NBN-CON-BI-4670 Install Service Drop Sheath (SDS) 5.0
NBN-CON-BI-4670 Install Service Drop Sheath (SDS) 5.0
nbn-COMMERCIAL | NBN-CON-BI-4670 | Rev 5.0 | 15 JUL 24 | Owner: Greg Rotheram - Senior Manager, Work Practices
1 Overview
This Build Instruction (BI) provides instructions for installing a Service Drop Sheath (SDS) and covers activities from
the device to the Premises Connection Device (PCD) (where applicable).
Note:
• For guidance on applications of the SDS, refer to [25] NBN-TE-CTO-527 Passive Fibre Network Equipment
Application Guide.
• The word ‘device’ within this document means a multiport (standard multiport (MPT), Splitter Multiport
(SMP), Branch Multiport (BMPT) etc).
• This build instruction supports [23] NBN-COO-EDS-347 nbn Build Standards – Fibre to the Premises (FTTP) and
should be read in association with that Standard.
The photos in this document are for illustrative purposes only, except where referenced within the
text, in which case they should only be relied upon to the extent of the reference.
Build activities should be performed as per the rules and instructions within each section, and not by
relying solely on the outcomes displayed in photos.
Whilst all efforts have been made to depict the correct installation outcomes in the relevant photos,
this may not be the case in all instances.
1.1 In scope
This BI includes installation and cable management of various SDS cables in aerial and underground applications:
• Corning
• CommScope
Document Owner
[1] AS 1530.4 Methods for fire tests on building materials, components and Standards Australia
structure, Part 4: Fire-resistance tests for elements of construction
[2] AS/NZS 3000 Electrical installations (known as the Australian/New Zealand Standards Australia
Wiring Rules)
[3] AS 4072.1 Components for the protection of openings in fire-resistant Standards Australia
separating elements, Part 1: Service penetrations and control joints
[4] AS/CA S009 Installation requirements for customer cabling (Wiring Rules) Communications Alliance
[6] NBN-0070 Cable Hauling and Duct Preparation – Cable Hauling nbn
Document Owner
[21] NBN-COO-EDS-179 Aerial Drawings Manual - Concrete and Steel Poles - Fibre nbn
[23] NBN-COO-EDS-347 nbn Build Standards – Fibre to the Premises (FTTP) nbn
[24] F0133-9-495 nbn HSE Critical Risk Controls and Guidance nbn
[33] NBN-CON-STD-4189 nbn Build Standards – Universal Fibre Architecture (UFA) nbn
Document Owner
[35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields) nbn
[41] NBN-CON-STD-4714 nbn Build Standards – Fibre Interface Inspection and nbn
Cleaning
15 JUL 24 5.0 Refer to section 1.4.2 Changes in this revision, in revision 5.0 for details of
changes between revision 4.0 and 5.0.
19 FEB 24 4.0 Refer to section 1.4.2 Changes in this revision, in revision 4.0, for details of
changes between revision 3.0 and 4.0.
27 NOV 23 3.0 Refer to section 1.4.2 Changes in this revision, in revision 3.0, for details of
changes between revision 2.0 and 3.0.
18 APR 23 2.0 Refer to section 1.4.2 Changes in this revision, in revision 2.0, for details of
changes between revision 1.0 and 2.0.
Section Details
1.3 Referenced documents • Deleted NBN-TE-CTO-376 Fibre Interface Inspection and Cleaning.
• Added NBN-COO-EDS-177 Aerial Rules – Power and Water.
3 Equipment and tools • Added items to support new SDS installation methods.
7 Install underground SDS • Rearranged and augmented section to accommodate new sub-
sections for three new lead-in options: Direct Buried, Fibre on Fences
and Slot Trenching. Refer below for details.
7.1.2 Where LIC is not in the • Added to step 7 "or spare cable for assurance purposes" to clarify
same pit as device where SDS is that the cable loop is required even if cable does not change
connecting direction.
7.2 Install SDS via direct burying • Added new section. Note: content has been moved from NBN-CON-
STD-4238 nbn Build Standards – Pit and Pipe (Brownfields).
• Added new quality check 11) Direct buried SDS cable installed as per
nbn rules and instructions.
Section Details
7.5 Install SDS from BEP to PCD • Updated title from ‘Install SDS from LIC BEP to PCD’
7.5 Install SDS from BEP to PCD • Added: ‘There are two approved methods to terminate an SDS cable
8.5 Install and manage SDS inside with an SC/APC connector. The preferred method is to fusion splice a
PCD pigtail onto the cable. For details, refer to section 13 Termination.'
8.1 Private poles • Updated section to only refer to the acceptance requirements in
NBN-DES-STD-1781 Aerial Rules - nbn and Private Poles.
8.5.1 Madison PCD • Specified required length of bare fibre looped around splice tray is
8.5.2 TE PCD 2.5 loops.
16.7 Aerial cable drop (SDS) • Added note specifying one label per pole, and to secure the label if
Labelling required.
1.5 Contents
1 Overview ........................................................................................................................................................1
2 Health, safety and environment (HSE) ............................................................................................................8
3 Equipment and tools ......................................................................................................................................9
4 Fire rated penetration .................................................................................................................................. 18
5 Clearances .................................................................................................................................................... 20
6 Installation considerations ........................................................................................................................... 22
7 Install underground SDS ............................................................................................................................... 26
8 Install aerial SDS ........................................................................................................................................... 65
9 Install SDS direct to NTD ............................................................................................................................... 85
10 Install SDS into FWO ................................................................................................................................... 93
11 Install SDS into ICD ..................................................................................................................................... 96
12 Strip SDS ..................................................................................................................................................... 98
13 Termination.............................................................................................................................................. 101
14 Fibre Hygiene ........................................................................................................................................... 102
15 Testing ..................................................................................................................................................... 104
16 Labelling ................................................................................................................................................... 105
17 Glossary ................................................................................................................................................... 113
Do not commence digging without first checking for other assets via the
Before You Dig Australia website.
