DIVISION-D

CONTROLS & INSTRUMENTATION

VOLUME-D3

ELEVATOR

Location Description Drg.No/Ref.No.

TAB-1 ELEVATOR
(1-124)
Bill of Materials M/s. KONE
Elevator GAD M/s. KONE
Scope & BOM M/s KONE
Controller M/s .KONE
Data Sheet M/s. KONE
Maintenance Manual M/s. KONE
Rescue –procedure M/s. KONE
Part Assembly – Drawings M/s .KONE
User Guide M/s .KONE

0392-BUDGE BUDGE VOLUME-D3 PAGE 1 OF 1

GO TO DIVISION INDEX
TAB - 1

GO TO INDEX
 58812
KONE Elevator India Ltd
Bill of Material for the Job 58812 Page No : 1
TC Released By :J. A. RAJASEKARAN TC Released date:
18/09/2008

---------------------------------------------------------------------------------
---------------------------
S No Accode Assyno Assy Name Qty Alternate
Item Code

---------------------------------------------------------------------------------
---------------------------
1 2101A 310470125G01 GUIDE BKT ASSY.-CAR 25.00
2 2103A 310490166G01E453 GUIDE BRACKET-(CAR&CWT;Z=1350 24.00
3 2103B 310490167G01E453 GUIDE BRACKET;(CAR&CWT);Z=1350 1.00
4 2106A 774005G03 SCREW PKG-WALL FXG-STRUCTURAL 50.00
774005G03_STRUC_M12X50

5 2200 790057G05 CWT.GUARD M-1462 1.00

790057_T78_Z1350_H20
6 2201 249990001G01 PIT LADDER ASSY;PH1600 1.00
249990001G1_PH1600

7 2351A 702126 T-GUIDE ASSY.-T78 24.00

702126_T78_L5000_PLATE
8 2351B 702136H01L1500 T-GUIDE-TERMINAL;T78X56X10 2.00
702136_T78X56X10_L1500

9 2351C 702094 GUIDE BASE ASSY-T78X56X10 2.00

702094_T78_T82_BASE
10 2361A 302220013G01 GUIDE RAIL ASSY;T89 24.00
302220013_T89_L5000_PLATE

11 2361B 702133H01L1500 GUIDE T89X62X16 2.00

702133_T89X62X16_L1500
12 2361C 702093 GUIDE BASE ASSY-T89X62X16 2.00
702093_T89X62X16_BASE
13 2450A 710271 BUFFER ASSY 4.00
14 2450B 710272 BUFFER ASSY 3.00

15 3110A 100040086G02 M/C UNIT ASSY. 1.00

16 3110C 771254G04 CLAMP ASSY 4.00
17 3110E 763684 ISOLATION RUBBER 1.00
18 3110F 100010047G06 SHIM PLATES 1.00
19 3111B 931570655G1/58812 M/C SUPPORTING BEAM ASSY MR26 1.00
20 3112 929990015G02 STOOL ASSEMBLY 1.00
21 3113 140180001G02 RACK ASSY 1.00
22 3114A 120120001G32 OSG & ACCESSORIES 1.00
23 3114C 230360001G02 TENSION WT.WITH BKT 1.00

Page 1

GO TO INDEX
0392-BUD VOL D3 TAB-1-1
 58812
24 3310A 0025274L139 WIRE ROPE 13MM 6.00
25 3311B 0237757 BULL DOG GRIP NG14 24.00
0237757_FXGX13MM ROPE
26 3311C 764323 CLIP ASSY & ROPES 2.00
27 3340 HSM346-A3 M/C ROOM SUSP CWT 6.00

28 3350 HSM346-A3 M/C ROOM SUSP CWT 6.00

29 3414A 400790005H07 CHAIN COMPENSAT-WF40 61.00
30 3611A 0025271L130 WIRE ROPE 8MM 1.00

31 3611B 0237754 BULL DOG GRIP-F*G*8 4.00

0237754_FXGX8MM ROPE
32 4100A 932550072G01 CONTROLLER ASSY IP54 1.00
33 4100B 111690157G01 BRAKING RESISTOR 2.00
34 4202A 472690001G02 CAR ROOF BOX ASSY 1.00
472690001_NON-PLUGIN_PD

35 4230A 340560023G01 VANE&BRACKET ASSY 9.00

36 4230B 340560024G01 VANE&BRACKET ASSY 16.00

37 4231A 340560056G02 OSC SWITCH ASSY 1.00

38 4510A 340540020G21_V3F TLS BKT ASSY 1.00

39 4510C 471810006G01 COMP.FIXING DETAILS 1.00

40 4700 931600967G01 WIRING MATL LIST FRLS 1.00

41 4704A 352270003H01 TRAVELLING CABLE FRLS 340.00

42 5110A 220270026G01 Cwt frame-1:2-1350 1.00

220270026Z1350_HT3449_1D
43 5110B 766553G03 DIVERTOR W/AXLE ETC 1.00
766553G03_6XD13_D656
44 5110C 220300001G02 GUIDE SHOE -CWT_W/O ADAPTER 4.00
220300001G02_T78X56X10
45 5110D 400740005G01 GUIDERAIL LUBRICATOR 2.00

46 5320B 703410 FILLER WT-700DBG 95.00

703410_CI_T50_W30KG
47 6110A 400710013G11C1850 LOWER BEAM ASSY-LH 1.00
48 6110B 400710052G01C1850 UPPER BEAM ASSY. 1.00
49 6110C 400710002H25E3050 SLING VERTICAL 2.00
50 6110D 410800001G01 UPPER CAR FIXINGASSY 2.00
410800001_CF_16T_16TP_25TP
51 6110E 400710041G01 LOWER ISOLATION ASSY 2.00
52 6110F 400710018G01 SCREW PACKAGE 1.00
53 6110G 410830001G01 DIAGONAL SUPPORTASSY 4.00

Page 2

GO TO INDEX
0392-BUD VOL D3 TAB-1-2
 58812
54 6110H 400790019G03 COMP.CHAIN FIXING ASSEMBLY 1.00
55 6110I 400780021G23D2400 TRAVELLING CABLE HANGER ASSY 1.00
56 6110J 400700190G01C1850 BALANCING BEAM ASSY. 2.00

57 6110N 410820003G14 LWD ASSY CF25 W/O RESOLVE 1.00

58 6310 421800265G01 FLOOR ASSY-1700X2500 1.00

59 6312A 452720100H12FL300 FRONT PANEL:FL300 1.00

452720100H01H20CH22FL300
60 6312B 452720099H12FR300 FRONT PANEL:FR300 1.00
452720099H01H20CH22FR300

61 6312C 451950378H01L1100 LINTEL PANEL-W/O CUTOUT; 75MM 1.00

62 6320A 430920200G977 Panel assy-CH2200 1.00
430920200G01B1700D2500

63 6320F 952470014G01 SCREW PKG FOR PANEL 9.00

64 6323 471140009G01 LIGHT ASSY WITH 2 LAMPS;DIA180 6.00

65 6325 440960333G01 ROOF ASSY- B=1700; D=2500;S.E 1.00

66 6326A 471130022G01 AXIAL FAN-300 SWEEP 2.00

67 6326B 471130040H03 DIFFUSER ASSYFOR FAN 2.00

68 6329 461611896G01 CEILING TILE ASSY 1.00

69 6331A 471180023G04 BUFFER RAIL ASSY-(GOODS LIFT) 2.00

70 6334 471190036G1B18D25 BALLUSTRADE ASSY 1.00

71 6360A 770112 INSTRUCT SHEET 1.00

72 6360B 770113 INSTRUCT SHEET 1.00

73 6360C 471110002H11 NAME PLATE 2000KGS 1.00

74 6421A 501960131G01L1100 CAR DOOR ASY H2000 1.00
501960131G01L110H20_1C_P4

75 6421B 501960448G01L1100 CAR DOOR OPERATOR-COPD 1.00

601281D2_C1C_L110_2D_54
76 6421C 501960425G01L1100 CAR SILL ASSY;L-1100 1.00
77 6421D 501230001G02 COL MEMCO-NPN-N/C-OP 1.00
501230001G02_2D_C.O.L_154
78 6421G 501960475G01H2000 SCREW PKG-COPD_2DCOL 1.00
501960475G01H2000_COPD
79 6613A 601460008G01-9F CAR PUSH BOX ASSY;IP54 1.00
80 6615 430920414G01 COP FIX PANEL FOR IP-54 1.00
81 7411A 522240040G01L1100 AMD NARROW FRAME ASY 1.00
522240040G01L110H20_1C_R2
82 7411B 522240040G01L1100 AMD NARROW FRAME ASY 9.00
522240040G01L110H20_1C_R2
83 7421A 511970115G01L1100 LANDING DOOR ASSY;H2000 1.00
Page 3

GO TO INDEX
0392-BUD VOL D3 TAB-1-3
 58812
511970115G01L110H20_1C_P2
84 7421B 511970115G01L1100 LANDING DOOR ASSY;H2000 9.00
511970115G01L110H20_1C_P2
85 7422A 511970124G01L1100 LANDING SILL ASSY-NARROW FRAME 10.00
511970124G1L1100_AMDL1C_AL
86 7422B 511970092G01L1100 LANDING TOP TRACK 1.00
601006R2_L1C_L110_IP54
87 7422C 511970257G04 SCREW PACK-R2 HEADER_EM_DOOR 1.00
511970257G1R2_1C_L100-120_E
88 7422D 511970092G01L1100 LANDING TOP TRACK 9.00
601006R2_L1C_L110_IP54
89 7422E 511970257G04 SCREW PACK-R2 HEADER_EM_DOOR 9.00
511970257G1R2_1C_L100-120_E
90 7422H 952470002G01 SCREW PACKAGE-AMD_LANDING SILL 10.00
952470002_L700-1000
91 7422I 774005G03 SCREW PKG-WALL FXG-STRUCTURAL 40.00
774005G03_STRUC_M12X50
92 7422J 511970122G01L1100 AMD-FACIA PLATE ASSY 8.00
511970122G01L1100_NE750

93 7422K 511970122G01L1100 AMD-FACIA PLATE ASSY 1.00

511970122G01L1100_NE750
94 7425A 959990003H01 KEY-DOOR&CONTROLLER 2.00
959990003H01_H2100_POWER

95 7612A 621520002G01 LANDING PUSH BOX 7.00

96 7612C 621520002G02 LANDING PUSH BOX 1.00

97 7612D 621520002G02 LANDING PUSH BOX 1.00

98 7613A 631540007G01 LANDING INDICATOR 7.00

99 7613C 631540007G01 LANDING INDICATOR 1.00

100 7613D 631540007G01 LANDING INDICATOR 1.00

101 8001A 100040123G01 ROPE GUARD ASSY-RH 1.00
102 9305 111650088G01 CVT UNIT-1.0 KVA STD 1.00
111650088_TMS216_MD_PD
103 9308A 871050G01 EPABX 1.00
104 9309 773504G01 FIRE MAIN SWITCHASSY 1.00
105 9310 870466 INVERTER 1.00
106 9500 972520067H01 FRLS WIRES 1.00

---------------------------------------------------------------------------------
---------------------------

Page 4

GO TO INDEX
0392-BUD VOL D3 TAB-1-4
GO TO INDEX
0392-BUD VOL D3 TAB-1-5
 BILL OF MATERIALS & SCOPE OF SUPPLY FOR BUDGE BUDGE GENERATING STATION PROJECT-2 TON LIFT
FOR 1x250 MW UNIT , UNIT- 3
1 POWER & LIGHTING CIRCUITS AND SWITCHES . 8 WALL POCKETS AS PER ERECTOR'S REQUIREMENT WHICH SHOULD BE MADE GOOD TO FINAL FINISH - BY KONE
a) 3 PHASE POWER & ONE SINGLE PHASE SUPPLY FEEDER SHALL BE PROVIDED BY BHEL

a) MACHINE, HITCH, AND SUPPORT BEAMS - BY KONE

POWER CABLE WITH PVC INSULATED (FEEDER SIZE 3 1/2 C 25Sq mm.AL) TO BE PROVIDED IN M/C ROOM-BY
NTPC& TERMINATED ON RCCB (MAIN SW.) IN MACHINE - ROOM - BY KONE b) HALL BUTTON - 182mm x382mm OF POCKET AT ALL LANDING AS SHOWN IN TYPICAL LANDING
ENTRANCE DETAIL

b) ADEQUATE PERMANENT LIGHTING TO BE PROVIDED IN THE MACHINE ROOM AND HOISTWAY - BY KONE c) FIREMAN'S SWITCH - 92mmX182mm POCKET AT GROUND FLOOR ONLY AS SHOWN IN LANDING
ENTRANCE DETAIL.

c) CONVENIENT OUTLET (15A/5A) IN THE MACHINE ROOM FO USE OF POWER TOOLS BY ERECTOR - BY KONE 9 ENTRANCE :-
FRAMES TO BE EXACTLY IN PLUM 'B' ONE ABOVE THE OTHER AND SQUARE WITH HOISTWAY. ENTRANCE
DIMENSIONS BETWEEN FRAMES SHOULD BE MAINTAINED - BY BHEL
d) LIGHTING IN PIT ,BHEL TO PROVIDE LIGHTING SWITCH FOR MACHINE ROOM & ELEVATOR WELL SEPARATELY.-
BY KONE
a) DOOR FRAMES - BY KONE
10 FLUSH HOISTWAY STRUCTURE FREE OF SET BACKS OR PROJECTIONS. CEMENT BOUNDING OF BRICK OR TILES
TO BE FLUSH ON HOISTWAY SIDE. HOISTWAY PIT & MACHINE - ROOM WALLS, FLOORS AND CEILINGS TO BE
e) SINGLE PHASE LIGHTING WIRING FOR CAR LIGHTING TO BE PROVIDED AND TERMINATED ON SPN-MCB TO BE
TREATED & PAINTED TO MINIMISE ACCUMULATION AND CIRCULATION OF DUST-BY BHEL
PROVIDED & TERMINATED ON AN OUTLET (5 AMPS.) AT ELEVATION SHOWN BY KONE - BY KONE

f) 1 No. RESIDUAL CURRENT CIRCUIT BREAKER (RCCB) RATING (63A/30mA) - BY KONE

11 ADEQUATE SUPPORTS IMMEDIATELY UNDER BEARING PLATES - BY BHEL
g) 1 No. SPN (SINGLE POLE & NEUTRAL) - MCB (MINIATURE CIRCUIT BREAKER) RATING 16 AMPS - BY KONE
LOADS INDICATED INCLUDE ALLOWANCE FOR IMPACT - BY BHEL
h) 2 Nos. PIT SWITCHES - BY KONE

2 SUITABLE ACCESS DOOR TO MACHINE - ROOM - BY BHEL 12 CHAIN PULLEY BLOCK TO BE PROVIDED SUITABLE FOR MAXIMUM CAPACITY OF 3000 Kg. - BY KONE

3 REINFORCED CONCRETE MACHINE ROOM STRUCTURAL FLOOR SLAB TO SUSTAIN MIN. 1000 Kg/M^2 U.D.L.
AND IN ACCORDANCE WITH GOVERNING CODE.
13 VENT 450x450 WITH SUITABLE RAIN PROTECTED COVER - BY KONE

a) MACHINE FLOOR SLAB BY BHEL

14 SCAFFOLDING AS PER ERECTOR'S REQUIREMENTS - BY KONE
b) SLAB TO BE FINISHED LATER FOR EMBEDDING CONDUITS OR TROUGHS TO 50 DEPTH - BY
BHEL
15 STEEL ITEMS TO BE PROVIDED AND FIXED IN POSITION TO MEET ERECTOR'S REQUIREMENTS THE SPAN OF ANY
4 TRAP DOOR OF 2000 X 1200 SIZE WITH STEEL FRAME AND 5 THICK CHEQUERED PLATE COVER TO BE BEAM SHOULD NOT EXCEED 10 TIMES ITS DEPTH - BY KONE
PROVIDED IN MACHINE ROOM FLOOR SLAB - BY BHEL
STEEL ITEMS QTY STEEL SECTION APPROX LG OF EACH B
5 a) DRY PIT REINFORCED TO SUSTAIN REACTION FROM BUFFER 4 CAR BUFFER 6576 Kg. a MAIN BEAM 2 ISMB 300 2550 Y
IMPACT LOAD UNDER 2 CWT. BUFFER 5014Kg. IMPACT LOAD. VERTICAL FORCES ON GUIDE b CROSS BEAM 2 ISMB 200 1150 K
RAILS ON APPLICATION OF SAFETY DEVICE 3755 Kg. - BY BHEL c ANCHORAGE CHANNEL 2 ISMC 150 2550 O
d ANCHORAGE PLATE - CAR & CWT 2 ISPL 25x260x260 ------ N
b) BUFFER SUPPORT - BY BHEL E

6 FIXED VERTICAL IRON LADDER IN PIT EXTENDING 760 MINIMUM ABOVE SILL OF LOWEST LANDING LOCATED
IN HOISTWAY PLAN - BY KONE
16 MACHINE ROOM & HOISTBEAM / MONORAIL - BY BHEL

17 CLADDING FOR ELEVATOR ENCLOSURE WITH SINGLE SKIN SHEETING AS PER TECHNICAL SPECN.SECTION-VI;
7 (a) SUITABLE HOISTWAY TO FIX GUIDE RAILS BRACKETS AT MAX. VERTICAL SPACING AS SHOWN IN SECT 'P' - 'P' - PART-B,SUBSECTION -V;CL.NO.4-07-12-BY BHEL.
BY BHEL 18. MACHINE ROOM SIDE ENCLOSURE SHALL BE WITH BRICK WALL.ROOF OF THE MACHINE ROOM SHALL BE WITH
R.C.C -BY BHEL.
2 TON GOODS LIFT
(b) GUIDE RAILS BRACKETS - BY KONE
DRG:NO:58812.--04-SHEET 2/2

GO TO INDEX 0392-BUD VOL D3 TAB-1-6

 1 2 3 4 5 6
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

Sl.no Description Drg.no. Issue

A A

1. Controller Assy.Layout 932550072G01.E04 00

2. Cardrack LED map 870102 02

3. Drive Circuit 111650181 01

4. Safety Circuit 871034 02

B B

5. Direction Control Circuit 870557/26024 00

6. Input connections 871035 05

7. Output connections 871036 02

C 8. ATS circuit 870109 A C

9. Door Circuit 111650179 00

10. Call Connections 766476 00

11. 7 seg. D&P Indicator Ckt. 871038 01

D Car Fan Emergency Alarm D
12. 766479 02
and Light Circuit

13. Overload Control Circuit 870112 02

14. FRD connections 870202 A

15. Coding of boards 871041 03

E E

16. Card rack output connections 871040 02

17. Shaft Vane Diagram 870631 02

18. Connection diagram for 762752 C

inspection panel Assy.
19. Parameter settings -
F - F

20. MCB rating list 111650153 00

G NOTE : For details refer the above listed drawings. G

DRAWN PRODUCT CODE M-FILM

T.S. TMS216/V3F10/AMD2/FRLS -
0392-BUD VOL D3 TAB-1-7

DESIGNER DEPT CHECKED APPROVED ISSUE

T.S. CED T.S. S.S. 00
DESIGN DATE

18/03/06 CONTROLLER WIRING-TMS216/AMD2/MR26

H 16.5 KW MOTOR/9-16 FLOORS/V3F10/22KW

H
ISSUE CHANGE DATE DRN APPRVD M-FILM MODULE/FRD/LWD/IP54 PANEL/FRLS WIRES
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 932550072 G01 E60 1/1

1 2 GO TO INDEX
3 4 5 6
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written * MCBS' (11 Nos.) SWITCHES

286:2
286:3
286:4
286:1

290:1

271:U
271:N
287:1
725

286
293

301
283
290

261
263
265
A A

PVC TRUNKING
372:1 372:2
375:T 551:2 -
551:1 -
543:1 530:N1
543 530:U1
B
375 374:4 235 373:3 B
-
521:U
- 521:S
521:N
600:1
-
600
PVC TRUNKING FAN
373:A
385:U
PVC TRUNKING -
STOP
368:1 373:1 373:2
559:2
524:1 579 559:1
591:O 566
591:S 564
368:2 565 PVC TRUNKING
C 821:U
637 *(COUNTER 1 + MCB 11 + SWITCHES)
C

PVC TRUNKING
821:N
367:1 - 637:1
530:N 637:2
530:U 636:1

PVC TRUNKING PVC TRUNKING

421:U
421:N
434
209

444
442

D PVC TRUNKING D

PVC TRUNKING
PVC TRUNKING

11:C 251:1C
385
253
370:2&2C 370:1
241:F
370:3&3C
PVC TRUNKING
241 239 251 251:1
251:2 287:D
E E

PVC TRUNKING
374:1 232
-
- 389(FILTER)
561
515
201:1

201:2
464

374:2
714
516:U
516:N
532:U
F 532:N F
PVC TRUNKING
274 LOUVER

ROW-1 (TERMINALS)

PE PE
BOTTOM PLATE
G G
GO TO INDEX
DRAWN PRODUCT CODE M-FILM
T.S. TMS216/V3F10/IP54 PANEL/FRLS WIRES -
DESIGNER DEPT CHECKED APPROVED ISSUE
T.S. CED T.S. S.K. 00
0392-BUD VOL D3 TAB-1-8

DESIGN DATE

18/03/06 CONTROLLER ASSY. LAYOUT-TMS216/AMD2/MR26

H 16.5KW MOTOR/9-16 FLOORS/V3F10/22KW

H
ISSUE CHANGE DATE DRN APPRVD M-FILM MODULE/FRD/LWD/IP54 PANEL/FRLS WIRES
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 932550072 G01 E04 1/2

1 2 3 4 5 6
 0392-BUD VOL D3 TAB-1-9
This document must not be copied without our written
permission and the contents thereof must not be imparted
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.

H
G
F
E
D
C
B
A

ISSUE
DRN.TYPE
408

62

1
165

31
1

602
164
601

CHANGE
163
325
161
0/24
157
0/24 107
2

0/24 100

2
- 0/24

87
- -

DATE
499 92
303 A41

LHS
-

DRN
304 A40 S220
305 76 L21
-

APPRVD
84/31 L11
3

3
532 84/30 S0/220

CIRCUIT DIAGRAM
M-FILM
531 84/10 S0/220
529 84/17 S0/220

DRAWN
528 84/16

DESIGNER
S0/220
15

T.S.
T.S.
DESIGN DATE
527 - -

17/01/06

KONE INDIA
14

526 D1/4 L1

GO TO INDEX
4

DEPT

4
525 D1/3 L2

DWG.NO.
CED
524 202 L3

PRODUCT CODE
523 201 U2
626 176 V2
ROW1 (TERMINALS)

175 W2
8

625

T.S.
CHECKED
174 BR2
7

716
5

173

5
715 BR1
714 - 0/230K
622 170 16
FRD 169 14

S.K.
743

932550072 G01 E04

APPROVED
742 FRD
168 12

TMS216/V3F10/IP54 PANEL/FRLS WIRES

FRD
1

167 11
RHS

32

406
6

SHEET
ISSUE

6
M-FILM
407

16.5KW MOTOR/9-16FLOORS/V3F10/22KW
63

2/2
MODULE/FRD/LWD/IP54 PANEL/FRLS WIRES
-
00

CONTROLLER ASSY. LAYOUT-TMS216/AMD2/MR26

F

H
C
B
A

E
D
 GO TO INDEX
0392-BUD VOL D3 TAB-1-10
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted 385
389 389
This document must not be copied without our written

L1 201:1 201:2 U2 U2 1
L1 R L1(R) T1(U) T1 U A
A L2 1 2 2 1
V2 V2 M
3 Ph L2 S L2(S) T2(V) T2 V 4 3 3 Ø
L3 3 4 AC
W2 W2
415V~ L3 T L3(T) T3(W) T3 W
Main 5 6 6 5
MACHINERY
switch
PE

1 Hoisting motor
0/24 PE
B 372:2 B
530:U1 Up Drive 385 Inverter
1
10 11
389 Filter
530:N1 Dn Drive
15 2
14

421:U
83 84
421:N
C 83 84 C

442 421:U Stop (drive permit)

24 8
61 62 23
421:N
23 24

373:A
STOP
18 19

D 373:A D
559:2
303
4 3 (+24V)

373:3
Braking resistor box
434 600 High speed
5
13 14 10 11
BR1 306 BR2
3(+) (+)(+)
BR1 BR2
OUTPUT
INPUT

E 209 434 442 Low speed E

7 (-) (-)
464 464 464
23 24 71 72 23 24 (-)
13 14 34 33 43 44
385:BU
11 (BRAKING
UNIT)

983:1
290:1 16
1 2
F F

11 290 12
14 1 2
1 Ph 274:1
230V ~ PE
Lighting 1 2
Main switch

G G

WITH BRAKING UNIT

DRAWN PRODUCT CODE M-FILM
T.S. TMS216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
MES PD MES S.P. 01
DESIGN DATE

09/11/04
01 Controller fan 15/03/06 T.S. S.K. -
H DRIVE CIRCUIT
ckt added.
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA SHEET
DWG.NO.

