Installation Manual

374D

Automatic TWIN-3 Greasing System

Excavator
Caterpillar 374D
EF17413P00

Your efficiency is our Challenge!

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
 Excavator Caterpillar 374D

1.
TABLE OF CONTENTS
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F209025 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F209026 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F209027 Twin 3+3-port block, complete - - - - - - - - - - - - - - - - - - - - - - 16

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

4. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

4.1. F209028 Twin-3 pump kit Caterpillar 374D incl. 8L pump - - - - - - - - - - 24
4.2. F209029 Twin-3 pump kit Caterpillar 374D incl. 20L pump - - - - - - - - - 26

5. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
5.1. F209030 Electrical kit Caterpillar 374D - - - - - - - - - - - - - - - - - - - - - - - - 30

6. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
6.1. F209031 Installation kit Twin 12-port block / F209025 B1 - - - - - - - - - - 36
6.2. F209032 Installation kit Twin 4+4-port block / F209026 B2 - - - - - - - - - 40
6.3. F209033 Installation kit Twin 3+3-port block / F209027 B3 - - - - - - - - - 44

7. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

7.1. F209034 Main line kit Caterpillar 374D - - - - - - - - - - - - - - - - - - - - - - - 48

8. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

9. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

Date of issue: February 2011

EF17413P00 Table of contents 3

 Excavator Caterpillar 374D

Date of issue: February 2011

4 Table of contents EF17413P00

 Excavator Caterpillar 374D

1.

1.
PREFACE
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Preface 5
 Excavator Caterpillar 374D

1.1 General information

This installation manual describes the mounting of the TWIN-3-system on the
Caterpillar Excavator type 374D.

Automatic TWIN-3 Grease Lubrication System

Machine type Number of Groeneveld Caterpillar Manual

grease points order order number
number number

Caterpillar 374D
22 x F209024 - EF17413P00
Incl. 8L pump

Caterpillar 374D
22 x F209100 - EF17413P00
Incl. 20L pump

1.2 Use of symbols

Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-0200-E6 1/4” = internal diameter
S6 = connector straight ø6mm
0200 = length (mm)
E6 = connector elbow ø6mm
P Grease pump
PS Main line pressure switch

Distribution block

4.25 Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
Date of issue: February 2011

RD Red
GY Grey
YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface EF17413P00
 Excavator Caterpillar 374D

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: February 2011

EF17413P00 Preface 7
 Excavator Caterpillar 374D

Notes

Date of issue: February 2011

8 Preface EF17413P00
 Excavator Caterpillar 374D

2.

2.
SYSTEM LAY-OUT
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 System lay-out 9
 Excavator Caterpillar 374D

Parts list
The Twin-3-system for Caterpillar 374D Incl. 8L pump contains the following parts:

Kit number Groeneveld Description

order number

F209028 Twin-3 pump kit Caterpillar 374D incl. 8L pump

F209030 Electrical kit Caterpillar 374D

F209025 F209031 Installation kit Twin 12-port block B1

F209026 F209032 Installation kit Twin 4+4-port block B2

F209027 F209033 Installation kit Twin 3+3-port block B3

F209034 Main line kit Caterpillar 374D

F209035 Installation manual Caterpillar 374D

XU1702 Twin-3 user’s manual

F174963 H.P.H. 1/2” S12-3200-S12 H1 2x

F173741 H.P.H. 3/8” S10-7000-S10 H2 2x

F204643 H.P.H. 3/8” S10-2830-E10 H3a 1x

F205176 H.P.H. 3/8” S10-2720-E10 H3b 1x

F173960 H.P.H. 1/4” S10-3500-Nothing H4 2x

The Twin-3-system for Caterpillar 374D Incl. 20L pump contains the following parts:

Kit number Groeneveld Description

order number

F209029 Twin-3 pump kit Caterpillar 374D incl. 20L pump

F209030 Electrical kit Caterpillar 374D

F209025 F209031 Installation kit Twin 12-port block B1

F209026 F209032 Installation kit Twin 4+4-port block B2

F209027 F209033 Installation kit Twin 3+3-port block B3

F209034 Main line kit Caterpillar 374D

Date of issue: February 2011

F209035 Installation manual Caterpillar 374D

XU1702 Twin-3 user’s manual

F174963 H.P.H. 1/2” S12-3200-S12 H1 2x

F173741 H.P.H. 3/8” S10-7000-S10 H2 2x

F204643 H.P.H. 3/8” S10-2830-E10 H3a 1x

F205176 H.P.H. 3/8” S10-2720-E10 H3b 1x

F173960 H.P.H. 1/4” S10-3500-Nothing H4 2x

10 System lay-out EF17413P00

 Excavator Caterpillar 374D

P
F124637 (8L)
or
F126630 (20L)
H1
F174963

B1
F209025

H2
F173741

B2 H5
F209026 F204643
+
F205176

H6
Date of issue: February 2011

F173960

B3
F209027

EF17413P00 System lay-out 11

 Excavator Caterpillar 374D

Parts list

2.1 F209025 Twin 12-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1 1 F110631 220-8581 Twin 12-port block without stud BR

