Materials System Specification 29 September 2022

01-SAMSS-333
High Frequency Welded Line Pipe
Document Responsibility: Materials Engineering Standards Committee

Previous Revision: 18 April 2018 Next Revision: 29 September 2027

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 Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-333
Issue Date: 29 September 2022
Next Revision: 29 September 2027 High Frequency Welded Line Pipe

Contents

Summary of Changes.................................................................................................... 3
I Scope ...................................................................................................................... 5
II Conflicts and Deviations .......................................................................................... 5
III References .............................................................................................................. 5
A Saudi Aramco References ................................................................................... 5
B Industry Codes and Standards ............................................................................. 6
IV Modifications to Api Spec 5l ................................................................................. 7
1 Scope [Modification] ............................................................................................. 7
3 Terms, Definitions, Symbols, and Abbreviations .................................................. 7
7 Information to Be Supplied By The Purchaser ..................................................... 7
8 Manufacturing....................................................................................................... 8
9 Acceptance Criteria ............................................................................................ 10
10 Inspection .......................................................................................................... 13
11 Marking .............................................................................................................. 19
12 Coating and Thread Protectors [Modification] .................................................... 19
15 Requirements For Hydrogen Piping And Pipelines [Addition]. ........................... 19
Document History ........................................................................................................ 20
Annex B – Manufacturing Procedure Qualification For Psl 2 Pipe .............................. 21
B.0 Introductory Note [Addition] ............................................................................. 21
B.5 Manufacturing Procedure Qualification Tests [Modification] ............................ 22
B.6 Qualification Of Welding Conditions [Addition] ................................................ 22
Annex E – Non-Destructive Inspection for Other Than Sour Service .......................... 26
Annex G – PSL 2 Pipe With Resistance to Ductile Fracture Propagation ................... 27
Annex H – PSL 2 Pipe Ordered for Sour Service ........................................................ 29
Annex K – Non-Destructive Inspection for Pipe Ordered for Sour Service .................. 35

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Summary of Changes

Paragraph Number
Change Type
Previous Current (Addition, Modification, Technical Change(s)
Revision Revision Deletion, New)

(18 April 2018) (29 September 2022)

III Normative III Normative

Addition ASME B31.12 Hydrogen Piping and Pipelines
References References

Annex G shall apply to pipes produced under

3.1.67 3.1.67 Addition
this class.

7.2 c) 7.2 c) Addition “as defined in SAES-L-136”

Replaced “automatic welding” with “mechanized

7.2 c) 2 7.2 c) 2 Modification
welding”.

If the pipe is intended for hydrogen service or

NA 7.2 c) 6 Addition
gas service blended with hydrogen.

If MDMT and CVN impact test temperature are

NA 7.2 c) 7 Addition
lower than 0°C (32 °F)

Paragraph number 8.2.1 for “Processes Control

Options and validation requirements” was
NA 8.2.1 Addition added to address existing requirements that
was wrongly placed under 8.3.10 with no
change in content.

Paragraph was relocated. The requirements for

8.3.10 8.3.10 Modification process control options were moved under
8.2.1.

Coils sourcing requirements shall apply to pipes

8.3.11 8.3.11 Modification
intended for sour or non-sour applications.

The use of sub-size specimens is not accepted

if full size specimens can meet the
10.2.3.3 10.2.3.3 Modification
requirements in Table 22 with respect to
thickness/diameter range.

Pipe mill shall request field strength test

10.2.6.7 10.2.6.7 Addition
pressure if not provided.

Requirements for Hydrogen Piping and

NA 15 Addition
pipelines.

B.0 B.0 Addition Requirements for approving new mills.

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Paragraph Number
Change Type
Previous Current (Addition, Modification, Technical Change(s)
Revision Revision Deletion, New)

(18 April 2018) (29 September 2022)

Any operation shown to be outside of the

B.6.6 B.6.6 Modification Qualified Process Limits shall trigger CEPC and
either rejected or held for further evaluation.

CVN impact test temperature shall be specified

G.2.2.a) G.2.2.a) Modification in the PO based on Minimum Design Metal
Temperature (MDMT) but not higher than 0°C.

DWT test temperature shall be specified in the

G.2.2.b) G.2.2.b) Modification PO based on Minimum Design Metal
Temperature (MDMT) but not higher than 0°C.

H.4.4 H.4.4 Addition Added “and frequency of testing”.

Testing shall be conducted by sectioning the

specimens as per NACE TM0284. Additional
NA H.7.2.4 d) Addition
Ultrasonic Test Method by NACE TM0284,
Annex A is optional.

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I Scope
This Specification only applies to high frequency welded (HFW) pipe, outside
diameter 114.3 mm (NPS 4) and larger, for use in Saudi Aramco Requirement
Class B and Class C. Pipes manufactured to this specification must be in
accordance with International Standard API SPEC 5L to product specification
level 2 (PSL 2).
Note:
Class C service consists of offshore, sour gas or corrosion service, as defined by Saudi
Aramco Engineering Standard SAES-A-133. However, HFW pipe is not applicable for
offshore service as per SAES-L-136. Class B service consists of all services other than Class
C services. Requirements for Class B and Class C services are defined by SAES-L-136.

Unless stated to the contrary in the purchase requisition and the purchase
order, pipe manufactured to this specification must be suitable for external
coating with fusion bonded epoxy at a later date by the Purchaser. If the pipe
will be internally coated, it shall be so stated in the purchase requisition and the
purchase order.

II Conflicts and Deviations

Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs) shall be addressed to the
EK&RD Coordinator.
Any deviation from the requirements herein shall follow internal company
procedure SAEP-302.
III References
All referenced specifications, standards, codes, drawings, and similar material
are considered part of this Material System Specification to the extent specified,
applying the latest version, unless otherwise stated.
III.1 Saudi Aramco References
Saudi Aramco Engineering Procedures
SAEP-302 Waiver of a Mandatory Saudi Aramco Engineering
Requirement
Saudi Aramco Engineering Standards
SAES-A-133 Internal Corrosion Protection Requirements
SAES-L-131 Fracture Control of Line Pipe
SAES-L-136 Pipe, Flange, and Fitting Material Requirements
Saudi Aramco Inspection Requirements
Form 175-010300 PIPE: High Frequency Welded Line Pipe, Class B, NPS 4
and Larger
Form 175-010210 HIC Testing: ANSI/ASTM/API 5L Line Pipe

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III.2 Industry Codes and Standards

