Edited-INTRODUCTION TO CONSTRUCTION ENVIRONMENT
Edited-INTRODUCTION TO CONSTRUCTION ENVIRONMENT
(a) Contains minerals such as gold, dynamite for man’s good (Singh, 2006; Hallman, 2000).
Introduction
The term ‘plant’ refers to machinery, equipment and apparatus used for an industrial activity. Typically,
in construction, ‘plant’ refers to heavy machinery and equipment used during construction works.
At the smaller scale, there may be some overlap between what is considered plant, small plant, tools,
small tools or equipment. Very broadly, ‘tools’ might be considered to be instruments that are used by
hand, whereas ‘equipment’ might refer to a set of tools used for a single purpose.
Construction plant is generally re-useable, and so as well as being purchased new, it may be purchased
second hand or hired. The Construction Plant Hire Association suggest that, ‘The UK plant hire industry
is the best established and most professional in the world, and is worth over £4 billion to the UK
economy.’
Construction projects, in particular, large and complex projects, are increasingly dependent on
construction plant, and there are a wide range of issues that need to be considered in its use:
Public safety, employee safety and CDM. See below for more information.
Type of applications.
Programme, lead times and continuity of use.
Crane zones and lifting operations.
Emissions.
Storage and theft.
Insurance.
Power and fuel.
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Maintenance and breakdowns.
Standards and regulations.
Nuisance (noise, vibration, dust and so on). See below, and see Nuisance in construction for more
information).
Logistics, access, segregation and diversions. See Site layout for more information.
Health and safety in particular is vitally important in the deployment and operation of plant on site,
particularly in relation to cranes, mobile plant and vehicles. There are a number of regulations that must
be adhered to and there is a wide range of guidance available from the Health and Safety Executive.
The Construction Plant Competence Scheme (CPCS) includes a registration card scheme demonstrating
the skills, knowledge and understanding, competence and qualifications of those involved in plant
operations.
Nuisance can also be a significant concern in the operation of construction plant, in particular in relation
to encroachment onto neighbouring sites, damage to neighbouring property, noise, vibration, dust, mud,
disruption to traffic and so on. Careful planning and the strict application of site rules to contractors and
sub-contractors can help alleviate such problems, with
particular consideration given to; hours of operation, transport routes, washing down of vehicles,
damping dust, the provision of hard surfaces for vehicles, the provision of information and help lines
and so on.
Complex plant may have additional service requirements, some of which might be provided by the
plant supplier:
Design.
Site accommodation.
Operation.
Communication links.
Transportation.
Fabrication and installation. Temporary services.
Increasingly, Building Information Modelling (BIM), and the development of Virtual Construction
Models (VCM) are being used to organise construction works and the deployment of plant on site, in
particular in relation to the use or cranes and other lifting equipment.
Concreting plant.
Cranes.
Dumpers.
Earth-moving plant.
Forklift trucks.
Hoists.
Lifting devices.
The landing area must be fitted with some form of guard, usually sliding gates, and the base of the hoist,
where the winch is situated, should be well guarded to prevent injury. There must be a risk assessment
undertaken prior to hoisting, and subsequent lifting operations should be properly planned and carried out
in accordance with the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER).
Hoists differ from cranes in that cranes move items vertically and horizontally. Hoists differ from lifts in
that they are generally used for industrial purposes and are not publicly accessible. Winches are typically
used to pull or drag items along level surfaces, rather than lifting them vertically.
Mobile hoists
Mobile hoists are commonly found on construction sites, and are capable of lifting material loads to
heights of up to 30 m. They are designed to be dismantled, folded onto the chassis and moved to
another location with relative ease, either under their own power or towed by a haulage vehicle.
The mast and winch unit is mounted on a platform, typically with a load capacity of 500 kg. This is then
stabilised using jacks or outriggers. Extending upwards, a lattice hoist mast is constructed to which
sections can be added depending on the height required, together with tie supports fixed to scaffolding
or the building frame. A protective screen is placed around the hoist mast, fitted with gates at least 2 m
high at all landing levels.