2 2 49202 255-2226 Straight coupling ø12 - G1/4” ST-G

3 2 16622 - Adjustable T-connector ø12 - p12 - ø12 ST-G

4 2 50402 - Reduction connector ø12 - ø10 ST-G

5 2 32901 179-1660 Threaded plug 1/4” BR

6 2 83901 192-5987 Sealing ring

7 4 71001 177-3516 Metering unit No.3 - 0.150cc/M22/6mm/BR

8 2 71201 177-3518 Metering unit No.8 - 0.400cc/M22/6mm/BR

9 2 79501 221-1585 Metering unit No.8.5 - 0.700cc/M22/6mm/BR

10 2 79601 178-2746 Metering unit No.9 - 1.000cc/M22/6mm/BR

11 2 70701 178-2734 Shut-off plug M22 x 1 BR

12 1m 77301 177-3522 Grease pipe PA 1x ø6mm per m

13 1m 77301 177-3522 Grease pipe PA 1x ø6mm per m

14 1m 77301 177-3522 Grease pipe PA 1x ø6mm per m

15 2m 77401 177-3523 Grease pipe PA 2x ø6mm per m

16 6m 77401 177-3523 Grease pipe PA 2x ø6mm per m

17 5m 77501 279-9293 Grease pipe PA 3x ø6mm per m

18 10 02717 177-3524 Protective cap ø6mm

Date of issue: February 2011

12 System lay-out EF17413P00

 Excavator Caterpillar 374D

12

13
15 3 8.5
14
3 3 8.5

1 7 9

17 16
6 8 10 11 2

5
8 8 9 X
3
Date of issue: February 2011

9 X
18

EF17413P00 System lay-out 13

 Excavator Caterpillar 374D

Parts list

2.2 F209026 Twin 4+4-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1 1 F127883 - Twin 4+4-port block, Heavy Duty BR

2 2 79501 221-1585 Metering unit No.8.5 - 0.700cc/M22/6mm/BR

3 2 79601 178-2746 Metering unit No.9 - 1.000cc/M22/6mm/BR

4 2 F119835 319-9190 Metering unit No.11 - 4.000cc/M22/NPT/BR

5 1 F112658 279-1435 Metering unit No.11 - 4.000cc/M22/6mm/BR

6 1 70701 178-2734 Shut-off plug M22 x 1 BR

7 1 72122 221-1582 Body, male stud coupling 1/4” - ø10mm ST-G

8 1 80801 269-1778 Adjustable elbow coupling p10-ø10 ST-G

9 1 47402 - Elbow coupling ø10 - G1/4” ST-G

10 2 F125313 - L-adapter 1/8”NPT

11 2 98101 319-9174 Straight coupling ø6 - 1/8NPT BR

12 2 32901 179-1660 Threaded plug 1/4” BR

13 2 83901 192-5987 Sealing ring

14 2 57622 221-5283 Sealing ring 10x13x1

15 2 12601 - Blanking plug G1/8” BR

Date of issue: February 2011

14 System lay-out EF17413P00

 Excavator Caterpillar 374D

3 2 1

7 8
9 8.5 8.5 9

12-13

11 11 11 6 9

5
10
14-15

11
Date of issue: February 2011

EF17413P00 System lay-out 15

 Excavator Caterpillar 374D

Parts list

2.3 F209027 Twin 3+3-port block, complete

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1 1 F127884 - Twin 3+3-port block, Heavy Duty BR