American Petroleum Institute
API SPEC 5L Specification for Line Pipe
API RP 5L3 Drop-Weight Tear Tests on Line Pipe
American Society of Mechanical Engineers
ASME B31.12 Hydrogen Piping and Pipelines
American Society for Testing and Materials
ASTM D1141 Standard Practice for the Preparation of Substitute Ocean
Water
ASTM E112 Estimating the Average Grain Size of Metals
American Society for Non-destructive Testing
ASNT SNT-TC-1A Recommended Practices for Personal Qualification and
Certification in Non-destructive Testing
ASNT CP-189 Standard for Qualification and Certification of
Non-destructive Testing Personnel
International Organization for Standardization
ISO 404 Steel and Steel Products - General Technical Delivery
Requirements
ISO 7438 Metallic Materials - Bend Test
ISO 9712 Non-destructive testing — Qualification and certification of
NDT personnel
ISO 10893-8 Non-destructive Testing of Steel Tubes - Automated
Ultrasonic Testing of Seamless and Welded Steel Tubes
for the Detection of Laminar Imperfections
ISO 10893-9 Non-destructive Testing of Steel Tubes - Automated
Ultrasonic Testing for the Detection of Laminar
Imperfections in Strip/Plate used for the Manufacture of
Welded Steel Tubes
ISO 10893-10 Seamless and Welded (Except Submerged Arc- Welded)
Steel Tubes for Pressure Purposes - Full Peripheral
Ultrasonic Testing for the Detection of Longitudinal
Imperfections
ISO 10893-11 Electric Resistance and Induction Welded Steel Tubes for
Pressure Purposes - Ultrasonic Testing of the Weld Seam
for the Detection of Longitudinal Imperfections
ISO 10474 Steel and Steel Products - Inspection Documents
European Standard

EN 10204 Metallic products - Types of inspection documents

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Pipeline Research Council International

PRCI PR-15-9306 Susceptibility of Modern ERW Pipe to Selective Weld Seam
Corrosion in Wet Environments.
IV Modifications to API SPEC 5L
The following paragraph numbers refer to API SPEC 5L (46th edition) which is
the basis of this specification. The text in each paragraph below is an addition
or modification to API SPEC 5L as noted. Paragraph numbers not appearing in
API SPEC 5L are new paragraphs to be inserted in numerical order.
1 Scope [modification]
All pipes shall be manufactured to PSL 2, with the additional requirements
contained in this specification.
3 Terms, Definitions, Symbols, and Abbreviations
3.1.23 HFW Pipe [modification]
EW pipe produced with a welding current frequency equal to or
greater than 150 kHz
3.1.60 Test Unit [modification]
A test unit shall not exceed 100 pipes.
3.1.66 Pseudo-HIC Resistant Steel [addition]
Coil that is not manufactured utilizing the quality control/assurance
and fabrication measure to intentionally produce HIC resistant steel.
3.1.67 Class IV Service [addition]
This class is for gas, two-phase flow, and liquid lines such as NGL,
whose vapor pressure exceeds 690 kPa (100 psia). Annex G shall
apply to pipes produced under this class.
3.1.68 Continuous Electronic Process Control (CEPC) [addition]
CEPC shall be capable of continuous monitoring and recording of heat
input variables (line speed, voltage and current or welding power),
squeeze force and seam heat treatment variables (heat treatment
temperature and line speed) with alarm and automatic pipe marking
for welding and heat treatment conditions outside of the qualified
process limits (See Annex B.6, Figure 11 ).
Other variables directly related to variations in distortion angle shall be
monitored and recorded and used for feedback control.
7 Information to be supplied by the Purchaser
7.2 c) Additional Information [modification]
Intended class of service (Class B or Class C services as defined in
SAES-L-136) shall be indicated.
Following information shall be indicated in the Purchase Order only when
required:

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1. Suitable for internal coating (see Scope, 9.10.7, 9.11.3.3 c)

2. Suitable for mechanized welding (See 9.11.3.5)
3. Suitable for sour service (paragraph 8.3.7, Annex H and K shall apply)
4. Non-sour service (See 11.1.5)
5. If the line pipe is meant for Class IV service (Annex G shall apply), it shall be
so specified (see G.1.3 for definition of Class IV service) and the impact
energy values shall be stated.
6. If the pipe is intended for hydrogen service or gas service blended with
hydrogen.
7. If MDMT and CVN impact test temperature are lower than 0°C (32 °F)

8 Manufacturing
8.1 Process of Manufacture
This specification applies to HFW pipe only. [modification]
8.1.1 A manufacturer, not previously qualified to bid on this specification,
shall submit at least one complete Manufacturing Procedure (see
Annex B) for approval. After review of manufacturing procedure, the
mill shall be audited.
For approval for Class C Services, candidate manufacturer shall
submit documentation, including quality control and process control
records, of successful production on a total of 200,000 feet of pipe
manufactured to this specification for Class B services, or equivalent
production for other major oil companies of high quality pipe for severe
wet, sour service. At least two different pipe diameters shall be
represented in the production records.
Once approved, a manufacturer may qualify additional procedures
after award of the Purchase Order(s), as described below.
A specific manufacturing procedure shall be qualified for the job
(see Annex B). A procedure must be qualified and approved for each
set of essential variables (see B.0 and B.3.).
Minor exceptions to this specification may be addressed in the
Manufacturing Procedure approval process (Annex B). In these
cases, formal waivers are not required, but intended exceptions and
Saudi Aramco approval must be in writing.
Major deviations from this specification shall be submitted in writing to
the Company or Buyer Representative, who shall follow internal
company procedure SAEP-302.
At the conclusion of production, the manufacturer shall submit a
Postproduction Process Control Report to the Saudi Aramco
Consulting Services Department (CSD) / Material Engineering
Standards Committee. This report shall be in electronic spreadsheet

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format (email submittal is acceptable). The report shall include a

summary of pipe quality control tests and details relevant to any
rejects. The report shall also include all of the results for tests
required in 10.2.3.3, 10.2.4.6, 10.2.4.7 and 10.2.5. For Class C
services, each metal distortion angle measurement, the associated
metal flow factor (distortion angle ÷ girth reduction at squeeze roll per
Annex B.6.2.b) and heat input factor shall be reported.
8.2 Processes Requiring Validation
8.2.1 Processes Control Options and validation requirements. [Addition]
Process Control, Option 1
Verifiable control of process variables is required for all pipe produced.
The welding process shall also be qualified prior to production, in
accordance with this specification. Basic process control
requirements for welding are:
1. Qualify the process limits in accordance with Annex B.6.
2. During production, verify maintenance of acceptable welding
conditions and adequate process control by Continuous Electronic
Process Control (CEPC) (see 3.1.68).
For every pipe length, heat input variables (line speed, voltage and
current or welding power), squeeze force and seam heat treatment
variables (heat treatment temperature and line speed) shall be
continuously monitored and shown to be within the qualified
process limits (See Figure 11) by electronic data acquisition. Metal
distortion angle shall be verified metallographically in accordance
with 10.2.5.5. If squeeze roll force or another parameter proven to
have direct correlation with flow angle is measured as part of
CEPC, then the metal distortion angle shall be measured
metallographically at least once per shift. CEPC shall immediately
identify and segregate individual pipe lengths when welding and/or
heat treatment conditions are outside of the qualified process limits
(Annex B.6).
3. Qualification of welding conditions shall verify that the primary
power line voltage to the mill, and within the mill, does not fluctuate
significantly. The mill must demonstrate and assure maintenance
of adequate weld power control.
Process Control, Option 2
Verifiable control of process variables is required for all pipe produced.
A manufacturer may submit its own proprietary process control
procedures for review. The information shall be treated as confidential
by Saudi Aramco. The proprietary process control system must meet
the intent of this specification to define relevant process variables,
relate these variables to production of acceptable pipe, and maintain