Passenger hoists
These are designed to lift passengers, although they can also be used for materials as long as the weight
is kept within the loading capacity. The type of hoist can vary from a single cage with rope suspension
to twin cages with rack and pinion operation mounted on two sides of a static tower. They are usually
controlled from within the cage, and there must be additional safety devices to prevent over-run or free-
fall.
A typical passenger hoist cage is 2.7 m high and capable of carrying 12 passengers at a total weight of
1,000 kg. Typical speeds are 40-100 m/min. The hoist tower is generally assembled from 1.5 mlong
sections and tied at 12 m centres to the face of the structure.
Small hoists consisting of a small lifting arm, simple electric motor and wire rope can be bolted to a
structure or to scaffolding and used for light-lifting operations of around 500kg.
Loaders.
Mortar Mixers
While they work well for mortar mixtures, they should NEVER be used for cement / concrete mixtures.
A much courser mixture like concrete causes wear on the rubber strips and pieces of rock or gravel can
clog the paddle.
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Cement / Concrete mixers
Standing plant
According to The Code of Estimating Practice, seventh edition, published by the Chartered Institute of
Building (CIOB) in 2009, the term 'standing plant' refers to, 'Plant retained on site that is not working,
but for which a contractor is still liable'.
General plant
The Code of Estimating Practice suggests the term ‘general plant’ refers to; 'Part of
a contractor’s project overhead calculation for the plant, excluded from unit rate calculations, and which
is available as a general facility on site. Durations for the general plant are usually taken from the tender
works programmed.’
Down time
The Code of Estimating Practice suggests 'downtime', or 'standing time' is, ‘The period of time that
plant is not operating. This may be due to breakdown, servicing tie or an inability to operate due to
other factors.’
Attendance
General attendance is the description of main contractor attendance available site wide to all suppliers
or sub-contractors. Special attendance is specific to particular suppliers or sub-contractor if requested.
Operational risk
When it’s rainy and there are high winds, it may be difficult to operate machinery and cranes. Worksites
can be hazardous due to uneven surfaces, wet grass, and mud can cause dangerous travel for those
driving (and walking). Make sure to drive carefully over rough terrain.
Terrain hazards can cause water collection increasing the risk of drowning or machinery getting stuck.
Make sure to inspect all sites after a heavy downpour and to mark off or fill in any holes and washed out
areas that can cause slips, trips, and falls. Be aware of all overhead hazards, especially power lines when
operating and moving equipment.
EARTH-MOVING PLANT
Introduction
Earth-moving plant is commonly used on construction sites to transport and place excavated soil. Before
beginning earth-moving works, there must be a plan for the amount of material that needs to be moved
as well as where it will be moved to.
Otherwise known as articulated or dump trucks, these are generally the largest of the earth-moving plant
types. Capacities can vary from 5 m3 to 30 m3. They are the most suitable option for sites where large
amounts of material needs to be transported over distances both on and off site. The vehicles have
heavily-plated bodies and are hydraulically operated which allows for quick discharge. There are a wide
range of dumpers available with differing carrying capacities and discharge options (front, side or
elevated tipping). The most common options are:
Standard dumper
Diesel powered dumper with gravity tipping skip. Heaped capacity ranges from 0.7-1.5 m3.
Swivel skip dumper
Highway dumper
Much larger dumper used to transport spoil off site. The rear tipping skip is hydraulically operated, and
the usual heaped capacity is 10 m3. (see top image)
Otherwise known as crawler tractors, bulldozers are track or wheel-mounted with a forward-facing
mould blade controlled by hydraulic rams. The blade is capable of tilting about a central swivel
point, allowing for a dipping depth of 300 mm. This means they are commonly used for stripping
sites, reduced level digging and pushing earth from one point to another.
