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Kohler 450REZXD Service Parts

Kohler 450 kW Service Manual
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0% found this document useful (0 votes)
389 views148 pages

Kohler 450REZXD Service Parts

Kohler 450 kW Service Manual
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 148

Service Parts

Industrial Generator Sets

Models:
180- 400REZX
180- 450REZXB
180- 400RZX
180- 400RZXB
300REZXC
300- 500REZXD
300- 400RZXD
See Group 701: Literature, inside this manual for
part numbers of engine parts catalogs

TP-6704 2/21k
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 300/350 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 400/450 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Numbering System Significance . . . . . . . . . . . . . . . . . 4 300/500 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Group 201: Alternator and Mounting . . . . . . . . . . . 80
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . 4 Fast-Response II Alternators . . . . . . . . . . . . . . . 80
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . 4 180 kW, 1 Phase . . . . . . . . . . . . . . . . . . . . . . . . . 86
Specification Number Index . . . . . . . . . . . . . . . . . . . . . 5 4M/5M Alternators, 300/350 kW . . . . . . . . . . . . 88
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 11 4M/5M Alternators, 400 kW . . . . . . . . . . . . . . . . 92
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . 13 5M Alternators, 450 kW . . . . . . . . . . . . . . . . . . . 98
300/500 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 5M Alternators, 300/500 kW . . . . . . . . . . . . . . . 100
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . 16 4M Alternators, 300/500 kW . . . . . . . . . . . . . . . 102
180/200 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4M/5M Junction Box Assembly . . . . . . . . . . . . 104
250/300 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4SX Alternators . . . . . . . . . . . . . . . . . . . . . . . . . 106
300/350 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Group 301: Control and Harness . . . . . . . . . . . . . . 110
400/450 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 180- 250/300 kW . . . . . . . . . . . . . . . . . . . . . . . . 110
300/500 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 180- 300 kW, Decision- Maker 3000, APM402 112
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 180- 250/300 kW, DEC 550/6000 . . . . . . . . . . 114
180/200 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 180 kW, 1 Phase . . . . . . . . . . . . . . . . . . . . . . . . 116
180/200 kW, Dual Fuel . . . . . . . . . . . . . . . . . . . . 28 300/450 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
250/300 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 300/500 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
250 kW, Dual Fuel . . . . . . . . . . . . . . . . . . . . . . . . 34 Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . 122
300/350 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Kit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
300/350 kW, Dual Fuel . . . . . . . . . . . . . . . . . . . . 42 Cooling System Kits . . . . . . . . . . . . . . . . . . . . . . . . . 125
400/450 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Fuel System Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
400 kW, Dual Fuel . . . . . . . . . . . . . . . . . . . . . . . . 50 Electrical Accessories . . . . . . . . . . . . . . . . . . . . . . . . 133
300/500 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . 135
Group 107: Nameplate and Decals . . . . . . . . . . . . . 58 Appendix B Common Hardware Application
Group 109: Skid and Plant Mounting . . . . . . . . . . . 60 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
180/200 kW, 4UA Alternator . . . . . . . . . . . . . . . . 60 Appendix C General Torque Specifications . . . . . 138
180/200 kW, 4S Alternator . . . . . . . . . . . . . . . . . 62 Appendix D Common Hardware Identification . . 139
180 kW, 1 Phase . . . . . . . . . . . . . . . . . . . . . . . . . 64 Appendix E Common Hardware List . . . . . . . . . . . 140
250/300 kW, 4UA Alternator . . . . . . . . . . . . . . . . 66 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

TP-6704 2/21 Table of Contents 3


Introduction
This manual lists service replacement parts for How to Find Part Numbers
180- 450REZX(B) & 180- 400RZX(B) generator sets. Use the following steps to locate a service replacement
Information in this publication represents data available part.
at the time of print. Kohler Co. reserves the right to
1. Locate the generator set nameplate to identify the
change this publication and the products represented
generator set spec number.
without notice and without any obligation or liability
whatsoever. 2. Locate a second generator set nameplate listing
This manual includes the following main sections: accessories to identify installed modules. On
some models the accessory nameplate is mounted
Table of Contents. Lists the sections of the manual. inside the generator junction box.
Introduction (and other information sections).
3. Turn to the Specification Number Index. The
Contains introductory material about part numbers, first column lists the generator set spec numbers.
illustrations, and hardware. The headings identify the groups of parts that make
Specification Number Index. Lists the generator set up the generator set.
specs and groups.
4. Identify the group most likely to include the
Group Parts Lists. List the part numbers of parts in the service part number.
groups.
5. Find the group variation number at the
Kit Sections. List modules and accessories and their intersection of the spec number row and the group
parts. column. Note the variation number.
Appendices. Include Abbreviations, Common
6. Page forward to locate the group identified in
Hardware Application Guidelines, General Torque step 4 or find the appropriate page in the Table of
Specifications, Common Hardware Identification, and Contents.
Common Hardware List.
7. Find the part on the illustration and note the item
Numbering System Significance number of the part or find the part description in
the parts list.
This manual uses the following numbering systems:
8. Select the part number that corresponds to
Specification Number. The product identification your group variation. The first column lists the
number located on the generator set nameplate. illustration item number. Find the variation
Specification numbers break down into groups. identified in the Specification Number Index or the
Group Number. A unique number representing a parts module number found on the generator set
group needed to assemble a generator set function. For nameplate in the appropriate column on the right
example, Group 101 is the Air Intake group. side of the parts list table. Find the quantity used at
the intersection of the item number row and the
Variation or Module Number. A group might have
variation column. A blank space at the intersection
several variations. Each variation performs the same means the variation/module does not use that part
function with different parts lists. For example, a 50 Hz number.
generator alternator and a 60 Hz generator alternator
both perform the same function; however, with different Hardware References
parts. Each difference requires a group variation or Many common hardware items do not appear in parts
module number. manuals or will appear as common hardware entries. A
Part Number. The part number identifies an individual common hardware entry lists the size of the hardware.
assembly, subassembly, component, or accessory kit. For example, an item that appears as “Hardware,
3/8-16” in the text means that the piece is 3/8-16 size.
Illustrations Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
Illustrations (or exploded-view drawings) best to identify the common hardware part number and
representing the widest range of variations accompany specifications. See Common Hardware Application
most groups in this manual. Illustrations do not depict all Guidelines in the appendix for mating hardware
details and may not show all parts. Do not use instructions.
illustrations for assembly or disassembly.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.

4 TP-6704 2/21
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 301 701
Spec No. Variation Number

180REZX
GM66347-GA1 + * 1 1 * * * 375
GM66347-GA5 + * 3 1 * * * 375
180RZX
GM66347-GA3 + * 2 1 * * * 406
GM66347-GA7 + * 4 1 * * * 406
200REZX
GM66347-GA2 + * 1 1 * * * 376
GM66347-GA6 + * 3 1 * * * 376
200RZX
GM66347-GA4 + * 2 1 * * * 407
GM66347-GA8 + * 4 1 * * * 407
250REZX
GM65754-GA1 + * 5 2 * * * 377
GM65754-GA3 + * 7 2 * * * 377
250RZX
GM65754-GA2 + * 6 2 * * * 408
GM65754-GA4 + * 8 2 * * * 408
300REZX
GM71300-GA1 + * 13 3 * * * 378
GM71300-GA2 + * 15 3 * * * 378
300RZX
GM71300-GA3 + * 14 3 * * * 409
GM71300-GA4 + * 16 3 * * * 409
350REZX
GM71300-GA5 + * 13 3 * * * 379
GM71300-GA6 + * 15 3 * * * 379
350RZX
GM71300-GA7 + * 14 3 * * * 410
GM71300-GA8 + * 16 3 * * * 410
400REZX
GM69630-GA1 + * 9 3 * * * 380
GM69630-GA3 + * 11 3 * * * 380
400RZX
GM69630-GA2 + * 10 3 * * * 411
GM69630-GA4 + * 12 3 * * * 411

+ Group supplied by engine manufacturer. See engine parts manual for part numbers.
See Group 701 Literature for part numbers of engine parts manual.
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.

TP-6704 2/21 5
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 301 701
Spec No. Variation Number

180REZXB
GM78689-GA1 + * 20 6 * * * 464
GM78689-GA5 + * 18 6 * * * 464
180RZXB
GM78689-GA3 + * 17 6 * * * 467
GM78689-GA7 + * 19 6 * * * 467
200REZXB
GM78689-GA2 + * 20 4 * * * 465
GM78689-GA6 + * 18 4 * * * 465
200RZXB
GM78689-GA4 + * 17 4 * * * 468
GM78689-GA8 + * 19 4 * * * 468
250REZXB
GM78690-GA1 + * 24 4 * * * 466
GM78690-GA3 + * 22 4 * * * 466
250RZXB
GM78690-GA2 + * 21 4 * * * 468
GM78690-GA4 + * 23 4 * * * 468
300REZXB
GM78829-GA1 + * 25 5 * * * 458
GM78829-GA2 + * 27 5 * * * 458
300RZXB
GM78829-GA3 + * 26 5 * * * 461
GM78829-GA4 + * 28 5 * * * 461
350REZXB
GM78829-GA5 + * 25 5 * * * 459
GM78829-GA6 + * 27 5 * * * 459
350RZXB
GM78829-GA7 + * 26 5 * * * 462
GM78829-GA8 + * 28 5 * * * 462
400REZXB
GM78830-GA1 + * 29 5 * * * 460
GM78830-GA3 + * 31 5 * * * 460
400RZXB
GM78830-GA2 + * 30 5 * * * 463
GM78830-GA4 + * 32 5 * * * 463
+ Group supplied by engine manufacturer. See engine parts manual for part numbers.
See Group 701 Literature for part numbers of engine parts manual.
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.

6 TP-6704 2/21
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 301 701
Spec No. Variation Number

180REZXB
GM99499-GA1 + * 50 6 * * * 464
GM99499-GA5 + * 48 6 * * * 464
GM103910-GA1 + * 63 6 * * * 464
GM103910-GA5 + * 65 6 * * * 464
180RZXB
GM99499-GA3 + * 47 6 * * * 467
GM99499-GA7 + * 49 6 * * * 467
GM103910-GA3 + * 64 6 * * * 467
GM103910-GA7 + * 66 6 * * * 467
200REZXB
GM99499-GA2 + * 50 4 * * * 465
GM99499-GA6 + * 48 4 * * * 465
GM103910-GA2 + * 63 4 * * * 465
GM103910-GA6 + * 65 4 * * * 465
200RZXB
GM99499-GA4 + * 47 4 * * * 468
GM99499-GA8 + * 49 4 * * * 468
GM103910-GA4 + * 64 4 * * * 468
GM103910-GA8 + * 66 4 * * * 468
250REZXB
GM99504-GA1 + * 54 4 * * * 466
GM99504-GA3 + * 52 4 * * * 466
GM113916-GA1 + * 67 7 * * * 466
250RZXB
GM99504-GA2 + * 51 4 * * * 468
GM99504-GA4 + * 53 4 * * * 468
GM113916-GA2 + * 68 7 * * * 468
300REZXB
GM99509-GA1 + * 55 5 * * * 458
GM99509-GA2 + * 57 5 * * * 458
GM113942-GA1 + * 69 8 * * * 458
300RZXB
GM99509-GA3 + * 56 5 * * * 461
GM99509-GA4 + * 58 5 * * * 461
GM113942-GA2 + * 70 8 * * * 461
300REZXC
GM99504-GA5 + * 54 4 * * * 559
+ Group supplied by engine manufacturer. See engine parts manual for part numbers.
See Group 701 Literature for part numbers of engine parts manual.
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.

TP-6704 2/21 7
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 301 701
Spec No. Variation Number

350REZXB
GM99509-GA5 + * 55 5 * * * 459
GM99509-GA6 + * 57 5 * * * 459
GM113942-GA3 + * 69 8 * * * 459
350RZXB
GM99509-GA7 + * 56 5 * * * 462
GM99509-GA8 + * 58 5 * * * 462
GM113942-GA4 + * 70 8 * * * 462
400REZXB
GM99514-GA1 + * 59 5 * * * 460
GM99514-GA3 + * 61 5 * * * 460
GM113960-GA1 + * 71 8 * * * 460
450REZXB
GM99514-GA1 + * 59 5 * * * 569
400RZXB
GM99514-GA2 + * 60 5 * * * 463
GM99514-GA4 + * 62 5 * * * 463
GM113960-GA2 + * 72 8 * * * 463
+ Group supplied by engine manufacturer. See engine parts manual for part numbers.
See Group 701 Literature for part numbers of engine parts manual.
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.

8 TP-6704 2/21
Specification Number Index

Group Title

Group No. 103 104 105 107 109 201 301 301 701
Spec No. Variation Number

300REZXD
GM111139- GA1 * * 73 9 * * * 584
GM111139- GA3 * * 74 9 * * * 584
300RZXD
GM111139- GA4 * * 75 9 * * * 589
350REZXD
GM111139- GA7 * * 73 9 * * * 585
GM111139- GA9 * * 74 9 * * * 585
350RZXD
GM111139- GA10 * * 75 9 * * * 590
400REZXD
GM110223- GA4 * * 76 9 * * * 586
GM110223- GA5 * * 77 9 * * * 586
400RZXD
GM110223- GA1 * * 78 9 * * * 591
450REZXD
GM110223- GA8 * * 76 9 * * * 587
500REZXD
GM110223- GA9 * * 79 9 * * * 588
Air Intake Group supplied by engine manufacturer. See engine parts manual for part numbers.
See Group 701 Literature for part numbers of engine parts manual.
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.

TP-6704 2/21 9
10 TP-6704 2/21
Group 101: Air Intake
180-400 kW
Air Intake components are supplied by engine manufacturer.
See engine parts manual for component part numbers.
See Group 701 Literature for part numbers of engine parts manual.

See engine parts manual


for air filter part number
and related parts.

6704_101_1

TP-6704 2/21 11
12 TP-6704 2/21
Group 103: Fuel System
300/500 kW

13 12
14 7
16
10
6
4
19
15
20
18
1
2
3

11
5
9
20
8
17
16

Items not shown: 21, 22 20 6704_103


13

Quantity
Part Module Number
Item Number Description GM113946-MA1
1 X-504-26 Line, Flex Fuel 1
2 X-533-22 Pipe (3 in. NPT x 3 in.) 1
3 GM111270 Manifold, Single Fuel Valve, 3 in., Mach 1
4 GM111281 O- Ring, 3 3/4 in. ID 3
5 GM70537 Switch, Pressure 4.5 in. H2O 1
6 GM111276 Manifold, Reducer, 3 in. to 2 in., Mach 1
7 X-504-16 Fuel Line, Flexible (2.00 in. ID x 18 in.) 1
8 GM114560 Bracket, Fuel System, Lower 1
9 M931-08040-60 Screw, Hex Cap M8 x 40 7
10 X-219-9 Pipe, Nipple (2 in. NPT x 2 in.) 1
11 GM114821 Valve Assembly, Gas, 3 in. NPT 1
12 GM111278 Elbow, Pipe, 2 in. to Flange, Mach 1
13 M931-08035-60 Screw, Hex Cap M8 x 35 14
14 GM111274 Adapter, 2 in. NPT to Flange, Mach 2
15 M933-08025-60 Screw, Hex Cap M8 x 25 2
16 M6923-08-80 Nut, Hex 8 mm 21
17 GM20577 Decal, Fuel Type 1
18 GM111280 Bracket, Fuel System, Upper 2
19 M933-08030-82 Screw, Hex Cap M8 x 30 4
20 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 27
21 GM73386 Harness, Solenoid Extension 1
22 GM78995 Harness, Engine Doosan 300- 400 kW 1

TP-6704 2/21 13
Group 103: Fuel System
300/500 kW

15 25
22
20 7
16
3

21

19
10
12

8
26
14 18
40
32 38
37
30 35 5

41 39

28 24
29
12
2
36 22 9
27
42
43 13
33
31
11

14 6

1 23
4

17 12
15

Items not shown: 44, 45 6704_103

14 TP-6704 2/21
Group 103: Fuel System, continued
300/500 kW
Quantity
Part Module Number
Item Number Description GM113946-MA2
1 GM109880 Harness, Doosan APM603, Dual Fuel 250- 450 1
2 11613000101 Tie, Cable, Fir Tree, 13W x 20- 100 mm Dia. 1
3 X-219-9 Pipe, Nipple (2 in. NPT x 2 in.) 1
4 GM20173 Decal, Fuel Type 1
5 X-533-22 Pipe (3 in. NPT x 3 in.) 1
6 GM114560 Bracket, Fuel System, Lower 2
7 X-504-16 Fuel Line, Flexible (2.00 in. ID x 18 in.) 1
8 GM111280 Bracket, Fuel System, Upper 2
9 GM114821 Valve Assembly, Gas, 3 in. NPT 2
10 M933-08025-60 Screw, Hex Cap M8 x 25 2
11 GM70537 Switch, Pressure 4.5 in. H2O 3
12 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 40
13 GM111402 Manifold, Dual Fuel Valve, 3 in., Mach 1
14 GM49747 Relay, 24V DC 2
15 M931-08035-60 Screw, Hex Cap M8 x 35 22
16 M6923-08-80 Nut, Hex 8 mm 34
17 GM78995 Harness, Engine Doosan 300- 400 kW 1
18 M125A-05-80 Washer, Plain 2
19 M933-08030-82 Screw, Hex Cap M8 x 30 4
20 GM111274 Adapter, 2 in. NPT to Flange, Mach 2
21 GM111276 Manifold, Reducer, 3 in. to 2 in., Mach 1
22 GM111281 O- Ring, 3 3/4 in. ID 4
23 GM20174 Decal, Fuel Type 1
24 M931-08040-60 Screw, Hex Cap M8 x 40 12
25 GM111278 Elbow, Pipe, 2 in. to Flange, Mach 1
26 X-504-26 Line, Flex Fuel 1
27 GM78761- 1 Screw, Sheetmetal 2
28 X-6216-1 Screw, Phillips Hex Crimptite 6
29 GM107844 Decal, Dual Fuel Switch 1
30 X-468-1 Cable Tie 1
31 GM111140 Harness, Dual Fuel, Doosan 1
32 GM107817 Box, Dual Fuel Reset, Bottom 1
33 X-6033-4 Grommet, U- Channel 1
35 GM107818 Box, Dual Fuel Reset, Top 1
36 X-6127-70 Light, Pilot (Without Bulb- Shite) 1
37 GM107843 Decal, Dual Fuel Light 1
38 GM13509 Contact Block Assy.,One Normally Closed 1
39 GM49762 Switch, Selector 2- Position 1
40 M7985A-05012-20 Screw, Pan Head Mach. 1
41 M934-05-50 Nut, Hex 5 mm 2
42 GM107934 Bracket, Fuel Switch Mounting 1
43 X-6033-3 Grommet, U- Channel 2
44 X-6127-36 Bulb, 12V 1
45 GM71457 Harness, Dual Fuel Doosan 300- 400 kW 1

TP-6704 2/21 15
Group 104: Cooling System
180/200 kW

8 21
1
See engine parts manual
for radiator part number
and related parts.

8
20 2

6
5
4
3 7
17
7

5
4
3 6704_104_1c

Quantity
Part Module Number
Item Number Description GM67028-MA1 GM78697-MA1
1 GM66924 Brace, Radiator (LH) 1 1
2 254832 Sensor, Low Fluid Assembly 1
3 278788 Valve, drain ( 3/8 in. nptf) 2 2
4 X-216-23 Coupling, pipe ( 3/8 in. npsc) 2
4 X- 250- 2 Coupling, reducer ( 3/8” x 1/4”npt) 2
5 X-204-17 Pipe (3/8 in. npt x 8.00 in.) 2
5 X- 220- 6 Pipe (1/4”npt x 1.50”) 2
6 GM66923 Brace, Radiator (RH) 1 1
7 GM62353 Bracket, radiator mtg. 2 2
8 X-400-167 Spacer, .531 ID x 1 OD x .25 in. 2 2
17 X-386-133 Overflow hose 1 1
20 X-426-9 Clamp, hose, .25/.70 in. 7 7
21 X-426-12 Clamp, hose, .69/1.25 in. 2 2

16 TP-6704 2/21
Group 104: Cooling System, continued
250/300 kW

See engine parts manual


20
for radiator part number
and related parts.
19
6
20

17

3
15
2 16
3 6704_104_2a

Quantity
Part Module Number
Item Number Description GM67425-MA1 GM78692-MA1
1 254832 Sensor, Low Fluid Assembly 1
2 278788 Valve, drain ( 3/8 in. nptf) 2 2
3 GM66851 Bracket, radiator mtg. 2 2
5 GM69278 Brace, Radiator (RH) 1 1
6 GM69279 Brace, Radiator (LH) 1 1
15 X-220-6 Pipe (1/4” NPT x 1.5”) 2 2
16 X-250-2 Coupling, reducer (3/8 in. x 1/4 in. npt) 2 2
17 X-386-133 Overflow hose 1 1
19 X-426-12 Clamp, hose, .69/1.25 in. 2 2
20 X-426-9 Clamp, hose, .25/.70 in. 7 7

TP-6704 2/21 17
Group 104: Cooling System, continued
300/350 kW

See engine parts manual


for radiator part number
and related parts.
1

Items not shown: 9, 10, 11, 12,


20
13, 14, 15
4

18

8 3

6
16 7
2 17 8 8

6704_104_4a

Quantity
Part ModuleNumber
Item Number Description GM71302-MA1 GM78831-MA1
1 254832 Sensor, Low Fluid Assembly 1
2 278788 Valve, drain ( 3/8”nptf) 2 2
3 GM69641 Brace, Radiator (RH) 1 1
4 GM69642 Brace, Radiator (LH) 1 1
6 GM71315 Bracket, Radiator Support RH 1 1
7 GM71316 Bracket, Radiator Support LH 1 1
8 GM71317 Support, Radiator 4
9 M125A-06-80 Washer, Plain 2 2
10 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 32 16
11 M125A-12-80 Washer, Plain 4 4
12 M6923-10-80 Nut, Hex 10mm 14 14
13 M933-06014-60 Screw, Hex Cap 2 2
14 M933-10030-60 Screw, Hex Cap 32 16
15 M933-12030-60 Screw, Hex Cap 4 4
16 X-220-6 Pipe (1/4”npt x 1.50”) 2 2
16 S-404 Elbow, street (90 deg x 3/8”nptf)+Vibra 1
17 X-250-2 Coupling, reducer ( 3/8” x 1/4”npt) 2 2
18 X-386-133 Overflow hose 1 1
20 X-426-9 Clamp, hose, .25/.70 in. 5 5
20 X-426-12 Clamp, hose, .69/1.25 in. 2 2

18 TP-6704 2/21
Group 104: Cooling System, continued
400/450 kW

See engine parts manual


for radiator part number
and related parts.
1

20
6

18

15 5
2 16

21
7
4

6704_104_3

Quantity
Part Module Number
Item Number Description GM69632-MA1 GM78832-MA1
1 254832 Sensor, Low Fluid Assembly 1
2 278788 Valve, drain (3/8 in. nptf) 2 2
4 GM69638 Support, Radiator 4
5 GM69641 Brace, Radiator (RH) 1 1
6 GM69642 Brace, Radiator (LH) 1 1
7 GM71194 Bracket, Mtg. Radiator 2 2
15 X-220-6 Pipe (1/4 in. npt x 1.50 in.) 2 2
16 X-250-2 Coupling, reducer (3/8 in. x 1/4 in. npt) 2 2
16 S-404 Elbow, street (90 deg x 3/8”nptf)+Vibra 1 1
18 X-386-133 Overflow hose 1 1
20 X-426-9 Clamp, hose, .25/.70 in. 5 5
20 X-426-12 Clamp, hose, .69/1.25 in. 2 2
21 GM81373 Support, Coolant Line 1
21 GM78828 Bracket, Cooling Tube 1

TP-6704 2/21 19
Group 104: Cooling System, continued
300/500 kW

1
15
8
4

12
10

3
2
14
13
7
5
9

11

16
6
17

6704_104_5

Quantity
Part Module Number
Item Number Description GM111121- MA1
1 X-386-133 Line, Flex Fuel 1
2 X-220-6 Pipe (1/4 in. NPT x 1.5 in.) 2
3 GM111399 Brace, Radiator (LH) 1
4 M125A-06-80 Washer, Plain 2
5 GM111398 Brace, Radiator (RH) 1
6 M125A-12-80 Washer, Plain 4
7 M933-10030-60 Screw, Hex Cap M10 x 30 16
8 M933-06014-60 Screw, Hex Cap M6 x 14 2
9 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 16
10 X-426-12 Clamp, Hose, .69/1.25 in. 2
11 GM71315 Bracket, Radiator Support RH 1
12 X-426-9 Clamp, Hose, .25/.70 in. 5
13 278788 Valve, Drain (3/8 in. NPTF) 2
14 X-250-2 Coupling, Reducer (3/8 in. x 1/4 in. NPT) 2
15 GM71294 Radiator Crate 1
16 GM71316 Bracket, Radiator Support LH 1
17 M933-12030-60 Screw, Hex Cap M12 x 30 4

20 TP-6704 2/21
TP-6704 2/21 21
Group 104: Cooling System, continued
300/500 kW

17

19

7
18 5
12 13

10

11

15 4

16 14

2
6
3
6704_104

22 TP-6704 2/21
Group 104: Cooling System, continued
300/500 kW
Quantity
Part Module Number
Item Number Description GM110483- MA1 GM110483- MA2
1 GM110485 Brace, Radiator (LH) 1 1
2 X-6351-7 Nut, Flange Serrated Lock, M5- 0.8 4 4
3 X-426-12 Clamp, Hose, .69/1.25 in. 6 6
4 GM59015 Fitting, Bulkhead Drain 2 2
5 X-220-6 Pipe (1/4 in. NPT x 1.50 in.) 3 2
6 M7985A-05020-20 Screw, Pan Head Machine 4 4
7 M933-10030-60 Screw, Hex Cap M10 x 30 18 18
8 GM71194 Bracket, Mtg. Radiator 2 2
9 X-426-9 Clamp, Hose, .25/.70 in. 5 5
10 M125A-10-80 Washer, Plain 10.5 ID x 20 OD 18 18
11 X-577-6 Hose, Rubber, Straight, .62 in. ID 2 1
12 X-250-2 Coupling, Reducer (3/8 in. x 1/4 in. NPT) 2 2
13 GM110484 Brace, Radiator (RH) 1 1
14 X-75-58 Plug, Pipe 2 2
15 M125A-12-80 Washer, Plain 4 4
16 M933-12030-60 Screw, Hex Cap M12 X 30 4 4
17 GM69634 Cooling Crate 1
17 GM114781 Radiator, Doosan, 500kW 32° Fan 1
18 278788 Valve, Drain ( 3/8 in. NPTF) 2 2
19 S-404 Elbow, Street (90° x 3/8 in. NPTF) + Vibra 2 2

TP-6704 2/21 23
Group 105: Engine
180/200 kW

10

8
2

11
41
35
30
33
39
3

31
30
40

36
38 5

27
6 1
34
33
30 7

30 29
28
12
32
4

26

6704_105_1b
GM66348
GM70430
GM79961

24 TP-6704 2/21
Group 105: Engine
Quantity
Part Variation Number
Item Number Description 1 2 17 20 47 50
1 286316 Bolt, Angle 1 1
1 GM13268 Bolt, Angle 1 1 1 1
2 288827 Clamp, muffler, 2.37 in. 2 2 2 2 2 2
3 343221 Clamp, battery 1 1 1 1 1 1
4 GM20577 Decal, Fuel Type 1 1 1 1 1 1
5 GM20745 Boot, Battery Lug 1 1 1 1 1 1
6 GM30631 Rack, Battery 1 1 1 1 1 1
7 GM48799 Adapter Bushing 1 1 1 1 1 1
8 GM64114-2 Engine, Doosan 11L Nat.Gas/LPG, EPA 1 1
8 GM64114-4 Engine, Doosan 11L Nat.Gas/LPG, Non-Emiss. 1 1
8 GM99489-2 Engine, Doosan 11L Nat.Gas/LPG, EPA 1
8 GM99489-4 Engine, Doosan 11L Nat.Gas/LPG, Non-Emiss. 1
9 GM66053 Gasket, Exhaust 1 1 1 1 1 1
10 GM67002 Wrap, Catalyst 1 1 1
11 GM70718 Bracket, support 1 1 1 1 1 1
12 GM71291 Bracket, mtg. 1 1 1 1 1 1
26 X-75-3 Plug, pipe (1/2” nptf) 1 1 1 1 1 1
27 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
27 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
28 X-203-14 Tee, pipe (3/8 x 3/8 x 1/2 npt) 1 1
28 K- 1118 Tee, pipe (1/2 x 1/2 x 1/2 npt) 1 1 1 1
28 X-202-28 Bushing, reducing (3/8 x 1/2” npt) (not shown) 2 2 2 2
29 X-204-6 Pipe, Pipe, Nipple (3/8” npt x 2.00”) 1 1 1 1 1 1
30 X-215-6 Elbow, pipe (90 deg x 2 in. npt) 4 4 4 4 4 4
31 X-219-8 Pipe, Nipple (2 in. npt x 2.50 in.) 1 1
31 X-219-9 Pipe, Nipple (2 in. npt x 2 in.) 1 1 1 1
32 X-256-1 Valve, drain (3/8 in. nptf) 1 1 1 1 1 1
33 X-396-22 Pipe, Nipple (2 in. npt x 10.00 in.) 2 2 2 2 2 2
34 X-396-26 Pipe, Nipple (2 in. npt x 15.50 in.) 1 1 1 1 1 1
35 X-400-65 Spacer, .531 ID x 1 OD x 1.625 in. 2 2 2 2 2 2
36 X-504-16 Fuel line, flexible (2.00 in. ID x 18 in.) 1 1 1 1 1 1
38 X-545-129 Cable, battery (No.0 x 30 in.) red+ 1 1 1 1 1 1
39 X-545-167 Cable, Battery 1 1 1 1 1 1
40 X-545-73 Cable, battery (No.0 x 8 in.) black 1 1 1 1 1 1
41 GM74535 Terminal, Ground 1 1 1 1