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process control during production. Deviations from Option 1

requirements (above) must be very well supported with detailed
procedure descriptions, a large amount of production data, and
appropriate statistical analysis.
8.3 Starting Material
8.3.10 For all pipe produced to this specification, the strip edges shall be
milled before welding. Automatic seam tracking/position control shall
be used for the heat treatment and NDT stages. [addition]
8.3.11 Hot rolled coils intended for the manufacturing of pipes shall be
procured from Saudi Aramco approved steel mills. This shall apply to
pipes intended for sour or non-sour applications. [addition]
Note:
Manufacturer needs to procure the coils from approved steel mills. The latest
revision of the approved steel mills for sour or non-sour applications shall be
obtained from Saudi Aramco buyer representative.

8.8 Treatment of Weld Seams in EW and LW Pipes

8.8.2 LW pipe and PSL 2 HFW pipe [modification]
The full width and thickness of the weld seam shall be heat treated
after welding so that the weld microstructure and hardness
requirements in paragraph 10.2.5 are met. Full body normalizing is
optional. CEPC shall be used to assure the ID heat treat width and
centering by monitoring heat treatment temperature and line speed as
related to temperature control. Failure or abnormal operation of the
seam heat treatment equipment shall trigger an alarm and automatic
pipe marking. Failure to control the ID heat treat width and centering
shall be rejected.
9 Acceptance Criteria
9.2 Chemical Composition [modification]
9.2.2 Heat and Product Analysis
Table 1
Element Maximum % (Class B) Maximum % (Class C)
Carbon - 0.08
Silicon 0.35 0.30
1.4 (Table 5/H.1 note b 1.40 (Table 5/H.1 note b
Manganese
applies) applies)
Sulfur (non-sour service) 0.006 0.003
0.12 (modifies note d/g/e
Nb+V+Ti -
of Table 5/H.1 )
Note: Chemistry requirement of Table H.1 applies for all sour service (Class B and C) with
above restrictions.

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Table 2
Wall thickness, mm Maximum CEIIW Maximum Pcm
< 11.1 0.42 0.24
11.1 – 12.6 0.41 0.22
12.7 – 15.8 0.40 0.22
> 15.8 0.39 0.21

9.6 Flattening Test [modification]

In the first step of the flattening test, no weld opening shall occur when the pipe
is flattened as follows, and continue flattening to report the height when a weld
opening does occur or until opposite walls of the pipe meet:
Class B Class C
D/t H/D D/t H/D
>50 0.4 >48 0.3
30-50 0.5 35-48 0.4
<30 0.6 <35 0.5

where: D = specified outside diameter

t = specified wall thickness
H = distance between flattening plates
All values in the same unit. If the flattening height required by API
SPEC 5L for a certain diameter and wall thickness is more stringent
than the above requirement, the requirement of API SPEC 5L shall be
followed.
9.8 CVN Impact Test for PSL 2 Pipe [modification]
9.8.1 For Class C services, for the weld area impact tests required to qualify
the Manufacturing Procedure (B.5) and the Process Limits (B.6), sets
of six specimens shall be tested instead of the usual sets of three
specimens.
For the impact tests during pipe production, sets of three specimens
shall be used. In all cases, the average absorbed energy shall not be
less than the value specified in the purchase order for the pipe body.
The lowest individual reading shall not be lower than 75% of the
specified value and shall not be lower than 40 J.
9.8.3 The energy values for Class IV service shall be as specified in the
purchase order. For all other services, the impact testing of the weld
shall be as stated in this paragraph of API SPEC 5L.
9.9 DWT Test for PSL 2 Welded Pipe [modification]
DWT test results shall be reported in accordance with API RP 5L3.

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9.10.6 Hard Spots [modification]

Any hard spot larger than 50 mm (2.0 in) in any direction shall be
classified as a defect if its hardness exceeds 248 HV10 based upon
individual indentation. Sections of pipes that contain such defects shall
be cut off, within the limits on length, or the entire pipe length shall be
rejected.
9.10.7 Other Surface Imperfections [addition]
d) Pipe that is to be externally and/or internally coated shall be free
of scabs, slivers, laps, seams, and other conditions that would impair
coating, including, but not limited to, oil, grease, tape, lacquer, and
varnish.
9.11 Dimensions, Mass, and Tolerances [modification]
9.11.3.3 The tolerances for Length shall be as follows:
Random length in the range 10 to 14 m shall be delivered except as
specified below or otherwise specified in the Purchase Order.
a) No pipe lengths less than 10.0 m (32.8 ft) will be accepted.
b) Pipe lengths less than 11.6 m (38.1 ft) cannot exceed 2% of the
total line item quantity.
c) If the pipe is identified in the Purchase Order as being intended
for subsequent internal coating, the maximum length of any
individual pipe is 12.8 m (42.0 ft).
9.11.3.4 The tolerances for straightness shall be as follows.
a) The total deviation from a straight line, over the entire pipe
length, shall be ≤ 0.15 % of the pipe length, as shown in Figure
1 of API 5L. [modification]
9.11.3.5 Pipe that is to be joined using pipeline field mechanized welding
systems [addition]
a) The difference in outside diameter, at the ends, between any
two lengths of the same Line Item shall not exceed 1.6 mm for
75% of the pipes produced.
b) Out-of-Roundness at the ends shall not exceed ±0.5% of the
specified (nominal) O.D. For pipe with D/t < 75, the difference
between maximum diameter and minimum diameter shall not
exceed 6 mm.

