MR850 Respiratory Humidifier

Technical Manual
For software version 8.00 or above

en

www.fphcare.com

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 TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................................8
ABOUT THIS MANUAL .........................................................................................................................8
GLOSSARY........................................................................................................................................9
DEFINITIONS ...................................................................................................................................11
PRODUCT APPLICATION ...................................................................................................................11
WARNINGS .....................................................................................................................................12
CAUTIONS.......................................................................................................................................13

2 HUMIDIFIER SYMBOLS ..............................................................................................................14

3 SPECIFICATIONS ........................................................................................................................15
MECHANICAL ..................................................................................................................................15
ELECTRICAL ....................................................................................................................................15
TEMPERATURE ................................................................................................................................15
ALARM PARAMETERS ......................................................................................................................16
PERFORMANCE ...............................................................................................................................16
Measurement Uncertainty .................................................................................................16
TRANSPORT AND STORAGE ENVIRONMENTAL CONDITIONS................................................................16
CLASSIFICATIONS ............................................................................................................................17
DISPOSAL .......................................................................................................................................17

4 OPERATING MODES AND CONTROLS ....................................................................................18

HUMIDIFIER OPERATION ..................................................................................................................18
Turn On Sequence ...........................................................................................................20
Turn Off Sequence ...........................................................................................................20
Standby Operation ............................................................................................................20
Humidity Compensation (HC) mode .................................................................................20
HUMIDIFIER CONTROLS ...................................................................................................................23
On/Off Button ....................................................................................................................23
Mode Button......................................................................................................................23
Mute Button.......................................................................................................................24
TEMPERATURE DISPLAY ..................................................................................................................24
Showing Chamber and Airway Temperature ....................................................................24
SETUP ALARMS ...............................................................................................................................25
Heater Wire .......................................................................................................................25
Temperature Probe ...........................................................................................................25
Airway Probe.....................................................................................................................25
Chamber Probe.................................................................................................................26
Water Out..........................................................................................................................26
OPERATIONAL ALARM......................................................................................................................27
High-temperature Alarm ...................................................................................................27
Low-temperature Alarm ....................................................................................................27
See Manual .......................................................................................................................28

5 MAINTENANCE PROCEDURES .................................................................................................29

MAINTENANCE SCHEDULE ...............................................................................................................29
MR850 Humidifier .............................................................................................................29
MR850 Temperature Probe ..............................................................................................29
MR850 Heater-wire Adapter .............................................................................................29
ELECTRICAL SAFETY CHECK............................................................................................................30
CLEANING INSTRUCTIONS ................................................................................................................31

6 TROUBLESHOOTING .................................................................................................................32

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 OPERATIONAL PROBLEMS ...............................................................................................................32
ERROR CODES ...............................................................................................................................36
DIAGNOSTIC MENU..........................................................................................................................39

7 SERVICING PROCEDURES........................................................................................................41
GENERAL CONSIDERATIONS ............................................................................................................41
PROCEDURES .................................................................................................................................42
Open the case...................................................................................................................42
Remove the Power Board .................................................................................................43
Remove the Control Board ...............................................................................................44
Close the case ..................................................................................................................44
Replace the Heater-plate Assembly .................................................................................45
Reset the Heater-plate Thermal Cutout ............................................................................48
Replace the Heater-plate Element....................................................................................49
Replace the Heater-plate Thermistor ...............................................................................52
Replace the Heater-plate Thermal Cutout ........................................................................52
Replace the Power Cord ...................................................................................................53
Replace the Printed Circuit Boards (PCBA) .....................................................................54
Replace the Speaker ........................................................................................................56
Install new software ..........................................................................................................60
Replace the Transformer ..................................................................................................62
Replace the Mounting Bracket..........................................................................................63
Replace the Finger Guard ................................................................................................64
Replace the Fuses ............................................................................................................65
Replace the Case Front ....................................................................................................67
Replace the Case Rear ....................................................................................................67

8 FUNCTIONAL TESTING ..............................................................................................................68

HUMIDIFIER FUNCTIONAL TESTING ....................................................................................................68
Accessing the Service Menu ............................................................................................68
Humidifier Calibration Test ...............................................................................................69
Humidifier Display Test .....................................................................................................71
Humidifier Voltage Calibration Test ..................................................................................71
Humidifier Warm-up and Control Test ..............................................................................72
Alarm System Test ...........................................................................................................73
TEMPERATURE PROBE TEST............................................................................................................75
Probe Temperature Accuracy Test ...................................................................................75
Probe Flow Accuracy Test ................................................................................................76
HEATER-WIRE ADAPTER TEST .........................................................................................................77
900MR805 Dual-limb Adapter Testing .............................................................................77
900MR806 Single-limb Adapter Testing ...........................................................................78

9 RECOMMENDED MAINTENANCE AND SERVICING CHECKLIST..........................................79

RECOMMENDED MAINTENANCE CHECKLIST ......................................................................................79
Humidifier Check (Annually) .............................................................................................79
Temperature Probe Check (Every six months) ................................................................79
Heater-wire Adapter (Annually) ........................................................................................79
RECOMMENDED SERVICING CHECKLIST ...........................................................................................79

10 SPARE PARTS ............................................................................................................................80

11 CALIBRATION PROBE ...............................................................................................................85

12 ELECTROMAGNETIC COMPATIBILITY (EMC) INFORMATION ..............................................86

13 PRODUCT CHANGE HISTORY ..................................................................................................89

14 VERIFICATION OF UNDERSTANDING ......................................................................................90

APPENDIX A SERVICING CHECKLIST ..........................................................................................91

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TABLE OF FIGURES
Figure 4.1-a Typical Respiratory Humidifier System Setup ................................................................................... 18
Figure 4.1-b MR850 Humidifier Control Panel ...................................................................................................... 19
Figure 4.1-c Temperature Probe ........................................................................................................................... 19
Figure 4.1-d Heater-wire Adapter ......................................................................................................................... 19
Figure 4.5.2-a Temperature vs. Time Until Alarm Activation ................................................................................ 27
Figure 5.2-a Location of the correct ground test point ......................................................................................... 30
Figure 5.2-b Anodizing free zone of the Heater Plate ........................................................................................... 30
Figure 7.2.1-a Location of case screws .................................................................................................................. 42
Figure 7.2.1-b Case separation.............................................................................................................................. 42
Figure 7.2.2-a Unlatching the Side Panel .............................................................................................................. 43
Figure 7.2.2-b Side Panel and Power Board removal ............................................................................................ 43
Figure 7.2.3-a Control Board Removal .................................................................................................................. 44
Figure 7.2.4-a Finger Guard Clearance ................................................................................................................. 44
Figure 7.2.4-b Side Panel assembly ....................................................................................................................... 45
Figure 7.2.4-c Correctly assembled unit ................................................................................................................ 45
Figure 7.2.5-a Power Board Harness Connections ................................................................................................ 46
Figure 7.2.5-b Location of Heater-plate screws .................................................................................................... 46
Figure 7.2.5-c Heater-plate Assembly ................................................................................................................... 47
Figure 7.2.6-a Location of Thermal Cutout reset button ....................................................................................... 48
Figure 7.2.7-a Heater-plate Element connector .................................................................................................... 49
Figure 7.2.7-b Heater-plate Reflector ................................................................................................................... 50
Figure 7.2.7-c Heater-plate Element Cover Plate .................................................................................................. 50
Figure 7.2.7-d Heater-plate Element ..................................................................................................................... 51
Figure 7.2.8-a Heater-plate Thermistor replacement ........................................................................................... 52
Figure 7.2.9-a Heater-plate Thermal Cutout ......................................................................................................... 53
Figure 7.2.10-a Terminal Block Connections ......................................................................................................... 53
Figure 7.2.10-b Power-cord Retainer .................................................................................................................... 54
Figure 7.2.11-a Power Board Harness Connections .............................................................................................. 55
Figure 7.2.11-b Terminal Block Connections ......................................................................................................... 55
Figure 7.2.11-c Power Board primary fuse location .............................................................................................. 56
Figure 7.2.12-a Speaker location on Control Board .............................................................................................. 57
Figure 7.2.12-b Rivet Disassembled ...................................................................................................................... 57
Figure 7.2.12-c Speaker Retainer Removal ........................................................................................................... 57
Figure 7.2.12-d Speaker and Retainer assembly ................................................................................................... 58
Figure 7.2.12-e Fastening the Speaker Retainer to the Board .............................................................................. 58
Figure 7.2.12-f Speaker Connector location .......................................................................................................... 59
Figure 7.2.13-a A microSD Card with Software Version 8.01 ................................................................................ 60
Figure 7.2.13-b Location of the microSD card socket ............................................................................................ 60
Figure 7.2.13-c Flow chart for installation of new software ................................................................................. 61
Figure 7.2.14-a Transformer Harness connections ............................................................................................... 62
Figure 7.2.15-a Mounting Bracket locknut & washer ........................................................................................... 63
Figure 7.2.15-b Mounting Bracket bolt ................................................................................................................. 63
Figure 7.2.16-a Finger Guard ................................................................................................................................ 64
Figure 7.2.16-b Lubricate Finger Guard Pegs ........................................................................................................ 64
Figure 7.2.17-a Power Board fuse locations.......................................................................................................... 65
Figure 7.2.17-b Secondary Fuse Extraction ........................................................................................................... 65
Figure 7.2.17-c Primary Fuse Extraction................................................................................................................ 66
Figure 8.2-a Temperature Probe ........................................................................................................................... 75
Figure 8.3-a Heater-wire Adapter Connections..................................................................................................... 77
Figure 10-a Humidifier Spare Parts ....................................................................................................................... 80
Figure 10-b Heater Plate Spare Parts .................................................................................................................... 83
Figure 11-a Versions of the calibration probe ....................................................................................................... 85
Figure 11-b Calibration probe resistors ................................................................................................................. 85

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LIST OF TABLES
Table 4-a Manual HC mode setting_____________________________________________________________ 21
Table 4-b Temperature Display ________________________________________________________________ 24
Table 7-a Heater-plate Resistance Specifications __________________________________________________ 49
Table 7-b Power Cord Wiring _________________________________________________________________ 54
Table 7-c Software Kits ______________________________________________________________________ 60
Table 7-d Fuse Specification __________________________________________________________________ 66
Table 8-a Service Menu ______________________________________________________________________ 68
Table 8-b Humidifier Display Value—Service Mode #1 _____________________________________________ 69
Table 8-c Humidifier Display Value—Service Mode #2______________________________________________ 70
Table 8-d Chamber and Airway Temperature Specifications _________________________________________ 72
Table 10-a Humidifier spare parts______________________________________________________________ 82
Table 10-b Heater Plate Spare Parts ____________________________________________________________ 84

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Revision Description of Technical Manual Change ECN #
A First release technical manual, covering the update MR850 Respiratory 58431
Humidifier with software version 8.00.
NOTE: For earlier MR850 models refer to Technical Manual, Ref.185041713.
B1 Revision B release of technical manual, covering the update MR850 Respiratory 65959
Humidifier with software version 8.01.
• Added new Error code ‘E90’
• Added AEA model spare power cord 900MR300
• Added instructions on how to transfer serial number and date of
manufacture to ‘Replace the Case Rear’
• Updated Product change history
• Updated Figure 7.2.13
• Changed 900MR383 description
• Changed ‘service life’ to ‘expected service life’
• Changed wording in section 3.8 Disposal
• Remove section 7.2.20 “Install the Equipotential Stud” and references
of Equipotential Studs in sections 5.2 , 7.2.19, 10 Spare Part List and
diagram.
• Updated with SYM-1_v.
B2 Remove references of Equipotential Studs in sections 7.2.19. 65959

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1 Introduction
About this manual
This manual is for qualified service personnel who will perform maintenance and servicing
on the Fisher & Paykel Healthcare MR850 Respiratory Humidifier. This manual covers the
product specifications, includes a maintenance schedule and provides the necessary
information required for servicing.

For software upgrades, refer to your local Fisher & Paykel Healthcare representative for the
appropriate software version. Conduct maintenance procedures at regular intervals, as
recommended in the maintenance schedule, to ensure that the humidifier and its accessories
are working correctly.

If a fault should occur with the humidifier, follow the troubleshooting guide (Section 6) to find
the most likely cause. If the unit requires service follow the servicing procedures to prevent
damage to the humidifier. Complete a functional check on the humidifier after service or as
part of the maintenance schedule.

Avoid component level servicing of the Printed Circuit Board Assembly (PCBA) due to
possible loss of factory calibration. Instead, replace malfunctioning PCBA.

NOTES:
1. Fisher & Paykel Healthcare has a policy of continuous product improvement and
reserve the right to change specifications.
2. Fisher & Paykel Healthcare recommends upgrading all humidifiers to the latest
hardware and software versions.

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 Glossary

Airway Probe The sensor assembly that measures the gas temperature at the end
of the Inspiratory Limb.

Airway Setpoint The temperature that the humidifier attempts to maintain at the
Airway Probe port.

Breathing Circuit The tubing that carries respiratory gases to and from the patient.

Chamber Probe The sensor assembly that measures gas flow and temperature at
the outlet of the humidification chamber.

Chamber Setpoint The temperature that the humidifier attempts to maintain at the
Chamber Probe port.

Diagnostic Menu A hidden menu that is accessible by using a key sequence. The
menu provides access to low-level settings and operating
parameters.

Dryline The tubing that connects the ventilator and the humidification
chamber.

Dual-Heated Breathing A Breathing Circuit that is heated utilizing a Heater Wire in both the
Circuit Expiratory and Inspiratory Limbs.

EMC Electromagnetic Compatibility

Expiratory Limb The section of the Breathing Circuit that takes the expired gases
away from the patient.

Heater Wire The wire inside the Breathing Circuit that heats the respiratory
gases.

Heater-wire Adapter The electrical connector between the Breathing Circuit and the
humidifier that incorporates protection circuitry to prevent voltage
and transient current on the heater wire.

Humidifier The device that reads gas temperature and flows via the
Temperature Probe and controls the power to the Chamber and the
Breathing Circuit via the Heater-wire Adapter.

Respiratory Humidifier Consists of the Humidifier, Breathing Circuit, Humidification

System Chamber, Heater-wire Adapter, and Temperature Probe.

Humidification The device that allows gas to be heated and humidified by passing it
Chamber (Chamber) over heated water.

Inspiratory Limb The section of the Breathing Circuit that takes the inspired gases to
the patient.

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Invasive Mode The device control mode used for patients whose upper airways
have been bypassed by either a tracheostomy or endotracheal tube.

Operating Mode The various device control states used to deliver safe and essential
performance.

Mask or The device-control mode used for patients whose natural

Noninvasive mode humidification system (i.e. upper airways) is not bypassed, but are
receiving gas via a facemask or similar.

PCB Printed Circuit Board.

Single-Heated A Breathing Circuit that is heated utilizing a Heater Wire in only the
Breathing Circuit Inspiratory Limb.

Temperature Probe The sensor assembly for measuring temperature and flow of
respiratory gases travelling through the Breathing Circuit. It consists
of a Chamber Probe and Airway Probe.

Thermistor A temperature-sensitive resistor placed inside the Chamber Probe

and Airway Probes.

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 Definitions

WARNING:
A WARNING statement refers to conditions with the possibility of personal injury
resulting from
a procedure not being exactly followed.

CAUTION:
A CAUTION statement designates the possibility of damage to this or other equipment
resulting from a procedure not being exactly followed.

NOTE:
A NOTE provides important information or explanation of procedures or conditions that may
otherwise be misinterpreted or overlooked.