TP-6704 2/21 25
Group 105: Engine, continued
180/200 kW

48

30

19

15
22

13
9

37
33
3
33
34 32
8

36
35
25
1
16 23

35 16
10
24
39 44
41

47 47
42 31 45
28 31
12 46
43
35 1 26
17 6
47 31 27
29 20 14 2
40

35
38

21
5 14
4
18 7
18
6704_105_1b
14 11 GM103911
21 GM103913

26 TP-6704 2/21
Group 105: Engine, continued
180/200 kW
Quantity
Part Variation Number
Item Number Description 63 65
1 288827 Clamp, Muffler, 2.37 in. 2 2
2 343221 Clamp, Battery 1 1
3 GM103909-2 Engine, Doosan, 11.1L, Nat. Gas/LPG, EPA 1
3 GM103909-4 Engine, Doosan, 11.1L, Nat. Gas/LPG, Non- EPA 1
4 GM13268 Bolt, Angle 1 1
5 GM20577 Decal, Fuel Type 1 1
6 GM20745 Boot, Battery Lug 1 1
7 GM30631 Rack, Battery 1 1
8 GM48799 Adapter, Bushing 3/8- 18 x M16 1 1
9 GM66053 Gasket, Exhaust 1 1
10 GM70718 Bracket, Support 1 1
11 GM71291 Bracket, Mtg Dual Fuel 1 1
12 GM74535 Terminal, Ground 1 1
13 K-1118 Tee, Pipe (1/2 X 1/2 X 1/2 NPT) 1 1
14 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 7 7
15 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 4 4
16 M125A-12-80 Washer, Plain 5 5
17 M125A-16-80 Washer, Plain 1 1
18 M6923-08-80 Nut, Hex 8 mm 6 6
19 M6923-10-80 Nut, Hex 10 mm 4 4
20 M6923-12-80 Nut, Hex 1 1
21 M933-08025-60 Screw, Hex Cap 6 6
22 M933-10050-60 Screw, Hex Cap 4 4
23 M933-12025-60 Screw, Hex Cap 1 1
24 M934-10-60F Nut, Hex 10 mm 1 1
25 M960-12060-82F Screw, Hex Cap 2 2
26 M961-16030-82 Screw, Hex Cap 1 1
27 M982-08-80 Nut, Hex Elastic Stop, 8 mm 1 1
28 X-22-26 Washer, Lock 1 1
29 X-22-30 Washer, Lock 1 1
30 X-25-29 Washer, Plain 1 1
31 X-25-37 Washer, Plain, .406 in. ID x .812 in. OD 4 4
32 X-75-3 Plug, Pipe (1/2 in. NPTF) 1 1
33 X-202-28 Bushing, Reducing (3/8 X 1/2 in. NPT) 2 2
34 X-204-6 Pipe, Nipple (3/8 in. NPT x 2 in.) 1 1
35 X-215-6 Elbow, Pipe (90° x 2 in. NPT) 4 4
36 X-219-9 Pipe, Nipple (2 in. NPT x 2 in.) 1 1
37 X-256-1 Valve, Drain ( 3/8 in. NPTF) 1 1
38 X-396-22 Pipe, Nipple (2 in. NPT x 10 in.) 1 1
39 X-396-24 Pipe, Nipple (2 in. NPT x 8 in.) 1 1
40 X-396-26 Pipe (2 in. NPT x 15.5 in.) 1 1
41 X-400-65 Spacer, .531 ID X 1 OD x 1.625 in. 2 2
42 X-504-16 Fuel Line, Flexible (2 in. ID x 18 in.) 1 1
43 X-519-16 Plug, Cap 1 1
44 X-545-129 Cable, Battery (No. 0 x 30 in.) Red+ 1 1
45 X-545-167 Cable, Battery 1 1
46 X-545-73 Cable, Battery (No. 0 x 8 in.) Black 1 1
47 X-6210-9 Nut, Flange Spiralock, 3/8- 16 4 4
48 GM67002 Blanket, Exhaust 1 -

TP-6704 2/21 27
Group 105: Engine, continued
180/200 kW, Dual Fuel

12

11

8
36
34
10 41
50

31
48

47
6 2 32

7 49

Items not shown: 5, 17

35 40
42
39
38 40 13
13 42 30 37
14 38 37
15
38

37 43
39 39
1 38 35
33
3 40

16 16 45

6704_105_2b
GM70431
GM70432
GM79959

28 TP-6704 2/21
Group 105: Engine, continued
180/200 kW, Dual Fuel
Quantity
Part Variation Number
Item Number Description 3 4 18 19 48 49
1 160212 Bushing, reducing (1-1/2 x 2 in. npt) 1 1 1 1 1 1
2 286316 Bolt, Angle 1 1
2 GM13268 Bolt, Angle 1 1 1 1
3 288827 Clamp, muffler, 2.37 in. 3 3 3 3 3 3
4 343221 Clamp, battery 1 1 1 1 1 1
5 GM20173 Decal, Fuel Type 1 1 1 1 1 1
6 GM20745 Boot, Battery Lug 1 1 1 1 1 1
7 GM30631 Rack, Battery 1 1 1 1 1 1
8 GM48799 Adaptor, bushing 1 1 1 1 1 1
9 GM63963 Harness, Dual Fuel Doosan 180-200 kW 1 1 1 1 1 1
10 GM64114-2 Engine, Doosan 11.1L Dual Fuel, Emiss. 1 1
10 GM64114-4 Engine, Doosan 11.1L Dual Fuel, Non-Emiss. 1 1
10 GM99489-2 Engine, Doosan 11.1L Dual Fuel, Emiss. 1
10 GM99489-4 Engine, Doosan 11.1L Dual Fuel, Non-Emiss. 1
11 GM66053 Gasket, Exhaust 1 1 1 1 1 1
12 GM67002 Wrap, Catalyst 1 1 1
13 GM69614-1 Valve, Gas Solenoid 2 2 2 2 2 2
14 GM70538 Switch, Pressure 3.6” H2O 1 1 1 1 1 1
15 GM70718 Bracket, support 1 1 1 1 1 1
16 GM71291 Bracket, Mtg Dual Fuel 2 2 2 2 2 2
17 GM76139 Decal, Fuel Type (LPG Vapor WD) 1 1 1 1 1 1
30 X-219-8 Pipe, Nipple (2 in. npt x 2.50 in.) 1 1
30 X-219-9 Pipe, Nipple (2 in. npt x 2 in.) 1 1 1 1
31 X-75-3 Plug, pipe (1/2” nptf) 1 1 1 1 1 1
32 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
32 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
33 X-202-59 Bushing, reducing (11/2 x 1/8 in. npt) 1 1 1 1 1 1
34 X-203-14 Tee, pipe (3/8 x 3/8 x 1/2 npt) 1 1
34 K- 1118 Tee, pipe (1/2 x 1/2 x 1/2 npt) 1 1 1 1
34 X-202-28 Bushing, reducing (3/8 x 1/2” npt) (not shown) 1 1 1 1
35 X-203-28 Tee, pipe (2 x 2 x 2 npt) 2 2 2 2 2 2
36 X-204-6 Pipe, Nipple (3/8” npt x 2.00”) 1 1 1 1 1 1
37 X-215-6 Elbow, pipe (90 deg x 2 in. npt) 3 3 3 3 3 3
38 X-219-6 Pipe, Nipple (2 in. npt x 4.00 in.) 3 3 3 3 3 3
39 X-219-9 Pipe, Nipple (2 in. npt x 2.00 in.) 4 4 4 4 4 4
40 X-225-4 Elbow, Pipe (not shown) 3 3 3 3 3 3
41 X-256-1 Valve, drain ( 3/8 in. nptf) 1 1 1 1 1 1
42 X-396-22 Pipe, Nipple (2 in. npt x 10 in.) 2 2 2 2 2 2
43 X-400-65 Spacer, .531 ID x 1 OD x 1.625 in. 2 2 2 2 2 2
45 X-504-16 Fuel line, flexible (2.00 in. ID x 18 in.) 1 1 1 1 1 1
47 X-545-129 Cable, battery (No.0 x 30 in.) red+ 1 1 1 1 1 1
48 X-545-167 Cable, Battery 1 1 1 1 1 1
49 X-545-73 Cable, battery (No.0 x 8 in.) black 1 1 1 1 1 1
50 GM74535 Terminal, Gound 1 1 1 1

TP-6704 2/21 29
Group 105: Engine, continued
180/200 kW, Dual Fuel

57
34 24

20
27

11 18

45
37
4
37
40 36
9
49 56

21
53
28 43
52
41
55 2
32 35
54 55 29
16
35 42
30 7 21
22
55 35 31
33 25 19 3 44 47 14
41 48

50

26
19 43
5 8
51 44
23
2 46

13 44 49
12 2
38
1 42
43 10
39 42

49

43
6 39 15
51
23 43 41
15 17 19
19 26
26 12 23

6704_105_2b
GM103912
GM103914

30 TP-6704 2/21
Group 105: Engine, continued
180/200 kW, Dual Fuel
Quantity
Part Variation Number
Item Number Description 64 66
1 160212 Bushing, Reducing (1- 1/2 X 2 in. NPT) 1 1
2 288827 Clamp, Muffler, 2.37 in. 3 3
3 343221 Clamp, Battery 1 1
4 GM103909-2 Engine, Doosan, 11.1L, Nat. Gas/LPG, EPA 1
4 GM103909-4 Engine, Doosan, 11.1L, Nat. Gas/LPG, Non- EPA 1
5 GM13268 Bolt, Angle 1 1
6 GM20173 Decal, Fuel Type 1 1
7 GM20745 Boot, Battery Lug 1 1
8 GM30631 Rack, Battery 1 1
9 GM48799 Adapter, Bushing 3/8- 18 x M16 1 1
10 GM63963 Harness, Dual Fuel Nge 180- 200 kW 1 1
11 GM66053 Gasket, Exhaust 1 1
12 GM69614-1 Valve, Gas Assy 2 2
13 GM70538 Switch, Pressure 6.27 in. H20 1 1
14 GM70718 Bracket, Support 1 1
15 GM71291 Bracket, Mtg Dual Fuel 2 2
16 GM74535 Terminal, Ground 1 1
17 GM76139 Decal, Fuel Type 1 1
18 K-1118 Tee, Pipe (1/2 x 1/2 x 1/2 NPT) 1 1
19 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 9 9
20 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 4 4
21 M125A-12-80 Washer, Plain 5 5
22 M125A-16-80 Washer, Plain 1 1
23 M6923-08-80 Nut, Hex 8 mm 8 8
24 M6923-10-80 Nut, Hex 10 mm 4 4
25 M6923-12-80 Nut, Hex 1 1
26 M933-08025-60 Screw, Hex Cap 8 8
27 M933-10050-60 Screw, Hex Cap 4 4
28 M934-10-60F Nut, Hex 10 mm 1 1
29 M960-12060-82F Screw, Hex cap 2 2
30 M961-16030-82 Screw, Hex cap 1 1
31 M982-08-80 Nut, Hex Elastic Stop, 8 mm 1 1
32 X-22-26 Washer, Lock 1 1
33 X-22-30 Washer, Lock 1 1
34 X-25-29 Washer, Plain 1 1
35 X-25-37 Washer, Plain, .406 ID x .812 in. OD 4 4
36 X-75-3 Plug, Pipe (1/2 in. NPTF) 1 1
37 X-202-28 Bushing, Reducing (3/8 x 1/2 in. NPT) 2 2
38 X-202-59 Bushing, Reducing (1- 1/2 in. NPT to 1/8 in. NPT) 1 1
39 X-203-28 Tee, Pipe (2 x 2 x 2 NPT) 2 2
40 X-204-6 Pipe, Nipple (3/8 in. NPT x 2 in.) 1 1
41 X-215-6 Elbow, Pipe (90° x 2 in. NPT) 3 3
42 X-219-6 Pipe (2 in. NPT x 4 in.) 3 3
43 X-219-9 Pipe, Nipple (2 in. NPT x 2 in.) 5 5
44 X-225-4 Elbow, Pipe 3 3
45 X-256-1 Valve, Drain (3/8 in. NPTF) 1 1
46 X-396-22 Pipe, Nipple (2 in. NPT x 10 in.) 1 1
47 X-396-24 Pipe, Nipple (2 in. NPT x 8 in.) 1 1
48 X-400-65 Spacer, .531 ID X 1 OD X 1.625 in. 2 2
49 X-468-4 Cable Tie 3 3
50 X-504-16 Line, Flexible Fuel 1 1
51 X-519-16 Plug, Cap 2 2
52 X-545-129 Cable, Battery (No. 0 x 30 in.) Red+ 1 1
53 X-545-167 Cable, Battery 1 1
54 X-545-73 Cable, Battery (No. 0 x 8 in.) Black 1 1
55 X-6210-9 Nut, Flange Spiralock, 3/8- 16 4 4
56 M933-12025-60 Screw, Hex Cap 1
56 M933-12030-60 Screw, Hex Cap 1
57 GM67002 Blanket, Exhaust 1

TP-6704 2/21 31
Group 105: Engine, continued
250/300 kW

10

11
10

15
13

14

16

50
49
48 6
Items not shown: 18
1
37
9 47
40
8
34
37 4
35
45 12

41
2
41
3
36
42 39

44

43

38 42

6704_105_3a
GM65753
38 GM70700
7 5 GM79962
17

32 TP-6704 2/21
Group 105: Engine, continued
250/300 kW
Quantity
Part Variation Number
Item Number Description 5 6 21 24 51 54
1 153016 Bushing, reducing (1-1/4 x 1-1/2 in. npt) 1 1 1 1 1 1
2 155040 Pipe (1-1/2 in. npt x 1.75 in.) 1 1 1 1 1 1
3 160212 Bushing, reducing (1-1/2 x 2 in. npt) 1 1 1 1 1 1
4 286316 Bolt, Angle 1 1
4 GM13268 Bolt, Angle 1 1 1 1
5 288827 Clamp, muffler, 2.37 in. 1 1 1 1 1 1
6 343221 Clamp, battery 1 1 1 1 1 1
7 GM20577 Decal, Fuel Type 1 1 1 1 1 1
8 GM20745 Boot, Battery Lug 1 1 1 1 1 1
9 GM64103-2 Engine, Doosan 14.6L Nat.Gas/LPG, 1 1
9 GM64103-4 Engine, Doosan D14.6L 1 1
9 GM99490-2 Engine, Doosan 14.6L Nat.Gas/LPG, 1
9 GM99490-4 Engine, Doosan D14.6L 1
10 GM65728 Catalyst 2 2 2
10 GM95640 Wrap, Catalyst 2 2 2
11 GM66053 Gasket, Exhaust 4 2 2 4 2 4
12 GM66311 Rack, Battery 1 1 1 1 1 1
13 GM69293 Tube, Exhaust 1 1 1 1 1 1
14 GM69375 Bracket, Catalyst Mount 2 2 2
15 GM69384 Tube, Exhaust 1 1 1 1 1 1
16 GM69401 Bracket, Catalyst Support 2 2 2
17 GM92137 Bracket, Mtg Dual Fuel 1 1 1 1 1 1
18 GM74535 Terminal, Ground 1 1 1 1 1 1
34 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
34 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
35 X-202-61 Bushing, Reducing 1 1 1 1 1 1
36 X-203-28 Tee, pipe (2 x 2 x 2 npt) 1 1 1 1 1 1
37 X-210-8 Pipe (1-1/4 in. npt x 1.63 in.) 2 2 2 2 2 2
38 X-215-6 Elbow, pipe (90 deg x 2 in. npt) 2 2 2 2 2 2
39 X-219-9 Pipe, Nipple (2 in. npt x 2.00 in.) 1 1 1 1 1 1
40 X-225-3 Elbow, pipe (45 deg x 1- 1/2”npt) 1 1 1 1 1 1
41 X-225-4 Elbow, Pipe 2 2 2 2 2 2
42 X-396-20 Pipe, Nipple (2 in. npt x 6.00 in.) 2 2 2 1 2 1
42 X-219-6 Pipe (2”npt x 4.00”) 1 1
43 X-396-22 Pipe, Nipple (2 in. npt x 10.00 in.) 1 1
43 X-396-24 Pipe, Nipple (2” npt x 8.00”) 1 1 1 1
44 X-504-16 Fuel line, flexible (2.00 in. ID x 18 in.) 1 1 1 1 1 1
45 X-504-22 Fuel line, flexible (1.50 in. ID x 28.25 in.) 1 1 1 1 1 1
47 X-545-129 Cable, battery (No.0 x 30 in.) red+ 1 1 1 1 1 1
48 X-545-167 Cable, Battery 1 1 1 1 1 1
49 X-545-73 Cable, battery (No.0 x 8 in.) black 1 1 1 1 1 1
50 GM74535 Terminal, Gound 1 1 1 1

TP-6704 2/21 33
Group 105: Engine, continued
250 kW, Dual Fuel

11

12
11
16

14

15

17

21
57 56
6

1 43
47 55
10 38
8 4 39

41 53
13

43
2
49 3
19 46
42
40 48 48 48
45
3 49 9
42

46
44 52
45 44
7 50
5 44
46 42
18 46 6704_105_4a
45 GM70701
46 44
GM70702
22 GM79963
20
GM79964

34 TP-6704 2/21
Group 105: Engine, continued
250 kW, Dual Fuel
Quantity
Part Variation Number
Item Number Description 7 8 22 23 52 53
1 153016 Bushing, reducing (1-1/4 x 1-1/2 in. npt) 1 1 1 1 1 1
2 155040 Pipe (1-1/2 in. npt x 1.75 in.) 1 1 1 1 1 1
3 160212 Bushing, reducing (1-1/2 x 2 in. npt) 2 2 2 2 2 2
4 286316 Bolt, Angle 1 1
4 GM13268 Bolt, Angle 1 1 1 1
5 288827 Clamp, muffler, 2.37 in. 1 1 1 1 1 1
6 343221 Clamp, battery 1 1 1 1 1 1
7 GM20173 Decal, Fuel Type 1 1 1 1 1 1
8 GM20745 Boot, Battery Lug 1 1 1 1 1 1
9 GM63963 Harness, Dual Fuel Doosan 180-200 kW 1 1 1 1 1 1
10 GM64103-2 Engine, Doosan D14.6L 1 1
10 GM64103-4 Engine, Doosan D14.6L 1 1
10 GM99490-2 Engine, Doosan D14.6L 1
10 GM99490-4 Engine, Doosan D14.6L 1
11 GM65728 Catalyst 2 2 2
11 GM95640 Wrap, Catalyst 2 2 2
12 GM66053 Gasket, Exhaust 4 2 4 2 4 2
13 GM66311 Rack, Battery 1 1 1 1 1 1
14 GM69293 Tube, Exhaust 1 1 1 1 1 1
15 GM69375 Bracket, Catalyst Mount 2 2 2
16 GM69384 Tube, Exhaust 1 1 1 1 1 1
17 GM69401 Bracket, Catalyst Support 2 2 2
18 GM69614-1 Valve, Gas Solenoid 2 2 2 2 2 2
19 GM70536 Switch, Pressure 3.6 in. H2O 1 1 1 1 1 1
20 GM71291 Bracket, Mtg Dual Fuel 1 1 1 1 1 1
21 GM74535 Terminal, Ground 1 1 1 1 1 1
39 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
39 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
40 X-202-59 Bushing, reducing (1-1/2 x 1/8 in. npt) 1 1 1 1 1 1
41 X-202-61 Bushing, Reducing 1 1 1 1 1 1
42 X-203-28 Tee, pipe (2 x 2 x 2 npt) 3 3 3 3 3 3
43 X-210-8 Pipe (1-1/4 in. npt x 1.63 in.) 2 2 2 2 2 2
44 X-215-6 Elbow, pipe (90 deg x 2 in. npt) 4 4 4 4 4 4
45 X-219-6 Pipe (2 in. npt x 4.00 in.) 4 4 4 4 4 4
46 X-219-9 Pipe, Nipple (2 in. npt x 2.00 in.) 5 5 5 5 5 5
47 X-225-3 Elbow, pipe (45 deg x 1-1/2 in. npt) 1 1 1 1 1 1
48 X-225-4 Elbow, Pipe 4 4 4 4 4 4
49 X-396-18 Pipe (2 in. npt x 7.00 in.) 2 2 2 2 2 2
50 X-396-24 Pipe, Nipple (2 in. npt x 8.00 in.) 1 1 1 1 1 1
52 X-504-16 Fuel line, flexible (2.00 in. ID x 18 in.) 1 1 1 1 1 1
53 X-504-22 Fuel line, flexible (1.50 in. ID x 28.25 in.) 1 1 1 1 1 1
55 X-545-129 Cable, battery (No.0 x 30 in.) red+ 1 1 1 1 1 1
56 X-545-167 Cable, Battery 1 1 1 1 1 1
57 X-545-73 Cable, battery (No.0 x 8 in.) black 1 1 1 1 1 1

TP-6704 2/21 35
Group 105: Engine, continued
250 kW, Dual Fuel

31
2
29
28

26 25

30

51

21
39
67
20
69
13 43
41 5
46
59 11
32
66
6 65
45 33
55 40 38
62 49 49 17
27
3 10 44
50
42 12
19
9
52
14 57 22
15

64 54
24
36 16
4 46
53 1 32

23 34
37 61
29 8
48
63
35
47 60
56
68 7
18 GM113917
58

36 TP-6704 2/21
Group 105: Engine, continued
250 kW, Dual Fuel
Quantity
Variation
Part Number
Item Number Description 67 68
1 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 15 5
2 GM95640 Wrap, Catalyst 2
3 GM66053 Gasket, Exhaust 4 2
4 X-67-155 Screw, Tapping 1 1
5 155040 Pipe (1-1/2 in. NPT x 1.75 in.) 1 1
6 X-22-26 Washer, Lock .521 ID x 1.24 in. 1 1
7 M933-10030-60 Screw, Hex Cap M10 X 30 4 4
8 GM76139 Decal, Fuel Type 1 1
9 GM63963 Harness, Dual Fuel Doosan 180-200 kW 1 1
10 X-202-61 Bushing, Reducing 1 1
11 X-6210-9 Nut, Flange Spiral Lock, 3/8-16 4 4
12 X-468-4 Cable Tie 2 2
13 X-545-167 Cable, Battery 1 1
14 X-519-16 Plug, Cap 2 2
15 GM69384 Tube, Exhaust 1 1
16 X-202-59 Bushing, Reducing (1-1/2 in. x 1/8 in. NPT) 2 2
17 X-225-4 Elbow, Pipe 4 4
18 GM113870 Box, Dual Fuel, Doosan, 14.6L 1 1
19 X-504-16 Fuel Line, Flexible (2.00 in. ID x 18 in.) 1 1
20 X-545-73 Cable, Battery (No. 0 x 8 in.) black 1 1
21 M934-10-60F Nut, Hex 10 mm 1 1
22 X-215-6 Elbow, Pipe (90 deg x 2 in. NPT) 3 3
23 X-203-16 Tee, Pipe (1/8 x 1/8 x 1/8 NPT) 1 1
24 GM49747 Relay, 24V DC 1 1
25 GM69401 Bracket, Catalyst Support 2
26 M933-08030-60 Screw, Hex Cap M8 X 30 4
27 M933-10050-60 Screw, Hex Cap M10 X 50 16 8
28 GM69375 Bracket, Catalyst Mount 2
29 M6923-08-80 Nut, Hex 8 mm 14 4
30 GM99490-2 Engine, Doosan 14.6L Nat. Gas/LPG, EPA 1
30 GM99490-4 Engine, Doosan 14.6L Nat. Gas/LPG, Non EPA 1
31 M933-08020-60 Screw, Hex Cap M8 X 20 6
32 X-203-28 Tee, Pipe (2 x 2 x 2 NPT) 4 4
33 X-225-3 Elbow, Pipe (45 deg x 1-1/2 in. NPT) 1 1
34 GM69614-1 Valve Assy, Gas Solenoid 2 2
35 288827 Clamp, Muffler, 2.37 in. 2 2
36 M933-08025-60 Screw, Hex Cap M8 X 25 4 4
37 X-217-7 Pipe, Nipple (1/8 in. NPT x 1.00 in.) 1 1
38 153016 Bushing, Reducing (1-1/4 x 1-1/2 in. NPT) 1 1
39 GM20745 Boot, Battery Lug 1 1
40 M125A-14-80 Washer, Plain 1 1
41 X-25-37 Washer, Plain, .406 ID x.812 in. OD 4 4
42 GM69293 Tube, Exhaust 1 1
43 X-504-22 Fuel Line, Flexible (1.50 in. ID x 28.25 in.) 1 1
44 X-396-18 Pipe (2 in. NPT x 7.00 in.) 2 2
45 M6923-12-80 Nut, Hex 1 1
46 160212 Bushing, Reducing (1-1/2 x 2 in. NPT) 3 3
47 GM20173 Decal, Fuel Type 1 1
48 GM66311 Rack, Battery 1 1
49 X-210-8 Pipe (1-1/4 in. NPT x 1.63 in.) 2 2
50 M6923-10-80 Nut, Hex 10mm 20 12
51 X-545-129 Cable, Battery (No. 0 x 30 in.) red+ 1 1
52 X-468-1 Cable Tie 5 5
53 X-25-29 Washer, Plain 1 1
54 GM70537 Switch, Pressure 4.5 in. H2O 3 3
55 GM74535 Terminal, Ground 1 1
56 GM71291 Bracket, Mtg Dual Fuel 2 2
57 X-396-24 Pipe (2 in. NPT x 8.00 in.) 1 1
58 GM109880 Harness, Doosan APM603, Dual Fuel 250-450 1 1
59 M125A-12-80 Washer, Plain 1 1
60 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 20 12
61 X-219-6 Pipe (2 in. NPT x 4.00 in.) 4 4
62 M961-14025-60 Screw, Hex Cap M14 X 25 1 1
(Continued)

TP-6704 2/21 37
Group 105: Engine, continued
250 kW, Dual Fuel
Quantity
Variation
Part Number
Item Number Description 67 68
63 GM13268 Bolt, Angle 1 1
64 M982-08-80 Nut, Hex Elastic Stop, 8MM 1 1
65 X-219-9 Pipe, Nipple (2 in. NPT x 2.00 in.) 5 5
66 X-22-30 Washer, Lock .652 ID x1.058 in. 1 1
67 343221 Clamp, Battery 1 1
68 X-6216-1 Screw, Phillips Hex Crimptite 4 4
69 M933-12025-60 Screw, Hex Cap M12 X 25 1 1

38 TP-6704 2/21
Notes

TP-6704 2/21 39
Group 105: Engine, continued
300/350 kW

9
8
14
7
15
7

13
11

10

46

16
28
34
42 44
32 36
33

2
6
4
29
43 30
1 31
47 45
5
37

40 39

35 36

34

38

34

12 3
6704_105_
GM71301
GM71313

40 TP-6704 2/21
Group 105: Engine, continued
300/350 kW
Quantity
Part Variation
Item Number Description 13 14 25 26 55 56
1 286316 Bolt, Angle 1 1
1 GM13268 Bolt, Angle 1 1 1 1
2 343221 Clamp, battery 1 1 1 1 1 1
3 GM20577 Decal, Fuel Type 1 1 1 1 1 1
4 GM20745 Boot, Battery Lug 1 1 1 1 1 1
5 GM63164 Rack, Battery 1 1 1 1 1 1
6 GM65585-2 Engine, Doosan D18.3L 1 1
6 GM65585-4 Engine, Doosan 18.3L Sng. Fuel, Non-EPA 1 1
6 GM99491-2 Engine, Doosan D18.3L 1
6 GM99491-4 Engine, Doosan 18.3L Sng. Fuel, Non-EPA 1
7 GM66053 Gasket, Exhaust 4 2 4 2 4 2
8 GM66933 Catalyst 2 2 2
9 GM67002 Blanket, Exhaust 2 2 2
10 GM69609 Bracket, Catalyst Support 2 2 2
11 GM69643 Bracket, Catalyst Mtg. 2 2 2
12 GM70322 Bracket, Support 1 1 1 1 1 1
13 GM70606 Bracket, Support 1 1 1
14 GM74351 Tube, Exhaust 1 1 1 1 1 1
15 GM74352 Tube, Exhaust 1 1 1 1 1 1
16 GM74535 Terminal, Ground 1 1 1 1 1 1
29 X-25-37 Washer, plain, .406 ID x.812 in. OD 4 4 4 4 4 4
30 X-25-44 Washer, Plain, .328 ID x .562 OD 1 1 1 1 1 1
31 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
31 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
32 X-202-21 Bushing, reducing (2 x 3”npt) 2 2 2 2 2 2
33 X-203-4 Tee, pipe (3 x 3 x 3 npt) 1 1 1 1 1 1
34 X-215-7 Elbow, pipe (90 deg x 3”npt) 3 3 3 3 3 3
35 X-215-6 Elbow, pipe (90 deg x 2”npt) 1 1 1 1 1 1
36 X-219-9 Pipe, Nipple (2” npt x 2.00”) 2 2 2 2 2 2
37 X-396-24 Pipe, Nipple (2” npt x 8.00”) 1 1 1 1 1 1
38 X-491-9 Pipe (3”npt x 3.75”) 1 1 1 1 1 1
39 X-504-16 Fuel line, flexible (2.00” ID x 18”) 1 1 1 1 1 1
40 X-504-26 Line, Flex Fuel 1 1 1 1 1 1
41 X-519-17 Plug, cap 1 1 1 1 1 1
42 X-533-15 Pipe (3”npt x 7.75”) 1 1 1 1 1 1
43 X-545-129 Cable, battery (No.0 x 30”) red+ 1 1 1 1 1 1
44 X-545-167 Cable, Battery 1 1 1 1 1 1
45 X-545-73 Cable, battery (No.0 x 8”) black 1 1 1 1 1 1
46 X-801-8 Washer, hardened, .812 ID x 2 in. OD 1 1
47 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4 4 4

TP-6704 2/21 41
Group 105: Engine, continued
300/350 kW, Dual Fuel

10 9
19
10
9 20

13
15
11
46
43
53
47

51 61
44 45
18
60
51
43 21

58

35

57
8 4
6
35
62 3
35 36
7 37
59
62

52

2 40 40 52
39 46 49 46 46 47 49
47 43

49 14 46
48
52 46
48
41
1 41
38
38
17 40 52
55 54
12 46 47 50
50
42
42
56
22 56
16
Detail C 6704_105_
5 See Detail C GM71312
GM71314

42 TP-6704 2/21
Group 105: Engine, continued
300/350 kW, Dual Fuel
Quantity
Part Variation
Item Number Description 15 16 27 28 57 58
1 X-504-16 Fuel line, flexible (2.00” ID x 18”) 2 2 2 2 2 2
2 160212 Bushing, Reducing 1 1 1 1 1 1
3 286316 Bolt, Angle 1 1
3 GM13268 Bolt, Angle 1 1 1 1
4 343221 Clamp, battery 1 1 1 1 1 1
5 GM20173 Decal,Fuel Type 1 1 1 1 1 1
6 GM20745 Boot, Battery Lug 1 1 1 1 1 1
7 GM63164 Rack, Battery 1 1 1 1 1 1
8 GM65585-2 Engine, Doosan 18.3LDual Fuel, Emiss Cer 1 1
8 GM65585-4 Engine, Doosan 18.3L Dual Fuel, NonEmiss 1 1
8 GM99491-2 Engine, Doosan 18.3LDual Fuel, Emiss Cer 1
8 GM99491-4 Engine, Doosan 18.3L Dual Fuel, NonEmiss 1
9 GM66053 Gasket, Exhaust 4 2 4 2 4 2
10 GM66933 Catalyst 2 2 2
10 GM67002 Blanket, Exhaust 2 2 2
11 GM69609 Bracket, Catalyst Support 2 2 2
12 GM69614-1 Valve Assy, Gas Solenoid 4 4 4 4 4 4
13 GM69643 Bracket, Catalyst Mtg. 2 2 2
14 GM70538 Switch, Pressure 6.27” H2O 1 1 1 1 1 1
15 GM70606 Bracket, Support 1 1 1
16 GM71426 Bracket, Mtg Dual Fuel 2 2 2 2 2 2
17 GM71457 Harness, Dual Fuel Doosan 300-400 kW 1 1 1 1 1 1
18 GM78846 Bracket, Dual Fuel 1 1 1 1 1 1
19 GM74351 Tube, Exhaust 1 1 1 1 1 1
20 GM74352 Tube, Exhaust 1 1 1 1 1 1
21 GM74535 Terminal, Ground 1 1 1 1 1 1
22 GM76139 Decal, Fuel Type 1 1 1 1 1 1
34 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 1 1 1 1 1 1
35 X-25-37 Washer, plain, .406 ID x.812 in. OD 4 4 4 4 4 4
36 X-25-44 Washer, Plain, .328 ID x .562 OD 1 1 1 1 1 1
37 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
37 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
38 X-202-21 Bushing, reducing (2 x 3”npt) 4 4 4 4 4 4
39 X-202-59 Bushing, reducing (1-1/2 x 1/8”npt) 1 1 1 1 1 1
40 X-203-28 Tee, pipe (2 x 2 x 2 npt) 3 3 3 3 3 3
41 X-203-4 Tee, pipe (3 x 3 x 3 npt) 2 2 2 2 2 2
42 X-215-7 Elbow, pipe (90 deg x 3”npt) 2 2 2 2 2 2
43 X-215-6 Elbow, pipe (90 deg x 2”npt) 3 3 3 3 3 3
44 X-216-38 Coupling, Pipe (2”npsc) 1 1 1 1 1 1
45 X-219-6 Pipe (2”npt x 4.00”) 1 1 1 1 1 1
46 X-219-9 Pipe, Nipple (2” npt x 2.00”) 9 9 9 9 9 9
47 X-225-4 Elbow, Pipe 5 5 5 5 5 5
48 X-277-10 Fitting, straight union (2”npt) 2 2 2 2 2 2
49 X-396-20 Pipe, Nipple (2” npt x 6.00”) 3 3 3 3 3 3
50 X-396-21 Pipe (2”npt x 4.50”) 2 2 2 2 2 2
51 X-396-23 Pipe (2”npt x 11.50”) 2 2 2 2 2 2
52 X-396-24 Pipe, Nipple (2” npt x 8.00”) 4 4 4 4 4 4
53 X-396-26 Pipe (2” NPT X 15.50”) 1 1 1 1 1 1
54 X-491-1 Pipe (3”npt x 6.00”) 1 1 1 1 1 1
55 X-491-9 Pipe (3”npt x 3.75”) 1 1 1 1 1 1
57 X-545-129 Cable, battery (No.0 x 30”) red+ 1 1 1 1 1 1
58 X-545-167 Cable, Battery 1 1 1 1 1 1
59 X-545-73 Cable, battery (No.0 x 8”) black 1 1 1 1 1 1
60 288827 Clamp, muffler, 2.37 in. 5 5 5 5 5 5
61 X-801-8 Washer, hardened, .812 ID x 2 in. OD 1 1
62 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4 4 4

