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Dme T.E (2019 Pattern) April 22

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53 views4 pages

Dme T.E (2019 Pattern) April 22

Uploaded by

vaibhavraut58th
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Total No. of Questions : 8] SEAT No.

P999 [Total No. of Pages : 4

[5870]-1022
T.E. (Mechanical/Mechanical Sandwich)
DESIGN OF MACHINE ELEMENTS
(2019 Pattern) (Semester - I) (302043)
Time : 2½ Hours] [Max. Marks : 70
Instructions to the candidates:
1) Answer Q.1 or Q.2, Q.3 or Q.4, Q.5 or Q.6, Q.7 or Q.8.
2) Draw neat labeled diagrams wherever necessary.
3) Figures to the right side indicate full marks.
4) Assume Suitable/Standard data if necessary.
5) Use of non programmable electronic calculator is permitted.

Q1) a) What are the different types of screw threads used for power screw? [4]
b) Derive the expression for the torque required to overcome collar friction.
[5]
c) A sluice gate weighing 18 kN is raised and lowered by means of square
threaded screws, as shown in Fig. The frictional resistance induced by
water pressure against the gate when it is in its lowest position is 4000 N.
The outside diameter of the screw is 60 mm and pitch is 10 mm. The
outside and inside diameter of washer is 150 mm and 50 mm respectively.
The coefficient of friction between the screw and nut is 0.1 and for the
washer and seat is 0.12. Find: i) The maximum force to be exerted at the
ends of the lever raising and lowering the gate, ii) Efficiency of the
arrangement, and iii) Number of threads and height of nut, for an allowable
bearing pressure of 7 N/mm2. [8]

OR

P.T.O.
Q2) a) Describe the term: Virtual coefficients of friction. [4]

b) Explain self-locking and over-hauling property of screw. Prove the


condition for screw to be self-locking. [5]

c) A C-clamp, as shown in Figure, has trapezoidal threads of 12 mm outside


diameter and 2 mm pitch. The coefficient of friction for screw threads is
0.12 and for the collar is 0.25. The mean radius of the collar is 6 mm. If
the force exerted by the operator at the end of the handle is 80 N, find:
i) The length of handle; ii) The maximum shear stress in the body of the
screw and where does this exist; and iii) The bearing pressure on the
threads. [8]

Q3) a) Write a short note on; Modified Goodman diagram. [4]

b) Write a short note on Fatigue Failure. [5]

c) A spherical pressure vessel, with a 500 mm inner diameter, is welded


from steel plates. The welded joints are sufficiently strong and do not
weaken the vessel. The plates are made from cold drawn steel 20C8
(Sut = 440 N/mm2 and Syt = 242 N/mm2). The vessel is subjected to
internal pressure, which varies from zero to 6 N/mm2. The expected
reliability is 50% and the factor of safety is 3.5.The size factor is 0.85.
The vessel is expected to withstand infinite number of stress cycles.
Calculate the thickness of the plates. Take Ka = 0.82, Kb = 0.85, Kc = 1.
[8]

OR

[5870]-1022 2
Q4) a) Define and explain Notch Sensitivity. [4]

b) What is the difference between the Gerber curve, Soderberg and Godman
lines? [5]

c) A machine component is subjected to fluctuating stress that varies from


40 to 100N/mm2. The corrected endurance limit stress for the machine
component is 270 N/mm2. The ultimate tensile strength and yield strength
of the material are 600 and 450 N/mm2 respectively. Find the factor of
safety using (i) Gerber theory (ii) Soderberg line (iii) Goodman line Also,
find the factor of safety against static failure. [8]

Q5) a) What are the assumptions made in the design of welded joint? [4]

b) Discuss the procedure for designing an eccentric loaded welded joint.


[6]

c) A wall bracket is attached to the wall by means of four identical bolts,


two at A and two at B, as shown in Figure. Assuming that the bracket is
held against the wall and prevented from tipping about the point C by all
four bolts and using an allowable tensile stress in the bolts as 35 N/mm2,
determine the size of the bolts on the basis of maximum principal stress
theory. [8]

OR

Q6) a) State the advantages and disadvantages of welded joints. [4]

b) Explain with neat sketch, following screw fasteners [6]

i) Through Bolts ii) Tap Bolts iii) Cap Screws

[5870]-1022 3
c) A 200 × 150 × 10 mm angle is to be welded to a steel plate by fillet welds
as shown in Figure. If the angle is subjected to a static load of 200 kN,
find the length of weld at the top and bottom. The allowable shear stress
for static loading may be taken as 75 MPa. [8]

Q7) a) Define following terms : [4]


i) Solid length
ii) Spring index
iii) Active and Inactive coils
iv) Spring Rate
b) Explain A.M. Wahl’s factor and state its importance in the design of
helical springs. [6]
c) A helical spring is made from a wire of 6 mm diameter and has outside
diameter of 75 mm. If the permissible shear stress is 350 MPa and
modulus of rigidity 84 kN/mm2, find the axial load which the spring can
carry and the deflection per active turn. [8]
OR
Q8) a) How will you find whether the given helical spring is a compression
spring or tension spring? [4]
b) Explain with the neat sketch, nipping of leaf spring. [6]
c) Design a valve spring of a petrol engine for the following operating
conditions: Spring load when the valve is open = 400 N; Spring load
when the valve is closed = 250 N; Maximum inside diameter of spring =
25 mm; Length of the spring when the valve is open = 40 mm; Length of
the spring when the valve is closed = 50 mm; Maximum permissibl shear
stress 400 MPa. [8]



[5870]-1022 4

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