Product Application
The MR850 Respiratory Humidifier is for use in hospital intensive care units. Use the
respiratory humidifier to warm and humidify gases to patient interfaces for Invasive
Ventilation, Noninvasive Ventilation (NIV), Continuous Positive Airway Pressure (CPAP), and
High Flow respiratory support therapies. MR850 is for use under the supervision of trained
medical personnel.

The essential performance of the device is the delivery of the specified humidification output
or generation of an alarm condition.

Refer to the Product Catalogue or your local Fisher & Paykel Healthcare representative for a
list of approved accessories.

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 Warnings

WARNING:

1. The use of Breathing Circuits, chambers, other accessories, or parts

which are not approved by Fisher & Paykel Healthcare may impair
performance or compromise safety.
2. Use of damaged components or accessories may impair the performance
of this device or compromise safety.
3. When mounting a humidifier adjacent to a patient ensure that the
humidifier is always securely mounted and positioned lower than the
patient.
4. Do not use this device without gas flow. If gas flow is interrupted, turn the
humidifier off.
5. Gas mixes, such as helium-oxygen mixtures, that have different physical
or thermal properties from an air or air-oxygen mixture may impair
performance or compromise safety.
6. This device is not suitable for delivery of flammable anesthetic mixes or
nitrous oxide.
7. This product must not be used in a flammable or explosive environment.
8. Remove any sources of ignition, such as cigarettes, an open flame, or
materials which burn or ignite easily at high oxygen concentrations.
9. Covering breathing tubes with a blanket or heating them in an incubator
or with an overhead heater can affect the quality of the therapy or injure
the patient.
10. Hot surfaces may exceed 74 °C; avoid touching these.
11. Do not fill the chamber with water in excess of 37 °C.
12. Do not touch the glass tip of the Chamber Probe during use. It may cause
a skin burn.
13. To avoid the risk of electric shock, this equipment must only be
connected to a mains power supply with protective earth.
14. Ensure that Invasive Mode is set for patients who have bypassed airways.
15. Ensure that both Temperature Probe sensors are correctly and securely
fitted. Failure to do so may result in gas temperatures in excess of 41 °C
being delivered to the patient.
16. Do not use the humidifier at an altitude above 3000 m (700 hPa) or outside
a temperature of 18–26 °C. Using the humidifier above this altitude or
outside of this temperature range can affect the quality of the therapy or
injure the patient.
17. Ensure that appropriate ventilator and/or patient monitor alarms are set,
connections are secure and a leak test is completed before use.
18. To prevent disconnection of the tubing or tubing system during use, only
tubes in compliance with ISO 5367 or ISO 80601-2-74 should be used.
19. No modification of equipment or replacement of individual components is
allowed.
20. Do not position the humidifier so that it is difficult to disconnect the mains
plug.
21. No automated method for cleaning and disinfection is recommended.

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 WARNING:

22. Failure to perform routine probe accuracy and visible damage checks may
impair performance or compromise safety.
23. Failure to perform routine visible damage checks may impair performance
or compromise safety.
24. The device is intended to be used in a professional healthcare facility
environment (e.g. hospitals), except for areas where the intensity of
electromagnetic disturbances is high, e.g. near active high-frequency
surgical equipment, rooms used for magnetic resonance imaging,
electrophysiology laboratories, or areas where short-wave therapy
equipment is used.
25. The device or system should not be used adjacent to or stacked with
other equipment. If adjacent or stacked use is necessary, the device or
system should be observed to verify normal operation in the configuration
in which it will be used.
26. Use of accessories, transducers, cables, and spare parts other than those
specified by Fisher & Paykel Healthcare could cause increased
electromagnetic emissions or decreased electromagnetic immunity of the
device or system, resulting in improper operation.
27. Portable radio frequency communications equipment (including
peripherals such as antenna cables and external antennas) should be
used no closer than 30 cm (12 inches) to any part of the MR850 humidifier,
including cables specified by the manufacturer. Otherwise, degradation of
the performance of this equipment could result.
28. The unit may be energized even when the display is not illuminated.
Completely disconnect the mains plug from the power socket before
servicing.
29. All servicing procedures shall be followed by a humidifier functional test
and an electrical safety test, to ensure proper operation.
30. Ensure that fuse replacements are of the specified type and current
ratings.

Cautions
CAUTION:

• Use USP sterile water or equivalent for humidification. Adding other substances to the
water can have adverse effects.

• Do not use excessive force when re-fastening screws.

• Follow antistatic procedures when servicing this product.

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2 Humidifier Symbols

On/Off Mute

Invasive Mode Mask/NonInvasive mode

Temperature Alarm Type BF Applied Part

Follow instructions for use Resistant to vertical falling drips

Warning: Hot surface Alternating Current

General Warning Serial Port

Manufacturer Date of manufacture

Year-month-day

Protective Earth Equipotential Stud

Operating Instructions Electrostatic Sensitive Device

Lot number Serial number

Reference number This way up

Fragile, handle with care Keep dry

Transportation and storage Transportation and storage

humidity limitation temperature limitation

Symbols applicable to specific markets

Dispose of product in the Authorised representative in the

EC REP
correct manner European community

Conforms with medical

UL Classified mark
device directive 93/42/EEC

Regulatory Compliance Mark –

Prescription only
RCM

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3 Specifications
Mechanical
Humidifier Dimensions: 140 x 173 x 135 mm (without chamber fitted)

Humidifier Weight: 2.8 kg (without chamber fitted)

Electrical

MR850 Model Number Supply Voltage Supply Power

Requirement Requirement
MR850Axx 230 V~ 220 VA
MR850AKR 220 V~ 220 VA
MR850Jxx 115 V~ 220 VA
MR850Gxx 100 V~ 220 VA

Power Input: 220 VA

Supply Frequency: 50 or 60 Hz, Sine Wave

Heater-plate Power: 150 W at nominal mains voltage

Heater-plate Thermal Cutout: 118 ± 6 °C

Heater-wire Supply: 22 ± 5 V~, 2.73 A Max, 50 or 60 Hz

Minimum Heater-wire Resistance: 8.0 Ω

Temperature
Temperature Display Range: 10–70 °C

Display Type: Three-digit, 14 mm, seven-segment LED

Gas Temperature Measurement Accuracy: ± 2 °C

(Temperature Probe Accuracy: ± 0.3 °C,
between 25–45 °C range)
Invasive Mode: Chamber Set Point: 35.5–42 °C

Airway Set Point: 35–40 °C

Mask/Noninvasive Mode: Chamber Set Point: 31–36 °C
Airway Set Point: 28–34 °C

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 Alarm Parameters
Operators Position: Within 1 m of the front of the device.

Sound Pressure Level: Greater than 50 dBA at 1 m.

Medium-priority Alarm An audible alarm sound and a flashing visual

alarm indicator (yellow) indicate a Medium-
priority alarm.

Low-priority Alarm A constantly-lit visual alarm indicator (yellow)

indicates a Low-priority alarm.

Audio Information Signal: A single or a double beep.

Performance
Invasive Mode: Humidity output ≥ 33 mg/L for gas flow up to 60 LPM.

Mask /Noninvasive Mode: Humidity output ≥ 12 mg/L for gas flow up to 120 LPM.

Warm-up time: Less than 30 minutes.

Expected Service Life: Humidifier 7 years

(if used in accordance
Heater-wire Adapter 3 years
with User Instructions)
Temperature Probe 3 years

Recommended ambient temperature range: 18–26 °C (64.4 – 78.8 °F)

Recommended ambient humidity range: 10–95% RH
Recommended ambient pressure range: 700–1060 hPa

Measurement Uncertainty
Measurement Uncertainty of Resistance to Flow is 0.03 cmH2O
Measurement Uncertainty of Compressible Volume Compliance is 0.02 mL/cmH2O

NOTE: Refer to the User Instructions which accompany each accessory for particular
pneumatic properties of accessories.

Transport and Storage Environmental Conditions

Transport Conditions: -10–50 °C (14–122 °F) at 10–95% RH non-condensing

Storage Conditions: -10–50 °C (14–122 °F) at 10–95% RH non-condensing

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 Classifications
Humidifier Classification: Category 1

Mode of Operation: Continuous Operation

Electrical Protection Classification: Class I, ME Equipment

Degree of Protection against Electric Shock: Type BF applied part

Type of protection against ingress of water: IPX1

Disposal
Dispose according to standard hospital procedure for electrical and electronic equipment.

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4 Operating Modes and Controls
Humidifier Operation
The purpose of the MR850 Respiratory Humidifier is to add heat and moisture to respiratory
gases. The gas is passed through a humidification chamber where it is warmed and
humidified.

A Heater Plate heats the water contained in the Humidification Chamber, humidifying the air
passing through it. The humidifier monitors the temperature of the gas at the chamber outlet
with the Chamber Probe. It controls the amount of power delivered to the Heater Plate, to
maintain the Chamber setpoint. Under normal conditions, the gas is heated to 37 °C in
Invasive mode and 31 °C for Mask or Noninvasive mode.

Humidified gas from the chamber travels through the Inspiratory Limb. A Heater Wire
encapsulated in the Inspiratory Limb maintains the temperature of the humidified gas to
prevent the generated humidity from condensing. The humidifier maintains the temperature
along the Inspiratory Limb by monitoring the temperature at the Airway Probe and controlling
the power delivered to the Heater Wire. Under normal conditions, the gas is heated to 40 °C
in Invasive mode and 34 °C for the Mask or Noninvasive mode.

In Dual Heated Breathing Circuits, a second Heater Wire in the Expiratory Limb utilizes a
similar principle to minimize condensate formation in this limb.

Ventilator/Gas Supply

Dryline

Airway Probe

Breathing Circuit (e.g. RT380) Chamber Probe

Humidification Chamber (e.g. MR290)

Humidifier (MR850)

Temperature Probe Heater Wire Adapter

(e.g. 900MR869) (e.g. 900MR805)

Figure 4.1-a Typical Respiratory Humidifier System Setup

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Mode Button
Invasive Mode

Mask or Noninvasive

Mute Button

Alarms

Temperature Display

On/Off Button

Figure 4.1-b MR850 Humidifier Control Panel

A Airway Probe

B Chamber Probe

C Temperature Probe Connector

Figure 4.1-c Temperature Probe

Humidifier Connector

Inspiratory Limb Connector

Expiratory Limb Connector

Figure 4.1-d Heater-wire Adapter

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 Turn On Sequence
The purpose of the turn on sequence is to perform internal checks on various parts of the
humidifier and provide the user with a visual and audible review.

Internal self-test sequence:

1. Test for the presence of a Heater Wire.
2. Test for the correct operation of the Heater-wire control electronics.
3. Test for the correct operation of the Heater-plate control electronics.
4. Test for the correct operation of the protection relays.
5. Test the integrity of the Temperature Probe circuit.

Visual and audio test sequence:

1. Check the temperature display and indicator LEDs turn on.
2. Check the temperature display goes blank, and the indicators get set to their default.
3. The display shows the humidifier model number (i.e. 850).
4. The display goes blank.
5. The display shows the software version number.
6. The display goes blank, and an audio tone sounds.
7. The display returns to normal.

Turn Off Sequence

Holding the On/Off Button down for more than one second, will turn off all heaters, blank the
display, turn off all alarms and indicators and store of the last alarm and error states in
memory.

Remove the mains plug to isolate the humidifier from the mains supply.

Standby Operation
If the humidifier detects a problem with its setup or operation, it will alarm. Depending on the
severity of the alarm condition, the humidifier will either remove all power from the heating
systems or enter standby. The humidifier will also enter standby if it detects the gas flow
through the Breathing Circuit has stopped.

During standby, the following conditions apply:

• The humidifier sets the heater-wire power to 15%.

• The humidifier attempts to control the Chamber Setpoint within the following limits:
o Heater-plate temperature is limited to 50 °C.
o Heater-plate power is limited to 20%.

NOTE: The Low and High-Temperature Alarms are active during standby.

Humidity Compensation (HC) mode

The MR850 Respiratory Humidifier uses temperature feedback as a method of control and
does not measure the ambient or incoming gas temperature, so cannot directly respond to
these temperature changes.

For ambient temperatures between 18 °C and 26 °C, the humidity output of the MR850
Respiratory Humidifier will meet specified performance levels.

If the ambient temperature is higher than 26 °C, or the incoming gas temperature is higher
than 32 °C (e.g. due to ventilator heating), the humidity output will gradually decrease as

20 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
these temperatures approach the Chamber Setpoint. This condition can be identified by the
lack of beading condensate on the inner walls of the humidification chamber.

With flow sources that significantly heat the gas above the ambient temperature, increasing
the length of the Dryline will assist in cooling the gas before it enters the Humidification
Chamber and improves humidity output.

If beading condensate does not form, increase the Chamber Setpoint to improve humidity
output of the MR850 Respiratory Humidifier.

To change the Chamber Setpoint, access the Diagnostic Menu, select the Humidity
Compensation “HC” option, and then choose one of the settings:

• Choose Automatic Humidity Compensation where the ambient temperature is

changing and exceeds 26 °C.
• Or choose a Manual Humidity Compensation level from Table 4-a where the ambient
temperature is stable and exceeds 26 °C or the incoming gas temperature exceeds
32 °C.
A more detailed description of these two Humidity Compensation modes is listed below.

4.1.4.1 Automatic Humidity Compensation (Auto HC) mode

When Auto HC mode (‘-A-‘) is enabled, the humidifier calculates the theoretical heater-plate
power required to adequately humidify the gas flow through the chamber and compares it to
the actual heater-plate power being delivered.

When the actual power level is below the theoretical such as when the ambient temperature
is rising during operation, the Chamber Setpoint is automatically increased in steps until the
actual power level reaches the theoretical power level or until the maximum amount of
compensation is reached (5 °C). 0.5 °C steps are used in Invasive Mode and 1 °C steps for
Mask/Noninvasive mode.

When the actual power level is above the theoretical such as when the ambient temperature
is dropping during operation, the Chamber Setpoint will automatically decrease in steps until
the actual power level reaches the theoretical power level or until the minimum amount of
compensation is reached (0 °C). 0.5 °C steps are used in Invasive Mode and 1 °C steps for
Mask/Noninvasive mode.

Auto HC is the default factory setting on all MR850 models (except the MR850JHU model).

4.1.4.2 Manual Humidity Compensation (Manual HC) mode

Use Table 4-a, to determine the appropriate Manual HC mode setting for the ambient
temperature range. If the ambient temperature changes, then it may be necessary to adjust
this setting. For example, a decrease in ambient temperature may result in a rapid buildup of
condensate in the Breathing Circuit.

Ambient
Temperature <26 26–27 27–28 28–29 29–30 >30
Range (°C)

Manual HC
0 1 2 3 4 5
mode setting

Table 4-a Manual HC mode setting

NOTE:
When either Auto or Manual HC mode is enabled with a flow source or ventilator that
entrains room air such as turbine-driven ventilators and CPAP/BiPAP flow sources,

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 21
excessive condensate may form in the Breathing Circuit. If the condensate becomes
unacceptable, disable HC mode (set HC = ‘0.0’).

Refer to Diagnostic Menu for further information regarding this feature.