TP-6704 2/21 43
Group 105: Engine, continued
300/350 kW, Dual Fuel
69
63
23
73
67 49
46
72

52

20

2
47
71
57 39
27 37
12 68
53
50
17
30 33
54 4 56
40
59 64
29 5 26 25
32
16 13 15
61 28
1
41 24
58
14
60 34
22
6
70
55
73
7

67 43
65 3
42 45
66
62
36
48
21
19
9
51
11
44 8 18
31
10 35 38 GM113943

44 TP-6704 2/21
Group 105: Engine, continued
300/350 kW, Dual Fuel
Quantity
Variation
Part Number
Item Number Description 69 70
1 GM70537 Switch, Pressure 4.5 in. H2O 3 3
2 M934-10-60F Nut, Hex 10mm 1 1
3 GM113871 Box, Dual Fuel, Doosan, 18.3L & 21.9L 1 1
4 X-22-30 Washer, Lock .652 ID x1.058 in. OD 1 1
5 M125A-14-80 Washer, Plain 1 1
6 X-468-1 Cable Tie 5 5
7 X-491-1 Pipe (3 in. NPT x 6.00 in.) 1 1
8 X-203-16 Tee, Pipe (1/8 x 1/8 x 1/8 NPT) 1 1
9 X-491-9 Pipe (3 in. NPT x 3.75 in.) 1 1
10 GM109880 Harness, Doosan APM603, Dual Fuel 250-450 1 1
11 GM20173 Decal, Fuel Type 1 1
12 M933-12025-60 Screw, Hex Cap M12 X 25 1 1
13 X-504-27 Fuel Line, Flexible (2.00 in. ID X 32.5 in) 2 2
14 X-277-10 Fitting, Straight Union (2 in. NPT) 2 2
15 GM71457 Harness, Dual Fuel Doosan 300-400 kW 1 1
16 GM66053 Gasket, Exhaust 4 2
17 M125A-12-80 Washer, Plain 1 1
18 X-217-7 Pipe, Nipple (1/8 in. NPT x 1.00 in.) 1 1
19 X-215-7 Elbow, Pipe (90 deg x 3 in. NPT) 2 2
20 GM99491-2 Engine, Doosan 18.3L Nat.Gas/LPG, EPA 1
20 GM99491-4 Engine, Doosan 18.3L Nat.Gas/LPG, Non EPA 1
21 GM76139 Decal, Fuel Type 1 1
22 X-396-20 Pipe, Nipple (2 in. NPT x 6.00 in.) 2 2
23 GM70606 Bracket, Support 1
24 X-202-59 Bushing, Reducing (1-1/2 in. to 1/8 in. NPT) 2 2
25 GM78846 Bracket, Dual Fuel 1 1
26 M933-10050-60 Screw, Hex Cap M10 X 50 16 16
27 X-545-73 Cable, Battery (No. 0 x 8 in.) black 1 1
28 X-396-24 Pipe (2 in. NPT x 8.00 in.) 1 1
29 GM74535 Terminal, Ground 1 1
30 X-545-167 Cable, Battery 1 1
31 M934-05-50 Nut, Hex 5mm 1 1
32 M961-14025-60 Screw, Hex Cap M14 X 25 1 1
33 X-225-4 Elbow, Pipe 5 5
34 X-203-28 Tee, Pipe (2 x 2 x 2 NPT) 4 4
35 GM49747 Relay, 24V DC 1 1
36 GM71426 Bracket, Mtg Dual Fuel 2 2
37 X-216-48 Coupling, Pipe (2 in. NPSC) 1 1
38 M125A-05-80 Washer, Plain 1 1
39 X-215-6 Elbow, Pipe (90 deg x 2 in. NPT) 2 2
40 X-219-6 Pipe (2 in. NPT x 4.00 in.) 1 1
41 GM74351 Tube, Exhaust 1 1
42 GM63164 Rack, Battery 1 1
43 X-519-17 Plug, Cap 2 2
44 GM13268 Bolt, Angle 1 1
45 X-202-21 Bushing, Reducing (2 x 3 in. NPT) 4 4
46 M933-08020-60 Screw, Hex Cap M8 X 20 6
47 GM20745 Boot, Battery Lug 1 1
48 X-219-9 Pipe, Nipple (2 in. NPT x 2.00 in.) 13 13
49 GM69609 Bracket, Catalyst Support 2
50 X-6210-9 Nut, Flange Spiralock, 3/8-16 4 4
51 M6923-08-80 Nut, Hex 8 mm 14 8
52 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 20 8
53 X-396-26 Pipe, (2 in. NPT X 15.50 in.) 1 1
54 X-22-26 Washer, Lock .521 IDx1.24 in. 1 1
55 M982-08-80 Nut, Hex Elastic Stop, 8 mm 1 1
56 288827 Clamp, Muffler, 2.37 in. 5 5
57 X-545-129 Cable, Battery (No.0 x 30 in.) red+ 1 1
58 160212 Bushing, Reducing (1-1/2 x 2 in. NPT) 2 2
59 M6923-12-80 Nut, Hex 1 1
60 GM74352 Tube, Exhaust 1 1
61 M6923-10-80 Nut, Hex 10 mm 20 8
62 GM69614-1 Valve Assy, Gas Solenoid 4 4
(Continued)

TP-6704 2/21 45
Group 105: Engine, continued
300/350 kW, Dual Fuel
Quantity
Variation
Part Number
Item Number Description 69 70
63 GM69643 Bracket, Catalyst Mtg. 2
64 X-396-23 Pipe (2 in. NPT x 11.50 in.) 2 2
65 X-6216-1 Screw, Phillips Hex Crimptite 2 2
66 X-396-21 Pipe (2 in. NPT x 4.50 in.) 2 2
67 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 21 9
68 X-25-37 Washer, Plain, .406 ID x.812 in. OD 4 4
69 GM67002 Blanket, Exhaust 2
70 X-203-4 Tee, Pipe (3 x 3 x 3 NPT) 2 2
71 343221 Clamp, Battery 1 1
72 M933-10030-60 Screw, Hex Cap M10 X 30 4
73 M933-08025-60 Screw, Hex Cap M8 X 25 14 8

46 TP-6704 2/21
Notes

TP-6704 2/21 47
Group 105: Engine, continued
400/450 kW

8 9
7

13
12
7
15

11

10

Items not shown: 47, 50

25

43

31 29
41 34 2

6 42 4 26
26 1 44
38 45 5 27 45
28
30
39 29
36

35
32

31

37

31
3
14
6704_105_
GM69631
GM71402

48 TP-6704 2/21
Group 105: Engine, continued
400/450 kW
Quantity
Part Variation
Item Number Description 9 10 29 30 59 60
1 286316 Bolt, Angle 1 1
1 GM13268 Bolt, Angle 1 1 1 1
2 343221 Clamp, battery 1 1 1 1 1 1
3 GM20577 Decal, Fuel Type 1 1 1 1 1 1
4 GM20745 Boot, Battery Lug 1 1 1 1 1 1
5 GM63164 Rack, Battery 1 1 1 1 1 1
6 GM65584-2 Engine, Doosan D21.9L 1 1
6 GM65584-4 Engine, Doosan 21.9L Sng. Fuel, NonEmiss 1 1
6 GM99492-2 Engine, Doosan D21.9L 1
6 GM99492-4 Engine, Doosan 21.9L Sng. Fuel, NonEmiss 1
7 GM66053 Gasket, Exhaust 4 2 4 2 4 2
8 GM66933 Catalyst 2 2 2
9 GM67002 Blanket, Exhaust 2 2 2
10 GM69609 Bracket, Catalyst Support 2 2 2
11 GM69643 Bracket, Catalyst Mtg. 2 2 2
12 GM69644 Tube, Exhaust 1 1 1 1 1 1
13 GM69645 Tube, Exhaust 1 1 1 1 1 1
14 GM70322 Bracket, Support 1 1 1 1 1 1
15 GM70606 Bracket, Support 1 1 1 1 1 1
25 X-22-26 Washer, lock 1 1 1 1 1 1
26 X-25-37 Washer, plain, .406 ID x .812 in. OD 4 4 4 4 4 4
27 X-25-44 Washer, plain, .328 ID x .562 OD 1 1 1 1 1 1
28 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
28 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
29 X-202-21 Bushing, reducing (2 x 3 in. npt) 2 2 2 2 2 2
30 X-203-4 Tee, pipe (3 x 3 x 3 npt) 1 1 1 1 1 1
31 X-215-7 Elbow, pipe (90 deg x 3”npt) 3 3 3 3 3 3
32 X-215-6 Elbow, pipe (90 deg x 2 in. npt) 1 1 1 1 1 1
33 X-216-38 Coupling, Pipe (2 in. npsc) 1 1 1 1 1 1
34 X-219-9 Pipe (2 in. npt x 2.00 in.) 1 1 1 1 1 1
35 X-396-19 Pipe (2 in. npt x 3.00 in.) 1 1 1 1 1 1
36 X-396-24 Pipe, Nipple (2” npt x 8.00”) 1 1 1 1 1 1
37 X-491-9 Pipe (3 in. npt x 3.75 in.) 1 1 1 1 1 1
38 X-504-16 Fuel line, flexible (2.00 in. ID x 18 in.) 1 1 1 1 1 1
39 X-504-26 Line, Flex Fuel 1 1 1 1 1 1
40 X-519-17 Plug, cap 1 1 1 1 1 1
41 X-533-15 Pipe (3 in. npt x 7.75 in.) 1 1 1 1 1 1
42 X-545-129 Cable, battery (No.0 x 30 in.) red+ 1 1 1 1 1 1
43 X-545-167 Cable, Battery 1 1 1 1 1 1
44 X-545-73 Cable, battery (No.0 x 8 in.) black 1 1 1 1 1 1
45 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4 4 4
47 X-801-8 Washer, Hardened, .812 ID x 2 in. OD 1 1
50 GM74535 Terminal, Ground 1 1 1 1 1 1

TP-6704 2/21 49
Group 105: Engine, continued
400 kW, Dual Fuel

9 15
10
9 14

13

17
11
43
46 45

52

44
20 48
59
50
43 21
34
57
35
61

8
56 4
6
35
61 3
36
7
58 37
61
51

50

46
40 46
2
48 39 40 48 59 45 51 59 48
51 43

16 47
45
45
1 47
19 38 38
41 41
54 40 46
53
49 12 45 51 49
42 42
18 22 55 55
5 Detail CC
See Detail CC
6704_105_
GM71403
GM71404

50 TP-6704 2/21
Group 105: Engine, continued
400 kW, Dual Fuel
Quantity
Part Variation
Item Number Description 11 12 31 32 61 62
1 X-504-16 Fuel line, flexible (2.00 in. ID x 18 in.) 2 2 2 2 2 2
2 160212 Bushing, reducing (1-1/2 x 2 in. npt) 1 1 1 1 1 1
3 286316 Bolt, Angle 1 1
3 GM13268 Bolt, Angle 1 1 1 1
4 343221 Clamp, battery 1 1 1 1 1 1
5 GM20173 Decal,Fuel Type 1 1 1 1 1 1
6 GM20745 Boot, Battery Lug 1 1 1 1 1 1
7 GM63164 Rack, Battery 1 1 1 1 1 1
8 GM65584-2 Engine, Doosan 21.9LDual Fuel, Emiss Cer 1 1
8 GM65584-4 Engine, Doosan 21.9L Dual Fuel, NonEmiss 1 1
8 GM99492-2 Engine, Doosan 21.9LDual Fuel, Emiss Cer 1
8 GM99492-4 Engine, Doosan 21.9L Dual Fuel, NonEmiss 1
9 GM66053 Gasket, Exhaust 4 2 4 2 4 2
10 GM66933 Catalyst 2 2 2
10 GM67002 Blanket, Exhaust 2 2 2
11 GM69609 Bracket, Catalyst Support 2 2 2
12 GM69614-1 Valve Assy, Gas Solenoid 4 4 4 4 4 4
13 GM69643 Bracket, Catalyst Mtg. 2 2 2
14 GM69644 Tube, Exhaust 1 1 1 1 1 1
15 GM69645 Tube, Exhaust 1 1 1 1 1 1
16 GM70538 Switch, Pressure 6.27 in. H2O 1 1 1 1 1 1
17 GM70606 Bracket, Support 1 1 1
18 GM71426 Bracket, Mtg. Dual Fuel 2 2 2 2 2 2
19 GM71457 Harness, Dual Fuel Doosan 300-400 kW 1 1 1 1 1 1
20 GM72467 Bracket, Dual Fuel 1 1 1 1 1 1
21 GM74535 Terminal, Ground 1 1 1 1 1 1
22 GM76139 Decal, Fuel Type 1 1 1 1 1 1
34 X-22-26 Washer, lock 1 1 1 1 1 1
35 X-25-37 Washer, plain, .406 ID x .812 in. OD 4 4 4 4 4 4
36 X-25-44 Washer, plain. 328 ID x .562 OD 1 1 1 1 1 1
37 X-101-4 Nut, hex elastic stop, 5/16-24 1 1
37 M982- 08- 80 Nut, hex elastic stop, 8MM 1 1 1 1
38 X-202-21 Bushing, reducing (2 x 3 in. npt) 4 4 4 4 4 4
39 X-202-59 Bushing, Reducing (1-1/2 in. x 1/8 in. npt) 1 1 1 1 1 1
40 X-203-28 Tee, pipe (2 x 2 x 2 npt) 3 3 3 3 3 3
41 X-203-4 Tee, pipe (3 x 3 x 3 npt) 2 2 2 2 2 2
42 X-215-22 Fitting, elbow, pipe 2 2 2 2 2 2
43 X-215-6 Elbow, pipe (90 deg x 2”npt) 3 3 3 3 3 3
44 X-216-38 Coupling, Pipe (2 in. npsc) 1 1 1 1 1 1
45 X-219-9 Pipe, Nipple (2 in. npt x 2.00 in.) 9 9 9 9 9 9
46 X-225-4 Elbow, Pipe 5 5 5 5 5 5
47 X-277-10 Fitting, straight union (2 in. npt) 2 2 2 2 2 2
48 X-396-20 Pipe, Nipple (2 in. npt x 6.00 in.) 4 4 4 4 4 4
49 X-396-21 Pipe (2 in. npt x 4.50 in.) 2 2 2 2 2 2
50 X-396-23 Pipe (2 in. npt x 11.50 in.) 2 2 2 2 2 2
51 X-396-24 Pipe, Nipple (2 in. npt x 8.00 in.) 4 4 4 4 4 4
52 X-396-26 Pipe (2 in. NPT X 15.50 in.) 1 1 1 1 1 1
53 X-491-1 Pipe (3 in. npt x 6.00 in.) 1 1 1 1 1 1
54 X-491-9 Pipe (3 in. npt x 3.75 in.) 1 1 1 1 1 1
56 X-545-129 Cable, battery (No.0 x 30 in.) red+ 1 1 1 1 1 1
57 X-545-167 Cable, Battery 1 1 1 1 1 1
58 X-545-73 Cable, battery (No.0 x 8 in.) black 1 1 1 1 1 1
59 288827 Clamp, muffler, 2.37 in. 5 5 5 5 5 5
61 X-6210-9 Nut, flange spiralock, 3/8-16 4 4 4 4 4 4

TP-6704 2/21 51
Group 105: Engine, continued
400 kW, Dual Fuel

36
51
8
2
7
2
11
34
23

12

4
6
19
37
27
20 50
49
69
63
61 41
35
68 10 70 66
54
5 57
40 67 24 58 52
48 1
39 13
56 47
22 29
3
60
46 71
10

72 21

65 14
51
17
2
64 18 26
44 15
28
31
55
62
30
59
53
45
38
25 43
42
16 32 33 GM113961

52 TP-6704 2/21
Group 105: Engine, continued
400 kW, Dual Fuel
Quantity
Variation
Part Number
Item Number Description 71 72
1 X-504-27 Fuel Line, Flexible (2.00 in. ID X 32.5 in.) 2 2
2 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 21 9
3 160212 Bushing, Reducing (1-1/2 X 2 in. NPT) 2 2
4 M934-10-60F Nut, Hex 10mm 1 1
5 X-22-26 Washer, Lock .521 ID x 1.24 in. 1 1
6 GM20745 Boot, Battery Lug 1 1
7 GM70606 Bracket, Support 1
8 GM69643 Bracket, Catalyst Mtg. 2
9 M125A-10-80 Washer, Plain 10.5 ID X 20.0 OD 20 8
10 X-396-20 Pipe, Nipple (2 in. NPT X 6.00 in.) 3 3
11 GM69609 Bracket, Catalyst Support 2
12 GM99492-2 Engine, Doosan 22l Nat.Gas/Lpg, EPA 1
12 GM99492-2 Engine, Doosan 22l Nat.Gas/Lpg, Non EPA 1
13 M6923-10-80 Nut, Hex 10 mm 20 8
14 X-491-1 Pipe (3 in. NPT X 6.00 in.) 1 1
15 X-396-21 Pipe (2 in. NPT X 4.50 in.) 2 2
16 GM109880 Harness, Doosan Apm603, Dual Fuel 250-450 1 1
17 X-519-17 Plug, Cap 2 2
18 GM113871 Box, Dual Fuel, Doosan, 18.3l & 21.9l 1 1
19 343221 Clamp, Battery 1 1
20 X-545-73 Cable, Battery (No.0 X 8 in.) Black 1 1
21 X-203-4 Tee, Pipe (3 X 3 X 3 NPT) 2 2
22 GM69645 Tube, Exhaust 1 1
23 M933-10030-60 Screw, Hex Cap M10 X 30 4
24 M933-10050-60 Screw, Hex Cap M10 X 50 16 8
25 GM13268 Bolt, Angle 1 1
26 X- 202-21 Bushing, Reducing (2 X 3 in. NPT) 4 4
27 X-545-129 Cable, Battery (No.0 X 30 in.) Red+ 1 1
28 GM69614-1 Valve Assy, Gas Solenoid 4 4
29 X-202-59 Bushing, Reducing (1-1/2 in. X1/8 in. NPT) 2 2
30 X-215-7 Elbow, Pipe (90 Deg X 3 in. NPT) 2 2
31 X-219-9 Pipe, Nipple (2 in. NPT X 2.00 in.) 13 13
32 GM49747 Relay, 24V DC 1 1
33 M125A-05-80 Washer, Plain 1 1
34 M933-08020-60 Screw, Hex Cap M8 X 20 6
35 M125A-12-80 Washer, Plain 1 1
36 GM67002 Blanket, Exhaust 2
37 X-215-6 Elbow, Pipe (90 Deg X 2 in. NPT) 2 2
38 X-217-7 Pipe, Nipple (1/8 in. NPT X 1.00 in.) 1 1
39 M125A-14-80 Washer, Plain 1 1
40 M6923-12-80 Nut, Hex 1 1
41 X-225-4 Elbow, Pipe 5 5
42 M934-05-50 Nut, Hex 5 mm 1 1
43 X-203-16 Tee, Pipe (1/8 X 1/8 X 1/8 NPT) 1 1
44 GM63164 Rack, Battery 1 1
45 GM20173 Decal, Fuel Type 1 1
46 GM69644 Tube, Exhaust 1 1
47 GM70537 Switch, Pressure 4.5 in. H2O 3 3
48 GM74535 Terminal, Ground 1 1
49 M933-12025-60 Screw, Hex Cap M12 X 25 1 1
50 X-216-48 Coupling, Pipe (2 in. NPSC) 1 1
51 M933-08025-60 Screw, Hex Cap M8 X 25 14 8
52 GM71457 Harness, Dual Fuel Doosan 300-400 kW 1 1
53 M6923-08-80 Nut, Hex 8mm 14 8
54 X-22-30 Washer, Lock .652 ID x 1.058 In. OD 1 1
55 GM71426 Bracket, Mtg Dual Fuel 2 2
56 M961-14025-60 Screw, Hex Cap M14 X 25 1 1
57 GM72467 Bracket, Dual Fuel 1 1
58 X-396-24 Pipe (2 in. NPT X 8.00 in.) 1 1
59 X-491-9 Pipe (3 in. NPT X 3.75 in.) 1 1
60 X-277-10 Fitting, Straight Union (2 in. NPT) 2 2
61 X-25-37 Washer, Plain, .406 ID X.812 in. OD 4 4
62 GM76139 Decal, Fuel Type 1 1
(Continued)

TP-6704 2/21 53
Group 105: Engine, continued
400 kW, Dual Fuel
Quantity
Variation
Part Number
Item Number Description 71 72
63 X-6210-9 Nut, Flange Spiralock, 3/8-16 4 4
64 X-6216-1 Screw, Phillips Hex Crimptite 2 2
65 M982-08-80 Nut, Hex Elastic Stop, 8 mm 1 1
66 X-396-23 Pipe (2 in. NPT X 11.50 in.) 2 2
67 GM66053 Gasket, Exhaust 4 2
68 X-545-167 Cable, Battery 1 1
69 X-396-26 Pipe, (2 in. NPT X 15.50 in.) 1 1
70 288827 Clamp, Muffler, 2.37 in. 5 5
71 X-203-28 Tee, Pipe (2 X 2 X 2 NPT) 4 4
72 X-468-1 Cable Tie 5 5

54 TP-6704 2/21
Notes

TP-6704 2/21 55
Group 105: Engine, continued
300/500 kW

22 18
4

32

21

30

28

34
28
10
31 6 5
16
26
20

28
13
35
11
19

3
9
15

23
14 12
24 GM111354
33 GM111390
17
8 25 GM111389
2 7 GM110364
1 GM110225
27 GM110362
GM110365
29

56 TP-6704 2/21
Group 105: Engine, continued
300/500 kW
Quantity
Part Variation
Item Number Description 73 74 75 76 77 78 79
1 10702002300 Cable, Battery (No. 2/0 x 80 in.) Red 1 1 1 1 1 1 1
2 10702002200 Cable, Battery (No. 2/0 x 80 in.) Black 1 1 1 1 1 1 1
3 M933- 12025- 60 Screw, Hex Cap M12 x 25 1 1 1 1 1 1 1
4 M6923- 10- 80 Nut, Hex 10 mm 20 20 8 20 20 8 20
5 GM99491- 2 Engine, Doosan 18.3L Nat. Gas/LPG, EPA 1
5 GM99491- 5 Engine, Doosan 18.3L,Prime Sngl Fuel,EPA 1
5 GM99491- 4 Engine, Doosan 18.3L Nat. Gas/LPG, Non EPA 1
5 GM110920- 1 Eng, PSI 22L, EPA, 400- 450Kw, Standby 1
5 GM110920- 3 Eng, PSI 22L, EPA, 400kW, Prime 1
5 GM110920- 2 Eng, PSI 22L, Non EPA, 400- 450kW, Standby 1
5 GM110920- 4 Eng, PSI 22L, EPA, 500kW, Standby 1
6 M6923- 08- 80 Nut, Hex 8 mm 10 10 4 10 10 4 10
7 M125A- 14- 80 Washer, Plain 1 1 1 1 1 1 1
8 X- 22- 26 Washer,Lock .521 ID x 1.24 in. OD 1 1 1 1 1 1 1
9 GM20745 Boot, Battery Lug 1 1 1 1 1 1 1
10 GM67002 Blanket, Exhaust 2 2 2 2 2
11 M933- 10030- 60 Screw, Hex Cap M10 x 30 4 4 4 4 4
12 GM74535 Terminal, Ground 1 1 1 1 1 1 1
13 M933- 08020- 60 Screw, Hex Cap M8 x 20 6 6 6 6 6 6 6
14 X- 25- 37 Washer, Plain, .406 ID x.812 in. OD 4 4 4 4 4 4 4
15 X- 6210- 9 Nut, Flange Spiralock, 3/8- 16 4 4 4 4 4 4 4
16 GM69643 Bracket, Catalyst Mtg. 2 2 2 2 2
17 X- 545- 73 Cable, Battery (No.0 x 8 in.) Black 1 1 1 1 1 1 1
18 M933- 10050- 60 Screw, Hex Cap M10 x 50 16 16 8 16 16 8 16
19 M125A- 10- 80 Washer, Plain 10.5 ID x 20.0 OD 20 20 8 20 20 8 20
20 GM70606 Bracket, Support 1 1 1 1 1
21 GM74352 Tube, Exhaust 1 1 1
21 GM69644 Tube, Exhaust 1 1 1 1
22 GM66053 Gasket, Exhaust 4 4 2 4 4 2 4
23 X- 22- 30 Washer, Lock.652 ID x 1.058 in. OD 1 1 1 1 1 1 1
24 343221 Clamp, Battery 1 1 1 1 1 1 1
25 M934- 10- 60F Nut, Hex 10 mm 1 1 1 1 1 1 1
26 GM13268 Bolt, Angle 1 1 1 1 1 1 1
27 M125A- 12- 80 Washer, Plain 1 1 1 1 1 1 1
28 M125A- 08- 80 Washer, Plain 8.4 ID x 16.0 OD 17 17 5 17 17 5 17
29 M961- 14025- 60 Screw, Hex Cap M14 x 25 1 1 1 1 1 1 1
30 M982- 08- 80 Nut, Hex Elastic Stop, 8 mm 1 1 1 1 1 1 1
31 GM63164 Rack, Battery 1 1 1 1 1 1 1
32 GM74351 Tube, Exhaust 1 1 1
32 GM69645 Tube, Exhaust 1 1 1 1
33 M6923- 12- 80 Nut, Hex 1 1 1 1 1 1 1
34 M933- 08025- 60 Screw, Hex Cap M8 x 25 16 10 4 16 16 4 16
35 GM69609 Bracket, Catalyst Support 2 2 2 2 2

TP-6704 2/21 57
Group 107: Nameplate and Decals
Nameplate and Decals group is not illustrated.
Quantity
Part Variation
Item Number Description 1 2 3 4 5 6 7 8 9
1 224233 Decal, 1-800 number 1 1 1 1 1 1 1 1
2 238402 Decal, caution positive term. only 1 1 1 1 1 1 1 1 1
3 249808 Decal, warning rotating parts 1 1 1 1 1 1
4 249809 Decal, Caution Hot Engine 2 2 2 2 2 2
4 GM107366 Decal, Caution Hot Surface 2 2 2
5 249810 Decal, warning hot coolant 1 1 1 1 1 1
5 GM107367 Decal, warning hot coolant 1 1 1
6 257438 Decal, danger moving rotor 3 3 1 3 2 3
7 257441 Decal, warning lifting eye 1 1 1 1
7 GM107364 Decal, warning lifting eye 1
8 258815 Decal, warning voltage backfeed 1 1 1 2 1
8 GM107362 Decal, warning voltage backfeed 1 2
9 273780 Decal, warning explosion 1 1 1 1 1 1
9 GM107369 Decal, warning explosion 1 1 1
11 GM13776 Decal, FRII Reconnection 1 1 1 1 1 1
12 GM15300 Decal, Exhaust Piping 1 1 1 1 1 1 1 1 1
13 GM39683 Tag, Hang (lug selection) 1 1 1 1 1 1 1 1
14 GM60531 Decal, Control Height 1 1 1 1 1 1 1 1
15 X-6232-6 Decal, stripes 2 2 2 2 2
15 X-6232-3 Decal, stripes 1 1
16 X-6246-1 Decal, Kohler Power System 2 2 1 2 2 2
16 X-6348-24 Decal, KohlerPower.Com 2 2
17 343165 Decal, caution- not a step 1 1 1 1
18 255882 Decal, caution stdby svc connect 1 2
18 GM107355 Decal, caution stdby svc connect 2
19 294520 Decal, danger, high voltage 1 2
19 GM107361 Decal, danger, high voltage 2
20 364116 Decal, caution welding disconnect 2 1 2 1 1
20 GM107368 Decal, caution welding 2 1 1
21 GM13227 Decal, Warning fan force 1
22 GM13228 Decal, Warning lifting support 1
23 GM49352 Tag, Hang (caution-risk of electrical shock) 1 1 1
24 X-6276-8 Logo, Kohler 2
24 GM91124-18 Decal, Kohler Logo 2 2
25 345211 Decal, ground 1 1
26 GM79042 Decal, Phasing 1 2
27 GM79043 Decal, Phasing C- B- A 1 2
28 354518 Tag, Ground 1 1 1 1
29 362176 Decal, danger 2 2
30 GM62217 Nameplate, 5 in. tall 4 3
31 GM107363 Decal, danger rotating parts 4 3 1
32 GM107357 Decal, danger hazardous voltage 2
33 GM106122 Decal, UL 1 1 1
34 GM106120 Decal, warning 1 1 1
35 GM107467-2 Decal, Marathon J- Box, Dual Fuel 1

58 TP-6704 2/21
Notes

TP-6704 2/21 59
Group 109: Skid and Mounting
180/200 kW, 4UA Alternator
3
8
28

29

11
12
19 9
24
24

22
25 15
5 17 10
23
32 16
14 23
6 13
21
2
24
20
12 4

30 26

7 18
27 31

6704_109_1

60 TP-6704 2/21
Group 109: Skid and Mounting
Quantity
Part Module Number
Item Number Description GM66557-MA1 GM78696-MA1 GM78703-MA1
2 X-577-35 Hose, rubber, straight, .62 in. ID 1 1
3 324861 Coupling, black plastic 4
4 336024 Vibromount 2 2 2
5 GM19299 Valve, oil drain (M12 x 1.75) 1 1 1
6 GM21085 Strap, ground (16 in.) 1 1 1
7 GM59015 Fitting, Bulkhead Drain 1 1 1
8 GM65343 Box, Junction 1
8 - Box, Junction (See Control and Harness) 1 1
9 GM66104 Bracket, Engine Mtg. 2 2 2
10 GM66532 Skid 1 1
10 GM69698 Skid 1
11 GM66932 Bracket, J-Box Mtg. 4 4 4
12 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 10 6 7
13 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 4 7 4
14 M125A-12-80 Washer, Plain 2 2
15 M125A-16-80 Washer, Plain 2 2 2
16 M6923-12-80 Nut, hex 1 1
16 M6923-10-80 Nut, hex 1
17 M931-12050-60 Screw, hex cap 1 1
18 M931-16090-60 Screw, hex cap 2 2 2
19 M933-08016-60 Screw, hex cap 12 8 8
20 M933-08020-60 Screw, hex cap 1 1
20 M931-10040-60 Screw, hex cap 2
21 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm 4 4 4
22 M933-16060-60 Screw, hex cap 2 2 2
23 M982-16-80 Nut, hex elastic stop 4 4 4
24 X-22-16 Washer, lock, .326 ID x .883 in. OD 5 2 3
25 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 2 2
26 X-25-112 Washer, plain 2 2 2
27 X-75-58 Plug, Pipe 1 1 1
28 X-301-34 Plug, button 6
29 X-301-35 Button, Plug 1
30 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2
31 X-781-15 Rivet, pop, .187 in. 2 2 2
32 X-6278-9 Washer, nylon, .48 ID x .825 in. OD 1 1 1