CIRCUIT DIAGRAM 111650181 1/2

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-11

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted 1:T Thermistor
651 (inside motor)
This document must not be copied without our written

*286:5
1 2
650 10 Fan motor
A
ONLY FOR KRD 232
286:2 232 PF&RR card
L1 1
4(U)
2
235 Motor protector
286:3 card.
L2 1 2 5(V)
286:4 239 Control current
L3 6(W) 241 transformer
1 2

PE 251 Bridge rectifier

B 286 MCB B
286:2-5
287:1-3
293
10 301
M
1~
92 370:2,3 Capacitor card
286:1
1 2 370:2C Capacitor
235
601 P1 1:T 370:3C
1 3
602 P2 375 Microprocessor
C 293 5 rack C
1 2 4
6 2
MACHINERY

S0/220(1,2,3,4 & 5)

L11 L21 232

220V AC
100
1 2
D D
220V AC
157(652)
0/24 (1,2,3)

L1 499

L2 KRD PANEL 241:F

S220 286 #SC/11 A12:A #SC/12 241 301
L P P1
1 2 SC/11 SC/12 230V 18V 1 2 370:2 2C
251 + 6
A 375:T
E +
0V B CPU
S0/220 0V
N N N1
- - 5
3C
PE 370:3
- - 2
239 287:1 251:2
CVT PANEL
18V 1 2 I/O
230V
A
+ + 4
B
0V 0V
304(+24V)
F 0/24(1,2,3)
251:1 499
B
303(+24V)
* NOTE : A
251:1C 287:D
MCB 286:5 IS USED ONLY FOR
305(+24V)
JOBS WITH KRD. - + ~ +

# NOTE :
SHORT TERMINALS SC/11 & SC/12
FOR JOBS WITHOUT KRD.
G G

WITH BRAKING UNIT

DRAWN PRODUCT CODE M-FILM
T.S. TMS216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
MES PD MES S.P. 01
DESIGN DATE

09/11/04
S.K.
01 287:2,3 and 251:3 15/03/06 T.S. -
H deleted. DRIVE CIRCUIT
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA SHEET
DWG.NO.

CIRCUIT DIAGRAM 111650181 2/2

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-12

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted 40 Stop button in
This document must not be copied without our written

car
A 151:U 151:N 112 A
157 41 Stop switch on
220V AC car roof
SHAFT
52 Safety gear
161 contact

56 Car door contact

52 112 Stop switch in

pit
373:2
121:1-t Door contact
B 5 41 9 167 637:2
B
24 122:1-t Lock contact
21
Only for FRD 135:U/ Stop switch
:N UP/DN
374:1 S0/220
151:U/ Terminal limit
561 :N switch UP/DN
40 163
6 5 201:1/ Main contactor
:2
C C
444 209 Brake resistor
56 164
A1 A2
444 Door contactor
:K
CAR 464 Contactor for
braking resistor

121:t 561 Emergency relay

(COD) (COD)
122:t COD Centre opening
door
D (SOD) D
SOD Side opening
121:1 door
(COD) (COD) 122:1 165 444 Inspection panel
13 14 terminals
(SOD)
SHAFT
S0/220
373:A SUPER
170 201:1
E 168 135:U 169 135:N 559:1 VISION E
A1 A2 10 11 19 20
:K 559:2
SHAFT SHAFT 15 14

421:U 421:N 201:2 385

61 62 62 61 (V3F10
A1 A2 INVERTER)
:K

F 209 F
201:1 MECHANICAL BRAKE
83 84 A1 A2 9 10
:K

464

A1 A2
:K
G G

DRAWN PRODUCT CODE M-FILM

J.SYLAS TMS216/TMS516/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S. CED T.S. G.S. 02
DESIGN DATE

31-7-97
02 TB S0/220 WAS 0/220 05/09/02 T.S. S.S. -
01
Ckt. modified.
29/8/00 T.S. G.S. -
SAFETY CIRCUIT
Drg. computerised
H H
ISSUE CHANGE DATE DRN APPRVD M-FILM

KONE INDIA SHEET

DRN.TYPE DWG.NO.

CIRCUIT DIAGRAM 871034 1/1

GO TO INDEX 0392-BUD VOL D3 TAB-1-13

 1 2 3 4 5 6
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
2
This document must not be copied without our written

INSPECTION PANEL
100 762719 G02 11 Brake solenoid
42:U 42:N 1 A
(220V
AC) 13 14 13 14 42:U/N Service drive
4 42:DS button
13 14 11 12 11 12
42:DS Service drive
switch
271:U
2 253 Bridge rectifier
1
3
253:V1 Varistor
271:N B
2
1 253:V2 Varistor
3
265 Service drive
S0/220 switch
265
107 P 1 442 271:U/N Service drive
3
button
11 P 3 A1 A2
12 :K
CAR 370 Component card
442
374:3 C
442:A 373 DC relay card
14 13
K2-1 K2-2 421:U/N Direction
25 27 control relay
373:1 303 0/24
(+24V) Only for Scroll ind. 434 Speed changing
530:U 421:U contactor
421:N
14 175 71 72 A1 A2 442 Service drive
:K
relay
374:4 D
11 521:U
12 Inspection panel
530:N
K1-1 K1-2 terminals
22
21 421:N
176 421:U
24 71 72 A1 A2 :K

374:4
521:N
(220V AC) K2-1 K2-2 E
373:1 374:1 25 27
100 524:1 515 303
434 0/24

81 84 22 23 A1 A2
:K
373:3
600:1

14 15
92 (220V AC)
F
253 209 209 209 11
A 201 201
253:V1

1
B 13 14 34 33 43 44
1
2 1 2 370:1 R2
2
253:V2 1
11:C
201:1 2
202 G
13 14 202
S0/220 MACHINERY

DRAWN PRODUCT CODE M-FILM

T.SANKARI TMS216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S. PD G.S. P.G. 03
DESIGN DATE
03 REFER SHEET 2/2. 28/11/02 T.S. S.S. - 13/1/96
02 TB S0/220 WAS 0/220 05/09/02 T.S. S.S. -
ckt modified. DIRECTION CONTROL CIRCUIT
01 Drg. computerised. 8/9/00 T.S. G.S. -
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE DWG.NO. SHEET
KONE INDIA

CIRCUIT DIAGRAM 870557 1/2

1 2 3 4 5 6
GO TO INDEX 0392-BUD VOL D3 TAB-1-14
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

S0/220
A
(220V AC) 374:2
92 30 Door zone switch.
173 516:U
136:U
61:U/N Impulse switch UP/DN
4 3
136:U/N Deceleration switch
UP/DN
SHAFT 421:U 374:1
33 34 515 372 DC relay card

8 7 374 AC relay card B

421:N 25 27
33 34 515 Synchroniser relay
303 0/24
374:2 516:U/N End landing relay
UP/DN
516:N
136:N 174
532U/N Auxillary contactor
2 1
UP/DN for position
Contactor 201
C
374:4 543 Door zone relay
532:U
521:U
8 7 551:1,2 Impulse relay
12 13

532:N.
201:1 521:N
53 54 22 23 6 5

25 27 D
303 0/24
304(+24V)
0/24

372:1
543

1 2
E
30
24 543:1
G 408
499 G ~ 3 4
To 367/P3-3

61:U
24 551:2
G 407
G ~ 7 8
F
To 367/P3-2

61:N
24 551:1
G 406
G ~ 5 6
CAR To 367/P3-1

499

DRAWN PRODUCT CODE M-FILM

T.SANKARI TMS216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S. CED G.S. G.S. 03
421:U-33,34 WAS 421:N- DESIGN DATE
03 33,34 AND VICE VERSA.
28/11/02 T.S. S.S. - 13/1/96
02 TB S0/220 WAS 0/220 05/09/02 T.S. S.S. -
01 KPT timer removed.
9/9/00 T.S. G.S. - DIRECTION CONTROL CIRCUIT
Drg. computerised.
H
ISSUE CHANGE DATE DRN APPRVD M-FILM

KONE INDIA SHEET

DRN.TYPE DWG.NO.

CIRCUIT DIAGRAM 870557 2/2

GO TO INDEX 0392-BUD VOL D3 TAB-1-15

 1 2 3 4 5 6
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
0/24
This document must not be copied without our written

367:1
A 201:2 201:1 A
261 Landing switch
61 61 P1-2 Start allowed.
62 62
367 I/O Connection card
374:1
561 374 Input relay card
P2-5 Emergency stop
17 19
375 Microprocessor rack

374:2 375:T Card rack terminals

516:U
P2-2 Up synchronising
B 13 15 B
516:N P3-7 Down synchronising
9 11

532:U P3-6 Driving 'up' dir.

22 23
532:N P3-5 driving 'Dn' dir.
18 19

C C

261
372:1
P2-8 Landing call
2 1 551:2
disconnect
372:1 23 22
543:1 551:1
KP stop drive P3-4
407 15 14 19 18
P3-2 Stepping 'Up'
D Refer Direction 406 D
control circuit P3-1 Stepping 'Dn'
408 374:4
P3-3 Door Zone 'A' 521:U
14 16
434 521:N
62 61 24 26

E 304 E

444
P2-3 Car doors closed
33 34 375

Watch dog pulse input P1-3 4 Computer Blinking

44 output
43
F 442 F
P2-7 Service drive
71 72
304
(+24V) 375:T

442
3
33 34
T0 714 / (+24V)
Refer D&P ind.ckt.
G G
43 44
To 373:1,2/CK
(Refer Output connections)
DRAWN PRODUCT CODE M-FILM
05 Refer sheet 2/2 11/07/06 VSK MES SK - T.SANKARI TMS216/V3F10/ADF -
DESIGNER DEPT CHECKED APPROVED ISSUE
04 Refer sheet 2/2 29/09/05 VSK - S.S -
G.S. CED T.S. G.S. 05
DESIGN DATE
03 Refer sheet 2/2 09/05/05 VSK - S.S -
03/10/00
P2-7 was connected
02 to 442-34.
3/1/01 T.S. - G.S. -
- INPUT CONNECTIONS
01 Drg. modified. 30/8/00 T.S. - G.S.
H H
ISSUE CHANGE DATE DRN CKD APPD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 871035 1/2

1 2 3 4 5 6
GO TO INDEX 0392-BUD VOL D3 TAB-1-16
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

I/O CONNECTION CARD TERMINAL DETAILS

A A

0V
0V
X1 Top
+24V
+24V
ATS SWITCH P1-8
ATS - DN BUTTON P1-7
X2
ATS - UP BUTTON P1-6 367:1
ATS - BYPASS P1-5
B FULL LOAD INPUT P1-4 B
WATCHDOG PULSE INPUT XP1
P1-3
X3
START ALLOWED P1-2
FIREMAN SWITCH P1-1
DOOR CLOSE BUTTON P2-1
UP SYNCH. P2-2 X4
CAR DOOR CLOSED P2-3
OVERLOAD INPUT P2-4
EMERGENCY STOP P2-5
DOOR FULLY OPEN P2-6
C X5 C
SERVICE DRIVE P2-7
LANDING CALL DISCONNECT P2-8
61:N OSCILLATOR P3-1
61:U OSCILLATOR P3-2
X6
30 DOOR ZONE OSCILLATOR P3-3
KP - STOP DRIVE P3-4
DN CONTACTOR P3-5
UP CONTACTOR P3-6
X7
DOWN SYNCH. P3-7
REOPEN REQUEST P3-8
D D

0V
0V
X1 Top
+24V
+24V
LAS SPECIAL MESSAGE 2 P1-8
LAS SPECIAL MESSAGE 1 P1-7
X2
LAS SPECIAL MESSAGE 4 P1-6 367:3
E LAS SPECIAL MESSAGE 3 P1-5 E
P1-4
XP1
P1-3
X3
P1-2
P1-1
P2-1
P2-2 X4
P2-3
P2-4
P2-5
P2-6 F
F X5
VOL- BIT P2-7
P2-8
BIN 16 P3-1
BIN 32 P3-2
X6
BIN 4 P3-3
BIN 8 P3-4
BIN 1 P3-5
BIN 2 P3-6
X7
P3-7
P3-8 G
G

DRAWN PRODUCT CODE M-FILM

05 LAS TRIG.&NUDGING REMOVED 11/07/06 VSK MES SK -
J.SYLAS TMS216/V3F10/ADF -
DESIGNER DEPT CHECKED APPROVED ISSUE
04 LAS added 29/09/05 VSK - S.S -
G.S. CED T.S. G.S. 05
DESIGN DATE
03 Signals added 09/05/05 VSK - S.S -
31/7/97
02 Refer sheet 1/2 3/01/01 T.S. - G.S. -
H INPUT CONNECTIONS
01 Refer sheet 1/2 3/10/00 T.S. - G.S. -
H
ISSUE CHANGE DATE DRN DRN APPD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 871035 2/2

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-17

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted 373:3 From 442-34
This document must not be copied without our written
375 (Refer Input connections ckt.)
600
A CORRECTION DRIVE-1 15 A
2 1
600:1
CORRECTION DRIVE-2 13 367 I/O Connection card
4 3

592 372 Output relay card

NUDGING 6 8 7 373 DC relay card

Only for nudging

B B

373:1
524:1
CK
DECELERATION (SB) 14
8
591:O
C DOOR OPENING 23 C
7
591:S
DOOR CLOSING 24
6
821:U
DRIVE DIRECTION UP 17
5
D 821:N D

DRIVE DIRECTION DN 18
4

530:N
DRIVE RELAY DN 10
2
530:U
E DRIVE RELAY UP 9 E
1 9

372:2
530:N1

4 3

F 530:U1 F

2 1
373:A
559:1
MAIN CONTACTOR 12 303
2 1 (+24V)
STOP
STOP (DRIVE PERMIT) 11
G 6 5 G

DRAWN PRODUCT CODE M-FILM

J.SYLAS TMS216/V3F10/ADF -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S. CED T.S. G.S. 02
DESIGN DATE

31/7/97
Nudging connection
02 point modified
11/07/06 VSK MES SK -
H Ckt. modified. OUTPUT CONNECTIONS
01 Drg. computerised.
03/10/00 T.S. - G.S. -
H
ISSUE CHANGE DATE DRN CKD APPD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 871036 1/1

1 2 3 4 5 6
GO TO INDEX 0392-BUD VOL D3 TAB-1-18
 A. ,8 'C . '<,P';): .~ ',<i',~,',: ".,,}N";;\)S,;'~"",

J,lj <,

.NOTE :- -
itr r-
.. 367 FOR I/O CARD(367) TERMINAL

~
'O,..~ ~
..i . .
DETAILS.REFEB SHEET2/2 OF
1
-~
33:U
I INPUT CONNECTIONS ORG.
jA
f1
~ Y, P1-6 I

I 33:N I

t
.. ! 2
8J)
~I~
~ rp1-7
32 Bypass buHon-
33:U AT5 up button.
1'" - 33:N ATS down button.
~, ?P1-a
, 93:U AT5 up indicator. ..1
. ii- -/24 I 93:N AT5 ctnindicator.
l~i 3
P1-5 I
93:5 AT5 ~uzzer. ,

is~ '
L___J 367
373
I/O connection card.
Relay output card.
"

'375 f-lP rack. .

35 AT5 switch.

4 375 373:2
r--:-l
1=:.:"
I
1 I
7 (]-,
5661-,
564
I' 1

I
6 I

I
ATS dlrection~5
f 56S

I ATS dl~cction .dn 8

+24V
8
".b
I
' .'

~1&: 1 ex
313:2 .,
---
7
161
I
0 64 2K2/o.sW .~:O l
:) 0 '

151 566 541 116 93:5

D I I
I 11
8
L- ~R.J :":\
\ .
-/24
33- " 34 i
-.."
only ~or nud9ln~ I
9
303

" '. '1""'\

10 ,.~, \
'
...

.,
_.~G;
08te '"
1811bjg::3

,.1111' ATS CIRCU/1

Issue AltH8tlon Oat. I Om. IAppd.IM.FlmI KONI;INDIA

En CIRCUIT DIAGRAM 870109

_.
GO TO INDEX 0392-BUD VOL D3 TAB-1-19
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written D1 6 WAY PVC CONNECTOR
PE D1/5 MOUNTED ON THE DOOR HEADER Black
1 A
A From A
286-1 X4
(230V ~) 283 D1/3 D1/3 239 2 B
230V 24V 2 White
1 2 ENCODER
0V TEMP. T
1 X3 SENSOR
S0/220 D1/4 0V 24V
3
TORROIDAL TRANSFORMER
MOUNTED ON THE
DOOR HEADER
0/24V X10
G(GND)
B 373:1 372 B
263 591:O 543 84/16 Open
16
3 2 71 74 10 11

84/17 84
591:S Close
17
61 64
V3F10 only NOTE:
201:2 1.DIP SWITCH S1/3 &
S1/4 IN THE ADV
C 83 84 ELECTRONICS MODULE C
492
TO BE KEPT IN 'OFF'
33 34 CONDITION.
373:3
492
18 2. OPEN & CLOSE BUTTON
43 44 521:S ON THE ADV DOOR
Only for Nudging MODULE TO BE USED
19,20 FOR OPENING &
17 CLOSING THE DOOR IN
303(+24V)
INSPECTION DRIVE.
521:S
442 421:U Service
D SD D
51 52 53 54 6 5 drive
84/31
421:N
373:3
53 54
367 34 Door Open Button
Open limit 84/10
P2-6 10 76 Door close button

84 ADV Door module

41
263 Door open
Inhibit switch
E 30 E
Reopen req. 84/30
P3-8 31 283 MCB

367 I/O interface

46(G) card
Formula system Light curtain output
44 368 Expansion card
(Refer sheet 2/2.)
373:2
637:1 A41
14
31 32
DO button A40 34
F F
WITH FRD
W/O FRD ONLY
367
DC button 76 76
P2-1
6 way PVC connector fixed on the header
56:1 56:2
S0/220
To be used in 373:3
Car door contact D2/2 Safety circuit 492
From 283/2 592
G PE 23 22 A1 A2 G
:K
Only for Nudging
DRAWN PRODUCT CODE M-FILM
TMS216/V3F10
T.S. -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S CED R.A. G.S. 03
DESIGN DATE
03 Nudging added 30/09/05 VSK S.S -
30/5/00
02 TB S0/220 WAS 0/230 09/09/02 T.S. S.S. -
01 442-51,52 was 61,62. 23/6/00 T.S. G.S. - DOOR CIRCUIT - ADV
373:3 Contact no changed.
H H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE DWG.NO. SHEET
KONE INDIA
CIRCUIT DIAGRAM 111650015 1/2

GO TO INDEX 0392-BUD VOL D3 TAB-1-20

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A Car 84 A
ESE
44 84 ADV DOOR MODULE
3way
PVC connector
0/24

303(+24V) B
B

Brown(+24V)

Brown(+24V)

Black(o/p)
Blue (0V)

Blue (0V)
FCU0735F101
Slim screen
Light curtain
system
TX RX (w/o controller)
(Formula system C
C
make)

Transmitter fixed on car door(LHS) Receiver fixed on car door(RHS)

FOR FORMULA SYSTEM LIGHT CURTAIN

Car 4way
PVC connector D
D
303(+24V)
0/24

ESE
44

84

E E

(MEMCO-MODEL 632080
Light curtain system
Yellow(+24V)
Blue (Output)
Orange(0V)

Orange(0V)

(w/o controller)
Red(+24V)

White
White

F F
TX RX

Transmitter fixed on car door(LHS) Receiver fixed on car door(RHS)

For Memco-Model632080 Light Curtain system

G G
Refer sheet 1/2 for PANA40 Light curtain system.

DRAWN PRODUCT CODE M-FILM

TMS216/V3F10
T.S. -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S CED R.A. G.S. 03
DESIGN DATE
03 Refer sheet 1/2. 30/09/05 VSK S.S. -
30/5/00
02 Refer sheet 1/2. 09/09/02 T.S. S.S. -
01 Refer sheet 1/2. 23/6/00 T.S. G.S. - DOOR CIRCUIT - ADV
H
DATE DRN APPRVD M-FILM
H ISSUE CHANGE
DRN.TYPE DWG.NO. SHEET
KONE INDIA
CIRCUIT DIAGRAM 111650015 2/2.

GO TO INDEX 0392-BUD VOL D3 TAB-1-21

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
D1 6 WAY PVC CONNECTOR
MOUNTED ON THE DOOR HEADER
This document must not be copied without our written
PE D1/5 Black
3 1 A
From
A 286-1 A
(230V ~) 283 D1/3 D1/3 X4
1 2 B
1 2 X19 White
S0/220 D1/4 ENCODER
2 TEMP. T
SENSOR

TRANSFORMER X10
PROVIDED IN THE 1
AMDV2 DOOR
OPERATOR
2
X9
3
B 4 84 B
Transformer

X6 X40 **TEST DRIVE

BUTTON
0/24V
G(GND)
373:1 372
263 591:O 543 84/16 Open
16 DOOR PANEL
3 2 71 74 10 11
C X12 C
591:S 84/17 Close
17
61 64 X13
V3F10 only
201:2 Controller POS.REFERENCE
Terminals
83 84 X1
303 +24V
373:3 EXT
(+24V)
18
521:S 0/24 G
(0/24)
19,20 D
17
303(+24V)

D 521:S X1
442 421:U Service drive 34 Door Open Button
SD
51 52 53 54 6 5
84/31 76 Door close button
421:N
367 373:3 84 ADV Door module
53 54
Open limit 84/10
P2-6 10 263 Door open
Inhibit switch
E 41 *X16 E
X1 283 MCB
30 48
Reopen req. 84/30
P3-8 31 49 367 I/O interface
card
Formula system Light curtain output 46
(Refer sheet 2/2.) *X15 368 Expansion card
44
373:2 45 *NOTE:
W/O FRD ONLY
637:1 A41 FOR X15 & X16
14 CONNECTOR DETAILS
31 32 REFER SHEET 2/3.
F A40 34 F
**NOTE:
WITH FRD DO button OPEN & CLOSE BUTTON
367 ON THE AMD2 DOOR
DC button 76 76 MODULE TO BE USED
P2-1 FOR OPENING &
CLOSING THE DOOR IN
6 way PVC connector fixed on the header
INSPECTION DRIVE.
56:1 56:2
NOTE:
To be used in REFER SHEET 3/3
Car door contact D2/2 Safety circuit FOR AMD2 DIP SWITCH
SETTINGS.
G PE G

DRAWN PRODUCT CODE M-FILM

TMS216/V3F10
T.S. -
DESIGNER DEPT CHECKED APPROVED ISSUE
M.E.S. CED M.E.S. S.P. 00
DESIGN DATE

01/11/04

DOOR CIRCUIT - AMD2

H H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE DWG.NO. SHEET
KONE INDIA
CIRCUIT DIAGRAM 111650179 1/3
GO TO INDEX 0392-BUD VOL D3 TAB-1-22
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A For AMD2 module only. A

Car
AMD2 MODULE
X16 X15

48
49

45
46
44
3 way (MEMCO-MODEL 632080 B
B
PVC Connector

Yellow (+24V)
Light curtain system

Orange (0V)
(w/o controller) 84 AMD2 MODULE
Red(+24V)
Orange

White
White
Blue

TX RX
C C

Transmitter fixed on car door(LHS) Receiver fixed on car door(RHS)

For Memco-Model632080 Light Curtain system

D D

E E

F F

G G

DRAWN PRODUCT CODE M-FILM

TMS216/V3F10
T.S. -
DESIGNER DEPT CHECKED APPROVED ISSUE
M.E.S. CED M.E.S. S.P. 00
DESIGN DATE

01/11/04

DOOR CIRCUIT - AMD2

H
DATE DRN APPRVD M-FILM
H ISSUE CHANGE
DRN.TYPE DWG.NO. SHEET
KONE INDIA
CIRCUIT DIAGRAM 111650179 2/3
GO TO INDEX 0392-BUD VOL D3 TAB-1-23
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted AMD2 MODULE DIP SWITCH SETTINGS
This document must not be copied without our written

A A

S1 ON OFF

ON
PC1 S1/1 Photo cell 1 disabled Photo cell 1 enabled
1 2 3

PC2 S1/2 Photo cell 2 disabled Photo cell 2 enabled

MSE1 S1/3 Mech.safety edge 1 Mech. safety edge 1

disabled enabled
B B
MSE2
4 5 6 7

S1/4 Mech.safety edge 2 Mech. safety edge 2

SP 0* disabled enabled

SP 1* S1/5
Speed selection,binary coded,see figure below.
OFL S1/6

RAIL1
8

S1/7 Open force limitation No open force limitation

C active C

S1/8 Drive attached to railing 1 Drive attached to

railing 2.
NOTE: DO NOT use this
for railing 1,the
railing & belt can be
damaged.