4.1.4.3 Activating and Deactivating Humidity Compensation

1. Access the Diagnostic Menu by pressing the Mute and Mode Buttons together for one
second.
Two rows of dashes (‘= = =’) on the display indicates the Diagnostic Menu has been
accessed. The Diagnostic Menu will begin to cycle through the options when the two
buttons are released.
2. Humidity compensation (‘HC’) is the first option; press and hold the Mute Button to
access this option.
3. The current setting is displayed and will be one of the following values; ‘-A-‘, ‘0.0’,
‘1.0’, ‘2.0’, ‘3.0’, ‘4.0’, or ‘5.0’. To change the setting, continue to hold the Mute Button
and:
• Press the Mode Button for one second to increase the setting or
• Press the On/Off Button for one second to decrease the setting
After each adjustment, the Humidifier will beep twice, release the Mode or On/Off
button and repeat until the display shows the desired setting.
4. To exit the menu, release all the buttons; the menu will continue to cycle until ‘End’ is
displayed and then exit automatically.

NOTE:
Reconnecting the Humidifier to mains power will restore the last HC setting (Auto or Manual).
Each Operating Mode (Invasive or Mask/Noninvasive) of the humidifier stores the HC mode
separately. For example, Invasive Mode may store a value of Auto HC (‘-A-‘) and
Mask/Noninvasive Mode may store a Manual HC value of 0.0 (i.e. HC disabled).

4.1.4.4 Humidity Compensation Display

During normal operation, the decimal point in the Temperature Display will flash when
Manual HC or Auto HC is enabled. The user can determine which mode is selected based on
the rate of flashing; Auto HC Mode has a slower flash rate than Manual HC Mode.

If HC Mode has been disabled (i.e. Manual HC setting is ‘0.0’), then the decimal point will not
flash.

NOTE:
When HC Mode is active, the displayed temperature may also be higher than normal, up to a
maximum of 39 °C, indicating the amount of applied compensation.

22 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Humidifier Controls
On/Off Button
WARNING:
The unit may be energized even when the display is not illuminated. Completely
disconnect the mains plug from the power socket before servicing.

Briefly hold this button down to turn on the Humidifier. Hold this button down for
at least one second to turn off the Humidifier.
After turn on, the internal self-test, visual and audio test sequences will run on
the Humidifier. Normal control of the humidifier follows the successful
completion of these test sequences.
The humidifier will always default to Invasive mode after turn on.

Mode Button
Hold the Mode Button down for at least one second to switch between Invasive and
Mask/Noninvasive modes. Mode selection is shown with a green indicator.

Use Invasive mode on patients whose upper airways have been bypassed by
either a tracheostomy or endotracheal tube.
The humidifier normally controls the Chamber Setpoint to 37 °C, and the Airway
Probe temperature to 40 °C, maintaining a +3 °C temperature gradient along the
Inspiratory Limb.
However, if this temperature gradient is not maintained, the Chamber Setpoint is
reduced in 0.5 °C steps (to a minimum of 35.5 °C), to minimize condensate
buildup in the Breathing Circuit. If the Chamber Setpoint is less than 37 °C and
a sufficient temperature gradient is maintained along the Inspiratory Limb, then
the Chamber Setpoint is increased up to 37 °C in 0.5 °C steps.

If automatic or manual humidity compensation has been activated then the

displayed temperature may be higher than 37 °C.

Use Mask/Noninvasive mode on patients whose natural humidification system

(i.e. upper airways) are Not bypassed, but are receiving gas via a facemask or
similar.
The Humidifier normally controls the Chamber Setpoint to 31 °C, and the Airway
temperature to 34 °C, maintaining a +3 °C temperature gradient along the
Inspiratory Limb2.

MR850JHU models refer to this mode as Mask. Other models refer to this mode
as Noninvasive.

If automatic or manual humidity compensation has been activated then the

displayed temperature may be higher than 31 °C.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 23
 Mute Button
Pressing the Mute Button silences the Humidifier’s alarm for two minutes.
Reactivate the audio alarm by pressing the Mute Button again. A green
light indicates the mute status.

A Chamber or Airway Probe alarm will be muted for a longer period until
the Humidifier determines whether the probe is inserted, refer to Chamber
Probe Alarm (Section 4.4.4) and Airway Probe alarm (Section 4.4.3).

Temperature Display
The Temperature Display shows the lower of the Chamber or Airway temperatures. This
temperature gives an indication of the dew point (in °C) of the gas supplied to the patient.
The dew point of a gas is the best indication of both its humidity and energy content.

Under normal operation, the Temperature Display will show the Chamber temperature as it
typically is lower than the Airway temperature.

10 °C ≤ Temperature ≤ 70 °C Temperature < 10 °C Temperature > 70 °C

HC Mode enabled Probe Disconnected

flashing decimal point

Table 4-b Temperature Display

Showing Chamber and Airway Temperature

Both the Chamber and Airway temperatures can be displayed by pressing and holding the
Mute Button for one second. The sequence of the displayed temperatures is:
1 The display will show the Chamber temperature, and the Chamber Probe indicator
(Section 4.4.4) will illuminate for two seconds after the Mute Button is released.
2 The display will go blank. The display then shows the Airway temperature, and the
Airway Probe indicator (Section 4.4.3) will illuminate for two seconds.
3 The Temperature Display will go blank again and revert to normal operation.

24 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Setup Alarms
These front panel indicators are intended to aid the user in identifying problems with the
incorrect setup of the device and its accessories.

Heater Wire
These indicators are lit when the Inspiratory Limb in the Breathing Circuit is
misconnected, or the Heater Wire or Heater-wire Adapter is faulty. There will be
no alarm if the expiratory limb is misconnected. An intermittent connection, or
excessive current (total current in all limbs >3.5 A) in either Heater Wire will also
produce a Medium-priority alarm. The Humidifier will immediately turn off power
to the Heater Wires and Heater Plate.
The 900MR805 (Dual Heated) or 900MR806 (Single Heated) Heater-wire
Adapters contain additional high-speed circuitry to monitor the voltage and
current supplied to the Heater Wire and are specifically designed to rapidly
disconnect the Heater Wire in the event of a transient current condition. This
situation can occur as the result of electromagnetic interference (EMI), a spark,
or an overcurrent situation.
The 900MR805 and 900MR806 Heater-wire Adapters can disconnect the
Heater Wire for a period of up to four seconds depending on the transient
magnitude. The “Heater Wire” alarm is active for the duration of the
disconnection.
Additionally, in an overcurrent situation such as a short circuit, the Heater-wire
Adapters will rapidly disconnect the Heater-wire load for a fixed period of four
seconds. The “Heater-wire” alarm is active for the duration of the disconnection.

Temperature Probe
This indicator is lit when the Temperature Probe has not been connected
or is faulty. The Humidifier tests for the following probe-fault conditions:
• Temperature Probe is misconnected
• The chamber thermistor is open or has a short circuit
• The airway thermistor is open or has a short circuit
• The flow thermistor is open or has a short circuit
• One thermistor has shorted to another
• The flow calibration resistor is open or has a short circuit

When any of the above faults are detected, a Medium-priority alarm is activated.
The Humidifier will immediately turn off the Heater Wire and Heater Plate.

Airway Probe
This indicator is lit when the Airway Probe is not inserted into the Breathing
Circuit correctly. During turn on or rapid changes in temperature, the Humidifier
tests to see if a probe is in place by cooling and then heating the probe. If the
Breathing Circuit does not have an Airway Probe inserted and the Humidifier
detects this, a Medium-priority alarm is activated and the Humidifier enters
standby. While this alarm is active, the Humidifier will periodically initiate a
probe-out test, or if the user presses the Mute Button. It may take up to
15 minutes for an alarm to activate depending on the Humidifier control state.
During periods of low or zero gas flow, the Airway Probe alarm is disabled.
Detection of gas flow by the Humidifier initiates an Airway Probe test.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 25
 Chamber Probe
This indicator is lit when the Chamber Probe is not inserted into the Breathing
Circuit correctly. During turn on or rapid changes in temperature, the Humidifier
tests to see if a probe is in place by cooling and then heating the probe. If the
Breathing Circuit does not have a Chamber Probe inserted and the Humidifier
detects this, a Medium-priority alarm is activated and the Humidifier enters
standby. While this alarm is active, the Humidifier will periodically initiate a
probe-out test, or if the user presses the Mute Button. It may take up to
15 minutes for an alarm to activate depending on Humidifier control state.

Water Out
This indicator is lit when there is insufficient water in the Humidification
Chamber.
The Humidifier monitors the gas flow and amount of energy used to maintain the
Chamber temperature. A Medium-priority alarm will activate if less than
expected energy levels are required. It may take up to 20 minutes for an alarm
to activate, depending on the gas flow rate and variability.
Press the Mute Button to cancel this alarm. If the water-out condition remains,
another alarm will activate.

26 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Operational Alarm
If problems occur with the operation of the Humidifier one or more of the following alarms
will be activated.

High-temperature Alarm
The humidifier will immediately activate a Medium-priority alarm if at any time
the displayed temperature reaches 41 °C, or if the Airway temperature reaches
43 °C. The humidifier will immediately turn off the Heater Wire, and Heater Plate
and the temperature display will flash.

Low-temperature Alarm
The delivery of low-temperature gas to the patient activates an alarm. The
delivery of low-temperature gases to the patient may indicate low levels of
delivered humidity. This alarm is disabled in the period where the Humidifier is
warming up.
Invasive Mode
In Invasive mode, a Low-priority alarm activates 25 seconds after the displayed
temperature falls below 35.5 °C. If the temperature remains low, a Medium-
priority alarm is activated. The time taken for this second alarm to activate
depends on the length of time the displayed temperature is below 35.5 °C and
the magnitude of the temperature difference.
Figure 4.5.2-a Temperature vs. Time Until Alarm Activation shows the
relationship between temperature and the time to alarm.

36 Low Priority Alarm

35
Mute Curve

34
Temperature °C

33 Medium Priority Alarm

32

31

30
0 10 20 30 40 50 60 70
Time to Alarm (minutes)

Figure 4.5.2-a Temperature vs. Time Until Alarm Activation

Pressing the Mute Button during a Low-Temperature, Medium-priority alarm

changes it to a Low-priority alarm. If the displayed temperature remains the
same the time to re-alarm will be halved.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 27
 Mask/Noninvasive Mode
In this mode, a Low-priority alarm activates 25 seconds after the displayed
temperature falls below 26.0 °C.

NOTE:
Cold and drafty conditions or gas flow rates outside the specification of the
Breathing Circuit, Humidification Chamber, or Humidifier can lead to a Low-
Temperature alarm.

See Manual
This symbol indicates a hardware fault. Please refer to Troubleshooting in
Section 6.

28 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
5 Maintenance Procedures
Perform maintenance at regular intervals to keep the Humidifier in good working order. Use
the maintenance check sheet in Section 9 to assist with this.

Maintenance Schedule
MR850 Humidifier
Annually
a. Visually check for physical damage:
• Check the power cord for insulation damage, kinks, cuts and replace if required.
• Check that the Heater Plate springs back when pressed and check for deep
scratches; replace if required.
• Check electrical sockets or plugs for damage and replace if required.
• Check Humidifier enclosure for damage; replace if required.
b. Perform Humidifier functional testing (Section 8.1); repair or replace on a fail result.
c. Perform electrical safety tests; repair or replace on a fail result.

MR850 Temperature Probe

Every six months
a. Visually check for physical damage:
• Inspect the glass thermistor on the Chamber Probe for damage; replace if required.
• Check the Chamber Probe and Airway Probe for damage; replace if required.
• Check the electrical cable for insulation damage, kinks and cuts; replace if required.
• Check electrical sockets or plugs for damage; replace if required.
b. Carry out a temperature accuracy and flow accuracy test (Section 8.2); replace on a fail
result.

MR850 Heater-wire Adapter

Annually
a. Visually check for physical damage:
• Check the electrical cable for insulation damage, kinks, cuts; replace if required.
• Check electrical sockets or plugs for damage; replace if required.
• Check Heater-wire Adapter enclosure for damage; replace if required
b. Carry out functional testing (Section 8.3), replace on a fail result.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 29
 Electrical Safety Check
Test the Humidifier and associated accessories to the current country-specific medical
electrical
standards for in-house testing (e.g. refer to AS/NZS 3551 for Australia and New Zealand).

NOTE:
The correct ground test point location is on the front underside edge of the Heater Plate, as
shown in Figure 5.2-a. The anodizing insulating layer has been removed from this location,
see Figure 5.2-b.

Figure 5.2-a Location of the correct ground test point

Anodizing has
been removed

Figure 5.2-b Anodizing free zone of the Heater Plate

30 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Cleaning Instructions
Refer to the User Instructions which accompany each humidifier and accessory for cleaning
guidelines.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 31
6 Troubleshooting
Operational Problems
This section deals with the common faults that cause the Humidifier to alarm. These faults
may result from the incorrect set up of the device, faulty accessories, or a Humidifier fault.

Symptom Corrective Action Reference

A flashing ‘See Manual’ Look up the displayed error code from the list Section 6.2
indicator accompanied by an provided in this manual for corrective action.
audible alarm.
An error code is shown on
the temperature display.

A continuously lit ‘See Check that the mains power supply is within Section 3.2
Manual’ indicator with no specification and remedy as required.
audible alarm.
The temperature display The Humidifier has an unserviceable fault; replace Section 7
should be blank. PCBA.

A flashing ‘Water Out’ Check that there is sufficient water in the

indicator is accompanied by Humidification Chamber and Water Bag. Confirm
an audible alarm. the water feed set is not kinked or occluded. Refill
or replace as necessary.

Check that the gas flow rate is within the specified

limits of the humidifier and accessories used.
Adjust as necessary.

Check if condensate has formed on the Chamber

Probe. Dry the Chamber Probe and re-insert.

Check Temperature Probe. Complete a Section 8.2

temperature and flow accuracy test and replace
the Temperature Probe as required.

Check the Humidifier. Complete a humidifier Section 8.1

functional test and service the Humidifier as
required.

A flashing ‘Chamber Check for proper insertion of the Chamber Probe Refer to the User
Probe’ indicator is into a correctly configured Breathing Circuit. Instructions
accompanied by an Adjust as necessary. which
audible alarm. accompany each
accessory

Check that there is sufficient water in the

Humidification Chamber and Water Bag. Confirm
the water feed set is not kinked or occluded. Refill
or replace as necessary.

Check the correct model of Humidification Refer to the

Chamber is in use. Change as necessary. Chamber User
Instructions

Check that the gas flow rate is within the specified Refer to the User
limits of the Humidifier and accessories used. Instructions
Adjust as necessary. which
accompany each
accessory

32
Symptom Corrective Action Reference

Check if condensate has formed on the Chamber

Probe. Dry the Chamber Probe and re-insert.

A Temperature Probe or Humidifier fault. Section 8

Complete functional tests and replace the
Temperature Probe or service the Humidifier as
required.

A flashing ‘Airway Probe’ Check for proper insertion of the Airway Probe Refer to the User
indicator is accompanied by into a correctly configured Breathing Circuit. Instructions
an audible alarm. Adjust as necessary. which
accompany each
accessory

Check that there is sufficient water in the

Humidification Chamber and Water Bag. Confirm
the water feed set is not kinked or occluded. Refill
or replace as necessary.

Check the correct circuit is being used, is Refer to the

configured correctly, and the gas flow direction is delivery circuit
not reversed. Change or adjust as necessary. User Instructions

Check that the gas flow rate is within the specified Refer to the User
limits of the humidifier and accessories used. Instructions
Adjust as necessary. which
accompany each
accessory

Check for excessive condensate build-up. Very

cold or drafty ambient conditions may lead to this
alarm. Protect the Breathing Circuit from strong
drafts or increase room temperature or both.

Temperature Probe or Humidifier fault. Complete Section 8

functional tests and replace the Temperature
Probe or service the Humidifier as required.