TP-6704 2/21 61
Group 109: Skid and Mounting, continued
180/200 kW, 4S Alternator

4 33
29
34
36
5
12
16
11 21

13 16
17 21
22 25 26

23
6 14 15 13 3
24
35 18 22
19
2
27 10 9
24
7

28
31 12
21
26
20
8
30

6704_109_2

62 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Part ModuleNumber
Item Number Description GM66107-MA1 GM78695-MA1
2 X-577-35 Hose, rubber, straight, .62 in. ID 1 1
3 336024 Vibromount 2 2
4 GM62774-KCB Panel, Junction Box (Front) 1
4 - Panel, Junction Box (See Control and Harness) 1
5 GM17624 Panel, Junction Box (See Control and Harness) 1
6 GM19299 Valve, oil drain (M12 x 1.75) 1 1
7 GM21085 Strap, ground (16 in.) 1 1
8 GM59015 Fitting, Bulkhead Drain 1 1
9 GM65992 Skid 1
9 GM78709 Skid 1
10 GM66104 Bracket, Engine Mtg. 2 2
11 GM66133 Support, Junction Box 2 2
12 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 3
13 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 7 10
14 M125A-12-80 Washer, Plain 2
15 M125A-16-80 Washer, Plain 2 2
16 M6923-08-80 Nut, Hex 8mm 4
17 M6923-10-80 Nut, Hex 10mm 4 5
18 M6923-12-80 Nut, hex 1
19 M931-12050-60 Screw, hex cap 1
20 M931-16090-60 Screw, hex cap 2 2
21 M933-08020-60 Screw, hex cap 5
22 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 8 8
23 M933-16060-60 Screw, hex cap 2 2
24 M982-16-80 Nut, hex elastic stop 4 4
25 X-22-15 Washer, lock, .456 ID x 1.058 in. OD 2 5
26 X-22-16 Washer, lock, .326 ID x .883 in. OD 6
27 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 2
28 X-25-112 Washer, plain 2 2
29 X-25-40 Washer, plain, .281 ID x .625 in. OD 4
30 X-75-58 Plug, Pipe 1 1
31 X-426-12 Clamp, hose, .69/1.25 in. 2 2
32 X-781-15 Rivet, pop, .187 in. 2 2
33 X-6033-15 Grommet 1
34 X-6210-2 Nut, flange spiralock, 1/4-20 4
35 X-6278-9 Washer, nylon, .48 ID x .825 in. OD 1 1
36 X-301-35 Plug, button 1

TP-6704 2/21 63
Group 109: Skid and Mounting, continued
180 kW, 1 Phase

34
29

12
16
9 21
33

10

7 16
21
15, 23, 24
26

13, 17, 22
25
4 14, 18,
35 19, 27
2 3
8
24 11 13, 22
5

31
12 28
21
6 26
30 20
32

64 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Part Module Number
Item Number Description GM69694-MA1
2 X-577-35 Hose, rubber, straight, .62 in. ID 1
3 336024 Vibromount 2
4 GM19299 Valve, oil drain (M12 x 1.75) 1
5 GM21085 Strap, ground (16 in.) 1
6 GM59015 Fitting, Bulkhead Drain 1
7 GM65810 Support, Junction Box 2
8 GM66104 Bracket, Engine Mtg. 2
9 GM69695-KCB Panel, Junction Box (Front) 1
10 GM69696 Panel, Junction Box (Rear) 1
11 GM69698 Skid, 1 Phase 1
12 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 3
13 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 7
14 M125A-12-80 Washer, Plain 2
15 M125A-16-80 Washer, Plain 2
16 M6923-08-80 Nut, Hex 8mm 4
17 M6923-10-80 Nut, Hex 10mm 4
18 M6923-12-80 Nut, Hex 1
19 M931-12050-60 Screw, hex cap 1
20 M931-16090-60 Screw, hex cap 2
21 M933-08020-60 Screw, hex cap 5
22 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 8
23 M933-16060-60 Screw, hex cap 2
24 M982-16-80 Nut, hex elastic stop 4
25 X-22-15 Washer, lock, .456 ID x 1.058 in. OD 2
26 X-22-16 Washer, lock, .326 ID x .883 in. OD 5
27 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 2
28 X-25-112 Washer, plain 2
29 X-25-40 Washer, plain, .281 ID x .625 in. OD 4
30 X-75-58 Plug, Pipe 1
31 X-426-10 Clamp, hose, .5/1 in. 2
32 X-781-15 Rivet, pop, .187 in. 2
33 X-6033-15 Grommet 1
34 X-6210-2 Nut, flange spiralock, 1/4-20 4
35 X-6278-9 Washer, nylon, .48 ID x .825 in. OD 1

TP-6704 2/21 65
Group 109: Skid and Mounting, continued
250/300 kW, 4UA Alternator

38

16
26
13 26
14 9
34
10

16
27
11
18
21 34
29
12
19
22
35 30
24 20
25 4
7 37
15 5
23 6
32 19
17 22
28 31
36
2
34 33
39

6704_109_3

66 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Part ModuleNumber
Item Number Description GM67156-MA1 GM78691-MA1
2 X-577-35 Hose, rubber, straight, .62 in. ID 1 1
3 272701 Valve, oil drain (1/2-14 nptf) 1 1
4 361733 Plate, engine mounting 2 2
5 361734 Vibromount 2 2
6 GM21085 Strap, ground (16 in.) 1 1
7 GM59015 Fitting, bulkhead drain 1 1
8 GM65343 Box, junction 1
8 - Box, junction (See Control and Harness) 1
9 GM65712 Mount, engine (front) 2 2
10 GM65757 Skid, extension 2 2
11 GM65758 Bracket, connection 2 2
12 GM65990 Skid 1 1
13 GM67157 Bracket, j-box mtg. 4 4
14 GM69234 Plate, support 2 2
15 M125A-05-80 Washer, plain 2 2
16 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 20 17
17 M125A-10-80 Washer, plain 10.5 ID x 20.0 OD 1 1
18 M125A-12-80 Washer, plain 31 31
19 M125A-16-80 Washer, plain 8 8
20 M125A-20-80 Washer, plain 2 2
21 M6923-12-80 Nut, hex 29 29
22 M6923-16-80 Nut, hex 8 8
23 M7985A-05020-20 Screw, pan head machine 2 2
24 M931-12050-60 Screw, hex cap 1 1
25 M931-20120-60 Screw, hex cap 2 2
26 M933-08016-60 Screw, hex cap 4 4
27 M933-08020-60 Screw, hex cap 24 20
28 M933-10030-60 Screw, hex cap 1 1
29 M933-12040-60 Screw, hex cap 28 28
30 M933-16050-60 Screw, hex cap 4 4
31 M933-16060-60 Screw, hex cap 4 4
32 M934-05-50 Nut, Hex 5mm 2 2
33 M982-20-80 Nut, hex elastic stop 2 2
34 X-22-16 Washer, lock .326 ID x .883 in. OD 4 3
35 X-22-26 Washer, lock .521 ID x 1.24 in. OD 2 2
36 X-25-155 Washer, plain 2 2
37 X-75-58 Plug, pipe 1 1
38 X-301-35 Button, plug 1
39 X-426-10 Clamp, hose, .5/1 in. 2 2

TP-6704 2/21 67
Group 109: Skid and Mounting, continued
300/350 kW

13
20
10 24
26
19 See Detail B
See Detail C 16
12
31 8

11
18
23

15 14
21 7 17
25 22
30
6 4 5

29
27
2
9 29
Detail B
28

Detail C
6704_109_4

68 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Module

GM71303-MA1

GM71303-MA2

GM79595-MA1

GM79595-MA2

GM85233-MA1

GM85233-MA2
Item Part Number Description
2 X-577-42 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1
4 272701 Valve, oil drain (1/2-14 nptf) 1 1
5 361358 Adapter, bushing 1 1
6 361733 Plate, engine mounting 2 2 2 2
6 GM85055 Plate, Seismic 2 2
7 361734 Vibromount 2 2 2 2 2 2
8 GM21085 Strap, ground (16 in.) 1 1 1 1 1 1
9 GM59015 Fitting, Bulkhead Drain 1 1 1 1 1 1
10 GM69637 Bracket, Engine Mounting 2 2 2 2 2 2
11 M125A-05-80 Washer, Plain 2 2 2 2 2 2
12 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 4 4
12 M125A-12-80 Washer, Plain 1 1 1 1
13 M125A-14-80 Washer, Plain 4 4 4 4 4 4
14 M125A-16-80 Washer, Plain 4 4 4 4 4 4
15 M125A-20-80 Washer, Plain 2 2 2 2 2 2
16 M6923-10-80 Nut, Hex 10mm 2 2
16 X-129-20 Bolt, Hex Cap 1 1 1 1
17 M6923-16-80 Nut, Hex 4 4 4 4 4 4
18 M7985A-05020-20 Screw, Pan Head Machine 2 2 2 2 2 2
19 M931-10040-60 Screw, Hex Cap 2 2 2 2 1 1
20 M931-14050-60 Screw, Hex Cap 4 4 4 4 4 4
21 M931-20140-60 Screw, Hex Cap 2 2
21 M931-20120-60 Screw, Hex Cap 2 2 2 2
22 M933-16060-60 Screw, Hex Cap 4 4 4 4 4 4
23 M934-05-50 Nut, Hex 5mm 2 2 2 2 2 2
24 M982-14-60 Nut, hex elastic stop 4 4 4 4 4 4
25 M982-20-80 Nut, hex elastic stop 2 2 2 2 2 2
26 X-22-15 Washer, lock, .456 ID x 1.058 in.OD 1 1 1 1 1 1
26 X-22-26 Washer,lock.521 IDx1.24 in.OD 1 1 1 1
27 X-25-151 Washer, plain, .8 ID x 3 in. OD 2 2 2 2 2 2
28 X-75-58 Plug, Pipe 1 1 1 1 1 1
29 X-426-10 Clamp, hose, .5/1 in. 2 2 2 2 2 2
30 X-6278-12 Washer, nylon 1 1
31 GM71298 Skid, 300/350 Doosan, 4M Alt 1
31 GM71299 Skid, 300/350 Doosan, 5M Alt 1
31 GM78929 Skid, 4M 1 1
31 GM78930 Skid, 5M 1 1

TP-6704 2/21 69
Group 109: Skid and Mounting, continued
400/450 kW

13
20
10 24
26
19 See Detail B
See Detail C 16
12
31 8

11
18
23

15 14
21 7 17
25 22
30
6 4 5

29
27
2
9 29
Detail B
28

Detail C
6704_109_4

70 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Module

GM69633-MA1

GM69633-MA2

GM78833-MA1

GM78833-MA2

GM85236-MA1

GM85236-MA2
Item Part Number Description
2 X-577-42 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1
4 272701 Valve, oil drain (1/2-14 nptf) 1 1
5 361358 Adapter, bushing 1 1
6 361733 Plate, engine mounting 2 2 2 2
6 GM85055 Plate, Seismic 2 2
7 361734 Vibromount 2 2 2 2 2 2
8 GM21085 Strap, ground (16 in.) 1 1 1 1 1 1
9 GM59015 Fitting, Bulkhead Drain 1 1 1 1 1 1
10 GM69637 Bracket, Engine Mounting 2 2 2 2 2 2
11 M125A-05-80 Washer, Plain 2 2 2 2 2 2
12 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 4 4 1 1 1 1
12 X-25-26 Washer, Plain, .531 IDx1.062 in.OD 1 1 1 1
13 M125A-14-80 Washer, Plain 4 4 4 4 4 4
14 M125A-16-80 Washer, Plain 4 4 4 4 4 4
15 M125A-20-80 Washer, Plain 2 2 2 2 2 2
16 M6923-10-80 Nut, Hex 10mm 2 2
16 X-129-20 Bolt, Hex Cap 1 1 1 1
17 M6923-16-80 Nut, hex 4 4 4 4 4 4
18 M7985A-05020-20 Screw, Pan Head Machine 2 2 2 2 2 2
19 M931-10040-60 Screw, Hex Cap 2 2 1 1 1 1
20 M931-14050-60 Screw, Hex Cap 4 4 4 4 4 4
21 M931-20140-60 Screw, Hex Cap 2 2
21 M931-20120-60 Screw, Hex Cap 2 2 2 2
22 M933-16060-60 Screw, Hex Cap 4 4 4 4 4 4
23 M934-05-50 Nut, Hex 5mm 2 2 2 2 2 2
24 M982-14-60 Nut, hex elastic stop 4 4 4 4 4 4
25 M982-20-80 Nut, hex elastic stop 2 2 1 1 1 1
26 X-22-15 Washer, lock, .456 ID x 1.058 in. OD 4 4 1 1 1 1
26 X-22-26 Washer,lock.521 IDx1.24 in.OD 1 1 1 1
27 X-25-151 Washer, plain, .8 ID x 3 in. OD 2 2 2 2 2 2
28 X-75-58 Plug, Pipe 1 1 1 1 1 1
29 X-426-10 Clamp, hose, .5/1 in. 2 2 2 2 2 2
30 X-6278-12 Washer, nylon 1 1
31 GM69635 Skid, 400 Doosan 4M Alt 1
31 GM69636 Skid, 300/400 Doosan 5M Alt 1
31 GM78927 Skid, 4M 1 1
31 GM78928 Skid, 5M 1 1

TP-6704 2/21 71
Group 109: Skid and Mounting, continued
300/500 kW

14

16
15

11
10

8
2

17
20
19
5
18

12
1
24

23

13

21
22

6704_109

72 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Part Module Number
Item Number Description GM110469-MA1 GM110469-MA2
1 GM111349 Skid, 400- 500REZXD, 4M 1
1 GM111293 Skid, 400- 500REZXD, 4M 1
2 31303027803 Square Mount 2 2
3 31303027807 Square Mount 1600daN- 5.50mm 2 2
4 GM111298 Bracket, Engine Mounting 2 2
5 GM21085 Ground Braid 2 2
6 GM59015 Fitting, Bulkhead Drain 1 1
7 M125A-10-80 Washer, Plain 10.5 ID x 20 OD 1 1
8 M125A-12-80 Washer, Plain 16 16
9 M125A-14-80 Washer, Plain 4 4
10 M125A-16-80 Washer, Plain 4 4
11 M7380-12035-83 Screw, Button Head Cap 16 16
12 M7985A-05020-20 Screw, Pan Head Machine 2 2
13 M931-10040-60 Screw, Hex Cap M10 x 40 1 1
14 M931-14050-60 Screw, Hex Cap M14 x 50 4 4
15 M933-16050-60 Screw, Hex Cap M16 x 50 4 4
16 M982-14-60 Nut, Hex Elastic Stop 4 4
17 X-129-20 Bolt, Hex Cap 1 1
18 X-22-15 Washer, Lock, .456 ID x 1.058 in. OD 1 1
19 X-22-26 Washer, Lock .521 ID x 1.24 in. OD 1 1
20 X-25-26 Washer, Plain, .531 ID x 1.062 in. OD 1 1
21 X-426-12 Clamp, Hose, .69/1.25 in. 2 2
22 X-577-42 Hose, Rubber, Straight, .62 in. ID 1 1
23 X-6351-7 Nut, Flange Serrated Lock, M5- 0.8 2 2
24 X-75-58 Plug, Pipe 1 1

TP-6704 2/21 73
Group 109: Skid and Mounting, continued
300/500 kW

12
7

16
15

14
13

11
2

17
20
19
1 18

24
4

23

8
5
10
21
22
3

6704_109

74 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Part Module Number
Item Number Description GM110470-MA1 GM110470-MA2
1 GM111349 Skid, 400- 500REZXD, 4M 1
1 GM111293 Skid, 400- 500REZXD, 5M 1
2 31303025301 Mount 2 2
3 31303025303 Rubber Mount 2 2
4 M7985A-05020-20 Screw, Pan Head Machine 2 2
5 M931-10040-60 Screw, Hex Cap M10 x 40 1 1
6 M931-14050-60 Screw, Hex Cap M14 x 50 4 4
7 GM111298 Bracket, Engine Mounting 2 2
8 GM21085 Ground Braid 2 2
9 GM59015 Fitting, Bulkhead Drain 1 1
10 M125A-10-80 Washer, Plain 10.5 ID x 20 OD 1 1
11 M125A-12-80 Washer, Plain 16 16
12 M125A-14-80 Washer, Plain 4 4
13 M125A-20-80 Washer, Plain 4 4
14 M7380-12035-83 Screw, Button Head Cap 16 16
15 M933-20055-60 Screw, Hex Cap M20 x 55 4 4
16 M982-14-60 Nut, Hex Elastic Stop 4 4
17 X-129-20 Bolt, Hex Cap 1 1
18 X-22-15 Washer, Lock, .456 ID x 1.058 in. OD 1 1
19 X-22-26 Washer, Lock .521 ID x 1.24 in. OD 1 1
20 X-25-26 Washer, Plain, .531 ID x 1.062 in. OD 1 1
21 X-426-12 Clamp, Hose, .69/1.25 in. 2 2
22 X-577-42 Hose, Rubber, Straight, .62 in. ID 1 1
23 X-6351-7 Nut, Flange Serrated Lock, M5- 0.8 2 2
24 X-75-58 Plug, Pipe 1 1

TP-6704 2/21 75
Group 109: Skid and Mounting, continued
300/500 kW

10
9

17

24
8

13
4

20 3 19 21 6
14
15

22
1

23

16

11

12

18

6704_109

76 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Part Module Number
Item Number Description GM111122-MA1 GM111122-MA2
1 GM111350 Skid, 300- 350REZXB, 4M 1
1 GM111342 Skid, 300- 350REZXB, 5M 1
2 GM21085 Ground Braid 2 2
3 X-426-12 Clamp, Hose, .69/1.25 in. 2 2
4 M7380-12035-83 Screw, Button Head Cap 16 16
5 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1 1
6 M7985A-05020-20 Screw, Pan Head Machine 2 2
7 X-25-26 Washer, Plain, .531 ID x 1.062 in. OD 1 1
8 M982-14-60 Nut, Hex Elastic Stop 4 4
9 GM111298 Bracket, Engine Mounting 2 2
10 M931-14050-60 Screw, Hex Cap M14 x 50 4 4
11 M931-10040-60 Screw, Hex Cap M10 x 40 1 1
12 X-22-15 Washer, Lock, .456 ID x 1.058 in. OD 1 1
13 M125A-16-80 Washer, Plain 4 4
14 X-577-36 Hose, Rubber, Straight, .62 in. ID 1 1
15 X-75-58 Plug, Pipe 1 1
16 X-22-26 Washer, Lock .521 ID x 1.24 in. OD 1 1
17 M125A-14-80 Washer, Plain 4 4
18 31303027807 Square Mount 1600daN- 5.50mm 2 2
19 X-6351-7 Nut, Flange Serrated Lock, M5- 0.8 2 2
20 M125A-12- 80 Washer, Plain 16 16
21 GM59015 Fitting, Bulkhead Drain 1 1
22 31303027803 Square Mount 2 2
23 X-129-20 Bolt, Hex Cap 1 1
24 M933-16050-60 Screw, Hex Cap M16 x 50 4 4

TP-6704 2/21 77
Group 109: Skid and Mounting, continued
300/500 kW

5
20

7
11

23
13

21
8
24
19
16 1
17
2
22

10

12

18
9
15
14
6

6704_109

78 TP-6704 2/21
Group 109: Skid and Mounting, continued
Quantity
Part Module Number
Item Number Description GM111123-MA1 GM111123-MA2
1 GM111350 Skid, 300- 350REZXB, 4M 1 1
1 GM111342 Skid, 300- 350REZXB, 5M 1
2 X-22-15 Washer, Lock, .456 ID x 1.058 in. OD 1 1
3 M931-14050-60 Screw, Hex Cap M14 x 50 4 4
4 GM59015 Fitting, Bulkhead Drain 1 1
5 GM111298 Bracket, Engine Mounting 2 2
6 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1 1
7 M933-16050-60 Screw, Hex Cap M16 x 50 4 4
8 X-129-20 Bolt, Hex Cap 1 1
9 X-426-12 Clamp, Hose, .69/1.25 in. 2 2
10 M7985A-05020-20 Screw, Pan Head Machine 2 2
11 M982-14-60 Nut, Hex Elastic Stop 4 4
12 X-75-58 Plug, Pipe 1 1
13 M7380-12035-83 Screw, Button Head Cap 16 16
14 M931-10040-60 Screw, Hex Cap M10 x 40 1 1
15 X-577-42 Hose, Rubber, Straight, .62 in. ID 1 1
16 GM21085 Ground Braid 1 1
17 X-22-26 Washer, Lock .521 ID x 1.24 in. OD 1 1
18 X-6351-7 Nut, Flange Serrated Lock, M5- 0.8 2 2
19 31303025301 Mount 2 2
20 M125A-14-80 Washer, Plain 4 4
21 M125A-12-80 Washer, Plain 16 16
22 31303025303 Rubber Mount 2 2
23 M125A-16-80 Washer, Plain 4 4
24 X-25-26 Washer, Plain, .531 ID x 1.062 in. OD 1 1

TP-6704 2/21 79
Group 201: Alternator and Mounting
Fast-Response II Alternators

7
5

Flywheel

Drive discs, 11
see alternator assembly parts

12
Items 14-16 are not shown.
13

3
4

18

2 8

17 10
6704_201_1

Item Part Number Description Qty.


1 See chart on following page Alternator assembly 1
2 See chart on following page Vibromount 2
3 M931-10040-82 Screw, hex cap 12
3 M931-10040-82 Screw, hex cap (4S alternator) 6
4 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD 12
4 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD (4S alternator) 6
5 M961-12030-82F Screw, hex cap 8
7 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD 8
7 209945 Washer, hardened, .531 ID x1.06 in.OD (4S alternator) 8
8 361733 Plate, engine mounting (4S alternator) 2
9 X-25-132 Washer, plain, .688 ID x 3.25 in. OD 2
9 X-25-155 Washer, plain (4S alternator) 2
10 M982-16-80 Nut, hex elastic stop 2
10 M982-20-80 Nut, hex elastic stop (4S alternator) 2
11 347268 Guard, generator fan 2
11 257193 Guard, generator fan (4S alternator) 1
12 X-67-125 Screw, hex washer, thread-forming 4
12 X-67-125 Screw, hex washer, thread-forming (4S alternator) 2
13 257442 Clip, speed 4
13 257442 Clip, speed (4S alternator) 2
14 X-750-14 Marker, wire L1 (not shown) 1
15 X-750-15 Marker, wire L2 (not shown) 1
16 X-750-16 Marker, wire L3 (not shown) 1
17 X-400-182 Spacer, .656 ID x 1 OD x 3.94 in. (4UA alternator) 2
18 M931-16150-60 Screw 2
18 M931-20120-60 Screw, hex head (4S alternator) 2

80 TP-6704 2/21
Group 201: Alternator and Mounting
Find the installed module number on the generator set nameplate.
Alternator Part Number and Mounting Parts
Item 1,
Module Alternator KW Alternator Item 2,
Number Description Range Assembly Vibromount
GM58642-MA37 4UA13 180/200 GC58673-7 279864
GM58642-MA38 4UA13, 600 V 180/200 GC58673-8 279864
GM58642-MA39 4UA13 180/200 GC58673-7 279577
GM58642-MA40 4UA13, 600 V 180/200 GC58673-8 279577
GM58642-MA41 4UA10 180/200 GC58673-5 279577
GM58642-MA42 4UA10, 600 V 180/200 GC58673-6 279577
GM58642-MA43 4UA9 180/200 GC58673-3 279577
GM58642-MA44 4UA9, 600 V 180/200 GC58673-4 279577
GM66267-MA1 4S15 180 GC17563-52 361734
GM66267-MA2 4S15, 600 V 180 GC17563-53 361734
Alternator assembly includes items 1-35 on following page.

TP-6704 2/21 81
Group 201: Alternator and Mounting, continued
Fast-Response II Alternators

25
24
28
25
8 29
8
20

22

33

10

32 10
16

19 13

1
12
23

5 14
17 7
9

34

18 30
4 35
2
24

27

3
21 6, 11
26

15
10
31
6102_201_2

82 TP-6704 2/21
Group 201: Alternator and Mounting, continued
Fast-Response II Alternators
Item Part Number Description Qty.
1 B-257099 PCB assembly, LED, FRII 1
2 See chart on page 85 Rotor assembly 1
3 B-258549 Heatsink (4S and 4V alternators) 1
3 A-354299 Heatsink (4UA alternators) 1
4 X-758-6 Bearing, ball (4S and 4V alternators) 1
4 X-758-9 Bearing, ball (4UA alternators) 1
5 GM34505 PCB assembly, photo receiver 1
6 X-101-24 Nut, hex elastic stop, 6-32 5
7 X-117-5 Screw, hex head machine 2
8 X-22-45 Washer, lock, 0.338 ID x 0.884 in. OD (4S and 4V alternators) 2
8 X-22-46 Washer, lock, 0.391 ID x 0.975 in. OD (4UA alternators) 2
9 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 2
10 X-25-93 Washer, plain, 0.406 ID x 0.75 in. OD 14
10 290945 Washer, hardened, 0.531 ID x 1.06 in. OD (4UA alternators) 12
10 257951 Washer, special, 0.562 ID x 1.13 in. OD (4UA alternators) 12
11 X-283-7 Terminal, ring, male, 22-16 AWG 4
11 X-431-25 Terminal, fast-on, female 4
12 X-6071-1 Screw, Phillips pan head 4
13 X-67-133 Screw, hex washer, thread-forming 3
14 243321 Washer, insulating, 0.195 ID x 0.5 in. 2
15 See chart on page 85 Disc, drive 3/4
16 See chart on page 85 Adapter, generator 1
17 257077 Actuator, magnetic cup 1
18 See chart on page 85 Exciter field assembly 1
19 257258 Cover, FR LED circuit board 1
20 X-791-7 Screw, hex head machine (4S and 4V alternators) 1
20 X-791-6 Screw, hex head machine (4UA alternators) 1
21 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. 12
22 See chart on page 85 Stator assembly 1
23 257850 Insulator 1
24 257983 Bracket, end (4S and 4V alternators) 1
24 347236 Bracket, end (4UA alternators) 1
25 See chart on page 85 Connector, lead 1
26 270956 Bolt, hex cap (4S and 4V alternators) 12
26 270158 Bolt, hex cap (4UA alternators) 12
27 257173 Fan, alternator (4S and 4V alternators) 1
27 257855 Fan, alternator (4UA alternators) 1
28 X-125-24 Screw, hex cap (4S alternators) 3
28 X-6238-5 Screw, hex cap (4V alternators) 3
29 X-125-31 Screw, hex cap (4S and 4V alternators) 1
29 X-6238-11 Screw, hex cap (4UA alternators) 1
30 X-125-34 Screw, hex cap 4
30 X-6238-17 Screw, hex cap (4UA alternators) 4
31 X-6238-11 Screw, hex cap 4
31 X-6238-11 Screw, hex cap (4UA alternators) 8
32 X-6238-9 Screw, hex cap (4S and 4V alternators) 4
32 X-129-25 Screw, hex cap (4UA alternators) 4
33 X-6238-6 Screw, hex cap (4S and 4V alternators) 1
33 X-6238-9 Screw, hex cap (4S and 4V alternators) 5
33 X-129-25 Screw, hex cap (4UA alternators) 8
34 347119 Fitting, grease 1
35 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. (4UA alternators) 4

TP-6704 2/21 83
Group 201: Alternator and Mounting, continued
Fast-Response II Alternators

25
24
28
25
8 29
8
20

22

33

10

32 10
16

19 13

1
12
23

5 14
17 7
9

34

18 30
4 35
2
24

27

3
21 6, 11
26

15
10
31
6102_201_2

84 TP-6704 2/21
Group 201: Alternator and Mounting, continued
Find the installed module number on the generator set nameplate.
Fast-Response II Alternators
Alternator Part Number and Mount Type
Use this table to identify the part numbers of items 2, 15, 16, 18, 22, and 25.