D D
*NOTE: SPEED
ADJUST S1/5(SP0) AND S1/6(SP1) MIN MAX
ACCORDING TO THE SITE REQUIREMENT.
1 2 3 4

S1/5 SP0 OFF ON OFF ON

E E
S1/6 SP1 OFF OFF ON ON

S2 ON OFF
ON

REOP S2/1 Reopen IN "30" connected Reopen IN "30"

1 2

F to GND. potential free. F

OPEN BUTT. S2/2 Open Button brake contact Open Button make
to +24V contact to GND.

G G

DRAWN PRODUCT CODE M-FILM

T.S. TMS216/V3F10/AMD2 -
DESIGNER DEPT CHECKED APPROVED ISSUE
M.E.S. PD M.E.S. S.P. 00
DESIGN DATE

01/11/04 DOOR CIRCUIT

AMD2 DOOR
H
DATE DRN APPRVD M-FILM
H ISSUE CHANGE
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650179 3/3

1 2 GO3TO INDEX
4 0392-BUD
5 VOL D3 TAB-1-24
6
 .,.-. ,._~_.....
A. B c () E
, G
.\ t
.1
303 iI
" I
I
.j +24V' . ," .".,. .., "'" ,
:i
!,
. r-'~'c--'~A~ 'r-'-'~'~ j
I ~ '. '. .~J: t- . . ~ I
ieg)' 27h . . .1
. ,- -- -()~-I : I

~~. I .
" .' , I
.
. ,.
I

!
I

I @ 27i:2)" i
'~--o~--j "

":i.1 31 Carcal! button.

I

1- :
. I'. 103 DoW'n call button
(R,.. '271:1 10/2.4 ' .104 Up .callbutton '.

--"'-()~4-~- . .'261 Landing callsW'ltch

I . '; 1
271 Test dr1ve, button.
I .''''''''''''' 'C/ . 368 Call connection ~cird
L--. ~_..".,
. .' , . 1
.1 31:RL'Cdr callr'rgd.'lndicator
4-
103: R L 'DoW'n'landing call
ILANDING'S-~'I . ." regd. Indiciltor .'
I03:t .
($) 104:RL 'uP' landing call
!
regd. Indicator !
i
,.
5 rK-)
I
. II
I,
@
I.
I
I

.1
.. 5.,:

@ I

I
I
., t
~
I
I I
I
I
I
I

~. I

".c;'.

'1
l2~.:I, 2t?-.:.-. -.J.
. i
@NOTES:"'. . '. i
FOR CALL. CONNECTION. CARD (368) '.

