IKIO FS Industry Report Final 20 04 2023
IKIO FS Industry Report Final 20 04 2023
SUBMITTED TO
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ACRONYMS
Title Abbreviations Title Abbreviations
AI & ML Artificial Intelligence & Machine Learning NPE National Policy on Electronics
BIS Bureau of Indian Standards ODM Original Design Manufacturer
CAGR Compound Annual Growth Rate OEM Original Equipment Manufacturer
CCTV Closed-circuit Television PCB Printed Circuit Boards
CFL Compact Fluorescent Lamps PCBA Printed Circuit Board Assembly
CR Commercial Refrigeration PLI Production Linked Incentives
CY Calendar Year PMP Phased Manufacturing Programme
EDFC Eastern Dedicated Freight Corridor PV Photo Voltaic
EESL Energy efficiency services limited QSR Quick Service Restaurant
EMC 2.0 Modified Electronics Manufacturing Clusters RBI Reserve Bank of India
EMS Electronic Manufacturing Services RV Recreational Vehicles
EU European Union SLNP Street Lighting National Program
EV Electric Vehicles SME Small and Medium Enterprise
Scheme for Promotion of
FDI Foreign Direct Investment SPECS Manufacturing of Electronic
Components and Semiconductors
FMC Fan Motor Controller TCO Total Cost of Ownership
FPD Flat Panel Display UJALA Unnat Jyoti by Affordable LEDs for All
GDP Gross Domestic Product ULB Urban Local Bodies
GOI Government of India USD1 United States Dollar
GPON Gigabit Ethernet passive optical network VAT Value Added Tax
GW Gigawatt VOLTE Voice over LTE
HVAC Heating, Ventilation and Airconditioning
IMF International Monetary Fund
IoT Internet of Things
kWh Kilo Watt Hour
LED Light Emitting Diode
Li-ion Lithium Ion
LTE Long-Term Evolution
MEIS Merchandise Exports from India Scheme
MNRE The Ministry of New and Renewable Energy
MSME Micro, Small, and Medium Enterprises
MW Megawatt
NMZ National Manufacturing Zone
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USD to INR - average exchange rate of 1 USD by financial year: FY17 (INR 67.1), FY18 (INR 68.4), FY19 (INR 70.4), FY20
(INR 70.9), FY21 to FY26 (INR 74.0)
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DEFINITIONS
Title Definition
Also called systems integration, can range from a simple PCBA housed in a small
Box Build
enclosure to a cabinet comprising an electromechanical system
Electronic Manufacturing Companies that provide services such as design, manufacture, test, distribution,
Services (EMS) and servicing in the electronics sector for the OEMs
The financial year in India is defined from April to March. For instance, FY20
Financial Year (FY)
refers from 1st April 2019 to 31st March 2020
Original Design
EMS companies design products as per the specifications provided by the OEMs
Manufacturer (ODM)
Original Equipment
Refers to the final end-user electronic products across application segments
Manufacturer (OEM)
As per RBI, Indian cities are classified as tier 1, 2, and 3 based on the size of their
Tier classification of cities
population. Tier 1 (> 100,000); Tier 2 (50,000-100,000); Tier 3(20,000-50,000)
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TABLE OF CONTENTS
ACRONYMS ............................................................................................................................................ 2
DEFINITIONS ........................................................................................................................................... 3
CHAPTER 1 - GLOBAL MACROECONOMIC OVERVIEW ............................................................................... 8
Global real GDP and growth outlook .............................................................................................................. 8
Real GDP growth of Key Economies ................................................................................................................ 9
Recovery and Growth Forecast of Key Economies ....................................................................................... 10
CHAPTER 2 - GLOBAL ELECTRONICS MANUFACTURING SERVICES (EMS) INDUSTRY OVERVIEW ............... 15
Introduction to Electronics Manufacturing Services (EMS) Industry ............................................................ 15
Evolution of Global EMS industry ................................................................................................................. 15
Overview of global EMS industry .................................................................................................................. 16
Range of services offered by EMS companies globally ................................................................................. 17
Range of service offered by IKIO Lighting ..................................................................................................... 18
Drivers and Challenges for the growth of Global EMS industry ................................................................... 18
Size of global electronics industry and outlook ............................................................................................ 20
Global EMS market dynamics ....................................................................................................................... 21
A. By services ............................................................................................................................................. 21
B. By geography......................................................................................................................................... 22
C. By end-user segments ........................................................................................................................... 24
Geopolitical situation and their impact on the Indian EMS industry ............................................................ 25
CHAPTER 3 – OVERVIEW OF INDIAN ELECTRONICS INDUSTRY ................................................................ 27
Indian Electronics market – historical trends and outlook ........................................................................... 27
Other Key Parameters ................................................................................................................................... 28
Population and urbanization in India ............................................................................................................ 28
Per capita income.......................................................................................................................................... 28
Trends in Electronics consumption vs. share of domestic production ......................................................... 30
A. Consumption of Electronics products in India .......................................................................................... 31
B. Indian Electronics domestic production ................................................................................................... 32
D. Import of Electronic products in India .................................................................................................. 34
E. Export of Electronic products from India .............................................................................................. 35
Growth drivers for Electronics Industry in India ........................................................................................... 36
CHAPTER 4 – INDIAN ELECTRONICS MANUFACTURING SERVICES (EMS) INDUSTRY OVERVIEW ................ 38
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Overview of EMS industry in India ................................................................................................................ 38
Business models of Indian EMS Companies .................................................................................................. 39
Contribution of ODMs in Indian EMS market ............................................................................................... 41
ODM business model of Ikio ......................................................................................................................... 42
Indian EMS market size and growth outlook ................................................................................................ 43
Indian LED EMS Market Size ......................................................................................................................... 45
Growth drivers for India EMS business ......................................................................................................... 45
Indian Government policy/incentives driving domestic production and push for exports .......................... 47
Comparative Analysis of industry in India and China.................................................................................... 52
Advantage India: A favourable destination for Electronic Manufacturing ................................................... 55
CHAPTER 5 – DEEP DIVE INTO IKEO’S BUSINESS SEGMENTS .................................................................... 56
A. HIGH END HOME AND DECORATIVE LIGHTING SEGMENT ................................................................... 56
Overview of the Indian LED lighting Industry................................................................................................ 56
Evolution of Indian LED lighting industry ...................................................................................................... 56
Growing popularity of LED Lights in India ..................................................................................................... 57
Important Government’s Initiatives for adoption of LED lights.................................................................... 58
Growth of the Indian LED lighting industry ................................................................................................... 59
Key Growth Drivers for Indian LED Market ................................................................................................... 60
Home and Decorative Lighting Segment: Market Context ........................................................................... 61
Types of Decorative Lighting ......................................................................................................................... 62
Trends in the high-end decorative lighting market....................................................................................... 64
Market Size of High-End Home and Decorative Lighting in India ................................................................. 65
Ikio’s wallet share.......................................................................................................................................... 65
Sectors driving the growth of the high-end home and decorative lighting market ..................................... 66
Factors that will support the growth of the high-end home and decorative lighting segment. .................. 66
Positive impact of these drivers on Ikio Lighting Private Limited’s LED business ......................................... 67
B. ORGANIZED RETAIL LED LIGHTING SEGMENT....................................................................................... 67
Overview of Organized Retail Market ........................................................................................................... 67
Estimates of organized retail outlets in India ............................................................................................... 69
Types of Retail store in India and the importance of LED lighting ................................................................ 70
Organized Retail LED Market in India ........................................................................................................... 74
Growth outlook for LED lighting in organized retail sector in India.............................................................. 75
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C. COMMERCIAL REFRIGERATION SEGMENT (LED LIGHTING AND OTHER PRODUCTS)........................... 76
Overview of the Indian Commercial Refrigeration Market .......................................................................... 76
Types of Commercial Refrigeration Products ............................................................................................... 77
Usage of Commercial refrigeration products across different applications ................................................. 78
Market Size (value and volume) of Commercial refrigeration market in India FY 2022 ............................... 78
Key drivers for Indian commercial refrigeration industry ............................................................................. 81
1. LED Lighting, Controls and Drivers ........................................................................................................ 82
Application of LED Lighting in Commercial Refrigeration products .............................................................. 82
Current Lighting solutions market in Indian Commercial refrigeration Industry.......................................... 83
Ikio’s current market share ........................................................................................................................... 84
Potential for Lighting solutions business in Indian Commercial refrigeration Industry ............................... 84
2. Fan motor controller ............................................................................................................................. 85
3. IPS Stabilizers ........................................................................................................................................ 86
D. USA RECREATIONAL VEHICLE SEGMENT ............................................................................................... 87
Overview of US Recreational Vehicle market ............................................................................................... 87
Types of Recreational Vehicle – Market Segmentation ................................................................................ 87
Key participants in the US Recreational Vehicle market – Sales Trend ........................................................ 89
Target segment for Ikio – Commercial Trailer .............................................................................................. 90
Commercial Trailer market size and growth forecast CY15-CY26E............................................................... 90
Key growth drivers for Commercial Trailer market in the USA..................................................................... 91
LED Lighting and associated products business in Commercial Trailer segment ......................................... 92
Potential for Ikio’s LED lighting and associated business in the Commercial Trailer segment ..................... 92
E. LITHIUM-ION BATTERY SEGMENT ......................................................................................................... 93
Price trends of Lithium Ion-Batteries ............................................................................................................ 94
North America Lithium-ion battery market - Key trends .............................................................................. 94
1. Li-ion Battery business in Recreational Vehicle Commercial Trailer segment in North America ......... 96
Drivers for usage of Li-ion Batteries in Recreational Vehicles in US ............................................................. 96
Addressable market ...................................................................................................................................... 97
2. Lithium-Ion Battery business in US Golf Cart segment ......................................................................... 98
Addressable market ...................................................................................................................................... 99
F. INDIAN SOLAR MARKET ........................................................................................................................ 99
Overview of the Indian Solar Market ............................................................................................................ 99
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Measures were taken by Government to promote solar energy ............................................................... 100
Solar panel manufacturing scenario in India .............................................................................................. 101
Key Players in India and their capacities ..................................................................................................... 102
Growth opportunity for New Entrants in the Indian solar market ............................................................. 102
G. FANS .................................................................................................................................................... 103
Overview of Indian Fan market ................................................................................................................... 103
1. BLDC Fans ............................................................................................................................................ 104
BLDC technology and its benefits................................................................................................................ 104
BEE’s recent introduction of ‘Star’ labelling could be a game-changer ...................................................... 105
Current penetration of BLDC fans in India .................................................................................................. 105
Indian BLDC Fan market outlook and Addressable Potential for Ikio ......................................................... 106
2. Portable Rechargeable Fans................................................................................................................ 107
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CHAPTER 1 - GLOBAL MACROECONOMIC OVERVIEW
Global2 real GDP and growth outlook
After almost one and half years of slowdown, most of the global economies have registered strong growth in
CY 2021 and now it is on the path of stabilization and growth. Globally, economic sentiment remains largely
positive, and economic conditions in their respective countries and around the world are improving. Global
and domestic conditions are expected to improve in the months ahead.
Since the early months of CY2022, the global economy has been in a reasonably strong position, and the major
economies—the United States, China, and Europe - have all managed to regain their pre-pandemic levels.
After gaining experience from the past, all governments have taken the steps they need to deal with similar
events in the future. Pent-up demand, caused by economic stagnation and improvement in the supply
situation, has resulted in the most robust post-recession recovery.
Global economic powerhouses such as World Bank, IMF and others have projected a stable growth outlook
for the global economy till CY2026. The global real GDP is expected to grow at a CAGR of 3.16% (real GDP)
from CY2021 to CY2026.
Chart 1.1: Global real GDP and real GDP growth (annual percentage change), Global, value in USD
trillion, growth in %, CY2017-CY2026E
In CY 2021, the global economy grew by 5.9%, owing largely to the inherent strength of the major economies
such as the United States, China, Japan, Germany, United Kingdom, and India. While global economic
conditions are improving and sentiment remains largely positive, concerns regarding rising inflation remain
widespread, as Russia invaded Ukraine at the start of CY 2022. One of the most important effects of this war
would be on commodity prices. F&S further expects the war to spike global fuel inflation and cause recessions
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Global includes various market regions such as North America, Latin America, Europe, Middle East, and Africa, Asia
Pacific and South-East Asia
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in nearby regions. The impact of the above events has been estimated F&S’ model to arrive at a realistic real
GDP number by 2026.
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and industrialization, high proportion of young population, digitization, and growing access to education and
employment, South East Asia is set to emerge as one of the manufacturing hotspots in the coming years.
After two years of lockdown and numerous Covid-19 variants, Southeast Asian governments have begun
beginning to shift their policies from treating Covid-19 as pandemic to endemic. Multiple governments,
including the Philippines, Malaysia, Thailand, and Vietnam, have announced timelines to ease pandemic
restrictions, normalize life with Covid-19, and revive their economies. Regional collaboration,
including vaccinated travel lanes and mutual recognition of Covid-19 vaccine certifications, has so far taken
precedence in facilitating recovery. Now, the region is looking toward targeting both international travellers
and investors, to ramp up efforts toward post-pandemic recovery
China - China is the only large economy to register a positive GDP growth of 2.3% in CY2020. The
country has shown its resilience during the pandemic year and registered 8.0% GDP growth in
CY2021. China’s economy has recovered well with the government focusing on supporting Small
and Medium Enterprise (SME’s). Though China’s industrial economy showed positive signs, retail and
investment industry remained weak and challenging. As the recovery gains traction, the composition of
aggregate demand is likely to shift toward private domestic consumption. Real consumption growth is
expected to eventually return to pre COVID-19 levels, aided by continued labour market recovery, growing
household incomes, and increased consumer confidence. However, the recent lockdowns due to the wake of
XE variant of COVID-19, has created some disruptions in select regions of China.
India – The Indian economy continued to grow between 2017 and 2019. However, there was a
moderation in the growth rate during these years. As the Government was taking various
measures to counter this slowdown, COVID-19 created havoc in 2020 which resulted in ~ 7.3%
contraction of the country’s economy. This was worst ever economic performance by India, worst year in
terms of economic contraction in the country’s history and much worse than the overall contraction in the
world. Unemployment rate was more than 20% in April and May 2020 and individual income dropped by
more than 40% during this period.
As the government had taken various measures to counter the slowdown, created due to the COVID-19
pandemic, it has shown signs of recovery from mid of CY2021. The country has shown tremendous resilience,
and macroeconomic indicators have started improving gradually since Q3 CY2021. The country grew by 9.5%
in CY2021 and is expected to grow by 8.5% in CY2022, owing to strong macroeconomic fundamentals such as
moderate inflation, the implementation of key structural reforms, and improved fiscal and monetary policies.
Among all large economies, India is likely to demonstrate rapid and sustainable growth post COVID-19, driven
by strong manufacturing-led industrial expansion and consumption demands from the private sector.