A flashing ‘Heater Wire’ Check the electrical connections between the Section 4.1
indicator is accompanied by Humidifier, Heater-wire Adapter and Breathing
an audible alarm. Circuit.
NOTE:
Ensure the short lead of the 900MR805 Heater-
wire Adapter connects to the Inspiratory Limb.

If the electrical connections are okay, replace the

Breathing Circuit and re-test.

If the Breathing Circuit has been replaced, replace

the Heater-wire Adapter and re-test.

If the alarm is intermittent and the Humidifier Section 12

returns to normal operation, the system may be
affected by electromagnetic interference (EMI).
Contact the local Fisher & Paykel Healthcare
service representative for further assistance.

The Humidifier has an unserviceable fault; replace Section 7

PCBA.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 33
 Symptom Corrective Action Reference

A flashing ‘Temperature Check the electrical connection between the

Probe’ indicator is Temperature Probe and Humidifier. Connect the
accompanied by an audible Temperature Probe.
alarm.
Check for a Temperature Probe or Humidifier Section 8
fault. Complete functional tests and replace the
Temperature Probe or service the Humidifier as
required.

A continuously lit The humidifier has detected a lower than Refer to the User
‘Temperature’ Indicator with prescribed gas temperature. This symptom could Instructions
no audible alarm. be a system disturbance caused by a change in which
gas flow rate, circuit disconnect, temperature accompany each
The temperature display is
probe, cold ambient, room or fan draft. Check accessory
<35.5 °C.
humidifier setup, gas flow, room conditions.
Correct or adjust as necessary or wait for the
Humidifier to recover.

A flashing ‘Temperature’ The humidifier has been unable to deliver the Refer to the User
indicator is accompanied by prescribed gas temperature for an extended Instructions
an audible alarm. period. Check that the gas flow rate is within the which
The temperature display is specified limits of the Humidifier and accessories accompany each
<35.5 °C. used. Change or adjust as necessary. accessory

Check for drafts caused by fans or room air

conditioning around the Breathing Circuit. Protect
the Breathing Circuit from strong or cold drafts.

Check the correct circuit is being used, is Refer to the

configured correctly, and the gas flow direction is delivery circuit
not reversed. Change or adjust as necessary. User Instructions

Check for excessive condensate build-up in the

Breathing Circuit. Drain as necessary.

Check that there is sufficient water in the

Humidification Chamber and Water Bag. Confirm
the water feed set is not kinked or occluded. Refill
or replace as necessary.

Check for a Temperature Probe or Humidifier Section 8

fault. Complete functional tests and replace the
Temperature Probe or service the Humidifier as
required.

A flashing ‘Temperature’ A sudden and significant gas flow change may Section 8
indicator is accompanied by have occurred. If a patient is connected to the
an audible alarm. humidifier, disconnect until the Display
Temperature decreases or the alarm stops. If the
The temperature display is
Display Temperature does not decrease then
>41 °C.
remove the Humidifier from the patient. Check for
a Temperature Probe or Humidifier fault.
Complete functional tests and replace the
Temperature Probe or service the Humidifier as
required.

34 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
Symptom Corrective Action Reference

The Display Temperature is This symptom could be a system disturbance

higher than expected. There caused by a change in gas flow rate or ambient
is no audible alarm condition or after a heated limb reconnection or a
temperature probe reconnection. Check the
Humidifier setup, gas flow, and room conditions.
Correct or adjust as necessary or wait for the
Humidifier to recover, allowing 30 minutes for the
temperature to stabilize.

Manual or Automatic Humidity Compensation may Section 4.1.4

be active. No action required.

The Humidifier will not turn Check humidifier is plugged into the mains supply,
on when pressing the On/Off and there is power to the outlet socket. Correct as
Button required.

Check that the mains supply is within Section 3.2

specification. Correct as required.

Check the fuses are good. Replace as required. Section 7

Check the continuity of the mains power cord. Section 7

Replace as required.

Check the transformer output voltages; white wire Section 7

secondary winding (10 V~) and yellow wire
secondary winding (22 V~). Replace transformer if
incorrect.

Check transformer output voltage is reaching the Section 7

PCBA. Replace the PCBA if correct.

The Humidifier fails the Check the test equipment and test procedure. If Section 8.1.2
Humidifier Calibration Test correct, send the Humidifier to Fisher & Paykel
Section 7
Healthcare or replace the PCBA.

The Humidifier fails the If the Chamber temperature is low, check the Section 8.1.5
Humidifier Warm-up and Heater-plate element. Replace the Heater-plate
Section 7
Control Test element as required and re-test.

If the Airway temperature is low; replace the Section 8.1.5

Breathing Circuit and re-test.

The Humidifier has an unserviceable fault; replace Section 7

PCBA.

The Temperature Probe fails Check the test equipment and test procedure. Section 8.2
one of the Temperature Replace the Temperature Probe if these are
Probe Tests correct.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 35
 Error Codes
The following explains the error codes displayed in conjunction with a flashing ‘See Manual’ indicator.
No code is displayed if the microprocessor has stopped functioning.

Error Description of Fault Corrective Action

E00 No fault No action required
E02 Microprocessor stack overflow Disconnect and re-connect the mains
power of the device or replace the
software
E07 A model mismatch between the unit and new Replace software or contact your
software. There is an attempt to install incorrect Fisher & Paykel Healthcare
model software representative
E10 Temperature circuit calibration out of range: Replace the PCBA
Range Amp 0: 25.5 °C
E11 Temperature circuit calibration out of range: Replace the PCBA
Range Amp 0: 65.0 °C
E12 Temperature circuit calibration out of range: Replace the PCBA
Range Amp 1: 25.5 °C
E13 Temperature circuit calibration out of range: Replace the PCBA
Range Amp 1: 34.5 °C
E14 Temperature circuit calibration out of range: Replace the PCBA
Range Amp 2: 34.5 °C
E15 Temperature circuit calibration out of range: Replace the PCBA
Range Amp 2: 44.6 °C
E16 Temperature circuit calibration out of range: Replace the PCBA
Range Amp 3: 65.0 °C
E20 Heater-wire element is not turning on: Reset the Thermal Cutout, or
- Heater-plate Thermal Cutout has tripped relay Replace the fuse, or
- F2 fuse has blown Replace the PCBA
- Heater-wire Triac has an open circuit
E21 Heater-wire Triac has short-circuited Replace the PCBA or contact your
Fisher & Paykel Healthcare
representative
E23 Heater-wire sensor circuit has failed Replace the PCBA
E25 Airway sensor test circuit faulty Replace the PCBA
E26 Chamber sensor test circuit faulty Replace the PCBA
E27 Heater-wire relay is not switching off Replace the PCBA
E28 Mains voltage measurement is out of calibration Perform voltage calibration or replace
the PCBA
E29 Heater-plate thermistor has short-circuited Replace Heater-plate thermistor
assembly
E2A Heater-plate thermistor has an open circuit Replace Heater-plate thermistor
assembly
E2C Heater-plate element circuit is not turning on: Replace the PCBA or replace the
- Element has an open circuit Heater-plate element
- Heater-plate Triac has an open circuit
- Heater-plate Relay has an open circuit
E2D Heater-plate element is not turning off. Replace the PCBA
- Heater-plate Triac has a short-circuit
E2E Heater-plate drive circuit faulty. Replace the PCBA
E30 On/Off Button stuck on Replace the PCBA
E31 Mute Button stuck on Replace the PCBA

36 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
Error Description of Fault Corrective Action
E32 Mode Button stuck on Replace the PCBA
E40 Unit not tested on Functional Tester 1 at time of Replace the PCBA
manufacture
E41 Failed Functional Tester 1 at time of manufacture Replace the PCBA
E42 Unit not stress-tested during manufacture Replace the PCBA
E43 Unit failed the stress-test during manufacture Replace the PCBA
E44 Unit not tested on Functional Tester 2 at time of Replace the PCBA
manufacture
E45 Unit failed Functional Tester 2 at time of Replace the PCBA
manufacture
E4A EEPROM write error occurred Replace the PCBA
E4B EEPROM verify error occurred Replace the PCBA
E4C EEPROM read error occurred Replace the PCBA
E50 Flow circuitry will not turn off Replace the PCBA
E51 Flow circuitry will not turn on Replace the PCBA
E80 External watchdog fault Replace the PCBA
E81 Airway over-heat circuit fault Replace the PCBA or contact your
Fisher & Paykel Healthcare
representative
E82 Chamber over-heat circuit fault Replace the PCBA
E87 Zero-crossing fault Replace the PCBA or contact your
Fisher & Paykel Healthcare
representative
E88 Indicator drive circuit fault Replace the PCBA
E89 I2C bus fault Replace the PCBA
E90 Heater wire triac sense voltage out of range Replace the PCBA or contact your
Fisher & Paykel Healthcare
representative
E99 Invalid Software Replace Software or contact your
Fisher & Paykel Healthcare
representative

C01 MicroSD Card not ready Insert or replace the MicroSD Card
C02 MicroSD Card other error Replace the MicroSD Card

F01 Corrupt file system MBR (Master Boot Record) Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card
F02 Corrupt file system partition type Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card
F03 Corrupt file system PBR (Partition Boot Record) Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card
F04 Corrupt file system sector size Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card
F05 Upgrade file not found Copy MR850_xxxxx.fph file to card
F06 Corrupt file size in the file system Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card
F07 Corrupt file system FAT (File Allocation Table) Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card
F08 File system read timeout Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card
F09 File system other error Format MicroSD Card to FAT32 and
copy MR850_xxxxx.fph file to the card

U01 Corrupt upgrade file signature Copy MR850_xxxxx.fph file to the card

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 37
 Error Description of Fault Corrective Action
U02 Corrupt upgrade file encryption type Copy MR850_xxxxx.fph file to the card
U03 Corrupt upgrade file size Copy MR850_xxxxx.fph file to the card
U04 Corrupt upgrade file checksum Copy MR850_xxxxx.fph file to the card
U05 Flash erase failed Replace the PCBA
U06 Flash program failed Replace the PCBA
U07 Flash verify failed Replace the PCBA
U08 Software upgrade other error Replace the PCBA

38 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Diagnostic Menu
Access the Diagnostic Menu by pressing the Mute and Mode Buttons together for one second until two
rows of dashes appear on the display (‘= = =’). The Diagnostic Menu will cycle through the options
when the two buttons are released. Press and hold the Mute Button to display the value for the
currently displayed option.

Display Description
HC Humidity Compensation (HC) option
• Invasive mode, compensation range is 0.0–5.0 °C (Chamber Setpoint =
37.0–42.0 °C)
• Mask/Noninvasive mode, compensation range is 0.0–5.0 °C (Chamber
Setpoint = 31.0–36.0 °C)
Press the Mute and Mode Buttons together for one second to move up through
the settings below.
Press the Mute and On/Off Button together for one second to move down
through the settings below.
The humidifier will confirm the change with a double-beep.
• ‘5.0’ = +5.0 °C of chamber compensation
• ‘4.0’ = +4.0 °C of chamber compensation
• ‘3.0’ = +3.0 °C of chamber compensation
• ‘2.0’ = +2.0 °C of chamber compensation
• ‘1.0’ = +1.0 °C of chamber compensation
• ‘0.0’ = +0.0 °C of chamber compensation (NO compensation)
• ‘-A-‘ = Automatic humidity compensation mode:
o Invasive mode: 0 – 5 °C in 0.5 °C steps
o Mask/Noninvasive mode: 0 – 5 °C in 1 °C steps
Cct Connected Breathing Circuit identification:
• “S--“ = Standard inspiratory heater wire connected
• “--E” = Expiratory heater wire connected
• “---” = No heater wires detected
CSP Chamber Setpoint in 0.1 °C resolution, e.g. 37.0 °C
• Invasive mode range, 35.5–42.0 °C.
• Mask/Noninvasive mode range, 31.0–36.0 °C
Cdc Chamber Duty Cycle (%)
During the selection of this menu and while a chamber probe-out test is active,
the Chamber Probe indicator will light.
CHP Chamber Power / Flow ratio (W/LPM)
hP Heater-plate Temperature (°C)
Flo Gas Flow Rate (0.1 LPM)
• “---“ = Unknown Flow (flow measurement not started)
FLr Gas Flow Rate Range:
• “---“ = Unknown Flow (flow measurement not started)
• “no” = No flow, (Standby)
• “Lo” = Low flow, (<3 LPM)
• “In” = Intermediate flow, (2–17 LPM)
• “Hi” = High flow, (>13 LPM)
• “ -“ = Ventilated flow detected

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 39
 Display Description
ASP Airway temperature setpoint in 0.1 °C resolution, e.g. 40.0 °C
• Invasive mode range, 35.0–40.0 °C.
• Mask/NonInvasive mode range, 28.0–34.0 °C
Adc Airway Duty Cycle (%)
During the selection of this menu and while an airway probe-out test is active,
the Airway Probe indicator will light.
H2O The Water-out Number used to detect the presence of chamber water. The
Water-out Number is calculated using:
𝐶𝐶ℎ𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎 𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃
𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻 𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇. −𝐶𝐶ℎ𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎 𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇.
During the selection of this menu and while the Water-out Number falls below
a dry chamber threshold, the water-out indicator will be lit.
LAS Last Alarm State
The display will go blank, and the Humidifier’s indicators show the most recent
alarm. To clear the LAS, press and hold the Mute and Mode Buttons for one
second. Clearing the LAS will cause the Humidifier to double-beep.
LFS Last Fault State
To clear the LFS, press and hold the Mute and Mode Buttons for one second.
Clearing the LFS will cause the Humidifier to double-beep.
SoF Current software version
End Press the Mute Button to cycle to the start of the menu. Not pressing the Mute
Button for six seconds will exit the Diagnostic Menu.

40 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
7 Servicing Procedures
General Considerations

WARNING:

The unit may be energized even when the display is not illuminated. Completely
disconnect the mains plug from the power socket before servicing.

All servicing procedures shall be followed by a humidifier functional test and an

electrical safety test to ensure proper operation.

Ensure that the replacement fuses are of the specified type and current ratings.

CAUTION:

• Do not use excessive force when re-fastening screws.

• Follow antistatic procedures when servicing this product.

Required Tools:

• PH2 Phillips Screwdriver

• Slotted 3 mm x 0.5 Screwdriver
• 10 mm Spanner
• Plastic Pry Tool
• Side Cutters
• Suitable tool (e.g. strong tip tweezers) for SMD Cartridge type fuse extraction
• Suitable tool (e.g. cartridge type fuse puller) for 5 x 20 mm Cartridge type fuse
extraction

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 41
 Procedures
Open the case
1. Disconnect the Humidifier from mains power.
2. Remove the four screws at the back of the humidifier (Figure 7.2.1-a), using a PH2
Phillips Screwdriver.

Figure 7.2.1-a Location of case screws

3. Separate the case by sliding the two halves apart (Figure 7.2.1-b). Pull the front half of
the case away from the rear. The Control Board is attached to the Case Front and is
connected via ribbon cables to the Power Board fitted to the Case Rear.

Figure 7.2.1-b Case separation

42 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Remove the Power Board
1. If not already open, perform Open the case procedure (Section 7.2.1).
2. Push the Side Panel inwards (Figure 7.2.2-a) in a direction perpendicular to the Side
Panel, to unlatch the Side Panel from the Case Rear. A click will be heard when the Side
Panel unlatches, and a gap should appear between the Case Rear and Side Panel.

Figure 7.2.2-a Unlatching the Side Panel

3. Slide the Power Board, which is attached to the side panel, away from the Case Rear
(Figure 7.2.2-b).

Figure 7.2.2-b Side Panel and Power Board removal

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 43
 Remove the Control Board
1. If not already open, perform Open the case procedure (Section 7.2.1).
2. Release the Control Board from the Case by unlatching the three plastic retaining clips,
while gently lifting the Control Board with a plastic pry tool (Figure 7.2.3-a).