2 3 79601 178-2746 Metering unit No.9 - 1.000cc/M22/6mm/BR

3 2 91001 192-6212 Metering unit No.10 - 2.000cc/M22/6mm/BR

4 1 70701 178-2734 Shut-off plug M22 x 1 BR

5 1 72122 221-1582 Body, male stud coupling 1/4”-ø10mm ST-G

6 1 72322 221-2583 Body, elbow coupling 1/4”-ø10mm ST-G

7 1 F120522 330-2610 Body, adjustable elbow p10 - ø10mm ST-G

8 2 32901 179-1660 Threaded plug 1/4” BR

9 2 83901 192-5987 Sealing ring

10 2 50722 - Dust plug M16 x 1.5

Date of issue: February 2011

16 System lay-out EF17413P00

 Excavator Caterpillar 374D

2 3

7 5 1
9 9 10

8-9

9 10
10
4
6
Date of issue: February 2011

EF17413P00 System lay-out 17

 Excavator Caterpillar 374D

Notes

Date of issue: February 2011

18 System lay-out EF17413P00

 Excavator Caterpillar 374D

3.

3.
GREASE POINT LOCATION
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Grease point location 19
 Excavator Caterpillar 374D

12

6
21 17 22 5

Date of issue: February 2011

20 Grease point location EF17413P00

 Excavator Caterpillar 374D

11 13 14

10

7
20 16 19 15 18

4
Date of issue: February 2011

1 2

EF17413P00 Grease point location 21

 Excavator Caterpillar 374D

Notes

Date of issue: February 2011

22 Grease point location EF17413P00

 Excavator Caterpillar 374D

4.

4.
GREASE PUMP INSTALLATION
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Grease pump installation 23
 Excavator Caterpillar 374D

Parts list

4.1 F209028 Twin-3 pump kit Caterpillar 374D incl. 8L pump

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1.1 1 F124637 - Twin-3 pump 24V/12cc/8kg

1.2 1 F204082 319-9164 Bracket

1.3 1 F204086 319-9176 H.P.H. 3/8” S12-0180-E10

1.4 1 F170785 319-9177 Body, male stud coupling 1/4”-ø12mm ST-G

1.5 1 F100359 279-9292 Quick connector male ST-G

1.6 1 F117695 319-9179 Dust cap

1.7 1 F119626 319-9225 Male stud coupling 1/4” - M16x1.5 ST-G

1.8 1 F113861 095-1751 O-ring

1.9 1 F123572 319-9224 Adapter M16x1.5 ST-G

1.10 4 108050 5C-7261 Bolt M8 x 50 ST-G

1.11 4 300008 8T-4224 Washer M8 ST-G

1.12 4 330008 3B-4505 Lock washer M8 ST-G

1.13 1 F120867 - Quick connector female ST-G

1.14 3 101030 8T-4195 Bolt 10 x 30 ST-G

1.15 3 220010 8T-4133 Self locking nut M10 ST-G

1.16 2 300010 8T-4121 Washer M10 ST-G

Date of issue: February 2011

24 Grease pump installation EF17413P00

 Excavator Caterpillar 374D

NT
FRO
374D

1.1

1.6 1.10 4x

1.5
1.4

1.3

1.12 4x
1.11 4x

1.7
1.8
1.9
Date of issue: February 2011

3x 1.14

1.16 6x
1.2
1.15 3x

EF17413P00 Grease pump installation 25

 Excavator Caterpillar 374D

Parts list

4.2 F209029 Twin-3 pump kit Caterpillar 374D incl. 20L pump

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

1.1 1 F126630 - Twin-3 refillable keg pump 24V/20kg

1.2 1 49302 - Elbow coupling ø12 - G1/4” ST-G

1.3 1m 32202 220-8576 Steel pipe OD= ø12 - 1mm ST-G

1.4 1 49202 255-2226 Straight coupling ø12 - G1/4” ST-G

1.5 1 F100359 279-9292 Quick connector male ST-G

1.6 1 F120867 - Quick connector female ST-G

1.7 1 F117695 319-9179 Dust cap

1.8 1 81802 177-3472 Single tube clamp ø12

1.9 1 16012 177-3469 Top plate single tube clamp ø6-12 ST-G

1.10 2 126035 - Allen bolt M6 x 35 ST-G

1.11 1 39622 - Block bracket

1.12 5 108030 - Bolt M8 x 30 ST-G

1.13 10 300008 8T-4224 Washer M8 ST-G

1.14 5 330008 3B-4505 Lock washer M8 ST-G

1.15 5 200008 8T-3612 Nut M8 ST-G

1.16 2 50002 - Straight coupling ø12 - 3/8” ST-G

1.5+1.6
Date of issue: February 2011

1.3

26 Grease pump installation EF17413P00

 Excavator Caterpillar 374D

1.1

1.7
1.16

1.5-1.6

1.4

1.8-1.11
1.9-1.10

1.3

1.2
Date of issue: February 2011

1.12

1.13
1.14
1.15

EF17413P00 Grease pump installation 27

 Excavator Caterpillar 374D

Notes

Date of issue: February 2011

28 Grease pump installation EF17413P00

 Excavator Caterpillar 374D

5.