Manufacturing has emerged one of focus area for the government. India has emerged as the second most
sought after manufacturing destination across the world indicating the growing interest shown by
manufacturers in India as a preferred manufacturing hub over other countries, including the U.S and those in
the Asia-Pacific region, showed Cushman & Wakefield’s 2021 Global Manufacturing Risk Index
The US policy makers have taken proactive decisions to protect lives and businesses. The stimulus announced
by the government has given the nation some additional relief. Few of the economic indicators like
employment are showing significant improvement in 2021. Household expenditure has now been rising
gradually since April 2021. Retail sales and housing sales has also gathered pace and exceeded pre-crisis levels.
Improvements in the public health situation saw an increase in service consumption through the end of 2021
and early 2022. Supply disruptions, although improved, may take some more time to fully ease. The short-
term economic impacts of the war are likely limited for the U.S. since its trade ties with Ukraine and Russia
are modest however commodity prices surge is pressuring higher inflation. The extent of the impact will also
depend on how long elevated price pressures last and on how policymakers respond to anchor long-run
inflation.
B) Europe
The European Union (EU) economy has shrunk by 5.6% in 2020 with a recovery anticipated at
4.3% in 2021. Spain, UK, Italy, Greece, and France were the worst affected economies,
experiencing a GDP decline of 10.8%, 9.1%, 8.9%, 8.2% and 8.1% respectively. But the European
Union (EU) showed a recovery of 5.2% in 2021. After the pandemic, EU and the United Kingdom have adopted
various trade control measures to ensure the availability of essential items, medicines, and medical
equipment. In addition to this, EU member countries introduced export bans, notification requirements for
exports, power to seize goods etc.
Most of the economies are now operating normally and a positive sentiment prevailing buoyed by a landmark
agreement forged by the European Union to raise a EUR 750 billion (USD 883 billion) relief fund through the
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sale of bonds backed collectively by all members. Countries are now looking towards more sustainable growth
with resilience and cohesion.
Chart 1.3: Real GDP and real GDP growth (annual percentage change), Europe, value in USD trillion,
growth in %, CY2017-CY2026E
The European Union is expected to grow at a rate of 1.9% in CY 2022. Considering recent events like the Russia
– Ukraine war, it will be interesting to follow Europe’s recovery this year, as Europe derives nearly 25% of its
energy from natural gas and cancelling the Nord Stream 2 pipeline which runs between Russia and Germany
could affect its future gas imports. Energy is a chief concern to Europe, which is one of the world’s most energy
dependent regions. As a result, Frost and Sullivan expects the European economy to grow at a slower pace in
2022.
C) China
China is the only large economy to register a positive GDP growth in a year when the global
economy contracted by 3.6 %. China’s economy had a positive growth of 2.3 % during 2020. The
country has shown its resilience during the pandemic year and registered 8% GDP growth in 2021.
The government focused on supporting Small and Medium Enterprise (SME’s) and allowed delay of loan
repayments. Though China’s industrial economy showed positive signs, retail and investment industry
remained weak and challenging.
However, the recent lockdowns, due to the wake of XE variant of COVID-19, has created some disruptions in
select regions of China. It presents fresh challenges for the authorities to protect its population, while ensuring
that the economy is not excessively strained. Owing to these factors, 2022 targets will be challenging to meet.
The Ukraine crisis will add to challenges as China faces soaring commodity prices. But with its past record of
handling similar outbreaks, it is expected that China will suppress the outbreak before it gets out of control,
however it may come at some economic cost.
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Chart 1.4: Real GDP and real GDP growth (annual percentage change), China, value in USD trillion,
growth in %, CY2017-CY2026E
D) India
Chart 1.5: Real GDP and real GDP growth (annual percentage change), India, value in USD trillion,
growth in %, CY2017-CY2026E
Indian economic growth ended on a positive note in FY22, outperforming many other major
economies, as the pandemic faded. The government has been promoting structural reforms (as
part of the FY22 budget), such as a focus on disinvestment and higher FDI limits, while also
working on a national logistics policy. These reforms are critical for accelerating the post-
pandemic economic recovery. The outlook for FY23 is also positive, with the real GDP of the Indian economy
expected to grow by 6.6%. The government has implemented a slew of measures to get the economy back
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on track. Through various policy initiatives such as Atmanirbhar Bharat and PLI schemes, there is emphasis on
the growth of the domestic manufacturing sector. These initiatives will assist the economy in achieving
medium-term stable growth by FY26. These initiatives will assist the economy in achieving medium-term
stable growth by FY26. According to Frost and Sullivans analysis, despite the ongoing war between Russia –
Ukraine, India has limited direct exposure. The impact of the Russia – Ukraine war will be a combination of
some supply disruptions and the ongoing terms of trade shock that will likely phase-out in the coming months.
Following the COVID-19 pandemic, South East Asia went through socioeconomic crises, with GDP falling by
4.2 % in 2020. Declining tourism and businesses had caused sharp downturn in the overall economy. Low
material movements and lockdowns affected countries dependent on trade and tourism especially Singapore,
Vietnam, Cambodia, Malaysia, and Thailand. Also, reduced remittance has negatively impacted the economic
growth of countries such as Philippines and Taiwan. According to the recent International Monetary Fund
projections, the region is expected to register GDP growth of 5.0%, 4.6% and 5.1% in 2022, 2023 and 2024.
Although the outlook is shadowed by uncertainty, three major elements have shaped Southeast Asia's
experience with the crisis thus far and will be critical in the following years (a) Controlling the virus through
vaccine drives (b) Role of international trade (c) Responsiveness of the macroeconomic policy. With the US
China trade war and the economies are showing remarkable recovery from the impact of COVID-19, the focus
of global growth is shifting towards South East Asia. With a rapid growth in urbanization and industrialization,
high proportion of young population, digitization, and growing access to education and employment, South
East Asia is set to emerge as one of the manufacturing hotspots in the coming years.
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CHAPTER 2 - GLOBAL ELECTRONICS MANUFACTURING SERVICES (EMS)
INDUSTRY OVERVIEW
Introduction to Electronics Manufacturing Services (EMS) Industry
The global electronics manufacturing services market is traditionally comprised of companies that
manufacture electronic products, predominantly assembling components on printed circuit boards (PCBs) and
box builds for major brands. Today, brands are seeing more value from EMS companies, leading to
involvement beyond just manufacturing services to include product design and development, testing, and
aftersales services such as repair, remanufacturing, marketing, and product lifecycle management.
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Chart 2.1: Evolution of EMS industry, Global, CY2022
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The global EMS market was estimated at USD 880 billion in 2021 and is expected to grow at a CAGR of 5.4%
to reach USD 1,145 Billion in CY 2026. The global EMS market witnessed a period of steady growth till CY 2018,
riding on the wave of increased outsourcing activities from OEMs and increasing electronics content.
However, in CY 2019, the opportunities started stagnating due to multitude of factors, including (i) decline of
global automotive sales and saturation of consumer electronic sales, (ii)supply chain restriction due to
heightened trade tensions between the United States and China, and (iii) the COVID-19 pandemic. EMS
industry recorded a 3.4 % decline in CY 2020. Impact on the industry was expected to be higher; however
certain factors worked in favour of the industry. These factors include (i) the pent-up demand created by the
need for life-sustaining medical devices, (ii) the work-from-home economy, which created demand for
smartphones, tablets, and laptops, and (iii) the push for climate change, which created demand for
digitalization or digital software/products/solutions that can track, monitor, measure and verify sustainability
initiatives.
As the technology advances, the size of the components and the circuits usually becomes smaller. With the
demand for the novel features and products growing up in recent years, manufacturers are turning towards
more state-of-the-art and sophisticated technical solutions to streamline their manufacturing processes.
EMS companies are equipped to provide a gamut of services which include design, assembly, manufacturing,
and testing of electronic components for brands. These companies can be contracted at different points in
the manufacturing process. While large EMS companies have the capability to offer an entire range of services
starting from design, sourcing of components, assembly, and testing (also known as ODM), small and mid-size
EMS companies offer primarily assembly and testing services.
Electronic manufacturing contains different levels of automation, depending on the capability of the service
providers and the projects they can deliver. Corporations that yield large runs of products, typically employ
heavily automated manufacturing. Service providers who specialise in the small production or prototypes,
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runs manual assembly of Printed Circuit Boards to save time and cost. Electronics manufacturing services
differ by the service providers and an EMS company can provide any combination of the following: product
design, prototyping, sourcing of components, PCB assembly, cable assembly, electro mechanical assembly,
box assembly, testing, and aftermarket services.
Globally the EMS market is well established, and most service providers have high maturity levels in
component fabrication, system assembly and testing. In the last few decades, the market has expanded to
offer design and development services and after sales services such as repair and remanufacture, marketing,
and product lifecycle management. Recently, some market participants have even started offering software
solutions due to the increased penetration of digitization in the end markets they serve.
Drivers
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▪ Technological upgrade of facilities
Technological advancements: The development of new manufacturing technologies and the emerging
end-use sectors, such as the Internet of Things, are expected to boost demand for the EMS industry. The use
of smart lighting has also been on the rise in the past few years. The IoT technology in lighting has potential
to grow not just in office buildings but also in warehouses, commercial parking areas, healthcare facilities,
educational facilities, and retail outlets. As LED lights are naturally friendly to digital controls (they include a
semiconductor to produce light), they are perfectly suited for IoT applications. Growth of the smart lighting
market is owed to the government’s push in terms of the ‘Smart City Mission’, and ‘Digital India’ programs,
as well as rising adoption of smart homes across the country.
Major manufacturers are strengthening their R&D investment to differentiate their products and attract new
end-use applications. The rising popularity of smart home devices raises very high expectations for EMS
companies. In the United States, companies provide electronic manufacturing services that include
developing optoelectronics, radio frequency and wireless devices, and microelectronics devices for the rapidly
growing smart home sector. Key market participants are focusing on increasing production volumes by
combining cloud computing, artificial intelligence, big data analysis, and 3D printing to produce connected
devices for smart homes.
Greater emphasis on vehicle electrification: The (EV) Electric Vehicle market will be the most lucrative in
the automotive industry over the next decade. With an ever-increasing electronic content in each car, energy-
related modules, and sub-assemblies, as well as charging infrastructure, which requires an overall ecosystem;
it is a paving out major potential for EMS firms to enter this fast-developing industry and serve the leading EV
manufacturers. Across the world, incentives are provided by the respective government to encourage people
to purchase electric vehicles. For instance, grants are highly popular in the United Kingdom, China, the United
States, Germany, and even Norway, among other places, to reduce air pollution and promote a more
sustainable way of life. As the number and complexity of PCBAs in electric vehicles are significantly higher
than in typical ICE vehicles, this growth represents a huge potential for EMS businesses to offer electronic
manufacturing and mass production services to automakers.
Technological upgrade of facilities: EMS companies are investing in the technological up gradation of their
facilities by adopting digitization and industry 4.0 concepts. This will improve productivity and capacity, thus
acquiring the capability to get more contracts. Many of the market participants are progressing in this
direction; hence, this factor will evolve into a significant driver in the mid to long-term.
Product development activities: The dependence created by electronics in product development activities
across all verticals will turn out to be a significant driver for EMS, especially in consumer electronics and
automotive segments, where new devices and systems are being developed. As the electronic content
increases, the volume of manufacturing will increase, driving the market.
COVID-19 induced pent-up demand for medical devices: Accelerated demand of medical devices post
Covid-19 has currently increased the requirement for EMS services. This will subdue in the mid to long-term
once inventory is created. Also, major medical device manufacturers are very keen to design and manufacture
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smaller and smarter medical devices that integrate new technologies like IoT and other electronics-embedded
features. Furthermore, the growing demand for the wearable and the smart medical devices is pushing the
need for smaller, flexible, and light-weight products in the healthcare business.
Presence of market participants is high: The existence of a high number of market participants in all areas
results in competitive pricing, which reduces market revenue potential. Despite the fact that the market is
seeing a number of mergers and acquisitions, Frost & Sullivan does not foresee a substantial beneficial impact.
Shrinking operating margin: Most of the market participants face challenges with respect to the operating
margin. In the EMS industry, profit margins are relatively low. A low operating margin is viewed as an
impediment to growth and expansion plans. Currently, low profit margin is viewed as a significant restraining
factor for the EMS market. However, in the long run, as overall demand increases, market participants are
expected to be able to expand through technological investments.
Complex structure and delay in supply chain: Manufacturing businesses must adhere to global standards
since they rely on a wide range of suppliers, both local and international. The operational constraints are
compliance with rigorous government and industry regulations, as well as the concern of traceability. It is
uncommon for a product's components to traverse across several continents before reaching the market.
Supply chain delays causing shortage of components are likely to impact the revenue in the short term.
Overall, the impact of transformation is very low in the mid and long terms.
Shortened product lifecycles and uncertain demand: Customer preferences and interests continue to
evolve at a breakneck pace. An active new product launch procedure is required for EMS companies. To launch
the items on schedule while fulfilling quality and volume objectives, a collaborative effort across difference
sections is required. Production is always based on the customer demand, which can be both unstable and
cyclic. The industrial sector should be able to handle the rise in demand if it reaches exceptional heights. If
demand falls, companies must have a strategy in place for the idle raw materials or machinery.
Regulations and Violations of IP: Local stringent laws and trade pricing are having an influence on the EMS
sector, driving OEMs to build in-house manufacturing capabilities. In addition, an increasing number of cases
on infringement of intellectual property rights are posing a serious threat to EMS companies.
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market is inclusive of electronics products, electronics design, electronics components, and electronics
manufacturing services. Traditionally a strong growth market however, the market contracted by 3.4% in
2020, owing mostly to decline in private expenditure triggered by the COVID-19 pandemic.
The global electronics industry was valued at USD 2,288 billion in 2020 and grew to USD 2,494 billion in 2021.
As per Frost & Sullivan analysis, the industry is expected to grow at a CAGR of 4.9% from CY2021 to reach USD
3,168 billion by CY2026. Some of the critical factors driving this growth are expected to be: -
• Increasing disposable income and rising demand for electronics from rural markets.
• Inclination of youth towards next gen technologies.
• Emergence of e-commerce.
• Pent-up demand created by the need for life-sustaining medical devices.
• Prevalence of the work-from-home economy, which created demand for smartphones, tablets, and
laptops and improved acceptability of audio and video conferences.
• Increasing use of data has resulted in increased demand for large domestic servers and growth in data
analytics also increased growth of use of data servers, which in turn creates demand for electronics.
• Adoption of Industry 4.0 across manufacturing segments.
• Higher internet broadband penetration and growth in 4G/ 5G networks.
• Increasing adoption of clean energy/ renewable energy.
• The push for climate change, which created demand for digitalization or digital software, products, or
solutions that can track, monitor, measure, and verify sustainability initiatives.
Chart 2.4: Overall Electronics Industry, Global, Value in USD Billion, Growth in %, CY2017-CY2026E
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– In short, the industry is moving from Original Equipment Manufacturing (OEM) to Original Design
Manufacturing (ODM). The share of ODM business is likely to increase from 9.7% in 2020 to 13% in 2026.
Chart 2.5: EMS market break-up by services, Global, value in USD billion, CY2021 and CY2026E
B. By geography
Chart 2.6: EMS market break-up by select countries, Global, value in USD billion, in %, CY2021
China leads the global EMS business with almost 46.7% share. Its dominance in the global market is attributed
to a blend of cost effectiveness and technological leadership in electronics manufacturing. It is a high growth
region due to operational cost benefits, availability of a large number of highly skilled personnel,
infrastructure, logistical advantages, and proximity to the largest end-user base across all end-user verticals.
