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ultra.dry compact
adsorption dryer
Why drying compressed air? connections (up to UDC 038) the ultra.dry compact
Compressed air is used in almost all areas of indus- can be installed in vertical and horizontal position.
trial manufacturing as a source of energy or process- • Wall mounting fixing and stand feets can be ob-
ing. Compressed air needs to be dry, free of particles tained as an accessory ( UDC 007 - UDC 0076).
and oil to avoid cost expensive production down-

times. The atmospheric air drawn in contains harmful Desiccant cartridges

substances, dirt particles and moisture in the form of It is easy and quick to exchange the desiccant car-
water vapor, which condenses out in compressed air tridges – without disconnecting compressed air con-
pipes and can lead to considerable costs (corrosion, nection.
freezing etc.). These costs are avoided by using an The cartridges are fitted with integrated dustfilter.
ultra.dry compact. As a complete system, the ultra. Springs inside the cartridge ensure that the desiccant
dry compact consists of a pre-filter with automatic is fixed in all operation cycles.
condensate drain, adsorption dryer and an integrated The desiccant can be checked easily by the transpar-
dustfilter. ent cartridges. Oil-overload can be detected soon so

a downtime of the unit can be prevented..

ultra.dry compact
• The ultra.dry compact covers with 17 sizes for vol-
ume flows between 7 m3/h to 620 m3/h a wide range

for central and decentral purification applications.

• Particles and condensates are retained by a pre-fil-

ter up to a residual oil content of 0,03 ppm. Conden-

sates are drained securely and efficiently by an inte-

grated condensate drain.

• The subsequent adsorption dryer removes moisture

from the compressed air up to a pressure dew point

of -40°C. Regeneration and drying is made in two

parallel installed vessel. Features and advantages

• Dust particles out of the desiccant is retained in the • Complete purification package with pre- and after

included after-filter. filter and condensate drain.

• The ultra.dry compact control contains a self-diag- • All components are build in one housing, ready to

nostic mode, indicating forthcoming service intervals connect and to operate.

and function monitoring. • Spring-loaded fixture of desiccant in the cartridges.

• Extremely compact, space-saving construction. In- Therefore easy to serve and no risk of abrasion of

stallation on smallest foot prints. Due to the multi-port desiccant.

• Function monitoring and control by an intelligent • Integrated broadband for power supply 100– 240 V

processor. Fault indication are monitored on the con- AC, 12–24 V DC, 50– 60 Hz.

trol board. • Anodized aluminum profiles secure protection

• Memory-function: All operating data are stored. In against dirt and particles and ensure long operation

case of power supply breakdown, the dryer restarts safety..

with the last cycling mode. • Easy access to all parts via an demountable front

• Compact and space saving construction. Installa- panel.

tion in smallest space possible. The installation can • The regeneration air is discharged via an integrated

be made in vertical and horizontal direction. silencer.

1 The ultrafilter MF prefilter

retains particles and oil-
aerosols safe and efficient.
4 The compressed air passes an
integrated dust filter to retain
dust and abbrasion.
4

2 The compressed air flows

through the desiccant from 5 The control board montiors
down to top. the switch over between
5 desiccant cartridges.
6

3 Regeneration air is dis- 6 Whilst one cartridge dries the

charged via a silencer. 2 compressed air, the other
cartridge is regenerated.

3
Technical data
Volume flow Dimensions in mm
Type UDC Connection Pre-filter MF size Weight in kg
7 bar g. m3/h Height Width Depth

007 7 3/8“ 445 281 92 03/05 13,0

010 10 3/8“ 504 281 92 03/05 14,0

014 14 3/8“ 565 281 92 03/05 15,0

017 17 3/8“ 635 281 92 03/05 16,5

026 26 3/8“ 815 281 92 03/05 19,5

038 38 3/8“ 1065 281 92 03/05 24,0

056 56 3/8“ 1460 281 92 03/05 31,0

076 76 3/4“ 700 520 164 05/20 47,0

093 93 3/4“ 800 520 164 05/20 55,0

110 110 1/2“ 900 520 164 05/20 61,0

144 144 1“ 1100 520 164 05/20 64,0

178 178 1“ 1410 520 164 05/20 69,0

229 229 1 1/4“ 1610 520 164 07/25 81,0

297 297 1 1/4“ 2010 520 164 07/25 87,0

365 364 1 1/2“ 1410 520 328 07/30 96

467 467 1 1/2“ 1610 520 328 07/30 108

620 620 2“ 3010 520 328 10/30 122

In accordance with ISO 7183 related to 1 bar, 20° C, operating pressure7 bar g, compressed air inlet temperature of 35° C, ambient temperature of 25°C and pressure dewpoint of -40°C.

Operating data:

Operating pressure min.: 4 bar

Operating pressure max.: 16 bar

Ambient temperature max.: 50°C

Inlet temperature max.: 50°C.

12VDC to 24 V DC
electr. connection:
100VAC to 240 V AC.

Dryer correction factors:

Flow = nominal flow (7 bar) / K1 x K2 x K3 x K4..

operating pressure bar 5 6 7 8 9 10 11 12 13 14 15 16

conversion factor K1 0,62 0,75 0,87 1 1,12 1,25 1,37 1,5 1,62 1,75 1,87 2

Example:
temperature °C 25 30 35 40 45 50
volume flow : (operating pressure / ( K 1 x K 2 x K 3 )
conversion factor K2 1,07 1,06 1,04 1 0,93 0,78
Operating pressure: 7bar

Inlet temperature: 25°C

dewpoint °C -40 -70
Dewpoint: -70°C
conversion factor K3 1 0,7

volume flow / K1xK2xK3 = 70 / 0,9 x 1,06 x 0,7 = 105Nm3/h

Technische Änderungen vorbehalten

ultrafilter gmbh
Otto-Hahn-Str. 1 • 40721 Hilden • Germany
Tel: +49 (0) 21 03.33 36 0 • Fax +49 (0) 21 03.33 36 36
e-Mail: info@ultra-filter.de • www.ultra-filter.de