Control Board

Retaining Clips

Use Plastic
Pry Tool Here

Figure 7.2.3-a Control Board Removal

Close the case

3. Confirm all harnesses are connected, and wires are secured.
4. Place the Control Board into the Case Front, ensuring correct latching of the retaining
clips (Figure 7.2.3-a) and Finger Guard clearance/movement is not impeded by the
Control Board (Figure 7.2.4-a).

Finger Guard
Pushed Down
Check unimpeded Finger
Guard movement

Figure 7.2.4-a Finger Guard Clearance

5. Slide the Power Board back into position, ensuring that the Side Panel slides into the
slots of the Case Rear (Figure 7.2.4-b). Once the Side Panel is engaged fully with the
Case Rear, push the Case Rear inwards, where the gap between the Side Panel and
Case Rear appears (Figure 7.2.4-b). You should hear a click when the Side Panel
latches to the Case Rear.

44 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Push here
to latch
Side Panel

Slots

Figure 7.2.4-b Side Panel assembly

6. Slide the two case halves together. Replace and tighten the four screws (Figure 7.2.1-a),
using a PH2 Phillips Screwdriver.

CAUTION: Do not use excessive force when re-fastening screws.

7. Carry out functional and safety tests on the correctly assembled unit (Figure 7.2.4-c),
outlined in Section 8.

Figure 7.2.4-c Correctly assembled unit

Replace the Heater-plate Assembly

1. Before beginning unpack the replacement Heater-plate Assembly and check it is the
correct voltage for the humidifier model.
2. Perform Open the case procedure (Section 7.2.1).

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 45
1. Disconnect the Heater-plate Earth and Heater-plate Element Harness together with the
Thermistor and Thermal Cutout Harness attached to the Power Board (Figure 7.2.5-a).

Heater Plate Earth

Heater-plate
Element Harness

Heater-plate
Thermal Cutout &
Thermistor Harness

Figure 7.2.5-a Power Board Harness Connections

3. Remove the three screws holding the Heater-plate Assembly to the Case Front (Figure
7.2.5-b)

Heater-plate
Screws

Figure 7.2.5-b Location of Heater-plate screws

4. Taking care not to lose the springs, remove the Heater-plate Assembly from the Case
Front, (Figure 7.2.5-c).
5. Fit the new Heater Plate assembly into new Case Front.

46 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
6. Align the springs underneath the Heater Plate with the screw holes. Reinsert the three
previously removed screws and tighten (Figure 7.2.5-b).

Springs over
screw holes

Figure 7.2.5-c Heater-plate Assembly

CAUTION: Do not use excessive force when re-fastening screws.

7. Press and release the Heater-plate Assembly, checking for smooth movement.
8. Reconnect the Heater-plate Earth and Heater-plate Element Harness together with the
Thermistor and Thermal Cutout Harness to the Power Board (Figure 7.2.5-a).
9. Perform Close the case procedure (Section 7.2.4).

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 47
 Reset the Heater-plate Thermal Cutout
1. Perform Open the case procedure (Section 7.2.1).
2. Locate the Thermal Cutout reset button on the inside of the Case Front and lightly push
with a pen or small screwdriver (Figure 7.2.6-a).
3. If you feel or hear a small click when pushing on the reset button, the Thermal Cutout has
been successfully reset.
4. Perform Close the case procedure (Section 7.2.4).

NOTE: If the Heater Plate is still hot, it must be allowed to cool sufficiently before the
Thermal Cutout can be reset.

Figure 7.2.6-a Location of Thermal Cutout reset button

48 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Replace the Heater-plate Element
1. Before beginning unpack the replacement Heater-plate Element and check it is the
correct voltage for the humidifier model.
2. Measure the resistance between the two wires on the Heater-plate Element Connector
(Figure 7.2.7-a). The resistance of the Heater-plate Element should be within the
specification shown in Table 7-a. If the measured resistance is outside this range, discard
the element.

Figure 7.2.7-a Heater-plate Element connector

MR850 Model
Supply Voltage Heater-plate Resistance
Number
MR850Axx 230 V~ 353 ± 12 Ω
MR850AKR 220 V~ 353 ± 12 Ω
MR850Jxx 115 V~ 88 ± 3 Ω
MR850Gxx 100 V~ 67 ± 2 Ω

Table 7-a Heater-plate Resistance Specifications

3. Perform Steps 2-5 of Replace the Heater-plate Assembly procedure (Section 7.2.5).
4. Cut the cable tie that hold the Heater-plate Harness together (Figure 7.2.7-b).
5. Taking care not to lose the screws and washers, remove the two screws holding the
Heater-plate Reflector. Lift the Heater-plate Reflector away (Figure 7.2.7-b).
6. Taking care not to lose the screws, remove the four screws holding the Heater-plate
Element Cover Plate. Lift the Heater-plate Element Cover Plate away (Figure 7.2.7-c).
7. Remove the Heater-plate Element, leaving the mica insulator in place (Figure 7.2.7-d).
8. Place the new Heater-plate Element into position. Ensure the insulating mica is between
the element and the metal plate.
9. Replace the Heater-plate Element Cover Plate using the four previously removed screws
and tighten.
10. Position the two spacer washers that separate the Heater-plate Reflector and Heater-
plate Element Cover Plate.
11. Position the Heater-plate Reflector and fasten using the two previously removed screws.
12. Attach a new cable tie to the Heater-plate Harness.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 49
13. Fit the Heater Plate assembly back into the Case Front.
14. Perform Steps 7-10 of Replace the Heater-plate Assembly procedure (Section 7.2.5).

Reflector Screws

Spacer Washer

Reflector Plate

Harness
Cable Tie

Figure 7.2.7-b Heater-plate Reflector

Cover Plate
Heater-plate
Screws
Element
Cover Plate

Figure 7.2.7-c Heater-plate Element Cover Plate

50 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
Heater-plate
Element

Figure 7.2.7-d Heater-plate Element

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 51
 Replace the Heater-plate Thermistor
1. Perform Steps 2-5 of Replace the Heater-plate Assembly procedure (Section 7.2.5).
2. Cut the cable tie that holds the Heater-plate Harness together.
3. Remove and set aside, the small screw holding Heater-plate Thermistor (Section 7.2.8).
4. Cut the cable tie holding the two black wires to the Thermal Cutout body.
5. Unsolder the two black wires attached to the Thermal Cutout terminal, and remove the
old thermistor and harness.
6. Place the new thermistor into position and fasten using the previously removed screw.

Harness
Cable Tie

Thermistor Screw
Thermal
Cutout Wires
Heater-plate
Thermal Cutout Thermistor
Cable Tie

Figure 7.2.8-a Heater-plate Thermistor replacement

7. Solder the two black wires from the new thermistor harness to the Thermal Cutout.
8. Attach a new cable tie to the Thermal Cutout body.
9. Attach a new cable tie to the Heater-plate Harness.
10. Fit the Heater Plate assembly back into the Case Front.
11. Perform Steps 7-10 of Replace the Heater-plate Assembly procedure (Section 7.2.5).

Replace the Heater-plate Thermal Cutout

1. Perform Steps 2-5 of Replace the Heater-plate Assembly procedure (Section 7.2.5).
2. Taking care not to lose the screws, remove the two small screw holding Heater-plate
Thermal Cutout (Section 7.2.6).
3. Cut the cable tie holding the wires to the Thermal Cutout body.
4. Unsolder the black wires attached to the Thermal Cutout terminals (Section 7.2.6).
5. Remove the Thermal Cutout.
6. Place the new Thermal Cutout into position and fasten using the previously removed
screws.
7. If required, reset the Thermal Cutout by pushing on the red button.

52 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Heater-plate
Thermal Cutout

Thermal
Cutout Wires

Thermal Cutout
Screws

Figure 7.2.9-a Heater-plate Thermal Cutout

8. Resolder the two black wires onto the Thermal Cutout terminals (Figure 7.2.9-a).
9. Attach a new cable tie to the Thermal Cutout body.
10. Fit the Heater Plate assembly back into the Case Front.
11. Perform Steps 7-10 of Replace the Heater-plate Assembly procedure (Section 7.2.5).

Replace the Power Cord

1. Perform Remove Power Board procedure (Section 7.2.2).
2. Release the power cord wires; Phase, Neutral and Earth, by unscrewing the terminal
blocks and removing the cable tie (Figure 7.2.10-a).

Cable Tie

Power Cord Earth

Power Cord Neutral

Power Cord Phase

Figure 7.2.10-a Terminal Block Connections

3. Slide the power-cord retainer away from the rear of the case to release the cable (Figure
7.2.10-b).

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 53
 Power Cord Released Retainer

Figure 7.2.10-b Power-cord Retainer

4. Remove the power cord by pulling it out of the rear of the case.
5. Insert the new power cord. Push the power-cord retainer back into position using
sufficient force to hold the power cord in place.
6. Connect the three power cord wires; Phase, Neutral and Earth, to the terminal block
(Figure 7.2.10-a). Refer to Table 7-b for the correct power cord wiring.
7. Secure the wires to the Power Board with a new cable tie.
8. Perform Close the case procedure (Section 7.2.4).

MODEL PHASE NEUTRAL EARTH

(P) (N) ( )
MR850APU
Green or
MR850JHU Black White
Green & Yellow
MR850JSU
All other MR850 models Brown Blue Green & Yellow

Table 7-b Power Cord Wiring

NOTE: This table only applies to the power cords supplied by Fisher & Paykel Healthcare.

Replace the Printed Circuit Boards (PCBA)

1. Perform Remove the Power Board procedure (Section 7.2.2).
2. Perform Remove the Control Board procedure (Section 7.2.3).
3. Disconnect the Transformer Primary Harness, Transformer Secondary Harness, Heater-
plate Element Harness, and Thermal Cutout and Thermistor Harness from the Power
Board (Figure 7.2.11-a).

54 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Transformer
Secondary Harness

Heater-plate
Element Harness

Heater-plate
Thermal Cutout &
Thermistor Harness Transformer
Primary Harness

Figure 7.2.11-a Power Board Harness Connections

4. Release the power cord wires; Phase, Neutral, Earth and Heater-plate Protective Earth,
by unscrewing the terminal blocks and removing the cable tie (Figure 7.2.11-b).

Cable Tie
Heater-plate Earth

Power Cord Earth

Power Cord Neutral

Power Cord Phase

Figure 7.2.11-b Terminal Block Connections

5. The Power Board can now be removed from the case.

6. Unpack the new PCBA, checking for any visual damage. If damaged, return for credit.

CAUTION:
Separation of the Power Board and Control Board will invalidate the calibration of the unit.
Always replace the boards as a pair.

7. Replace the primary fuses with the correct type and current rating (Table 7-d) into
locations F3 and F4 (Figure 7.2.11-c), or recover fuses from the old board if they match
the specified type and current rating.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 55
 Cable Tie

Primary Fuse F3 Primary Fuse F4

Figure 7.2.11-c Power Board primary fuse location

8. Attach the power cord Phase, Neutral, Earth and Heater-plate Protective Earth wires to
the terminal blocks by tightening the screws firmly (Figure 7.2.11-b).

CAUTION: Do not use excessive force when re-fastening screw.

9. Give each wire a pull in the direction perpendicular to the terminal block to ensure it is
secure.
10. Secure the Heater-plate Protective Earth wire and Power Cord wires with a new cable tie
(2.5 mm x 100 mm) threaded through the holes in the Power Board (Figure 7.2.11-c).
11. Connect the Transformer Primary Harness, Transformer Secondary Harness, Heater-
plate Element Harness, and Heater-plate Thermal Cut-Out and Thermistor Harness to
the Power Board (Figure 7.2.11-a).
12. Perform Close the case procedure (Section 7.2.4).

Replace the Speaker

1. Perform Remove the Control Board procedure (Section 7.2.3).
2. Remove the plastic Speaker Retainer from the Control Board, which is held by two plastic
Rivets (Figure 7.2.12-a). First, use a plastic pry tool to push the Rivet Pins out of the
Rivet Body (Figure 7.2.12-b). Then use the plastic pry tool to lift the plastic speaker
retainer from the Control Board (Figure 7.2.12-c).

56 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Plastic Rivets

Speaker Retainer

Figure 7.2.12-a Speaker location on Control Board

Rivet Body
Rivet Pin

Figure 7.2.12-b Rivet Disassembled

Use Pry Tool

Push Rivet Here
Pins Here

Figure 7.2.12-c Speaker Retainer Removal

3. With the speaker free from the retainer, disconnect the electrical connector located on the
opposite side of the Control Board.
4. Discard the old speaker, retainer and rivets.
5. Unpack the new speaker kit, checking for any visual signs of damage during transport. If
damaged, do not use.
6. It is recommended when replacing the speaker, to replace the retainer and rivets at the
same time.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 57
7. Assemble the speaker into the retainer. The speaker diaphragm should face the grille
holes of the retainer (Figure 7.2.12-d). Guide the speaker wires through one of the
retainer side openings (Figure 7.2.12-d).
Speaker

Retainer Retainer Side

Grille Holes Opening

Figure 7.2.12-d Speaker and Retainer assembly

8. Using the outline printed on the board for guidance, place the assembly against the rear
side of the Control Board, with the speaker wires positioned near the slot on the board
(Figure 7.2.12-e).
9. Insert a plastic rivet body into each securing hole of the plastic retainer until flush with the
retainer (Figure 7.2.12-e).
10. Fasten the speaker and retainer to the Control Board by inserting the Rivet Pins into the
Rivet Bodies, until flush with the plastic retainer (Figure 7.2.12-e).

Rivet Pin
raised

Rivet Body Rivet Pin flush

with Retainer

Board Slot

Figure 7.2.12-e Fastening the Speaker Retainer to the Board

11. Check the Speaker is held firmly to the Control Board and the wires are not pinched
under the Retainer.
12. Pass the speaker wires through the board slot and connect the electrical connector to its
mating connection located on the front side of the Control Board (Figure 7.2.12-e).

58 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Pass Wires
through Slot

Speaker
Connector

Figure 7.2.12-f Speaker Connector location

13. Perform the Close the case procedure (Section 7.2.4).

14. Perform an ‘Alarm System Test’ (Section 8.1.6) such as the ‘Heater Wire Alarm Test’ to
confirm the Speaker is functioning correctly.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 59
 Install new software
The display can show the Humidifier software version during the turn on sequence or
through the diagnostic menu (‘SoF’). If this software version is the same as labelled on
the microSD card, no further action is required.

Software kits listed in Table 7-c contain a microSD Card, stored and labelled with the
MR850 software version. This installation procedure will extract and upload the code to
the Humidifier’s microcontroller.

Applicable Models Single Multi

microSD Card pack microSD Card pack

All models 900MR991 900MR992

Table 7-c Software Kits

1. Perform Remove Control Board procedure (Section 7.2.3).

2. Insert the microSD card (Figure 7.2.13-a) into the card socket located on the Control
Board (Figure 7.2.13-b). If an existing microSD card is in the socket, remove this first.

Figure 7.2.13-a A microSD Card with Software Version 8.01

Figure 7.2.13-b Location of the microSD card socket

3. Follow the installation flow chart instructions (Figure 7.2.13-c).

4. Perform the closing the case procedure (Section 7.2.4).
5. On successful completion of the software installation, the microSD card may be removed
from the socket or left in place.

60 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
BEGIN
Open the case.

Is there an existing
microSD Card in Yes
the socket?