However, post COVID-19 pandemic, many global electronics manufacturers are contemplating on China + 1
strategy and looking for alternate manufacturing locations for exports business. This is creating tremendous
22
investment potential for countries like Vietnam, India, and Philippines etc. India contributes to approximately
2.2% of the global EMS market in 2021.
However, there is a strong push from the government to make India an ideal location for Electronics
manufacturing in the region. Under the National Policy on Electronics (NPE), India announced various
programmes in 2019, including Modified Electronics Manufacturing Clusters (EMC 2.0), to enhance the
infrastructure of electronics manufacturing and offer incentives to manufacture more products that promote
EMS in India.
The production linked incentive (PLI) program, which benefited electronics manufacturing firms, was
introduced in 2020. In the southern state of Tamil Nadu, in Chennai, an EMS corridor is being built. The EMC
Smart City investment in Greater Noida is planned at USD 162.7 million. Jabil, Dixon, Flextronics, SFO, Elin
Electronics, Rangsons, Kaynes, and Centum are among the companies that have invested in manufacturing
capacity as a result of Make in India policy efforts.
Chart 2.7: EMS market break-up by select countries, Global, value in USD billion, CY2017, CY2021
and CY2026E
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C. By end-user segments
Chart 2.8: EMS market break-up by industry applications, Global, value in USD billion, CY2021
The use of LED lighting has grown from substantially over the last decade, mainly driven by energy efficiency
regulations, widespread manufacturing, and reduced prices of LED light sources. Rising demand for smart
solutions will fuel future growth. Smart LED lights have rapidly entered the residential market and achieved
widespread commercial adoption.
Consumer appliances have had a consistent performance in the last few years, which is aided by economic
growth in advanced economies and developing countries. EMS manufacturers have also profited from rising
consumer spending and technological improvements. Furthermore, brands and EMS manufacturers are
progressively supplying both premium and mid-range appliances in order to meet the growing demand for
both product categories
24
Automotive is one of the key growth opportunity verticals for EMS providers in the next five years, due to the
technology transformation currently underway with autonomous cars development and electric car
commercialization activities. Moreover, the rapidly growing electronics content will accelerate the growth of
EMS revenue from this vertical. Medical devices electronics manufacturing services are a key revenue
opportunity in the others segment. Though the COVID-19 pandemic had created a surge in demand for EMS
in this vertical, it is important to carefully assess the demand level for the mid and long terms.
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CHAPTER 3 – OVERVIEW OF INDIAN ELECTRONICS INDUSTRY
Indian Electronics market – historical trends and outlook
Electronics is one of the fastest growing industries in the country. The total electronics market (which includes
domestic electronics production and imports of electronic finished goods) in India is valued at INR 9263 billion
(USD 124 billion) in Fiscal 2022 and is expected to grow at a CAGR of 17.9% to reach INR 17,902 billion (USD
240 billion) in Fiscal 2026. Domestic production accounted for approximately 69% of the total Indian
electronics market in Fiscal 2022, valued at INR 6,376 billion (USD 86 billion), and is expected to grow at a
CAGR of 24.2% to reach INR 15,159 billion (USD 203 billion) in Fiscal 2026, owing to various government
initiatives to boost domestic electronics manufacturing industry. Also, the global landscape of electronic
design and manufacturing is changing significantly, and revised cost structures have shifted the attention of
multinational companies to India. At present, the Indian government is attempting to enhance manufacturing
capabilities across multiple electronics sectors and to make the Indian electronics sector globally competitive.
India is positioned as a destination for high-quality design work as well as a cost-competitive alternative. Many
multinational corporations have established or expanded captive centres in India. Increasing penetration of
consumer electronics in semi-urban and rural markets, a shift in lifestyle among the Gen Y population, and
the adoption of smart devices are some of the key drivers that are fuelling the rapid expansion of this industry.
Chart 3.1: Total Electronics market, value in INR billion, USD billion, India, FY17-FY26E
India’s demand for electronic items has expanded significantly in recent years, owing mostly to the country’s
progress in the EMS sector. Low manufacturing costs, together with a skilled workforce and a vast
geographical area, are some of the driving elements behind the development of India’s electronics ecosystem.
Also, the EMS companies are slowly shifting their focus on product mix from high volume low margin products
to high margin low volume products.
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Other Key Parameters
Population and urbanization in India
As at Fiscal 2021, India is the world’s second most populous country, with 1.35 billion people, or 17% of the
world’s total population. India’s population is expected to grow at a CAGR of 1.0% between Fiscal 2022 and
Fiscal 2026. India’s Gen Y constitutes a third of the country’s population and will join the working-age group,
forming 42% of the total working-age population, by Fiscal 2026. India is in the midst of a massive wave of
urbanization. There has been a drastic increase in urban towns and cities in the country over the past few
years, primarily driven by a better standard of living and job opportunities in the cities. India’s seven largest
metropolitan areas – Mumbai, Delhi, Bengaluru, Kolkata, Chennai, Hyderabad, and Ahmedabad—dominate
the country’s economic landscape.
Chart 3.2: Urban Vs rural population in India, in %, total population in million, India, FY17-FY26E
Employment opportunities and the opportunity for income generation across newly urbanised towns create
a positive outlook for the consumption of electronic products. Urbanization is expected to be a major driver
of the overall electronics market’s growth, particularly for mobile phones, which are imperative for
establishing and maintaining communication with family members. High-end technology adoption also
contributes to the growth of consumer electronic devices. The introduction of significant technological
transitions such as the Internet of Things (IoT) and 4G/LTE networks is rapidly increasing consumer electronics
adoption. In addition, rural markets will likely see increased demand for consumer electronics as the
government aims to invest heavily in rural electrification.
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8.1% during Fiscal 2022 to reach INR 107,801. Post that, the growth is likely to be stable at approximately
5.6% CAGR over the medium term.
Chart 3.3: Per capita income and growth (annual percentage change), value in INR, growth in %,
India, FY17-FY26E
consumption
India’s per capita electronic usage is low compared to the worldwide average. Global per capita electronics
consumption is 4.1 times that of India. While Indian government has initiated various measures to boost
Indian domestic electronics manufacturing industry, the country has also witnessed 13.1% growth in
electronics consumption between Fiscal 2017 and Fiscal 2022. Long term growth outlook for the industry is
extremely positive, primarily because market penetration for many electronics products is still very low
compared to global average. In addition, the growth of India’s per capita electronic usage is expected to be
driven by stable growth outlook for the economy, Digital India programme, rising disposable incomes
(proportion of mid & high-income earners expected to increase from 64% in Fiscal 2021 to 85% in Fiscal 2030),
changing lifestyles, emerging work from home culture, expansion of organized retails to tier 2 & tier 3 cities3,
improving electricity and internet infrastructure, and better logistics infrastructure. It is with these strong
fundamentals, many global electronics brands along with their supply chain partners have invested in
electronics manufacturing infrastructure in the recent years and India is ready to become an important
electronics manufacturing hub in the coming years. At a global level, the per capita electronics consumption
is increasing.
3
Tier classification of cities - As per RBI, Indian cities are classified as tier 1,2 and 3 based on the size of population. Tier
1 (> 100,000); Tier 2 (50,000-100,000); Tier 3(20,000-50,000)
29
Chart 3.4: Per capita Electronics consumption, value in INR, India, FY17-FY26E
Trends in Electronics
The Indian government has taken steps to enhancing manufacturing capability within India, such as imposing
customs duty for certain products or removal of duties on components. The government has also taken
several steps towards increasing the ease of doing business, which has resulted in increased manufacturing
setups by multiple foreign manufacturers in the country. This environment has certainly encouraged the EMS/
ODM market as electronics brands/ OEMs continue to push for collaboration and partnership.
30
In recent years, India’s demand for electronic products has increased substantially, primarily due to India’s
development in the EMS segment. Low manufacturing costs together with skilled workforce and a vast
geographical area are some of the driving forces behind India’s electronics ecosystem development. India is
currently the world’s second largest mobile phone manufacturer, and the Indian start-up ecosystem is still
expanding, with the potential that Indian start-ups have shown a huge opportunity for India.
The major product segments of the Indian electronics consumption market include the following: -
• LED Lights: Supported by the recent Government initiatives and changing consumer preference, LED
lighting industry has grown significantly over the last decade, primarily driven by energy efficiency
regulations, widespread manufacturing, and reduced prices of LED light sources. India is expected to
become more cost competitive compared to China on account of its lower labour costs, greater levels
of localization, automated processes in manufacturing, and a weakening Indian Rupee.
• Consumer electronics: It is one of the largest segments which have a broad category of electronic
products that includes televisions, cameras, audio players, and a range of other household items.
Growing awareness, greater access, changing lifestyles, higher discretionary incomes, and reduction
in per unit prices are the key drivers of this consumer electronics segment.
• Mobile phones: In this segment, with introduction of new smartphone models along with better
availability, declining prices and increased customer spending are causing increased mobile phone
penetration in India. Mobile phone penetration in India has increased further as a result of the
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proliferation of mobile data networks, a widespread distribution network, and support from e-
commerce websites.
• Telecom and Networking Products: The growth of the telecom and networking products segment
is driven by the need for deep penetration of broadband networks and availability of mobile
telephony. The Indian government’s push for the availability of broadband in remote areas of the
country is a key demand driver for the telecom segment. In addition, the increasing focus on the 5G
sector is driving this segment.
• IT Hardware: Availability of broadband in remote areas of the country is a key demand driver for
entry level notebooks and desktops. Due to the pandemic, the work-from-home lifestyle for office
workers and online education for school children have created a lot of opportunities for the IT
hardware market in India.
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Electronics production in India is estimated at INR 6,376 billion (USD 86 billion) in Fiscal 2022 and is expected
to grow at a CAGR of 24.2% to reach INR 15,159 billion (USD 203 billion) by Fiscal 2026. India has the potential
to be one of the most attractive manufacturing destinations and support the objective of “Make in India for
the World”. To improve the manufacturing capability of the electronics industry, the government of India has
taken several initiatives and developed a series of policies to build the complete electronics manufacturing
ecosystem in the country.
The success of the PLI scheme for the electronics segment in large-scale manufacturing of electronic products
is being viewed with great confidence. Similarly, the National Policy on Electronics (NPE) aims to make India
a global hub for electronic system design and manufacturing and has fixed some aspirational targets. The
growth of the consumer electronics and appliances, the automotive sector, lighting, electronic components,
and the medical electronics sector is expected to drive the growth of electronics manufacturing in India.
Chart 3.8: Contribution of Electronics domestic production (including components) to Indian GDP,
in %, India, FY17-FY26E
The biggest challenge for India is to make a fast transition to the manufacturing of high-technology
electronics. Electronic products do need continuous design modifications, as end-users expect creativity and
continuous innovation. Consequently, the design and development of electronics products is often
undertaken by ODMs. The earlier a brand engages an ODM for product design and development services, the
sooner the product enters high-volume production.
In Fiscal 2022, the electronics production in India contributed to 2.7% of the nominal GDP (at current prices),
which is expected to increase to around 4.7% by Fiscal 2026. The Indian government’s objective is to provide
domestic manufacturers with a better operating environment to make them competitive with imports into
the industry by simplifying the tariff system, simplifying the procedures involved in importing raw
materials/components into the country, giving incentives, and improving operating infrastructure. Given that
there is considerable high value-added manufacturing takes place in the consumer electronics and appliances
33
segment and most products command high brand quality, there is an excellent opportunity for Indian EMS
companies to export.
In the laptops and notebooks segment, almost all the components used are completely imported or as semi-
knocked down units from China and Thailand. Mobile phones contribute to around 2.1% of the total import
value. In GPON (Telecom and Networking Products) and CCTV segments, the components are imported from
China and Taiwan. Despite the government’s efforts to build India’s electronics ecosystem, domestic
manufacturers’ reliance on China for components persists. This reliance is expected to decrease slowly as the
localization of production for these products increased with the opening of new manufacturing facilities.
34
Indian electronics import is expected to grow at a CAGR of 3.7% between Fiscal 2022 and Fiscal 2026, while
Indian domestic electronics manufacturing is expected to grow a CAGR of 24.2% during the same period. This
shows lesser reliability on import and increasing dependability on domestic components and EMS in the
coming years.
Chart 3.10: List of top 10 imported Electronic Chart 3.11: Import of Electronic products
products by value, India, FY22 by key countries, value in %, FY22
35
passive components, and microcontrollers are imported. Components such as mechanical components,
terminals, brass terminals, and screws are typically locally sourced.
Chart 3.12: Export of Electronic products, INR billion, USD billion, India, FY15-FY26E
Chart 3.13: List of top 10 exported Electronic Chart 3.14: Export of Electronic products
products by value, India, FY22 by key countries, value in %, FY22
37
CHAPTER 4 – INDIAN ELECTRONICS MANUFACTURING SERVICES (EMS)
INDUSTRY OVERVIEW
Overview of EMS industry in India
The Indian EMS industry is relatively young, with nearly three decades of experience. The Indian EMS industry
has grown in prominence over the last decade, particularly in the last five years. Indian EMS industry, which
was traditionally a domain of the PSU’s, saw participation of few MNCs and many private sector Indian
companies post liberalization of Indian economy. These companies were addressing requirement of consumer
electronics OEMs and some of them were manufacturing for their global requirement.
The period of 2005-07 saw the first big ticket investment in EMS operations in India with entry of Jabil Circuits
and Nokia. This triggered a series of large and medium scale investments in Indian EMS sector. Despite the
fact that Nokia wound up its India operation in Fiscal 2014, global EMS giants have started showing interest
in India by 2015. Indian EMS industry has since then embarked on an upward journey. Now with most of the
global Mobile Phone manufacturers and their supply chain partners are investing in manufacturing, Indian
EMS industry is well poised to unlock its true potential in the coming years.
Chart 4.1: Industry structure of EMS market in India
There are nearly 700 EMS companies in the market, ranging from large, medium-sized, to small players. Major
global companies include Bharat FIH, Flex, Wistron, Pegatron, Jabil; large Indian companies include Dixon,
Amber, SFO, Syrma, Elin, Centum among other. In the Indian context, Ikio Lighting Private Limited is one of
the fastest growing providers of ODM services for global & domestic companies in the category of less than
INR 5000 million annualized revenue. Few EMS providers are slowly evolving to offer complete design services
apart from contract manufacturing. This acts as a win-win situation for both EMS players and OEMs: EMS
38
players obtain higher margins through this model, and OEMs benefit by outsourcing manufacturing and
design activities enabling them to focus on other expansion activities. Embracing the ODM model of
partnership coupled with venturing into new product segments is propelling OEMs to pursue this
engagement. High volumes will influence EMS companies to bring in the component ecosystem locally and
enhance domestic capabilities for component sourcing, making the electronics ecosystem stronger.