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10 Inspection
10.1 Types of Inspection and Inspection Documents
10.1.3.1 Saudi Aramco Inspection Requirements Form 175-010300 specifies
the inspection and testing requirements. The certificates/data to be
provided are of the ISO 10474 Type 3.1 or EN 10204 Type 3.1 and
shall be reported in the English language. [modification]
10.1.3.3 It shall be verified in the mill test certificate that the radiation levels in
the pipes, the plate, coil or billet, are less than 100 beckerels/gram or
0.5 μSV/hr. [addition]
10.2 Specific Inspection [modification]
10.2.1.2 DWT test is required only for Class IV service for all grades of line
pipe, having diameters 20 inches and larger (Table 18).
Guided-bend test shall be applied once per test unit of not more than
50 lengths of pipe with the same manufacturing parameter conditions.
10.2.3 Samples and Test Pieces for Mechanical Tests [modification]
10.2.3.1 General
Three root bend tests per 10.2.4.6 shall be performed. One specimen
each from the start, middle and end of each coil shall be taken. Bend
test is required only for Class C services.
10.2.3.3 Test Pieces for the CVN Impact Test [modification]
The use of subsize specimens is not accepted if full size specimens
can meet the requirements in Table 22 with respect to
thickness/diameter range. Subsize specimens shall only be allowed
when the pipe wall thickness is insufficient to provide full size
specimens. In these cases the largest possible subsize specimens as
per Table 22 of API SPEC 5L, or use of tapered ends, shall be used.
The axis of the notch shall be within ±0.25 mm from the weld line.
Each test piece shall be etched prior to notching in order to ensure
proper placement of the notch.
10.2.3.6 Test Pieces for the Guided-Bend Test [modification]
The test pieces shall be prepared in accordance with ISO 7438 or
ASTM A370.
10.2.3.7 Test Pieces for the Flattening Test
The length of each test piece shall be greater than or equal to 100
mm.
10.2.4.6 Guided-bend Test [modification]
(a) Guided-bend test shall be applied for the Class C HFW pipe.
(b) The guided-bend test shall be carried out in accordance with
ISO 7438 Paragraph 4.1 (bending device with supports and a
mandrel) or
ASTM A370 or as directed in API SPEC 5L.

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(c) The test may be performed on a full ring of pipe as shown below
in Figure 9 - d). The full wall thickness is to be tested and no
machining of the O.D. or I.D. face shall be done. The length of
full ring type bend test piece shall be greater than or equal to
100 mm, taken from the pipe.
Full ring test shall be carried out with a mandrel, whose radius (R), or
width (A) shall be calculated for any combination of diameter, wall
thickness, and grade with the following formula:
A = 2 R = [{1.4 (D - t) t} / [e (D-2t) – 1.4t}] – t
Where, D = outside diameter of pipe (mm)
t = wall thickness of pipe (mm)
1.4 = picking factor
e = strain.
Minimum value of ‘e’ shall be as follows:
Grade of Steel Minimum ‘e’ Value
Gr. B 0.1425
X-42 0.1375
X-46 0.1325
X-52 0.1250
X60 0.1125
X65 0.1100
X70 0.1075
(d) For the qualification test, fractures or cracks caused by weld
defects shall be cause for rejection of the representative coil and
shall not be discarded and retested.

Figure 9 - d) Full Ring Type

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10.2.4.7 Flattening Test [modification]

Besides the two test pieces taken from both end-of-coil locations, one
test piece shall also be taken from two random, but not identical,
locations through the remaining length of the coil and tested with the
weld at the
3 o'clock position.
Note:
One coil may produce 12-34 pipe lengths depending on size and thickness. The intent is to
get 4 tests evenly spaced throughout the coil length.
Ideally, 4 separate pipes in the coil length are to be sampled. In case one coil produce below
10 pipe lengths due to heavy wall thickness, middle location test shall be applied for one
location at the coil middle.

10.2.5 Macrographic and Metallographic Examinations

10.2.5.5 Weld Microstructure and Hardness Tests [addition]
Frequency: One test per 100 lengths (50 lengths for Class C
services).
If, CEPC is not in place for metal distortion angle control, there shall
be four lengths tested per 100 lengths produced. At least one pipe
from each cast (heat) shall be tested.
In addition, for Class C services, the metal distortion angles, as
described in item f) in this section, shall be measured
metallographically at least three times per shift and correlated with the
distortion angle parameter (i.e., squeeze roll load) that is being
monitored and recorded as part of the CEPC.
Preparation: For each pipe tested, at least one transverse specimen
of the weld area shall be polished to metallographic quality and shall
be etched to provide grain boundary contrast.
Acceptance Criteria: Using a metallurgical microscope or
metallograph, the transverse specimen shall be examined at a
magnification sufficient to easily measure grain size per ASTM E112.
a) The normalized zone shall extend through the wall and
completely overlap the original weld line.
b) The weld seam microstructure shall contain no untempered
martensite and no inclusions at the fusion line.
c) The grain sizes of the weld seam area and the parent metal
shall be determined per ASTM E112. Weld seam grain size
shall not exceed parent metal grain size by more than two
ASTM grain-size units.
d) A balanced uniform forged structure shall be present as depicted
in Figure 10.

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e) Fusion line must be perpendicular with the pipe surfaces to

within
±5° (A) for any pipe wall greater than 7.9 mm (0.312 in.) and ±
10° for pipe with wall thickness equal to or less than 7.9 mm
(0.312 in.).
f) The distortion angle ϴ of the metal flow due to squeeze roll
forging pressure must be within the qualified limits (Annex B.6,
Figure 11), as measured with respect to the pipe wall centerline
(ϴOD & ϴID), perpendicular to the fusion line. The distortion
angle shall be determined (four locations) near a position
equivalent to one-fourth wall thickness (¼ x wt, ϴOD) and three-
fourths wall thickness (¾ x wt, ϴID) from the O.D. surface on
both sides of the weld seam.
During qualification and production of a particular line item
(same grade, O.D., w.t.), the O.D. and I.D. distortion angles
shall always be measured at the same distance (L) from the
fusion centerline, as established during qualification for average
O.D. and I.D. metal distortion angles. The location of L for angle
measurement shall be at the outer region (¼ x wt, LOD) of the
welding heat tint zone, with a tolerance of ±3% of the wall
thickness. The distance LOD for the O.D. angles ӨOD may be
different from the distance LID (¾ x wt) angle for the ϴID, but
each shall be given in the qualification report.

Figure 10 - Metal Flow Angle

OD - Angle of metal flow distortion on O.D. side
ID - Angle of metal flow distortion on I.D. side
A - Angle of fusion line measured from perpendicular to O.D.
surface
WT - Pipe wall thickness
Note: Various techniques can be used for revealing and measuring metal flow
distortion. Some methods that have proven successful individually or in
combination include: 1) saturated picric acid etchant in distilled water,
2) take specimens from a small pipe sample in which the seam has not been

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heat treated, 3) use of an optical comparator or profile projector.

Note:
Figure 1 through Figure 9 - c) are in the base specification, API SPEC 5L.