Quality checks
1) Person undertaking the activity has access to the relevant CRCs and SWMS.
2) Site left safe, no rubbish or unattended equipment/materials that may be hazardous to HSE.
3) Site left clean and tidy with no debris left on site.
Size/dimensions: 20mm
Size/dimensions: 175mm
Size/dimensions: 1000mm
Size/dimensions: 1000mm
Size/dimensions: 300mm
Size/dimensions: 1000mm
Examples only
Examples only
Example only
Example only
Example only
Example only
Cable ties, cable clips Black UV-rated cable ties suitable for wire
or P-clamps fences
Example only
Example only
Round black 5mm cable clips with nails
Example only
P-clamps
Example only
Table 2. Tools
Flat SDS cable Used for rodding (10mm LIC and 20mm LIC) with
(Corning and or without existing service cable.
CommScope) Note: Example shown is SDS flat fibre wound onto
a reel.
Example only
4.5mm Rod with Used for 10mm LICs/duct and above (medium
spring leader sized run).
Example only
6.0mm Rod Used for 20mm duct and above (medium and long
run).
Note: Recommended for hauling SDS/SSS cable in
the LFN pit and pipe.
Example only
Example only
Examples only
Examples only
Example only
Example only
Example only
Examples only
Examples only
Quality checks
4) Correct cable type installed as per nbn rules and instructions.
5) Minimum bend radius maintained at all locations along the length of the cable.
nbn requires as a minimum in-line with regulatory standards, the following but not limited to:
a. Temporary fire protection (e.g. fire pillow systems): Must be installed immediately after any hole has been
cut into a fire-rated wall, floor or ceiling. These must remain in place until permanent fire sealant is installed
and certified. If fire pillows are intended for use as a permanent penetration system they must be completed
with fire sealant and thermal wraps in accordance with fire pillow manufacturing standards as per [1] AS
1530.4 Methods for fire tests on building materials, components and structure, Part 4: Fire-resistance tests for
elements of construction.
b. All permanent controls: Must comply with the NCC, relevant Australian Standards, and state-specific
legislation.
c. Existing fire-rated penetrations: Can be used but must be resealed and re-certified including the re-
certification of the existing service penetrations included within the same penetration.
Note:
• If the existing service penetration does not have a fire seal, a new fire seal must be installed and certified
after installation of any nbn cable.
• Advice on correct separation distances between existing and new service penetrations should be sought
from the passive fire product manufacturer(s) prior to work commencing.
d. Timing obligation: All permanent controls must be installed and certified no later than 10 business days after
the completion of the activity.
e. Document evidence: The evidence referred to below must be in the form of a numbered certificate, form,
statement or the like from the installer of the system or systems, certifying the installation.
i. Material compliance – evidence must be provided to the Building Manager or Body Corporate that the
material being used is compliant with the NCC, relevant Australian Standards and State-specific
legislation. This evidence must be a full copy of an [1] AS 1530.4 Methods for fire tests on building
materials, components and structure, Part 4: Fire-resistance tests for elements of construction, or [3] AS
4072.1 Components for the protection of openings in fire-resistant separating elements, Part 1: Service
penetrations and control joints, report from an accredited laboratory. Please note that single page
certificates are not acceptable as evidence of compliance for passive fire penetration systems.
ii. Register – a register must be provided to the Building Manager or Body Corporate that includes the
number of fire rated penetrations and locations and which passive fire systems were installed.
iii. Certificate of compliance – An Independent Certifier is required to certify the work in all States. Note that
certain states have licensing requirements for the installation of passive fire systems such as QLD which
must be adhered to. A copy of the certification must be supplied to nbn and the Building Manager or
Body Corporate.
Labelling: Each fire rated penetration must be clearly labelled as per relevant Australian Standards and recorded
in the Register and provided to the Building Manager or Body Corporate. For further information and label
templates, refer to [3] AS 4072.1 Components for the protection of openings in fire-resistant separating elements,
Part 1: Service penetrations and control joints.
Quality checks
6) Installed penetration appropriately sealed as per fire rating requirements.
5 Clearances
In the following section, clearance refers to the physical separation of a device from other devices,
fixtures, and structures (including the ground) and is always expressed as a measurement.
Prior to installing the PIC, ensure that all business rules in this section are considered and adhered to.
For buildings of heritage significance, there are certain guiding principles that have been developed to
assist in the sympathetic placement of nbn infrastructure. Refer to [32] NBN-DEP-GDE-3951 National
Heritage Installation Guideline for detailed information.
Third party 300mm clearance is required at the pole, premises and mid-span.
nbn owned SDS cables can be attached to existing hooks at the pole point of attachment only, providing
they meet the correct clearances and the object being attached to is structurally sound.
Quality checks
7) Minimum aerial utility specific clearances as per nbn rules and instructions.
¹ Technicians working on nbn cabling are to be protected against accidental contact with ELV or LV ² Separation by a suitable barrier or heat insulation, as appropriate, is acceptable at crossings, within
electrical connections by effective means (e.g. an insulated barrier, a shield, shroud, or suitable wall cavities or within shared Trunking.
distance). The nbn connections are to be separated from ELV/LV electrical connections by at least Note: These are the recommended minimum separation distances to provide adequate clearance to
150mm by a permanent, rigidly fixed barrier of durable insulating material or earthed metal. In the install or access the cabling. All dimensions given are in millimetres.
case where such a fixed barrier is applied, no further separation is required.