Bulldozers are also used for clearing vegetation and small trees, acting as a towing tractor and can be
adapted as an angle dozer which pushes and casts spoil to one side of the mould blade, avoiding side
spillage when pushing material forward.
Scraper
Scrapers are capable of cutting, collecting and moving large quantities of spoil across sites by the use of
a scraper bowl for site stripping and levelling operations. One end of the scraper bowl is lowered to
collect material whilst the machine is moving. When full the bowl is raised and the machine travels to
the discharging are. Scraper capacities vary from 6-50 m3. The main types of scraper are:
Towed scraper
A four-wheeled scraper unit is towed behind a track-mounted machine. This is a slower option but
suitable for medium-sized sites with poor ground conditions.
A tractor unit is mounted on two large rubber-tyred wheels and connected to a two-wheel mounted
scraper. The usual carrying capacity is 30-50 m3.
Elevating scraper
These are smaller machines, with a carrying capacity of around 12 m3, that are quick for working with
loose soils.
Grader
Graders are similar to bulldozers in that they have a long slender mould blade which is used for the bulk
movement of earth. Graders can either be four-wheeled or six-wheeled (two at the front, four at the rear).
The adjustable blade is fixed under the centre of the machine and can be raised and lowered in both
horizontal and vertical planes through an angle of 300-degrees. A horizontal blade allows for the
finishing of earth formations such as roads to a fine limit, whilst a more vertical blade allows for the
cutting, shaping and grading of embankments.
Tractor shovel
Backhoe loaders are fitted with a shovel in the front, and a backhoe at the back. For more
information see: Backhoe Loader Market 2015 - 2021.
External references
‘Introduction to Civil Engineering Construction’ (3rd ed.), HOLMES, R., The College of Estate
Management, (1995)
‘Building Construction Handbook’ (6th ed.), CHUDLEY, R., GREENO, R., Butterworth-Heinemann,
(2007)
TYPES OF MAINTENANCE
There are many types of maintenance, depending on the intent, timing or frequency of the maintenance activities.
This refers to systematic pre-scheduled activities or programs of inspections and maintenance activities aimed at
the early detection of defects and implementation of actions to avoid breakdowns or infrastructure deterioration.
Preventive maintenance is “proactive” in the sense that these activities are conducted before a defect occurs. Often
the costs of many preventive maintenance activities are low compared with corrective maintenance or rehabilitation.
This refers to activities conducted as a result of breakdowns or noticeable infrastructure deterioration. In simple
terms it is making repairs, or even simpler, fixing something. Corrective maintenance is inherently “reactive” in
that it is carried out after some defect is discerned, often because the system is not operating as intended. In some
areas corrective maintenance is known curative maintenance.
This refers to preventive and corrective maintenance activities carried out more often than once a year. Some of
these activities can be defined on the basis of operating hours.
This refers to preventive maintenance activities carried out less often than once a year, such as once every two or
five years. These maintenance tasks are often programmed in predetermined plans or schedules.
(v) Rehabilitation
This refers to activities carried out to correct major defects in order to restore a facility to its intended operational
status and capacity, without significantly expanding it beyond its originally planned or designed function or extent.
Rehabilitation should be distinguished from construction which refers to the initial creation of the infrastructure, as
well as from expansion or extension which refer to the increasing of the capacity or geographical extent of a system
of infrastructure. Rehabilitation activities are generally more expensive than corrective maintenance activities.
Introduction:
The goal of Infrastructure maintenance is to sustain the life of major assets. When maintenance is carried out too
soon or too late, the provider of the assets/ Infrastructure impairs unnecessary costs and compromise life of the
asset. Maintenance of existing infrastructure should not be seen of secondary importance to the apparently more
attractive option of new infrastructure.
Maintaining infrastructure comes at a cost, but this is a prudent investment which saves significantly in the medium
to long term and promotes both the economic and human capital development.