Ambitious expansion plans and capacity augmentation of indigenous EMS & ODM players to capitalise on
favourable policy initiatives ensure that the EMS sector in India will witness heightened growth in coming
days. Also, India has established itself as the design hub of the world for electronic design. The next phase of
growth in the design sector will be characterised by the growth of indigenous design companies creating their
own Ips as against the erstwhile growth of outsourced captive design services companies. This, together with
impressive, expected growth in the EMS market, presents an opportunity for design-led manufacturing.
Some of the notable expansions announced recently:
• Flex, a manufacturer of electronic components based in the United States, is considering increasing
its investment in India to around USD 12 billion in order to expand its manufacturing capabilities and
boost exports from India.
• In 2021, TATA Electronics (TATA Group) announced that it will invest INR 57,000 million (USD 790
million) as part of its phase 1 investment in an industrial complex in Tamil Nadu, India, to construct a
phone component manufacturing facility.
• In 2021, Jabil announced they are going to invest INR 20,000 million (USD 275 million) in Pune and
plans to venture into smartphones, home appliances, mobile spare parts, and food packaging.
• Dixon Technologies, a provider of electronic manufacturing services, announced in 2021 that it would
invest approximately INR 6,000 million (USD 80 million) to build new capacity in India in the mobile
devices, laptops and tablets, telecom equipment, and LED components segments to serve the
domestic and global markets.
• In 2022, Reliance Strategic Business Ventures Ltd (RSBVL), a subsidiary of Reliance Industries Ltd (RIL),
has entered into a joint venture with Sanmina Corporation for INR 16,700 million, with a 50.1% stake.
According to reports, the JV will focus on telecom infrastructure (5G), medical and healthcare
systems, industrial and cleantech, defence and aerospace. There are also plans to establish a
manufacturing technology centre of excellence that will serve as incubation for the product
development and hardware start-up ecosystem.
4
Source: ELCINA EMS Task Force report, Frost & Sullivan analysis
39
logistics and after sales services related activities. ODM model helps the EMS companies to have deeper and
long-term business relations with the OEMs. This is a high margin business and comes at a premium for good
designs.
Chart 4.2: Business models of Indian EMS companies, FY22
40
• Products design and development: This activity refers to designing of an electronics product as
per OEM’s requirement / specifications. This includes sub-activities such as product development,
DFM / DFA analysis, prototyping, test development etc. EMS providers are increasingly providing end-
to-end new product introduction services to the OEMs.
• Component manufacturing and sourcing: Component sourcing refers to the purchasing of the
electronic components to be assembled onto the printed circuit board. Brands/EMS providers
purchase these components directly from manufacturers or from authorised distributors, either
through import or local sourcing.
• Manufacturing: This activity refers to manufacturing and assembly of the electronics products. This
could either be PCBA or box build assembly.
• Logistics: The activity refers to logistics involved in sourcing of components or delivery of the finished
goods.
• Aftersales: Globally, EMS companies also offer after sales support such as repair and maintenance
of products. This is, however, is a new trend in India.
Manufacturers in India lack mature R&D set-ups due to large capex investments and long gestation periods.
Europe and the United States continue to dominate R&D and IP ownership of related work. This has also been
a factor that has restrained OEMs and EMS providers from investing. Most MNCs hold their IP in the
headquarter location (mostly located in the USA and Europe) and do not prefer to invest in local R&D.
However, India has a competitive edge in design services, since most such work is outsourced to cost-effective
destinations. In terms of manufacture/ system assembly, India has an established set-up. Many EMS providers
are slowly evolving to offer complete design services apart from contract manufacturing.
The country also has high maturity levels in packaging, distribution, repair, sales, and marketing functions to
meet geographical standards and cater to local requirements will get additional business from the OEMs at
the same time they would also be playing a very significant role in the e-waste management which is a huge
concern globally.
41
they trailed behind demand to a scenario where they have to create demand in order to remain more
profitable. The impact of this driver is expected to remain high for the short and medium terms and is
expected to become very high during the long term.
Constantly increasing logistics and raw material costs are resulting in a rise in total manufacturing costs, which
is affecting the OEMs. This serves as a catalyst for the OEMs to choose the ODM model, which provides an
end-to-end solution, including product design and after-sales support, owing to better margins and increased
visibility. Additionally, ODM offers to collaborate with the OEMs on product localisation and design. The ODM
companies with their versatile capabilities in system designs, plastic moulding, PCBA, software engineering
and more importantly manufacturing encourage OEMs to increasing the width of their partnership. Instead
of investing in R&D, Tier-II players collaborate with ODMs to select and develop specific models from existing
models. The secondary benefit for ODMs from such collaborations is the improvement of capabilities to
handle fresh clients.
There is a growing perception that there is a rising outsourcing trend for some product segments where
regional and private brands have gained dominant market position, and the ODM model allows companies to
service this market as well. As the products moves towards maturity phase, more products are likely to
become standard and fall within the purview of ODMs. As a result, in the long term, ODM firms will become
an essential component in the success plans of OEMs of both tiers.
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Indian EMS market size and growth outlook
Indian EMS industry is part of the larger Electronics ecosystem of the country. Systematic approach has been
followed to separate various components of the Indian Electronics market and derive size and potential for
EMS business in India. Below chart depicts the size of Indian Electronics market, various segments of the
market and their respective sizes, including Indian EMS market. The chart also shows how each of these
segments likely to grow over medium term till FY26.
Chart 4.4: EMS addressable market vs. contribution of EMS companies for goods made in India,
value in INR billion, FY22 and FY26E
In Fiscal 2022, electronics production in India is estimated to be USD 86 billion which comprises of
domestically manufactured electronics components worth of USD 12 billion and imported components worth
of USD 18 billion. The remaining market, after subtracting the cost of the components and other expenses
(logistics, packaging, administrative expenses, etc.), represents the addressable business opportunities for
EMS companies in India. This addressable EMS market in India was valued at INR 3,372 billion (USD 45 billion)
in Fiscal 2022 and is expected to grow at a CAGR of 22.1% to reach INR 7,504 billion (USD 101 billion) in Fiscal
2026.
The Indian EMS market and is comprised of three components:
a) Contribution of Indian EMS companies or Indian EMS market worth of USD 20 billion.
b) In-house electronics assembly by OEMS worth of USD 9 billion; and
c) Imported EMS worth of USD 16 billion (this is a direct loss to the EMS companies in India).
Contribution of Indian EMS companies represents approximately 43.5% of the addressable EMS market in
India in Fiscal 2022 and is expected to grow at a CAGR of 32.3% to reach INR 4,502 billion (USD 60 billion) by
Fiscal 2026.
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Chart 4.5: Indian EMS market, value in INR billion, growth in %, FY16-FY26E
India is positioned as a destination for high-quality design work, not merely as a low-cost alternative. Many
multinational companies have established and expanded captive centres in the country. Despite the fact that
the establishment of EMS companies supported the economy by establishing domestic infrastructure and
jobs, the Intellectual Property rights are owned by the global headquarters, hence contribution from ODM
model is minimal in India. Most brands prefer engaging EMS partners for contract manufacturing, but the
ODM model is slowly gaining traction in India, where brands collaborate with ODMs on product development.
Many EMS players are gradually expanding to provide complete design services in addition to contract
manufacturing/ original equipment manufacturing. Embracing ODM model of partnership with EMS partners
coupled with venturing into new product segments is propelling brands to pursue EMS engagement. High
volumes will influence EMS/ODM to bring in the component ecosystem locally and enhance domestic
capabilities of component sourcing thus making the electronics ecosystem stronger.
A strong consumer economy with increasing demand for consumer and industrial electronics has driven the
Indian EMS sector into the forefront. Domestic electronics production in India has received a lot of attention
from both industry and the government, owing to the necessity for import substitution. Favourable policy
initiatives in recent years, as well as changes in the global manufacturing environment, have drawn attention
to India as a preferred destination for electronics manufacturing investments.
Electronics have become more prevalent in the Indian EMS industry, and domestic demand for mobile
phones, consumer electronics and appliances, medical products and automotive electronics offers a huge
growth potential. Because of the 5G rollout, there is an increase in demand for telecom infrastructure
projects, as well as a necessity to build them locally. Furthermore, growing labour costs in other parts of the
world have led major OEMs to favour India, which is a practice of large OEMs to outsource manufacturing
rather than to create their own infrastructure. The EMS market in India benefits from high domestic demand
and production migration from other manufacturing hubs due to a variety of factors.
44
The Indian EMS industry has benefited from a greater focus on manufacturing and an overall growth in the
usage of electronics in many aspects of life. Domestic demand for mobile phones, PCs, consumer electronics,
medical products, strategic and automotive electronics and offers a huge growth potential. . EMS market in
India enjoys unique benefits of an explosive domestic demand and the migration of manufacturing from other
manufacturing havens driven by multiplicity of factors. These reasons have resulted in the Indian EMS market
growing at a higher rate than average global market and are expected to intensify in the next decade.
▪ China+1 strategy
▪ Import substitution
45
▪ Supply chain realignment
China + 1 Strategy: The increase in the Chinese electronics contract manufacturing cost structure, coupled
with changing geo-political landscape, has resulted in increased interest from OEM customers to shift
electronics production to other countries. Such increase in electronics production in India will drive the Indian
EMS industry.
Government incentives and scheme: Across nations, there is a strong government push to broaden the
operations and revenue from the electronics industry. The government of India has been proactively building
a base for electronics manufacturing in India and it has launched numerous incentive schemes, which have
allowed manufacturing growth, reduced dependence on the imports, and promoted the exports. The GOI has
launched numerous policies over the last few years to increase the innovation, protect the intellectual
property, and develop the best-in-class electronics manufacturing set-up to build a favourable environment
and invite the investment in the electronics hardware manufacturing. India’s electronics production has more
than doubled in the past five years from INR 3.2 trillion in Fiscal 2017 to INR 6.4 trillion in Fiscal 2022
depending on such favourable incentive schemes.
Development of Electronics Ecosystem by Global and Domestic Players: The Make in India initiative,
tax and duty support, and government support through policies, most notably, have been instrumental in
encouraging new investment from EMS companies. Dixon Technologies, a provider of electronic
manufacturing services, has invested more than INR 6 billion in new capacity in India to serve the domestic
and global markets in the mobile devices, laptops and tablets, telecom equipment, and LED components
segments in the coming year.
European Telecom and Networking Products dealers Ericsson and Nokia have conveyed their intention to
increase existing manufacturing operations in India to support their worldwide supply chain. Local telecom
component manufacturers VVDN Technologies, HFCL, Dixon, Coral Telecom, and Sterlite Technologies have
also expressed interest in the PLI scheme of the government. India is expected to run a widespread outreach
programme with the support of the “Invest India team” for the Production Linked Incentive scheme. Nokia
and Ericsson are also going to target the BSNL big ticket 4G contract expansions after GOI dropped a few
clauses which earlier prohibited them from participating.
Import substitution: India’s import of electronics products systematically declined between Fiscal 2015 and
Fiscal 2020. Import was however increased sharply in Fiscal 2022 owing to slowdown in domestic production
due to shortage of semiconductors globally. Long run mission of the Indian government is to reduce
dependency on imported electronics products and services through Atma Nirbhar Bharat and developing local
electronics manufacturing ecosystem with the help of various incentives and policies.
Supply chain realignment: Local availability of components and chip fabrication are primary activities that
determine the strength of a country’s electronics manufacturing ecosystem. India has a very limited
component supplier base; a majority of the high-value and critical components are imported. Components
that are predominantly imported include ICs, PCBs, and other active components. As supply-chain resilience
46
and localization are becoming more significant, India has had to take the necessary steps to improve the
domestic value chain capability for long-term benefits.
The introduction of the PLI scheme to promote component sourcing; FDI policies relaxing companies' ability
to set up bases in India, allowing them to drive product development, R&D, and other knowledge-intensive
activities in collaboration with Indian companies; and the establishment of dedicated freight corridors that
help in the advancement of transportation technology and increase in productivity are some of the key
initiatives taken by the government of India. Freight corridors are high-speed, high-capacity railway lines
designed solely for freight traffic, requiring the seamless integration of improved infrastructure. The Bhaupur-
Khurja segment of the Eastern Dedicated Freight Corridor (EDFC) in Uttar Pradesh was recently inaugurated
by the government.
Component manufacturing/ Lead time: India’s PCB manufacturing capacity is restricted, particularly for
flexible, HDI, and multilayer PCBs. Currently, OEMs import pre-designed and pre-built PCBA from third parties.
However, in-house PCBA design and assembly is required. Demand for PCBs is projected to be driven by
EMS/ODM investments in high-value-added production. Reduction in lead times from four weeks to one week
by discrete local sourcing of PCB is a significant driver for PCBAs to source their bread boards locally than
import. PCBA design and assembly alone will drive overall local value addition and entice foundry players to
manufacture high-cost silicon based PCBA sub-components locally. This might bring a lot of value to the Make
in India programme.
Enhancing local value addition: In India, the electronics sector faces cost disadvantages in terms of logistics
and limitations in terms of local value addition. As the cost of value addition is increasing, it leaves domestic
manufacturers at a competitive disadvantage and has stifled new investments in value-added manufacturing,
keeping them heavily reliant on imports. The COVID crisis has highlighted the vulnerability of relying on global
electronics supply chains. A notable example is the recent shortage of chips.
Indian Government policy/incentives driving domestic production and push for exports
The Government in India is encouraging domestic manufacturing through supporting policies and initiatives
that are likely to lead to overall development in the ecosystem and will open up gates of opportunities for
companies, vendors, and distributors in the market. Incentives for local manufacturing, demand side support
through Government procurement, import barriers via duties and favourable steps like GST that reduced
complexity of operations, are pull factors for MNCs to invest in India.
The Government has given higher priority to promote mobile phones segment within the electronics
manufacturing, by providing focus on development of mobile phones, components, sub-assemblies, and the
entire ecosystem. Right from providing land at a subsidized rate to offering them variable investment subsidy
and VAT exemption, the government is also providing mega industry status to these companies. India’s
domestic demand has been increasing, thus encouraging the likes of Apple, Xiaomi, Oppo, Vivo, Lava, OnePlus,
RealMe and Samsung to expand local manufacturing and also export from the world’s second largest
smartphone market. Some of the key initiatives/ schemes/ programs introduced by the government in
boosting the mobile phone market in India include:
Make in India: In 2014, the government of India announced this initiative to
make India a global manufacturing hub, by facilitating both domestic as well as
international companies to set-up manufacturing bases in India. As per the
scheme, government released special funds to boost the local manufacturing
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of mobile phones and electronic components. It has also introduced multiple new initiatives, including
promoting foreign direct investment, implementing intellectual property rights, and developing the
manufacturing sector. The Make in India initiative, a part of the ‘Atmanirbhar Bharat Abhiyan’ (Self-reliant
India), would provide an additional boost to country’s business operations by encouraging substitution of
imports of low-technology products from other countries and generating demand for local manufacturing.
Atmanirbhar Bharat Abhiyan is planned to get carried out in two phases:
• Phase 1: The emphasis will be on segments like medical, textiles, electronics, plastics, and toys
• Phase 2: For products like gems and jewellery, pharma, and steel, etc.