TERMINAL DETAILS;"REFER SHEET2/2. I

I
,...
I
I

J
IORIGtNA~] ii
i
,
i
!
. .1
./

.~. ICHKD: APPD:9t\

.
~~~1
". . ,.
DATE: \1'\OA:hO "DATE: DATE; r:( (D"t 9,0
-~;"'f
\ . i
.," .. CODE. I
CALL CONNECTIONS TMS216/ '.
ALTERATiON DATE I .PRPO .APPD TAC-5 '1
'

;GO11TO INDEX
'
'

f' ORG. No.

OESIG.NOEPJ;.
.,CIRCUIT DIAGRAM' , .7 6 6 £. 76
r<[1...,:.
ISJ6E;:r- SHE.ET~I..
. MADRAS':

0392-BUD VOL D3 TAB-1-25

 ,"

:'~:~~;0}~5;~t:}";;,~"; '.:";"::."'.' .: C ,'0',. E .F .G:

"'."'1
J.- i:
}>:' .CALl.CONNE'C:YidN;'CA.RD ,..,.. TERMI.NAL D.ETAILS (VERSION-1)
" !
.1 i
i
)
j t TOP
Ii
I
J' .' !

J
I ,I
,'-IB
,. .'
J 2.. 2'
i -.Z.
J
-, DOWN'
LANDING.
GALLS
,3..
4
3
4
,E]' ::.Fl~--
.. 20 .4, CAR CALLS
~,
I
i,.
I
J 5 5, ~'-

rEI
EJ' ~i! ~
6 6 .
J ,'."..
) 7 7
} .31:'"
-.8 ' 8. 24 ,~'.
-
'
'
) I , "9 25
), .-:.
, . 2 ,10 '. 26
) J II 27
,
141:,'"
.
""",:--:-', .' up' CALLS .
LAN DING

'5
4 12
13
,EJ 28,
29
) 6' 14
'57, ,

.) "'EJ 30

I '311' GND
7" 15
) I

) "
1 8 16 321, + 24V , I1--
I
) 51:
)
I'I
I

): . CALL CONNECTION tARO, TERMINAL DETAIlSlVERSION-2)

) 6
OV
1
+24V
ov '

: - t TOP'
!
k.
- .. +24V
FI-8
II
) I:
) PI-7 )

1 . 'PI-6
.EJ i
},7 . PI-5
:' CI ~R
. PI-3. >PI-4 ; S6' "
Ii
;.
" [[J'
',.:.;. '.v P1 I' .

+-+
PI-2
.. '"
,
. " ~' ' PI-I ',,'. /. .
, Pl- r.
..
','

,. . . '
, "

.,
' .,1:
P2-2-. EJr-
,-- :,?5,
, ',.
,. '
"

P2-3,
" ,',; LAN '1..

i ,n".4 .'" , ." '.

. I
) "DOW ,P?-S "E]"
,:'"
".'
'P.2"" 6' . ," . , ::' "I,

~
. ',<..
- '. , . '
,1"
, , ' ," - ' '
" 'P2-7' ,: .',-'
.. ' '. ,.' '.
',:', [IJ' 0:-' ',<, I.
,
";
'~' 8 P2-8 ' '
Ii
'- ' '

,
,
.

,
,
P3 -I'
;-':'l "
.'
.
:' , ,
",'
, '
"
. . . P3-2 ",S; .'"
I P)3
LAN
,I 'Up' C
P3-4
P3-5 I ORIGINALj
,", .; "P3:-,6 ' ,'E]' ..
P':';-T ..',.."
"
'10
r . . ' P3-8 -
"''''
"-
,.
)' ."';PRPD: ..l CHKO:
) . DATE:
..- DATE; .
j
.GOO:E'
):
CALL CONNECTIONS TMS216/
1&5I,iEI' ALTERATION .DATEI PRPP APPD: TAC.S
)

IE;
PRO..No; ISSUE
PESIONPEPT. ., . SI-ie,~T'".:
;. .L..ClRClJIT'DIAGRAM MADRAS' 7.65475.
...,,"..' .. 0O, /
' ",,;,3X:.f,~:c~}~I:

GO TO INDEX 0392-BUD VOL D3 TAB-1-26

 - .
-~--~._-----
"C 0 E

From 442-44 (Input connectionsckt)

-124
373:1
- ---;--, CAR

'Iiit~'. 821:U :

. 'fh
] 1fJ .'

-1.1
821:N ~4
44
303
- +2~
+UP
"lr
. I
--

.+bN
;11l '2
, QV +24V
525
626
523
]f
- UP . -.
' .-
. '!~~; --
. ( - At 524

"r I i 0-
). 61'
C1
01
525
~ ¥8Bj'
'(:1
. f
-J

!IsJ .
3
375
c I Et
527
52
I~ 't
Ff .' ,
( 529 F1 . _.~;
G1
I:
I
I
1 82
531
GI
I
l
, ."'Jc
: C2
G2
~ ,92 II
4 r
,/ -.-
. ~~.
-.. ~.JJ
I
!J
, LANDINGS
,~ E
. '1
I J
"
, - t

,. e
15
L:,
'-'.
,
I~c 1 I
,-,':-- 1
1 I ~~.;
I C1 --
8 1 01
r. E1
-
11
" I
I
A
I G1
l'
82 -
1
7 I
1
1: I ~~'_.~,><,.I.
"
I I I I I I I I t I I -- ----
I I
~.L
L- - -~ I I I I t I ,'I
, I I I
I I I- I I I I I I t .1
-
Note;- Connections shoWn he re are for floor
c:tUign.ations(O-19) only, -
Forothcr designations connections to be changed
I I I!
I I I t I I I I 1.1

+:
176:1 '

8 +1 ~~-l t <';_.,,,;,,

r
I "-'

, 'j
+1
OR1GiNAl
. 1. .. ...l
C
'~
Direction andpositi«llncticator in car:
A1
9 96
'1'76 Direction and position in<ticator at landing
- -
B1:Nl-li-~ I I
C1
373 . Relay output card '
01
375
, "714
lAPrack
Display driver card
E1 Utli
P1 , I
821:U Relay for direction'UP'indicator G1
821;N Rdayfor direction 'DN' indicator

.~
10
2
G2 ,J., ,

.;
Date
"78'17.
7 SEGMENTD&P -~NOtCAT.oR
(-3 ?',-LOJ1' --19 r:i..)"
Issu~ AftHaUOn ~ I Om. IAppd, K~INDIA
I "-:':'-

'CIRCUIT DIAGRAM~:~r:: '

871J38
\.
GO TO INDEX , >"'---
0392-BUD VOL D3 TAB-1-27
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A A
E 16
45
15 14
Inspn.panel
762719 G01/G02

CONTROLLER
43 TERMINALS
LT2 37 FC1
B 12 B

CAR
14
PE

From 274-2 (Refer drive ckt.)

C C

220V AC
Input 139
AL1 39 AL2
+
D 12V D
-
Emergency light inverter EL1 44:L
44:S
L
228 Inverter
Output EL2
N

M/C ROOM
E E
WITH EMERGENCY LIGHT INVERTER

37 Fan switch

39 Emergency alarm button

604 AL1 39 43 Car fan

F 44:L Emergency light F

44:S Emergency light switch

9V (or) 6V
BATTERY 45 Socket on car top
139 (230V AC,5A)
605
AL2
139 Emergency alarm
(at main floor entrance)
CAR
G W/O EMERGENCY LIGHT INVERTER 983 Controller fan G

DRAWN PRODUCT CODE M-FILM

G.S.
DESIGNER DEPT
TMS216
CHECKED APPROVED ISSUE
-
G.S. CED P.G. P.G. 02
DESIGN DATE
02 INVERTER INPUT WAS 23/07/03 T.S. S.P. -
12/4/90 CAR FAN, EMERGENCY ALARM
GIVEN AS 230V AC.
H
B Drg. computerised.Emergency
light inverter added. 24-12-97 T.S. G.S. - AND EMERGENCY LIGHT CIRCUIT
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 766479 1/1

1 2 GO
3 TO INDEX
4 0392-BUD
5 VOL D3 TAB-1-28
6
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written
367:2 #Note:
58 # REFER SHEET 2/2 OF INPUT
A 0/24 P1-4 A
CONNECTIONS CKT. FOR TERMINAL
DETAILS.
59
P2-4
CAR

375 373:2
To 373:1/9 (+24V)
579 (Output connections ckt.)
B OVERLOAD 3 B
8 CK

373:2
99:L
579 622 2K2,0.5W
303 0/24
81 84
(+24V)
*99:S
C C
CAR

58 FULL LOAD CONTACT

64
59 OVERLOAD CONTACT

99:L OVERLOAD INDICATOR

BROWN
1 99:S OVERLOAD BUZZER
D D
GREEN 367 I/O CONNECTION CARD
2
SENSOR 1
373 RELAY OUTPUT CARD
YELLOW
3
375 MICROPROCESSOR RACK
WHITE
4 579 OVERLOAD RELAY

BLACK
5 CAR E
E
LWM
STRAIN GUAGE
AMPLIFIER 367:2
FULL LOAD #
14 P1-4 *Note:
15 OVER LOAD P2-4 For jobs with FRD and
Overload control together,
common buzzer to be used.
CONTROLLER
(98:S/99:S). Connection
TERMINALS
from terminal 622 (Refer
F +24V Overload connections ckt.) F
16 303 to be given to terminal 742
17 0/24 through a diode 1N4007 as
CAR shown below.

ONLY FOR STRAINGAUGE TYPE LWD.

99:S/98:S
1N4007 742
622 0/24

G CAR G

DRAWN PRODUCT CODE M-FILM

T.S. TMS216/V3F10 -
overload ckt for DESIGNER DEPT CHECKED APPROVED ISSUE
02 rectangular type 09/09/02 T.S. S.S.
P.G. PD G.S. P.G. 02
strain gauge DESIGN DATE
in sheet 3/3 18/10/93
Overload ckt.for strain-
01 gauge type included in
24/3/00 T.S. G.S. -
H sheet 2/2. OVERLOAD CONTROL CIRCUIT
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 870112 1/3

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-29

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

64 #Note:
A REFER SHEET 2/2 OF INPUT A
WHITE CONNECTIONS CKT. FOR TERMINAL
1 DETAILS.
YELLOW
2 STRAINGAUGE
SENSOR 1
GREEN

3
BROWN
4
BLACK
5 CAR
B B

WHITE

YELLOW
STRAINGAUGE
SENSOR 2
GREEN

BROWN

C C
BLACK
6 CAR

LWM
STRAIN GUAGE
AMPLIFIER 367:2
FULL LOAD #
12 P1-4
13 OVER LOAD P2-4

D CONTROLLER D
TERMINALS
+24V
15 303
16 0/24

CAR
E E
ONLY FOR STRAINGAUGE TYPE LWD.(DISC TYPE)

F F

DRAWN PRODUCT CODE M-FILM

T.S. TMS216/V3F10 -
overload ckt for DESIGNER DEPT CHECKED APPROVED ISSUE
02 rectangular type 09/09/02 T.S. S.S.
G.S. CED R.A. S.G. 02
strain gauge DESIGN DATE
in sheet 3/3 24/3/00
Overload ckt.for strain- 24/3/00 T.S. S.G. -
01 gauge type included in
H sheet 2/2. OVERLOAD CONTROL CIRCUIT
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 870112 2/3

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-30

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A
64 A

BROWN
X1/1
GREEN RECTANGULAR TYPE
STRAIN GAUGE STRAIN GAUGE
X1/2 SENSOR 1 87122G02

YELLOW
X1/3
WHITE
X1/4
B BLACK B
X1/5 CAR

BROWN
X2/1
GREEN
STRAIN GAUGE RECTANGULAR TYPE
X2/2 SENSOR 2 STRAIN GAUGE
87122G02
if used
YELLOW
X2/3

C X2/4
WHITE C

BLACK
X2/5 CAR

LWM
STRAIN GUAGE
AMPLIFIER

88645G01
D D

367
FULL LOAD *
X5/4 P1-4
OVER LOAD P2-4
X5/5
E E

CONTROLLER
TERMINALS

X4/1 +24V
303
X4/2 0/24

CAR
F F

ONLY FOR STRAINGAUGE TYPE LWD.(rectangulaer type)

DRAWN PRODUCT CODE M-FILM

T.S. TMS216/V3F10 -
overload ckt for DESIGNER DEPT CHECKED APPROVED ISSUE
02 rectangular type 09/09/02 T.S. S.S. - G.S. CED R.A. S.G. 02
strain gauge DESIGN DATE
in sheet 3/3 24/3/00
Overload ckt.for strain- 24/3/00 T.S. S.G. -
01 gauge type included in
H sheet 2/2. OVERLOAD CONTROL CIRCUIT
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 870112 3/3

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-31

GO TO INDEX 0392-BUD VOL D3 TAB-1-32
GO TO INDEX 0392-BUD VOL D3 TAB-1-33
GO TO INDEX 0392-BUD VOL D3 TAB-1-34
GO TO INDEX 0392-BUD VOL D3 TAB-1-35
GO TO INDEX 0392-BUD VOL D3 TAB-1-36
GO TO INDEX 0392-BUD VOL D3 TAB-1-37
to a third party nor be used for any unauthorised purpose. 1 2 3 4 5 6
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

29 30 31 32 33
1
FRD BUZZER POSITION 29
A A

X1

X8
2
FRD INDICATOR POSITION 30

OVERLOAD INDICATOR POSITION 31

3
4
COMPUTER BLINKING POSITION 32

5
ATS UP POSITION 17

34 35
X2

X9
NUDGING POSITION 18

6
B B
ATS BUZZER POSITION 19

36 37 38
ATS DN POSITION 20

8
9
UP MAIN CONTACTOR POSITION 21
10

X10
DN MAIN CONTACTOR X3 POSITION 22
11 12 13

39 40 41
STOP (DRIVE PERMIT) POSITION 23
C C
MAIN CONTACTOR POSITION 24

CORRECTION DRIVE-2 POSITION 9

14 15 16 17

42 43 44 45

X11
X4

DECELERATION POSITION 10

CORRECTION DRIVE-1 POSITION 11

(FAN) POSITION 12

D UP ARROW POSITION 13 D
X5
18 19 20

46 47 48

X12
DN ARROW POSITION 14

HALL-UP POSITION 15

HALL-DN POSITION 16
21 22

49 50
LOW DOOR TORQUE POSITION 1

X13
X6

E HAL-GONG POSITION 2 E
23 24 25 26

51 52 53 54
DOOR OPEN POSITION 3

DOOR CLOSE POSITION 4

POSITION 25 POSITION 5
X14

POSITION 26 POSITION 6
X7
27

55

POSITION 27 POSITION 7
F F
POSITION 28 POSITION 8
28

56

G G

DRAWN PRODUCT CODE M-FILM

02 Nudging added. 11/07/06 VSK MES SK - J.SYLAS TMS216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
01 Drg.computerised. 19/03/02 T.S. T.S. 02
Computer blinking(4)
S.P. - G.S. CED T.S. G.S.
DESIGN DATE
was computer,Stop
(drive permit)(11) 19/03/02 CARD RACK OUTPUT CONNECTIONS
was start(Brake),
H Main contactor (12)
was Relevelling.
TMS216 - EXTENDED RACK
H
ISSUE CHANGE DATE DRN CKD APPD M-FILM TMS216/V3F10
DRN.TYPE KONE INDIA SHEET
DWG.NO.

CIRCUIT DIAGRAM 871040 1/1

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-38

 1 2 3 4 5 6
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
151:U
This document must not be copied without our written

A
EBD

*
TTC

200
135:U

N N M M M

30
T

A-30
A
136:U 30,B30 Door zone switch
61:U Osc.switch UP
N 61:N Osc.switch DN
135:U/N Normal stop limit B
switch UP/DN
136:U/N Deceleration(Synch.)
switch UP/DN
151:U/N Terminal stop limit
switch UP/DN
T Top floor
TTC Through type car
M 300mm long vane
N N 150mm long vane
A Deceleration distance
B Stopping distance=25mm
A

M C
M M
=

N
B

3
N
=
A

N SPEED(m/s) DISTANCE"A"(mm)
0.3 200
0.4 300
0.5 400
0.6 500 D
0.8 800
1.0 1100

Deceleration distance given in

N the table are only approximate
value. Also refer the V3F10
A

parameters (set value) sheet

N M M M for correct value.
B

2
300
B

N E
A
150

N NOTE:
1.Dimensions shown here
corresponds to the
operating point of
switches when lift is
at accurate floorlevel

*2.Through type car:(TTC) F

136:N ---------------------
N Install door zone
vane30 or B30 only at
A

door opening side.

A-30

N M M M 3.All dimensions are

in mm
1
30

SCALE : N.T.S.
N X X X
135:N
200

4.Instal door zone vane

61:N 61:U 30 B30 E30 E30 at all floors,
only for EBD. G
(Door (Emergency 151:N
( ) ( ) (Door Zone A) Zone B) Battery
Drive)
DRAWN PRODUCT CODE M-FILM
T.S TMS216/516/MES416/V3F10
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S P.D G.S P.G B
DESIGN DATE
B i)Position of stopping 03.04.97 T.S P.G
19.03.96 SHAFT VANE DIAGRAM
vanes UP/DN interchanged
V3F10 DRIVE WITH TMS216/
ii)New drawing made
H
ISSUE CHANGE DATE DRN APPRVD M-FILM TMS516/MES416 CONTROL
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 870631 1/1

GO TO INDEX 0392-BUD VOL D3 TAB-1-39

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
LINKAGE OF LANDING CALLS BETWEEN CONTROLLERS
This document must not be copied without our written

103:tRL CONTROLLER 'A' CONTROLLER 'B'

(+24V)
A 305
A
103:t
325 * *
(-/24)
103:3RL
CONTROLLER
TERMINALS 103:3
* *
103:2RL

103:2
* *
B 104:t-1RL
B

104:t-1
* *

104:2RL

104:2
* *

104:1RL

C 104:1 C
* *
LANDINGS 368:1,2,3 368:1,2,3

Note: *
For call connection
card (368) terminal
details, refer sheet 2/2
of call connections drg.

325 325
CONTROLLER 'A' CONTROLLER 'B'
305 305
D D
CONTROLLER 'A' CONTROLLER 'B'
375 366 X-3 NC NC X-3 366 375
X-4 NC NC X-4
X-2 X-5
XP3 XP1 SC1 XP1 XP3
X-7 X-6
SH
X-5 SC2 X-2
E X-6 X-7 E
SH
4 X-1 X-1 4
2 X-8 X-8 2
+24V +24V
GND GND
103 'Down' landing call butt.
NC - No connection SH - External shield of the
SC1 - Shielded cable 1 cable to be earthed on 103:RL 'Down' landing call
SC2 - Shielded cable 2 one side only as shown regd. ind.
F here. F
104 'UP' landing call butt.

-/24 104:RL 'UP'landing call

133 367 regd. ind.
Controller 'A'
P1-1
133 Fireman switch

366 serial conn. card

Fireman floor landing
367 367 I/O connection card
Lift 'A' (FRD) Controller 'B'
P1-2 368 Call connection card
G G
WITH FRD ONLY 375 Microprocessor rack

DRAWN PRODUCT CODE M-FILM

G.S. TMS216/TAC5 -
Shielded cable conn. DESIGNER DEPT CHECKED APPROVED ISSUE
03 corrected for clarity
26/04/01 T.S. G.S.
- K.R. PD G.S. P.G. 03
DESIGN DATE
C Drg. computerised 9-9-98 T.S. G.S. - 23/7/90
01 133 was connected to 367/P1-2 29/1/93 G.S. P.G. -
H of controller 'A' and connected
to 367/P1-1 of controller 'B' DUPLEX CONNECTIONS
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 766482 1/1

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-40

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
726
This document must not be copied without our written

CONTROLLER
367:3
A '1' A
P3-5 XP1-1
XP4-2
'2'
P3-6 XP1-2
'3' XP1-7 303
P3-3 XP1-3
'4' XP1-8 0/24
P3-4 XP1-4
'5' CONTROLLER
P3-1 XP1-5 TERMINALS
'6'
P3-2 XP1-6
B 304 B
(+24V) 0/24
373:6 373:6
MSG1
MSG1
P1-7 2 11 10 XP2-6(MSG1)
1
MSG2
MSG2
P1-6 4 3 15 14 XP2-7 (MSG2)

P2-7 XP4-1
C 375 C
14 XP2-5(SLD)

J16 XM2
20 WAY
D FLAT CABLE D
CONTROLLER ONLY FOR
TERMINALS TIME & TEMPERATURE OPTION
COP
766
+TXD J5 1 +TXD
765
-TXD J6 2 -TXD
764
+RXD J7 3 +RXD
763
E -RXD J8 4 -RXD E
762
GND J9 5 GND
760 303 REMOTE
BAT+
(+24V) DISPLAY
761 7
BAT- CARD
719 8 J10
J3 SPKR1 0/24

20 WAY
720 FLAT CABLE
F J4 SPKR2 F

390 SPEAKER CN1

DISPLAY CARD
367:3 I/O INTERCONNECTION CARD

390 LAS UNIT CAR

G 726 LAS INTERFACE CARD G

375 MICROPROCESSOR RACK

DRAWN PRODUCT CODE M-FILM
VSK TMS 216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
RN CED MES SK 00
DESIGN DATE

04/07/06 LAS INTERFACE CIRCUIT

H
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650213 1/1

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-41

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
726
This document must not be copied without our written

CONTROLLER
367:3
A '1' A
P3-5 XP1-1
XP4-2
'2'
P3-6 XP1-2
'3' XP1-7 303
P3-3 XP1-3
'4' XP1-8 0/24
P3-4 XP1-4
'5' CONTROLLER
P3-1 XP1-5 TERMINALS
'6'
P3-2 XP1-6
B 304 B
(+24V) 0/24
372:2 372:2
MSG1
MSG1
P1-7 6 19 18 XP2-6(MSG1)
5
MSG2
MSG2
P1-6 8 7 23 22 XP2-7 (MSG2)

P2-7 XP4-1
C 375 C
14 XP2-5(SLD)

J16 XM2
20 WAY
D FLAT CABLE D
CONTROLLER ONLY FOR
TERMINALS TIME & TEMPERATURE OPTION
COP
766
+TXD J5 1 +TXD
765
-TXD J6 2 -TXD
764
+RXD J7 3 +RXD
763
E -RXD J8 4 -RXD E
762
GND J9 5 GND
760 303 REMOTE
BAT+
(+24V) DISPLAY
761 7
BAT- CARD
719 8 J10
J3 SPKR1 0/24

20 WAY
720 FLAT CABLE
F J4 SPKR2 F

390 SPEAKER CN1

DISPLAY CARD
367:3 I/O INTERCONNECTION CARD

390 LAS UNIT CAR

G 726 LAS INTERFACE CARD *NOTE: G
373:6 - W/O BMS
375 MICROPROCESSOR RACK 373:7 - WITH BMS
DRAWN PRODUCT CODE M-FILM
VSK TMS 216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
RN CED MES SK 00
DESIGN DATE

04/07/06 LAS INTERFACE CIRCUIT

H
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650213-20266-67 1/1

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-42

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A A

2
41 Stop switch (car)
42:U 42:N
3 13 14 13 14 42:DS Normal inspn.switch
B 42:DS B
42:U Inspection 'UP'
11 12 push button
11 12 11 12
42:N Inspection 'Dn'
4 push button
13 14
42:O Door open switch

41 Only for V01 274:S Socket with switch

5 with ADE C
C
11 12

6
21 22
TERMINALS

42:O
7
13 14
D D
8
11 12

42:DS
10

E E
11

S
14 P
274:S E

15 N
F F

16

762719 G02 V02 IPB2/1.0m/s,//ADE,TMS100,216,516,MES416 MANUAL DOOR

G 762719 G01 V01 TMS100,216,516,MES416 ADB DOOR G

Used for VER Description

DRAWN PRODUCT CODE M-FILM
V.Jayanthi TMS100,216,516,MES416 -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S. Designs G.S. R.E. C
DESIGN DATE

09/606/88 CONNECTIONS DIAGRAM FOR

C Drg. computerised 17-7-97 T.S. G.S. -
H
01 V01, V02 included 24/6/88 T.S. G.S. -
INSPECTION PANEL ASSY.
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 762752 1/1

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-43

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A A

MCB DETAILS TMS216/V3F10 CONTROLLER

B B
COMPONENT POS.NO. SPECIFICATION PART NO.

CIRCUIT BREAKER 290:1 1A / 1P 761149

CIRCUIT BREAKER 283 2A / 1P 760889

CIRCUIT BREAKER 286:1 4A / 1P 761150

C C

CIRCUIT BREAKER 293 4A / 1P 761150

CIRCUIT BREAKER 286 6A / 1P 760892

CIRCUIT BREAKER 301 6A / 1P 760892

D CIRCUIT BREAKER *286:5 6A / 1P 760892 D

CIRCUIT BREAKER 290 10A / 1P 761151

CIRCUIT BREAKER 287:1 10A / 1P 761151

CIRCUIT BREAKER 286:2-4 6A / 3P 760920

E E

*NOTE:
MCB 286:5 IS USED ONLY FOR KRD OPTION.

F F

G G

DRAWN PRODUCT CODE M-FILM

T.S. TMS 216/V3F10 -
DESIGNER DEPT CHECKED APPROVED ISSUE
S.P. CED T.S. S.S. 00
DESIGN DATE

17/07/03

H ANNEXURE
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650153 1/1

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-44

 to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film

01 10/08/04 1 page 3/3 added MES MES SP -

PANA-40 PC KONE
Red(TX)
1
V0 1 V+ Yellow(RX)
2
V1 2
3
White(TX)
0V 3
4
White(RX)
+Vs
4 Orange(TX)
5
5 0V Orange(RX)
6
6 OP1 Blue(TX)
7
44 46 45
OUTPUT 0V +Vs X1 8

(24V) X2
DOOR MODULE
502280004-00

for ADV/AMDV Doors PANA 40

PROTECTION CIRCUIT PCB
0392-BUD VOL D3 TAB-1-45

TX RX

TRANSMITTER RECEIVER

APPLIED TO DIMENSIONS Designed by Checked by Product code Weight

-- Scale
ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
DIMENSIONS AN AN COL 1:1
MM TOLERANCE
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

> <=
0.5 6 +
-
MM
0.1 PD 21/08/02 SP CURTAIN OF LIGHT (PANA 40)
+
6 30 - 0.2
+
30 120 0.3
120 315
-
+
- 0.5
KONE ELEVATOR INDIA PRIVATE LIMITED PROTECTION CIRCUIT- WIRING DIAGRAM
315 1000 +
- 0.8 50,VANAGARAM ROAD
1000 2000 +
1.2 Drawing number Issue Sheet
AYANAMBAKKAM
2000
4000
4000
8000
-
+
-
+
-
+
2
3 CHENNAI 602 102 502280005 01 1(3)
GO TO INDEX
8000 12000 - 4
 to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film

01 10/08/04 1 page 3/3 added MES MES SP -

PANA-40 PC KONE
Red(TX)
1
V0 1 V+ Yellow(RX)
2
V1 2
3
White(TX)
0V 3
4
White(RX)
+Vs
4 Orange(TX)
5
5 0V Orange(RX)
6
6 OP1 Blue(TX)
7
13
0/24V 303
ADF (24V) X1 8

Door X2
Module
502280004-00
for ADF Doors PANA 40
PROTECTION CIRCUIT PCB
0392-BUD VOL D3 TAB-1-46

TX RX

TRANSMITTER RECEIVER

APPLIED TO DIMENSIONS Designed by Checked by Product code Weight

-- Scale
ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
DIMENSIONS AN AN COL 1:1
MM TOLERANCE
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

> <=
0.5 6 +
-
MM
0.1 PD 21/08/02 SP CURTAIN OF LIGHT (PANA 40)
+
6 30 - 0.2
+
30 120 0.3
120 315
-
+
- 0.5
KONE ELEVATOR INDIA PRIVATE LIMITED PROTECTION CIRCUIT- WIRING DIAGRAM
315 1000 +
- 0.8 50,VANAGARAM ROAD
1000 2000 +
1.2 Drawing number Issue Sheet
AYANAMBAKKAM
2000
4000
4000
8000
-
+
-
+
-
+
2
3 CHENNAI 602 102 502280005 01 2(3)
GO TO INDEX
8000 12000 - 4
 to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

Included in

FOR MES 216/516 CONTROLLER THIS RELAY IS ALREADY

PRESENT IN CONTROLLER Issue Date No. of changes Change description Drawn by Checked by Appd. by
Micro
film

01 10/08/04 1 page 3/3 added MES MES SP -

A28 558 0/220

RR

for ADB Doors PANA-40 PC KONE

Red(TX)
1
V0 1 V+ Yellow(RX)
2
V1 2
3
White(TX)
0V 3
4
White(RX)
+Vs
4 Orange(TX)
5
5 0V Orange(RX)
6
6 OP1 Blue(TX)
7
0/24V 303
(24V) X1 8

X2

502280004-00
RR
303
(+24V) PANA 40
PROTECTION CIRCUIT PCB

USE A FREE DC RELAY

0392-BUD VOL D3 TAB-1-47

TX RX

FOR MES 416 CONTROLLER TRANSMITTER RECEIVER

367
A28 APPLIED TO DIMENSIONS Designed by Checked by Product code Weight
-- Scale
ALL DIMENSIONS ARE IN MM UNLESS

XC6-2
WITHOUT TOLERANCES
DIMENSIONS AN AN COL 1:1
RR MM TOLERANCE
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

> <=
0.5 6 +
-
MM
0.1 PD 21/08/02 SP CURTAIN OF LIGHT (PANA 40)
+
6 30 - 0.2
+
30 120 0.3
120 315
-
+
- 0.5
KONE ELEVATOR INDIA PRIVATE LIMITED PROTECTION CIRCUIT- WIRING DIAGRAM
315 1000 +
- 0.8 50,VANAGARAM ROAD
1000 2000 +
1.2 Drawing number Issue Sheet
AYANAMBAKKAM
2000
4000
4000
8000
-
+
-
+
-
+
2
3 CHENNAI 602 102 502280005 01 3(3)
GO TO INDEX
8000 12000 - 4
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
ENCODER
This document must not be copied without our written

303 0/24
(+24V) A
A 373:13 XP1
373:13
367:3 CAR
K1 K1
P3-5 1
2
K2
1 11 10
K2
COP
P3-6 2
4 3 15 14 RD.DOT SCR./SQ.DOT SCR./
K3 K3 7SEG SIGMA DISPLAY
P3-3 3
6 5 19 18 JP1
K4 K4
B P3-4 4 4 3 2 1 B
8 7 23 22
CONTROLLER
TERMINALS
UP
625 8
B A 0/24 303
DN
626 7

30
XP2
OLD C
C 622 9
FRD
743 10

HALL UP
19 14
HALL DN 15
20
GONG
22 16

375 CONTROLLER
D TERMINALS D
ONLY FOR HLG XP9

B2
-
A1
+
30
0/24
XP7
E E
303
0/24
2

1
303

XP6
CONTROLLER
F F
TERMINALS 1

367 I/O CONNECTION CARD

G G
373 DC RELAY CARD

DRAWN PRODUCT CODE M-FILM

VSK TMS 216/V3F10/V3F20
DESIGNER DEPT CHECKED APPROVED ISSUE
RN CED R.N S.P 00
DESIGN DATE
01/08/05 SCROLLING HLG INDICATOR
H WIRING DIAGRAM FOR
H
ISSUE CHANGE DATE DRN APPRVD M-FILM TMS 216 CONTROLLER
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650196 1/3

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-48

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A A
RD.DOT HLG/SQ.DOT HLG/
7SEG HLG/RD.DOT LPB/SQ.DOT LPB

JP1
4 3 2 1

B B A 0/24 303 B

30
C ENCODER 2 CORE SHIELDED C
CABLE (0027060)
XP9
B2
-
A1
+
30
0/24

D D
303

CONTROLLER
TERMINALS

E E
30

NOTE:
SCROLLING INDICATOR CONNECTIONS TO BE
F DONE ONLY IF SCROLLING INDICATOR IS B A 0/24 303 F
AVAILABLE IN THAT FLOOR.

4 3 2 1
JP1

RD.DOT HLG/SQ.DOT HLG/

7SEG HLG/RD.DOT LPB/SQ.DOT LPB
G G

DRAWN PRODUCT CODE M-FILM

VSK
DESIGNER DEPT
TMS 216/V3F10/V3F20
CHECKED APPROVED ISSUE
-
RN CED RN S.P 00
DESIGN DATE
01/08/05 SCROLLING HLG INDICATOR
H
WIRING DIAGRAM FOR
H
ISSUE CHANGE DATE DRN APPRVD M-FILM TMS 216 CONTROLLER
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650196 2/3

1 2 3 4 5 6

GO TO INDEX 0392-BUD VOL D3 TAB-1-49

 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
DIP SWITCH SETTINGS FOR HLG
This document must not be copied without our written

A A
SWITCH 1 2 3 4 5 6*
GND OFF ON ON ON ON ON
1st floor ON OFF ON ON ON ON
2nd floor OFF OFF ON ON ON ON
3rd floor ON ON OFF ON ON ON
4th floor OFF ON OFF ON ON ON
B 5th floor ON OFF OFF ON ON ON B
6th floor OFF OFF OFF ON ON ON
7th floor ON ON ON OFF ON ON
8th floor OFF ON ON OFF ON ON
9th floor ON OFF ON OFF ON ON
10th floor OFF OFF ON OFF ON ON
C 11th floor ON ON OFF OFF ON ON C
12th floor OFF ON OFF OFF ON ON
13th floor ON OFF OFF OFF ON ON
14th floor OFF OFF OFF OFF ON ON
15th floor ON ON ON ON OFF ON
16th floor OFF ON ON ON OFF ON
17th floor ON OFF ON ON OFF ON
D D
18th floor OFF OFF ON ON OFF ON
19th floor ON ON OFF ON OFF ON
20th floor OFF ON OFF ON OFF ON
21st floor ON OFF OFF ON OFF ON
22nd floor OFF OFF OFF ON OFF ON `
23rd floor ON ON ON OFF OFF ON
E E
24th floor OFF ON ON OFF OFF ON
25th floor ON OFF ON OFF OFF ON
26th floor OFF OFF ON OFF OFF ON
27th floor ON ON OFF OFF OFF ON
28th floor OFF ON OFF OFF OFF ON DIP SWITCH
F
29th floor ON OFF OFF OFF OFF ON U10
6 5 4 3 2 1 OFF
F 30th floor OFF OFF OFF OFF OFF ON
ON
NOTE: ex.for bottommost floor
THE DIP SWITCH U10 IN THE HLG PCB HAS
TO BE SET IN 'OFF' CONDITION IN ACCORDANCE
WITH THE FLOOR
*
IF DIP SWITCH U10/6 IS PRESENT
G G
IT SHOULD BE KEPT ON.
GO TO INDEX
DRAWN PRODUCT CODE M-FILM
VSK
DESIGNER DEPT
TMS 216/V3F10/V3F20
CHECKED APPROVED ISSUE
-
RN CED RN S.P 00
DESIGN DATE
01/08/05 SCROLLING HLG INDICATOR
H
WIRING DIAGRAM FOR
H
ISSUE CHANGE DATE DRN APPRVD M-FILM TMS 216 CONTROLLER
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650196 3/3

