO.
12. Reinstall the foam fibre supports that were removed in step 4.

Figure 95. Foam fibre support installed

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Figure 96. Surface SDS cable entry (LHS); rear SDS cable entry (RHS)

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11 Install SDS into ICD


The below information only relates to how to install an SDS cable into an Internal Connection Device (ICD).
For information on how to install an ICD refer to [42] NBN-CON-BI-4811 Install Internal Connection Device (ICD).
SDS entry into the ICD will be determined by the cable installation method:
• If the SDS has been surface mounted, utilise the relevant entry port.
• If the SDS has been installed via a cavity, utilise the rear entry point.
Note: Do not install flat profile SDS via rear cable entry. Rear cable entry is only suitable for round profile SDS
due to bend radius limitations.
1. Strip SDS as per section 12 Strip SDS.
2. Insert SDS cable into relevant entry port.
a. For surface mounted cable, secure with SDS within ICD with small cable tie around outer sheath.

Figure 97. Example of a surface mounted SDS cable entry into ICD
b. For rear cable entry, break out point on SDS must be just after first cable lug is passed.
Note: For rear cable entry, no cable tie is required to anchor cable.

Figure 98. Example of rear cable entry

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3. Route the SDS fibre around the fibre track (three loops or as many required to allow splicing activities at a
safe working height).

Figure 99. Fibre routing within the ICD

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12 Strip SDS
This procedure must be performed after the SDS cable is installed.

12.1 Flat profile cable


1. Mark the cable at the appropriate distance from the cable end with three full spiralling wraps of tape.

Figure 100. Mark the cable


2. Holding the cable in one hand, use side cutters or scissors and cut 25-50mm down the length of the cable
inside the channel between the strength rods.

Figure 101. Cut the cable down the channel

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3. After the snip is complete, grab each half of the cable sheath securely and pull to separate sheath along the
length of the cable to the tape wrap. It is best to pull each half at a slight angle relative to the cable direction.

Figure 102. Splitting the cable jacket


4. Determine which cable half has the blue fibre embedded in its sheath. Place a bend at the end of the sheath
with the side holding the fibre on the inside of the bend’s curve. The fibre should pop out and can be
removed the rest of the strip length.

Figure 103. Removing the fibre from the jacket


5. Using care to avoid cutting the fibre, use scissors or side cutters to cut the sheath and GRP strength rods as
flush as possible with the tape wrap. The tape will prevent trimming completely flush without damaging the
fibre.

Figure 104. Removing the excess jacket and GRP rods


6. The fibre is now exposed and both the cable and is ready to be placed into the required hardware for the
specific application.

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12.2 Round SDS Cable


Typical outer sheath removing practices for CommScope RealFlex cable, and Corning Flexible Drop. Refer to Table
2. Tools.
The industry blue peg cable stripper is generally used for removing the loose tubes within an optical cable is ideal
to assist in removing the outer sheath of a RealFlex cable and removing the loose tube.
1. At approx. two hand widths from the stub end of the cable, ‘ring bark’ the cable.
2. Remove the outer cable sheath, the red rip cord should be made visible.
3. Check and adjust the blade depth if necessary, so as not to cut or damage any fibres, repeat the practice until
the ‘ring barking’ practice is ideal.

Figure 105. Red Rip cord visible


4. Mark the outer sheath at the required loose tube breakout length, and ‘ring bark’ the cable outer sheath.
5. Locate the red rip cord at the stub end of the cable and zip the rip cord to the desired breakout loose tube
length.
6. Remove the outer sheath, rip cord and all aramid yarns.

Figure 106. Rip Cord and Aramid Yarn removed


7. Using the blue peg, ‘ring mark’ the loose tube to the desired fibre breakout length.
8. Remove the loose tube and clean the fibre.

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13 Termination
There are two approved methods to terminate an SDS cable with an SC/APC connector.
The preferred method is to fusion splice a pigtail onto the cable.
If an SDS cable is installed direct to an NTD, and splicing on a pigtail is not practical, the use of a FIC is approved.
For instructions on installing a pigtail, refer to [40] NBN-CON-BI-4675 Install Pigtail.
For instructions on installing a FIC, refer to [39] NBN-CON-BI-4674 Install Field Installable Connector (FIC).

Note:
• FICs can be used to terminate an SDS cable:
• In a PCD.
• In brownfields SDS-direct-to-NTD installations.
• FICS cannot be used to terminate an SDS cable:
• At the ICD or FWO.
• At the NTD or BNTD in Business Segment/Enterprise Ethernet/Point to Point (P2P) installations.
• If the contract or program of work specifies that a pigtail must be fusion spliced onto the SDS
cable.