Hardness Tests
Frequency and sample preparation for hardness tests shall be as
described in 10.2.5.5 above. The same samples can be used for both
the weld microstructure tests and the hardness tests. Vickers
hardness testers shall be used.
Hardness traverses shall be made 1.5 mm ± 0.5 mm from the I.D. and
O.D. surfaces and at the mid-wall. Each traverse shall consist of at
least the following: one indentation in the center of the weld area, one
indentation located not more than 1.0 mm on each side of the central
indentation, and one indentation in the parent metal outside of the
normalized zone on each side of the weld. (Total of 5 indentations in
each traverse) For each traverse, the middle three measurements
should be in the normalized zone and encompass the weld seam.
The maximum hardness measured shall not exceed 248 HV (Vickers
Hardness using a 10 kg load).
10.2.6 Hydrostatic Test
The seam shall be positioned in the upper quadrant (approximately
12:00 o'clock) prior to the application of pressure. Any pipe whose
seam is not in the upper quadrant during pressure testing shall be re-
tested. Any failing or leaking pipes shall be rejected and the cause
investigated and corrective actions documented. The lighting in the
hydrostatic test area shall provide a minimum illumination of 500 lux
[modification].
Test pressures shall be held for at least 10 seconds.
10.2.6.7 Required test pressure shall be determined using minimum wall
thickness (tmin) and a hoop stress of at least 95% (100% for Class C
services) of the specified minimum yield strength of the pipe
[modification].
For small-bore heavy-wall pipes and unless specified in the Purchase
Order, if the pressure to obtain a hoop stress of 95% of SMYS cannot
be achieved, the vendor shall apply the maximum pressure that can
be achieved with their facilities, as long as it exceeds the field strength
test pressure specified in the safety instruction sheet (SIS). Pipe mill
shall request field strength test pressure if not provided. [addition].
10.2.7 Visual Inspection
10.2.7.1 The lighting in the visual inspection shall provide a minimum
illumination of 500 lux [modification].

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10.2.11 Reprocessing [modification]

Reprocessing per API SPEC 5L or paragraph 9 of ISO 404 is not
allowed.
If either of the retest per ISO 404 fails, the entire test unit shall be
rejected or sorted by testing each pipe per paragraph 9 of ISO 404.
10.2.12 Retesting [modification]
Retesting shall be in accordance with ISO 404. Retesting
requirements in API SPEC 5L shall not apply.
The following retest criteria apply to rejects due to welding outside the
qualified process limits (Annex B.6, Figure 11):
a. Single pipe rejected while manufacturing to 8.2.1.2 shall not be
retested.
b. Production test units rejected while manufacturing to 8..2.1 (2)
may be retested in the following manner for the process variable
in question.
1) Test 13 additional pipe lengths from the test unit rejected
and perform all testing required by 10.2.4.7 and 10.2.5.
2) For test units that were rejected for excessive or insufficient
heat input: If all flattening and metallographic results, for
the sample group of 13, are acceptable, accept the test unit
with no further processing. If the results are not
acceptable, either reject the test unit, finally, or test each
remaining pipe in the test unit and reject those lengths that
exhibit unacceptable results. Those pipes exhibiting
acceptable results become the remainder of the test unit
which shall be accepted.
3) For test units that were rejected for excessive or
inadequate metal distortion angle (see Annex B.6 3): If all
flattening and metallographic results are acceptable for the
retested pipes, accept the test unit with no further
processing.

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11 Marking
11.1 General [addition]
11.1.4 Marking of pipes shall be in USC units in accordance with Annex O
with the additional requirements listed below. The area of the pipe to
be marked shall be clean and dry. The markings shall be paint
stenciled using a medium and protective varnish that will provide a
legible marking for at least one year of outside storage. The varnish
coating shall be hard drying and the dry film thickness should not
exceed 50 micrometers. The size of the lettering shall be
commensurate with the diameter of the pipe, but in no case less than
0.75 inch (0.59 inch for diameter 6 inches and smaller) and in height
for API markings and 13 mm in height for shipping markings.
11.1.5 Marking of Non-sour Service Pipe
Pipe purchased for non-sour service shall be identified by painting a
white longitudinal stripe, 2 inches wide by 18 inches long, on the
inside surface of both ends. Alternative marking, 50 mm x 50 mm,
may be applicable for small diameter pipe.
11.2 Pipe Markings [addition]
11.2.1k) Each pipe shall be marked Saudi Aramco, followed by the destination,
Purchase Order number/Item Number, heat number, and the Saudi
Aramco 9COM or 9CAT stock number. If there is no assigned 9COM
or 9CAT stock number, the pipe shall be marked “01-SAMSS-333
Class B or C (as appropriate).” Each pipe shall be marked with capital
W at pipe end area by means of low stress stamp to the marking side.
12 Coating and Thread Protectors [modification]
Pipe shall be supplied without mill coating unless specified otherwise in the
Purchase Order. Varnish coating of the markings is acceptable provided that
the varnish is hard drying with a maximum dry film thickness of 0.050 mm.

15 Requirements for Hydrogen Piping and Pipelines [Addition].

15.1 Piping designated for hydrogen service, or services blended with hydrogen,
shall comply with specification requirements outlined in ASME B31.12 as a
minimum.
15.2 For high strength grades, option B in ASME B31.12 shall apply. This shall
include chemical composition restrictions and prequalification by fracture
mechanics testing to the pipe and seam.

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Document History
29 September 2022 Major Revision based on value engineering. Addition of hydrogen requirements as
per ASME B31.12.
18 April 2019 Major revision due to value engineering session review.
1 January 2018 Editorial revision to modify and/or delete paragraphs 8.3.11 (Commentary), and
H.7.3.1.8.
20 April 2014 Major revision due to value engineering session review.

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Annex B – Manufacturing Procedure Qualification for PSL 2 Pipe

B.0 Introductory Note [addition]

For new mill approvals, candidate manufacturer shall submit documentation,
including quality control and process control records, of successful production
on a total of 200,000 feet of pipe manufactured to this specification, or
equivalent production for other major oil companies of high quality pipe for
severe wet, sour service. At least two different pipe diameters shall be
represented in the production records.
All pipes produced as per this SAMSS must be manufactured using a qualified
Manufacturing Procedure that has been approved by Saudi Aramco Consulting
Services Department (CSD) / Material Engineering Standards Committee.
Procedure submittals include B.3 and B.5 requirements. The Manufacturing
Procedure shall be qualified prior to start of main production and submitted no
later than five days after start of main production. Fax or email submittals are
acceptable. Final acceptance of pipe is contingent upon successful
qualification of a procedure and approval by Materials Engineering Standards
Committee, plus evidence that the pipe was manufactured within the limits of
the Manufacturing Procedure.
The manufacturer may use a previously qualified Manufacturing Procedure if
the new product falls within a set of previously qualified essential variable
groups listed below. In this case, the submittal should be in the form of a
Manufacturing Procedure Specification with simplified B.3 information and
without the detailed supporting test data that was previously submitted.
The manufacturing procedure shall be requalified any time there is a change in
the essential variables. If the essential welding variables (Annex B.6) change,
but the essential manufacturing variables are unchanged, then only the welding
conditions (Annex B.6) must be requalified.
Essential manufacturing variables:
a) Pipe grade
b) Outside diameter group
1) Up to and including 323.9 mm (NPS 12)
2) Over 323.9 mm (NPS 12)
c) Wall thickness group
1) 6 mm to 11 mm
2) Over 11 mm