Production Linked Incentive (PLI) Scheme: The scheme was initially announced in the year 2019 by the
Government of India considering the incremental investment and sales of manufactured goods
specifically to mobile phones and components market in India. It is expected to promote
exports in the next few years. As per the scheme, a total production of INR 11,500 billion is
expected including INR 7,000 billion exports in the next five years. Production Linked Incentive
Scheme (PLI) for large scale electronics manufacturing was notified in April 2020.
Chart 4.7: PLI scheme in 13 key sectors for enhancing India’s manufacturing capabilities and
enhancing exports, Atmanirbhar Bharat, FY21-FY22
As per the 2021-22 budgets, under the PLI scheme, the government allotted INR 1,970 billion for 13 sectors.
However, the financial outlay for the auto sector was revised in September 2021, bringing the total allotment
down to around INR 1,661.9 billion. Initially introduced in mobile phone production, this policy is being
expanded to other sectors as well. The scheme is also extended to white goods (Air conditioners and LED
lighting) and select few electronic/ technology products. The allocation for Mobile Manufacturing and
Specified Electronic Components is around INR 409.5 billion, which is significantly higher than any other
scheme. It has different thresholds of investments required for domestic and international companies. Fully
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integrated manufacturers are going to be the biggest beneficiary of this scheme. This scheme will help India
Inc. to be an integral part of the global supply chain.
PLI Scheme for White Goods business including LEDs
Chart 4.8: Target segments and eligible products under PLI scheme
The PLI Scheme for White Goods (PLIWG) that was first notified in April 2021, to provide financial incentives
to boost domestic manufacturing and attract large investments in the white goods manufacturing value chain.
Its prime objectives include removing sectoral disabilities, creating economies of scale, enhancing exports,
creating a robust component ecosystem and employment generation.
The scheme extends an incentive of 4-6 per cent on net incremental sales (net of taxes) over the base year
(FY 2019-20) of goods manufactured in India or net incremental sales of eligible products over the base year
or FY 2020-21, whichever is higher, as the case may be and covered under target segments, to eligible
companies, for a period of five years subsequent to the base year and gestation period.
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Chart 4.9: Eligible threshold investment and Net incremental sales for LED lights for applicants
opting for initial investment period as 1st April 2021 to 31st March 2022
Chart 4.10: Eligible threshold investment and Net incremental sales for LED lights for applicants
opting for initial investment period as 1st April 2021 to 31st March 2023
There are few more schemes which have given boost to domestic electronics manufacturing. These are:
a) Scheme for Promotion of Manufacturing of Electronic Components and Semiconductors
(SPECS): The aim is to strengthen the manufacturing ecosystem of electronic components and
semiconductors. Target manufacturing of electronic components and semiconductors through the
scheme will help meet domestic demand, increase value addition, and promote employment
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opportunities in this sector. Incentives of up to INR 32.85 billion will be awarded under the Scheme
over a period of 8 years.
b) Merchandise Exports from India Scheme (MEIS): The scheme falls under foreign trade policy of
India, replacing five other similar incentive schemes in the past. As per this scheme the government
of India provides benefits up to 4% depending on the country of exports and the products. Rewards
under the scheme are payable as percentage of realized free-on-board value and, MEIS duty credit
scrip can be transferred to the company for working capital needs or used for payment of various
duties such as basic customs duty.
c) Modified Electronics Manufacturing Clusters Scheme (EMC 2.0): The scheme is aimed to
strengthen the infrastructure base for the electronics industry and deepen the electronics value chain
in India. The scheme provides financial incentives for creating quality infrastructure as well as
common facilities and amenities for electronics manufacturers. Financial Incentives of up to INR 37.62
billion will be disbursed over a period of 8 years.
In furtherance of the vision of Atmanirbhar Bharat and positioning India as the global hub for
Electronics System Design and Manufacturing, Govt. of India has approved the comprehensive
program for the development of sustainable semiconductor and display ecosystem in the country
with an outlay of INR 760,000 million (>10 billion USD). The programme will usher in a new era in
electronics manufacturing by providing a globally competitive incentive package to companies in
semiconductors and display manufacturing as well as design. This shall pave the way for India’s
technological leadership in these areas of strategic importance and economic self-reliance.
The programme aims to provide attractive incentive support to companies / consortia that are
engaged in Silicon Semiconductor Fabs, Display Fabs, Compound Semiconductors / Silicon Photonics
/ Sensors (including MEMS) Fabs, Semiconductor Packaging (ATMP / OSAT) and Semiconductor
Design. Following broad incentives have been approved for the development of semiconductors and
display manufacturing ecosystem in India:
o Semiconductor Fabs and Display Fabs: The Schemes for Setting up of Semiconductor Fabs
and Display Fabs in India shall extend fiscal support of up to 50% of project cost on pari-passu
basis to applicants who are found eligible and have the technology as well as capacity to execute
such highly capital and resource intensive projects. Government of India will work closely with
the State Governments to establish High-Tech Clusters with requisite infrastructure in terms of
land, semiconductor grade water, high quality power, logistics and research ecosystem to
approve applications for setting up at least two Greenfield Semiconductor Fabs and two Display
Fabs in the country.
o Semi-conductor Laboratory (SCL): Union Cabinet has also approved that Ministry of
Electronics and Information Technology will take requisite steps for modernization and
commercialization of Semi-conductor Laboratory (SCL), Mohali. MeitY will explore the possibility
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for the Joint Venture of SCL with a commercial fab partner to modernize the brownfield fab
facility.
o Semiconductor Design Companies: The Design Linked Incentive (DLI) Scheme shall extend
product design linked incentive of up to 50% of eligible expenditure and product deployment
linked incentive of 6% - 4% on net sales for five years. Support will be provided to 100 domestic
companies of semiconductor design for Integrated Circuits (ICs), Chipsets, System on Chips (SoCs),
Systems & IP Cores and semiconductor linked design and facilitating the growth of not less than
20 such companies which can achieve turnover of more than INR 15,000 million in the coming
five years.
o India Semiconductor Mission: In order to drive the long-term strategies for developing a
sustainable semiconductors and display ecosystem, a specialized and independent “India
Semiconductor Mission (ISM)” will be set up. The India Semiconductor Mission will be led by
global experts in semiconductor and display industry. It will act as the nodal agency for efficient
and smooth implementation of the schemes for setting up of Semiconductor and Display Fabs.
All the above-mentioned policies and initiatives, ‘Make in India’, PLI, DLI, Scheme for development of
Semiconductor and Display Fab ecosystem, SPECS, MEIS, and EMC, have provided necessary impetus to the
domestic electronics manufacturing industry and India is now on path to become a global manufacturing hub
for electronics products
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Chart 4.11: Economic comparison on favourable manufacturing parameters, India & China 2021
India has the potential to become a global manufacturing powerhouse, competing with China, which now
produces one-fifth of the world’s commodities. With a relatively young population, India boasts the world’s
second largest population. India’s median age is 28.7 years, lower than China’s median age of 37.4 years.
Chinese employees’ aspirations have risen, and they are increasingly focused on high-tech jobs, leaving gaps
in the industrial value chain. Due to a lack of manpower, this has resulted in a labour shortage and increased
costs.
B. Labour market comparison
Chart 4.12: Labour market comparison, India & China, 2021
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In comparison to other Asian countries, India benefits from lower labour costs and availability of skilled and
semi-skilled labour. With nearly 500 million people of working age, India has one of the world’s largest
workforces, next to China. Each year, tens of millions of students across the country graduate from colleges
and enter the workforce. Apart from a favourable labour environment, India has an abundance of design
talent (hardware and software).
C. Manufacturing eco-system comparison
Chart 4.13: Manufacturing eco-system comparison, India & China, 2021
China has been the most ideal manufacturing destination due to its long history and supremacy in electronics
manufacturing. The electronic sector in China has expanded at three times the rate of the country’s GDP.
Exports account for a large portion of China’s electronics manufacturing, including notebooks, mobile phones,
and flat panel displays. The current uncertainty in China’s manufacturing favourability has stemmed from the
global economic crisis and years of rapid expansion. Vietnam benefited significantly from the US-China trade
war. Vietnam is aggressively investing in infrastructure to facilitate the strong inflows of FDI. Economic zones,
industrial parks and clusters, hi-tech parks, and Agri-tech zones are among the sectors targeted for
investment. Vietnam has introduced new incentives to attract high-tech investment.
The position of the Indian electronics sector is changing, and electronics is recognised as a key segment for
policy focus. The National Policy on Electronics (NPE), 2019 has highlighted the local value addition and a
supportive environment has been developed. The government is rapidly attracting the eye of global and
domestic companies with an unimpeded focus on manufacture through Make-in-India policies. The
favourable developments leave India with great aspirations to dominate electronics manufacturing in the
region. The Product Linked Incentive (PLI) Scheme was announced in the years 2020 by the Government of
India considering the incremental investment and sales of manufactured goods. The PLI scheme, which was
first introduced for mobile phones and was later expanded to IT Hardware, White Goods, and Telecom and
Networking Products, is now being expanded to other sectors in the coming years.
Indian electronics manufacturers are heavily dependent on imports for raw materials sourcing. The phased
manufacturing programme of the Government of India involves a mix of local assembly import levies and
incentives. Since plastic components are driven by international prices, there is no noticeable disadvantage
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for Indian producers. As many electronic manufacturing units are anticipated to undertake greater value
addition, the component cost is likely to go down over the next 3 to 4 years. Various PLI schemes across
sectors are expected to address this challenge by bridging the cost gap in between India and China.
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CHAPTER 5 – DEEP DIVE INTO IKEO’S BUSINESS SEGMENTS
A. HIGH END HOME AND DECORATIVE LIGHTING SEGMENT
Overview of the Indian LED lighting Industry
The incandescent bulbs, halogens and CFL lights have dominated the lighting market for centuries now but
over the last decade LED lights have become very popular in the Indian lighting industry. These LED lights
were first introduced to the Indian market in 1993. Since the LED light bulbs have been invented, there has
been a drastic change in the industries of lighting technology. Many have adopted the new LED lights over the
traditional incandescent and fluorescent lights. This is because LEDs give more light, have lesser
environmental impact and last longer as compared to incandescent bulbs.
User-segments such as the government and commercial segments have been witnessing exponential growth.
The street lighting segment is also expected to be the biggest application for the next few years. Lately,
energy-efficiency initiatives are gaining momentum in India. As people become more aspirational, the
demand for high end home and decorative lighting market will continue to increase. EESL (Energy efficiency
services limited) efforts such as UJALA, SLNP and the PLI schemes are assisting vendors to drastically reduce
product costs.
The supply chains that had seen major disruptions during the pandemic may continue to see further
disruption due to the Russia Ukraine War. Similar to Taiwan, both Ukraine and Russia also play a crucial role
in the global semiconductor supply chains. Ukraine is an important source and supplier of raw materials like
semiconductor-grade neon used in semiconductor manufacturing. The on-going war is expected to have
bearing on the production of semiconductor chips and impact industries across the board including the LED
lighting industry.
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India commenced its policies and initiatives for LED lighting in 2007-08 which began with an R&D funding
program, followed by a policy in 2012 which aimed at aligning with international technical standards for LED
lamps. Other relevant policies include domestic value – addition requirements for LED bulbs that are
procured, compulsory registration for domestic and foreign manufacturers supplying to the Indian market
and restructuring of the LED-related import tariff structure. In 2014, the impact of different policies saw a
flurry of changes, when the government introduced the Unnat Jyoti by making LEDs more affordable. The
program targeted the residential sector, which accounted for 23% of the country’s total electricity
consumption in 2015-16 and aimed at replacing about 770 million incandescent bulbs by LED lamps.
LED bulbs in the last decade gained momentum as the popular choice and emerged as an alternative to the
commonly used incandescent and CFL bulbs. In a price sensitive market such as India, LEDs are being accepted
more and more as they rank higher when it comes to energy saving and lifespan when compared to the other
two alternatives mentioned above. LEDs are far more energy efficient than their CFL counterparts and at the
same time are more reliable. When you factor in these advantages, the initial high price of LED bulbs is
justified.
▪ Government Factors
▪ Longer Life
▪ Cost Effective
▪ Environmentally friendly
Government Factors
Various Government programs like the UJALA has been readily adopted by all the states. By encouraging the
use of LED bulbs, it has helped in reducing annual household electricity bills. Energy efficiency is a key selling
point for LED lights. With an estimated energy efficiency of 80-90% compared to conventional light
bulbs, LEDs have proved to significantly reduce energy consumption, and thus further driving the demand for
LED lights in the country especially If you have outdoor lighting that is left on for a long time. LEDs in these
fixtures can save a lot of energy. Consumers have been able to save money, improve their quality of life, and
contribute to India’s economic growth and prosperity.
Longer Life
LED lights have a long lifespan and typically last for up to 15 years or 50,000 hours. These lights usually do not
dim over the course of its life which reduces the need for frequent replacement of lights.
Cost Effective
Increasingly we see there is rising consumer awareness of the cost-effectiveness and eco-friendliness of LED
lighting. The cost of LED light bulbs has decreased dramatically since they entered the market and prices are
expected to come down further as more products become available. While LEDs are more expensive than
traditional incandescent bulbs, they are still more cost effective as they last a long time and are more energy
efficient. Today, LED lights can be purchased across multiple platforms and is clearly a much better choice
from a cost standpoint.
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Environmentally Friendly
Traditional fluorescence lights contain mercury. Disposal of conventional bulbs lead to toxic accumulation of
mercury in ground water. LED lights, unlike traditional fluorescence lights, do not contain mercury and thus
are more environmentally friendly.
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Chart 5.2: Highlights of Key Government Initiatives in LED Lighting
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LEDs in the day and age are progressively being used in automotive headlamps, aviation, general lighting,
advertising boards, various medical devices, camera flashes as well as traffic signals, and is expanding quite
briskly throughout the country. In addition, the entry of Chinese LED light producers in India has enabled
Indian manufacturers to offer innovative products. The Northern Region has the highest proportion of sales
in India’s overall market, followed by the Southern Region. Supported by various upcoming infrastructural
projects throughout residential, industrial, and commercial areas across the country, the market for LED
lighting is likely to see strong growth in the forecast years.
As at Fiscal 2022, the Indian LED lighting market is valued at INR 217,020 Million (USD 2.89 Billion) and is
estimated to expand at a rate of CAGR of 12.2% to reach INR 338,000 million (USD 4.5 billion) from Fiscal 2023
to Fiscal 2026.
▪ Increasing Demand for Energy-efficient Lighting and Emergence of the LaaS Business Model
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Pronounced Increase in real estate
With tourism gaining popularity and India becoming a global tourist attraction spot, luxury hotels and
restaurants are giving importance to the ambiance of the place. In the domestic front, increasingly people are
also becoming conscious about the need for better homes, for people have realized they are spending a lot
of time working from home and kids schooling from home. Nowadays, people are focusing on the interior
decoration of the entire house resulting in interior decorative budget to starkly go up.
Smart and Automation Uptake
Overall uptake of smart and automation lighting is on the rise. Increasingly brands are playing around
automating lights at least for the functional lights. Post covid digital savvy and information discovery that
people have access to on account of the time spent on digital medium is also driving up aspirational quotient
around how home should look like.