5.
ELECTRICAL COMPONENTS
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Electrical components 29
 Excavator Caterpillar 374D

Parts list

5.1 F209030 Electrical kit Caterpillar 374D

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

2.1 1 F204524 - Twin-3 display unit

2.2 1 F123724 - Twin-3 Pump cable 8-core / 7m Tyco

2.3 1 F123725 - Pressure switch cable 15m Tyco

2.4 1 13103 - 4-pole connector male

2.5 1 67506 - 4-pole connector female

2.6 1 61006 - 2-pole connector male

2.7 1 61106 - 2-pole connector female

2.8 2 68706 - Crimp connector large male

2.9 2 68606 - Crimp connector large female

2.10 6 67806 - Crimp connector small female

2.11 6 61416 - Crimp connector small male

2.12 1 03303 - Eye connector ø6mm blue

2.13 1 803002 - Butt connector 1-2.5mm² red

2.14 100 11107 6K-0806 Tie wrap large L=338mm black

2.15 100 00208 - Tie wrap small L=186mm black

Date of issue: February 2011

30 Electrical components EF17413P00

 Excavator Caterpillar 374D

NT
FRO
D

2.1

2.4-2.5-2.8-2.9-2.12-2.13

2.6-2.7-2.10-2.11

2.2

2.3
Date of issue: February 2011

EF17413P00 Electrical components 31

 Excavator Caterpillar 374D

+15

+15

2.1

Date of issue: February 2011

32 Electrical components EF17413P00

 Excavator Caterpillar 374D

Pressure switch in the

main lines

Grey (7)
Grey (8)
Yellow
Brown
White
Green
Grey

- Error out put (2) signal (max 6W)

- Low level out put (1) signal (max 6W)

Grey (7)
Grey (8)
Yellow
Brown

White

Fuses
Pink (5)
Red (1)
Black (2)
Green (3)
Orange (4)

Purper (6)
Blue (7)
Grey (8)

Twin-3 pump with

integrated control unit

Red (1)
Black (2)
Green (3)
Orange (4)
Date of issue: February 2011

Pink (5)
Purple (6)
Blue (7)
Grey (8)

EF17413P00 Electrical components 33

 Excavator Caterpillar 374D

Notes

Date of issue: February 2011

34 Electrical components EF17413P00

 Excavator Caterpillar 374D

6.

6.
DISTRIBUTION BLOCKS
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Distribution blocks 35
 Excavator Caterpillar 374D