Item 2, Item 18, Item 22, Item 25,


Module Alternator Alternator Rotor Item 15, Item 16, Field Stator Lead
Number Description Assembly Assembly Drive Disc Adapter Exciter Assembly Connector
GM58642-MA37 4UA13 GC58673-7 GCA-347189 257581 (4) 347240 GC347707 GC58670-4 257979
GM58642-MA38 4UA13, 600 V GC58673-8 GCA-347189 257581 (4) 347240 GC347707 GC58671-4 257978
GM58642-MA39 4UA13 GC58673-7 GCA-347189 257581 (4) 347240 GC347707 GC58670-4 257979
GM58642-MA40 4UA13, 600 V GC58673-8 GCA-347189 257581 (4) 347240 GC347707 GC58671-4 257978
GM58642-MA41 4UA10 GC58673-5 GCA-347188 257581 (4) 347240 GC347707 GC58670-3 257978
GM58642-MA42 4UA10, 600 V GC58673-6 GCA-347188 257581 (4) 347240 GC347707 GC58671-3 257978
GM58642-MA43 4UA9 GC58673-3 GCA-347187 257581 (4) 347240 GC347707 GC58670-2 257978
GM58642-MA44 4UA9, 600 V GC58673-4 GCA-347187 257581 (4) 347240 GC347707 GC58671-2 257978
GM66267-MA1 4S15 GC17563-52 GCA-364409 257104 (3) 257192 GC276657 GC17560 257985
GM66267-MA2 4S15, 600 V GC17563-53 GCA-364409 257104 (3) 257192 GC276657 GC58669-5 257985

TP-6704 2/21 85
Group 201: Alternator and Mounting, continued
180 kW, 1 Phase

Voltage Regulator
4 See Control and Harness
12
8
5

9
20 18
3
13
16
19

14
6
7
11

17
15

10

86 TP-6704 2/21
Group 201: Alternator and Mounting, continued
180 kW, 1 Phase
Quantity
Part Module Number
Item Number Description GM69700-MA1
2 279577 Mount, Vibration 2
3 290945 Washer, hardened, .531 ID x 1.06 in. OD 8
4 328902 Screen 1
5 M125A-04-80 Washer, Plain 2
6 M125A-16-80 Washer, Plain 4
7 M6923-16-80 Nut, hex 4
8 M7985A-04080-20 Screw, Pan Head Machine 2
9 M931-10040-82 Screw, hex cap 12
10 M931-16150-60 Screw 2
11 M933-16040-60 Screw, hex cap 4
12 M934-04-50 Nut, Hex 4mm 2
13 M961-12030-82F Screw, Hex Cap 8
14 M982-16-80 Nut, Hex Elastic Stop 2
15 X-25-132 Washer, plain, .688 ID x 3.25 in. OD 2
16 X-73-11 Screw, Machine 2
17 X-400-182 Spacer, .656 ID x 1 OD x 3.94 in. 2
18 X-801-3 Washer, hardened, .406 ID x .812 in. OD 12
19 X-6210-2 Nut, flange spiralock, 1/4-20 2
20 GM69975 Alternator Assembly, 4M6226, 1ph 1

TP-6704 2/21 87
Group 201: Alternator and Mounting, continued
4M/5M Alternators, 300/350 kW

19

8 17

10
4 12
2
7
15
9 16 18
11

14
13

6704_201_3

88 TP-6704 2/21
Group 201: Alternator and Mounting, continued
Quantity
Module

GM71310-MA1

GM71310-MA2

GM71310-MA3

GM71311-MA1
Item Part Number Description
2 290945 Washer, hardened, .531 ID x 1.06 in. OD 8 8 8
3 328902 Screen 1 1 1
3 328903 Screen 1
4 361039 Plate, Generator Mounting 2 2 2
4 361733 Plate, Generator Mounting 2
5 361919 Vibromount 2 2 2
5 365190 Vibromount 2
6 GM17025-17 Junction Box Assy. 1 1 1 1
7 M125A-20-80 Washer, Plain 6 6 6 2
7 M125A-16-80 Washer, Plain 4
8 M931-10040-82 Screw, Hex Cap 12 12 12 12
9 M931-20065-60 Screw, Hex Cap 4 4 4
9 M933-16060-60 Screw, Hex Cap 4
10 M931-20160-60 Screw, Hex Cap 2 2 2
10 M931-20140-60 Screw, Hex Cap 2
11 M934-20-80 Nut, Hex 4 4 4
11 M6923-16-80 Nut, Hex 4
12 M961-12030-82F Screw, Hex Cap 8 8 8 8
13 M982-20-80 Nut, hex elastic stop 2 2 2 2
14 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4
14 X-25-155 Washer, plain 4
15 X-73-11 Screw, Machine 2 2 2 2
16 X-400-239 Spacer 2 2 2
17 X-801-3 Washer, hardened, .406 ID x .812 in. OD 12 12 12 12
18 X-6210-2 Nut, flange spiralock, 1/4-20 2 2 2 2
19 GM42815 Alternator assembly, 350 KW, 480 Volt 1
19 GM42841 Alternator assembly 400KW,380V 1
19 GM42842 Alternator assembly 400KW,600V 1
19 A-361852 Alternator assembly 500KW, 480V 1

TP-6704 2/21 89
Group 201: Alternator and Mounting, continued
4M/5M Alternators, 300/350 kW

8 25
26 6
30

36
35

39 36 31
34
37
33
38

32

20
2
14
28
3
29

22 27
9 16
12 18 13 10
23 15
19
24 7
22
4 24 11
17
21
5

18

GM79596-

90 TP-6704 2/21
Group 201: Alternator and Mounting, continued
Quantity
Module

GM79596-MA1

GM79596-MA2

GM79596-MA3

GM79597-MA1

GM85234-MA1

GM85234-MA2

GM85234-MA3

GM85235-MA1
Item Part Number Description
2 290945 Washer, hardened,.531 IDx1.06 in. OD 8 8 8 8 8 8 8 8
3 328902 Screen 1 1 1 1 1 1
3 328903 Screen 1 1
4 361039 Plate, generator mounting 2 2 2
4 361733 Plate, generator mounting 2
4 GM85053 Plate, Seismic 2 2 2
4 GM85055 Plate, Seismic 2
5 361271 Bus, ground 1 1 1 1 1 1 1 1
6 361567 Base, Tie Wrap Snapin 4 4 4 4 4 4 4 4
7 361919 Vibromount 2 2 2 2 2 2
7 365190 Vibromount 2 2
8 GM75910 Panel, Component Mtg. 1 1 1 1 1 1 1 1
9 M125A-10-80 Washer, Plain 11 11 11 11 11 11 11 11
10 M125A-20-80 Washer, Plain 6 6 6 2 6 6 6 2
10 M125A-16-80 Washer, Plain 4 4
11 M6923-06-80 Nut, Hex 6mm 2 2 2 2 2 2 2 2
12 M6923-10-80 Nut, Hex 10 10 10 10 10 10 10 10
13 M931-10040-60 Screw, Hex Cap 8 8 8 8 8 8 8 8
14 M931-10040-82 Screw, Hex Head 12 12 12 12 12 12 12 12
15 M931-20065-60 Screw, Hex Cap 4 4 4 4 4 4
15 M933-16060-60 Screw, Hex Cap 4 4
16 M931-20160-60 Screw, Hex Head 2 2 2 2 2 2
16 M931-20140-60 Screw, Hex Head 2 2
17 M933-06050-60 Screw, Hex Cap 2 2 2 2 2 2 2 2
18 M933-10035-60 Screw, Hex Cap 2 2 2 2 2 2 2 2
19 M934-20-80 Nut, hex 4 4 4 4 4 4
19 M6923-16-80 Nut, hex 4 4
20 M961-12030-82F Screw, Hex Cap 8 8 8 8 8 8 8 8
21 M982-20-80 Nut, hex elastic stop 2 2 2 2 2 2 2 2
22 X-22-15 Washer, lock 6 6 6 6 6 6 6 6
23 X-25-118 Washer, plain, .406 ID x 1 in. OD 2 2 2 2 2 2 2 2
24 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4 4 4 4
24 X-25-155 Washer, plain 4 4
25 X-67-59 Screw, hex washer, thread-forming 4 4 4 4 4 4 4 4
26 X-284-25 Grommet 1 1 1 1 1 1 1 1
27 X-400-239 Spacer 2 2 2 2 2 2
28 X-801-3 Washer,hardened, .469 ID x .922 in. OD 12 12 12 12 12 12 12 12
29 X-6086-6 Washer,spring 2 2 2 2 2 2 2 2
30 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8 8 8 8 8 8
31 GM75930-1** Junction Box Assembly 4M (See page 88) 1 1 1 1 1 1
31 GM75930-2** Junction Box Assembly 5M (See page 88) 1 1
32 GM77505-1 Alternator Assy, 4M4019, Reconn, SAE14 1 1
32 GM77505-3 Alternator Assy, 4M4158, 380V, SAE14 1 1
32 GM77505-4 Alternator Assy, 4M4266, 600V, SAE14 1 1
32 GM77506-2 Alternator Assy, 5M4027, Reconn, SAE14 1 1
33 X-25-118 Washer, plain, .406 ID x 1 in. OD 3 6 3 6
34 X-25-18 Washer, flat, .391 ID x .875 in. OD 3 3
35 X-83-7 Nut, hex, 3/8-16, zinc 3 3 3 3
36 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6 6 6 6
37 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3 3 3 3
38 X-6238-10 Bolt, Hex Cap 3 3 3 3
39 X-6274-7 Stud 3 3 3 3
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependant part number before ordering.

Color Dependant Parts


Part Number Part Number
Kit No. Suffix Example (item 31)
GM79596- MA1- BLK - BLK GM75930- 1- BLK
GM79596- MA2- BLK - BLK GM75930- 1- BLK
GM79596- MA3- BLK - BLK GM75930- 1- BLK
GM79597- MA1- BLK - BLK GM75930- 2- BLK
GM85234- MA1- BLK - BLK GM75930- 1- BLK
GM85234- MA3- BLK - BLK GM75930- 1- BLK

TP-6704 2/21 91
Group 201: Alternator and Mounting, continued
4M/5M Alternators, 400 kW

8
26 6 25
30

36
35

39 36 31
34

37
33
38

32

20 2

14
28
29
3
22 27
16
9 13
12 18 15 10
23 19

22 24 7

4 24 11
17
21
5

18

GM79596-

92 TP-6704 2/21
Group 201: Alternator and Mounting, continued
Quantity
Module

GM78837-MA1

GM78837-MA2

GM78837-MA3

GM78836-MA1

GM85238-MA1

GM85238-MA2

GM85238-MA3

GM85237-MA1
Item Part Number Description
2 290945 Washer, hardened,.531 IDx1.06 in.OD 8 8 8 8 8 8 8 8
3 328902 Screen 1 1
3 328903 Screen 1 1 1 1 1 1
4 361039 Plate, generator mounting 2 2 2
4 361733 Plate, generator mounting 2
4 GM85053 Plate, Seismic 2 2 2
4 GM85055 Plate, Seismic 1
5 361271 Bus, ground 1 1 1 1 1 1 1 1
6 361567 Base, Tie Wrap Snapin 4 4 4 4 4 4 4 4
7 361054 Vibromount 2 2 2 2 2 2
7 365190 Vibromount 2 2
8 GM75910 Panel, Component Mtg. 1 1 1 1 1 1 1 1
9 M125A-10-80 Washer, Plain 9 9 9 9 9 9 9 9
10 M125A-20-80 Washer, Plain 6 6 6 2 6 6 6 2
10 M125A-16-80 Washer, Plain 4 4
11 M6923-06-80 Nut, Hex 6mm 2 2
11 M934-06-80 Nut, Hex 6mm 2 2 2 2 2 2
12 M6923-10-80 Nut, Hex 10 10 10 10 10 10 10 10
13 M931-10040-60 Screw, Hex Cap 8 8 8 8 8 8 8 8
14 M931-10040-82 Screw, Hex Head 12 12 12 12 12 12 12 12
15 M931-20065-60 Screw, Hex Cap 4 4 4 4 4 4
15 M933-16060-60 Screw, Hex Cap 4 4
16 M931-20160-60 Screw, Hex Head 2 2 2 2 2 2
16 M931-20140-60 Screw, Hex Head 2 2
17 M933-06050-60 Screw, Hex Cap 2 2 2 2 2 2 2 2
18 M933-10035-60 Screw, Hex Cap 2 2 2 2 2 2 2 2
19 M934-20-80 Nut, hex 4 4 4 4 4 4
19 M6923-16-80 Nut, hex 4 4
20 M961-12030-82F Screw, Hex Cap 8 8 8 8 8 8 8 8
21 M982-20-80 Nut, hex elastic stop 2 2 2 2 2 2 2 2
22 X-22-15 Washer, lock 6 6 6 6 6 6 6 6
23 X-25-118 Washer, plain, .406 ID x 1 in. OD 2 2 2 2 2 2 2 2
24 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4 4 4 4
24 X-25-155 Washer, plain 4 4
25 X-67-59 Screw, hex washer, thread-forming 4 4 4 4 4 4 4 4
26 X-284-25 Grommet 1 1 1 1 1 1 1 1
27 X-400-239 Spacer 2 2 2 2 2 2
28 X-801-3 Washer,hardened, .469 ID x .922 in. OD 12 12 12 12 12 12 12 12
29 X-6086-6 Washer,spring 2 2 2 2 2 2 2 2
30 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8 8 8 8 8 8
31 GM75930-1** Junction Box Assembly 4M (See page 88) 1 1
31 GM75930-2** Junction Box Assembly 5M (See page 88) 1 1 1 1 1 1
32 GM77506-1 Alternator Assy, 5M4024, Reconn, SAE14 1 1
32 GM77506-2 Alternator Assy, 5M4027, Reconn, SAE14 1 1
32 GM77506-7 Alternator Assy, 5M4160, 380V, SAE14 1 1
32 GM77505-4 Alternator Assy, 4M4266, 600V, SAE14 1 1
33 X-25-118 Washer, plain, .406 ID x 1 in. OD 6 6 6 6
34 X-25-18 Washer, flat, .391 ID x .875 in. OD
35 X-83-7 Nut, hex, 3/8-16, zinc 3 3 3 3
36 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6 6 6 6
37 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3 3 3 3
38 X-6238-10 Bolt, Hex Cap 3 3 3 3
39 X-6274-7 Stud 3 3 3 3
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependant part number before ordering.

Color Dependant Parts


Part Number Part Number
Kit No. Suffix Example (item 31)
GM78837- MA1- BLK - BLK GM75930- 2- BLK
GM78837- MA2- BLK - BLK GM75930- 2- BLK
GM78837- MA3- BLK - BLK GM75930- 2- BLK
GM78836- MA1- BLK - BLK GM75930- 1- BLK
GM85238- MA1- BLK - BLK GM75930- 2- BLK
GM85238- MA2- BLK - BLK GM75930- 2- BLK
GM85238- MA3- BLK - BLK GM75930- 2- BLK
GM85237- MA1-BLK - BLK GM75930- 1- BLK

TP-6704 2/21 93
Alternator and Mounting, continued

4
8

5
10

5 7

GM75930- D

Quantity
Part Module Number
Item Number Description GM75930-1 GM75930-2 GM75930-3
2 361567 Base, tie wrap snapin 5 5 5
3 GM11040-7 Insert, Threaded (M6 x 1.0 Hex) 76 76 76
4 GM75889** Box, Junction (4M) 1
4 GM75890** Box, Junction (5M) 1
4 GM75891** Box, Junction (7M) 1
5 GM75892 Panel, J-Box (Louvered) 2 2 2
6 GM75895 Panel, J-Box (Cable Entry) 2 2 2
7 GM78489 Guard, Shelf 4M 1
7 GM78490 Guard, Shelf 5M/7M 1 1
8 M6921-06016-60 Screw, Hex Flnge M6x16mm flly thrd js500 32 32 32
9 X-284-2 Grommet, round 1 1 1
10 X-284-25 Grommet, round 1 1 1

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependant part number before ordering.

Color Dependant Parts


Part Number Part Number
Kit No. Suffix Example (item 4)
GM75930- 1- BLK - BLK GM75889- BLK
GM75930- 2- BLK - BLK GM75890- BLK
GM75930- 3- BLK - BLK GM75891- BLK

94 TP-6704 2/21
Notes

TP-6704 2/21 95
Group 201: Alternator and Mounting, continued
4M/5M Alternators, 400 kW

18

19
9 16
3

12 2

15
7
10 17

4
6
8 5
11
14
13

6704_201_2

96 TP-6704 2/21
Group 201: Alternator and Mounting, continued
Quantity
Module

GM69613-MA1

GM69906-MA1

GM69906-MA2

GM69906-MA3
Item Part Number Description
2 290945 Washer, hardened, .531 ID x 1.06 in. OD 8 8 8 8
3 328902 Screen 1
3 328903 Screen 1 1 1
4 361733 Plate, engine mounting 2
4 361039 Plate, generator mounting 2 2 2
5 365190 Mount, Vibro 2
5 361054 Mount, Vibro 2 2 2
6 M125A-16-80 Washer, Plain 4
6 M125A-20-80 Washer, Plain 4 4 4
7 M125A-20-80 Washer, Plain 2 2 2 2
8 M6923-16-80 Nut, hex 4
8 M982-20-80 Nut, hex 4 4 4
9 M931-10040-82 Screw, Hex Cap 12 12 12 12
10 M931-20140-60 Screw, Hex Cap 2
10 M931-20160-60 Screw, Hex Cap 2 2 2
11 M933-16060-60 Screw, Hex Cap 4
11 M931-20065-60 Screw, Hex Cap 4 4 4
12 M961-12030-82F Screw, Hex Cap 8 8 8 8
13 M982-20-80 Nut, hex elastic stop 2 2 2 2
14 X-25-155 Washer, plain 4
14 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4
15 X-73-11 Screw, Machine 2 2 2 2
16 X-801-3 Washer, hardened, .406 ID x .812 in. OD 12 12 12 12
17 X-6210-2 Nut, flange spiralock, 1/4-20 2 2 2 2
18 GM17025-17 Junction Box Assy.
(see list on following page) 1 1 1 1
19 GM42842 Alternator assembly 400KW, 600V 1
19 A-361851 Alternator assembly 450KW, 480V 1
19 A-361852 Alternator assembly 500KW, 480V 1
19 A-361855 Alternator assembly 450KW, 380V 1

TP-6704 2/21 97
Group 201: Alternator and Mounting, continued
5M Alternators, 450 kW

26
32
27

7 8
31

39 36
13 34

10 35
12 37
34
30 16 36
24 38
23
12 11
23
10 9, 33
12 18
30
24
6 23
23
10
18
14
29
3

25
15 21
5 2
11 4.1

28 4.2
20 19
25
17
22

GM78837- D

98 TP-6704 2/21
Group 201: Alternator and Mounting, continued
Quantity
Module

GM78837-MA4-BLK

GM78837-MA5-BLK

GM85238-MA4-BLK

GM85238-MA5-BLK
Item Part Number Description
2 290945 Washer, Hardened, .531 ID x 1.06 in. OD 8 8 8 8
3 328903 Screen 1 1 1 1
4.1 361039 Plate, Generator Mounting 2 2 - -
4.2 GM85083 Plate, Seismic - - 2 2
5 361054 Vibromount 2 2 2 2
6 361271 Bus, Ground 1 1 1 1
7 361567 Base, Tie Wrap Snapin 4 4 4 4
8 GM75910 Panel, Component Mtg 1 1 1 1
9 GM77506 Alternator Assy, 5M SAE 1/14 572 Frame 1 1 - -
10 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 9 9 9 9
11 M125A-20-80 Washer, Plain 6 6 6 6
12 M6923-10-80 Nut, Hex 10 mm 10 10 10 10
13 M931-10040-60 Screw, Hex Cap 8 8 8 8
14 M931-10040-82 Screw, Hex Cap 12 12 12 12
15 M931-20090-60 Screw, Hex Cap 4 4 - -
15 M931-20065-60 Screw, Hex Cap - - 4 4
16 M931-20160-60 Screw, Hex Cap 2 2 2 2
17 M933-06050-60 Screw, Hex Cap 2 2 2 2
18 M933-10035-60 Screw, Hex Cap 2 2 2 2
19 M934-06-60 Nut, Hex 6 mm 2 2 2 2
20 M934-20-80 Nut, Hex 4 4 4 4
21 M961-12030-82F Screw, Hex Cap 8 8 8 8
22 M982-20-80 Nut, Hex Elastic Stop 2 2 2 2
23 X-22-15 Washer, Lock 6 6 6 6
24 X-25-118 Washer, Plain, .406 ID x 1 in. OD 2 2 2 2
25 X-25-152 Washer, Plain, 1.06 ID x 5.25 in. OD 4 4 4 4
26 X-67-59 Screw, Hex Washer, Thread- Forming 4 4 4 4
27 X-284-25 Grommet, Round 1 1 1 1
28 X-400-239 Spacer 2 2 2 2
29 X-801-3 Washer, Hardened,.406 ID x .812 in. OD 12 12 12 12
30 X-6086-6 Washer, Spring, .39 ID x .81 in. OD 2 2 2 2
31 X-6210-2 Nut, Flange Spiralock, 1/4- 20 8 8 8 8
32 GM75930-2 Junction Box Assembly 5M (See page 88) 1 1 1 1
33 GM77506-3 Alternator Assy, 5M4028 1 - 1 -
33 GM77506-10 Alternator Assy, 5M4270 - 1 - 1
34 X-25-118 Washer, Plain, .406 ID X 1 in. OD 6 6 6 6
35 X-83-7 Nut, Hex, 3/8- 16, Zinc 3 3 3 3
36 X-6086-6 Washer, Spring, .39 ID x .81 in. OD 6 6 6 6
37 X-6128-29 Standoff Insulator, 3/8- 16 X 2 in. 3 3 3 3
38 X-6238-10 Bolt, Hex Cap 3 3 3 3
39 X-6274-7 Stud 3 3 3 3

TP-6704 2/21 99
Group 201: Alternator and Mounting, continued
5M Alternators, 300/500 kW

20

25
26
22
24
4
14
18

12
3
15
23
13
7
8
17 6

16
19
9
1
11
10
21

GM111336

100 TP-6704 2/21


Group 201: Alternator and Mounting, continued
Quantity
Module

GM111336-MA2-BLK

GM111336-MA3-BLK

GM111336-MA4-BLK

GM111336-MA5-BLK

GM111336-MA6-BLK

GM111336-MA7-BLK
GM111336-MA1-BLK
Item Part Number Description
1 290945 Washer, Hardened, .531 ID x 1.06 in. OD 8 8 8 8 8 8 8
2 328903 Screen 1 1 1 1 1 1 1
3 361271 Bus, Ground 1 1 1 1 1 1 1
4 GM75910 Panel, Component Mtg. 1 1 1 1 1 1 1
5 GM75930- 2- BLK Junction Box Assembly, 5M 1 1 1 1 1 1 1
6 M6923- 10- 80 Nut, Hex 10 mm 10 10 10 10 10 10 10
7 M931- 10040- 60 Screw, Hex Cap M10 x 40 8 8 8 8 8 8 8
8 M125A- 10- 80 Washer, Plain 10.5 ID x 20.0 OD 9 9 9 9 9 9 9
9 M933- 06050- 60 Screw, Hex Cap M6 x 50 2 2 2 2 2 2 2
10 M934- 06- 60 Nut, Hex 6 mm 2 2 2 2 2 2 2
11 M961- 12030- 82F Screw, Hex Cap M12 x 30 8 8 8 8 8 8 8
12 X- 22- 15 Washer, Lock, .456 ID x 1.058 in. OD 6 6 6 6 6 6 6
13 X- 284- 25 Grommet, Round 1 1 1 1 1 1 1
14 X- 6210- 2 Nut, Flange Spiralock, 1/4- 20 8 8 8 8 8 8 8
15 X- 67- 59 Screw, Hex Washer, Thread- Forming 4 4 4 4 4 4 4
16 X- 801- 3 Washer, Hardened, .406 ID x .812 in. OD 12 12 12 12 12 12 12
17 361567 Base, Tie Wrap Snapin 4 4 4 4 4 4 4
18 M933- 10035- 60 Screw, Hex Cap M10 x 35 2 2 2 2 2 2 2
19 M931- 10040- 82 Screw, Hex Cap M10 x 40 12 12 12 12 12 12 12
20 X- 6238- 10 Bolt, Hex Cap 3 3 3 3 3 3 3
21 GM77506- 1 Alternator Assy, 5M4024, Reconn, SAE14 1
21 GM77506- 2 Alternator Assy, 5M4027, Reconn, SAE14 1
21 GM77506- 3 Alternator Assy, 5M4028, Reconn, SAE14 1
21 GM77506- 10 Alternator Assy, 5M4270, 600V, SAE14 1
21 GM77506- 4 Alternator Assy, 5M4030, Reconn, SAE14 1
21 GM77506- 11 Alternator Assy, 5M4272, 600V, SAE14 1
21 GM77506- 7 Alternator Assy, 5M4160, 380V, SAE14 1
22 X- 83- 7 Nut, Hex, 3/8- 16, Zinc 3 3 3 3 3 3 3
23 X- 6086- 6 Washer, Spring, .39 ID x .81 in. OD 8 8 8 8 8 8 8
24 X- 6274- 7 Stud 3 3 3 3 3 3 3
25 X- 6128- 29 Standoff Insulator, 3/8- 16 x 2 in. 3 3 3 3 3 3 3
26 X- 25- 118 Washer, Plain, .406 ID x 1 in. OD 8 8 8 8 8 8 8

TP-6704 2/21 101


Group 201: Alternator and Mounting, continued
4M Alternators, 300/500 kW
20

25
26
22
24
4
14
18

12
15 3
23
13
7
8
17 6

11

26
19

10 20
22

16
9

GM111337

102 TP-6704 2/21


Group 201: Alternator and Mounting, continued
Quantity
Module

GM111337-MA1-BLK

GM111337-MA2-BLK

GM111337-MA3-BLK
Item Part Number Description
1 X-6238-10 Bolt, Hex Cap 3 3
2 X-25-18 Washer, Flat, .391 ID x .875 in. OD 3 3
3 GM75930-1-BLK Junction Box Assembly 4M 1 1 1
4 X-6086-6 Washer, Spring, .39 ID x .81 in. OD 2 8 8
5 X-6274-7 Stud 3 3
6 X-83-7 Nut, Hex, 3/8- 16, Zinc 3 3
7 X-6128-29 Standoff Insulator, 3/8- 16 x 2 in. 3 3
8 X-25-118 Washer, Plain, .406 ID x 1 in. OD 2 5 5
9 GM77505-1 Alternator Assy, 4M4019, Reconn, SAE14 1
9 GM77505-4 Alternator Assy, 4M4266, 600V, SAE14 1
9 GM77505-3 Alternator Assy, 4M4158, 380V, SAE14 1
10 290945 Washer, Hardened, .531 ID x 1.06 in. OD 8 8 8
11 328902 Screen 1 1 1
12 361271 Bus, Ground 1 1 1
13 361567 Base, Tie Wrap Snapin 4 4 4
14 GM75910 Panel, Component Mtg. 1 1 1
15 M125A-10-80 Washer, Plain 10.5 ID x 20 OD 9 9 9
16 M6923-06-80 Nut, Hex 6 mm 2 2 2
17 M6923-10-80 Nut, Hex 10 mm 10 10 10
18 M931-10040-60 Screw, Hex Cap M10 x 40 8 8 8
19 M931-10040-82 Screw, Hex Cap M10 x 40 12 12 12
20 M933-06050-60 Screw, Hex Cap M6 x 50 2 2 2
21 M933-10035-60 Screw, Hex Cap M10 x 35 2 2 2
22 M961-12030-82F Screw, Hex Cap M12 x 30 8 8 8
23 X-22-15 Washer, Lock, .456 ID x 1.058 in. OD 6 6 6
24 X-284-25 Grommet, Round 1 1 1
25 X-6210-2 Nut, Flange Spiralock, 1/4- 20 7 8 8
26 X-801-3 Washer, Hardened, .406 ID x .812 in. OD 12 12 12

TP-6704 2/21 103


Group 201: Alternator and Mounting, continued
4M/5M Junction Box Assembly

14 13 12

15
23 42
22 (not shown)
17
47
46
59
24
18, 19

16
20 25
21

41

38
37
40
39

Alternator assembly

34 35

31

28 24
33

Alternator Parts

30 Junction Box 52
Door 53
49
48
55

50 51

36 54

29

32 24 Inner Panel Side View


Inner Panel 6704_201_4

104 TP-6704 2/21


Group 201: Alternator and Mounting, continued
Junction Box Assembly
Quantity
Junction
Part Box
Item Number Description GM17025-17
12 X-22-18 Washer, lock, 0.172 ID x 0.595 in. OD 12
13 282829 Vibromount 6
14 GM13562 Bracket, door panel mounting, top 2
15 GM13563 Panel, inner door 1
16 GM13561 Bracket, door panel mounting, bottom 1
17 GM13564 Door, junction box 1
18 X-6217-10 Screw, hex flange machine 14
19 295009 Retainer 10
20 GM13565 Cover, access 1
21 X-50-2 Screw, slotted pan head machine 6
22 361567 Tie wrap 2
23 GM21264 Harness, ground 1
24 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 10
25 X-22-13 Washer, lock, 0.20 ID x 0.595 in. OD 1
28 X-634-23 Bushing, 1.968 x 2.50 in. NPT 1
29 X-634-16 Bushing, 1.312 x 1.50 in. NPT 1
30 X-67-43 Screw, thread-cutting 27
31 361186 Panel, junction box, inner 1
32 229353 Mount, controller 2
33 GM41599 Bracket, inner panel mounting 1
34 X-6217-10 Screw, hex flange machine 3
35 229353 Mount, controller 2
36 361478 Retainer, inner panel 2
37 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 4
38 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 4
39 X-6086-6 Washer, spring, 0.39 ID x 0.81 in. OD 2
40 X-83-7 Nut, hex, zinc, 3/8-16 2
41 361271 Bus, ground 1
42 X-634-23 Bushing, 1.968 x 2.50 in. NPT 1
48 347160 Capacitor 1
49 GM37639 Voltage regulator, DVR2000 1
50 279778 Fuse, 5-amp 1
51 279779 Fuse cap 1
52 347071 Exciter rectifier assembly 1
53 279773 Diode, standard polarity 1
54 279776 Surge suppressor 1
55 279775 Diode, reversing polarity 1
59 GM46193 Silkscreen, Diagnostic Mtg. Plate 1

TP-6704 2/21 105


Group 201: Alternator and Mounting, continued
4SX Alternators

16
6

21

14

11 13 19
20
8 5
7
15
18
10
17
12

Items not shown: 1, 2, 3

GM80116

Item Part Number Description Qty.


1 X-750-14 Marker, wire L1 (not shown) 1
2 X-750-15 Marker, wire L2 (not shown) 1
3 X-750-16 Marker, wire L3 (not shown) 1
4 257193 Guard, generator fan 1
5 257442 Clip, speed 2
6 290945 Washer, hardened, .531 ID x 1.06 in. OD 8
7 361733 Plate, engine mounting 2
8 361734 Vibromount 2
10 M125A-16-80 Washer, Plain 4
11 M125A-20-60 Washer, Plain 2
12 M6923-16-80 Nut, hex 4
13 M931-10040-82 Screw, hex cap 6
14 M931-20120-60 Screw, hex head 2
15 M933-16060-60 Screw, hex cap 4
16 M961-12030-82F Screw, Hex Cap 8
17 M982-20-80 Nut, hex elastic stop 2
18 X-25-155 Washer, plain 2
19 X-67-125 Screw, hex washer, thread-forming 2
20 X-801-3 Washer, hardened, .406 ID x .812 in. OD 6
21 See chart on Alternator assembly
page 107 1

106 TP-6704 2/21


Group 201: Alternator and Mounting, continued
Alternator Module Parts
Use this table to identify the module number’s alternator part number and vibromount
part number.