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Types of Decorative Lighting
Initially, penetration of LEDs was limited due to the limitation in their designs. However, with the
advancement of technology in LEDs, there are now different types of LED bulbs available which can be used
for a particular purpose or place.
LED bulbs can be broadly classified as:
• Functional Decorative Lights
• True Blue Decorative Lights
Functional Decorative Lights
Functional decorative lights comprise approximately 60% of the home and decorative lighting market, as at
FY 2022, valued at INR 35,000 million (USD 0.47 billion). In this category, almost all of the functional decorative
lighting segment use LEDs and there are no conventional retrofit solutions that sell anymore. The functional
decorative lighting segment is where the branded play happens and is considerably dominated by private
labels.
Major types of functional decorative lightings include the following: -
Recessed Spotlights: These are lights that are installed in hollow opening created in the
ceiling. They usually have three main components: housing, trim and the bulb. The housing is
what is hidden behind the ceiling, and they also have the electrical fixtures inside.
Track Lights: Track lights are lights that uses a track for support on the ceiling. These rails are
used to provide electricity to each of the fixtures. They can either be mounted on the ceiling
or on the wall.
Cove Lights: This lighting technique is one of the basic lighting techniques where the lights
sit inside a cove and are directed to the ceiling. In many cases it is also referred to as ambient
lighting or luminescence.
Linear Lights: Linear lights are typically long and are easily available. They are suspended
lights, surface mounted or as recessed lights.
Highbay and Outdoor Lights: These are lights that are typically used where ceilings are tall,
and the intensity of the light is enough so that it can spread out over a large area or a focussed
area.
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that was privately labelled by the store brand. This arrangement has shrunk considerably. The functional
decorative lighting market is now dominated by branded players such as Philips, Syska, Havells, Crompton,
Wipro.
As one moves towards the more premium end of the segment, brands like iGuzzini, FLOS play in what is also
called the architectural lights which is a very niche segment. Majority of the functional decorative light
category is with brands in the mass premium market.
True Blue Decorative Lighting
True-blue decorative lighting refers to all the traditional kinds of light fittings (floor lights, pendants,
chandeliers, wall lights etc). Decorative lighting can provide general illumination for the entire room or even
focus on smaller area. They usually come in attractive shapes and colours which complement the décor of the
room. True blue decorative lighting comprises approximately 40% of the home and decorative lighting market,
as at 2022. The true-blue decorative lighting segment is fragmented, and few brands operate in this market.
There is Usha, Phillips, Havells and Jaquar lightings that are trying to make a mark here. The rest of the market
is unorganized since consumers focus on design rather brands.
The fragmented segment is split 50:50 between LED and conventional lights. Conventional lights in this
context refers to those where the luminaire is separate and the lamp or the light source is separate. For
example, a chandelier with a E14 base cap for candles, the light source there will also be an LED, but the
luminaire there which forms the bulk of the value in that end use will be conventional.
In the high-end home and decorative lighting segment, design is the most important. The supply base is
largely China where people source by what is called container trade. Larger brands like Phillips (Signify)
typically source their lights from locations in China where all the lighting vendors or malls display their variety.
The brands select two or three patterns, import these containers, and repeat this one or twice a year. This is
how typical retailers in India operate in this segment. In the value chain there are also players who do this in
bulk, there are wholesalers in some of the main market who bulk break this and subsequently be purchased
by decorative light stores in the neighbourhood. The retailers would go to these big importers and buy from
them. This is generally how the fragmented high-end home and decorative lighting segment in India.
Types of True-Blue Decorative Lighting
Chandeliers: Chandeliers typically hang from the ceiling and have fixtures with lights that
are traditionally facing upwards and occasionally downwards. Going back generations, the
use of bulbs and electricity was powered by candlelight for centuries. Chandeliers are used
traditionally in practically any room of the home, from dining rooms to bathrooms.
Pendant Lighting: Ceiling pendant lights provide a contemporary look and are considered a
good alternative to traditional chandeliers, although the origins of pendant lights stretch even
further back than chandeliers. Pendant lights may consist of a single hanging fixture or
multiple hanging fixtures and are typically installed over dining room tables, kitchen islands,
in entryways or over staircases, in living rooms, bedrooms or anywhere else you would find a
chandelier or ceiling fixture.
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Wall Scones: Wall sconces typically provide both accent and ambient lighting, illuminating
dark hallways or highlighting decorative wall I. A sconce is typically a wall lighting fixture that
is installed using the wall for support. While sconce lights are good option for indoor lights,
they are used as outdoor lighting as well. Wall sconce lighting maximizes floor space, making
them an attractive solution for smaller rooms. While floor or pendant lighting and even
bedside table lamps take up a lot of space, wall-mounted lighting frees-up room for other
tasks.
Table and Floor Lamps: As the name itself suggests, floor lights typically tall I items and are
usually place on the ground. They can range from anywhere between four to six feet tall. The
advantage of table lamps is that they are easy install and are also available in a variety of
designs. Floor lamps are typically used as a stand-alone lighting solution to focus on a
particular spot in a room or with other lights. Table lamps are usually placed on the bedside
tables. Their major use is for providing reading lights. These lights also find application in
drawing areas for setting the ambiance of the room
▪ Built in Lights
▪ Daylight Integration
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as the lighting conditions outside change considerably. In order to achieve this, the lighting fitment has to
have the daylight integration feature.
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container trade is still at large. Signify’s share in this segment is approximately 10%, i.e., INR 1,400 million.
Considering a 60% gross margin, Signify’s LED light purchase cost is estimated to be approximately INR 4,800
million (i.e., 40% of INR 11,900 million). Since Ikio’s revenue from sales to Signify is approximately INR 2,200
million, its wallet share stands at approximately 45% (which includes both functional decorative and true-blue
decorative lighting) in Fiscal 2022. Wallet share refers to how much of a customer’s expenses for a category
of product or service goes to a particular company. In this case how much of Signify’s expenses towards LED
lighting goes to Ikio.
Chart 5.6: Ikio’s wallet share, in percentage, India, FY22
Sectors driving the growth of the high-end home and decorative lighting market
• The commercial application segment is a very important segment contributing heavily to the
increasing use of decorative lights. Decorative lights find major applications in commercial
establishments such as pubs, restaurants, hotels, malls, retail shops and museums, etc. The use of
decorative lighting has become a trend to enhance the customer experience in these places.
Restaurants and pubs, where millennials form an essential demography for the social gathering of
friends and families prefer to visit places where the ambience is very premium. Shopping malls were
once a place of just purchasing products has now become a destination for family and friends to
gather and is considered more an entertainment venue.
• Decorative lighting is expected to expand at a brisk rate in the household application segment as well,
as demand for well-designed houses increases. House owners are constantly looking at ways to
enhance both visual appeal and functionality and this is leading to increasing household application
of the products. With an increasing access to the online world, exposure to global decors is high and
as aspirations of people are ever increasing, this will prove to be a big impetus to the decorative
lighting business in India.
Factors that will support the growth of the high-end home and decorative lighting segment.
The decorative lighting market is driven by Government backing and rising budget allocations for home
renovations and decors. The few factors that will support the growth of high-end home and decorative lighting
segment include: -
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• Government schemes such as Unnat Jyoti by Affordable LEDs for All (UJALA) and Street Lighting
National Program (SLNP) are biggest demand drivers for the LED lighting market in India. The aim of
these initiatives is to increase awareness among the consumers regarding the adoption of LED bulbs
over conventional lighting sources.
• The size of the average home in the country is increasing. Until a decade ago, 70 – 75% of the money
spent on home improvement was on decorating the living room only. Now, renovation attention is
given to the entire house.
• Decorative lights find their applications in a variety of places, including shops, restaurants, homes,
spas, malls, libraries, etc. These lights have been gaining popularity from a large number of designers,
who then experiment with the style of these lights to create aesthetic ambiance.
Positive impact of these drivers on Ikio Lighting Private Limited’s LED business
• As Government continues to roll out plans to phase out the incandescent bulbs, it will eventually
result in higher adoption of LED lights because of their energy saving feature
• Manufacturing companies are bound to benefit from increased demand for innovative lighting
coming from the home lighting space, as people have realized they are spending a lot of time
schooling from home and working from home. Typical interior decorative budget has starkly gone up.
• Increasing budgets and spend on lights would also be a boosting factor for Ikio. Post Covid, digital
savvy and information discovery that people have access to on account of the time spent on digital
medium is also driving up aspirational quotient around how modern home should look like.
• As the pandemic settles and people are gradually moving back into offices, there is a sudden surge in
real estate. The premium end of this category of LED lights is growing at a fast rate as commercial
spaces open up and realizes the importance of architectural lighting given the amount of international
exposure.
In India, the contribution of organized retail is low (~18.5% in FY 2022) as compared to mature markets such
as the US, the UK and Germany where the penetration of organized retail is much higher. However, in
relatively newer market like India and China, the online medium has seen tremendous growth. In India, the
online channel and the organized brick & mortar channel is expected to grow at a CAGR of 29% and 20%,
respectively, between FY 2022 and FY 2026.
Chart 5.8: Share of organized retail in Overall Indian Retail Basket INR 8,200 bn (USD 100 bn)
The organized brick & mortar market in India was estimated at INR 8,200 bn (US$ 100 bn) in FY 2022, with
categories such as jewellery (28%), food & grocery (26%) and apparel & accessories (16%) having the highest
contributions. These categories will continue to play a pivotal role in future as well as the organized
penetration within these categories is expected to rise the fastest. The online channel continued to be the
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fastest growing channel in FY 2022, growing ~32% year on year to reach an estimated US$ 54 bn, with
categories such as mobiles (32%), apparel & accessories (24%) and food & grocery (13%) having the highest
contributions.
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Types of Retail store in India and the importance of LED lighting
This section will discuss each organized retail segment, leading brands present in that segment, number of
stores/outlets and importance of LED lighting in that segment.
1. Apparel, Fashion, Lifestyle stores
Apparel/fashion/lifestyle industry is one of the most important sectors of the economy with regard to
investment, revenue, trade, and employment generation all over the world. The significance of the apparel
industry is entirely based on the contribution of the industrial productivity and employment. Apparel sector
contributes to the country's GDP after agriculture and thus plays a major role in its augmentation.
The right type of lighting is crucial to create an appealing environment at an apparel store, one that can stir
the interest of prospective buyers and increase sales. Smart lighting in a store can draw attention of customers
to products or brands on sale. Lighting is much more than an aesthetic element and when deployed
strategically, can enhance sales at a store.
The average organized Apparel store size is currently 5,000 to 8,000 square feet, with small stores ranging in
size between 700 square feet and 2,500 square feet and smaller micro-stores in urban markets with a size
below 700 square feet. The key companies in this market in India are Nike, Adidas, Reliance Trends, Jockey,
Flipkart, Relaxo, Westside, Bata, LUX, and H&M. Estimates suggest that there are approximately 25,000
organized apparel, lifestyle, fashion, and footwear retail stores/outlets in India at the end of FY2022.
Chart 5.10: Number of organized apparel, fashion and lifestyle stores in India, volume in numbers,
in FY 2022
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When it comes to grocery store lighting, it is important to highlight items in an appealing manner by way of
proper illumination. In particular, with respect to lighting for the produce section, one needs to consider
colour temperature, low heat emitting and colour rendering.
The average organized grocery store size is currently 20,000 to 30,000 square feet, with small stores ranging
in size between 5,000 square feet and 15,000 square feet, and even smaller micro-stores below 5,000 square
feet in urban markets. Estimates suggest that there are approximately 5,000 organized retail stores/outlets
in India (Hypermarket, Supermarket) as at the end of FY2022. This does not include retail stores and outlets
of local city-level brands and mom-and-pop stores.
Chart 5.11: Number of organized food retail stores in India, volume in numbers, in FY 2022
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Chart 5.12: Number of quick service restaurants in India, volume in numbers, in FY 2022
4. Jewellery
The Penetration of Organized jewellery stores in India was approximately 8.5% (by value) of the retail market
in FY2022. Typically, jewellery in India is not bought for occasions and adornment purposes only. Investment
has been an important reason for jewellery purchase as well.
Chart 5.13: Number of organized jewellery stores in India, volume in numbers, in FY 2022
Jewellery stores are one of the most challenging commercial spaces when it comes to indoor lighting
solutions. Jewellery made from items like gold, silver, diamonds, etc. are shiny and tend to reflect a lot of
light. Moreover, they contain fine details and designs. Thus, they require customized lighting solutions that
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cater to all the requirements of a jewellery store. Typically, a lighting solution with 70+ CRI (Colour Rendering
Index, which measures the ability of a light source to accurately reproduce the colours of the object it
illuminates) can work perfectly for jewellery stores. However, one can go higher (80+ CRI) depending on the
requirements of the store.
Kalyan Jewellers, Tanishq and Malabar are some of the leading retailers in the jewellery and watches segment
within the organized market across the country. Estimates suggest that there are approximately 1,500
organized jewellery stores/outlets in India as at the end of FY2022.
Consumer Electronics
Consumer electronics are electronic equipment for non-commercial use. Consumer electronics include
devices that provide one or more functionalities, such as computers, laptops, mobile devices, smart
wearables, television sets, refrigerators, smartphones, and home appliances.
Consumer electronics & appliances companies in India include HCL Tech, OPPO, Vivo, Bosch, Samsung, Godrej
& Boyce Manufacturing, Dell, LG Electronics. Estimates suggest that there are approximately 1,000 organized
consumer electronics retail outlets in India at the end of FY2022.
Chart 5.14: Number of organized consumer electronics stores in India, volume in numbers, in
FY2022
Cost of LED lighting in a store varies from INR 0.1 million to INR 3 million – segments such as QSR spends much
lesser on the lighting than the segments such as Lifestyle, Fashion and Jewellery stores. For the market size
calculation, an average spends of INR 0.3 million on LED lighting have been considered for a store. Based on
the forementioned assumptions, Organized Retail LED lighting market has been estimated at INR 2,330 million
in FY2022. The market is expected to grow at 15% to reach approximately INR 2,680 million in FY2023.
Ikio has sold approximately INR 580 million worth LED lighting in the organized Retail segment in FY2022 and
is expected to clock a revenue of INR 1,150 million in FY2023. This would give a tremendous boost to Ikio’s
share in the organized retail segment from 25% in FY2022 to 43% in FY2023.
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Chart 5.16: Ikio’s market share of the LED lighting market in the overall organized retail basket (in
India, value in INR million, in CY2022 and FY2023E
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Chart 5.17: Potential Organized Retail LED Lighting projects (New stores and Refurbishments), in
India, volume in numbers, CY2022 to CY2030E
Chart 5.18: Potential demand for LED lighting from organized retail market (New stores and
Refurbishments), in India, value in INR million, CY2022 to CY2030E
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volume categories, such as Visi Cooler and deep freezer. However, remaining 35 – 40% market is highly
fragmented with presence of more than one hundred players across regions and cities. Per F&S analysis,
Voltas is the market leader in the Indian commercial refrigeration market. Blue Star, Western, Rockwell,
Celfrost, Elanpro, Haier etc. are the other leading players in this market.