No

Insert the new microSD Card

Remove the old microSD Card.
into the empty socket.

Humidifier Display shows: ‘Con’

Close the case.

Do you
want to overwrite the
Yes software?

Hold down the Mode Button and

Yes No
connect the Humidifier to mains
power. Press the Mute Button for
The software install program is at least one second.
A single beep will sound
about to start.
and the software install will
begin.

Humidifier Display shows

the upload progress as a
Does the Humidifier percentage.
successfully read the
microSD Card?
Humidifier Display shows:
‘End’ and a single beep.

No Disconnect the power and Disconnect the power and then

then re-connect the power of re-connect the power of the
the humidifier. humidifier

The Humidifier Display shows an

Error Code: e.g. ‘Cxx’, ‘Fxx’ or Humidifier restarts as normal. Humidifier restart as normal.
‘Uxx’. Check the display shows the Check the display shows original
new software version number software version number during
during turn on sequence. turn on sequence.

END
Refer to New software No change on
Error Codes in updates the software
this manual.
completed. version.

Figure 7.2.13-c Flow chart for installation of new software

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 61
 Replace the Transformer
1. Perform Remove Power Board procedure (Section 7.2.2).
2. Disconnect the Transformer Primary Harness and Transformer Secondary Harness
attached to the Power Board (Figure 7.2.14-a).
3. Unscrew the four mounting screws holding the Transformer in place. Use a PH2 Phillips
Screwdriver.
4. Remove the old Transformer from the case.
5. Place the new Transformer inside the case and fasten in place using the four previously
removed screws.

CAUTION: Do not use excessive force when re-fastening screws.

6. Reconnect the Transformer Primary Harness and Transformer Secondary Harness to the
Power Board.
7. Perform Close the case procedure (Section 7.2.4).

Transformer Screws

Transformer
Primary Harness

Transformer
Secondary Harness

Figure 7.2.14-a Transformer Harness connections

62 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Replace the Mounting Bracket
1. Perform the opening the case procedure (Section 7.2.1).
2. Using a 10 mm Spanner, undo the Mounting Bracket locknut. Keep the locknut and
washer (Figure 7.2.15-a).
3. Withdraw the Mounting Bracket bolt (Figure 7.2.15-b).
4. Remove the old Mounting Bracket.
5. Fit the new Mounting Bracket to the case.
6. Insert the Mounting Bracket bolt, washer and locknut.
7. Tighten the Mounting Bracket locknut.
8. Perform Close the case procedure (Section 7.2.4).

Locknut & Washer

Figure 7.2.15-a Mounting Bracket locknut & washer

Bolt

Bracket

Figure 7.2.15-b Mounting Bracket bolt

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 63
 Replace the Finger Guard
1. Perform Remove the Control Board procedure (Section 7.2.3).
2. Taking care not to lose the springs, remove the old Finger Guard by applying a lifting
force and squeezing the retaining peg barbs (Figure 7.2.16-a).
3. Unpack the new Finger Guard and apply a small amount of Food Grade lubricant (e.g.
Super Lube Synthetic Grease) to the sliding pegs (Figure 7.2.16-b).
4. Fit the springs into the Front Case and insert the Finger Guard until the retaining barbs
latch.
5. Press and release the Finger Guard, checking for smooth movement and retention.
6. Perform Close the case procedure (Section 7.2.4).

Peg barb Peg barb

Figure 7.2.16-a Finger Guard

Lubricate Lubricate
here here

Springs

Figure 7.2.16-b Lubricate Finger Guard Pegs

64 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Replace the Fuses
1. Perform Remove the Power Board procedure (Section 7.2.2).
2. Position the Power Board to allow for clear access to the fuses (Figure 7.2.17-a).

Secondary Fuse F2

Secondary Fuse F1

Primary Fuse F3 Primary Fuse F4

Figure 7.2.17-a Power Board fuse locations

3. Locate the correct fuse to be replaced (Figure 7.2.17-a)

4. Use an appropriate fuse extraction tool to remove the cartridge fuse from its holder
(Figure 7.2.17-b)
and (Figure 7.2.17-c).
5. Discard the faulty fuse.

SMD Cartridge Fuse

Cartridge Fuse Holder

Figure 7.2.17-b Secondary Fuse Extraction

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 65
 Cartridge Fuse Holder

20x5mm
Cartridge Fuse

Figure 7.2.17-c Primary Fuse Extraction

6. Select the appropriate replacement fuse for the power board location as outlined in Table
7-d.

Model Number Supply Voltage Ref Fuse Type Spares part

number
F1 F 1.25A L 125 V 900MR993
MR850Axx 230 V~ F2 T 4A L 125 V 900MR994
F3 & F4 T 1A H 250 V 900MR871
F1 F 1.25A L 125 V 900MR993
MR850AKR 220 V~ F2 T 4A L 125 V 900MR994
F3 & F4 T 1A H 250 V 900MR871
F1 F 1.25A L 125 V 900MR993
MR850Jxx 115 V~ F2 T 4A L 125 V 900MR994
F3 & F4 F 3A L 250 V 900MR687
F1 F 1.25A L 125 V 900MR993
MR850Gxx 100 V~ F2 T 4A L 125 V 900MR994
F3 & F4 F 3A L 250 V 900MR687

Table 7-d Fuse Specification

7. Check the fuse is of the correct specified type and current ratings before inserting into the
appropriate holder on the board.
8. Perform Close the case procedure (Section 7.2.4).

NOTE 1: It is acceptable to use a fuse with a higher maximum operating voltage than
specified, e.g. F2: T 4A L 250 V in place of T 4A L 125 V.

NOTE 2: Spare secondary fuses F1 (900MR993) and F2 (900MR994) are supplied

preassembled into an SMD fuse holder. Use an appropriate fuse extraction tool to
remove the cartridge fuse from its delivery holder.

66 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Replace the Case Front
1. Before beginning, unpack the replacement Case Front and check it is correct for the
humidifier model.
2. Perform Remove the Control Board procedure (Section 7.2.3).
3. Perform Steps 2-5 of Replace the Heater-plate Assembly procedure (Section 7.2.5).
4. Fit the Heater Plate assembly back into the Case Front.
5. Perform Steps 7-10 of Replace the Heater-plate Assembly procedure (Section 7.2.5).

Replace the Case Rear

1. Before beginning, unpack the replacement Case Rear and check it is correct for the
humidifier model.
2. Perform Remove the Power Board procedure (Section 7.2.2).
3. Perform Steps 2-7 Replace the Power Cord procedure (Section 7.2.10).
4. Perform Steps 2-6 Replace the Transformer procedure (Section 7.2.14).
5. Perform Steps 2-7 Replace the Mounting Bracket procedure (Section 7.2.15).
6. Perform Close the case procedure (Section 7.2.4).
7. Transfer the serial number and date of manufacture of the original rear case to the silver
foil label provided.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 67
8 Functional Testing
This section discusses the functional testing of the MR850 Humidifier and accessories.
Testing is required as part of ongoing maintenance or after completing servicing of the
Humidifier.

NOTE: Before performing any tests, the Humidifier and all accessories should be visually
checked for any signs of physical damage (refer to Section 5.1).

Humidifier functional testing

Perform the appropriate functional tests according to the table below.

Condition Required Functional Tests

The maintenance schedule requires testing 1. Humidifier Calibration Test (Section

of a Humidifier operating normally 8.1.2)
2. Humidifier Display Test (Section 8.1.3)

If the Humidifier was recently serviced or is 1. Humidifier Calibration Test (Section

not operating normally 8.1.2)
2. Humidifier Display Test (Section 8.1.3)
3. Humidifier Voltage Calibration Test
(Section 8.1.4)
NOTE: Only required if the MR850
PCBA or Transformer have been
serviced or replaced.
4. Humidifier Warm-up and Control Test.
(Section 8.1.5)
5. Alarm System Test (Section 8.1.6)

Accessing the Service Menu

The MR850 Humidifier has a special mode that enables the operator to verify it is operating
correctly. Access the Service Menu by holding down the On/Off Button while connecting the
Humidifier to the mains power. The See Manual indicator will light, and the Humidifier will
show the Service Menu. The Service Menu will cycle through the six different modes (Table
8-a) until it reaches “End’.

Display Description Reference

-1- Calibration Probe #1 Test Section 8.1.2
-2- Calibration Probe #2 Test Section 8.1.2
-3- Voltage Calibration Test Section 8.1.4
-4- Temperature Probe Test Section 8.2.1
-5- Flow Test Section 8.2.2
-6- Display Test Section 8.1.3
End Service Menu Exit

Table 8-a Service Menu

68 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
Pushing the Mute Button while a number is displayed selects the indicated service mode.
When 'End' is displayed, press the Mute Button to cycle to the start of the menu. If the Mute
Button is not pushed within six seconds, the Service Menu will exit.

NOTE: All tests performed in the Service Menu will automatically exit after 30 minutes.

Humidifier Calibration Test

This section describes how to test the accuracy of the Humidifier's temperature and flow
measurement circuits.
Equipment required:
• MR850 Humidifier
• MR850 Calibration Probe (900MR870)

1. Access the Service Menu by holding down the On/Off Button while connecting the
humidifier to the mains power.
2. Select Service Mode 1 (Calibration Probe #1 Test) by pressing the Mute Button when '-1-'
is displayed.
3. Insert the calibration probe with the GREY band into the blue Temperature Probe socket
of the Humidifier.
4. Allow the display to stabilize for a few seconds and check the number shown on the
Humidifier display. Table 8-b below shows how to interpret the number displayed on the
screen after the Humidifier Calibration Test. If the Humidifier displays any value other
than '100', or if the Heater-wire indicator is on, either the calibration probe is incorrectly
connected, or the MR850 PCBA is faulty and needs replacing.

Test Pass Fail (Low) Fail (High)

Airway Temperature 100 101 102
Chamber Temperature 100 104 108
Flow Temperature 100 110 120
Calibration Resistor 100 140 180
Airway Overheat Heater-wire Heater-wire Heater-wire
Indicator is Indicator is Indicator is
OFF ON ON

Table 8-b Humidifier Display Value—Service Mode #1

5. Select Service Mode 2 (Calibration Probe #2 Test). Press the On/Off Button to switch
between the two Calibration Probe Tests. Alternatively, press the Mute Button to exit ‘-1-‘
and then again to select '-2-' when it is displayed.
6. Insert the calibration probe with a BLUE band into the blue Temperature Probe socket of
the Humidifier.
7. Allow the display to stabilize for a few seconds and check the number shown on the
Humidifier display. Table 8-c below shows how to interpret the number displayed on the
screen after the Humidifier Calibration Test.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 69
 TEST PASS FAIL (LOW) FAIL (HIGH)
Airway Temperature 200 201 202
Chamber Temperature 200 204 208
Flow Temperature 200 210 220
Calibration Resistor 200 240 280
Airway Overheat Heater-wire Heater-wire Heater-wire
LED OFF LED ON LED ON

Table 8-c Humidifier Display Value—Service Mode #2

If the Humidifier displays any value other than '200', or if the Heater-wire indicator is on,
either the calibration probe is incorrectly connected, or the MR850 PCBA is faulty and
needs replacing.
8. Remove the calibration probe and press the Mute Button to exit Service Mode 2.

70 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Humidifier Display Test
This section describes how to test for the correct function of the Humidifier Display.
1. Access the Service Menu by holding down the On/Off Button while connecting the
Humidifier to the mains power.
2. Select Service Mode 6 (Display Test) by pressing the Mute Button when '-6-' is displayed.
3. Check that all of the display LEDs and indicators turn on.
4. Push the Mode Button to switch to the display cycle test. Check that all the LEDs and
indicators light in sequence and that only one LED or indicator lights at a time.
5. Push the Mute Button to exit the Service Menu.

Replace the Humidifier PCBA if the Humidifier does not pass the display test.

Humidifier Voltage Calibration Test

Use this test after the Humidifier PCBA or the mains transformer have been serviced or
replaced.

Equipment Required:

• MR850 Humidifier
• AC voltmeter capable of measuring RMS mains voltage to ± 0.5% accuracy.
• MR850 Breathing Circuit (e.g. RT380)
• MR850 Heater-wire Adapter (e.g. 900MR805).

1. Connect a Breathing Circuit to the Humidifier using the Heater-wire Adapter. Ensure the
Inspiratory Limb is correctly connected, and that temperature or calibration probe is not
connected.
2. Safely connect the AC voltmeter to the mains supply.

NOTE: Connect the voltmeter near the mains socket used to power the humidifier.

3. Access the Service Menu by holding down the On/Off Button while connecting the
Humidifier to the mains power.
4. Select Service Mode 3 (Voltage Calibration Test) by pressing the Mute Button when '-3-'
is displayed.
5. Calculate the Mains Percentage using the measured value from the AC voltmeter and the
nominal mains voltage found on the left side of the Humidifier. Round this to the nearest
whole number.

NOTE: The nominal mains voltage is the voltage indicated on the left side of the
Humidifier. It will be one of 230 V~, 220 V~, 115 V~, or 100 V~. For MR850AKR use
230 V~ as the nominal mains voltage in this calculation.

Measured Mains Voltage (RMS)

Mains Percentage= ×100
Nominal Mains Voltage

For example:

Nominal Mains Voltage (MR850AEK): 230 V~

AC voltmeter reading: 240.5 V~
240.5
Mains Percentage: ×100 = 104.5
230
Round to nearest whole number: 105

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 71
6. Adjust the value on the Humidifier display to match the calculated value. Press the Mode
Button to increase the displayed value and the On/Off Button to decrease the displayed
value.
7. Confirm the measured mains voltage is unchanged. Recalculate the Mains Percentage if
this changes.
8. Press and hold the Mute Button and Mode Button for one second to save the displayed
value to memory. A double-beep* indicates the value is stored.

*NOTE: For software version 8.00, a single-beep indicates the value is stored.
9. Press and hold the Mute Button for longer than one second to exit the voltage calibration
mode.

Humidifier Warm-up and Control Test

This section describes how to test the Humidifier's heater control systems. Use this test if
there is a problem with the Humidifier or after servicing.

Equipment Required:

• MR850 Humidifier
• MR850 Heater-wire Adapter (e.g. 900MR805)
• MR850 Temperature Probe (e.g. 900MR869)
• MR850 Breathing Circuit (e.g. RT380)
• Water-filled MR850 Humidification Chamber (e.g. MR290)
• Constant Flow Gas Supply: 10 SLPM (Standard Litres Per Minute)

1. Confirm the Humidifier has passed the calibration and display tests above.
2. Assemble the Humidifier, as shown in Figure 4.1-a. Confirm the correct insertion of the
Chamber Probe and Invasive Mode is selected.
3. Connect the Humidification Chamber inlet to the gas supply and turn on the Humidifier.
4. Wait approximately 30 minutes for the Humidifier to stabilize.
5. Follow the instructions in Section 6.3 Diagnostic Menu, to check the Chamber Set point
(CSP) and Airway Set point (ASP).
6. Follow the instructions in Section 4.3.1 Temperature Display, to check the Chamber
temperature and Airway temperature.
7. Confirm there are no alarms. Refer to Section 6 Troubleshooting, to diagnose and
remedy any alarms.
8. Confirm the Chamber temperature and Airway temperature are within the specified range
in Table 8-d.
9. If the temperature is out of range, refer to the MR850 and Accessory User Instructions
and check the Humidifier is correctly setup.