Item 21,
Alternator Alternator
Module No. Description Assembly
GM80116-MA1 4S12X GC70194-3
GM80116-MA2 4S12X, 600 V GC70194-6
GM80116-MA3 4S13X GC70194-8
GM80116-MA4 4S13X, 600 V GC70194-10

TP-6704 2/21 107


Group 201: Alternator and Mounting, continued

26

13
12
26.1
26.2 12
26.3
13 11
29
27
20 7
10
10
9
14 13
17 8
12
26 28
21
25 4 33
15
16
6

32
33 33 3
25 28

24 33
30

1
34
19 31
18

GC70194

108 TP-6704 2/21


Group 201: Alternator and Mounting, continued
Item Part No. Description Qty.
1 See chart Disc, Drive 3
2 See chart Adapter, Generator 1
3 See chart Rotor Assembly 1
4 See chart Stator Assembly 1
5 GM70167 Bracket Assembly, End 1
6 GC70064- 4 Exciter Armature, SCR 1
7 257978 Bus, Ground 1
8 M933- 10030- 60 Screw, hex cap 1
9 M933- 10050- 60 Screw, hex cap 1
10 M6797A- 10- SS Washer, Internal & External Tooth 2
11 M933-10035-60 Screw, Hex Cap 3
12 M125A-10-80 Washer, Plain 9
13 M6923- 10- 80 Nut, Hex 10mm 6
14 M933- 16030- 82 Screw, hex cap 1
15 GM70070 Washer, FRX Exciter Mtg 1
16 GM70076 Spacer, FRX Activator 1
17 M7500D- 05035- 85 Screw, Metric Thread Forming 3
18 M934- 04- SS Nut, Hex (Stainless Steel) 5
19 M985- 04- SS Nut, Hex Elastic Stop 5
20 X- 6071- 8 Screw, Thread Forming 3
21 344295 Decal, equipment grd 1
24 GM79507 Fan, Alternator 1
25 GM72391 PCB ASSY, World Alternator Activator 1
26 GM74218 Holder Assy, LED Optic Board 1
26.1 GM74198 PCB ASSY, Alt. LED Optic Board 1
26.2 M7500C- 05010- 83 Screw, Thread Forming Metric 1
26.3 GM74110 Holder, LED Optic Board 1
27 M125A- 06- 80 Washer, Plain 4
28 M931- 10080- 60 Screw, hex cap 9
29 M933- 06016- 60 Screw, hex cap, M6x16mm, js500 full thrd 4
30 M933- 10025- 60 Screw, hex cap,fully thrd M10 x 25mm EXP 4
31 M933- 12040- 82 Screw, hex cap 10
32 M931- 10055- 60 Screw, hex cap 1
33 X- 25- 93 Washer,plain .406ID x .75in. OD 14
34 290945 Washer,hardened,.531 ID x 1.06 in.OD 10

Alternator Part Number and Mount Type


Use this table to identify the module number’s alternator, rotor, and stator part
numbers.
Assembly
Item 1, Item 2, Item 3, Item 4,
Alternator No. Drive Disc Adapter Rotor Assy. Stator Assy.
GC70194-1 GM70180 GM78317 GC70182-1 GC70192-1
GC70194-2 GM70180 GM78316 GC70182-1 GC70192-1
GC70194-3 GM70181 GM78315 GC70182-2 GC70192-1
GC70194-4 GM70180 GM78317 GC70182-1 GC70193-1
GC70194-5 GM70180 GM78316 GC70182-1 GC70193-1
GC70194-6 GM70181 GM78315 GC70182-2 GC70193-1
GC70194-7 GM70180 GM78316 GC70182-3 GC70192-2
GC70194-8 GM70181 GM78315 GC70182-4 GC70192-2
GC70194-9 GM70180 GM78316 GC70182-3 GC70193-2
GC70194-10 GM70181 GM78315 GC70182-4 GC70193-2

TP-6704 2/21 109


Group 301: Control and Harness
180- 250/300 kW

13
6 8
7 10
9 1
5

2 13
14
8 1 15
10
5
6
7
12
9

3
11
4
Non-550 Controller 550 Controller

6704_301_1

Quantity
Module
GM66960-MA2

GM66960-MA4

GM66610-MA2

GM67405-MA1

GM67406-MA1

GM67406-MA2

Item Part Number Description


1 295313 Terminal block 1 1 1 1
1 223096 Terminal block 1
2 354118 Harness, CT Wiring FRII 1 1
3 360459 Standoff, circuit board 5 5 5 5
4 GM63957 Harness, Engine Doosan 180-200 kW 1 1 1
4 GM63958 Harness, Engine Doosan 250- 275 kW 1 1 1
5 GM70413 Strip, Marker 1 1 1 1
5 GM70716 Strip, Marker 1 1
6 M125A-03-60 Washer, Plain 4 4 4 4 4 4
7 M7985A-03012-20 Screw, pan head M3 x 12 4 4 4 4 4 4
8 M7985A-04020-20 Screw, pan head mach. 2 2 2 2 2 2
9 M934-03-50 Nut, Hex 3mm 4 4 4 4 4 4
10 M934-04-50 Nut, Hex 4mm 2 2 2 2 2 2
11 X-22-30 Washer, lock, .652 ID x 1.058 in. OD 1 1 1
12 C-255670 PCB assembly, FRII voltage/Hz reg. 1 1
12 A-354653 PCB assembly, FRII voltage/Hz reg. 1 1
13 GM63951 Harness, J-Box 180-300 kW, Dec 3+ 1 1 1 1
13 GM63950 Harness, J-Box 180-300 kW Dec 550 1 1
14 282829 Vibromount 4 4
15 GM13980 PCB Assy CT Burden Resistor 1 1

110 TP-6704 2/21


TP-6704 2/21 111
Group 301: Control and Harness, continued
180- 300 kW, Decision- Maker 3000, APM402

25
12
6

18
20
16
Itmes not shown: 17, 19, 5 2
21- 23 24 3
26 15
14
27
10 4

13
11

28
7

6704_301_

112 TP-6704 2/21


Group 301: Control and Harness, continued
180- 300 kW
Quantity
Module

GM104465-MA1

GM104466-MA1

GM104467-MA1

GM104468-MA1
GM78693-MA1

GM78700-MA1

GM78704-MA1

GM80114-MA1
Item Part Number Description
2 361358 Adapter, Bushing 1 1 1 1 1 1
3 GM39458 Switch, Low Water Temp. 1 1 1 1 1 1
3 GM38523 Sender, Temperature 1 1
4 GM70132 Panel, Controller Face 1 1 1 1 1 1
4 GM76182 Panel, Controller Face 1 1
5 GM74531 Guard, Rodent 1 1 1 1 1 1 1 1
6 GM75773 Gasket, Controller Cover 2 2 2 2 2 2
7 GM75777** Box, Junction 1 1 1 1
7 GM78702** Box, Junction 1 1
7 GM76177 Panel, Junction Box (Rear) 1 1
8 GM75781** Cover, J-Box 1 1 1 1 1 1
8 GM76179** Cover, J-Box 1 1
9 GM75785 Cover, Controller (Rear) 1 1 1 1 1 1
9 GM76175 Cover, Controller (Rear) 1 1
10 GM75786 Cover, Controller (Left) 1 1 1 1 1 1
10 GM76181 Cover, Controller (Left) 1 1
11 GM75812 Plate, Harness Connector 1 1 1 1 1 1
12 GM76171** Panel, Junction Box (Top) 1 1 1 1 1 1
13 GM77945 Harness, Control Box 20-250 kW Gas 1 1 1 1 1 1
13 GM79619 Harness, Control Box 25-250KW 1 1
GAS, 1PH
14 GM78715 Harness, Engine Doosan 11L 1 1 1 1 1 1
14 GM78716 Harness, Engine Doosan 14L 1 1
15 GM78797 Sensor, Low Coolant Level 1 1 1 1 1 1 1 1
16 M125A-05-80 Washer, Plain 2 2 2 2 2 2 2 2
17 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 3 3 3 2 2 3 3 3
18 M7985A-05012-20 Screw, Pan Head Mach. 2 2 2 2 2 2 2 2
19 M933-08020-60 Screw, Hex Cap 4 4 4 4 4 4 4 4
20 M934-05-50 Nut, Hex 5mm 2 2 2 2 2 2 2 2
21 X-22-16 Washer, Lock 1 1 1 4 4 1 1 1
22 257069 Grommet, U- shaped 1 1 1 1 1 1
23 X-301-35 Button, Plug 1 1 1 1 1 1
24 X-6033-5 Grommet 1 1 1 1 1 1
25 X-6216-1 Screw, Phillips Hex Crimptite 30 30 30 28 28 30 30 30
26 GM11694 O- ring, ISO 6149 (15.3mm id) 1 1
27 GM76178 Panel, Junction Box (Shelf) 1 1
28 GM77548** Panel, Junction Box (Front) 1 1

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependant part number before ordering.

Color Dependant Parts


Part Number Part Number
Kit No. Suffix Example (item 8)
GM80114- MA1- BLK - BLK GM76179- BLK
GM78704- MA1- BLK - BLK GM75781- BLK
GM78693- MA1- BLK - BLK GM75781- BLK
GM78700- MA1- BLK - BLK GM75781- BLK
GM104465- MA1- BLK - BLK GM76179- BLK
GM104466- MA1- BLK - BLK GM75781- BLK
GM104467- MA1- BLK - BLK GM75781- BLK
GM104468- MA1- BLK - BLK GM75781- BLK

TP-6704 2/21 113


Group 301: Control and Harness, continued
180- 250/300 kW, DEC 550/6000

Items not shown: 17, 19, 24, 25, 28

27
11
5
6

18
16 14
4
13
21
9 7 29 26

15
10

2
3
20

12
30

114 TP-6704 2/21


Group 301: Control and Harness, continued
180- 250/300 kW
Quantity
Module

GM78705-MA1

GM78694-MA1

GM78694-MA2

GM78699-MA1

GM78699-MA2

GM80115-MA1

GM80115-MA2
Item Part Number Description
2 GM13980 PCB Assy CT Burden Resistor 1
3 GM38784-1 Vibromount, Controller 4
4 GM74531 Guard, Rodent 1 1 1 1 1 1 1
5 GM75773 Gasket, Controller Cover 2 2 2 2 2
6 GM75781** Cover, J-Box 1 1 1 1 1
6 GM76179** Cover, J-Box 1 1
7 GM75783 Panel, Controller Face 1 1 1 1 1
7 GM76180 Panel, Controller Face 1 1
8 GM75785 Cover, Controller (Rear) 1 1 1 1 1
8 GM76175 Cover, Controller (Rear) 1 1
9 GM75786 Cover, Controller (Left) 1 1 1 1 1
9 GM76181 Cover, Controller (Left) 1 1
10 GM75812 Plate, Harness Connector 1 1 1 1 1
11 GM76171** Panel, Junction Box (Top) 1 1 1 1 1
12 GM78702** Box, Junction 1
12 GM75777** Box, Junction 1 1 1 1
12 GM76177 Panel, Junction Box (Rear) 1 1
13 GM78715 Harness, Engine Doosan 11L 1 1 1 1 1
13 GM78716 Harness, Engine Doosan 14L 1 1
14 GM78797 Sensor, Low Coolant Level 1 1 1 1 1 1 1
15 GM79618 Harness, Control Box DEC550, 1ph 1
15 GM77406 Harness, Control Box DEC550 1 1 1
15 GM79038 Harness, Control Box 1 1 1
16 M125A-05-80 Washer, Plain 2 2 2 2 2 2 2
17 M125A-08-80 Washer, Plain 8.4 ID X 16.0 OD 3 3 3 3 3 3 3
18 M7985A-05012-20 Screw, Pan Head Mach. 2 2 2 2 2 2 2
19 M933-08020-60 Screw, Hex Cap 4 4 4 4 4 4 4
20 M934-04-50 Nut, Hex 4mm 8
21 M934-05-50 Nut, Hex 5mm 2 2 2 2 2 2 2
24 X-22-16 Washer, Lock 1 1 1 1 1 4 4
25 257069 Grommet, U- Shaped 1 1 1 1 1
26 X-6033-5 Grommet 1 1 1 1 1
27 X-6216-1 Screw, Phillips Hex Crimptite 30 30 30 30 30 28 28
28 X-301-35 Button, Plug 1 1 1 1 1 1
29 GM76178 Panel, Junction Box (Shelf) 1 1
30 GM77548** Panel, Junction Box (Front) 1 1

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependant part **number before
ordering.

Color Dependant Parts


Part Number Part Number
Kit No. Suffix Example (item 6)
GM80115- MA1- BLK - BLK GM76179- BLK
GM80115- MA2- BLK - BLK GM76179- BLK
GM78705- MA1- BLK - BLK GM75781- BLK
GM78694- MA1- BLK - BLK GM75781- BLK
GM78694- MA2- BLK - BLK GM75781- BLK
GM78699- MA1- BLK - BLK GM75781- BLK
GM78699- MA2- BLK - BLK GM75781- BLK

TP-6704 2/21 115


Group 301: Control and Harness, continued
180 kW, 1 Phase

7
6
6

5
9

1 1
2 2

3 4
3

DEC 550/6000 Controller DEC3+ Controller

11

12

13

10

116 TP-6704 2/21


Group 301: Control and Harness, continued
180 kW, 1 Phase
Quantity
Part Module Number
Item Number Description GM75517-MA1 GM75518-MA1
1 295313 Terminal block 1
1 223096 Strip, terminal 1
2 GM70413 Strip, Marker 1
2 GM70716 Strip, Marker 1
3 GM75446 Harness, J-Box Doosan 11L, 1ph 1
3 GM75447 Harness, J-Box, Doosan 11L, 1ph 1
4 GM77213 Harness, Voltage Regulator 1
5 GM13980 PCB Assy CT Burden Resistor 1
6 GM75525 Harness, Wiring A.C. 1
6 GM75525 Harness, Wiring A.C. 1
7 SWT1-1624-5718 Lead 1
8 SW2-1624-5718 Lead 1
9 282829 Vibromount 4
10 GM63957 Harness, Engine Doosan 180-200 kW 1
10 GM63957 Harness, Engine Doosan 180-200 kW 1
11 X-6033-15 Grommet 1
12 X-301-35 Button, Plug 1
13 X-22-30 Washer, lock.652 IDx1.058 in. OD 1
13 X-22-30 Washer, lock.652 IDx1.058 in. OD 1

TP-6704 2/21 117


Group 301: Control and Harness, continued
300/450 kW

16

10
13
7

6 Harness Junction Box

4
12
4
12
5
14
15

1 1
8 8
9 9
11 550 Controller
Non-550 Controller 11

6704_301_2

118 TP-6704 2/21


Group 301: Control and Harness, continued
300- 450 kW
Quantity
Part Module Number
Item Number Description GM69610-MA1 GM69611-MA1
1 223096 Strip, terminal 1
1 295313 Strip, terminal 1
2 361184-BLK Panel, J-Box Front 1 1
3 361826-BLK Panel, junction 1 1
4 GM11718 PCB assy Marathon excitation interface 1
4 GM37639 Kit, Voltage Regulator 1
5 GM13980 PCB Assy CT Burden Resistor 1
6 GM63952 Harness, J-Box 300-400 KW, DEC 550 1
6 GM63953 Harness, J- Box 300- 400KW, DEC 3+ 1
7 GM63959 Harness, Engine Doosan 300-400KW 1 1
8 GM70716 Strip, Marker 1
8 GM70413 Strip, Marker 1
9 M7985A-03020-20 Screw, Pan Head Machine 2
9 M7985A-04020-20 Screw, Pan Head Machine 2
10 M933-16030-82 Screw, Hex Cap 1 1
11 M934-03-50 Nut, Hex 3mm 2
11 M934-04-50 Nut, Hex 4mm 2
12 M965A-06012-20 Screw, Pan Head Machine 4
12 GM66039 Screw, Plastic Tapping 6
13 X-22-30 Washer, lock.652 ID x 1.058 in. OD 1 1
14 X-70-12 Nut, hex machine screw, 8-32 4
15 X-712-9 Spacer, .25 OD, .5 in. 4
16 X-6217-10 Screw, hex flange 1/4-20 x 3/4 22 22

TP-6704 2/21 119


Group 301: Control and Harness, continued
300- 500 kW, Decision- Maker 3000, APM402

4 12
9

15

2
10 6

17 10 19
16 18 20
1
17

16

11
13
14
8
6704_301_2

120 TP-6704 2/21


Control and Harness, continued
Find the installed module number on the generator set nameplate.
Quantity
Part Module Number
Item Number Description GM78834-MA1 GM78835-MA1 GM78835-MA2 GM104469-MA1
1 324861 Plug, black plastic 6 6 6 6
2 GM11040-7 Insert, Threaded (M6 x 1.0 Hex) 2 2 2 2
3 GM16694 O-Ring 1 1
4 GM13980 PCB Assy CT Burden Resistor 1 1 1 1
5 GM38523 Sender, Temperature 1 1
6 GM77908** Cover, Diagnostic 1 1 1 1
7 GM78797 Sensor, Low Coolant Level 1 1 1 1
8 GM78995 Harness, Engine 300/350/400 1 1 1 1
kW
9 GM79677 PCB assy Marathon excitation 1 1 1 1
interface
10 M6921-06016-60 Screw, Hex Flnge M6x16mm flly 8 8 8 8
thrd js500
11 M6923-12-80 Nut, Hex 1 1 1 1
12 M7985A-04010-20 Screw, Pan Head Machine 4 4 4 4
13 M933-12025-60 Screw, Hex Cap 1 1 1 1
14 X-22-26 Washer, lock 1 1 1 1
15 X-67-156 Screw, Tapping 4 4 4 4
16 X-301-34 Plug, Button 7 7 7 7
17 X-301-47 Plug, Button 12 12 12 12
18 X-301-48 Plug, Button 1 1 1 1
19 GM77978 Harness, A/C Control Box 1 1
20 GM78994 Harness, Control Box Doosan 1 1
300- 400 kW
20 GM78893 Harness, Control Box Doosan 1
300- 400 kW
20 GM79127 Harness, Control Box Doosan 1
300- 400 kW

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependant part number before ordering.

Color Dependant Parts


Part Number Part Number
Kit No. Suffix Example (item 6)
GM78834- MA1- KCB - KCB GM77908- KCB
GM78835- MA1- KCB - KCB GM77908- KCB
GM78835- MA2- KCB - KCB GM77908- KCB
GM104469- MA1- KCB - KCB GM77908- KCB

TP-6704 2/21 121


Group 701: Literature
Quantity
Part Variation Number
Item Number Description 375 376 377 378 379 380 406 407 408 409 410 411
1 TP-5374 Warranty 1-Year Limited, Industrial 1 1 1 1 1 1 1 1 1 1 1 1
2 TP-5700 I/M 20-3250kW, Industrial 1 1 1 1 1 1 1 1 1 1 1 1
3 TP-6009 P/C Controllers, Industrial 1 1 1 1 1 1 1 1 1 1 1 1
4 TP-6140 O/I/M Cntrlr Setup & Appl, DecMaker550 1 1 1 1 1 1 1 1 1 1 1 1
5 TP-6161 O/M 20-2250kW, Industrial 1 1 1 1 1 1 1 1 1 1 1 1
6 TP-6200 O/M 20-3250 kW, DecMaker550, Ver 2.10+ 1 1 1 1 1 1 1 1 1 1 1 1
7 TP-6353 S/M Fast-Response II Alternator,20-400kW 1 1 1 1 1 1 1 1
7 TP-6373 S/M Pilot- Excited PM Altrntr, 350- 2800kW 1 1 1 1
8 TP-6356 S/M Controllers, 20-2800 kW 1 1 1 1 1 1 1 1 1 1 1 1
9 TP-6704 P/C 180-400 REZX, Industrial 1 1 1 1 1 1 1 1 1 1 1 1
10 TP-6705 P/C Doosan 11.1L Engine 1 1 1 1
10 TP-6706 P/C Doosan 14.6L Engine 1 1 1 1 1 1 1 1
11 TP-6713 W/D 180-400 REZX, Industrial 1 1 1 1 1 1 1 1 1 1 1 1
12 TP-6715 150- 400REZX/RZX O/M Supplement for 1 1 1 1 1 1 1 1 1 1 1 1
MasterTrak
13 TP-6716 O/M PSI 180-400RZX/REZX 1 1 1 1 1 1 1 1 1 1 1 1
14 TP-6717 S/M PSI 180-400RZX/REZX 1 1 1 1 1 1 1 1 1 1
15 TP-6199 O/I/S/M Marathon DVR2000E (GPN019) 1 1 1 1
16 TP-5578 O/I/S/M Marathon Altntr MmaxDVR (GPN008) 1 1 1 1
17 TP-5888 O/I/S Marathon Magnaplus 280- 430 (SB504) 1 1
18 TP-6746 P/C DPS System 1 1 1 1 1 1 1 1 1 1 1 1
19 TP-6747 O/I/M DPS System Installation and Setup 1 1 1 1 1 1 1 1 1 1 1 1
20 TP-6750 O/M DEC 6000 Controller 1 1 1 1 1 1 1 1 1 1 1 1

Quantity
Part Variation Number
Item Number Description 464 465 466 458 459 460 467 468 469 461 462 463 469
1 TP-5374 Warranty 1-Year Limited, Industrial 1 1 1 1 1 1 1 1 1 1 1 1 1
2 TP-5700 I/M 20-3250kW, Industrial 1 1 1 1 1 1 1 1 1 1 1 1 1
4 TP-6140 O/I/M Cntrlr Setup & Appl, DecMaker550 1 1 1 1 1 1 1 1 1 1 1 1
5 TP-6161 O/M 20-2250kW, Industrial 1 1 1 1 1 1 1
6 TP-6200 O/M 20-3250 kW, DecMaker550, Ver 2.10+ 1 1 1 1 1 1 1 1 1 1 1 1
7 TP-6353 S/M Fast-Response II Alternator,20-400kW 1 1 1 1 1 1 1 1 1
7 TP-6373 S/M Pilot- Excited PM Altrntr, 350- 2800kW 1 1 1 1
8 TP-6356 S/M Controllers, 20-2800 kW 1 1 1 1 1 1 1 1 1 1 1 1 1
9 TP-6704 P/C 180-400 REZX, Industrial 1 1 1 1 1 1 1 1 1 1 1 1 1
10 TP-6705 P/C Doosan 11.1L Engine 1 1 1 1
10 TP-6706 P/C Doosan 14.6L Engine 1 1 1 1 1 1 1 1 1
11 TP-6832 W/D 180-400REZXB/RZXB, 450REZXB, and 1 1 1 1 1 1 1 1 1 1 1 1 1
300REZXC
12 TP-6715 150- 400REZX/RZX O/M Supplement for 1 1 1 1 1 1 1 1 1 1 1 1 1
MasterTrak
13 TP-6716 O/M PSI 180-400RZX/REZX 1 1 1 1 1 1 1 1 1 1 1 1 1
14 TP-6717 S/M PSI 180-400RZX/REZX 1 1 1 1 1 1 1 1 1 1 1
15 TP-6199 O/I/S/M Marathon DVR2000E (GPN019) 1 1 1 1
16 TP-5578 O/I/S/M Marathon Altntr MmaxDVR (GPN008) 1 1 1 1
17 TP-5888 O/I/S Marathon Magnaplus 280- 430 (SB504) 1 1
18 TP-6746 P/C DPS System 1 1 1 1 1 1 1 1 1 1 1 1
19 TP-6747 O/I/M DPS System Installation and Setup 1 1 1 1 1 1 1 1 1 1 1 1
20 TP-6750 O/M DEC 6000 Controller 1 1 1 1 1 1 1 1 1 1 1 1
21 TP-6694 O/M APM402/DEC3000 Controller 1 1 1 1 1 1 1 1 1 1 1 1 1
22 TP-6780 P/C DEC 550 Controller (J- Box Panel Mt) 1 1 1 1 1 1 1 1 1 1 1 1
23 TP-6781 P/C APM402/DEC 3000 Controller 1 1 1 1 1 1 1 1 1 1 1 1 1
24 TP-6837 S/M Doosan 11.1L 180/200REZX(B) 1 1 1 1
24 TP-6838 S/M Doosan 14/18/22L 250-450REZX/RZX(B) 1 1 1 1 1 1 1 1

122 TP-6704 2/21


Group 701: Literature, continued
Quantity
Variation
Part Number
Item Number Description 569
1 TP-5374 Warranty 1-Year Limited, Industrial 1
2 TP-5700 I/M 20-3250kW, Industrial 1
4 TP-6140 O/I/M Cntrlr Setup & Appl, DecMaker550 1
5 TP-6161 O/M 20-2250kW, Industrial
6 TP-6200 O/M 20-3250 kW, DecMaker550, Ver 2.10+ 1
7 TP-6353 S/M Fast-Response II Alternator,20-400kW
7 TP-6373 S/M Pilot- Excited PM Altrntr, 350- 2800kW 1
8 TP-6356 S/M Controllers, 20-2800 kW 1
9 TP-6704 P/C 180-400 REZX, Industrial 1
10 TP-6705 P/C Doosan 11.1L Engine
10 TP-6706 P/C Doosan 14.6L Engine 1
11 TP-6832 W/D 180-400REZXB, Industrial 1
12 TP-6715 150- 400REZX/RZX O/M Supplement for 1
MasterTrak
13 TP-6716 O/M PSI 180-400RZX/REZX 1
14 TP-6717 S/M PSI 180-400RZX/REZX 1
15 TP-6199 O/I/S/M Marathon DVR2000E (GPN019)
16 TP-5578 O/I/S/M Marathon Altntr MmaxDVR (GPN008) 1
17 TP-5888 O/I/S Marathon Magnaplus 280- 430 (SB504)
18 TP-6746 P/C DPS System 1
19 TP-6747 O/I/M DPS System Installation and Setup 1
20 TP-6750 O/M DEC 6000 Controller 1
21 TP-6694 O/M APM402/DEC3000 Controller 1
22 TP-6780 P/C DEC 550 Controller (J- Box Panel Mt) 1
23 TP-6781 P/C APM402/DEC 3000 Controller 1
24 TP-6837 S/M Doosan 11.1L 180/200REZX(B)
24 TP-6838 S/M Doosan 14/18/22L 250-450REZX/RZX(B) 1

Quantity
Part Variation Number
Item Number Description 584 585 586 587 588 589 590 591
1 G18-499 Seismic Compliance Cert. 300- 500REZXD 1 1 1 1 1
2 G4-296 S/S 300REZXD, Ind 1
2 G4-297 S/S 350REZXD, Ind 1
2 G4-298 S/S 400REZXD, Ind 1
2 G4-299 S/S 450REZXD, Ind 1
2 G4-291 S/S 500REZXD, Ind 1
2 G4-300 S/S 300RZXD, Ind 1
2 G4-301 S/S 350RZXD, Ind 1
2 G4-302 S/S 400RZXD, Ind 1
3 G6-107 S/S Decision- Maker 6000 Controller 1 1 1 1 1 1 1
4 G6-110 S/S Decision- Maker Paralleling System 1 1 1 1 1 1 1
5 G6-112 S/S DPS Switchboards & Circuit Breakers 1 1 1 1 1 1 1
6 G6-113 S/S DPS Master Control Panel 1 1 1 1 1 1 1
7 G6-161 S/S Controller, APM402, Kohler, Ind. 1 1 1 1 1 1 1 1
8 G6-162 S/S APM603 Controller, Industrial 1 1 1 1 1 1 1 1
9 TP-5374 Warranty 1- Year Limited, Industrial 1 1 1 1 1 1 1 1
10 TP-5700 I/M 20- 3250kW, Industrial 1 1 1 1 1 1 1 1
11 TP-6694 O/M APM402/DEC3000 Controller 1 1 1 1 1 1 1 1
12 TP-6704 P/C 180- 450REZX(B)/RZX(B) 1 1 1 1 1 1 1 1
13 TP-6706 P/C Doosan 14.6 - 21.9L, 250- 450kW, Ind 1 1 1 1 1 1 1 1
14 TP-6716 O/M Doosan, 180- 450RZX(B)/REZX 1 1 1 1 1 1 1 1
15 TP-6746 P/C DEC 6000 & DPS System 1 1 1 1 1 1 1
16 TP-6747 O/I/M DPS System Installation and Setup 1 1 1 1 1 1 1
17 TP-6750 O/M DEC 6000 Controller, Ind 1 1 1 1 1 1 1
18 TP-6781 P/C APM402/DEC 3000 Controller 1 1 1 1 1 1 1 1
19 TP-6832 W/D 180- 400REZXB/RZXB,450REZXB, 300REZXC 1 1 1 1 1 1 1 1
20 TP-6874 Warranty, Master Control Panel, 1yr Ltd. 1 1 1 1 1 1 1
21 TP-6877 Warr, Power Distrib Switchbd 1 Yr Ltd 1 1 1 1 1 1 1
22 TP-7139 P/C APM603 Controller, Industrial 1 1 1 1 1 1 1 1
23 TP-7165 O/M 80- 500 Gaseous w/APM603, Ind., EN 1 1 1 1 1 1 1 1
24 TP-7167 O/M Maintenance, 180- 500 kW Doosan 1 1 1 1 1 1 1 1

TP-6704 2/21 123


Kit List
This section lists the part numbers of modules/kits not listed in the group parts lists. Refer to the generator set nameplate or the list below to identify the
module/kit number installed on your generator set. See the sections following this page for the parts list of the module/kit.

180/200 kW 250/300 kW 300/350 kW 400/450 kW 300/500 kW


Controllers
See Controller Parts Catalog for parts lists.

Cooling Systems
Heater, block
2500 W, 90/120 V, 1Ph. GM73528-KA1 - - -
2500 W, 190/208 V, 1Ph. GM73528-KA2 - - -
2500 W, 210/240 V, 1Ph. GM73528-KA3 - - -
2500 W, 380/480 V, 1Ph. GM73528-KA4 - - -
2500 W, 120 V - GM70703-KA1 - -
2500 W, 240 V - GM70703-KA2 - -
6000 W, 240 V, 1Ph. GM75287-KA1 GM74160-KA1 GM74160-KA1 GM111086-KA1
6000 W, 480 V, 1Ph. - GM75287-KA2 GM74160-KA2 GM74160-KA2 GM111086-KA2
6000 W, 240 V, 3 Ph. - GM75287-KA3 GM74160-KA3 GM74160-KA3 GM111086-KA3
6000 W, 380 V, 3 Ph. - GM75287-KA4 GM74160-KA4 GM74160-KA4 GM111086-KA6
6000 W, 480 V, 3 Ph. - GM75287-KA5 GM74160-KA5 GM74160-KA5 GM111086-KA4
6000 W, 208 V, 1 Ph. - GM75287-KA6 GM74160-KA6 GM74160-KA6 GM111086-KA5
Duct Flange, radiator GM69891-KA1 GM69891-KA2 GM69891-KA4 GM69891-KA3
Radiator Guard GM62349-KA1 GM66850-KA1 GM71297-KA1 GM71391-KA1
Coupling, Jacket Water Connection GM114780-KA1

Fuel Systems
Fuel lines, flexible GM69887-KA1 GM69901-KP1 GM71400-KP1 GM71400-KP1 GM71400-KP1
Filter, natural gas PA-343303 PA-343303 PA-343303 PA-343303 GM107751-KA1
Additional gas solenoid valve GM69886-KA1 GM75390-KA1 GM74764-KA1 GM71401-KA1 -

Electrical Accessories
Battery, 2/12 V, 950CCA, Wet 324588 324588 324588 324588 324588

Paint and Miscellaneous Parts


Paint, Kohler Cream Beige All models use GM71383 12 oz. spray can, GM71387 1-gallon can
Oil, Synthetic
15W40 (case of 4) Gaseous GM103170 GM103170 GM103170 GM103170 GM103170
5 Gal Pail 15W40 Gaseous GM103171 GM103171 GM103171 GM103171 GM103171
55 Gal Drum 15W40 Gaseous GM103172 GM103172 GM103172 GM103172 GM103172
275 Gal Tote 15W40 Gaseous GM103173 GM103173 GM103173 GM103173 GM103173
Coolant, 50/50 Blend
EG Gal (case of 4) GM109949 GM109949 GM109949 GM109949 GM109949
EG 55 Gal Drum GM109951 GM109951 GM109951 GM109951 GM109951
EG 264 Gal Tote GM109952 GM109952 GM109952 GM109952 GM109952

124 TP-6704 2/21


Cooling System Kits
Qty. Description Part No. Qty. Description Part No.