There are other significant costs associated with inadequate maintenance and consequent breakdowns. These costs
could include loss of production and consequent economic loss, health risks, injury or loss of life, and the cost of
alternative measures needed during breakdowns.
The sections below review the significance of maintenance, especially to developing countries, in terms of
economic, financial, technical, and social, health and environmental terms.
In most countries, more than half of the gross domestic product (GDP) is produced in urban areas, and this share is
increasing. At the same time, the population growth in developing countries is highest in urban areas, increasing
labour supply and boosting the demand for urban services. Cities serve as increasingly important driving forces in
regional and national economies, but the cities’ ability to sustain efficient public and private-sector activities is
dependent upon well-maintained, efficiently operated infrastructure systems and urban service delivery.
There are many significant economic and financial repercussions of inadequate maintenance, namely:
• Direct economic inefficiencies and financial losses due to poor maintenance: For example, neglect of
maintenance in drainage can lead to excessive costs as a result of floods as is often experienced in Kampala
city, where failure to maintain stormwater-catchment drains necessitates the allocation of resources for
flood-relief operations.
• Deficiencies in one maintenance sector often raise costs in another. For instance, lack of street sweeping
or garbage collection can increase costs for road, sewer and drain maintenance as accumulated material
interferes with proper use or maintenance of these facilities.
• An aggravated balance of payments situation. Poor maintenance leads to waste of imported materials,
supplies, energy, parts and other commodities. For example, losses in water supply networks waste
imported chemicals and, in many cases, imported energy supplies.
It is becoming increasingly evident that improvement of maintenance is a crucial strategy, in fact, a required
technical input to infrastructure and urban service delivery problems.
It should be kept in mind that maintenance expenditures could be relatively small. For example, the routine
maintenance of the road network, sewer, and drainage systems, could sometimes require an annual expenditure of
less than 5 percent of the replacement cost of the facility.
If maintenance in one sector is ignored, major technical problems can result in others. If roads are not maintained,
the ability of solid-waste vehicles to collect garbage can be severely hampered.
In several developing countries, the construction sector operates with many deficiencies, such as a low level of
construction skills, non-adherence to basic quality-control practices, and non-conformity of construction materials
to accepted standards, so that, often a facility is predetermined to fail by virtue of pervasive incorrect design,
construction or installation practices.
Even though there is a general situation of unsatisfactory maintenance for infrastructure, the problem is most
significant for low-income settlement. A lack of attention to maintenance of urban infrastructure can lead to
significant impacts on human health.
• Increased prevalence of water-borne diseases, and increasing mortality and morbidity due to poor
maintenance of water supply and sanitation systems. A lack of upkeep will lead to high leakage rates, low
pressures, and service interruptions, promoting infiltration of raw sewerage into water mains. Similarly, a lack
There are many problems and issues associated with current maintenance practices. These can be classified into
technical, institutional, management, financial and policy problems. The sections below review these problems and
issues in sequence. However, it must be realized that in most cases the problems are interlinked. For example,
often technical problems have root causes in management and financial issues, and many authorities have significant
financial problems due to policy restrictions on local revenue generation. Thus, a full understanding of maintenance
problems requires a broad perspective on the interrelationship between the different components of service
management, as well as between the different infrastructure sectors.
1. Technical problems
Many maintenance problems are predetermined by the design of the infrastructure itself. In many countries,
traditional engineering training and donor technical assistance programmes lead to the adoption of norms and
standards from developed countries, which are inappropriate to the technical, economic and financial context into
which they are placed. High capital cost, and sophisticated systems can create undue maintenance requirements
Even where the steps have been taken to provide correct designs to minimize avoidable maintenance, there are still
problems caused by errors in construction and installation on site. Poor material also contributes to maintenance
problems through rapid deterioration. Many materials for roads or water lines are below standard due to poor quality
and inadequate handling and storage practices. Typically, the lack of foreign exchange restricts users to poor-
quality alternatives.