Quality checks
8) Internal cable minimum clearances as per nbn rules and instructions.
6 Installation considerations
Note: Any new or existing penetration (excluding fire-rated walls or ceilings) for nbn cable or
conduit which acts an entry pathway into a building must be sealed with a fire-resistant sealant.
Note: For assessing if a PCD must be installed, refer to section 6.3 PCD vs SDS-direct-to-NTD
assessment.
a. The existing lead-in cable path should be followed unless certain circumstances prevent this, such as
unrepairable blockages.
b. Before changing from an underground lead-in to an aerial lead-in or vice versa, notify both the end user and
nbn to ensure agreement from all parties to the change.
Note: The least cost option should always apply when making decisions on repairing or replacing a LIC. The
expectation is that the majority of underground service drop cable will be successfully installed by utilising
existing LICs, including existing 10mm LICs.
c. Installing a PCD is the preferred installation method and should be prioritised for the following reasons:
i. Serves as demarcation point of external network to internal network.
ii. Provides testing location.
iii. Access to inside of premises not always required.
iv. Damaged internal cable only requires replacement from PCD to NTD.
v. Damaged lead-in cable only requires replacement to PCD from Multiport.
vi. For instructions on how to install a PCD refer to [37] NBN-CON-BI-4671 Install Premises Connection Device
(PCD)
Installing the SDS direct to NTD (i.e. no PCD) is an option on the condition the site meets all the
criteria listed in section 6.3
iv. Another common example is an existing lead-in conduit is present at premises number 6 with a pit that
breaks off to provide separate LICs to both properties number 6 and number 8. It is also acceptable to use
the existing LIC and no LAN access notice is required.
Note: If you need to access a property, outside of that for which you have a ticket of work, you must
attempt to notify the premises owner/occupant.
6.1 Underground
For underground installation, determine:
• Existence and location of lead-in conduit.
• Type of SDS cable to be used and bend radius required (refer to Table 2. Tools).
• Appropriate hauling equipment required e.g. rodder, string-line.
• PCD siting and clearances.
For further guidance on direct buried SDS, refer to [35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe
(Brownfields).
6.2 Aerial
For aerial installation, determine:
• The points of attachment at both the pole and the premises.
• PCD siting and clearances.
• Ground and circuit-to-circuit clearances at both attachment points and in-span and at premises.
• Flagpole/Lightning pole
• Mid Span attachment for FTTP
d. Existing LIC access is directly under a floor cavity or in a wall cavity and can be accessed safely (if the LIC
cannot be accessed safely, refer to the LIC Repair or Replacement Decision Process in [35] NBN-CON-STD-
4238 nbn Build Standards – Pit and Pipe (Brownfields).
e. Clearance requirements for mounting a PCD cannot be met (as detailed in [37] NBN-CON-BI-4671 Install
Premises Connection Device (PCD).
f. Security concerns that a PCD could be accessed by a third party if on street or laneway.
g. HSE concerns if mounting PCD on asbestos containing material (ACM).
h. The MDU design has not included a PCD/s.
Quality checks
9) If SDS is direct to NTD, installed as per nbn rules and instructions
When performing any of the steps below, care must be taken not to:
• damage the SDS cable or any existing services.
• exceed the minimum bend radius of the cable. Refer to Table 1. Equipment.
7.1.2 Where LIC is not in the same pit as device where SDS is connecting
Locate any existing string line/rope in allocated duct, if no string line/rope present, use one of the following
options:
1. Push the rodder through duct from either direction until it can be located at other end.
2. Push flat the SDS through duct from device pit to the LIC pit.
Note: There may be multiple pits between device and LIC pit. Refer to [27] NBN-CON-GDE-1657 Haul Cables
and Care for Infrastructure and [6] NBN-0070 Cable Hauling and Duct Preparation – Cable Hauling.
3. Attach the SDS cable to existing string line/rope or rodder.
4. Hand haul the SDS cable between device pit to LIC pit.
5. Install the SDS through LIC.
6. Manage the cable at any intermediate pit so that no extra length of SDS is to be left other than the length
required for the SDS to enter and exit the pit such that:
• The SDS is not in a location where it would likely be damaged by other work in the pit.
• The entry or exit may not be on opposite walls and therefore a small change of direction loop of cable is
required to transition through the pit.
7. Manage cable at LIC pit by leaving a loop to accommodate change of direction or spare cable for assurance
purposes.
Note: SDS cables must not be interlaced with existing cable bundles in the pit.
Quality checks
10) SDS cable supported and housed in pit or manhole as per nbn rules and instructions.
Note: Technical staff completing this task must have relevant training and accreditation to disconnect
and reconnect the copper lead-in cable, including having the correct tools and equipment, e.g. correct
crimping tools and scotch locks
Pull through method where the copper can be accessed at the premises
Note:
• For active services there is a risk that the existing copper cable may not be able to be placed back
into the LIC and may require a temporary cable run above ground or additional civil works to
repair a blockage or other similar obstructions. This should be explained to the end user and
request permission before proceeding.
• If it’s an inactive service, there is no requirement to request permission from the end user or haul
the copper back to the premises.
1. Conduct a pull test with the intent to check if the conduit is blocked or cable is stuck within the conduit and
validate if the existing copper cable moves at both ends.
Note: Gently pull the test cable to validate that it moves freely to confirm if pull through activities can be
used, if cable does not move freely try flushing the conduit with a garden hose and pull the cable back and
forward while flushing, if cable does not move freely do not attempt pull through, follow repair and or
replacement process. If the LIC is deemed ok for pull through continue with steps below.