Block Heater, 2500W, 120V GM67504-KA1 Block Heater, 2500W, 240V GM69612-KA2
1 Heater, Block, 120V, 2500W GM67502 1 Heater, Block, 240V, 2500W GM67503
1 Adapter, bushing 352360 1 Adapter, bushing 225127
2 Valve, Shutoff (1/2-14npt) GM19670 1 Adapter, bushing 361358
1 Adapter, Bushing 3/8-18 x M16 GM48799 2 Valve, Shutoff (1/2-14npt) GM19670
1 Bracket, Blk Htr Mtg GM67506 1 Bracket, Blk Htr Mtg GM67506
2 Washer, plain 8.4 ID x 16.0 OD M125A-08-80 2 Washer, plain 8.4 ID x 16.0 OD M125A-08-80
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
2 Nut, Hex 8mm M6923-08-80 2 Nut, Hex 8mm M6923-08-80
2 Nut, Hex 10mm M6923-10-80 2 Nut, Hex 10mm M6923-10-80
2 Screw, hex cap M933-08025-60 2 Screw, hex cap M933-08025-60
2 Screw, hex cap,fully thrd M10 x 25mm M933-10025-60 2 Screw, hex cap,fully thrd M10 x 25mm M933-10025-60
1 Bushing, reducing (3/8 x 1/2 in. npt) X-202-46 1 Bushing, reducing (3/8 x 1/2 in. npt) X-202-28
1 Pipe (3/8 in. npt x 1.50 in.) X-204-8 1 Pipe (3/8 in. npt x 2.00 in.) X-204-6
1 Pipe (1/2 in. npt x 4.50 in.) X-209-21 1 Pipe (3/8 in. npt x 1.50 in.) X-204-8
1 Elbow, street (90 deg x 1/2 in. nptf) X-211-3 1 Pipe (1/2 in. npt x 1.19 in.) X-209-2
1 Hose,.63 ID X-312-36 1 Pipe (1/2 in. npt x 1.5 in.) X-209-5
1 Hose,.63 ID X-312-51 1 Elbow, street (90 deg x 1/2 in. nptf) X-215-3
4 Clamp, hose, .69/1.25 in. X-426-12 1 Elbow, street (90 deg x 3/8 in. nptf) X-215-9
2 Connector, Hose 5/8 in. x 1/2 in. MIP Brass X-582-1 1 Hose,.63 ID X-312-15
1 Washer, nylon, .815 ID x 1.068 in. OD X-6278-4 1 Hose,.63 ID X-312-49
4 Clamp, hose, .69/1.25 in. X-426-12
Block Heater, 2500W, 240V GM67504-KA2 2 Connector, Hose 5/8 in. x 1/2 in. MIP Brass X-582-1
1 Heater, Block, 240V, 2500W GM67503 1 Washer, nylon X-6278-10
1 Adapter, bushing 352360 1 Washer, nylon X-6278-12
2 Valve, Shutoff (1/2-14npt) GM19670
1 Adapter, Bushing 3/8-18 x M16 GM48799 Block Heater, 2500W, 120V GM70703-KA1
1 Bracket, Blk Htr Mtg GM67506 1 Heater, Block, 120V, 2500W GM67502
2 Washer, plain 8.4 ID x 16.0 OD M125A-08-80 1 Adapter, bushing 361358
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 2 Valve, Shutoff (1/2-14npt) GM19670
2 Nut, Hex 8mm M6923-08-80 1 Adapter, bushing (1/2- 14npt - M16x1.5) GM24328
2 Nut, Hex 10mm M6923-10-80 1 Bracket, Blk Htr Mtg GM67506
2 Screw, hex cap M933-08025-60 1 Bushing, reducing (3/8 x 1/2 in. npt) X-202-28
2 Screw, hex cap,fully thrd M10 x 25mm M933-10025-60 1 Tee, Pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13
1 Bushing, reducing (3/8 x 1/2 in. npt) X-202-46 1 Pipe (3/8 in. npt x 1.50 in.) X-204-8
1 Pipe (3/8 in. npt x 1.50 in.) X-204-8 1 Pipe (3/8 in. npt x 1.00 in.) X-204-9
1 Pipe (1/2 in. npt x 4.50 in.) X-209-21 4 Pipe (1/2 in. npt x 1.19 in.) X-209-2
1 Elbow, street (90 deg x 1/2 in. nptf) X-211-3 1 Pipe (1/2 in. npt x 1.50 in.) X-209-5
1 Hose,.63 ID X-312-36 1 Elbow, pipe (90 deg x 1/2 in. nptf) X-215-1
1 Hose,.63 ID X-312-51 1 Elbow, pipe (90 deg x 1/2 in. npt) X-215-3
4 Clamp, hose, .69/1.25 in. X-426-12 1 Hose,.63 ID X-312-35
2 Connector, Hose 5/8 in. x 1/2 in. MIP Brass X-582-1 1 Hose,.63 ID X-312-49
1 Washer, nylon, .815 ID x 1.068 in. OD X-6278-4 1 Connector, 90 deg. ( 3/8”id hose) X- 391- 42
4 Clamp, hose, .69/1.25 in. X-426-12
Block Heater, 2500W, 120V GM69612-KA1 2 Connector, Hose 5/8 in. x 1/2 in. MIP Brass X-582-1
1 Heater, Block, 120V, 2500W GM67502
1 Adapter, bushing 225127
1 Adapter, bushing 361358
2 Valve, Shutoff (1/2-14npt) GM19670
1 Bracket, Blk Htr Mtg GM67506
2 Washer, plain 8.4 ID x 16.0 OD M125A-08-80
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
2 Nut, Hex 8mm M6923-08-80
2 Nut, Hex 10mm M6923-10-80
2 Screw, hex cap M933-08025-60
2 Screw, hex cap,fully thrd M10 x 25mm M933-10025-60
1 Bushing, reducing (3/8 x 1/2 in. npt) X-202-28
1 Pipe (3/8 in. npt x 2.00 in.) X-204-6
1 Pipe (3/8 in. npt x 1.50 in.) X-204-8
1 Pipe (1/2 in. npt x 1.19 in.) X-209-2
1 Pipe (1/2 in. npt x 1.5 in.) X-209-5
1 Elbow, street (90 deg x 1/2 in. nptf) X-215-3
1 Elbow, street (90 deg x 3/8 in. nptf) X-215-9
1 Hose,.63 ID X-312-15
1 Hose,.63 ID X-312-49
4 Clamp, hose, .69/1.25 in. X-426-12
2 Connector, Hose 5/8 in. x 1/2 in. MIP Brass X-582-1
1 Washer, nylon X-6278-10
1 Washer, nylon X-6278-12

TP-6704 2/21 125


Cooling System Kits
Qty. Description Part No. Qty. Description Part No.

Block Heater, 2500W, 120V GM70703-KA2 Block Heater, 2500W, 190/208V 1PH GM73528-KA2
1 Heater, Block, 120V, 2500W GM67503 1 Block, heater 2500W, 120V GM20134
1 Adapter, bushing 361358 1 Block Heater Service Element GM29478
2 Valve, Shutoff (1/2-14npt) GM19670 1 Thermostat GM29529
1 Adapter, bushing (1/2- 14npt - M16x1.5) GM24328 1 Box, block heater control 354315
1 Bracket, Blk Htr Mtg GM67506 1 Label, wiring diagram 354327
1 Bushing, reducing (3/8 x 1/2 in. npt) X-202-28 1 Strap, ground ( 5 in.) 223033
1 Tee, Pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13 1 Gasket, washer 297001
1 Pipe (3/8 in. npt x 1.50 in.) X-204-8 1 Adapter, bushing 352360
1 Pipe (3/8 in. npt x 1.00 in.) X-204-9 1 Cover, block heater control 354317
4 Pipe (1/2 in. npt x 1.19 in.) X-209-2 1 Gasket, control box 354318
1 Pipe (1/2 in. npt x 1.50 in.) X-209-5 1 Decal, warning 354325
1 Elbow, pipe (90 deg x 1/2 in. nptf) X-215-1 1 O-RING, ISO 6149 (13.3mm id) GM16112
1 Elbow, pipe (90 deg x 1/2 in. npt) X-215-3 2 Valve, Shutoff (1/2-14npt) GM19670
1 Hose,.63 ID X-312-35 1 Thermostat Assembly GM24738
1 Hose,.63 ID X-312-49 4 Vibromount, Controller GM38784-2
1 Connector, 90 deg. ( 3/8”id hose) X- 391- 42 1 Bracket, Block Heater GM51263
4 Clamp, hose, .69/1.25 in. X-426-12 1 Pipe (1/2”npt x 4.50”) X-209-21
2 Connector, Hose 5/8 in. x 1/2 in. MIP Brass X-582-1 1 Pipe (1/2”npt x 1.50”) X-209-5
1 Elbow, street (90 deg x 1/2”nptf) X-211-3
Block Heater, 2500W, 90/120V 1PH GM73528-KA1 4 Clamp, hose, .69/1.25 in. X-426-12
1 Block, heater 2500W, 120V GM20133 2 Connector, Hose X-582-7
1 Block Heater Service Element GM29477 2 Hose, Coolant 26” X-6367-6
1 Thermostat GM29529
1 Box, block heater control 354315 Block Heater, 2500W, 190/208V 1PH GM73528-KA3
1 Label, wiring diagram 354327 1 Block, heater 2500W, 120V GM20135
1 Strap, ground ( 5 in.) 223033 1 Block Heater Service Element GM29474
1 Gasket, washer 297001 1 Thermostat GM29529
1 Adapter, bushing 352360 1 Box, block heater control 354315
1 Cover, block heater control 354317 1 Label, wiring diagram 354327
1 Gasket, control box 354318 1 Strap, ground ( 5 in.) 223033
1 Decal, warning 354325 1 Gasket, washer 297001
1 O-RING, ISO 6149 (13.3mm id) GM16112 1 Adapter, bushing 352360
2 Valve, Shutoff (1/2-14npt) GM19670 1 Cover, block heater control 354317
1 Thermostat Assembly GM24738 1 Gasket, control box 354318
4 Vibromount, Controller GM38784-2 1 Decal, warning 354325
1 Bracket, Block Heater GM51263 1 O-RING, ISO 6149 (13.3mm id) GM16112
1 Pipe (1/2”npt x 4.50”) X-209-21 2 Valve, Shutoff (1/2-14npt) GM19670
1 Pipe (1/2”npt x 1.50”) X-209-5 1 Thermostat Assembly GM24738
1 Elbow, street (90 deg x 1/2”nptf) X-211-3 4 Vibromount, Controller GM38784-2
4 Clamp, hose, .69/1.25 in. X-426-12 1 Bracket, Block Heater GM51263
2 Connector, Hose X-582-7 1 Pipe (1/2”npt x 4.50”) X-209-21
2 Hose, Coolant 26” X-6367-6 1 Pipe (1/2”npt x 1.50”) X-209-5
1 Elbow, street (90 deg x 1/2”nptf) X-211-3
4 Clamp, hose, .69/1.25 in. X-426-12
2 Connector, Hose X-582-7
2 Hose, Coolant 26” X-6367-6

126 TP-6704 2/21


Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

Block Heater, 2500W, 190/208V 1PH GM73528-KA4 Block Heater, 6000W, 480V, 1Ph GM74160-KA2
1 Block, heater 2500W, 120V GM20136 1 Heater, block 480v 1ph 6000w GM62512
1 Block Heater Service Element GM29479 1 Replacement Element (Service) GM74183
1 Thermostat GM29529 4 Vibromount, controller 328645
1 Box, block heater control 354316 1 Adapter, bushing 361358
1 Label, wiring diagram 354328 2 Valve, shutoff (1/2-14npt) GM19670
1 Strap, ground ( 5 in.) 223033 1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328
1 Gasket, washer 297001 1 Bracket, block heater GM60615
1 Adapter, bushing 352360 2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
1 Cover, block heater control 354317 2 Nut, hex 10mm M6923-10-80
1 Gasket, control box 354318 2 Screw, hex cap M933-10035-60
1 Decal, warning 354325 4 Bolt, hex cap X-125-23
1 O-RING, ISO 6149 (13.3mm id) GM16112 1 Tee, pipe (1 x 1 x 1 npt) X-203-2
2 Valve, Shutoff (1/2-14npt) GM19670 1 Pipe (1/2”npt x 1.50”) brass X-209-1
1 Thermostat Assembly GM24738 5 Pipe (1/2”npt x 1.19”) X-209-2
4 Vibromount, Controller GM38784-2 1 Pipe (1/2”npt x 1.50”) X-209-5
1 Bracket, Block Heater GM51263 2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
1 Pipe (1/2”npt x 4.50”) X-209-21 1 Pipe (1”npt x 1.50”) X-218-24
1 Pipe (1/2”npt x 1.50”) X-209-5 8 Washer, lock X-22-16
1 Elbow, street (90 deg x 1/2”nptf) X-211-3 2 Washer, plain, .406 ID x.812 in. OD X-25-37
4 Clamp, hose, .69/1.25 in. X-426-12 4 Stud, 5/16-18 x 1.5 in. X-352-65
2 Connector, Hose X-582-7 4 Clamp, hose, .69/1.25 in. X-426-12
2 Hose, Coolant 26” X-6367-6 2 Connector, hose + vibra seal X-582-15
2 Connector, hose + vibra seal X-582-7
Block Heater, 6000W, 240V, 1Ph GM74160-KA1 4 Nut,flange spiralock, 5/16-18 X-6210-7
1 Heater, block 240v 1ph 6000w GM62511 1 Washer, nylon X-6278-12
1 Replacement Element (Service) GM74182 1 Hose, .75 ID (55 in.) X-6367-10
4 Vibromount, controller 328645 1 Hose, .75 ID (56 in.) X-6367-5
1 Adapter, bushing 361358 1 Plug, pipe (1” nptf) X-75-13
2 Valve, shutoff (1/2-14npt) GM19670 1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13
1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328 1 Connector, 90 deg. ( 3/8”id hose) X-391-42
1 Bracket, block heater GM60615
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 Block Heater, 6000W, 240V, 3Ph GM74160-KA3
2 Nut, hex 10mm M6923-10-80 1 Heater, block 240v 3ph 6000w GM62513
2 Screw, hex cap M933-10035-60 1 Replacement Element (Service) GM74184
4 Bolt, hex cap X-125-23 4 Vibromount, controller 328645
1 Tee, pipe (1 x 1 x 1 npt) X-203-2 1 Adapter, bushing 361358
1 Pipe (1/2”npt x 1.50”) brass X-209-1 2 Valve, shutoff (1/2-14npt) GM19670
5 Pipe (1/2”npt x 1.19”) X-209-2 1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328
1 Pipe (1/2”npt x 1.50”) X-209-5 1 Bracket, block heater GM60615
1 Elbow, pipe (90 deg x 1/2”npt) X-215-1 2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
2 Pipe (1”npt x 1.50”) X-218-24 2 Nut, hex 10mm M6923-10-80
8 Washer, lock X-22-16 2 Screw, hex cap M933-10035-60
2 Washer, plain, .406 ID x.812 in. OD X-25-37 4 Bolt, hex cap X-125-23
4 Stud, 5/16-18 x 1.5 in. X-352-65 1 Tee, pipe (1 x 1 x 1 npt) X-203-2
4 Clamp, hose, .69/1.25 in. X-426-12 1 Pipe (1/2”npt x 1.50”) brass X-209-1
2 Connector, hose + vibra seal X-582-15 5 Pipe (1/2”npt x 1.19”) X-209-2
2 Connector, hose + vibra seal X-582-7 1 Pipe (1/2”npt x 1.50”) X-209-5
4 Nut,flange spiralock, 5/16-18 X-6210-7 2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
1 Washer, nylon X-6278-12 1 Pipe (1”npt x 1.50”) X-218-24
1 Hose, .75 ID (55 in.) X-6367-10 8 Washer, lock X-22-16
1 Hose, .75 ID (56 in.) X-6367-5 2 Washer, plain, .406 ID x.812 in. OD X-25-37
1 Plug, pipe (1” nptf) X-75-13 4 Stud, 5/16-18 x 1.5 in. X-352-65
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13 4 Clamp, hose, .69/1.25 in. X-426-12
1 Connector, 90 deg. ( 3/8”id hose) X-391-42 2 Connector, hose + vibra seal X-582-15
2 Connector, hose + vibra seal X-582-7
4 Nut,flange spiralock, 5/16-18 X-6210-7
1 Washer, nylon X-6278-12
1 Hose, .75 ID (55 in.) X-6367-10
1 Hose, .75 ID (56 in.) X-6367-5
1 Plug, pipe (1” nptf) X-75-13
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13
1 Connector, 90 deg. ( 3/8”id hose) X-391-42

TP-6704 2/21 127


Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

Block Heater, 6000W, 380V, 3Ph GM74160-KA4 Block Heater, 6000W, 208V, 1Ph GM74160-KA6
1 Heater, block 380v 3ph 6000w GM62514 1 Heater, block 208v 1ph 6000w GM77835
1 Replacement Element (Service) GM74185 1 Replacement Element (Service) GM77836
4 Vibromount, controller 328645 4 Vibromount, controller 328645
1 Adapter, bushing 361358 1 Adapter, bushing 361358
2 Valve, shutoff (1/2-14npt) GM19670 2 Valve, shutoff (1/2-14npt) GM19670
1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328 1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328
1 Bracket, block heater GM60615 1 Bracket, block heater GM60615
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
2 Nut, hex 10mm M6923-10-80 2 Nut, hex 10mm M6923-10-80
2 Screw, hex cap M933-10035-60 2 Screw, hex cap M933-10035-60
4 Bolt, hex cap X-125-23 4 Bolt, hex cap X-125-23
1 Tee, pipe (1 x 1 x 1 npt) X-203-2 1 Tee, pipe (1 x 1 x 1 npt) X-203-2
1 Pipe (1/2”npt x 1.50”) brass X-209-1 1 Pipe (1/2”npt x 1.50”) brass X-209-1
5 Pipe (1/2”npt x 1.19”) X-209-2 5 Pipe (1/2”npt x 1.19”) X-209-2
1 Pipe (1/2”npt x 1.50”) X-209-5 1 Pipe (1/2”npt x 1.50”) X-209-5
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1 2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
1 Pipe (1”npt x 1.50”) X-218-24 1 Pipe (1”npt x 1.50”) X-218-24
8 Washer, lock X-22-16 8 Washer, lock X-22-16
2 Washer, plain, .406 ID x.812 in. OD X-25-37 2 Washer, plain, .406 ID x.812 in. OD X-25-37
4 Stud, 5/16-18 x 1.5 in. X-352-65 4 Stud, 5/16-18 x 1.5 in. X-352-65
4 Clamp, hose, .69/1.25 in. X-426-12 4 Clamp, hose, .69/1.25 in. X-426-12
2 Connector, hose + vibra seal X-582-15 2 Connector, hose + vibra seal X-582-15
2 Connector, hose + vibra seal X-582-7 2 Connector, hose + vibra seal X-582-7
4 Nut,flange spiralock, 5/16-18 X-6210-7 4 Nut,flange spiralock, 5/16-18 X-6210-7
1 Washer, nylon X-6278-12 1 Washer, nylon X-6278-12
1 Hose, .75 ID (55 in.) X-6367-10 1 Hose, .75 ID (55 in.) X-6367-10
1 Hose, .75 ID (56 in.) X-6367-5 1 Hose, .75 ID (56 in.) X-6367-5
1 Plug, pipe (1” nptf) X-75-13 1 Plug, pipe (1” nptf) X-75-13
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13 1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13
1 Connector, 90 deg. ( 3/8”id hose) X-391-42 1 Connector, 90 deg. ( 3/8”id hose) X-391-42

Block Heater, 6000W, 480V, 3Ph GM74160-KA5 Block Heater, 6000W, 240V, 1Ph GM75287-KA1
1 Heater, block 480v 3ph 6000w GM62510 1 Heater, block 240v 1ph 6000w GM62511
1 Replacement Element (Service) GM74181 1 Replacement Element (Service) GM74182
4 Vibromount, controller 328645 4 Vibromount, controller 328645
1 Adapter, bushing 361358 1 Adapter, bushing 361358
2 Valve, shutoff (1/2-14npt) GM19670 2 Valve, shutoff (1/2-14npt) GM19670
1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328 1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328
1 Bracket, block heater GM60615 1 Bracket, block heater GM60615
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
2 Nut, hex 10mm M6923-10-80 2 Nut, hex 10mm M6923-10-80
2 Screw, hex cap M933-10035-60 2 Screw, hex cap M933-10035-60
4 Bolt, hex cap X-125-23 4 Bolt, hex cap X-125-23
1 Tee, pipe (1 x 1 x 1 npt) X-203-2 1 Tee, pipe (1 x 1 x 1 npt) X-203-2
1 Pipe (1/2”npt x 1.50”) brass X-209-1 5 Pipe (1/2”npt x 1.19”) X-209-2
5 Pipe (1/2”npt x 1.19”) X-209-2 2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
1 Pipe (1/2”npt x 1.50”) X-209-5 2 Pipe (1”npt x 1.50”) X-218-24
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1 8 Washer, lock X-22-16
1 Pipe (1”npt x 1.50”) X-218-24 1 Elbow, pipe (45 deg x 1”npt) X-225-9
8 Washer, lock X-22-16 2 Washer, plain, .406 ID x.812 in. OD X-25-37
2 Washer, plain, .406 ID x.812 in. OD X-25-37 4 Stud, 5/16-18 x 1.5 in. X-352-65
4 Stud, 5/16-18 x 1.5 in. X-352-65 4 Clamp, hose, .69/1.25 in. X-426-12
4 Clamp, hose, .69/1.25 in. X-426-12 2 Connector, hose + vibra seal X-582-15
2 Connector, hose + vibra seal X-582-15 2 Connector, hose + vibra seal X-582-7
2 Connector, hose + vibra seal X-582-7 4 Nut,flange spiralock, 5/16-18 X-6210-7
4 Nut,flange spiralock, 5/16-18 X-6210-7 1 Washer, nylon X-6278-1
1 Washer, nylon X-6278-12 1 Washer, nylon X-6278-12
1 Hose, .75 ID (55 in.) X-6367-10 1 Hose, .75 ID (106 in.) X-6367-14
1 Hose, .75 ID (56 in.) X-6367-5 1 Hose, .75 ID (46 in.) X-6367-8
1 Plug, pipe (1” nptf) X-75-13 1 Plug, pipe (1” nptf) X-75-13
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13 1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13
1 Connector, 90 deg. ( 3/8”id hose) X-391-42 1 Connector, 90 deg. ( 3/8”id hose) X-391-42

128 TP-6704 2/21


Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

Block Heater, 6000W, 480V, 1Ph GM75287-KA2 Block Heater, 6000W, 380V, 3Ph GM75287-KA4
1 Heater, block 480v 1ph GM62512 1 Heater, block 380v 3ph GM62514
1 Replacement Element (Service) GM74183 1 Replacement Element (Service) GM74185
4 Vibromount, controller 328645 4 Vibromount, controller 328645
1 Adapter, bushing 361358 1 Adapter, bushing 361358
2 Valve, shutoff (1/2-14npt) GM19670 2 Valve, shutoff (1/2-14npt) GM19670
1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328 1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328
1 Bracket, block heater GM60615 1 Bracket, block heater GM60615
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
2 Nut, hex 10mm M6923-10-80 2 Nut, hex 10mm M6923-10-80
2 Screw, hex cap M933-10035-60 2 Screw, hex cap M933-10035-60
4 Bolt, hex cap X-125-23 4 Bolt, hex cap X-125-23
1 Tee, pipe (1 x 1 x 1 npt) X-203-2 1 Tee, pipe (1 x 1 x 1 npt) X-203-2
5 Pipe (1/2”npt x 1.19”) X-209-2 5 Pipe (1/2”npt x 1.19”) X-209-2
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1 2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
2 Pipe (1”npt x 1.50”) X-218-24 2 Pipe (1”npt x 1.50”) X-218-24
8 Washer, lock X-22-16 8 Washer, lock X-22-16
1 Elbow, pipe (45 deg x 1”npt) X-225-9 1 Elbow, pipe (45 deg x 1”npt) X-225-9
2 Washer, plain, .406 ID x.812 in. OD X-25-37 2 Washer, plain, .406 ID x.812 in. OD X-25-37
4 Stud, 5/16-18 x 1.5 in. X-352-65 4 Stud, 5/16-18 x 1.5 in. X-352-65
4 Clamp, hose, .69/1.25 in. X-426-12 4 Clamp, hose, .69/1.25 in. X-426-12
2 Connector, hose + vibra seal X-582-15 2 Connector, hose + vibra seal X-582-15
2 Connector, hose + vibra seal X-582-7 2 Connector, hose + vibra seal X-582-7
4 Nut,flange spiralock, 5/16-18 X-6210-7 4 Nut,flange spiralock, 5/16-18 X-6210-7
1 Hose, .75 ID (106 in.) X-6367-14 1 Hose, .75 ID (106 in.) X-6367-14
1 Hose, .75 ID (46 in.) X-6367-8 1 Hose, .75 ID (46 in.) X-6367-8
1 Plug, pipe (1” nptf) X-75-13 1 Plug, pipe (1” nptf) X-75-13
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13 1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13
1 Connector, 90 deg. ( 3/8”id hose) X-391-42 1 Connector, 90 deg. ( 3/8”id hose) X-391-42

Block Heater, 6000W, 240V, 3Ph GM75287-KA3 Block Heater, 6000W, 480V, 3Ph GM75287-KA5
1 Heater, block 240v 3ph GM62513 1 Heater, block 480v 3ph GM62510
1 Replacement Element (Service) GM74184 1 Replacement Element (Service) GM74181
4 Vibromount, controller 328645 4 Vibromount, controller 328645
1 Adapter, bushing 361358 1 Adapter, bushing 361358
2 Valve, shutoff (1/2-14npt) GM19670 2 Valve, shutoff (1/2-14npt) GM19670
1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328 1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328
1 Bracket, block heater GM60615 1 Bracket, block heater GM60615
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80
2 Nut, hex 10mm M6923-10-80 2 Nut, hex 10mm M6923-10-80
2 Screw, hex cap M933-10035-60 2 Screw, hex cap M933-10035-60
4 Bolt, hex cap X-125-23 4 Bolt, hex cap X-125-23
1 Tee, pipe (1 x 1 x 1 npt) X-203-2 1 Tee, pipe (1 x 1 x 1 npt) X-203-2
5 Pipe (1/2”npt x 1.19”) X-209-2 5 Pipe (1/2”npt x 1.19”) X-209-2
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1 2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
2 Pipe (1”npt x 1.50”) X-218-24 2 Pipe (1”npt x 1.50”) X-218-24
8 Washer, lock X-22-16 8 Washer, lock X-22-16
1 Elbow, pipe (45 deg x 1”npt) X-225-9 1 Elbow, pipe (45 deg x 1”npt) X-225-9
2 Washer, plain, .406 ID x.812 in. OD X-25-37 2 Washer, plain, .406 ID x.812 in. OD X-25-37
4 Stud, 5/16-18 x 1.5 in. X-352-65 4 Stud, 5/16-18 x 1.5 in. X-352-65
4 Clamp, hose, .69/1.25 in. X-426-12 4 Clamp, hose, .69/1.25 in. X-426-12
2 Connector, hose + vibra seal X-582-15 2 Connector, hose + vibra seal X-582-15
2 Connector, hose + vibra seal X-582-7 2 Connector, hose + vibra seal X-582-7
4 Nut,flange spiralock, 5/16-18 X-6210-7 4 Nut,flange spiralock, 5/16-18 X-6210-7
1 Hose, .75 ID (106 in.) X-6367-14 1 Hose, .75 ID (106 in.) X-6367-14
1 Hose, .75 ID (46 in.) X-6367-8 1 Hose, .75 ID (46 in.) X-6367-8
1 Plug, pipe (1” nptf) X-75-13 1 Plug, pipe (1” nptf) X-75-13
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13 1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13
1 Connector, 90 deg. ( 3/8”id hose) X-391-42 1 Connector, 90 deg. ( 3/8”id hose) X-391-42

TP-6704 2/21 129


Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

Block Heater, 6000W, 208V, 1Ph GM75287-KA6 Block Heater, 6000W, 480V, 1Ph GM111086- KA2
1 Heater, block 208v 1ph 6000w GM77835 1 Block Heater, 480V, 1PH, 6000W GM111086- S2
1 Replacement Element (Service) GM77836 1 Adapter, bushing 361358
4 Vibromount, controller 328645 4 Clamp, hose, .69/1.25 in. X- 426- 12
1 Adapter, bushing 361358 1 Tag, instruction 299896
2 Valve, shutoff (1/2-14npt) GM19670 4 Stud, 5/16- 18 x 1.5 in. X- 352- 65
1 Adapter, bushing (1/2-14npt - M16x1.5) GM24328 1 Tag, hang 279047
1 Bracket, block heater GM60615 1 Connector, 90 deg (3/8 in. ID hose) X- 391- 42
2 Washer, plain 10.5 ID x 20.0 OD M125A-10-80 8 Washer, lock .326 in. ID x .883 in. OD X- 22- 16
2 Nut, hex 10mm M6923-10-80 1 Heater, Block 480V, 1Ph GM62512
2 Screw, hex cap M933-10035-60 2 Connector, hose + Vibra Seal X- 582- 7
4 Bolt, hex cap X-125-23 1 Bracket, Block Heater GM60615
1 Tee, pipe (1 x 1 x 1 npt) X-203-2 2 Connector, hose + Vibra Seal X- 582- 15
5 Pipe (1/2”npt x 1.19”) X-209-2 1 Adapter, bushing (1/2- 14NPT - M16 x 1.5) GM24328
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1 2 Valve, Shutoff (1/2- 14 NPT) GM19670
2 Pipe (1”npt x 1.50”) X-218-24 2 Elbow, pipe (90deg x 1/2 in. NPT) X- 215- 1
8 Washer, lock X-22-16 1 Screw, Hex Cap M16 x 30 M961- 16030- 82
1 Elbow, pipe (45 deg x 1”npt) X-225-9 1 Clamp X- 672- 38
2 Washer, plain, .406 ID x.812 in. OD X-25-37 4 Vibromount, controller 328645
4 Stud, 5/16-18 x 1.5 in. X-352-65 1 Hose, Coolant 65 in. X- 6367- 9
4 Clamp, hose, .69/1.25 in. X-426-12 2 Screw, hex cap M10 x 35 M933- 10035- 60
2 Connector, hose + vibra seal X-582-15 2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80
2 Connector, hose + vibra seal X-582-7 4 Nut,flange spiralock, 5/16- 18 X- 6210- 7
4 Nut,flange spiralock, 5/16-18 X-6210-7 1 Hose, Coolant X- 6367- 14
1 Hose, .75 ID (106 in.) X-6367-14 1 Washer, Plain M125A- 16- 80
1 Hose, .75 ID (46 in.) X-6367-8 1 Elbow, street (90 deg x 1 in. NPTF) 151385
1 Plug, pipe (1” nptf) X-75-13 1 Elbow, street (45 deg x 1 in. NPT) X- 274- 10
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X-203-13 5 Pipe (1/2 in. NPT x 1.19 in.) X- 209- 2
1 Connector, 90 deg. ( 3/8”id hose) X-391-42 1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13
2 Washer, Plain, .406 ID X.812 in. OD X- 25- 37
Block Heater, 6000W, 240V, 1Ph GM111086- KA1 1 Replacement Element (Service), 480V 1Ph GM74183
1 Block Heater, 240V, 1PH, 6000W GM111086- S1 4 Bolt, Hex Cap X- 125- 23
1 Adapter, bushing 361358 1 Sleeve, Split wrap braided, 1/2 in. dia 29808 00750
4 Clamp, hose, .69/1.25 in. X- 426- 12
1 Tag, instruction 299896
4 Stud, 5/16- 18 x 1.5 in. X- 352- 65 Block Heater, 6000W, 240V, 3Ph GM111086- KA3
1 Tag, hang 279047 1 Block Heater, 240V, 3PH, 6000W GM111086- S3
1 Connector, 90 deg (3/8 in. ID hose) X- 391- 42 1 Adapter, bushing 361358
8 Washer, lock .326 in. ID x .883 in. OD X- 22- 16 4 Clamp, hose, .69/1.25 in. X- 426- 12
1 Heater, Block 240V, 1Ph GM62511 1 Tag, instruction 299896
2 Connector, hose + Vibra Seal X- 582- 7 4 Stud, 5/16- 18 x 1.5 in. X- 352- 65
1 Bracket, Block Heater GM60615 1 Tag, hang 279047
2 Connector, hose + Vibra Seal X- 582- 15 1 Connector, 90 deg (3/8 in. ID hose) X- 391- 42
1 Adapter, bushing (1/2- 14NPT - M16 x 1.5) GM24328 8 Washer, lock .326 in. ID x .883 in. OD X- 22- 16
2 Valve, Shutoff (1/2- 14 NPT) GM19670 1 Heater, Block 240V, 3Ph GM62513
2 Elbow, pipe (90deg x 1/2 in. NPT) X- 215- 1 2 Connector, hose + Vibra Seal X- 582- 7
1 Screw, Hex Cap M16 x 30 M961- 16030- 82 1 Bracket, Block Heater GM60615
1 Clamp X- 672- 38 2 Connector, hose + Vibra Seal X- 582- 15
4 Vibromount, controller 328645 1 Adapter, bushing (1/2- 14NPT - M16 x 1.5) GM24328
1 Hose, Coolant 65 in. X- 6367- 9 2 Valve, Shutoff (1/2- 14 NPT) GM19670
2 Screw, hex cap M10 x 35 M933- 10035- 60 2 Elbow, pipe (90deg x 1/2 in. NPT) X- 215- 1
2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80 1 Screw, Hex Cap M16 x 30 M961- 16030- 82
4 Nut,flange spiralock, 5/16- 18 X- 6210- 7 1 Clamp X- 672- 38
1 Hose, Coolant X- 6367- 14 4 Vibromount, controller 328645
1 Washer, Plain M125A- 16- 80 1 Hose, Coolant 65 in. X- 6367- 9
1 Elbow, street (90 deg x 1 in. NPTF) 151385 2 Screw, hex cap M10 x 35 M933- 10035- 60
1 Elbow, street (45 deg x 1 in. NPT) X- 274- 10 2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80
5 Pipe (1/2 in. NPT x 1.19 in.) X- 209- 2 4 Nut,flange spiralock, 5/16- 18 X- 6210- 7
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13 1 Hose, Coolant X- 6367- 14
2 Washer, Plain, .406 ID X.812 in. OD X- 25- 37 1 Washer, Plain M125A- 16- 80
1 Replacement Element (Service), 240V 1Ph GM74182 1 Elbow, street (90 deg x 1 in. NPTF) 151385
4 Bolt, Hex Cap X- 125- 23 1 Elbow, street (45 deg x 1 in. NPT) X- 274- 10
1 Sleeve, Split wrap braided, 1/2 in. dia 29808 00750 5 Pipe (1/2 in. NPT x 1.19 in.) X- 209- 2
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13
2 Washer, Plain, .406 ID X.812 in. OD X- 25- 37
1 Replacement Element (Service), 240V 3Ph GM74184
4 Bolt, Hex Cap X- 125- 23
1 Sleeve, Split wrap braided, 1/2 in. dia 29808 00750

130 TP-6704 2/21


Cooling System Kits, continued
Qty. Description Part No. Qty. Description Part No.