Temperature Sensor Minimum Maximum

Chamber temperature CSP -1.8 °C CSP +0.3 °C

Airway temperature ASP -1.8 °C ASP +0.3 °C

Table 8-d Chamber and Airway Temperature Specifications

72 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Alarm System Test
This section describes how to test each of the MR850 Humidifier alarms. Each test is
standalone and can be done in any order. Replace the MR850 Humidifier PCBA on a fail
result.

Medium-priority Alarm: Signaled by an audible alarm sound and an amber flashing visual
alarm indicator
Low-priority Alarm: Signaled by a constantly-lit amber visual alarm indicator

Equipment Required:

• MR850 Humidifier
• MR850 Heater-wire Adapter (e.g. 900MR805)
• MR850 Temperature Probe (e.g. 900MR869)
• MR850 Breathing Circuit (e.g. RT380)
• MR850 Humidification Chamber (e.g. MR290)
• Constant Flow Gas Supply: 10 SLPM (Standard Litres Per Minute)

Set up:

• Configure the Humidifier as shown in Figure 4.1-a.

• Do Not add water to the Humidification Chamber.
• Connect the gas supply to the Humidification Chamber.
• Turn on the Humidifier ensuring no alarm conditions are present before starting
each test.

Tests:

Heater Wire Alarm Test (10 seconds approximate test time)

1. Disconnect the Heater-wire Adapter connector from the Humidifier. Confirm
a Medium-priority Heater-wire Alarm is activated soon after.
2. Reconnect the Heater-wire Adapter. Confirm the alarm signal stops.

Temperature Probe Alarm Test (10 seconds approximate test time)

1. Disconnect the Temperature Probe connector from the Humidifier. Confirm
a Medium-priority Temperature Probe Alarm is activated soon after.
2. Reconnect the Temperature Probe. Confirm the alarm signal stops.

Airway Probe Alarm Test (20 minutes approximate test time)

1. Wait approximately 10 minutes until the Humidifier has warmed up.
2. Remove the blue Airway Probe from the Breathing Circuit.
3. Continue to wait approximately 10 minutes. During this time a low
temperature low priority alarm maybe observed as the display temperature
drops below 35.5. Ignore and continue to wait.
4. Confirm a Medium-priority Airway Probe Alarm is activated.
5. Reinsert the Airway Probe.
6. Press the Mute button. Confirm the alarm signal stops.
7. Turn off the Humidifier.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 73
Chamber Probe Alarm Test (25 minutes approximate test time)
1. Wait approximately 10 minutes until the Humidifier has warmed up.
2. Remove the blue Chamber Probe from the Breathing Circuit.
3. Continue to wait approximately 15 minutes. During this time a low
temperature low priority alarm maybe observed as the display temperature
drops below 35.5. Ignore and continue to wait.
4. Confirm a Medium-priority Chamber Probe Alarm is activated.
5. Reinsert the Chamber Probe.
6. Press the Mute button. Confirm the alarm signal stops.
7. Turn off the Humidifier.

High-temperature Alarm Test (20 minutes approximate test time)

1. Wait approximately 10 minutes until the Humidifier has warmed up.
2. Remove the blue Airway Probe from the Breathing Circuit.
3. Hold the probe tip to the hot rim of the Humidification Chamber and wait.
During this time the display temperature may not immediately rise until
Airway temperature reaches 43 °C. Ignore and continue to wait.
4. Confirm a Medium-priority High temperature Alarm is activated when the
Airway Probe temperature reaches 43.0 or higher.
5. Reinsert the Airway Probe.
6. Confirm the alarm signal stops when the display falls below 43.0.
7. Turn off the Humidifier.

Low-temperature Alarm Test (25 minutes approximate test time)

1. Wait approximately 10 minutes until the Humidifier has warmed up.
2. Disconnect the gas supply, ensuring there is no gas flow through the
Breathing Circuit.
3. Wait for the Humidifier to cool and confirm a Low-priority Low-temperature
Alarm is activated when the display drops below 35.5.
4. Continue to wait approximately 15 minutes for the Humidifier to cool further
and confirm a Medium-priority Low-temperature Alarm is activated. The
room temperature should be below 26°C to aid in cooling.
5. Press the Mute Button. Confirm the alarm de-escalates to a Low-priority
Low-temperature Alarm.
6. Reconnect the gas supply to the Humidification Chamber.
7. Wait for the Humidifier to warm and confirm alarm signal stops.
8. Turn off the Humidifier.

Water Out Alarm Test (30 minutes approximate test time)

1. Start Humidifier from cold with a dry Humidification Chamber.
2. Wait for approximately 30 minutes. Confirm a Medium-priority Water Out
Alarm is activated.
3. Press the Mute button. Confirm the alarm signal stops.
4. Turn off the Humidifier.

74 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Temperature Probe Test
This section describes how to test the MR850 Temperature Probe is functioning correctly.

Temperature
Chamber Probe
Airway Probe
Probe Connector

Figure 8.2-a Temperature Probe

Probe Temperature Accuracy Test

Use this test to determine the temperature accuracy of the MR850 Temperature Probes.

Equipment Required:
• MR850 Humidifier
• MR850 Temperature Probe
• Thermometer (Accuracy ± 0.5 °C )
• A container of water at approximately 40 °C, or a stirred water bath at 40 °C.

1. Perform a Humidifier Calibration Test as outlined in Section 8.1.2 to ensure that the
Humidifier is reading the correct temperature. Go to step 2 if this test was completed
recently.
2. Place both the Airway Probe (A), Chamber Probe (B) and accurate thermometer into a
container of water at approximately 40 °C.
3. Ensure continuous stirring of the water and wait approximately 30 seconds for the
temperature to stabilize.
4. Access the Service Menu by holding down the On/Off Button while connecting the
Humidifier to the mains power.
5. Select Service Mode 4 (Temperature Probe Test) by pushing the Mute Button when '-4-'
is displayed.
6. Plug the Temperature Probe Connector (C) into the Humidifier. If there is an alarm, then
the Temperature Probe should be replaced.
7. The Chamber temperature will be displayed; press the Mode Button to switch between
Airway temperature and Chamber temperature.
8. Compare the temperatures obtained with the thermometer reading. The difference in
temperature between the temperatures displayed on the Humidifier and the thermometer
should be less than 1.5 °C. Replace the Temperature Probe if the temperature difference
is greater than 1.5 °C.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 75
 Probe Flow Accuracy Test
Use this test to determine the flow accuracy of the MR850 Temperature Probes.

Equipment Required:
• MR850 Humidifier
• MR850 Temperature Probe
• MR850 Breathing Circuit (e.g. RT380)
• Water-filled MR850 Humidification Chamber (e.g. MR290)
• Constant Flow Gas Supply: 10 ± 1 SLPM (Standard Litres Per Minute)

1. Perform a Humidifier Calibration Test as outlined in Section 8.1.2 to ensure that the
Humidifier is reading the correct temperature. Go to step 2 if this test was completed
recently.
2. Configure the Humidifier as shown in Figure 4.1-a, ensuring correct insertion of the
Chamber Probe (B) into the Breathing Circuit.
3. Connect the Humidification Chamber inlet to the gas supply.
4. Access the Service Menu by holding down the On/Off Button while connecting the
Humidifier to the mains power.
5. Select Service Mode 5 (Flow Accuracy Test) by pressing the Mute Button when '-5-' is
displayed.
6. Plug the Temperature Probe Connector (C) into the Humidifier. If there is an alarm, then
the Temperature Probe should be replaced.
7. The Humidifier will display '---' until a flow measurement is determined.
8. Ensure the display shows a value between 5 and 15.
9. If the display is outside this range ensure there are no water droplets or deposits on the
glass thermistor of Temperature Probe. Repeat the test.
10. If the display remains outside the range of 5–15, replace the Temperature Probe.

76 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Heater-wire Adapter Test
This section describes how to test the MR850 Heater-wire Adapter is functioning correctly.

Equipment Required:
• MR850 Humidifier
• MR850 Heater-wire Adapter (900MR805 or 900MR806)
• MR850 Temperature Probe (e.g. 900MR869)
• MR850 Heated Breathing Circuit (e.g. RT380).

Humidifier Connector

Inspiratory Limb Connector

Expiratory Limb Connector

Figure 8.3-a Heater-wire Adapter Connections

900MR805 Dual-limb Adapter Testing

1. Configure the Humidifier with a Temperature Probe, Dual-heated Breathing Circuit, and
the Heater-wire Adapter as per User Instructions of the 900MR805 and Heated Breathing
Circuit.
2. Turn on the Humidifier. Ensure no alarm conditions are present.
3. Quickly disconnect and re-connect the electrical connector (C) from the expiratory limb
and confirm a set of three alarm tones for the Heater-wire alarm are heard.
4. Access the Diagnostic Menu by pressing the Mute and Mode Buttons together for one
second until two rows of dashes appear on the display (‘= = =’). The Diagnostic Menu will
cycle through the options when the two buttons are released.
5. Press and hold the Mute Button when ‘Cct’ is displayed. Confirm the display shows ‘S-E’.
6. Disconnect the electrical connectors (B) and (C) from the Heater-wire Adapter. Confirm
the display shows ‘---'.
7. Replace the Heater-wire Adapter if the display does not show the above results.

NOTE: During normal operation, a Heater-wire Alarm will occur if the Inspiratory Limb
Connector is not attached or the Heater-wire Adapter is not functional. There is no alarm
associated with the Expiratory Limb Connector detachment.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 77
 900MR806 Single-limb Adapter Testing
1. Configure the Humidifier with a Temperature Probe, Heated Breathing Circuit, and the
Heater-wire Adapter as per the User Instructions of the 900MR806 and Heated Breathing
Circuit.
2. Turn on the Humidifier. Ensure no alarm conditions are present.
3. Quickly disconnect and re-connect the electrical connector (B) from the inspiratory limb
and confirm a set of three alarm tones for the Heater-wire alarm are heard.
4. Access the Diagnostic Menu by pressing the Mute and Mode Buttons together for one
second until two rows of dashes appear on the display (‘= = =’). The Diagnostic Menu will
cycle through the options when the two buttons are released.
5. Press and hold the Mute Button when ‘Cct’ is displayed. Confirm the display shows ‘S--’.
6. Disconnect the electrical connector (B) from the Heater-wire Adapter. Confirm the display
shows ‘---'.
7. Replace the Heater-wire Adapter if the display does not show the above results.

78 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
9 Recommended Maintenance and Servicing
Checklist
This checklist can be copied and used to keep a record of the maintenance and servicing
procedures carried out on your MR850 Humidifier and accessories.

Recommended Maintenance Checklist

Write the serial or lot number and the maintenance date in the spaces provided. Refer to
Section 5 for a description of the maintenance procedures required.

Humidifier Check (Annually)

Serial Visual Checks Functional Checks Signature
Number and Date
• Check the power cord • Calibration Check
• Check the Heater Plate (Section 8.1.2)
• Check the finger guard • Display Check
• Check the electrical sockets (Section 8.1.3)
• Check the enclosure
Electrical Safety

1. Carry out electrical safety tests as required.

Temperature Probe Check (Every six months)

Lot Visual Checks Functional Checks Signature
Number and Date
• Check the glass thermistor • Temperature Accuracy
• Check the blue Chamber (Section 8.2.1)
Probe • Flow Accuracy
• Check the blue Airway (Section 8.2.2)
Probe
• Check the cable
• Check the electrical plug

Heater-wire Adapter (Annually)

Lot Visual Checks Functional Checks Signature
Number and Date
• Check the cable • Heater-wire Adapter
• Check the electrical plugs (Section 8.3)
• Check the enclosure

Recommended Servicing Checklist

Refer to Appendix A for the template.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 79
10 Spare Parts
The following Humidifier parts are available if any require replacement. Refer to the relevant
exploded diagrams in Figure 10-a and Figure 10-b for part identification. This Technical
Manual covers the MR850 Humidifier with software version 8.00. Refer to Technical Manual
Ref.185041713 for earlier MR850 models, software, and PCB versions.

Figure 10-a Humidifier Spare Parts

80 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
Item Spare Part Number Description

043041247 100 V~ Heater-plate Assembly (Gxx models)

1 043041248 115 V~ Heater-plate Assembly (Jxx models)
043041249 230 V~ Heater-plate Assembly (Axx models)
043041334 Case Front replacement kit (Axx, JBU, JSU models)
3 043042068 Case Front replacement kit (JHU model)
043042067 Case Front replacement kit (GJU model)
043042267 Case Rear replacement kit (ADU model)
043042268 Case Rear replacement kit (AEA model)
043042269 Case Rear replacement kit (AEK model)
043042270 Case Rear replacement kit (AEU model)
043042271 Case Rear replacement kit (AFU model)
043042272 Case Rear replacement kit (AGU model)
043042273 Case Rear replacement kit (ALU model)
043042274 Case Rear replacement kit (ANU model)
6 900MR802 Case Rear replacement kit (ANZ model)
043042275 Case Rear replacement kit (ARU model)
043042276 Case Rear replacement kit (JHU model)
043042277 Case Rear replacement kit (JSU model)
043042454 Case Rear replacement kit (GJU model)
900MR807 Case Rear replacement kit (APU model)
900MR813 Case Rear replacement kit (ABU model)
900MR808 Case Rear replacement kit (JBU model)
900MR814 Case Rear replacement kit (AKR model)
7 900MR990 Electronic PCBA
900MR385 Mains Cord (APU, JHU, JSU models)
900MR388 Mains Cord (GJU model)
900MR383 Mains Cord (ANZ model)
12 900MR387 Mains Cord (AEK model)
900MR386 Mains Cord (AEU, AFU, AGU, ALU, ANU, ARU, AKR models)
900MR725 Mains Cord (ABU, JBU models)
900MR300 Mains Cord (AEA model)
13 900MR611 Mounting Tongue
043041306 Transformer: 100 V~ (Gxx models)
15 043041305 Transformer: 115 V~ (Jxx models)
043041304 Transformer: 230 V~ (Axx models)
17 900MR615 Finger guard MR850 blue
25 900MR993 Fuse (F1) F 1.25 A L 125 V, Ceramic, SMD
26 900MR994 Fuse (F2) T 4 A L 125 V, Ceramic, SMD
Fuse (F3, F4) T 1 A H 250 V, Ceramic, 5x20 mm
900MR871
27 (Axx models)
Fuse (F3, F4) F 3 A L 250 V, Glass, 5x20 mm (Gxx, Jxx
900MR687
models)
28 900MR738 Speaker & Retainer kit

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 81
 Item Spare Part Number Description

All
043046426 Spares Kit MR850 Humidifier
below
2 Heater-plate Spring
4 Heater-plate Case Screw
5 Transformer Mounting Screw
8 Mounting Tongue Nut
9 Mounting Tongue Washer
10 Mains Cord Collet
11 Case Screw
13 Mounting Tongue
14 Mounting Tongue Bolt
17 Finger guard MR850 blue
18 Spring for finger guard
19 Socket Heater-wire 4-way with yellow ring
20 Socket Temperature Probe 6-way with a blue ring
21 Side panel
22 Plastic rivet
23 Rubber button
24 Button retaining ring

Table 10-a Humidifier spare parts

82 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Figure 10-b Heater Plate Spare Parts

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 83
 Item Part Number Description
1 900MR728 Screw (M4x12)
2 900MR471 Reflector
3 900MR436 Reflector Spacer Washers
4 900MR466 Element Cover
5 900MR428 Mica Insulator
6 900MR659 Thermistor Screw
7 900MR732 Earth Strap Screw
8 900MR460 Earth Strap Washer
9 900MR384 Earth Strap
10 900MR660 Aluminum Heater-plate
11 900MR673 Thermal Cutout
12 043041254 Thermistor Assembly Kit x
13 900MR659 Thermal Cutout Screw
043041253 Element Kit: 100 V~ (Gxx models)
14 043041252 Element Kit: 115 V~, (Jxx models)
043041251 Element Kit: 230 V~, (Axx models)
15 900MR451 Screw (M4x8)

Table 10-b Heater Plate Spare Parts

84 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
11 Calibration Probe
The information presented here refers to the construction of the MR850 Calibration Probe
(part number 900MR870). Use this information to check for the correct operation of the probe
if required.