1 2 3 4 5 6
0392-BUD VOL D3 TAB-1-50
 1 2 3 4 5 6 7 8 9 10 11 12 13

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted

Controller Terminals
Brown
This document must not be copied without our written

305 Red U2
A Brown 325 U2 A
1
Red 0/24 White Yellow V2 M
0/24 V2 3 Ø
161 Brown AC
Inspn. Brown 303 W2
Blue W2
303
112 151:N 151:U Red 161 52 Panel
2K2,0.5W Brown 10
157 5 9 31:8RL M
1PH
AC
762719 G01 92
92
SHAFT White31:8

CONTROLLER TERMINALS
CC8 P1 1:T
P1-8 601
Red 167 31:2RL
*167 Brown P2
B 602 B
Red 163 40 S0/220
163
White 31:2 CC2
S0/220
Red 164 56 P1-2 PE
164 31:1RL Brown
Red

Red
SHAFT L1 R
CAR
122:1 121:1 122:t 121:t White 31:1 CC1 Yellow 415V,3ph,50Hz!H
P1-1 L2 Y AC,Main
165
* Note: CAR Brown Blue Switch by
L3 B Customer E
Connections to terminal 167 is
C Red required only for FRD 2K2,0.5W
C
92 Brown 103:8RL
136:U Red Note :
173
1.Use 1.0sq.mm wires for Brown 103:8 DN 11
P2-8

CALL CONNECTION CARD (CONTROLLER)

136:N Red Safety connections if Brown 201
Violet
174 travel is greater than Brown 104:7RL
28m or no.of floors is
CONTROLLER TERMINALS

135:U Red greater than 8. Brown 104:7 UP Grey

P3-7 202
D 168 Brown Resistor box D
2.Use 0.5sq.mm wires for 103:7RL
Red
169 Safety connections if BR1 BR1

368:1
135:N Red
170 travel is less than 103:7 DN
P2-7
28m. Brown BR2 BR2
Brown 104:3RL
MACHINERY

Red 107 Brown 104:3 UP

107 3 P3-3
Inspn.
E Panel
Brown E
103:3RL 2 core 2.5sq.mm shielded cable (972520055H01)
762719 G01
Red 100
100 4
2 1 103:3 DN Note:
P2-3 1. Car and landing call pushbox terminals
Brown Brown
Red 175 104:2RL 2. Call connection s shown in the drg. are for
175 1-8 floors only. For 9-16 floors similar connections
to be repeated with respect to call connection card -2
Brown 104:2 UP (368:2) in the controller. For 17-24 floors similar
Red 176 P3-2 connections to be repeated with respect to call
F 176 Brown connection card - 3 (368:3) in the controller. F
103:2RL Important Note : (To Errection Engineers)
Brown 304 Red 1. All wires carrying Voltage 220V are RED in colour,0/220V
304 should be BLACK in colour, +24V low voltage signal wires
103:2 should be BROWN in colour, 0/24V signals should be WHITE
DN in colour.+200V DC should be VIOLET in colour & -200V must
P2-2
White 499 Black Brown be GREY in colour.
499 Brown 104:1RL 2. In the drg. single line connections represent +24V
BROWN colour wire, double line connections represent RED
colour wire and thicker line connections represent power
Brown 104:1 cable (6mm^2) or (10mm^2)
UP
61:U P3-1
G Brown 407 Green G G Brown G
407 ~ 24 LANDINGS

DRAWN PRODUCT CODE M-FILM

02 Previous rev. 04/12/04 T.S. MES S.P. - T.S. TMS216/V3F10/ADV -
61:N included. Note DEPT CHECKED APPROVED ISSUE
Brown 406 Green G
G
regarding Safety
Design
G.S. CED T.S. G.S. 02
406 ~ 24 DESIGN DATE
ckt wires added.
Colour of the
6/9/00 SITE WIRING DIAGRAM
H wire mentioned
in the drg. TMS216/V3F10/ADV
30 H
Brown 408 Green G G ISSUE CHANGE DATE DRN CHKD APPRVD M-FILM
408 ~ 24 DRN.TYPE KONE INDIA DWG.NO. SHEET

CAR GO TO INDEX CIRCUIT DIAGRAM 111650029 1/7

1 2 3 4 5 6 7 8 9 10 11 0392-BUD
12 VOL D3 TAB-1-51
13
 1 2 3 4 5 6 7 8 9 10 11 12 13

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
Controller Terminals
This document must not be copied without our written

12 14 A
A
Brown 35 35 Controller
P1-8 Terminals
Brown
I/O CONNECTION CARD (367)
Red
Brown 33:U 33:U 12
Red
P1-6
Brown 230V AC input 139 11 P 230V AC, 1 Ph
BrownAL1 AL2 Black Lighting
39 14 N Main Switch
Brown 33:N 33:N +
P1-7 12V PE E
Brown White
-
Brown 32
MACHINE ROOM
B P1-5 32 Emergency light inverter Red EL1 44:S 44:L B
Brown
228 InverterL Red
Output Black EL2 Black FC1 Red
N
Car
M/C ROOM
White 0/24 14
37
CONTROLLER TERMINALS

0/24 PE Inspection
White WITH EMERGENCY LIGHT INVERTER 16 Panel
44
762719 G01 C
C 93:U 43
Brown 2k2,0.5W 15
714
714
Brown Black LT2 Black
93:N 367:1
Brown 715 Brown 133
CAR
715 P1-1
Brown
93:S WITHOUT AESTHETIC CAR
Brown 716 Brown
716 58 58
Brown P1-4
CAR Brown
D Brown59 59
D
Note : Car and Landing Pushbox terminals P2-4
Brown
99:L
Brown 622 2K2,0.5W Controller
622 Terminals
CONTROLLER TERMINALS

1N4007 Red
12
367:1 Brown Red
58Brown 58
98:S/99:S 11 P 230V AC, 1 Ph
P1-4 Brown 742 Black Lighting
742 14 N Main Switch
E 98:L
E
Brown 743 2K2,0.5W PE E
743
Brown 59
Brown
59 Brown MACHINE ROOM
P2-4 0/24
0/24
CAR
White
Red
CONTROLLER TERMINAL

FC1
White WITH FRD AND OVERLOAD ONLY.
0/24

FS1
99:L

37:F
Brown 622 2k2,0.5W

FS2
F 622 F

COP
14
Brown PE Inspection
99:S 16 Panel
44
762719 G01
15 43
CAR
Black LT2 Black
WITH SWITCH TYPE OVERLOAD ONLY.
CAR
367:1
G Brown 133
WITH AESTHETIC CAR OR WITH CHINA BUTTON G
P1-1
White
02 Colour of the DRAWN PRODUCT CODE M-FILM
CONTROLLER TERMINAL

04/12/04 T.S. R.N. S.P. - T.S. TMS216/V3F10/ADV -

0/24 White wires mentioned DESIGNER DEPT CHECKED APPROVED ISSUE
0/24 in the drg. G.S. CED T.S. G.S. 02
White 98:S 01 Overload ckt for 23/09/02 T.S. - S.P. -
DESIGN DATE

742 White rectangular type

strain gauge, CVT ckt
6/9/00 SITE WIRING DIAGRAM
742 and Binary type LAS
H Brown ckt. included. TMS216/V3F10/ADV
2K2,0.5W 98:L
743 H
743 ISSUE CHANGE DATE DRN CHKD APPRVD M-FILM
Brown White
WITH FRD ONLY.
CAR GO TO INDEX DRN.TYPE

CIRCUIT DIAGRAM
KONE INDIA DWG.NO.

111650029
SHEET

2/7

1 2 3 4 5 6 7 8 9 10 11 0392-BUD
12 VOL D3 TAB-1-52
13
GO TO INDEX
0392-BUD VOL D3 TAB-1-53
Contravention will be prosecuted. Kone Elevator India Ltd.

1 2 3 4 5 6 7 8 9 10 11 12 13
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

SPEAKER
A SPEAKER A
SPEAKER
Brown Brown
Brown Brown 719
719
Brown Brown Brown Brown
Brown Brown 720 719
720
720
CAR Brown
CAR Brown
B CONTROLLER B
TERMINALS
Brown
Brown 760 +
CAR
BAT+ +
228

CONTROLLER TERMINALS
228 White
White
CONTROLLER TERMINALS

761 - ONLY FOR LAS W/O TIME & TEMP. INDICATOR.

BAT- - (BOTH FOR DECIMAL TYPE & BINARY TYPE LAS)

ONLY FOR
TIME & TEMPERATURE OPTION
C C
Note :-
ONLY FOR COP 1. For Controller Terminals detail, refer separate Controller
TIME & TEMPERATURE OPTION Layout corresponding to the job.
Brown 762
762 5(GND)
2. Separate trailing cables to be used for different Voltage
COP Brown 763 Levels
763 4(-RXD)
Brown GND J3 3. For 7 segment D&P indicator wiring, refer drg. 765332.
GND 1 Brown 764
764 3(+RXD)
D Brown RX- 4. For intercom and LAS wiring refer drg. 870988 D
RX- 2 Brown 765
2(-TXD)
765 5. For Duplex connections. refer drg. 765333.
Brown RX+ REMOTE
RX+ 3 DISPLAY Brown 766
7. For Hall lantern & Gong wiring, refer drg. 765334.
766 1(+TXD)
CARD
Brown TX-
TX- 4 303 8. For KRD sitewiring refer drg. 871152
REMOTE
(+24V)
Brown TX+ 7 DISPLAY
TX+ 5 J2 CARD
pitch connector
4 wires with

E 8 E
at the end

0/24 J10

flat cable
20 way
J2
J1
GND
F POWER F
SUPPLY
24V CN1
CARD
DISPLAY
CARD

303
CAR
N2
CAR
G ONLY FOR LAS WITH TIME & TEMP. INDICATOR G
(FOR BINARY TYPE LAS)
ONLY FOR LAS WITH TIME & TEMP. INDICATOR
M-FILM
(FOR DECIMAL TYPE LAS) DRAWN PRODUCT CODE
TMS216/V3F10/ADV -
T.S.
Design DEPT CHECKED APPROVED ISSUE
G.S. CED T.S. G.S. 02
DESIGN DATE
02 Prev.rev.included. 04/12/04 T.S. MES S.P. - 6/9/00 SITE WIRING DIAGRAM
colour of the
wires mentioned in
H the drg. TMS216/V3F10/ADV
ISSUE CHANGE DATE DRN CHKD APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

GO TO INDEX CIRCUIT DIAGRAM 111650029 4/7

1 2 3 4 5 6 8 9 10 11 12 13
0392-BUD VOL D3 TAB-1-54
 1 2 3 4 5 6 7 8 9 10 11 12 13

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A A
CAR & WELL JUNCTION BOX TERMINALS ARRANGEMENT WITH 72 WAY JUNCTION BOX

A B C D E F F
1 157 1 D1/3 1 UP 1 406 1 EL1 1 CC1 1 CC1
163 D1/4 DN 407 EL2 CC2 CC2
164 84/10 A1 408 - CC3 CC3
B1 32

(WITH FRD/LWD)
167 84/11 499 CC4 CC4

(W/O FRD/LWD)
B 84/16 C1 33:U B
100 303 CC5 CC5
107 84/17 D1 304 33:N CC6 CC6
175 84/30 E1 -/24 35 CC7 CC7
176 84/31 F1 714 INTCOM 1 CC8 58
- G1 715 INTCOM 2 CC9 59
FC1 76 G2 716 INTCOM 3 CC10 622
LT2 AL1 B2 719 INTCOM 4 CC11 742
C C
12 PE 12 AL2 12 C2 12 720 12 INTCOM 5 12 CC12 12 743

NOTE: SEPARATE TRAILING CABLE TO BE USED FOR DIFFERENT VOLTAGE LEVEL

D D
CAR & WELL JUNCTION BOX TERMINALS ARRANGEMENT WITH 96 WAY JUNCTION BOX

A B C D E F G H
1 157 1 D1/3 1 UP 1 406 1 EL1 1 CC1 1 CC13 1 IN/6
163 D1/4 DN 407 EL2 CC2 CC14 D0/9
164 84/10 A1 408 - CC3 CC15 58
167 84/11 B1 499 32 CC4 CC16 59
E E
100 84/16 C1 303 33:U CC5 CC17 622
107 84/17 D1 304 33:N CC6 CC18 742
175 84/30 E1 -/24 35 CC7 CC19 743
176 84/31 F1 714 INTCOM 1 CC8 CC20 TX+
- G1 715 INTCOM 2 CC9 CC21 TX-
FC1 76 G2 716 INTCOM 3 CC10 CC22 RX+
LT2 AL1 B2 719 INTCOM 4 CC11 IN/2 RX-
F F
12 PE 12 AL2 12 C2 12 720 12 INTCOM 5 12 CC12 12 IN/4 12 GND

NOTE: SEPARATE TRAILING CABLE TO BE USED FOR DIFFERENT VOLTAGE LEVEL

G G

DRAWN PRODUCT CODE M-FILM

T.S. TMS216/V3F10/ADF -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S. CED T.S. G.S. 01
DESIGN DATE
01 Overload ckt for 23/09/02 T.S. S.P. -
rectangular type
strain gauge, CVT ckt
6/9/00 SITE WIRING DIAGRAM
H and Binary type LAS
ckt. included. TMS216/V3F10/ADV
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
(BUILTIN STABILISER )

GO TO INDEX DRN.TYPE

CIRCUIT DIAGRAM
KONE INDIA DWG.NO.

111650029
SHEET

5/7

1 2 3 4 5 6 7 8 9 10 11 0392-BUD
12 VOL D3 TAB-1-55
13
Contravention will be prosecuted. Kone Elevator India Ltd.

1 2 3 4 5 6 7 8 9 10 11 12 13
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

A A
Car 84
D1 6 WAY PVC CONNECTOR
Black ESE
PE D1/5 MOUNTED ON THE DOOR HEADER
1 A 44
3way
X4 PVC connector
Red Red D1/3 239 2 B
D1/3 230V 24V 2 White
ENCODER 0/24
0V TEMP. T
1 X3 SENSOR
B Red D1/4 B
Red 0V 24V
S0/220V 3 303(+24V)
TORROIDAL TRANSFORMER
MOUNTED ON THE
DOOR HEADER
X10
White White

Brown(+24V)

Brown(+24V)

Black(o/p)
0/24V G(GND)

Blue (0V)

Blue (0V)
FCU0735F101
CONTROLLER TERMINALS

Brown Brown Open

84/16 16 Slim screen
Light curtain
system
C RX (w/o controller) C
TX
Brown Brown Close (Formula system
84/17 17 make)
84 NOTE:
(ADV DRIVE 1.DIP SWITCH S1/3 & Transmitter fixed on car door(LHS) Receiver fixed on car door(RHS)
S1/4 IN THE ADV
MODULE) ELECTRONICS MODULE
Brown Service drive TO BE KEPT IN 'OFF'
FOR FORMULA SYSTEM LIGHT CURTAIN
Brown
84/31 SD CONDITION.

D 2. OPEN & CLOSE BUTTON

Car 4way D
ON THE ADV DOOR
MODULE TO BE USED PVC connector
FOR OPENING &
Open limit CLOSING THE DOOR IN 303(+24V)
Brown
84/10 10 INSPECTION DRIVE. 0/24
Brown
41 ESE
44
Reopen request. Brown 30
84/30
84
31 E
E Brown
46(G)
Formula system Light curtain output
44
(MEMCO-MODEL 632080
Light curtain system

Yellow(+24V)
FRD

Blue (Output)
Brown

Orange(0V)

Orange(0V)
A41 14 (w/o controller)

Red(+24V)
Brown
Brown

White
34

White
A40
Brown
F W/O FRD ONLY
F

Brown Brown 76
76 TX
CAR RX

To be used in Receiver fixed on car door(RHS)

Transmitter fixed on car door(LHS)
Safety circuit
D2 6 way PVC connector fixed on the header
56:2
Red 56:1Red D2/1 For Memco-Model632080 Light Curtain system
G Red G
Car door contact D2/2
Red PE Red DRAWN PRODUCT CODE M-FILM
T.S. TMS216/V3F10/ADV -
Design DEPT CHECKED APPROVED ISSUE
G.S. CED T.S. G.S. 02
DESIGN DATE
02 Prev.revision 04/12/04 T.S. S.P. -
included.Colour
MES
6/9/00 SITE WIRING DIAGRAM
of the wires
H included. TMS216/V3F10/ADV
ISSUE CHANGE DATE DRN CHKD APPRVD M-FILM

DRN.TYPE KONE INDIA DWG.NO. SHEET

GO TO INDEX CIRCUIT DIAGRAM 111650029 6/7

1 2 3 4 5 6 8 9 10 11 12 13
0392-BUD VOL D3 TAB-1-56
 1 2 3 4 5 6

to a third party nor be used for any unauthorised purpose.

Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
1 HOISTING MOTOR 93:U/N ATTENDANT INDICATOR UP/DN
This document must not be copied without our written

A 1:T THERMISTOR INSIDE THE MOTOR 93:S ATTENDANT BUZZER A

6 TACHO GENERATOR 96 DIRECTION AND POSITION INDICATOR

IN CAR
10 FAN BLOWER UNIT
98:L FIREMAN INDICATOR
11 BRAKE SOLENOID
98:S FIREMAN BUZZER
22 OVERSPEED GOVERNOR CONTACT
99:L OVERLOAD INDICATOR
30 DOOR ZONE SWITCH
B 99:S OVERLOAD BUZZER B
31 CAR CALL BUTTON
103 DOWN LANDING CALL BUTTON
31:RL CAR CALL REGD.INDICATOR
103:RL DOWN LANDING CALL REGD.IND.
32 BYPASS BUTTON FOR ATTD.USE
104 UP LANDING CALL BUTTON
33:U/N CONTROL BUTTON FOR
ATTD.USE UP/DN 104:RL UP LANDING CALL REGD.IND.

C 34 DOOR OPEN BUTTON 112 STOP SWITCH IN PIT C

35 SWITCH FOR ATTENDANT USE 121 DOOR CONTACT

37 FAN SWITCH 122 LOCK CONTACT

39 ALARM BUTTON 133 FIREMAN SWITCH

40 EMERGENCY STOP BUTTON IN CAR 135:U/N STOP SWITCH UP/DN

43 CAR FAN 136:U/N DECELERATION SWITCH UP/DN

D D
44 CAR LIGHTING 139 ALARM BELL

44:L EMERGENCY LIGHT IN CAR 151:U/N TERMINAL LIMIT SWITCH UP/DN

44:S EMERGENCY LIGHT SWITCH IN CAR 176 DIRECTION AND POSITION IND.
AT LANDING
45 SOCKET
228 POWER SUPPLY UNIT FOR
52 SAFETY GEAR CONTACT EMERGENCY LIGHT
E E
56 CAR DOOR CONTACT 367 I/O CONNECTION CARD (CONTROLLER)

58 FULL LOAD CONTACT 368 CALL CONNECTION CARD (CONTROLLER)

59 OVERLOAD SWITCH IN CAR 375 MICROPROCESSOR RACK (CONTROLLER)

61:U/N OSCILLATOR SWITCH UP/DN.

76 DOOR CLOSE BUTTON

F F
84 ADV MODULE

G GO TO INDEX G

DRAWN PRODUCT CODE M-FILM

T.S. TMS216/V3F10/ADV -
DESIGNER DEPT CHECKED APPROVED ISSUE
G.S. CED T.S. G.S. 02
DESIGN DATE

Prev.revision
6/9/00 SITE WIRING DIAGRAM
02 04/12/04 T.S. S.P. -
H included.Refer TMS216/V3F10/ADV
sheet 1/7 to 6/7.
H
ISSUE CHANGE DATE DRN APPRVD M-FILM
DRN.TYPE KONE INDIA DWG.NO. SHEET

CIRCUIT DIAGRAM 111650029 7/7

1 2 3 4 5 6
0392-BUD VOL D3 TAB-1-57
 Page 1 of 4

TECHNICAL DATA SHEET FOR ELEVATORS DATE 29th July 08

(GOODS ELEVATOR) ISSUE R0
DEPT M1
CUSTOMER : BHEL - CESC KOLKATTA - BUDGE BUDGE Prepared By A.Bharanidaran
JOB NO : 58812 Checked By S.Karunakaran
S.No DESCRIPTION SPECIFICATION

1.00 Elevator

1.01 Manufacturer KONE

2.0 Tonnes, 0.55 m/s. speed, V3F Drive,
1.02 Type & Model No.
GT20/05-15
1.03 Car Size 1700mm (W) x 2500mm (D) x 2200mm (H)

1.04 Door Size 1100mm (W) x 2000mm (H)

1.05 Pay Load in Kgs. 2 Tonnes

1.06 Weight of unloaded car in Kgs. (approx.) 1800 kgs

1.07 Rated speed 0.55 m/s.

1.08 Travel and Landings as per spec. requirements Y/N Yes

1.09 Design fabrication and testing of elevator confirm to IS 14665

1.10 No. of floors As per approved GAD

1.11 Travel As per approved GAD

1.12 Thickness of sheet steel 1.5 mm

Fan with grill provided

a) Fan size 300mm Sweep - 2 nos. per car

1.13
b) Size of ventilation opening As per IS

c) Fan Power 50 Watts, 200 Volts AC, Derived from Controller

Lighting inside car provided ?

a) Type of lighting CFL

1.14
b) Number of Fittings and wattage 6 nos & 2 x 9 watts/Fitting

c) Type of fitting for above Fixed to the Ceiling

1.15 Isolating cushion between car and car frame provided? Yes

1.16 Details of isolating cushion Rubber Pads / Spring Buffers

1.17 Three pin plug with socket Will be provided on car top

1.18 Car inside enclosure Epoxy painted

1.19 Door Hollow - 16 Gauge Steel.

Centre opening Horizontal sliding type-1100mm -

1.19A Type of door
Clear opening; 2000 mm - Ht. Of Door

1.19B Landing Door Fire rate - 1 hour as per BS:476 (Part 20 & 22)

1.19C Car Door Not fire rated

1.20 Type of operation Automatic

1.21 Door hanger tracks and other accessories provided ? Yes

1.22 Safety shoes complete with accessories provided ? Yes

Page 1

GO TO INDEX 0392-BUD VOL D3 TAB-1-58

 Page 2 of 4

1.23 Safety device for door operation provided as specified? Infrared light curtain provided

Control and operation

1.24 (a)Type of control Simplex Selective collective

(b)Type of drive Variable voltage variable frequency drive

Car operating panel Provided

1.25 (a)Type of construction Box type with SS face plate

(b)Push Buttons IP 54 push Buttons

Car position indicator Provided

1.26 (a)Type of construction Box type with SS face plate

(b)Type of display 7 segment LED display

1.27 Car Floor finish Steel Chequered Plate

Push button station and call registered tell tale lights at each
Provided in each landing
hoistway
1.28 (a)Type of construction Box type with SS face plate

(b)Push Buttons IP 54 push Buttons

1.29 Apron provided as per IS 14665 Yes

1.30 Emergency Light Provided

1.31 Emergency exit No - Not mandatory

1.32 Terminal buffers Provided

1.33 Type of buffers Spring buffers

1.34 Stroke of buffers As per IS 14665

1.35 Number of buffers As per approved GAD

1.36 Location of buffers As per approved GAD

1.37 Load plate supplied Yes

1.38 Counter weights frame Fabricated Steel Construction

1.39 Counter weight fillers Cast Iron

1.40 Guides for CAR T89 x 62 x 16 mm machined guide

1.41 Guides for Counterweight T78 x 56 x 10 mm machined guide

1.42 Type of section “T” Section

1.43 Material of construction Rolled Steel

1.44 Lubrication particulars Oil

1.45 Limit switches Provided

1.46 Number of Limit Switches 6

1.47 Location 3 at bottom & 3 at top terminal

1.48 Type Electromechanical

1.49 Operation Cam Operated

Selective Collective Controller with variable

Controller
voltage variable frequency drive
1.50 (a)Manufacturer KONE

Page 2

GO TO INDEX 0392-BUD VOL D3 TAB-1-59

 Page 3 of 4

MP based software controlled logic system -

(b)Type and model
TMS 216
Cubical

1.51 (a)Construction Sheet Metal Construction

Free standing type with IP54 Protection.

1.52 Reverse phase relay and other protective devices Provided

Car, Safety & Governor

Safety gear
Friction type, Safety gear located at bottom of
a) Type no. and location
Car frame
1.53
b) Stopping distance As per IS:14665

c) Confirming to IS: 14665 Yes

Overspeed Governor device

a) Type and mode of operation Centrifugal action

b) Tripping speed As per IS 14665

1.54
c) Location At machine room

d) Material of construction MS Construction with cast iron wheel

e) Design confirms to IS 14665

a) Ropes

b) Manufacturer Usha Martin / Bharat wire ropes

c) No. of ropes used 6

d) Type of rope Steel wire rope with Fibre core

e) Size of rope 13 mm
1.55
f) Confirms to code and standard IS 2365

g) Breaking load of one rope 76 KN

I) Design factor of safety 12

j) Hoist rope compensation Depending upon travel

l) Material of construction of Sheaves and Pulleys Sheave -SG Iron /Pulleys Cast Iron

1.56 No. of hoistway doors As per approved GAD

Elevator main Motor

(a)Equipment driven by Motor Elevator

(b)Frame size 180L

(c)Manufacturer SIEMENS MOTOR

(d)Type 3 phase AC squirrel Cage Induction motor

(e)Type of Duty Lift Duty

(e1)Motor Duty S4

(e2)Duty Cycle of Motor 60%

(f)Applicable standard IS : 325 / IEC 34

(g)Motor (Machine) Model KONE MR26

Page 3

GO TO INDEX 0392-BUD VOL D3 TAB-1-60

 Page 4 of 4

(h)KW Rating 16.5 kw

(i)Voltage phase & Frequency 400 V, 50 Hz

(j)Full load current 34 Amps

(k)No load current 16 Amps

(l)Rated Torque 114 Nm

(m)Direction of rotation Both Clockwise & Anticlockwise

1.57
(n)Starting current as % of FLC 200

(o)Starting Torque % to full load 200

(p)Pull out Torque 270 Nm

(q)Maximum variation in Voltage & Frequency Voltage ± 10 %, Frequency ± 5 %

(r)Power factor at Full load 0.79

(s)Full load Efficiency 0.75

(t)Type of enclosures IP54

(u)Class of Insulation F

(v)Temperature rise above ambient temperature of 50°C 70°C

(r)Winding resistance at 20°C 0.29 Ohms

(s)Type of Bearing Sealed ball bearing

(t)Tropical Protection Yes

(u)Method of Starting AC Variable Voltage Variable Frequency

(v)Stator connection during running Delta connection

(w)Over load capacity 125%

(x)Weight of the Motor 50 kgs ( approx )

Door Motor

(a)Equipment driven by Motor Door

(b)Manufacturer KONE

3 Phase Permanent - Magnet - Synchronous

(c)Type & Model
Motor(PMSM) driven by V3F

(d)KW Rating 0.1 kw

1.58
(e)Voltage phase & Frequency 0-24 V. 50 Hz

(f)Full load current 4.25 A

(g)Direction of rotation Both Clockwise & Anticlockwise

(h)Type of enclosures IP54

(i)Weight of the Motor 2 kgs ( approx )

1.59 Air Conditioning at Machine Room Provided - (2x1.5T + 1x2T)

LIST OF ENCLOSURES :
1) General electrical layout
2) Typical schematic site wiring diagram
3) Cable data sheets
4) Write-Up on control logic
5) Typical schematic controller wiring drawing

Page 4

GO TO INDEX 0392-BUD VOL D3 TAB-1-61

MAINTENANCE

GO TO INDEX 0392-BUD VOL D3 TAB-1-62

PREVENTIVE MAINTENANCE

It is recommended that only the OEM has to carry out the preventive and breakdown
maintenance.

The following describes the various checks done in different areas for the normal
operation of the elevator. The periodicity of these checks will vary depending upon the
usage.

For the sake of better understanding the checks done in different areas are
categorized separately and the activities have been listed. The different areas are
 Control panel
 Car
 Shaft
 Car door
 Landing door
 Machine room
 Pit

Depending upon the usage, different modules will be carried out at different intervals.

1. CONTROL PANEL

Controller should be clean.

Switches, relays and contacts should operate quietly, with no
discoloration, worn, contact surface and with no unusual noise.
All plug in connectors should be plugged rigidly.
All electrical connections should be tight.

2. CAR (CABIN & CAR TOP) :

Check car push buttons function.

Check emergency alarm.
Check intercom function.
Check attendant mode
Check car indicators function
Check car light & fan.
Check door safety edge function.
Check pressure limit switch function.
Clean car inside.

GO TO INDEX 0392-BUD VOL D3 TAB-1-63

 Clean car sill.
Check car body play.
Check pressure limit switch function.
Clean car inside
Clean car sill.
Check car body play.
Check leveling at all floor
Clean all landing sill.
Check smooth car gate/door operation
Check smooth land gate/door operation
Check no noise and vibration during traveling
Check inspection box function.
Check door operator function.
Check car door contact function
Check car track rollers limit switches buffers
Check guide lubrication
Check rope anchorage, car & cwt
Check landing door gate lock, beak alignment, buffers and track rollers
Check mains conditions and fuses.

3. MACHINE ROOM

Clean machine.
Check brake operation, brake liner
Check tacho
Check rope & sheave.
Check controller door hinge & locks
Check controller relays and contactors operation.
Check normal OSG operation.
Check emergency light inverter battery charging
Check EBD operation battery charging
Check position of buffers and cwt guards
Check trailing cable.
Check OSG tension weight function
Check landing indicator & gong function
Check landing push buttons function

GO TO INDEX 0392-BUD VOL D3 TAB-1-64

4. CAR DOOR

All wiring and mechanical fixings in door protective devices must be tight
and not obstructing door moving parts.
Photocell lenses pivot points etc. should be clean and in good condition.
Ropes should be in good condition, and properly tight.
All belts should be present, with even tensions and in good condition.
Limits should operate correctly and be securely fixed and properly
cleaned. Couplers should be correctly aligned, clear from all landing
door during travel, and operating freely Door Pressure limiter operation
to be checked with a force exceeding 150N. Synchronisation ropes
should be in good condition and adequately tight, properly fixed and not
abrading any other parts.
Check door mechanical locks are functioning. It should not be opened
without power.

5. LANDING DOOR

Top tracks should be clean, aligned with bottom track and car and free
from lubrication Rollers should be in good condition with no excessive
wear properly aligned with the track to ensure smooth and safe
operation.
Door closers must close the door properly.
All panels and leaves must be properly fixed and securely in track.
Door shoes must be properly fixed.
Synchronisation ropes should be in good condition, and properly tight.
When the door is not locked the lift must not be able to move. Landing
lock must hold the door closed, when the car is not on the floor
Movement of shut landing door should not stop the elevator movement
lock contacts should be clean Lock contents should be clean Lock
should be clean, properly lubricated and operate reliably release
mechanisms must work Lock rollers should be present and securely
fixed and in good condition.

GO TO INDEX 0392-BUD VOL D3 TAB-1-65