Parts list

6.1 F209031 Installation kit Twin 12-port block / F209025 B1

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

3.1 1 F209025 - Assembly twin 12-port block B1

3.2 1 101016 8T-4191 Bolt M10 x 16 ST-G

3.3 1 300010 8T-4121 Washer M10 ST-G

3.4 1 330010 096-4415 Lock washer M10 ST-G

3.5 2 97901 323-4396 Elbow adapter 1/8”NPT - NPT1/8” ST-G

3.6 5 98001 6K-6967 Adapter 1/8”NPTF - 22mm BR

3.7 5 98201 319-9180 Male stud elbow 1/8”NPTF - ø6mm BR

3.8 5 98101 319-9174 Male stud coupling 1/8”NPTF - ø6mm BR

3.9 5m 11912 - Corrugated tube NW22

3.10 5m 17012 - Corrugated tube NW8.5

2.1

+15
Date of issue: February 2011

36 Distribution blocks EF17413P00

 Excavator Caterpillar 374D

8
9
10

3.1
3.3
3.4
6 3.2

3.5
7 3.8

3.9

8
4 10 6
3
2
3.6
8 8 9 X
3.10
3 9 X
5 1 3.7

9 7
3 4

3 8.5
3 3 8.5

2
1 5
Date of issue: February 2011

EF17413P00 Distribution blocks 37

 Excavator Caterpillar 374D

B1

Date of issue: February 2011

38 Distribution blocks EF17413P00

 Excavator Caterpillar 374D

9
7 6
10
Date of issue: February 2011

EF17413P00 Distribution blocks 39

 Excavator Caterpillar 374D

Parts list

6.2 F209032 Installation kit Twin 4+4-port block / F209026 B2

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

4.1 1 F209026 - Assembly Twin 4+4-port block B2

4.2 4 43402 177-3489 Straight coupling ø6 - G1/8” ST-G

4.3 6m 31902 - Steel tube ø6mm - 1mm ST-G

4.4 3 08108 279-0660 Straight coupling ø6 - G1/4” ST-G

4.5 3 48502 279-0661 Coupling ø10 - G1/4” Female ST-G

4.6 7 108016 8T-4200 Bolt M8 x 16 ST-G

4.7 7 300008 8T-4224 Washer M8 ST-G

4.8 3 F173293 251-2139 Bracket for ø10 pipe ST-G

4.9 4 F176944 278-5856 Bracket for 2x ø10 pipe ST-G

4.10 7 F176943 - Weld block M8 x 1.25 for ø10 pipe bracket

4.11 1 22502 - Weld block H=20mm - G1/8”

4.12 1 36722 - Weld pipe M10 x 1.5 L= 300mm

4.13 1 10312 178-2677 Heavy wall tube ø10 - G1/8” L=1750mm

4.14 2 25422 - Heavy wall tube ø10 - G1/8” L=1900mm

4.15 2 F176941 279-7990 Banjo bush ø30 - ø24 -34mm ST-G

4.16 2 F121696 310-4243 Banjo bolt G1/8” x 45mm ST-G

4.17 2 121035 - Allen bolt M10 x 35 ST-G

4.18 2 360010 319-9233 Lock washer M10 ST-G

4.19 1 F208297 - Welding plate 4+4-port block Date of issue: February 2011

40 Distribution blocks EF17413P00

 Excavator Caterpillar 374D

12
13
14
11 4.2 4x
4.19 4.3

4.1

4.182x
4.172x

4.94x

4.14

4.6
4.7
3x 4.8 4.4 3x
4.10 4.5 3x
4.13
2x 4.16 17 4.11
2x 4.15 16
15
4.12 11 14 13 12

9 8.5 8.5 9

11 11 11
Date of issue: February 2011

16 17 15

EF17413P00 Distribution blocks 41

 Excavator Caterpillar 374D

B2

17 12
16

15 11 14 13

4.8 + 4.10

16

15
17

15

Date of issue: February 2011

42 Distribution blocks EF17413P00

 Excavator Caterpillar 374D

17

16 4.9
+
4.5 4.10

16 17

16 17
Date of issue: February 2011

EF17413P00 Distribution blocks 43

 Excavator Caterpillar 374D

Parts list

6.3 F209033 Installation kit Twin 3+3-port block / F209027 B3

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

5.1 1 F209027 - Assembly Twin 3+3-port block B3

5.2 2 121035 - Allen bolt M10 x 35 ST-G

5.3 2 360010 319-9233 Lock washer M10 ST-G

5.4 2m 31902 - Steel tube ø6mm x 1mm ST-G

5.5 2 43802 177-3490 Elbow coupling ø6mm - G1/8” ST-G

5.6 2 15001 177-3648 Stud elbow 1/8” ST-G

5.7 3 43402 177-3489 Straight coupling ø6mm - G1/8” ST-G

5.8 1 830272 305-6485 HPH 1/4” S6-1100-S6

5.9 1 36902 177-3502 Spring guard ø23

5.10 1 F176942 330-2597 Banjo bush ø25 - ø24 ST-G

5.11 1 F121696 310-4243 Banjo bolt G1/8”x 45 ST-G

5.12 1 F179123 - Single tube clamp ø12

5.13 1 F179125 - Top plate single tube clamp ø6 - 12 ST-G

5.14 1 126035 1R-5396 Allen bolt M6 x 35 ST-G

5.15 1 F177917 - Protection plate

5.16 5 F176940 - Weld boss M10 x 1.5

5.17 5 101025 8T-4136 Bolt M10 x 25 ST-G

5.18 5 300010 8T-4121 Washer M10 ST-G

5.19 5 330010 096-4415 Lock washer M10 ST-G Date of issue: February 2011

44 Distribution blocks EF17413P00

 Excavator Caterpillar 374D

18
FRO
NT 5.10

5.7 5.11

5.9

5.14

5.13

5.12 19
5.8

5.5

21

5.4 5.1

9
9 20
9 10
10

5.3

5.2

22

5.6

19 18 20

9 9 10
5.15
Date of issue: February 2011

5.16 9 10
5.18
5.19

5.17

21 22

EF17413P00 Distribution blocks 45

 Excavator Caterpillar 374D

B3

20 22

18
19 21

18

21
19

Date of issue: February 2011

46 Distribution blocks EF17413P00

 Excavator Caterpillar 374D

7.