2. Disconnect the copper lead-in cable at the premises end.
3. Attach a string line to copper lead-in cable.
Note: There are various methods of attachments of copper cable to draw string including half hitch knots
around the cable with the jet line draw string, exposing the copper conductors twist together and tie to jet
line draw string, using jet line by pushing it over the top of the cable from the end like a hauling sock, all
methods are secured with PVC electrical tape.
4. Haul the copper cable through LIC from the pit end until you reach the draw string.
5. Attach the SDS lead-in cable and copper lead-in to the draw string.
Note: The copper lead in is only required to be hauled back if it an active service.
6. Haul cable/s back to the premises from the pit.
7. Create a break-out from existing wall box or conduit.
8. Reconnect copper service if required.
Pull through method where the copper cannot be accessed at the premises
1. Locate the conduit on the outside of the premises prior to it going under house or wall cavity.
a. Dig down.
b. Ringbark the conduit.
c. Remove section of conduit - required to install Y-connector or new conduit to PCD.
2. Conduct a pull test with the intent to check if the cable is blocked or stuck within the conduit and validate if
the existing copper cable moves at both ends.
a. Gently pull the test cable to validate that it moves freely to confirm if pull through activities can be used,
if cable does not move freely try flushing the conduit with a garden hose and pull the cable back and
forward while flushing, if cable does not move freely do not attempt pull through, follow repair and or
replacement process. If the LIC is deemed ok for pull through continue with steps below.
3. Disconnect the copper at the CIU or cut cable at lead-in pit, if at CIU open enclosure and confirm which
conductors are connected to each other to ensure the correct connection when the cable is reconnected.
4. Attach a string line to the copper lead-in and SDS lead-in cable.
5. Haul back to the cut out section of conduit.
6. Remove the SDS cable from the draw string leave copper cable attached and haul back to lead-in pit.
Note: The copper lead in is only required to be hauled back if it is an active service. An in active service can be
cut off and removed at the point of dig down.
7. Reconnect the active copper service in pit using new CIU.
8. Install a Y connector at the breakout for active services and run new conduit to premises and up wall to new
PCD location. Where it’s an inactive service a Y connector is not required, connect the new conduit that is
going up the wall to the existing conduit that was dug down.
Note:
• Optus HFC cables must not be used or removed.
• Technical staff completing this task must have relevant training and accreditation to disconnect
the inactive Telstra (nbn) HFC cable, including having the correct tools and equipment, e.g.
correct cutting tools .
Pull through method where the inactive Telstra (nbn) HFC cable can be accessed at the
premises
Note: Because the service is inactive, end-user permission is not required, and the inactive Telstra
(nbn) HFC cable does not need to be hauled back to the premises.
1. Conduct a pull test by gently pulling the inactive HFC cable to check if the conduit is blocked or cable is stuck
within the conduit. Validate that the inactive HFC cable moves freely at both ends.
Note: If the cable does not move freely, try flushing the conduit with a garden hose, and pull the cable back
and forward while flushing. If the cable still does not move freely, do not proceed with pull-through method,
instead follow the LIC repair and or replacement process in [35] NBN-CON-STD-4238 nbn Build Standards – Pit
and Pipe (Brownfields). If the LIC is deemed ok for pull-through, continue with steps below.
2. Disconnect/cut off the inactive HFC cable at the premises end.
3. Attach a string line to the inactive HFC lead-in cable.
Note: There are various methods of attachments of the inactive HFC cable to a draw string including half hitch
knots around the cable with the jet line draw string, attaching it around the HFC cable surface like a hauling
sock. This method is then secured with PVC electrical tape.
4. Haul the inactive HFC cable through the LIC from the pit end until you reach the draw string.
5. Attach the SDS lead-in cable and inactive HFC lead-in cable to the draw string.
6. Haul cable/s back to the premises from the pit.
7. Create a break-out from existing wall box or conduit where required.
8. Ensure the inactive cable is disposed of locally/via existing working practices.
Note:
• Direct buried SDS must only be used within the property boundary (refer to Figure 4).
• Flat profile SDS cable must always be used for direct buried installation.
• End-user consent must be obtained before installing a slot trench.
c. The starter pipe must taper upwards from the point at which it enters the property, to a minimum 150mm
depth of cover. This must be achieved within a minimum distance of 500mm inside the property boundary to
ensure the bend radius of the cable is not compromised (refer to Figure 4).
d. The end of the conduit must be sealed at the property boundary side, refer to section 7.2.5 Sealing buried
ends of conduit.
e. A label must be installed on the pit, refer to section 7.2.3.1 Labelling.
f. Must be installed with a riser pipe at the premises at a minimum 150mm depth of cover, refer to section
7.2.4 Conduit at premises.
•
Figure 4. Example of conduit tapering up to 150mm on a residential property
•
Figure 5. Example of conduit tapering down to 400mm on a hobby or working farm
• Note: The tapering may not look as depicted in the diagrams - use the natural flex in the conduit, without
kinking the conduit, to achieve the desired depth.
7.2.3.1 Labelling
The label for the P20 starter pipe must be installed in the pit above the starter pipe using a white PVC label and
the wording ‘nbn direct buried cable’ in black indelible marker pen as per Figure 6. For further guidance on label
specifications, refer to section [35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields).
At the buried end of the conduit at the premises, follow the same instructions as for the starter pipe, but in
addition, where the riser pipe enters a premises cavity, a plug must be installed and filled with butyl rubber putty
or grey sealant tape to make the seal watertight and to prevent the entry of insects (especially termites) to the
premises via the conduit or the end of the conduit filled with butyl rubber (refer to Figure 9).
Figure 9. Split rubber plug installed in conduit with grey sealant tape or butyl rubber
Note: For installations prior to this label being available, record the information on a piece of paper as per the
example in Figure 11 below and attach to the inside surface of the premises electrical switchboard door, and
advise the premises owner.