6. PIT

Buffers must be firmly fixed, correctly located and operate properly.

Over speed governor tension weight switch should be clear of switch.
Pit stop switch must operate properly.
Pit area should be clear of guide, water and rubbish.
Safety gear must operate freely and evenly, with all fixing tight and pivot
points lightly lubricated.
All structural elements, like car frame must be with tight fixings and no
corrosion.

7. SHAFT

Car top should be clean

Light working
Car top stop and control buttons must operate as expected
Counterweight fillers must be secure and the counterweight must lie firmly in
between the rails with no risk of coming out. Guide rails should be lightly
lubricated (except with rollers), clean, joints should be smooth and safety
fear marks removed.
Guide shoes should allow minimum front-back movement. Diverting pulleys
should rotate quietly, be with no excessive groove wear and the bearings
properly lubricated.
Over speed governor rope must be tight and securely attached to safety
gear linkage.
All cigar switches, ramps and other position equipment should be firmly
fixed, clean and correctly aligned.
Shaft lighting should illuminate properly.
Limit switches should be correctly positioned, with rollers and arms secure
and in good condition, moving freely and breaking the safety circuit when
operated.
All shaft switches should be clean, in correct position, wiring in good
condition and terminations tight. Trailing cables should run free with no
kinks, twists or other damage.
Rope terminations must be secure with all clips, nuts and pins, with intact
insulation pads or springs. All ropes should have an even tension and they
should be of correct length and diameter.
Ropes should have proper lubrication, except the OSG rope, which must be
dry. Ropes must be in good condition with no excessive amount of splinters,
breaks, kinks etc.

GO TO INDEX 0392-BUD VOL D3 TAB-1-66

The basic safety checks which are done every month irrespective of the usage of the
elevator are:

Check car push buttons function.

Check emergency alarm & light.
Check intercom function.
Check attendant mode key switch function.
Check car indicators function.
Check LAS function.
Check car light & fan.
Check door safety edge function.
Check pressure limit switch function.
Clean car inside.
Clean car sill.
Check car body play.
Check levelling at all floor.
Clean all landing sill.
Check smooth car gate/door operation.
Check smooth land gate/door operation.
Check no noise and vibration during travelling.
Check inspection box function.
Check door operator function.
Check car door contact function.
Check car track rollers, limit switches, buffers.
Check guide lubrication, top up oil.
Check rope anchroge, car & cwt.
Check landing door gate lock, beak alignment, buffers and track rollers.
Clean/Lubricate track (if, metal rollers).
Check mains conditions and fuses.
Clean machine.
Check brake operation, brake liner.
Check gear oil level.
Check tacho & tacho belt condition.
Lubricate m/c room parts as per lub chart.
Check rope & sheave.
Check controller door locks.
Check controller relays and contactors operation.
Check normal OSG operation.
Check emergency light invertor, battery charging.

GO TO INDEX 0392-BUD VOL D3 TAB-1-67

Check m/c room lighting, exhaust fan, shaft lighting.
Check m/c room door & locks.
Check position of buffers and cwt guards.
Check trailing cable.
Check OSG tension weight function.
Check landing indicator & gong function.
Check landing push buttons function.

GO TO INDEX 0392-BUD VOL D3 TAB-1-68

TROUBLESHOOTING

Only the personnel of KONE service center are authorized to

attend the elevator when in case of fault.

Also it is recommended to enter service contract only with the

OEM.

The following chapter describes the various means available in the elevator to
diagnose the fault.

The entire interface and wiring details of the elevator is available in the controller
circuit diagram; the same is enclosed.

The fault LEDs in the controller and the fault codes in the module make it easy to
troubleshoot when in case of any problem in the elevator.

All the details required for fault diagnosis are attached.

GO TO INDEX 0392-BUD VOL D3 TAB-1-69

RESCUE

GO TO INDEX 0392-BUD VOL D3 TAB-1-70

3 Rescue Operation

3.1 Introduction

Sometimes the elevator may stuck between the floors due to safety reasons and
during the power failure. If there are passengers in the car, the rescue operation
should be done. It is suggested only trained persons should do rescue operation.

The following persons are allowed to rescue trapped passengers.

•Elevator service technicians with knowledge of general maintenance procedures

and your elevator.

•Maintenance personnel of the building; provided that they have received proper
training for rescue procedures, and taking into account local regulations.

•Third party personnel, such as firemen, who have been trained in safe rescue
procedure. Local regulations must be taken into account.

WARNING

• A person without adequate training must not attempt to rescue trapped

passengers from the elevator, as this may result in a hazardous

• A trained person must follow the instructions given in this chapter if he or she is
about to rescue trapped passengers.

• If you do not have a trained person available, contract your maintenance

company immediately.

GO TO INDEX 0392-BUD VOL D3 TAB-1-71

3.2 The following need to be done to Rescue the people inside the elevator

Step 1:

Alert the persons inside that you are going to perform Rescue operation and
advise them to stay calm. Tell them that they need not to be panic and advise
them to not to try to force open the car door. Also advise them to use the
Emergency light.

GO TO INDEX 0392-BUD VOL D3 TAB-1-72

Step 2:

Go to the machine room

Step 3:

Switch OFF the main supply

GO TO INDEX 0392-BUD VOL D3 TAB-1-73

Step 4:

Release the brake using the brake lever and rotate the handwheel in the
direction, which is easier for you.

Note: Do it so slowly and release the brake with interval. DON’T open the
brake continuously.

Step 5:

GO TO INDEX 0392-BUD VOL D3 TAB-1-74

Step 5:

Release of brake to be stopped when the elevator car reaches the floor level.

The floor level is understood when the marking in the main rope coincides with
the bedplate level.

GO TO INDEX 0392-BUD VOL D3 TAB-1-75

Step 6:

Go to the respective floor and open the door using the emergency key

Step 7:

Switch ON the mains

GO TO INDEX 0392-BUD VOL D3 TAB-1-76

3.3 PROCEDURE IF OVER TRAVEL:

The elevator car during normal operation stops at the floor level and will never
over travel.

In case if the system malfunctions and if the elevator over travels, the following
need to be done.

Over Travel – Top floor/Bottom floor:

1. Open the doors using Emergency Key

2. Rescue the people inside
3. Close the door
4. Call KONE Service center for resuming the lift back to normal operation

GO TO INDEX 0392-BUD VOL D3 TAB-1-77

GO TO INDEX
0392-BUD VOL D3 TAB-1-78
 0392-BUD VOL D3 TAB-1-79

GO TO INDEX
Item Item c ode rm c ode Approved Desc ription Spec ific ation
H01 703410 0003000 Y GREY IRON CASTING GRADE10 IS:210
 to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
790303 790304
permission and the contents thereof must not be imparted
This document must not be copied without our written

Included in

Micro
Issue Date No. of changes Change description Drawn by Appd. by film

310 190 4 30
50
250

3
200

1 2

MATERIAL: CHLOROPRENE RUBBER

SHORE HARDNESS:40 ± 5
TENSILE STRENGTH:10.5MN/m2
ELONGATION:400%

IMPORTANT:
ONLY CHLOROPRENE RUBBER AS
SPECIFIED TO BE USED.
GO TO INDEX
1 H04 30x50x190
1 H03 30x50x310
1 H02 CHLOROPRENE RUBBER 30x190x200
1 H01 30x200x310
G01 Item Material Specification
Designed by Checked by Product code Scale
KONE REF:161829
0392-BUD VOL D3 TAB-1-80

V.K.S. S.H.R. 1:5

unspecified tolerance

Dept. Date Approved by Title

as per KOS Y 63-09

P.D. 12.05.1989 S.H.R ISOLATION RUBBER

Drawing number Issue Sheet

A4 KONE ELEVATOR INDIA LIMITED

763684 A 1 (1)
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd. INSPECTION PARAMETER
permission and the contents thereof must not be imparted
This document must not be copied without our written

DIM: H,M,G Included in

Issue Date Change description Drawn by Checked by Appd. by

B 23/02/1993 DIM 300 WAS 200 S.H.R

C 18/02/1997 H09 INTRODUCED FOR WELDING OF ITEMS H01 & H03 G.A.P
D 23/05/1998 G03 VERSION ADDED & DRG CONVERTED TO CAD KB KB MBK
04 26.04.1999 G04 & G05 VERSION ADDED. KB KB PG
05 27.06.2000 G06 VERSION ADDED. VARIABLE INTRODUCED. GSK SGS SK
A A

300
06 10.07.2000 G07 VERSION ADDED. GSK SGS SK
07 29.06.2000 G08,G09 VERSION ADDED.VAR 'H' INTRODUCED BIJU KCS SS
08 04.10.2002 G10 ADDED,VAR G & C INTRODUCED BIJU KCS SS
09 17-12-2002 VERSION G11 ADDED. NN SK ER
1
10 26.07.2003 VERSION G12 ADDED. BM RK SS
H-600

11 18.08.2003 VERSION G13 ADDED. RK SS SS

12 27.09.2003 VERSION G14 ADDED. BM RK SS
13 05.07.2006 VERSION G15 ,G16,G17 ADDED. IPH BM SK
H

14 13.08.2008 VERSION G18 ADDED. RKK AT SK

ASSY GUIDE USED FOR FRAME 'M' H H-600 G TYPE VAR A VAR B VAR C
G01 78x56x10 1000 1162 2000 1400 125 G01 770948G02 760602 760053
G02 50x50x5 1000 1150 2000 1400 125 G02 770948G03 760602 760052
G03 50x50x5 650 800 2000 1400 125 G03 770948G04 760602 760052
2 G04 78x56x10 650 812 2000 1400 125 G04 770948G05 760602 760053
G05 78x56x10 1300 1462 2000 1400 125 G05 770948G06 760602 760053
G06 89x62x16 960 1124 2000 1400 125 G06 770948G07 760602 760054
G07 78x56x10 960 1112 2000 1400 125 G07 770948G08 760602 760053
G08 78x56x10 1000 1162 3000 2400 125 G08 770948G09 760602 760053
60

G09 78x56x10 1300 1462 3000 2400 125 G09 770948G10 760602 760053
G10 78x56x10 800 962 3000 2400 150 G10 770948G11 781323 760053
600

G11 89x62x16 960 1124 2000 1400 175 G11 770948G07 781323H02 760054
G12 50x50x5 650 800 3000 2400 125 G12 770948G12 760602 760052
G13 78x56x10 500 662 2000 1400 125 G13 770948G13 760602 760053
300

G14 78x56x10 500 662 3000 2400 125 G14 770948G14 760602 760053
G15 89x62x16 650 824 2000 1400 125 G15 770948G18 760602 760053
G16 78x56x10 650 850 2000 1400 125 G16 770948G19 760602 760053
G17 89x62x16 1300 1462 2000 1400 125 G17 770948G06 760602 760054
G18 89x62x16 1000 1162 2000 1400 125 G18 770948G02 760602 760054

3
16 H07 0126193 HEX NUT M12-HT IS:1364-8
4 5 6 7
16 H06 0102446 PUNCHED WASHER A14 STEEL IS:2016
16 H05 0102609 SPRING WASHER M12-B IS:3063
DBG
16 H04 0126005 HEX SCREW M12x30-HT IS:1364-8.8
240/275

8 H03 VAR C GUIDE CLIP

G

4 H02 VAR B CHANNEL

M 1 H01 VAR A WIRE MESH & ANGLE
Item
SECTION - AA G01~G18 Identification Specification
APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
DIMENSIONS T.S.B J.S CWT GUARD - NTS
MM TOLERANCE
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

M = DBG + (2 x GUIDE BASE)
6
> <=
0.5 6
30
+
-
+
-
MM
0.1
0.2
PD 10.03.1987 M.B.K COUNTERWEIGHT GUARD
+
30 120 -
+
0.3 KONE ELEVATOR INDIA PRIVATE LIMITED
120 315 0.5
315 1000
-
+
- 0.8 50,VANAGARAM ROAD
1000 2000 +
1.2 AYANAMBAKKAM Drawing number Issue Sheet

790057
-

GO TO INDEX 2000
4000
4000
8000
+
-
+
-
+
2
3 CHENNAI 602 102 14 1 (1)
8000 12000 - 4
A3 0392-BUD VOL D3 TAB-1-81
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
INSPECTION PARAMETERS
This document must not be copied without our written

DIMENSIONS SHOWN IN BOX. Included in

Micro
Issue Date No. of changes Drawn by Checked by Appd. by film

Ø600
01 28.12.2004 G02 ADDED RK SS SS
00
Ø6

ISOLATION RUBBER

4
Ø53

Ø534
ROPE CENTRE

10 H17 N966-NR2-1.0 ADJUSTING SHIM

10 H16 N966-NR2-0.1 ADJUSTING SHIM
Ø600 Ø534 2 H15 0125639 HEX BOLT M20x120 IS:1364-8.8
12 H14 0125643 HEX BOLT M20X140 IS:1364-8.8
1 H13 762409 BED PLATE
22 H12 0102514 SQUARE WASHER A22 STEEL KOSL44-17
2 H11 0126246 HEX NUT M16 IS:1364-8
10 H10 0126201 HEX NUT M20 IS:1364-8
2 H09 0126105 HEX SCREW M20x50 IS:1364-8.8
8 H08 0126125 HEX SCREW M20x80 IS:1364-8.8
10 H07 N966 NR2-0.5 ADJUSTING SHIM
ROPE CENTRE 10 H06 N966 NR2-0.2 ADJUSTING SHIM
2 H05 761820 FIXING SCREW
1 H04 161827 ANGLE BAR
1 H03 762424 PROFILE
1 H02 762762G01 BEAM CONSTRUCTION-R.H
1 H01 100040087G01 TRACTION SHEAVE MACHINE
G01 Item Identification Specification
APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
DIMENSIONS TN SS MR26 1:20
MM TOLERANCE
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

> <=
0.5 6 +
-
+
MM
0.1
CED 25.11.2004 SS MACHINERY UNIT MR26 (R.H)
6 30 - 0.2
30
120
315
120
315
1000
+
-
+
-
+
-
0.3
0.5
0.8
KONE ELEVATOR INDIA PRIVATE LIMITED
50,VANAGARAM ROAD
600 Ø-SHEAVE 1:44 6xØ13
1000 2000 +
1.2 Drawing number Issue Sheet
AYANAMBAKKAM
GO TO INDEX 2000
4000
8000
4000
8000
12000
-
+
-
+
-
+
-
2
3
4
CHENNAI 600 095 100040086 01 1 (2)
A3 0392-BUD VOL D3 TAB-1-82
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film

01 6-3-2003 DRG.ALTERED. EP SK ER
12 11 10 02 19-3-2003 TRUNKING DETAILS SHOWN. EP SK SP
3 4 03 31-3-2003 VERSION G11 & G12 ADDED. EP SK SP
5 9 8 7 6
2
30
11

50
12
10
235

INTERCOM DETAIL-C
13

240
1 14
200

EPABX 5

240
2
200

G02-FOR CLASSIC JOBS.

1250
LAS
1250

E G12-FOR SWIFT JOBS. DETAIL-E

240
200

INVERTER 1 - H16 140180001G01 RACK FRAME ASSY

25 - H15 871305 CABLE TIE
4 - H14 N39NR26 WASHER M8
240

4 - H13 959990046G01 SCREW PLUG ASSY

55 - H12 0126183 HEX NUT M6-HT IS:1364-8
320

CVT
75 - H11 0102443 PUNCHED WASHER A6.6 STEEL IS:2016
55 - H10 0125877 HEX SCREW M6x20-HT IS:1364-8.8
220

75 - H09 0102607 SPRING WASHER M8-B IS:3063

C
75 - H08 0126185 HEX NUT M8-HT IS:1364-8
150 - H07 0102444 PUNCHED WASHER A9 STEEL IS:2016
75 - H06 0125897 HEX SCREW M8x20-HT IS:1364-8.8
6 - H05 871220 TRUNKING SECTION (PVC) L=1000mm
510(±5) 30 450(±5)
- 12 H04 140180002H04 SLOTTED ANGLES 2x38x38 L=420mm
- 12 H03 140180002H03 SLOTTED ANGLES 2x38x38 L=480mm
- 4 H02 140180002G01 SLOTTED ANGLE WITH FIXING PLATE L=1250mm
- 6 H01 0004009 SHT 1.6MM GALV ST. GR200 1.6x425x480 CLASS VI IS:277
G02 G01 Item Identification Specification
APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
DIMENSIONS EP/RN SK - - 1:1
MM TOLERANCE
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

6
> <=
0.5 6
30
+
-
+
-
MM
0.1
0.2
PD 6-2-2003 ER RACK ASSY
+

NOTE:
30
120
315
120
315
1000
-
+
-
+
-
+
0.3
0.5
0.8
KONE ELEVATOR INDIA PRIVATE LIMITED
50,VANAGARAM ROAD
(FOR CONTROLLER ACCESSORIES)
ITEM H15 TO BE SEND SEPERATELY ALONG WITH THE RACK. 1000 2000 1.2 Drawing number Issue Sheet
-
AYANAMBAKKAM

A3
GO TO INDEX
2000
4000
8000
4000
8000
12000
+
-
+
-
+
-
2
3
4
CHENNAI 602 102 140180001 03 1 (7)

0392-BUD VOL D3 TAB-1-83

to a third party nor be used for any unauthorised purpose. 1 2
Contravention will be prosecuted. Kone Elevator India Ltd.
3 4 5 6 7 8
permission and the contents thereof must not be imparted

INSPECTION PARAMETERS:-
This document must not be copied without our written

DETAIL-A,650,280,160, Included in
Ø18-12 HOLES TO BE DRILLED THROUGH AFTER WELDING. 162,325,3050,3449,3425
Micro
P 5 50(50)
Issue Date Change description Drawn by Chkd.by Appd. by film

CL 01 25.08.2005 DIM 85 WAS 75 BM RK SS

A 280 280 1 8
190
140 160
60 60 5

12
5 200
5 200

80 60
5 75

200
13

(60)
4

85 100 100
5 X 5 75 12 12
5 50(25)
5

5 40(20) 01 DETAIL-A
11 60
5 60 5 40(20)
B 60 60
5 30(20) 6
5 30(20)
3

5
185
12
12 155

OVER ALL HEIGHT-3449

C

3425
3050

2865
NOTE FOR ERECTION:
AFTER FILLING THE FRAME WITH REQD. QTY OF
FILLERS CUT THE M.S TUBE TO THE REQUIRED LENGTH
AND RIGIDLY CLAMP THE FILLERS TO PREVENT
ANY RATTLING.

FINISH: PAINTED BLACK OVER PRIMER 30MICRONS THICK

D

MINIMUM HEAD ROOM REQUIREMENT FOR THIS FRAME IS 4800mm

C KONE Corporation

(4 GUSSETS)

40(20)

2 H15 220270006H01 PLATE FOR COMPENSATION FIXING 1.27

30(20)

2 H14 703502 CHANNEL 6.56

10 1 H13 763261 PLATE 6.45
5

4 H12 762858G04 ROD ASSEMBLY

5

12.0
5

2 H11 703503 PLATE 24.33

5 150 2 H10 703501 PLATE 4.49
E (WELD INSIDE) 4 H09 703499 GUSSET 1.36
4 H08 762860 PLATE 8.5
12 75

9 5 100 3 H07 705396 PLATE 16.5

12

5
280 280 160 1 H06 763259H16 CHANNEL
A 650 650
7
175 15
1 H05 763259H15 CHANNEL
54.27
54.27
2 5 40(40)
5 40(40) 1 H04 763259H14 CHANNEL 50.02
1 H03 763259H13 CHANNEL 50.02
1 H02 703491 CHANNEL 21.32
250 250 250 14 2 H01 703504 PLATE 48.6
G01 Item Identification Specification Wt.kg/no.
APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
160

ALL DIMENSIONS ARE IN MM UNLESS

162

WITHOUT TOLERANCES
F DIMENSIONS
MM TOLERANCE
RK SS CWF ~345KGS 1:14

OTHERWISE SPECIFIED.
Dept. Date Approved by Title

325 325
> <=
0.5
6
6
30
+
-
+
MM
0.1
0.2
CED 28.02.2004 SS COUNTERWEIGHT FRAME-1300
1300 30 120
-
+
0.3
120 315
-
+
- 0.5
KONE ELEVATOR INDIA PRIVATE LIMITED
50,VANAGARAM ROAD
GO TO INDEX
+
315 1000 - 0.8
+ Drawing number Issue Sheet
1000 2000 - 1.2 AYANAMBAKKAM
220270026
+
2000 4000 2
4000
8000
8000
12000
-
+
-
+
3
4
CHENNAI 602 102 01 1 (1)
-
A3 0392-BUD VOL D3 TAB-1-84
to a third party nor be used for any unauthorised purpose. 1 2
Contravention will be prosecuted. Kone Elevator India Ltd.
3 4 5 6 7
permission and the contents thereof must not be imparted

INSPECTION PARAMETERS
This document must not be copied without our written

Z,E&P Included in

4 Issue Date No. of changes Change description Drawn by Checked by Appd. by

Micro
film
C LOF CWT SUSPN
2
A 2

11
12 13
14 15
VER VAR-A
310490166GO1E303 310490166G02E303
10 16 310490166GO1E328 310490166G02E328
310490166GO1E353 310490166G02E353
310490166GO1E378 310490166G02E378
310490166GO1E403 310490166G02E403
B 310490166GO1E428 310490166G02E428
16 310490166GO1E453 310490166G02E453
310490166GO1E478 310490166G02E478
310490166GO1E503 310490166G02E503
310490166GO1E528 310490166G02E528
310490166GO1E553 310490166G02E553
310490166GO1E578 310490166G02E578
78x56x10 guide 310490166GO1E603 310490166G02E603

ITEM CAR GUIDE CWT GUIDE P DIVERTOR

G01 89x62x16 78x56x10 1069 656
1
C

FINISHED WALL LINE

NOTE:-
1) DIM Z=1350 DISTANCE BETWEEN THE COUNTER WEIGHT GUIDE RAILS
FINISH:-PAINTED BLACK OVER PRIMER 30 MICRONS THICK.
89x62x16 guide

E=MIN.300mm,MAX. 600mm
3

2 5
6
Z+132=1482

7
D
8
C KONE Corporation

9
Z=1350

2 H16 310470052H01 ANGLE

10 H15 0101732 TAPER WASHER A18 IS:5372
10 12 H14 0102610 SPRING WASHER M16-B IS:3063
16 H13 0102447 PUNCHED WASHER A18 STEEL IS:2016
12 H12 0126197 HEX NUT M16 H.T IS:1364-8
12 H11 0125601 HEX.SCREW - M16x55 HT
P

10 6 H10 0126005 HEX SCREW M12x30 LONG IS:1364-8.8

E 8 6 H09 0101731 TAPER WASHER A14 IS:5372
7 12 H08 0126193 HEX NUT M12-HT IS:1364-8
12 H07 0102609 SPRING WASHER M12-B IS:3063
6
12 H06 0102446 PUNCHED WASHER A14 STEEL IS:2016
6 H05 0126013 HEX HD.SCREW M12x40Lg HT IS:13643
4 H04 760053 GUIDE CLIP T78x56x10
2 H03 760054 GUIDE CLIP T89x62x16
10

3 H02 310490084H01 ANGLE

1 H01 VAR-A BRACKET ASSY
G01E**** Item Identification Specification
APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale

ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
RKK RG GUIDE BRACKET - 1:10
F DIMENSIONS
MM TOLERANCE

OTHERWISE SPECIFIED.
Date Approved by Title
16 > <= MM
Dept.

153 0.5
6
6
30
+
-
+
-
0.1
0.2
CED 16.11.2007 SK GUIDE BRACKET-(CAR&CWT) Z=1350
(WELDED CONSTRUCTION) STRUCTURAL
+
30 120 0.3
120 315
-
+
0.5
KONE ELEVATOR INDIA PRIVATE LIMITED
E+100=503 -
50,VANAGARAM ROAD
GO TO INDEX
+
315 1000 - 0.8
1000 2000 +
1.2 Drawing number Issue Sheet
AYANAMBAKKAM
2000
4000
8000
4000
8000
12000
-
+
-
+
-
+
-
2
3
4
CHENNAI 602 102 310490166 00 1 (2)
A2 0392-BUD VOL D3 TAB-1-85
to a third party nor be used for any unauthorised purpose. 1 2
Contravention will be prosecuted. Kone Elevator India Ltd.
3 4 5 6 7
permission and the contents thereof must not be imparted

INSPECTION PARAMETERS
This document must not be copied without our written

153,Z,E&P Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film

C.L OF CWT SUSPN

3 H01E***
3 VER VAR-A VAR-B
310490167GO1E303 310490066G01 310490167H01E303
16 11 30 1
Ø14 310490167GO1E328 310490066G01 310490167H01E328
310490167GO1E353 310490066G01 310490167H01E353
12 13 310490167GO1E378 310490066G01 310490167H01E378

100

100
30 40
B 14 15 310490167GO1E403 310490066G01 310490167H01E403
10 310490167GO1E428 310490066G01 310490167H01E428
310490167GO1E453 310490066G01 310490167H01E453
5
310490167GO1E478 310490066G01 310490167H01E478
3 310490167GO1E503 310490066G01 310490167H01E503
2 16
310490167GO1E528 310490066G01 310490167H01E528
9 8 7 6 310490167GO1E553 310490066G01 310490167H01E553
310490167GO1E578 310490066G01 310490167H01E578
310490167GO1E603 310490066G01 310490167H01E603
90 40
30° 14x28-4slots
4040
78x56x10 M/c Tee guide

(both flanges)
89x62x16 M/c Tee guide

1 FINISHED WALL LINE

10 ITEM CAR GUIDE CWT GUIDE P DIVERTOR
18x60- 8SLOTS G01 89x62x16 78x56x10 1069 656

30
203

20
9
C
8 E+100
4
3 7 VERSION REMCODE
H01E*** 0000231
6
Z+132=1482

Z=1350

10

11
D
9
P
C KONE Corporation

8 2 H16 310470052H01 ANGLE

7 10 H15 0101732 TAPER WASHER A18 IS:5372
12 H14 0102610 SPRING WASHER M16-B IS:3063
10

16 H13 0102447 PUNCHED WASHER A18 STEEL IS:2016

12 H12 0126197 HEX NUT M16 H.T IS:1364-8
3
12 H11 0125601 HEX.SCREW - M16x55 HT
6 H11 0126005 HEX SCREW M12x30 Lg IS:1364-8.8
153 6 H10 0101731 TAPER WASHER A14 IS:5372
E
E 16 H09 0126193 HEX NUT M12-HT IS:1364-8
16 H08 0102609 SPRING WASHER M12-B IS:3063
16 H07 0102446 PUNCHED WASHER A14 STEEL IS:2016
10 H06 0126013 HEX HD.SCREW M12x40Lg HT IS:13643
4 H05 760053 GUIDE CLIP T78x56x10
2 H04 760054 GUIDE CLIP T89x62x16
3 H03 310490084H01 ANGLE
2 H02 VAR-B CHANNEL ASSY.
1) DIM Z=1350 DISTANCE BETWEEN THE COUNTER WEIGHT GUIDE RAILS 1 H01 VAR-A CHANNEL; ISMC 100-ST42-S 'E+100'lg IS:226
G01E*** Item Identification Specification
FINISH:-PAINTED BLACK OVER PRIMER 30 MICRONS THICK. APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale

ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
RKK RG GUIDE BRACKET - 1:10
F DIMENSIONS
MM TOLERANCE

OTHERWISE SPECIFIED.
Title
E=MIN.300mm,MAX. 600mm Dept. Date Approved by
> <= MM
0.5
6
6
30
+
-
+
-
0.1
0.2
CED 16.11.2007 SK GUIDE BRACKET-(CAR&CWT) Z=1350
(BOLTED CONSTRUCTION)
+
30
120
120
315
-
+
0.3
0.5
KONE ELEVATOR INDIA PRIVATE LIMITED
-
50,VANAGARAM ROAD
GO TO INDEX
+
315 1000 - 0.8
+ Drawing number Issue Sheet
1000 2000 1.2 AYANAMBAKKAM
2000
4000
8000
4000
8000
12000
-
+
-
+
-
+
-
2
3
4
CHENNAI 600 095 310490167 00 1 (1)
A2 0392-BUD VOL D3 TAB-1-86
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd. 340560022
permission and the contents thereof must not be imparted
This document must not be copied without our written

Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film

65 3

150
300

150
245

1 NOTE:
FOR RELATIVE POSITION OF 150mm & 300mm
2 VANES,REFER THE SHAFT VANE DIAGRAM AS
INDICATED IN THE BELOW TABLE:
DRIVE TYPE CONTROL TYPE LIFT SPEED(m/s) SHAFT VANE DIAGRAM
6 TAC-5 MES416/TMS216/TMS516 Upto 1 762173
TAC-5 MES416/TMS216/TMS516 Above 1 & upto 1.8 762172
5
TAC-5 MESB Upto 1 870051
4 V3F10 MESB Upto 1 870230
(245)

V3F10 MES416/TMS216/TMS516 Upto 1 870631

V3F20 TMS216/TMS516 Upto 2 870625

4 H06 0126181 HEX NUT M5-HT IS:1364-8

8 H05 0118455 LOCK WASHER A5.1 IS:5371
4 H04 0102983 SLD CH SCR AM5x10 P4.6 IS 1366
2 H03 340560027H01 VANE-150mm 0.1
1 H02 340560026H01 VANE-300mm 0.2
1 H01 581156G02 SQUARE BAR ASSEMBLY 1.0
G01 Item Identification Specification Wt.(kg/no.)
APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
DIMENSIONS SP SK OSC.VANES-ROD VER. 1.5 kg 1:4
REF.DWG:712570-B

MM TOLERANCE
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

> <= MM
0.5
6
6
30
+
-
+
-
0.1
0.2
PD 10.10.2000 PG VANE AND VANE BRACKET ASSEMBLY
+
30
120
315
120
315
1000
-
+
-
+
-
0.3
0.5
0.8
(150mm & 300mm VANES)
1000 2000 +
- 1.2 Drawing number Issue Sheet

A3
GO TO INDEX 2000
4000
8000
4000
8000
12000
+
-
+
-
+
-
2
3
4
KONE ELEVATOR INDIA LIMITED 340560023 00 1 (1)
0392-BUD VOL D3 TAB-1-87
GO TO INDEX

0392-BUD VOL D3 TAB-1-88

to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
1 2 3 4 5 6 7
permission and the contents thereof must not be imparted

INSPECTION PARAMETERS