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B.5 Manufacturing Procedure Qualification Tests [modification]

Manufacturing procedure qualification test results to be submitted include:
a) All tests required in Section 10. A complete series of tests shall be
performed on at least one pipe from each coil described in B.6.3.c.
If multiple welding lines will be used for production the same
requirements shall apply to each pipe manufacturing line.
b) HIC and SSC test results as per annex H and DWT test results as per
Annex G, if applicable.
c) Results of SSC test and grooving corrosion test (applicable only for Class
C sour service).
d) Welding qualification as specified in Annex B.6.
e) For the purpose of the first-time qualification only (Paragraph 8.1.1) the
submittal may be based upon Annex B.1, B.3, mill historical production
data, and the mill's own process control procedures. However, the
quantity and quality of the information submitted must be sufficient to
confirm compliance with the intent of this specification. If a purchase
order is awarded on this basis, the specific qualifications required by
Annex B.5 and B.6 shall be submitted and approved prior to start of
main production.
f) Description of CEPC. See paragraph 8.2.1.2.
g) Postproduction Process Control Report (see 8.1.1) for a previous order,
either a) the last order, or preferably b) the last order with the same
essential welding variables (see Annex B.6).
B.6 Qualification of Welding Conditions [addition]
1. Essential welding variables:
a) Pipe grade
b) Service Class (MPQ for Class C qualifies Class B but not vice versa)
c) Nominal diameter
d) Specified wall thickness ± 1.0 mm
e) Operation within qualified process limits (Figure 11)
f) Contact tip/roller alloy composition (HFERW only)

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g) Induction coil configuration (HFI only)

h) Impeder configuration (HFI only)
2. Process variables:
a) Heat Input Factor (function of wall thickness, voltage, current, and/or
power, and line speed)
b) Squeeze roll force
c) Coil width after edge milling
d) Girth reduction
e) Distortion angle
f) Seam annealing temperature and power
g) Seam anneal width at I.D. surface
h) Number of Inductors
i) Type of heat treatment
3. Qualification Steps
a) Install chart recorders, or other appropriate devices, for electronic data
acquisition to monitor and control the process heat input and squeeze
force variables (Process variables a and b above).
b) From the nominal settings for voltage, current (and/or power), line
speed, and squeeze roll force identify, or calculate the maximum
and minimum limits for each and construct the preliminary process
limits (see Figure 11).
Note:
The boundary limits may be based on experience (such as data from a previous order), or
calculated, or chosen arbitrarily.
c) Produce at least one coil at the nominal welding conditions and one
coil at each of the chosen maximum and minimum limit points,
determined in B.6.3.b) above, and depicted in Figure 11.
i. Sample each coil at the front, middle, and end.
ii. Evaluate each sample for compliance with 10.2.4.6 (guided-
bend test), 10.2.4.7 (flattening test) and 10.2.5 (metallographic
examination).
iii. If any set of specimens fails to meet the requirements above,
adjust the variable settings accordingly and produce another
coil. If necessary continue adjustments until the desired limits
of the process have been identified.
iv. Choose, at random, one additional pipe from the coil at
nominal welding condition of point A in Figure 11 and remove
at least 10 samples, at least one meter apart, for
metallographic tests in accordance with 10.2.5.5.f.

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Figure 11 - Manufacturing Process Boundary Limits (MPBL)

4. Figure 11, in terms of 8.2.1.2., represent the limits within which CEPC
must control the processes.
5. Perform the following calculations with the measurements made in
10.2.5.5.f for all five test coils.
a) Determine the average overall metal distortion angle for all O.D.
angles combined. This calculated value is defined as X-barQOD.
b) Determine the standard deviation for all O.D. angles combined.
This calculated value is defined as SQOD. If SQOD > 3.0, the
process must be requalified after process improvements have been
made.
c) Determine the average overall metal distortion angle for all I.D.
angles combined. This calculated value is defined as X-barQID.
d) Determine the standard deviation for all I.D. angles combined.
This calculated value is defined as SQID. If SQID > 3.0 the process
must be requalified after process improvements have been made.
e) Determine, for the additional single pipe from coil A, the average
O.D. and I.D. angles with their associated standard deviations.
These values (X-barAOD, X-barAID, SAOD, and SAID) are defined
as approximations of the true process means and standard
deviations and shall appear in the qualification report. If SAOD or
SAID are greater than SQOD or SQID, respectively, requalification
shall be required after significant process improvement.

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6. The final manufacturing process boundary limits (MPBL) (Figure 11)

represents the qualified process limits for the Manufacturing Procedure
and combination of essential welding variables. Any operation shown to
be outside of the Qualified Process Limits shall trigger CEPC and either
rejected or held for further evaluation. Any pipe produced outside this
qualified boundary must be either rejected or held for further evaluation.
a) For pipe manufactured with full CEPC (see 8.2.1.2) the CEPC
system shall control process variables within the area bounded in
Figure 11 in accordance with 8..2.1.2.
b) The upper control limit (UCL) and lower control limit (LCL) on the
control chart for X-barQOD and X-barQID calculation shall be
reported and considered as boundary limits to be achieved during
production.
7. The pipe used for qualification may be included in the production order
provided that each coil is sampled and tested as described in B.5.3
above.
Any coil that does not pass all of the tests shall be rejected.

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Annex E – Non-destructive Inspection for other than Sour Service

E.1 Qualification of Personnel [modification]

E.1.3 Level 1 personnel may set up the equipment, perform tests, and report
the results. Supervision of Level 1 personnel and interpretation of
results shall be done by Level 2 employees. The primary Level 3
employee such as company employee, outside consultant, or third
party inspector shall be certified in accordance with ASNT CP-189 or
ISO 9712 or ASNT SNT-TC-1A or by an independent certifying body
acceptable to Saudi Aramco. Working practice for qualification shall
be submitted to Saudi Aramco for approval.
E.3 Methods of Inspection
E.3.1.3 b) Timing of NDT operations [modification]
Ultrasonic examination of the weld seam shall be carried out after
hydrostatic testing. Means shall be provided to mark the pipe when
the ultrasonic inspection equipment indicates an imperfection is
present so that defective areas can be identified.
E.3.2 Pipe end inspection – Welded pipe [modification]
E.3.2.1 For manual testing, the scanning speed shall not exceed 150 mm/s.
E3.2.3 Verification shall be carried out in accordance with ASTM A578 and
ASTM A435 or ISO 10893-8.
E.5 Ultrasonic and Electromagnetic Inspection
E.5.1 Equipment [modification]
E.5.1.1 Test method based on electromagnetic principles is not acceptable
for testing of the weld seam
E.5.5 Acceptance limits [modification]
E.5.5.1 The acceptance limit for indications produced reference indicator
shall be N5 notch. N10 can be allowed for liquid service only.
E.8 Laminar imperfections in the pipe body of EW, SAW and COW
pipes [modification]
Verification of compliance shall be carried out.
E.9 Laminar imperfections along the strip/plate edges or pipe weld
seam of EW, SAW and COW pipes [modification]
Verification of compliance shall be carried out.