Maintenance operations are often hampered by limited access to tools, equipment and vehicles. In many cases,
tools or equipment are simply not available due to the lack of foreign exchange or financial resources.
Improper performance of maintenance tasks is also a common problem with can be attributed to poorly trained,
under-paid, unmotivated staff; or a lack of oversight and standards enforcement by and overtaxed management.
Finally, the misuse of infrastructure can cause unnecessary demands for maintenance and repairs. Poor enforcement
of use-requirements and, to some extent, lack of user-involvement by during project development contributes to
much abuse of infrastructural facilities.
2. Institutional problems
Existing institutional arrangements often lead to a dispersion of responsibilities for design construction, operation
or use, and maintenance of a capital asset. The maintenance unit often does not even have access to basic working
drawings, to as-built drawings for buried infrastructure and accessories and to operating manuals for installations
and services.
Many local authorities or maintenance units have staffing problems. There is hardly any relationship between the
staff assigned to a maintenance unit and the volume of work required. Typically, agencies are highly overstaffed
at the lowest levels (semi-skilled and unskilled workers) in an effort to combat unemployment, but are critically
lacking at the middle and upper levels (technical and management functions). A number of factors can be cited as
explanation:
3. Management problems
Many maintenance units in local authorities operate in a crisis-management atmosphere, hurriedly running from
one repair to the next. They are rarely sufficiently organized to perform preventive maintenance tasks, so frequent
repairs and breakdowns continue in a cyclic fashion. The causes for this state of affairs are many.
It must be pointed out that the poor condition of many infrastructure assets creates a high incidence of failures and
problems, fostering the crisis atmosphere. The4 cycle could be broken if management could be improved, the
maintenance approach shifted to planned preventive actions, systems rehabilitated and maintained, and the work
stabilized into an effective and efficient service delivery operation.
Legislative barriers in some countries directly affect the efficiency of maintenance. For instance, it is not uncommon
to find cases where the use or non-use of sub-contractual arrangements to carry out maintenance is predetermined
by laws based on no technical criteria. In other countries, there is legislation defining geographical jurisdictions for
maintenance units, leading to the neglect of some infrastructural facilities which are not clearly covered by the law.
Lastly governments do not have the policy-making apparatus to analyse current policies and develop improved ones.
Directives from central government are often unclear and incomplete. Line ministries do not have the staff with the
experience or interest to assess the maintenance policy framework, evaluate impacts of policy decisions, and begin
to work with local authorities to evaluate policy options and assist in their implementation.
Local authorities are often poor at generating local revenue, because they never had to depend on these resources.
But as the amount of national government transfers declines, local financial performance is becoming more critical.
Revenue collection is commonly under 50 percent of the potential. Deficiencies in legal mandates to impose taxes,
outdated assessments and rates, inadequate cadastres, inefficient billing and collection procedures, and delinquent
payments are some of the common reasons for poor general revenue collection.
• An inadequate revenue-collection authority which is a product of not assigning certain powers for taxing to
the local authority and of limitations on setting the rates for certain taxes.
• Even when local authorities have adequate revenue-generation powers, there are often problems with the
local revenue base.
(b) Obsolete accounting systems and practices
Accounting systems typically provide minimum information for financial management. Designed primarily to
restrict the spending of funds to authorized line items only, accounting system are rarely designed to inform a
manager of the relationship of funds expended to services provided. Even where programme accounting exists,
manual methods often produce inaccurate and untimely statements. The almost complete lack of automation of
accounting slows down monthly, quarterly, and annual accounting reports, sometimes to the point of rendering them
virtually useless. Should fraud prevail, efforts to improve accounting practices meet resistance calculated to prevent
improvements to the system.
Similarly, accurate accounts of the costs of delivering services are almost non-existent in the local authorities of
most developing countries. Cost accounting systems are crucial to maintenance in that sound decisions depend on
accurate costing of jobs to repair sewer or water maintenance units. This is compounded by mangers and governing
boards who ignore the cost issues of local service provision.