This document must not be copied without our written

DIM. SHOWN IN BOXES Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film

7 3 2 1
5
Lock screw with loctite
6

A 12 11

B
17 15
4
9 10 12 14 16 18 9 8 B
200
13 19 10 145±8 145±8
20
AF-40

AF

C
220

D C
C KONE Corporation

VIEW B

AF
G01 1900

SECTION C-C
E 2:1 VIEW A
1:1
FOR SPRINGS PLACEMENT REFER SHEET 2/2
25
14

FOR PARTLIST REFER SHEET 2/2

128

128
122

55
REF DWG:615830-ISSUE:E

APPLIED TO DIMENSIONS
WITHOUT TOLERANCES
DIMENSIONS
MM TOLERANCE Designed by Checked by Product code Weight Scale
10 10

ALL DIMENSIONS ARE IN MM UNLESS

MM
F
0.5 6 +
0.1
RK SS CF25 1:1
22.5

OTHERWISE SPECIFIED.
- Dept. Date Approved by Title
67.5
60
6
30
30
120
+
-
+
-
+
0.2
0.3
CED 18.07.2003 SS LOWER ISOLATION ASSY
160 120 315 -
+
0.5
315 1000 -
+
0.8 KONE ELEVATOR INDIA PRIVATE LIMITED
1000 2000 - 1.2 50,VANAGARAM ROAD
+ Drawing number Issue Sheet
2000 4000 2 AYANAMBAKKAM
400710041
-

A2
GO TO INDEX 4000
8000
8000
12000
+
-
+
-
3
4
CHENNAI 602 102 00
0392-BUD VOL D3 TAB-1-89
1( 2 )
GO TO INDEX

0392-BUD VOL D3 TAB-1-90

GO TO INDEX

0392-BUD VOL D3 TAB-1-91

to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
1 2 3 4 5 6 7 8
permission and the contents thereof must not be imparted

INSPECTION PARAMETERS:
This document must not be copied without our written

ALL DIMENSIONS Included in

PART LIST
Issue Date No. of changes Change description Drawn by Chkd by Appd. by

01 11.06.2004 ITEMS H04-H09 ADDED NN KN SP

A

1:5
L
1 90

52.5
min.50 min.60

72.5
B COUNTER WEIGHT FRAME
BALANCING BEAM
LOWER BEAM

DETAIL-A: WITH BALANCING BEAM

1:5
L
CAR SLING 1 90

52.5
C min.50

72.5
LOWER BEAM

A
DETAIL-A: WITH OUT BALANCING BEAM
D
C KONE Corporation

COMPENSATION CHAIN
80 (min)

ASSY L CAR DEPTH

G01 800 UPTO 1100mm
G02 925 UPTO 1400mm
1 G03 1085 UPTO 2400mm
G04 885 UPTO 1550mm

3
T-GUIDE 2 2 2 2 H09 761759H01 EXPANSION BOLT M12x100
4 4 4 4 H08 0102512 SQUARE WASHER D14 STEEL KOSL44-17
6 6 6 6 H07 0102609 SPRING WASHER M12-B IS:3063
01 6 6 6 6 H06 0102446 PLAIN WASHER A14 STEEL IS:2016
E 7 6 5 4 4 5 6 2
6 6 6 6 H05 0126193 HEX NUT M12-HT IS:1364-8
450 to 600
6 6 6 6 H04 0126009 HEX SCREW M12x35-HT IS:1364-8.8
PIT FLOOR LEVEL

1 1 1 1 H03 400790007G01 GUIDE ROLLER ASSY-COUNTER WEIGHT

4 5 7 8 1 1 1 1 H02 400790006G01 GUIDE ROLLER ASSY-CAR
550..950

1 - - - H01 400790017G04 COMPENSATION CHAIN HANGER ASSY L=885mm

1:5 8 9 - 1 - - H01 400790017G03 COMPENSATION CHAIN HANGER ASSY L=1085mm
- - 1 - H01 400790017G02 COMPENSATION CHAIN HANGER ASSY L=925mm
REF DWG: 771177-ISSUE:01

- - - 1 H01 400790017G01 COMPENSATION CHAIN HANGER ASSY L=800mm

G04 G03 G02 G01
100..200

Item Identification Specification

APPLIED TO DIMENSIONS Designed by Checked by Product code Mass Scale

ALL DIMENSIONS ARE IN MM UNLESS

F NOTES:
WITHOUT TOLERANCES
DIMENSIONS RSP KB CF SLING 1:20
MM TOLERANCE

OTHERWISE SPECIFIED.
1.THIS ASSEMBLY IS TO BE CALLED WHEN CF SLING IS USED Dept. Date Approved by Title
> <= MM
2.COMPENSATION CHAIN (REF DRG:400790005) IS TO BE 0.5
6
6
30
+
-
+
0.1
0.2
PD 13.09.2000 PG COMPENSATION CHAIN FIXING ASSEMBLY
CALLED SEPERATELY IN BOM 30 120
-
+
0.3
DETAIL-B 3.THE LIST OF ITEMS GIVEN IN THE DRAWING IS FOR
ONE No. OF COMPENSATION CHAIN
GO TO INDEX 120
315
1000
315
1000
2000
-
+
-
+
-
+
0.5
0.8
1.2
KONE ELEVATOR INDIA PRIVATE LIMITED
50,VANAGARAM ROAD
AYANAMBAKKAM Drawing number Issue Sheet
2000
4000
8000
4000
8000
12000
-
+
-
+
-
+
-
2
3
4
CHENNAI 602 102 400790019 01 1 (1)
A2 0392-BUD VOL D3 TAB-1-92
GO TO INDEX
0392-BUD VOL D3 TAB-1-93
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted
This document must not be copied without our written

Included in

CORNER PANEL Micro

FIXING LOCATION D5.. D4 D3 D2 D1 Issue Date No. of changes Change description Drawn by Checked by Appd. by film

B7..
ABOVE 10P,FOR PASSENGER ELEVATOR APPLICATIONS

B6
FOR ALL FREIGHT ELEVATOR APPLICATIONS
SHEET THICKNESS =1.6mm
B=WIDE CAR INSIDE

B5
ENTRANCE G01 G11 G31 G41 G51
B4

VAR-A 430920194H01CH2200 430920194H11CH2200 430920194H31CH2200 430920194H41CH2200 430920194H51CH2200

VAR-B 430920195H01CH2200 430920195H11CH2200 430920195H31CH2200 430920195H41CH2200 430920195H51CH2200
VAR-C 430920196H01CH2200 430920196H11CH2200 430920196H31CH2200 430920196H41CH2200 430920196H51CH2200
B3

VAR-D 430920197H01CH2200 430920197H11CH2200 430920197H31CH2200 430920197H41CH2200 430920197H51CH2200

VAR-E 430920198H01CH2200 430920198H11CH2200 430920198H31CH2200 430920198H41CH2200 430920198H51CH2200
VAR-F 430920199H01CH2200 430920199H11CH2200 430920199H31CH2200 430920199H41CH2200 430920199H51CH2200
B2

VAR-G 430920202G01CH2200 430920202G11CH2200 430920202G31CH2200 430920202G41CH2200 430920202G51CH2200

B1

CORNER PANEL D5.. D4 D3 D2 NOTE :

FIXING LOCATION
COP FIXING PANEL
CORNER PANEL TO BE CALLED SEPARATELY IN BOM
D=DEEP CAR INSIDE
/ FULL HEIGHT COP

REFER SHEET 4(4)

** ** ** ** ** H12 N39NR26 WASHER
** ** ** ** ** H11 0126185 HEX NUT M8-HT IS:1364-8
** ** ** ** ** H10 0102607 SPRING WASHER M8-B IS:3063
** ** ** ** ** H09 0102444 PUNCHED WASHER A9 STEEL IS:2016
** ** ** ** ** H08 0104641 HEX CAP SCR M8x25 P8.8 IS:2269
G01 - STEEL * * * * * H07 VAR-G PANEL Y=400
REFER SHEET 2(4) & 3(4)

G11 - SS-HAIRLINE FINISH * * * * * H06 VAR-F PANEL Y=350

G31 - SS-MIRROR POLISHED * * * * * H05 VAR-E PANEL Y=325
G41 - SS-MOONROCK GO TO INDEX * * * * * H04 VAR-D PANEL Y=300
G51 - BRASS * * * * * H03 VAR-C PANEL Y=275
SPECIFICATION
CAR TYPE : EUREKA * * * * * H02 VAR-B PANEL Y=250
SPEED : UPTO 1.6m/s * * * * * H01 VAR-A PANEL Y=200
ENTRANCE TYPE : STRAIGHT
FINISH : GI PAINTED-1.6mm thk,S.S HAIRLINE-1.6mm thk. G51 G41 G31 G11 G01 Item Identification Specification
APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
S.S MIRROR POLISHED=1.6mm thk,S.S MOONROCK-
ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
1.6 thk,BRASS-1.6mm thk. DIMENSIONS
MM TOLERANCE
K.N S.K EUREKA 1:1
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

> <= MM
H
CH
:
:
2000
2200
0.5
6
6
30
+
-
+
-
0.1
0.2
PD 21.05.2001 P.G CAR PANEL ASSEMBLY
+
COP TYPE : BOX TYPE / FULL HEIGHT COP 30 120 0.3

CAR ENTRANCE : SINGLE ENTRANCE

120
315
315
1000
-
+
-
+
-
+
0.5
0.8
Drawing number
CH=2200 Issue Sheet
1000 2000 1.2
B RANGE : 700~3000mm -

A3
D RANGE : 700~3000mm
2000
4000
8000
4000
8000
12000
+
-
+
-
+
-
2
3
4
KONE ELEVATOR INDIA LIMITED 430920200 00 1 (4)
0392-BUD VOL D3 TAB-1-94
to a third party nor be used for any unauthorised purpose. INSPECTION PARAMETERS:
Contravention will be prosecuted. Kone Elevator India Ltd.
permission and the contents thereof must not be imparted

DIMENSION SHOWN IN BOXES

This document must not be copied without our written

Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film
B 01 25.04.2003 DRAWING REVISED FOR NEW TYPE FAN RSK RK SS
02 22.06.2004 G02 ADDED BM RK SS
SECTION-AA
1700 WIDE CAR 1:3 DETAIL-A DETAIL-B
2
B
3 3 4
30
A 95 6

100
* * * * * * * * *
8
* *
5
7
0.5

30
17 16 15 14
*

* *
* * * * * * *
6 6 H22 0126179 HEX NUT M4-HT IS:1364-8
2
12 12 H21 0102441 PUNCHED WASHER A4.5 STEEL IS:2016
10 6 6 H20 0102604 SP WASHER M4-B IS:3063
6 6 H19 0102963 SLD CH SCREW AM 4x16 P4.6 IS:1366
* * * ** ** * * * 2 2 H18 100010049H02 CAPACITOR CLAMP
* *
16 16 H17 0126183 HEX NUT M6 HT IS:1364-8

SECTION-BB
16 16 H16 0102606 SPRING WASHER M6-B IS:3063
2500 DEEP CAR

32 32 H15 0102443 PUNCHED WASHER A6.6 STEEL IS:2016

16 16 H14 0125877 HEX SCREW M6x20-HT IS:1364 8.8
* *

* * * * * * * * 8 8 H13 972410012H01 CABLE TIE MOUNT

8 8 H12 871305 CABLE TIE
11
A
4 4 H11 87046H01 GR. RUBBER SHEET
A 10 2 2 H10 471130017H02 PERFORATED COVER
4 4 H09 621500054H01 CONDUIT COVER
* * * ** ** * * *
*
14
* 11 11 H08 959990013H02 BLIND RIVET Ø6.4x12.5-STEEL
24 24 H07 0126185 HEX NUT M8-HT IS:1364
15
24 24 H06 0102607 SPRING WASHER M8 B4 IS:3063
17 48 48 H05 0102444 PUNCHED WASHER A9 ST IS:2269
16 24 24 H04 0104641 HEX S/HD CAP SCREW M8x25 P8.8
* *
* * * * * * * *
4 - 1 H03 440960091H03 TERMINAL STRIP BACK
5 2 2 H02 440960106G03 TERMINAL STRIP SIDE
B 1
6 1 1 H01 440960334G01 ROOF WELDED
G02 G01 Item Identification Specification

7 APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale

ALL DIMENSIONS ARE IN MM UNLESS

WITHOUT TOLERANCES
SPECIFICATION: DIMENSIONS
MM TOLERANCE
RK KCS EUREKA-ROOF 1 : 15
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

CAR ENTRANCE : SINGLE ENTRANCE,THROUGH TYPE > <= MM
CEILING TYPE : EUREKA TYPE
G01-SINGLE ENTRANCE
G02-THROUGH TYPE
0.5
6
6
30
+
-
+
-
0.1
0.2
CED 20.08.2001 SS ROOF ASSEMBLY
LIGHTING : 4' TUBE LIGHT 30 120 +
0.3
FAN : AXIAL FLOW FAN 300mm SWEEP 120
315
315
1000
-
+
-
+
-
+
0.5
0.8
KONE ELEVATOR INDIA PRIVATE LIMITED
50,VANAGARAM ROAD
Drawing number
(B=1700;D=2500) Issue Sheet
B : 1700 1000 2000 - 1.2
AYANAMBAKKAM

A3
D : 2500 GO TO INDEX 2000
4000
8000
4000
8000
12000
+
-
+
-
+
-
2
3
4
CHENNAI 602 102 440960333 02 1 (1)
0392-BUD VOL D3 TAB-1-95
to a third party nor be used for any unauthorised purpose. INSPECTION PARAMETERS
Contravention will be prosecuted. Kone Elevator India Ltd.
1700 Included in
permission and the contents thereof must not be imparted
This document must not be copied without our written

1640 Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film
370 900 370
01 14.12.2006 01 LIGHT ADDED IN CENTER TILE RV BM SK
02 23.09.2008 01 FAN CUTOUT SIZE CHANGED PREM AT SK
250
500

Ø180 Ø180

1000
500

DIFFUSER FIXING BRACKET FOR ALL VERSIONS

USE DOUBLE SIDE TAPE TO FIX BRKT
720

252
250

8 0 80
Ø1 Ø1
900

2440
2500
440
4
2 = =
250
720

DIFFUSER FIXING DETAIL

Ø180 Ø180

1000
500

ROOF HOLES DETAIL

(SCALE 1:2)
500
250

395 850 1 395 3

20 H05 949990037G03 FIXING BRACKETS
4 H04 461060057H01 DIFFUSER FIXING BRACKETS
8 H03 959990033H02 STEEL RIVET
1 H02 461611896H*2 TILE -CENTER
2 H01 461611896H*1 TILE -END
G** Item Identification Specification
SPECIFICATION APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
CEILING TILE : SINGLE CEILING WITHOUT TOLERANCES
SJG IPH SINGLE CEILING 1:15
ALL DIMENSIONS ARE IN MM UNLESS

DIMENSIONS
LIGHTING : DIRECT LIGHTING MM TOLERANCE Dept. Date Approved by Title
CEILING TILE ASSY
OTHERWISE SPECIFIED.

> <= MM
CED 27.01.2006 SK
FAN : AXIAL FLOW FAN 0.5 6 +
- 0.1
REF DRG:-461611834

+
6 30 - 0.2
300mm SWEEP 30
120
120
315
+
-
+
-
0.3
0.5 KONE ELEVATOR INDIA PRIVATE LIMITED 1700x2500
315 1000 +
0.8 50,VANAGARAM ROAD
GO TO INDEX
-
+ Drawing number Issue Sheet
1000 2000 1.2
AYANAMBAKKAM
461611896
-
+
2000 4000 2
4000
8000
8000
12000
-
+
-
+
3
4
CHENNAI 602 102 02 1 ( 3)
-
A3

0392-BUD VOL D3 TAB-1-96

GO TO INDEX
0392-BUD VOL D3 TAB-1-97
to a third party nor be used for any unauthorised purpose.
Contravention will be prosecuted. Kone Elevator India Ltd. INSPECTION PARAMETERS
permission and the contents thereof must not be imparted
This document must not be copied without our written

ALL DIMENSIONS Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film

B= WIDE CAR INSIDE SPECIFICATION

ELEVATOR TYPE : FREIGHT
ENTRANCE TYPE : SINGLE ENTRANCE
CAR ENTRANCE : STRAIGHT ENTRANCE
B x D : 1100x1200
1 1400x1800 1:3 DETAIL-A
2 1700x2000
3 1700x2500
2000x2500 4
2000x3000
2500x3000
COP POSITION : ON THE SIDE PANEL
COP TYPE : BOX TYPE/FULL HEIGHT COP
CORNER PANEL : 2 Nos. 6 5
CORNER PANEL POSITION : ON THE REAR SIDE ONLY
CORNER PANEL TYPE : S90°
COP Qty. : 1 No.

A
PANEL ASSY.
D= DEEP CAR INSIDE

FINISHED FLOOR LEVEL

964
* NOTE:- THE RECOMMENDED POSITION IS SHOWN IN
THE DRAWING.
- THE POSITION SHALL BE ALTERED DEPENDING ON
CUSTOMERS REQUIREMENT.

900 *

20 H06 261289 HEX NUT WITH WASHER-M8

20 H05 N39NR26 WASHER
CL OF PUSH BOX 20 H04 471180019G01 T- SCREW
1 H03 471180022G01L2160 BUFFER RAIL ASSY- SIDE RH
1 H02 471180022G01L2460 BUFFER RAIL ASSY- SIDE LH
1 H01 471180022G01L1675 BUFFER RAIL ASSY- REAR
G04 Item Identification Specification Wt.(kg/no.)

ENTRANCE Designed by Checked by Product code Weight Scale

ALL DIMENSIONS ARE IN MM UNLESS

NS SK BUFFER RAIL 1 : 12
OTHERWISE SPECIFIED.

Dept. Date Approved by Title

PD 24.12.2001 ER BUFFER RAIL ASSY
B= 1700, D= 2500
Drawing number Issue Sheet

A3
GO TO INDEX KONE ELEVATOR INDIA LIMITED
471180023 00 4 (7)
0392-BUD VOL D3 TAB-1-98
 GO TO INDEX
0392-BUD VOL D3 TAB-1-99
to a third party nor be used for any unauthorised purpose. 1 2
Contravention will be prosecuted. Kone Elevator India Ltd.
3 4 5 6 7 8
permission and the contents thereof must not be imparted
This document must not be copied without our written

501960131
Included in

Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film
01 09.05.2007 ITEM H23-949990061H01 ADDED PN PBRS SK
02 22.08.2008 VERSION G01H2600 ADEED PREM AT SK
A
9 10 11 A 8
18
1 2
3 4

2 5

LL<900 3 17
LL=>900 22
A966-041
A966-041

B 22 7
16 15
6
centre opening
railing2

6 6 7

7
21 5 2
5 2 3
C 3

21

23 A
1 H23 949990061H01 COUPLER SUPPORT PLATE!H

01
2 H22 501960010H01 COL BRACKET
2 H21 VAR-A COL FIXING ANGLE
VER VAR-A DOOR HT 1 H20 972520035H01 16/0.2, 0.5 SQMM BROWN
D G01H2000 501960007H01 2000 1.5 H19 0026701 16/0.2 CU. WIRE WHITE
G01H2100 501960007H02 2100 1 H18 870378 ACRYLIC COVER
C KONE Corporation

G01H2200 501960007H03 2200 1 H17 502280003G01 COL PROTECTION PCB

G01H2400 501960329H01 2400 2 H16 0102443 PLAIN WASHER A6.6
FFL FFL
G01H2600 501960592H01 2600 2 H15 0125875 HEX SCREW 6 X 16-HT IS:1364 8.8
10 H14 871211 CABLE END
6 7 6 7
10 H13 871209 CABLE END(0.5SQ.MM)
7 12 7 12
4 H12 0125905 HEX SCREW-HT M8 X 30-HT IS:1364 8.8
1 H11 89505H09 PRINTED PLUG-13 WAY
1 H10 89505H02 PRINTED PLUG-2 WAY
E 2 H09 89505H07 3 WAY PLUG/5.08 MM
10 H08 871305 CABLE TIE
10 H07 261289 M8-SPL.NUT WASHER
10 H06 253120 M8X16 SREW
18 H05 0102962 CHEESE HEAD SCREW(AM4X15)
8 H04 761183H02 NYLON SPACER 5MM
40 H03 0102441 PLAIN WASHER A4.5 IS:2016
30 H02 0100255 HEX NUT M4-HT IS:1364-B
4 H01 0102967 CHEESE HEAD SCREW(M4X25)
KONE REF :601013-ISSUE:-

G01H*** Item Identification Specification

APPLIED TO DIMENSIONS Designed by Checked by Product code Weight Scale
--

ALL DIMENSIONS ARE IN MM UNLESS

F
WITHOUT TOLERANCES
DIMENSIONS RV BM AMD 1 : 3.5
MM TOLERANCE

OTHERWISE SPECIFIED.
Dept. Date Approved by Title

6
> <=
0.5 6
30
+
-
+
MM
0.1
0.2
CED 30.12.2006 SK SCREW PKG FOR CAR DOOR OPERATOR
-
30
120
120
315
+
-
+
0.3
0.5
KONE ELEVATOR INDIA PRIVATE LIMITED COPD
GO TO INDEX
-
315 1000 +
-
+
0.8 50,VANAGARAM ROAD
1000 2000 1.2 Drawing number Issue Sheet
AYANAMBAKKAM
2000
4000
8000
4000
8000
12000
-
+
-
+
-
+
-
2
3
4
CHENNAI 602 102 501960475 02 1 (1)
A2 0392-BUD VOL D3 TAB-1-100
GO TO INDEX

0392-BUD VOL D3 TAB-1-101

to a third party nor be used for any unauthorised purpose. ITEM CODE ALLOCATION INSPECTION PARAMETERS
Contravention will be prosecuted. Kone Elevator India Ltd. 511970092
permission and the contents thereof must not be imparted

511970075G01L700 DIMENSION SHOWN IN BOXES

This document must not be copied without our written

Included in
: SECTION-A & SECTION-B.
G01L900 Micro
Issue Date No. of changes Change description Drawn by Checked by Appd. by film
01 31.12.2007 1 VERSION G04_WOEM ADDED,SHEET 3/3 ADDED MVR RG SK

1 1

2
3
2
A 4
3 L-50
5
4
2xL
5
2L+50

SECTION AA
section A-A section B-B
2:1
2:1

1 CLOSING WEIGHT ASSY

needed in connecting part

21
6 B 7 7
CL
A
3

Ø7.3
~46
HH
A B
250

250

sill line
80
EMERGENCY OPENING
190

15
28
1 H07 511970043G01 EMERGENCY OPENING
35 1 H06 511970033G01 CLOSING WEIGHT ASSY
100 4 H05 0102609 SPRING WASHER M12 IS:3063
20.5 8 H04 0102446 PUNCHED WASHER A14 ST IS:2016
62 4 H03 0126193 HEX NUT M12-HT IS:1364-8
landing sill line

4 H02 0126013 HEX SCREW M12x40-H.T IS:1364 8.8

90+40
-10 CLEAR OPENING L=700-900 2 H01 511970080H01 WALL FIXING BRACKET-OUTSIDE
KONE REF 601150;ISSUE:F

G01 Item Identification Specification Wt.(kg/no.)

APPLIED TO DIMENSIONS ReDrawn by Checked by Product code Weight Scale

RAJ BM AMD -- 1:1

UNLESS OTHERWISE SPECIFIED.

WITHOUT TOLERANCES
ALL DIMENSIONS ARE IN MM

DIMENSIONS TOLERANCE Dept. Date Approved by Title

MM

0.5 6
MM
+
-
+
0.1
CED 12.03.2007 SK FIXING COMPLETE
6 30 - 0.2
+
30 120 0.3
120 315
-
+
- 0.5
KONE ELEVATOR INDIA PRIVATE LIMITED
315 1000 +
-
+
0.8 50,VANAGARAM ROAD Drawing number Issue Sheet
1000 2000 1.2
AYANAMBAKKAM
511970257
-

GO TO INDEX 2000
4000
8000
4000
8000
12000
+
-
+
-
+
2
3
4
CHENNAI 602 102 01 1 (3)
-

A3 0392-BUD VOL D3 TAB-1-102

GO TO INDEX
0392-BUD VOL D3 TAB-1-103
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 Elevator Instruction manual

(I) Introduction

Congratulations, you now own a KONE elevator

afety and reliability are E s primary concerns and have been strongly emphasised in
the design, manufacturing, installation and maintenance processes of the KONE elevator.
The technology of these elevators together with E s uality and reliability guarantee
you a modern elevator, which will maintain its functionality in the years to come.

Proper preventive maintenance helps you take care of your elevator. You can ensure the
future value of your investment by implementing a carefully planned preventive
maintenance program, carried out by a competent maintenance company. KONE has the
experience and know-how needed to plan and carry out a program that will meet all the
maintenance needs of your elevator.

(II) The scope of this manual

The purpose and scope of this Elevator user guide is to provide you with some general
tips on how to get the best use from the elevator(s) in your building.

Also this Manual provides information on elevator components and elevator logic & its
functions.

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 Elevator Instruction manual

(III) Intended use of the elevator

The elevator is a friendly and safe elevator when used correctly. By reading the following
do’s and don’ts and other instructions in this chapter, you can help by eliminating
some of the potential accidents that might otherwise take place. At the same time you
ensure the best possible elevator service for yourself and others.

o s and on ts

T
1. Do comply with the number of on t press both the up and down
persons/capacity stated on the plate inside landing button when calling the elevator,
the elevator. only the direction you wish to travel.
2. Do give priority to disabled and elderly on t smoke while travelling in the
passengers. elevator car.
3. Use Door open button, only when on t hold the elevator doors open it
necessary. Preventing door from closing delays elevator service.
delays the lift service.
4. Do instruct children thoroughly on the on t press any of the elevator car
use of elevators. Children playing with buttons other than the floor/level you
elevators cause dangerous situations. require.
5. Do beware of closing doors. The power on t sweep rubbish or water into the
of the closing doors is controlled, but may in elevator shaft.
some cases be hazardous (especially for
children and elderly people).
6. Do make sure that domestic animals are 6. Heavy goods carried on trolleys with
kept on a short enough leash. Dangerous small wheels may get stuck between car
situations may occur should they run out of and landing sills. Do not load heavy goods
the elevator as the elevator doors are using trolleys with small wheels into a
closing. normal passenger elevator.
7. Press your destination floor button gently. on t try to enter the elevator if the
No need for repeated pressing of buttons. elevator doors are closing.
Indicator in the button shows that your call is
registered.
on t overload the ift beyond the rated
capacity.
on t force open the door when the lift is
moving.

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 Elevator Instruction manual

(IV) Duties of the owner

Agree upon the maintenance and assistance of the elevator with a

qualified maintenance company prior putting the elevator into
service.

Keep the machine room door locked, in order to prevent

unauthorised people from having access to the elevator rooms and
control panel thus provoking dangerous situations.

This delivery technical documentation should be stored so that is

accessible to authorised persons or to the Maintenance Company
in charge of the elevator if needed.
Such a place would be for example the control cabinet of the
elevator

The keys to the landing doors must be given only to competent

maintenance persons in charge of the elevator.
Make sure keys are stored in a safe place, to prevent unauthorised
people from taking them.

The name and telephone number of the responsible maintenance

company must be placed on the elevator.

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 Elevator Instruction manual

(V) Description of the elevator

How the elevator operates ?

The general word elevator indicates a system, which carries passengers and goods up
and down inside a car. This system moves along two guides, driven by a traction machine.
The technology of modern elevators can be used in different fields such as: buildings,
mechanics, electrotechnics and above all electronics.

The most schematic and common traction elevator is made up of a car and a
counterweight, supported by three or more metallic ropes, which are properly driven and
move inside a closed space called well.

The motion transmission is possible because suspension ropes adhere to a traction

pulley assembled on the traction machine, which is positioned in the machine room. The
traction machine is made up of a reducer (gear) driven by an AC electric motor.

However, it is opportune to point out that the ideal operation of an elevator must meet the
following conditions:
Starts and stops at the landing must be quick enough.
Accelerations, decelerations and drive quality must be pleasant for passengers.
Stops at the landings must be as more precise as possible, whatever the load
conditions of the car are.

Obviously, these conditions must not change in case of elevators travelling at nominal
speed. n order to eet these needs we o er a variable volta e and re en y
drive or all types o speed.

Elevators fitted with variable voltage and frequency drives and control panels offer many
advantages to the customer, because they meet the above-mentioned conditions and
make the owners save money thanks to the low energy consumption of their electrical
equipment.

The traction machine, control panel and machine room are generally placed above the
elevator well. This type of configuration is the most rational and economic system and can
be used in different places (in a small building or even in a skyscraper).

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 Elevator Instruction manual

(VI) Rope (electric) elevator, main components (Typical 1:1 roping)

Machine room
Brake Elevator control panel
Traction machine
(gear and motor)

Overspeed governor

Suspension ropes

Car guide rails

Guide bracket Fixings

Sling

Car doors

Car

Safety gear

Well
Landing doors
Signalisation and
landing call station

Counterweight

Counterweight guide rails

Buffers Pit

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 Elevator Instruction manual

(VII) Description of the main components of an rope elevator

1) Car Frame :

The car sling is a metallic structure supporting the car.

The Car frame is used to house the Elevator Car.
The frame and the car are not rigidly fixed together, but via the interposition of anti-
vibrating elastic supports (Isolations), which prevent vibrations from being transmitted
during the elevator movement.
The major sub components of car frame are lower beam assembly, upper beam
assembly, verticals and isolations.
The safety gear is mounted on to the lower beam assembly.
The divertor for roping is mounted on to the Upper beam assembly.
The lower and upper beams and the verticals are fixed by high tensile fasteners.
The load bearing members are to with stand the operation of the safety gear without
permanent deformation.
The car frame is guided on to the car guide rails using guide shoes fitted on the car
frame. Four guide shoes are used (two in bottom and two on top)