Majority of the suppliers (national, regional, and local) across Indian commercial refrigeration market product
categories are Indian companies, although some foreign manufacturers such as Frigoglass, Haier, Arneg etc.
are also catering to the Indian market. Almost all the major players have their own manufacturing facility in
India except Haier, Elanpro and Celfrost. However, a significant volume is also imported from countries like
China, Taiwan etc. Recent sharp depreciation in the Rupee value has impacted the margins of the importers
and hence some large importers are contemplating setting up local manufacturing facilities in India.
Supply chain of the Com-ref products is highly complex in nature as there are multi-layer distributions. Other
that suppliers and channels, a third party, also known as institutional buyers (companies like Coke, Pepsi,
Amul, Nestle etc.), is an important stakeholder in Indian commercial refrigeration market value chain. These
companies also buy products in large volumes from suppliers or channels and re-distribute the products to
the end users.
Emergence of service industry, higher disposable income and changing lifestyles have led to a clear and
gradual shift in the consumption pattern in favour of ready-to-eat food besides the emergence of leading
quick service restaurants. Organized retail of frozen meats and fresh vegetables in malls and other retail stores
has also increased, thereby propelling the growth of commercial refrigeration market.
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Usage of Commercial refrigeration products across different applications
Chart 5.20: Commercial refrigeration products used under different categories
F&S has segmented the commercial refrigeration market based on product and end-user category. Based on
product type, the market is divided into chiller product, freezer products and kitchen equipment’s.
The chiller product segment collectively accounted for approximately 54% of the total Commercial
refrigeration market share in India in Fiscal 2022, while the Freezer products segment accounted for
approximately make 43% of the total Commercial refrigeration market in that year.
At present, commercial refrigeration finds major applications in:
• Grocery stores
• Quick service restaurants
• Restaurants,
• Organized retail
• Dairy
• Bakery
• Ice cream parlors and many such segments
The commercial refrigerators found in many of these applications have been installed to provide for practical
designs that in a way are placed to capture the attention of customers at typically point of sale. Also, change
in food consumption habits in the country trends and rising international food trade are additional factors
contributing to the growth of the commercial refrigeration market in India.
Market Size (value and volume) of Commercial refrigeration market in India FY 2022
To estimate the market volume of the commercial refrigeration, F&S has considered 17 products under Com-
Ref Category; these products are further classified into three categories: Cooler Products (+ve temperature),
Freezer Products (-ve temperature) and Kitchen Equipment
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Chest freezer is the most dominant category and is expected to maintain its dominance moving forward.
However, water dispenser and Visi coolers are also market leaders, owing to increase in demand for
commercial refrigeration in hospitality sectors and office spaces.
Chart 5.21: Total commercial refrigeration market, value in INR million, India, FY22
Chart 5.22: Total commercial refrigeration market, volume in units, India, FY22
In Fiscal 2022, the chiller products segment was the most dominant segment accounting for approximately
54% of the Indian commercial refrigeration by volume and is expected to maintain its dominance moving
forward. Water dispenser and Visi coolers are market leaders, owing to increase in demand for commercial
refrigeration in hospitality sectors and office spaces. Commercial refrigeration is also gaining traction due to
use of need for commercial refrigeration in hospitals and other medical facilities.
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Chart 5.23: Commercial refrigeration market size by segment, in value INR million, India, FY22
Chart 5.24: Commercial refrigeration market growth projections, in value INR million,India, FY22-
FY26E
The freezers segment accounted for a volume share of an estimated 43% in Fiscal 2022 across the commercial
refrigeration equipment market. This is due to expansion of the travel industry and opening of various food
joints and restaurants. The segment also covers blast chillers that are mainly used for freezing or cooling of
items at lower temperatures and stopping bacteria growth in the stored item. It also finds major applications
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by healthcare professionals, to store tissue samples of vaccines and some critical medicines that need to be
kept under stringent temperature conditions, is also contributing to the segment growth.
The Indian commercial refrigeration market is expected to witness an incremental growth till 2026, riding on
the wave of increased in demand for frozen & chilled products among the consumers due to drastic changes
in lifestyle and rapid urbanization being witnessed in the last decade. In addition, rapid growth in the
organized retail sector, such as increase in number of hypermarkets and supermarkets, further boosts the
overall sales of commercial refrigerators; thereby leading to the growth of the market.
Technological advancements and a growing number of quick service restaurants especially in a growing
economy like India is providing numerous opportunities for the market to grow at a rapid rate.
There are certainly some concerns about the Russia Ukraine war and its impact on India. Certain high demand
low supply trends seen along with supply chain disruptions may see some temporary shortage in supplies and
this may indirectly have a negative effect on the prices in the short term.
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retail for product variety, easy availability, cleanliness with various additional facility like entertainment for
children and convenient parking facility etc. A typically large retail outlet store is anywhere between 50,000
and 100,000 square feet and sells a wide range of fresh, frozen, and chilled foods, fruits and vegetables, dry
groceries, personal and home care. Despite the spike in prices, the demand outlook for quick service
restaurant (QSR) chains is quite positive. Many of the restaurants like Subway, McDonalds, and KFC are seeing
an increase in demand for commercial refrigeration. It becomes easier for a QSR brands to enter the frozen
food segment as they use standard process and recipes for quick turnaround of orders.
Increasing usage of CR products in the unorganized food retail segment
Cold chain infrastructure is growing across the unorganized retail sector as well. Traditional retail stores are
increasingly using number of modern technological facilities including equipment’s used to store cold drinks,
ice creams and chocolates that need temperature-controlled equipment’s. The local meat shops have started
storing branded packaged products like salamis, sausages etc that require refrigeration to keep these items
fresh.
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Current Lighting solutions market in Indian Commercial refrigeration Industry
LED lighting has quickly become the industry standard for lighting systems in both commercial and residential
applications. The potential for LED lighting in commercial spaces is mostly due to the high level of energy
requirement of many businesses. Restaurant and retail spaces that operate coolers and refrigerators tend to
use lots of energy for lighting up products and keeping inventory organized. Increasingly, commercial
refrigeration products are also indigenously made, and such trend is expected to significantly reduce India’s
dependence on imports of commercial refrigeration products.
Chart 5.26: Lighting solutions market by types of CR products, value in INR million, India, FY22
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As per Frost and Sullivan analysis, the total market potential for lighting solutions (lights, drivers, and controls)
in commercial refrigeration segment is valued at approximately INR 1,270 million (USD 16.7 million) in FY2022.
The Covid-19 pandemic has given a much-needed boost to the sector and demand for commercial
refrigeration is growing especially in healthcare, pharmaceuticals, and food processing industries.
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Chart 5.28: Projected growth in Lighting solutions business in Commercial Refrigeration segments,
in INR million, India, FY23E-FY26E
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Chart 5.29: Market potential for Fan Motor Controller in Commercial Refrigeration segment at
100% adoption, in India, value in INR million, FY2023E to FY2027E
3. IPS Stabilizers
An IPS stabilizer is a device used to sense inappropriate voltage levels and correct them to produce a
reasonably stable output where the load is connected. Various consumer electronic products, such as
televisions, washing machines, usually come pre-installed with an internal stabilizer. Given its benefits, Ikio is
planning to introduce an IPS stabilizer for the commercial refrigeration segment. Even though the input
voltage is quite stable in metro and tier 1 cities, this product will save the internal circuits of the commercial
refrigeration products in case of any eventuality. Considering price of this stabilizer, it is expected that the
introduction would be well accepted in the market and the product will enable commercial refrigeration
products suppliers to position their products from their counterparts.
Assuming that IPS stabilizer would be an integral part of all the commercial refrigeration products in the
manufactured in India in the coming years, the estimated market potential for IPS stabilizer in the commercial
refrigeration segment is approximately INR 425 million in FY2023 and is expected grow at a CAGR of 11% to
reach INR 646 million in FY2027.
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Chart 5.30: Market potential for IPS Stabilizers in Commercial Refrigeration segment at 100%
adoption, in India, value in INR million, FY2023E to FY2027E
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Chart 5.31: Various types of recreational vehicles
Travel Trailer: A travel trailer is the least expensive way to enjoy a recreational vehicle or Recreational
Vehicle. Travel trailers sell more than any other form of recreational vehicles in the market. Travel trailers are
very popular as they are easy to park at a campsite and then also explore the area while the Recreational
Vehicle stays where you parked it. Some of the popular brands here include Forest River, Keystone, Jayco,
Coachman, Heartland etc.
5th Wheel: One popular choice for travelers of all kinds is 5th wheel campers. A 5th wheel camper is a camping
trailer that is pulled behind a truck and attached to the truck via a hitch mounted in the center of the truck
bed. Fifth wheels are a common option for full-time RVers with families because they are spacious, often have
more storage space, and are easier to tow – which is helpful when driving often. Some of the key players in
this segment include Key stone, Forest river, Grand Design, Jayco, Heartland etc.
Truck Camper: Truck campers are usually considered the most versatile form of recreational vehicle. They
can go virtually anywhere a pickup truck can go. Technically speaking, any Recreational Vehicle that can be
easily dismounted from the carrying vehicle qualifies as a truck camper. Major players here include Forest
River, Coachman, Columbia Northwest, Jumping jack etc.
Class A: A-Class Motorhomes or Class A Motorhomes are the most popular in the motorhome category, as
they offer several advantages over other classes. A-class motorhomes are luxury vehicles and are very
spacious on the inside for families. Thor motor coach, Tiffin, Newmar, Winnebago, Forest River etc. are key
names in the Class A category of recreational vehicles.
Class B: Class B motorhomes are the smallest motorhome type. They are also known as van campers and
look like an oversized family van on the road. Class B motorhomes range from 18 to 24 feet long, sleeping up
to four at a time and often start around USD $50,000. Class B motorhomes offer a smaller cabin for owners
than Class A or Class C motorhomes. Prominent players include Winnebago, Erwin Hymer, Coachman,
Pleasure-way, Airstream etc
Class C: Class C motorhomes are the middle ground between Class A motorhomes and Class B motorhomes.
They look like a larger version of the van camper with an overhead cabin above the driver and passenger seats
for extra sleeping or storage accommodations. Class C motorhomes range from 30 to 33 feet long, sleep up
to eight and start around USD $65,000. Class C motorhomes give you more space than Class B motorhomes
and come with all the luxuries you’d expect in a Class A motorhome. Dominant players include Thor, Jayco,
Forest River, Coachmen, Winnebago.
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Key participants in the US Recreational Vehicle market – Sales Trend
This statistic shows the number of shipments of recreational vehicles in the United States from 2020 to 2021.
The number of Recreational Vehicle shipments rose from 430,000 in 2020 to 600,000 in 2021.
Forest River, a unit of multinational conglomerate Berkshire Hathaway Inc., accounted for 27% of travel trailer
sales in 2021. Forest River (excluding its Coachmen, Palomino, Prime Time, and Shasta subsidiaries) accounted
for 25.4% in 2020. Keystone was second in travel trailers, with a 12.6% market share last year, compared with
13.8% in 2020.
Following this was Thor’s Jayco Inc. subsidiary, which also lost market share, dipping to 9.6% in 2021 from
10.3% in 2020. (Jayco’s market share figure does not include its Highland Ridge or StarCraft subsidiaries.).
In fourth place in travel trailers was Forest River’s Coachmen subsidiary with 6.0% market share in 2021,
versus 5.7% in 2020. Rounding out the Top 5 in travel trailers last year was Thor’s Heartland subsidiary, which
achieved a 5.7% market share, compared with 6.5 % a year earlier.
In fifth wheels, Keystone maintained its top spot even though its retail market share slipped a little lower to
24.4% in 2021, from 24.9% in 2020. Forest River was second, compiling a 19.6% market share in 2021, up from
19.0% in 2020.
The other Top 5 fifth wheel builders were Winnebago Industries Inc.’s Grand Design subsidiary, which gained
over two percentage points in market share to reach 16.0% last year, from 13.7% in 2020. Meanwhile, Jayco’s
fifth wheel market share was flat at 8.8% the last two years while Heartland finished fifth at 6.7% in 2021,
versus 7.8% in 2020.
Chart 5.32: Sales trends of recreational vehicle by segments, in %, USA, CY20 and CY21
In motorhomes, Thor Motor Coach (TMC) was the market share leader
once again in Class A’s and Class C’s, despite losing significant amounts of retail market share in both product
categories.
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TMC held 21.9% of the Class A market when gasoline and diesel engine units are combined. It had 28.8% of
the gas-only market. Tiffin Motor Homes Inc. was second in the combined gas and diesel Class A market,
increasing to 15.5%. Winnebago’s recently acquired Newmar subsidiary was third in the combined gas and
diesel Class A segment at 11.6% while Winnebago-brand placed fourth at 9.7%. Forest River, excluding its
Coachmen and Dynamax subsidiaries, placed fifth at 9.2%.
The rise in entry level RVers and Campers wanting to maintain social distancing was also a contributing factor
towards the growth of this market.
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Key growth drivers for Commercial Trailer market in the USA
▪ Advances in technology
Rapid expansion of tourism industry: There is increasing emphasis on travel and tourism globally which is
providing an opportunity for the recreational vehicle market to expand in USA. There is a rising demand
coming especially from Gen Z which is preferring to camp outdoors more frequently.
Advances in technology: Rampant changes in technology are expected to continue to be a major driver of
commercial trailer market growth. The US commercial trailer and camper industry have experienced many
technological advances in the last decade and this trend is expected to intensify. Features such as biometric
vehicle access, comprehensive vehicle tracking etc. are expected to drive the commercial trailer market during
the forecast period.
Increasing number of recreational parks: The North American Recreational vehicle market is likely to
dominate and may expand due to the rapidly growing number of recreational parks, national parks, and
camping ground in the country. Indicatively, there are approximately 13,000 privately owned and 1,600 public
campgrounds within the United States which enables individuals to go for outdoor activities by camping
within their recreational vehicles.
Surge in recreational vehicle rental services: The trend of outing on weekends with family is increasing
by the day because of the hectic and busy schedule in corporate industry. This also raises the demand for
recreational vehicles. Therefore, surge in recreational vehicle rental services helps to drive the growth of the
market. Surge in recreational vehicle rental services, increase in the use of recreational vehicles in film
industry. The demand for the recreational vehicle is majorly increased by the film industry owing to the
remote locations of film shooting.
America the beautiful initiative: As part of the Presidents America the beautiful initiative, the Government
has launched an agency called the Federal Interagency Council on Outdoor Recreation (FICOR) that works
towards creating more safe, affordable, and equitable opportunities for Americans to come outdoors.
Investing in creating recreation infrastructure, such as electric vehicle charging stations, trails, campgrounds,
and boating access are initiatives that are likely to boost market for Recreational vehicles.
Developing trail network: The US Government has recognized the importance of outdoor recreation is
working towards developing and expanding trail networks in the country that is sure to attract overnight
visitors and new businesses.
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LED Lighting and associated products business in Commercial Trailer segment
Chart 5.34: Ikio’s offerings in the Commercial trailer segment
Potential for Ikio’s LED lighting and associated business in the Commercial Trailer segment
The recreational vehicle market is a growing industry in the USA. At present, Ikio’s revenue in recreational
vehicle market is miniscule. Their primary target is to focus on commercial trailers which are estimated to
make up approximately 55% of the total recreational vehicle market sales in CY 2022. The total sales of
commercial trailers in the USA stands at approx. 330,000 units in CY 2021 and is projected to sell approx.