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Annex G – PSL 2 Pipe with Resistance to Ductile Fracture Propagation

G.1 Introduction [modification]

This annex is invoked when additional fracture toughness is required
to control ductile fracture propagation in gas lines and liquids lines
with a high vapor pressure.
It is applicable to pipe with wall thickness of 0.25 inch to 1.5 inches
for use in cross-country pipelines, flowlines, and trunklines at design
temperatures above 0°C.
G.1.3 Definition of Class IV Service [addition]
Class IV Service: This class is for gas, two-phase flow, and liquid
lines such as NGL, whose vapor pressure exceeds 690 kPa (100
psia).
Note:
Reference to Class I service has been discontinued because PSL 2 pipe ordered to this
specification meets the requirements for Class I service by default.

G.1.4 This annex is applicable only if the line pipe classification is specified
as class IV in the purchase order [addition].
G.2 Additional Information to be Supplied by the Purchaser [modification]
G.2.1 Paragraph a) shall be applicable for all purchase orders.
G.2.2 a) CVN impact test temperature shall be specified in the PO based on
Minimum Design Metal Temperature (MDMT) but not higher than
0°C.
G.2.2 b) DWT test temperature shall be specified in the PO based on
Minimum Design Metal Temperature (MDMT) but not higher than
0°C.
G.3 Acceptance Criteria [modification]
G.3.1 All parent metal Charpy fracture surfaces for all diameters shall
exhibit at least 85% average and 75% minimum shear per each set of
test.
G.3.2 Minimum average Charpy impact energy value shall be as specified
by the Buyer in the relevant requisitions, quotation requests, and
purchase orders as per SAES-L-131. CVN test shall include weld
and base metal.

Note:
Saudi Aramco Engineering Standard SAES-L-131 is for reference for Saudi Aramco
personnel only. This standard is not applicable to pipe manufactures.

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G.3.4 For DWT test, specimens shall not exhibit less than 85% average and
75% minimum shear per each set of test.
Note:
Each specimen must tear completely to give a readable fracture surface as shown in API RP
5L3 Figure 5 and Appendix A. Specimens that buckle, collapse, deform or rip are considered
invalid and the test must be performed again. Specimens must be firmly mounted to promote
acceptable test results.
G.4 Test Frequency [addition]
G.4.3 Specimen Orientation
All specimens shall be oriented transverse to the rolling direction.
The orientation specified in Table 20 shall apply.

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Annex H – PSL 2 Pipe Ordered for Sour Service

H.4 Acceptance Criteria

H.4.1 Chemical Composition [modification]
Chemistry restrictions outlined in paragraph 9.2.2 shall apply.
For C.E./Pcm values, the more stringent of the values stipulated in
Table H.1 and paragraph 9.2.2 of this specification shall apply.
H.4.3 HIC/SWC Test [modification]
b) Crack length ratio (CLR) ≤ 10 %
c) Crack thickness ratio (CTR) ≤ 3 %
The defects listed below shall be disregarded:
a) Features such as inclusions that cannot be definitely identified as
cracks.
b) Isolated, definitely identifiable cracks shorter than 0.1 mm in
length.
c) Blisters and their associated cracking which at no point extend
more than 1 mm from the inner and outer pipe surfaces of the
test specimen. If any part extends more than 1 mm from the
surfaces, the entire blister/crack system shall be counted.
d) Isolated longitudinal cracks (i.e., cracks having a thickness less
than or equal to 0.1 mm) having no part more than 1.0 mm from
the inner and outer pipe surfaces of the test specimen. If the
cracks are located partly within 1.0 mm from the surface and
partly deeper than 1.0 mm into the specimen, the entire crack
shall be counted.
Pseudo-HIC Resistant steel shall not be used to fabricate equipment
intended for sour service application. Steel that passes the HIC test,
but has not been intentionally manufactured to be HIC resistant steel
shall not be used.
H.4.4 Hardness Test [modification]
Requirements and frequency of testing stated in 10.2.5.5 shall be
followed. Maximum acceptable hardness is 248 HV using 10 kg load.
H.4.5 SSC Test [modification]
The results of the tests at 0.90 of actual yield strength (See H.7.3.2)
shall be described and reported pass/fail, but for information only.
The following acceptance criteria shall be applied to the specimens
tested at 0.80 of actual yield strength and all three specimens must
pass:
After removal from the solution, the specimen shall be stressed to
more than the actual yield strength. The specimen shall not break
and no cracks shall be visible at 10X magnification.

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H.4.6 Special requirements for grooving corrosion resistance [addition]

A test for grooving corrosion resistance shall be performed as part
of the manufacturing procedure qualification (See Annex B) for
Class C services only. This test is required only when steel is being
used from a particular steel mill for the first time for Class C sour
service. The test method shall be that described in Section 2 of the
PRCI Final Report for PR-15-9306 “Susceptibility of Modern ERW
Pipe to Selective Weld Seam Corrosion in Wet Environments.”
(See www.prci.com) The test environment shall be room
temperature synthetic seawater (ASTM D1141) in equilibrium with
30 psia CO2. The acceptance criterion is that the grooving factor
GF (weldline corrosion/general corrosion, see Figure 12) shall not
exceed 1.5.

original surface

d2

a
d1

Figure 12

GF = d1/d2 = 1 + a/d2
H.5 Surface Conditions, Imperfections and Defects [modification]
H.5.2 Hardness exceeding 248 HV, even on the external surface, shall be
considered as an unacceptable.

H.7 Inspection
H.7.1 Specific Inspection [modification]
The frequency of inspection for HIC test shall be one pipe from each of
the first three heats supplied by each hot rolled coil mill from each
purchase order shall be tested and one pipe out of every five
subsequent heats. The pipes for testing can be selected by the
purchaser's representative from the heats containing the higher sulfur
content. One set of three specimens is required for HIC testing.
H.7.2 Samples and Test Pieces for Mechanical and Technological Tests

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H.7.2.4 In addition to testing on the pipe, testing on the raw material (coil)
shall be performed as follows [addition]:
a) Testing shall be carried out on all heats by Saudi Aramco
approved steel mills.
b) Three samples shall be cut from one end, across the width of the
top end of coil (outer first wrap). These samples shall be oriented
longitudinally, i.e., along the principal rolling direction (Figure 13).
c) If several thicknesses are produced from a single heat, then the
thinnest shall be tested.
d) Testing shall be conducted by sectioning the specimens as per
NACE TM0284. Additional Ultrasonic Test Method by NACE
TM0284, Annex A is optional.