Quality checks
11) Direct buried SDS cable installed as per nbn rules and instructions.
In line with nbn guiding principles, the expectation is that most underground service drops will be successfully
completed by using existing lead-in conduits (if in situ) including 10mm conduits.
If there is an existing lead-in cable that moves, it may be used as a pull through aid, in an existing LIC.
An SDS cable should only be installed on a fence if the existing lead-in can’t be identified or is beyond repair.
Refer to [35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields) for the LIC repair or
replacement decision process, to determine the suitability of the existing LIC.
e. Debris from surrounding vegetation: Debris falling onto the fence and damaging the cable, particularly on a
tree-lined boundary fence.
f. Sagging/wear and tear: The fence or supporting wire sagging over time.
g. Rubbing: Fibre transitions rubbing over particular types of posts.
h. Fence quality and condition: Poor condition or quality of fencing.
b. Electric fences – risk of electric shock when attaching to electric fences: Workers MUST ensure the electric
fence is switched off before attempting to attach the cable. Appropriate SWMS should be adhered to.
Note: Before turning off an electric fence, approval must be obtained from the premises owner/occupier in
case there is a risk that livestock can escape.
Note:
• Stapling as a method of securing the SDS cable is NOT permitted as it may impact the integrity
of the cable.
• If using P-clamps to keep tension on the cable, ensure the cable is being attached to posts that
can take the strain (e.g. wooden or strainer wire posts. Do Not use on star picket posts).
Note: If it is not possible to install saddles, cable ties can be used to secure the conduit to the fence post.
Figure 19. Example where riser conduit cannot be saddled to fence post and cable ties used
c. Installed to a minimum depth of cover of 150mm for residential properties (less than 30m length).
d. Installed to a minimum depth of cover of 300mm for hobby or working farms (greater than 30m length).
e. 150mm radius bends used above ground to transition cable from vertical to horizontal along the fence.
Figure 20. Examples of bend used to transition cable from vertical to horizontal.
f. 150mm radius bends used when transitioning to direct buried underground SDS cable.
g. Extended horizontally at least 500mm underground (if transitioning to direct buried).
Note: If the SDS it is not direct buried, but installed in conduit, ensure 300mm radius bends are used. Refer to
[35] NBN-CON-STD-4238 nbn Build Standards – Pit and Pipe (Brownfields) for more detailed information
around direct buried installation.
Figure 22. Examples of cable going around a fence post and secured either side of the fence post
c. Cable must be secured on wire as close as possible to the exit from a bend on a fence post
Note: DO NOT run SDS cables through posts as this will require cable to be replaced if a post needs
to be replaced.
Figure 23. Do not install cable through any holes in fence posts
Note: This will help reduce the risk of sagging, or damage to the cable.
Figure 25. Examples of attaching SDS cable to strainer wire on chicken wire and ring lock fence
Figure 26. SDS cable secured underneath rails with cable clips no more than 300mm apart
c. Cable ties can be used when attaching to aluminium type rails but must be no more than 600mm apart.
d. Cable must flow around corners meeting the cable bend radius specifications.
Quality checks
12) SDS cable installed on a fence as per nbn rules and instructions.
A new SDS cable should only be installed via slot trench if the existing LIC can’t be identified or is beyond repair.
Refer to the LIC repair or replacement decision process in [35] NBN-CON-STD-4238 nbn Build Standards – Pit and
Pipe (Brownfields) to determine the suitability of the existing LIC.
Note:
• Flat-profile SDS cable must always be used for slot trench installation.
• Slot trenching must only be used on private property.
• End-user consent must be obtained before installing a slot trench.
Figure 28. Using an angle grinder (or similar) to complete a slot adjacent to a vertical wall (left) and a slot
completed with angle grinder adjacent to a vertical wall
Before cutting a slot trench, measure twice to ensure accuracy. Mark or chalk the intended pathway before
starting to cut.
While cutting, water must be used to suppress concrete dust.
Ensure that runoff is managed appropriately, and that all waste and debris are removed from the site (and from
the slot itself).
7.4.3 Transitions
Note: The below methods are examples. Any alternative method must ensure that the SDS cable is
protected, and the minimum bend radius is maintained.
Figure 30. Cutting a transition angle to the full depth of the concrete, ensuring the cable bend radius is not
compromised
Cable must be protected by cutting a 300mm conduit bend, then use 500mm of conduit to continue providing
coverage further from the concrete cut.
Note: Insert the conduit bend slightly below the concrete to meet the slot that has been cut (see Figure 31).
Figure 32. Drilling a 20mm hole at the end of the slot trench (left) and the completed hole at the end of the slot
trench (right)
Cable must be protected by cutting the appropriate length of conduit bend joined to straight conduit running up
the wall. Secure the conduit with saddles.
Figure 33. Conduit bend customised to suit a hard surface transition to a vertical wall (left) and completed hard
surface transition to a vertical wall (right)
Note: Figure 33 shows a newly dug trench that has not yet been filled, and the fibre has not yet been pushed to
the correct depth.
Quality checks
13) SDS cable installed in a slot trench as per nbn rules and instructions.
There are two approved methods to terminate an SDS cable with an SC/APC connector. The preferred method is
to fusion splice a pigtail onto the cable. For details, refer to section 13 Termination.
Figure 37. Example of slot cut in LIC to bring SDS out under Telstra Wall box
7.5.1.2 Where PCD installation will be above the Telstra wall box
1. Route the SDS cable behind the Telstra wall box from bottom to top.
• If there is insufficient space, spacers or washers can be used to create a gap for the SDS cable.
• Where it has been necessary to remove or loosen the Telstra wall box to allow cable installation, ensure
the SDS cable is not damaged when re-installing the wall box.