For MDU and Enterprise Ethernet/Point to Point (P2P) scenarios where the design requires SDS termination at a
BJL, refer to [31] NBN-CON-BI-3810 Construct MT-LFN Underground BJL (OFDC-A4) - Build Instruction.

Quality checks
30) SDS cable terminated as per nbn rules and instructions.

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14 Fibre Hygiene

Fibre hygiene refers to the process for inspecting and cleaning/replacing fibre connectors during any activity
involving the connection of fibre interfaces.
The aim of the process is to ensure all fibre connection interfaces are clean in accordance with international
standards as per [5] International Electrotechnical Commission (IEC) 61300-3-35.
Failure to adhere to strict fibre hygiene standards can have a significant impact on network performance with
Fibre connector defects being the number one source of optical network performance issues.
Refer to [41] NBN-CON-STD-4714 nbn Build Standards – Fibre Interface Inspection and Cleaning for detailed
information on nbn requirements and the inspection and cleaning process.

Quality checks
31) Correct fibre hygiene practices as per nbn rules and instructions, observed during installation.

14.1 Connect SDS to multiport


The SDS cable may connect to various types of multiports including SFM.

1. Identify the allocated port on the device for the SDS to be plugged into.
2. Remove the OptiTap dust cap.
3. Inspect connector end face as per section 14 Fibre Hygiene, clean if necessary.
4. Remove the OptiTap dust cap from the SDS.
5. Inspect connector end face as per section 14 Fibre Hygiene and clean if necessary.
6. Orientate the arrow on the connector tang (key-way) with the notch in the adaptor.
7. Screw the connectorised drop cable connecting hardware into the OptiTap dust cap.
8. Screw the OptiTap dust cap into the SDS dust cap.

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Figure 107. Connection into multiport/SMP


Typical multiport fixtures shown below:

Figure 108. Typical aerial multiport on a power pole Figure 109. Typical underground multiport in a pit

Quality checks
32) Correct port used at multiport as per design.
33) Unused optical connectors have caps/plugs installed.

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15 Testing
Testing is conducted using a PON meter to confirm that the power level meets the optical link budget.
Refer to [44] F0002-31-10468 nbn Build Standards - Optical Testing Standard for DFN and LFN for expected optical
power levels at the end of the SDS (PCD or NTD based on where SDS is terminated).

Quality checks
34) Testing completed and meets requirements as per nbn rules and instructions.

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16 Labelling
2 types of labels will be used on the SDS cables depending on whether the SDS cable is connected to an MPT or
BJL and FJL.

16.1 Physical label attributes at MPT and PCD


Table 5. Label specifications - SDS

Label specifications – SDS cable label

Material • Colour: White.


• UV rated zip ties.
• Perforated at top corners to allow zip ties.
• Plastic two row cable tie tag, external rated.

Dimensions Approximately 63mm (L) x 35mm (H) x 2mm thick.

Attributes Legible with indelible black marker pen.

Figure 110. SDS cable label for PCD and MPT

16.2 Physical label attributes at BJL and FJL


Table 6. Label Specifications – BJL and FJL

Specifications Requirements

Material UV tolerant plastic (Polyester, PVC, P-PVC)

Label colour Yellow

Text colour Black

Text font Arial (or similar in style)

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Specifications Requirements

Marker length 70mm - 120mm

Marker height 10mm - 14mm

Character height 3mm - 5mm (10 - 14 pt)

Number of characters 20 characters (min.)

Attachment Cable ties (2.5mm)

Text tolerance Must withstand friction and smudging to an extent that is typically expected
during inspection, additional installation and maintenance work in a pit or
manhole.

Label strength Must withstand potential pulling or twisting to an extent that is typically
expected during inspection, additional installation and maintenance work in a
pit or manhole.

Minimum life expectancy Minimum 25 years if installed in a pit or manhole. (including extensive periods
being submerged in water).
Minimum of 3 years if exposed to ultraviolet light from the sun.

Tensile strength 75N (~7.5kg) for 60 seconds.

Placement • Placement 100mm before the external fixation bracket.


Maximum of 300mm from entering or exiting any enclosure.
FJL and BJL device ID labels shall be fitted on one of the first incoming FSD or
FSL cables. (The preferred label location is on the cable with the largest fibre
count/diameter followed by the cable with lowest cable ID if the cables have
the same fibre count).
SMP or BMPT device ID labels shall be fitted on the incoming connector tail.

Important:
The outside plant cable and device labels used in the nbn network MUST meet the minimum
specifications listed in Table 6. Label Specifications – BJL and FJL.
Evidence of compliance such as a specification sheet must be made available if requested by nbn.