Figure 13 –Sampling Location Diagram

H.7.3 Test Methods [modification]

H.7.3.1.1 The following shall be included in the HIC test report:
a) The CLR results of the control sample
b) Location and dimensions of coupons, and whether taken from
pipe or coil.
c) pH of H2S saturated solution at the start and end of the test.
d) Chemical composition of material tested, including Al, B, C, Ca,
Cr, Cu, Mn, Mo, Ni, Nb, N, P, Si, S, Ti and V.
e) Results of cracking evaluation.
f) Photomicrographs of metallographically-polished (1 micron
finish)
g) Specimens of typical parent material microstructures on a plane
with the same orientation as that used for cracking evaluation.
h) Parent material microstructure

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H.7.3.1.4 The CLR results of the control sample shall also be reported. For
each section containing cracks, a photograph shall be taken of the
complete cross-section.
H.7.3.1.5 HIC control samples, provided by the Manufacturer/Vendor, shall be
used for all tests. These control samples shall have demonstrated
HIC-cracking sensitivity, i.e., Average Crack Length Ratio (CLR)
exceeding 20% in Solution A.
H.7.3.1.6 The purity of the H2S gas shall be 99.5% minimum. H2S gas
generated from chemical reactions, e.g., Kipps apparatus, is not
acceptable as a source of H2S gas.
H.7.3.1.7 Should the Vendor's HIC test results be rejected by Saudi Aramco,
re-testing may be referred to an independent 3rd party laboratory
acceptable to Saudi Aramco for resolution. This laboratory shall use
HIC test methods and control samples in accordance with this
specification.
H.7.3.1.8 Testing shall be performed by the Manufacturer/Vendor or 3rd party
laboratory acceptable to Saudi Aramco. The laboratories shall be
approved. This report shall include the mandatory requirements
specified below:
a. Verify the Inspection and Testing Requirements specified in
Form 175-010210 HIC Testing are completely satisfied. This
task shall be carried out by Saudi Aramco Inspection
Representative, e.g., Vendor Inspection Division.
b. HIC control samples, provided by the Manufacturer/Vendor,
shall be used for all tests. These control samples shall have
demonstrated HIC-cracking sensitivity, i.e., Average Crack
Length Ratio (CLR) exceeding 20% in Solution A.
c. The purity of the H2S gas shall be 99.5% minimum. H2S gas
generated from chemical reactions, e.g., Kipps apparatus, is not
acceptable as a source of H2S gas.
d. H2S concentration shall be measured by iodometric titration as
per the current NACE TM0284, i.e., ≥ 2,300 ppm.
Measurements shall be conducted at start of test, i.e., after 1
hour (saturation) and at the end of test (96 hours).
e. The HIC testing laboratory shall provide documentation
supporting the adequate training of technicians or engineers
undertaking the evaluation of CLR and CTR measurements.
f. Should the Vendor's HIC test results be rejected by Saudi
Aramco, re-testing may be referred to an independent 3rd party
laboratory acceptable to Saudi Aramco for resolution. This
laboratory shall use HIC test methods and control samples in
accordance with this specification.

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 Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-333
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Next Revision: 29 September 2027 High Frequency Welded Line Pipe

g. Documentation for HIC testing facility, including, but not limited

to the following:
• Description of the HIC testing setup/apparatus (schematic
required) to be used for qualifying the plates, or pipes.
• Purity of the utilized salts and H2S for the test solution.
• Detailed procedure describing the testing, metallographic
preparation and evaluation of HIC specimens.
• Documentation confirming availability (with
Manufacturer/Vendor) of HIC Control Samples with
demonstrated HIC-sensitivity, i.e., average CLR exceeding
20% in Solution A.
• The Manufacturer/Vendor shall qualify his test method using
HIC control samples.
• If the Manufacturer/Vendor does not have a HIC testing
facility acceptable to Saudi Aramco or its representative, then
he must provide documentation supporting that testing shall
be conducted by an independent 3rd party laboratory meeting
Saudi Aramco's approval.
H.7.3.1.9 HIC test verification shall be in accordance with Saudi Aramco
Inspection Form 175-010210 Inspection and Testing Requirements –
HIC Testing.
H.7.3.1.10 Retesting Requirements
A heat that fails the acceptance criteria above may be retested as
follows:
a) The coil from which the failed pipe was taken shall be rejected.
However, two additional lengths of pipe from other coils may be
selected at random from the same heat for further testing. If
both of the retest groups pass, all pipes in the heat are
acceptable except the pipes from the coil which the initial test
coupons were taken.
b) If one or both of the retest groups fail to meet the acceptance
criteria, the heat shall be rejected and materials specified in the
Purchase Order shall either be tested heat by heat or rejected
entirely at the discretion of the Vendor.
H.7.3.1.11 Additional testing shall be required if the steel-making and/or pipe-
making procedures are significantly altered from the manufacturing
process boundary limits in Figure 11 during production [addition].
H.7.3.2 SSC Test [modification]
Three samples shall be tested at 0.80 of the actual measured yield
strength and three samples shall be tested at 0.90 of the actual
measured yield strength. See H.4.5 for the acceptance criteria.
H.7.3.3 Hardness Test [modification]

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 Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-333
Issue Date: 29 September 2022
Next Revision: 29 September 2027 High Frequency Welded Line Pipe

H.7.3.3.1 Only Vickers hardness testers shall be used. The maximum

hardness measured shall not exceed 248 HV using 10 kg load.
H.7.3.3.3 Hardness test locations shall be as per 10.2.5.5 of this specification.

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 Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-333
Issue Date: 29 September 2022
Next Revision: 29 September 2027 High Frequency Welded Line Pipe

Annex K – Non-destructive Inspection for Pipe Ordered for Sour Service

K.4 Non-destructive inspection of HFW pipe

K.4.1 Non-destructive inspection of weld seam [modification]
Inspection shall be done as per ISO 10893-11 with acceptance level
U2/U2H or ISO 10893-10 with acceptance level U2.
K.4.2 Laminar imperfections in the pipe body [modification]
This requirement is mandatory. The coverage of lamination detection
shall be at least 25% of the strip/plate or pipe surface.
K.4.3 Laminar imperfections on the strip/plate edges or areas adjacent to
the weld seam [modification]
This requirement is mandatory.

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