2. Bring the SDS cable out from behind the wall box and Install SDS cable to PCD as per section 7.5.3 Additional
ducting from BEP to PCD location.
Note:
• The SDS cable must not enter/exit an existing Telstra wall box.
• Do not cut or drill holes in a Telstra wall box.
Quality checks
14) If Telstra wall box present, SDS cable installed around or behind Telstra wall box not through.
7.5.2.1 Where PCD installation will be to the left or right of the conduit access box
1. Cut a slot in the LIC on the applicable side where the PCD will be installed.
2. Bring the SDS cable out of the slot ensuring the bend radius is not compromised.
3. Install SDS cable to PCD as per section 7.5.3 Additional ducting from BEP to PCD location.
Figure 41. Example of slot cut in LIC to bring SDS out under Conduit access box
7.5.2.2 Where PCD installation will be above the conduit access box
1. Drill a hole in the access box for the cable to exit.
2. Install the cable and seal the exit hole in the conduit access to prevent moisture entry.
3. Install the SDS cable to the PCD as per section 7.5.3 Additional ducting from BEP to PCD location.
Note: Due care must be taken to ensure that the existing service is not placed at risk during this operation.
Quality checks
15) Flexible conduit not installed underground.
16) Flexible conduit not installed in a straight line longer than 500mm.
17) 10-20mm gap left between end of conduit and PCD entry port. (Figure 15)
18) Correct screws and saddles used (galvanised or stainless steel, no knock-ins) to secure
surface mounted conduits.
19) Building entry point or wall/floor penetrations sealed with suitable sealant.
Note: Pits must be cleared of any foreign material e.g. spoil, debris, blocking or impeding ducts or the volumetric
capacity of the pit.
4. Manage the SMP & Coil location in the pit as per the natural flow of the cables.
5. Apply black electrical PVC tape in three evenly spaced locations as one bundle (not individually) to secure
when placed into pit.
Figure 46. Coils installed in pit with black electrical PVC tape in three evenly spaced locations
• Aerial drop to utilise Private Poles, refer to [28] NBN-DES-STD-1781 Aerial Rules – nbn and Private Poles.
• Will not be closer than the recommended separation from other services, refer to specific utility Aerial Rules.
• Stringing tension of aerial SDS cable shall be in accordance with [29] NBN-TE-CTO-1827 Sag and Tension
Tables.
Note: In general aerial SDS strung at 1% span length should be less than 60m and aerial SDS strung at 2% span
length should be less than 80m.
If these conditions cannot be met, seek guidance from your nominated nbn representative.
Quality checks
20) Pole point of attachment suitable for pole type and installed as per nbn rules and instructions.
Completed SDS installations must not have loops of SDS cables left on any pole.
Quality checks
21) Aerial SDS installed between pole point of attachment and multiport as per nbn rules and
instructions.
Note: The minimum radial separation between the SDS and any power service drops must be verified
with its power utility owner of that state as different power utilities may have different requirements
i.e. radial separation at 600mm or 1m.
If contractors find that they are unable to get the minimum clearances needed for the service drop
cable for an attachment off the fascia, other attachments such as cable riser brackets can be used and
installed on roof top/fascia/eaves to meet the clearances.
Note: Any bracket installed to increase height clearances must only be installed in order to meet
clearance requirements listed within the utility specific aerial rules.
4. Pull the cable to tension and slide all three components back along the cable to secure the cable between the
2 P-Clamps with the cable grip between.
Quality checks
22) P-Clamp installed as per nbn rules and instructions.
Completed SDS installations must not have loops of SDS cables left on any pole.
2. Tighten the bridle ring into the fascia board with a blunt tool (no sharp ends), e.g. a handle of an adjustable
wrench.
Note: Do not use a screwdriver or any other sharp object to twist the bridle ring into the fascia board.
7. Fit galvanised coach screws (10mm x 50mm) to all holes provided in the bracket to ensure the riser brackets
are appropriately secured.
8. Ensure SDS cable is restrained running down on the riser brackets using UV rated cable ties installed an
appropriate distance apart.
Note: Where metal fascia is installed a timber block may need to be installed behind the fascia and between the
rafters to support premises point of attachments.
Figure 64. Timber block can be fitted in gap between metal fascia and rafter to secure premises point of
attachments
Figure 65. Example of cable ties restraining cable down riser bracket
Figure 66. Example of cable ties not restraining cable down riser bracket
Quality checks
23) Premises point of attachment installed as per nbn rules and instructions.
If the cable is at risk of being subjected to water at a point downstream or upstream from the PCD that could
facilitate the wicking of water along the cable sheath then a drip loop must be installed to prevent water wicking
to the device.
Quality checks
24) If aerial SDS installation, cable drip loop installed at the PCD.
25) Aerial SDS installed between premises point of attachment and PCD as per nbn rules and
instructions.
Figure 69. Cable tie in place around cable feeding the PCD at the entry location
5. Ensure the rubber grommet is reinstalled to prevent entry of moisture, insects etc.
6. Snap the SDS cable into the cable managers and position the end of the sheath 15-20mm inside the edge of
the splice cassette.
Note: The cable ties provided should be used to adequately secure the cable to the splice tray.
8.5.2 TE PCD
SDS cable installation must always be through the LHS port in the PCD. Cable entry holes must never be drilled or
cut into the device.
Cable slack is required to be left in the PCD to:
• Allow fibre termination activities to be completed at a safe working height.
• Allow for re-positioning of the PCD if required.
• Allow for additional fibre terminations to be made in the case of failed splices.
This results in a requirement to install a minimum of 1 complete loop of cable slack.