302,000 units in CY 2022. The average cost of a commercial trailer is estimated to be approximately USD
$60,000, which grew at a CAGR of 8.2% to reach INR 1,505 billion (USD 20 billion) in CY 2021 and is expected
to grow at a CAGR of 16.1% to touch INR 2,500 billion (USD 33 billion). Owing to the growing popularity of the
need for a comfortable vehicle coupled with the need for accommodation for short distance travels, steady
increase of campgrounds with multiple facilities, including hiking, fishing, along with scenic landscapes, does
provide this market good opportunity to grow.
Ikio sells products worth approximately USD $425 in the commercial segment – These products include
interior & exterior lights and associated products such as ABS pipes, solar panels, charge controllers, switches.
In CY 2022, the total addressable market for LED lighting and associated products in the Commercial trailer
segment has been estimated at approx. INR 9,770 million (USD 129 Million). With the current pricing and
growth potential of commercial trailer till 2026, this represents a business potential of INR 17,765 million
(USD 234 Million) by CY 2026 – with an anticipated CAGR of 16.1%
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Chart 5.35: Potential for Ikio’s LED lighting and associated products business in Commercial Trailer
segment, value in USD million, USA, CY15-CY26E
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degree of hybridization and electrification. The adoption of electric vehicles is increasing at a high rate. The
United States is already among the leading countries in global EV sales, along with other economies like
Canada, which has already begun transforming its public transportation infrastructure to electric.
Programs such as the “National Blueprint for Lithium Batteries," developed by the Federal Consortium for
Advanced Batteries, aims to guide investors to develop a domestic lithium-battery manufacturing value chain
in the United States. Therefore, falling lithium-ion battery prices and improving technology are expected to
bring price-competitive electric vehicles to the market, creating demand for lithium-ion battery technologies
in the near future.
Recreational vehicle lithium rechargeable batteries have become a popular alternative to lead-acid batteries,
particularly for recreational vehicle users who spend a lot of time off the grid and/or who use solar power.
Recreational Vehicle lithium batteries are based on a newer, more efficient lithium-ion technology known as
lithium iron phosphate (or LiFePO4 for short). Not only do these lithium Recreational Vehicle batteries have
a significantly longer lifespan than lead-acid batteries do, they’re also lighter. As these batteries are lighter,
they’re more efficient and can be recharged faster.
Chart 5.37: Market share of lithium-ion batteries by application, in %, North America CY2022
The United States of America is Expected to Dominate the Li-ion battery Market in North America
The United States is one of the pioneers in research and innovation in the global battery market. The region
also remains one of the largest consumers of batteries, i.e., both primary and secondary battery types, owing
to increased electric vehicle deployment, increased spending on consumer electronics, and increased
consumer and manufacturing activities.
Recreational vehicle OEMs rely on electrical components, owing to their output efficiency and lightweight;
thus, making recreational vehicle electrification a fuel economic solution. Furthermore, electrification is the
future step as the majority of the manufacturers are integrating several components and features that
operate through the battery input to cope with green mobility requirements. In addition, batteries are a
significant part of the recreational vehicle that supplies the electricity input to various electrical components
required for effective functioning.
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Chart 5.38: Market share of lithium-ion batteries by Country, in %, North America, CY2022
In 2021, the United States Department of Energy (DOE) announced a new set of policies aimed at
manufacturing the key components of advanced lithium-ion batteries. The new policies mandate projects
receiving federal support (USD 200 million) to support battery technology and require the manufacturing of
[battery] products within the United States.
Therefore, the country is likely to be the dominant player in the North American lithium-ion battery market,
supported by increasing urbanization and consumer spending, which are expected to ramp up the demand
for technically advanced devices and vehicles due to the benefits provided by the same. Consecutively, this is
expected to boost the usage of batteries. The key players in the market include Tesla Inc., LG Chem Ltd,
Panasonic Corporation, Duracell Inc., and Samsung SDI Co. Ltd, among others.
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batteries. In addition, the demand for recreational vehicles (RVs) batteries is directly influenced by the
changing momentum of the recreational vehicle industry.
More Energy Efficient
Lithium-ion batteries are more energy-efficient, meaning that a user can use more of the battery’s energy.
Because they have such low internal resistance, charging is highly efficient. In essence, energy equals energy
out with lithium-ion batteries.
Longer life span
Any battery degrades as it gets used over time. Lead-acid batteries, however, degrade much more quickly
than lithium-ion batteries. Recreational Vehicles of the past have had to replace batteries every few years or
sooner due to poor maintenance or use. With lithium-ion batteries, thinking of a battery as a lifetime asset of
the Recreational Vehicle is not unreasonable.
A lithium-ion battery can last 10-40 times longer than a lead-acid battery. Many will see 5,000 usable complete
discharges and thousands of cycles more with lighter use. In a Recreational Vehicle, this would equate to 20
years or more of service.
Enhanced Safety
The technology behind batteries has improved to the point that lithium batteries are a very safe option for
Recreational Vehicles. Batteries based on the LiFePO4 technology are inherently safe and have additional
protection within battery management system (BMS).
If a lead-acid battery shorts out, it can cause an explosion, burns, and fire. However, the BMS of our lithium-
ion batteries will shut down and prevent this.
There is no maintenance on these batteries, and they will not produce any gases or spill any liquids. The
materials that LiFePo4 batteries are made from are also non-toxic. Overall, an Recreational Vehicle with an
adequately designed Li-Ion battery will be much less prone to the dangers lead-acid batteries pose.
More cost effective
Lead-acid batteries come with a much lower up-front cost, but a lithium-ion battery is much more cost-
efficient over the life of the batteries. The lithium-ion batteries’ capacity is much denser than their lead-acid
counterparts, meaning they can store more energy in the same physical space. The depth of discharge of a
lithium-ion battery can safely reach 85% or more. Lead-acid batteries have a shorter lifespan if discharged
below 50%. Not only can you get more energy storage into a given space with lithium, but more of that stored
energy is available for actual use.
Lithium batteries have a longer lifespan, which also helps level the playing field when it comes to price. A
quality lithium-ion battery can last a minimum of 10 times longer than a lead-acid. Thus, the lifecycle cost of
lithium batteries is much lower than alternative batteries of the past.
Addressable market
Based on loading capacity, 50 Ah to 200 Ah (Ampere hours) rating Li-ion batteries are used in commercial
trailers. The current price of a 50 Ah battery is approximately US$500, and price of a 200 Ah battery is
approximately US$1000. For business potential calculation, the average price of lithium-ion battery has been
considered as US$750 in CY2022. The average price is expected to drop to US$600 by CY2026 as the
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technology is achieving mass adoption and economies of scale. The addressable market for Ikio in this
segment is US$225 million in CY2022 and is expected to grow at 10% CAGR to US$330 million by CY2026.
Chart 5.39: Li-ion Battery addressable market, US Recreational Vehicle, Commercial Trailer
segment, value in USD Million, CY2022 – CY2026
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Addressable market
The demand for golf cart batteries is rising across the USA due to the widespread use of golf carts. Numerous
6V, 8V, or 12V batteries are used in golf carts as opposed to a single 6V, 8V, or 12V battery. By type, the
lithium-ion segment dominates the market.
Adopting lithium-ion battery enables a golf cart to significantly increase its weight-to-performance ratio.
Lithium golf cart batteries are half the size of a traditional lead-acid battery, which shaves off two-thirds of
the battery weight. Lithium-ion batteries would typically offer lower depth of discharge, have the longest
range, higher capacity, provides more charge cycles than the other voltage batteries and longer lifespan.
The golf cart market is expected to expand due to rising demand for low-speed vehicles for various uses,
including short distance commuting in parks, business districts, colleges, malls, airports, and other places.
Considering an average price of US$700 for a 100Ah 6V battery, the market for golf cart li-ion batteries is
estimated to be approximately US$70 million in CY2022 and this market is estimated to reach approximately
US$82 million by CY2026.
Chart 5.41: US Golf cart Li-ion battery market, value in USD Million, CY2022
5
Source: https://www.ey.com/en_in/recai
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installed capacity has increased by more than 22 times, from 2.63 GW in March 2014 to 57.7 GW at the end
of July 2022. India has added 7.2 GW of solar power capacity, during the first half of 2022.
India is targeting an ambitious 450 GW of installed renewable energy capacity by 2030 of which about 280
GW (over 60%) is expected from solar. As announced in the COP26 conference held in November 2011, India
has committed to generating 500 GW of power from non-fossil (e.g., solar, wind, hybrid power sources,
hydrogen, biofuels, etc.) fuel sources by 2030, and reducing carbon emissions by one billion tons by the end
of the decade.
Chart 5.42: Installed cumulative national capacity, in MW, India, FY17-FY22
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ultimately benefiting end customers.
Approved List of Models and Manufacturers: To protect the interest of customers and to also ensure the
manufacturing of reliable PV modules, the Ministry of New and Renewable Energy had also introduced an
Approved List of Models and Manufacturers (ALMM) of solar PV cells and modules. The above actions are
expected to help India emerge as a leading global supplier of solar products, along with meeting its domestic
requirements.
The manufacturing capacity for modules (or solar panels) in CY2021 is approximately four times the capacity
available in the country in CY2016. The plan to increase the existing local manufacturing is aided by an
additional allocation of INR 195,000 million for the production-linked incentive (PLI) scheme for high-
efficiency solar modules in the Indian government’s Fiscal 2023 Union budget. This is in addition to the INR
45,000 million already allocated to the scheme for manufacturing solar photovoltaic modules.
In addition, the implementation of custom duty of 40% on solar modules and 25% on solar cells by the Indian
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government is also expected to boast domestic manufacturing of these solar products. Also, a large
manufacturing zone each in a coastal state, a mountain state, and a landlocked state is being set up to
produce power and renewable energy equipment. The government has recently invited bids for pilot
projects to set up two brownfields and one greenfield manufacturing zone to meet growing domestic
demand and power needs. The zones will play a critical role in meeting India’s commitment at the COP26
summit last year. Vikram Solar is presently expanding its capacity in the coastal state of Tamil Nadu. Other
major companies like ReNew Power, Acme Solar, and Adani Solar are currently in the advanced stages of
negotiations with a few shortlisted states to set up the facility.
Going forward, India’s manufacturing production capacity for solar cells is expected to increase from 4 GW
in CY2021 to 18 GW by the end of 2023, and the manufacturing production capacity for solar panels to
increase from 18 GW in CY2021 to 36 GW by the end of 2023.
Large conglomerates, such as Jindal, Reliance, and SSE, are entering into integrated solar PV manufacturing.
The Indian government policies are also favorable for the exports of PV modules. The sentiments towards
Chinese products also give tremendous opportunity for Indian Solar PV manufacturers to develop strong
relations with international buyers. In addition to module manufacturing, there is also a need for the
manufacturing of cells, wafers, and other ancillaries like ethylene vinyl acetate, glass, back sheet, etc. The
current scenario has made domestic solar PV manufacturing an attractive opportunity for many companies,
including both existing players and new entrants.
G. FANS
Overview of Indian Fan market
The Indian fan market, estimated to be around INR. 95,000 million in FY2022 (more than 60 million units), is
growing at a healthy pace on account of rising temperatures, rapid urbanization, and aspirational and
environmentally conscious consumerism. Given that fans consume between 20-25% of total electricity in
Indian households, it is rational for consumers to opt for energy-saving fans. Also, fans are a healthier cooling
solution compared to other options as they circulate fresh and clean air when users keep doors and windows
open, which ensures proper ventilation.
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The Indian fan market is expected to be driven by increased electrification of rural India, growing preference
for premiumization and aesthetic appeal, housing sector boom, Internet of Things (IoT), and energy-saving
technologies. Rapid urbanization and the rising number of new residential construction projects are also
important factors driving the electric fans market in India. With more people looking for new homes and
developers starting new projects, the top six metropolitan areas' real estate markets saw several new projects
announced. Further premiumization, rural penetration, and boom in the construction sector will result in over
100 million units of fans shipped in FY2026 the increase in the number of new residential project launches in
these cities have a significant growth in the electric fan market over the projected period. India is also set to
become the world’s third largest construction market by 2025. The construction industry in India expects a
growth rate of 7.5% per annum over the next five to six years.
The Indian fans market is expected to grow at a CAGR of approximately 3.5% from INR 95,000 million in Fiscal
2022 to approx. INR 112,700 million by Fiscal 2027.
Chart 5.46: Indian Fan market, value in INR Million, FY2022 to FY2027E
1. BLDC Fans
BLDC technology and its benefits
BLDC (Brushless Direct Current) technology or BLDC motor, in general, has been on the market for decades
and is used widely in many electrical appliances. However, until recently, the technology has not been used
in ceiling fans. Conventional fans with induction motors usually consume 65-75 watts of power. However,
BLDC fans consume half as much power. Thus, a household with four conventional fans can save
approximately Rs. 7000 annually on its electricity bill by switching to BLDC fans. With millions of ceiling fans
sold annually in India, potential energy and cost savings are huge along with a significant reduction in carbon
footprint. Unlike normal induction motor-based fans, BLDC fans come with a brushless electronic direct
current motor that uses permanent magnets. The use of a BLDC motor eliminates friction, motor noise, and
sparks that usually occur in the case of normal fans due to continuous contact of brushes with commutators.
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Since the wear and tear are eliminated, BLDC motors have a longer service life compared to typical induction
motors.
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Indian BLDC Fan market outlook and Addressable Potential for Ikio
Chart 5.48: Projected size of the Indian BLDC fan market in India, value in, INR million FY23E –
FY30E
Ikio’s portfolio would include supply of PCB assembly/controls for these BLDC fans. This is estimated to cost
approximately 1/6th of the overall cost of the fan. The addressable market for Ikio would be 1/6th of the market
size of BLDC fans.
In an optimistic scenario, Ikio’s addressable market stands at approximately INR 800 million in Fiscal 2022 and
is projected to exceed INR 6,000 million by Fiscal 2030. Conservatively, the addressable market for Ikio is
pegged at approximately INR 4,200 million by Fiscal 2030.
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Chart 5.49: Ikio’s addressable market, value in INR million, FY23E – FY30E
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The growth in the portable fan market is expected to be driven by launches of new products with innovative
features (such as 3D auto-oscillation, touch screen control, and an in-built timer), increasing per capita income
and improved standards of living.
In addition, portable fans are also gaining traction due to the development of solar-powered fans by the
manufacturers in the Indian market, as consumers nowadays want devices that can be powered by renewable
resources. Customers are increasingly showing interest in novel, cutting-edge products that use
environmentally friendly, energy-efficient renewable energy sources.
The value of the portable fan market in India is currently estimated to be approx. INR 11,400 million
(accounted for approximately12% of the overall fan market in India) and is expected to grow at a CAGR of 5%
from Fiscal 2023 to Fiscal 2030. The market share of rechargeable batteries in portable fans in FY2022 was
approximately INR 4,560 million and is expected to grow at a CAGR of 6% to INR 6,990 million in 2030.
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