Block Heater, 6000W, 480V, 3Ph GM111086- KA4 Block Heater, 6000W, 380V, 3Ph GM111086- KA6
1 Block Heater, 480V, 3PH, 6000W GM111086- S4 1 Block Heater, 380V, 3PH, 6000W GM111086- S6
1 Adapter, bushing 361358 1 Adapter, bushing 361358
4 Clamp, hose, .69/1.25 in. X- 426- 12 4 Clamp, hose, .69/1.25 in. X- 426- 12
1 Tag, instruction 299896 1 Tag, instruction 299896
4 Stud, 5/16- 18 x 1.5 in. X- 352- 65 4 Stud, 5/16- 18 x 1.5 in. X- 352- 65
1 Tag, hang 279047 1 Tag, hang 279047
1 Connector, 90 deg (3/8 in. ID hose) X- 391- 42 1 Connector, 90 deg (3/8 in. ID hose) X- 391- 42
8 Washer, lock .326 in. ID x .883 in. OD X- 22- 16 8 Washer, lock .326 in. ID x .883 in. OD X- 22- 16
1 Heater, Block 480V, 3Ph GM62510 1 Heater, Block 380V, 3Ph GM62514
2 Connector, hose + Vibra Seal X- 582- 7 2 Connector, hose + Vibra Seal X- 582- 7
1 Bracket, Block Heater GM60615 1 Bracket, Block Heater GM60615
2 Connector, hose + Vibra Seal X- 582- 15 2 Connector, hose + Vibra Seal X- 582- 15
1 Adapter, bushing (1/2- 14NPT - M16 x 1.5) GM24328 1 Adapter, bushing (1/2- 14NPT - M16 x 1.5) GM24328
2 Valve, Shutoff (1/2- 14 NPT) GM19670 2 Valve, Shutoff (1/2- 14 NPT) GM19670
2 Elbow, pipe (90deg x 1/2 in. NPT) X- 215- 1 2 Elbow, pipe (90deg x 1/2 in. NPT) X- 215- 1
1 Screw, Hex Cap M16 x 30 M961- 16030- 82 1 Screw, Hex Cap M16 x 30 M961- 16030- 82
1 Clamp X- 672- 38 1 Clamp X- 672- 38
4 Vibromount, controller 328645 4 Vibromount, controller 328645
1 Hose, Coolant 65 in. X- 6367- 9 1 Hose, Coolant 65 in. X- 6367- 9
2 Screw, hex cap M10 x 35 M933- 10035- 60 2 Screw, hex cap M10 x 35 M933- 10035- 60
2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80 2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80
4 Nut,flange spiralock, 5/16- 18 X- 6210- 7 4 Nut,flange spiralock, 5/16- 18 X- 6210- 7
1 Hose, Coolant X- 6367- 14 1 Hose, Coolant X- 6367- 14
1 Washer, Plain M125A- 16- 80 1 Washer, Plain M125A- 16- 80
1 Elbow, street (90 deg x 1 in. NPTF) 151385 1 Elbow, street (90 deg x 1 in. NPTF) 151385
1 Elbow, street (45 deg x 1 in. NPT) X- 274- 10 1 Elbow, street (45 deg x 1 in. NPT) X- 274- 10
5 Pipe (1/2 in. NPT x 1.19 in.) X- 209- 2 5 Pipe (1/2 in. NPT x 1.19 in.) X- 209- 2
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13 1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13
2 Washer, Plain, .406 ID X.812 in. OD X- 25- 37 2 Washer, Plain, .406 ID X.812 in. OD X- 25- 37
1 Replacement Element (Service), 480V 3Ph GM74181 1 Replacement Element (Service), 380V 3Ph GM74815
4 Bolt, Hex Cap X- 125- 23 4 Bolt, Hex Cap X- 125- 23
1 Sleeve, Split wrap braided, 1/2 in. dia 29808 00750 1 Sleeve, Split wrap braided, 1/2 in. dia 29808 00750

Block Heater, 6000W, 208V, 1Ph GM111086- KA5 Radiator Duct Flange GM69891-KA1
1 Block Heater, 208V, 1PH, 6000W GM111086- S5 2 Radiator Duct Flange GM69892
1 Adapter, bushing 361358 2 Radiator Duct Flange GM69893
4 Clamp, hose, .69/1.25 in. X- 426- 12 1 Frame, Air Duct Vertical (LH) GM71431
1 Tag, instruction 299896 8 Rivet, pop, .187 in. X-781-11
4 Stud, 5/16- 18 x 1.5 in. X- 352- 65
1 Tag, hang 279047 Radiator Duct Flange GM69891-KA2
1 Connector, 90 deg (3/8 in. ID hose) X- 391- 42 2 Radiator Duct Flange GM69894
8 Washer, lock .326 in. ID x .883 in. OD X- 22- 16 2 Radiator Duct Flange GM69895
1 Heater, Block 208V, 1Ph GM77835 8 Rivet, pop, .187 in. X-781-11
2 Connector, hose + Vibra Seal X- 582- 7 16 Washer, hardened, .406 ID x 1.375 in. OD X-801-11
1 Bracket, Block Heater GM60615
2 Connector, hose + Vibra Seal X- 582- 15 Radiator Duct Flange GM69891-KA3
1 Adapter, bushing (1/2- 14NPT - M16 x 1.5) GM24328 2 Radiator Duct Flange GM69896
2 Valve, Shutoff (1/2- 14 NPT) GM19670 2 Radiator Duct Flange GM69897
2 Elbow, pipe (90deg x 1/2 in. NPT) X- 215- 1 8 Rivet, pop, .187 in. X-781-11
1 Screw, Hex Cap M16 x 30 M961- 16030- 82 18 Washer, hardened, .406 ID x 1.375 in. OD X-801-11
1 Clamp X- 672- 38
4 Vibromount, controller 328645 Radiator Duct Flange GM69891-KA4
1 Hose, Coolant 65 in. X- 6367- 9 2 Radiator Duct Flange GM69895
2 Screw, hex cap M10 x 35 M933- 10035- 60 2 Radiator Duct Flange (Vertical) GM69896
2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80 8 Rivet, pop, .187 in. X-781-11
4 Nut,flange spiralock, 5/16- 18 X- 6210- 7 16 Washer, hardened, .406 ID x 1.375 in. OD X-801-11
1 Hose, Coolant X- 6367- 14
1 Washer, Plain M125A- 16- 80 Radiator Guard GM62349-KA1
1 Elbow, street (90 deg x 1 in. NPTF) 151385 1 Guard, Radiator Assy. GM75630
1 Elbow, street (45 deg x 1 in. NPT) X- 274- 10
5 Pipe (1/2 in. NPT x 1.19 in.) X- 209- 2 Radiator Guard GM66850-KA1
1 Tee, pipe (1/2 x 1/2 x 1/2 npt) X- 203- 13 1 Guard, Radiator Assy. GM75631
2 Washer, Plain, .406 ID X.812 in. OD X- 25- 37
1 Replacement Element (Service), 208V 1Ph GM77836 Radiator Guard GM71391-KA1
4 Bolt, Hex Cap X- 125- 23 1 Guard, Radiator Assy. GM75632
1 Sleeve, Split wrap braided, 1/2 in. dia 29808 00750
Radiator Guard GM71297-KA1
1 Guard, Radiator GM71295

TP-6704 2/21 131


Fuel System Kits
Qty. Description Part No.

Filter, Natural Gas PA-343303


1 Filter, gas 343302
1 Element, gas filter 343304

Filter, Natural Gas GM107751-KP1


2 Adapter flange, DIN80 to 3 in. NPT GM107752
2 Gasket DN80 GM95416
1 Filter, fuel GM98890
32 Washer, plain M125A-16-80
16 Screw, hex cap M16 M933-16070-60
16 Nut, hex, 16 mm M934-16-60

Flexible Fuel Line GM69887-KP1


1 Fuel line, flexible (2.00 in. ID x 18 in.) X-504-16
1 Pipe, Nipple (2 in. npt x 2.00 in.) X-219-9

Flexible Fuel Line GM69901-KP1


1 Fuel line, flexible (2.00 in. ID x 18 in.) X-504-16
1 Pipe, Nipple (2 in. npt x 2.00 in.) X-219-9

Flexible Fuel Line GM71400-KP1


1 Fuel line, flexible X-504-26
1 Pipe (3 in. npt x 3.00 in) X-533-1

Additional Gas Solenoid Valve GM69886-KA1


1 Valve Assy, Gas Solenoid GM69614-1
1 Harness, Solenoid Extension GM70487
1 Pipe (2 in. npt x 2.50 in.) X-219-8

Additional Gas Solenoid Valve GM71401-KA1


2 Valve Assy, Gas Solenoid GM69614-1
1 Harness, Solenoid Extension GM73386
2 Pipe (2 in. npt x 3.00 in.) X-396-19

Additional Gas Solenoid Valve GM75390-KA1


1 Valve Assy, Gas Solenoid GM69614-1
1 Harness, Solenoid Extension GM70487
1 Pipe (2 in. npt x 2.00 in.) X-219-9
1 Pipe (2 in. npt x 4.50 in.) X-396-21

Additional Gas Solenoid Valve GM74764-KA1


3 Clamp, muffler, 2.37 in. 288827
2 Valve Assy, Gas Solenoid GM69614-1
1 Bracket, Mtg Dual Fuel GM71426
1 Dwg, Assy Additional Gas Solenoid Valve GM74764
1 Harness, Solenoid Extension GM74862
1 Bracket, Dual Fuel GM78846
4 Elbow, pipe (90 deg x 2”npt) X-215-6
1 Coupling, Pipe (2”npsc) X-216-38
1 Pipe (2”npt x 4.00”) X-219-6
3 Pipe, Nipple (2” npt x 2.00”) X-219-9
5 Elbow, Pipe X-225-4
1 Fitting, straight union (2”npt) X-277-10
2 Pipe, Nipple (2” npt x 6.00”) X-396-20
1 Pipe (2”npt x 4.50”) X-396-21
2 Pipe (2”npt x 11.50”) X-396-23
3 Pipe, Nipple (2” npt x 8.00”) X-396-24
1 Pipe, (2” NPT X 15.50”) X-396-26
1 Fuel line, flexible (2.00”id * 18”) X-504-16

132 TP-6704 2/21


Electrical Accessories
Qty. Description Part No.

Battery, 2/12 V, 950CCA, Wet 324588


2 Battery, Opt Duty 925CCA, GRP31 12 V Wet GM106375

TP-6704 2/21 133


134 TP-6704 2/21
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute est. estimated
ABDC after bottom dead center CG center of gravity E-Stop emergency stop
AC alternating current CID cubic inch displacement etc. et cetera (and so forth)
A/D analog to digital CL centerline exh. exhaust
ADC advanced digital control; cm centimeter ext. external
analog to digital converter CMOS complementary metal oxide F Fahrenheit, female
adj. adjust, adjustment substrate (semiconductor) fglass. fiberglass
ADV advertising dimensional cogen. cogeneration FHM flat head machine (screw)
drawing com communications (port) fl. oz. fluid ounce
Ah amp-hour coml commercial flex. flexible
AHWT anticipatory high water Coml/Rec Commercial/Recreational freq. frequency
temperature conn. connection FS full scale
AISI American Iron and Steel cont. continued
Institute ft. foot, feet
CPVC chlorinated polyvinyl chloride ft. lb. foot pounds (torque)
ALOP anticipatory low oil pressure
crit. critical ft./min. feet per minute
alt. alternator
CRT cathode ray tube ftp file transfer protocol
Al aluminum
CSA Canadian Standards g gram
ANSI American National Standards Association
Institute (formerly American ga. gauge (meters, wire size)
Standards Association, ASA) CT current transformer gal. gallon
AO anticipatory only Cu copper gen. generator
APDC Air Pollution Control District cUL Canadian Underwriter’s genset generator set
Laboratories
API American Petroleum Institute GFI ground fault interrupter
CUL Canadian Underwriter’s
approx. approximate, approximately Laboratories GND, ground
AQMD Air Quality Management District cu. in. cubic inch gov. governor
AR as required, as requested cw. clockwise gph gallons per hour
AS as supplied, as stated, as CWC city water-cooled gpm gallons per minute
suggested
cyl. cylinder gr. grade, gross
ASE American Society of Engineers
D/A digital to analog GRD equipment ground
ASME American Society of
Mechanical Engineers DAC digital to analog converter gr. wt. gross weight
assy. assembly dB decibel HxWxD height by width by depth
ASTM American Society for Testing dB(A) decibel (A weighted) HC hex cap
Materials DC direct current HCHT high cylinder head temperature
ATDC after top dead center DCR direct current resistance HD heavy duty
ATS automatic transfer switch deg., ° degree HET high exhaust temp., high
auto. automatic dept. department engine temp.
aux. auxiliary DFMEA Design Failure Mode and hex hexagon
avg. average Effects Analysis Hg mercury (element)
AVR automatic voltage regulator dia. diameter HH hex head
AWG American Wire Gauge DI/EO dual inlet/end outlet HHC hex head cap
AWM appliance wiring material DIN Deutsches Institut fur Normung HP horsepower
e. V. (also Deutsche Industrie hr. hour
bat. battery Normenausschuss)
BBDC before bottom dead center HS heat shrink
DIP dual inline package hsg. housing
BC battery charger, battery DPDT double-pole, double-throw
charging HVAC heating, ventilation, and air
DPST double-pole, single-throw conditioning
BCA battery charging alternator
DS disconnect switch HWT high water temperature
BCI Battery Council International
DVR digital voltage regulator Hz hertz (cycles per second)
BDC before dead center
E, emer. emergency (power source) IC integrated circuit
BHP brake horsepower
ECM electronic control module, ID inside diameter, identification
blk. black (paint color), block engine control module
(engine) IEC International Electrotechnical
EDI electronic data interchange Commission
blk. htr. block heater
EFR emergency frequency relay IEEE Institute of Electrical and
BMEP brake mean effective pressure
e.g. for example (exempli gratia) Electronics Engineers
bps bits per second
EG electronic governor IMS improved motor starting
br. brass
EGSA Electrical Generating Systems in. inch
BTDC before top dead center Association in. H2O inches of water
Btu British thermal unit EIA Electronic Industries in. Hg inches of mercury
Btu/min. British thermal units per minute Association in. lb. inch pounds
C Celsius, centigrade EI/EO end inlet/end outlet Inc. incorporated
cal. calorie EMI electromagnetic interference ind. industrial
CAN controller area network emiss. emission int. internal
CARB California Air Resources Board eng. engine int./ext. internal/external
CB circuit breaker EPA Environmental Protection I/O input/output
cc cubic centimeter Agency
IP iron pipe
CCA cold cranking amps EPS emergency power system
ISO International Organization for
ccw. counterclockwise ER emergency relay Standardization
CEC Canadian Electrical Code ES engineering special, J joule
cert. certificate, certification, certified engineered special
JIS Japanese Industry Standard
cfh cubic feet per hour ESD electrostatic discharge

TP-6704 2/21 Appendix 135


k kilo (1000) MW megawatt rnd. round
K kelvin mW milliwatt ROM read only memory
kA kiloampere µF microfarad rot. rotate, rotating
KB kilobyte (210 bytes) N, norm. normal (power source) rpm revolutions per minute
KBus Kohler communication protocol NA not available, not applicable RS right side
kg kilogram nat. gas natural gas RTU remote terminal unit
kg/cm2 kilograms per square NBS National Bureau of Standards RTV room temperature vulcanization
centimeter NC normally closed RW read/write
kgm kilogram-meter NEC National Electrical Code SAE Society of Automotive
kg/m3 kilograms per cubic meter NEMA National Electrical Engineers
kHz kilohertz Manufacturers Association scfm standard cubic feet per minute
km kilometer NFPA National Fire Protection SCR silicon controlled rectifier
kOhm, kΩ kilo-ohm Association s, sec. second
kPa kilopascal Nm newton meter SI Systeme international d’unites,
kph kilometers per hour NO normally open International System of Units
kV kilovolt no., nos. number, numbers SI/EO side in/end out
kVA kilovolt ampere NPS National Pipe, Straight sil. silencer
kVAR kilovolt ampere reactive NPSC National Pipe, Straight-coupling SN serial number
kW kilowatt NPT National Standard taper pipe SNMP simple network management
kWh kilowatt-hour thread per general use protocol
kWm kilowatt mechanical NPTF National Pipe, Taper-Fine SPDT single-pole, double-throw
kWth kilowatt-thermal NR not required, normal relay SPST single-pole, single-throw
L liter ns nanosecond spec specification
LAN local area network OC overcrank specs specification(s)
L x W x H length by width by height OD outside diameter sq. square
lb. pound, pounds OEM original equipment sq. cm square centimeter
manufacturer sq. in. square inch
lbm/ft3 pounds mass per cubic feet
OF overfrequency SS stainless steel
LCB line circuit breaker
opt. option, optional std. standard
LCD liquid crystal display
OS oversize, overspeed stl. steel
ld. shd. load shed
OSHA Occupational Safety and Health tach. tachometer
LED light emitting diode Administration
Lph liters per hour TD time delay
OV overvoltage TDC top dead center
Lpm liters per minute oz. ounce
LOP low oil pressure TDEC time delay engine cooldown
p., pp. page, pages TDEN time delay emergency to
LP liquefied petroleum PC personal computer normal
LPG liquefied petroleum gas PCB printed circuit board TDES time delay engine start
LS left side pF picofarad TDNE time delay normal to
Lwa sound power level, A weighted PF power factor emergency
LWL low water level ph., ∅ phase TDOE time delay off to emergency
LWT low water temperature PHC Phillips head Crimptite TDON time delay off to normal
m meter, milli (1/1000) (screw) temp. temperature
M mega (106 when used with SI PHH Phillips hex head (screw) term. terminal
units), male PHM pan head machine (screw) THD total harmonic distortion
m3 cubic meter PLC programmable logic control TIF telephone influence factor
m3/hr. cubic meters per hour PMG permanent magnet generator TIR total indicator reading
m3/min. cubic meters per minute pot potentiometer, potential tol. tolerance
mA milliampere ppm parts per million turbo. turbocharger
man. manual PROM programmable read-only typ. typical (same in multiple
max. maximum memory locations)
MB megabyte (220 bytes) psi pounds per square inch UF underfrequency
MCCB molded-case circuit breaker psig pounds per square inch gauge UHF ultrahigh frequency
MCM one thousand circular mils pt. pint UL Underwriter’s Laboratories, Inc.
meggar megohmmeter PTC positive temperature coefficient UNC unified coarse thread (was NC)
MHz megahertz PTO power takeoff UNF unified fine thread (was NF)
mi. mile PVC polyvinyl chloride univ. universal
mil one one-thousandth of an inch qt. quart, quarts US undersize, underspeed
min. minimum, minute qty. quantity UV ultraviolet, undervoltage
misc. miscellaneous R replacement (emergency) V volt
MJ megajoule power source VAC volts alternating current
mm millimeter rad. radiator, radius VAR voltampere reactive
mOhm, mΩmilliohm RAM random access memory VDC volts direct current
MOhm, MΩmegohm RDO relay driver output VFD vacuum fluorescent display
MPa megapascal ref. reference VGA video graphics adapter
mpg miles per gallon rem. remote VHF very high frequency
mph miles per hour Res/Coml Residential/Commercial W watt
MS military standard RFI radio frequency interference WCR withstand and closing rating
m/sec. meters per second RH round head w/ with
MTBF mean time between failure RHM round head machine (screw) w/o without
MTBO mean time between overhauls rly. relay wt. weight
mtg. mounting rms root mean square xfmr transformer
MTU Motoren-und Turbinen-Union

136 Appendix TP-6704 2/21


Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.

Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread (weld
use Figure 1 as a guide. As a general rule, a minimum nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
preloading (torque) of the bolt in all other applications. spiralock nut. See Figure 2.

3. Follow these SAE washer rules after determining


See Appendix C, General Torque Specifications, and
exit hole type:
other torque specifications in the service literature.
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1 2 b. Always use a washer under a nut (see 2 above
for exception).

c. Use a washer under a bolt when the female


thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding


hardware configuration possibilities.

Unacceptable Nut/Bolt Clearance

2
3 1

G-585

1. 1/2 of bolt diameter


2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths


5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-6704 2/21 Appendix 137


Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications


Assembled into Cast Iron or Steel Assembled into
Size Grade 2 Grade 5 Grade 8 Aluminum
8-32 2.0 Nm (18 in. lb.) 3.1 Nm (27 in. lb.) -
10-24 3.2 Nm (28 in. lb.) 4.9 Nm (43 in. lb.) -
10-32 3.6 Nm (32 in. lb.) 5.5 Nm (49 in. lb.) -
12-24 5.0 Nm (44 in. lb.) 7.7 Nm (68 in. lb.) -
1/4-20 7.6 Nm (67 in. lb.) 11.6 Nm (103 in. lb.) 16.5 Nm (146 in. lb.)
1/4-28 8.6 Nm (76 in. lb.) 13.2 Nm (117 in. lb.) 18.8 Nm (166 in. lb.)
5/16-18 15.5 Nm (137 in. lb.) 24.0 Nm (212 in. lb.) 33.9 Nm (300 in. lb.)
5/16-24 17.1 Nm (151 in. lb.) 26.4 Nm (234 in. lb.) 40 Nm (28 ft. lb.)
3/8-16 27 Nm (243 in. lb.) 42 Nm (31 ft. lb.) 60 Nm (44 ft. lb.)
3/8-24 31 Nm (274 in. lb.) 47 Nm (35 ft. lb.) 68 Nm (50 ft. lb.)
7/16-14 43 Nm (32 ft. lb.) 68 Nm (50 ft. lb.) 96 Nm (71 ft. lb.) See Note 3
7/16-20 49 Nm (36 ft. lb.) 76 Nm (56 ft. lb.) 107 Nm (79 ft. lb.)
1/2-13 66 Nm (49 ft. lb.) 103 Nm (76 ft. lb.) 146 Nm (108 ft. lb.)
1/2-20 75 Nm (55 ft. lb.) 117 Nm (86 ft. lb.) 164 Nm (121 ft. lb.)
9/16-12 96 Nm (71 ft. lb.) 149 Nm (110 ft. lb.) 210 Nm (155 ft. lb.)
9/16-18 107 Nm (79 ft. lb.) 165 Nm (122 ft. lb.) 235 Nm (173 ft. lb.)
5/8-11 133 Nm (98 ft. lb.) 206 Nm (152 ft. lb.) 290 Nm (214 ft. lb.)
5/8-18 150 Nm (111 ft. lb.) 232 Nm (171 ft. lb.) 328 Nm (242 ft. lb.)
3/4-10 - 365 Nm (269 ft. lb.) 515 Nm (380 ft. lb.)
3/4-16 - 405 Nm (299 ft. lb.) 572 Nm (422 ft. lb.)
1-8 - 881 Nm (650 ft. lb.) 1245 Nm (918 ft. lb.)
1-12 - 961 Nm (709 ft. lb.) 1357 Nm (1001 ft. lb.)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)


Assembled into Cast Iron or Steel Assembled into
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 12.9 Aluminum
Mxxx-04xxx-xx 1.9 (1.4) 2.9 (2.1) 4.3 (3.2) 4.3 (3.2)
Mxxx-05xxx-xx 3.8 (2.8) 5.8 (4.3) 8.5 (6.3) 8.5 (6.3)
Mxxx-06xxx-xx 6.5 (4.8) 10.4 (7.7) 14.7 (11) 17.6 (13)
Mxxx-08xxx-xx 16 (12) 25 (17) 36 (26) 43 (31)
Mxxx-08xxx-xxF 17 (13) 27 (20) 38 (28) 46 (34)
Mxxx-10xxx-xx 31 (23) 50 (37) 70 (52) 85 (62)
Mxxx-10xxx-xxF 33 (24) 53 (39) 74 (55) 89 (66)
Mxxx-12xxx-xx 55 (40) 87 (64) 123 (91) 147 (109)
Mxxx-12xxx-xxF 60 (44) 95 (70) 134 (99) 161 (119)
Mxxx-14xxx-xx 87 (64) 135 (103) 196 (145) 236 (174)
Mxxx-14xxx-xxF 94 (69) 151 (111) 212 (156) 254 (188)
Mxxx-16xxx-xx 135 (100) 217 (160) 305 (225) 365 (270)
See Note 3
Mxxx-16xxx-xxF 145 (107) 231 (171) 325 (240) 390 (288)
Mxxx-18xxx-xx 187 (138) 299 (221) 421 (310) 505 (373)
Mxxx-18xxx-xxF 210 (155) 336 (248) 473 (349) 567 (419)
Mxxx-20xxx-xx 264 (195) 423 (312) 595 (439) 714 (526)
Mxxx-20xxx-xxF 293 (216) 469 (346) 660 (487) 792 (584)
Mxxx-22xxx-xx 360 (266) 576 (425) 811 (598) 973 (718)
Mxxx-22xxx-xxF 396 (292) 633 (467) 890 (657) 1068 (788)
Mxxx-24xxx-xx 457 (337) 731 (539) 1028 (758) 1233 (910)
Mxxx-24xxx-xxF 498 (367) 797 (588) 1121 (827) 1345 (992)
Mxxx-27xxx-xx - 1072 (790) 1507 (1112) 1809 (1334)
Mxxx-27xxx-xxF - 1156 (853) 1626 (1199) 1952 (1439)
Mxxx-30xxx-xx - 1453 (1072) 2043 (1507) 2452 (1809)
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. At minimum, hardware threaded into aluminum must have two diameters of thread engagement. Hardware threaded into steel and cast
iron must have 1.25 diameters of thread.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 75% of proof strength and
a friction coefficient of 0.2.

138 Appendix TP-6704 2/21


Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades


Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head


with Washer Lock or Elastic Grade 5

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket


Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allen Head Cap
Washer Styles Hose Clamp Covers
Hex Socket Head or Allen Black, EPDM rubber used
Head Shoulder Bolt Plain on worm gear clamps

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillips

Slotted

Hex Socket

Allen head screw is a trademark of Holo-Krome Co.


Phillips screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

TP-6704 2/21 Appendix 139


Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00 Hose Clamp Covers
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50 Part No. Clamp Size
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00 GM102674-1 13 mm (1/2 in.)
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25 GM102674-2 8 mm (5/16 in.)
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

140 Appendix TP-6704 2/21


Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions


Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6704 2/21 Appendix 141


Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

This metric hex nut’s hardness is grade 8.

142 Appendix TP-6704 2/21


Index
Listed below are part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page
numbers on which modules appear.
GM103911- GR1, 27 GM58642- MA39, 81 GM71302- MA1, 18
GM103912- GR1, 31 GM58642- MA40, 81 GM71303- MA1, 69
GM103913- GR1, 27 GM58642- MA41, 81 GM71303- MA2, 69
GM103914- GR1, 31 GM58642- MA42, 81 GM71310- MA1, 89
GM104465-MA1, 113 GM58642- MA43, 81 GM71310- MA2, 89
GM104466-MA1, 113 GM58642- MA44, 81 GM71310- MA3, 89
GM104467-MA1, 113 GM58642-MA37, 85 GM71311- MA1, 89
GM104468-MA1, 113 GM58642-MA38, 85 GM75517- MA1, 117
GM104469-MA1, 121 GM58642-MA39, 85 GM75518- MA1, 117
GM110469-MA1, 73 GM58642-MA40, 85 GM75930-1, 94
GM110469-MA2, 73, 75 GM58642-MA41, 85 GM75930-2, 94
GM110470-MA1, 75 GM58642-MA42, 85 GM75930-3, 94
GM110483- MA1, 23 GM58642-MA43, 85 GM78691- MA1, 67
GM110483- MA2, 23 GM58642-MA44, 85 GM78692- MA1, 17
GM111121- MA1, 20 GM66107- MA1, 63 GM78693- MA1, 113
GM111122-MA1, 77 GM66267- MA1, 81 GM78694- MA1, 115
GM111122-MA2, 77 GM66267- MA2, 81 GM78694- MA2, 115
GM111123-MA1, 79 GM66267-MA1, 85 GM78695- MA1, 63
GM111123-MA2, 79 GM66267-MA2, 85 GM78696- MA1, 61
GM111336-MA1- BLK, 101 GM66557- MA1, 61 GM78697- MA1, 16
GM111336-MA2- BLK, 101 GM66610- MA2, 111 GM78699- MA1, 115
GM111336-MA3-BLK, 101 GM66960- MA2, 111 GM78699- MA2, 115
GM111336-MA4- BLK, 101 GM66960- MA4, 111 GM78700- MA1, 113
GM111336-MA5-BLK, 101 GM67028- MA1, 16 GM78703- MA1, 61
GM111336-MA6- BLK, 101 GM67156- MA1, 67 GM78704- MA1, 113
GM111336-MA7- BLK, 101 GM67405- MA1, 111 GM78705- MA1, 115
GM111337-MA1- BLK, 103 GM67406- MA1, 111 GM78831- MA1, 18
GM111337-MA2- BLK, 103 GM67406- MA2, 111 GM78832- MA1, 19
GM111337-MA3- BLK, 103 GM67425- MA1, 17 GM78833- MA1, 71
GM113917- GR1, 37, 38 GM69610- MA1, 119 GM78833- MA2, 71
GM113917- GR2, 37, 38 GM69611- MA1, 119 GM78834- MA1, 121
GM113943- GR1, 45, 46 GM69613- MA1, 97 GM78835- MA1, 121
GM113943- GR2, 45, 46 GM69632- MA1, 19 GM78835- MA2, 121
GM113946-MA1, 12 GM69633- MA1, 71 GM78836- MA1, 93
GM113946-MA2, 15 GM69633- MA2, 71 GM78837- MA1, 93
GM113961- GR1, 53, 54 GM69694- MA1, 65 GM78837- MA2, 93
GM113961- GR2, 53, 54 GM69700- MA1, 87 GM78837- MA3, 93
GM17025-17, 105 GM69906- MA1, 97 GM78837- MA4, 99
GM58642- MA37, 81 GM69906- MA2, 97 GM78837- MA5, 99
GM58642- MA38, 81 GM69906- MA3, 97 GM79595- MA1, 69

TP-6704 2/21 Index 143


GM79595- MA2, 69 GM80116- MA2, 107 GM85236-MA1, 71
GM79596- MA1, 91 GM80116- MA3, 107 GM85236-MA2, 71
GM79596- MA2, 91 GM80116- MA4, 107 GM85237-MA1, 93
GM79596- MA3, 91 GM85233-MA1, 69 GM85238- MA4, 99
GM79597- MA1, 91 GM85233-MA2, 69 GM85238-MA1, 93
GM80114- MA1, 113 GM85234-MA1, 91 GM85238-MA2, 93
GM80115- MA1, 115 GM85234-MA2, 91 GM85238-MA3, 93
GM80115- MA2, 115 GM85234-MA3, 91 GM85238-MA5, 99
GM80116- MA1, 107 GM85235-MA1, 91

144 Index TP-6704 2/21


KOHLER CO., Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
TP-6704 2/21k For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
2009 Kohler Co. All rights reserved. KOHLERPower.com

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