Additional loops should be installed space permitting. Future cable installations must be considered ahead of
installation to ensure enough space is available in the PCD to safely install and terminate the PCD to NTD premises
cable(s) at the time of service activation.
Follow the steps below to install and manage the SDS cable inside a TE PCD:
Note: For MDUs, multiple SDS cables (up to two) may be installed in a TE PCD. The same steps below apply for
each individual SDS cable except you would utilise the spare insertion point of the LHS port. Additional splice tray
requirements are covered in [37] NBN-CON-BI-4671 Install Premises Connection Device (PCD).
1. Haul enough SDS cable for at least 1 complete loop inside the PCD and an additional 1m for splicing activities.
2. Mark the location where the cable will enter the PCD.
3. Wrap two lengths of foam tape should be wrapped around the SDS cable at the locations where cable ties
should be installed.
Figure 77. Spare SDS Cable secured at anchor points with cable ties
7. Transition the SDS cable from the back of the PCD to the splice tray.
8. Mark the jacket between the two marks in the splice tray.
Figure 78. SDS Cable jacket taken all the way to the splice tray and secured with cable ties
9. Strip the cable as per next section to expose the fibre from the cable end to the mark, and then secure 2.5
loops of bare fibre to the splice tray.
Quality checks
26) SDS cable installed and managed inside PCD as per nbn rules and instructions.
9.1 Underground
Refer to steps listed in section 7 Install underground SDS.
9.2 Aerial
Refer to steps listed in section 8 Install aerial SDS.
Quality checks
27) SDS installed from Building entry point to NTD as per nbn rules and instructions.
28) Conduit and channelling installed on internal walls as per nbn rules.
The instructions below detail how to route and manage the SDS cable at an NTD enclosure.
Note: This is applicable for both flat and round profile SDS cables.
SDS entry into the NTD enclosure will be determined by the cable installation method:
• If the SDS has been installed via a cavity, utilise the rear entry point.
Figure 81. NTD enclosure showing top, bottom and side entry ports
For rear entry:
1. Remove retaining clip.
Figure 84. SDS fibre routed around the outer fibre track
For bottom or side entry port:
1. Carefully insert cable until the outer sheath is exposed 5mm past the entry port as per Figure 85.
Figure 85. SDS being inserted until outer sheath exposed 5mm past entry port
For top entry port:
1. Carefully insert cable until the outer sheath is 75mm from the top of the enclosure and sits level with the
centre of the fibre management tray as per Figure 86.
Figure 86. SDS inserted at top entry port showing outer sheath 75mm from the top of the enclosure
2. Route the SDS fibre up the lower RHS channel as per Figure 87.
Figure 90. Splice protector placed into splice protector holder on RHS of cable tray
Quality checks
29) SDS cable installed and managed inside NTD as per nbn rules and instructions.
a. Remove the cable holder b. Remove the excess plastic c. Remove the excess plastic
from the base. from the base. from the cable holder.
4. Remove and save the foam fibre supports before routing any cable/fibre within the FWO.
5. Route the 900µm buffered fibre around the fibre track.
6. When the desired length has been routed, cut the fibre at the centre of the splice holder location and
properly discard the waste.
Figure 96. Surface SDS cable entry (LHS); rear SDS cable entry (RHS)
Figure 97. Example of a surface mounted SDS cable entry into ICD
b. For rear cable entry, break out point on SDS must be just after first cable lug is passed.
Note: For rear cable entry, no cable tie is required to anchor cable.
3. Route the SDS fibre around the fibre track (three loops or as many required to allow splicing activities at a
safe working height).
12 Strip SDS
This procedure must be performed after the SDS cable is installed.
3. After the snip is complete, grab each half of the cable sheath securely and pull to separate sheath along the
length of the cable to the tape wrap. It is best to pull each half at a slight angle relative to the cable direction.
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13 Termination
There are two approved methods to terminate an SDS cable with an SC/APC connector.
The preferred method is to fusion splice a pigtail onto the cable.
If an SDS cable is installed direct to an NTD, and splicing on a pigtail is not practical, the use of a FIC is approved.
For instructions on installing a pigtail, refer to [40] NBN-CON-BI-4675 Install Pigtail.
For instructions on installing a FIC, refer to [39] NBN-CON-BI-4674 Install Field Installable Connector (FIC).
Note:
• FICs can be used to terminate an SDS cable:
• In a PCD.
• In brownfields SDS-direct-to-NTD installations.
• FICS cannot be used to terminate an SDS cable:
• At the ICD or FWO.
• At the NTD or BNTD in Business Segment/Enterprise Ethernet/Point to Point (P2P) installations.
• If the contract or program of work specifies that a pigtail must be fusion spliced onto the SDS
cable.
For MDU and Enterprise Ethernet/Point to Point (P2P) scenarios where the design requires SDS termination at a
BJL, refer to [31] NBN-CON-BI-3810 Construct MT-LFN Underground BJL (OFDC-A4) - Build Instruction.
Quality checks
30) SDS cable terminated as per nbn rules and instructions.
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14 Fibre Hygiene
Fibre hygiene refers to the process for inspecting and cleaning/replacing fibre connectors during any activity
involving the connection of fibre interfaces.
The aim of the process is to ensure all fibre connection interfaces are clean in accordance with international
standards as per [5] International Electrotechnical Commission (IEC) 61300-3-35.
Failure to adhere to strict fibre hygiene standards can have a significant impact on network performance with
Fibre connector defects being the number one source of optical network performance issues.
Refer to [41] NBN-CON-STD-4714 nbn Build Standards – Fibre Interface Inspection and Cleaning for detailed
information on nbn requirements and the inspection and cleaning process.
Quality checks
31) Correct fibre hygiene practices as per nbn rules and instructions, observed during installation.