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Feeder Cable

1 2 3 4 - 5 6 - 7 8 - 9 10 11 - 12 13 14

State prefix and FSA code - SAM - ADA - Segment code - Sequential
number

Physical Label Example: 3BRA-10-01-SDS-001

Figure 111. Example of Critchley Type label used at BJL and FJL

16.3 SDS labelling in the pit multiport


16.3.1 Physical Label Location
1. Affix the label on the Services Drop Sheath (SDS) cable in the pit.
2. Ensure the label is mounted as close to the HFOC/OptiTap connector as possible, to a maximum 300mm.

16.3.2 Type 3
• SDS cables installed in Type 3 areas must contain the following information:
• SDS termination information: “i” / ”ii”
• “SDS feeder Equipment ID e.g. SMP-101”
• ”SMP port(1-8)
• SDS sequence number / and Pole number if fed from aerial SMP.

Figure 112. Type 3 Label for SDS fed from SMP or MPT

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Figure 113. Type 3 SDS label - pit end

16.3.3 Type 2
SDS cables installed in Type 2 areas must contain the following information:
• The MSS number
• MPT port number

Figure 114. Type 2 SDS label pit end

Quality checks
35) Correct cable label type used, with naming convention and location on cable, as per nbn
rules and instructions.

16.4 SDS labelling in the pit BJL or FJL


For labelling requirements at BJL or FJL see Table 6.

Quality checks
36) Correct cable label type used, with naming convention and location on cable, as per nbn
rules and instructions.

16.5 Identification of non-jacketed 1f cable


The current underground single fibre cable (e.g. SSS, SDS, STE and FSD 1f fibre cables) is a plain black cable, i.e. it
does not have the regular green jacket that is typical of nbn underground cables.

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To help identify these cable types as a fibre optic cable, and avoid that it being mistaken for standard black
copper cable, a yellow warning tape label must be double bound across the cable in the following situations:
a. On any service loop:
i. The label must be wrapped around an individual cable at the top of the loop towards the device and must
be visible when the pit is opened.
ii. The label must not be wrapped around all the cables in a bundle and must only be applied to an
individual cable loop with a minimum of one labelled cable per device.
b. When passing through a P6 pit or larger, a manhole or a cable chamber.
Note: The label must not be wrapped around multiple fibre cables - it must be applied to each individual fibre
cable.
c. In any pit containing copper joints and 2-pair copper cable.
Note: The label must not be wrapped around multiple fibre cables - it must be applied to each individual fibre
cable.
Note: The area of the cable the tape is being applied to must be clean and free of dust/dirt/grease etc. before
applying the tape.

Figure 115. Yellow ‘CAUTION Optic Fibre Cable’ warning tape applied to 1f fibre optic cables

Quality checks
37) Yellow 'Caution Optical Fibre' tape installed on SDS in pit.

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16.6 Labelling requirements when installing new nbn SDS


cables into new or existing lead in conduits
When installing a new nbn SDS cable into a new or existing lead in conduit, the lead in conduit must be labelled:
'nbn duct or conduit'.
• This applies to all lead in conduit sizes.
• This applies to both nbn and Telstra pits/manholes.

16.6.1 Type of labels and installation method


The type of label and installation methods will be as per the labelling section in [35] NBN-CON-STD-4238 nbn Build
Standards – Pit and Pipe (Brownfields), except for smaller lead in conduits where the half label can be used.

Figure 116. PVC label cut in half for smaller P20 lead in conduits

Quality checks
38) Where existing LIC used to install new SDS cable, LIC labelled 'nbn conduit' in pit.

16.7 Aerial cable drop (SDS) Labelling


Where there is no aerial LFN network a label is required. The label is to be installed on the aerial SDS cable
between the Kover guard or riser conduit and the pole point of attachment as per Figure 117.
Note:
• If an nbn label is already present on either an existing aerial SDS or LFN cable, no additional label is needed
(only one label is needed per pole).
• If the label has the potential to slide down behind the Kover guard/riser conduit, it must be secured in
position using a cable tie (this can be done by putting a hole in the label).
Refer to the Aerial Rules and drawing manuals.

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Figure 117. Caution Fibre Optical Cable label installed on SDS

Quality checks
39) Caution Fibre Optical Cable' label installed on aerial SDS cable at pole as per nbn rules and
instructions.

16.8 SDS labelling in the PCD


16.8.1 Underground fed
Labelling of the SDS in the PCD, should be the same as in the pit, for underground-fed SDS.

Figure 118. Type 3 SDS label PCD end


Note: Where there is more than one SDS cable in the PCD stagger labels to ensure each is clearly visible.

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Figure 119. Type 2 SDS label PCD end

16.8.2 Aerial fed


SMP/MPT pole number will need to be included in the SDS label in the PCD.