7.
INSTALLATION MAIN LINE
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Installation main line 47
 Excavator Caterpillar 374D

Parts list

7.1 F209034 Main line kit Caterpillar 374D

Pos. Q’ty Groeneveld Caterpillar Description

order order
number number

6.1 2 F125438 - Connector M14 x 1.5 - M18 x 1.5 ST-G

6.2 2 F174963 - HPH 1/2” S12-3200-S12 H1

6.3 2 F173741 - HPH 3/8” S10-7000-S10 H2

6.4 4 72122 221-1582 Body, male stud coupling 1/4”-ø10mm ST-G

6.5 1 F124965 330-2584 Bracket pressure switch

6.6 1 F124500 319-9178 Pressure switch 150 bar

6.7 1 F124424 - Pressure switch block

6.8 2 101080 - Bolt M10 x 80 ST-G

6.9 2 300010 8T-4121 Washer M10 ST-G

6.10 2 49502 - Adjustable elbow p12 - ø12 ST-G

6.11 6 36902 177-3502 Spring guard ø23

6.12 1 F204643 330-2612 HPH 3/8” S10-2830-E10 H3a

6.13 1 F205176 336-2589 HPH 3/8” S10-2720-E10 H3b

6.14 2 47802 - T- connector ø10 - ø10 - ø10 ST-G

6.15 2 47602 178-2722 Union ø10 ST-G

6.16 2 F173960 - HPH 1/4” S10-3500-Nothing H4

6.17 2 06417 - Reusable fitting ø10 - 1/4” ST-G

6.18 6m 32102 303-6574 Steel tube ø10mm x 1mm ST-G

6.19 4 78801 177-3453 Weld plate double tube clamp ø6 - 12

6.20 5 78701 - Double tube clamp ø12

6.21 5 13312 - Top plate double tube clamp ø6 - 12 ST-G

6.22 4 126035 1R-5396 Allen bolt M6 x 35 ST-G

Date of issue: February 2011

6.23 1 126040 177-3496 Allen bolt M6 x 40 ST-G

6.24 2 F203906 - Weld block linkage 2x 1/4”HPH

6.25 1 F203908 - Protection coverr linkage 2x 1/4” HPH ST-G

6.26 2 101020 8T-4137 Bolt M10 x 20 ST-G

6.27 2 101025 8T-4136 Bolt M10 x 25 ST-G

6.28 4 300010 8T4121 Washer M10 ST-G

48 Installation main line EF17413P00

 Excavator Caterpillar 374D

1.1

6.2

3.1

6.3

4.1 6.12-6.13

6.16
Date of issue: February 2011

5.1

EF17413P00 Installation main line 49

 Excavator Caterpillar 374D

FRO
NT

1.1

6.1-6.10
6.2

3.1

6.3 6.8

4.1 6.9
6.5
6.4
6.6

6.14

6.22
6.12 6.21
6.13 6.20
6.18
6.23
6.15

6.19
6.24 5.1
6.17
6.27
Date of issue: February 2011

6.25
6.11

6.28
6.16 6.26

50 Installation main line EF17413P00

 Excavator Caterpillar 374D

H1
H2
B1
P

H1

H2

PS
Date of issue: February 2011

EF17413P00 Installation main line 51

 Excavator Caterpillar 374D

6.25

B2 6.18

6.18
H4
H3

H4 B3

Date of issue: February 2011

52 Installation main line EF17413P00

 Excavator Caterpillar 374D

8.

8.
PARAMETER SETTINGS
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Parameter settings 53
 Excavator Caterpillar 374D

Parameter settings
Parameter settings for 8L pump

Parameter settings for 20L pump

Date of issue: February 2011

Consumption metering units each cycle : 27,55 cc

54 Parameter settings EF17413P00

 Excavator Caterpillar 374D

9.

9.
TESTING OF THE SYSTEM
374D
Date of issue: February 2011

Your efficiency is our Challenge!

EF17413P00 Testing of the system 55
 Excavator Caterpillar 374D

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the UniGINA; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the UniGINA; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the UniGINA (if available).
• Shut the machine down. Date of issue: February 2011

56 Testing of the system EF17413P00

 www.groeneveld-group.com

Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, P.O. Box 777, 4200 AT Gorinchem,
The Netherlands, Ph : +31 183 641 400, F : +31 183 624 474, http://www.groeneveld-group.com