The calibration probe consists of two plugs, each containing four 0.1% tolerance resistors. To
measure the absolute accuracy of these resistors use an ohmmeter with tolerance better
than ±0.2% accuracy.

Figure 11-a shows the two versions of the calibration probe in use.

Figure 11-a Versions of the calibration probe

Ends Connected Ends Connected

Together Together

Temperature equivalence for Blue Plug Temperature equivalence for Grey Plug
Chamber temperature: 75.0 °C Chamber temperature: 55.2 °C
Airway temperature: 42.8 °C Airway temperature: 40.5 °C

Figure 11-b Calibration probe resistors

Contact a Fisher & Paykel Healthcare representative if an independent calibration probe

check is required.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 85
12 Electromagnetic Compatibility (EMC)
Information
WARNING:

• The device is intended to be used in a professional healthcare facility

environment (e.g. hospitals), except for near active high-frequency surgical
equipment, rooms used for magnetic resonance imaging, electrophysiology
laboratories, or areas where short-wave therapy equipment is used, where the
intensity of electromagnetic disturbances is high.

• The device or system should not be used adjacent to or stacked with other
equipment. If adjacent or stacked use is necessary, the device or system should
be observed to verify normal operation in the configuration in which it will be
used.

• Use of accessories, transducers, cables and spare parts other than those
specified by Fisher & Paykel Healthcare could cause in increased
electromagnetic emissions or decreased electromagnetic immunity of the device
or system resulting in improper operation.

• Portable radio frequency communications equipment (including peripherals

such as antenna cables and external antennas) should be used no closer than 30
cm (12 inches) to any part of the MR850 humidifier, including cables specified by
the manufacturer. Otherwise, degradation of the performance of this equipment
could result.

Users shall install and use the MR850 Humidifier according to the electromagnetic
compatibility information in this section. Loss of essential performance may occur in the
event of power failure or where the intensity of electromagnetic disturbance is high.

For MR850AEA and MR850ABU models – consult electromagnetic compatibility information

on User Instructions.

Guidance and manufacturer’s declaration—Electromagnetic emissions

The MR850 Humidification System is intended for use in the electromagnetic environment specified below. The customer or the
user is responsible for ensuring the MR850 Humidification System is used in this environment.
Emissions test Compliance Electromagnetic environment—guidance
RF emissions CISPR 11 Group 1 The MR850 Humidification System uses RF energy only
for its internal function. Therefore, its RF emissions are
very low and are not likely to cause any interference in
nearby electronic equipment.
RF emissions CISPR 11 Class B The MR850 Humidification System is suitable for use in
all establishments, including domestic establishments
220 V or 230 V 100 V or 115 V and those directly connected to the public low-voltage
model model power supply network that supplies buildings used for
Harmonic emissions Class A Not applicable domestic purposes.
IEC 61000-3-2
Voltage fluctuations/ flicker Complies Not applicable
emissions
IEC 61000-3-3

86 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Guidance and manufacturer’s declaration—Electromagnetic immunity
The MR850 Humidification System is intended for use in the electromagnetic environment specified below. The customer or the
user is responsible for ensuring the MR850 Humidification System is used in this environment.
Immunity test IEC 60601-1 test level Compliance level Electromagnetic environment—
guidance

Electrostatic discharge Floors should be wood, concrete, or

±8 kV contact ±8 kV contact ceramic tile. If floors are covered with
(ESD)
±5 kV air ±15 kV air synthetic material, the relative humidity
IEC 61000-4-2 should be at least 30%.
±2 kV for power supply ±2 kV for power supply
lines lines
Electrical fast Mains power quality should be that of a
transient/burst ±1 kV for input/output 100 kHz repetition
typical commercial or hospital
lines frequency
IEC 61000-4-4 environment.
100 kHz repetition no applicable input/output
frequency lines

Surge ±1 kV differential mode ±1 kV differential mode Mains power quality should be that of a
typical commercial or hospital
IEC 61000-4-5 ±2 kV common mode ±2 kV common mode environment.
Voltage Dips: Voltage Dips:
0% UT for 0.5 cycles at 0% UT for 0.5 cycles at Mains power quality should be that of a
0°, 45°, 90°, 135°, 180°, 0°, 45°, 90°, 135°, 180°, typical commercial or hospital
Voltage dips, short 225°, 270° and 315° 225°, 270° and 315° environment. If the user of the MR850
interruptions and voltage Humidification System requires continued
0% UT for 1 cycle and 0% UT for 1 cycle and
variations on power supply operation during power mains
70% UT for 25/30 cycles, 70% UT for 25/30 cycles,
input lines interruptions, it is recommended that the
a single phase at 0° single phase at 0º
IEC 61000-4-11 MR850 Humidification System be
powered from an uninterruptible power
Voltage interruptions: Voltage interruptions: supply or a battery.
0% UT for 250/300 cycle 0% UT for 250/300 cycle

Power frequency (50/60 Hz) Power frequency magnetic fields should

magnetic field be at levels characteristic of a typical
30 A/m 30 A/m
location in a typical commercial or
IEC 61000-4-8 hospital environment.
Portable and mobile RF
communications equipment should be
used no closer to any part of the MR850
Humidification System including cables,
than the recommended separation
distance calculated from the equation
applicable to the frequency of the
transmitter.
Conducted RF 3 Vrms, 6 Vrms (ISM) 3 Vrms, 6 Vrms (ISM) Recommended separation distance
IEC 61000-4-6 0.15–80 MHz 0.15–80 MHz 𝑑𝑑 = 1.2 × √𝑃𝑃

Radiated RF 3 V/m 10 V/m

IEC 61000-4-3 80 MHz–2.7 GHz 80 MHz–2.7 GHz 𝑑𝑑 = 1.2 × √𝑃𝑃 80 MHz to 800 MHz
80% AM at 1 kHz 80% AM at 1 kHz 𝑑𝑑 = 2.3 × √𝑃𝑃 800 MHz to 2.7 GHz
where P is the maximum output power
rating of the transmitter in watts (W)
according to the transmitter manufacturer
and d is the recommended separation
distance in meters (m).
Field strengths from fixed RF
transmitters, as determined by an
electromagnetic site surveya should be
less than the compliance level in each
frequency rangeb.
Interference may occur in the vicinity of
equipment marked with the following
symbol:

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 87
 Guidance and manufacturer’s declaration—Electromagnetic immunity
The MR850 Humidification System is intended for use in the electromagnetic environment specified below. The customer or the
user is responsible for ensuring the MR850 Humidification System is used in this environment.
Immunity test IEC 60601-1 test level Compliance level Electromagnetic environment—
guidance
Proximity fields from RF 9–28 V/m, 9–28 V/m, d = 30 cm
wireless communications 15 Radio Service Bands 15 Radio Service Bands
equipment at 385 MHz–5785 GHz at 385 MHz–5785 GHz
IEC 61000-4-3

NOTE 1 UT is the a.c. mains voltage before application of the test level.
NOTE 2 At 80 MHz and 800 MHz the higher frequency range applies.
NOTE 3 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection
from structures, objects, and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile
radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To
assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be
considered. If the measured field strength in the location in which the MR850 Humidification System is used exceeds the
applicable RF compliance level above, the MR850 Humidification System should be observed to verify normal operation.
If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the
MR850 Humidification System.

b
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

Recommended separation distances between portable and mobile RF communications

equipment and the MR850 Humidification System
The MR850 Humidification System is intended for use in an electromagnetic environment in which radiated RF disturbances are
controlled. The customer or the user of the MR850 Humidification System can help to prevent electromagnetic interference by
maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the MR850
Humidification System as recommended below, according to the maximum output power of the communications equipment.
Separation distance according to the frequency of the transmitter (m)

Rated maximum output 150 kHz–80 MHz 80–800 MHz 800 MHz –2.5 GHz
power of the transmitter
𝑑𝑑 = 1.2 × √𝑃𝑃 𝑑𝑑 = 1.2 × √𝑃𝑃 𝑑𝑑 = 2.3 × √𝑃𝑃
(W)
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance, d, in metres (m) can be
estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the
transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection
from structures, objects and people.

88 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
13 Product Change History
Changes to software and hardware versions of the MR850 Humidifier are listed below.

NOTE: These changes may change the operation of the Humidifier.

PCB Version Software Introduction Serial Number Comments

Version or Lot Number

MR850Axx & S/N 200604436358

MR850JBU Batch 2101141243
CONTROL PCB
4Jun2020
612896
Rev B
First production release
V8.00 MR850Jxx S/N 200616439623
16Jun2020 Batch 2101159144
POWER PCB
614147
Rev B
MR850GJU S/N 200623442546
23Jun2020 Batch 2101168758

MR850Axx MR850AEU S/N:

CONTROL PCB 7Mar2022 220307602898
612896
Rev B
MR850Jxx MR850JHU S/N:
V8.01 V8.01 software release
3Mar22 220303602590
POWER PCB
614147
Rev B MR850GJU MR850GJU S/N:
8Mar22 220308602988

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 89
14 Verification of Understanding
NOTE: Applies to Fisher & Paykel Healthcare service centres and authorized service
subcontractors only.

Refer to TRS-394 for associated ‘Verification of Understanding’ for this Product Technical
Manual.

90 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Appendix A Servicing Checklist
Use this template to keep a record of the servicing procedures carried out on MR850
Humidifiers and Accessories.

NOTE: Fisher & Paykel Healthcare service centres should refer to document SP-309 on
how to record servicing information.

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 91
 Appendix A: MR850 Respiratory Humidifier & Accessories Servicing Template

MR850 Respiratory Humidifier & Accessories

SERVICE CHECKLIST
Service Report No: Service Location:

PTM Reference: Product Model:

Date Service Serial Number:

Performed:
Date Last Serviced: Installed Software
Version:

A. CONCOMITANT MEDICAL PRODUCTS

Flow Source/Ventilator: Name REF

LOT

Breathing Circuit: REF LOT

Chamber: REF LOT

Temperature Probe: REF LOT

Heater-wire Adapter: REF LOT

Other accessories used:

B. ADDITIONAL INFORMATION

Therapies provided to the patient:

(if known)

Physical defects observed:

(e.g. cracks, exposed wires, stains, etc.)
Alarms and error codes:
(please describe or specify)

Lot date of the PCBA:

(if the defect relates to the PCBA)
Inspection details:
(please provide the possible cause of the
reported fault along with other information
useful to the complaint analysis)

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 Appendix A: MR850 Respiratory Humidifier & Accessories Servicing Template

C. FUNCTIONAL CHECKS
(Complete only applicable the fields)

Checks Required Test Specification Results Pass

or Fail

Visual Inspections

Power cord Check for kinks, cuts or abrasions.

Heater-plate Check the Heater Plate for deep

scratches or gouges.

Finger guard Check for correct operation.

Electrical sockets Check for breaks, cracks or

terminal damage.

Enclosure Check for breaks or cracks.

Functional Checks
MR850 Respiratory Humidifier

Calibration Check Grey calibration probe inserted.

- Air Temperature A pass result is a displayed value

of 100 and Heater-wire LED OFF.
- Chamber Temperature
Blue calibration probe inserted.
- Flow Temperature
A pass result is a displayed value
- Calibration Resistor of 200 and Heater-wire LED OFF.

- Overheat

Humidifier Display Test All display LEDs and Indicators

can turn ON and OFF.

Alarm System Check A pass result is when correct

alarm indicator and audio are
present for applied alarm
conditions.

Voltage Calibration Check The displayed value should equal Displayed:

Mains Percentage (rounded to the
nearest whole number).

Measured Mains Voltage (RMS) Mains Percentage (rounded to

×100 the nearest whole number):
Nominal Mains Voltage

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 93
 Appendix A: MR850 Respiratory Humidifier & Accessories Servicing Template

Checks Required Test Specification Results Pass

or Fail
Warm-up and Control After the humidifier has had time Airway Chamber
Check to warm up, the temperature at the Setpoint: Setpoint:
airway and chamber should be
within +0.3 to -1.8 °C of their
respective set points, with no
alarms occurring.
Actual: Actual:
MR850 Respiratory Humidifier

Electrical Safety Test

Electrical Safety Check Test the Humidifier to the current

medical electrical standards for
inhouse testing for your country
(e.g. AS/NZS 3551 for Australia
and New Zealand).

Attach the electrical safety test

report.

Visual Inspections

Chamber Probe Check probe’s glass thermistor for

breaks, cracks or deposits of
foreign material.
Check the probe’s blue sensor for
breaks or cracks.

Airway Probe Check the probe’s blue sensor for

breaks or cracks.
900MR86x Temperature Probe

Electrical Cable Check the electrical cable for

kinks, cuts or abrasions.

Electrical Connectors Check the electrical connectors for

breaks, cracks, or terminal
damage.

Functional Checks

Temperature Accuracy Compare the difference between

humidifier displayed temperature
and thermometer obtained
temperatures is <1.5 °C

Flow Accuracy Flow measurement is between 5

and 15 LPM for a 10 LPM actual
flow.

94 REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.
 Appendix A: MR850 Respiratory Humidifier & Accessories Servicing Template

Checks Required Test Specification Results Pass

or Fail

Visual Inspections

Electrical Cable Check electrical cable for kinks,

cuts or abrasions.

Electrical Connectors Check electrical connectors for

breaks, cracks or terminal
damage.

Enclosure Check for breaks or cracks.

900MR80x Heater-wire Adapter

Functional Checks

Dual-limb adapter Connect the Inspiratory Limb (do

(e.g. 900MR805) not connect the Expiratory Limb).
The display should show ‘S--'
Connect the Expiratory Limb (do
not connect the Inspiratory Limb.
The display should show ‘--E’
Disconnect the Inspiratory and
Expiratory Limbs. The display
should show ‘---'

Single-limb adapter Connect the Inspiratory Limb. The

(e.g. 900MR806) display should show ‘S—'
Disconnect the Inspiratory Limb.
The display should show ‘---'

D. SERVICE CHECKLIST

Fault confirmed ☐ Yes ☐ No ☐ N/A

Functional check completed ☐ Yes ☐ No ☐ N/A

Electrical safety test completed ☐ Yes ☐ No ☐ N/A

Photographs attached ☐ Yes ☐ No ☐ N/A

Device cleaned ☐ Yes ☐ No ☐ N/A

REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 95
 Appendix A: MR850 Respiratory Humidifier & Accessories Servicing Template

E. PART REPLACEMENT AND SOFTWARE UPGRADE (if applicable)

Part Number or Description Serial Number or Lot Number

Software Version or Software Version

F. SERVICED BY:

Name:

Position:

Signature:

Date:

End of the template

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REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd. 99
F&P is a trademark of Fisher & Paykel Healthcare Limited

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Tel: +64 9 574 0100 Email: info@fphcare.co.nz Web: www.fphcare.com

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AUSTRIA (AT) Tel: 0800 29 31 23 BENELUX (BE NL LU) Tel: +31 40 216 3555 DENMARK (DK) Tel: +45 70 26 37 70 FINLAND (FI) Tel:
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REF 618124 REV B 2022-07 © 2022 Fisher & Paykel Healthcare Ltd.