The renewable guide liners (made of plastic) which require minimum lubrication are
fixed to the fabricated guide shoes. Oil cups are provided on the top guide shoes for
lubrication.

2) Car Enclosure :

The purpose of the elevator car is to provide an enclosure for passengers so that they
may be carried safely from floor to floor.
The elevator car is surrounded by a car frame, which strengthens the elevator car.
The car enclosure is made of Stainless steel panels .The panel sizes and proportions
are designed for aesthetic appeal of the car.
The panels are fixed rigidly to each other and to platform and car roof by fasteners.
The panels are designed to ensure that there is no permanent deformation and shall
resisit with out elastic deformation > 15mm, when a pressure of 35kgs is applied
horizontally at any point over an area of 5cm2 on the walls from inside of the car
towards out side.
The car platform and the car roof to which the car panels are fixed is mounted on the
car frame by isolations which insulates the noise and vibration.
Ventilation openings are provided in the car enclosure. Louvers are provided in the
panels & a cut out in the roof is provided for air flow inside the car through Axial flow
fan.
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 Elevator Instruction manual

3) Car Platform :

The Car Platform is of fabricated construction made of steel.

Steel chequered plate -6mm thick is welded to the floor.
The platform is designed for a factor of safety of 5 considering evenly distributed load
over the platform area.
The platform is mounted on the Isolations, which ensure that the noise and vibration
are dampened.

4) Car Roof :

The car roof is constructed out of sheet steel.

The roof is designed to withstand at least 170 kgs of load without permanent
deformation.
The car fan for ventilation is fixed to car roof.
Car top barricade is fixed to car roof. This is a safety guard for the service personnel
working on car top during maintenance.

5) Car Ceiling :

Car ceiling is provided for aesthetic enhancement of the roof.

The Car ceiling is made of panel construction.
The material of Car ceiling is stainless steel hairline finish.

6) Car Fan :

Axial flow fans are provided.

The fan is mounted on the roof.
A diffuser is provided for the fan for better air circulation and is mounted to the ceiling
tiles.

7) Car Light :

The lighting is of direct type energy saving compact fluorescent lamps.

The light is fixed to the car roof and is covered by the ceiling tile.
The Light is transmitted to the car through an Acrylic sheet that is fixed to the ceiling
tile.

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 Elevator Instruction manual

8) Elevator Doors :

The elevator doors are designed to have clear opening width as per the IS:14665 .
Doors are installed on every floor and on the elevator car to protect users from injuring
themselves during the elevator s operation
Doors are centre opening power doors.
The Car door consists of the Door operator, Door sill, Doors and fixing accessories.
The sill is made of 3mm thick Aluminium extruded section. The grooves are provided
for door to slide and minimum clearance is provided for the door glide shoe.
The Car door operator houses the Motor, door control module and the door driving
mechanism.
The Doors are connected to the door operator hanger plates. The door hangers are
fitted with 2 rollers per door, which slide on the track made of formed cold rolled steel.
There are two anti lift rollers provided to prevent the up-thrust of the door.
There are electric door contacts provided in each door to ensure that the elevator will
not operate when the doors are not fully closed.
The two door panel movement are synchronised by means of roping arrangement.
The Coupler mechanism is fixed to the Car door operator, which ensures smooth
synchronisation with the landing doors during opening and closing.
Interlocking of the Landing doors: The landing doors are mechanically and electrically
interlocked. The interlocking system is provided by the lock latch and hence the door
cannot be forced open from the lobby.
Curtain of light (Infra-red beams) have been installed on the elevator car to prevent
doors from closing if someone is entering or exiting the elevator, or is standing too
close to the doors.
Apart from the curtain of light , there is an additional safety provided. This safety is
operated by electronics when the closing force exceeds a preset value.
A toe guard is provided for the car and also for each and every landing. In the car it is
fixed to the car door sill.
The Door open button is provided in the Car operating panel. When the door open
button is pressed, the elevator door instantly opens even when the door is in the
closing cycle.
The landing doors are also fitted with a special lock that keeps the doors closed and
locked if the elevator car is not on a landing level.
The car door and landing doors are provided with Vision-Panel.

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 Elevator Instruction manual

9) Car Operating Panel :

The Car operating panel consists of the following buttons

- Floor designation buttons

- Alarm button
- Door open button
- Door close button.
- Fan button to switch On/Off
- Key operated switch for Attendant operation.
- Emergency Stop button.
- Up button
- Down button.
- By-Pass button (Non-stop button)

The material of Car operating material is stainless steel-hairline finish.

An alarm button is provided in the Car-operating panel. The passenger in the car can
call for help in case of emergency. The function of the alarm button is such that when it
is pressed, the hooter connected to the Alarm button gets activated.
In case of elevator being overloaded a visual and audible overload alarm is provided.
The Door open button function is to cause the closing doors to re-open. Another
function of the door open button is to keep the doors open when this button is pressed
continuously.
The Door close button function is to cause the door to close when it is pressed.
A key switch is provided for Attendant / Automatic operation . When the key switch is
turned to Attendant mode, the door operations like door closing and door opening are
totally controlled by the attendant .UP and DOWN arrow buttons are provided to cause
the elevator to move in the desired direction only during attendant mode operation.
Also By-pass button function is also provided, which will be operational only in
Attendant mode.
A switch for Fan operation is provided.

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 Elevator Instruction manual

10) Buffers :

In compliance with safety regulations, spring buffers (depending on the elevator speed)
are present below the car and the counterweight.
These are provided to take the impact of the buffering car.
They prevent either the car or the counterweight from crashing against the bottom of
the well, in case limit safety switches do not work properly.

11) Counterweight :

The counterweight is connected to the elevator car by means of suspension ropes.

The purpose of the Counter weight is to balance for the Mass of the empty car (sling,
car and car doors) and for the rated load.
The balancing for the rated load is done for 50%. The counterweight is made up of a
rigid frame with cast iron inside it.
The counter weight frame is guided on to the counter weight guide rails using guide
shoes fitted on the counter weight frame.
Four guide shoes are used (two in bottom and two on top)
The renewable guide liners (plastic) which require minimum lubrication are fixed to the
fabricated guide shoes.

12) Traction machine :

The Traction machine consists of

- Motor
- Reduction gear
- Brake assembly
- Flywheel
- Traction sheave
- Bedplate
- Diverting pulley

Brakes are electromagnetic devices that prevent the elevator car from moving when
the car is at rest and power is cut off to the hoist motor. A brake is mainly made up of
an electromagnetic coil and of two jaws or brake blocks that act directly on the
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 Elevator Instruction manual
hoisting machine. When the elevator is at rest, the brake is kept closed by two springs.
In modern variable voltage and frequency systems, the brake is only used for
stationing and not for car stops, except for emergency stops.

13) Suspension ropes :

The elevator ropes are special steel ropes, which are used to support the car and the
counterweight and transmit the movement among: traction machine, car and
counterweight.
Elevators use minimum 3 numbers to maximum 8 ropes depending on the load
carried.
Ropes are selected to have Factor of safety is 12 (and they are capable of holding 12
times the maximum weight of the elevator). The use of multiple ropes eliminates the
risk of a hazard due to rope breakage.

14) Car and counterweight guides :

Car and counterweight guides are rigid steel guides, which guide the car and the
counterweight through the elevator shaft.
Guides are attached vertically to the walls on each side of the elevator shaft by means
of fixings.
There is a joint-type connection between the guides supported by joint/fish plates.

15) Overspeed governor and safety gear :

The elevator car frame is provided with safety gear.

The safety gear is connected to car overspeed governor ropes.
The overspeed governor s function is to stop the elevator if the elevator car e ceeds its
maximum speed.
In case of over speeding of the elevator in the down direction, the overspeed governor
(calibrated to actuate when the speed exceeds 115% and before140% of nominal
speed) locks the governor rope which is attached to the safety gear and actuates the
safety gear. The safety gear grips the car guide rails making the car to stop. The safety
gear contact fixed to the safety gear mechanism actuates during the safety actuation
and removes power supply to the control and drive.

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 Elevator Instruction manual
The tension weight for the over speed governor ropes is fixed to the guide rail in the pit
and the governor ropes pass through the tension weight wheels which provide
tension/traction to the over speed governor ropes.
Upon inspecting for any safety issues and ensuring the system for safety the trained
personnel can release the safety by moving the car in up direction.
The governor is a safety mechanical device, so it is fully functional even during power
failures.

16) Landing Signalisation and call station :

The signalisation system and the landing call stations are the elevator s user interface
On each landing there are landing call station and signalisation devices for the
elevator operation.
With the help of Digital direction and position indicators at landing, the system informs
the passengers of the elevator s position and allows them to call the elevator with the
proper button and to know when they can get into the car according to the proper
running direction.

17) Emergency light :

Emergency light inverter unit is used for switching on the light in elevator car during
power failure.
The operation is automatic and no need of manual intervention.
This unit is specially designed for elevator application.
This unit contains Battery, Inverter Circuit, Power failure sensing relay and a battery
charger circuit.
With this unit there is no separate light fitting required. One of the normal car light can
be connected through this unit. When power is available the lamp connected to this
unit will be ON along with the other lamps in the car. When power fails, within a second
the lamp connected to this unit will be ON. When power comes back automatically the
lamp will be switched back to mains supply.
Separate 12V DC output terminals also provided in the unit for connecting Emergency
alarm of the lift.
Sealed maintenance free battery is used in the unit.
Battery over charging and deep discharging protections are provided in this unit. When
the battery voltage falls below 10.5 V level the output will be shutdown automatically
which will prevent the deep discharging and thereby extending the life of battery.

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 Elevator Instruction manual

18) Elevator pit :

The pit is situated in the bottom part of the well and is used to house the buffers and
the overspeed governor tension weight.
The pit must be accessible to maintenance persons in charge only.

19) Machine room

The machine room is located above the elevator well.

However, it is also possible to position it elsewhere beside the elevator well.
The machine room must always be closed to prevent unauthorised persons from
entering and creating dangerous situations because of the presence of the following
devices: traction machine (electrical elevators), overspeed governor and control panel.

20) Well / Shaft

The well is the space inside which the elevator moves. It is generally surrounded by masonry
or cement walls, but sometimes by a frame , whose characteristics must comply with present,
actual IS regulations.
The lower part of the well (after the bottom stop) is called pit, while the upper part (after the
topmost stop) is called headroom/Over head.
Both of them must comply with the present safety regulations as for space and size, in order to
protect persons in charge of assembly, maintenance and use of the elevator.

21)VVVF DRIVE :

INTRODUCTION
The VVVF is a drive for asynchronous AC-motors with or without flywheel and it can be
applied both to new elevators and modernizations.
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 Elevator Instruction manual

The working principles of the VVVF module is based on frequency converter. It can adjust
the motor speed by changing its frequency and voltage.

The network / building supply is connected to the main circuit input of the module. The
main circuit output of the module is connected to the AC-motor.

Some of the main advantages in the frequency and voltage control of an asynchronous
motor are :
Low losses (i.e. low energy consumption).
Low starting current.
Motor life time increasing.

BASIC SPECIFICATIONS
Main specifications
The speed is 1 m/s.
The duty capacity 1000 kgm/s (duty capacity = load * speed).
The highest amount of starts is 240 starts / hour.
The levelling accuracy is +/- 10 mm (typical +/- 5 mm).
Control systems in new installations : TMS216

Technical specification of the inverter module.

Main circuit

Main supply :
3-phases 50 Hz, No neutral

Allowed voltage variation in the supply voltage is +/- 10%. Allowed frequency variation in
the main supply is +/- 5%.

Power Losses
The power losses of inverter module is 5% of inverter power. The power losses of braking
circuit is 11% of motor power (180 st/h).

Dimensions, weights and panel assembly of modules

The V3F-10 drive control module is very compact and it is always installed into the
elevator control cabinet.

Braking Resistor

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 Elevator Instruction manual
The energy generated by the gear motor during the braking will be dissipated by a braking
resistor (braking unit).

Approvals
Fulfills the lift regulations :
EN81-1
CAN3-B44
ANSI A.17.1
AS 1735.2

Electromagnetic compatibility
The V3F-10 is designed to meet demanding disturbance requirements of modern
buildings. Built-in filtering is used.

Fulfills the EMC requirement :

Product family standard for lifts, escalators and passenger conveyors prEN 12015
emission and prEN12016 immunity.

PARAMETERS
Software
A special software for elevators has been designed for KONE to be put into the inverter
module. Parameters such as motor rated current, rated rpm, motor flywheel effect etc.)
which are depending on the elevator specification can be changed either by using the
digital operator unit of the module manually or by using a PC through a programming
cable. Each parameter has a certain initial setting value for elevator use and only some
parameters are necessary to be changed according to the elevator specifications.

INTERFACES
Main fuses and main contactors
The size of main fuses must be 1.2 times the full load line current of the motor at least.

Main contactors are dimensioned to 2 times the full load current of the motor.

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 Elevator Instruction manual
Other interfaces
Signal outputs give information about failures and a control signal for the mechanical
brake.

SUMMARY OF V3F-10 FEATURES

Motor type 1-speed asynchronous motor

Torque control Variable voltage
Speed control Variable frequency
Elevator direction control Electronic
Starting current :
Peak value 1.6 * Nominal current
Maximum rated speed 1 m/s
Acceleration / Deceleration 0.65 m/s2 (maximum)
Jerk 1.7 m/s3 typical; Maximum 3.0 m/s3
Speed control: Pre-set torque
Starting Time curve, s-type
Full speed Time curve, s-type
Deceleration Electrically
Fault diagnostics Memorized fault code, helps to locate the fault.
Display Motor current, frequency or voltage can be
monitored during elevator run.
Supervisions Motor overload current.
Phase failure.
Mains under voltage.
Phase rotation not checked (no need).
Input interface checking.
Motor not running (by torque sensing)
Protections Over torque (Elevator stacking, heavy load).
Short circuit (wrong wiring, motor failure).
Failure of braking resistors.

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 Elevator Instruction manual
Over heat of power components.

22) TMS-216 CONTROL SYSTEM :

INTRODUCTION

The control panel is the heart of the elevator system. It uses data from the signalisation system in
the car and on the landings to drive the elevator to the correct destinations. It also gathers
information on your elevator s operation n the control panel there are all the electronic control
devices, which allow a safe and correct operation of the elevator. The control panel of elevators is
placed in a cabinet in the machine room. It is very important for the control panel door to remain
always closed and locked. The control system used is TM TM stands for Traffic
Master Series. The TMS216 system has been designed to be a dependable elevator
control system for the mid-rise building requirements. The system can handle upto 2
elevators in a group and can serve upto a maximum of 32 floors. A wide range of control
features are also available some of which are optional, to suit different building needs.

FUNCTIONAL DESCRIPTION
CPU
The TMS216 electronics is based on the 16-bit 8088 microprocessor. The control software
has been field proven for several years in other products such as the TMS516 and is
absolutely reliable.

The TMS216 computer is housed in the following s

SREG card the power supply card

CPU card the central processing unit
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 Elevator Instruction manual
BAM card the bus adapter module
Floor card handles calls and position
I/O card handles the inputs and outputs

These s are interconnected by means of a motherboard

I/O
The control system employs double electrical isolation between the high voltage electrical
signals and the electronics for maximum circuit protection and reliability. The electrical
control circuits incorporate special design features for complete protection of the elevator
equipment and maximum safety for the lift users.

SREG

BAM
FLOOR
I/O

CONTROL AND SIGNAL EQUIPMENT

AT INTERMEDIATE LANDINGS
A push button box containing two push buttons, one for the Up direction and the other for
the Down direction, with direction and position indicator integral with the box.

AT TERMINAL LANDINGS
Same as above but with only one push button for the correct direction of travel.

IN THE ELEVATOR CAR

A car operating panel containing a full set of call push buttons, an Emergency Stop button,
an Alarm button, Door open and Door close buttons. It will also have an Attendant
operation switch, Attendant Up and Attendant Down buttons and a Bypass button for the
Attendant mode of operation.

OPERATION OF THE CONTROL SYSTEM

FULL COLLECTIVE MODE
In this operating mode, the elevator collects landing calls in its direction of travel. The ele-
vator reverses direction only when all the landing calls and car calls in the running
direction are answered. The elevator can be operated unattended in the Automatic mode
or with an attendant in the Attendant mode.

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 Elevator Instruction manual
In the Auto Mode, the elevator registers car and landing calls when the buttons are
momentarily pressed. The LED indicator in the button indicates the registered call. When
the elevator moves in the Up direction, it stops for the Up landing calls and car calls in the
order in which the floors are reached. When the car stops at a floor, the call registration
for that floor is canceled and the door is opened. The door is automatically closed after
about 5 seconds and the car moves in the same direction if there are further calls to be
answered.

While at a floor, the closing doors reopen immediately on reaching an obstruction or

when the door open button is momentarily pressed. The Door Close button can be used
(after making a car call) to bypass the door open dwell time and to initiate immediate
closing of the doors. When the car is at a floor without any calls, pressing the same floor
landing button opens the door. Also, while at a floor, pressing the Stop button immediately
opens the door. If the car is unable to move after closing the door, the TMS216 controller
opens the door and tries re-closing a few times and if unsuccessful in moving the car,
shuts down with doors open. After a shut down period of two minutes the door re-closing
operation will be tried automatically. When there are no calls for some time, the elevator
car is parked at the main entrance floor, but this is an optional feature.

In the Attendant Mode, the call registration and answering sequence is still the same, but
the attendant initiates the closing of the door, by pressing the Door Close button. The
attendant can select the direction of car movement after the elevator has answered the
last call in a given direction. Pressing the AU/AD button chooses that direction. When the
car is idle pressing any landing button sounds the buzzer and the AU/ AD arrow lights up.
The attendant can also bypass answering of landing calls during a given run by monetarily
pressing the Pass button. The key-operated Attendant changeover switch is used to select
either the Automatic or the Attendant mode of operation.

In case of any Emergency, the Stop button can be used to stop the elevator car. If the
car is at a floor, the doors open and the car comes back to normal operation when the
button is released. If the car stops in between floors, the elevator moves at a low speed,
when the Stop button is released, to the nearest floor and the door is opened. The Alarm
button when, pressed sounds a buzzer suitably placed in the building, for calling outside
help. The alarm button is powered by batteries and hence is effective even if there is a
power failure. The built-in intercom system in the car operating panel can be used to
communicate for help during emergency.

SPECIFICATION
Number of cars in group Maximum 2

Operating logic Full Collective

Door types Power Doors

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 Elevator Instruction manual
Drive systems VVVF

Number of floors Maximum 32 floors

SPECIAL FEATURES
Computer based on card rack concept - makes changing of boards very easy

Status LEDs arranged in rows - facilitates quick troubleshooting

On board matrix - site configurable software to suit building requirements

Direct printer interface - elevator statistics can be printed out at site.

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