Consolidated Vandhe Bharat Checklist For Safety Checks- Electrical

PART-I-SAFETY CHECKS TO BE CARRIED OUT BEFORE SWITCHING ON 25kV IN VANDE BHARAT RAKES
Sl.No Area Sl no Characteristics Specified Observation Remarks
1 Above Roof/DTC 1 CAB AC Harting connector tightness & locking. OK/Not OK
2 Ensure earthing of CAB AC. OK/Not OK
3 Ensure no physical damages to TCAS antenna’s & GPS antenna. OK/Not OK
2 Above Roof/TC 1 Ensure no physical damages & cracks in Pantograph carbon strip. OK/Not OK
2 Ensure intactness of panto hose connections. OK/Not OK
3 Ensure that, there is no physical damage to the insulators. OK/Not OK
4 Ensure tightness of the cables on all the equipment. OK/Not OK
5 Ensure earthing of all the equipment. OK/Not OK
6 Ensure that, there is no foreign material on the roof . OK/Not OK
7 Check for any flashing marks on roof/equipment. OK/Not OK
3 Above Roof/for all 1 Ensure Roof H.T cable head termination tightness on the insulator & its torque marking. OK/Not OK
2 Ensure earthing of Roof H.T cable head. OK/Not OK
3 Ensure Roof H.T cable head hoods fixing and earthing. OK/Not OK
4 Ensure no physical damages to Roof H.T cable head terminating insulators. OK/Not OK
5 Ensure tightness & locking of RMPU connectors. OK/Not OK
6 Ensure earthing of RMPUs. OK/Not OK
4 Underframe/MC 1 Ensure TM gear case oil level in maximum position. OK/Not OK
2 Ensure TM speed & temperature sensors are properly connected. OK/Not OK
3 Ensure TM junction box connections (Harting connector tightness & locking) OK/Not OK
4 Ensure no damages in TM bellows. OK/Not OK
5 Ensure TM’s earthing. OK/Not OK
6 Ensure no damage to Power couplers. OK/Not OK
7 Ensure tightness & locking of P-coupler Harting connectors. OK/Not OK
8 Ensure LTC 1 & 2 connector locking & tightness . OK/Not OK
9 Ensure that, in LTC 1 & 2, all covers are in closed condition. OK/Not OK
10 Ensure intactness of mounting hardware’s of all underframe equipment. OK/Not OK
11 Ensure earthing of all underframe equipments. OK/Not OK
5 Underframe/TC 1 Ensure Transformer oil level (max position). OK/Not OK
2 Ensure transformer breather silica gel colour. OK/Not OK
3 Ensure closing of all terminal covers of transformer. OK/Not OK
4 Ensure intactness of mounting hardware & safety link of transformer. OK/Not OK
5 Ensure that, there is no damage to the HT cable on transformer side. OK/Not OK
6 Ensure Auxiliary converter connector locking & tightness . OK/Not OK
7 Ensure that, in Auxiliary converter, all covers are in closed condition. OK/Not OK
8 Ensure that, oil level in AAC is optimum(For ELGI make only). OK/Not OK
9 Ensure intactness of mounting hardware of all underframe equipments. OK/Not OK
10 Ensure earthing of all underframe equipments. OK/Not OK
6 Underframe/DTC, NDTC 1 Ensure that, oil level in AAC is optimum(For ELGI make only). OK/Not OK
2 Ensure Battery box connector locking & tightness. OK/Not OK
3 Ensure in Battery box, all covers are in closed condition. OK/Not OK
4 Ensure intactness of mounting hardware of all underframe equipments. OK/Not OK
5 Ensure earthing of all underframe equipments. OK/Not OK
7 Underframe/for all 1 Ensure ERCU fixings with proper hardware. OK/Not OK
2 Bogie to body earthing. OK/Not OK
3 Bogie to body safety link. OK/Not OK
4 Ensure that, all bogie isolation cocks are in normal position. OK/Not OK
5 Ensure that, all brake skid connectors are tightened & in locked condition. OK/Not OK
6 Ensure that, all brake skid covers are in closed condition. OK/Not OK
7 Ensure that, all EAD of plug doors are in normal position. OK/Not OK
8 Other Points 1 Ensure all MCBs in ECC panel, CRW panel and endwall panel are in normal position. OK/Not OK
2 Ensure establishment of TCMS network. OK/Not OK
3
Ensure all bogie isolation cocks’ feedbacks in DDU screen are in normal condition. OK/Not OK

4 Ensure all DC link earthing switch feedbacks in DDU screen are in normal condition. OK/Not OK
Ensure EBL loops are available (Loops 1,2,3) in all coaches from DDU screen. (EBL loops
5
should be in blue colour). OK/Not OK
Ensure EOL loop are available in all coaches from DDU screen. (Panto and VCB symbol
should be in white colour). In case of black colour in Panto and VCB symbols in DDU
6 screen, EOL is operated condition (Panto wouldn’t raise). OK/Not OK
7 Ensure proper functionality of IC call from MCP in driver desk. OK/Not OK
8 Ensure proper functionality of PA from MCP in driver desk. OK/Not OK
Ensure proper functionality of ETBU with focussing of near by cameras in camera view
9
screen. OK/Not OK
10 Ensure proper functionality of emergency push button. OK/Not OK
11 Ensure SOC and min cell voltages of all battery sets in DDU screen. SOC >=20% & min. Cell voltage = 3.2V.
Ensure proper functionality of head light, tail light, marker light , signal exchange light and
12 flasher light on either end of the rake. (both end basic units). OK/Not OK
13 Ensure proper functionality of wiper motors in both cabs. OK/Not OK
14 Ensure that, all EED of plug doors are in normal position. OK/Not OK
PART-II-SAFETY CHECKS TO BE CARRIED OUT AFTER SWITCHING ON 25kV IN VANDE BHARAT RAKES

9 General Points 1 Normal Panto: Raising/Lowering time <=10

seconds, HRP: Raising time-6 to 15 seconds
Ensure panto rise and panto lowering are working properly on all the combinations. and lowering time <=15 seconds.
2 Ensure closure of VCBs on providing command from driver desk. OK/Not OK
3 Ensure operation of compressors and build up of pressure (MR/BP). OK/Not OK
4 Ensure operation of plug doors through command from driver desk. OK/Not OK
5 Ensure prohibition of traction when any plug door is opened. OK/Not OK
Give the parking brake release command from CRW panel and ensure the release of
6 parking brake from DDU. OK/Not OK
Give the holding brake release command from DDU and ensure release of holding brake
7
from DDU. OK/Not OK
Ensure the correct status (green LED should glow)) of ADCR (All door closed relay) when
8 doors are closed. OK/Not OK
9
Ensure the proper functionality of VCD after release of holding brake and parking brake. OK/Not OK
Check for proper functioning of lights by giving commands from driver desk (50% and
10
100%). OK/Not OK
11 Ensure the proper functioning of signal bell communication. OK/Not OK
12 Ensure the traction prohibition on application of parking brake. OK/Not OK