1. Identify the allocated port on the device for the SDS to be plugged into.
2. Remove the OptiTap dust cap.
3. Inspect connector end face as per section 14 Fibre Hygiene, clean if necessary.
4. Remove the OptiTap dust cap from the SDS.
5. Inspect connector end face as per section 14 Fibre Hygiene and clean if necessary.
6. Orientate the arrow on the connector tang (key-way) with the notch in the adaptor.
7. Screw the connectorised drop cable connecting hardware into the OptiTap dust cap.
8. Screw the OptiTap dust cap into the SDS dust cap.
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Figure 108. Typical aerial multiport on a power pole Figure 109. Typical underground multiport in a pit
Quality checks
32) Correct port used at multiport as per design.
33) Unused optical connectors have caps/plugs installed.
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15 Testing
Testing is conducted using a PON meter to confirm that the power level meets the optical link budget.
Refer to [44] F0002-31-10468 nbn Build Standards - Optical Testing Standard for DFN and LFN for expected optical
power levels at the end of the SDS (PCD or NTD based on where SDS is terminated).
Quality checks
34) Testing completed and meets requirements as per nbn rules and instructions.
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16 Labelling
2 types of labels will be used on the SDS cables depending on whether the SDS cable is connected to an MPT or
BJL and FJL.
Specifications Requirements
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Specifications Requirements
Text tolerance Must withstand friction and smudging to an extent that is typically expected
during inspection, additional installation and maintenance work in a pit or
manhole.
Label strength Must withstand potential pulling or twisting to an extent that is typically
expected during inspection, additional installation and maintenance work in a
pit or manhole.
Minimum life expectancy Minimum 25 years if installed in a pit or manhole. (including extensive periods
being submerged in water).
Minimum of 3 years if exposed to ultraviolet light from the sun.
Important:
The outside plant cable and device labels used in the nbn network MUST meet the minimum
specifications listed in Table 6. Label Specifications – BJL and FJL.
Evidence of compliance such as a specification sheet must be made available if requested by nbn.
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Feeder Cable
1 2 3 4 - 5 6 - 7 8 - 9 10 11 - 12 13 14
State prefix and FSA code - SAM - ADA - Segment code - Sequential
number
Figure 111. Example of Critchley Type label used at BJL and FJL
16.3.2 Type 3
• SDS cables installed in Type 3 areas must contain the following information:
• SDS termination information: “i” / ”ii”
• “SDS feeder Equipment ID e.g. SMP-101”
• ”SMP port(1-8)
• SDS sequence number / and Pole number if fed from aerial SMP.
Figure 112. Type 3 Label for SDS fed from SMP or MPT
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16.3.3 Type 2
SDS cables installed in Type 2 areas must contain the following information:
• The MSS number
• MPT port number
Quality checks
35) Correct cable label type used, with naming convention and location on cable, as per nbn
rules and instructions.
Quality checks
36) Correct cable label type used, with naming convention and location on cable, as per nbn
rules and instructions.
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To help identify these cable types as a fibre optic cable, and avoid that it being mistaken for standard black
copper cable, a yellow warning tape label must be double bound across the cable in the following situations:
a. On any service loop:
i. The label must be wrapped around an individual cable at the top of the loop towards the device and must
be visible when the pit is opened.
ii. The label must not be wrapped around all the cables in a bundle and must only be applied to an
individual cable loop with a minimum of one labelled cable per device.
b. When passing through a P6 pit or larger, a manhole or a cable chamber.
Note: The label must not be wrapped around multiple fibre cables - it must be applied to each individual fibre
cable.
c. In any pit containing copper joints and 2-pair copper cable.
Note: The label must not be wrapped around multiple fibre cables - it must be applied to each individual fibre
cable.
Note: The area of the cable the tape is being applied to must be clean and free of dust/dirt/grease etc. before
applying the tape.
Figure 115. Yellow ‘CAUTION Optic Fibre Cable’ warning tape applied to 1f fibre optic cables
Quality checks
37) Yellow 'Caution Optical Fibre' tape installed on SDS in pit.
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Figure 116. PVC label cut in half for smaller P20 lead in conduits
Quality checks
38) Where existing LIC used to install new SDS cable, LIC labelled 'nbn conduit' in pit.
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Quality checks
39) Caution Fibre Optical Cable' label installed on aerial SDS cable at pole as per nbn rules and
instructions.
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Quality checks
40) Correct cable label type used, with naming convention and location on cable, as per nbn
rules and instructions.
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17 Glossary
Term Description
BI Build Instruction
HV High Voltage
LV Low Voltage
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Term Description
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29) SDS cable installed and managed inside NTD as per nbn rules and instructions. .................................... 92
30) SDS cable terminated as per nbn rules and instructions. ..................................................................... 101
31) Correct fibre hygiene practices as per nbn rules and instructions, observed during installation. ......... 102
32) Correct port used at multiport as per design. ...................................................................................... 103
33) Unused optical connectors have caps/plugs installed. ........................................................................ 103
34) Testing completed and meets requirements as per nbn rules and instructions.................................... 104
35) Correct cable label type used, with naming convention and location on cable, as per nbn rules and
instructions. .................................................................................................................................................... 108
36) Correct cable label type used, with naming convention and location on cable, as per nbn rules and
instructions. .................................................................................................................................................... 108
37) Yellow 'Caution Optical Fibre' tape installed on SDS in pit................................................................... 109
38) Where existing LIC used to install new SDS cable, LIC labelled 'nbn conduit' in pit. ............................. 110
39) Caution Fibre Optical Cable' label installed on aerial SDS cable at pole as per nbn rules and instructions.
111
40) Correct cable label type used, with naming convention and location on cable, as per nbn rules and
instructions. .................................................................................................................................................... 112
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