In many countries, the local-authority budgeting process is not accorded adequate supervision by the central
government. While most countries require formal submission of annual budgets from local authorities, few provide
a detailed examination or monitor compliance with the budget. Where compliance is required, multiple revisions
of local budgets are common, making the budgeting process a mere academic exercise. Again, as is the case with
accounting systems, the lack of basic automation promotes a static approach to budgeting. Forecasting techniques,
likewise, suffer from a lack of basic automation and simple-to-use software operating on low cost microcomputers.
Staff, all too familiar with a static regulatory and administrative environment, that stifles initiative, fails to take
advantage of these newer technologies.
The improvement of planning, programming, budgeting and management is crucial to ensuring the efficiency and
effectiveness of urban service delivery. Many of the deficiencies in maintenance are linked to weak planning, adhoc
budgeting, and poor management. This chapter outlines an approach to planning and budgeting, based mostly on
the notion of preventive maintenance and task-oriented budgeting, and describes a series of management tools that
will assist in implementing such a programme.
The first step in planning maintenance will be to conduct a detailed inventory and condition assessment of all assets,
fixed or mobile. The purpose of such an inventory is to identify and collect technical information on each asset to
be maintained. The purpose of a condition assessment is to define general as well as specific data on maintenance,
repair and rehabilitation needs. Inventories also form the database upon which regular record-keeping is based, as
discussed later in this chapter.
2. Resource inventory
An inventory of the human and financial resources for maintenance should be conducted along with the inventory
of physical infrastructure to be maintained. These are the basic inputs required for the planning process. The
following is a list of useful data to collect and indicators to develop such as:
Materials:
Indicators to be used to examine material, equipment and facilities resources in maintenance agencies and
department include:
Indicators to be used to examine financing practice and resources in maintenance units include:
• Source of funds
• Annual maintenance expenditure
• Percentage ratio of annual maintenance expenditure to new capital investment.
Staffing:
• preventive maintenance,
• common corrective maintenance,
• And rehabilitation tasks.
For each task, the identification should include data on: task name, brief description, and frequency (daily, monthly,
annually, and biannually).
Another way of viewing task definition is to consider them as maintenance-work quality standards; thus, they define
the level of maintenance service that should be provided. For example, the frequency of defect detection efforts on
roads will define the level of maintenance service, with impacts on service provision and on other infrastructure
sectors. Choosing standards will be a difficulty trade-off between maintenance expenditure, rehabilitation expense,
and capital investment in replacement of the assets. This issue is discussed in more detail when multi-year
maintenance planning is discussed later in this chapter.
Discussions with other users of the equipment may also be useful, but the same cautions should apply. Thus, the
task identification must often start from zero. For vehicle, pumps, engines and other electromechanical equipment,
the best place to start is the recommendations of the manufacturer, which should be able to specify the above data
on each task to be done. Engineering handbooks and manuals will also be useful references. A final source of
information would be outside consultants with maintenance planning experience with the relevant equipment.
The standards must be developed for planning programming and budgeting purposes, but also to guide actual
implementation, and facilitate monitoring and evaluation of performance. The primary purpose of standards, as
opposed to the task descriptions, is to identify the resources (human, material and equipment) necessary to complete
a given task. With a predetermined target, crews and workers can be made accountable for their time and
• Task name;
• Task description
• Task code;
• Date of maintenance standard;
• Task steps or work methods;
• Personnel, equipment and materials needed;
• Work measurement unit;
• Estimated productivity (such as work measurement units/day);
• Estimated cost per work unit, based on costs of labour, materials and equipment.
Maintenance standards demand a significant amount of work to develop. Local skills, tools, maintenance practice
and costs make standards specific to one location. Thus, standards have to be developed probably at national level,
with some allowance for local modifications.