Figure 120. Type 3 Aerial-fed SDS label in the PCD

Figure 121. Type 2 Aerial-fed SDS label in the PCD

Quality checks
40) Correct cable label type used, with naming convention and location on cable, as per nbn
rules and instructions.

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17 Glossary
Term Description

ACM Asbestos Containing Material

BEP Building Entry Point

BI Build Instruction

BJL Breakout Joint Location

CRC Critical Risk Control

ELV Extra-Low Voltage

FJL Flexibility Joint Location

FTTP Fibre to the Premises

GRP Glass Reinforced Plastic

HSE Health, Safety and Environment

HV High Voltage

LFN Local Fibre Network

LIC Lead-In Conduit

LV Low Voltage

NTD Network Termination Device

MDU Multi Dwelling Unit

MPT Standard Multiport

MSS Multi Sheath Segment

NTD Network Termination Device

P2P Point to Point

PCD Premises Connection Device

PIC Premises Internal Cable

SDS Service Drop Sheath

SFM Small Form Factor

SMP Splitter Multiport

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Term Description

SSS Single Sheath Segment

SWMS Safe Work Method Statement

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Appendix A Quality checks


1) Person undertaking the activity has access to the relevant CRCs and SWMS. ..........................................8
2) Site left safe, no rubbish or unattended equipment/materials that may be hazardous to HSE. ............... 8
3) Site left clean and tidy with no debris left on site....................................................................................8
4) Correct cable type installed as per nbn rules and instructions. .............................................................. 17
5) Minimum bend radius maintained at all locations along the length of the cable. .................................. 17
6) Installed penetration appropriately sealed as per fire rating requirements. .......................................... 19
7) Minimum aerial utility specific clearances as per nbn rules and instructions. ........................................ 20
8) Internal cable minimum clearances as per nbn rules and instructions. .................................................. 21
9) If SDS is direct to NTD, installed as per nbn rules and instructions......................................................... 25
10) SDS cable supported and housed in pit or manhole as per nbn rules and instructions. .......................... 27
11) Direct buried SDS cable installed as per nbn rules and instructions. ...................................................... 38
12) SDS cable installed on a fence as per nbn rules and instructions. .......................................................... 49
13) SDS cable installed in a slot trench as per nbn rules and instructions. ................................................... 56
14) If Telstra wall box present, SDS cable installed around or behind Telstra wall box not through. ............ 59
15) Flexible conduit not installed underground. .......................................................................................... 61
16) Flexible conduit not installed in a straight line longer than 500mm....................................................... 61
17) 10-20mm gap left between end of conduit and PCD entry port. (Figure 15) .......................................... 61
18) Correct screws and saddles used (galvanised or stainless steel, no knock-ins) to secure surface mounted
conduits. ...........................................................................................................................................................61
19) Building entry point or wall/floor penetrations sealed with suitable sealant. ....................................... 61
20) Pole point of attachment suitable for pole type and installed as per nbn rules and instructions............ 67
21) Aerial SDS installed between pole point of attachment and multiport as per nbn rules and instructions.
68
22) P-Clamp installed as per nbn rules and instructions. ............................................................................. 72
23) Premises point of attachment installed as per nbn rules and instructions. ............................................ 77
24) If aerial SDS installation, cable drip loop installed at the PCD. ............................................................... 78
25) Aerial SDS installed between premises point of attachment and PCD as per nbn rules and instructions.
78
26) SDS cable installed and managed inside PCD as per nbn rules and instructions. .................................... 84
27) SDS installed from Building entry point to NTD as per nbn rules and instructions. ................................ 86
28) Conduit and channelling installed on internal walls as per nbn rules. .................................................... 86

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29) SDS cable installed and managed inside NTD as per nbn rules and instructions. .................................... 92
30) SDS cable terminated as per nbn rules and instructions. ..................................................................... 101
31) Correct fibre hygiene practices as per nbn rules and instructions, observed during installation. ......... 102
32) Correct port used at multiport as per design. ...................................................................................... 103
33) Unused optical connectors have caps/plugs installed. ........................................................................ 103
34) Testing completed and meets requirements as per nbn rules and instructions.................................... 104
35) Correct cable label type used, with naming convention and location on cable, as per nbn rules and
instructions. .................................................................................................................................................... 108
36) Correct cable label type used, with naming convention and location on cable, as per nbn rules and
instructions. .................................................................................................................................................... 108
37) Yellow 'Caution Optical Fibre' tape installed on SDS in pit................................................................... 109
38) Where existing LIC used to install new SDS cable, LIC labelled 'nbn conduit' in pit. ............................. 110
39) Caution Fibre Optical Cable' label installed on aerial SDS cable at pole as per nbn rules and instructions.
111
40) Correct cable label type used, with naming convention and location on cable, as per nbn rules and
instructions. .................................................................................................................................................... 112

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